Craftsman 113298760 User Manual TABLE SAW Manuals And Guides L0809208

CRAFTSMAN Saw Table Manual L0809208 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 113298760 113298760 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #113298760. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

Open the PDF directly: View PDF .
Page Count: 52

s- ss- ol- _Ip

6" -,_

Save This Manual For

Future Reference

owr_ers

manual

MODEL NO.

113.298760

SAW WITH LEGS

TWO CAST IRON

TABLE EXENSIONS

MOTOR AND

QUICK RELEASE

RIP FENCE

i,j_ll j, _lt_,,_,IH, !1'! !1"

Serial

Number

Modeland serial numbermay be found

at the left-hand side of the base

You should record both model and

serial number in a safe place for future

use

FOR YOUR

SAFETY:

READ ALL

INSTRUCTIONS

CAREFULLY

104NCH TABLE SAW

. assembly

ooperating

,repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No,, SP5415 Printed in USA.

FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW

If within one year from the date of purchase, this Craftsman Table Saw fails due to a defect in

material or workmanship, Sears will repair it, free of charge This warranty applies only while

this product is in use in the United States.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING ]'*HE NEAREST SEARS

SERVICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES

This warranty gives you specific legal rights, and you may also have other rights which vary

from state to state_

SEARS, ROEBUCK AND CO:, DepL 698/731A, Sears Tower, Chicago, IL 60684

SAFETY iNSTRUCTiONS FOR TABLE SAW

Safety is a combination of common sense, slaying ed for 120 volt 15 amp circuits The green

alert and knowing how your table saw works Read conductor in the cord is the grounding wire. To

this manual to understand this saw.. avoid electrocution, NEVER connect the green

wire to a live termina!

BEFORE USING THE SAW:

WARNING: To avoid mistakes that could cause

serious, permanent injury, do not plug the saw in

until the following steps have been satlsfactorily

completed.

1_Assembly and alignment (See pages 9 -21).

Learn the use and function of the ON-OFF switch,

guard, spreader, anti-kickback device, miter gauge,

fence, table insert and blade elevation and bevel

controls. (See page 22)

3 Review and understanding of all safety instructions

and operating procedures in this manual,,

4. Review of the maintenance methods for this saw.

(See page 41)

Read the following DANGER label found on the front of

the saw:

I! I DAN E" t FO. O0"OW.SAFETY:

READ AND UNDERSTAND OWNERS MANUAL BEFORE OPERATtNG MACHtNE

WEA_I$AF_T'tGOGG_,ES _i _KNQW _,OW TO AVQ_D "K_C KUAC K$=

USE SAWOLADIE GUARD FOR "_HRU 5AW_HG 6 DO NG' PErFOrM OPEFkAt_ONS "FRt_EHARD •

R_,_P '_A_D$ OUT OF PATH OF SAW'LADE tNEVER _A_H AAQ_JND OR OV[ft 5AWtJLA_3E

USE A ' PUS;" 5TIC_" WHEN REQUIRED

WARNING: u_E _;_o rOt.T. ,_,AUP [IRANC,t CIRt_U,, AND t_SE _AMP ,_ME _ELAY FUf_

WHEN INSTALLING OR MOVING THE SAW:

1. AVOID DANGEROUS ENVIRONMENT., Use the

saw in a dry place protected from r'ain..Keep work

area well lighted,

2_To avoid injury from unexpected saw movement:

aPut the saw on a firm level surface where there

is plenty of room for handling and properly

supporting the workpiece..

b, Support the saw so the table is level and the

saw does not rock.

c. Bott the saw to the floor if it tends to slip, walk,

or slide during normal use_

d_ When using table extensions over 24" wide on

any side of the saw, bolt the saw to the floor or

prop up the outer' end of the extension from

the floor' to keep the saw from tipping.

3. Put the saw where neither operators or bystand-

ers must stand in line with the saw blade_

4GROUND THE SAW - This saw has an approved

3-conductor cord and a 3-prong grounding type

plug, The plug fits grounding type outlets design-

5 To avoid injury from electrical shock, make sure

your fingers do not ,DUCt1the plug's metal prongs

when plugging in or' unplugging the saw..

6. To avoid back injury, get help or use recom-

mended casters when you need to move the saw.

Always get help if you need to lift the saw, Hold

the saw close to your body Bend your knees so

you can lift with your legs, not your back.

7. NEVER STAND ON TOOL Serious injury could

occur if the tool tips or you accidentally hit the

cutting tool Do not store anything above or near'

the tool where anyone might stand on the tool to

reach them

BEFORE EACH USE:

1 Inspect your saw

a To avoid injury from accidental starting, unplug

the saw, turn the switch off and remove the

switch key before raising or removing the

guard, changing the cutting tool, changing

the setup or adjusting anything

b. Check for alignment of moving parts, binding

of moving parts, breakage of parts, mounting,

and any other conditions that may affect the

way it works If any part is missing, bent, or'

broken in any way, or arty electrical parts don't

work properly, turn the saw off and unplug the

saw,

c. Replace damaged, missing, or failed parts

before using the saw again

d. Use the sawblade guard, spreader, and anti-

kickback pawls for any thru-sawing (wher]ever

the blade comes through the top of the work-

piece). Make sure the pawls work properly.

Make sure the spreader is in line with the

sawblade.

e_REMOVE ADJUSTING KEYS AND

WRENCHES Form habit of checking for and

removing keys and adjusting wrenches from

tool before turning it on.

f. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY RECOMMENDED ACCESSO*

RIES° Follow the instructions that come with

the accessories Consult the owner's manual

for recommended accessories. The use of

improper accessories may cause risk of injury

to persons.

2

2. Choose the right blade orcutting accessory

for the material and the type of cutting you

plan to do

3 Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting

blades) wire wheels or buffing wheel They

can fly apart explosively.

4 Choose and inspect your cutting tool care-

fully.

a To avoid cutting tool failure and thrown

shrapnel (broken pieces of blade), use

only 10" or smaller blades or other cutting

tools marked for speeds of 3450 rpm or

higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 518" arbor

c When thru-sawing, (making cuts where

the blade comes through the workpiece

top) always use a 10 inch diameter blade.

This keeps the spreader in closest to the

blade.

d Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securely,

e. Use only sharp blades with properly set

teeth Consult a professional bladesharp-

ener when in doubt..

f Keep blades clean of gum and resin.

5..Adjust table inserts flush with the table top

NEVER use the saw without the proper

insert,

6 Make sure all clamps and locks are tight

and no parts have any excessive play

2, KEEP WORK AREA CLEAN

a. Cluttered areas and benches invite accidents

Floor must not be slippery from wax or

sawdust

b To avoid burns or other fire damage, never use

the saw near flammable liquids, vapors or

gases

Plan ahead to protect your eyes, hands, face,

ears

a.. To avoid injury, don't do layout, assembly, or

setup work on the table while the blade is

spinning. It could cut or throw anything hitting

the blade.

AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in

Plan your work

1 USE THE RIGHT TOOL - Don't force toot or

attachment to do a job it was not designed for..

2 Dress for safety:

- Do not wear loose clothing, gloves, neckties

or jewelry (rings, wrist watches). They can get

caught and draw you into moving parts,

- Wear nonslip footwear

- Tie back long hair.

- Roll long sleeves above the elbow

- Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs

when using saw for long periods of time

Any power saw can throw foreign objects into

the eyes This can cause permanent eye

damage Wear safety goggles (not glasses)

that comply with ANSI Z87..1 (shown on pack-

age).. Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses.

Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in

compliance with ANSI Z87 1 could seriously

hurt you when they break

WEAR YOUR

- For dusty operations, wear a dust mask along

with the safety goggles

3 Inspect your workpiece.. Make sure there are no

nails or foreign objects in the part of the work-

piece to be cut.

