Craftsman 113239201 User Manual WOOD SHAPER Manuals And Guides L0901591

CRAFTSMAN Planer Manual L0901591 CRAFTSMAN Planer Owner's Manual, CRAFTSMAN Planer installation guides

User Manual: Craftsman 113239201 113239201 CRAFTSMAN WOOD SHAPER - Manuals and Guides View the owners manual for your CRAFTSMAN WOOD SHAPER #113239201. Home:Tool Parts:Craftsman Parts:Craftsman WOOD SHAPER Manual

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MODEL NO.
113.239201
SHAPER ONLY

113.239390
SHAPER WiTH STEEL
LEGS AND MOTOR
Serial
Number
Model and serial
number may be found
on the front of
the table.
You should record both
model and serial number
in a safe place for
future use.

WOOD

CAUTaON:
Read GENERAL
and ADDITIONAL
SAFETY

• assembly
e operating

iNSTRUCTIONS
carefully

Sold by SEARS,
Part No. 72036

SHAPER

o repair
ROEBUCK

AND

parts

CO.,

Chicago,

IL. 60684

U.S.A.
Printed

in USA.

.......

_L,_l_J̧¸

....

general

I.......

rr'l .........

-II

.....

i ¸ I li

instructions

safety

•

for

power

tools

1. KNOW YOUR POWER TOOL
Read

and

understand

the

owner's

manual

and

affixed
to
the tool.
Learn
its application
and
limitations
as wetl as the specific
potential
hazards
peculiar to this tool,

2. GROUND

3. KEEP GUARDS
in working
alignment.

and

proper

adjustment

KEYS

Cluttered

areas

and

must not be slippery

benches

Keep proper

footing

15. MAINTAIN

and batance

at all times_

TOOLS WITH CARE

Keep
tools
performance_

sharp
and clean
Follow
instructions

for

best and
for lubricating

safest
and

invite

accidents.

tools

7. KEEP CHILDREN
should

damp

kept

or wet

locations

Consult

lighted,

a safe distance

from

work

the

19. NEVER

switches,

removing

position

before

plugging

owner's

ACCESSORIES
manual

for

recommended
that accompany
accessories may

injury

cutting

tool

to do a job

if the tool is tipped

materials

to stand on the tool

above or near the tool

DAMAGED

operate
for

proper(y
alignment

or if the

contacted,

Do no_ store

Check

for.

such that

to reach them.

PARTS
aguard or other part that
checked to ensure that it

and perform
of moving

its intended

parts, binding

function.
of mowng

parts,
breakage
conditions
that

of parts,
may .affect

mounting,
and any
other
its operation.
A guard or

other

_s damaged

should

part

that

be properly

repaired

or replaced.

21.

DIRECTION
Feed work
of rotation

(Head Protection)

Wear Safety goggles (must
comply with ANSI
Z87:1)
at all times,
Everyday
eyeglasses only have impact
resistant
lenses, they are NOT safety glasses. Also, use
face or dust mask if cutting operation
iS dustY, and ear

occur

Before further
use of the tool,
is damaged should be carefu!ly

it was not

Do not wear loose clothing,
gloves, neckties or iewefry
(rings, wrist
watches)
to get caught
in moving
parts.
Nonslip
footwear
is recommended,
Wear protective
hair covering
to contain
long hair, Roll long sleeves
above the elbow,

could

is accidentaJly

_I is necessary

will

or attachment

GOGGLES

STAND ON TOOL

Serious

20. CHECK

and safer at the rate for which

11. WEAR PROPER APPARE L

12. USE SAFETY

such

STARTING

is in "OFF"

accessones
Follow
the {nstructions
the accessories.
The use of improper
cause hazards,

TOOL

tool

accessories

In,

KID-PROOF

master

tt wttl do the job better
_t was designed.

force

ACCIDENTAL

sure switch

18. USE RECOMMENDED

9. DON'T FORCE TOOL

10. USE RIGHT

Make

changing

AWAY
be

8. MAKE WORKSHOP
with
padlocks,
starter keys.

TOOLS

servicing;
when
bits, cutters, etc.

t7. AVOID

Floor

ENVIRONMENT

them
to rain. Keep work area well
adequate sui'rOunding
work space.

All vtsltors
area.

before
blades,

due to wax or sawdust.

DANGEROUS

use power

designed

periods

WORK

16. DISCONNECT

5. KEEP WORK AREA CLEAN

Don't

extended

14. DON'T OVERREACH

and

Form habit of checking to see that keys and adjusting
wrenches are removed from toot before turning
tt on.

expose
Provide

during

changi ng accessories.

4. REMOVE ADJUSTING
AND WRENCHES

Don't

or muffs)

Use clamps or a vise to hold work when practical.
It's
safer than using your hand, frees both hands to operate
tool,

IN PLACE

order,

(plugs

13. SECURE

ALL TOOLS

This tool is equipped
with an approved
3-conductor
cord and a 3-prong
grounding
type plug to fit the
proper grounding
type receptacle.
The green conductor
m the cord is the grounding
wire. Never connect the
green wire to a live terminal,

6, AVOID

protectors
operation,

labels

OF FEED

into a blade or cutter against
of the blade or cutter only,

22. NEVER LEAVE TOOL
UNATTENDED
:

Turn power off.
complete stop.

Don't

the direction

RUNNING

leave tool

until

it comes

to a

ADDiTiONAL
SAFETY iNSTRUCTIONS
FOR WOOD SHAPER
CAUTION:

Turn

Power
Cord
adju st ments.

motor

when

switch

changing

"OFF"

Shaper

and

disconnect

cutters

making

19, NEVER
perform
freehand
shaping
- Use either
the
fence, or a starting pin in the table and a collar on the
spindle, or a pattern.

Safety
is a combination
of operator
common
sense and
alertness at all times when the Wood Shaper is being used,

20. Do not place your
material being cut.

WARNING:
FOR
YOUR
OWN
SAFETY,
DO
NOT
ATTEMPT
TO OPERATE
YOUR WOOD SHAPER
UNTIL
IT
IS COMPLETLY
ASSEMBLED
AND
INSTALLED
ACCORDING
TO THE INSTRUCTIONS...
AND UNTIL
YOU
HAVE
READ
AND
UNDERSTAND
THE

21. NEVER
perform
irregular
shaping operations
with
cutter
guard removed.
Be positive
it is installed
adjusted per instructions.

the
and

22. NEVER
Shaper.

this

FOLLOWl

23. Do not use your hands to remove
from around cutters; use a brush.

NG:

PAGE

1.
2.
3.
4.

General Safety Instructions for Power Tools
Getting to Know your Wood Shaper ............
Basic Wood Shaper Operation
.................
Maintenance
..............................

Stability

.....

2
12
15
19

of Machine

The Shaper must be bolted securely to a stand or work
bench,
in addition,
if there is any tendency
for the
Shaper to tip over or move during certain operations,
it
should be bolted to the floor.
6.

Location

Protection:

Eyes, Hands,

Face, Ears, Body

Wear safety
goggles that
comply
with
ANSI
Z87.1
1968. Wear ear plugs or muffs during extended
periods
of operation.
Do not wear gloves ... roll long sleeves
above the elbow.
8.

Afways
feed against
rotation
"back
up" the workpiece.

the

Do not take deep cuts or feed the stock

cutter.
too

NEVER

rapidly.

10. Be particularly
careful
in shaping wood that
cross grains or knots, as these may cause the
be thrown into the cutter or cause kickbacks.

contains
hands to

11. Before applying
power,
make sure the keyed washer is
installed
immediately
under the spindle
nut and the
spindle nut is securely fastened, and all guards are in the
proper position.
Make sure cutters are sharp.
12. Avoid
awkward
hand positions, where a sudden slip
could cause a hand to move into the cutter. Never reach
in back of or around the cutter with either hand to hold
down

24. Do not tamper
in any way.

internal

with

26. NEVER
attempt
work pieces.

source,

operations
objects

or materials

make them

inoperative

shape warped

or twisted

or bowed

has stopped

revofving.

