Craftsman 113244400 User Manual 10 INCH BAND SAW Manuals And Guides L0710521
CRAFTSMAN Saw Band Manual L0710521 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 113244400 113244400 CRAFTSMAN CRAFTSMAN 10 INCH BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 10 INCH BAND SAW #113244400. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 10 INCH BAND SAW Manual
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, ,,,,,j,,,,r,,,,,,,, MODEL NO. 113.244400 SAW ONLY MODEL NO. 113.244420 SAW WITH LEGS Serial Number Model and serial number may be found at the right-hand side of the frame. You should record both model and serial number in a safe place for future use. IO-/NCH MOTORIZED CAUTION: Read GENERAL ADDITIONAL and SAFETY ® assembly iNSTRUCTIONS = operating carefully ® repairparts Sold by SEARS, Part No. 69131 ROEBUCK AND CO., Ch i cage, IL. 60684 U.S.A. Printed in U.S,A. _due to a defect SEARS you rr_y also have otherdghts , SEARS0 ROEBUCK AND C0.. Sea _ Tower. 2. GROUND ALL TOOLS This toot is _quipped with an approved 3-conductor _,x_rdand a 3_prong grounding type plug to fit the prc_. per grounding type receptacle. The green conductor _n the _rd is the grounding wire, Neverconnect the green w_re to a |ire terminal. 3. KEEP GUARDS in working eBignrnent, 4. REMOVE iN PLACE order, ADJUSTING and =n proper adjustment and KEYS ANDWRENCHES Form habit of checking to see that keys and adjusting wrenches are r_noved frorr too! before turning _ton, 5, KEEP WORK AREA CLEAN Ctu_ered areas and benches invite accidents. must r_t be slipperydue to wax or sawdust. Floor 6_ AVOID DANGEROUS ENVIRONMENT Do_'t use power tools in damp ot wet b-._.ationsor exted. Pr_ 7. KEEP CHILDRENAWAY AJt visitors should be kept a safe distance from work 8r_, 8. MAKE WORKSHOP KID-PROOF -_ with padlocks, master switd-_es, or by removing s_rter keys. g. DON'T FORCE TOOL It wifl do the job better and safer at the rate for which it was des_ned. 10. USE RIGHT TOOL Don't force tool or attachment deigned for. 1!. WEAR PROPER to do a job it was not APPAREL Do not wear loose clothing, giovea, neckties of jewelry (rings, wristwatches) to get caugh_ in moving parts. NONSUP footwear is recommended. Wear protective hair covering to contain long hair. Rol! long sleeves above the elbow. 12. USE SAFETY GOGGLES (Head Protection_ Wear safety goggles (must comply with ANSI Z87.1) at all dines. "Everyday eyeglasses onty have impact re- vary BSC 41.3. Chicago. IL 60684 genera! safetyinstructions 1. KNOW YOUR POWER TOOL Read and =_nderstand the owner's manual and labels affixed to the tool Learn its app|ication and thnita[ions as we_! as the s_ecific potential hazards peculiar to this tool which for power tools sistant lenses, they are NOT safety glasses:' Also. use face or dust mask if cutting operation is dusty, and ear protectors (ptugs or muffs} dudng extended periods of operatior_. 33. SECURE WORK Use ¢|a_ps or a vise to hold work wr_en practical It's _ier than using your hand. frees both hands to oper ate tool 14. DON'T OVERREACH Keep proper footing and balance at al! times 15. MAINTAIN TOOLS WITH CARE Keep tools sharp and dean for best and safest performance. Follow instructions for lubricating and changing accessories, 16. DISCONNECT TOOLS before servicing; when changing blades, bits, cutters, etc. accessories such as 17. AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" _osition before plugging in= 18. USERECOMMENDED Cortsult the owner's ACCESSORIES manual for recommended acces- ..........s°ries-F°ll°WThe the use,instructi°nsof improperthatacceseoriesaCC°mpanYmaythecauseaC" hazards, 19. NEVER STAND ON TOOL Serious inlury could occur if the tool is tipped or }f the cutting tool is accidentally contacted. Donor store materials above or near the tool such that it is necessary to stand on the tooJ to reach them. 20. CHECK DAMAGED PARTS Before, further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly anc_ perform its intended function, Check for alignment of moving parts, binding of moving ;)arts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly r_ paired or replaced. 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. additional safety instructions Safety is a combination of operator common sense and alertness at all times when the band saw is being used. h. When cutting a large piece of material, it is supported at table height, Safety Instructions 2. Getting To Know 3. Basic Band Saw 4. Maintenance 5. Stability for Power Your Band j. Operation .................. ............................... 16 t. Use caution when cutting off round rnateria_ such as dowel rods, or tubing. They have a tendency/ _o rol_ whiie being cut causing the b_ade to 'bite". Always use a "V" block, o_ ctamp round materia! to a miter guage. 