4. Plan your cut to avoid KICKBACKS and THROW-

BACKS - when a part or all of the workpiece

binds on the blade and is thrown violently back

toward the front of the saw:

Never cut FREEHAND: Always use either a rip

fence, miter gauge or fixture to position and

guide the work, so it won't twist, bind on the

blade and kickback

Make sure there's no debris between the

workpiece and its supports

When cutting irregularly shaped workpieces,

plan your work so it will not slip and pinch the

blade:

- A piece of molding, for example, must lie

flat or be held by a fixture or jig that will not

let it twist, rock or slip while being cut.. Use

jigs, fixtures where needed to prevent work-

piece shifting

- Use a different, better suited type of tool for

work that can't be made stable.

- Use extra caution with large, very small or

awkward workpieces:

-Use extra supports (tables, saw horses,

blocks, etc..) for any workpieces large

enough to tip when not held down to the

table top. NEVER use another person as a

substitute for a table extension, or as addi-

tional support for a workpiece that is longer

or wider then the basic saw table, or to help

feed, support or pull the workpiece.

- Never confine the piece being cut off That

is, the piece NOT against the fence, miter

gauge or fixture. Never hold it, clamp it,

touch it, or use length stops against it. It

must be free to move If confined, it could

get wedged against the blade and cause a

kickback or throwback

- Nevercut morethan one workpieceat a

time

-Never turn your table saw "ON" before

clearingeverythingexceptthe workpiece

andrelatedsupportdevicesoff thetable.

Plan the way you will push the workpiece through.

-NEVER pull the workpiece through Start and

finish the cut from the front of the table saw.

-NEVER put your fingers or hands in the path of

the sawblade or other cutting tool..

-NEVER reach in back of the cutting tool with

either hand to hold down or support the work-

piece, remove wood scraps, or for any other

reason..

- Avoid hand positions where a sudden slip could

cause fingers or hand to move into a sawblade or

other cutting too!

- DON'T OVERREACH Always keep good footing

and balance

- Push the workpiece against the rotation of the

blade NEVER feed material into the cutting tool

from the rear' of the saw.

- Always push the workpiece all the way past the

sawblade

- As much as possible, keep your face and body to

one side of the sawblade, out of line with a

possible kickback or throwback.

- NEVER turn the saw "ON" before clearing the

table of all tools, wood scraps, etc, except the

workpiece and related feed or support devices

for the cut planned

WHENEVER SAW IS RUNNING

WARNING: Don't let familiarity (gained from fre-

quent use of your table saw) cause a careless mis-

take. Always remember that a careless fraction of a

second is enough to cause a severe injury.

1 Before actually cutting with the saw, watch it

while it runs for a short while, if it makes an

unfamiliar noise or vibrates a tot, stop immedi-

ately. Turn the saw off. Unplug the saw Do not

restart until finding and fixing the problem

2. Make sure the top of the arbor-or cutting tool

turns toward the front of the saw

3. Set the cutting tool as low as possible for the cut

you're planning

4, KEEP CHILDREN AWAY All visitors should be

kept a safe distance from work. Make sure

bystanders are clear of the saw and workpiece

5 Let the blade reach full speed before cutting

6. DON'T FORCE TOOL. tt will do the job better

and safer at its designed rate.. Feed the workpiece

into the blade only fast enough to let it cut

without bogging down or binding

7. Before freeing any jammed material:

a Turn switch "OFF"..

b Unplug the saw

c Wait for all moving parts to stop

d Check blade, spreader and fence for proper

alignment before starting, again..

8 To avoid throwback of small, cut off pieces:

a Use the guard assembly

b To remove pieces trapped inside the guard:

1 Turn saw off

2.. Remove switch key

3 Unplug saw

4. Wait for blade to stop before lifting the

guard

additional instructions for

RiP TYPE CUTS

- NEVER use the miter gauge when ripping

- Use a push stick whenever the fence is 2 to 6

inches from the blade Use an auxiliary fence and

push block whenever' the fence must be within 2

inches of the blade. (See "Basic Saw Operation

Using The Rip Fence" section)

- Never-rip anything shorter than 10" long

-When using a push stick or push block, the

trailing end of the board must be square A push

stick or block against an uneven end could slip

off or push the work away from the fence..

- A FEATHERBOARD can help guide the work-

piece. See BAStC SAW OPERATION - USING

THE RIP FENCE. Always use featherboards for

any non-thru rip type cuts.

_,____i___24" _I

5/I 6" APART

4-1/2""_ _-_

Before Starting

-To avoid kickbacks and slips into the blade,

make sure the rip fence is paratlel to the sawblade

Check the antikickback pawls. (See BASIC SAW

OPERATION - USING THE RIP FENCE) The

pawls must stop a kickback once it has started,

Replace or sharpen antikickback pawls when

points become dull.

- Plastic and composition (like hardboard) mater-

ials may be cut on your saw However, since

these are usually quite hard and slippery, the

antikickback pawls may not stop a kickback,

Therefore, be especially careful in your set-up

and cutting procedures..

While cutting

-To avoid kickbacks and slips into the blade,

always push forward on the section of the work-

piece between the saw blade and the rip fence

Never push forward on the piece being cut off

additional instructions for

CROSS CUT TYPE CUTS

Before starting

- NEVER use the rip fence when crosscutting

An auxiliary wood facing attached to the miter

gauge can help prevent workpiece twisting and

throwbacks. Attach it to the holes provided..

Make the facing long enough and big enough to

support your work. Make sure, however, it will

not interfere with the sawbtade guard.

-Use jigs or fixtures to help hold any piece too

small to extend across the full length of the miter

gauge face during the cut This lets you properly

hold the miter gauge and workpiece and helps

keep your hands away from the blade.

While cutting

- To avoid blade contact, always hold the miter

gauge as shown in the BASIC SAW OPERA-

TIONS - USING THE MITER GAUGE

BEFORE LEAVING THE SAW

1. Turn the saw off

2. Wait for blade to stop spinning

3. Make workshop child-proof Lock the shop. Dis-

connect master switches. Remove the yellow

switch key. Store it away from children and

others not qualified to use the tool

4 Unplug the saw.

GLOSSARY OF TERMS FOR WOODWORKaNG

Anti-Kickback Pawls (AKB)

Device which, when properly maintained, is design-

ed to stop the workpiece from being kicked back at

the operator during ripping operations

Arbor

The shaft on which a cutting tool is mounted

Crosscut

A cutting or shaping operation made across the

width of the workpiece

Dado

A non-through cut which produces a square sicted

notch or trough in the workpiece.

Featherboard

A device which can help guide workpieces during rip

type operations

Freehand

Performing a cut without using a fence, miter gauge,

fixture, hold down or other proper device to keep the

workpiece from twisting during the cut

Gum

A sticky, sap based residue from wood products

Heel

Misatignment of the blade

Kerf

The amount of material removed by the blade in a

through cut or the slot produced by the blade in a

non-through or partial cut..

Kickback

An uncontrolled grabbing and throwing of the work-

piece back toward the front of the saw during a rip

type operation

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first

Molding

A non-through cut which produces a special shape

in the workpiece used for joining or decoration

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and help

keep the operator's hands welt away from the blade.

Push Block

A device used for ripping type operations too narrow

to allow use of a push stick

Rabbet

A notch in the edge of a workpiece

Resin

A sticky, sap base substance that has hardened

Ripping

A cutting operation along the length of the work-

piece.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object

in one minute

Sawbiade Path

The area of the workpiece or table top directly in line

with the part of the workpiece which will be, or has

been, cut by the blade

Set

The distance that the tip of the sawblade tooth is

bent (or set) outward from the face of the blade.

Throw-Back

Throwing of pieces in a manner similar to a kickback

Thru*Sawing

Any cutting operation where the blade extends

completely through the thickness of the workpiece

Trailing End

The workpiece end last cut by the blade in a ripping

operation

Workpiece

The item on which the cutting operation is being

done The surfaces of a workpiece are commonly

referred to as faces, ends, and edges

MOTOR SPECRFtCATDONS AND

This saw is designed to use a 3450 RPM motor only.. Do

not use any motor that runs faster than 3450 RPM. It is

wired for operation on 120 volts, 60 Hz. alternating

current. IT MUST NOT BE CONVERTED TO OPER-

ATE ON 230 VOLTS°

CAUTION: Do not use blower' or washing machine

motors or any motor with an automatic reset over'-

toad protector as their use may be hazardous. For

replacement motor refer to parts list in this manual.

