Craftsman 113298470 User Manual 10 INCH TABLE SAW Manuals And Guides L0711121
CRAFTSMAN Saw Table Manual L0711121 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 113298470 113298470 CRAFTSMAN CRAFTSMAN 10 INCH TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 10 INCH TABLE SAW #113298470. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 10 INCH TABLE SAW Manual
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Sears owners manual MODEL NO. 113.299142 SAW ON LY 113.299040 SAW WITH LEGS TWO TABLE EXTENSIONS AND MOTOR 113.298470 SAW WITH LEGS ONE TABLE EXTENSION AND MOTOR I ;eria Number Model and serial number may be found at the left-hand side CRRFTSMRN+--_ of the base. You should record both model and serial number in a safe place for future use. IO-INCH TABLE SA W CAUTION: • assembly Read GENERAL and ADDITIONAL SAFETY • operating • repair INSTRUCTIONS parts carefully Sold by SEARS, Part No. 62588 ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A, FULL ONE YEAR WARRANTY If within one y_ar workmanship, from ON CRAFTSMAN the date of purchase, this Craftsman TABLE SAWS Table Saw fails due to a defect in material or _e_r_ will repair, t, free of charge Warranty service United States. This warranty is available by simply gives you specific contacting the nearest Sears store or Service Center throughout legal rights, and you may also have other rights which state. vary from the state to SEARS, ROEBUCK AND CO. BSC 41-3 SEARS TOWER CHICAGO, I L 60684 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS 1. KNOW YOUR POWER TOOL 13. SECURE WORK Read the owner's manual carefully, Learn its application ano limitations as well as the specific potential hazards peculiar to this tool. 2. GROUND 14. DON'T OVERREACH ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receotacle. The green conductor n the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS in working IN PLACE order, and in proper adjustment and alignment. 4. REMOVE ADJUSTING AND WRENCHES KEYS must not and be slippery 6. AVOID benches invite accidents. Floor DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose them to rain. Keep work area well lighted, Provide adequate surrounding work space. 7. KEEP CHILDREN All visitors area, should AWAY be kept 8. MAKE WORKSHOP -- with padlocks, starter keys. 9. DON'T from work switches, or by removing 10. USE RIGHT Don't force tool designed for. to do a job it was not PROPER APPAREL GOGGLES changing ACCIDENTAL sure switch position STAND Serious injury cutting tool could 20. CHECK is damaged before plugging ACCESSORIES owner's manual for recommended accessories. Follow the instructions the accessories. The use of improper cause hazards. 19. NEVER such as STARTING is in "OFF" 18. USE RECOMMENDED the accessories that accompany accessories may ON TOOL occur is accidentally if the tool is tipped or if the contacted. materials above or near the tool such that to stand on the tool to reach them. DAMAGED PARTS use of the tool, a guard or other part that should be carefully checked to ensure that and perform its intended of moving parts, binding (Head Protection) Wear Safety goggles (must comply with ANS Z87.1) at all times. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation. it function. of moving parts, breakage conditions that of parts, mounting, and any other may .affect its operation. A guard or other is damaged part that should be properly repaired or replaced. Do not wear loose clothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll tong sleeves above the elbow. 12. USE SAFETY at all times. TOOLS will operate properly Check for alignment TOOL or attachment Make in. Before further and safer at the rate for which and balance servicing; when bits, cutters, etc. Do not store it is necessary FORCE TOOL It will do the job better it was designed. 11. WEAR a safe distance KID-PROOF master 16. DISCONNECT Consult due to wax or sawdust, footing 15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories, 17. AVOID 5. KEEP WORK AREA CLEAN areas Keep proper before blades, Form habit of checking to see that keys and adjusting wrenches are removed from too! before turning it on. Cluttered Use clamps or a vise to hold work when practical. It'.s safer than using your hand, frees both hands to operate tool. 21, DIRECTION Feed work of rotation OF FEED into a blade or cutter against of the blade or cutter only. the direction 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. complete stop, Don't leave tool until it comes to a ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS WARNING: FOR YOUR OWN SAFETY, DO NOT OPERATE YOUR SAW UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS ... AND UNTIL YOU HAVE READ AND UNDERSTOOD THE FOLLOWING. 1. GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS... SEE PAGE 2 2. GETTING TO KNOW YOUR SAW... SEE PAGE 20 3. BASIC SAW OPERATION... SEE PAGE 23 4. ADJUSTMENTS... SEE PAGE 29 5. MAINTENANCE... SEE PAGE 32 6, STABILITY OF SAW If there is any tendency for the saw to tip over or move during certain cutting operations such as cutting extremely large heavy panels or long heavy boards, the saw should be bolted down. If you attach any kind of table extensions over 24 in. wide, make sure they are supported underneath by sturdy 0race attached to saw base or bench. 7. 8. LOCATION The saw should be oositioned nor a casual observer is forced saw blade. Kickbacks can cause serious injury: A "Kickback" occurs when a part of the workpiece binds between the sawblade and the rip fence or other fixed object, rises from the table, and is thrown toward the operator. Keep your face and body ;o one side of the sawblade, out of line with a possible "Kickback.'" Kickbacks and possible injury from them - can usually be avoided by: A. Maintaining the rip fence oarallel to the sawblade. B. Keeong the sawblade sharp. Replacing anti-kickback oawls when points become dull. D. E. F. KeeDing_ sawblade guard, spreader, and anti-kickback pawls in place and o 0erating properly. The spreader must be in alignment with the sawblade anG the oawls must stop a-- I / _ \" t ( "_ BEND CLIPS / 3. Insert forefinger into table-insert to remove insert. 4. Replace nsert. If clips do not hold insert securely, remove insert end bend clips. CHECKING slot and pull upward k,.__" AS NEEDED t.._ SPRING CLIP BLADE SQUARENESS TO TABLE IMPORTANT: BLADE must be SQUARE (g0 °) to TABLE, in order to proceed with assembly. 1. Turn ELEVATION crank clockwise until blade is up as high as it will go. 2. Check for BLADE SQUARENESS ... if blade is not square to table, adjust it at this time. MAKE SURE SQUARE IS NOT [OUCHING TIP OF TOOTH NOTE: The combination square must be "true" - see start of "Unpacking and Checking Contents" Section on page 6 for checking method. Refer to "BLADE TILT, OR SQUARENESS TO TABLE" adjustments on page 30. ASSEMBLING NOT STEEL LEGS SUPPLIED IN CANADA NOTE: Steel Legs ere furnished and 113.298470. From among following Hardware: 24 Truss Head Screws, screw is rounded) 24 Lockwashers, hole 1/4 in.) 24 Hex Nuts, 8 Hex Nuts. 4 Leveling Assemble OF BLADE 1/4 with Model 113.299040 the loose parts, find the 1/4 in. - 20 x 5/8in. in. External Type 1/4 in. - 20 (approx. 1/2 in. - 13 (approx. long (top of (approx. dia. of dia. of hole 1/4 in.) dia. of hole 1/2 in.) feel the legs as shown END STIFFENER" ... 1. Insert the Truss Head Screws through the holes in the legs, then through the holes in the stiffeners. MAKE SURE THE SCREWS GO THROUGH THE HOLES N THE SIDE STIFFENERS MARKED "'X". 2. Install the not tighten 3. Install SIDE STIFFENER Iockwashers until leveling ... completely screw on the nuts but do assembled. IN. feet. __._..