17 18 of Machine, Your band saw must be bolted secureiy to a stand or work bench. In addition, if there is any tendency for the band saw to tip over or move during certain op erations such as cutting long heavy boards, bolt your band saw stand or workbench to the floor. , Do not feed the matedal too fast while cutting. Only feed the material fast enough so thaz the blade witl cut, Keep fingers away from the blade. k, Use citation when cutting off materia_ vvh;ch is irregular in cross section ,which couid pinch the blade before the cut is completed. A piece of motding for exampte must lay fiat on the tab!e and not be permitted to rock while being cut. PAGE Toots.,. 2 Saw ............ m, When backing up the workpiece, the btade may bind in the kerf (cut),.. this is usually caused by sawdust clogging up the kerr or because the blade comes out of the guides. If this happens: 1° Turn off the band saw.._ remove ptug power source outlet.,, remove cover band saw. Insert a screwdive_ or wedge kerr _.. rotate the wheels by hand while ing up the workpiece, Location This band saw is intended for indoor use only. 7. Protection: Eyes, Hands, Face, Ears, Body a Wear safety goggles that comply with ANSI Z81.1 and a face shield if operation is dusty. Wear ear plugs or muffs during extended periods of operation. Do not wear gloves,., roll long sleeves above the elbow. b, Do not cut pieces of materia! too small to hold by hand. C. Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade, f, o, Never operate band saw with cover removed. p. Do not perform layout, assembly, or setup on the table while the cutting tool is rotating. work q, Turn saw "off" and remove plug from power supply outlet before installing or removing an acces= sory or attachment, ° Should any part of this band saw be missing, or fail in any way, or any electrica_ component perform properly, shut off power switch and Make sure the blade runs downward toward the table. Always adjust tracking wheel correctly so that the blade does not run off the wheels. Always from from in the back- n. Never leave the band saw work area with the power on, before the machine has come to a complete stop, or without removing and storing the switch key, d. Never turn your band saw "ON" before clearing the table of all Objects (tools, scraps of wood, etc.) except for the workpiece and related feed or support devices for the operation planned. e_ make sure i, Hold the work firmiy against the table: WARNING: FOR YOUR OWN SAFETY, DO NOT ATTEMPT TO OPERATE YOUR BAND SAW UNTIL IT iS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS.. _AND UNTIL YOU READ AND UNDERSTAND THE FOb LOWING: 1. General for band saw plug from missing, rich. power andJor supply failed outlet. parts before Replace bend, fail to remove damaged, resuming opera- adjust blade tension correctly. 9, g- ALWAYS adjust the upper blade guide and blade guard to just clear the workpiece to protect the operator, to keep btade breakage to a minimum, and to provide maximum support for blade, i i ii, i i, , i Think Safety, Safety is a combination of operator common sense and alertness whenever the band saw is in operation. 10, This band saw _s not designed to cut metal ii ii WARNING: DO NOT ALLOW FAMIUARITY (GAINED FROM FREQUENT USE OF YOUR BAND SAW} TO BECOME COMMONPLACE. ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO iNFLICT SEVERE INJURY. i _1, safety instructions for band saw The operation of any power tool can result in foreign objects being throwr; into the eyes, which can result in severe eye damage, Always wear safety goggles complying with ANSI Z87.1 (shown on Package) before commencing power t0ol operation. Safety Goggles are available at Sears retail or catalog stores. READ AND FOLLOW THE INSTRUCTIONS APPEARING ON THE INSTRUCTION PLATE ON THE FRONT OF THE BAND SAW. MOTORIZED BAND SAW INCH ........... motor specifications requirements This machine a 1725 RPM volts, 60 Hz., CONVERTED is designed to use, and is equipped with, motor. It is wired for operation on 110-120 alternating current. (TOOL MUST NOT BE TO OPERATE ON 230 VOLT). TO POWER SUPPLY OUTLET This machine must be grounded while in use to protect the operator from electric shock. Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. time delay or CircuitSaver fuse or circuit breaker. If you are not sure that your outlet is properly have it checked by a qualified electrician. J and eJectrJcaJ For replacement motor refer to parts list in this manual. CONNECTING _L WARNING: IF NOT PROPERLY GROUNDED THIS POWER TOOL CAN CAUSE AN ELECTRICAL SHOCK PARTICULARLY WHEN USED iN DAMP LOCATIONS CLOSE TO PLUMBING. IF AN ELECTRICAL SHOCK OCCURS THERE IS THE POTENTIAL OF A SECONDARY HAZARD SUCH AS YOUR HANDS CONTACTING THE SAW BLADE. If power cord is worn or cut, or damaged in any way, have Jt replaced immediately. Your unit is for use on 110-120 volts, and has a plug that looks like below. 