Craftsman 113242700 User Manual 9 INCH MOTORIZED SAW Manuals And Guides L0904587
CRAFTSMAN Saw Table Manual L0904587 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113242700 113242700 CRAFTSMAN CRAFTSMAN 9 INCH MOTORIZED SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 9 INCH MOTORIZED SAW #113242700. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 9 INCH MOTORIZED SAW Manual
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owners manual MODEL NO. 113.242700 SAW ONLY 113.242720 SAW WITH LEGS AND TWO TABLE EXTENSIONS Serial Number Model and serial number may be found at the right-hand side of the base. CRAFTSMAN° You should record both model and serial number in a safe place for future use. 9 INCH MOTORIZED TABLE SAW CAUTION: Read GENERAL and ADDITIONAL SAFETY • assembly INSTRUCTIONS • operating carefully • repair Sold by SEARS, Part No. 62789 ROEBUCK AND parts CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A. FULL ONE YEAR WARRANTY If within one year from workmanship, the date of purchase, ON CRAFTSMAN this Craftsman TABLE SAWS Table Saw fails due to a defect in material or Sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING OR SERVICE CENTER THROUGHOUT THE UNITED STATES. This warranty state. gives you specific legal rights, and you SEARS, general ROEBUCK safety AND CO., Sears THE NEAREST SEARS STORE may also have other Tower, instructions BSC 41-3, rights which Chicago, vary frGm state to IL 60684 for power tools 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS Thrs tool _s equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor Jn the cord is the grounding w_re. Never connect the green wire to a live terminal. 3. KEEP GUARDS _n working alignment. IN PLACE order, and in 4. REMOVE ADJUSTING AND WRENCHES proper adjustment and KEYS Cluttered AREA CLEAN areas must not and be slippery 6. AVOID benches invite accidents. Floor KEEP CHILDREN All visitors area 8. MAKE 9. DON'T a safe distance from work KID-PROOF master switches, or by removing FORCE TOOL It will do the job _t was designed. 10. USE RIGHT better at the rate for which to do a lob _t was not Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective 12. USE SAFETY of 14. DON'T OVERREACH Keep proper footing 15. MAINTAIN and balance at all times. TOOLS WITH CARE Keep tools sharp and clean performance. Follow" instructions changing accessories. 17. AVOID Make in, for for best and lubricating safest and TOOLS before servicing; when blades, bits, cutters, etc. changing ACCIDENTAL sure switch contain Consult accessories such as STARTING is in "OFF" position the long GOGGLES hair. Roll long sleeves (Head Protection) Wear Safety goggles (must comply with ANSI Z87.1) at all times. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. Also, use face or dust mask if cutting operation is dusty, and ear owner's before plugging ACCESSORIES manual for accessories. Follow the instructions the accessories. The use of improper cause hazards, 19. NEVER recommended that accompany accessories may STAND ON TOOL Serious cutting injury could occur if the tool is tipped tool is accidentally contacted. Do not store materials it is necessary or if the above or near the tool such that to stand on the tool DAMAGED to reach them. PARTS Before further use of the toot, a guard or other part that is damaged should be carefully checked to ensure that it will or attachment PROPER APPAREL hair covering to above the elbow. periods Use clamps or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. 20. CHECK and'safer TOOL Don't force tool designed for. 11. WEAR be kept WORKSHOP - w_th padlocks, starter keys. extended 13. SECURE WORK 18. USE RECOMMENDED ENVIRONMENT AWAY should during due to wax or sawdust. DANGEROUS Don't use power tools in damp or wet IocaU.ons or expose them to rain. Keep work area well lighted. Provide adequate surrounding work space. 7. (plugs or muffs) 16. DISCONNECT Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning et on. 5. KEEP WORK protectors operati on. operate properly and perform Check for alignment of moving parts, breakage parts, conditions other part that that of its _ntended parts, binding mounting, and function. of moving any other may .affect its operation. A guard or is damaged should be properly repaired or replaced, 21. DIRECTION Feed work of rotation OF FEED into a blade or cutter against of the blade or cutter only. 22. NEVER LEAVE UNATTENDED Turn power off. complete stop. the direction TOOL RUNNING Don't leave tool until it comes to-a ADDITIONAL SAFETY INSTRUCTIONS WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS... AND UNTIL YOU HAVE READ AND UNDERSTAND THE FOLLOWING. 1. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS... SEE PAGE 2 2. GETTING TO KNOW YOUR SAW... SEE PAGE 15 3. BASIC SAW OPERATION... SEE PAGE 17 4. ADJUSTMENTS... SEE PAGE 24 5. MAINTENANCE... SEE PAGE 27 6. STABILITY OF SAW If there is any tendency for the saw to tip over or move during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the saw should be bolted down. If you attach any kind of table extensions over 24" wide to either end of the saw, make sure you either bolt the saw to the bench or floor as appropriate, or support the outer end of the extension from the bench or floor, as appropriate. 7. LOCATION The saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the saw blade. D. E. F. FOR TABLE thrown back at the operator at excessive speed. This can usually be avoided by keeping the guard and spreader in place for all "THRU-SAWlNG" operations (sawing entirely thru the work-- AND by removing all loose pieces from the table with a long stick of wood IMMEDIATELY after they are cut off. Use extra caution when the guard assembly is removed for resawing, dadoing, rabbeting, or molding -- replace the guard as soon as that operation is completed. For rip or rip-type cuts, the following end of a workpiece to which a push stick or push board is applied must be square (perpendicular to the fence) in order that feed pressure applied to the workpiece by the push stick or block does not cause the workpiece to come away from the fence, and possibly cause a kickback. During rip and rip type cuts, the workpiece must be held down on the table and against the fence with a push stick, push block, or featherboards. A featherboard is made of solid lumber per sketch. 1, 2,,, ,I 1/4" 8. KICKBACKS A "KICKBACK" occurs during a rip-type operation when a part or all of the workpiece is thrown back violently toward the operator. Keep your face and body to one side of the sawblade, out of line with a possible "Kickback." Kickbacks -- and possible injury from them -- can usually be avoided by: A. Maintaining the rip fence parallel to the sawblade. B. Keeping the sawblade sharp. Replacing antikickback pawls when points become dull. C. Keeping sawblade guard, spreader, and antikickback pawls in place and operating properly. The spreader must be in alignment with the sawblade and the pawls must stop a kickback once it has started. Check their action before ripping. D. NOT ripping work that is twisted or warped or does not have a straight edge to guide along the rip fence. E. NOT releasing work until you have pushed it all the way past the sawblade. F. Using a "PUSH STICK" (See Page 18) for ripping widths of 2 to 6 in., and an auxiliary fence and push block for ripping widths narrower than 2 in. (See "Basic Saw Operation Using The Rip Fence" section.) G. NOT confining the cut-off piece when ripping or crosscutting. H. When ripping apply the feed force to the section of the workpiece between the saw blade and the rip fence. 9. PROTECTION: EYES, HANDS, FACE, EARS, BODY A. If any part of your saw is malfunctioning, has been damaged or broken.., such as the motor switch, or other operating control, a safety device or the power cord.., cease operating immediately until the particular part is properly repaired or replaced. B. Wear safety goggles that comply with ANSI Z87.1, and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. C. Small loose pieces of wood or other objects that contact the rear of the revolving blade can be SAWS I_1_1 APART KER_ ABOUT G. NEVER turn the saw "ON" before clearing the table of all tools, wood scraps, etc., except the workpiece and related feed or support devices for the operation planned. H. NEVER place your face or body in line with the cutting tool. I. NEVER place your fingers or hands in the path of the sawblade or other cutting tool. J. NEVER reach in back of the cutting tool with either hand to hold down or support the workpiece, remove wood scraps, or for any other reason. Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move into a sawblade or other cutting tool. K. DO NOT perform layout, assembly, or setup work on the table while the cutting tool is rotating. L. DO NOT perform any operation "FREEHAND" -always use either the rip fence or the miter gauge to position and guide the work. M. NEVER use the rip fence when crosscutting orthe miter gauge when ripping. DO NOT use the rip fence as a length stop. Never hold onto or touch the "free end" of the workpiece or a "free piece" that is cut off, while power is "ON" and/or the sawblade is rotating. N. Shut "OFF" the saw and disconnect the power cord when removing the table insert, changing the cutting tool, removing or replacing the blade guard, or making adjustments. O. Provide adequate support to the rear and sides of the saw table for wider or long workpieces. P. Plastic and composition (like hardboard) materials may be cut on your saw. However, since these are usually quite hard and slippery, the antikickback pawls may not stop a kickback. Q. If you stall or jam the sawblade in the workpiece, turn saw "OFF", remove the workpiece from the sawblade, and check to see if the sawblade is parallel to the miter gauge grooves and if the spreader is in proper alignment with the sawblade. If ripping at the time, check to see if the rip fence is parallel with the sawblade. Readjust as indicated. R.DO NOT remove small pieces of cut-off material that may become trapped inside the blade guard while the saw is running. This could endanger your hands or cause a kickback. Turn saw "OFF" and wait until blade stops. S. Use extra care when ripping wood that has a twisted grain or is twisted or bowed -- it may rock on the table and/or pinch the sawblade. 