29. If any part of this

or fai! in

Shaper

should

break,

bend,

any way or any electrical
component
fail to perform
properly,
or if any is missing, shut off power switch,
remove
power
supply
cord from
power
supply
and
replace
damaged
missing and/or
failed
parts before
resuming operation.
WARNING:
DO NOT ALLOW
FAMILIARITY
(GAINED
FROM FREQUENT
USE OF YOUR WOOD SHAPER)
TO
BECOME
COMMONPLACE.
ALWAYS
REMEMBER
THAT
A CARELESS
FRACTION
OF A SECOND
IS
SUFFICIENT
TO INFLICT
SEVERE
INJURY.
30. Note and follow
Shaper fence.

Safety

Instructions

WAR
A KEYED

that appears

on the

NING

WASHER

BE USED

UNDER

MUST

THE

31. Note and follow
Safety
Shaper Switch assembly,

ALWAYS

SPINDLE

NU'i"

instructions

that

appear

on the

DANGER
FOR YOUR OWN SAFETY:
READ

14. Rubbish,
shavings, stock, or other objects or material
should not be allowed on the floor where they may be a
tripping
hazard.

BEFORE

WEAR

t6.

When the fence is used, make sure it is securely
and will not slip, and is properly adjusted.

t7.

Do not wear gloves, neckties, loose sleeves, or ragged or
torn
clothing
of
any
kind.
Wear safety
goggles
complying
with ANSI
Z87.1-1968
to protect your eyes
from dust or flying
particles.
layout,

the cutting

assembly,
toot

or set-up

is rotating.

fastened

work

OWNE_4

OPERATING

SAFE_'P¢ GOGGLES

ANSI Z87 1

TIM_S

ALL

UND_.R

SF'INDLE

,NUT

AND

1_ DIRECTLY

SP_NDL_

_VLiT lS

T_G_TB_FORE TU_I_G S_A_E_
3

ALWAYS
ROTA:tON

_EED
O_

_N SAME

AW?;WARD

K_P

F;N_RS

CUTTER

VVORKPI_CE
AGAIN$1
CUT/,_
MOTOR
._t_D

ROTATE

4 AVOID
5

_,_AC_4_NE

pen

BE POSIT_V_ K]_Y_D W_.$HER

CU'FTER

15. Use working
forms,
patterns
or
holders
wherever
possible,
and keep them maintained.
Care should
be
taken
that
the work
is securely
fastened
in these
fixtures.
Stock is often of such size or shape that it
must be clamped
in a holder before being shaped, The
inside jaws which
clamp directly
against the stock
should be lined with sand paper. Guards may also be
mounted
on a holder to afford additional
protection.

UNDE{_TANb

*&_D

M_tNUAL

perform

nor

and the cutter

rotating.

NOT

guards

edge

cover

the workpiece.

table while

shaping

near

28. Never operate the Shaper without
a protective
the unused shaft end of a double ended motor.

the

hands

27. Before leaving the machine, make sure the motor switch
is "OFF"
the power cord is disconnected
from
the

13. Accumulations
of stock or of finished work should not
be allowed on the table. Never clear table while cutter is

18. DO

25. ALWAYS
joint or plane edge on surface of workpiece
that will be in contact with fence and/or table.

power

The
Shaper
should
be positioned
so neither
the
operator
nor a casual observer is forced to stand in line
with
the workpiece
when straight
line shaping.
This
Shaper is intended
for indoor use only.

perform

fingers

_)t_CT_DN

NAND POS_T_D_4$

AWAY'

,-- USE

I:ROM

_VOLVtNG

F_XTUR_S

W_4E_

NECESSARY

_5 USE OV_R_4_AD
ABLE

€_NC_

GUARD

_$ NOT

WHEN

AOJUS'€.

PLA_E

WARNING: THE 4-318" FLAT MOTOR PULLEY AND THE
2" SPINDLE PULLEY FURNISHED, WILL RUN THE CUT TER APPROXIMATELY 9000 R. P.M. WH EN USED WITH A
3450 MOTOR. NEVER SUBSTITUTE THESE PULLEYS
TO INCREASE THIS SPEED BECAUSE IT COULD BE
DANGEROUS.
Note and follow
motor.

safety instructions

CAUTION:
before
using,Reversible motor

that appear on the

- check rotation

ii 'can: 'reSult: in foreign
which::can
result in

before cornmencing
Sears

E LE CTRICA
CONNECTING

TO POWER SOURCE

This machine
must be grounded
operator from efectr:ic shock.

while

OUTLET

in use to protect

Plug power cord into a 120V properly
protected
by a t5 amp dual element

If the outlet
the

adapter as shown
known ground.
tt

sure that your
by a qualified

NOT
PERMIT
FINGERS
TO TOUCH
OF PLUGS
WHEN
INSTALLING
OR
PLUG TO OR FROM
THE OUTLET,

cord is worn or cut, or damaged
immediately.

to use for this power

type DO
PRONG
and

is recommended

replace
THREE

NOT REMOVE
OR
IN ANY
MANNER.

always

that

the TWO
prong
prong outlet.

connect

you
outlet

have
with

the grounding
a qualified

tool

ALTER
Use an
lug to

electrician

a properly

grounded

A temporary
adapter
as shown
below
is available
for
connecting
plugs
to 2=prong
receptacles.
The green
grounding
tug extending
from
the adaptor
must
be
connected
to a permanent
ground
such as to a properly
grounded
outlet box.

WARNING:
IF
NOT
PROPERLY
GROUNDED
THIS
POWER
TOOL CAN INCUR
THE
POTENTIAL
HAZARD
OF
ELECTRICAL
SHOCK.
PARTICULARLY
WHEN
USED
IN :DAMP
LOCATIONS
|N
PROXIMITY
TO
PLUMBING.
IF A:N ELECTRICAL
SHOCK
OCCURS
THERE
IS THE
POTENTIAL
OF
A SECONDARY
HAZARD
SUCH AS YOUR
HANDS
CONTACTING
THE
CUTTER
BLADE.
If power
replaced

you are planning

of the two prong
THE GROUNDING

grounded type outlet
time delay or circuit

saver fuse or circuit
breaker. If you are not
outlet is properly
grounded,
have it checked
electrician.
WARNING:
DO
THE TERMINALS
REMOVING
THE

L:IREQU! R EIV! ENTS

A temporary
adapter
as
illustrated
is available
for
connecting
plugs to 2-prong
receptacles,
The temporary
adapter
should
be used only until a properly
grounded
outlet can be installed
by a qualified
electrician.
GROUNDING

LUG

in any way, have it

Yourshaper
is wired for 120 volts and h_s a plug th at looks
the one shown below.

MAKE
3-PRONG
PLUG

KNOWN

SURE

THISIS

GROUND

2*PRONG
RECEPTACLE

3-PRONG
PLUG

ADAPTE

NOTE: The adapter illustrated is for use only if you already
have a properly grounded 2-prong receptacle.

PROPERLY
GROUNDED
OUTLET

The use of any extension
cord will cause some loss of
power,
To keep this to a minimum
and to prevent
overheating
and motor
burn-out,
use the table below to
determine
the minimum wire size (A.W.G,) extension cord.
Use only
3 wire extension
cords which have 3-prong
grounding
type plugs and 3-pote receptacles which accept
the tools plug.

@
GROU NDING
PRONG

Extension

Cord

Length

0-25
FT .................................
26-50
FT ...............................
51-100 FT ................................

l_his power tool is equipped with a 3_conductor cord and
grounding type plug listed by Underwriters" Laboratories. The
ground conductor has a green jacket and is attached to the
tool housing at one end and tothe ground prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type outlet
as shown above.

MOTOR

16
14
12

ROTATION

The
motor
is
counterclockwise
the other bythe
the motor.

Wire Size AWG

designed
to rotate
either
clockwise
or
and can be changed from one rotation to
use of a select switch located on the side of

UNPACKING

AND CH ECKING

CO NTENTS

Model
113.239390
Wood
Shaper
is shipped complete
one carton and includes
st:eel
legs and motor.
.... : ................................
Instruction
for Power

Tools

2
2

..........