3-PRONG PLUG grounded, WARNING: DO NOT PERMIT FINGERS TO TOUCH THE TERMINALS OF PLUGS WHEN INSTALLING OR REMOVING THE PLUG TO OR FROM THE OUTLET. PROPERLY GROUNDED _PRONG OUTLET--_ GROUNDING PRONG motor specifications requirements and electrical This power toot is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Underwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. This plug requires a mating 3-conductor grounded type outlet as shown. ff the outlet you are planning to use for this power tool is of the two prong type DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown below and always connect the grounding lug to known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. An adapter as illustrated is available for connecting plugs to 2-prong receptacles. The green grounding tug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Electrical Code. The use of any extension cord will cause some loss of power. To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W.G.) extension cord. Use only 3 wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tools plug. Extension MAKE SURE THIS IS -_ KNOWN GROUND CONNECTED TO A \ RECEPTACLE .@ GROUNDING 1 / Wire Size Cord Length A.W.G. LUG ADAPTER I / 3PRONG Up to 100 Ft. 100 - 200 Ft. 200 - 400 Ft. 16 14 10 / CONTENTS POWER TOOL WARRANTY ................... 2 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS ............................. 2 ADDITIONAL SAFETY iNSTRUCTIONS FOR BAND SAW ............................ 3 MOTOR SPECIFICATIONS AND ELECTRICAL REQU IREMENTS ............................ 4 UNPACKING 6 AND CHECKING CONTENTS ..... ASSEMBLY Assembling Steel Legs ....................... Mounting Band Saw on Leg Set .............. Mounting Band Saw to Workbench ........... Installing the Table .......................... Installing the Blade ......................... Tracking the Blade ......................... Adjusting the Table Square to Blade ......... Adjusting Guide Bar ........................ Adjusting Front to Back Squareness ......... Adjusting Side to Side Squareness ........... Adjusting Upper Blade Guide Assembly ................................ Adjusting Upper Blade Guides ............... Adjusting Upper Thrust Roller ............... 7 8 8 9 9 11 12 !2 13 13 14 14 14 Adjusting Assembly Adjusting Adjusting Adjusting GETTING Lower Blade Guide ................................ Lower Blade Guides ............... Lower Thrust Roller ............... Table ............................ TO KNOW YOUR BAND SAW Tension Adjustment Knob .................. Tension Setting ............................ Guide Bar Lock Screw ...................... Thrust Roller Adjustment ................... Table Lock Knob ........................... Tilt Scale .................................. Blade Guides ............................... On-Off Switch .............................. BASIC BAND SAW 14 15 15 15 16 16 16 16 16 16 16 16 OPERATION Sawing .................................... Blade Selection Guide ...................... 17 17 MAINTENANCE ............................. Lubrication ................................. 18 18 RECOMMENDED 18 ACCESSORIES ............. TROUBLESHOOTING REPAIR ........................ PARTS ............................. 19 20 and checking contents Model 113.244400 Band Saw is shipped complete one carton 10ut DOES NOT INCLUDE Steel Legs. in Model 113.244420 Band Saw is shipped one carton and iNCLUDES Steel Legs, in complete Separate all oarts from packing materials and check each item with illustration and "Table of Loose Parts". Make certain atl items are accounted for, before discarding any packing If any parts are missing, do not attempt to assemble the band saw, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly. #2 PHILLIPSSCREWDRIVER INCH WRENCH material. COMBINATION SQUARE MUST BE TRUE STRAIGHT EDGE OF BOARD 3/4" TH1CK EDGE MUST BE PERFECTLY STRAIGHT DRAW LIGHT LINE ON BOARD ALONG I! LJ ! SHOULD SQUARE BE NO GAP OR OVERLAP HERE WHEN IS FLIPPED OVER IN DOTTED POS|TION TABLE OF LOOSE PARTS QTY. ,= J C A B C D Basic saw assembly .................. Owners Manual ...................... Saw Table .......................... Blade, Saw 1t4 ....................... E Bag Assembly Part - # 69132 Containing the following parts: Roller, Blade Thrust ................... Switch, Key ......................... Nut, Wing 1/4-20 ..................... Screw, Truss Hd. 1/420 x 1............ Washer 17/64 x 5/8 x 1/16 ............. Insert, Table .......................... Screw, Hex Hd, 5I! 6-18 x 3/4 .......... External Lockwasher, 5/16 ............. Wrench, Hex "L" 5!32 ................. 1 1 1 1 2 1 I t 1 1 2 2 1 THE FOLLOWING PARTS ARE iNCLUDED WITH MODEL 113.244420 ONLY. J _ _tem A B C D E F G H J €$ Nut, Hex Head 112-t3 ............... Nut, Hex 1/4-20 .................... Screw, Truss Hd. 1/4-20 x 518........ Lockwasher, 1/4 External ............. Fore, Levering ...................... Leg ............................... Channel, Support ................... Stiffener, Side ..................... Stiffener, End ...................... HARDWARE K L M N _._---- FOR MOUNTING / F TOOL 4 4 4 4 in Loose Parts Beg Part No. 69097 assembly .EX.OT LOCKWASHER SCREW%= ASSEMELi NG STEEL LEGS 1. Assemble the two (2) End Stiffeners and the two (2) Side Stiffeners using four (4) 1t4-20 Truss head screws. The End Stiffeners are placed on top of .......... _. "--.,.,__ _ _l ______...... _j ___J t _ SiDE each Side Stiffener as shown. Insert screws through the 9/32 inch diameter holes and attach Iockwashers STIFFENER_ CHA"NEL wrench. 4. Install teveling feet as shown. loosen nut on inside of leg and to raise or lower feet. Adjust necessary, and then tighten nuts levelers are not LEG To level Leg Set, turn nut on outside all four levelers, if on inside of leg. intended for "/ / LEGS_ ! / height 7 ----- _,__ r'___'_-_._ SUPPOR:r" ', _"-'_---_ _ _[ i _/_CHANNEL LOCKWASHER __'_-_ SUPPORT HEX NUT_ l 3. Remove the four (4) Truss head screws which were SCREW ! assembled in Paragraph No. One. Place the two (2) _,. !._..; Support Channels shown, in position, holes in supports with as holes in the Stiffeners,alignreplace Iockwashers and nuts. Tighten all nuts using 7/16" END SIDE STIFFENER! and 114-20nuts and finger tighten nuts. 2. Attach the four (4) legs to the Side and End Stiffeners using 1t4-20 screws, Iockwashers and nuts as shown. NOTE: These adjustment. J 8 28 28 28 4 4 2 2 2 Screw, Hex Hd. 5/16-18 x 1.......... * Lockwasher Ext. 5/16 ................ Nut, Hex 5/16-18 ................... Washer 11/32 ID .................... Parts Contained _ QW. Description LEG SCREW "_ assembly MOUNTING BAND SAW ON LEG SET This leg set is included with Model No. 113.244420 only. NOTE: For illustrative purposes, the Band Saw is shown mounted on the Craftsman Catalog No. 9-22236 Steel Leg Set. If leg set is purchased separately, the motor support is not needed with this band saw. 1. Remove the Band saw cover by releasing 5 latches. CHECK BOLTS FOR TIGHTr NOTE: Check the bolts which hold the feet to the Band Saw as shown. Make sure they are tight. LEFT 2. Place the Band Saw on the Steel Legs, position as shown, and align the mounting holes in the feet of the Band Saw with those in the END STIFFENERS (marked with an X in the illustration). O © OO © Ooo 3. Mount saw to legs using four 5/16-18xl u hex head screws, Iockwashers, and hex nuts. Tighten screws and nuts using 1/2 " wrench. _O © O O MOUNTING BAND SAW TO WORKBENCH If band saw is to be used in a permanent location, it should be fastened securely to a firm supporting surface such as a workbench or accessory leg set (922236). If mounting to a workbench, holes should be drilled through supporting surface of the workbench using dimensions illustrated. 1. Each leg should be bolted securelyusing 5/16 " diameter machine screws, Iockwashers,and 5/16 " hex nuts. Bolts must be of sufficient length to accomodate legs of saw, washers, hex nuts, and thickness of supporting surface. 2. Locate and mark holes where band saw is to be mounted. 3. Drill (4) 11t32"dia. holes through workbench, 4. Remove band saw cover by releasinglatches. 5, Place band saw on workbench aligning holes in feet with holes drilled in workbench. 6. Insert and tighten all four screws. 5" __ DIA, (4) , HOLES 12½ _ © assembly An alternate method of mounting is to fasten band saw to a mounting board, The board should be of sufficient size to avoid tipping of saw while in use: Any good grade of plywood or chipboard with a 3/4" minimum thickness is recommended. 1. Follow instructions for mounting to workbench, substituting a board 18" x 24" minimum size and using 5116 inch flat head screws, Iockwashers, and hex nuts. Screws must be of sufficient length to accomodate legs of saw, washers, hex nuts, and thickness of supporting board. NOTE: Holes must be counter sunk so screw are flush with surface of supporting board. 2. Securely clamps. clamp board to workbench heads using C 24' MIN. J 18" MBN. ! 5" . (4) HOLES 12½"-----_ NOTE: Supporting surface where band saw is mounted should be examined carefully after mounting to insure that no movement during use can result. If any tipping or walking is noted, secure workbench, legs, or supporting surface before operating band saw. iNSTALLiNG THE TABLE Apply a coat of automobile wax to the table and inside surfaces of trunnion that slide on frame. 1. Loosen the guide bar lock screw and position the upper guide assembly all of the way up. Tighten lock screw. 2. Locate two (2) 5/16 - 18 x 3!4 inch hex head screws and external Iockwashers among loose parts. 3. Position trunnion at the 0 degree en table lock knob. 4. Place table on trunnion so that the slots in trunnion line up with the mounting holes in table as illustrated. 5. Insert hex head screw and Iockwasher through front hole of trunnion into table and tigntan. 