Craftsman 11324250 User Manual 12 INCH MOTORIZED TABLE SAW Manuals And Guides L0911390

CRAFTSMAN Saw Table Manual L0911390 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 11324250 11324250 CRAFTSMAN CRAFTSMAN 12 INCH MOTORIZED TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 12 INCH MOTORIZED TABLE SAW #11324250. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 12 INCH MOTORIZED TABLE SAW Manual

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Page Count: 40

Serial
Number
Model and serial
number may be found
at the rear
of the base.
You should record both
model and serial number
in a safe place for
future use.
CAUTION:
Read GENERAL
and ADDITIONAL
SAFETY
iNSTRUCTiONS
carefully
12-iNCH MO TORIZED
TABLE SAW
•assembly
eoperating
•repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. 62732
FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAWS
If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in material or
workmanship, Searswill repair it, free of charge.
Warranty service is available by simply contacting the nearest Sears store or Service Center throughout the
United States.
This warranty gives you specific legal rights, arid you may also have other rights which vary from state to
state. SEARS, ROEBUCK AND CO.
BSC 41-3
SEARS TOWER
CHICAGO, IL 60684
general safety instructions for power tools
1. KNOW YOUR POWER TOOL 13. SECURE WORK
Read the owner's manual carefully, Learn its Use clamps or avzse to hold work when practical. It's
application and limitations as well as the specific safer than using your hand. frees both hands to operate
potential hazards peculiar to this tool. tool.
2, GROUND ALL TOOLS 14. DON'T OVERREACH
This tool is equipped With an approved 3-conductor Keep proper footing and balance at all times.
cord and a 3-prong grounding type plug to fit the
proper ground ng type receptacle. The green conductor 15. MAINTAi NTOOLS WITH CARE
in the cord is the grounding wire. Never connect the Keep tools sharp and clean for best and safest
green wire to a live terminal, performance. Follow instructions for lubricating and
3. KEEP GUARDS IN PLACE changing accessories.
in working order, and in proper adjustment and 16. DISCONNECT TOOLS
alignment, before servicing; when changing accessories such as
4. REMOVE ADJUSTING KEYS blades,bits, cutters, etc.
AND WRENCHES 17. AVOID ACCIDENTAL STARTING
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on. Make. sure switch is in "OFF" position before plugging
In.
5. KEEP WORK AREA CLEAN 18. USE RECOMMENDED ACCESSORIES
Cluttered areas and benches invite accidentS. Floor
must not be Slippery due to wax or sawdust. Consult the owner's manual for recommended
accessories Fo low the instructions that accompany
6. AVOID DANGEROUS ENVIRONMENT the accessories. The use of improper accessories may
Don't use power tools in damp or wet locations or
expose them to rain. Keep work area well lighted.
Provide adequate surrounding work space. 19.
7. KEEP CHILDREN AWAY
Al! visitors should be kept a safe distance from work
area.
8. MAKE WORKSHOP KID-PROOF
cause hazards.
NEVER STAND ON TOOL
Serious injury could occur if the tool is tipped or if the
cutting tool is accidentally contacted.
Do not store materials above or near the tool such that
it is necessary to stand on the tool to reach them.
-- with padlocks, master switches, or by removing
starter keys. 20. CHECK DAMAGED PARTS
9. DON'T FORCE TOOL Before further use of the tool, a guard or other part that
It will do the .,ob betterand safer at the rate for which is damaged should be carefully checked to ensure that it
it was designed, wit! operate properly and perform its intended function.
10. USE RIGHT TOOL Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other
Don't force tool or attachment to do a job it was not
designed for. conditions that may .affect its operation. A guard or
other part that is damaged should be properly repaired
11. WEAR PROPER APPAREL or replaced.
Do not wear loose clothing, gloves, neckties or jewelry
(rings, wrist watches) to get caught in moving parts. 21. DIRECTION OF FEED
Nonslip footwear is recommended. Wear protective
hair covering to contain long hair_ Roll Iongsleeves Feed work into a blade or cutter against the eirection
above the elbow, of rotation of the blade or cutter only.
12. USE SAFETY GOGGLES (Head Protection)
I 22 NEVER LEAVE TOOL RUNNING
Wear Safety goggles (must comply with ANS Z87.1) at
all times, Also, use face or dust mask if cutting .... UNATTENDED
operation is dusty, and ear protectors (piugs,or muffs_ Turn power off; Don't leave tool until it comes to a
during extended per_6Cls of operation. "......... complete stop.
ADDITIONAL SAFETY iNSTRUCTiONS
FOR TABLE SAWS
WARNING: FOR YOUR OWN SAFETY, DO NOT
OPERATE YOUR SAW UNTIL iT IS COMPLETELY
ASSEMBLED AND INSTALLED ACCORDING TO THE
INSTRUCTIONS ... AND UNTIL YOU HAVE READ
AND UNDERSTOOD THE FOLLOWING.
1°
2.
3.
4.
5.
6.
7.
B.
GENERAL SAFETY INSTRUCTIONS FOR POWER
TOOLS... SEE PAGE 2
GETTING TO KNOW YOUR SAW... SEE PAGE 15
BASIC SAW OPERATION... SEE PAGE 17
ADJUSTMENTS... SEE PAGE 23
MAINTENANCE... SEE PAGE 26
STABILITY OF SAW
If there is any tendency for the saw to tip over or move
during certain Cutting operations such as cutting
extremely large heavy panels or long heavy boards, the
saw should be bolted down.
If you attach any kind of table extensions over 24 in.
wide, make sure they are supported underneath by a
sturdy brace attached to saw base or bench.
LOCATI ON
The saw should be positioned so neither the operator
nor a casual observer is forced to stand in line with the
saw blade.
KI CKBACKS
Kickbacks can cause serious injury: A "KICKBACK"
occurs when a part of the workpiece binds between the
sawblade and the rip fence or other fixed object, rises
from the table, and is thrown toward the operator.
Keep your face and body to one side of the sawblade,
out of line with a possible "Kickback."
Kickbacks - and possible injury from them -can
usually be avoided by:
A. Maintaining the rip fence parallel to the sawblade.
B. Keeping the sawblade sharp. Replacing antikickback
pawls when points become dull.
C. Keeping sawblade guard, spreader, and antikickback
pawls in place and operating properly. The spreader
must be in alignment with the sawblade and the
pawls must stop a kickback once it has started.
Check their action before ripping.
D. NOT ripping work that is twisted or warped or does
not have a straight edge to guide along the rip fence.
E. NOT releasing work until you have pushed it all the
way past the sawblade.
F. Using a "PUSH STICK" (See Page 16) for ripping
widths of 2 to 6 in,, and an auxiliary fence and push
block for ripping widtt_s narrower than 2 in. (See
"Basic Saw Operation Using The Rip Fence" section.)
G. NOT confining the cut-off piece when ripping or
crosscutti ng.
H. When ripping apply the feed force to the section of
the workpiece between the saw blade and the rip
fence.
9. PROTECTION: EYES, HANDS, FACE, EARS, BODY
A. If any part of your saw is malfunctioning, has been
damaged or broken.., such as the motor switch, or
other operating control, a safety device or the
power cord .. cease operating immediately until
the particular part is properly repaired or replaced.
B. Wear safety goggles that comply with ANS! Z87.1,
and a face shield if operation is dusty. Wear ear
plugs or muffs during extended periods of
operation.
C. Small loose pieces of wood or other objects that
contact the rear of the revolving blade can be
thrown back at the operator at excessive speed. This
can usually be avoided by keeping the guard and
spreader in place for all "THRU-SAWING"
operations (sawing entirely thru the work) AND by
removing all loose pieces from the table with a long
stick of wood IMMEDIATELY after they are cut
off.
D. Use extra caution when the guard assembly is
removed for resawing, dadoing, rabbeting, or
molding -replace the guard as soon as that
operation is completed.
E. NEVER turn the saw "ON" before clearing the
table of all tools, wood scraps, etc., except the
workpiece and related feed or support devices for
the operation planned.
F. NEVER place your face or body in line with the
cutting tool.
G. NEVER place your fingers or hands in the path of
the sawblade or other cutting tool.
H. NEVER reach in back of the cutting tool with
either hand to hold down or support the workpiece,
remove wood scraps, or for any other reason. Avoid
awkward operations and hand positions where a
sudden slip could cause fingers or hand to move
into a sawbtade or other cutting tool.
I. DO NOT perform any operation "FREEHAND" -
always use either the rip fence or the miter gauge to
position and guide the work.
J. NEVER use the rip fence when crosscutting or the
miter gauge when ripping. DO NOT use the rip
fence as a length stop.
Never hold onto or touch the "free end" of the
workpiece or a "free piece" that is cut off, while
power is "ON" and/or the sawblade is rotating.
K. Shut "OFF" the saw and disconnect the power cord
when removing the table insert, changing the
cutting tool, removing or replacing the blade guard,
or making adjustments.
L. Provide adequate support to the rear and sides of
the saw table for wider or long workpieces.
M. Plastic and composition (like hardboard) materials
may be cut on your saw. However, since these are
usually quite hard and slippery, the antikickback
pawls may not stop a kickback.
Therefore. be especially attentive to following
proper set-up and cutting procedures for ripping.
Do not stand, or permit anyone else to stand, in line
with a potential kickback.
N. DO NOT perform layout, assembly, or setup work
on the table while the cutting tool is rotating.
O. If you stall or jam the sawblade in the workpiece,
turn saw "OFF", remove the workpiece from the
sawblade, and check to see if the sawblade is
parallel to the miter gauge grooves and if the
spreader is in proper alignment with the sawblade.
If ripping at the time, check to see if the rip fence is
parallel with the sawblade. Readjust as indicated.
10. KNOW YOUR CUTTING TOOLS
A Dull, gummy, or improperly sharpened or set cutting
tools can cause material to stick, jam. stall the saw
or kickback at the operator,
Minimize potential injury by proper cutting too_
and mach{ne maintenance.
NEVER ATTEMPT TO FREE A STALLED
SAWBLADE WITHOUT F_RST TURNING THE
SAW OFF.
B. Never use grinding wheels, abrasive cut-off wheels,
friction wheels (metal slitting blades)wire wheels or
buffing wheelS.
11. USE ONLY ACCESSORIES DESIGNED FOR THIS
SAW.
12. Crosscutting operations are more conveniently worked
functioning of the sawblade guard.
13; Make sure the top of the arbor or Cutting tool rotates
toward you when standing in normal operating
position. Also make sure the cutting tool, arbor collars
and arbor nut are installed properly. Keep the cutting
tool as low as possible for the operation being
performed. Keepall guards in place whenever possible.
