Craftsman 113243401 User Manual 12 INCH BAND SAW Manuals And Guides L0903675
CRAFTSMAN Saw Band Manual L0903675 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 113243401 113243401 CRAFTSMAN CRAFTSMAN 12 INCH BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 12 INCH BAND SAW #113243401. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 12 INCH BAND SAW Manual
Open the PDF directly: View PDF .
Page Count: 28
Download | |
Open PDF In Browser | View PDF |
1'Se'arsl i i i iii owners manual MODEL NO. 113.243401 SAW ON LY MODEL NO. 113.243411 SAW WITH LEGS AND MOTOR Serial Number Mode{ and serial number may be found at the right-hand of the frame. side You should record both model and serial number in a safe place for future use. 12-INCH BAND SAW/ SANDER CAUTION: Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS • assembly carefully Sold PartNo. 69098 by • operating SEARS, ROEBUCK • repair parts AND Chicago, CO., IL. 60684 U.S.A. Printed In U.S.A. i FULL ONE YEAR WARRANTY If within one year from the date of purchase, this workmanship, Sears will repair it, free of charge. WARRANTY OR SERVICE SERVICE CENTER IS AVAILABLE THROUGHOUT This warranty state. gives you specific legal rights, SEARS, general ROEBUCK AND ON CRAFTSMAN Craftsman BY SIMPLY THE UNITED and you CO., Sears Tower, 13, 4. REMOVE ADJUSTING Cluttered must not 6. AVOID areas and and align- 17. AVOID Floor Make in. ENVIRONMENT All visitors should 8. MAKE WORKSHOP -- with keys. 9. DON'T padlocks, 19. NEVER STAND from work area. or by removing starter 10. USE RIGHT better at the rate for which or attachment to do a job it was not 11. WEAR PROPER APPAREL Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) to get caught in moving parts. NONSLIP footwear is recommended. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow. 12. USE SAFETY GOGGLES 21. DIRECTION are NOT safety (Head Protection) glasses." Also, plugging ACCESSORI ES is tipped or if the PARTS OF FEED Feed work into a blade or cutter against rotation of the blade or cutter only. the direction of 22. NEVER LEAVE TOOL RUNNING UNATTENDED Wear safety goggles (must comply with ANSI Z87.1 ) at all times. "Everyday eyeglasses only have impact resistant lenses, they before Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or re placed. TOOL Don't force tool designed for. position ON TOOL 20. CHECK DAMAGED and safer as Do not store materials above or near the tool such that it is necessary to stand on the tool to reach them. FORCE TOOL It will do the job it was designed. such STARTING is in "OFF" Serious injury could occur if the tool cutting tool is accidentally contacted. KID-PROOF master switches, ACCI DENTAL sure switch accessories Consult the owner's manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. AWAY be kept a safe distance changing 18. USE R ECOMMENDED Don't use power tools in damp or wet locations or expose them to rain. Keep work area well lighted, Provide adequate surrounding work space. 7. KEEP CHILDREN CARE TOOLS before servicing; when blades, bits, cutters, etc. be slippery due to wax or sawdust. DANGEROUS TOOLS WITH 16. DISCONNECT CLEAN accidents. and balance at all times. Keep tools sharp and clean for best and safest perform.' ance. Follow instructions for lubricating and changing accessor ies. KEYS AND WRENCHES invite tools SECURE WORK 15. MAINTAIN benches vary from state to IL 60684 Keep proper footing Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 5. KEEP WORK AREA STORE 14. DON'T OVERR EACH IN PLACE and in prGper adjustment or Use clamDs or a vise to hold work when practical. It's safer than using your hand, frees both hands to operate tool. This tool is equipped with an approved 3.conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. order, SEARS rights which Chicago, in material mask if cutting operation is dusty, and ear protectors (plugs or n_uffs) during extended periods of operation. ALL TOOLS -- in working ment. BSC 41-3, NEAREST for power POWER TOOL 3. KEEP GUARDS THE may also have other Read the owner's manual carefully. