Craftsman 113241680 User Manual 10 INCH FLEX DRIVE TABLE SAW Manuals And Guides 1107286L

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A/RS
owners
manual
MODEL NO,
113.241680
SAW WITH LEGS
TWO TABLE EXTENSIONS
AND MOTOR
Serial
Number
Model and serial
number may be found
at the rear of the base.
You should record both
model and serial number
in a safe place for
future use.
CAUTION:
READ ALL
INSTRUCTIONS
CAREFULLY
MRN
IO-INCH
FLEX DRIVE TABLE SAW
assembly
operating
• repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago,
Part No. 62868
IL. 60684 U.S.A.
Printed in U,S.A
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW
If within one year from the date of Purchase this Craftsman Table Saw fails due to a defect in
material or workmansnip, _ears will repair'it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS
SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product is in use in the United States,
This warranty gives you specific legal rights, and you may also have other rights which vary
from state to state.
SEARS, ROEBUCK AND CO.; Dept. 698/731A. Sears Tower, Chicago, IL 60684
GENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and
labels affixed to the tool. Learn its application
and limitations as well as the specific potential
hazards peculiar to this tool.
2. GROUND ALL TOOLS
This tool is equipped with an approved 3-
conductor cord and a 3-prong grounding type
plug to fit the proper grounding type receptacle
The green conductor n the cord is the
g rounding wire. Never connectthe green wire to
a live terminal.
3. KEEP GUARDS IN PLACE
in working order, and in proper adjustment and
alignment.
4. REMOVE ADJUSTING KEYS
AND WRENCHES
Form habit of checking to see that keys and
adjusting wrenches are removed from tool
before turning it on.
S. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or
sawdust,
6. AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations
or expose them to rain. Keep work area well
lighted. Provide adequate surrounding work
space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from
work area.
13.
Z87.1) at all times. Everyday eyeglasses only
have impact resistant lenses, they are NOT
safety gtasses, Also, use face or dust mask if
cutting operation is dusty, and ear protectors
(plugs or muffs) during extended periods of
operation.
SECURE WORK
Use clamps or av_se to hold work when
practical. It's safer than using your hand, frees
both hands to operate tool.
DON'T OVERREACH
Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating
and changing accessories.
16. DISCONNECT TOOLS
before servicing; when changing accessories
such as blades, bits, cutters, etc.
17. AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before
plugging in
18. USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructions that
accompany the accessories. The use of
improper accessories may cause hazards.
19. NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or
if the cutting tool is accidentally contacted.
Do not store materials above or near the tool
such that it is necessary to stand on the tool to
Wear Safety goggles (must comply with ANSI a complete stop.
2
AE)DJTIONAL SAFETY aNSTRUCTiONS FOR TABLE SAWS
WARNING: FOR YOUR OWN SAFETY, DO NOT
OPERATE YOUR SAW UNTIL iT iS COMPLETELY
ASSEMBLED AND iNSTALLED ACCORDING TO
THE iNSTRUCTiONS ... AND UNTIL YOU HAVE
READ AND UNDERSTAND THE FOLLOWING.
1. GENERAL SAFETY iNSTRUCTiONS FOR
POWER TOOLS ... SEE PAGE 2
2. GETTING TO KNOW YOUR SAW... SEE PAGE
27.
3. BASIC SAW OPERATION ... SEE PAGE 30.
4. MAINTENANCE... SEE PAGE 38.
5. STABlUTY OF SAW
If there is any tendency for the saw to tip over or
move during certain cutting operations such as
cutting extremely large heavy panels or long
heavy boards, the saw should be bolted down.
if you attach any kind of table extensions over
24" wide to either end of the saw. make sure you
either bolt the saw to the bench or floor as
appropriate, or support the outer end of the
extension from the bench or floor, as
appropriate.
6. LOCATION
The saw should be positioned so neither the
operator nor a causal observer is forced to stand
in line with the saw blade.
7. KICKBACKS
A "KICKBACK" occurs during a rip-type
operation when a part or all of the workpiece is
thrown back violently toward the operator.
Keep your face and body to one side of the
sawblade, out of line with a possible "Kickback."
Kickbacks -- and possible injury from them --
can usually be avoided by:
A. Maintaining the rip fence parallel to the
sawblade.
B. Keeping the sawblade sharp. Replace or
sharpen antikickback pawls when points
become dull.
C. Keeping sawblade guard, spreader, and
antikickback pawls in place and operating
properly. The spreader must be in alignment
with the sawblade and the pawls must stop a
kickback once it has started.
Check their action before ripping.
D. NOT ripping work that is twisted or warped
or does not have a straight edge to guide
along the rip fence.
E. NOT releasing work until you have pushed it
all the way past the sawblade.
F. Using a push stick for ripping widths of 2 to 6
in., and an auxiliary fence and push block for
ripping widths narrower than 2 in. (See
"Basic Saw Operation Using The Rip Fence"
section.)
G. NOT confining the cut-off piece when
ripping or cross-cutting.
H. When ripping apply the feed force to the
section of the vvorkpiece between the saw
blade and the rip fence.
8. PROTECTION: EYES, HANDS, FACE, EARS,
BODY
A. If any part of your saw is malfunctioning, has
been damaged or broken .• • such as the
motor switch, or other operating control, a
safety device or the power cord.., cease
operating immediately until the particular
part is properly repaired or replaced.
B. Small loose pieces of wood or other objects
that contact the rear of the revolving blade
can be thrown back at the operator at
excessive speed. This can usually be avoided
by keeping the guard and spreader in place
for all thru-sawing operations (sawing
entirely thru the work) AND by removing all
loose pieces from the table with a long stick
of wood IMMEDIATELYafter they are cut off.
O. Use extra caution when the guard assembly
is removed for resawing, dadoing, rabbeting,
or molding -- replace the guard as soon as
that operation is completed.
g. For rip or rip-type cuts, the following end of a
workpiece to which a push stick or push
board is applied must be square
{perpendicular to the fence) in order that
feed pressure applied to the workpiece by
the push stick or block does not cause the
workpiece to come away from the fence, and
possibly cause a kickback.
E. During rip and rip type cuts, the workpiece
must be held down on the table and against
the fence with a push stick, push block, or
featherboards. A featherboard is made of
solid tumber per sketch.
l= 24" ,_
KERFS ABOUT J_
5/16" APART
F. NEVER turn the saw "ON" before clearing
the table of all tools, wood scraps, etc.,
except the workpiece and related feed or
support devices for the operation planned.
G. NEVER place your face or body in line with
the cutting tool.
H. NEVER place your fingers or hands in the
path of the sawblade or other cutting tool.
i. NEVER reach in back of the cutting tool with
either hand to hold down or support the
workpiece, remove wood scraps, or for any
other reason. Avoid awkward operations and
hand positions where a sudden slip could
cause fingers or hand to move into a
sawblade or other cutting tool.
J. DO NOT perform layout, assembly, or setup
work on the table while the cutting tool is
rotating.
K. DO NOT perform any operation
"FREEHAND" -- always use either the rip
fence or the miter gauge to position and
guide the work.
L. NEVER use the rip fence when crosscutting
or the miter gauge when ripping. DO NOT
use the rip fence as a length stop.
Never hold onto or touch the "free end" of the
workpiece or a "free piece" that is cut off,
while power is "ON" and/or the sawblade is
rotating.
M. Shut "OFF" the saw and disconnect the
power cord when removing the table insert,
changing ......... toot, removing or
replacing the blade guard, or making
adjustments.
N. Provide adequate support to the rear and
sides of the saw table for wider or long
work pieces.
O. Plastic and composition (like hardboard)
materials may be cut on your saw. However,
since these are usually quite hard and
slippery, the antikickback pawls may not
stop a kickback.
Therefore, be especially attentive to
following proper set-up and cutting
procedures for ripping. Do not stand, or
permit anyone else to stand, in line with a
potential kickback.
P. If you stall or jam the sawblade in the
workpiece, turn saw 'OFF", remove the
workpiece from the sawblade and check to
see if the sawblade is parallel to the miter
gauge grooves and if the spreader is in
proper alignment with the sawblade. If
ripping at the time, check to see if the rip
fence is parallel with the sawblade. Readjust
as indicated.
Q. DO NOT remove small pieces of cut-off
material that may become trapped inside the
blade guard while the saw is running. This
could endanger your hands or cause a
kickback. Turn saw "OFF" and wait until
blade stops.
R. Use extra care when ripping wood that has a
twisted grain oris twisted or bowed -- it may
rock on the table and/or pinch the sawblade.
9. KNOW YOUR CUTTING TOOLS
A. Dull, gummy, or improperlysharpened or set
cutting tools can cause material to stick,jam,
14.
15.
17.
when ripping, use the maximum diameter blade
for which the saw is designed, since under these
conditions the spreader is nearest the blade.
Adjust table inserts flush with the table top.
NEVER operate the saw unless the proper insert
is installed.
NEVER feed material into the cutting tool from
the rear of the saw. An accident and serious
injury could result.
NEVER use another person as a substitute for a
table extension, or as additional support for a
workpiece that is longer or wider than the basic
saw table, or to assist in feeding or supporting or
pulling the workpiece.
DO NOT pull the workpiece through the
sawblade - position your body at the nose (in-
feed) side of the guard: start and complete the
cut from the same side. This will require added
table support for iong or wide workpeices that
extend beyond the length or width of the saw
table.
18. THINK SAFETY.
Safety is a combination of operator common
sense and alertness at all times when the saw is
being used.
19. NOTE AND FOLLOW SAFETY iNSTRUC-
TIONS THAT APPEAR ON THE FRONT OF
YOUR SAW.
IDAi_GER IFOR YOUR OWN SAFETY:
READ AND UNDERSTAND OWNERS MANUAL BEFORE OPERATING MACHINE.
1_ WEAR SAFETY GOGGLES. S* KNOW HOW TO AVOID "KICKBACKS.'.'
2. USE SAWBLADE GUARD FOR "THRU-SAWING." 6. DO NOT PERFORM OPERATIONS "FREEHAND."
3. KEEP HANDS OUT OF PATH OF SAWBLAOE, 7. NEVER REACH AROUND OR OVER SAWBLADE.
4. USE A "PUSH-STICK" WHEN REQUIRED.
WARNING: USE 120 VOLT, |5 AMP BRANCH CIRCUIT AND USE 15 AMP, TIME DELAY FUSE,
too and machine maintenance.
NEVER ATTEMPT TO FREE A STALLED 20. WARNING: DO NOT ALLOW FAMILIARITY
SAWBLADE WITHOUT FIRST TURNING (GAINED FROM FREQUENT USE OF YOUR
THE SAW OFF. SAW) TO BECOME COMMONPLACE. -
THIS SAW. wrench to just "snug" it.
11. Crosscutting operations are more conveniently
worked and with greater safety if an auxiliary
wood facing isattached tothe mitergauge using WEAR YOUR
the holes provided. However, the facing must
not nterfere with the proper functioning of the
sawblade guard.
12. rotates
The operation of any power tool can result in foreign
thrown i which can result
y goggles
ge)
Ltion. Safety
retail or catalog
MOTOR SPECJFICATmONS AND ELECTRmCAL REQUIREMENTs
This saw is designed to use a 3450 RPM motor only.
Do not use any motor that runs faster than 3450
RPM It is wired for operation on 110-120 volts, 60
Hz., Alternating current. IT MUST NOT BE
CONVERTED TO OPERATE ON 230 VOLTS.
The Black and Red motor leads are connected to
quick connect tabs "A" and "B" on terminal board.
WARNING: Do not change any of these connec-
tions with current on.
A
TI
POWER LEAD
POWER LEAD
BLACK
®
GREEN
GROUND SCREW
RED
CAUTION: Do not use blower or washing machine
motors or any motor with an automatic reset
overload protector as their use may be hazardous.
For replacement motor refer to parts list in this
manual.
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect
the operator from electrical shock.
If power cord is worn or cut, or damaged in anyway,
have it replaced immediately.
If your saw is for use on less than 150 volts it has a
plug that looks like below.
This saw is equipped with a3-conductor cord and
grounding type plug which has a grounding Prong,
approved by Underwriters' Laboratories and th_
Canadian Standards Association. The ground
conductor has a green lug and is attached to the to(_
housing at one end and to the ground prong in the
attachment plug at the other end.
This plug requires a mating 3-conductor grounded
type outlet as shown.
If the outlet you are planning to use for this saw is of
the two prong type DO NOT REMOVE OR ALTER
THE GROUNDING PRONG IN ANY MANNER. Use
an adapter as shown and always connect th_
grounding lug to a known ground.
It is recommended that you have a qualified
electrician replace the TWO prong outlet with a
properly grounded THREE prong outlet.
An adapter as shown below is available for
connecting plugs to 2-prong receptacles. The green
grounding lug extending from the adapter must be
connected to a permanent ground such as to a
properly grounded outlet box.