Additional
Safety Instructions
for Wood Shaper ......
Motor Specifications
and Electrical
Requirements
....
UNPACKING
AND
CHECKING
CONTENTS
.......
List of Loose Parts
..............................
ASSEMBLY
......................................
Tools Needed
...................................
Installing
Mounting
Installing

Elevating
Rod and Table Support
........
Belt Guard and Motor to Motor Mount
Motor Pulley
...........................

Mounting
Mounting
Assembling
Mounting
Plugging

Motor Support
Assembly
to Shaper
.....
Switch Assembly
......................
Steel Legs
..........................
Wood Shaper on Floor Stared ..........
in Motor
..............................

Installing
Shaper Fence -- For Straight
Edge
Shaping only .................................
installing Shaper Cutter Guard --- For Curved
or Irregular
Shaping
only
.....................
GETTING
TO KNOW
YOUR: WOOD
SHAPER
On-Off
Switch
.................................
Elevating
Control Lever
.........................
Spindle
Lock Knob
.............................
Spindle
........................................
Spacers
.......................................
Keyed Washer
.................................
Fence Adjusting
Knob
..........................
Fence Lock Knob
...............................
Fence Faces ...................................
Cutter Guard
...................................

3
4
5
5
6
6
..

7
7
8
9
9
9
10
10
11

....

11
12
12
13
!3
t3
t3
13
13
t3
t3
13

Starting
Pin ....................................
Removing
and Installing
Cutter
..................
ADJUSTMENTS
................................

13
13
14

Shaper Fence ..................................
Fence Faces
...................................
BASIC SHAPING
OPERATIONS

!4
14
15

.................

Use of Cutter Spacers
..........................
Straight
Edge Shaping
..........................
Shaping With Use of Miter
Gauge and
Hold-Down
Clamp (Optional
Accessory)
........
Irregular
or curved Shaping
.....................
MAINTENANCE
.................................
LUBRICATION
..................................
Motor Maintenance
and Lubrication
.............
RECOMMENDED
ACCESSORIES
...............
TROUBLE
SHOOTING
...........................
REPAIR
PARTS
.................................
Motor Connections
.............................
O

t5
16
16
17
19
19
t9
19
20
22
27

Model
113.239201
Wood
one carton
but DOES
NOT

Shaper
is shipped complete
in
INCLUDE
Steel Legs or Motor.

Separate al! parts from
p_oking
one with the illustration
and
the
certain all items are accounted

materials
and check each
tist of Loose Parts to make
for, before discarding
any

packing material.
If any parts are missing,
do
not attempt
to assemble
the
Shaper, plug in the pov_er
cord or turn the switch on until
the missing parts are obtair_ed
and are installed correctly.
Remove

the

protective

oil

and edges of the t_ble.
grease and spot remover.
CAUTION:
Never use
volatile solvents.
Apply

that

Use

is applied

any

g,asoline,

a coat of automobilJe

Wipe aH parts thoroughly

naptha

wax
with

to the

ordinary

table top

household
or

similar

type
highly

to the table.
a clean,

dry cloth,

WARNING:
FOR
yOUR
OWN
SAFETY,
NEVER
CONNECT
PLUG TO POWER
SOURCE
OUTLET
UNTIL
ALL ASSEMBLY
STEPS
ARE
COMPLETE,
AND
YOU
HAVE
READ AND
UNDERSTAND
THE SAFETY
AND
OPERATIONAL
INSTR
UCT_ONS.
LIST
Included
Item
A
B
C
D
E
F
G
H
J
K
L

M
N
O
P

Q
R
S
T

with

Model

LOOSE

No.

113.23920t

PARTS
and

113,239390

Part Name
Motor Mount

Qt_/.
.............................

CONTENTS
WARRANTY
General Safety

Guard, Pulley .............................
Pulley, Motor .............................
Belt, "V" 1/2 x 33: ...........................

t
1
1

Support A_sembfy, _H
.....................
Support Assembly, L.H ......................
Guard, Cutter
.............................
Hub Assembly, Lock
.......................
Nut, Lock ...............................
Stud Nut ..................................
Support, Guard ............................
Bracket, Support
...........................
Fence Assembly ............................
Plate, Guard ................................
Switch Box Assembly
......................
Spin_fe Assembly ..........................
Base

1
1
t
t
1
1
1
I
1
I
1
1

Owners Manual

............................

Bag Assembly, Loose Parts
Containing The Fo_llowing:
Starting Pin
Insert, Table ............................
Wre rich
Screw, Hex Hd. 3/8-16;

(Part No. 72022)
1
I

1
2

x 1

====================
2

Bolt, Carriage 5/t6-18
× t-1/4
..............
Washer 21164 i.D. x 71B O.D. x 1/8 ..........
Screw, W/L0ckv_asher
5716-18 x 3/4
.........
Washer 11/32 I.D. x 1 - !/16 x 1,/8 ............
Wrench, Hex "L °' 5132
......
* .............
Wrench, Hex *'L'" I/4
Knob

4
4
3
2
1

Nut, He× 5/16-t8
L0ckwasher, Int. 5I:t _;................
Han_er, Cable
- .....................

7
3

Screw0 H ex H_1."5"1:I_: lj'_ 1"2
Elevating Rod

1
2

..............
................

i,,"

':'

_ ..

tnclude
.i ¸¸ .

Item
A
B
C
D
E
F
G
H
J
K
L
M

• : ;.:

PartName

0_.

Leg

• S++e+,"ii&+_+.+;
+i+++++'_
+;+: i:i:i:i;::ii

eNut, Hex 1]4-20 ._+++ ..... ....:.;: ........
2B o L0ckwasher, 114 External ...................
2B
Channel, Support ....................... 2
Stiffener ..............................
2
Stiffener, Side ..........................
2
Stiffener; End ..........................
2
• Screw, Pan lid. Ty. A N8 x 1/2 ............
4
• Nut, Flex Hd. t/2-13 ....................
B
• Foot, Leveling ......................... 4
Motor ................................
1

"; [
1

liARDWARE FOR MOUNTING TOOL
"
•
•
•

Screw,liex lid. 5/16-18 x 3 ...............
Lockwasher, 5116External ...............
Nut, Hex Jam 5/16-1B ...................
Washer,ti/32 ID .......................

• These parts

contained

3
3
3
3

in Loose Parts Bag No, 72031.

ASSEMBLY

7tI6++NCH
WRENCH
1/2-INCH
WRENCH
9116-1NCH
WRENCH

Coat the spindle assembly
with cup grease, being sure to
wipe some of the grease into tf+e elevating
stot miffed in the
spindle
assembJy,
Use a generous
amount
of grease to
cover the spindle.

TAPPED HOLE FOR
ELEVATING
ROD

SLOT
-

i ¸

SPINDLE

PULLEY

INSTALLING

ELEVATING

ROD

AND TABLE SUPPORT
Position
table upside down on 2 x 4's on edge for support
and clearance for Spindle assembly.
1.

Install
(3/8-24)
jam nut on short
elevating
rod and screw the rod into
side of spindle assembly.

Remove spindle lock knob. Insert the spindle assembly
into the table support,
position
the long angle of the
elevating
rod
straight
down
and
tighten
jam
nut
securely.
The angle portion of elevating
rod must be
parallel with spindle assembly.

Install

Rotate
the set screw into
the table support,
while
moving the elevating
rod back and forth, until the dog
point on end of set screw enters the elevating
slot in
spindie assembly.
This can be felt as the set screw and
spindle
assembly
are rotated.
Tighten
the set screw,
then back it off
1/4 turn.
This will allow
enough
clearance
for the spindle
assembly
slot to slide on
dog-point
end of set screw.

Check operation
of spindle
several times, by moving
elevating control
lever back and forth in order to make
sure it is not binding,
yet slides effectively
on the
dog-point
end of screw. Readjust
set screw slightly,
if
required, for smooth operation.

knob

Reinstall

on end of elevating

spindle

threaded
end of
the threads in the

rod.

lock knob.

Position shaper base on table support
casting so the
three mounting
holes are aligned. Install and tighten the
three 5/!6-18
× 3/4-inch
hex-head
screws with
lock
washers.

POSITION
MOTOR WITH
51"8 IN. DIA, SHAFT TI41S END
BELT GUARD

MOUNTING

BELT GUARD
TO MOTOR

MOUNT

Place the motor

Support
shown.