CONNECTING TO POWER SOURCE OUTLET

This saw must be grounded while in use to protect the

operator from electrical shock.

If power cord is worn or cut, or damaged in any way, have

it replaced immediately

Your saw is for use on 120 volts and has a plug that looks

like the one below..

®

3-PRONG PLUG

GROUNDING PRONG

.Y GROUNDED

3-PRONG OUTLET

Plug power cord of fully assembled saw into 120V

properly grounded type outlet protected by a 15-amp

time delay or Circuit-Saver fuse or circuit breaker.

If you are not sure that your outlet is properly

grounded, have it checked by aqualified electrician.

WARNING: Do not perm'it fingers to touch the

terminals of plug when installing or removing the

plug to or from the outlet,

WARNING: If not properly grounded this power tool

can incur the potential hazard of electrical shock

particularly when used in damp locations, in prox-

imity to plumbing, or out of doors_ if an electrical

shock occurs there is the potential of a secondary

hazard such as your hands contacting the sawblade.

This saw is equipped with a 3-conductor cord and

grounding type plug which has a grounding prong,

approved by Underwriters' Laboratories and the Cana-

dian Standards Association. The ground conductor has

a green lug and is attached to the tool housing at one end

and to the ground prong in the attachment plug at the

other' end,_

This plug requires a mating 3-conductor grounded type

outlet as shown.

ELECTROCAL REQUIREMENTS

If,the outlet you are planning to use for' this saw is of the

two prong type DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER Use an

adapter as shown and always co nnect the grounding tug

to a known ground

It is recommended that you have a qualified electrician

replace the TVVO prong outlet with a properly grounded

THREE prong outlet.,

A temporary adapter, as shown below, is available for

connecting plugs to 2-prong receptacles° The green

grounding lug extending from the adapter must be con-

nected to a permanent ground, such as to a properly

grounded outtet box..

A temporary adapter, as illustrated, is available for con-

necting plugs to 2-prong receptacles. The temporary

adapter should be used only until a properly grounded

outlet can be installed by a qualified electrician

GROUNDING LUG

_MAKE SURE THIS IS

3-PRONG __ f_- t_ CONNECTED TO A

.Loo .NOW.GROUND

/RECEPTAO'E

ADAPTER

WARNING: The green grounding lug extending

from the adapter must be connected to a permanent

ground such as to a properly grounded outlet box.

Not all outlet boxes are properly grounded.

If you are not sure that your outlet box is properly

grounded, have it checked by a qualified electrican

NOTE: The adapter illustrated is for use only if you

already have a properly grounded 2-prong receptacle.

The use of any extension cord wilt cause some loss of

power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to

determine the minimum wire size (A.,W.G) extension

cord., Use only 3 wire extension cords which have 3

prong grounding type plugs and 3-pole receptacles

which will accept the plug on the saw.

Extension Cord Length Wire Size A.W,G.

0-25 Ft.......................... 16

26-50 Ft ...................... 14

51-100 Ft ....................... 12

CHECK MOTOR ROI"ATION

WARNING: For your own safety, make sure plug is

not connected to power source outlet when chang-

ing motor rotation.

Tt}e motor must rotate CLOCKWISE when viewed from

the shaft end to which you will mount the pulley If it does

not, change the direction according to the instructions

furnished with the motor..

6

CONTENTS

WARRANTY ...............................................................................2

SAFETY iNSTRUCTIONS FOR TABLE SAWS ..............2

Rip Type Cuts ...............................................................................4

Cross Cut Type Cuts ..............................................................5

GLOSSARY OF WOODWORKING TERMS .....................5

MOTOR SPECIFICATIONS AND ELECTRICAL

REQUIREMENTS ..........................................................6

UNPACKING AND CHECKING CONTENTS ...............7

Tools Needed ........................................................................7

List of Loose Parts .................................................................8

ASSEMBLY ........................................................................................9

Installing Handwheels .................................................................9

Checking Table Insert ......................................................9

Checking Blade Squareness to Table .............................9

Assembling Steel Legs ..........................................................10

Mounting Saw ..................................................................................10

Attaching Table Extensions ............................................1t

Mounting Switch .....................................................................12

Installing Rip Fence Guide Bars .................................12

Aligning Rip Fence ..................................................................14

Adjusting Rip Scale Pointer ..........................................16

Installing Blade Guard .....................................................16

Mounting the Motor .............................................................18

Installing Belt Guard .............................................................20

Plugging in Motor ..........................................................21

GETTING TO KNOW YOUR SAW ................................22

On-Off Switch ........................................................................22

Elevation Handwheel ....................................................23

Tilt Handwheel .....................................................................23

Tilt Lock Handle ...................................................................23

Rip Fence ..........................................................................23

Miter Gauge ..................................................................23

Blade Guard ........................................................................................23

Table insert ........................................................................23

Removing and Installing Sawblade ....................... 24

Exact-l-Cut ......................................................................24

BASIC SAW OPERATION ................................................25

Work Helpers ...............................................................25

Safety Instuctions for Basic Saw Operatiori ....... 26

Using the Miter Gauge ................................................29

Crosscutting ........................................................ 29

Repetitive Cutting ..................................................30

Miter Cutting ............................................................30

Bevel Crosscutting ..................................................3i

Compound Miter Cutting .......................................31

Using the Rip Fence ..........................................................31

Ripping ............................................................................32

Bevel Ripping ..........................................................32

Using Featherboards for Thru-Sawing ............. 32

Resawing .........................................................................35

Cutting Panels .........................................................35

Using Featherboards lot Non-Thru Sawing .....35

Rabbeting .......................................................................36

Ploughing and Molding ................................... 36

Dadoing ..................................................................36

Molding Cutting ..........................................................37

ADJUSTMENTS ................................................................................37

Miter Gauge ............................................................... 37

Heeling Adjustment or Parallelism of Sawblade

to Miter Gauge Groove ...................................... 38

Blade Tilt or Squareness of Blade to Table ..........39

Tilt Mechanism ........................................................ 41

MAINTENANCE ......................................................... 41

LUBRICATION .................................................................42

RECOMMENDED ACCESSORIES ......................... 42

TROUBLESHOOTING ................................................ 43

REPAIR PARTS ............................................................ 45

UNPACKaNG

TOOLS NEEDED

AND CHECKONG CONTENTS

Medium Screwdriver

Small Screwdriver

_-')__r_ Ptler 18 iWrencTh;16 @

1/2 in. 9/16 ino

Combination Square 3/4 in,

Separate ait parts from packing materials and check

each one with the illustration and the list of Loose Parts

to make certain all items are accounted for, before

discarding any packing material.,

WARNING: To avoid injury, if any parts are missing,

do not attempt to assemble the table saw, plu g In the

power cord or turn the switch on until the missing

parts are obtained and are installed correctly.

Remove the protective oil that is applied to the table top

and edges of the table,, Use any ordinary household type

grease and spot remover,

COMBINATION SQUARE MUST BE TRUE,

STRAIGHT EDGE OF BOARD

3/4" THICK, THIS EDGE MUST

DRAW LIGHT LINE ON BE PERFECTLY STRAIGHT

BOARD ALONG THIS EDGE *'_',,', _

t

f

L

/

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION

WARNING: To avoid fire or health hazard, never use

gasoline, naptha or similar highly volatile solvents,

Apply a coat of automobile wax to the table

Wipe all parts thoroughly with a clean, dry cloth.

WARNING: Foryour own safety, never connect plug

to power source outlet until all assembly steps are

complete, and you have read and understand the

safety and operational instructions,

7

LIST OF LOOSE PARTS

Item Part Name Qty.