10. KNOW YOUR CUTTING TOOLS A. Dull, gummy, or improperly sharpened or set cutting tools can cause material to stick, jam, stall the saw, or kickback at the operator. Minimize potential injury by proper cutting tool and machine maintenance. NEVER ATTEMPT TO FREE A STALLED SAWBLADE WITHOUT FIRST TURNING THE SAW OFF. B. Never use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing wheels. 11. USE ONLY ACCESSORIES DESIGNED FOR THIS SAW. 12. Crosscutting operations are more conveniently worked and with greater safety if an auxiliary wood facing is attached to the miter gauge using the holes provided. However, the facing must not interfere with the proper functioning of the sawblade guard. 13. Make sure the top of the arbor or cutting tool rotates toward you when standing in normal operating position. Also make sure the cutting tool, arbor collars and arbor nut are installed properly. Keep the cutting tool as low as possible for the operation being performed. Keep all guards in place whenever possible. 14. Do not use any blade or other cutting tool marked for an operating speed less than 3450 RPM. Never use a cutting tool larger in diameter than the diameter for which the saw was designed. For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is designed, since under these conditions the spreader is nearest the blade. 15. Adjust table inserts flush with the table top. NEVER Operate the saw unless the proper insert is installed. MOTOR SPECIFICATIONS 16. Never feed material into the cutting tool from the rear of the saw. An accident and serious injury could result. 17. THINK SAFETY. Safety is a combination of operator common sense and alertness at all times when the saw is being used. 18. NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR ON THE FRONT OF YOUR SAW. READ 1. WEAR TIMES 2. USE SAW-BLADE GUARD FOR "THRU-SAWING" 3. KEEP HANDS OUT OF PATH OF SAWBLADE 4. USE A "PUSH-STICK" WHEN REQUIRED 5. KNOW HOW TO AVOID "KICKBACKS'" 6. DO NOT PERFORM OPERATIONS "FREEHAND" 7. NEVER REACH AROUND OR OVER SAW BLADE 19. WARNING: DO NOT ALLOW FAMI'LIARITY (GAINED FROM FREQUENT USE OF YOUR SAW) TO BECOME COMMONPLACE. -- ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. 20. NOTE: Do not overtighten arbor nut. Use the arbor nut wrench to just "snug" it. WEAR The 2. of ALWAYS USE SHARP BLADES. A dull blade requires excessive power and does not produce quality results. NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR. 3. Frequent opening of fuses or circuit breakers may result power tool can result in foreign a fuse of greater company. G'oggles are available at Sears REQUIREMENTS if motor is overloaded, with a fuse other than or if the motor circuit is fused those recommended. Do not use capacity without consulting the power 4. Although the motor is designed for operation on the voltage and frequency specified on motor nameplate, normal loads will be handled safely on voltages not more than 10% above or below the nameplate voltage. Heavy loads, however, require that voltage at motor terminals be not less than the voltage specified on nameplate. 5. Most motor troubles may be traced to loose or incorrect connections, overloading, reduced input voltage (which results when small size wires are used in the supply circuit) or when the supply circuit is extremely long. Always check connection, load and supply circuit when the motor fails to perform satisfactorily. Check wire sizes and lengths with table at end of this section. PROTECTION REPEATED STALLING OF THE SAW BLADE WILL SHORTEN THE LIFE OF THE MOTOR. Always avoid stalling the blade. If the motor has been abused (repeated stalling) and fails to start (hums), TURN THE SWITCH OFF, ALLOW THE MOTOR TO COOL, THEN RE-START IT. any power tool operation. Safety retail or catalog stores. AND ELECTRICAL The AC motor used in this saw is a capacitor start, non-reversible type, with the following specifications: Voltage .................................. 120 Amperes .................................. 10 Hertz ..................................... 60 Phase .................................. Single RPM ................................... 3450 Rotation (viewed from Sawblade end) ................ Counterclockwise 1. operation YOUR objects being thrown into the eyes, which can result in severe eve damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing MOTOR SPECI FICATIONS MOTOR SAFETY DANGER FOR YOUR OWN SAFETY AND UNDERSTAND OWNER' S MANUAL BEFORE OPERATING MACHINE: SAFETY GOGGLES PER ANSI Z87.1 AT ALL CONNECTING TO POWER SOURCE OUTLET This saw must be grounded while in use to protect the operator from electrical shock. If power cord is worn or cut, or damaged in any way, have it replaced immediately. If your saw is for use on less than that looks like below. 3-PRONG 150 volts it has a plug PLUG If the outlet you are planning to use for this saw is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown and always connect the grounding lug to a known ground. It is recommended that replace the TWO prong THREE prong outlet. GROUNDING _ you have a qualified outlet with a properly electrician grounded PRONG PROPERLY GROUND'ED 3-PRONG OUTLET An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug ex_ending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. Plug power cord into 110-120V properly grounded type outlet protected by a 15-amp. time delay or Circuit-Saver fuse or circuit breaker. IF YOU ARE NOT SURE THAT YOUR OUTLET IS PROPERLY GROUNDED, HAVE IT CHECKED BY A QUALI FI ED ELECTRICIAN. WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUG WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN INCUR THE POTENTIAL HAZARD OF ELECTRICAL SHOCK, PARTICULARLY WHEN USED IN DAMP LOCATIONS; IN PROXIMITY TO PLUMBING, OR OUT OF DOORS. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAWBLADE. This saw is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green lug and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown. WARRANTY ....................................... GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS .............................. ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................ MOTOR SPECIFICATIONS AND ELECTRICAL REQUIREMENTS .................................. UNPACKING AND CHECKING CONTENTS ........... Tools Needed ..................................... List of Loose Parts ................................ ASSEMBLY ....................................... Installing Elevation and Tilt Handwheels ............ Checking Table Insert ............................. Checking Blade Squareness to Table ............... Checking Blade Elevation .......................... Attaching Table Extensions ........................ Installing Rip Fence Guide Bars .................... Assembling Steel Legs .......................... Mounting Saw ................................. Aligning Table Extensions ....................... Aligning Rip Fence .............................. Installing Blade Guard .......................... GETTING TO KNOW YOUR SAW .................. On-Off Switch .................................. Reset Button ................................... Elevation Handwheel ............................ Tilt Handwheel ................................. Rip Fence ...................................... Miter Gauge .................................... Blade Guard .................................... Table Insert .................................... GROUNDING ADAPTER / 3-PRONG 4 6 6 6 7 7 7 8 8 8 9 1O 10 11 11 13 15 15 16 16 16 16 16 16 16 _ _[_ \ _ - I1_I MAKESURE T_I[S 1S ! _'_,._---I "_ ,,_'%-__1 ,_ CONNECTED I I I I _- '_ KNOWN I'C A GROLIND RECEPT _,CLE NOTE: The adapter illustrated is for use only have a properly grounded 2-prong receptacle. if you already The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent over-heating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3 prong grounding type plugs and 3-pole receptacles which will accept the plug on the saw. Extension Cord Length Wire Size A.W.G. Upto 100 Ft ...................... 100 - 200 Ft ....................... 200 - 400 Ft ........................ BASIC 3 \ PLUG CO NTE NTS 2 Removing 2 / LUG and Installing SAW OPERATION 12 10 8 Sawblade USING ............... THE MITER 17 GUAGE Work Helpers ................................... Crosscutting .................................... Repetitive Cutting ............................... Miter Cutting ................................... Bevel Crosscutting .............................. Compound Miter Cutting ........................ BASIC SAW OPERATION USING THE RIP FENCE Ripping ........................................ Bevel Ripping .................................. Resawing ...................................... Cutting Panels .................................. Ploughing and Molding .......................... Rabbeting ...................................... Dadoing ........................................ Using Featherboards ............................ ADJUSTMENTS ................................. Miter Gauge .................................... Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove ............... Blade Tilt, or Squareness of Blade to Table ................................. Blade Elevation ................................. Tilt and Elevation Mechanism .................... MAINTENANCE LUBRICATION .................................. ACCESSORIES TROUBLESHOOTING REPAIR PARTS 20 21 21 22 22 22 23 23 23 24 24 24 25 26 26 27 .................. ............................. .................................. .. 