6. Loosen table Lock Knob and position the 45 degree position. Trunnion 7. Insert hex head screw and Iockwasher hole of trunnion into table and tighten. through 8. Return table to the 0 degree table lock knob. and tighten iNSTALLING mounting position screws __.. TABLE'--'_ _._TRUNN,ON position and tight- at rear THE BLADE 1. Loosen the two blade guard. TO iNSiDE SURFACES mAPPLY WAX and remove the 2. Loosen the guide bar lock screw and position the upper guide assembly approximately two inches above the table as shown and tighten the lock screw. --TABLE LOCK KNOB EXTERNAL _P _ ,,,o °?2Wx"S"22 assembly SCREWS BLADE GUIDES-_ 3. Loosen the two cap screws that lock upper blade THRUST guides and separate them about 1/8 _. \ ROLLER _ . 4. Find a Thrust Roller among loose parts and insert in upper guido assembly. _ 5. Loosen two hex head screws in upper guide assembly and slide assembly all of the way back in the CAP slots. 6. Tighten hex head screws, 7. Loosen lock nut on thrust roller adjustment screw. J 8. Back out thrust roller adjustment screw by turning counter clockwise using 5/32 inch setscrew wrench. JST ROLLER ADJUSTMENT SCREW BLADE GUIDES ___ 9. Loosen the two capscrews that lock the lower _____'_//_# blade guides and separate them about 1/8". _ 10. lower Find aguide Thrustassembly. Roller among loose parts and insert in THRUST ROLLER _ _"_ ' __ i LOCi( NUT-- 11, Loosen lock nut on thrust roller adjustment screw, 12. Back out'thrust roller adjustment screw by turn=ng counter clockwise using 5/32 inch setscrew wrench. J 13. Loosen inner and outer lock nuts on lower guide assembly adjustment. 14. Turn Iocknuts clockwise and move assembly back to the fTame tube. lower --THRUST ROLLER ADJUSTMENT SCREW guide OUTER LOCKNU1 LOCK NUT 10 p/---FRAME TUBE assembmy 15. Carefully uncoil the blade holding it at arms length. 16. Place the blade over the wheels with the teeth pointing downward toward the table as shown. Make sure the blade is in the center of the rubber tires. WASHE INDICATOR NOTE: Your band saw can be used with 1/4 or 3/8 inch wide blades, 72 5/8 inches long. A 1/4 inch blade is included with this saw. 17. Turn tension adjustment knob clockwise until the large washer lines up with the tension indicator on the inside of the cover. 18. Turn the upper wheel by hand clockwise a few turns and notice if the blade remains in the approximate center of the tires. If the blade moves away from the center of the wheels while you are turning it, the blade is not TRACKING properly. CENTERED ON TIRES OFBOTH WHEELS TRACKING THE BLADE The Motor Bracket is hinged which allows the upper wheel to be tilted so that the blade can be TRACKED. By turning the Tracking Adjustment Screw, the upper wheel will be tilted (see illustration). MOTOR If the blade moves toward the front of the band saw: a. BRACKET---_ TRACKING_ ADJUSTMENT SCREW Turn the tracking adjustment screw clockwise about 1/4 of a turn, as though you were tightening it. If the blade moves toward the back of the band saw: a. Turn the tracking adjustment screw counter clockwise about 1/4 of a turn as though you were loosening it, Turn the screw just enough to cause the blade to run in the approximate center of both tires, REAR FRONT ' ......... ii i, NOTE: IF BLADE CANNOT BE MADE TO RUN IN THE APPROXIMATE CENTER OF THE MAY BE NECESSARY TO REPOSITION THE UPPER WHEEL ON THE MOTOR SHAFT. 1. LOWER WHEEL, Loosen the set screw in the upper wheel a. If the blade is running to the front of lower wheel b. If the blade iS running to the rear of lower whee! - Slide upper wheel to the front away from the motor, 2. Tighten the set screw 3. Track the blade by turning the tracking - Slide upper wheel to the rear toward the motor. in the upper wheel. adjustment screw in or out as needed. 1! IT ADJUSTING THE TABLE SQUARE TO BLADE NOTE: The combination square must be "true". start of "assembly" section for checking method. Sea 1. Loosen guide bar lock screw and raise the upper blade guido assembly all the way up.Tighten guide bar lock screw. 2. Place a square on the table against the rear edge of the blade as illustrated. 3. If adjustment is required, loosen the two screws in the trunnion stop brackets and tap table up or down until table is square with blade. 4. Tighten screws. 5. Loosen table lock knob, 6. Place a square on the table against the blade as illustrated. 7. Tilt table up or down to align table 90 degrees to blade (0 degree position) and tighten table lock knob. 8, Loosen the two screws in the trunnion stop brackets and slide bracket under lock knob until it rests against end of slot in trunnion, 9, Tighten _INATION SQUARE scr_ews. 10. Check squareness of blade to table. Make readjustments if necessary. 11. Loosen table lock knob. 12. Tilt table to 45 degree position and check using a combination square, TABLE LOCK KNOB 13, Loosen the two screws in the trunnion stop brackets and slide bracket on opposite side of lock knob until it rests against end of slot in trunnion. NOTE: Be careful not to change position of slide STOP BRACKET SCREWS bracket under lock knob that set the 0 degree position. !4. Tighten screws. 