----8 HEX LEVELING NUTS FOOT MOUNTING 1. SAW From among the hardware: loose parts, find the following 4 Hex Head Screws, 5/16 in. - 18 x 1-1/4 in. long. 4 Hex Nuts, 5/16 in, - 18 (approx. dia. of hole 5/16 in.) 4 Lockwashers, 5/16 in. External Type (approx. dia. of hole, 5/16 in,) 8 Flat Washers, (dia. of hole 11/32 in.) 2. 3. Place saw on legsso that holes in bottom of saw line up with holes in top of legs. nstall screws, washers and nuts as shown. SAW HEX HEAD / BASE / SCREW -,.., 7/16 FLAT DIA. END STIFFENER -"_j HOLES / _I-V4 FLAT WASHE OPENING HEX 13 16 13 If you mount the saw on any other bench, make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through. Recommended working height is 33 to 37 inches from the top of the saw table to the floor. / // \\ ® FRONT OF SAW \ \ ,.,,-I/2 2-3/4 NOTE: ATTACHING All dimensions in inches TABLE EXTENSIONS If you received Table Extensions with your saw (two furnished with Model No. 113.299040 or one furnished with Model No. 113.298470) attach them at this time. If you have only one Table Extension, it may be attached to either side. NOTE: When the Table Extension is attached to the left side, it offers more support to the workpiece, especially when crosscutting or mitering long boards. When attached to the right side, it offers more support when cutting wide panels. If you attach the Extension to the left side, be sure to construct the Auxiliary Fence/Work Support and Push Block shown on page 1. From among the loose parts find the following hardware; 8 Hex Head Screws 5/16 in. - 18 x 1-1/4 in. long 8 Lockwashers, 5/16 in. External Type (approx. dia. of hole 5/16 in.) 8 Hex Nuts, 5/16 in. - 18 (approx. dia. of hole 5/16 in.) Insert screws through holes in EXTENSION then through table. Install Iockwashers and screw on the nuts ... DO NOT TIGHTEN. BLOCK OF WOOC \ / I Align front edge of extension with front edge of saw table. Pull Extension UPWARDS above table surface .. SLIGHTLY TIGHTEN SCREWS using I/2 in. wrench. Using small block of hardwood and hammer, tap extension DOWNWARDS at front, center & rear, until it is EVEN with table surface ... TIGHTEN SCREWS, Lay REARFENCE GUIDE BAR on table to act as a straightedge. If outer edge of extension is higher or lower than table surface; A. Slightly loosen nuts holding bracket to extension using 7/16 in. wrench. B. Move end of extension up or down until outer edge is even with table surface ... check with GUIDE BAR ... tighten nuts. C, Recheck INNER edge of extension to make sure it has not moved ... readjust, if necessary, INSTALLING I. RIP FENCE GUIDE BARS From among the hardware: loose 2 Hex. Head Screws, 5/16 2 Hex. Head Screws, 5/16 4 Hex. Nuts, 5/16 in. in.) 4 External Lockwashers, 5/16 in.) parts find the following in. - 18 x 1-1/2 in. long in. - 18 x 1 in. long 18 (approx, dia. of hole 5/16 5/16 in. (approx. dia. of hole 2 Spacers, 3/4 in. dia. x I/2 in. long 2. 3. 2 Self-threading nuts Lay guide bars on table. NOTE: The various holes in the bars allow them to be repositioned on the saw and also makes them adaptable to other models. Insert 1-1/2 in. long screw through the THIRD hole from the LEFT IN THE FRONT BAR ... insert another 1-1/2 in. long screw through LARGE hole in 4. Insert bolts through holes in middle and on right side of front of saw table ... instal Iockwashers and nuts. DON'T SCREW NUTS ON ALL THE WAY, just get them started on the screws. 6. Remove the 3 screws from rear of table extension. 7. Insert 1 in. long screws in SECOND and FOURTH holes of rear bar and attach to tabSe the same way. Insert ends of FENCE GUIDE BAR ROD through round holes at outer end of bars. NOTE: The ends of the ROD are not threaded ... the SELF THREADING NUTS will cut threads on the rod as they are screwed on. 8. ]0 SWITCH BRACKET then through SEVENTH hole in bar. Hold them in place with a piece of masking tape from the underside. Place spacerson screws. 9. Holdrodwithonehandandwitha7/16(n.wrench or pliersstartscrewing onONEof thenutsonlyATURN ORTWO... screw onothernutthesame way. 10.UsingTWO7/16in.wrenches or plierstightenbothof thenuts. 11. Slide the bars so that screws are in the MIDDLE slotted holes. of the 12. Position rip fence over miter gauge groove, holding up the rear end while engaging front end with bar ... lower fence onto table. 13. Raise blade all the way up. 14. Carefully move fence against blade. 15. Move front bar until "0" mark on approximately at tip of pointer. 8 THICKNESSES PAPF.,R rip scale is 16, Move FRONT bar upwards until fence is approximately 1/32 in. above table ... tighten screw at left end of bar. NOTE; Fold a piece of newspaper making 8 thicknesses and place between rip fence and table to act as a spacer. This will hold the fence off of the table approx. 1/32 In. 17. Adjust rear bar so that the fence is approximately 1/32 'n. above table make sure it is square with fence guide bar rod ... tighten screw at end of bar. 18. Replace screws in rear of table extension .., be sure top surface of extension is PARALLEL to top surface of rear guide bar. \ \ 19. Move fence to RIGHT edge of table ... make sure it is approx. 1/32 in. above table at front and rear and tighten screws, 11 ALIGNING RIP FENCE The fence should slide easily along the bars and always remain in alignment (parallel to sawblade and miter gauge grooves). The alignment is ,maintained by a spring underneath the fence which bears against the front guide bar. To move the fence, loosen the lock handle and grasp the fence with one hand at the front, For very close adjustments, grasp the guide bar wi;_h both hands and move the fence with your thumbs. Place fence on saw but DO NOT LOCK IT. Move the REAR END of the fence slightly to the right or left ... when you release it, the fence should "spring" back to its original position. If it does not, the spring pressure 1. Loosen the screws. 2. Move Spring slightly toward must front be INCREASED. of fence. 12 If the fence does not slide easily along the bars, the pressure of the spring can be REDUCED. 1. Loosen the screws. 2. Move spring slightly screws. toward rear of fence ... SPRING tighten SCREWS' HEX SCREWS & The rip fence must be PARALLEL FENCE HEAD with the sawblade and Miter Gauge grooves .,, Move fence until it is along side of groove, Do NOT LOCK IT. It should be parallel to groove, If it is not; A. Loosen the two "Hex, Head Screws." B. Hold fence head tightly against bar ... move end of fence so that it is parallel with groove. C. Alternately tighten the screws. ADJUSTING 1. Turn RIP SCALE POINTER ELEVATION crank counterclockwise until blade is up as high as it will go. LOCK HANDLE IMPORTANT: BLADE must be SQUARE TABLE, in order to ALIGN rip fence. 2. Position touches fence on right side of the sides of the teeth ... 3. Loosen screw holding the pointer ... adjust that it points to "0'" ... tighten screw. (90 ° ) to sawblade so that it tighten lock handle. pointer so NOTE: If you cannot adjust pointer so that it points to "0", loosen the screws holding the front guide bar and move the guide bar. REPOSITIONING _! _ RIP FENCE GUIDE BARS NOTE: If most of your work does not require 24 in. of rip capacity, the bars may be reposi tioned to allow 12 in. of rip capaGity to the right, or 10-1/2 n. to the left. The rip scale, however, only reads to the right. There is a second set of numerals reading from 0 to 12 in. to the right which can be used when the rails are repositioned. 1. Attach FRONT bar by inserting bolts through FIFTH and NINTH holes in bar and through RIGHT and LEFT holes in table. 