A Blade Guard and Spreader. ............... t

B Rip Fence....................................... t

C Owners Manual ............................ 1

D Cast hon Table Extensions .................. 2

E Miter Gauge ................................. 1

F Rip Fence Guide Bar Rod ................. 1

J Rip Fence Guide Bar with Rip Scale

(Front) ...................................... 1

S Support, Motor Base ......................... t

V Rip Fence Guide Bar (Rear) .................. 1

AJ Leg ....................................... 4

AK Side Stiffener .................................... 2

AL End Stiffener .............................. 2

AM Motor. ....................................... 1

Bag of Loose Parts ........................ 2

Bag of Loose Parts

(Containing the Following Items)

H Outlet, OnlOff with Key .................... I

K Handwheel ................................. 2

Bag of Loose Parts ......................... 3

Bag of Loose Parts

(Containing the Following Items)

N Belt and Pulley Guard ........................ 1

0 Belt Guard Clip "S" ...................... 3

P Screw, Pan Hd. 10-32 x If2" Long ........... 3

Q Support, Belt Guard ......................... 1

R Belt Guard Support Bracket .................. 1

Bag of Loose Parts No. 62750

(Containing the Following Items)

G Wrench, Arbor. ............................... 1

L Belt, "V" 1f2" x 41". ........................... 1

M Puiley, ti2" dia with 518" Bore .............. 1

T Spreader, Rod .............................. 1

U Blade Guard SupportwtScrew ........... 1

W Spreader Support .............................. 1

Bag of Loose Parts No 62751 .............. t

Bag of Loose Parts No. 507780

(Containing the Following Items)

Z Screw, Hex Hd 5tt6-18 x t-1f4 ............ 8

AB Lockwasher, External 5t16 .................. 8

S_ZE

©

AB

AJ

AN

®

Y

AC

AF

AK

AM

AO

AA

Ao'_

AN

AL

Item

AN

AO

P_rt Name gty,

Nut, Heavy Hex Jam 5116-18 ................. 8

Washer. 11f32 x 11f16 x 1t16 ............ 8

Bag of Loose Parts No 62752

(Containing the Following Items)

Z Screw, Hex Hd. 5116-18 x 1-1f4 ........... 4

AA Nut, Hex 114-20 ............................... 24

AA Nut, Hex Heavy Jam 5/16-18 ............. 4

AB Lockwasher, External 5/16 ................... 4

AB Lockwasher, External 1!4 ..................... 24

AN Nut, Hex Jam 1t2-t3 ........................ 8

A0 Washer, 11/32 x 11/16 x 1/16 ............. 8

AP Screw, Truss Hd. 1/4-20 x 5/8 ............ 24

AQ Foot, Leveling 1f2 ........................... 4

Bag of Loose Parts No. 62751

(Containing the Following Items)

X Wrench, Hex "L" 118 ....................... 1

X Wrench, Hex "L" 3f32 ..................... 1

X Wrench, Hex "L" 5/32 ....................... 1

Y Nut, Self-Threading ..................... 2

Screw, Hex Hd, 5/16-18 x 5/8 in, long ..... 3

Z Screw, Hex Hd 5/!6-18 x 3/4 in. long ..... 2

Screw, Hex Hed. 5/16-18 x 1 in long ...... 4

Z Screw, Hex Hd. 5/16.18 x 1-3/4 in long .... 2

Z Screw, Hex Hd. t/4-20 x 5/8 in long ...... 2

AA Nut, Heavy Hex Jam 5f16-18 ............... 10

AA Nut, Hex 114-20 .......................... 2

AC Carriage Bolt, 5f16-18 x 3f4 ............ 4

AD Spacer, Rip Fence Guide Bar ................ 2

AE Tie Wire ................................. 2

AF Screw, Pan Hd. 10-32 x 3f4 ................. 2

AG Screw, Thumb 5f!6-18 x I .................. 1

AB Lockwasher, External #10 .................. 2

AB Lockwasher, External If4 ................... 2

AB Lockwasher, External 5f16 ............... 12

AO Washer, 21f64 x 5t8x tt16 ................ 2

ASSEMBLY

Before mounting the saw on legs, a stand or a bench,

the Table Insert and Blade Squareness must be

checked at this time..

INSTALLING HANDWHEELS

1. Line up FLAT SPOTS on shaft and hardwheei,

push handwheel onto shaft. Install screw and

Iockwasher to lock handwheel on shaft..

ELEVATION

HANDWHEEL

LOCKWASHER

10-32 x 3/4 IN,

PHILLIPS

HEAD SCREW

TILT HANDWHEEL

CHECKING TABLE INSERT

2. insert should be flush with table top. Check as

shown. Loosen flat head screw that holds insert

and adjust the four set screws as necessary.

Tighten flat head screw. Do not tighten screw to

the point where it deflects the insert..

SETSCREW WRENCH

3. To remove insert..

A) Loosen Screw

B) Lift insert from front end, and pull toward

front of saw.

4 To replace insert.

Place insert into insert opening in table and push

toward rear of saw to engage spring clip and until

keyslot in insert will drop over screw Tighten

screw.

Do not tighten screw to the point where it will

deflect the insert

CHECKING BLADE SQUARENESS TO

TABLE

IMPORTANT: BLADE must be SQUARE (90 °) to

TABLE, in order to proceed with assembly.

1_Turn ELEVATION handwheel clockwise until

blade is up as high as it will go..

2. Check for BLADE SQUARENESS ..... if blade is

not square to table, adjust it at this time.

NOTE: The combination square must be "true"

-see start of "Unpacking and Checking Contents"

section on page 6 for checking method..

Refer to "BLADE TILT, OR SQUARENESS OF

BLADE TO TABLE" adjustment on page 34

9

MAKE SURE SQUARE

IS NOT TOUCHING

TiP OF TOOTH

ASSEMBLING STEEL LEGS

From among the loose parts, find the following

Hardware:

24 Truss Head Screws, 1/4-20 x 5/8 in, long (top of

screw is rounded)

24 Lockwashers, 1/4 in., External Type (approx

dia,. of hole 1/4 in..)

24 Hex Nuts, 1/4-20 (approx. dia of hole 1/4 in.)

8 Hex Nuts, 1/2-13 (approx. dia_ of hole 1/2 in..)

4 Leveling feet

Assemble the legs as shown ....

1 insert the Truss Head Screws through the holes

in the legs, then through the holes in the stiffen-

ers MAKE SURE THE SCREWS TO THROUGH

THE HOLES IN THE SIDE STIFFENERS

MARKED "X"

2._Install the Iockwashers ..... screw on the nuts but

do not tighten until completely assembled

3._Install leveling feet.

END

STIFFENER

ASSEMBLE SCREWS

THROUGH HOLES

MARKED "X"

_ SIDE STIFFENER

\

, 1/2 IN, HEX NUTS

MOUNTING SAW

I. From among the loose parts, find the following

hardware:

4 Hex Head Screws, 5/16-18 x 1-1/4 in Iongo

4 Hex Nuts, 5/16-18 (approx. dia._of hole 5/16 in )

4 Lockwashers, 5/16 in. Externa! Type (approx.

dia of hole, 5/16 in.)

8 Flat Washers, (dia. of hole 11/32 in.)

2. Plase saw on legs so that holes in bottom of saw

Jine up with holes in top of legs..

3. Install screws, washers, Iockwashers and nuts as

shown.

If you mount the saw on any other' bench, make sure

that there is an opening in the top of the bench the

same size as the opening in the bottom of the saw so

that the sawdust can drop through Recommended

working height is 33 to 37 inches from the top of the

saw table to the floor.

SAW BASE

HEXHEADSC. W I

FLAT WASHER ._.Jj

END

STIFFENER--,'-! 1

FLAT WASHER --'-"

LOCKWASHER -'f_'__

HEXNUT

13

2-3/4

7/16 DIA. HOLES

11-I14

NOTE: All dimensions in inches

10

,i__¸¸" ;

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

From among the loose parts find the following

hardware: (Quantity indicated is for 2 extensions)

HARDWARE FOR INSTALLING

EXTENSIONS TO SAW TABLE

Ref,

No, Description Qty.