15. Check blade to table at the 45 degree position. 16. Loosen table lock knob and position table at O de= gree position;recheck squareness. 17. Make readjustmentsif necessary. ADJUSTING GUIDE BAR NOTE Wh n " ' : e the upper guiaes are raised or lowered, they must not deflect the blade front to back or sideways. This means that the guide bar must be parallelto _'_ rt____/_ I_'_ ,nches above tab,e T,,htan guide bar ,ock scrow ////Y/_ _///_._/_/_//_j_J 12 _ Itl _fl the blade, 1. Lower guide bar until it is approximately 1-3/4 2. Hold a square on table against guide bar as shown to check side to sde squareness, " ./_(, "_--- _ __._ ___._.___._______X__\ 1 assembmy 3. Hold square on table against guide bar as shown to check front to back squareness. NOTE: Square must rest on the guide bar and not on the upper guide bracket. Note illustration. ADJUSTING FRONT TO BACK SQUARENESS NOTE: When making adjustments, guide bar lock screw must be loosened. To check squareness it must be tightened. a. b. c. GUIDE BRACKET ADJUST_ SCREWS Loosen guide bar lock screw and lower guide bar until it rests on table. Leave lock screw loose. Loosen two hex head screws on the top of frame tube. Loosen lock nuts on guide bar bracket adjustment screws. HEAD SCREWS DE BAR BRACKET LOC_ NOTE: Turning guide bar bracket adjustment screws clockwise will move quide bar toward front of saw. Turning screws counter clockwise will move guide bar to rear of saw. d. e. f. g, h. Turn guide bar bracket adjustment screws !/4 turn using 5/32 inch set screw wrench. Tighten hex head screws on top of frame tube, Raise guide bar 1-314 inches and tighten guide bar lock screw. Check squareness. Readjust if necessary. Hold guide bar bracket adjustment screws with 5/32 inch set screw wrench and tighten lock nuts. m ADJUSTING HEAD SCREWS SiDE TO SIDE SQUARENESS NOTE: When making adjustments, guide bar lock screw must be loosened. To check squareness it must be tightened. IIIDE BAR BRACKET a. Loosen guide bar lock screw and lower guide bar until it rests on table. Leave lock screw loose. b. Loosen two hex head screws on top of frame tube. c. Grasp guide bar as illustratedand move m the side needed to square it with table. This will slide the guide bar bracket into position. d. Tighten hex head screws on the top of frame tube. e, Raise guide bar 1-3/4 inches and tighten guide bar lock screw. f. Check squareness,Readjust if necessary. !3 ADJUSTING UPPERBLADEGUIDEASSEMBLY HEX GULLET--x4 @o S placed. 1. Loosen two hex head screws in upper blade guide assembly and slide assembly forward in the slots until the front edge Of the blade guides are approximately 1132"from the GULLET of the saw blade. 0 E 2. Tighten two hex head screws. NOTE: It may be necessaryto back out thrust relier adjustment to allow thrust roller to move back from blade to get 1/32" guide. clearance ADJUSTING UPPER UPPER BLADE THRUST BLADE moves toward the blade and almost touches. " by hand, 2. While turning the upper w hee clockw=se adjust the thrust roller until it barely touches the blade and starts to rotate. Now move the roller back slightly until it stops rotating while upper wheel is rotated. 3. Tighten lock nut while holding thrust ment screw with setscrew wrench. BLADE CAP GUIDE THRUST ROLLER "-7 _ / Z / Z Z / "j / _ Fr_ j 0 -[c_J'] _ [=_ _ LOCK NUT O | GUIDE relier adjust- _---TH RUST ROLLER ADJUSTMENT SCREW APPROX. ASSEMBLY 1/32" 1. Turn lock nuts on lower blade guide assembly counter clockwise and move lower blade guide assembly forward until the front edge of the blade guides are approximately 1132" from the GULLET of the saw blade. THRUST ROLLER ADJUSTMENT EW NOTE: It may be necessary to back out thrust roller adjustment to allow thrust roller to move back from the blade to get 1/32" clearance from the gullet to edge of blade guide. 2. Tighten GUIDE ROLLER ting, the rollers should stop rotating. 1. To be sure the thrust roller is properly supporting the blade, turn the thrust roller adjustment screw using 5132 " setscrew wrench so that the roller LOWER "'"--_"_"'-"-- GUIDES NOTE: The thrust rollers support the blade from the rear and will rotate when the blade is pushed against them while you are cutting. As soon as you stop cut- ADJUSTING /, from the gullet to edge of blade 1. Loosen the two cap screws that lock the upper blade guides and press the two guides evenly against the sides of the blade but do not pinch the blade. Release the guides and rotate the upper wheel slightly clockwise moving the blade downward. Make sure one guide is not further away from the blade than the other. Tighten both cap screws. ADJUSTING FRONT EDGE----/ lock nuts. GU LLET !4 LOCK NUTS assembUy SAW ADJUSTING BLADE GUIDES SCREWS BLADE LOWER BLADE GUIDES 1. Loosen the two cap screws that lock the lower