27 ................................... RECOMMENDED 17 17 18 19 20 20 20 27 28 30 r UNPACKING AND CHECKING CONTENTS TOOLS NEEDED WARNING: FOR YOUR OWN SAFETY, NEVER CONNECT PLUG TO POWER SOURCE OUTLET UNTIL ALL ASSEMBLY STEPS ARE COMPLETE, AND YOU HAVE READ AND UNDERSTAND THE SAFETY AND OPERATIONAL INSTRUCTIONS. Medium Screwdriver Hammer _ LIST OF LOOSE PARTS #2 Phillips Screwdriver Key No. _, Part Name Qty. A Miter Gauge .............................. B Rip Fence ............................... C Blade Guard and Spreader ................... ::::i:;': ======================================= 3/ei.._/le i.. D Handwheel ............................... 112 in. 9116 in. E Rip Fence Guide Bar, Rear .................. Combination Square 3/4 in. F Rip Fence Guide Bar Rod ................... G Rip Fence Guide Bar with Rip Scale (Front) COMBINATION SQUARE MUST BE TRUE. H Arbor Wrench ............................ STRAIGHT EDGE OF BOARD J Arbor Nut Wrench ......................... 3/4" THICK. THIS EDGE MUST DRAW LIGHT LiNE ON BE PERFECTLY SI_AIGHT. K Owners Manual ........................... BOARD ALONG THIS EDGE, _'_\ Bag of Miscellaneous Small Parts No. 62769 \ SHOULD Consisting of the following: BE NO HERE WHEN OVER IN GAP SQUARE DOTTED OR IS OVERLAP FLIPPED POSITION. Model 113.242700 Motorized Table complete in one carton but DOES NOT Extensions and Steel Legs. Model 113.242720 Motorized complete in one carton but Saw is shipped INCLUDE Table Spreader Support .......................... Spreader Clamp ........................... Spreader Bracket .......................... Setscrew Wrench, 1/8 in ..................... Setscrew Wrench, 3/16 in .................... Switch Key .............................. Soc. Hd. Set Screw 1/4-20 x 7/8 .............. 1 1 1 1 1 1 2 T X Square Nut, 1/4-20 ........................ Lockwasher #10 External Type (approx. dia. of hole 3/16 in.) ............... 2 Y AA Wing Screw, 1/4-20 x 1/2 in. long ............. Screw, Pan Hd. 10-32 x 3/4 .................. 2 2 for, before discarding R U V V V W any If any parts are missing, do not attempt to assemble the table saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly. W Guide Bar Spacer .......................... Self Threading Nut ......................... Flatwasher, (dia. of hole 17/64 in.) ............ Flatwasher, (dia. of hole 21/64 in.) ............ Flatwasher, 17/64 x 5/8 x 1/16 ............... Hex Nut, 1/4-20 (Approx. dia. of hole 1/4 in.) ............... Hex Nut, 5/16-18 (approx. dia. of hole 5/16 in.) ............... C D J H 2 Pk_ of Miscellaneous Small Parts No. 62768 Consisting of the Following: packing materials and check each and the list of Loose Parts to make certain all items are accounted packing material. L M N P P Q S Table Saw is shipped INCLUDES TWO Table Extensions and Steel Legs. Separate all parts from one with the illustration ..... 1 1 1 2 1 1 1 1 1 1 R G 6 2 2 4 4 8 6 4 X X Z Z BB Lockwasher,1/4 in. ExternalType (approx.dia. of hole 1/4 in.) ................ Lockwasher,5/16 in. ExternalType (approx.dia. of hole 5/16 in.) ............... Hex Hd. Screw, 5/16-18 x 1-1/2 in. long ........ Hex Hd. Screw, 5/16-18 x 1 in. long ........... TrussHeadScrew, 1/4-20 x 5/8 ............... The following parts are included with Model 8 4 2 2 4 D ¢ 113.242720 A Key No. A B C D B Part Name ......-4 Qty. Leg ..................................... Side Stiffener ............................. End Stiffener ............................. Table Extension ........................... 4 2 2 2 H E l Pkg. of Miscellaneous Small Parts, No. 62767 for Legs Consisting of the Following: F G G J" K Lockwasher, 1/4 in. External Type (approx. dia. of hole 1/4 in.) ................ Hex Nut, 1/4-20 (approx. dia. of hole 1/4 in.) ................ Hex Nut, 1/2-13 (approx. dia. of hole 1/2 in.) ................ Truss Head Screw, 1/4-20 x 5/8 in. long (top of screw is rounded) .................. Leveling Foot ............................. 24 L 24 F 8 G 24 4 G Pkg. of Miscellaneous Small Parts No. 62745 for Table Extensions, Two Each: Consisting of the Following: E Hex Head Screw 5/16-18 x 1-1/4 F Lockwasher, 5/16 in. External Type (approx. dia. of hole 5/16 in.) ............... Lockwasher,1/4 in. ExternalType (approx.dia. of hole 1/4 in.) ................ Hex Nut, 5/16-18 (approx.dia.of hole5/16 in.) ............... Hex Nut, 1/4-20 (approx.dia. of hole 1/4 in.) ................ Flat Washer(dia. of hole 11/32) .............. Flat Washer(dia. of hole 17/64) .............. TrussHeadScrew, 1/4-20 x 1 in. long (top of screwisrounded) .................. Corner Stiffener Bracket .................... Corner Support Bracket ..................... H H J .............. 8 L M 8 M 16 8 16 8 2 16 4 4 ASSEMBLY Before mounting the saw on legs,a stand or a bench, the Table Insert and Blade Squareness and Blade Elevation must be checked at this time. LOCKWASHER LOCKWASHER INSTALLING 1. ELEVATION AND TILT HANDWHEELS Line up FLAT SPOTS on shaft and handwheel, push handwheel onto shaft. Install screw and Iockwasher to lock handwheel on shaft. SCREW TILT - CHECKING TABLE INSERT I. With the insert in place, and sawblade all the way down, use a small scale or straight edge to check near each of the eight leveling tab positions, in order to determine if the insert is flush with saw table surface at all eight tab locations. 2. If the insert is above the table surface, the leveling tabs must be adjusted. A. B. Loosen Screw. Lift insert from front end, and pull toward front of saw. C. Remove the insert, place it upside down workbench and GENTLY TAP each of downward only a slight amount. Replace check it and readjust tabs, if necessary. on your the tabs insert... SCREW HANDWHEEL ELEVATION HANDWHEEL LEVELING TAB 3. If the insert is BELOW the table surface, insert and bend the tabs (with pliers) the insert ABOVE the table surface. 4. To replace remove enough the to make insert. Place insert into insert toward rear of saw to keyslot in insert will drop opening in table engage spring clip over screw. Tighten and push and until screw. DO NOT TIGHTEN SCREW TO THE POINT WHERE IT DEFLECTS THE INSERT. CHECKING BLADE SQUARENESS TO TABLE IMPORTANT: BLADE must be SQUARE TABLE, in order to proceed with assembly. (90 ° ) to MAKE SURE SQUARE IS NOT TOUCHING TIP OF TOOTH To check for blade squareness, refer to "BLADE TILT, OR SQUARENESS OF BLADE TO TABLE" adjustments on page 25. NOTE: The Combination Square must be "TRUE" - See start of "Unpacking and Checking Contents section on page 6 for checking method. CHECKING BLADE FOR HEEL IMPORTANT: Saw blade MUST be parallel to miter gauge groove. To check for parallelism, refer to "HEELING ADJUSTMENT OR PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE" adjustment on page 24. CHECKING BLADE \ ELEVATION Maximum depth of cut MUST NOT EXCEED TWO INCHES. This adjustment is set at the factory and should be checked to make sure that it has not changed due to rough handling during shipment. ATTACHING AND ASSEMBLING If you received two Table (furnished with Model No. attach them at this time. 1. Position saw upside down TABLE Extensions 113.242720) EXTENSIONS with your assemble From among the loose bags for table extensions. saw and on floor. NOTE: To protect the finished surfaces of the extensions, lay a piece of heavy paper on the floor. 2. With the blade up as high as it will go, measure the distance from the top of the table to top of the highest saw tooth. If it is more than two (2) inches, adjust it at this time. Refer to "BLADE ELEVATION'" adjustments on page 26. parts find the two saw and loose parts 8 Hex Head Screws 5/16-18 x 1¼ in. long 8 Lockwashers, 5/16 in. External Type (approx. dia. of hole 5/16 in.) 8 Flat Washers (dia. of hole 11/32 in.) 4 Flat Washers (dia. of hole 17/64) 8 16 4 4 16 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16 truss head screws 1/4-20 x 1 corner support brackets corner stiffener brackets Hex nut 1/4-20 16 Iockwashers, 1/4" External in.) Type 3. Install support corner brackets, stiffener corner brackets, screws, Iockwashers, washers, and nuts for assembling extensions as shown . . . tighten screws attaching extensions to table SLIGHTLY. BE SURE END OF EXTENSIONS ARE EVEN WITH FRONT EDGE OF SAW. 4. Leave saw in upside down position rip fence guide bars and legs. until you attach the LOCKWASHER SCREW II EXT. LOCKWASHER 5/16 1. RIP FENCE From among hardware: the GUIDE loose HEAD I IN. FLAT INSTALLING HEX. IN. SCREW LONG WASHER BARS parts find the following HEX 5/16 NUT IN, REAR GUIDE BAR 2 Hex. Head Screws, 5/16- 18 x 1-1/2 in. long 2 Hex. Head Screws, 5/16- 18 x 1 in. long 4 Hex. Nuts, 5/16- 18 (approx. dia. of hole 5/16 in.) 4 External Lockwashers, 5/16 in. (approx. dia. of hole 5/16 in.) 4 Flat Washers(Dia. of hole 21/64 in.) 2 Spacers, 3/4 in. dia. x 1/2 in. long 2 Self-threading nuts 2. Position shown.., guide bars on floor and install hardware do not screw nuts on all the way. as 3. Place front guide bar against saw table and drop it in place ... engaging the screws in the slots. Make sure the spacers are between the rail and the table. 4. End of front guide bar must be 5-13/16 in. from side of saw table. This is important so that rip fence Indicator can be aligned. 5. With the blade of your combination square set to 1/4 in., use it as a gauge and attach the rail so that the edge of the rail is 1/4 in. ABOVE the edge of the table. 6. Remove the three screws from rear of table extension. 7. Insert ends of FENCE GUIDE round holes at outer end of bars. FENCE BAR ROD through NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod as they are'screwed on. 8. Attach the rear bar in a similar manner, but make sure that the end of the bar is 10-11/16 in. from the side of the saw table. 