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND Band Saw fails due to a defect CONTACTING STATES. safety instructions 1. KNOW YOUR BAND SAW Turn power off. complete stop. use face or dust 2 Don't leave tool until it comes to a additional safety instructions for band saw/sander Safety is a combination of alertness at all times when to keep blade breakage to a minimum, maximum support for blade. operator common sense and the band saw is being used. When cutting a large piece of material, is supported at table height. h° WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TOTHE INSTRUCTIONS , .. AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING: PAGE 1. General Safety Instructions for Power Tools 2. Getting To Know Your Band Saw/Sander 3. Basic Band Saw Operation ...... ........ Hold j. Do not example permitted of Machine 11 cut pieces of material too small to hold o. by P. Avoid could awkward hand positions where a sudden slip cause a hand to move into the blade or the sanding belt. d. f. q. Never turn your band saw "ON" before table of all Objects (tools, scraps of except for the workpiece devices for the operation e° and related planned. clearing the wood, etc.) cutting. the blade when cutting off table round and not material be such Turn up the kerf. off the If this happens: band saw . . . remove plug from adjust tension correctly belt being used... for Never leave the band saw work area with the power on before the machine has come to a complete stop, or without removing and storing the switch key. Never operate on the unused the band saw with protective cover on shaft end of the motor removed. Do not perform layout, assembly, or setup on the table while the cutting tool is rotating. Remove plug from power, before installing or removing ment. work and turn saw "OFF" an accessory or attach- feed or support Make sure the blade runs downward toward the table in the right direction. Always adjust tracking wheel correctly so that the blade does not run off the wheels. Always sanding while power source outlet . . . remove cover from band saw. Insert a screwdriver or wedge in the kerf.., rotate the wheels by hand while backing up the workpiece. n. c. fast Eyes, Hands, Face, Ears, Body Wear safety goggles that comply with ANSI Z87.1 and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves.., roll long sleeves above the elbow. Do not hand. too When backing up the workpiece, the blade may bind in the kerf (cut) .,. this is usually caused by sawdust m. The band saw should be positioned so neither the operator nor a casual observer is forced to stand in line with the blade. This band saw is intended for indoor use only. b. material the table. as dowel rods, or tubing. They have a tendency to roll while being cut causing the blade to "bite". Always use a "V" block, or clamp round material to a miter gauge. 6. Location a. the against should lay flat on the to rock while being cut. Use caution 22 clogging 7. Protection: feed firmly sure it Use caution when cutting off material which is irregular in cross section which could pinch the blade before the cut is completed. A piece of molding for k° 2 Your band saw must be bolted securely to a stand or work bench. In addition, if there is any tendency for the band saw to tip over or move during certain operations such as cutting long heavy boards, bolt your bandsaw to the floor. the work make Only feed the material fast enough so that will cut. Keep fingers away from the blade. 21 4. Maintenance ............................... 5. Stability i. 18 .................... and to provide the blade 8. Should any part of this band saw be missing, or bend, or fail in any way, or any electrical component fail to perform properly, shut off power switch, and remove power supply cord from power supply. Replace damaged, missing, and/or failed parts before resuming operation. or g. Always adjust the upper blade guide and blade guard to just clear the workpiece to protect the operator, 9. Think Safety. Safety is a combination of operator common sense and alertness whenever the band saw/sander is in operation. additional safety instructions for band saw/sander WARNING: THE 5" BAND SAW PULLEY AND THE 2-1/2" MOTOR PULLEY FURNISHED, WILL RUN THE BLADE AT APPROXIMATELY 900 RPM (OR 2700 FEET PER MINUTE)WHEN USED WITH A 1725 RPM MOTOR. NEVER SUBSTITUTE THESE PULLEYS TO INCREASE THIS SPEED BECAUSE IT COULD BE DANGEROUS. WEAR WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW) TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. YOUR "['he operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power tool operation. Safety Goggles are available at Sears retail or catalog stores. READ AND FOLLOW THE INSTRUCTIONS THE FRONT OF THE BAND SAW/SANDER. APPEARING ON THE INSTRUCTION 4 ALWAYS CLEARS ADJUST UPPER WORKPIECE