13 o 1-..._ t 2. Attach bar. NOTE: REAR Remove bar using SIXTH screws from and EIGHTH Table Extensions ... -J holes in /1 _/-- the ones "----_ closest to the table. Reinstall them after attaching guide bar. If extension is used on right side of saw, remove the Guide Bar Rod. INSTALLING 1. BLADE GUARD From among the loose parts, find LADE 2 2 2 2 Hex Head Screws, 1/4 in. - 20 x 5/8 in. long Hex Head Screws, 5/16 in. - 18 x 5/8 in. long Hex Head Screws, 5/16 in. - 16 x 1 in. long Hex Nuts, 1/4 in, - 20 (approx. dia. of hole 1/4 in.) 2 Lockwashers, 1/4 in. External Type (approx. dia. of hole 1/4 in.) 2 Lockwashers, 5/16 in. External Type (approx. dia. of hole 5/16 in.} .... 1 Thumbscrew Blade Guard Support Spreader Support Spreader Rod 2. Lower the blade. 3. Screw the two MOTOR MOUNT CLAMP SCREWS part way into cradle. 4. Attach BLADE GUARD SUPPORT ... DO NOT TI GHTEN screws. Insert SPREADER ROD into SPREADER until pin fits into notch. Insert Thumbscrew it. SPREADER ROD SUPPORT and tighten \ FLAT SURFACE (INTO SUPPORT) u 14 SPREADER SUPPORT 1/4-20 HEX HD.SCREW I/4 IN. LOCKWASHER 1./4-20 HEXNUT 6. Slide SPREADER ROD into BLADE GUARD SUPPORT until end of ROD is even with edge of SUPPORT .. • Tighten Hex Head Screw in support, 7. Attach SPREADER to SPREADER SUPPORT so that screws are all the way back in the SLOTS of SUPPORT • .. tighten screws. 8• Raise ANTI-KICKBACK PAWL (hold it in place with a piece of masking tape) •.. align spreader SQUARE to table •.. Tighten both HEX HEAD SCREWS. END OF ROD EVEIN WITH OF SUPPORT SCREWS ALL THE J WAY BACK IN SLOTS IN 9. Raise blade all the way up ... with table• I SUPPORT make sure it is square 10. Raise Blade Guard ... lift up bothANTI-KICKBACK PAWLS ... insert one of the SETSCREW WRENCHES in the notches to hold the pawls out of the way. 11. Lay blade of square or other straightedge alongside of blade• 12. Loosen Hex Head Screw in BLADE GUARD SUPPORT and move spreader so that i1 touches blade of square •., tighten screw. 13. NOTE: The spreader is now square with the table and approximately in line with the sawblade. The spreader requires further adjustment to align it PARALLEL to the blade and in the MIDDLE of the cut (KERF) made by the sawblade• \ SPACEEQUAL TO APPROX. 3 THICKNESSESOF PAPER KERF WOOD 14. IMPORTANT: The SPREADER must always be PARALLEL to the sawblade and in the MIDDLE of the cut (KERF) made by the sawblade. NOTE: KERF BLADE The spreader is thinner than the width of the by approximately six thicknesses of paper. [ ! SPREA SPACE EQUAL TO APPROX. 3 THICKNESSES OF PAPER 15 LOOKING DOWN ON SAW 15. Make two folds in a small piece (6 x 6 in.) or ordinary N EWSPAPE R making three thicknesses. The folded paper will be used as a "'spacing gauge". FOLDED PAPER 16. Place RIP FENCE on table ... CAREFULLY move it against blade so that it is parallel to the blade, and just TOUCHES tips of saw teeth ... tighten RIP FENCE LOCK KNOB HANDLE. 17. Insert folded paper between SPREADER and FENCE •.. bold spreader flat against fence ... tighten screws using 7/16 in. wrench. 18. To remove BLADE GUARD AND SPREADER, loosen THUMBSCREW ... DO NOT LOOSEN OTHER SC REWS. 7/16 / MOUNTING NOTE: Motor 113.298470• THE MOTOR is included with Mode] 113.299040 and CHECK MOTOR ROTATION 1. The motor must rotate CLOCKWISE when viewed from the 5/8 in. shaft. 2. MAKE ,SURE "KEY" IS REMOVED FROM SHAFT. 3. Place the motor on your workbench or on the floor• 4. 5. Stand clear of the motor and plug the cord into a properly grounded outlet (See "Motor Specifications and Electrical Requirements" Section) Notice the rotation of the pulley. If it is not turning CLOCKWISE, REMOVE the plug from the outlet, and change the rotation of the motor according to the instructions furnished with the motor. From among hardware: 4 Carriage Bolts, the 5/16 loose parts, the /SIN. DIA, following LOCKWASHER 5/16 IN. in. long NUT 5/16-18 Type 6. Remove 7. Place motor on MOTOR BASE ... holes in base ... then through Iockwasbers, and nuts. 8. Position motor MOTOR BASE the RIGHT ... THESE TWO EDGES EVE_4 CARRIAGE BOLT 5/16-t8 X 3/4 "4. I J.... j '_ GUARD and Spreader. insert bolts through the motor. Install BASE so that edge of MOTORFOOT and are even .... slide motor all the way to Lighten the four nuts. MOTOR Loosen set screw in motor pulley using 5/32 in. setscrew wrench. Slide pulley on shaft with HUB away from motor. DO NOT TIGHTEN SETSCREW. 10. Install 3/16 in. square key grooves in pulley and motor SETSCREW. _: SHAFT WARNING: FOR YOUR OWN SAFETY, MAKE SURE PLUG IS NOT CONNECTED TO POWER SOURCE OUTLET WHEN CHANGING MOTOR ROTATION. in.) 4 Lockwashers, 5/16 in. External (approx. alia. of hole 5/16 in.) Blade Guard find in. - 18 x 3/4 4 Hex. Nuts, 5/16 in. - t8 (approx. dia. of hole 5/16 g. ROTATION (furnished with shaft. DO NOT K_Y motor) in TIGHTEN 16 MOUNTING BASE ULLEY 11. Lift motor and insert the TWO PINS on motor base into HOLES in cradle ... push motor in as far as it will go. 12. Lower the blade...install belt on saw pulley and motor pulley, 13. Sight along edges- of both pulleys and move motor pulley so that belt is parallel to the edges of both pulleys...tighten the setscrew in the motor pulley. 14. IMPORTANT: Measure the distance from end of motor shaft to pulley...mark this dimension down; you will need it later when reinstalling the pulley. 15. Make sure blade is g0 ° to table . . .raise i_allthe way up. 16. Lift motor until edge of washer is even with end of slot ... tighten pivot screw, In this position, pull motor toward you (pins will slide out of cradle) until belt is TIGHT ... tighten the two MOTOR BASE CLAMP SOREWS. EDGE OF WASHEF EVEN WITH END OF SLOT BASE CLAMP SCREWS_ 17. Loosen Pivot Screw slightly. 18. Lower the saw blade all the way down. 19. IMPORTANT: Motor should pivot freely downward as blade is lowered, If it does not, LOOSEN the PIVOT SCREW some more. PIVOT SCREW MOTOR PULLEY 20. Pivot screw must be adjusted only tight enough to allow motor to pivot FREELY as blade is raised or lowered. This will maintain constant tension on belt. CAPACITO_ COVER 21. Loosen the two MOTOR CLAMP SCREWS on each end of motor. Rotate the motor so that the CAPACITOR \ COVER is on top,..tighten the screws. The ventilation holes are now facing downward which will help prevent sawdust from entering motor. VENTILATION HOLES 17 MOTOR CLAMP SCREW • (BOTH ENDS) "_ TWO HOLES CLOSEST TOGETHER INSTALLING BELT GUARD 10-32 X I/2 fIN BELT GUARD SUPPORT BRACKET 1. 2. 3. Remove the belt and motor pulley. Screws furnished with guard are "self threading" .. screw them into holes in BELT GUARD SUPPORT BRACKET, then remove them. Position BELT GUARD SUPPORT BRACKET and BELT GUARD SUPPORT as shown and install the screws ... make sure motor shaft is in CENTER of hole in SUPPORT. BELT \ GUARD SUPPORT BELT GUARD \ PIVOT SCREW CENT£RED OPENING / Install three CLIPS (furnished with guard) 90 ° apart starting with one clip at the end of the guard as shown •.. LONG END of clip facing AWAY from you. BELT GUARD CLIPS \ LONG 5. 6. 7. Reinstall motor pulley the same way it was when you aligned the belt. Place belt on SAW'PULLEY ... insert end of belt through opening in END of guard. Slip belt over motor pulley. 18 END Press guard onto support so that bottom approximately 3/4 in. away from belt. of guard is NOTE: To remove guard, lift up on LONG TABS of cl ps ... pull guard outward. The clips should remain on the BELT GUARD SUPPORT. IN. PLUGGING 1. 2. 3. 