9 GUIDE BAR ROD SCREWS THROUGH HOLES MARKED "X" ASSEMBLING STEEL LEGS NOTE: Steel Legs are furnished with Model 113.242720. From among the loose parts, find the following Hardware: 24 Truss Head Screws, 1/4 - 20 x 5/8 in. long (top of screw is rounded) 24 Lockwashers, 1/4 in. External Type (approx. dia. of hole 1/4 in.) 24 Hex Nuts, 1/4 - 20 (approx. dia. of hole 1/4 in.) 8 Hex Nuts, 1/2 - 13 (approx. dia. of hole 1/2 in.) 4 Leveling feet. STIFFENER Assemble the legs as shown... 1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE SURE THE SCREWS GO THROUGH THEHOLES IN THE SIDE STIFFENERS MARKED "X". 2. 3. END Install Iockwashers and screw on the nuts but do not tighten until completely assembled. Install leveling feet. IN. _.,_......__.------ LEVELING MOUNTING HEX NUTS FOOT SAW 1. From the loose parts find the four 1/4-20 x 5/8 in. Truss Head Screws, 17/64 x 5/8 x 1/16 Flat Washers, 1/4 in. Lockwashers and 1/4-20 Hex Nuts. 2. Position legs as shown with holes in saw base. FRONT and line up holes in stiffeners NOTE: At front of saw you will see four sets of holes. Insert bolts through holes closest to front of saw . . . these holes are 9-1/4" apart. Attach legs using the screws, and nuts.., tighten the nuts. 3. washers, Iockwashers Place saw in upright position. REAR OPENING If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 in. from the top of the saw table to the floor. 4 HOLES 7//16 DIA. NOTE: All dimensions in inches. 1/4 1//2 FRONT 10 OF SAW ALIGNING TABLEEXTENSIONS 1. "Tap" extensions upwards or downwards, using a block of wood and a hammer until they are even with top of saw table. Be sure end of extensions are even with front edge of saw. 2. Tighten screws. 3. Lay a straight piece of wood or a framing square on table to act as a straightedge.Ifouter edge of extension is higher or lower than table surface: A. Slightly loosen nuts holding using 7/16 in. wrench. B. Move end of extension up or down until outer edge is even with table surface . . . check with GUIDE BAR... C. 4. 5, tighten Recheck INNER has not moved.., Replace side. three screws bracket BLOCK to extension nuts. edge of extension to make sure it readjust, if necessary. in rear of table extension on right Hold rod with one hand and with a 1/2 in. wrench or pliers start screwing on ONE of the nuts only A TURN OR TWO... screw on other nut the same way. Using TWO 1/2 in. wrenches or pliers tighten both of the nuts. IMPORTANT: Apply a coat of paste wax to the top surface and front edge of the front guide bar. This will allow the fence to slide more easily. ALIGNING 6. OF WOOC \ RIP FENCE Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar . . . lower fence onto table. 11 The rip fence must be PARALLEL with the sawblade and Miter Gauge grooves... Move fence until it is along side of groove. Do NOT LOCK IT. It should be parallel to groove. If it is not; A. Loosen the two "Hex. Head Screws." B. Hold fence head tightly against bar . . . move end of fence so that it is parallel with groove. C. Tighten D. Alternately handle. tighten the screws. \, \ \ Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right or left . . . when you release it, the fence should "spring" back to its original If it does not, the INCREASED. 1. Loosen 2. Move Spring If the position. spring pressure must be bars, the the screws. fence slightly does not toward slide front easily of fence. along the pressure of the spring can be REDUCED. 1. Loosen 2. Move spring slightly tighten screws. the screws. toward rear of fence . . . SPRI NG SCREWS 12 ADJUSTING I NDI CATOR RIP SCALE INDICATOR 1. Turn ELEVATION handwheel clockwise until blade is up as high as it will go. IMPORTANT: BLADE must be SQUARE TABLE, in order to ALIGN rip fence. 2. Position touches fence on right side the sides of the teeth.., 3. Loosen screw holding the so that it points to "2"... of (90 ° ) to sawblade so that tighten lock knob. indicator.., adjust tighten screw. it indicator LOCK NOTE: If you cannot adjust indicator so that it points to "2", loosen the screws holding the front guide bar and move the guide bar. \\ \ SQUARE NUT '_'_'+ INSTALLING 1. BLADE From among shown. the /_:_j_/SPREADER _ parts, find the hardware 7/8 IN. as SUPPORT SPREADERBRACKET SOCKET HEAD SETSCREW GUARD loose SPREADERCLAMP LONG " 17/64 IN. W,N S SCREW HOLE HEX NUT ---'-"_ LOCKWASHER EXT. 1/4 iN. 2. 3. 4. MAKE SURE THE BLADE IS ALL THE WAY UP AND SQUARE WITH THE TABLE. Position SPREADER SUPPORT on rod until it is even with the end of the rod. Assemble the 7/8 in. long setscrews, nuts, and washers to the SPREADER SUPPORT and slip the nuts into 5. Iockwashers BRACKET the slot in the spreader KNOB SQUARE support. NUT SPREADER BRACKET Finger tighten ONLY THE HEX NUTS. I | .. _[-_ ",d.I I HEAD SETSCREW FLAT WASHER _ LOCKWASHER HEX 13 NUT _(_ I 6. Lay a piece of flat straight wood and a square on saw table and rotate the SPREADER SUPPORT until the bracket is aligned with square. 7. MAKE SURE END OF SUPPORT, BRACKET AND ROD ARE EVEN . .. using an 1/8 in. setscrew wrench, TIGHTEN THE SET SCREWS ONLY. ENDS OF SUPPORT AND BRACKET BE EVEN WITH END OF ROD TO TIGHTEN SETSCREW ONLY SPACE 3 EQUAL TO THICKNESSES APPROX. OF KERF PAPER 1 / IMPORTANT: The SPREADER must always be PARALLEL to the sawblade and in the MIDDLE of the cut (KERF) made by the sawblade. NOTE: The spreader is thinner than the width of the KERF by approximately six thicknesses of paper. o_ :I SPACE 3 8. WOOD EQUAL TO THICKNESSES APPROX OF LOOKING __ DOWN ( ON SAW PAPER Make two folds in a small piece (6 x 6 in.) of ordinary NEWSPAPER making three thicknesses. The folded paper will be used as a "spacing gauge". I I,t, \,,I S A,OHTWO00 , _l 9. BLADE PIECE ANTIKICKBACK r OF / '////\;/ 7 %L°WOO Install the SPREADER CLAMP. Place spreader between spreader clamp and bracket. Move forward until all three are in line. TIGHTEN WIN°SCREWS. l 10. Lift up both ANTIKICKBACK PAWLS . . . insert one of the setscrew wrenches or a pencil in the notches to hold the pawls out of the way. l___J THICKNESSES OF PARRvJj4 _- _ ITIGHTL¥ AGAINST I _" _),_ _X _ _ -- ! 1. Lay a piece of straight flat wood against the sawblade. Insert folded paper between spreader and strip of wood. 12. MAKE SURE LOOSE. THE HEX NUTS UNDERNEATH ARE 13. Hold the spreader tightly against the wood and make sure the wood is against the saw blade. TIGHTEN THE HEX NUTS. This will align the spreader (KERF) made by sawblade. in the middle _.j" t_1_.._\\\ \ HOLD SPREAOE_ of the cut SI_,EADER 14 SPREADER _W/, "_----_'-.....,_ GETTING TO KNOW YOUR SAW 6 MITER GAUGE LOCK KNOB MITER BLAOE GUARD 8 GAUGE ANTIKICKBACK PAWLS SAW BLADE 4 SPREADER RIP FENCE HEAD 5 MITER GAUGE \ 7 TABLE HOLES INSERT FOR FACING 3 2 TILT HANDWHEEL ELEVATION RIP FENCE LOCK KNOB ! ON-OFF SWITCH I/ ] ON-OFF SWITCH CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly. The On-Off Switch has a locking PREVENT UNAUTHORIZED HAZARDOUS USE BY CHILDREN A. B. Insert key into switch. TO turn saw ON ... feature. THIS SHOULD AND POSSIBLY AND OTHERS. stand to either side of the PULL blade never in line with it ... insert finger under switch lever and pull END of lever out. After turning switch ON, always allow the blade to C. D. come up to full speed before cutting. Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the power is "ON". TO turn saw OFF ... PUSH lever in. Never leave INSERT KEY _ REMOVE KEY KEY (YELLOW PLASTIC) the saw until the cutting tool has come to a complete stop. TO lock switch in OFF position.., hold switch IN with one hand ... REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE. (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 ° ) POSITION). ALWAYS LOCK THE SWITCH "OFF". WHEN SAW IS NOT IN USE ... REMOVE KEY AND KEEP IT IN A SAFE PLACE ... ALSO ... IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF \ TURN ON • .. LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. lS 2 ELEVATION blade. Turn HANDWHEEL . . . elevates or lowers the clockwise to elevate ... counterclockwise to lower. NOTE: WHEN THE BLADE IS TILTED TO 45 ° , IT CANNOT BE LOWERED ALL THE WAY BELOW THE TABLE. IT WILL PROJECT APPROX. 1/2 IN. 3 TILT HANDWHEEL cutting. Turn counterclockwise ... tilts the clockwise to tilt to tilt toward right. blade for toward bevel left __ARY When the blade is tilted to the LEFT as far as it will go, it should be at 45 ° to the table and the bevel pointer should point 45 ° . NOTE: There are LIMIT STOPS inside 6 RIP lock the saw which FENCE ... is locked in place by tightening the knob. To move the fence, loosen the lock knob and grasp the fence with one hand Holes are provided in the rip fence for attaching a wood facing when using the dado head, or molding head. Attach it to the fence with three approx. must 3/4 in. 7 TABLE INSERT is removable blades or other cutting Round Head always be in place and working When replacing the guard, make sure the spreader is moved toward front of saw so that wingscrews are at end of slots. TIGHTEN THE WINGSCREWS SECURELY. at the front. Select a piece of smooth straight wood thick and the same size as the rip fence. BLADEGUARD properly for all thru-sawing cuts. That is, all cuts whereby the blade cuts completely through the workpiece. To remove the guard for special operations, loosen the wingscrews and move spreader away from saw and lift upwards. DO NOT DISTURB THE SETTING OF THE HEX NUTS. prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT. (.e,ee "Adjustments" section "Blade Tilt, or Squareness of Blade to Table"). 