14. Do not useany blade or other cutting tool marked for
an operating speed less than 3450 RPM. Never use a
cutting tool larger in diameter than the diameter for
which the saw was designed. For greatest safety and
efficiency when ripping, use the maximum diameter
blade for which the saw is designed,since under these
conditions the spreader is nearest the blade.
15. Adjust table inserts flush with the table top. NEVER
Operate the saw unlessthe proper insert is installed.
16. Never feed material into the cutting tool from the rear
of the saw. An accident and seriousinjury could result.
WEAR YOUR
17. Always maintain control of the workpiece -- DO NOT
"let go" the workpiece until the cutting tool has come
to a stop.
18. IF YOUR SAW MAKES AN UNFAMILIAR NOISE OR
IF IT VIBRATES EXCESSIVELY CEASE
OPERATING IMMEDIATELY UNTIL THE SOURCE
HAS BEEN LOCATED AND THE PROBLEM
CORRECTED.
19. If any part of this table saw is missing or should break,
bend or fail in any way, or any electrical component
fail to perform properly, shut off power switch, remove
cord from power supply and replace damaged, missing
and/or failed parts before resuming operation.
20. THINK SAFETY.
Safety is a combination of operator common senseand
alertness at all times when the saw is being used.
21. NOTE AND FOLLOW SAFETY INSTRUCTIONS
THAT APPEAR ON THE FRONT OF YOUR SAW.
I il DANGER
FOR YOUR OWN SAFETY
READ AND UNDERSTAND OWNER'S MANUAL
BEFORE OPERATING MACHINE
1 WEAR SAFETY GOGGLES
USE SAW BLADE GUARD FOR "'THRU-SAWING-
iKEEP HANDS OUT OF PATH OF SAWBLADE
USE A "PUSH-STICK" WHEN REQUIRED
KNOW HOWTO AVOID "KICKBACKS"
DO MOT PERFORM OPERATIONS "F REEHAND-
NEVER REACH AROUND OR OVER SAW BLADE
22. WARNING: DO NOT ALLOW FAMILIARITY
(GAINED FROM FREQUENT USE OF YOUR SAW)
TO BECOME COMMONPLACE. ALWAYS
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS SUFFICIENT TO INFLICT SEVERE
INJURY.
The operation of any power tool can result in foreign
objects being-thrown into the eyes, which can result in
severe eye damage. Always wear safety goggles complying
with ANSI Z87.1 (shown on Package) before commencing
power tool operation. Safety Goggles are available at Sears
retail or catalog stores.
MOTOR SPECIFICATIONS AND
ELECTRICAL REQUIREMENTS
MOTOR SPECIFICATIONS 1. "If motor is overloaded and overload protector is
The AC motor used in this saw is a capacitor start, actuated (stopping motor) BE POSITIVE you push
non-reversible type, with the following specifications: switch "OFF" immediately and allow the motor to cool
before attempting to reset the protector. Since the
Voltage ................................. 240 protector is near the sawblade,.the switch must not be
Amperes .................................. 7
Hertz ................................... 60
Phase ............ .................... Single
RPM .................................. 3450
Rotation (viewed from
sawblade end) ............... Counterclockwise
MOTOR SAFETY PROTECTION
The saw motor is equipped with a manual-reset thermal
overload protector, designed to open the power line circu it
when the motor temperature exceeds a safe value.
turnee "ON" until after you have reset the protector.
2. If the red button will hot snap into place immediately,
the motor is still too hot and must be allowed to cool
for a while longer.
3. As soon as the red button will snap into running
position, the saw may be started and operated normally
by moving the saw switch lever to the "ON" position.
4. Frequent opening of fuses or circuit breakers may result
if motor is overloaded, or if the motor circuit is fused
with a fuse other than those recommended. Do not use
a fuse of greater capacity without consulting the power
company.
5. Although the motor is designed for operation on the
voltage and frequency specified on motor nameplate,
normal loads will be handled safely on voltages not
more than 10% above or below the nameplate voltage.
Heavy loads, however, require that voltage at motor
terminals be not less than the voltage specified on
nameplate.
6. Most motor troubles may be traced to loose or
// O incorrect connections, overloading, reduced input
TECTOR voltage (which results when small size wires are used in
J(RED BUTTON)
4
the supply circuit) or when the supply circuit is
extremely tong. Always check connections, load and
supply circuit when the motor fails to perform
satisfactorily. Check wire sizes and lengths with the
table in the next paragraph. Replace or repair damaged
or worn cord immediately.
CONNECTING TO POWER SOURCE OUTLET
This saw must be grounded while in use to protect the
operator from electrical shock.
If power cord is worn or cut, or damaged in any way, have
it replaced immediately.
CAUTION: This saw is wired for operation on 240 volts
only. Connect to a 15 ampere branch circuit protected by a
15 ampere time delay or circuit saver fuse or circuit
breaker.
WARNING: Do not permit fingers to contact the terminals
of power or motor plugs when installing or removing the
plug to or from a live power source. Hold the plug as
shown. GROUNDINGBLADE_s
LONGEST OF 3 BLADES
GROUNDED
OUTLET BOX
/NO ADAPTER IS
AVAILABLE FOR
jTHIS TYPE PLUG
iF YOU ARE NOT SURE THAT YOUR OUTLET IS
PROPERLY GROUNDED, HAVE IT CHECKED BY A
QUALIFIED ELECTRICIAN.
WARNING: DO NOT PERMIT FINGERS TO TOUCH
THE TERMINALS OF PLUGS WHEN INSTALLING OR
REMOVING THE PLUG TO OR FROM THE OUTLET.
WARNING: IF NOT PROPERLY GROUNDED THiS
POWER TOOL CAN INCUR THE POTENTIAL HAZARD
OF ELECTRICAL SHOCK, PARTICULARLY WHEN
USED IN DAMP LOCATIONS, IN PROXIMITY TO
PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL
SHOCK OCCURS THERE IS THE POTENTIAL OF A
SECONDARY HAZARD SUCH AS YOUR HANDS
CONTACTING THE SAWBLADE.
This power tool is equipped with a 3-conductor cord and
grou nding type plug which has a ground ing prong, approved
by Underwriters' Laboratories and the Canadian Standards
Association. The ground conductor has a green lug and is
attached to the tool housing at one end and to the ground
prong in the attachment plug at the other end.
The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent
over-heating and motor burn-out, use the table below to
determine the minimum wire size (A.W:G.) extension cord.
Use only 3 wire extension cords which have 3 prong
grounding type lugs and 3-pole receptacles which accept the
tools plug.
Extension Cord Length Wire Size A.W.G,
Up to 100 ft ......................... 14
100 ft. to 200ft ...................... 12
200 ft. to 400 ft ....................... 8
NOTE: For circuits of greater length, the wire size must be
increased proportionately in order to deliver ample voltage
to the saw motor.
'-'_ ,_,_ SWITCH
t
GROUND GROUND
CONTENTS
WARRANTY ................................. 2
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS ......................... 2
ADDITIONAL SAFETY INSTRUCTIONS
FOR TABLE SAWS ........................... 3
MOTOR SPECIFICATIONS AND ELECTRICAL
REQUIREMENTS ............................ 4
UNPACKING AND CHECKING CONTENTS ........ 6
Tools Needed ................................ 6
List of Loose Parts ............................ 6
ASSEMBLY .................................. 7
Attaching Legs ............................... 7
Checking Table Insert ......................... 7
Checking Blade Squareness to Table .............. 8
Attaching Table Extension ..................... 8
Installing Rip Fence Guide Bars .................. 9
Aligning Rip Fence .......................... 11
Adjusting Rip Scale Pointer .................... 12
Installing Blade Guard ........................ 12
GETTING TO KNOW YOUR SAW ............... 14
On-Off Switch .............................. 14
Elevation Handwheel ......................... 15
Elevation Lock ............................. 15
Tilt Crank ................................. 15
Rip Fence ................................. 15
Miter Gauge ................................ 15
Blade Guard ................................ 15
Table insert ................................ 15
Removing and Installing Sawblade ............... 16
Exacti-Cut ................................. 16
BASIC SAW OPERATION USING THE MITER GAUGE 17
Work Helpers ............................... t7
Crosscutting ................................ 18
Repetitive Cutting ........................... 18
Miter Cutting ............................... 19
Bevel Crosscutting ........................... 19
Compound Miter Cutting ...................... 19
BASIC SAW OPERATION USING THE RIP FENCE .. 20
Ripping ................................... 20
Bevel Ripping .............................. 20
Resawing .................................. 22
Cutting Panels .............................. 22
Rabbeting ................................. 22
ADJUSTMENTS .............................. 23
Miter Gauge ................................ 23
Heeling Adjustment or Parallelism of
Sawblade to Miter Gauge Groove ............... 23
Blede Tilt, or Squareness of
Blade to Table ............................. 24
Elevation Lock ............................. 26
MAINTENANCE ............................. 2'3
LUBRICATION .............................. 27
RECOMMENDED ACCESSORIES ............... 2?
TROUBLE SHOOTING ........................ 2£,
REPAIR PARTS .............................. 30
UNPACKING AND CHECKING CONTENTS
/_ TOOLS NEEDED
Hammer Medium Screwdriver
_:_ ........ Small Screwdriver
1/2 in. 9/16 in.
Combination Square 3/4 in.
COMBINATION SQUARE MUST BE TRUE.
STRAIGHT EDGE OF BOARD
3/4" THICK• THIS EDGE MUST
DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT.
_A_DALONGTHISEDGE.,,%_ /
\i 1 I
[JII
,I
1
SHOJLD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION,
Model 113.24250 Motorized Table Saw isshipped complete
in one carton including Two Table Extensions and Steel
Legs....
Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
certain all items are accounted for, before discarding any
packingmaterial.
If any parts are missing, do not attempt to assemble the
table saw, plug in the power cord or turn the switch on
until the missing parts are obtained and are installed
correctly.
Remove the protective oil that is applied to the table top
and edges of the table. Use any ordinary household type
greaseand spot remover.
J
CAUTION: Never use gasoline, naptha or similar highly
volatile solvents.
Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean, dry cloth.
WARNING: FOR YOUR OWN SAFETY, NEVER
CONNECT PLUG TO POWER SOURCE OUTLET UNTIL
ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU
HAVE READ AND UNDERSTAND THE SAFETY AND
OPERATIONAL INSTRUCTIONS.
LiST OF LOOSE PARTS
Item Part Marne Qty.