PLATE ON GUIDE SO THAT IT JUST S MINff_E INJURY POTENTIAL OF CONTACT WITH SAW BLADE OR SANDING SELT BY KEEPtNG 6 12 INCH i f f FINGERS MAINTAIN A SAFE DISTANCE AWAY CONTROL OF THE WORKPfECE AT HITTff_GEND OF SLOT _NINSERT. OR JAMMING SLOT BAND SAW- SANDER motor specifications and electrical requirements This machine is designed to use a 1725 RPM motor only. Do not use any motor that runs faster than 1725 RPM. It is wired for operation on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT EVEN THOUGH SOME OF THE RECOMMENDED MOTORS ARE DUAL VOLTAGE. CHANGING TO 230 VOLT WILL NOT CONSERVE ENERGY AND REQUIRES CHANGING THE POWER CORD PLUG AND MOTOR RECEPTACLE. THESE CRAFTSMAN MOTORS FOUND TO BE ACCEPTABLE THIS TOOL. HP 1/2 1/2 1/2 1/2 3/4 RPM 1725 1725 1725 1725 1725 HAVE BEEN FOR USE ON TO POWER SOURCE This machine must be grounded the operator from electric shock. while a mating If the outlet you are planning of the two prong type DO THE GROUNDING PRONG 3-conductor connect protect is properly grounded, WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE. or cut, or damaged such as to a properly grounded outlet MAKE SURE THIS IS CONNECTED TO A H box. GROUNDING in any way, have less than 150volts ADAPTER 2-PRONG RECEPTACLE-- ------_ NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord, Use only 3 wire extension cords which type plugs and 3-pole receptacles plug. Cord Length PROPERLY GROUNDED have 3-prong grounding which accept the iools Wire Size A.W.G. it has a plug Up to 100 Ft. 3-PRONG PLUG LUG 3--PRONG PLUG Extension If your unit is for use on that looks like below. electrician grounded An adapter as shown below is available for connecting plugs to 2-prong receptacles. The green grounding lug extending from the adapter must be connected to a permanent ground grounded type or Circuit-Saver WARNING: DO NOT PERMIT FINGERSTO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. If power cord is worn it replaced immediately. the grounding you have a qualified outlet with a properly KNOWN GROUN_: If you are not sure that your outlet have it check by a qualified electrician. type OUTLET in use to Plug power cord into a 110-120V properly outlet protected by a 15-amp. time delay fuse or circuit breaker. grounded to use for this power tool is NOT REMOVE OR ALTER IN ANY MANNER. Use an and always It is recommended that replace the TWO prong THREE prong outlet. CAUTION: Do not use blower or washing machine motors or any motor with an automatic reset overload protector as their use may be hazardous. CONNECTING This plug requires outlet as shown. adapter as shown below lug to known ground. CATALOG NO. 1254 1278 1255 1279 1256 VOLTS 115 115 115 115 115 This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. CHECK 16 100-200 Ft. 14 200-400 Ft. 10 MOTOR ROTATION WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET. WHEN CHANGING MOTOR ROTATION. OUTLET_ GROUNDING PRONG The motor viewed from must rotate COUNTERCLOCKWISE the shaft end to which you will mount when the pulley. ,(See page 10) if it does not, change the direction according to the instructions furnished with the motor. unpacking and checking contents CONTENTS UNPACKING ASSEMBLY Installing AND CHECKING Sawdust Assembling Elbow Steel Installing Legs Table Pulley Belt Check Motor Rotation Mounting Motor Attaching Belt The Adjusting On-Off Guard 8 and Motor 10 10 .................. 11 16 ....................... 16 YOUR BAND ........................ Diagrams Scales 18 .................. Knob 18 ............... 18 ....................... 18 TOOLS SCREWDRIVER NEEDED COMBINATION 7/16 SCREWDRIVER COMBINATION SQUARE INCH WRENCH 3/4 INCH WRENCH SQUARE MUST RE LIGHT A H / EDGE OF BOARD 3/4" THICK THIS EDGE MUST BE PERFECTLY BE NQ GAP IS FLIPPED OR OVER STRAIGHT certain all items packing material. A IN HERE DOTTED WHEN POSITION, are accounted for, before discarding any If any parts are missing, do not attempt to assemble the band saw, plug in the power cord or turn the switch on until the missing parts are obtained and installed correctly. ITEM OVERLAP Band Saw/Sander is shipped complete DOES NOT INCLUDE Steel Legs or Separate all parts from packing materials and check each item with illustration and "Table of Loose Parts." Make / SF!OULD 18 18 18 18 18 19 19 21 21 21 22 22 22 22 22 22 23 23 Model 113.243411 Band Saw/Sander is shipped complete in one carton and INCLUDES Steel Legs and Motor. TRUE ON BOARD THIS EDGE SQUARE Model 113.243401 in one carton but Motor. lJ _r_ WRENCH 3/8 INCH STRAIGHT DRAW 9 .................. 