Find four
5/16"
x 18 x 1-1/4 carriage
5/16-18
hex nuts, and two 21/64
x 3/4
Washers. Position hardware as shown.

rear

mount

AND MOTOR

motor

on your
mount

workbench.
with

3/4"

stock

bolts,
x t/16

as
four
Flat

MOTOR

3/4

IN, STOOl<

t/16 IN.THiCK
WASHERS

MOUNT

5/16
INHEXNUTS

INSTALLING

MOTOR PULLEY

Install motor pulley (flat-faced
pulley) on motor shaft,
with closed end of pulley facing out. Tighten pulley set
screw securel y.

5132
SETSCREW
f
/"

MOTOR

IN,
WRENCH

PUL LEY

F LUSH W{TH
SHAFT

_IOTOR

MOiNT

PLATE

MOTOR

Using table insert as a spacer, position
motor on motor
mount
plate to provide
a distance
of 1/4-inch
from
mounting edge of motor mount plate as shown. Tighten
the four motor
mount
bolts securely
and recheck for
correct positioning.

MOTOR

TABLE INSE RT
USED AS A SPACER

1/4

INCH

£ULLEY

MOUNTING

MOTOR

SUPPORT ASSEMBLY

MOTO

TO SHAPER
MOTOR

Place V-belt on motor
pulley and attach motor mount
plate to shaper base with
two bolts (3/8-16
x 1-inch)
and washers. Leave bolts finger tight.

Roll the belt onto spindle
pulley,
pull motor
mount
plate toward
end of base until belt is tight enough to
prevent
slipping and tighten
the two bolts. Each bolt
should
be in approximately
the same position
in the
base slots.

Position elevating
rod in approximate
mid position
and
turn spindle pulley by hand several times to see that the
belt rides in the approximate
mid position
of motor
pulley.
If not,
recheck
assembly.
The belt should
change positions on motor pulley as the lever position
is
changed (while the spindle pulley is rotated by hand).

MOUNTING

Attach

the

switch

assembly

ASSEMBLING

two

the

screws

STEEL

(Supplied with 113,239390

PLATE

SPINDLE
PULLEY

BASE

SWITCH ASSEMBLY

Shaper table
using the
packed with the switch.

ELEVATING
ROD

MOUNT

underside

the

and Iockwashers

LEGS
only)

Assemble
the two (2) End Stiffeners
and the two (2)
Side Stiffeners
using four (4) 1/4_20 Truss head screws.
The End Stiffeners
are placed on top of each Side
Stiffener
as shown.
Insert screws through the 9/32 inch
diameter
holes and finger tighten 1/4-20 nuts.
Attach
the four (4) legs to the side and End Stiffener
using 1/4-20 screws, _ockwashers and nuts as shown.
Remove
the four
(4) Truss head screws which
were
assembled
in Paragraph
No. One. Place the two
(2)
Support
Channels as shown, in position,
align holes in
supports
with
holes
in the side Stiffeners,
replace
tockwashers
and nuts. Tighten
all nuts using 7/16"
wrench,

4. The two
of each
screws.
screws.

(2) Stiffeners,
side stiffener
The guard

(F) are fastened to the top side
using N8 x t/2 self-threading

plate

is mounted

as shown

using same

5. Install
leveling feet as shown. To ieve! Leg Set, ]oosen
nut on inside of leg and turn nut on outside to raise or
lower feet. Adjust a_l four levelers, if necessary, and then
tighten
NOTE:

nuts on inside
These

adjustment.

of leg.

levelers

are

not

intended

for

height

Item
A
B
C
D
E
F
G
H
j
K
L

Qty,

Part Name

Leg .... ..........
_
e Screw, TrussHd. l/4_20xS]8
.,. .....
.,...
• Nut. Hex 1/4_20 , .. .....................
Lockwasher, _/4 E xternat
................
Channel. Support ........................
Stiffener
...............................
Stiffener, Side
........................
Stiffener, End ..........................
o Screw, Pan Hd•Ty. A N8 × t/2 ............
o Nut. Hex Hd. 1/2-13
....................
• Foot, Leveling
.........................
• These

parts contained

in Loose

4
28
28
28
2
2
2
2
4
8
4

Parts Bag No. 72031•

GUARD

PLAT_

SHAPER ONFLOOR
MOUNT,NG
WOOD
STAND
_' t,

Three
mounting
holes are provided
in the base of the
:shaper
for the purpose
of moundng
it securely
on a
substantial
tool stand with screws or bolts,

2. The t0ol:stand
of the:shaper

should be high enough so the top surface
table wilt be '35 to 37 inches: above the

floor. The Shaper must be mounted
to overhang:_ear
edge Of tooi stand,

to allovy

the motor

NO,
PAN

(SUPPLIED

CAUTIONi
Substantial
:
:: '

The
toot:: stand

andi: secured

so:ithere:

8 x
HD.
WITH

1/2 IN.
SCREW
LEG

SET)

on a
is _ no

possibility of tlpping;The
Shaper:must be positioned on
the tool stand so that the spindle pulley is guarded from
the bottom:
: :i'
:" i:/::
:::
i'
'i:
::::

:
"......................

PIace the Shaper On: the Steel LEGS. Position as shown,
and align mounting
h01es_ Secure with 3 e& 5/16"x
18
x 3" screws; washers and nuts.

PLUGGING

IN MOTOR
MOTOR

Find

plastic

Route

the

cable hanger from
motor

cord behind

among
the

motor

the

loose parts.

mount,

across

the top of the Leg Set and plug it into the receptacle
the side of the switch box.
3.

Bring
cord..,

in
CABLE
HANGER

the
power
cord
alongside
the
motor
wrap the plastic cable hanger around the cords

and attach

the hanger to the top

of the Leg Set.

CORD

5/16-18
X 2 IN,
HEX HD. SCREWS
AND
WASHERS

FENCE

INSTALLING
FOR STRAIGHT

SHAPER FENCE -EDGE SHAPING ONLY

Install the fence with two 5/16-18
x 2 inch hex head
screws and two plain washers. These screws thread into
tapped
holes in the table, Adjust
the fence as outlined
on page 13.

GUARD

INSTALL! NG SHAPER CUTTER GUARD FOR CURVED OR IRREGULAR
SHAPING ONLY

NOTE:
1.

Fence must

Assemble

Cutter

]/4-28

SUPPORT

LOCI(NUT

be removed.
Guard

as illustrated.

L.H,

SUPPORT

Align the guard support
so that it is centered on the shaper
spindle
(it may be necessary to loosen the 5/t6-18
screws
which
secure the support
bracket
to the channels
to
perform
this adjustment).
After the alignment
is achieved
tighten all four screws securely.
install
Cutter
Guard Assembly
to table
two 5/t6-18
× 2 inch hex head screws

support
located

using the
at rear of

table support,

SHAPER
10 cwrTE_
GUARD
8
FENCE
LOCK KNOB

SP|NDLE

_:6

KEYED

NUT

"_"_.

WASHER

9¸
FENCE

FACE
J_

SPACERS

[2 EACH

7/'t6

IN,)

_"-"_

11 STArTiNG PIN

TABLE

7 FENCE
!__

_X'/4

ADJUSIING

SPINDLE

KNOB

CONTROL LEVER
ELEVATING

]

SPINDLE

1
ON-OFF

LOCK

MOTOR (NOT

FURNISHED)
MOTOR
SHAPER

MOTOR

MOUNT

PLATE

BASE

ROTATION

The motor equipped
with, the shaper is designed to be
operated in a clockwise or counterclockwise
r0tation by use
of a select switch tocated on the motor. Before the motor is

turned on, move the select switch
"up"
for clockwise
rotation or "'down"
for counterclockwise
rotation.
The
direction
of rotation
cannot be changed while the motor is
running. Turn the motor off and wait until the motor has
stopped completely
before selecting the desired rotation:
WARNING!
always
correct
1.

