Craftsman 113244500 User Manual BAND SAW Manuals And Guides L0803546

CRAFTSMAN Saw Band Manual L0803546 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides

User Manual: Craftsman 113244500 113244500 CRAFTSMAN BAND SAW - Manuals and Guides View the owners manual for your CRAFTSMAN BAND SAW #113244500. Home:Tool Parts:Craftsman Parts:Craftsman BAND SAW Manual

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MODEL NO.
115o244500
10-1NCH

BAND

SAW

Serial
Number
Model and serial numbers
may be found on the back
of the saw.
You should record both
model and serial number in
a safe place for future use,

FOR YOU
SAFETY:
READ ALL
INSTRUCTIONS
CAREFULLY

® assembly
o operating
® repair paffs
J

Sold by SEARS, ROEBUCK AND CO., Chicago,
Part No, SP5492

IL 60684 U.SoA.
printed

in Taiwan

FULL ONE YEAR WARRANTY ON CRAFTSMAN BAND SAW
If within one year from the date of purchase, this Craftsman Band Saw fails due to a defect in
materia! or workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERViCE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product is used in the United States.
This warranty gives you specific legal dghts, and you may also have other rights which
from state to state.

vary

SEARS, ROEBUCK AND CO., Dept. 698/731 A, Sears Tower, Chicago, IL 60684

Safety instructions for Band Saw
Learn the use and function of the ON-OFF
switch, table lock knob. blade guides,
backup
bearings, upper slide lOCKknoo. blade guard,
tension catch, and tracking screw. (See pages
13 & 14")

Safety _s a combinatfon of common sense, staying
alert and knowing how your band saw WORKS.Read
this manual to understand this saw.

BEFORE

USING THE SAW:

Review and understand al of the safety instruction and ooerating proceaures n this manual.
serious, permanent iniury, do not plug the saw
I in ARNING:
To avoid mistakes
could cause
until the following
steps are that
completed.
• Assembly ana alignment

I

ISee pages 7-12).

Review the maintenance
(See page 187
Read the following WARNING
front of the saw:

methods
labels

for this saw.
found

WARNING

i,

WHEN INSTALLING

on the

DANGER

i

OR MOVING THE SAW.

AVOID DANGEROUS ENVIRONMENT. Use the saw
in a dry, indoor place protected from rain, Keep work
area well lighted.

o Make sure your fingers do not touch the plug's
metal prongs when plugging or unplugging
the

To avoid injury from unexpected saw movement:
* Put the saw on a firm level surface where there is
plenty of room for handling and properly supporting the workpiece.

NEVER STAND ON TOOL, Serious
injury could
occur if the tool tips or you accidentally hit the cutting
tool. Do not store anything above or near the tool
where anyone might stand on the tool to reach them.

saw'.

- Support the saw so the table is level and the saw
does not rock.
o Bolt the saw to the support surface if it tends to
slip, Watk, or slide during operations like cutting
tong, heavy beards.
- Turn saw off and unplug cord before moving the
saw,

To avoid injury or death from electrical shock:
* GROUND THE SAW. This saw has an approved
3-conductor cord and a 3-prong grounding type
plug. Use only 3-wire, grounded outlets rated
!20 volts, 15 amperes (amps). The green conductor in the cord is the grounding wire. To avoid
electrocution,
NEVER
connect
the green
wire to a live terminal.

BEFORE

EACH USE:

Inspect your saw.
DISCONNECT THE SAW. To avoid injury from accidental starting, unplug the saw, turn the switch off
and remove the switch key before changing
the
setup, opening covers, removing guards, or blade.
CHECK FOR DAMAGED PARTS. Check

for:

• alignment of moving parts,
• binding of moving parts,
• broken parts,
• stable mounting, and
• any other conditions that may affect the way the
saw

works,

If any part is missing, bent, or broken in any way, or
any electrical part doesn't work properly, turn the saw
off and unplug the saw. REPLACE damaged, missing, or failed parts before using the saw again.
MAINTAIN TOOLS WITH CARE. Keep the saw clean
for best and safest performance. Follow instructions
for lubricating.
REMOVE ADJUSTING
KEYS AND WRENCHES
from tool before turning it on.