blade guides and press the two guides evenly against the sides of the blade but do not pinch the blade. Release the guides and rotate the upper wheel slightly clockwise moving the blade downward. Make sure one guide is not further away from the blade than the other. Tighten both cap .... screws. ADJUSTING LOWER THRUST ROLLER 1. To be sure the thrust roller is properly supporting the blade, turn the thrust roller adjustment screw using 5/32" setscrew wrench so that the roller moves toward the blade and almost touches. THRUST ROLLER ADJUSTMENT 2. While turning the upper wheel clockwise by hand, adjust the thrust roller until it barely touches the blade and starts to rotate. Now move the roller back slightly until it stops rotating while upper wheel is rotated. __SCREW 3. Tighten lock nut while holding thrust roller adjustment screw with setscrew wrench. 4. Rotate the upper wheel a few times by hand and check the blade guides and thrust rollers. Make readjustments if necessary. -THRUST TRUSS HEAD ADJUSTING THE TABLE 1. Replace the blade guard on the upper guide assembly and tighten screws. 2. Locate the table insert and place it in the opening in the table. 3. Locate a 114 - 20 x 1 "truss head screw, a flat washer, and a 1/4 - 20 wing nut among loose parts. Insert screw into hole in table top as illustrated. 4. From the underside of the table, install washer and wing nut onto the truss head screw and tighten finger tight. This will keep the table flat and in alignment. 5, Replace the cover. GUARD SCREW=-_ 6. Blade should be in approximate center of slot in insert. 7. If blade runs to one side, loosen hex head screws that mount table to trunnion and shift table to center blade in table insert. 8. Tighten screws. 7777 JJJJJ 15 ROLLER SCREWS 3 2 TENSION SETTING (BNSIDE) 1 DN ADJUSTMENT KNOB---_ COVER RETAINING CLiP (5 USEDJ 8 ON-OFF SWITCH \ 3 GUIDE BAR LOCK SCREW \ GUARD 7 BLADE GUmDES 8 TILT SCALE BLADE GUIDES 4 UPPER THRUST ROLLER ADJUSTMENT | 4 LOWER THRUST ROLLER ADJUSTMENT 5 TABLE LOCK KNOB FRONT BACK 1. TENSION ADJUSTMENT KNOB .... Tightening the knob will increase the tension on the blade, Loosening it willdecrease the tension, 2. TENSION SETTING... The marking indicates the correct blade tension for the blade. For example, when installing the blade, tighten the tension ad- 5. ring. TABLE LOCK KNOB... Turning the knob allows the table to be tilted and locks it in place. justment knob until the indicator washer is pointing to the marking on the inside of cover. 6. TILT SCALE... GUIDE BAR LOCK SCREW...The upper blade guides should just clear the workpiece while cutting. Always adjust the upper guide assembly and lock the guide bar by tightening the guide bar lock screw before turning on the band saw. 7. BLADE GUIDES... Supports the blade and keeps it from twisting during operation. An adjustment is necessary when blades are changed or replaced. ON-OFF SWITCH... See below and next page. 3. 4. 8. THRUST ROLLER ADJUSTMENT...Turning the adjustment screw moves the thrust roller in or out to support the blade from the rear while cut- Shows degree table is tilted. ON-OFF SWITCH The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLY HAZARDOUS USE BY CHILDREN AND OTHERS. 1. pULL ON Insert key into switch. I NOTE: Key is made of yellow plastic, r// / 16 / ./ getting to know your band 2. To turn machine on, insert finger under switch and pull end of switch out. 3. To turn machine PUSH leverUNATTENDED in. NEVER LEAVE OFF... THE MACHINE UNTIL IT HAS COME TO A COMPLETE STOP. 4. To lock switch in OFF position.., hold switch IN with one hand.., REMOVE key with other hand. saw lever f p_LL0_ I [_ PULL WARNING: FOR YOUR OWN SAFETY, ALWAYS LOCK THE SWITCH "OFF" WHEN MACHINE iS NOT IN USE ... REMOVE KEY AND KEEP iT BN A SAFE PLACE... ALSO... iN THE EVENT OF A POWER FAILURE [ALL OF YOUR LIGHTS GO OUT} TURN SWITCH OFF... REMOVE THE KEY AND STORE iT REMOTE FROM BAND SAW. THaS WiLL PREVENT THE MACHINE FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON, basic band saw operation A band saw is basically a "curve cutting" machine. It is also used for straight-line cutting operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing. It is not capable of doing inside cutting. This band saw is not designed to cut metal SAWI N G . 