O
O
O
O
P
Q
R
R
R
R
R
R
S
ALeg ..................................... 4
B Stiffener ................................. 4
CTableExtension........................... 2
DSpreaderSupport .......................... 1
E BladeGuardandSpreader ................... 1
F FenceGuideBar(Rear) ..................... 1
GMiter Gauge .............................. I
H RipFence ............................... 1
J GuideBarRod ............................ 1
KArbor Nut Wrench ......................... 1
LArbor Wrench ............................ 1
MFenceGuide Barwith RipScale(Front) ........ 1
NOwnersManual ........................... 1
Pkg.of MiscellaneousSmallPartsNo. 62596
Consistingof the Following:
SetscrewWrench,3/32 in................... 1
SetscrewWrench,1/8 in.................... 1
SetscrewWrench,5/32 in................... 1
SetscrewWrench,3/1G in................... 1
Switch Key ............................. 2
Self-ThreadingNut ....................... 2
Hex HeadScrew,5/16-18 x 1-1]2 in. long ..... 2
Hex HeadScrew,5/16-18 x 1 in. long ........ 2
Hex HeadScrew,5/16-18 x 5/8 in. long ...... 16
Hex HeadScrew,1/4-20 x1/2 in. long ....... 16
Hex HeadScrew,5/16-18 x 1-1/4 in. long ..... 8
Hex HeadScrew,1/4-20 x 5/8 in. long ....... 2
Hex Nut, 5/16-18
(approx. dia.of hole 5/16 in.) ............. 28
SHex Nut, 1/4-20
(approx. dia.of hole1/4 in.) .............. 18
SHex Nut, 1/2-13
(approx. dia.of hole1/2 in.) .............. 8
TL0ckwasher,5/16 in. ExternalType
(approx.dia.of hole5/16 in.) ............. 28
T L0ckwasher,1/4 in. ExternalType
(approx.dia.of h01e1/4 in.) .............. 18
U Guide BarSpacer ........................ 2
V Thumbscrew,5/16-18 x 1 in. long ........... 1
WLevelingFoot ........................... 4
yW
•6
ASSEMBLy
END STLFFENER
LEG \
ATTACHING LEGS
1. Turn the saw upside down.
NOTE: DO NOT LAY IT ON THE FLOOR AS THIS
MAY SCRATCH THE TABLE SURFACE. PLACE IT
ON STRIPS OF WOOD OR PARTS OF THE PACKING
MATERIAL.
2. From among the loose parts, find the following
hardware:
16 Hex. Head Screws, 5/16-18 x 5/8 in. long
16 Hex. Nuts, 5/16-18 (approx. din. of hole, 5/16 in.)
16 Hex. Head Screws, 1/4 in.-20 x 1/2 in. long
16 Hex. Nuts, 1/4--20 (approx. din. of hole, 1/4 in.)
8 Hex. Nuts, 1/2--13 (approx. din. of hole, 1/2 in.)
4 Leveling Feet
16 Lockwashers, 1/4 in. External Type (approx. din. of
hole, 1/4 in.)
16 Lockwashers, 5/16 in. External Type (approx. din.
of hole, 5/16 in.)
NOTE: The four stiffeners are identical. BE SURE TO
ATTACH THE SIDE STIFFENERS USING THE
OUTER HOLES ... ATTACH END STIFFENERS
USING INNER HOLES.
3. Insert screws through legs then through stiffeners.
Install Iockwashersand nuts. DO NOT TIGHTEN.
4. After all screws, washers and nuts are installed, tighten
all nuts.
5. Install leveling feet.
6. Place saw in upright position.
SIDE STIFFENER
5/16 -18 x 5/8
BEFORE PROCEEDING WITH THE ASSEMBLY, THE
TABLE INSERT, BLADE SQUARENESS, AND BLADE
PARALLELISM MUST BE CHECKED AT THIS TIME.
CHECKING TABLE INSERT
1. Insert should be flush with table top, Check as shown.
Loosen flat head screw that holds insert and adjust the
four set screws as necessary. Tighten flat head screw.
Do not tighten screw to the point whereit deflects the
insert. 3/'32 IN.
SETSCREW WRENCH
2. To remove insert.
A) Loosen Screw
B) Lift insert from front end, and pull toward front of
saw.
3. To replace insert.
Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten screw.
Do not tighten screw to the point where it will deflect
the insert.
CHECKINGBLADESQUARENESSTOTABLE
1. Loosen ELEVATION LOCK by pulling KNOB forward.
2. Turn ELEVATION handwheel clockwise until blade is
ashigh up as it will go.
IMPORTANT: BLADE must be SQUARE (90 °) to
TABLE, in order to ALIGN rip fence.
3." Check for BLADE SQUARENESS... if blade is not
squareto table, adjust it at this time.
NOTE: The combination square must be "true" -- see
start of "Unpacking and Checking Contents" section on
page 6 for checking method.
Refer to "BLADE TILT, OR SQUARENESS OF BLADE
TO TAB LE" adjustments on page 24.
MAKE SURE SQUARE
IS NOT TOUCHING
TIP OF TOOTH
TILT CLAMP KNOB
ELEVATION
HANDWHEEL
TILT CRANK
ELEVATION' LOCK KNOB
SAWBLADE PARALLELISM
The sawblade must be parallel to the miter gauge slots and
the rip fence in order to prevent heeling. To check for
parallelism:
1. Raise blade all theway up.
2. Mark an "'x" on one of the teeth which is SET (bent) to
the LEFT.
3. Place the head of a combination square in the
GROOVE , . .adjust blade of square so that it just
touches the tip of the MARKED tooth.
4. Move square to REAR, rotate blade to see if MARKED
tooth again touches blade of square,
5. If tooth touches square the same amount at FRONT
and REAR . . .sawblade is PARALLEL to MITER
GAUGE GROOVE.
If tooth does not touch front and rear, adjust immediately
according to instructions on pg. 23 under heading:
"'HEELING ADJUSTMENT: PARALLELISM OF
SAWBLADE TO MITER GAUGE GROOVE,"
MARK "X" ON TOOTH
ATTACHING TABLE EXTENSIONS
1. From among the loose parts find the following
hardware:
8 Hex Head Screws5/16--18 x 1-1/4 in. long
8 Lockwashers, 5/16 in. External Type (approx. alia. of
hole 5/16 in.)
8 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16 in.)
insert screws through holes in EXTENSION then through
table. Install Iockwashers and screw on the nuts .,. DO
NOT TIGHTEN.
BLOCK OF WOOD
\
Align front edge of extension with front edge of saw table.
Pull Extension UPWARDS above table surface ...
SLIGHTLY TIGHTEN SCREWS using 1/2 in. wrench.
Using small block of hardwood and hammer, tap extension
DOVVNWARDS at front, center & rear, until it is EVEN
with table surface ... TIGHTEN SCRE_/S.
/
/
Lay REAR FENCE GUIDE BAR on table to act as a
straightedge. If outer edge of extension is higher or lower
than table surface;
A. Slightly loosen nuts holding bracket to extension
using 7/16 in. wrench.
B. Move end of extension up or down until outer edge
is even with table surface ... check with GUIDE
BAR ... tighten nuts.
C. Recheck INNER edge of extension to make sure it
has not moved ... readjust, if necessary, \\
mNSTALLING RiP FENCE GUIDE BARS
2,
3.
From among the loose parts find the following
hardware:
2 Hex. Head Screws, 5/16-18 x 1-1/2 in. long
2 Hex. Head Screws, 5/16-18x 1 in. long
4 Hex. Nuts, 5/16 18 (approx. dia. of hole 5/16 in.)
4 External Lockwashers, 5/16 in. (approx. dia. of hole
5/16 in.)
2 Spacers, 3/4 in. dia. x 1/2 in. long
2 Self-threading nuts
Lay guide bars on table.
NOTE: The various holes in the bars allow them to be
repositioned on the saw and also makes them adaptable
to other models.
Insert 1-1/2 in. long screw through the FIRST hole
from the LEFT IN THE FRONT BAR ... insert another
1-1/2 in. long screw through LARGE hole at 4.
EXTREME LEFT SIDE OF SWITCH BRACKET ther_
through SIXTH hole in bar. Hold them in place with a
piece of masking tape from the underside,
Place spacers on screws.
Insert bolts through holes in middle and on right side of
front of saw table ... install !ockwashers and nuts.
DON'T SCREW NUTS ON ALL THE WAY, just get
them started on the screws.
6o
7.
8.
Remove the 3 screws from rear of table extension.
Insert 1 in. long screws 'n FIRST and THIRD holes of
rear bar and attach to table the same way.
Insert ends of FENCE GUIDE BAR ROD through
round holes at outer end of bars.
NOTE: The ends of the ROD are not threaded ., .the
SELF THREADING NUTS will cut threads on the rod
as they are screwed on.
\
\
9. Hold rod with one hand and with a 7/16 in. wrench or
pliers start screwing on ONE of the nuts only ,A TURN
OR TWO ... screw on other nut the same way.
10. Using TWO 7/16 in. wrenches or pliers tighten both of
the nuts.
IMPORTANT: Apply acoat of pastewax to the top surface
and front edge of the front guide bar. This will allow the
fence to slide more easily.
11. Slide the bars so that screws are in the MIDDLE of the
slotted holes.
12. Position rip fence over miter gauge groove, holding up
the rear end while engaging front end with bar ...
Iower fence onto table.
13. Raise blade all the way up. 8 THICKNESSES
of rear guide bar.
19. Move fence to RIGHT edge of table ... make sure it is
approx. 1/32 in. above table at front and rear and
tighten screws.
8THICKNESSES
OF PAPER
•10
ALiGNiNGRIPFENCE
The fence should slide easily along the bars and always
remain in alignment (parallel to sawblade and miter gauge
grooves).
The alignment is maintained by a spring underneath the
fence which bears against the front guide bar.
To move the fence, loosen the lock handle and grasp the
fence with one hand at the front.
For very close adjustments, grasp the guide bar with both
hands and move the fence with your thumbs.
/
Place fence on saw but DO NOT LOCK IT,
Move the REAR END of the fence slightly to the right or
left ... when you release it, the fence should "'spring'"
back to its original position.
If it does not, the spring pressure must be INCREASED.
1. Loosen the screws.
2. Move Spring slightly toward front of fence.
11
If the fence does not slide easily along the bars. the pressure
of the spring can be R EDUCED.
1. Loosen the screws.
2. Move spring slightly toward rear of fence . .. tighten
screws.