To avoid injury from jams, slips or thrown pieces:
• Choose the right size and style blade for the
material and the type of cutting you plan to do.
. USE ONLY RECOMMENDED ACCESSORIES.
(See page 18). Consult this owner's manual for
recommended accessories. Follow the instructions that come with the accessories. The use of
improper accessories may cause risk of injury to
persons.
= Make sure the blade teeth point downward,
toward the table.
o Make sure the blade guides and thrust bearings
are properly adjusted.
, Make sure the blade tension is properly adjusted.
• Make sure the table lock knob is tight and no
parts have excessive play.
, To avoid accidental blade contact, minimize
blade breakage and provide maximum blade
support, always adjust the upper blade guide and
blade guard to just clear the workpiece.
, KEEP WORK AREA CLEAN. Cluttered areas
and benches invite accidents. Floor must not be
slippery.
To avoid burns or other fire damage, never use the
saw near flammable liquids, vapors or gases.

PJan ahead to protect your eyes,
hands, face, ears.
KNOW YOUR SAW. Read and understand
the
owner's manual and labels affixed to the tool. Learn
its application and limitations as wel! as the specific
potential hazards peculiar to this tool.
To avoid injury from accidental contact with moving
parts, don't do layout, assembly, or setup work on the
saw while any parts are moving.
AVOID ACCIDENTAL STARTING. Make sure switch
is "OFF" before plugging saw into a power outlet.
Plan your work.
. USE THE RIGHT TOOL. Don't force tool or
attachment to do a job it was not designed to do.
, Use this band saw to cut only wood, wood like
products, and plastics.

Dress for safety.
WEAR

YOUR

_'_
I

Any power saw can throw foreign objects into the
eyes. This can cause permanent eye damage. Wear
safety goggles (not glasses) that comply with ANSI
Z87.1 (shown on package). Everyday eyegiasses
have only impact resistant lenses. They are not safe
ty glasses. Safety goggles are available at Sears
retail catalog steres. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you
when they break.
• Do not wear loose clothing, gloves, neckties or
jewelry (rings, wrist watches).
They can get
caught and draw you into moving parts.
, Wear nonslip footwear.
• Tie back long hair.
o Roli long sleeves above the elbow.
• Noise levels vary widely. To avoid possibTe hearing damage, wear ear plugs or muffs when using
your saw for hours at a time.
o For dusty operations, wear a dust mask along
with the safety goggles.
inspect your workpiece.
Make sure there are no nails or foreign objects in the
part of the workpiece to be cut.
Use extra caution with large, very small or awkward workpieces:
, Use extra supports (tables, saw horses, blocks,
etc.) for any workpieces large enough to tip when
not held down to the table top.
• NEVER use another person as a substitute for a
tab!e extension, or as additional support for a
workpiece that is longer or wider then the basic
saw table, or to help feed, support or pull the
workpiece.
o When cutting irregularly shaped workpieces, plan
your work so it will not pinch the blade. A piece
of molding for example, must iay flat or be held
by a fixture or jig that wilt not iet it twist, rock or
slip while being cut.
•Properiy support round material such as dowel
rods, or tubing. They have a tendency to roll dur*
ing a cut, causing the blade to "bite". To avoid
this, always use a 'W' block or clamp the work to
the miter gage.
Cut only one workpiece at a time.
- Clear everything except the workpiece and related support devices off the table before turning
the saw on.

P_an the way
start to fin{sh,

you

will

hold

tt_e wo_kpiece

from

DO no_ hand _o!d o_ece_; so sma_ ma_ your fingers
writ gO u:}der ttse b_ade cJar(_ [_se Hgs or ti×tures to
hold the work add _,_._eoveu,' har_ds awsJ ;rein ttte
blade
Avoid awkward :.,Derat_oqs ann tsand oo5;[_or}s where
a g_JOdefi s_p COL£d cause hngers or r}af_d 1o move
_n_o the Made
DON'T OVERREACH

WHENEVER

t',eeD qo_

SAW

foot,n? asd balance

IS RUNN|NG.

Before free_,ng any iammed
- rum _w_tch 'OFF'L
• Remove

sw_tch key

- { Jnp_ug the saw.
- Wa_t for aH moving

parts to stop.

When backing
up lhe workpiece,
the blade may
bind in the kerr (cut). This is usually
caused
by
sawdust
clogging
up the kerr or because
the
b_ade comes out of the guides, ff this happens:
]-urn switc} 'OFF"
Remove
Un_!uq

WARNING:
Dent let familiarity
(gamed from
l'requent use of your band sawJ cause a

materiah

switch key.
saw.