An adapter as illustrated is available for connecting
plugs to 2-prong receptacles.
GROUNDING LUG
/
!s,,
ADAPTER
3-PRONG PLUG
\
GROUNDING PRONG
GROUNDED
3-PRONG OUTLET
Plug power cord of fully assembled saw into 110-
120V properly grounded type outlet protected by a
15-amp. time delay or Circuit-Saver fuse or circuit
breaker.
IF YOUR ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY
A QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO
TOUCH THE TERMINALS OF PLUG WHEN
INSTALLING OR REMOVING THE PLUG TO OR
FROM THE OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THIS
POWER TOOL CAN INCUR THE POTENTIAL
HAZARD OF ELECTRICAL SHOCK PARTICU-
LARLY WHEN USED IN DAMP LOCATIONS, IN
PROXIMITY TO PLUMBING, OR OUT OF DOORS.
WARNING: THE GREEN GROUNDING LUG
EXTENDING FROM THE ADAPTER MUST BE
CONNECTED TO A PERMANENT GROUND
SUCH AS TO A PROPERLY GROUNDED OUTLET
BOX. NOT ALL OUTLET BOXES ARE PROPERLY
GROUNDED.
If you are not sure that your outlet box is properly"
grounded, have it checked by a qualified electrician.
NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong
receptacle.
The use of any extension cord will cause some loss
of power. To keep this to a minimum and to prevent
ever-heating and motor burn-out, use the table
below to determine the minimum wire size (A.W.G,)
extension cord. Use only 3 wire extension cord_
which have 3 prong grounding type plugs and 3-
pole receptacles which will accept the plug on the
saw.
The motor must rotate COUNTERCLOCKWISE
when viewed from the shaft end.
1 H.P. MOTOR 110-120V
Extension Cord Length Wire Size A.W.G_:
Up to 50 Ft................. 14
IF AN ELECTRICAL SHOCK OCCURS THERE IS 50 to 100 Ft................ 12
THE POTENTIAL OF A SECONDARY HAZARD ....... t........
/UU tUU r
SUCH AS YOUR HANDS CONTACTING THE - . ....... 10
SAWBLADE. 200 -400 Ft................. 8
CONTENTS
WARRANTY ................................. 2
GENERAL SAFETY INSTRUCTION
• , 2
Tools Needed .............................. 6
List of Loose Parts ......................... 7
ASSEMBLY ................................... 8
Assembling Steel Legs ..................... 8
Mounting Saw ............................. 9
Installing Handwheels ..................... 10
Checking Table Insert. ............... ..... 10
Heeling Adjustment of Parallelism of
Sawblade to Miter Gauge Groove ......... 11
Blade Tilt, or Squareness of Blade to Table 12
Tilt Mechanism ........................... 14
Mounting The Motor ...................... 14
Mounting The Flexible Shaft ................ 15
Attaching Table Extensions ................ 18
Mounting Switch .......................... 19
Installing Rip Fence Guide Bars .......... .19
Aligning Rip Fence ........................ 21
Adjusting Rip Scale Indicator .............. 23
Installing Blade Guard .................... 23
Aligning Spreader ......................... 25
Adjusting Miter Gauge .................... 25
Plugging in the Motor ..................... 26
GETTING TO KNOW YOUR SAW ............ 27
On-Off Switch ............................ 27
Elevation Handwheel ...................... 28
Tilt Handwheel ........................... 28
Tilt Lock Handle .......................... 28
Rip Fence ................................. 28
Miter Gauge .............................. 28
Blade Guard .............................. 28
Table Insert .............................. 28
Removing and installing Sawblade ......... 29
Exacti-Cut ................................ 29
BASIC SAW OPERATION USING THE MITER
GAUGE
Work Helpers ............................. 30
Using the Miter Gauge .................... 30
Crosscutting .............................. 31
Repetitive Cutting ......................... 31
Miter Cutting ............................. 32
Bevel Crosscutting ........................ 32
Compound Miter Cutting .................. 33
BASIC SAW OPERATION USING THE RIP
FENCE .................................. 33
Ripping .................................. 33
Bevel Ripping ............................. 33
Ploughing and Molding ................... 35
Resawing ................................. 36
Cutting Panels ............................ 36
Rabbeting ................................ 36
Dadoing .................................. 37
Using Featherboards ...................... 37
MOTOR .................................... 38
MAINTENANCE ............................ 38
LUBRICATION ............................. 39
RECOMMENDED ACCESSORIES ........... 39
TROUBLE SHOOTING ...................... 40
REPAIR PARTS ............................. 42
UNPACKING AND CHECKING CONTENTS
TOOLS NEEDED
COMBINATION SQUARE MUST BE TRUE.
_STRAIGHT EDGE OF BOARD
. .. . , . 3/4" THICK. THIS EDGE MUST
Meolum _crewarzver DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.
Small Screwdriver BOARD ALONG THIS EDGE _?-. //_
-t\I
#2 Ph|llips Screwdriver _1
Pliers J
l
SHOULD BE NO GAP OR OVERLAP
Combination Square inches HEREovERWHENINDOTTEDSQUAREposITION.ISFLIPPED
7/16 in.
one carton and INCLUDES Two T;
Steel Legs, and Motor.
are installed correctly.
the protective oil that is applied to the tab e
edges of the table. Use any ordinary
_ldtype grease and spot remover.
'N: TO a_oid fire or health hazard never use
, napUta or similar highly volatile solvents.
coat of automobile wax to the table.
parts thoroughly with a clean, dry cloth.
IG: FOR YouR OWN SAFETY, NEVER
CT PLUG TO POWER SOURCE OUTLET
i.LL ASSEMBLY STEPS ARE COMPLETE,
)U HAVE READ AND UNDERSTAND THE
'AND OPERATIONAL iNSTRUCTiONS.
LISTOFLOOSEPARTS
Part Hame
item Qty.
ABlade Guard and Spreader ............. !
B Rip Fence ............................ 1
C Owners Manual ...................... 1
D Miter Gauge ......................... 1
E Rod, Separation (Fence) ............... 1
F Leg ................................. 4
GStiffener, End ........................ 2
H Stiffener, Side ........................ 2
J Handwheel .......................... 2
K Extension, 10 x 27 .................... 2
L Motor ............................... 1
M Motor Mount ......................... 1
N Shaft, Flexible ....................... 1
O Rip Fence Guide Bar with Rip Scale .... i
P Rip Fence Guide Bar, Rear ............. 1
Loose Parts Bag ...................... 1
(Containing the Following Items):
Loose Parts Bag No. 62752 ....... 1
Loose Parts Bag No. 62745 ....... 2
Loose Parts Bag No. 62890 ....... 1
Loose Parts Bag No. 62889 ....... 1
Loose Parts Bag No. 62891 ....... 1
Q Outlet. On/Off ................ 1
R Key, Switch ................. t
S Wrench. Arbor ............... 1
T Bracket. Shaft ............... 2
U Support, Spreader ........... 1
N-
F
_ u
s
Item Part Name Qty.
Loose Parts Bag No. 62745 ............ 2
(Containing the Following Items):
A Bracket, Corner Support .......... 2
B Bracket, Corner Stiffener .......... 2
Loose Parts Bag No. 62837 ............ 1
(Containing the Following Items):
C Screw, Truss Hd. 1/4-20 x 1 ....... 8
D Lockwasher, External 1/4 ......... 8
D Lockwasher, External 5/!6 ........ 4
E Nut, Hex 1/4-20 ................... 8
E Nut, Hex 5/16-18 ................. 4
F Screw, Hex Hd. 5/16-18 x 1-1/4 .... 4
G Washer, 11/32 x 11/16 x 1/16 ..... 4
G Washer, 17/64 x 3/4 x 1/16 ....... 2
Loose Parts Bag No. 62752 for Legs .... 1
(Containing the Following Items):
C Screw, Truss Hd. 1/4-20 x 5/8 ..... 24
D Lockwasher, External 1/4 ......... 24
D Lockwasher, External 5/16 ........ 4
E Nut, Hex 1/2-13 .................. 8
E Nut, Hex 1/4-20 .................. 24
E Nut, Hex 5/16-18 ................. 4
F Screw Hex 5/16-18 x 1-1/4 ........ 4
G Washer. 11/32 x 11/16 x 1/16 ..... 8
H Foot. Leveling .................... 4
Loose Parts Bag No. 62890 ........... 1
(Containing the Following Items):
D Lockwasher, External #10 ......... 3
D Lockwasher. External 1/4 ......... 6
D Lockwasher. External 5/18 ........ 4
E Nut, Hex 1/4-20 .................. 6
E Nut, Hex 5/16-18 ................. 8
F Screw, Hex Hd. 1/4-20 x 1 ......... 2
G Washer, 21/64 x 5/8 x 1/16 ....... 2
GWasher. 17/64 x 3/4 x 1/!6 ....... 2
G Washer. 21/64 x 47164 x t/16 ..... 4
J Screw, Pan Hd. Type "T" 10-32 x 3/8 3
K
KBolt, Carriage 1/4-20 x 3/4 ........ 4
Bolt. Carriage 5/16-18 x 3/4 ........ 4
A B C D E
G J K
H
Item Part Name Qty.
Loose Parts Bag No. 62889 ........... 1
(Containing the Following Items):
A Nut, Weld ...................... 1
B Clamp, Spreader ................ 1
C Bracket, Spreader ............... 1
D Lockwasher, External t/4 ........ 4
D Lockwasher, External #10 ........ 2
D Lockwasher, External 5/t6 ....... 5
E Wrench, Hex "L" 3/32 ....... 1
""1
E Wrench, Hex L /8 ............ 1
E Wrench, Hex "L" 5/32 .......... 1
F Tie Wire ........................ 2
G Spacer, Fence Guide Bar ......... 2
H Nut, Self-Threading .............. 2
J Connector, Motor ............... 1
ABC D
o
F
J
item
A
B
C
D
E
F
F
F
G
H
Part Mame
Loose Parts Bag No. 62891 ...........
(Containing the Following Items):
Bolt, Carriage 1/4-20 x 3/4 ........ 4
Screw, Soc. Set 1/4-20 x 1 ........ 2
Washer, 17/64 x 5/8 x 1/32 ....... 4
Nut, Hex 1/4-20 .................. 4
Nut, Wing 1/4-20 ................. 2
Screw, Hex Hd. 5/16-18 x 1-3/4 .... 2
Screw, Hex Hd. 5/16-18 x 3/4 ...... 1
Qty.
1
Screw, Hex Hd. 5/16-18 x 1 ........ 2
Screw, Pan Hd. 10-32 x 3/4 ........ 2
Key, Sq. 3/16 .................... 1
A B C D E
FH
G
ASSEMBLY
ASSEMBLING STEEL LEGS
NOTE: Steel Legs are furnished with Model
113.241680. From among the loose parts, find the
following Hardware:
24 Truss Head Screws, 1/4 -20 x 5/8 in. long (top
of screw is rounded)
24 Lockwashers, 1/4 in. External Type (approx.
dia. of hole 1/4 in.)
24 Hex Nuts, 1/4- 20 (approx. dia. of hole 1/4 in.)
8 Hex Nuts, 1/2 -13 (approx. dia of hole 1/2 in.)
4 Leveling feet. END
Assemble the legs as shown ... STIFFENER
1. Insert the Truss Head Screws through
STIFFENERS MARKED "X".
3. Install leveling feet.
J\
ASSEMBLE SCREWS
THROUGH HOLES
MARKED "X"
SIDE STIFFENER
\\\
IN. HEX NUTS
$
MOUNTING SAW
1. From among the loose parts, find the following
hardware:
4 Hex Head Screws, 5/16 -18 x 1-1/4 in. long.
4 Hex Nuts, 5/16- 18 (approx. dia. of hole 5/16 in.)
4 Lockwashers, 5/16 in. External Type (approx.
dia. of hole, 5/16 in.)
8 Flat Washers, (dia. of hole 11/32 in.)
2. Place saw on legs so that holes in bottom of saw
line up with holes in top of legs.
3. Install screws, washers, Iockwashers and nuts as
shown.
SAW BASE
HEX HEAD SCREW _l I
FLAT WASHER----_
!
END _ ""
STIFFENER-_|
FLAT WASHER __
LOCKWASHER/_]:=
HEX NUT """/_
If you mount the saw on any other bench, make sure
that there is an opening in the top of the bench the
same size as the opening in the bottom of the saw so
that the sawdust can drop through. Recommended
working height is 33 to 37 inches from the top of the
saw table to the floor.
16-3/4"
15-1/;
I
r --
®
-@-
11-1/4
®
]
OPENING
7/16" DIA. HOLES .....