1. Adjust the upper guide assembly workplece. to just clear the 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure, and do not force the work, but allow the blade to cut. The smallest diameter circle that can be cut out is determined by the width of the blade. For example, a 1/4" wide blade will cut a minimum diameter of approximately 1-1/2": (See Chart) BLADE SELECTION GUIDE FOR MINIMUM CIRCLE CU'I'rING BLADE SIZE 3t8" 1t4" 17 ntenance WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER OUTLET BEFORE MAiNTAiNiNG OR LUBRICATING YOUR BAND SAW. BLACK TIRES Pitch and sawdust that accumulate on the tires should be removed witha stiff brush or scraped off with a piece of wood. Do not use a sharp knife or any kind of solvent. When the tires become worn they should When replacing the tires, stretch them wheels but do not glue them on. be replaced. around the m MOTOR GENERAL Keep your Band Saw clean, Remove sawdust from the inside. Do not allow pitch to accumulate on the table, blade insert, blade guides, or tl_rust rollers. Clean them with Craftsman Gum and Pitch Remover, Apply a thin coat of autornobile-Wpe wax on the table so the wood slides easily while cutting. Also apply wax to the inside surfaces of the trunnion. MOTOR Frequently motor. vacuum or blow out any sawdust from the If the power cord is worn, cut, or damaged in any way, have it replaced immediately. LU BRICATION All of the BALL BEARINGS are packed with grease at the factory. They require no further lubrication. RECOMMENDED ACCESSORIES Item Cat. No. Floor Base................................ Miter Gauge.......................... Rip Fence................................ Blades................................ Steel Leg Set. ............................ Circle Cutting Attachment ................... Table Extension ........................... Power Tool Know How Handbooks Radial Saw ................................ Table Saw................................. 9-22213 9-22574 9-23433 See Catalog 9-22236 9-24301 9-24302 9`2917 9-2918 The above recommended accessories are current and were available at the time this manual was printed. 18 troubleshooting WARNING: FOR YOUR OWN SAFETY, TURN SOURCE OUTLET BEFORE TROUBLESHOOTING PROBABLE TROUBLE Motor "OFF" AND REMOVE PLUG FROM POWER YOUR BAND SAW. CAUSE REMEDY 1. Defective On-Off switch. Defective switch cord. Defective switch box receptacle. 2. Motor Defective, 1. Replace defective Band Saw again. 1, Not tracking properly. 1. Adjust tracking, see Assembly "Tracking the Blade." Blade does not run in thei approximate center of the lower wheel. 1. Upper wheel not positioned correctly on shaft. 1. Reposition the wheel, see Assembly Section, "Tracking the Blade." Band Saw slows down when cutting. 1. Cutting too small a radius. 1. Stop feeding, and back up to the material slightly, until the band saw speeds up. 2. Replace blade. Blade wiB not run. SWITCH does not run in the approximate center of the upper wheel. 2. Dull blade. B_ades breaking. 1. Too much tension. 2. Kink in blade caused by cutting too small a radius or turning the material too fast when cutting, parts before using 2. Consutt Sears Service. Any attempt to repair this motor may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Store. Section, 1. Adjust tension. See Getting To Know Your Band Saw "Tension Setting". 2. Use correct cutting technique. See Basic Band Saw Operation Section. FIGURE 1 SUPPUED WITH MODEL 113.244420 Key No. ! 2 2 4 5 7 8 11 12 J Part No. I i 62614 60314 STD541025 STD551225 68060 68059 62615 STD541050 803835 69097 HARDWARE STD523110 STD551131 STD541231 STD551031 Description Leg t'Screw Truss Hd. 114-20 x 5iB t_Nut Hex 1t4-20 t*Lockwasher, 1/4 External Channel, Support Stiffener, Side Stiffener, End t'Nut, Hex Hd. 1/2-13 t Foot, Leveling *Bag of Loose Parts FOR MOUNTING TOOL t'Screw, Hex Hd. 5/1618 1"*Lockwasher Ext. 5/! 6 )'*Nut, Hex 51!6-18 T'Washer 11!32 ID x 1 " Standard Hardware item - May Be Purchased Locally 1"Al! Parts Contained In Loose Parts Bag 12 a 11 tl 19 ._....-._ / L / / 2O , ! \_ c_ S .= o oO _J 03 c o E _3 L o_ _0 oo 0 E "6 E r_j E C_ I E = (,3 OJ >, _o -r E== .._ "r" crJ 21 _o _ ww _w @ \ N _J \ \ \ \ j ®i_ 22 i _ i_ i ' _ i X e_ X o_ W _11,0 ' x Off) 0 I_._(_ C) _ _-C_ X"O,- _ _ ._--'_ F _4 o _Z _x: ,-,m _o _J c_._.,- €€% I 8 0 CX: o,) i 0 E O_- _b E {o r_ a,) oo LO Z_ X oO m ,... x _ 00 _ __ X "0 Z x_ _E_ ooc_ x_ _ 6 O- Co z _ ..'r, X .__v_z_a: _ 0 _("J _ _I_ _._ m:_ on" - _ _ _ o _.- c o o o._e3 _ _ 6_ E_8 -r p_ 23 E Sears 10JNCH SERVICE Now that should ply have a need contact Roebuck MODEL NO= you SAW purchased ever any exist for repair Sears Service and Co. stores. facts when your 10-inch parts Center Band Saw or service, sim- and most Be sure to provide Sears, all pertinent you call or visit. 113,244400 SAW ONLY MODEL NO. The model found number of your 10-Inch on a plate at the right-hand Band Saw will be side of the saw. 113.244420 SAW WITH LEGS WHEN ORDERING FOLLOWING PART HOW TO ORDER REPAIR PARTS REPAIR PARTS, ALWAYS GIVE THE INFORMATION: NUMBER MODEL PART DESCRIPTION NAME OF ITEM NUMBER 10-Inch Band Saw 113.244400 or 113.244420 All parts Center not listed may be ordered and most stocked transmitted Sears locally, to a Sears stores. your from If the order Repair will Parts any Sears parts you be Service need are electronically Distribution Center for handling. Sold by SEARS, Part No. 69131 ROEBUCK AND CO., Chicago, Form No. SP4557-3 IL. 60684 U.S.A. Printed in U.S.A. 7/83
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