W_;_H_or aU mowng

parts .to stop

Or_en eand saw cover
enough
L second
careJess ismistake.

cause a fraction
severe
Ato careaess

_njury.
of a

Sbck
kerr

Before sta_r_g ,,cx,,rcal watch it1<-:._.;awwn,le/f r_J;_S it i
makes an u_afis_i_ar n@se or vibrates a lot stop _rTl[l_e
Oaleiy Turn the saw off Unplug tl_e saw Do r_ot restart
untd hnding and correcting the problem.

flat

biade

screwdriver

- hm_ me t;pper whee,
_t-_ wor_ pete

or wedge

into the

by hand while backing

Before removing
toose pieces
saw off and wait for all moving

from the table,
paris to stop.

up

turn

KEEP CHILDREN AWAiY Keep all ws_tom a :,are @s
tance from the saw. Make sure bystandem _e elea_ of
the saw and workpiece

W,:_Hfor aHr-t:ovin(; parts to stoo

DON% FORCE TOOL. !t wiU do the job better and safer
at its designed rale Feed the wo_kpiece _nfo the saw
blade only fast enough to let it cur w_thout bog@rig
down or b_nding.

Make
workshop
cr_ild proo_.
Lock
the shop.
Dmcor'nect
m>_ste_ switc._es
Remove
the yellow
sw,tch key. Sto_e _ta_,vay from chi:drer_ a,_d others not
quatiSed to t,'se ti_e re,hi

g ossary
Beveling
An angle
board.
Crosscu_

cutting

ope_atim_

through

of terms
the _ace of the

A cutting operation
made across the width of the
workpiece
Compound
Cutting
A simultaneous
bevet and miter cutting operation.
FPM
Feet per minute. Used in reference to surface speed
of blade.
Freehand (as used for band saw)
Performing a cut without the workpiece
ported on the work table.
Gum

properly

sup.,

A sticky., sapbased
residue from wood products
Kerr
The ma_eriai removed by the blade in a tl_rough cut or
the SlOt produced
by the btade in a nor_-through
or
partJa_ cut
Lead_ng Er._d
The end of the workpiece
whici_ is pushed into the
cutting tooi first
_teri_g
An angte cutting operation rnade across the width of
the workpiece.
Push Slick
A device used to teed the workpiece tSrou_h the saw

BEFORE

LEAVING

THE

SAW:

for woodworking
during hallow
_ppi_q:_ type op_ratior_s so the operator's hands a;e kept wO]} away from t!e biade.
Resaw
A culling operatior_ to red_ce the th ckness of the
workpiece to make th r_ner pieces
Resin
A sticky, sap.based subslance that has dried.
Ripping
A cutting op_wation along the ier',gth, of the workpiece.
Sawbiade
Path
The area of the worktabie or workpiece d rectly in !ine
with the saw biade
Set
[he distance
ti_e tip of the saw biade tooth is bent
outward from the face of the b_ade
Tracking
Adlusting the upper wheel so t_e bandsaw
in the center of ti_e whee!s.

blade runs

Trai_ng End
1he workpiece end iast cut by the saw blade.
Workpieee
The item on which the cuSing operation is being performed. The surfaces of a workpiece are commonly
referred to as faces, ends, and edges.
Worktable
The surface on which the workpieee
forming a cutting operation.

rests while per-

re@tot specifications

and e ectrica

This machine is designed to use, and is equipped with,
a 1725 RP_ motor, tt is wired for operation on 120
volts, 60 Hz., alternating current. (TOOL MUST NOT
BE CONVERTED TO OPERATE ON 230 VOLT).
For replacement motor refer to parts list in this manual.
CONNECTING TO POWER SUPPLY OUTLET
This machine must be grounded while in use to protect
the opera,or from electric shock.
Plug power cord into a !20V properly grounded type
outlet protected by a 15-amp. fuse or circuit breaker.

8quirem÷nts

S

his Dug requires a mating 3-conductor ground6_ typ_
out{or as shown.
If the outlet you are planning to use for this power tool
is of the two prong type, DO NOT REMOVE OR
ALTER THE GROUNDING PRONG tn ANY MANNER
Use an adapter as shown below and always connect
the grounding lug to a known ground.
tt is recommended that you have a qualified electrician
replace the TWO prong outlet with a property grounded
THREE prong outiet

if you are not sure that your outlet is properly grounded,
have it checked by a qualified eiect_rician.
GROUNDING

LUG

\
terminals of p_ugs when insta_ing or removing
( WARNING:
Dofrom
not permit
fhgers to ta_Jch the
the p_ug to or
the out_et.