FRONTOFSAW
1/2"
9
iMPORTANT mRead Before Proceeding
Blade cannot be more than 2 inches above the table
top when tilting the sawblade to make bevel cuts or
adjustments. Lower blade to 2 inches or closer to
the table top to tilt the saw. Failure to do this may
result in damage to your saw. LOCKWASHER
/
INSTALLING HANDWHEELS
Line up FLAT SPOTS on shaft and handwheel, push
handwheel onto shaft. Install screw and Iockwasher
to lock handwheels on shaft.
ELEVATION
HANDWHEEL
/
10-32 x 3/4 IN.
PHILLIPS
HEAD SCREW
TILT HANDWHEEL
\,
CHECKING TABLE iNSERT
1. Insert should be even with table top. Check as
shown, Loosen flat head screw that holds insert
and adjust the four set screws as necessary.
Tighten flat head screw. Do not tighten screw to
the point where it deflects the insert. 3/32 IN
SETSCREW WRENCH
\
TABLE INSERT_
2. To remove insert. _-..._1
A. Loosen Phillips Flat Head Screw.
B. Lift insert from front end, and pull toward front
of saw.
3. To replace insert.
Place insert into insert opening in table and push
toward rear of sawto engage spring clip and until
keyslot in insert will drop over screw. Tighten
screw_ ......
Do not tighten screw to the point where it will
deflect the insert. _-_.
F/
10
HEELING ADJUSTMENT or PARALLELISM
OF SAWBLADE TO MITER GAUGE
GROOVE
While cutting, the material must move in a straight
line PARALLEL to the SAWBLADE . . . therefore
both the miter gauge GROOVE and the RIP FENCE
must be PARALLEL to the SAWBLADE.
If the sawblade IS NOT parallel to the miter gauge
groove, the blade will bind at one end of the cut.
(This is known as "HEELING").
To check for parallelism:
WARNING -- TO AVOID INJURY FROM
ACCIDENTAL START, TURN SWITCH "OFF" AND
REMOVE PLUG FROM POWER SOURCE OUTLET.
1. Raise blade all the way up by turning elevation
handwheel clockwise.
2. Mark an "x" on one of the teeth which is SET
(bent) to the LEFT.
3. Place the head of a combination square in the
GROOVE... adjust blade of square so that it just
touches the tip of the MARKED tooth.
MARK'X"ON TOOTH
//
//
4. Move square to REAR, rotate blade to see if
MARKED tooth again touches blade of square.
5. If tooth touches square at FRONT and REAR...
sawblade is PARALLEL to MITER GAUGE
GROOVE.
6. If tooth does not touch the same amount .. the
mechanism underneath must be adjusted to
make the blade PARALLEL to GROOVE.
A. Rear support bearing must be moved
TOWARD the combination square if there is a
space between marked tooth and end of
square in step 4.
B. Rear support bearing must be moved AWAY
from the square if marked tooth pushes square
out of position in the groove.
o
I
REAR SUPPORT o
BEARING
t_J
I r---
tiLT CLAMP SCREW
ILT LOCK HANDLE
7. Make sure tilt clamp screw is tightened.
/!\
/- \
8. Loosen both screws that hold the rear support
bearing and both screws that-hold the front
support bearing.
NOTE: Rear screws can be reached through back
of saw. Use a 9/16-in. wrench. To reach front
support bearing screws insert open end wrench
through opening in front of base bythe tilt clamp
screw.
-'l.J
"%'-.L
OFRONT SUPPORT
BEARING
11
.9. Using a wood block and hammerasshown, move
rear support bearing to right or left as required to
realign the blade. If necessary, shift front support
bearing in similar manner; but do NOT move front
support bearing unless necessary. Recheck the
alignment with the square, then securely
retighten all support bearing screws.
NOTE: Be certain that the Widest blade you use
does not contact blade insert after moving
support bearing. Check this at both
(perpendicular to the table) and 45°bevel by
rotating the fully elevated blade by hand.
Readjust as required to maintain sufficient
clearance.
BLADE TILT, OR SQUARENESS OF
BLADE TO TABLE
90° (SQUARE) and 45° (BEVEL) STOP SCREWS.
When the bevel pointer is pointing directly to the
"O" mark on the bevel scale, the sawlolade should
make a SQUARE cut 90° to the table.
To check for SQUARENESS:
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START, TURN SWITCH "OFF" AND
REMOVE PLUG FROM POWER SOURCE OUTLET.
1. Blade should be all the way UP.
2. Place the square against blade. Make sure square
is not touching the TIP of one of the saw TEETH.
O
_1 \\_
WOOD BLOCK
I
3. Turn the tilt-lock handle (COUNTER--
CLOCKWISE) to loosen the tilt clamp screw,.
4. NOTE: Handle is spring loaded for engagement
with screw head -- must be pushed inward for
disengagement whenever necessary to obtain a
new grip on screw head.
12 • •
If blade is NOT SQUARE to table.., the 90° stop
screw must be ADJUSTED.
A. Unscrew 90° STOP SCREW three to four turns
using 3/16 in. setscrew wrench.
B. Turn tilt handwheel clockwiseoneturn, then turn
handwheel counterclockwise until blade is
square with table.
C. Screw 90° stop screw IN until it stops.., check
once again for squareness and readjust screw, if
necessary.
7
If blade is SQUARE to table:
A. Check pointer
JF POINTER DOES NOT point to the "O" mark on
the bevel scale:
A. Remove Elevation Handwheel.
B. Loosen pointer screw and adjust pointer using
medium screwdriver.
C. Reinstall Elevation Handwheel.
_POINTEk-_/ ADJUSTING S%REW _)
/
/
/
/
/
POINTER AT
"0" POSITION
NOTE: Lower sawblade elevation before tilting
sawblade. Failure to do this may result in damage to
your saw.
1. Lower the blade to about two inches above the
table.
2. Turn tilt handwheet counterclockwiseto tilt blade
to a 45 ° bevel.
3. Raise blade elevation to maximum height.
4. Check bevel of blade with the head of the
combination square.
HEAD OF
COMBINATION SQUARE
If blade is NOT 45 °to table.., the 45 °stop screw
must be ADJUSTED.
A Unscrew 45 ° STOP SCREWthree to four turns
using 3/16 in. setscrew wrench.
B. Turn tilt handwheel until blade is 45 ° to the table.
C. Screw 45°stop screw IN until it stops.., check
once again and readjust screw, if necessary.
5. Lower blade.
6. Tilt blade back to 90 ° ,
7. Tighten tilt lock handle.
8. Lower blade below table.
!
/
45 °
STOP SCREW
13
TILT MECHANISM
Lower blade to 2 inches or closer to the table top
before tilting blade. Failure to do this may result in
damage to your saw.
The handwheel should turn freely without binding.
The turning action can be adjusted by tightening or
loosening the screws in the bearing retainer.
NOTE: Tilt Handwheel must be removed to adjust.
When adjusting the screws in the bearing retainer
using a screwdriver, hold the nut inside using a 3/8
in. wrench.
/
TILT HANDWHEEL
ADJUST THESE
TWO SCREWS
i
MOUNTING THE MOTOR
NOTE: Motor is included with Model 113.241680.
This motor is non-reversible.
1CHECK MOTOR ROTATION
A. The motor must rotate COUNTER--
CLOCKWISE when viewed from the shaftend.
B. MAKE SURE "KEY" IS REMOVED FROM
SHAFT.
C. Place the motor on your workbench or on the
floor.
D. Plug the cord into a properly grounded outlet
(See "Motor Specifications and Electrical
Requirements" Section.) Notice the rotation
of the shaft. If it is ROt turning
COUNTERCLOCKWISE, do not continue
assembly. Contact your nearest Sears Store or
Service Center,
E. Remove plug from outlet.
5/8 iNCH __
DIAMETER Si-{AF_
_" KEY
COUNTER-CLOCKWISE
ROTATION
WARNING: TO AVOID INJURY FROM
ACCIDENTAL START, MAKE SURE MOTOR IS
NOT PLUGGED INTO SWITCH OR ANY OTHER
ELECTRICAL OUTLET.
2. From among the loose parts find the following:
1 Motor Mount
2 Carriage Bolts 1/4-20 x 3/4 in. long
2 Hex Nuts 1/4-20 (aprox. dia. of hole 1/4 in,) LOCKWASHER
2 Lockwashers External Type 1/4in. (approx. dia.
of hole 1/4 in.}
3. Insert carriage bolts through square holes in rear
panel of table saw and through square holes in
motor mount. Install Iockwashers and hex nuts. HEXNUT
1/4-20
CARRIAGE BOLT
1/4-20 x 3/4 IN.
MOTOR MOUNT
/
14
5. From among the loose parts, find the following
hardware:
4 Carriage Bolts, 5/16 - 18 x 3/4 in. long
4 Flatwashers 17/64 x 3/4 x 1/16
4 Hex. Nuts, 5/16 - 18 (approx. dia. of hole 5/16
in.)
4 Lockwashers, 5/16 in. External Type
(approx. dia. of hole 5/!6 in.)
6. Place motor on MOTOR MOUNT... insert bolts
through holes in MOUNT then through the motor.
Install Iockwashers, and hex. nuts. Do not
tighten.
7. Position MOTOR BASE on MOTOR MOUNT so
the edges of the MOTOR BASE and the MOTOR
MOUNT are even. Tighten all 4 Hex. nuts
securely.
THESE TWO EDGES EVEN
IL.o+,++ 1
MOUNTING THE FLEXIBLE SHAFT
1. From among the loose parts find the following:
3 Pan Head Screws 8-32 x 3/8 in, long
3 Lockwashers External Type No, 8
2Carriage Bolts 1/4 -20 x 3/4 in+ long
2 Hex Head Screws 1/4-20 x 1in. long
4 Hex Nuts 1/4-20 (approx. aia. of hole 1/4 in.)
2 Washers 17/64 x 3/4 x 1/16
4 Lockwashers External Type 1/4 in, (approx.
dia. of hole 1/4 in.)
2 Shaft Brackets
1Flexible Shaft Assembly
1Motor Connector
1Square Key 3/16 x 15/16 long
2. Install 3/16 in. square key in motorshaft keyway.
3/16 IN. SQUARE KEY
3. Loosen the 2 setscrews in the MOTOR
CONNECTOR. Line up the keyway in MOTOR
CONNECTOR with the 3/16 in. square key on
the motor shaft.
4. Slide the MOTOR CONNECTOR ontothe motor
shaft as far as it wilt go. SECURELY tighten 2
setscrews. Test setscrews by trying to slide
motor connector off motor shaft.
IMPORTANT: Make sure the MOTOR
CONNECTOR is pushed on the shaft as far as It
will go. (Approx. 3/8 inch from motor end
shield.)
_3/8 INCH
___
LOOSEN SETSCREWS _
/i+
_5
5. Removetheplasticcoversfromtheendsofthe
SHAFTHOUSING.
SAW ARBOR
MOTOR END _-_ _-- ---_ ENO
6. Push the saw arbor end of the flexible shaft out
of the SHAFT HOUSING until it is
approximately 1 inch above the end of the
SMALL FERRULE.
PULL FLEXIBLE SAW ARBOR END
SHAFT OUT 1"
7. Insert the flexible shaft assembly through the
opening in the side of the saw base. Line up the
SQUARE END of the FLEXIBLE SHAFT with the
square hole in the arbor shaft, holding square
end of flexible shaft insert the FLEXIBLE SHAFT
into the square hole in the arbor as far as it will
go.
iMPORTANT: Make sure the FLEXIBLE SHAFT is
inserted as far as it will go. Approximately 3/4
inch.
'J L_.J o
8. Insert SMALL FERRULE on SHAFT HOUSING
into the arbor shaft bearing hole.
Line up SHAFT RETAINER with holes in arbor ""
lING HOLE
RETAINER
LOCKWASHER
PAN HEAD SCREW
10-32 x 318 IN.
16
9. Bend the SHAFT HOUSING toward the motor
as illustrated. Insert end of LARGE FERRULE
over MOTOR CONNECTOR and line up
SQUARE END of flexible shaft with square hole
in MOTOR CONNECTOR.
NOTE: If FLEXIBLE SHAFT is not properly
positioned in the square hole of the MOTOR
CONNECTOR it will not be possible to make
this connection. It may be necessary to carefully
rotate the blade to line up the SQUARE END of
the flexible shaft with the square hole in the
MOTOR CONNECTOR.
10. Push LARGE FERRULE as far as it will go
against the motor end cap. If it does not enter
motor end cap to ferrule bead, rotate saw blade
while pushing ferrule toward motor to permit the
square ends of the core to enter their square
mating holes deep enough to ailow ferrule to be
correctly positioned. /
CAREFULLY ROTATE BLADE BY
HAND TO LINE UP SQUARE
END OF FLEXIBLE SHAFT
WITH SQUARE HOLE IN
MOTOR CQNNECTOR
\
11. Assemble upper and lower shaft bracket by
inserting 1/4-20 x 3/4 carriage bolts in upper and
lower square holes on the saw base rear panel
and then through the slotted hole in the shaft
brackets, Assemble 17/64 x 3/4 x 1/16 washer,
External Type Lockwasher, and 1/4-20 Hex Nut.