4 FACI NG ... for removing or installing tools.. # 10 Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes. ANTIKICKBACK PAWLS If you are making a rip type cut in material thinner than 3/16 in. while the fence is positioned over the depressed area of table extension, the facing should be attached to the fence so that the bottom edge touches the top surface of the extension. In this case, the facing must be shorter than the fence. This will prevent thin material from sliding under the rip fence. WOOD FACING ROUND # 10 WOOD 5 MITER GAUGE . . . head HEAD / SCREWS is locked in position for WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING INSERT. A. Lower the blade below the table surface. B. Loosen screw. C. Lift antikickback pawls. D. Lift insert from front end, and pull toward front of crosscutting or mitering by tightening the lock knob. ALWAYS LOCK IT SECURELY WHEN IN USE. Notches are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut long pieces. Be positive facing does not interfere proper operation of the sawblade guard. Select a suitable piece of smooth straight wood two holes through it and attach it with screws. with the saw. NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE. USE THE SAW BLADE INSERT WHEN SAWING ... USE THE COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING. . . . drill NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade. 16 8 REMOVING AND INSTALLING PULL TO LOOSEN PUSH TO TIGHTEN SAWBLADE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE. A. Remove insert. B. Place ARBOR wrench on flat surfaces of saw ARBOR . . . ARBOR NUT wrench on nut... position wrenches as shown . . . hold your hands well above blade. C. With ARBOR wrench against table, PULL ARBOR NUT wrench FOREWARD to LOOSEN nut. D. To TIGHTEN nut . . . HOLD ARBOR wrench against rear of table . . . PUSH ARBOR NUT wrench toward rear. / I i/ '_ /' ARBOR WRENCH ARBOR NOTE: When installing the blade . . . make sure the teeth are pointing toward the flont of the saw ... and that the blade and collars are clean, and free from any burrs. The HOLLOW side of the collars must be against the blade. NOTE: Do not overtighten arbor nut. Use the arbor wrench to just "snug" it. E. To replace insert. Place insert into insert opening in table and push toward rear of saw until keyslot in insert will drop over screw. Tighten screw. NUT WRENCH FLAT SURFACES TEETH POINTING . COLLAR TO'-'" _'_ Do not tighten screw to the point where it will deflect the insert. BASIC SAW OPERATION USING THE MITER CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTING and when RABBETING across the end of narrow workpiece, THE MITER GAUGE IS USED. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2,3, and 4. 1. Always Remove rip fence from table. 4. Make sure blade guard is installed for all "THRUSAWING" operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard IMMEDIATELY after completion of dadoing, molding or rabbeting cuts. 5. lock the miter gauge securely when in use. Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught by the back of the blade and thrown toward the operator). Stand to either side of the blade. 7. Keep your hands clear of the blade and out of the path of the blade. g. Do not reach over or behind the blade to pull the workpiece through the cut.., to support long or heavy workpieces . . . to remove cut-off pieces of material or FOR ANY OTHER REASON. Turn SWITCH pick up small pieces of cut-off material from the REMOVE them by pushing them OFF the table long stick. Otherwise they could be thrown back by the rear of the blade. the saw OFF. After the blade has stopped turning, lift the guard and remove the piece. WORK HELPERS Before cutting any wood "Basic Saw Operations". Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. 6. If blade stalls or stops while cutting, TURN OFF before attempting to free the blade. 1 1. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. cause your fingers or hand to slip into the blade. 3. 8. 10. Do not table. with a at you Never make these cuts freehand (without using the miter gauge or other auxiliary devices) because the blade could bind in the cut and cause a KICKBACK or 2. GAUGE on your saw, study all of the Notice that in order to make some of the cuts, it is necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence which you can make yourself. After you have "helpers" before Stick" first. 17 made a few starting any practice projects. cuts, make these Make the "Push THESE EDGES MUST BE PARALLEL PLYWOOD F,-4-3,/4 -,.J 318 PUSH NOTE: STICK All dimensions PUSH PUSH STICK AND PLYWOOD BLOCK PUSH BLOCK Make the Push Stick using a piece of 1 x 2, or rip one from a wide board, say 11-1/2 in. wide, and set the rip fence 9-7/8 in. from the sawblade. Make the plywood. 3/8 in inches Push Block using a piece of 3/8 in. and 3/4 3/4 PLYWOOD 2o-i/2 3-I/2"_ in. The smaP piece of wood 3/8 in. x 3/8 in. x 2-1/2 in. should be GLUED to the plywood ... DO NOT USE NAILS. This is to prevent dulling the sawblade in the event you mistakingly cut into the push block. Position the handle in the center of the plywood together with 1-1/4 and fasten glue and wcodscrews. THIS FACE AUXILIARY FENCE EDGE Make one using a piece of 3/8 in. and 3/4 Fasten together with glue and woodscrews. AND MUST in. plywood. NOTE: Since the Push Block is used with the Auxiliary Fence, the 4-3/4 in. dimensions must be held identical on both THIS EDGE BE PARALLEL NOTE: the pieces. All dimensions 3/8 PLYWOOD AUXI CROSSCUTTI CROSSCUTTING is known LIARY wood across _ 1/,2 FENCE \ NG as cutting in in c_5 the grain, at 90 °, or square with both the edge and the flat side of the wood. This is clone with miter gauge set at "0". PLYWOOD The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy =s required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate TO CLAMPED SAWHORSE square, or protractor. If necessary, the miter gauge head to compensate for any inacurracy. NOTE: The space groove in the manufacturing. between table is the held can be swiveled miter to gauge a slightly bar and minimum the during For maximum accuracy when using the miter gauge, always "favor" one side of the groove in the table. In other words, don't move the miter gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. NOTE: Glue a piece of sandpaper to the face of gauge head. This will help prevent "creeping" while it is being cut. The Hold-Down Clamp (Optional the the miter workpiece Accessory) from should be When using the RIGHT hand groove, hold the workpiece with your right hand and the lock knob with your left hand. used on the miter gauge for greater accuracy. The miter gauge may be used in either of the grooves in the table. Make sure it is locked. When crosscutting supported. When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right. You can make plywood 18 a long a simple to a sawhorse. board, support make sure by clamping that it is a piece of \ When cutting long workpieces, invert the AUXILIARY FENCE/WORK SUPPORT, and position it on top of the guide bars to support the workpiece as near to the end as possible. If this does not adequatply support the workpiece, you can make a simple support by clamping a piece of plywood to a sawhorse. Use the Hold-Down Clamp (Optional Accessory) on the miter gauge for greater accuracy. AUXILIARY FENCE/ WORK SUPPORT STOP REPETITIVE CUTTING REPETITIVE CUTTING is known as cutting a quantity of pieces the same length without having to mark each piece. 1. Use the Stop Rods (optional accessory) only for cutting duplicate pieces6 in. long and longer. 2. DO NOT FEED workpiece with RIGHT hand, merely guide it, making sure that it does not bind or pinch the sawblade. When making repetitive cuts from a long workpiece, make sure it is adequately supported. Use the Hold-Down Clamp (Optional Accessory) on the miter gauge for greater accuracy. 1. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. 2. When making repetitive cuts shorter than 6 in., clamp a block of wood 2 in. long to the table to act as a length stop. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamps will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamps. CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawblade. Be sure it is damped securely. 3. Slide the workpiece along the miter gauge until it touches the block . . . hold it securely or clamp it with the Hold-Down Clamp (Optional Accessory). 4. Make the cut ... pull the workpiece back ... push the cut off piece off the table with a long push stick... DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS. :UT OFF PIECE 19 RODS \ MITERCUTTING MITER CUTTING is known as cutting wood at an angle other than 90 ° with the edge of the wood. Follow the same procedure as you would for crosscutting. Adjust the miter The miter table. gauge to the desired angle, and lock it. gauge may be used in either of the grooves in the When using the miter gauge in the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock knob with your right. When using the RIGHT hand groove, hold the workpiece with your right hand and the lock knob with your left hand. Use the Hold-Down Clamp (Optional miter gauge for greater accuracy. Accessory) on the BEVE L CROSSCUTING BEVEL CROSSCUTTING is the same as except that the wood is also cut at an angle.., 90 ° with the flat side of the wood. Adjust crosscutting other than the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade. It cannot be used in the groove to the left because the blade guard will interfere. Hold the workpiece with your right hand and the lock knob with your left hand. Use the Hold-Down Clamp (Optional miter gauge for greater accuracy. COMPOUND COMPOUND MITER MITER CUTTING Accessory) on the CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. Adjust the miter gauge and the blade to the desired angle . . • Make sure miter gauge is locked. USING THE RIP FENCE RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE, PUSH STICK OR PUSH BLOCK. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. 1. Never make these cuts FREEHAND (without using the rip fence or auxiliary devices when required) because the blade could bind in the cut and cause a KICKBACK. 2. Always 3. Remove lock the ;ip fence securely when 4. Make sure blade guard is installed for all thru-sawing type cuts. Replace the guard IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations. Frequently PAWLS spreader in use. miter gauge from table. check the action of the by passing the workpiece while saw is OFF. of Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. 6. Do not stand directly in front of the blade in case of a KICKBACK. Stand to either side of the blade. 