4. IN MOTOR From among the loose parts, find two Pan Head Sheet Metal Screws, 3/8 in. long, and two cord clamps. Attach clamps to right side of saw cabinet. Route motor cord and power cord inside of clamps. Plug motor cord into outlet on back of switch box. CORD CLAMPS 19 GETTING TO KNOW YOUR SAW SAWBLADE BLADE GUARD TABLE INSERT MTER GAUGE 10 EXACT, CUT LOCK HANDLE_ MITER ANTI-KICKBACK PAWLS \ RIP FENCE GAUGE RIP FENCE LOCK HANDLE TILT LOCK HANDLE (UNDERNEATH TABLEt \ ELEVATI6N CRANK TILT CRANK \ ON-OFF SWITCH 1 @ ON-OFF SWITCH CAUTION: Before turning switch on, make sure the blade guard is correctly installed and operating properly. KEY (YELLOWPLASTIC) The On-Off Switch has a locking feature. THIS FEATURE IS INTENDED TO PREVENT UNAUTHORIZED AND POSSIBLE HAZARDOUS USE BY CHILDREN AND OTHERS. B. TO turn saw ON . .. stand to either side of the blade never in line with it ... insert finger under switch lever and pull END of lever out. After turning switch ON, always allow the blade to come up to full speed before cutting. Do not cycle the motor switch on and off rapidly, as this may cause the sawblade to loosen. In the event this should ever occur, allow the sawblade to come to a complete stop and retighten the arbor nut normally, not excessively. Never leave the saw while the Dower is "ON". C. TO turn saw OFF ... PUSH lever in. Never leave the saw until the cutting tool has come to a complete stop. D. TO lock switch in OFF position .. hold switch IN with one hand ... REMOVE key with other hand. KEY WARNING: FOR YOUR OWN SAFETY, LOWER BLADE OR OTHER CUTTING TOOL BELOW TABLE SURFACE. (IF BLADE IS TILTED, RETURN IT TO VERTICAL (90 ° } POSITION). ALWAYS LOCK THE SWITCH "OFF". WHEN SAW IS NOT IN USE ... REMOVE KEY AND KEEP IT IN ASAFE PLACE ... ALSO ,.. IN THE EVENT OF A POWER FAILURE (ALL OF YOUR LIGHTS GO OUT) TURN SWITCH OFF ... LOCK IT AND REMOVE THE KEY. THIS WILL PREVENT THE SAW FROM STARTING UP AGAIN WHEN THE POWER COMES BACK ON. J 2O 2 ELEVATION CRANK ... elevates or lowers the blade. Turn clockwise to elevate ... counterclockwise to lower. 3 TILT Turn CRANK clockwise to tilt toward Select a suitable piece of smooth straight wood ... drill two holes through it and attach it with small screws and nuts. The nuts go inside of the miter gauge. Or drill 1/4 in. holes all the way through the head. Then you can attach the facing with wood screws. NOTE: When bevel crosscutting, attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the right of the blade. ... tilts the blade for bevel cutting, to tilt toward left ... counterclockwise right, When the blade is tilted to the LEFT as far as it will go, it should he at 45 ° to the table and the bevel pointer should point 45 °. NOTE: There are LIMIT STOPS AUXILIARY FACING inside the saw which prevent the blade from tilting beyond 45 ° to the LEFT and 90 ° to the RIGHT. (See "Adjustments" section "Blade Tilt, or Squareness of Blade to Table"). S!UTTING, 4 TILT LOCK HANDLE ... locks the blade in the desired tilt position. To loosen, turn counterclockwise. Push handle in and turn it to another position if necessary in order to tighten or loosen. 5TOP PIN 45 ° HOLE FOR STOP PIN RIP FENCE . . is locked in place by tightening the lock handle. To move the fence, loosen the handle and graspthe fence with one hand at the front. Holes are provided in the rip fence for attaching a wood facing when usingthe dado head, or molding head. Select a piece of smooth straight wood approx. 3/4 in. thick and the same size as the rip fence. Attach it to the fence .with three Round Head _10 Wood Screws 2 in. long. To remove the facing, loosen the screws, slide the facing forward and pull the screws through the round holes. BLADEGUARD must always be in place and working properly for all thru-sawing cuts. That is, all cuts whereby the blade cuts completely through the workpiece. To remove the guard for special operations, loosen thumbscrew and slide the guard off of the rod. NOT DISTURB THE SETTING OF THE ROD. the DO When replacing the guard, make sure the PIN in the rod engages with the NOTCH in the spreader support. Make sure thumbscrew is tightened securely. WOOD FACING \ • 8 TABLE INSERT is removable for removing or installing blades or other cutting tools. \ / / -.. / /// ", _OLND HEAD / '_10 WOOD SCREWS 6 MITER GAUGE . . head is locked in position for crosscutting or mitering by tightening the lock handle, ALWAYS LOCK IT SECURELY WHEN IN USE. There are two holes for the stop pin at the 45 degree rign_ and left positions for conveniently setting the Miter Gauge to cut miters. NOTE: The holes for the stop pin and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking. In some caseswhere extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING INSERT. A. Lower the blade below the table surface. B, Raise blade guard. C. Lift insert from front end, and pull toward front of saw. NEVER OPERATE THE SAW WITHOUT THE PROPER INSERT IN PLACE. USE THE SAW BLADE INSERT WHEI_ SAWING . . . USE THE COMBINATION DADO MOLDING INSERT WHEN DADOING OR MOLDING. If necessary, the miter gauge head can then be swiveled slightly to compensate and then locked. Holes are provided in the miter gauge for attaching an AUXILIARY FACING to make it easier to cut long pieces. 21 9 REMOVING AND INSTALLING SAWBLADE. WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE REMOVING OR INSTALLING SAWBLADE. A. Raise Blade Guard...remove insert. B. To REMOVE blade, place a block of wood against front of blade ... PULL arbor wrench toward you to LOOSEN arbor nut. / BLOCK WOOD JT BLADE GUARD NOT SHOWN FOR PICTURE CLARITY BLADE GUARD NOT SHOWN FOR PICTURE CLARITY C. To TIGHTEN arbor nut, place a block of wood against rear of blade ... PUSH wrench away from you. When installing the blade ... make sure the teeth are pointing toward the front of the saw ... and that the blade and collars are clean, and free from any burrs. The HOLLOW side of the collar must be against the blade. Always tighten the arbor nut securely. NOTE: When using the Dado or Molding Head, it is not necessaryto install the loose collar. NUT ARBOR . LOOSE COLLAR _ JT FRONT 10 OF SAW EXACT-I-CUT The "yellow" plastic disc imbedded in the table in front of the sawbl ade, is provided for marking the location of the "'sawcut" on the workpiece. A. Check disc ... if it is above table surface, place a piece of hardwood on top of it and tap it down. B. With blade go ° (square to table) cut off a piece of wood. C. Pull miter gauge back until wood is over disc. Using very sharp pencil, mark a line on disc. D. With miter gauge in right hand groove, follow same procedure and mark another line on disc. E. These lines indicate the "'path" of the cut (kerr] made by the sawblade. F. When cutting the workpiece, workpiece with line on disc. line up mark BLADE on 22 GUARD NOT SHOWN FOR PICTURE CLARITY BASIC SAW OPERATION USING THE MITER CROSSCUTTING, MITER CUTTING, BEVEL CUTTING, COMPOUND MITER CUTTING and when RABBETING across the end of a narrow workpiece, THE MITER GAUGE IS USED. & 9. Never make these cuts freehand (without using miter gauge or other auxiliary devices) because blade could bind in the cut and cause a KICKBACK cause your fingers or hand to slip into the blade. when not reach over or behind the blade to pull the or of 10. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with along stick. Otherwise they could be thrown back at you by the rear of the blade. the the or 1 I. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK. Always 3. Remove 4. Make sure blade guard is installed for all "thru-sawing" operations (when sawblade cuts entirely thru the thickness of the workpiece.) Replace guard IMMEDIATELY after completion of dadoing, molding or rabbeting cuts. Before cutting any wood "Basic Saw Operations". 5. Have blade extend approximately 1/8 workpiece. Additional blade exposure the hazard potential. Notice that in order to make some of the cuts, it is necessary to use certain devices "Work Helpers" like the Push Stick, the Push Block and the Auxiliary Fence/Work 6. Do not stand directly in front of the blade in case of a THROWBACK (Small cut-off piece caught by the back of the blade and thrown toward the operator), Stand to either side of the blade. rrp fence from gauge securely Do 2. 