Finger tighten.
1/4-20 X 3/4 IN,,"<"_ /
ocKwAS. .\1II ,..... r •
BRACKET I |
12. Position the upper and lower shaft brackets so
they wrap around the LARGE FERRULE on the
SHAFT HOUSING. Bottom bracket should just
contact and support LARGE FERRULE. Tighten
nuts that hold the shaft brackets to the saw base.
13. Assemble two 1/4-20 x 1 in. Hex Head Screws,
External Lockwashers, and 1/4-20 Hex Nuts to
clamp upper and lower brackets together, Do
not tighten.
14.CAUTION:Overtighteningshaft bracketbolts
maycausedamageto bracketor ferrule.
With end of LARGEFERRULEinsertedinto
recessin motor end cap tighten 2 Hex Head nuts
on shaft brackets. LARGE FERRULE must be
pushed against the motor end cap as faras it will
go. Tighten nuts but do not OVERTIGHTEN.
The shaft brackets hold the LARGE FERRULE in
place. Nuts should be securely tightened to
prevent movement.
\
I
BEAD ON FERRULE MUST
CONTACT MOTOR END CAP
iMPORTANT: The LARGE FERRULE should be
centered over the MOTOR CONNECTOR (now
located inside of LARGE FERRULE), to prevent
the MOTOR CONNECTOR from contacting the
LARGE FERRULE.
15. Carefully turn saw blade by hand to make sure
MOTOR CONNECTOR does not hit LARGE
FERRULE. If they are in contact, it will cause a
noise and cause resistance to rotation.
16. If the MOTOR CONNECTOR does hit the
LARGE FERRULE loosen the nuts holding the
shaft brackets to the saw base, and the nuts
holding the LARGE FERRULE in the shaft
brackets. Adjust the brackets and the LARGE
FERRULE until the LARGE FERRULE is
centered and is not hit by the MOTOR
CONNECTOR.
NOTE: It may be necessary to raise or lower
motor on motor mount slightly. Be sure to
reposition shaft brackets as required.
17. Tighten nuts.
/
,/
LARGE
FERRULE
MOTOR
CONNECTOR MOVE BRACKETS UP OR
DOWN SO THAT MOTOR
CONNECTOR INSIDE DOES
NOT HIT FERRULE.
ATTACHING AND ASSEMBLING
TABLE EXTENSIONS
From among the loose parts find the following
hardware: (Quantity indicated is for 2 extensions)
Ref.
No. DescflpUon Qty'.
1 Corner Support Bracket ............ 4/
2 Corner Stiffener Bracket ............ 4
3 Truss Hd. Screw, 1/4-20 x 1 ........ 16
4 External Lockwasher, 114 ........... 16 1/
HARDWARE FOR i
8
9Hex Nut, 5/16-18 ,...
10 Flat Washer
TABLE EXTENSION
MOUNT TO TABLE
EXTENSION USING
3AME ATTACHING
P'ARTS AS ON
OPPOSITE SIDE.
SAW TABLE
8 9 _
E)E VIEW OF
BLED TABLE EXTENSION
18
Insert four (4) 5/16-18 x 1-1/4 in. long screws
through holes in each EXTENSION then through
table. Install flat washer, Iockwashers, and nuts on
the screws... DO NOT TIGHTEN.
Align front edge of extension with front edge of saw
table. Pull Extension UPWARDS above table
surface . .. SLIGHTLY TIGHTEN SCREWS using
1/2 in. wrench.
Using small block of hardwood and hammer, tap
extension DOWNWARDS at front, center and rear,
until it is EVEN with table surface ... TIGHTEN
SC REWS.
BLOCK OF WOOD
\
ALiGNiNG EXTENSIONS
Lay REAR FENCE GUIDE BAR on table to act as a
straightedge, If outer edge of extension is higher or
lower than table surface:
1. Slightly loosen nut holding the corner support
bracket to extension using 7/16 in. wrench.
2. Move end of extension up or down until outer
edge is even with table surface.., check with
GUIDE BAR... tighten nuts.
3. Recheck INNER edge of extension to make sure it
has not moved.., readjust, if necessary.
4. Adjust right extension in same manner.
CHECK AT FRONT AND
REAR OF EXTENSION
MOUNTING SWITCH
1. From among loose parts find the following:
2 Hex Head Screws, 5/16-18 x 3/4 in. long
2 F[atwashers (dia. of hole 21/64 in.)
2 External Lockwashers __
2 Hex Nuts. 5/16-18
2. Insert two 3/4 inch screws through two flat
washers then through holes in switch.
3. Insert screws through holes eight and ten in front
fence guide bar as illustrated.
4. Install two Iockwashers and nuts. Tighten nuts.
J AM NUT
5/16-18
"_ "_ ,,,7 LOCKWASHER
@-_ ,8TH HOLE
\/
........ ---_:F \---_-_ _ FRONT FENCE
1OTH HOLE \ _ GUIDE BAR
(UPSIDE DOWN)
%%"--- WASHER
HEX HEAD SCREW
5/16-18 x 5/8 IN.
0NSTALLmNG RiP FENCE GUIDE BARS
1. From among the loose parts find the following
hardware:
2Hex Head Screws, 5/16-18 x 1-3/4 in. long
2Hex Head Screws, 5/16-18 x1in. long
4External Lockwashers, 5/16 in.
(approx. dia. of hole 5/16 in.)
4 Hex Nuts, 5/16-18
(approx. dia. of hole 5/16 in.)
2 Spacers, 3/4 in. dia. x1/2 in. long
2 Self-threading nuts
1 Fence Guide Bar Rod
2. Lay guide bars on saw table.
NOTE: The various holes in the bar allows them
to be positioned on this saw and also makes
them adaptable to other models.
3. Insert a 1-3/4 inch long screw through the
THIRD hole IN THE FRONT BAR as illustrated
•.. Insert another 1-3/4 inch long screwthrough
the SEVENTH hole in bar.
LEFT SIDE OF
FRONT GUIDE BAR
(GUIDE BAR IS TO BE
TTH HOLE TURNED END FOR END
3RD HOLE AFTER SCREWS ARE
"_:_ _J" _ HEX_HEAD
4. Place spacers on screws.
19
5_Turn front bar end for end and insert bolts
througr_holesin m_ddleandon right sidesof
front of saw tabteas i!lustrated . .install
!ockwashers and nuts DON'T SCREW NUTS
ON ALL THE WAY. just get them started on the
sCreWS.
6. Remove the 3 screws from rear of table
extension
7 Insert 1 m _ong screws m SECOND and
FOURTH or FIFTH holes of rear bar and atiach
to table the same way as front bar
8 }nsert ends of FENCE GUIDE BAR ROD
through holes in bars as itlustrated
NOTE: The ends of the ROD are not threaded.
the SELF THREADING NUTS will cut threads
on the rod as they are screwed on. Just start nuts
onto ends of rod.
@..._ SELF-THREADING NUT 2ND HOLE
4TH OR 5TH HOLE
X
FENCE GUIDE
BAR ROD
REMOVE 3 SCREWS FROM
REAR OF TABLE EXTENSION
BEFORE INSTALLING GUIDE
BAR.
9. Hold rod with one hand and with a 1/2 in. wrench
or pliers start screwing on ONE of the nuts only
ATURN ORTWO . . screw on other nut the
same way
t0, Using TWO 1/2 in. wrenches or pliers tighten
both of the nuts.
/
/
t 1. Slide the bars so that screws are in the MIDDLE
of the slotted holes.
12, Position rip fence over miter gauge groove,
holding up the rear end while engaging front
end with bar.,, lower fence onto table.
NOTE: tt may be necessary to loosen fence
knob to allow fence to be installed on rip rail.
13, Raise blade a!! the way _p,
!4. Carefuiiy move fence against blade.
!5. Move front bar untit "0" mark on rip scale is
approximately in line with indicator.
16. Move FRONT bar upwards until fence is
approximately 1/32 in, above table., , tighten
screw at left end of bar,
NOTE; Fold a piece of newspaper making 8
thicknesses and place between rip fence and
table to act as a spacer• This will hold the fence
off of the table approx. 1/32 in
17. Adjust rear bar so that the fence is
approximateiy 1/32 in, above tab!e make sure
it is square with fence guide bar rod.., tighten
screw at end of bar.
t8. Replace screws in rear of table extension,., be
sure top surface of extension is PARALLEL to
top surface of rear guide bar.
19, Move fence to RIGHT edge of table , , ,make
sure it is approx, t/32 in, above table at front and
rear and tighten screws,
ALIGNING RIP FENCE
The fence should slide easily along the bars and
always remain in alignment (parallel to sawblade
and miter gauge grooves).
The alignment is maintained by a spring underneath
the rip fence which bears against the front guide
bar.
To move the fence, loosen the lock handle and
grasp the fence with one hand at the front,
21 -"
For very close adjustments, grasp the guide bar with
both hands and move the fence with your thumbs.
\
Place fence on saw but DO NOT LOCK IT.
Move the REAR END of the fence slightly to the right
or left ...when you release it, the fence should \
"spring" back to its original position.
If it does not, the spring pressure must be \
INCREASED.
1. Loosen the screws.
2. Move Spring slightly toward front of fence.
SPRING
tighten screws.
SLIDE SPRING TO
ADJUST PRESSURE
22
3. The rip fence must be PARALLEL with the
sawblade and miter Gauge grooves .,, Move
fence until it is along side of groove. Do NOT
LOCK IT. it should be parallel to groove, If it is
not;
A. Loosen the two "Hex Head Screws."
B. Hold fence head tightly against bar.., move end
of fence so that it is parallel with groove.
C. Alternately tighten the screws.
HEX SCREWS
FENCE HEAD
ADJUSTING RiP SCALE iNDiCATOR
1. Turn ELEVATION HANDWHEEL clockwise until
blade is up as high as it will go.
IMPORTANT: BLADE must be SQUARE (90°) to
TABLE, in order to ALIGN rip fence.
2. Using a rule, position fence on right side of
sawblade 2 in. from the sides of the teeth . . .
tighten lock handle.
3. Loosen screw holding the indicator.., adjust so
that it points to ,2" on the rip scale.., tighten
screw.
NOTE: If you cannot adjust indicator so that it
points to "2", loosen the screws holding the front
guide bar and move the guide bar.
LOCK HANDLE
INSTALLING BLADE GUARD
1. From Among the loose parts find:
4 Truss Head Screws 1/4-20 x 3/4 in. long
2 Hex Socket Setscrews 1/4-20 x 1in. long
4 Washers 17/64 x 5/8 x 1/32
6 Lockwashers 1/4 in. External Type
(approx. dia. of hole 1/4 in.)
2 Hex Head Nuts 1/4-20
(approx. dia. of hole 1/4 in.)
2 Wing Nuts 1/4-20
(aprox. dia. of hole 1/4 in.)
1Spreader Support
1 Plate Nut
1 Spreader Clamp
1 Spreader Bracket
SPREADER SUPPORT
PLATE \ _.._TRUSS HEAD SCREW
\ tl SpREAOE,C,,,P
'/
TRUSS"%%%"EW_----_-_"-_'_'--'_J\t
"i_'_._ _. _ OCKWASHER
LOCKWASHERF'_!;_LT _" , _17/S, IN,HOLE
FLA /' _
HEX NUT
23
WARNIlNG: TO AVOID iNJURY DUE; TO
ACCIDENTAL START. TURN SWITCH "OFF" AND
REMOVE PLUG FROM POWER SOURCE O UTLET.
2, MAKE SURE THE BLADE IS ALL THE WAY UP
AND SQUARE WtTH THE TABLE
3 Posit_on SPREADER SUPPORT on rod until it Js
even w_h the cod of the rod.
BLADE S©UARE
W_TH TABLE
4 Assemble the Zt8 in long setscrews nuts
_ockwashers and washers to the SPREADER
SUPPORT BRACKET and s_ip the nuts into the
slot m tr_e spreader support,
5, Finger tighten ONLY THE HEX NUTS,
6Lay a piece of fiat straight wood and a square on
saw table and rotate the SPREADER SUPPORT
unti_ the bracket is a_igned with square.
7, MAKE SURE END OF SUPPORT, BRACKET
AND ROD ARE EVEN.., using a 1/8 in_ setscrew
wrench, TIGHTEN THE SET_CREWS ONLY.
ENDS OF SUPPORT
AND BRACKET TO
BE EVEN WITH
END OF ROD
/
TIGHTEN
SETSCREW ONLY
24
ALIGNING SPREADER
WARNING: TO AVOID _NJURY FROM
ACCIDENTAL START, TURN SWITCH OFF AND
REMOVE PLUG FROM POWER OUTLET.