7. Keep your hands clear of the blade and out of the path of the blade. 8. If the blade SWITCH OFF 9. Do not reach over or behind the blade to pull the workpiece through the cut ... to support long or heavy workpieces . . . to remove small cut-off pieces of material or FOR ANY OTHER REASON. 10. Do not table. with a at you stalls or stops before attempting while cutting, TURN to free the blade. pick up small pieces of cut-off material from the REMOVE them by pushing them OFF the table long stick. Otherwise they could be thrown back by the rear of the blade. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK• ANTIKICKBACK alongside 5. the Pull the workpiece TOWARD you. If the PAWLS do not DIG into the workpiece and HOLD it... the pawls must be SHARPENED. See "Maintenance" section. Turn the saw OFF. After the blade has stopped lift the guard and remove the piece. 2O turning, RIPPING ALWAYS SUPPORT LONG WORKPIECES RIPPING is know as cutting a piece of wood with the grain, or lengthwise. This is done using the rip fence. Position the fence to the desired WIDTH OF RIP and lock in place. Before starting to rip, be sure A. Rip Fence is parallel to sawblade. B. Spreader is properly aligned with sawblade. C. Antikickback pawls are functioning properly. When ripping LONG use a work support. BOARDS or LARGE A simple one can be made by clamping to a sawhorse. BEVEL PANELS, always a piece of plywood RIPPING When bevel ripping material 6 in. or narrower, use fence on the right side of the blade ONLY. This will provide more space between the fence and the sawblade for use of a push stick. If the fence is mounted to the left, the sawblade guard may interfere with proper use of a push stick. When "WIDTH OF RIP" is 6 in. and WIDER use your RIGHT hand to feed the workpiece until it is clear of the table. Use LEFT hand ONLY to guide the workpiece . . . do not FEED the workpiece with the left hand. When "WIDTH OF RIP" is 2 in. to 6 in. wide USE THE PUSH STICK to feed the work. When WIDTH OF RIP is NARROWER than 2 in., the push stick CANNOT be used because the guard will interfere... USE the AUXILIARY FENCE/WORK SUPPORT and PUSH BLOCK. Attach Auxiliary two "C" clamps. Fence/Work Support to rip fence with AUXILIARY FENCE/ WORK SUPPORT 21 Feed the workpiece by FENCE!WORK SUPPORT past the front PUSH BLOCK. hand until edge of the table. Hold the workpiece in BLOCK by sliding it FENCE/WORK SUPPORT along the AUXLIARY the end is approx. 1 in. Continue to feed using the position and install the PUSH on top of the AUXILIARY (this may raise guard). BAFFLE Narrow strips thicker than the Auxiliary FenceANork Support may enter the guard and strike the baffle. CAREFULLY raise guard only enough to clear the workpiece. Use PUSH BLOCK to complete cut. RESAWlNG RESAWING is known as ripping a piece of wood through its thickness. Do not attempt to resaw BOWED or WARPED material. NOTE: to RESAW a piece of wood wider than 2 in .... it will be necessary to remove the blade guard.., and use the AUXILIARY FENCE/WORK SUPPORT (See Page 18). Clamp it to the table so that the workpiece will SLIDE EASILY (but not TILT or MOVE SIDEWAYS) without BINDING between the two fences. SMALL OF BLOCK WOOD Do not clamp d0rectly to the bottom edge of the table because the "swivel" of the clamps will not grip properly. Place a small block of wood between the bottom edge of the table and the "C" clamps. WARNING: FOR YOUR OWN SAFETY... 1. DO NOT "BACK UP" (REVERSE FEEDING) WHILE RESAWlNG BECAUSE THIS COULD CAUSE A KICKBACK. 2. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWlNG OPERATION. AUXILIARY FENCE/ WORK SUPPORT CUTTING PANELS When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the AUXILIARY FENCE/WORK SUPPORT. 1. Unlock fence and raise rear end. 2. Position AUXILIARY FENCE/WORK SUPPORT shown and attach it with two "C" clamps. as PLOUGHING AND MOLDING PLOUGHING is grooving with the grain the long way of the workpiece, using the fence. USE proper holddowns and feed devices. MOLDING is shaping the workpiece with the grain the long way of the workpiece, using the fence. Use proper holddowns and feed devices. 22 RABBETING Rabbeting is known of a piece of material, as cutting out a section of the corner across an end or along an edge. To make a RABBET requires FIRST CUT cut with RABBET way through be removed. 1. 2. 3. the material. cuts which Therefore do not the blade go all the guard must Remove blade guard. For rabbeting along an edge (long way of workpiece) as shown, add facing to rip fence (see 4 RIP FENCE, p. 16) approximately as high as the workpiece is wide. Adjust rip fence and blade to required dimensions; then make first cut with board flat on table as any rip (type) cut; make second cut with workpiece on edge. Follow all precautions, safety instructions, and operational instructions as for ripping, or rip type operations, including feather boards and push stick, etc. For rabbeting across an end, for workpiece 10V2" and narrower make the rabbet the board flat on the table using the miter gage fitted with a facing (per "5. MITER GAUGE" on p. 16). DO NOT use the rip fence. 4. INSTALL BLADE GUARD IMMEDIATELY COMPLETION OF RABBETING OPERATION. Rabbet molding cuts can head. also be made using the dado UPON head or DADOING SAW Instructions for operating the Dado Head are contained booklet furnished with the Dado Head. The recommended Dado recommended Accessories. Head is listed, in TABLE DADO \ INSERT / under HEAD The arbor on the saw, is only long enough widest cut that can be made is 13/16" wide. When installing the dado head on the install the inside "loose collar" first. so that arbor, the ALWAYS LOOSE It is not necessary to install the outside loose collar before screwing on the arbor nut. Make sure the arbor nut is tight. ALWAYS USE RECOMMENDED DADO INSERT ACCESSORIES. LISTED ARBOR NUT UNDER When using the dadoing head it will be necessary to remove the Blade Guard and Spreader, USE CAUTION. Use featherboards and push sticks as required. ALWAYS SPREADER REPLACE WHEN YOU THE BLADE ARE FINISHED GUARD DADOING. The recommended molding recommended Accessories. AND Always use Accessories. When using the molding head it will be necessary to remove the Blade Guard and Spreader. USE CAUTION. Use featherboards and push sticks, etc. as required. MOLDING Instructions in a booklet When using the Blade CUTTING for operating the Molding f.urnished with the Molding Molding ALWAYS SPREADER and pushsticks "C" facing board to the fence, the full featherboards to fence and table as shown, so that operation (switch (a) Install featherboards workpiece; be positive (b) Make sure by trial that the kickback if one should occur. so they exert they are secure, guard as soon and pressure and featherboards Featherboards are not employed during operations when using the miter gage. Replace the sawblade operation is complete. "OFF" non will cutter on the stop a thru-sawing as the non thru-sawing 23 SUPPORT under recommended be necessary to remove USE CAUTION. Use as required. CLAMPS GUARD MOLDING. FEATHERBOARD "C" leading edges of featherboards will support workpiece until cut is complete, and the workpiece has been pushed completely past the cutter (sawblade,.dado head, molding head, etc.) with a pushstick, as in ripping. Before starting the below table surface): listed "C" CLAMPS WORK Use featherboards for all non "thru-sawing" operations (when sawblade guard must be removed). Featherboards are used to keep the work in contact with the fence and table as shown, and to stop kickbacks. Mount is under REPLACE THE BLADE WHEN YOU ARE FINISHED USING FEATHE RBOARDS Add 8 inch high flat length of the fence. listed the molding head it will Guard and Spreader. featherboards Head are contained Head. Insert head CLAMPS AND ADJUSTMENTS WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. MITER LOCK SQUARE GAUGE NOTE: The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurate square or protractor. If necessary, the miter gauge head can be swiveled to compensate for any inaccuracy. The HEAD the pointer should be SQUARE points to "0". (90 ° ) with BAR slightly the bar when To check for squareness, place an accurate square on the miter gauge. If the head is NOT SQUARE with the bar: 1. 2. Position the head lock knob. 3. Loosen zero. the screw square with and adjust the bar . . . tighten the pointer, so it points i HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting, the material must move in a straight line PARALLEL to the SAWBLADE . . . therefore both the miter gauge GROOVE and the RIP FENCE must be PARALLEL to the SAWBLADE. If the sawblade IS NOT parallel to the miter gauge groove, the blade will bind at one end of the cut. (This is known as "HEELING"). To check for parallelism: WARNING "OFF" AND OUTLET. FOR YOUR OWN SAFETY, TURN SWITCH REMOVE PLUG FROM POWER SOURCE 1. Raise blade all the way up... 2. Mark an "X" to the LEFT. raise blade guard. 3. Place the head of a combination square in the GROOVE . . . adjust blade of square so that it just touches the tip of the MARKED tooth. 4. Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square. 5. If tooth touches square the same amount and REAR . . . sawblade is PARALLEL GAUGE GROOVE. on one of the teeth which is SET (bent) at FRONT to MITER If tooth does not touch front and rear ... the mecha'nism underneath must be adjusted to make the blade PARALLEL to GROOVE. 1. 3/16 IN. SETSCREW Loosen the 4 screws (about 1/4 to I/2 turn) using 3/16 in. setscrew wrench furnished with saw. Also loosen the 2 pan head 10-32 screws (about 1/4 to 1/2 turn) WRENCH located at rear of the table top as shown. This will allow the mechanism below the table to be shifted sideways. 2. Fold a piece of cardboard to protect your hands. or heavy paper 3. Grasp the blade and move it to the right or left a small amount and tighten one of the screws. 