Once

the motor

rotation

check to be sure the spindle
direction
for the cutter
being

ON-OFF

KEY
(YELLOW

_LAST]C}

has been selected
i_s rotating
used.

in the

SWITCH

CAUTION:
Before turning switch on, make sure the cutter
is installed
properly
and the keyed washer is positioned
below the spindle nut.
The On-Off Swi,tch has a locking feature. THIS FEATURE
IS INTENDED
TO PREVENT
UNAUTHORIZED
AND
POSSIBLE
HAZARDOUS
USE
BY CHILDREN
AND
OTHERS.
a.

TO turn
and pull

Shaper ON...
insert finger
END of lever out.

under switch

After turning
switch
ON, always
allow
come Up to full speed before cutting.

the

cutter

KEY

lever
to

Do not cycle the motor
switch
on and off rapidly,
as
this may cause the cutter to loosen. In the event this
should
ever occur,
allow
the cutter
to come
to a
complete stop and retighten
the spindle nut normally,
not excessively. Never leave the shaper while the power
is "'ON,:
b.

KNOB

SWITCH

TO turn Shaper OFF...
shaper until the cutting
stop.

PUSH lever in. Never leave the
tool has come to a complete

c. TO lock switchin OFFposition..,holdswitchIN
withonehand.,. REMOVE key with other hand,

Provides
added protection
for irregular shaping.
is adjustable for various thickness of material.

ALWAYS
LOCK
THE SWITCH "OFF"
WHEN
SHAPER IS NOT IN USE...
REMOVE KEY AND
KEEP IT IN A SAFE PLACE,,.
ALSO...
tN THE
EVENT OF A POWER FAILURE
(ALL OF YOUR
LIGHTS GO OUT) TURN SWITCH OFF .,, LOCK IT
AND REMOVE THE KEY. THIS WILL PREVENT
THE SHAPER FROM STARTING UP AGAIN WHEN
THE POWER COMES BACK ON,
2,

ELEVATING

CONTROL

CAUTION:
Always
rotate the spindle by hand before
starting the shaper motor to make sure cutter does not
strike guard.

11. STARTING

LEVER

depending
ALWAYS

12. REMOVING

SPINDLE
LOCK KNOB - used to lock the spindle and
quill
assembly
after
the desired
height
has been
determined.
CAUTION:
Always
release the quill
lock knob before
attempting
to change the position
of spindle and
tighten the knob securely before starting operation.

SPINDLE
This
maximum
2-1/2-inch
diameter
bore.

SPACERS
- A total of three spacers are provided,
two
7/16 inch thick and one 1/4 inch think for positioning
the cutter for desired shapes.
KEYED
WASHER
Must
always
immediately
below the spindle nut.

FENCE

ADJUSTING

moved
forward
adjusting
knobs.
8.

FENCE
position
tightening

LOCK

KNOB

upon
the
direction
on the in-feed side.
AND

CUTTERS

Raise spindle

To REMOVE
cutter, hold spindle with the t/4" hex
wrench
and loosen nut with
wrench
provided
as
shown -- Reverse procedure to TIGHTEN
SPINDLE
NUT.

CAUTION:
under
the

Always
have
nut, otherwise

height

serious injury could

the keyed washer directly
the nut may loosen and

result.

positioned

turning

the

desired

fence

After

has been selected,
the
the fence lock knobs.

fence

is secured

face

IN,

HEX

WRENCH

FENCE
FACES
- Each fence may be moved forward
or backward
by releasing
the fence lock knob
and
turning
the fence adjusting
knobs.
Each fence face
operates
independently
of the other, by means of the
adjusting
mechanism.
After the desired fence position
has been selected, it is secured by tightening
the fence
lock
knob.
The fence faces wilt
close in from
a

LOOSE

/
t/

maximum
three-inch
opening
down
to one-inch
for
small diameter
cutters, by loosening
the two screws in
the front of each face and sliding the face to the desired
posiiton.
The screws must be tightened
securely
after
each setting.

TI GHTE N

CAUTION: The opening between inner ends of fence faces
should never be larger than required to just clear the
particular cutter being used. ALWAYS ROTATE THE
SPINDLE BY HAND BEFORE STARTING THE SHAPER
MOTOR TO MAKE SURE CUTTER DOES NOT STRIKE
FENCE FACES.
10. CUTTER

but

Each fence face may be

backward
-

rotation,

1/'4

KNOB

INSTALLING
to maximum

NOTE:
TO AVOID
POSSIBLE
BENDING
OF THE
SPINDLE
LOOSEN
OR TIGHTEN
NUT WITH BOTH
WRENCHES
POINTING
AS NEARLY
tN THE SAME
DIRECTION
AS POSSIBLE.

shaper
is designed
for use with
diameter cutters having a 1/2-inch

The Starting
Pin must be used as a pivot to support the
work until it has been fed into the cutter and against
the collar. The Starting
Pin may be located in either of
the two threaded
holes near the table insert opening,

The
Elevating
Control
Lever
moves the
spindle
vertically
a distance of 7/8-inch
to locate the cutter at
the desired vertical position.
3.

Guard

WRONG

GUARD

NOTE:
Used for curved or irregular
fence
must be removed
and starting
place on in-feed side.

shaping onlypin must be in

R_GHT

,!,,

ADJUSTMENTS

WARNING:
FOR YOUR OWN SAFETY, TURN SWITCH
"OFF"
AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE MAKING ANY ADJUSTMENTS.

ADJUSTABLE
I,

SHAPER FENCE

Move both
fence faces
fence adjusting knobs.

out

3/4"

by turning

the two

:STRAIGHT

EDGE
FENCE

Position
fence
framing
square
adjusting knob.

faces in the same plane by using a
or straightedge and adjusting the fence

Loosen the fence attaching bolts and shift the complete
fence assembly
until both fence faces are the same
distance from the miter slot,
Tighten

fence

attaching

correctly positioned.
Check this adjustment
sure it did not change,

bolts

after

fence

after:' tightening
:
;

Lock all controls
securely
I_een completed ....

after: :desired

has been

bolts to make
settings have
:i

FENCE FACES
t.

Loosen the four (4) screws as shown and slide each
fence face in as close to the cutter as possible, but do
not permit the cutter to strike fence faces.

Set the fence faces so the cutter (Not supplied see
Recommended
Accessory
List)
projects
far enough
beyond
them to produce the desired depth of cut, If
the cutter is set to remove only a portion
of the edge of
the work piece, the two fence faces should be set even
with each other.

FACE

BASIC

SHAPING

OPERATmONS

NOTE: This shaper is designed
for use with maximum
2t/2 inch diameter cutters having a 1/2 inch diameter
bore.
1. For those

operators

who

prefer

use a motor

that

rotates clockwise
(facing pulley end) which would drive
the spindle
in a clockwise
direction the motor select
switch
should
be in the
up position.
With
this
combination,
the work would be fed into the cutter from
the left-hand
side of the table. In most cases, the cutter
would have to be turned over.
2. For
those
operators
which
may
require
counterclockwise
rotation
of the spindle,
the motor
select switch should be in the down position
and with
this combination
the work should be fed into the cutter
from the right side of the shaper.
3. Always
remember,
wllen
mounting
the cutter,
the
cutting edge of the cutter must lead into the direction
of
rotation
and the work piece must be fed against
the
direction
of the cutter

SPINDLE

USE OF CUTTER

The spacers
cutter.

can be

SPACERS

positioned

below

and

above

the
_

Notice when the spacer is positioned
below the cutter
how the spacer provides a bearing surface for the uncut
edge of the board, in addition
to its use as a spacer in
vertica! positioning
of the cutter,

This

same cutter

can

inverted

produce
a shape with
the board
opposite
direction
IF DIRECTION
THE SPINDLE
tS REVERSED.

and

Notice how the spacer again provides
for the uncut edge of the board,
3.

a bearing

Feed workpiece

against

to
the
OF

be as

to use the Shaper for sizing
using the jointer
cutter and

rotation

of cutter.