IMPORTANT: The SPREADER must always be
PARALLEL to the sawblade and in the MIDDLE of
the cut (KERr) made by the sawblade,
NOTE: The spreader is thinner than the width of the
KERr by approximately six thicknesses of paper.
SPACE EQUAL TO APPROX_
3THICKNESSES OF PAPER KERr WOOD
SPACE EQUAL TO APPROX.
3 THICKNESSES OF PAPER
BLADE
/
LOOKING DOWN ON SAW
1. Make two folds in a small piece (6 x 6 in.) of
ordinary NEWSPAPER making three
thicknesses, The folded paper will be used as a
"spacing gauge".
2. Install TRUSS HEAD SCREWS, SPREADER
CLAMP and WING NUTS to spreader bracket. Do
not tighten wing nuts. Place spreader between
spreader clamp and bracket. Move forward until
all three are in line. TIGHTEN WING NUTS.
3. Lift up both ANTIKICKBACK PAWLS,., insert
one of the setscrew wrenches or a pencil in the
notches to hold the pawls out of the way. Hold
guard so it doesn't fall while positioning spreader,
4. Lay a piece of straight flat wood against the
sawblade. Insert folded paper between spreader
and strip of wood.
5. MAKE SURE THE HEX NUTS UNDERNEATH
ARE LOOSE.
6. Hold the spreader tightly against the wood and
make sure the wood is against the saw blade.
TIGHTEN THE HEX NUTS.
This will align the spreader in the middle of the
cut (KERr) made by sawblade.
THREE
THICKNESS
OF PAPER
WING NUT !
SPREADER
CLAMP
PIECE OF
ANTIKICKBACK STRAIGHT WOOD
PAWLS
HOLD WOOD 1
TIGHTLY AGAINST
BLADE
HOLD SPREADER
TIGHTLY AGAINST WOOD
SPREADER
BRACKET
ADJUSTING MITER GAUGE
NOTE: The slots for the stop pin and the
graduations are manufactured to very close
tolerances which provide accuracy for average
woodworking, in some cases where extreme
accuracy is required, when making angle cuts, for
example, make a trial cut and then recheck it.
If necessary, the miter gauge head can be swiveled
slightly to compensate for any inaccuracy.
1. Loosen the "knob" and pull "stop pin" OUT.
2. Swivel the head.., position it at "0"... push the
stop ;)in IN... lock the handle,
3. The HEAD should be square with the Bar and the
pointer should point to 0. Readjust the pointer if
necessary.
LOCK KNOB
INDICATOR
BLOCK
25
4. if the head is not square with the bar, adjustments
are required,
A. Loosen the "knob" (1) and the "two screws"
(2),
B. Position the HEAD square with the BAR using
a combination square.
C. PUSH the STOP PiN into theslot in the head a t
"0"... push the pin into the slot and twist it.
Lock the knob.
D. Recheck with the square. If the head is still not
square, loosen the screws (2) and readjust the
INDICATOR BLOCK,
E. With the head square with the bar and the pin
pushed into the slot adjust the pointer (3) to
point to "0".
F. The miter gauge head must rest on top of the
bar without being able to move up and down
. . yet it must swivel freely.
G. The swiveling movement of the head can be
adjusted by tightening or loosening the
setscrew (4) ... using the 1/8 in. setscrew
wrench.
NOTE: The setscrew is located inside of the
head. To reach it, swivel the head to 60
degrees and turn the miter gauge upside
down.
1/8 IN. SETSCREW
WRENCH
PLUGGING IN MOTOR
1. From among the loose parts, find two wire ties.
2. Route motor cord along right side of cabinet and
snap ties in 1/4" hole in side of cabinet. Secure
two cords in wire ties.
3. Plug motor cord into outlet on side of switch box.
WiRE TIES
EXTENSION REMOVED FOR
PICTURE CLARITY
GETTING TO KNOW YOUR SAW
9 SAWBLADE
7' BLADE GUARD
8 TABLE,NSERT / /__
M,TEROAUGE 10EXACT-I-COT1 > ANT'Z'C@CK
LOCK HANDLE _ \ _.._._iit_.._ /_v.w
yATTACHING FACING
4" TILT LOCK HANDLE "_,._'_' L_
(UNDERNEATH TABLE) _
2ELEVATION HANDWHEEL 3TILT HANDWHEEL
\
]ON-OFF SWITCH
1ON-OFF SWITCH
CAUTION: Before turning switch on, make sure the
blade guard is correctly installed and operating
properly,
The On-Off Switch has a locking feature. THIS
FEATURE IS INTENDED TO PREVENT
UNAUTHORIZED AND POSSIBLE HAZARDOUS
USE BY CHILDREN AND OTHERS,
A. TO turn saw ON..stand to either side of the
blade never in line with it ... insert finger
under switch lever and pull END of iever out,
Do not cycle the motor switch on and off
rapidly, as this may cause the sawblade to
loosen. In the event this should ever occur
allow the sawblade to come to a complete
stop and retighten the arbor nut normally, no_
excessively. Never leave the saw while the
power is "ON".
B, TO turn saw OFF . . . PUSH lever in, Never
leave the saw until the cutting tool has come
to a complete stop.
C. TO lock switch in OFF position.., hold switch
IN with one hand ... REMOVE key with other
hand.
WARNING: FOR YOUR OWN SAFETY,
LOWER BLADE OR OTHER CUTTING
TOOL BELOW TABLE SURFACE. (IF BLADE
IS TILTED, RETURN iT TO VERTICAL (90 °)
POSITION). ALWAYS LOCK THE SWITCH
"OFF". WHEN SAW IS NOT IN USE . . .
REMOVE KEY AND KEEP IT IN A SAFE
PLACE . . . ALSO . . . IN THE EVENT OF A
POWER FAILURE (ALL OF YOUR LIGHTS
GO OUT) TURN SWITCH OFF... LOCK IT
AND REMOVE THE KEY. THIS WILL
PREVENT THE SAW FROM STARTING UP
AGAIN WHEN THE POWER COMES BACK
ON.
KEY
(YELLOW PLASTIC)
¥
kk
27
2 ELEVATION HANDWHEEL , . . elevates or
lowers the blade. Turn clockwise to elevate...
counterclockwise to lower.
NOTE: Any time sawbiade has been elevated
to 2-5/8 inches or higher above the table it will
be necessary to lower the blade by turning the
elevation handwhee! 5 turns counterclockwise
before tilting to bevel,
3 TILT HANDWHEEL... tilts the blade for bevel
cutting. Turn clockwise to tilt toward left...
counterclockwise to tilt toward vertical.
4
5
When the blade is tilted to the LEFT as far as it
will go, it should be at 45°to the table and the
bevel indicator should point 45°.
NOTE: There are LIMIT STOPS on the saw
which prevent the blade from tilting beyond
45°to the LEFT and 90°to the RIGHT. (See
"'Adjustments" section "'Blade Tilt, or
Squareness of Blade to Table").
TiLT LOCK HANDLE... locks the blade in the
desired tilt position. To loosen, turn
counterclockwise. Push handle in and turn it to
another position if necessary in order to
tighten or loosen.
IMPORTANT: Be sure handle is hanging in the
"DOWN" position before tilting blade. If it is
pointing to the 1 o'clock position it may jam on
underside of the table and bend the locking
boil
6MITER GAUGE _ .nead is locked in position
for crosscutting or mitering by tightening the
lock knob. ALWAYS LOCK IT SECURELY
WHEN tN USE,
There are slots for the stop pin at the 45 degree
right and left positions forconveniently setting
the Miter Gauge to cut miters.
NOTE: The slots for the stop pin and the
graduations are manufactured to very close
tolera nces which provide accuracy for average
woodworking. In some cases where extreme
accuracy is required, when making angle cuts,
for example, make a trial cut and then recheck
it.
If necessary, the miter gauge head can then be
swiveled slightly to compensate and then
locked.
Slots are provided in the miter gauge for
attaching an AUXILIARY FACING to make it
easier to cut long pieces. Be positive facing
does not interfere with the proper operation of
the sawblade guard.
Select a suitable piece of smooth straight
wood ... dril two holes and attach it with
screws,
NOTE: When bevel crosscutting, attach facing
so that it extends to the right of the miter gauge
and use the miter gauge in the groove to the
nght of the blade.
RIP FENCE... is locked in place by tightening
the lock knob. To move the fence, loosen the
knob and grasp the fence with one hand atthe
front.
Holes are provided in the rip fence for
attaching a wood facing when using the dado
head, or molding head.
Select a piece of smooth straight wood approx.
3/4" thick, at least as long as the rip fence, and
at least 7-1/2" wide (high) to permit clamping
of featherboards.
Attach it to the fence with three Round Head 7
#10 Wood Screws 2 in. long. To remove the
facing, loosen the screws, slide the facing
forward and pull the screws through the round
holes.
If you are making a rip type cut in material
thinner than 3/16 in. while the fence is
positioned over the depressed area of table
extension, the facing should be attached to the
fence so that the bottom edge touches the top
surface of the extension. In this case, the
facing must be shorter than the fence. This will
prevent thin material from sliding under the rip
fence. 8
WOOD FACING
o _
/
STOP PiN
_---- LOCK KNOB
AUXILIARY FACING
45 _SLOT \'_
FOR STOP PIN
BLADEGUARD must always be in place and
working properly for all thru-sawing cuts. That
is, all cuts whereby the blade cuts completely
through the workpiece.
To remove the guard for special operations,
loosen the wing nuts and slide the guard off of
the rod. DO NOT DISTURB THE SETTING OF
THE ROD.
When replacing the guard, make sure the PIN
in the rod engages with the NOTCH in the
spreader support. Make sure wing screws are
tightened securely.
TABLE INSERT is removable for removing or
installing blades or other cutting tools.
WARNIMG: TO AVOID INJURY DUE TO
ACCIDENTAL START, TURN SWITCH "OFF"
AND REMOVE PLUG FROM POWER
SOURCE OUTLET BEFORE REMOVING
'INSERT.
A. Lower the blade below the table surface,
B. Raise blade guard.
,C. Loosen Screw.
D. Lift insert from front end, and pull toward
ROUND HEAD /front of saw.
#10 WOOD SCREWS
28
NEVER OPERATE THE SAW WITHOUT THE
PROPER !NSERT IN PLACE. USE THE SAW
BLADE iNSERT WHEN SAWING,.. USE THE
COMBINATION DADO MOLDING INSERT (9-
22271) WHEN DADOING OR MOLDING.
/
SCREW
9REMOVING AND iNSTALLiNG SAWBLADE.
WARNING: TO AVOID iNJURY DUE TO
ACCIDENTAL START, TURN SWITCH "OFF"
AND REMOVE PLUG FROM POWER
SOURCE OUTLET BEFORE REMOVING OR
iNSTALLiNG SAWBLADE.
A. Raise Blade Guard •,. remove insert.
B. To REMOVE blade, place a block of wood
against front of blade... PULL arbor wrench
toward you to LOOSEN arbor nut.
/
WOOD BLOCK
ARBOR __
WRENCH
ARBORNUTi/S
BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
/i
BLOCK ,'
/ARBOR ,/
_H i,,
ARBOR NUT /
LOOSE
COLLAR
ARBOR
';7.,'>D, I
TEETH POINTING TO _-_
FRONT OF SAW _\..._
1O EXACT-I-CUT
ARBOR NUT
The "yellow" plastic disc imbedded in the table
in front of the sawblade, is provided for
marking the location of the "sawcut" on the
workpiece.
A. Check disc ...if it is above table surface,
place a piece of hardwood on top of it and tap
it down.
B. With blade 90 ° (square to table) cut off a
piece of wood°
C. Pull miter gauge back until wood is over disc,
Using very sharp pencil, mark a !ine on disc+
D. With miter gauge in right hand groove, follow
same procedure and mark another line on
disc,
E. These tines indicate the "path" of the cut
(kerf) made by the sawbtade.
F. When cutting the workpiece, line up mark on
workpiece with line on disc,
Use the hold-down clamp (optional accessory)
on the miter gauge for greater accuracy.
(___ SHOWN WITH HOLD-DOWN CLAMP
(OPTIONAL ACCESSORY)
C. To TIGHTEN arbor nut. place a block of
wood against rear of blade... PUSH wrench
away from you.
When installing the blade . . make sure the
teeth are pointing toward the front of the saw
... and that the blade and collars are clean, and
free from any burrs.
The HOLLOW side of the collar must be
against the blade.
Always tighten the arbor nut securely•
NOTE: When using the Dado or Molding Head,
it is not necessary to install the loose collar.
To replace insert.
Place insert into insert opening in table and
push toward rear of saw to engage spring clip
and until keyslot in insert wilt drop over screw.