SPRING
SCREWS _
,The rip fence must be PARALLEL with the sawblade
and Miter Gauge grooves ... Move fence until it is
along side of groove. Do NOT LOCK IT. It should be
parallel to groove. If it is not;
A. Loosen the two "Hex. Head Screws."
B. Hold fence head tightly against bar .., move end
of fence so that it is parallel with groove,
C. Alternately tighten the screws.
\\
HEX SCREWS
ADJUSTING RIP SCALE POINTER
1. Turn ELEVATION handwheel clockwise until blade is
up ashigh as it will go.
IMPORTANT: BLADE must be SQUARE |90o| to
TABLE, in order to ALIGN rip fence.
2. Position fence on right side of sawblade so that it
touches the sidesof the teeth.., tighten lock knob.
3. Loosen screw holding the pointer.., adjust pointer so
that is points to "0"... tighten screw.
NOTE: If you cannot adjust pointer sothat it points to
"0", loosen the screws holding the front guide bar and
move the guide bar.
:E NCE
XLOCK HANDLE _
INSTALLING BLADE GUARD
1. From amoung the loose parts, find the hardware.
2. Attach SPREADER to SPREADER SUPPORT so that
screws are all the way back in the SLOTS of SUPPO RT
... hand tighten screws,
v4-2ox 5/8 // I_
_ SI_EADER
'_ SUPPORT
EXT. I/4
I
NUT, HEX I/4
12
3. Slide support onto SUPPORT ROD until PIN in rod fits
into notch in support ... insert THUMB SCREW and
tighten it.
4. Loosen setscrew in end of SPREADER BAR using 5/32
in. setscrew wrench.
5. Slide guard to right until end of rod is even with bar.
6. Make sure blade is square to table and raised as high as
it will go.
SUPPORT ROD
/ I SPREADER BAR A
IMPORTANT: The SPREADER must always be
PARALLEL to the sawblade and in the MIDDLE of the
cut (KERF) made by the sawblade.
NOTE: The spreader is thinner than the width of the
KERF by approximately sixteen thicknesses of paper. y--
SPACE EQUAL TO APPROX.
8THICKNESSES OF PAPER KERF WOOD
SPACE EQUAL TO APPROX.
8 THICKNESSES OF PAPER LOOKING DOWN ON SAW
7. Make seven folds in a small piece (10 x 10 in.) of
ordinary NEWSPAPER making eight thicknesses.
The folded paper will be used as a "spacing gauge".
8. Place RIP FENCE on table... CAREFULLY move it
against blade so that it is parallel to the blade, and just
TOUCHES tips of saw teeth . .. tighten RIP FENCE
LOCK KNOB,
g. Lift up both ANTIKICKBACK PAWLS... insert one
of the SETSCREW WRENCHES in the notches to hold
the pawls out of the way.
10. Insert folded paper between SPREADER and FENCE
... hold spreader flat against fence ... tighten screws.
11. Now tighten setscrew in end of spreader bar.
12. To remove blade guard, loosen thumb screw and slide
guard off of SUPPORT ROD.
NOTE: Move fence away from spreader ... to see if
spreader remains SQUARE with table.
If it is not square with table, the SPREADER BAR
must be adjusted.
A. Loosen 2 clamping screws, using a 1/2 in. wrench.
B. Rotate bar until spreader is square wffh table.
C. Check alignment of spreader with blade and
readjust, if necessary.
J FOLDED PAPER
7/16 IN. WRENCH
GETTING TO
6RiP FENCE
8 BLADE GUARD
KNOW YOUR SAW
11 EXACT-I-CUT
7MITER GAUGE
ON-OFF SWITCH
9 TABLE INSERT
TILT LOCK K.NOB
ELEVATION LOCK HANDLE
TILT CRANK
1 ON-OFF SWITCH
CAUTION: Before turning switch on, make sure the blade
guard is correctly installed and operating properly.
The On-Off Switch has a locking feature. THiS FEATURE
IS INTENDED TO PREVENT UNAUTHORIZED AND
POSSIBLE HAZARDOUS USE BY CHILDREN AND
OTHERS.
B. TO turn saw ON ... stand to either side of the
blade never in line with it ... insert finger under
switch lever and pull END of lever out.
After turning switch ON, always allow the blade to O
come upto full speedbefore cutting.
Do not cycle the motor switch on and off rapidly,
as this may cause the sawblade to loosen. In the
event this should ever occur, allow the sawblade to
come to a complete stop and retighten the arbor
nut normally, not excessively. Never leave the saw
while the power is "ON".
C. TO turn saw OFF ... PUSH lever in. Never leave
the saw until the cutting tool has come to at
complete stop.
D. TO lock switch in OFF position .. • hold switch IN
with one hand ... REMOVE key with other hand.
FETY, LOWER
LOW
D#
).
EN
2
ELEVATION HANDWHEEL
@
KEY
(YELLOW PLASTIC)
KEY
0
00
WILL ¸
14
\
2ELEVATION HANDWHEEL . ..elevates or lowers the
blade. Turn clockwise to elevate ... counterclockwise
to lower.
3ELEVATION LOCK... locks the blade at the desired
height. PUSH in to LOCK... PULL out to unlock.
4TiLT CRANK ... tilts the blade for bevel cutting.
Turn clockwise to tilt toward left ... counterclockwise
to tilt toward right.
When the blade is tilted to the LEFT as far as it will go,
it should be at 45 ° to the table and the bevel pointer
should point 45 °.
NOTE: There are LIMIT STOPS inside the saw which
prevent the blade from tilting beyond 45 ° to the LEFT
and 90 ° to the RIGHT. (See "Adjustments" section
"Blade Tilt, or Squareness of Blade to Table").
5TiLT LOCK KNOB ... locks the blade in the desired
tilt position. Turn it to the left to unlock ... to the
right to lock.
6RiP FENCE ...is locked in place by tightening the
lock knob. To move the fence, loosen the knob and
grasp the fence with one hand at the front.
Holes are provided in the rip fence for attaching a wood
facing when using the dado head, or molding head.
Select a piece of smooth straight wood approx. 3/4 in.
thick and the same size as the rip fence.
Attach it to the fence with three Round Head -#10
Wood Screws 2 in. long. To remove the facing, loosen
the screws, slide the facing forward and pull the screws
through the round holes.
WOOD FACING
\
, \
..,€
d/
/ //
\ ROUND HEAD //
# 10 WOOD SCREWS
pieces, Be positive facing does not interfere with the
proper operation of the sawblade guard.
Select a suitable piece of smooth straight wood . - - drill
two holes through it and attach it with screws.
NOTE: When bevel crosscutting, attach facing so that it
extends to the right of the miter gauge and use the
miter gauge in the groove to the right of the blade,
STO
FC)R STOP PIN _ j__]
8
F AC| I',,
BLADEGUARD must always be in place and working
properly for all thru-sawing cuts. That is, alt cuts
whereby the blade cuts completely through the
workpiece.
To remove the guard for special operations, loosen the
thumbscrew and slide the guard off of the rod. DO
NOT DISTURB THE SETTING OF THE ROD.
When replacing the guard, make sure the P_N in the rod
engages with the NOTCH in the spreader support. Make
sure thumbscrew is tightened securely.
9 TABLE INSERT is removable for removing or installing
blades or other cutting tools.
7MITER GAUGE . ..head is locked in position for
crosscutting or mitering by tightening the lock knob.
ALWAYS LOCK IT SECURELY WHEN IN USE.
There are two slots for the stop pin at the 45 degree
right and left positions for conveniently setting the
Miter Gauge to cut miters.
NOTE: The slots for the stop pin and the graduations
are manufactured to very close tolerances which
provide accuracy for average woodworking. In some
cases where extreme accuracy is required, when making
angle cuts, for example, make a trial cut and then
recheck it.
If necessary, the miter gauge head can then be swiveled
slightly to compensate and then locked.
Slots are provided in the miter gauge for attaching an
AUXILIARY FACING to make it easier to cut long
WARNING: FOR YOUR OWN SAFETY, TURN
SWITCH "OFF" AND REMOVE PLUG FROM
POWER SOURCE OUTLET BEFORE REMOVING
INSERT,
A. Lower the blade below the table surface.
B. Raise blade guard.
C. Loosen screw.
D. Lift insert from front end, and DU_I toward
front of saw
NEVER OPERATE THE SAW WITHOUT -THE
PROPER INSERT IN PLACE. USE THE SAW BLADE
INSERT WHEN ,SAWING ,..USE THE
COMBINATION D ADO/MOLDING _NSER_ WHE[_
DADOING OR MOLDING.
15
I0 REMOVING AND INSTALLING SAWBLADE
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH
"'OFF" AND REMOVE PLUG FROM POWER SOURCE
Q,UTLET BEFORE REMOVING OR INSTALLING
SAWB LAD E.
A. Remove insert.
B. Place ARBOR wrench on flat surfaces of saw
ARBOR ... ARBOR NUT wrench on nut ...
position wrenches as shown ... hold your hands
well above blade.
C. With ARBOR wrench against table, PULL ARBOR
NUT wrench FOREWARD to LOOSEN nut.
D. To TIGHTEN nut ... HOLD ARBOR wrench
against rear of table ... PUSH ARBOR NUT
wrench toward rear.
NOTE: When installing the blade.., make surethe
teeth are pointing toward the front of the saw...
and that the blade and collars are clean, and free
from any burrs.
The HOLLOW side of the collars must be against
the blade.
Always tighten the arbor nut securely.
To replace insert.
Place insert into insert opening in table and push
toward rear of saw to engage spring clip and until
keyslot in insert will drop over screw. Tighten screw.
Do not tighten screw to the point where it wil! deflect
the insert.
\/,,
ARBORW_ENCH ---_/l/
FLAT SURFACES COLLAR
/J
TEETHPOINTING TO
FRONT OF SAW
ARBOR NUT
l
11 EXACT-I-CUT
The "yellow" plastic disc imbedded in the table in front
of the sawblade, is provided for marking the location of
the "sawcut" on the workpiece.
A. Check disc ... if it is above table surface, place a
piece of hardwood on top of it and tap it down.
B. With blade 90° (square to table) cut off a piece of _
wood.
C. Pull miter gauge back until wood is over disc. Using
very sharppencil, mark a line on disc.
D. With miter gauge in right hand groove, follow same BLADEGUARD NOT SHOWN FOR PICTURECLARITY
procedure and mark another line on disc.
E. These lines indicate the "path" of the cut (kerr) _/
made by the sawblade. __F. When cutting the workpiece, line up mark on
workpiece with line on disc.