1 Hex Hd Screw, 5/16-18 x 1-1/4 ...... 8

2 Flat Washer (Dia of Hole t!/32) .... 8

3 External Lockwasher, 5/t6 .......... 8

4 Hex Nut, 5/16-18 ...................... 8

I Insert four (4) 5/t6-t8 x 1-1/4 in long screws

through holes in each EXTENSION

2 Position extension against table so screws

extend through holes in table

3 _nstall flat washer, Iockwashers, and nuts on the

screws DO NOT TIGHTEN

3

4

4 Line up the rear edge of extension with the rear edge

of the table=, Line up top su trace of the extension with

the top of the table at the locations indicated by the

"X"s (see illustration),. Use a combination square to

line-up these edges SLIGHTLY TIGHTEN nuts with

a 9/16" wrench

.,

6_

If adjustment is necessary, you should tap the exten-

sion into position using a hammer and a block of

woo& Make sure the rear edge of extension is lined

up with the rear edge of the table, Then firmly tighten

nuts r

Repeat the same procedure to install the other exten-

sion,,

BLOCK OF WOOD

CHECK WITH SQUARE

AT 2 PLACES

MARKED WITH "X"

11

MOUNTING SWITCH

t From among loose parts find the following:

2 Hex Head Screws, 5/16-18 x 3/4 in. long

2 Flatwashers (dia. of hole 21/64 in )

2 External Lockwashers

2 Hex Nuts, 5/16-18

2 Insert two 3/4 inch screws through two flat

washers then through holes in switch.

3 Insert screws through holes eight and ten in front

fence guide bar as illustrated.

4 tnstall two lockwashers and nuts Tighten nuts

JAM NUT

5/16-18

1

,@ ,_ iLOCKWASHER

(_ \_ \ • 8TH HOLE

t_\ _ _\ FRONT FENCE

10TH HOLE _ GUIDE BAR

_,L_JL_ (UPSIDE DOWN)

HEX HEAD SCREW

5/16-18 x 3/4 IN_

INSTALLING RIP FENCE GUIDE BARS

1. From among tile loose parts find the following

hardware:

2 Hex Head Screws, 5/16-18 x 1-3/4 in long

2 Hex Head Screws, 5/16-18 x 1 in. long

4 External Lockwashers, 5/16 in

(approx dia. of hole 5/16 in )

4 Hex Nuts, 5/16-18

(approx dia. of hole 5/16 in.)

2 Spacers, 3/4 in. dia x 1/2 in long

2 Self-threading nuts

1 Fence Guide Bar Rod

2Lay guide bars on saw table.

NOTE: The various holes in the bar allows them

to be positioned on this saw and also makes

them adaptable to other models

3 insert a 1-3/4 inch long screw through the

THIRD hole IN THE FRONT BAR as illustrated

Insert another 1-3/4 inch long screwthrough

ihe SEVENTH hole in bar.

4. Place spacers on screws

LEFT SIDE OF

FRONT GUIDE BAR

(GUIDE BAR IS TO BE

7TH HOLE TURNED END FOR END

3RD HOLE AFTER SCREWS ARE

INSTALLED)

HEX HEAD

SCREW

5/16-18 x I-3/4 IN,

5 Turn front bar end for end and insert bolts

through holes in middle and on right sides of

front of saw table as illustrated . instalt

tockwashers and nuts DON'T SCREW NUTS

ON ALL THE WAY, just get them started on the

SCr ews

6 Insert 1 in long screws in SECOND and

FOURTH or FIFTH holes of rear bar and attach

to table the same way as front bar

7. Insert ends of FENCE GUIDE BAR ROD

through holes in bars as illustrated

NOTE: The ends of the ROD are not threaded ....

the SELF THREADING NUTS will cut threads

on the rod as they are screwed on Just start nuts

onto ends of rod

4TH OR 5TH

_'_" SELF-TH READIN GNUT HOLE

.\

FENCE GUIDE

BAR ROD

2ND HOLE

12

8. HoldrodwithonehandandwithaI/2 in,,wrench

orpliersstartscrewingonONEofthenutsonlyA

TURNORTWO. screwonothernutthesame

way.

9, UsingTWO1/2 in. wrenchesor plierstighten

bothof thenuts.

10,SlidethebarssothatscrewsareintheMIDDLE

of theslottedholes.

1I. Position rip fence over miter gaugegroove,

holdinguptherearendwhileengagingfrontend

withbarlowerfenceontotable,

12,,Raisebladeall thewayup,

13.Carefullymovefenceagainstblade,

14.Movefront bar until "0" markon rip scaleis

approximatelyat tip of pointer,

15,MoveFRONTbarupwardsuntilfenceisapproxi-

matelyt/32 in,abovetable . . tighten screw at

left end of bar

NOTE: Fold a piece of newspaper making 8

thicknesses and place between rip fence and

table to act as a spacer. This will hold the fence

off of the table approx 1/32 in.

16, Adjust rear bar so that the fence is approximately

1/32 in., above table make sure it is square with

fence guide bar rod.., tighten screw at end of

bar.

8 THICKNESSES

OF PAPER

17. Move fence to RIGHT edge of table. _. make sure

it is approx. 1/32 in. above table at front and rear and

tighten screws.

13

ALIGNING RIP FENCE

The fence should slide easily along the bars and

always remain in alignment (parallel to sawblade

and miter gauge grooves),

The alignment is maintained by a spring underneath

the fence which bears against the front guide bar

To move the fence, loosen the lock handle and grasp

the fence with one hand at the front

For very close adjustments, grasp the guide bar-with

both hands and move the fence with your thumbs

SELF ALIGNING ADJUSTMENT

Place fence on saw but DO NOT LOCK IT..

Move the R EAR END of the fence slightly to the right

or left , .when you release it, the fence should

"spring" back to its original position

If it does not, the spring pressure must be IN-

CREASED

1 Loosen the screws

2 Move Spring slightly toward front of fence,.

14

If fence does not slide easily along the bars, the

pressure of the spring can be REDUCED

1 Loosen the screws

2, Move spring slightly toward rear of fence ,

tighten screws,

WARNING: TO AVOID INJURY FROM JAMS OR

KICKBACK, BE SURE TO PROPERLY ADJUST AND

PUSH LOCK LEVER ALL THE WAY DOWN UNTIL

THE LEVER RESTS ON THE STOP BEFORE USING

THIS RIP FENCE.

SPRING

SLIDE SPRING TO

ADJUST PRESSURE

RIP FENCE LOCK LEVER ADJUSTMENT

The rip fence lock lever when locked down, should hold

the rip fence securely, it should not be difficult to push

down and lock,

If lock lever does not lock fence securely .,

1 Raise lock lever.

2. Tighten the adjusting nut using a small screwdriver

until the lever, when locked, holds the rip fence

securely

If lock lever is difficult Io push down

1,, Raise lock lever_

2.. Loosen the adjusting nut using a small screwdriver

until the lever is easy to push down and holds 1herip

fence securely,,

RIP FENCE ALIGNMENT ADJUSTMENT

The rip fence must be PARALLEL with the sawblade and

Miter Gauge grooves.,, Move fence until it is along side

of groove, Do NOT LOCK IT, It should be parallel to

groove.. If it is not;

1. Loosen the two "Hex Head Screws",

2,, Hold fence head tightly against bar, ,. move end of

fence so that it is parallel with groove.,

3, Alternately tighten the screws,

4 Recheck alignment,

5,, Repeat steps as needed.

FENCE HEAD

HEX SCREWS

FENCE HEAD

15

ADJUSTING RIP SCALE POINTER

Turn ELEVATION HANDWHEEL clockwise until

blade is up as high as it will go

IMPORTANT: BLADE must be SQUARE (90 °) to

TABLE, in order to ALIGN rip fence

2. Position fence on right side of sawbtade so that it

touches the sides of the teeth tighten lock

handle.

3Loosen screw holding the pointer . .. adjust

pointer so that it points to "0" .... tighten screw.