Tighten screw.
Do not tighten screw to the point where it will
deflect the insert.
29
-BLADE GUARD NOT SHOWN FOR PICTURE CLARITY
BASIC SAW
WORK HELPERS
Before cutting any wood on your saw, study all of
the "Basic Saw Operations".
Notice that in order to make some of the cuts, it is
necessary to use certain devices "Work Helpers"
like the Push Stick, the Push Blockand the Auxiliary
Fence/Work Support, which you can make yourself.
After you have made a few practice cuts, make up
these "helpers" before starting any projects. Make
the "Push Stick" first.
J3/4
PUSH STICK
-I "
1-5/8
_L_
1/4
WORKPIECE END
1/4
NOTCH
NOTE: All dimensions in inches
PUSH STICK AND PUSH BLOCK
Make the Push Stick using a piece of 1 x 2, or rip one
from a wide board, say 11-1/2 in. wide, and set the
rip fence 9-7/8 in. from the sawblade.
Make the Push Block using a piece of 3/8 in. and 3/4
in. plywood.
The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.
should be GLUED to the plywood... DO NOT USE
NAILS. This is to prevent dulling the sawblade in the
event you mistakingly cut into the push block.
Position the handle in the center of the plywood and
fasten together with glue and woodscrews.
OPERATmON
THESE EDGES MuST
BE PARALLEL
/\
l- 4-3/4 -
F'--
PUSH BLOCK
3/4 PLYWOOD
3/8
MOTE: All dimensions in inches 3/8 PLYWOOD
AUXILIARY FENCE/WORK SUPPORT
Make one using a p_ece of 3/8 in and 3/4 in.
plywood. Fasten together with glue and
woodscrews.
NOTE: Since the Push Block is used with the
Auxiliary Fence, the 4-3/4 in. dimensions must be
held identical on both the pieces.
AUXILIARY FENCE/ _
WORK SUPPORT _3/4 PLYWOOD
!
3-1/2_ 27
%1/4
THIS FACE AND THIS
EDGE MUST BE PARALLEL
3/8 PLYWOOD
"_-. 5-1/2
NOTE: All dimension in inches _.._
USING THE MITER GAUGE
THE MITER GAUGE IS USED WHEN
CROSSCUTTING, MITER CUTTING, BEVEL
CUTTING, COMPOUND MITER CUTTING,
DADOING and when RABBETTING AND
MOLDING across the end of a narrow workpiece
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS IN ADDITION TO THE SAFETY
INSTRUCTIONS ON PAGES 2, 3, and 4.
1. Never make these cuts freehand (without using
the miter gauge or other auxiliary devices)
because the blade could bind in the cut and
cause a KICKBACK or cause your fingers or
hand to slip into the blade.
2. Always lock the miter gauge securely when in
use.
3. Remove rip fence from table.
6. Do not stand directly in front of the blade in case
of a THROWBACK (Small cut-off piece caught
by the back of the blade and thrown toward the
operator). Stand to either side of the blade.
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If blade stalls or stops while cutting, TURN
SWITCH OFF before attempting to free the
blade.
9. Do not reach over or behind the blade to pull the
workpiece through the cut.., to support long or
heavy workpieces.., to remove cut-off pieces of
material or FOR ANY OTHER REASON.
10. Do not pickup small pieces of cut,off material
from the table. REMOVE them by pushing them
OFF the table with a long stick. Otherwise they
could be thrown back at you by the rear of the
blade.
5. Have blade extend approximately 1/8 in. above KICKBACK.
top of workpiece. Additional blade exposure Turn the saw OFF. After the blade has stopped
would incre_'se the hazard potential, turning, lift the guard and remove the piece.
3O
CROSSCUTTING
CROSSCUTTING is known as cutting wood across
the grain, at 90° , or square with both the edge and
the flat side of the wood. This is done with miter
gauge set at "0".
The graduations on the miter gauge provide
accuracy for average woodworking. In some cases
where extreme accuracy Js required, when making
angle cuts, for example, make a trial cut and then
recheck it with an accurate square, or protractor.
If necessary, the miter gauge head can be swiveled
slightly to compensate for any inaccuracy.
NOTE: The space between the miter gauge bar and
the groove in the table is held to a minimum durin.(
manufacturing.
For maximum accuracy when using the miter
gauge, always "favor" one side of the groove in the
table. In other words, don't move the miter gauge
from side to side while cutting, but keep one side of
the bar riding against one side of the groove.
NOTE: Glue a piece of sandpaper to the face of the
miter gauge head. This will help prevent the
workpiece from "creeping" while it is being cut.
The Hold-Down Clamp (Optional Accessory)
should be used on the miter gauge for greater
accuracy.
The miter gauge may be used in either of the
grooves in the table. Make sure it is locked.
When using the miter gauge in the LEFT hand
SANDPAPER
WORKPIECE
1
/ I it i
TAB LE
When cutting long workpieces, invert AUXILIARY
FENCE/WORK SUPPORT and position it on top of
the guide bars to support the workpieces as near to
the end as possible. If this does not adequately
support the workpiece, you can make a simple
support by clamping a piece of plywood to a
sawhorse.
groove, hold the workpiece firmly against the miter
gauge head with your left hand, and grip the lock
handle with your right.
When using the RIGHT Hand groove, hold the
workpiece with your right hand and the Iockhandle
with your left hand.
AUXILIARY FENCE/
W'ORK SUPPORT
REPETITIVE CUTTING
REPETITIVE CUTTING is known as cutting a
quantity of pieces the same length without having to
mark each piece.
1. Use the Stop Rods (optional accessory) only for
cutting duplicate pieces 6 in. long and longer.
2. DO NOT FEED workpiece with RIGHT Hand,
merely guide it, making sure that it does not bind
or pinch the sawblade.
When making repetitive cuts from a long workpiece,
make sure it is adequately supported.
Use the N old-Down Clamp (Optional Accessory) on
the miter gauge for greater accuracy.
"AUXILIARY FENCE/
WORK SUPPORT
31
1. NEVER USE THE RIP FENCE AS A LENGTH
STOP BECAUSE THE CUTOFF PI ECE COULD
BiND BETWEEN THE FENCE AND THE BLADE
CAUSING A KICKBACK.
2. When making repetitive cuts shorter than 6 in.,
clamp a block of wood 2 in. long tothe table to act
as a length stop. Do not clamp directly to the
bottom edge of the table because the "swivel" of
the clamp will not grip properly. Place a small
block of wood between the bottom edge of the
table and the "C" clamp.
CAUTION: When clamping the block, make sure
that the end of the block is well in front of the
sswblade. Be sure it is clamped securely.
3. Slide the workpiece along the miter gauge until it
touches the block.., hold it securely or clamp it
with the Hold-Down Clamp (Optional
Accessory).
4. Make the cut.., pull the workpiece back ,.. push
the cut off piece off the table with a long !3ush
\\\\
BLOCK
stick... DO NOT ATTEMPT TO PICK IT UP AS
THIS COULD ENDANGER YOUR HANDS.
MITER CUTTING
MITER CUTTING is known as cutting wood at an
angle other than 90° with the edge of the wood.
Follow the same procedure as you would for
crosscutting.
Adjust the miter gauge to the desired angle, and
lock it.
The miter gauge may be used in either of the
grooves in the table.
When using the miter gauge in the LEFT Hand
groove, hold the workpiece firmly against the miter
gauge head with your left hand, and grip the lock
knob with your right.
When using the RIGHT hand groove, hold the
workpiece with your right hand and the knob with
your left hand.
Use the Hold-Down Clamp (Optional Accessory) on
the miter gauge for greater accuracy.
i
BEVEL CROSSCUTTING
BEVEL CROSSCUTTING is the same as
crosscutting except that the wood is also cut at an
angle ... other than 90° with the flat side of the
wood.
Lower blade to about 2 inches above the table top
before tilting blade. Failure to do this n_ay result in \
damage to your saw. \,
Adjust the blade to the desired angle. "\,
Use the Miter Gauge in the groove to the RIGHT of "
the blade, it cannot be used in the groove to the
LEFT because the blade guard will ir_terfere. Hold
the workpiece with your right hand and the
iockhandle with your left hand.
Use the AUXILIARY FENCE/WO
additional support of the workpiece.
TABLE
TOP VIEW
WORKPIECE
Use the Hold-Down Clamp (Optional Accessory} on
the miter gauge for greater accuracy.
32
COMPOUND MATER CUTTING
COMPOUND MITER CUTTING is a combination of
miter cutting and bevel crosscutting. The cut is
made at an angle other than 90° to both the edge
and the flat side of the wood.
Adjust the miter gauge and the blade to the desired
angle ... Make sure miter gauge is locked.
USgNG THE RIP FENCE
RIPPING, BEVEL RIPPING, PLOUGHING,
MOLDING, RESAWING AND RABBETING are
performed using the RIP FENCE together with the
AUXILIARY FENCE/WORK SUPPORT, PUSH
STICK OR PUSH BLOCK.
WARNING: FOR YOUR OWN SAFETY, ALWAt'S
OBSERVE THE FOLLOWING SAFETY
PRECAUTIONS IN ADDITION TO THE SAFETY
INSTRUCTIONS ON PAGES 2, 3, and 4.
1. Never make these cuts FREEHAND (without
using the rip fence or auxiliary devices when
required) because the blade could bind in the
cut and cause a KICKBACK.
2. Always lock the rip fence securely when in use.
3. Remove miter gauge from table.
4. Make sure blade guard is installed for all thru-
sawing type cuts. Replace the guard
IMMEDIATELY following completion of
resawing, rabbeting, dadoing, or molding
operations.
Frequently check the action of the
ANTIKICKBACK PAWLS by passing the
workpiece alongside of the spreader while saw
is OFF.
Pull the workpiece TOWARD you. tf the PAWLS
do not DIG into the workpiece and HOLD it...
the pawls must be SHARPENED. See
"Maintenance" section.
5. Have blade extend approximately 1/8 in. above
top of workpiece. Additional blade exposure
would increase the hazard potential.
6. Do not stand directly in front of the blade in case
of a KICKBACK. Stand to either side of the
blade.
7. Keep your hands clear of the blade and out of
the path of the blade.
8. If ths blade stalls or stops while cutting. TURN
SWITCH OFF before attempting to free the
blade.
g.
10.
11.
Do not reach over or behind the blade to pull the
workpiece through the cut.., to support long or
heavy workpieces.., to remove small cut-off
pieces of material or FOR ANY OTHER
REASON.
Do not pick up small pieces of cut-off material
from the table. REMOVE them by pushing them
OFF the table with a long stick. Otherwise they
could be thrown back at you by the rear of the
blade.
Do not remove small pieces of cut-off material
that may become TRAPPED inside the blade
guard while the saw is RUNNING. THIS COULD
ENDANGER YOUR HANDS or cause a
KICKBACK.
Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
RiPPiNG
RIPPING is known as cutting a piece of wood with
the grain, or lengthwise. This is done using the rip
fence.
Position the fence to the desired WIDTH OF RIPand
lock in place.
Before starting to rip, be sure
A. Rip Fence is parallel to sawblade.
B. Spreader is properly aligned with sawblade.
C. Antikickback pawls are functioning properly.
When ripping LONG BOARDS or LARGE PANELS,
always use a work su pport.
A simple one can be made by clamping a piece of
plywood to a sawhorse.
BEVEL RIPPING
When bevel ripping material 6 in. or narrower, use
fence on the right side of the blade ONLY. This will
provide more space between the fence and the
sawblade for use of a push stick. If the fence is
mounted to the left, the sawblade guard may
interfere with proper use of a push stick.
WORKPIECE
tt*)
TABLE __......./J
ALWAYS SUPPORT LONG WORKPIECES
..<
33
When"WIDTH OF RIP" is 6in. and WIDER use your
RIGHT Handto feed the workpiece until it is clearof
the table.
Use LEFT hand ONLY to guide the workpiece ... do
not FEED the workpiece with the left hand.
When "Wi DTH OF RIP" is 2 in. to 6 in. wide USE THE
PUSH STICK to feed the work.
/
When WIDTH OF RIP is NARROWER than 2 in., the
push stick CANNOT be used because the guard will
interfere ... USE the AUXILIARY FENCE/WORK
SUPPORT and PUSH BLOCK,
Attach Auxiliary Fence/Work Support to rip fence
with two "C" clamps.
FeedtheworkpiecebyhandalongtheAUXILIARY
FENCEuntilthe endisapprox.1in. pastthefront
edgeof thetable.ContinuetofeedusingthePUSH
BLOCK.
HoldtheworkpieceinpositionandinstallthePUSH
BLOCKby sliding it on top of the AUXILIARY
FENCE/WORKSUPPORT(ThisMayRaiseGuard).
NarrowstripsthickerthantheAuxiliaryFence/Work
Supportmayentertheguardandstrikethe baffle.