NOTE:
It is a very good practice to make a trial cut on
a piece of scrap wood as a doubte check on the set-up
before using the actual workpiece.
WAR NING:
Serious injury may result
not always fed into the cutter against
rotation
of the cutter,
Use a smooth
Experience
will soon reveal the best
producing
the smoothest
cut,
5.

if workpiece
is
the direction of
even pressure.
rate of feed for

If the cut removes material
over the entire edge, thus
reducing
the width of the workpiece,
set the out-feed
fence in front of (toward the operator)
the m-feed face
enough to provide a contact surface for the work after
it passes the cutter, This setting
support the workpiece.

is necessary

DIRECTION
KEYED
WASHER
_"NCUTTER

surface

Cut the workpiece
to size, so the shaping cut will
light as possible to produce the desired pattern.
CAUTION:
Do not attempt
a workpiece
{except when
adjustable fence).

mounted

fed through
in
OF ROTATION

SPACER
TtON
OF
ROTATION

to properly
15

FEED

A'JX
WC_KPIECE

STRAIGHT
27 IN;

EDGE SHAPING

CAUTION: The Shaper fence must be used in all straight
edge shaping operations.
I; When shaping stock 3 inches wide or _ess, an auxiliary
fence/work Support must be used as shown.
2.

Make the push stick

as shown.

SLIGHTLY:THICK'ER
THAN

WORKPlECE
PUSH

STICK

(FEEDS UNDER
AUXILIARY
FENCE/
WORK SUPPORT
AUXILIARY
WORK

FENCE/

SUPPORT
SLIGHTLY
NARROWER

THINNER
AND
THAN WORKPIECE

FENCE
N

PUSH STICK

WORKPIECE

END SHAPING WITH USE OF MITER GAUGE AND
HOLD-DOWN CLAMP (OPTIONAL
ACCESSORIES)
1.

NEVER
use the Miter Gauge on the Shaper without
the
Hold-down
Clamp installed and the workpiece
clamped,

Both fence faces MUST
cannot contact them.

Adjust
the head of the miter gauge so the end of the
workpiece
to be shaped wil! be exactly
parallel to the
miter gauge slot in the table,
This holds true for all

be positioned

so the workpiece

angles of the end of the workpiece,
4.

The board is positioned
in the miter gauge; then hold
:::the w0rkpiece firmly
against the miter gauge head and
:doWn
on the table with your left hand, and feed by
::gripping the lock handle with your right hand.

/:i::::::i::
i/5
<.

:;,

;:::i:i:ii
¸:¸7:¸

i¸

•

IRREGULAR

OR CURVED

SHAPING

[

A variety
of shapes may be produced
with the shaper by
changing
the the
height
of cutter
in relation
to the
workpiece,
by using various combinations
of cutters
on
successive passes, and/or
by inverting
cutter and changing
direction
of spindle rotation
and feed direction.
The table
insert must be removed if the cutter does not clear the hole
in the insert when the cutter is lowered
below
the table
surface:
1.

check

clearance

before

turning

switch

(

"° _

SPINDLE

NUT

"ljj -,, ...,.__SPACER
wAs,,R
\ _. I.

"ON":

To make irregular
shaping cuts remove
power
cable
from
electrical
source,
remove
the fence assembly,
select the shaper collar that will position the cutter to
obtain the desired pattern, and lock the shaper collar
and cutter on the spindle,

SHAPER COLLAR
ACCESSORY)

(OPTIONAL

NOTE:
A shaper collar may be located above or below
a cutter, or between the two cutters selected.

O
SHAPER

COLLAR

(OPTIONAL

f
2.

Mount

the cutter

guard and adjust

Position
the Guard
clear workpiece)
Center

the Guard

verticatlV

over the cutter.

NOTE:
Rotate cutter
clearance inside guard.

hand

STARTIN G J

as shown.

(A)

(Guard

should

just

(B)
and check

for

proper

SET

ACCESSORY)

Workpiece
MUST contact
collar L_ toward the miter
5_

WARNING:
LUMBER.

DO NOT ATTEMPT

of the cutter and

addition,
the following
operations are some which
performed::or_:
the shaper - shaping with
a

NOTE:I After a few hours of operation, tighten both
t screws securely with the Hex wrenches provided.

TO SHAPE WARPED

PIVOT
AROUND

the FRONT
gauge slot.

pattern, l,t0ngue and groove joints, reading and fluting,
etc:.
(" Power
Tool
Know
How"
Handbooks
are
available ).See Recommended
Accessories
st.

:_:l_

The starting pin must be used asa pivot to support the
work untillit has been :fed intothe :s_a_r col ari:Tlie
Starting:Pin
may
the:i:tw6
threaded holes "ear:the' table insert:oPening;: depending
upon i the: direction
0f :r0tatloni:: buti_aiways 0_ :the
in-feed side;
'

WORKP|£CE
STARTING
PIN

pulley

MAINTENANCE
WARNING:
FOR YOUR OWN SAFETY, TURN SWITCH
"OFF"
AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE MAINTAINING
OR LUBRICATING
YOUR SAW.
NOTE: After a few hours of operation, tighten both pulley
set screws securely with the Hex wrenches provided.
Frequently clean your cutting tools with Craftsman Gum
and Pitch Remover.
A coat of automobile-type
wax applied to the table wilt
help to keep the surface clean and allow workpieces
to slide
more freely,
if the power cord is worn or cut, or damaged
have it replaced immediately.

in any way,

LUBRICATION
The ball bearings
used on the cutter
spindie
packed with lubricant
at the factory and require
attention,
To maintain

smooth

and easy operation,

few drops of oil to the outside

MOTOR

MAINTENANCE

have been
no further

occasionally

of the spindle

add a

assembly,

AND LUBRICATION

1. The sleeve bearings,
in both end shields of the motor,
have
been
lubricated
at the factory
with
correct
lubricant.
No.
other
part
of the
motor
requires
lubrication.

NOTE: The speed
changed.
4.

2. Re-lubricate
motor bearings
in accordance
with
the
instructions
on the nameplate.
Be sure to wipe off dirt or
grit if present
around
oil hole caps to prevent
any
possibility
of foreign
material
contaminating
the oil
wicks that supply the bearings with oil Use a good grade
of medium
weight
minera_
oil, such as automobile
engine oil, SAE 20.

ITEM

Every effort should be made to prevent foreign
material
from
entering
the
motor.
When
operated
under
conditions
likely to permit accumulations
of dust, dirt or
waste
within
the motor, a visual inspection should
be
made at frequent
intervals. Accumulations
of dry dust
can usually be blown out successfully.

ITEM

9-22213
9-22236
9-22222, 9-22221
9-23672
See Catalog
9-2299

Sears may recommend

be regulated

THE FOLLOWING ACCESSORIES

CAT. NO.

Floor Base .................................
Steel Legs ..................................
Casters ............................
Shaper Collar Set ...........................
Shaper Cutters
.........................
Push Blocks .................................

cannot

NOTE:
Motors
used
on wood-working
tools
are
particularly
susceptible
to the accumulation
of sawdust
and wood chips and should be blown out or "vacuumed"
frequently
to prevent
interference
with
normal
ventilation
and proper
operation
of the centrifugallyoperated
starting
switch.

3. If disassembly
of the motor is necessary,
it should be
returned
to your nearest Sears retail or mail-order
store
in order to prevent voiding the guarantee.

SEARS RECOMMENDS

of this motor

CAT.

Miter Gauge
.............................
Miter Gauge Hold Down
....................
"Power Tool Know How"
handbooks
Table Saw ..............................
Radial Saw ..............................
Universal

Jig

..............................

uther Accessories not i'_stedin manual.

See your nearest Sears Store or Catalog Department for other
Accessories,
Do not use any Accessory unless you have received and read
complete instructions for its use,
19

NO.

9-29929
9-29928
9-2918
9_2917
9-323

TROUBLE

SHOOTING

WARNING_ FOR IYOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG
FROM POWER SOURCE OUTLET BEFORE TROUBLE SHOOTING YOUR SHAPER

"_-17

: _TROUBLE

PROBABLE

CAUSE

Set screw engaging
in spindle
too tight,

:itoo hard.
Cutter comes loose
:: during

operation.

Cutter slow down

during operation,

....Bindi.0fF "0e
......

Boards when adjusting
IN or

REMEDY

slot

Tighten screw then back it off 1/4 turn.
action is smooth without
end play.

assembly

Keyed washer not
properly installed.