7. lock the miter If blade stalls or stops while cutting, TURN SWITCH OFF before attempting to free the blade, workpiece through the cut ... to support long heavy workpieces ... to remove cut-off pieces material or FOR ANY OTHER REASON. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. 1. GAUGE in use, Turn the saw OFF. After lift the guard and remove table. the blade has stopped the piece. WORK HELPERS in. above top of would increase Support, which on your 3/4 PLYWOOD 2-I/2 dimensions -5-1/aq in inches NOTE: t 3/8 PUSH BLOCK All dimensions 3/8 PLYWOOD in inches PUSH STICK AND PUSH BLOCK Make the Push Stick usinga piece of 1 x 2. Make the Push Block using a piece of 3/8 in. and 3/4 in. plywood. The small piece of wood 3/8 in. x 3/8 in, x 2-1/2 in. should be GLUED to the plywood .., DO NOT USE NAILS. This ts to prevent dulling the sawblade in the event you mistakingly cut into the push block. Position the handle in the center of the plywood and fasten together with glue ano woodscrews. AUXILIARY of the 1/4 PUSH STICK All all 45 ° NOTCH WORKPIECE END NOTE: study you can make yourself. THESE EDGES MUST BE PARALLEL 1/4 saw, After you have made a few practice cuts, make up these "helpers" before starting any projects. Make the "'Push Stick" first. To rip the piece for the push stick, start out with a wide board, say 11-1/2 in. wide and set the rip fence _3/4 in. from the blade. Keep your hands clear of the blade and out of the path of the blade. 15 turning, FENCE/WORK 3/'4 PLYWOOD 27 SUPPORT Make one using a piece of 3/8 in. and 3/4 in. plywood. Fasten together with glue and woodscrews. NOTE: Since the Push Block is used with the Auxiliary Fence, the 4-3/4 in. dimensions must be held identical on both the pieces. THIS MUST FACE BE AND'_ARALLEL THIS EDGE AUXILIARY WORK 23 FENCE/ NOTE: SUPPORT 3/8 30... PLYWOOD All dimensions in inches -._._.+ CROSSCUTTING CROSSCUTTING is known as cutting wood across the grain, at go °, or square with both the edge and the flat side of the wood. This is done with miter gauge set at_"O ". The graduations on the miter gauge provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it with an accurat_ square, SAND or protractor. If necessary, the miter gauge head can be swiveled to compensate for any macurraey. NOTE: The space between the groove in the table is held manufacturing. slightly miter gauge bar and the to a minimum during For maximum accuracy when using the miter gauge, always "favor" one side of the groove in the table. In other words, don't move the miter gauge from side to side while cutting, but keep one side of the bar riding against one side of the groove. The miter gauge may be used in either of the grooves in the table. Make sure it is locked. When using the miter gaugein the LEFT hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock handle with your right. When using the RIGHT Hand groove, hold the workplece with your right hand and the Iockhandle with your left hand. NOTE: Glue a piece of sandpaper to the face of the miter gauge head. This will help prevent the workpiece from "creeping" while it is being cut. The Hold-Down Clamp (Optional Accessqry) used on the miter gauge for greater accuracy. should be \\\ When cutting long workpieces, invert AUXILIARY FENCE/WORK SUPPORT and position it on top of the guide bars to support the workpiece as near to the end as possible. Use the Hold-Down Clamp (Optional miter gauge for greater accuracy. REPETITIVE Accessory) on the CUTTING \ REPETITIVE CUTTING is known as cutting a quantity of _ieces the same length without having to mark each piece. 1. Use the Stop Rods (optional accessory) only for cutting duplicate pieces 6 in. long and longer. 2, DO NOT FEED workpJeee with RIGHT Hand, merely guide it, making sure that it does not bind or pinch the sawblade. When making repetitive cuts from a long workpiece, make sure it is supported. Use the AUXILIARY FENCE / WORK SUPPORT for additional support of the workpiece. Lay it across the guide bars to support the workpiece as near to the end as possible. Use the Hold-Down Clamp (Optional Accessory) on the miter gaugefor greater accuracy. RY FENCE/ WORK SUPPORT 24 \ 1. NEVER USE THE RIP FENCE AS A LENGTH STOP BECAUSE THE CUTOFF PIECE COULD BIND BETWEEN THE FENCE AND THE BLADE CAUSING A KICKBACK. BLOCK _ 2_ When making repetitive cuts shorter than 6 in., clamp a block of wood 3 in. long to the table to act as a length stop. CAUTION: When clamping the block, make sure that the end of the block is well in front of the sawblade. Be sure it is clamped securely. 3. Slide the workpiece along the miter gauge until it touches the block ... hold it securely or clamp it with the Hold-Down Clamp (Optional Accessory). 4. Make the cut ... pull the workpiece back ... push the cut off piece off the table with a Fong push stick ... DO NOT ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER YOUR HANDS. MITER CUTTING MITER CUTTING is known as cutting wood at an angle other than g0° with the edge of the wood. Follow the same procedure as you would for crosscutting• Adjust the miter gauge to the desired angle, and lock it. The miter gauge may be used in either of the grooves in the table. When using the miter gauge in the LEFT Hand groove, hold the workpiece firmly against the miter gauge head with your left hand, and grip the lock handle with your right• When using the RIGHT hand groove, hold the workpiece with your right hand and the Iockhandle with your left hand. Use the Hold-Down Clamp (Optional Accessory) on the miter gauge for greater accuracy. BEVEL CROSSCUTTING BEVEL CROSSCUTTING is the same as crosscutting except that the wood is also cut at an angle ... other than 90 ° with the flat side of the wood. \ \ Adjust the blade to the desired angle. Use the Miter Gauge in the groove to the RIGHT of the blade, It cannot be used in the groove to the LEFT because the blade guard will interfere. Hold the workpiece with your right hand and the Iockhandle with your left hand. Use the AUXILIARY FENCE/WORK SUPPORT for additional support of the workpiece, Lay it across the guide bars to support the workpiece as near to the end as possible, Use the Hold-Down Clamp (Optional Accessory) on the miter gauge for greater accuracy. COMPOUND MITER \ CUTTING COMPOUND MITER CUTTING is a combination of miter cutting and bevel crosscutting. The cut is made at an angle other than 90 ° to both the edge and the flat side of the wood. Adjust the miter gauge and the blade to the desired angle •.. Make sure miter gauge is locked. 25 \ \ USING THE RIP FENCE not DIG into the workpiece and HOLD it ... the pawls ............... See "Maintenance" section. RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are performed using the RIP FENCE together with the AUXILIARY FENCE/WORK SUPPORT, PUSH STICK OR PUSH BLOCK. WARNING: FOR YOUR OWN SAFETY, ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON PAGES 2, 3, and 4. 2. 3. 4. Never make these cuts FREEHAND (without using the rip fence or auxiliary devices when required) because the blade could bind in the cut and cause a KICKBACK. Always lock the rip fence securely when in use. 5. Have blade extend approximately 1/8 in. above top of workpiece. Additional blade exposure would increase the hazard potential. 6. Do not stand directly in front of the blade in case of a KICKBACK. Stand to either side of the blade. 7. Keep your hands clear of the blade and out of the path of the blade. 8. If the blade stalls or stops while cutting. TURN SWITCH OFF before attempting to free the blade. Do not reach over or behind the blade to pull the workpiece through the cut ... to support long or heavy workpieces .... to remove small cut-off pieces of material or FOR ANY OTHER REASON. 