CAREFULLYraiseguardonlyenoughto clearthe
workpiece.UsePUSHBLOCKto completecut.
BAFFLE
AUXILIARY FENCEr
WORK SUPPORT
CUTTING PANELS
When cutting panels (whenever fence is positioned
outside of table surface), ALWAYS use the
AUXILIARY FENCE/WORK SUPPORT.
1. Unlock fence and raise rear end.
2. Position AUXILIARY FENCE/WORK SUPPORT
as shown and attach it with two "C" clamps. . J"
/
35
PLOUGHING AND MOLDING
PLOUGHING is grooving with the grain the long
way of the workpmece, using the fence. USE proper
holddowns and feed devices.
PLOUGHING
MOLDING is shaping the workplece with the grain
the long way of the workpiece, using the fence. Use
proper hoiddowns and feed devices.
MOLDING
RESAWING
RESAWING is a "thru-sawing" cut made by ripping
a piece of wood through its thickness. Do not
attempt to resaw BOWED or WARPED material.
NOTE: To RESAW a Piece of wood wider than 3-3/8
in.... it will be necessary to remove the blade guard
..and use the AUXILIARY FENCE/WORK
SUPPORT. (See "Work Helpers"),
Clamp it to the table so that the workpiece will
SLIDE EASILY but not TILT or MOVE SIDEWAYS
between the two fences.
Do not clam p directly to the bottom edge of the table
because the "swivel" of the clamp will not grip
properly. Place a small block of wood between the
bottom edge of the table and the "C" clamp.
WARNING: FOR YOUR OWN SAFETY ...
1. DO NOT "BACK UP" (REVERSE FEEDING)
WHILE RESAWING BECAUSE THIS COULD
CAUSE A KICKBACK.
SMALL BLOCK
OF WOOD
i&\
2. MAKE FIRST PASS TO A DEPTH SLIGHTLY
LESS THAN ONE-HALF THE WIDTH OF THE
BOARD; KEEP SAME FACE OF BOARD
AGAINST FENCE FOR SECOND PASS AS THE
FIRST PASS.
3. iNSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION OF THE RESAWING
OPERATION.
RABBETING
RABBETING is known as cutting out asection of the
corner of a piece of material, across an end oralong
an edge.
To make a RABBET requires cuts which do not go
al! the waythrough the material. Therefore the blade
guard must be removed.
1. Remove blade guard. Use caution. Use
featherboards and push sticks, etc. as required.
2. For rabbeting along an edge (long way of
workpiece) as shown, add facing to rip fence
approximately as high as the workpiece is wide.
Adjust rip fence and blade to required
dimensions; then make first cut with board flat on
table as any rip (typel cut; make second cut with
workpiece on edge. Follow all precautions, safety
instructions, and operational instructions as for
ripping, or rip type operations, including feather
boards and push stick, etc.
3. For,rabbeting across an end, for workpiece 10-
1/2' and narrower make the rabbet cut with the
board fiat on the table using the miter gauge fitted
with a facing. DO NOT use the rip fence.
RAB|
FIRST CUT 1
#,
ISECOND CUT if
I
WARNING: FOR YOUR OWN SAFETY, INSTALL
BLADE GUARD IMMEDIATELY UPON
COMPLETION OF RABBETING OPERATION.
Rabbet cuts can also be made using the dado head
or molding head.
36
DADOING
instructions for operating the Dado Head are
contained in booklet furnished with the Dado Head.
The Recommended Dado Head is listed under
Recommended Accessories in this manual.
The arbor on the saw, is only long enough so that
the widest cut that can be made is 13/16" wide.
It is not necessary to install the outside loose collar
before screwing on the arbor nut. Make sure the
arbor nut is tight.
ALWAYS USE DADO iNSERT LISTED UNDER
RECOMMENDED ACCESSORIES.
When using the dado head it will be necessary to
remove the Blade Guard and Spreader. USE
CAUTION. USE FEATHER BOARDS AND PUSH
STICKS AS REQUIRED.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
REPLACE THE BLADE GUARD AND SPREADER
WHEN YOU ARE FiNiSHED DADOING.
MOLDING CUTTING
Instructions for operating the Molding Head are
contained in a booklet furnished with the Molding
Head.
The recommended molding head is listed under
Recommended Accessories n this manual.
Always use Molding Insert Listed Under
Recommended Accessories.
When using the molding head it will be necessary to
remove the Blade Guard and Spreader. USE
o o
LOOSE COLLAR _L_
ARBOR T
__ SAWARBOR
REMOVE SAWBLADE AND
INSTALL DADO HEAD
CAUTION. USE FEATHERBOARDS AND PUSH
STICKS, etc. AS REQUIRED
WARNING: FOR YOUR OWN SAFETY, ALWAYS
REPLACE THE BLADE GUARD AND SPREADER
WHEN YOU ARE FINISHED MOLDING.
USING FEATHERBOARDS
Featherboards are not employed during non thru-
sawing operations when using the miter gauge.
Use featherboards for all other non "thru-sawing"
operations (when sawblade guard must be
removed). Featherboards are used to keep the work
in contact with the fence and table as shown, and to
stop kickbacks.
Add 8 inch high flat facing board to the fence, the
full length of the fence.
Mount featherboards to fence and table as shown.
so that leading edges of featherboards will support
workpiece until cut is complete, and the workpiece
:EATHERBOARD
"C"CLAMPS "C" CLAMPS
WORK SUPPORT
has been pushed completely past the cutter
(sawblade, dado head, molding head, etc.) with a
pushstick, as in ripping.
Before starting the operation (switch "OFF" and
cutter below table surface):
(a) Install featherboards so they exert pressure on
the workpiece; be positive they are secure, and
(b) Make sure by trial that the featherboards will
stop a kickback if one should occur.
Replace the sawblade guard as soon as the non
thru-sawing operation is complete.
STICK
/
37
MOTOR
LUBRICATION AND MAINTENANCE
1. The sleeve bearings, in both end shields of the
motor, have been lubricated at the factory with
correct lubricant. No other part of the motor
requires lubrication.
2. Re-lubricate motor bearings in accordance with
the instructions on the nameplate. Be sure to
wipe off dirt or grit if present around oil hole caps
to prevent any possibility of foreign material
contaminating the oil wicks that supply the
bearings with oil. Use a good grade of medium
weig ht mineral oil, such as automobile engine oil,
SAE 20.
3. If disassembly of the motor is necessary, it should
be returned to your nearest Sears retail or mail-
order store in order to prevent voiding the
guarantee.
.
NOTE: The speed of this motor cannot be
regulated or changed.
Every effort should be made to prevent foreign
material from entering the motor. When operated
under conditions likely to permit accumulations
of dust, dirt, or waste within the motor, a visual
inspection should be made at frequent intervals.
Accumulations of dry dust can usually be blown
out successfully.
NOTE: Motors used on wood-working tools are
particularly susceptible to the accumulation of
sawdust and wood chips and should be blown out
or "vacuumed" frequently to prevent interference
with normal motor ventilation and proper
operation of the centrifugally-operated starting
switch.
MAINTENANCE
WARNING: TO AVOID iNJURY, TURN SWITCH
"OFF" AND REMOVE PLUG FROM POWER
SOURCE OUTLET BEFORE MAiNTAiNING OR
LUBRICATING YOUR SAW.
Do not allow sawdust to accumulate inside the saw.
Frequently blow out any dust that may accumulate
inside the saw cabinet and the motor.
Frequently clean your cutting tools with Craftsman
Gum and Pitch Remover.
A coat of automobile-type wax applied to the table
will help to keep the surface clean and allow
workpieces to slide more freely.
If the power cord is worn or cut, or damaged in any
way, have it replaced immediately.
Make sure the teeth of the ANTIKICKBACK pawls
are always sharp. To sharpen:
1. Identify the dull tooth or teeth. Remove blade
guard.
2. Rotate pawl toward rear of spreader so that teeth
are above top of spreader.
3. Hold spreader with left hand and place pawl over
corner of workbench.
4. Sharpen the dull tooth using a few light strokes of
a fine-cut round file.
i!ii iiii!i iiiiiiiiiii!ii! iii!i i!!i , iii! i ii iii
38
LUBRiCATiON
The following parts should be oiled occasionally
with SAE No. 20 or No. 30 engine oil.
1. Tilt screw threads and pivot nut. (First Clean with
Craftsman Gum & Pitch Remover.)
2. Elevation screw threads and pivot nut. (First
Clean with Craftsman Gum & Pitch Remover.)
3. Cradle bearing points.
4. Bearing points in guard assembly, miter gauge
and rip fence.
LUBRtCATAON OF FLEXIBLE SHAFT
Flexible shafts do require periodic lubrication
because the core acts as a screw conveyor which
will pump the lubrication to one end of the shaft over
an extended period of operation. The frequency of
lubrication depends on how the saw is used. When
the saw operates continuously for long periods of
time, a lubrication schedule should be developed.
The time period may be every 80 or 100 hours. An
indication that the shaft needs lubrication is when it
becomes noisy. Conversely, when the saw has
limited and infrequent use. the grease will
GUARD _
_t- BEARING POINTS
eventually age and harden so that it wilt not provide
an adequate oil film between the core and casing
liner and must be replaced.
LUBRICATION PROCEDURES
1. Remove the core from the casing, clean the core
by washing with kerosene or an approved
solvent.
.
3.
.
Dry, the core.
Inspect the core for worn or broken wires. If core
is damaged, it should be replaced.
"Butter" the entire length of the core with a good
grade of general purpose bearing grease with a
minimum operating temperature of -40°F and
reassemble in casing. DO NOT force the grease
into the casing with a grease gun. Too much
grease will affect shaft life because it makes the
core work harder.
® @
l/ I{/\1 \
BEARING POINTS
RECOMMENDED ACCESSORIES
ITEM CAT. NO.
Steel Stand ............................ 9-22214
Caster Sets ................. 9-22222 or 9-22221
Solid Table Extension ................. 9-29957
7In. Molding Head Set .................. 9-3217
7 In. Molding Head Set .................. 9-3218
7 In. Molding Head ...................... 9-3214
Molding/Dado Insert for 7in.
Dia. Molding or Dado Head .......... 9-22271
Work Light ............................. 9-2480
ITEM CAT. NO.
7 In. Dia. Adjustable Dado Head
9-3261 -9-3262 -9-3263
7 In, Dia. Dado Head .................... 9-3257
Sanding Wheel ....................... 9-22723
Miter-Gauge Stop Rods ............... 9-29924
Miter-Gauge Hold-Down Clamp ....... 9-29928
Taper Jig ............................... 9-3233
Universal Jig ........................... 9-3235
Powe Tool Know How Handbook
Sawdust Collection System ............ 9-24242 Table Saw ........................... 9-2918
10" Dia. Sawblades with 5/8" Bore . See Catalog Cast iron Extension, 12 x 27 inches .... 9-22261
Work Light ............................. 9-2481 Rip Fence Bar ........................ 9-29969
Table Extension Kit ................... 9-29968
TROUBLE SHOOTUNG
WARNING: TO AVOID INJURY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE TROUBLESHOOTING.
TROUBLE SHOOTING == GENERAL
TROUBLE
Excessive vibration.
Cannot make square
Cut when crosscutting.
Cut binds, burns or
stalls motor when
ripping.
Cut not true at 900
or 45° positions.
Tilt and elevating
handwhee! turn hard.
PROBABLE CAUSE
1. Blade out of balance.
1. Miter gauge not adjusted
properly.
1. Dull blade with improper
tooth set.
2. Blade is Heeling.
3. Warped board.
4. Rip fence not parallel
to blade.
5. Spreader out of
alignment.
1. Stop screws not properly
adjusted.
1. Sawdust on threads oftitt
screw or elevating screw.
2. Bearing retainers
too tight.
REMEDY
1. Discard Blade and use a different blade.
1. See "Adjusting Miter Gauge."
1. Sharpen or replace blade.
2. See "Heeling Adjustment ..."
3. Make sure concave or hollow side is facing
"down," feed slowly.
4. See "Aligning Rip Fence"
5. See "Aligning Spreader."
1. See "Blade Tilt", or "Squareness of Blade
to Table."
1. See "Maintenance and Lubrication"
section.
2. See "Tilt Mechanism."
TROUBLE SHOOTING-- MOTOR
NOTE: Motors used on wood-working tools are particularly susceptible to the
accumulation of sawdust and wood chips and should be blown out or "vacuumed"
frequently to )revent interference with normal motor ventilation.
TROUBLE PROBABLE CAUSE
Excessive noise. 1. Motor.
Motor fails to develop t. Circuit overloaded with
' full power. NOTE: lights, appliances and
LOW VOLTAGE: other motors.
decreases rapidly with " 2. Undersize wires or circuit
decrease in voltage at too long.