12 Tension LINE ALONG . ................... Adjustment MEDIUM Installation Table Tension SMALL 8 ................... SAW/SANDER Table Tilting ........................ Blade Guide Adjustment ................ Lateral Guide Adjustment ............... Blade Thrust Bearing Adjustment .......... Guide Bar Lock Screw .................. Guide Bar .......................... Installing Sanding Attachment ............ BASIC BAND SAW/SANDER OPERATION ..... Sawing ............................ Sanding ........................... MAINTENANCE ....................... Tires ............................. General ............................ Motor ............................. Lubrication ......................... Recommended Accessories ............... TROUBLE SHOOTING ................... REPAIR PARTS ....................... 7 Blade KNOW Adjustment ................ ...................... Switch TO 6 .................. Buards The GETTING .... ...................... Motor Installing CONTENTS B C D E F G H J TABLE OF LOOSE PARTS QTY. Basic Saw Assembly ..................... 1 Owner's Manual ........................ 1 Saw Table ............................. 1 1/2 x 52-1 n. V-Belt ...................... 1 Carton containing Belt Guard, Belt-Guard Support, Support Bracket, three Clips and three Self2 "rappi ng Screws ........................ 1 1/2-1n. Sanding Belt ..................... 1 1/4-In. Band Saw Blade 1 Sawdust Elbow ......................... Two Bags containing the following items: 1 Set Screw Wrench, 1/8" 1 Set Screw Wrench, 5/32" . ............... 1 Set Screw Wrench, 3/16" 1 Flat Washer, 1-1/8" diameter ............. Trunnion Locknut 1 2 Pan Hd. Mach. Screw, Self Tap, 10-32 x 3/8" 2 Pan Hd. Math. Screw, Self Tap, 8-32 x 3/8" . 1 Soc. Hd. Setscrew, Flat Pt., 5/16-18 x 3/8" . 1 Flat Hd. Mach. Screw, 6-32 x 7/!6" . ....... 1 Hex Nut, 6-32 ......................... 1 Split Lockwasher, No. 6 ................. Tilt Pointer 1 1 Tube Clamp .......................... 1 Rubber Gasket (strip) ................... 1 Alignment Plate ....................... 1 Motor Pulley, 2-1/2" . .................. 1 Sanding Platen ........................ 1 Cord Clamp .......................... Table Insert .......................... 1 1 Tilt Lock Handle (Wrench) ............... 1 Spacer ............................... 1 Blade Tension Knob .................... 2 Switch Key ........................... 1 Flat Washer, 9/32 x 5J8 x 1/16 ............ 1 Screw Truss Hal., 1/4-20 x 1 .............. Wing Nu_, lj4-20 ...................... = 1 THE FOLLOWING PARTS MODEL 113.243411 ONLY. I tern A A B C D E F G H J K INCLUDED *Nut, Hex Head 1/2-13 Qty. ........... * Nut Hex 1/4-20 *Screw Truss Hd. ............... 1/4-20 x 5/8 * Lockwasher, External * Foot, Motor 1/4 WITH jJ Description 8 ...... ........ 32 32 32 Leveling ................ ...................... Leg ....................... Channel, Support 4 1 4 2 .............. Stiffener, Side ................ 2 Stiffener, End ................... 2 Support, Motor HARDWARE L C A M N ARE ............... FOR MOUNTING 1 *Screw, Hex Hd. 5/16-18 x 1 ........ * Lockwasher Ext. 5/16 ........... *Nut, Hex 5/16-18 .............. *Washer 11/32 ID .............. *Bolt, Carriage 5/16-18x 3/4 ....... * Parts Contained In Loose Parts Bag Part No. A l TOOL & MOTOR B 4 8 8 8 4 K 69097 C D k M INSTALLING 1. Remove N SAWDUST ELBOW the Band Saw pressure on the spring the cover by pulling procedure for bottom cover by applying gentle side tabs and release the top portion of it away from the frame. Repeat portion of cover. SELF-THREADING SCREW 2. Find the sawdust elbow, the clamp, the strip of rubber gasket, and two 10-32 x 3/8" self-threading screws among the loose parts. 3. Place the elbow in the opening at the bottom left-hand side of saw as shown, and attach the clamp with the two screws. CLAMP SAWDUST E LBOW assembly RUBBER GASKET 4. Peel off the protective covering from the rubber gasket and stick it around the clamp. Make sure it extends a little beyond each end of the clamp. The out. gasket will help to prevent sawdust from leaking For the most efficient removal of sawdust, attach a Craftsman Home-n-Shop Vac to the sawdust elbow. INSTALLING TABLE TRUNNION TABLE Apply a coat of automobile wax to the table. 