SCREW

iI
, ...

WARNING: _fnot propeF[y grounded this power
tool can cause an e_ectrica_ shock, particu{ar_y
when used in damp locations close to plumbing,
ff an electriea_ shock occurs there is the potentia_
of a secondary hazard such as your hands contacting the saw blade.

if power cord is worn or cut, or damaged in any way,
have it replaced immediately.
Your unit is for use on I20 volts, and has a plug that
looks like the one shown below.

\

i% .C oo,o
2-PRONG

/'//_

X
"k
ADAPTER

"\ RECEPTACLE

An adapter as iilustrated is available for connecSng
p!ugs to 2-prong receptacles. The green grounding iu9
extending from the adapter must be connected to a pe_
manent ground such as to a properly grounded outlet
bOX.

i

t

_

_-tt//

\! "-,,\ ...... PLUG
ti \
P oNe

_LT__._.:::_/

PROPERLY
GROUNDED
3-PRONG OUTLET

NOTE: The adapter illustrated is for use only if you
already have a properly grounded 2-prong receptacie.
The use of any extension cord will cause some ioss of
power. To keep this to a m_nimum and to prevent over
heating and motor burn-out, use the table beiow to
determine the minimum wire size (A W.G.) extension
cord.
Use only a single cord when an extension cord is
required. The cord must be a 3 w_re ex_ensio_ cord
which has a 3-prong receptacle that will accept the
tools p!ug.
Wire Sizes Required

This power tooi is equipped with a 3 conductor cord
and grounding type plug approved by Underwriters'
Laboratories. The ground conductor has a green jacket
and is attached to the tool housing at one end and to
the ground prong in the attachment plug at the other
end.

Length of the
Cord

25 Feet
50 Feet
100 Feet

(AmeriCan
I

Wire Gage Number)
12or

Lines

No !6
No. 16
No. !6

contents
POWER TOOLWARRANTY..................
SAFETY

iNSTRUCTiONS

GLOSSARY

OF TERMS

12

FOR BAND SAW,

.......... 2

FOR WOODWORKING

..... 4

MOTOR SPECIFICAT ON..> AND ELECTRICAL
REQUIREMENTS
..............................................
UNPACKING

AND CHECKING

5

.........

;,6

ASSEMBLY
Mounting Band Saw to Workbench ......................
lnstalI _g the Tabie ...............................
Installing !he Blade ......................................
_ens!o,n_ng ,t_e Btade ............................
'" ',
.................................
Trackir_g the B_ade

7
8
9
i0
11

unpacking

CON_rENTS

and checking

TOOLS

11
12
12
13
14
16

MAINTENANCE .....................................................
RECOMMENDED ACCESSORIES .......................

19
19

TROUBL ESHOOTING ........................................

20

REPAIR PARTS ....................................................

21

contents

NEEDED

oo.B.,.o,
so .Rtithe-#2
MEDIUM

Adiusting the Blade Guides and
Back.Up Bearing ..............................................
Final Tabie Assembly ...........................................
Aligning the Tab!e Square to the Blade ..............
Instaliing the Hose Clip ......................................
Getting to Know your Band Saw .........................
BASIC BAND SAW OPERATION .......................

PHILLtPS

SCREWDRIVER

WARNING: To avoid injury from unexpected
staring
or electrical
shock, do not plug the
saw in unlil all assemMy
and alignment
steps
are complete.
The power cord must remain
unplugged
whenever
you are working
on the saw,

SCREWDRIVER

Model 11 3.244500
one carton.

Band Saw is shipped

complete

in

Separate all parts from packing materials and check
each item with illustration and "Table of Loose Parts".
Make certain atl items are accounted
for. before discarding any packing material,
COMB|N&TtONSQUAREMUST BE TRUE
_AW+Lt_HT

LINE ON _ARD

SH4_JLD
_UARE

STRAIGHT EDGE OF
BOARD 314"THICK

BE NO GAP OR OVERLAP
HERE WHEN
tS FLtPPED
OVER tN DOTTED
POSi
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