NOTE: If you cannot adjust pointer so that it

points to "0", loosen the screws holding the front

guide bar and move the guide bar,

LOCK HANDLE _-_

INSTALLING BLADE GUARD

1 From among the loose pads, find:

2 Hex Head Screws, 1/4-20 x 5/8 in. long

3 Hex Head Screws, 5/16-18 x 5/8 in. long

2 Hex Head Screws, 5/16-18 x 1 in, long

2 Hex Nuts, 1/4-20 (approx. dia, of hole 1/4 in.)

2 Lockwashers, 1/4 in. External Type

(approx. dia. of hole 1/4 in.)

2 Lockwashers, 5/16 in. External Type

(approx. dia, of hole 5/16 in_)

1 Thumbscrew

Blade Guard Support

Spreader Support

Spreader Rod

2 Before installing the blade guard, you must check the

heeling adjustment (parallelism of sawblade to miter

gauge groove).. The procedure for making this check

and adjusting it are found in the"Adjustments" section

of this manual Refer to "Heeling Adjustment or

Parallelism of Saw Blade to Miter Gauge Groove".,

BLADE GUARD

SUPPORT

5/t6_18 X _

5/B IN.

HEX HD..

SCREW

5/16 IN.,

LOCKWASHERS

5/t6-18 X 5/8 IN,.

HEX HD,. SCREWS

3. Lower the blade.

4 Screw the MOTOR BASE CLAMP SCREWS part

way into cradle. Screw the 5/16-18 x 5/8 inch Hex

Head screw into the blade guard support.

5 Attach BLADE GUARD SUPPORT ..... DO NOT

TIGHTEN SCREWS

6 insert SPREADER ROD into SPREADER SUPPORT

until pin fits into notch° Insert THUMBSCREW and

tighten it.

16

'THUMB SCREW_

\ c,.To L suP o.T

7,. Slide SPREADER ROD into BLADE GUARD

SUPPORT until end of ROD is even with edge of

SUPPORT • Tighten Hex Head Screw in

support,

8. Attach SPREADER to SPREADER SUPPORT so

that the edge of the spreader is even with the

edge of the spreader support . tighten screws,

9 Raise ANTIKICKBACK PAWL (hold it in place

with a piece of masking tape)

.align spreader SQUARE to table

Tighten both 5/t6-18 x 1 in,, HEX HEAD

SCREWS.,

1/4_20 HEX

HD. SCREW

1/4 INo LOCKWASHER

1/4-20 HEX NUT

SPREADER EDGE

EVEN WITH SPREADER

SUPPORT EDGE

END OF ROD

EVEN WITH EDGE

OF SUPPORT

5/16-18 X 1 IN.

HEX HD_ SCREWS

r

t0. Raise blade all the way up

square with table,

make sure it is

1t Raise Blade Guard lift up both ANTIKICK-

BACK PAWLS .... insert one of the SETSCREW

WRENCHES in the notches to hold the pawls out

of the way.

I2 Lay blade of square or other straightedge along-

side of blade,

I3, Loosen Hex Head Screw in BLADE GUARD

SUPPORT and move spreader so that it touches

blade of square .,, tighten screw.

14 NOTE: The spreader is now square with the table

and approximately in line with the sawblade, The

spreader requires further adjustment to align it

PARALLEL to the blade and in the MIDDLE of the

cut (KERF) made by the sawblade,

HEX HD,

SCREW

15..IMPORTANT: To work properly, the SPREADER

must always be PARALLEL to the sawblade and

adjusted so the cut workpiece will pass on either

side at the spreader without binding or skewing

to the side.

NOTE: The spreader is thinner than the width of

the cut (KERF) made by the sawblade by approxi-

mately six thicknesses of paper.

LOOKING DOWN ON SAW

17

16 Make two folds in a small piece (6 x 6 in ) of

ordinary NEWSPAPER making three thicknesses

The folded paper will be used as a "spacing

gauge", I

17. Place RIP FENCE on table _...

CAREFULLY move it against blade so that it is

parallel to the blade, and just TOUCHES tips of saw

teeth.., tighten RIP FENCE LOCK LEVER

18. Insert folded paper between SPREADER and

FENCE,

19, Using a 7/16" wrench, loosen the 1/4-20 hex head

screws so the spreader can slide sideways.

2Q Hold spreader flat against fence tighten screws

using 7/16" wrench.

21. To remove BLADE GUARD and SPREADER, loosen

THUMBSCREW .... DO NOT LOOSEN OTHER

SCREWS, This lets you remove and replace the

guard without disturbing the spreader alignrnenL

7/16 IN. WRENCH

\

FOLDED PAPER

;ETSCREW

MOUNTING THE MOTOR

1 Put the motor mounting base against the flat surface

of a workbench,

2 Position the motor so the Shaft is facing away from

you,

3. Loosen both cradle clamp screws.

4 Put a square against the LEFT side of the motor and

against the top of the workbench.

5 Turn the motor inside the cradle clamps until the top

of both capacitors touch the square.

6. Tighten both cradle clamp screws to hold the motor

in this position.

WARNING: The motor must be properly attached.

Otherwise, the workpiece can hit the motor during

45° bevel cuts,

LOOSEN BOTH CRADLE CLAMP SCREWS

:,z __

CA O'TORS t._. MOTOR

IMOTOR MOUNTING

BASE

18

7 Fromamongthe looseparts,find the following

hardware:

4 Carriage Bolts, 5/16-18 x 3/4 in.. long

4 Hex nuts, 5/16-!8 (approx dia..of hole 5/16 in.)

4 Lockwashers, 5/16 in. External Type (approx dia

of hole 5/16 in)

I Cast Iron Motor Pulley

8. The motor base is installed in the cradle for ship-

ment. Pull the motor base away from the cradle and

put it on the floor before mounting the motor to it..

9 PtacemotoronMOTOR BASE ..,insertboltsthrough

holes in MOTOR BASE ......then through the motor

MOUNTING BASE. Install lockwashers and nuts.

I0 Position motor so that edge of MOTOR MOUNTING

BASE and MOTOR BASE are even as illustrated,..

slide motor all the way to the RIGHT ... tighten the

four nuts

t 1 Loosen set screw in motor pulley using 5/32 in. Hex

"L" wrench. Slide pulley onto shaft with HUB away

from motor° DO NOT TIGHTEN SET SCREW..

12. Install 3/I 6 in. square key (furnished with motor) in

grooves inpulleyand motorshaft.. DONOTTtGHTEN

SET SCREW.

5/16

NUT

5/16-18

\o

THESE TWO ,CARRIAGE BOLT

EDGES 5/16-18 X 314 IN,,

KEY

CRADLE

MOTOR BASE

t: J

MOTOR MOUNTING

BASE [

PULLEY

!3 Lift motor and insert the TWO PINS on motor base

into HOLES IN cradle, push motor in as far as it will

go

\I

CRADLE

19

17,_

18,

14. Lower the blade .....install belt on saw pulley and

motor pulley,,

15. Sight along edges of both pulleys and move motor

pulley so that belt is parallel to the edges of both

pulleys ....tighten the set screw in the motor' pulley°

16, IMPORTANT: Measure the distance from end of

motor shaft to pulley .....mark this dimension down;

you will need it later when reinstalling the pulley.

Make sure blade is 900to table ....raise it all the way

up,,

Lift motor until edge of washer (see illustration ) is

even with end of slot. In this position, pull motor

toward you (pins will slide in the cradle) until belt is

TIGHT ....make sure washer is still even with end of

slot ......tighten the two MOTOR BASE CLAMPS

SCREWS

PINS

PIVOT.

SCREW

MOTOR BASE

CLAMP SCREWS

,SLOT

WASHER

I

EDGE OF WASHER

EVEN WITH END

OF SLOT

19. Put your' hand around the belt half way between the

two pulleys and squeeze belt until two sides of belt

touch, The motor should move freely as you squeeze

the belt, If motordoes not move freely, belt tension

must be readjusted

INSTALLING BELT GUARD

1 Remove the belt and motor pulley

2 Screwsfurnished with guard are"self threading"

o . .screw them into holes in BELT GUARD

SUPPORT BRACKET, then remove them.