1. Place the table on the band saw so that the two pins and the table trunnion. lock bolt go through trunnion the slot in the 2. Find the 1-1/8" dia. flat washer, a sleeve 11/16" long, the trunnion lock nut and the table lock handle from among the loose parts. 3. Hold the head of the table lock bolt inside the band saw with your left hand and put the 1-1/8" dia. flat washer, the sleeve,and the handle on the bolt. 4. Screw the nut on the bolt and tighten it with the handle while the table is in a horizontal position. TABLE LOCK BOLT ASSEMBLING STEEL TABLE LOCK HANDLE LEGS HEX NUT 1. Assemble the two (2) End Stiffeners and the two (2) Side Stiffeners usingfour (4) 1/4-20 Truss head screws. The End Stiffeners are placed on top of each Side Stiffener as shown. Insert screws through the 9/32 inch diameter holes and attach Iockwashers and 1/4-20 nuts and finger tighten nuts. 2. Attach the four using 1/4-20 3. Remove (4) legs to the Side and End Stiffeners screws, Iockwashers the four (4) Truss screws which were assembled in Paragraph No. One. Place the two (2) Support Channels as shown, in position, align holes in supports with holes in the Stiffeners, replace Iockwashers and nuts. Tighten all nuts using 7/16" wrench. SIDE STIFFENER _ CHANNEL LOCKWASHE I , I SIDE STIFFENER J -_--_ _ I _-_:_t R ___i __, ._J CHANNEL SUPPORT I'!'1_ SCREW -, '1 / ', /_ I, .l ./ _ [ } LEGS/I' SCREW Assemble the motor support to steel legs with 1/4-20 screws and nuts. Motor support can be mounted to either 5. END __ / 4. LOCKWASHER _ _-- _ STIFFENER SUPPORT and nuts as shown. head SCREW end of stand. Tighten nuts. Install leveling feet as shown. To level Leg Set, loosen nut on inside of leg and turn nut on outside to raise or lower feet. Adjust all four levelers, if necessary, and then tighten / l uT su""°" "--_.- U I/ nuts on inside of leg. I i 1\ \.OTOR LOCKWASHER !Ii,, NOTE: justment. These levelers are not intended for height ad- LEVELING .... rcc. _ __ LTj'\ _ e------_ \ 1/2-B HEX NUT assembly MOUNTING BAND SAW/SANDER ON FLOOR STAND NOTE: For illustrative purposes, the Band Saw is shown mounted on the Craftsman Catalog No. 9-22:236 Steel Leg Set. This Leg Set is included with Model No. 113.243411. LEFT FOOT 1. Remove the Band Saw pressure on the spring of the cover by pulling procedure for bottom NOTE: Check Saw as shown. cover by applying gentle tabs and release the top it away from the frame. portion RIGHT FOOT side portion Repeat of cover. CHECK BOLTS FOR the bolts which hold the feet to the Band Make sure they are tight. o O O O O 2. Place the Band Saw on the Steel and align the mounting with those in the END in the illustration). Legs, position as shown, holes in the feet of the Band Saw STIFFENERS (marked with an X ;o0 0Oo o O ©O O MOTOR MOTOR PULLEY BELT GUARD AND MOTOR INSTALLATION MOUNTING 1. Place facing motor on your with THIS END the shaft you. If you are using a double shaft must be facing you. 2. A_ach screws, workbench AT THREAD CUTTING SCREWS BELT GUARD the SUPPORT guard support furnished with shaft motor, to the bracket the guard. the 5/8" with the alia. two NOTE: The holes in the bracket are not threaded, but the screws are "thread cutting screws" and will cut a thread as they are tightened. BELT SUPPORT GUARD BRACKET BELT GUARD SUPPORT assembly MOUNTING SETSCREW WRENCH PULLEY | _ - ' 3/16x 3/16 KEY 1. Loosen setscrew in the motor pulley and place the pulley on the shaft with the hub flush with the end of the shaft. Insert the motor shaft key and tighten the setscrew with 5/32" setscrewwrench. \ When installing the pulley on a 1/2" diameter motor shaft, make sure that the adapter sleeve and 3/16" square key furnished with your motor are in place. Then tighten the setscrewwith a 5/32" setscrew wrench. MOTOR SHAFT KEY FLUSH HERE CHECK MOTOR ROTATION NOTE: Motor supplied with Model No. 113.243411 only. The motor must rotate COUNTERCLOCKWISE when viewed from the PULLEY end. 1. Place the motor on your workbench or on the floor. 2. Stand clear of the motor and plug the cord into a properly grounded outlet (See page 4). Notice the rotation of the pulley. If it is not turning COUNTERCLOCKWISE, REMOVE the plug from the outlet, and change the rotation of the motor according to the instructions furnished with the motor. WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET WHEN CHANGING MOTOR ROTATION. MOUNTING MOTOR I. Find four 5/16"-18 x 1" carriage bolts, flat washers, lockwashers and nu_ supplied with the base. L3 2. Insert the bolts through the holes marked "X" behind the motor mount bracket. MOTOR MOUNT BRACKET from O [] [] 3. Attach the motor . . . place a flat washer and a Iockwasher on each bolt . . . screw on the nuts but DON'T TIGHTEN them. 4. Loosen the two BELT GUARD SUPPORT SCREWS. 