16
BASIC SAW OPERATION
WORK HELPERS
Before cutting any wood on your saw, study all of the
"Basic Saw Operations".
Notice that in order to make some of the cuts, it is
necessary to use certain devices "Work Helpers" like the
Push Stick, the Push Block and the Auxiliary Fence/Work
Support, which you can make yourself.
After you have made a few practice cuts, make these
"helpers" before starting any projects. Make the "Push
Stick" first.
PUSH STICK AND PUSH BLOCK
Make the Push Stick using a piece of 1 x 2, or rip one from
a wide board, say 1 1-I/2"' wide, and set the rid fence 9-7/8
in. from the sawblade.
Make the Push Block using a piece of 3/8 in. and 3/4 =n.
plywood.
The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should
be GLUED to the plywood... DO NOT USE NAILS. This
is to prevent dulling the sawblade in the event you
mistakingly cut into the push block.
Position the handle in the center of the plywood and fasten
together with glue and wooascrews.
AUXI LIARY FENCE/WORK SUPPORT
Make one using a piece of 3/8 in. and 3/4 in. plywood.
Fasten together with glue and woodscrews.
NOTE: Since the Push Block is used with the Auxiliary
Fence, the 4-3/4 in. dimensions must be held identical on
both the pieces,
M
!5 4.5°NOTCH
Ti_q[-- WORKPIECE END
PUSH STICK ....._ _-. 1/4
NOTE: AIJ dimensions in inches
THESE EDGES MUST
BE PARALLEL
/\
_"4-3/4_
\\
3/4 PLYWOOD
12
3/8
3/8
NOTE: All dimensions in inches
3/'8
3/8 PLYWOOD
USING THE MITER GAUGE
CROSSCUTTING, MITER CUTTING, BEVEL CUTTING,
COMPOUND MITER CUTTING and when RABBETING
across the end of a narrow workpiece, THE MITER
GAUGE IS USED.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY PRECAUTIONS
IN ADDITION TO THE SAFETY INSTRUCTIONS ON
PAG ES 2, 3, and 4.
3/'4 PLYWOOD
/
j'_27- ]/2
7.
&
1. Never make these cuts freehand (without using the
miter gauge or other auxiliary devices) because the
blade could bind in the cut and cause a KICKBACK or
cause your fingers or hand to slip into the blade.
2. Always lock the miter gauge securely when in use.
3. Remove rip fence from table.
4. Make sure blade guard is installed for all "thru-sawing"
operations (when sawblade cuts entirely thru the
thickness of the workpiece.) Replace guard
IMMEDIATELY after completion of dadoing, molding
or rabbeting cuts.
5. Have blade extend approximately 1/8 in. above top of
workpiece. Additional blade exposure would increase
the hazard potential.
6. Do not stand directly in front of the blade in case of a
THROWBACK (Small cut-off piece caught by the back
of the blade and thrown toward the operator). Stand to
either side of the blade.
Keep your hands clear of the blade and out of the path
of the blade.
If blade stalls or stops while cutting, TURN SWITCH
OFF before attempting to free the blade.
THIS FACE AND THIS 3O
EDGE MUST BE PARALLEL
3/8 PLYWOOD 71
"\ 15-1/2
NOTE: All dimensions in inches _._
AUXI LIARY FENCE/WORK SUPPORT
9. Do not reach over or behind the blade to pull the
workpiece through the cut ... to support tong or
heavy workpieces ... to remove cut-off pieces of
material or FOR ANY OTHER REASON.
10. Do not pick up small pieces of cut-off material from the
table. REMOVE them by pushing them OFF the table
with along stick. Otherwise they could be thrown back
at you by the rear of the blade.
1 1 Do not remove small Dieces of cut-off material that rna%
become TRAPPED inside the blade guard while the sa v_
is RUNNING. THIS COULD ENDANGER YOLJF
HANDS or cause a KICKBACK.
Turn the saw OFF. After the blade has stcpoed _urr_in_
lift the guard and remove the o_ece.
17
CROSSCUTTING
CROSSCUTTING is known as cutting wood across
the grain, at 90°, or square with both the edge and the flat
side of the wood. This is done with miter gauge set at "0".
The graduations on the miter gauge provide accuracy for
average woodworking, in some cases where extreme
accuracy is required, when making anglecuts, for example,
make a trial cut and then recheck it with an accurate
square, or protractor.
If necessary,the miter gauge head can be swiveled slightly
to compensate for any inacurracy.
NOTE: The space between the miter gauge bar and the
groove in the table is held to a minimum during
manufacturing.
For maximum accuracy when using the miter gauge, always
"favor" one side of the groove in the table. In other words,
don't move the miter gauge from side to side while cutting,
but keep one side of the bar riding against one side of the
groove.
NOTE: Glue a piece of sandpaper to the face of the miter
gauge head. This will help prevent the workpiece from
"creeping" while it is being cut.
The Hold-Down Clamp (Optional Accessory) should be
used on the miter gaugefor greater accuracy.
The miter gauge may be used in either of the grooves in the
table. Make sure it is locked.
When using the miter gauge in the LEFT hand groove, hold
the workpiece firml7 against the miter gauge head with
your left hand, and _rip the lock knob with your right.
When using the RIGHT Hand groove, hold the workpiece
with your right hand and the lock knob with your left
hand.
When cutting long workpieces, invert AUXILIARY
FENCE/WORK SUPPORT and position it on top of the
guide bars to support the workpiece as near to the end as
possible. If this does not adequately support the workpiece,
you can make a simple support by clamping a piece of
plywood to asawhorse.
Use the Hold-Down C|amp (Optional Accessory) on the
miter gauge for greater accuracy.
AUXILIARY FENCE/
WORK SUPPORT
\
REPETITIVE CUTTING
REPETITIVE CUTTING is known as cutting a quantity of
pieces the same length without having to mark each piece.
1. Use the Stop Rods (optional accessory) only for cutting
duplicate pieces6 in, long and longer.
2.
\\RODS
When making repetitive cuts from a long workpiece, make
sure it is ad_uately supported:
Use the Hold-Down Clamp (Optional Accessory) on the
iter gaugefor greater accuracy.
LIARY FENCE/
WORK SUPPORT
1. NEVERUSETHERIPFENCEASA LENGTHSTOP
BECAUSETHE CUTOFFPIECECOULDBIND
BETWEENTHEFENCEANDTHEBLADECAUSING
A KICKBACK.
2. Whenmakingrepetitivecutsshorterthan6in.,clampa
blockof wood2in,longtothetabletoactasalength
stop.Donotclampdirectlyto thebottomedge of the
table because the "swivel" of the clamp will not grip
properly. Place a small block of wood between the
bottom edge of the table and the "C'" clamp.
CAUTION: When clamping the block, make sure that
the end of the block is well in front of the sawblade. Be
sure it is clamped securely.
3. Slide the workpiece along the miter gauge until it
touches the block ... hold it securely or clamp it with
the Hold-Down Clamp (Optional Accessory).
4. Make the cut ... pull the workpiece back.., push the
cut off piece off the table with a long push stick... DO
NOT ATTEMPT TO PICK IT UP AS THIS COULD
ENDANGER YOUR HANDS.
BLOCK
PIECe:
\
MITER CUTTING
MITER CUTTING is known as cutting wood at an angle
other than 90 ° with the edge of the wood. Follow the same
procedure as you would for crosscutting.
Adjust the miter gauge to the desired angle, and lock it,
The miter gauge may be used in "either of the grooves in the
table.
When using the miter gauge in the LEFT Hand groove, hold
the workpiece firmly against the miter gauge head with
your left hand, and grip the lock knob with your right.
When using the RIGHT hand groove, hold the workpiece
with your right hand and the Iockknob with your left hand.
Use the Hold-Down Clamp (Optional Accessory) on the
miter gauge for greater accuracy.
BEVEL CROSSCUTT! NG
BEVEL CROSSCUTTING is the same as crosscutting
except that the wood is also cut at an angle ... other than
90 ° with the flat side of the wood.
Adjust the blade to the desired angle.
Use the Miter Gauge in the groove to the RIGHT of the
blade. It cannot be used in the groove to the LEFT because
the blade guard will interfere. Hold the workpiece with
your right hand and the |ockknob with your left hand.
Use the AUXILIARY FENCE/WORK SUPPORT for
additional support of the workpiece.
Lay it across the guide bars to support the workpiece as
near to the end as possible,
Use the Hold-Down Clamp (Optional Accessory) on the
miter gauge for greater accuracy.
COMPOUND MITER CUTTING
COMPOUND MITER CUTTING is a combination of miter
cutting and bevel crosscutting. The cut is made at an angle
other than go ° to both the edge and the flat side of the
wood.
Adjust the miter gauge and the blade to the desired angle
... Make sure miter gauge is locked.
\\\
\\
19
USING THE RiP FENCE
RIPPING, BEVEL RIPPING, RESAWING AND
RABBETING are performed using the RIP FENCE together
with the AUXILIARY FENCE/WORK SUPPORT, PUSH
STICK OR PUSH BLOCK.
WARNING: FOR YOUR OWN SAFETY, ALWAYS
OBSERVE THE FOLLOWING SAFETY PRECAUTIONS
IN ADDITION TO THE SAFETY INSTRUCTIONS ON
PAGES 2, 3, and 4.
1. Never make these cuts FREEHAND (without usingthe
rip fence or auxiliary devices when required) because
the blade could bind in the cut and cause a
KICKBACK.
2. Always lock the rip fence securely when in use.
3. Remove miter gaugefrom table.
4. Make sure blade guard is installed for all thru-sawing
type cuts. Replace the guard IMMEDIATELY following
completion of resawing, rabbeting, dadoing, or molding
operations.
Frequently check the action of the ANTIKICKBACK
PAWLS by passing the workpiece alongside of the
spreaderwhile saw is OFF.
Pull the workpiece TOWARD you. If the PAWLS do
not DIG into the workpiece and HOLD it... the pawls
must be SHARPENED. See "Maintenance" section.
5, Have blade extend approximately 1/8 in. above top of
workpiece. Additional blade exposure would increase
the hazard potential.
6. Do not stand directly in front of the blade in case of a
KICKBACK. Stand to either side of the blade.
7. Keep your hands clear of the blade and out of the path
of the blade.
8. If the blade stalls or stops while cutting, TURN
SWITCH OFF before attempting to free the blade.
9. Do not reach over or behind the blade to pull the
workpiece through the cut ... to support long or
heavy workpieces .... to remove small cut-off pieces of
material or FOR ANY OTHER REASON.