The keyed
the nut.

washer must always

1. Work being fed too
rapidly.
2. Insufficient
belt
tension.

t. Feed work

thro'ugh

Adjust

be used directly

more slowly

to allow

3, Glazed belt

remove
2, Loosen
slightly
correct,
3. Replace

Bottoms of fence faces
striking table.

Loosen
s_ightly

1, Work piece not being
held firmly against
fence and/or table.

1, Apply sufficient
hand pressure in both
directions
or revise Auxiliary
Fence/Work
Support (pg. 15) accordingly.
2. Maintain continuous
feed,

until

under

cutter

stock smoothly,
motor mount plate bolts and move motor
toward rear of shaper until belt tension is
tighten bolts.
belt,

the two screws through
and tighten screws,

front

of face, raise it

out.

Shaper produces ragged
or riplMe cuts.
_.

2. Interrupted
:

feed

past cutter.
3. Dull cutter.
4, Belt slipping - causing
, cutter speed to vary.
5, Cutter blades not
concentric.
(Blade

3. Sharpen or replace cutter
4. Adjust [belt for proper tension.
5. Replace or resharpen

cutter,

segments have uneven
lengths.)
, :

:
:

6. Feed work through
smooth cut,

6. Work being fed too

7_ Quality of wood not
sufficient
to produce
::: .... desired results,

7. Use a better

slow

enough

to produce

grade of material.

fence faces.
smooth
.,

not l'_|d

cut, but does
a straight edge,

set.
2: Spindie Assembly lock
knobnot
tight.
'
3. WOrkpiece not held

2. Tighten

assembly lock

knob.

3, increase hand pressure or revise Auxiliary
Fence/Work
Support
(10g, 15).
4. Increase hand pressure or revise Auxiliary
Fence/Work
Support (pg. t 5),

snugly against fence.
4. Work piece not held
snugly against table.
5, Work being fed to
rapidly.

Shape varies across
.width of board.

spindle

5. Feed work

through

6. Attempting
to remove
more material than
required to produce
desired shape.
7. Fence loose on table.

6, Joint workpiece

1. Work not held
securely to miter
gauge and/or to
table.
2. End of workpiece
not Paraltel with
miter gauQe slot.
3, End to be shaped
is wavy (not
straight),

1. Hold work firmly
on the table,

7, Tighten

2. Adjust

to proper

slowly,
width

before

shaping

fence.

miter

3. Resaw andlor

against

miter

gauge.

joint as necessary.

gauge and down

edge.

TROUBLE

SHOOTING

-- MOTOR

NOTE: Motors used on wood-working
tools are particularly
susceptible to the accumulation
of sawdust and wood chips and should be blown out or "vacuumed"
frequently
to prevent
interference
with normal
motor ventilation.

TROUBLE
.......

PROBABLE

REMEDY

CAUSE

,,,,_ ...................

Excessive

1. Motor.

noise.

t. Have motor checked
by qualified
service
techniciar_.
Repair service _s available
at
your nearest Sears store.

overloaded
1 Circuit
tights, appliances
other motors

Motor fails to develop
full power. NOTE:
LOW VOLTAGE:
(Power
output
of motor
decreases
rapidty
with
decrease
m voltage at
motor terminals
For

2 Undersize
too long.

exampte,
a reduction
of
10% in voltage causes
a reduction
of 19% m
maximum
power output
of which the motor Is

wires

with
and

t. Do not use other appliances
or motors
same circuit
when using U"te saw

or c_rcuit

3, General
over}oadmg
power company
facilities.

2. increase
wire sizes, or reduce
!er_gth of w_r}ng
See "Motor
Specifications
arqd Etectrtca!
Requirements"
sechon

3. Request
company

a voltage

Request

vottage

Have motor

Have relay

check

from

the power

capabIe,
and a reduction
of 20% in voltage causes
a reduction
of 36% m
maximum
power output.)

............

i,,

, ,

1, Low voitage
trip relay

Motor starts slowly
or fails to come up
to full speed,

2 Wir_dings

wiU not

burned

out

check

repaired

from the power

company

or replaced

or opera.
3, Start{ng
ope, fat*r;g
Motor

relay

not

.................
1 Feed

1 Motor overloaded
2, Improper
cooftng.
(Air
circulation
restricted

overheats.

operate.

,,_

, ......

slower

into blade.
to provide
normal air
motor.
and Lubrication"
section.

'i'["Havd switch reP'i'acedan'd req"uesi'a'"v'o_tage
check

1. Bu rned "sw"i"tCh contacts
(due to extended
hold-in
periods caused
by [ow line voitage, etc.)
2. Shorted
capacitor
3. Loose or broken
connecttons

work

2. C_ean out sawdust
circulation
through
See "Maintenance

through
motor due to
sawdust,
accumulating
inside of saw).
Starting switch
motor will not

rep{aced

from

the

power

company.

2 Have capacitor
tested and replace
3. Have wiring checked
and repaired

_f defechve

, ,,

Motor stalls
(resufting
in blown
fuses or tripped
circuit
breakers),

1 Starting
switch
operating.

1 Have switch

not

2 Request

2 Voltage
too low to permit
motor tO reach operating
speed.
breakers
3. Fuses or circuit
do not have sufficient

3. install

replaced

voltage

proper

check

from

s_ze fuses

the power

or c_rcuit

company

breakers

capac,ty.
, ........

Frequent opening
fuses or circuit
breakers.

,....

1 Feed

!. Motor overloaded.
2. Fuses or c_rcuit breakers
do not have sufficient

2. ]nstatl

work

slower

proper

into

s_ze fuses

capacity
3

Starting
swdch not
operating
(motor does
not reach speed}
21

Have sw_tch

replaced

btade
or c_rcu_t breakers

R:::E
PAl R::iP ART S

I
\

\
6

PARTS
LIST FOR CRAFTSMAN
MODEL
No. 113.239201
Always

Order

by Part

No.

- Not

FIGURE

"°Yi
No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
26

Part
No.

72008
60167
STD 523120
39411
39613
C39290
39512
STD 551037
STD 541137
39629
STD551031
38799
39628
38546
60382
STD 551210
STD 51 t 105
39215
72014
STD 304330
STD 53311 2
STD 551031
STD 541231
39217
453068

WOOD
SHAPER
& 113.239390
by Key

'
Key

j No.

Description
Fence Assembly
(See Figure 2)
Washer, .343 x 1.062 x 1/8
*Screw, Hex Hd. 5/16-18 x 2
tnsert, Table
Pin, Table Dowel
Table (includes
Nameplate)
Knob, Lock
*Washer, 13/32 x 47/64 x 1/t6
*Nut, Hex. Jam, 3/8-24
Stud, Lock
*Washer, 2t/64 x 7/8 x t/8
Screw, Set, 3/8-24 x 3/4 Dog Pt.
Rod, Elevating
Knob
Switch Box Assembly
(See Figure
*Lockwasher,
Internal
No. 10
*Screw, Pan Hd. 10-32 x t/2
Base
Spindle Assembly
Plate, Guard
_Belt, V, 1/2 x 33
*Bolt, Carriage
*Washer 21/64

(See Figure

5/16-18

[

x 1-1/4

Hardware

Part
No.

Description
'

72003
STD 503102

Guard,
i * Screw,
Soc.
Puiiey,
i'Washer,

39230
STD 55t037

42
43
44
45
46
47

56634
72026
72023
68036
37435
37837
38713
72022

Pulley
Set 5/t6-18
x 5/!6,
Hd. Cup Pt.
Motor, (w/Set Screw)
25/64 ×!-9/64
x 7/64

STD 523710i*Screw,
Hex Hd. 3/8-16 x 1
39216
i Support
Table
72027
i Guard,
Asm. Cutter
72024
i Support
Assembly,
R.H.
72025
I Support
Assembly,
L.H.
STD 55t 23! * Lockwas=her,
tnternal 5/16
STD 523t 12 Screw, Hex Hd. 5/16 x 18x
72005
Guard,
Cutter
60262
Grip
STD 541525 *Nut,
Lock t/4-28
70001
Hub Asm. Lock

172036

Items - May be Purchased

t
i

L.........