5. Loosen the two MOTOR BASE CLAMP SCREWS and rotate the motor so that the ventilation holes are facing downward.., tighten the screws. & Tighten the BELT GUARD SUPPORT SCREWS. I0 ", ADAPTER SLEEVE 1/2 I_IA. MOTOR SHAFT RD SUPPORT ATTACHING BELTGUARDS 1. Remove the pulley from the band saw, using the 5/32" setscrew wrench to loosen the screw. Be careful not to lose the shaft key. Attach nished NOTE: the with belt guard support the guard. The support bracket with the three screws fur- is not required. The holes for attaching the support but the screws are "self-threading" thread as they are screwed in. are not threaded, and will cut a / SELF-THREADING " 2: Replace the the shaft. pulley with the hub flush with the end FLUSH LONG three clips long tabs pointing 4. Insert guard on the belt guard 90 ° apart AWAY from the round one looped end of the belt all so that it will be below the motor HERE of POINTED 3. install SCREW TAB THiS WAY with the opening. the way pulley. into the o _;_'-- _" 1'1 SPRi90NG CLIPS (SET ° APART) assembly 5, Snap the guard into position as shown. 6. Look down into the guard . . . pull the belt upwards onto the motor pulley. 7. Insert the belt into the open end of the second belt guard, and out the round opening. Place the belt onto the band saw pulley by rotating the pulley. 8. Snap the belt guard into position. 9. Move the motor sideways so that the belt is in the center of the opening in the top of the base. 10. PUSH downward on the motor to apply tension to the belt and tighten the motor bolt nuts. NOTE: It is only necessary to tension the belt so that it does not slip while running. If you cannot obtain sufficient tension with the motor pushed a!l the way down, remove the four motor bolts and insert them in the LOWER set of holes. TENSION STUD POINTER INSTALLING THE BLADE 1. Find the blade tension knob among the loose parts. Put a dab of grease or_vaseline on the end of the knob and screw it on the tension stud. Screw it on only a few turns, just enough to start moving the pointer. 2. Loosen the two mounting screws and remove the blade guard. GUARD MOUNTING SCREWS 12 GUIDE BAR LOCK SCREW GUIDE 3. Loosen the guide bar lock screw and position guide assembly approximately three inches table as shown and tighten the lock screw. the upper above the UPPER 4. Loosen the two setscrews which lock guides and separate them about 1/8". the upper Do that same thing to the lower guides beneath table. See Page 14 Step 6 for location of setscrew. THRUST BEARING I I II1/8"SETSCREW blade the _'_ _ _--" I ADJ. KNOB \ 5. Loosen the setscrew which bearing and turn the knob the way back as shown. until locks the the thrust BAR upper bearing thrust is all 13 /_ II UPPER THRUST II / i i] _ [-_ / /1/8" _SCREWS SETSCREW / BEARING WRENCH assembly LOWER THRUST BEARING SETSCREW 6. Loosen the setscrew which locks the lower thrust bearing and turn the knob until the thrust bearing is all the way back. LOWER BLADE GUIDE SETSCREW 7. Carefully uncoil the blade, holding it at arms length. 8, Place the blade over the wheels with the teeth pointing downwards toward the table as shown. Make sure the blade is between the blade guides and is in the center of the rubber tires. POINTER --_---TENSION ADJ. KNOB NOTE: Your bandsaw can be used with blades of various widths from 1/8" to 1/2"'. The saw must be adjusted to the proper blade tension setting for the blade to be used. A 1/4" wide blade is included with this saw. TRACKING SCREW 9. Screw down the tension knob until the pointer points to 1/4. This will put sufficient tension on a 1/4" wide blade. 10. Turn the upper wheel by hand a few times and notice if the blade remains in the approx, center of the tire on the top wheel. If the blade moves away from the center of the wheel while you are turning it, the blade is not TRACKING properly. The top wheel shaft is hinged which allows the wheel to be tilted so that the blade can be TRACKED. By turning the tracking adjustment screw, the wheel will be tilted. (see illustration). If the blade moves toward a. of the band saw: BLADE CENTERED ON TIRES OF BOTH WHEELS Turn the tracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. If the blade moves toward a. the front the back of the band saw: Turn the tracking adjustment screw counterclockwise about 1/4 of a turn as though you were loosening it. Turn the screw the approximate just enough to cause the blade to run in center of the tire. 14 THRUST The thrust bearings support the blade from the rear and will rotate when the blade is pushed against them while you are cutting, As soon as you stop cutting, the bearings should ADJ. THRUST BEARING KNOB BEARIN( stop rotating. 