3, Position BELT GUARD SUPPORT BRACKET

and BELT GUARD SUPPORT as shown and

install the screws .make sure motor shaft is in

CENTER of hole in SUPPORT

BELT GUARD

SUPPORT BRACKET

TwoHo,. sc osEsT

TOGETHER

_,,,,,_,,. 10-32 X 1t2 IN.

BELT GUARD ..,,,_- SELF-THREADING

SUPPORT SCREW

%2O

BELT GUARD

SUPPO

CENTERED

PIVOT

SCREW

Install three CLIPS (furnished with guard) 90°

apart starting with one clito at the end of the

guard as shown., LONG END of clip facing

AWAY from you

BELT GUARD

OPENING

LONG END

5 Reinstall motor pulley the same way it was when

you aligned the belt

6, Place belt on SAW PULLEY ., insert end of belt

through opening in END of guard.

7 Slip belt over motor pulley

8, Press guard onto support so that bottom of

guard is approximately 3/4 in away from belt,

NOTE: To remove guard, lift up on LONG TABS

of clips pull guard outward. The clips should

remain on the BELT GUARD SUPPORT t

!

3/4 IN,

PLUGGING IN MOTOR

1 From among the loose parts, find two wire ties,

2, Route motor cord along right side of cabinet and

snap ties in 1/4" hole in side of cabinet Secure

two cords in wire ties.

3 Plug motor cord into outlet on side of switch box,,

WIRE TIES

EXTENSION REMOVED FOR

PICTURE CLARITY

21

GETTBNG TO KNOW YOUR SAW

9SAWBLADE

8 TABLE INSERT

10 EXACT-I-CUT

6MITER GAUGE

7BLADE GUARD

ANTIK[CKBACK

PAWLS

5RIP FENCE

HOLES FOR

ATTACHING FACING

4TILT LOCK HANDLE

(UNDERNEATH TABLE)

1ON-OFF SWITCH

/

2ELEVATION HANDWHEEL \

ION-OFF SWITCH

CAUTION: Before turning switch on, make sure the

blade guard is correctly installed and operating

properly,

The On-Off Switch has a locking feature. THIS

FEATURE IS INTENDED TO HELP PREVENT

UNAUTHORIZED AND POSSIBLE HAZARDOUS

USE BY CHILDREN AND OTHERS

A. TO turn saw ON ..... stand to either' side of the

blade never in line with it .,insert finger-

under switch lever and pull END of lever out

After turning switch ON, always allow the

blade to come up to full speed before cutting

Do not cycle the motor +switch on and off

rapidly, as this may cause the sawblade to

loosen+ tn the event this should ever occur +,

atlow the sawblade to come to a complete

stop and retighten the arbor nut normally, not

excessively. Never leave the saw while the

power is "ON".

B. TO turn saw OFF .... PUSH lever in Never

leave the saw until the cutting tool has come

to a complete stop..

C.. TO lock switch in OFF position+., hold switch

IN with one hand.. REMOVE key with other

hand

WARNING: For your own safety, lower blade or

other cutting tool below table surface. (If blade is

tilted, return it to vertical (90o)position). Always lock

the switch "OFF". When saw is not in use...remove

key and keep it in a safe place.+.also...in the event of

a power failure (all of your lights go out) turn switch

off.+.lock it and remove the key. This will prevent the

saw from starting up again when the power comes

back on.

22

3TILT HANDWHEEL

@

KEY

/(YELLOW PLASTIC)

2

3

4

5

6

ELEVATION HANDWHEEL ....elevates or lowers

the blade.. Turn clockwise to elevate .... counter-

clockwise to lower

TILT HANDWHEEL .... tilts the blade for bevel

cutting.. Turn clockwise to tilt toward left ......

counterclockwise to tilt toward right.

When the blade is tilted to the LEFT as far as it

will go, it should be at 45° to the table and the

bevel pointer should point 45°

NOTE: There are LIMIT STOPS inside the saw

which prevent the blade from tilting beyond 45°

to the LEFT and 90 ° to the RIGHT° (See "Adjust-

ments" section "Blade Tilt, or Squareness of

Blade to Table")..

TILT LOCK HANDLE.. locks the blade in the

desired tilt position To loosen, turn counter-

clockwise. Push handle in and turn it to another

position if necessary in order to tighten or

loosen

RIP FENCE is locked in place by pushing the

lock lever down until the lever rests on the stop

To move the fence, lift the lock lever and grasp

the fence with one hand at the front.

Holes are provided in the rip fence for attaching

a wood facing when using the dado head, or

molding head.

Select a piece of smooth straight wood approx

3/4 in thick and the same size as the rip fence.

Attach it to the fence with three Round Head #10

Wood Screws 2 in tong. To remove the facing,

loosen the screws, slide the facing forward and

pul! the screws through the round holes

WOOD FACING

1

>)

\-..OU.D .EAo/

MITER GAUGE _. head is locked in position for

crosscutting or mitering by tightening the lock

knob ALWAYS LOCK IT SECURELY WHEN IN

USE..

There are two slots for the stop pin at the 45

degree right and left positions for conveniently

setting the Miter Gauge to cut miters

NOTE: The slots for the stop pin and the gradua-

tions are manufactured to very close tolerances

which provide accuracy for average woodwork-

ingo In some cases where extreme accuracy is

required, when making angle cuts, for example,

make a trial cut and then recheck it

If necessary, the miter gauge head can then be

swiveled slightly to compensate and then locked..

Slots are provided in the miter gauge for attach-

ing an AUXILIARY FACING to make it easier to

cut long pieces. Be positive facing does not

interfere with the proper operation of the saw-

blade guard

Select a suitable piece of smooth straight wood

..... drill two holes through it and attach it with

screws

NOTE: When bevel crosscutting, attach facing

so that it extends to the right of the miter gauge

and use the miter gauge in the groove to the right

of the blade

v t ......... YFAC|NG

STOP PIN 45 ° SLOT _ i l

FOR STOP PIN "_J_J

7BLADEGUARD must always be in place and

working properly for all thru-sawing cuts That

is, all cuts whereby the blade cuts completely

through the workpiece

To remove the guard for special operations,

loosen the thumbscrew and slide the guard off of

othe rod. DO NOT DISTURB THE SETTING OF

THE ROD

When replacing the guard, make sure the PIN in

the rod engages with the NOTCH in the spreader

support. Make sure thumbscrew is tightened

securely

8TABLE INSERT is removable for removing or

i_'stalling blades or other cutting tools

SCREW

WARNING: For your own safety, turn switch

"OFF" and remove plug from power source

outlet before removing insert.

A.. Lower the blade below the table surface.

B. Raise blade guard

C Loosen Screw

D Lift insert from the front end, and pull toward

front of saw

23

NEVER OPERATE THE SAW WITHOUT THE

PROPER INSERT IN PLACE USE OF THE SAW

BLADE INSERT WHEN SAWING . . • USE THE

COMBINATION DADO MOLDING INSERT WHEN

DADOING OR MOLDING..

9 REMOVING AND INSTALLING SAWBLADE,

WARNING: For your own safety, turn switch

"OFF" and remove plug from power source

outlet before removing or installing sawbladeo

A Raise Blade Guard remove insert. WOOD BLOCK NUT

By To REMOVE blade, place a block of wood

against front of blade _. PULL arbor wrench

toward you to LOOSEN arbor nut

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

C To TIGHTEN arbor nut, place a block of wood

against rear of blade .. PUSH wrench away

from you

When installing the blade .....make sure the teeth

are pointing toward the front of the saw .. and

that the blade and collars are clean, and free

from any burrs

The HOLLOW side of the collar must be against

the blade.

Always tighten the arbor nut securely

NOTE:When using the Dado or Molding Head, it

is not necessary to instat] the loose collar.

BLADE GUARD NOT SHOWN

PICTURE CLARITY

To replace insert.