REMEDY
1. Have motor checked by qualified service
technician. Repair service is available at
your nearest Sears store.
1. Do not use other appliances or motors on
same circuit when using the saw.
2. increase wire sizes, or reduce length of
wiring. See "Motor Specification and
output.)
4O
TROUBLE SHOOTING -= MOTOR {Continued)
TROUBLE;
Motor starts slowly
or fails to come up
to full speed.
Motor overheats. 1.
2.
Starting switch in 1.
motor will not
operate.
2.
3.
Motor stalls 1.
(resulting in blown
fuses or tripped 2.
circuit breakers).
3.
Frequent opening of 1.
fuses or circuit
breakers.
PROBABLE CAUSE REMEDY
1. Low voltage will not
trip relay.
2. Windings burned out
or open.
3. Starting relay not
operating,
Motor overloaded.
Improper cooling. (Air
circulation restricted
through motor due to
sawdust.
Burned switch contacts
(due to extended hold-in
periods caused by low
line voltage, etc.)
Shorted capacitor
Loose or broken
connections.
1. Request voltage check from the power
company.
2. Have motor repaired or replaced.
3. Have relay replaced.
t.
2.
Feed work slower into blade.
Clean out sawdust to provide normal air
circulation through motor.
See "Maintenance and Lubrication"
section.
1. Have switch replaced and request avoltage
check from the power company.
2. Have capacitor tested and replace if
defective.
3. Have wiring checked and repaired.
Starting switch not
operating.
Voltage too low to permit
motor to reach operating
speed.
Fuses or circuit breakers
do not have sufficient
capacity.
Motor overloaded.
2. Fuses or circuit breakers
do not have sufficient
capacity.
3. Starting switch not
operating (motor does
not reach speed).
1. Have switch replaced.
2. Request voltage check from the power
company.
3. Install proper size fuses or circuit breakers.
1. Feed work slower into blade.
2. Install proper size fuses or circuit breakers.
3. Have switch replaced.
4!
4
11 12
15 14 47
/
45 _ I 46
[
7
_-----52 Figure 1
21
25
16
,/
15 14
28 29
_/
48
36 37'
35
34 33
/
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO, 113,241680
FIGURE 1
Key Part
No. No. Description
1
3
4
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
26
27
28
62894
STD532507
62886
60538
62863
STD502505
STD541025
STD551225
9414920
62866
STD541625
STD523110
62541
STD551131
STD541031
60388
62718
62873
STD501102
133645
Guard Assembly, Saw (See Fig. 5)
*Bolt, Carriage 1/4-20 x 3/4
Support, Spreader
Nut, Twin
, Bracket, Spreader
Screw, Hex Soc. Set 1/4-20 x 1
*Nut, Hex 1/4-20
*Lockwasher, External 1/4
Washer, 17/64 x 5/8 x 1/32
Clamp, Spreader
*Nut, Wing 1/4-20
*Screw, Hex Hd 5/16-18 x 1
Bar, Fence Rear
* Lockwasher, External 5/16
*Nut. Hex Jam 5/16-18
Nut, Self Threading
Clip, Retaining
Insert Assembly (Includes Key Nos. 16 & 18)
*Screw, Locking Set 10-32 x 3/16
Screw, Flat Cross 10-32 x 1
62773
62748
60534
62493
62710
62709
60381
STD551031
Fence Assembly, Rip (See Fig. 3)
Rod, Separation (Includes Key #15)
Screw, Hex Soc. Set 5/16-18 x 1
Insert, Exact-I-Cut
Tape, Fence
Bar Assembly, Fence Guide
(Includes Key #24)
Outlet, On/Off Power (See Fig. 6)
*Washer, 21/64 x 5/8 x 1/16
-Key Part
NO. No. Description
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
STD523107
STD523117
62539
62704
STD511107
STD551210
62689
62888
9426307
62892
62875
62864
446188
62867
803744-1
STD522510
62855
STD533107
60465
423567
*Screw, Hex Hal. 5/16-18 x 5/8
*Screw, Hex Hd. 5/16-18 x 1-3/4
Spacer, Fence Guide Bar
Gauge Assembly, Miter (See Fig. 4)
*Screw, Pan Cross 10-32 x 3/4
*Lockwasher, External No. 10
Handwheel Assembly
Trim, Front
Screw, Pan Cross Type "T" No. 8 x 1/2
Base Assembly
Mount, Motor
Bracket, Shaft
Washer, 17/64 x 3/4 x 1/16
Connector, Motor (Includes Key #43)
Key, 3/16 Square x 5/8
*Screw, Hex Hd. 1/4-20 x 1
Motor (See Fig. 9)
*Bolt, Carriage 5/16-18 x 3/4
Washer, 21/64 x 47/64 x 1/16
Screw, Sems 3/8-16 x !/2
71165
37837
37887
37836
62868
62889
62890
62891
Tie, Wire
Wrench Hex "L" 5/32
Wrench Hex "L" 1/8
Wrench Hex "L" 3/32
Owners Manual (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
Bag of Loose Parts (Not Illustrated)
* Standard Hardware Item --_ May Be Purchased Locally.
PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.241680
\
50
45 46
1
38 37
6
\
8
97
/ J52
/
33
26 \
26
42
36 32
18 /' 7
31 30 29 28
7 8
\
51
27
J
Figure 2
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO. 113.241680
FIGURE 2
Key Part
No. No. Description
1STD523110 *Screw, 5/16-18 x 7/6
2 STD551131 *Lockwasher, 5/16
3 62885 Support, Bearing
r4 60537 Washer, .505 x 47/64 x 1/16
5 .62883 Rod, Cradle
62870 Guard, Rear
STD551210 *Lockwasher, External No. 10
8 STD601103 *Screw, Pan Rec. Type "T" 10-32 x 3/8
9ISTD511110 *Screw, Pan Cross 10-32 x 1
10 62897 Arbor Assembly
11 60175 tBlade, Saw 10"
12 62498 Collar Blade
13 "6362 Nut, Saw Arbor
14 3540 Wrench, Arbor
15 62869 Guard, Front
16 62882 Rod, Cradle
17 814579 Pin, Drive 1/4 x 5/8
18 62880 Plate, Stop
19 60535 Spacer, .505 x 3/4 x 1/4
20 62878 Nut, Push 1/2
21 62862 Bracket, Lock
22 i STD551031 *Washer, .380 x 47/64 x 3/32
23 _37828 Spring, Clamp Screw
24 62896 Shaft Assembly, Bevel
25 STD541411 *Nut, Lock 10-32
26 62881 Retainer, Bearing
Key
No.
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
5O
51
52
Part
No.
iSTD601103
'37829
18
,62876
62872
62893
60536
60240
62871
62895
62877
63054
62874
6527
STD581062
3509
STD601103
STD551210
38879
37158
60078
STD551131
62865
62884
62887
STD551012
Description
*Screw, Pan Cross 10-32 x 3/8
Screw, Clamp
Handle
Nut, Bevel Pivot
Indicator, Bevel
Cradle Assembly (Includes Key No. 17)
Bolt, Rd. Hd. Short Square Neck 10-32 x 5/8
Nut, Push 3/8
Housing, Arbor
Shaft Assembly, Elevation
Nut, Elevation
Ring, Retaining 3/4
Link
Ring, Retaining 3/4
*Ring, Retaining 5/8
Bearing, Ball
*Screw, Pan Cross Type "T" 10-32 x 3/8
*Lockwasher, External No, 10
Ring, Retaining
Ring, Retaining 5/8
Screw, 5/16-18 x 1/2
*Lockwasher 5/16
Bracket, Stop
Shaft, Flexible
Table
*Washer 17/64 x 7/16 x 1/32
* Standard Hardware Item -- May Be purchased locally.
1"Stock Item - May be secured through the Hardware Department
of most Sears Retail Stores or Catalog Order Houses.
PARTS LIST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO, 113.24t680
10 11
FIGURE 3 -- 62773 FENCE ASSEMBLY
Description
- 62773 =Fence Assembly', Rip
Key No. 1)
*rSTD551031 Washe , 21/64 I.D.3
1/4
* Standard Hardware Item =-- May Be Purchased Locally.
46
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO. 113.241580
"-------4
FIGURE 4 -- MITER GAUGE ASSEMBLY
Key
No.
1
2
3 STD551031
4 37893
5ISTD510803
6 L135
7 37895
8 37896
9 9417295
10 162230
, I
_ 11
12
13
14 60288 Screw, Locking Set
I I 1/4-20 x3/8
Part
No. , Description
62704 +Gauge Assembly, Miter
62693 Plug, Button
62692 Knob, Miter Gauge
(Included Key No. 1)
*Washer, Plain 21/64 x 1 x1/16
Gauge, Miter
*Screw, Pan Hd. 8-32 x5/16
Indicator
Block, Miter Gauge Indicator
Pin, Miter Gauge Stop
*Screw, Pan Hd.,
w/Lockwasher 8-32 x5/8
Rod Assembly, Miter Gauge,
" Consisting of Items 11, 12, 13
STD541231 *Nut, Hex., 5/t6-18
'm
62225 Stud, Clap
62383 Stud, Pivot
47
LiST FOR CRAFTSMAN 10 raNCH TABLE SAW MODEL NO. 113,24168G
!
2
\\
3 4
FIGURE 5 mON/OFF POWER OUTLET 60381
]Key" Part "
tNo. Description
P
=
m60381 J oOn/Off Power Outlet Complete
160375 Cord, Molded
2 60380 Housing, Switch
3!60256 _ Key, Switch
Does Not Include
Order Separately
48
PARTS LIST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO, 113=241680
1 2
3
8710
2
FIGURE 6 mGUARD ASSEMBLY
Key Part
No. No.
62894 Guard, Assembly, Saw
1 60297 Nut, Push
262391 Pin 1/4 x 1-1/2
k3 62395 Support, Guard
4 62389 Guard, Saw
5 62390 Pin, 1/4 x1-3/4
6 STD5510251*Washer, 17/64 x 5/8 x1/16
7 62520 Spacer, Pawl
8 62879 Pawl
952861 Spreader, Blade
10 62410 Pin, 1/4 x1-3/64
11 STD571810 *Pin, Roll, 3/16 x 15/16
12 B2519 " Spring, Pawl
Description
49
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO, 113.24!580
FIGURE 7-- LEGS
I 2
2
J
6
\
54Key Part
No, No. Description
2
3
4
5
6
7
8
60314
62552
62554
STD551225
STD541025
62553
STD541250
803835
Screw, Serrated Truss Hd.
1/4-20 x 5/8
Leg
Stiffener, Side
*Lockwasher, Ext. 1/4
*Nut, Hex 1/4-20
Stiffener, End
*Nut, Hex 1/2-13
Foot, Leveling
HARDWARE
9
10
11
12
FOR
STD523112
STD551031
STD551131
STD541031
62752
ATTACHING LEGS TO SAW.
*Screw, Hex Hd. 5/16-18x 1-1/4
Washer, 11/32 x 1t/16 x 1/16
*Lockwasher, Ext. 5/16
*Nut, Hex 5/16-18
Bag of Loose Parts For Legs
(not illust.)
FIGURE 8 -- TABLE EXTENSION 62589
Key
No.
i i
Part I .....
No. Description
5
5O
PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW MODEL NO. 113.241680
NOTE:
ANY ATTEMPT TO REPAIR THiS MOTOR
MAY CREATE A HAZARD UNLESS
REPAIR IS DONE BY QUALIFIED
4 \ _)_..---5 SERVICE TECHNICIAN.
REPAIR SERVICE IS AVAILABLE
AT YOUR NEAREST SEARS STORE.
3
+?
FIGURE 9 -- 62855 MOTOR
Key PaN
No. No.
1 60306
64088
337588
Description
,i
Screw, 8-32 x3/8, Thread
Cutting, Slotted, Serrated
Hd.
Cover, Terminal
Capacitor
437587 Cover, Capacitor
5 .64142 " Screw, 10-32 x 3/16, Thread
iForming, Serrated Hd.
I Cord with Plug
+ I ,,,,
! J i¸ • 511
SERVICE
MODEL NO,
113.241680
SAW WITH LEGS
TWO TABLE EXTENSIONS
AND MOTOR
HOW TO ORDER
REPAIR PARTS
10 iNCH
FLEX DRIVE TABLE SAW
Now that you have purchased your 10-inch table saw should a
need ever exist for repair parts or service, simply contact any
Sears Service Center and most Sears, Roebuck and Co. stores.
Be sure to provide all pertinent facts when you call or visit.
The model number of your 10-inch table saw will be found
at the rear of the base.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
PART NUMBER PART DESCRIPTION
MODEL NUMBER
113.241680 NAME OF ITEM
10-INCH FLEX DRIVE TABLE SAW
All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked
locally, your order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. 62868 Form No. SP4768-3 Printed in U.S.A. 11/85

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