11. To be sure the thrust bearing is properly supporting the blade, turn the thrust bearing adjustment knob so that the bearing moves toward the blade and almost touches it. 12. While turning the upper wheel adjust the thrust bearing until blade and starts to rotate. Now slightly, until it bearing setscrew. stops rotating. to the right by hand, it barely touches the move the bearing back Tighten the thrust 13. Adjust the lower thrust bearing the same way. NOTE: The upper and lower blade guides support the blade and keep it from twisting during operation. An adjustment is necessary when blades are changed or replaced, G 14. To adjust the upper blade guides loosen the setscrew which locks the blade guide holder (see illustration). APPROX. 1/32" BLADE 15. Turn the blade guide adjustment knob, so that the guides move toward the blade. Move them until the "ledge" is about 1/32" from the deepest part of the blade teeth. This deep part is called a "gullet". Tighten the setscrew. 16. Adjust the lower KNOB SETSCREW guides the same way. BLADE 17. Press the two guides evenly against the sides of the blade, but don't pinch the blade. Release the guides and rotate the upper wheel a little bit, moving the blade downward. Make sure one guide is not farther away from the blade than the other. Tighten both setscrews. 18. Adjust the lower Y__---U 21. Locate table. 22. Replace GUIDE HOLDER SAW BLADE PPER BLADE GUIDE guides the same way. 19. Rotate the upper wheel a few times by hand, and check the guides and thrust bearings. Make readjustments if necessary. 20. Replace GUIDE ADJ. the blade guard on the upper I guide support. the table insert and place it in the opening in the TRUSS HEAD SCREW AND WlNGNUT the cover. 15 assembly ADJUSTING THE TABLE 1. Find a 1/4-20 x 1 inch truss head screw, a regular washer, and a 1/4-20 wing nut among loose parts. Insert the screw into the hole in the table top as shown in the illustration at the bottom of page 15. 2. From wing tight. 3. 4. the underside of the table, screw the washer and nut onto the truss head screw and tighten finger This will keep the table fiat and in alignment. Locate among the loose parts a 5/16"-18 head flat point setscrew. This setscrew acts as a 90 ° stop. Screw x 3/8" socket 5/32"' SETSCREW WRENCH it partially into the tapped hole in the top of the table on the left side. Use the 5/32" setscrew wrench. 5. Raise the blade guides all the way up. 6. Loosen the table lock slightly and push down on the left side of the table until it touches the frame of the band saw. 7. Screw in the stop screw and notice the frame, the table will start to tilt. 8. Place a square on the table against the blade and continue to screw in the stop screw until the table =s square with the blade. Tighten the table lock. "NOTE: The combination start of "assembly" method." square must section that POINTE as it touches be "true"-- see 9. on pg. 6 for checking ON-OFF SWITCH WARNING: DON'T CONNECT POWER CORD TO ELECTRICAL OUTLET IN YOUR SHOP UNTIL YOU ARE SURE THAT MOTOR ROTATION IS CORRECT. (SEE PAGE 10). The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLY HAZARDOUS USE BY CHILDREN AND OTHERS• 1. Insert key into switch. NOTE: Key is made of yellow plastic q_J 2. To turn machine on, insert finger under switch lever and pull end of switch out. 16 Find the pointer and a pan head thread cutting screw 8-32 × 3/8 inches long and attach the pointer. Set it at 0 degrees and tighten the screw. 