29
30
3t
32
33
34
35
36
37
38
39
40
41

*Nut, Hex 5/1618
Mount,
Motor
Screw, Mach, 5/16-18 x 3/4,
Hex, Hd. wiLockwasher

*Standard

27
28

Number

Locaily.

1-1/4

Includes
Key No. 39)
Stud, Nut
Arm, Guard
Holder,
Guard
Hanger,
l'Wrench,
t Wrench,

Cabte
Hex.,
Hex.,

t/4
5,32

Wrench
Bag Asm. Loose Parts
(not illustrated)
i Owners

Manuat

(not illustrated)

PARTS LIST FOR CRAFTSMAN
WOOD SHAPER
MODEL No. 113;239201
& 113.239390

\
11

/ IOi

FIGURE 2 - FENCE ASSEMBLY 72008

Part
i.:

Description
,

72008
: Fence Assembly Complete
STD 511t005 *Screw, Pan Hd., t0-24 x 1/2
2
38711
" Bracket, Retaining
••••••i•3¸ 386!2
Knob, Adjusting
•: _•4 • •• : 18451
Washer; Spring
38413.
Frame
38531
Knob
_"i_'__i 6 "/ i 38 i10
Shoe Assy., Fence
_
_9
38533
Plate, Work Face (Right)
t0
STD 512507 *Screw, Pan Hd., 1/4.20 x 3/4
11
STD 551012 *Washer, Plain, 1/4
12
38532
Piate, Work Face (Left)

*Standard Hardware Item - May be Purchased Locally.

PARTS LiST FOR CRAFTSMAN
WOOD SHAPER
MODEL No. 113.239201
& 113.239390

FIGURE 3 -- LEGS (Supplied with 113.239390

K 3y
No.

Part
No.

1 62614
2 60314
3 STD541025
4
5
6
7

10
11

STD551225
68060
72030
68059
62615
STD610805
STD 541050
803835

HARDWARE

Description
Leg
oScrew, Truss Hd. I/4-20 x 5/8
e'Nut, Hex 1/4-20
e* Lockwasher, 1/4 External
Channel, Support
Stiffener
Stiffener, Side
Stiffener, End
e'Screw, Pan Hal. Ty. A N8 x 1/2
o'Nut, Hex Hd. 1/2-13
e Foot, Leveling

FOR MOUNTING

STD523130
STD551131
STD541231
STD551031

only)

Standard
locally.

Hardware

Item

May be purchased

Stock Item - May be secured through
the
Hardware
Department
of most Sears Retail
Stores or Catalog Order Houses,

TOOL

These parts contained
No. 72031.

e Screw, Hex Hd. 5/!6-t8 x 3
e* Lockwasher, 5/16 External
*NUt, Hex Jam 5/16-18
*Washer, 11/32 ID

in Loose Parts Bag

PARTS LIST FOR CRAFTSMAN
:_MODEL No. 1113,239201:&

WOOD SHAPER
113.239390
7

/
/

FIGURE 4 ON/OFF POWER OUTLET 60382
AND MOUNTING
BRACKET

i Key
No,
•

Part
No.
i

JL LL L

Descriptionii

60382

o 0n/Off

i
2

60375
60378

Cord, Molded
Housing; Switch

Power Outlet
.....

31
4

6
7

Screw;

448007
'; 72034
STD600803

*Standard

Pan Hd. No. 6 x 3/4

Bracket, Switch MoUnting
i'Screw,
Pan Hd: Plastite No, 8x

Hardware

• Does Not Include
Order Separately

Item

-- May be Purchased

FIGURE 5-

3/8

Locally.

Key
No.

Key No. 3
If Required.

SPINDLE

Part
No.

Description

......

-1
2
3
4
5
6

396! 5
39711
39616
39617
72007
STD 503103

STD 328011

*Standard

/i:•_:••_/=•
¸_!ii!¸• •••

ASSEMBLY

• •

_/_ii//iiii_i_i
iiiiiiiiii:i_!i_i
_iii_
!_iii!Ii __i_
_III
_i i_ _ i
26

Hardware

Spindle Assembly Complete
Nut, Spindle
Washer, Keyed
Spacer 1/4
Spacer 7/16
Spindle Assembly
*Screw, Set 5/16-18 x 3/8,
Soc. Hd. Cup pt.
*Pultey, (w/Set Screw)
2x 1/2 Bore

Item

"V'"

May be Purchased

Locally.

PARTS LIST FOR CRAFTSMAN
WOOD SHAPER
MODEL No. 113.239201
& 113.239390
NOTE:
ANY ATTEMPT
TO REPAIR
THIS
MOTOR
MAY CREATE
A HAZARD
UNLESS
REPAIR
IS DONE
BY QUALIFIED
SERVICE
TECHNICIAN,
REPAIR
SERVICE
IS AVAILABLE
AT YOUR
NEAREST
SEARS
STORE,

2
FIGURE 6 -- 72035
Part
No.

Key
No.

MOTOR

60306

2
3

64088
64258

PARTS LIST

Description
Screw, 8-32 x 3/8, Thread
Cutting,
Stotted,
Serrated
Hd.
Cover, Terminal
Cord with Plug

TERMINAL
MOTOR

GREEN

CONNECTIONS

WARNING:
FOR
YOUR
OWN
SAFETY,
NEVER
CONNECT
PLUG TO POWER
SOURCE
OUTLET UNTIL
ALL ASSEMBLY
STEPS ARE COMPLETED.
1. Open motor connector
motor (viewed
from
screwdriver.

_NTERNAL\

LOCKWASHER

box cover tocated on ]eft end of
rear of saw) using a flat blade

BLACK WIRE TO
TERMINAL T1

2. Remove GREEN
SCREW and Iockwasher
and insert
screw through
round metal terminal
on the end of the
GREEN wire of power cord with Iockwasher
between
terminal and motor frame. (See illus.)
3. Reinsert
securely.

GREEN

SCREW

in the threaded

hole. Tighten

GREEN WIRE
GF_EEN SCREW

4. Insert terminal
end of WHITE wire on spade terminal
marked
T4 on the motor. Push terminal
firmly
until
seated.
5. Insert terminal
end
marked
T1 on the
seated.

STRAIN RELIEF
PVE
WIRE TO
T4

of BLACK wire on spade terminal
motor. Push terminal
firmly
until

6. Close motor connector
box being sure that power cord is
seated in the largest strain relief groove, and tighten box
cover screws.

WOOD

SERVICE

Now
ever

[h_._[ you
exist

Service,

Center

to provide

MODEL NO.
113.239201
SHAPER

for

SHAPER

have

purch_}sed

repair

parts

m_d most

aI! perti_ent

]"he model number
of
ptate attached
to your

your

or
Sears,

facts

wood

service,
Roebuck

when

Vou

shaper,

simply
and
call

should

contact
Co,

a need

arW

stores.

Sears

Be sure

or visit,

your wood shaper will be found
on a
wood shaper on the front of the tab}e,

ONLY

113.239390
SHAPER
WITH STEEL
LEGS AND MOTOR

HOW TO ORDER

WHEN
ORDERING
REPAIR
FOLLOWtN3
INFORMATION:

PARTS,

ALWAYS

GIVE

THE

REPARR PARTS
PART

NUMBER

MODEL NUMBER
113.239201
1 ! 3.239390

PART DESCRIPTION
NAME OF ITEM
WOOD SHAPER

A!I parts listed may be ordered
from any Sears Service Center
and most S_ars stores, tf the parts you need are not stocked
locally,
your order will be electronically
transmitted
to a Sears
Repair Parts Distributior_
Center for handling,

Sold
Part No, 72036

by SEARS,

ROEBUCK

AND

CO.,

Form No, SP4926-2

Chicago,

IlL. 60684

U.S.A.
Printed in U.S.A_ 6/89

Source Exif Data:

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Create Date                     : Tue Feb 10 05:09:58 2009
Author                          : 
Title                           : 
Subject                         :

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Craftsman 113239201 User Manual WOOD SHAPER Manuals And Guides L0901591

CRAFTSMAN Planer Manual L0901591 CRAFTSMAN Planer Owner's Manual, CRAFTSMAN Planer installation guides

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