Craftsman 11323881 User Manual LATHE Manuals And Guides L1001151

CRAFTSMAN Lathe Manual L1001151 CRAFTSMAN Lathe Owner's Manual, CRAFTSMAN Lathe installation guides

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i

OPERATING INSTRUCTIONS
AND PARTS LIST FOR
C RAFTS MAN

[.AT H !

12 INCH SWING, 36 INCHES BETWEEN CENTERS
MOD|IL

NUMBER

113.23881

The model number of your Lathe will be found stamped on the back of the
Headstock cover. Always mention this model number when communicating
with us regarding your Lathe or when ordering parts.

HOW

TO ORDER R|PAIR

PARTS

All paris listed herein may be ordered through SEARS, ROEBUCK AND CO.
or SIMPSONS-SEARS LIMITED. When ordering parts by mail from the mail
order house which serves the ter_ritoryin which you live, selling priceswill be
furnished on request or parts will be shipped at prevailing prices and you will
be billed accordingly.
WHEN ORDERING REPAIR PARTS, ALWAYS
INFORMATION AS SHOWN IN THIS LIST:

GIVE THE FOLLOWING

1. The PART NUMBER.

3. The MODEL NUMBER-113.2388t

2. The PART NAME.

4. The NAME of item-LATHE,

SEARS, ROEBUCK AND
CO. and
StMPSONS-SEARS LIMITED in Canada
back up your investmentwith quick, expert mechanical service and genuine
CRAFTSMAN replacement parts.
If and when you need repairs or service,
call on us to protect your investment in
this fine piece of equipment.

S AR$,ROmUCKAND co.- u.s.A.
JN CANADA,

SOURCE

FORM 756929

SIMPSONS-SEARS

LIMtT|D

Lithographed

in UoS.A.

!i i:i! OPERATi N €

AND

LRST FOR

PART5

HEADSTOCK

i.DEXING
CENTER
HANDWHEEL

)STOCK SPINDLE

TAILSTOCK

REST

TAILSTOCK RAM
CUP CENTER

TAILSTOCK
LOCK

!
TOOL REST
LOCK

• i_::

FOOT

TOOL SLIDE CLAMP
LOCK
LATHE BED

:

TAILSTOCK
LOCK
FIGURE

. The Styling of _is new lathe will help modernize
yourworkshop
as well- as give you an: accurate and
: The mobile pa_ts
on _the :tubular bed can be positioned
easily and
..... locked positively
for any Stock up to 36 inches in
length_ Thelargercapacity
allows face plate turning Upton
foot ind_eter,
_ ........ :

,

,

,

.

Place tool on bench top _vith the_headstock_extending
over oneledge
to allow easy access
to Socket Head Screw, No. 2.
Slide tailstock along column until the points of
the two centers nearly meet and then lock
tailstock to column:
Using one hand, rotate the tailstock and column until the two center points are exactly
in line with one another.
Holding the tailstock in this position, securely
tighten the Set Screw, No. 2, fromthe
underside of the headstock.
If necessary,
loosen
screw, No. 34, only
enough to reposition
the foot, No. 33, so it:
rests flat on the bench top. Retighten securely
after adjustment has been made.

I

Two hex wrenches have been
struction sheet envelope.

placed in the in-

|NSTALLATIONz

Mount the lathe securely on work bench or table
with screws or bolts,
Three _" diameter holes are
provided
for mounting,
two are located in the base
oE the headstock
and one is in the foot,
-This
lathe is so designed
that the motor can be
mounted
on the bench to the rear of the headstock,
or below on a bench shelf with the belt traveling
through a ho|e cut in the bench.
In either position,
-a hinged motor mount will make it easier to change
the beltto different pulley steps Eor changing speeds,
A standard
_" "V" belt is recommended,
To install the belt, slip it through the opening in the
headstock and onto the pulley.
LUBRICATION:
The precision ball bearings used in this lathe have
been packed with grease at the factory. They should
require no further lubrication for the life of the
bearing.
To maintain
smooth efficient operations,
a few drops of light oil should be applied 0cessionally to the tailstock screw and the tailstock ram,
V_/ipe the tubular
lathe bed occasionally with an
oily rag to prevent rust and allow free movement
of the tool rest clamp and tailstock.
SPEED AND ROTATION:
Check the direction of rotation when installing th_
motor.
The spur Center must turn counter clockwise
when viewed from the tailstock end of the lathe.

Undernormal conditiotas, best results will be obtained by using a 1/3 horsepower
1750 R.P,M.
motor. For continuous heavy duty work, a _ horse_ower motor of the same speed is recommended.
By
Mng a four step motor pulley the same size as the
spindle pulley, the following recommended
speeds
may be ffhtained.
Work Diameter
Up to 2"
2" to 3"
3" to 5"
5" to 9"

R.P,M, Roughing
2325
I325
825
825

R.P.M.

allowed
to project
through
hole in the pulley,
locks the
attached
to the spindle.