3. To turn Never machine OFF leave the machine to a complete ... PUSH unattended lever in. until it has come stop. 4. To lock switch in OFF position , . . hold switch IN with one hand . . . REMOVE key with other hand. WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE IS NOT IN USE . .. REMOVE KEY AND KEEP IT IN A SAFE PLACE... ALSO • . . IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF... LOCK I'r AND REMOVE THE KEY. THIS WILL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. INSTALLING MOTOR \ PULL CORD CLAMP 1. Find the cord clamp and one 8-32 x 3/8 pan hd. self threading screw and install below the motor-cord outlet as shown. CLAh 17 getting to know your band saw/sander 2 8 TENSION ADJUSTING GUIDE BAR LOCK SCREW KNOB--_ COVER RETAINING CLIP 3 "_ 1 ....... ON-OFF ADJUSTMENT DIAGRAMS TENSION SCALE (Inside) (4-Used) SWITCH -_ BLADE GUARD <--UPPER WORK LIGHT )TOR CORD OUTLET BLADE GUIDE GUIDE COVER 1 • ,,WOUSTE,.BO t "7 TABLE TILT SCALE TILT POINTER LEFT FOOT / _'---R IGHT FOOT BAR THRUST BEARING ADJ. KNOB (Lower Knob Not Shown) TI LT LOCK HANDLE SAW PULLEY BLADE GUIDE ADJ. KNOB (Lower Knob Not Shown) BA CK FRONT 1. ADJUSTMENT DIAGRAMS . . . Help you familiar with the adjustments. to become 5. 2. TENSION ADJUSTMENT KNOB . . . Tightening the knob will increase the tension on the blade. Loosening it will decrease the tension. 6, 3. TENSION SCALES... The fractional markings indicate the correct blade tension for various widths of blades. For example, when installing a 1/4" wide blade, tighten the tension knob until the pointer is pointing to the 1/4 marking. 7, 4. TABLE TILTING ... Loosen the table lock handle, tilt the table to the desired angle and tighten the lock handle. To return the table to the 90 ° position, tilt it until the 90 ° stop screw rests on the frame, then tighten the lock handle. 8, 18 BLADE GUIDE ADJUSTMENT . . • Turning the knob moves the guides in or out for various widths of blades. LATERAL BLADE GUIDE ADJUSTMENT • • • The guides can be adjusted sideways and locked in position by the setscrews. BLADE THRUST BEARING ADJUSTMENT.. • Turning the knob moves the thrust bearings in or out for various widths of blades. GUIDE BAR LOCK SCREW... The upper blade guides should just clear the workpiece while cutting. Always adjust the guides before turning on the band saw and lock the guide bar by tightening the thumb screw. 9. GUIDEBAR When the upper guides are raised or lowered, they must not deflect the blade sideways. This means that the guide bar must be parallel to the blade, or square with the table. =------_-_-_-_____= __ SCREW 1. Remove the blade guard, cover, blade, and the upper guide assembly. (4 Total) _¢"_"_'_ 2. Lower the guide bar until the end is approximately 1-3/4" from the table. 3. Hold a square on the table against the guide 4. If the bar is not square with the table, lock bar and loosen the four screws in the support with a 3/16" setscrew wrench. To lower left screw, it will be necessary to tilt wheel outward. _°il J- ,3/16" SETSCREW W.ENCH bar. GU,OE BAR the guide guide bar reach the the upper NOTE: The holes in the guide bar support are larger than the screws. This allows the support to be moved. 5. Move the guide bar until then tighten the screws. 6. Be sure to INSTALLING replace SANDING it is square the blade guard with before the table, operation. \ ATTACHMENT II WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND ALWAYS REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE INSTALLING SANDING ATTACHMENT. 1. Remove the blade guard, the table insert, and the table alignment screw. 2. Remove the cover, release the blade tension and remove the blade. HEX. HD. SCREW_K((_))I"_---UPPER BLADE ASSEMBLY 3. Remove the upper blade guide assembly. Use a 7/16" wrench to remove the screw. 4. Loosen the setscrew that locks the lower thrust bearing, and move the bearing as far back as it will go. 5. Loosen the two setscrews that lock the lower blade guides. Spread them apart so that the end of each guide is inside the holder. 19 GUIDE getting to know your band saw/sander 6. Attach the sanding platen to the guide bar with the same screw that held the upper blade guide assembly. Do not tighten the screw at this time. On the smooth side of the sanding belt, you will find a "directional arrow". The belt must run in the direction of this arrow so that the splice does not come apart. 7. Place the belt on the wheels and tighten the tension knob until the pointer points to SAND. Rotate the upper wheel by hand a few times to make sure that the belt is tracking properly and is not rubbing the guides. 4-- SANDING PLATEN 8. Loosen the guide bar lock screw and lower the end of the sanding platen below the table. .
Source Exif Data:File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 28 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 4, 0, 0, 13 Create Date : Mon Apr 06 04:15:38 2009 Author : Title : Subject :EXIF Metadata provided by EXIF.tools