10. Do not pick up small pieces of cut-off material from the
table. REMOVE them by pushing them OFF the table
with a long stick. Otherwise they could be thrown back
at you by the rear of the blade.
11. Do not remove small pieces of cut-off material that may
become TRAPPED inside the blade guard while the saw
is RUNNING. THIS COULD ENDANGER YOUR
HANDS or cause a KICKBACK.
Turn the saw OFF. After the blade has stopped turning,
lift the guard and remove the piece.
RIPPING
RIPPING is known as cutting a piece of wood with the
grain, or lengthwise. This is done using the rip fence.
Position the fence to the desired WIDTH OF RIP and lock
in place.
Before starting to rip, be sure
A. RipFence is parallel to sawblade.
B. Spreader is properly aligned with sawblade.
C. Antikickback pawls are functioning properly.
When ripping LONG BOARDS or LARGE PANELS, always
use a work support.
Asimple one can be made by clamping a piece of plywood
to a sawhorse.
BEVEL RIPPING /
When bevel ripping material 6 in. or narrower, usefence on /
the right side of the blade ONLY. This will provide more !
space between the fence and the sawblade for use of a push /
stick. If. the fence is mounted to the left, the sawblade /
guard may interfere with proper useof a push stick.
ALWAYS SUPPORT LONG WORKPIECES
When "WIDTH OF RIP" is 6 in. and WIDER use your
RIGHT Hand to feed the workpiece until it is clear of the /
table.
Use LEFT hand ONLY to guide the workpiece ... do not
FEED the workpiece with the left hand.
2O
When "WIDTH OF RIP" is 2 in. to 6 in. wide USE THE
PUSH STICK to feed the work.
When WIDTH OF RIP is NARROWER than 2 in., the push
stick CANNOT be used because the guard will interfere...
USE the AUXILIARY FENCE/WORK SUPPORT and
PUSH BLOCK.
Attach Auxiliary Fence/Work Support to rip fence with
two "C" clamps.
\
AUXILIARY FENCE/
WORK SUPPORT
I
Feed the workpiece by hand along the AUXILIARY
FENCE/WORK SUPPORT until the end is approx. 1 in. past
the front edge of the table. Continue to feed using the
PUSH BLOCK.
Hold the workpiece in position and install the PUSH
BLOCK by sliding it on top of the AUXILIARY
FENCE/WORK SUPPORT (This May Raise Guard).
BAFF LE
Narrow strips thicker than the Auxiliary Fence/Work
Support may enter the guard and strike the baffle.
CAREFULLY raise guard only enough to clear the
workpiece. Use PUSH BLOCK to complete cut.
21
RESAWING
RESAWING is known as ripping a piece of wood through
its thickness, Do not attempt to resaw BOWED or
WARPED material. NOTE: To RESAW a piece of wood
wider than 3-9/16 in .... it will be necessary to remove the
blade guard ... and use the AUXILIARY FENCE/VVORK
SUPPORT. (See "Work Helpers").
Clamp it to the table so that the workpiece will SLIDE
EASILY (but not TILT or MOVE SIDEWAYS) without
B IN D ING between the two fences
Do not clamp directly to the bottom edge of the table
because the "swivel" of the clamp will not grip properly.
Place a small block or wood between the bottom edge of
the table and the "C'" clamp,
WARNING: FOR YOUR OWN SAFETY ...
1. DO NOT "BACK UP" (REVERSE FEEDING) WH! LE
R ESAWING BECAUSE THIS COULD CAUSE
KICKBACK.
CUTTING PANE LS
A2_ INSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION OF THE RESAWING OPERATION.
AuxILIARY FENCE/'
WORK SUPPORT
When cutting panels (whenever fence is positioned outside
of table surface), ALWAYS use the AUXILIARY
FENCE/WORK SUPPORT.
1. Unlock fence and raise rear end.
2. Position AUXILIARY FENCE/WORK SUPPORT as
shown and attach it with two "C" clamps.
RABBETING
Rabbeting is known as cutting out a section of the corner
of a piece of material.
To make a RABBET requires two cuts which do not go all
the way through the material, Therefore the blade guard
must be removed.
1. Remove blade guard....
2. Adjust rip fence and blade to required dimensions.
3. Make first cut through edge. Follow resawing
procedure.
4. Remove auxiliary fence and make second cut.
5.
/
RABBET
INSTALL BLADE GUARD IMMEDIATELY UPON
COMPLETION OF RABBETING OPERATION. Rabbet cuts can also be made using the dado head or
molding head.
DADOING
Instructions for operating the Dado Head are contained in
booklet furnished with the Dado Head.
The recommended Dado Head is listed under recommended
accessories.
The arbor on the saw, is only long enough so that the
widest cut that can be made is 13/16" wide.
It is not necessaryto install the outside loose collar before
screwing 'on the arbor nut. Make sure the arbor nut is tight,
ALWAYS USE DADO INSERT LISTED UNDER
RECOMMENDED ACCESSORIES.
When using the dadoing head it will be necessaryto remove
the Blade Guard and Spreader. USE CAUTION,
ALWAYS REPLACE THE BLADE GUARD AND
SPREADER WHEN YOU ARE FINISHED DADOING.
MOLDING CUTTING
Instructions for operating the Molding Head are contained
in a booklet furnished with the Molding Head.
SAW TABLE
L_W
LOOSE COLLAR
DADO INSERT
/
l
AR BOR NUT
DADO HEAD
When using the molding head it will be necessary to remove
the Blade Guard and Spreader. USE CAUTION.
ALWAYS REPLACE THE BLADE GUARD AND
SPREADER WHEN YOU ARE FINISHED MOLDING.
ADJUSTMENTS
(Not previously noted) LOCK KNOB
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH
"OFF" AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE MAKING ANY ADJUSTMENTS.
MITER GAUGE
NOTE: The holes for the stop pin and the graduations are
manu-[actured to very close tolerances which provide
accuracy for average woodworking, in some caseswhere
extreme accuracy is required, when making angle cuts, for
example, make a trial cut and then recheck it.
If necessary, the miter gauge head can be swiveled slightly
to compensate for any inaccuracy.
1. Loosen the "knob" and pull "stop pin" OUT.
2. Swivel the head ... position it at "0 °" ... push the
stop pin IN ... lock the handle.
3. The HEAD should be square with the Bar and the
pointer should point to "0". Readjust the pointer if
necessary.
4. If the head is not square with the bar, adjustments are
required.
A. Loosen the "knob" (1) and the "two screws" (2)
B. Position the HEAD square with the BAR using a
combination square.
C. PUSH the STOP PIN into the slot in the head at
"0"... push the pin into the slot and twist it. Lock
the knob.
D. Recheck with the square. If the head is still not
square, loosen the screws (2) and readjust the
INDICATOR BLOCK.
E. With the head square with the bar and the pin
pushed into the slot, adjust the pointer (3) to point
tO "0".
F. The miter gauge head must rest on top of the bar
without being able to move up and down ... yet it
must swivel freely.
G. The swiveling movement of the head can be
BAR _ 'l_ 1, STOP
PIN
SQUARE _ INDICATOR
BLOCK
I/8 IN. SETSCREW
WRENCH 2"==_
adjusted by tightening or loosening the setscrew (4)
... using the 1/8 in. setscrew wrench.
NOTE: The setscrew is located inside of the head.
To reach it, swivel the head to 60 degrees and turn
the miter gauge upsidedown.
HEELING ADJUSTMENT or PARALLELISM
OF SAWBLADE TO MITER GAUGE GROOVE
While cutting, the material must move in a straight line
PARALLEL to the SAWBLADE -.- therefore both the
miter gauge GROOVE and the RIP FENCE must be
PARALLEL to the SAWBLADE.
If the sawblade IS NOT parallel to the miter gaugegroove,
the blade will bind at one end of the cut. (This is known as
"HEELING").
To check for parallelism:
WARNING - FOR YOUR OWN SAFETY, TURN SWITCH
"OFF" AND REMOVE PLUG FROM POWER SOURCE
OUTLET.
1. Raise blade all the way up... raise blade guard.
2. Mark as "x" on one of the teeth which is SET (bent) to
the LE FT.
3. Place the head of a combination square in the
GROOVE ... adjust blade of square so that it just
touches the tip of of the MARKED tooth.
4. Move square to REAR, rotate bladeto seeif MARKED
tooth againtouches bladeof square-
5. If tooth touches square the same amount at FRONT
and REAR ... sawblade is PARALLEL to MITER
GAUGE GROOVE.
23
If tooth does not touch Front and Rear... the mechanism
underneath must be adjusted to make the blade
PARALLEL to GROOVE.
NOTE: Make sure TI LT CLAMP KNOB is tightened.
1. Lay the saw on its LEFTSIDE.
2. Loosen He×. Head screw "A" between 1/4 and 1/2
turn, using a 5/8 in, socket wrench with an extension.
3. Tilt blade to 45 ° and loosen screw "B".
4. Place saw in upright position.., tilt blade to 90 °.
5. Remove blade.., lower the motor all the way down.
6. Reach inside of the insert opening and loosen screws
"C" and "D" 1/4 to 1/2 turn, using a 5/8 in. wrench.
7. Replace sawblade and raise it all the way up.
8. Grasp spreader bar at rear of saw and move sideways
•.. recheck blade alignment with square.
9. When blade is PARALLEL to groove.., tighten screws
"C" and "D".
10. Lay saw on its LEFT SIDE and tighten screws "A" and
"B",
SCREW "C
l
i
!
\
"o"
\\\
jj
BLADE TI LT, OR SQUARENESS
OF BLADE TO TABLE
90° (SQUARE)and 45°(BEVEL) STOP COLLARS.
When the bevel pointer is pointing directly to the "O" mark
on the bevel scale, the sawblade should make a SQUARE
cut 90 ° to the table.
To check for SQUARENESS:
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH
"OFF" AND REMOVE PLUG FROM POWER SOURCE
OUTLET.
1. Raise blade all the way UP ... raise blade guard.
2. TILT blade a few degrees to the LEFT ... nowtilt
blade back to the RIGHT as far as it will go.
3. Place ACCURATE square against blade. Make sure
square is not touching the TIP of one of the saw
TEETH.
24
If bladeISSQUAREtotable;
A. Checkpointer
If POINTERDOESNOTpointto the"0""markonthe
bevelscale;
B. Loosenscrewandadjustpointer... usingmedium
screwdriver.
/
/POI NTER
If blade is NOT SQUARE to table.., the 90 ° stop screw
must be ADJUSTED.
1. Unscrew 90 ° STOP SCREW three to four turns using
3/16 in. setscrew wrench.