9. I0. Do not pick up small pieces of cut-off material from the table. REMOVE them by pushing them OFF the table with a long stick. Otherwise they could be thrown back at you by the rear of the blade. 11. Do not remove small pieces of cut-off material that may become TRAPPED inside the blade guard while the saw is RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a KICKBACK, Remove miter gauge from table. Make sure blade guard is installed for all thru-sawing type cuts. Replace the guard IMMEDIATELY following completion of resawing, rabbeting, dadoing, or molding operations. Frequently check the action of the ANTI-KICKBACK PAWLS by passing the workpiece alongside of the spreader while saw is OFF. Pull the workpiece TOWARD you. If the PAWLS do Turn the saw OFF. After the blade has stopped turning, lift the guard and remove the piece. RIPPING ALWAYS SUPPORT LONG RIPPING is known as cutting a piece of wood with the grain, or lengthwise. This is done using the rip fence. Position the fence to the desired WIDTH OF RIP and lock in place. Before starting to rip, be sure A. Rip Fence is parallel to sawblade. B. Spreader is properly aligned with sawblade. C. Anti-Kickback pawls are functioning properly. When ripping LONG BOARDS or LARGE PANELS, always use a work support. A simple one can be made by clamping a piece of plywood to a sawhorse. BEVEL RIPPING When bevel ripping material 6 in. or narrower, use fence on the right side of the blade ONLY. This will provide more space between the fence and the sawblade for use of a push stick. If the fence is mounted to the left, the sawblade guard may interfere with proper use of a push stick. When "WIDTH OF RIP" is 6 in. and WIDER use your RIGHT Hand to feed the workpiece until it is clear of the table. Use LEFT hand ONLY to guide the workpiece ... do not FEED the workpiece with the left hand. 26 WORKPIECES When "WIDTH OF RIP" is 2 in. to 6 in. wide USE THE PUSH STICK to feed the work. When WIDTH OF RIP is NARROWER than 2 in., the push stick CANNOT be used because the guard wilt interfere ... USE the AUXILIARY FENCE/WORK SUPPORT and PUSH BLOCK. Attach auxiliary fence to rip fence with two "'C'" clamps. Feed the workpiece by hand until the end is approx. 1 in. from the front edge of the table. Continue to feed usingthe PUSH BLOCK. BAFFLE When ripping narrow strips that may enter the guard and strike the baffle. CAREFULLY raise guard only enough to clear the workpiece. Use Push Block to cornplete cut. 27 RESAWING RESAWING is known as ripping a piece of wood through its thickness. NOTE: To RESAW a piece of wood wider than 3-3/8 in.... it will be necessary to remove the blade guard ... and use the AUXILIARY FENCE/WORK SUPPORT. [See "Work Helpers"). Do not attempt to resaw BOWED or WARPED material Clamp it to the table so that the workpiece will SLIDE EASILY but not TILT or MOVE SIDEWAYS without BINDING between the two fences. Do not clamp directly to the bottom edge of the table because the "swivel" of the clamp will not grip properly. Place a small block or wood between the bottom edge of the table and the "'C" clamp. WARNING: FOR YOUR OWN SAFETY ... 1. DO NOT "BACK UP" (REVERSE FEEDING) WHILE R ESAWING BECAUSE THIS COULD CAUSE A KICKBACK. 2. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWING OPERATION. AU× LIARY FENCE/ CUTTING PANELS RK SUPPORT When cutting panels (whenever fence is positioned outside of table surface), ALWAYS use the AUXILIARY F ENCE/WO R K SUPPORT. ._ 1. Unlock fence and raise rear end. 2. Position AUXILIARY FENCE as shown and attach it with two "'C'" clamps. RABBETING Rabbeting is known as cutting out a section of the corner of a piece of material. To make a RABBET requires two cuts which do not go all the way through the material, Therefore the blade guard must be removed. 1. Remove blade guard. 2. Adjust rip fence and blade to required dimensions. 3. 4. 5. Make first cut through edge. Follow resawing procedure. Remove auxiliary fence and make second cut. INSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF RABBETING OPERATION. RABBET Rabbet cuts can also be made using the dado head or molding head. 28 ADJUSTMENTS LOCK HANDLE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAKING ANY ADJUSTMENTS. MITER "_ BAR NOTE: The holes for the stop ;)in and the graduations are manufactured to very close tolerances which provide accuracy for average woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it. the "handle" and pull can be swiveled 2. Swivel the head ... position it at "'0" stop pin IN ... lock the handle. 3. The HEAD should be square with the Bar and the pointer should point to "0". Readjust the pointer if necessary. 4. If the the "handle" B. Position the HEAD combination square. C. PUSH "0" Lock the with STOP . pin into into . push the the the hole hole a at twist it. D. Recheck with the square. If the head is still square, loosen the screws (2) and readjust INDICATOR BLOCK. E. With the head square with the bar and the pin pushed into the hole, adjust the pointer (3) to point to "0". F. The miter gauge head must rest on top of the bar without being able to move up and down ... yet it must swivel freely. G. The swiveling movement of the head BLOCK (2) using in the head and I are screws" BAR PIN NDI CATOR the bar, adjustments with N SQUARE OUT. (1] and the "two square PIN ... push the the handle. the pin" _[I ._--'- Loosen head is not square "'stop STOP slightly 1. required. A. Loosen I o GAUGE If necessary, the miter gauge head to compensate for any inaccuracy. "0" ___ not the can I/8 IN. SETSCREW WRENCH 2_ adjusted by tightening or loosening the setscrew (4) ... using the 1/8 in. setscrew wrench. NOTE: The setscrew is located inside of the head. be To reach it, swivel the the miter gauge upside head to 60 degrees and turn down, HEELING ADJUSTMENT or PARALLELISM OF SAWBLADE TO MITER GAUGE GROOVE While cutting, the material must move in a straight line PARALLEL to the SAWBLADE ... therefore both the miter gauge GROOVE and the RIP FENCE must be PARALLEL to the SAWBLADE. If the sawblade IS NOT parallel to the miter gaugegroove, the blade will bind at one end of the cut. (This is known as "HEELING"). To check for parallelism; WARNING - FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET. 1. Raise blade all the way up... raise blade guard. 2. Mark as "x'" on one of the teeth which is SET (bent) to the LEFT. Place the head of a combination square in the GROOVE ... adjust blade of square so that it just touches the tip of of the MARKED tooth. 4. Move square to REAR, rotate blade to see if MARKED tooth again touches blade of square. 5. If tooth touches square the same amount at FRONT and REAR ,.. sawblade is PARALLEL to MITER GAUGE GROOVE. MARK 3. -_ _-_ 29 "X" ON TOOTH If tooth does not touch the same amount mechanism underneath must be adjusted blade PARALLEL to GROOVE. must be moved ... the make the Rear B. combination square if there =s a space between marked tooth and end of square in step 4, Rear trunnion must be moved AWAY from the if marked tooth in the groove. TOWARD pushes REAR TRUNNION FRONT TRUNNION A. square position trunnion to square the out of REAR-TRUNNiON SCREWS 7. Loosen all three screws that hold the rear trunnion all three screws that hold the front trunnion. o and NOTE: All six screws can be reached through back of saw. Use a 9/16-in, wrench. To reach left-hand front trunnion screw, tilt blade to 45 °. After loosening screws reposition blade at 90 ° . i -I \ (BEHIND HERE) FRONT-TRUNNION SCREWS EDGE OF TRUNNION CLAW HAMMER 8. Using a wood block and mallet as shown, move rear j WOOD BLOCK trunnion to right or left as required to realign the blade. If necessary, shift front trunnion in similar manner; but do NOT move front trunnion unless necessary. Recheck the alignment with the square, then securely retighten all six trunnion screws. PLACE BLOCK HERE -- OR HERE REAR OF SAW BLADE TILT, OR SQUARENESS OF BLADE TO TABLE 90 ° (SQUARE) and 45 ° (BEVEL) STOP COLLARS. When the bevel pointer is pointing directly to the "'0" mark on the bevel scale, the sawblade should make a SQUARE cut 90 ° to the table. To check for SQUARENESS: WARNING: FOR YOUR "OFF" AND REMOVE OUTLET. OWN PLUG UP ... SAFETY, TURN FROM POWER 1. Raise blade all the way 2. TILT blade a few degrees to the LEFT ... blade back to the RIGHT as far as it will go. raise blade 3. Place and ACCURATE square against square is not touching the TIP of TEETH. SWITCH SOURCE guard. nowtilt blade. Make sure one of the saw 3O EDGE OF CRADLE i • I CLAMPSCREW LOCK HANDLE 4. Operate the tilt-lock handle (COUNTERCLOCKWISE) to loosen the tilt clamp screw. 