Through
the use of this pin, the spindle
may be
held stationary
for various
operations
such as laying
out patterns
and centerlines
on face plate work. The
index
pin provides
a means
of spacing
the various
cuts in fluting and feeding
operations,

F_rli_hiag
3450
2250
1350
875

Do not use indexing
pin for attaching
or remov_
f_ace plates.
A drilled
hole in the headstock
spindle collar is provided
to remove
face plates, An
Allen
wrench,
large
nail, or any similar item, approximately
the same size as the hole, can be inserted
and revolved
until
it bears
against
the indexing
plunger.
This will lock the spindle
and a_low the
face plate to be unscrewed.
With
the index
pin engaged,
the latb, e may be
used as a fixture for holding
long twist or spiral work
for the hand finishing
operations,
it is always a good
policy
to double
check all control
units before
applying
power
with a job set up in the lathe,
q_e
operator
should
be sure that the tailstock
and the
tailstock
ram are securely
locked,
that the tool rest
and toot rest holder are held rigidly in position,
that
the belt is in the right pulley groove
for the speed
desired,
and finally
that the index
pin is retracted
and clear of the pulley.
The set screw, No. 30, in the tailstock
should be
checked
occasionally
to assure
the proper pressure
against the key and to keep taitstock
at 90 _'_to the
tubular'bed.
of

The following table shows the diameter of the
pulley step in which the belt should be placed
in order to obtain the desired speed in Revolutions Per Minute.
Latl_€ Pulley
Step Dis.
2"
2_"

R,P.M.
3450
22.50
875

4"

Motor Pulley
Step Dis.
4"
2"

The four step motor pulley mentioned
may be
obtained from your Sears retail store or mail order
house.
Be sure to specify the shaft diameter of your
motor when ordering this pulley,
¢ONTROLS_

See

TAILSTOCK

lOCK:

Hgure

the casting
and into a
entire turning assembly

I

Major adjustment of distance between centers may
be made by loosening the tailatock lock allowing
the operator to move the tailstock along the tubular
bed to a desired position.
The tailstock 10ck must
be securely tightened
before the work is under
power.
HANDWHEEL:
Minor adjustments
of distance between centers are
made by turning the handwheel
thus moving the
cup center toward or away from the work piece as
desired.
TAILSTOCK RAM LOCK:
As its name indicates, the ram lock holds the ram
in a fixed position so that it will not move and
loosen its grip on the work piece as a result of vibration. The tailstoek
ram must be locked securelyin
poaltion during cutting operations on work between
centers,
TO01.

Sk|D|

LOCK

(:LAMP

"-_!t

HANOLIs

Loosen the slide lock handle to change the angle
of the tool _st holder or to change its position on
the tubular bed,
After the desired adjustment has
been made re-tighten the handle,
TOOL REST LOCKt
Tool rest is fully adjustable
for any turning
lion, It is held ,ecurely by the tool rest lock.
INDIX|NG

!

k

opera-

Roland
Sk,e_

PINI

P¢h_t

FIGURE

:::'
The. indcs2ng pin is in line with a series of,_6
equally apBced holes in the surface of the step puney
inside the headstock.
This spring loaded pin, when
3

2

TURNING

The spear point is used
feeding
the point::directly
the beveled
side down.

CHISELS:

The five basic types df turning
Figure
2.
They are available
vidually,
or in matched
sets.

chisels are shown
in
in various
sizes indi-

in a scraping manner
by
into the work piece with

The round nose chisel is recommended
for cutting
coves in face plate and cylindrical
work.
Like the
spear point, the round nose chisel cuts in a scraping
manner
with the beveled
side down,

The
gouge
chisel
is used for the slower
speed
rough Cutting operations
as well as for finishing
cuts
on irregular
shapes.
The gouge should
be used with
the beveled
edge down.
The chisel should be roiled
slightly
in the direction
in which it is advancing
as
shown in Figure 3.

The parting tool may be used for square
cuts of
many
types:
sizing
cuts
as shown
in Figure
5,
shoulder
cuts, and perhaps
most commonly
for cutting off finished
work as described
later in this sheet.
In addition
to the above mentioned
chisels,
a regular
square
nose chisel is often found
to be quite useful
for certain wood turning
operations.

FIGURE

5

Best quality work is obtained
only when a sharp
edge is maintained
on the cutting tools. When sharpening
the chisels,
grinding
and honing
should
be
done only on the bevels so as to preserve
the original
shape of the chisel. Skew chisels must be flat ground,
not hollow
ground.