2. Tilt blade so that it is square with table.
3. Screw g0 ° stop screw IN until it stops.., check once
again for squareness and readjust screw, if necessary.
4. Check POINTER... readjust, if necessary.
5. Tilt blade to 45 ° and adjust 45 ° STOP SCREW the
same way.
6. Check POINTER.
If POINTER DOES NOT point to the 45 ° mark on the
bevel scale.
A. Loosen the two screws and adjust bevel scale until
POINTE R points to 45 ° mark on scale.
HEAD OF
COMBINATION SQUARE
25
ELEVATION LOCK
When correctly adjusted, the elevation mechanism _ tock_
securely when the ELEVATION LOCK KNO!_ _:_a[>pro×.
one inch from the front of the saw.
After extended use, the ELEVATION LOCK SCREW and
NUT may wear, which will cause the lock to sli_.
1. Tilt blade to 45 ° .
2. Remove retaining screw, using a 3/8 in, wrench.
3. Move LOCK WRENCH in the direction of #le arrow
(this will tighten the LOCK NUT, only enough to
replace the retaining screw in the next hole.
4. If retaining screw is in last hole as shown, rift L{)CK
WRENCH off of LOCK NUT and reposition Jt r_v
rotating it CLOCKWISE.
EL_v_ T_QN ..CCK SCRE',_
""i s'>"_"_`.... . .._._............,......
//
_:LLVAT [Offd ,,_
_OC t<. NUT RE]A flt'"J!NO LOCK ELEVATION
SC q[: Y;i WR_:NCH LOCK KNOB
MAINTENANCE
WARNING: FOR YOUR OWN SAFETY. TURN SWITCH
"OFF" AND REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE MAINTAINING OR LUBRICATING
YOUR SAW.
Do not allow sawdust to accumulate inside the, saw.
Frequently blow out any dust that array accumulate _ns,de
the saw cabinet and the motor.
Frequently clean your cutting tools with Craftsman Gum
and Pitch Remover.
A coat of automobile-type wax applied to the table and the
rip fence guide bar will help to keep the surfaces dear_ and
allow workpteces and the fence to slide more freely.
If the power cord is worn or cut, or damaged in any way,
have it replaced immediately.
Make sure the teeth of the ANTIKlCKBACK pawls are
always sharp. To sharpen:
1. Remove blade guard.
2. Rotate pawl toward rear of spreader so that teeth are
above top of spreader.
3. Hold spreader with left hand and p|ace pawl over corne_
of workbench.
4. Using asmall round file (Smooth Cut) sharpen the
teeth.
\\\
_6
LUBRICATION
The saw motor bearings have been packed at the factory
with proper lubricant and require no additional lubrication.
1. Lay the saw on its LEFT SIDE.
2. Clean the following parts with Craftsman Gum and
Pitch Remover; BEVEL GEARS, ELEVATION WORM
AND TEETH, TILT WORM AND TEETH.
Lubricate these parts and other bearing points indicated,
with SAE No. 20 or No. 30 engine oil.
The following parts should be oiled occasionally with SAE
No. 20 or No. 30 engine oil.
Bearing points in guard assembly and rip fence.
GUARD
_l" BEARING POINTS
"_ j TEETH WORM AND TEETH
RECOMMENDED ACCESSORIES
ITEM CAT. NO.
.. 9-22208
Retractable Caster Set ................... •9-3217
7 In. Molding Head Set ..................... ........... 9-3218
7 In. Molding Head Set ...........
......................... 9-3214
7In. Molding Head
Dado/Molding Insert for 7in.
Dia. Molding or Dado Head ................ 9-29997
............. 9-2480
Work Light ................. . ........... 9-2481
Work Light ...................
7 In. Dia. Adjustable Oado Head .............. 9-3263
ITEM CAT. NO,
7 In. Dia. Dado Head ....................... 9-3257
Blade Stabilizers ........................... 9.4952
Sanding Wheel ........................... 9-22723
M iter-G auge Stop Rods ..................... 9-29924
Miter-Gauge Hold-Down Clamp .............. 9-29928
Taper Jig ................................. 9-3233
Universal Jig .............................. 9-3231
Power Took Know How Handbook
Table Saw ............................. 9,2918
27
TROUBLE SHOOTING
WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE
OUTLET BEFORE TROUBLESHOOTING.
TROUBLE SHOOTING -- GENERAL
TROUBLE ' PROBABLE CAUSE REMEDY
i
i
Excessivevibration, balance. 1. D iscard Blade and use a different blade.
2. Failure to tighten 2. See "Getting To Know Your Saw"
iTilt Lock Knob. section, "Tilt Lock Knob'"
Cannot make square 1. Miter gauge not adjusted 1. See "Adjustments" section "lVliter Gauge".
cut when crosscutting, properly.
Cut binds, burns or 1. Dull blade with improper 1. Sharpen or replace blade.
stalls motor when =tooth set.
2. See "Adjustments" section, "Heeling Adjustments.. "
3. Warped board. 3. Make sure concave or hollow side is facing
"down," feed slowly.
' 4. Rip fence not parallel to 4. See "Assembly" section, "Aligning Rip Fence"
blade.
5. Spreader out of 5. See "Assembly" section, "Installing
,alignment BladeGuard."
Cut not true at 90 ° "1. Stop screwsnot properly 1. See "Adjustments" section, "Blade Tilt, or Squareness
Blade to Table."
,1. Tilt lock knob not 1 See "Getting To Know Your Saw" section,
"Tilt Lock Knob."
I2. Gearsworms and See "Lubrication" section.
2.
teeth clogged with
sawdust.
TROUBLE SHOOTING -- MOTOR
NOTE: Motors used on wood-working tools are particularly and should be blown out or "vacuumed" frequently to
susceptible to the accumulation of sawdust and wood chips prevent interference with normal motor ventilation.
TROUBLE PROBABLE CAUSE REMEDY
Excessive noise. 1. Motor. I. Have motor checked by qualified service
'technician. Repair service is available at
• your nearest Sears store.
Motor fails to develop i 1. Circuit overloaded with 1: Do not use other appliances or motors on
full power, (Power " lights, appliances and I same circuit when usingthe saw.
output of motor decreases other motors,
rapidly with decrease in
voltage at motor terminals. 2. Undersize wires or circuit 2. Increase wire sizes, or reduce length of wiring.
too long. See "Motor Specification and Electrical
of 10% in voltage causes Requirements" section.
a reduction of 19% in 3. General overloading of 3. Request a voltage check from the power company.
maximum power output power company
f facilities. (In some
sections of the
!
of 20% in voltage causes country, demand for
a reduction of 36% in I electrical power may
maximum power output.) _exceed the capacity
I of existing generating i
breakers in power line.
28
TROUBLE SHOOTING -- MOTOR (Continued)
TROUBLE
Motor starts slowly
or fails to come up
to full speed.
Motor overheats.
Starting relay in
motor will not
operate.
Motor stalls
(resulting in blown
fusesor tripped
circuit breakers).
Frequent opening of
fuses or circuit
breakers.
PROBABLE CAUSE
1. Low voltage will not
trip relay.
2. Windings burned out
or open.
3. Starting relay not
operating.
1. Motor overloaded.
2. Improper cooling. (Air
circulation restricted
through motor due to
sawdust, accumulating
inside of saw).
1. Burned relay contacts
(due to extended
hold-in periods caused
by low line voltage, etc.)
2. Shorted capacitor
(when equipped)
3. Loose or broken
connections.
1. Starting relay not
operating.
2. Voltage too low to permit
motor to reach operating
speed.
3. Fusesor circuit breakers
do not have sufficient
capacity.
1. Motor overloaded.
2. Fusesor circuit breakers
do not have sufficient
capacity.
3. Starting relay not
operating (motor does
not reach speed).
REMEDY
1. Request voltage check from the power company.
2. Have motor repaired or replaced.
3. Have relay replaced.
1. Feed work slower into blade.
2. Clean out sawdustto provide normal air
circulation through motor.
See "Maintenance and Lubrication" section.
1. Have relay replaced and request avoltage check
from the power company.
2. Test capacitor and replace if defective.
3. Have wiring checked and repaired.
1. Have relay replaced.
2. Request voltage check from the power company.
3. Install proper sizefusesor circuit breakers.
1. Feed work slower into blade.
2. Install proper size fuses or circuit breakers.
3. Have relay replaced.
29
PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
67
8 9 10
4
t
31 /
_ _o
JI 23
J
28
Figure I
PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
Always order by Part Number -- not by Key Number
Key
No.
1
4
5
6
7
8
9
10
tl
12
13
14
15
16
17
FIGURE 1 PARTS LIST
Part
No.
STD 541025
STD 551225
STD 522506
62594
STD 523110
62541
62718
STD 501102
62731
60313
133645
62584
62493
60122
STD 541031
STD 551231
62539
i
Description I
ii
*Nut, Hex 1/4-20
* Lockwasher, External 1/4
*Screw, Hex Hd. 1/4-20 x 5/8
Guard Assembly (See Figure 7)
*Screw, Hex Hd. 5/16-18 x 1
Bar, Fence Rear
Clip, Retaining
*Screw, Locking Set 10-32 x 3/16
Insert Assembly
(Includes Key No. 7 & 8)
Nut, Self-threading
Screw, Flat Hd. 10-32 x 1
Rod, Separation
Insert, Exact-l-Cut
*Screw, Soc. Set 3/8-16 x 7/8
*Nut, Hex 5/16-18
* Lockwasher, External 5/16
Spacer, Fence Guide Bar
Key Part
No. No.
18 62710
19 62709
20 STD 523115
21 62705
22 62725
23 STD 551237
24 454896
25 STD 551243
26 60127
27 30613
28 STD 600803
29 STD 523112
30 62589
31 62704
- 62596
- 62732
Description
Tape, Fence
Bar Assembly, Fence Guide
(Includes Key No. 18)
*Screw, Hex Hd. 5/16-18 x 1-1/2
Fence Assembly, Rip (See Figure 3)
Table, Saw
* Lockwasher, External 3/8
Screw, Hex Hd. 3/8-16 x 1/2
* Lockwasher, External 7/16
Bolt, Hex Hd. 7/16-14 x 1
Clamp, Cord
*Screw, Pan Hd. Ty. 'q'" 8-32 x 3/8
*Screw, Hex Hd. 5/16-18 x 1-!/4
Extension, Table (See Figure 8)
Gauge Assembly, Miter (See Figure 6)
Bag of Loose Parts (Not Illustrated)
Owner's Manual (Not Illustrated)
*Standard Hardware Item - May be Purchased Locally.