4. Check with square to determine if MARKED TOOTH touches square the same amount at front and rear. over the blade If it does, tighten other three screws. If it does not, loosen screw and move blade the required amount. 5. Alternately NOTE: tighten the screws slowly. Use the setscrew wrench use a pair of pliers or any other leverage on the setscrew wrench. as shown . . . do not tool gain more to the to The swiveling movement of the head can be adjusted by tightening or loosening the set screw located in side of the head using the 1/8 in. setscrew wrench. Loosen the lock knob. i KNOB TWO 24 10-32 SCREWS BLADE TILT, OR SQUARENESS OF BLADE TO TABLE 90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS. When the bevel pointer is pointing on the bevel scale, the sawblade cut 90 ° to the table. directly to the "'0" mark should make a SQUARE To check for SQUARENESS: WARNING: FOR YOUR "OFF" AND REMOVE OUTLET. OWN SAFETY, TURN PLUG FROM POWER SWITCH SOURCE 1. Raise blade all the way UP... 2. TILT blade a few degrees to the LEFT . . . now blade back to the RIGHT as far as it will go. raise blade guard. 3. Place the square against blade. Make sure square touching the TIP of one of the saw TEETH. tilt is not POINTER ADJUSTING SCREW BEVEL__ If blade IS SQUARE A. Check to table; pointer If POINTER bevel scale; DOES B. Remove C. Loosen screw screwdriver. D. Install NOT Elevation point the "0" mark ELEVATION HANDWHEEL on the / Handwheel and adjust Elevation to pointer ... using medium Handwheel POINTER BEVEL SCALE __')_9 BEVEL SCALE ADJUST, NGSCREW ADJUST, NGSCREW If blade is NOT SQUARE must be ADJUSTED. CAUTION: your hand. Cover to table.., the 90 ° LIMIT STOP BLADE WITH blade with piece of cardboard to protect COVERED PIECE OF CARDBOARD 1. Using a small size screwdriver, reach UNDERNEATH saw and loosen BOTH setscrews in 90 ° STOP COLLAR. NOTE: If you can't HANDWHEE 2. ROTATE pivot nut. 3. TILT 4. the blade square until reach the setscrews, turn the TILT / L slightly. STOP RIGHT COLLAR or LEFT moving ... it away checking with from / t / your blade is square to table. ROTATE STOP COLLAR moving it toward PIVOT NUT until it TOUCHES the PIVOT NUT... TIGHTEN the setscrews. 5. Check POINTER, If it DOES mark on the bevel scale; A. Remove Elevation Handwheel NOT B. Loosen screw and adjust pointer screwdriver. C. Install Elevation Handwheel point to the "0" . . . using medium PIVOT NUT 90 ° TILT blade to LEFT as far as it will go. It will stop when the PIVOT NUT is against the 45 ° STOP COLLAR. A. Place an ACCURATE square against blade. Make sure square is not touching the TIP of one of the saw TEETH. If blade is 45 ° to table; A. Check pointer. If POINTER scale; A. DOES NOT point to the 45 ° mark Loosen two screws on scale and adjust POINTER points to 45 ° mark. on the scale until 25 STOP COLLAR If blade is NOT 45 ° to table ... and SCALE must be ADJUSTED 1. Remove 2. Elevation the 45 ° STOP COLLAR 45° STOP \ Handwheel. TILT Using a small size screwdriver, reach thru curved slot in front trim panel and loosen BOTH setscrews in 45 ° STOP COLLAR. NOTE: TILT If you COLLAR can't HANDWHEEL reach the setscrews, turn SCREW ' the slightly. 3. ROTATE the STOP COLLAR moving it IN or OUT and TILT blade RIGHT or LEFT... checking with your square until blade is 45 ° to table. 4. TIGHTEN the setscrews. NOTE: If you HANDWHEEL can't reach slightly. the setscrews, 5. Loosen two screws on scale and POINTER points to 45 ° mark. 6. Install Elevation adjust turn J TILT scale until BACK Handwheel. OF SAW STOP BLADE COLLAR ELEVATION SPACER When the evelation handwheel is turned CLOCKWISE, until it stops, the blade must not be more than two (2) inches above the table. If the blade extends more than (2) inches, the motor could interfere with the underside of the table causing With ELEVATION "PIVOT misalignment. the blade the STOP ELEVATION extending two (2) COLLAR and SPACER SCREW PIVOT NUT. more than two inches, COLLAR, and readjust it. loosen inches above the table, SCREW must be against the If the blade extends two screws in STOP TILT SCREvV TILT PIVOT TILT AND ELEVATION SCREW NUT MECHANISM SCREW NUT ELEVATION HANDWHEEL The HANDWHEELS should turn freely without binding. The turning action can be adjusted by tightening or loosening the screws in the bearing retainer. Both handwheels must be removed to reach the adjusting screws. NOTE: When adjusting the screws on the TILT bearing retainer, hold the nut inside using a 3/8 in. wrench. The screws for the ELEVATION bearing retainer can be reached with a small screwdriver through the curved slot on the front of the saw. ADJUST THESE TWO SCREWS TILT HANDWHEEL ADJUST THESE 1M/O SCREWS 26 MAINTENANCE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust the saw cabinet and the motor. that Frequently clean your and Pitch Remover. tools cutting may accumulate with inside Craftsman 2. Rotate pawl toward rear above top of spreader. 3. Hold spreader of workbench. 4. Using teeth. a small with of spreader so that teeth are left hand and place pawl over corner round file (Smooth Cut) sharpen the \ Gum A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. If the power cord is worn or cut, have it replaced immediately. Make sure the teeth of always sharp. To sharpen: 1. Remove the or damaged ANTIKICKBACK in any way, pawls are blade guard. LUBRICATION The saw motor bearings have been packed at the factory with proper lubricant and require no additional lubrication. The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Tilt screw threads and pivot nut. Craftsman Gum & Pitch Remover.) 2. Elevation Craftsman (First screw threads and pivot nut. Gum & Pitch Remover.) (First ELEVATION Clean 3. Cradle 4. Bearing fence. bearing points points. in guard assembly, miter gauge and rip with Clean with SCREW / / I ! ELEVAT!ON PIVOT SCREW NUT / TILT SCREW TILT PIVOT SCREW NUT RECOMMENDED ITEM CAT.NO. Steel Legs ............................... Steel Stand .............................. Caster Sets .................... Solid Table Extension ...................... *7 in. Molding Head Set ............... *7 in. Molding Head ........................ Molding/Dado Insert for 7 in Dia. Molding or dado Head .................. Work Light ............................... ACCESSORIES I TEM 9-22235 9-22214 Work Light ............................... 7 in. Dia. Adjustable Dado Head . 9-3261, 7 in. Dia. Dado Head ....................... 9-22222 or 9-22221 9-29954 9-3217 9-3218 9-3214 9-3262 Sanding Wheel ............................ Miter-Gauge Stop Rods ...... "............... Miter-Gauge Hold-Down Clamp .............. Taper Jig ................................. Universal Jig .............................. "Power Tool Know How Handbook" Table 9-29933 9-2480 *Smaller Dia. Molding Heads cannot be used because do not provide adequate depth of cut. CAT.NO. they The above recommended Saw 9-2274 9-29924 9-29928 9-3233 9-3231 . . 9-2918 accessories are current and were available at the time this manual was printed. 27 9-2481 & 9-3263 9-3257 TROUBLE WARNING: FOR YOUR OWN SAFETY, OUTLET BEFORE TROUBLESHOOTING. SHOOTING TURN SWITCH "OFF" TROUBLE AND ALWAYS SHOOTING REMOVE -- GENERAL PROBABLE CAUSE TROUBLE PLUG FROM POWER SOURCE REMEDY Excessive vibration. 1. Blade out of balance. 1. Discard Blade and use a different blade. Cannot make square 1. Miter adjusted 1. See "Adjustments" improper 1. Sharpen or replace blade. Cut when crosscutting. Cut binds, burns or stalls motor gauge not properly. 1. Dull blade with when tooth ripping. section "Miter Gauge." set. See "Adjustments" section, "Heeling 2. Blade is Heeling. 2, 3. Warped 3. Make sure concave or hollow board. "down," 4. Rip fence not parallel Adjustment..." side is facing feed slowly. 4. See "Assembly" section, "Aligning 5. See section, Rip Fence" to blade. 5. Spreader out of alignment Cut not true at 90 ° 1. or 45 ° positions. handwheels Stop collars 1. See "Adjustments" not properly "Squareness adjusted. 1. Sawdust Tilt and elevating on threads screw or elevating turn hard. 2. Bearing of tilt section, "Blade Tilt, or of Blade to Table." 1. See "Maintenance and Lubrication" 2. See "Maintenance" retainers section. section "Tilt and Elevation Mechanism." TROUBLE SHOOTING PROBABLE -- MOTOR NOTE: The starting relay is a GRAVITY SENSITIVE TYPE. NEVER TURN THE POWER ON WHILE THE SAW IS UPSIDE DOWN AS THIS WILL DAMAGE THE MOTOR. NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation. Excessive noise. "Installing screw. to tight. TROUBLE "Assembly" Blade Guard." CAUSE REMEDY 1. Motor, 1. Have motor technician. checked by qualified service Repair service is available at your nearest Sears store. Motor full fails to develop power. 1. Circuit (Power output of motor rapidly with lights, overloaded appliances with 1. Do not use other appliances or motors on same circuit when using the saw. and other motors. decreases decrease in voltage at motor For example, terminals. a reduction 2. Undersize wires or circuit 2. Increase too long. maximum of which of 19% in power output the motor is 3. General overloading power capable, while a reduction of 20% in voltage causes country, demand a reduction electrical power output.) section. 3. Request a voltage check from the power company. of (In some of the maximum and Electrical company facilities. sections of 36% in Specification Requirements" of 10% in voltage causes a reduction wire sizes, or reduce length of wiring. See "Motor for power may exceed the capacity of existing generating and distribution 4. Incorrect systems.) 4. Install correct fuses or circuit breakers in power line. 28 fuses or circuit breakers. TROUBLE Motor SHOOTING TROUBLE PROBABLE starts slowly 1. Low voltage will not or fails to come up to full speed. -- MOTOR (Continued) CAUSE REMEDY 1. Request voltage check from the power company. trip relay. 2. Windings burned out 2. Have motor repaired or replaced. or open. 3. Starting relay not 3. Have relay replaced. operating. Motor overheats. 1. Motor overloaded. 