5. NOTE; Handle is spring loaded for engagement with screw head -- must be pushed inward for disengagement whenever necessary to obtain a new grip on screw head. •1 // / Rotate tilt crank CLOCKWISE a few turns to tilt blade. Now rotate crank COUNTERCLOCKWISE until it stops. Blade should now be square with table and pointer should point to "'0". 6. TILT CRA NK I / f I t I, /,g If blade IS SQUARE A. Check If POINTER bevel scale; B. to table; pointer DOES NOT point Loosen screw and adjust screwdriver. to the "O'" pointer ... mark using on the medium I ,./ POINTERAT "0" POSITION If blade is NOT SQUARE STOP must be ADJUSTED. 1. to table ... Using a medium size screwdriver, setscrews in 90 ° STOP COLLAR. NOTE: CRANK If you can't reach slightly. the setscrews, the 90 ° loosen turn LIMIT BOTH 45 ° STOP COLLAR the TILT 2. ROTATE the STOP COLLAR moving the end of TILT SCREW. (to the right) it all the way to 3. TILT blade RIGHT or LEFT . .. checking square until blade is square to table. 4. ROTATE STOP COLLAR moving it to the right until it stops . .. TIGHTEN the setscrews. 5. Check POINTER. If it DOES NOT point to the "'O "° mark on the bevel scale ... loosen screw and adjust STOP COLLAR with your TILT CRANK / pointer. 31 | 45 ° POSITION TILT blade to LEFT as far as it will go. It will stop when"_ the PIVOT NUT is against the 45 ° STOP COLLAR ... and the pointer SHOULD POINT to the "45" mark on the bevel scale. If POINTER DOES NOT POINT to the "'45" mark 45 ° STOP COLLAR must be ADJUSTED. I. 2. 3. 4. Insert a medium screwdriver through ... the the slot and loosen BOTH setscrews in 45 ° STOP COLLAR. NOTE: If you can't reach the setscrews, turn the TILT crank slightly. Reach inside the saw from REAR ... ROTATE the STOP COLLAR a few turns moving it toward the TILT CRANK (to the left). TILT blade until POINTER points to "45" mark. ROTATE STOP COLLAR moving it to the right until it stops... TIGHTEN the setsCrews. _ \ \ \ _-_ TILT CRANK TI LT MECHANISM The crank should turn freely without binding. The turning action can be adjusted by tightening or loosening the screws in the bearing retainer. NOTE: When adjusting the screws on the tilt crank, hold the nut inside usinga 3/8 in, wrench. f ADJUST THESE SCREWS 1 I / MAINTENANCE WARNING: FOR YOUR OWN SAFETY, TURN SWITCH "OFF" AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAINTAINING OR LUBRICATING YOUR SAW. Do not allow sawdust to accumulate inside the saw. Frequently blow out any dust that may accumulate inside the saw eebinet _nd the motor. Frequently clean your cutting tools with Craftsman Gum and Pitch Remover. A coat of automobile-type wax applied to the table will help to keep the surface clean and allow workpieces to slide more freely. Treat unplated and unpainted steel parts and surfaces with Sears "Stop Rust.'" f the power cord is worn or cut, or damaged in any way, have it replaced immediately. Make sure the teeth of always sharp. To sharpen: 1. Remove the ANTIKICKBACK pawls are blade guard. 32 2. Rotate pawl towaro rear of spreader above top of spreader. so that 3. Hold spreader of workbench. pawl over corner 4. Using teeth. a sma with left I" and and place round file (Smooth Cut) teeth sharpen are the LUBRICATION The following parts should be oiled occasionally with SAE No. 20 or No. 30 engine oil. 1. Tilt screw threads and pivot nut, (First Clean with Craftsman Gum & Pitch Remover,) 2. Elevation screw threads and pivot nut. (First Clean with Craftsman Gum & Pitch Remover,) 3. 4. Cradle bearing points. Bearing points in guard assembly, miter gauge and rip fence. / C GUARD '_ MITER °t GUAGE BEARING POINTS RECOMMENDED ACCESSORIES IN CANADA, SEE YOUR LOCAL SIMPSONS-SEARS STORE OR CATALOG FOR ACCESSORY SELECTION AND NUMBERS. CAT. NO. ITEM Steel Legs ............................... Steel Stand .............................. Tool Bench ............................... 9-22235 9-22214 9-1071 Work Light ............................... Work Light ............................... Retractable Caster Set for Steel Legs .......... Retractable Caster Set for Steel Stand ......... Solid Table Extension ...................... 9-22209 9-22201 9-29957 7 In. Dia. Dado ITEM _Adjustable Table Extension ................. 7 In. Molding Head Set ...................... 7 In. Molding Head Set ...................... 7 In. Molding Head ......................... Molding/Dado Insert for 7 In, Dia. Molding or Dado Head ................. *CAN TABLE ONLY BE ATTACHED TO SAW 7 In. Dia. Adjustable Sanding Wheel TO 33 .............. ....................... Stop Hold-Down Rods Hold-Down Set 9-3263 9-3257 9-4952 9-22723 ..................... 9-29924 Clamp 9-29928 ............................ ................................. Universal Jig .............................. Power Tool Know How Handbooks Table Saw .............................. EXTENSIONS. 9-2481 Head ........................... Miter-Gauge NO. 9-2480 ........................... Miter-Gauge Taper Jig 9-29994 NOT Dado Head Blade Stabilizers 9-2178 9-3217 9-3218 9-3214 TABLE CAT. .............. 9-3230 9-3233 9-3231 9.2918 TROUBLE WARNING: FOR YOUR OWN SAFETY, OUTLET BEFORE TROUBLESHOOTING. SHOOTING TURN: SWITCH "OFF" TROUBLE SHOOTING PROBABLE CAUSE TROUBLE AND ALWAYS REMOVE PLUG FROM POWER SOURCE -- GENERAL ' REMEDY Excessive vibration. 1. Blade out of balance, 1. Discard Blade and use a different blade. Cannot 1. Miter gauge not adjusted 1. See "Adjustments" make square Cut when crosscutting. Cut binds, burns or stalls motor section "Miter Gauge." properly. when ripping. 1. Dull blade with improper tooth set, 1. Sharpen or replace blade. 2. Blade is Heeling• 2. See "Adjustments" 3. Warped board. 3. Make sure concave or hollow side is facing "down," feed slowly. 4. See "Assembly" section, "Aligning 4, Rip fence not parallel to blade, Cut not true at 90 ° or 45 ° positions. Tilt crank and elevating crank turn hard. section, "Heeling Adjustment,.." Rip Fence" 5. Spreader out of alignment 1. Stop collars not properly 5. See "Assembly" Blade Guard,'" section, "Installing adjusted. 1. Sawdust on threads of tilt "Squareness of Blade to Table." 1. See "Maintenance and Lubrication" section• 1, See "Adjustments" section, "Blade Tilt, or screw or elevating screw. 2. See "Maintenance" 2. Bearing retainers "Tilt to tight. TROUBLE SHOOTING section and Elevation Mechamsm. -- MOTOR NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or "vacuumed" frequently to prevent interference with normal motor ventilation, TROUBLE I PROBABLE CAUSE Excessive noise. 1. Motor. Motor fails to develop 1. Circuit overloaded with full power. (Power output of motor decreases REMEDY 1. Have motor checked by qualified service technician. Repair service is available at your nearest Sears store. 