II
3
/
_..j72
PARTS LIST FUR CRAFTSMAN 12-INCH MU I UHI.,'_U I A_L_ _,vv
MODEL NUMBER 113,24250
9
\
\\\
10 11
i_i _44 45
2_ 2e
, _\ /
i'T\ ;. '- ,, ,,
64 63 39 '_ I l /.
71
69
39
7O
\
so
49 48
,/
W
PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
KeyI
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
FIGURE 2PARTS LIST
Part
No.
62459
30494
60177
6362
3450
63062
STD 600803
30613
STD 582075
62342
62340
62339
STD 551231
STD 523106
STD 503705
62093
62330
STD 503103
62098
62100
STD 551012
STD 601103
62587
60204
STD 571812
62585
62218
STD 551050
62094
STD 581031
62097
62331
63011
62101
62099
62086
STD 571810
62090
STD 551225
Description
Motor Assembly (See Fig. 4)
Collar
+Blade, Saw, 12" Chisel Tooth
Nut, Saw Arbor
Wrench, Arbor
Wrench, Shaft
*Screw, Self-Tapping,
No. 8-32 x 3/8", Pan Hd.
Clamp, Cord
Ring, Retaining, 3/4"
Washer, 25/32 x 1-3/8 x 1/8"
Pin, Motor Pivot
Support, Motor
* Lockwasher. 5/16"
*Screw, Hex Hd. 5/16-18 x 5/8"
*Screw, Set, 3/8-16 x 5/8".
Hex. Soc. Flat Pt.
Screw, Stop
Cradle
*Screw, Set, 5/16-18 x 3/8",
Hex. Soc, Cup Pt.
Trunnion, Back
Bolt, Sq. Hd. 3/8-16 x 7
*Washer, 7/32 x 1 x 1/i6"
*Screw, Pan Hd. Type "T'" 10-32 x 3/8"
Support, Spreader
Screw, Thumb 5/16-18 x 1
*Pin, Roll, 3/16 x 1-1/4"
Rod, Spreader
Bar, Spreader
*Washer, 17/32 x 1-1/4 x 3/32"
Screw, Lock
Ring, Retaining 5/16
Rod, Lock Screw Push
Knob Assembly, 2-1/4"
Washer, Knob Clamp
Spacer
Trunnion, Front
Collar
*Pin, Roll, 3/16 x 1"
Plate, Bearing
* Lockwasher, 1/4"
_Standard Hardware Item - May be Purchased Locally,
_Stock Item -- May be secured through the hardware departments
of rr!o_t Sears Retail Stores or Catalog Order Houses:
Key
No.
4O
41
42
43
44
45
46
47
48
49
5O
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
i
[74
i 75
Part
No.
STD 522506
62332
62726
STD 511002
62727
62689
STD 551210
STD 511107
STD 610805
62730
62729
60354
STD 502503
62356
62222
STD 582087
62221
6O159
62223
STD 541031
62220
60160
62096
STD 522503
62095
62460
STD 522505
STD 541250
803835
62113
62728
STD 541025
30504
37837
30505
37836
Description
*Screw, Hex, Hd. 1/4-20 x5/8"
Knob Assembly, Pull
Indicator, Tilt
*Screw, Pan Hd.
Worm, Elevating
Handwheel Assembly
* Lockwasher, External No. 10
*Screw, Pan Hd. 10-32 x 3/4
*Screw Type "AB" Pan Hd. No. 8 x 1/2"
Scale, Adjustable Bevel
Panel, Front
Nut, Speed No. 8
*Screw, Set, 1/4-20 x 5/16",
Hex. Soc. Cup Pt.
Crank Assembly, Tilt
Shaft, Tilt
* Ring, Retaining 7/8
$Gear, Miter
Washer, Spacing, 1-1/2 x .630 x.005
(Used to adjust end-play after installing
Key No. 56, supplied 5 in a package)
Worm, Tilt
*Nut, Hex., 5/16-18
_:Gear, Miter
Washer, Spacing, 1-1/2 x .875 x .005
(Used to adjust end-play after installing
Key No. 60, Supplied 5 in a package)
Wrench, Lock
*Screw, Hex. Hd., 1/4-20 x 3/8"
Nut, Height Lock
Leg, Base
*Screw, Hex. Hd., 1/4-20 x 1/2"
*Nut, Hex., !/2-13
Foot, Leveling
Stiffener, Leg
Base, Saw
*Nut, Hex 1/4-20
*Wrench, Hex "L", 3/16"
*Wrench, Hex "L", 5/32"
*Wrench, Hex "L", 1/8"
*Wrench, Hex "L", 3/32"
_:When replacing gear (Key 56), use spacing washers (Key 57) to adjust end-play.
_lNhen replacing gear (Key 60), use spacing washers (Key 61) to adjust end-play,
PARTS LIST FOR CRAFTSMAN "12-1NCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
1o ]!
8
I
13
FIGURE 3 - 62705 FENCE ASSEMBLY
Key Part
No. No.
- 62705
162693
2 62692
3STD 551031
4 62711
5 60049
6 62527
7 423350
8 62582
9 STD 600805
10 62528
Description
Fence Assembly, Rip
Plug, Button
Knob (Includes Key No. 1)
*Washer, 21/64 x 1/2 × 1/32
Indicator, Fence
Screw, Pan Hd. Type "1- 4-40 x3/16
Head. Fence
Screws, Serns3/8-16 x 1/2
Channel, Fence
*Screw, Pan Hd. Type "'T" 8-32 x 1/2
Spring, Fence Lock
11 ' 62529
12 62531
13 62583
14 62533
15 STD 55121O
Lock, Rear Fence
Roller, Rear Fence
Rod, Fence Lock
Spring, Head Alignment (Includes ##17)
* Lockwasher External No. 10
* pScrew, an Hd. Type "'A"No. lOx 1/2
*Standard Hardware Item - May be Purchased Locally.
PARTSLISTFORCRAFrSMAN12-INCHMOTORIZEDTABLESAW
MODELNUMBER113.24250
!2
34
TO SWITCH
OANY ATTEMPT TO REPAIR THIS MOTOR MAY
CREATE A HAZARD UNLESS REPAIR IS DONE
BY QUALI FI ED SERVICE TECHNICIAN.
REPAIR SERVICE IS AVAILABLE AT YOUR
NEAREST SEARS STORE.
FIGURE 4 -62459 MOTOR ASSEMBLY
Key Part
No. No. Description
62459 oComplete Motor Assembly
62467 Box Assembly, Control (w/Nameplate)
STD 600603 *Screw, Self-Tapping, No.6-32 x 3/8",
Pan Hd., Slotted
3 STD 600803 *Screw, Self-Tapping, No.8-32 x 5/16",
'Pan Hd., Slotted
Cover, Brake
1
2
4
*Standard Hardware Item - May be Purchased Locally.
35
PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
1 2
12 !!,- il /
11 10 7
t_t < _ _.e.....,.---
SEE WILING DIAGRAM, PAGE 5
FIGURE 5 -- SWITCH ASSEMBLY
Key Part
No. No. Description
1 62466
2STD 601103
3STD 551210
4STD 541110
5 62500
6 37838
760287
8 60256
9STD 611005
10 37818
11 62613
13 63467
Bracket, Housing
Screw, Type 23, 10-32 x 3/8",
Pan Hd.
Lockwasher, External No. 10
Nut, Hex., 10-32 x 3/8 × 1/8"
Box, Switch
Washer, 5/8 × 7/8 × 1/64"
Screw, Nylon, 6-32 x 5/16"
Key
Screw, Type B No. 10 x1/2"
Relief, Strain
Cord with Plug
Switch
Cap, Insulator
*Standard Hardware Item -May be Purchased Locally.
36
PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
/
\13 12 11
\I
10
78
/
I
FIGURE 6 -- 62704 MITER GAUGE ASSEMBLY
Key
No.
1
2
3
4
5
6
7 i
8
9
10
11
12
13
14
Pa_
No.
62704
62693
62692
STD 551031
37893
STD 510803
135
62230 I
STD541231
62225
62383
60286
Description
+Gauge Assembly, Miter
Plug, Button
Knob, Miter Gauge (Includes Key No. 1)
*Washer, Plain, 21/64 x 1 x 1/16"
Gauge, Miter
*Screw, Pan Hd. 8-32 x 5/16"
Indicator
37895 , Block, Miter Gauge Indicator
37896 , Pin, Miter Gauge Stop
9417295 *Screw, Pan Hd., w/Lockwasher,
8-32 x 5/8"
Rod Assembly, Miter Gauge,
Consisting of Items 11, 12, 13
*Nut Hex., 5/16-18
Stud, Clamp
Stud, Pivot
Screw, Locking Set, 1/4-20 x 3/8"
*Standard Hardware Item -- May be Purchased Locally.
+Stock Item - May be secured through the Hardware Departments of
most Sears Retail Stores or Catalog Order Houses.
37
PARTS LIST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODEL NUMBER 113.24250
11 I 6
i/
8710
9
6 1
FIGURE 7 - 62594 GUARD ASSEMBLY
Key
No.
1
2
3
4
5
6
7
8
9
10
11
Part
No. iDescription
62594 Guard Assembly, Saw
60297 . Nut, Push
62391 Pin 1/4 x 1-1/2"
62395 Support, Guard
62389 Guard, Saw ,,
62390 ' Pin, 1/4 x 1-3/4
STD 551025 *Washer, 17/64 x 5/8x 1/16"
•62520 .Spacer, Pawl
62396 Pawl
62595 Spreader, Assembly Blade
62410 .Pin, 1/4x 1"
STD 571810 *Pin, Roll, 3/16x 15/16"
62519 iSpring, Pawl
!
* Standard Hardware Item - May Be Purchased Locally.
38
PARTS LiST FOR CRAFTSMAN 12-INCH MOTORIZED TABLE SAW
MODE L NUMBER 113.24250
!
7
2
7
4
FIGURE 8 - 62589 TABLE EXTENSION
Key - Part
No. No. Description
- 62589
1 60323
3
4
5
6
7 62550
62590
62549
62548
STD 541025
STD 551225
Extension Assembly, Complete
Screw, Serrated Truss Hd.,
1/4-20 x1"
Extension
Bracket, Corner Support No. 2
Bracket, Corner Support No. 1
*Nut, Hex 1/4-20
*Lockwasher, Ext. 1/4
Bracket, Corner Stiffener
*Standard Hardware Item - May be Purchased Locally.
39

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