2. Improper cooling. circulation 1. Feed work slower into blade. (Air 2. Clean out sawdust to provide restricted through motor sawdust, accumulating circulation due to through See "Maintenance normal air motor. and Lubrication" section. inside of saw). Starting relay will not operate. 1. Burned relay contacts 1. Have relay replaced (due to extended hold-in and request a voltage check from the power company. periods caused by low line voltage, etc.) 2. Place saw in upright position. 2. Saw not in upright position. 3. Loose or broken 3. Have wiring checked and repaired. connections. Motor stalls (resulting in blown fuses or tripped circuit breakers). 1. Starting relay not 1. Have relay replaced. too low to permit 2. Request voltage check from the power company. operating. 2, Voltage motor to reach operating speed. 3. Fuses or circuit breakers "3. Install proper size fuses or circuit breakers. do not have sufficient capacity. Frequent opening of fuses or circuit breakers. 1. Motor overloaded. 1. Feed work slower into blade. 2. Fuses or circuit breakers 2. Install proper size fuses or circuit breakers. do not have sufficient capacity. 3. Starting operating 3. Have relay replaced. relay not (motor not reach normal does speed). 29 PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 SAW G_ 29 28 27 / w O 29 28 27 17 22 21 20 18 l 3O 32 33 31 Figure 1 m PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 Always order by Part Number FIGURE Key No. W 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. 62782 62694 447441 62635 62545 62637 62643 30540 STD 551225 62642 62636 62644 139331 STD 551012 STD 541025 STD 523110 62797 60388 Rip (See Figure Miter Flat Hd. Type Insert Assembly Clip, "T" 10-32 4) x 7/8 Key No. 5) Retaining Guard Assembly Clamp, Spreader Screw, Wing Support, (See Figure 1/4-20 *Lockwasher, *Nut, 3) (See Figure (Includes 5) x 1/2 External Tooth 1/4 Spreader Square 1/4-20 Bracket Screw, Set Hex Cup 1/4-20 *Washer, *Nut, 17/64 x 7/8 x 1/16 Hex 1/4-20 Screw, Hex Hd. 5/16-18 Bar, Fence Nut, x 9/16 Part No. Key No. Gauge Assembly, Screw, not by Key Number. 1 PARTS LIST Description Fence Assembly, x 1 19 20 21 22 23 24 62770 STD 551031 STD 551231 STD 541231 62710 62709 25 26 27 28 29 30 31 32 33 STD 523115 62539 62689 STD 551210 STD 511107 3540 63062 30505 37911 62768 62769 62789 Rear D Self Threading *Standard Hardware SAW Item - May be Purchased Locally. Description Rod, Separation (Includes Key No. 18) Washer, 21/64 x 5/8 x 1/16 *Lockwasher, External Tooth 5/16 *Nut, Hex 5/16-18 Tape, Fence Bar Assembly, Fence Guide (Includes Key No. 23) *Screw, Hex 5/16-18 x 1-1/2 Spacer, Fence Guide Handwheel Lockwasher, Screw, Bar Assembly External Pan Hd. 10-32 Wrench, Arbor Wrench, Shaft Wrench, Hex "L" 1/8 Wrench, Hex "L" 3/16 No. 10 x 3/4 Bag of Loose Parts (Not Bag of Loose Parts (Noth Owners Manual (Not Illustrated) Illustrated) Illustrated) PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 SAW 6 3! 5 7 11 49 12 \ \ 48 23 14 k_ J L/ 14 20 48 30 * If this part is removed, discard replace with a new push nut. / I ¢ 26 33 _42 45 40_\\ \ _-_ Figure 2 13 29 / / 43 lO 17 16 38 _ 37 36 35 34 and PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 FIGURE Key No. W Part No. Description 1 2 3 4 5 6 7 8 9 62628 805297-1 STD 511107 STD541110 STD 551210 62648 62629 62802 62626 Table, Saw Screw, Flat 5/16-18 x 1-1/4 *Screw, Pan Hd. 10-32 x 3/4 *Nut, Hex No. 10-32 *Lockwasher, External Tooth No. 10 Washer, Rubber Support, Rod Rod, Cradle =Motor and Control Box 10 11 12 13 14 15 62498 62683 60169 6362 60303 62681 Collar, Blade Collar, Stop L.H. +Blade, Saw 9 inch Nut, Arbor Spacer Nut, Elevation Pivot 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 60328 62647 STD 551037 60301 62682 62649 62792 62796 60076 STD541425 STD 551025 STD 541110 STD 551031 STD 523110 STD 601103 62487 Washer, Nylon Washer, Rubber *Washer, 13/32 x .625 x .062 Standard Hardware Any attempt unless repair Repair service *Ring Retaining Screw, Elevation Grommet, Rubber Spacer, Cradle Rod Rod, Motor (Includes _61) Washer, .505 x 1-1/8 x 1/16 *Nut, Lock 1/4-20 *Washer 17/64 x .734 x .062 *Nut, Lock 10-32 *Washer.21/64 x 3/4 x 1/16 *Screw, Hex Washer 5/16-18 x 1 *Screw, Pan Hd. Type "T" 10-32 x 3/8 Lead with Eyelets Item - May be Purchased Locally. to repair this motor may create a HAZARD is done by a qualified service technician. is available at your nearest Sears Store. SAW 2 PARTS LIST Key No. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 Part No. 62633 STD 600603 62196 60256 37818 62442 STD 600805 STD 551208 STD541008 60314 62204 STD 610805 62687 62688 62685 62684 62437 STD 600803 62686 62625 62435 62623 60052 9404392 62436 STD 5111O5 60354 STD541025 STD 551225 60436 Description Base, Saw *Screw, Type "T" Pan No. 6-32 x 3/8 Cord w/Plug Key Relief, Strain Switch, Locking Screw, Pan No. 8-32 x 1/2 Lockwasher, Nut, External Tooth Screw, Clip, Truss 1/4-20 x 5/8 Cord *Screw, Type "AB" Pan N8 x 1/2 Panel, Front Scale, Adjustable Nut, Bevel Bevel Pivot Screw, Tilt Retainer, *Screw, Bearing Type Indicator, "T" Pan 8-32 x 3/8 Bevel Hanger Washer, Thrust Cradle *Screw, 3/8 x 5/8 x 1/16 Assembly Fillister Screw, Hd. 10-32 x 1-1/2 Pan No. 10-32 x 1-3/8 Pan Hd. 10-32 x 1/2 Nut Screw, Nut, Speed No. 8 Nut, Hex 1/4-20 * Lockwasher, *Ring, External Tooth Retaining + Stock Item - May be secured through the hardware departments of most Sears Retail Stores or Catalog Order Houses. * If this part is removed, new retaining ring. No. 8 Hex 8-32 discard and replace with a 1/4 PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 FIGURE Key No. - 3 - 62782 FENCE ASSEMBLY Part No. Description 62782 Fence Assembly, 1 62693 Plug, Button 2 62692 3 STD 551031 4 62775 5 9404336 6 62774 Head, Fence Knob Rip (Includes *Washer, 21/64 Indicator. *Screw, Key No. 1) x 1/2 x 1/32 Fence Pan Hd. Type Includes 7 423350 Screw, Sems 3/8-16 8 62526 Channel, 9 STD 600805 "T" x 1/2 Fence Screw, Pan Hd. Type Spring, Fence "T" 10 62528 11 62529 Lock, 12 62531 Roller, 13 62530 Rod, 14 62533 Spring, Head Alignment (Includes Key No. 17) 15 STD 551210 *Lockwasher, External 16 STD 611005 *Screw, "A" 17 62532 *Standard Hardware 4-40 x 1/4 Key 8-32 x 1/2 Lock Rear Fence Rear Fence Fence Lock Type Tooth Pad, Alignment Item - May be Purchased 34 No. 10 Hex Hd. No. 10 x 1/2 Locally. SAW PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 \ 11 FIGURE 4 -- 62694 MITER Key Part No. No. 1 2 3 4 5 6 7 8 9 10 11 12 *Standard 62694 62693 62692 STD 551031 37893 STD 600803 STD 551208 62042 62252 62225 STD541231 62383 60288 9 10 I 8 GAUGE ASSEMBLY Description Miter Gauge Assembly Plug, Button Knob (Includes Key No. 1) *Washer, 21/64 x 1 x 1/16 Gauge, Miter *Screw, Pan Head Type "T" 8-32 x 5/16 * Lockwasher, External No. 8 Indicator Rod Asm., Miter Gauge (Includes Key No. 9, 10, 11) Stud, Clamp *Nut, Hex Jam 5/16-18 Stud, Pivot Screw, Locking Set, 1/4-20 x 3/8 Hardware Item - May be Purchased Locally. 3$ SAW PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 SAW 12 il 10 " 10 11 * If this part is removed, discard and replace with a new push nut. FIGURE 5 - 62637 BLADE Key No. Part No. m 62637 62415 60297 62390 STD 541425 62599 STD 512515 62522 62638 62519 62520 62412 STD 551012 62410 62650 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * Standard Hardware 12 2* GUARD ASSEMBLY Description Guard Assembly Guard *Nut, Push Pin, Guard *Nut, Lock 1/4-20 Link, Guard *Screw, Pan Hd. 1/4-20 x 1-1/2 Spacer, Link Spreader Spring, Pawl Spacer, Pawl Pawl *Washer, 17/64 x 1/2 x 1/32 Pin Item - Bumper-Snap In May be Purchased 36 Locally. PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 SAW 4 3 \ 6 5 4 6 _- FIGURE Key No. 1 2 3 4 5 6 7 8 6- 8 MODEL 113.242720 Part No. 60314 62552 62554 STD 551225 STD 541025 62553 STD 541250 803835 62767 ONLY Description Screw, Serrated Truss Hd. 1/4-20 Leg Stiffener, Side * Lockwasher, *Nut, Ext. 1/4 Hex 1/4-20 Stiffener, *Nut, End Hex 1/2-13 Foot, Leveling tBag of Loose Parts (not illustrated) * Standard Hardware Items - May be Purchased Locally. t Bag contains all Loose Parts for Legs. 37 x 5/8 PARTS LIST FOR CRAFTSMAN 9 INCH MOTORIZED MODEL NO. 113.242700 & 113.242720 SAW 2 1 J / 1 3 / / 11 5 4 / / SAW TABLE _,EF) \ 6 !o FIGURE 7 -- TABLE EXTENSION Key No. Part No. 1 2 3 4 5 6 7 8 9 10 11 62546 60323 62547 62549 STD541025 STD551225 62550 STD52311 2 STD551031 STD551131 STD541031 STD551025 62745 FOR MODEL 113.242720 Description tExtension Assembly, Complete Screw, Serrated Truss Hd. 1/4-20 x 1" Extension Bracket, Corner Support No. 2 *Nut, Hex 1/4-20 * Lockwasher, Ext. 1/4 Bracket, Corner Stiffener *Screw, Hex Hd. 5/16-18 x 1-1/4 *Washer, 11/32 x 11/16 x 1/16 * Lockwasher, Ext. 5/16 *Nut, Hex 5/16-18 Washer, 17/64 x 3/4 x 1/16 tBag of Loose Parts (not illustrated) *Standard Hardware Item--May be Purchased Locally. +Bag contains all Loose Parts for Extension. tStock Item-May be secured through the hardware departments of most Sears Retail Stores or Catalog Order House. 38 ONLY NOTES 39 [Sears ! owners manual SERVICE 9 INCH MOTORIZED TABLE SAW Now that you have purchased your 9 inch motorized table saw should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. MODEL NO, 113.242700 SAW ONLY 113.242720 SAW WITH LEGS AND TWO TABLE EXTENSIONS HOW TO ORDER REPAIR PARTS The model number of your 9 inch motorized table saw will be found on a plate attached to your saw, at the right-hand side of the base. WHEN ORDERING REPAIR FOLLOWING INFORMATION: PARTS, ALWAYS PART NUMBER PART DESCRIPTION MODEL NUMBER 113.242700 113.242720 NAME OF ITEM 9 INCH MOTORIZED All parts listed may be and most Sears stores. locally, your order will Repair Parts Distribution GIVE TABLE THE SAW ordered from any Sears Service Center If the parts you need are not stocked be electronically transmitted to a Sears Center for handling. i Sold by SEARS, Part No. 62789 ROEBUCK AND CO., Chicago, Form No. SP4564-3 IL. 60684 U.S.A. Printed in U.S.A. 3/82
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