FIGURE

OPERATION_

3

Pieces to be turned
between
centers
such as table
legs, lamp standards,
etc. are usually
turned
from
pieces of square
cross section.
The rough work piece
should be cut at least 3_ inch longer than the finished
piece to allow
material
for cut-off
after turning
is
complete.
To support
the work properly
between
the centers;
the ends must be cut square.
To locate the center on the ends of the work piece,
draw diagonal
lines from corner
to corner
on each
end.
Mark the center on each end with a punch or
awl.
In the case of hard wood it might be necessary
to drill a small hole about
_/h inch deep at the center
points and to make saw cuts _ inch deep along the
diagonal
lines on one end to allow proper
seating
of
the spur center.
In softer wood,
the spur center as
well as the cup center may be seated by tapping
with
a mallet.
When the spur center has been set in the
wood, mark a reference
point on both the wood and
the spur center
so that the piece may be accurately
recentered
if removed
from the lathe
before
completion.
Mount the work in the lathe between
the two centers adding
a small amount
of lubricant
to the cup
center to minimize
burning
of the wood.
With the tailstock
held f_rmly to the tubular
bed,
advance
the tailstock
ram until the work
piece is
held firmly.
Retract
the ram slightly until the piece
turns freely between
the centers.
Lock the tailstock
ram lock securely
to maintain
the position
of the
cup center.

The skew chisd
is used for finishing cuts on cylinder work with its edge at an angle to the axis of the
work piece as shown in Figure
4,
The skew is also
often used to cut clearance
behind
a shoulder
cut
where cutting rather
than scraping
action is desired.

FIGURE

4

4

€ontinuous:cuts_
and donor
start a Cut at the end
of:a:work: pietse during roughing: Work with the gouge
chisel
The shorter cuts starting in the body of the
piece prevertt
splintering
and tearing_
Vv'her_ the pieCe:has
beenroughed
out to within
approxirnately:
r/s:: _inch
of its
finished
diameter
(cheek:;wlth::ealipers);
stop the lathe, move the tool
rest into _ inch of the work piece, and set the belt
into the proper
pulley
steps to provide
the next
highest :SiCced as shown in speed
table
for finishing
cuts.
At the:beginning
of the finishing
cuts the ends of
the:piecemaybe
accurately
squared
t_y using the
p_ti?ting t0olor skew chisel as desired.
The finishing:
cut maybe made with,the gouge or skew chisel depending
on the_shape of the finished plece.
Straight
surfaces
are generally
finished
best with the skew
chisel, while concave
or convex
Surfaces
work best

FIGURE

too] rest parallel
to the face of the work piece
as
shown in Figure 6, and adjust the height so that the
cutis
taken at the centerline
of the piece. Facing
is
generally
accomplished
with the chisel at right angles
to the w0rk piece taking
somewhat
of a scraping
cut.
For face plate turning,
the chisel should be placed
so that the work turns down into it.
In other words,
cut to the left of center as shown in Fig. 6.
For further
information
or suggestions
on the
operation
of the Lathe
refer to the Wood
Lathe
manual
which came with the tool.

SAFETY PRECAUTIONS:
Do not operate
the lathe while wearing
loose sleeves,
dangling
neckties,
or any other type of loose clothing
that might become
entangled
in the revolving
work.
After
setting
the work
up in the lathe,
double
cheek to be sure •that it is mounted
securely.
Fast
spinning
pieces
may cause
serious
damage
if they
break loose as a result of careless mounting.
Always
spin the work by hand before applying
power.
Always
use the tool rest when cutting
with the
chisels. Keep the tool rest close to the work, and keep
the chisels Sharp.
Do not be afraid
of high speeds
on ordinary
spiridle work.
It is recommended
that you install a motor switch
at the lef(hand
end of the lathe
for quick power
cut-off_

pieceina
slOw'Continuous
m0vement,
applying
even
pressure
to the Chisel throughout
the cut,
When Cutting special
shapes, sizing cuts shown
in
FigureS:
may: be made With theparting
tool.
These
cuts can';be made-tO _¢ithin:_
ineKof the finished
dimension.:i:Diameter_:of:theSe_sizing:
cuts`: as welt as
any otherl cylinder
Work ::may::: be check,d:
ithe
desired? dimeiasidn
by'ineasuring
With: ca!ipers aS;:the
cut is_made_

sandpaper::strips
lightly
to : the

at each
turning

:end: and

apply

the

paper:

.....

:.....

INJURY,
the surface

finishing

operations

(sanding_

polishing; etc. ) have been completed; the work piece
may: be• cut-off either
by feeding
the parting tool
through;

orby

Stopping

the lathe

and cutting

ACCESSORIES:

Face plates of various, sizes, sanding discs, auxiliary
CenterS, drill chucks, sanding drums, and jack shafts
for greater Speed range and variation
may he purchased fr0m your retail store or mail order house.
A tool stand as shown below is also available.