1. Do not use other appliances or motors on lights, appliances and other motors. same circuit when using the saw. rapidly with decrease in voltage at motor terminals. For example, a reduction of 10% in voltage causes a reduction of 19% in maximum power output of which the motor is capable, while a reduction 2. Undersize wires or circuit 2. Increase wire sizes, or reduce length of wiring. See "Motor Specification and Electrical too long. Requirements" section. 3. General overloading of power company 3, Request a voltage check from the power company, facilities. (In some sections of the country, demand for of 20% in voltage causes a reduction of 36% in electrical power may maximum power output.) exceed the capacity of existing generating and distribution systems.) 4. Incorrect fuses or circuit 4. Install correct fuses or circuit breakers. breakers in power line. 34 TROUBLE TROUBLE SHOOTING -- MOTOR (Continued) REMEDY PROBABLE CAUSE 1, Request voltage check from the power company. Motor starts slowly or fails to come up 1. Low voltage will not to full speed. 2. Windings burned out 2. Have motor repaired or replaced. or open. 3. Starting relay not 3. Have relay replaced, Motor overheats. trip relay. operating. 1. Motor overloaded. 1. Feed work slower into blade, 2. Improper cooling. (Air circulation restricted 2. Clean out sawdust to provide normal air circulation through motor. See "Maintenance and Lubrication" section. through motor due to sawdust, accumulating inside of saw). Starting switch in motor will not operate. 1. Burned switch contacts (due to extended 1. Have switch from replaced the power and request a voltage check company, hold-in periods caused by low line voltage, etc.) 2. Shorted capacitor 2. Test capacitor and replace if defective. (when equipped) 3. Loose or broken connections. 3. Have wiring checked and repaired. Motor stalls 1. Starting switch not 1. Have switch replaced, (resulting in blown operating. 2. Voltage too low to permit motor to reach operating 2, Request voltage check from the power company. fuses or tripped circu it breakers). speed. 3. Fuses or circuit breakers 3. Install proper size fuses or circuit breakers. do not have sufficient Frequent opening of fuses or circuit breakers. capacity. 1. Motor overloaded, 1. Feed work slower into blade. 2. Fuses or circuit breakers do not have sufficient 2. Install proper size fuses or circuit breakers. capacity. 3. Have switch 3. Starting switch not operating (motor does not reach speed). 35 replaced. REPAIR PARTS <_ I-,- .. "!"=3 O o o OO3 _,--O3 z _. / ! 14. "¢P <_ i'v- o3 o_. O- n- 0") o_ It. o4 u'Jz .,=1 ,-J =::O ! 36 t / P M., 8 , _rn _ , _ rn _Z. _ (9. r, -- (DO _-- _ C C O -_ CO0 " ',n _ _ ..c _'-" 0 C _ o E 0 0 >, c '- _o _ cO 0 EE> o E ..jm mN, E z v E I- 0 _zo. o0_ o --I _6 o t'_ e, z N. I in- ,< E <_ Z aZ T" ILl o 4,a &. (.9 _-- ,'T OT- _ _ u. .j.J _Lu ,_-O o ,< ,,L N 0 I--0 Z _o 37 _o o \ kl.l_ z I,..-_ \ o_ \ ._1 ,-I a. 38 _" x _ _ _.,-_ _ _ 0 "o w .-oo_o. _" o*_ =o_'o_"ooc< 1::: '-- "" o_-_ '-- _ ° -- .=_'J'J'<_w 0 ,-- 0 0 0 0 _0 E E_ io 0 o_ o o _ _ _o 0 .J -o 0 "o o(J 0 o ,.L E X 0 e ] X x X_ ¢9"0 oooo_ (o "i- _" (X) x:: x_ "o (J {3 _J {D J= '--0 -_'OLU E _ :]: ::E _'_ " C _m-- *-0 009 0 C "" ____ -_ ._o _._-- ____ _ _ __Q.O-O_ 0 _ .C C "_" w m c m _= -_LU ::E . _ _ u_ C _.r_ C c C c _c _ w 39 X o9 &o00 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.299142, 113,299040 & 113.298470 3 1 4 2 t I FIGURE Key No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * Standard 3 -- 62581 FENCE ASSEMBLY Part No. Description 62581 62524 STD 551031 62534 60049 62527 423350 62582 STD 611005 62528 62529 62531 62583 62533 STD 551210 62532 STD 600805 Hardware Fence Assembly, Rip Handle *Washer, 21/64 I.D. Indicator, *Screw, PanFence Hd. Type "T" 4 - 40 x 3/16 Head, Fence Screw, Sems 3/8-16 x 1/2 Channel, Fence *Screw, Pan Hd. Type "A" 10-32 x 5/8 Spring, Fence Lock Lock, Rear Fence ' Roller, Rear Fence ' Rod, Fence Lock Spring, Head Alignment *Lockwasher, External No. 10 Pad, Aliqnment *Screw, Pan Hd. Type "T" 8-32 x 1/2 Item - May be Purchased 4O Locally. PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.299142, 113.299040 & 113.298470 1 / J I 12 13! 11 1 T--4 6 6 FIGURE 4 - 62325 MITER Key No. 1 2 3 4 5 6 7 8 Part No. 62325 62524 STD 551031 37893 STD 600803 135 37895 37896 9417295 62230 10 11 12 13 GUAGE ASSEMBLY STD 541231 62225 62383 STD 502503 FIGURE Key No. Description tGauge Assembly, Miter Handle, Miter Gauge *Washer, Plain, 21/64 x 1 x 1/16" Gauge, Miter *Screw, Pan Hd. 8-32 x 5/16" Indicator Block, Miter Gauge Indicator Pin, Miter Gauge Stop *Screw, Pan Hd., w/Lockwasher, 8-32 x 5/8". Rod Assembly, Miter Gauge, Consisting of Items 10, 11, 12 *Nut, Hex., 5/16-18 x 1/2x 3/16" Stud, Clamp Stud, Pivot Screw, Set 1/4-20 x 3/8" Hardware Item 1 2 3 4 7 8 9 10 11 12 * Standard May be Purchased t Stock Item -- May be secured through Sears or Simpsons-Sears Retail Stores 41 5 - 62579 GUARD Part No. 62579 60297 62391 62395 62389 62390 STD 551025 62136 62396 62580 62410 STD 571810 62134 Description Guard Assembly, Saw Nut, Push Pin 1/4 x 1-1/2" Support, Guard Guard, Saw Pin, I/4 x 1-3/4" *Washer, 17/64 x 5/8 x 1/16" Spacer, Pawl Pawl Spreader, Assembly Blade Pin, 1/4 x 1" *Pin, Roll, 3/16 x 15/16" Spring, Pawl Locally. the Hardware Departments or Catalog Order Houses. ASSEMBLY of most "\ 42 PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO. 113.299142, 113.299040 & 113.298470 j9 6 1 5 4 2 1 I 12 11 2 !/ FIGURE 8 -- LEGS FOR MODEL 113.299040 AND 113.298470 ONLY NOT °YI No. Part No. SUPPLIED IN CANADA Key No. Description 1 Screw, Serrated Truss Hd. 1/4-20 60314 2 62552 Leg 3 62554 Stiffener, Side Ext. 1/4 4 STD 551225 *Lockwasher, STD 541025 *Nut, Hex 1/4-20 5 6 62553 Stiffener, End Nut, Hex 1/2-13 7 120238 Foot, Leveling 8 803835 HARDWARE FOR ATTACHING LEGS TO SAW. 1 9 10 11 STD 523112 STD 551031 STD 551131 12 I STD 541031 / 62591 FIGURE 9- TABLE EXTENSION FOR MODEL 113.299040 AND 113.298470 ONLY Part No. Description 62589 60323 tExtension x 5/8 Serrated 1/4-20 x 1" 62590 Extension 62549 62548 Bracket, Corner Support No. 2 Bracket, Corner Support No. 1 5 6 7 STD 541025 "Nut, STD 551225 i" Lockwasher, 62550 FOR ATTACHING STD 523112=*Screw, 9 STD 551131 *Lockwasher, 10 STD 541031 *Nut, 62591 • Bag contains t Stock Item terns-- May be Purchased all Loose Parts for both - May be secured through 43 1/4 Stiffener EXTENSION Hex Hd. 5/16-18 TO TABLE x 1-1/4 Ext. 5/16 Hex 5/16-18 eBag of Loose Parts (not illustrated) Locally. Legs and Extensions. the Hardware Departments of most Sears or Simpsons-Sears retail stores or catalog order house. Ext. Corner 8 ieBag of Loose Parts not illustrated) Hardware Hex 1/4-20 Bracket, *Nut, Hex 5/16-18 * Standard Complete Truss Hd., 2 3 4 HARDWARE *Screw, Hex Hd. 5/16-18 x 1-1/4 Washer, 11/32 I.D. *Lockwasher, Ext. 5/16 Assembly, Screw, i-i .... Sears owners manual SERVICE 10 INCH TABLE SAW Now that you have purchased your 10-inch table saw shoulda need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. MODEL NO. 113.299142 SAW ON LY 113.299040 The model number of your 10-inch tab e saw will-be found on a plate attached to your saw, at the left-hand side :of the base. SAW WITH LEGS TWO TABLE EXTENSIONS AND MOTOR 113.298470 SAW WITH LEGS ONE TABLE EXTENSION AND MOTOR HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR FOLLOW NG INFORMATION: PART NUMBER MODEL NUMBER 113.299142,113.299040 or113,298470 All parts listed may be and most Sears Stores. locally, your order will Repair Parts Distribution Sold Part No. 62588 by SEARS, ROEBUCK AND Form CO., No. SP4149-10 PARTS, ALWAYS GIVE THE PART DESCRIPTION NAME OF ITEM 10-INCH TABLE SAW ordered from any Sears Service Center If the parts y0u_i_eed are not stocked be electronically transm tted to a Sears Center for f_ancl]ing. Chicago, IL. 60684 Printed U.S.A. in U.S.A. 9P _"
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