THE_ PAPER AROUND:
THE WORK, PIECE.
THIS PRACTICE
CAIN RESULT
IN SERIOUS
When

"

through

with a saw.
TURNING

FLAT WORK:

Surface
turning
on fiat work such as ash trays and
lamp bases,
may be accomplished
by attaching
the
work piece directly t0 a face plate with short screws;
or by gluing the piece to ..............
a wo0d bacliing
plate Which

|

has first been fastened to the faceplate and trued by
turning. : tf the wood: backing plate: is _ised, glue a
piece of paper between it and the work piece to facili- ...... .
tare separation

after

the turning

is complete.

Turn

6

the

5

-

•:

_. 7 !

20

21

22

3

1

2

56,

26

27

28

621/'r_
6

65

33

_8
COMPLETE TOOL
REST
AND CLAMP ASSEMBLY

PARTS
WHEN ORDERING
REPAIR
I.
The PART NUMBER.
2. The PART NAME.
Do

KeN
Yo.O_a_BoY
I
2
3
4
5
6
7
8
9
10
1 I
12
13
14
15
16
17
1189
20
21
22
23
24
25
26
27
28
29
30
31
33
34
3.5
36
37
38

56211
*X-3611
*X-383
56713
:
*X-179
56170
*X-179
56110
18229
38884
38884
18229
56611
56180
56619
56614
18994
566

Part

not use

Key Numbers

%-16
screw

x _,_ soc.
I_-20
x _

Set
screw
5/16-18
x 5/16
Pulley
with
set screws
Set
screw
5/[6-18
x 5/16
Collar
with
set screw
BaH h_aring
Retaining
ring
Retaining
ring
Ball b_aring
Spindle
Morse

Taper

Sp .....

hd.
slot

when

ordering

cup
point
truss
hd,

s0c,
soc.

ter

hal.
hd.

cup

cup

point
point

point

(S_

below

**)

point

(See

below

**)

with

Plunger
Pin

)338896Sp_ur_ngger H ousin g
Plunger
and
housing
assembly
Tool
rest
Point
_1 Morse
Taper
Cup center
with
Tailstock
spindle
TaHstoek
Spring
Handwheel
Barrel
lock
Hex.
nut
V4-20
Am.
std.
Set
screw
_-20
x 1_
slot.
hd,
Square
nut
5/t6-t8
Rear
foot

56120
56221
566[9
56)90
56625
56212
56815
56217
38631
*X-430
56628
*X-418
56213
X-572
*X-344
X-2453
38892
56150

ALWAYS

Name

Headstock
Set
screw
Machine

_1

PARTS,

ful!

dog

Mach
eacb,oo
:::::
n
lock

washer

GIVE THE FOLLOWING
INFORMATION:
3, The MODEL NUMBERm103.23881
4. The Name of Item--LATHE.
Repair

Parts,

always

use Part

Numbers.

Key

Order

By

No.
39
40
41
42
43
44
45
46
47
48
49
50
5 i

Part No.
56624
56629
X-490
38892
56210
38787
56634
Xo3902
56160
56633
56622
sX-617
38526

5523
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

56632_8232
56819
Spring
56222
Tool
rest
holder
X-1402
Allen
wrench
3/t6
56210
Rest
lock
hub
and
stem
assembly
X-490
Hex
!ocknut
V4-20
N.F.
38892
Knob
56635
Stud-nut
38897
Riv
nut--fiat
head
56616
Key
56130
Tube
key
and pin assembly
56104
Rest
lock
hub, sterfl
and
knob
assembly
*X-1403
Allen
wrer_ch
5/32
56107
56103
56005

pL

d.

External
tooth countersunk
Knob
Loc_k
hub and stem
assembly

M$T

69

56006

70

56004

Part

Name

Cap
screw
5/16-t8
x 3 hex.
hd.
Barrd
lock
Hex
locknut
I/4-20
N.F,
Knob
Lock
hub
and
stem
assembly
Shoe
pad
Stud*nut
Machine
screw
No.
I 0-24x 1 hex washar
Support
lock hub
and
stem assembly
Spacer
Cap
screw
5/16-18
x t 7/8
hex.
hd,
Plain
washer
21/64
I,D. 9/16
O.D.
x

Shoe

48

and

64

41 and 45
Instruction

sheet

and

*Standard Hardwar_
It¢ms---l_'ay
l_e Purchased
Locally.
¢_hems
are regular stock in Sea_a hardware
departments
and mail order
houses.
May also be ordered as repair parts by par
number
provided.

i

18 g,a.

c°
e,.6,,
pt°t2
5,.
.oa,.2.
s OO
4?s°m
os.9.,0o?mp
16 o.)2. ot,

44,

gj:8

56929

head

parts

list

.e 0



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