Place insert into insert opening in table and push

towrd rear of saw to engage spring clip and until

keyslot in insert will drop over screw. Tighten

screw

Do not tighten screw to the point where it will

deflect the insert..

ARBOR NUT

"10 EXACT-I-CUT

The "yellow" plastic disc imbedded in the table

in front of the sawblade, is provided for marking

the location of the "sawcut" on the workpiece_

A Check disc .. .. if it is above table surface,

place a piece of hardwood on top of it and tap

it down..

B,, With blade 90 ° (square to table) cut off a piece

of wood.

C. Pull miter gauge back until wood is over disc..

Using very sharp pencil, mark a line on disc..

D With miter gauge in right hand groove, follow

same procedure and mark another line on

disc.

E These lines indicate the "path" of the cut

(kerf) made by the sawblade.

F. When cutting the workpiece, line up mark on

workpiece with line on disc.

BLADE GUARD NOT SHOWN

FOR PICTURE CLARITY

24

BASIC SAW OPERATION

WORK HELPERS

Before cutting any wood on your saw, study all of the

"Basic Saw Operations"

Notice that in order to make some of the cuts, it is

necessary to use certain devices "Work Helpers" like

the Push Stick, the Push Block and the Auxiliary

Fence/Work Support, which you can make yourself.

After you have made a few practice cuts, make up

these "helpers" before starting any projects Make

the "Push Stick" first

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/8"

45 ° NOTCH

PUSH STICK AND PUSH BLOCK

Make the Push S!ick using a piece of 1 x2, or rip one

from a wide board, say 11-1/2 in, wide, and set the rip

fence 9-7/8 in. from the sawblade.

Make the Push Block using a piece of 3/8 in and 3/4

in, plywood,

The small piece of wood 3/8 in x 3/8 in x 2-1/2 in

should be GLUED to the plywood. DO NOT USE

NAILS, This is to prevent dulling the sawblade in the

event you mistakingly cut into the push block.

Position the handle in the center of the plywood and

fasten together with glue and woodscrews.

NOTE: All dimensions in inches

PUSH STICK

THESE EDGES MUST

BE PARALLEL

4-3/4

3/4 PLYWOOD

12

3/8

NOTE: All dimensions in inches

PUSH BLOCK

3/8

3/8 PLYWOOD

25

AUXILIARYFENCEP,NORK SUPPORT

Make one using a piece of 3/8 in. and 3/4 in..plywood

Fasten together with glue and wood screws.

NOTE: Since the Push Block is used with the Auxiliary

Fence, the 4-3/4 in. dimensions must be held identical

on both the pieces,

3-1/2""

3/4 PLYWOOD

THIS FACE AND

EDGE MUST BE

PARALLEL

3/8 PLYWOOD

NOTE: All dimension in inches

AUXILIARY FENCE/WORK SUPPORT

1-1/4

AUXILIARY PANEL WORK SUPPORT

Make using a piece of 3/4" and 3/8" plywood. Fasten

together with glue and wood screws Use this auxiliary

panel work support only when cutting large panels that

require the rip fence to be positioned past the exposed

side of the extension.

3/4 PLYWOOD

3-5/8

FACE & EDGE

MUST BE

PARALLEL

3/8 PLYWOOD 2

NOTE: All dimension in inches

AUXILIARY PANEL/WORK SUPPORT

[-3/8

SAFETY BNSTRUCTaONS FOR BASIC SAW OPERATRONS

BEFORE EACH USE:

1 inspect your saw

a. To avoid injury from accidental starting, unplug

the saw, turn the switch off and remove the

switch key before raising or removing the

guard, changing the cutting toot, changing

the setup or adjusting anything

b,,Check for alignment of moving parts, binding

of moving parts, breakage of parts, mounting,

and any other conditions that may affect the

way it works If any part is missing, bent, or

broken in any way, or any electrical parts don't

work properly, turn the saw off and unplug the

saw.

c

d

Reptace damaged, missing, or failed parts

before using the saw again.

Use the sawblade guard, spreader, and anti-

kickback pawls for any thru-sawing (whenever

the blade comes through the top of the work-

piece). Make sure the pawls work properly

Make sure the spreader is in line with the

sawblade

REMOVE ADJUSTING KEYS AND

WRENCHES Form habit of checking for and

removing keys and adjusting wrenches from

tool before turning it on

To avoid injury from jams, slips or thrown

pieces (kickback and throwback):

1. USE ONLY RECOMMENDED ACCESSO-

RIES (See page 42) _Follow the instructions

that come with the accessofie& Using other

accessories may be dangerou&

2. Choose the right blade or cutting accessory

for the material and the type of cutting you

plan to do,

3. Never' use grinding wheels, abrasive cut-off

wife wheels or buffing wheel. They can fly

apart explosively.

26

i

!'

4 Choose and inspect your cutting tool care-

fully

a To avoid cutting tool,failure and thrown

shrapnel (broken pieces of blade), use

only 10" or smaller blades or other cutting

tools marked for speeds of 3450 rpm or

higher

b Always use unbroken, balanced blades

designed to fit this saw's 5/8" arbor

c,, When thru-sawing, (making cuts where

the blade comes through the workpiece

top) always use a 10 inch diameter blade

This keeps the spreader in closest to the

blade,

d, Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securely.

e Use only sharp blades with properly set

teeth Consult a professional blade

sharpener when in doubt.

f Keep blades clean of gum and resin

5 Adjust table inserts flush with the table top

NEVER use the saw without the proper

insert

6 Make sure all clamps and locks are tight

and no parts have any excessive play

2. KEEP WORK AREA CLEAN

a Cluttered areas and benches invite accidents

Floor must not be slippery from wax or

sawdust

b To avoid burns or other fire damage, never use

the saw near flammable liquids, vapors or

gases.

Plan ahead to protect your eyes, hands, face, ears.

a. To avoid injury from accidental blade contact,

don't do layout, assembly, or setup work on the

table while the blade is spinning It could cut or

throw anything hitting the blade

AVOID ACCIDENTAL STARTING - Make sure switch

is in "OFF" position before plugging saw in

Plan your work

1 USE THE RIGHT TOOL - Don't force tool or

attachment to do a job it was not designed for

2. Dress for safety:

Do not wear loose clothing, gloves, neckties

or jewelry (rings, wrist watches) They can get

caught and draw you into moving parts

° Wear nonstip footwear

- Tie back tong hair.

- Roll tong sleeves above the elbow.

- Noise levels vary widely To avoid possible

hearing damage, wear ear plugs or muffs

when using saw for long periods of time,

Any power saw can throw foreign objects into

the eyes This can cause permanent eye

damage Wear safety goggles (not glasses)

that comply with ANSi Z87,1 (shown on pack-

age) Everyday eyeglasses have only impact

resistant lenses, They are not safety glasses

Safety goggles are available at Sears retail

catalog stores Glasses or goggles not in

compliance with ANSI Z87..1 could seriously

hurt you when they break.

WEAR YOUR

- For dusty operatio6s, wear a dust mask along

with the safety goggles

3 inspect your workpiece Make sure there are no

nails or foreign objects in the part of the work-

piece to be cut,

4 Plan your cut to avoid KICKBACKS and THROW-

BACKS -when a part or alf of the workpiece

binds on the blade and is thrown violently back

toward the front of the saw:

- Never cut FREEHAND: Always use either a rip

fence, miter gauge or fixture to position and

guide the work, so it won't twist, bind on the

blade and kic,kback

-Make sure there's no debris between the

workpiece and its supports

- When cutting irregularly shaped workpieces,

plan your work so it will not slip and pinch the

blade,,

- A piece of molding, for example, must lie

flat or be held by a fixture or jig that will not

let it twist, rock or slip while being cut., Use

jigs, fixtures where needed to prevent work-

piece shifting,

- Use a different, bettersuited type of tool for

work that can't be made stable

-Use extra caution with large, very small or

awkward workpieces:

-Use extra supports (tables, saw horses,

blocks, etc) for any workpieces Iarge

enough to tip when not held down ot the

table top, NEVER use another person as a

substitute for a table extension, or as addi-

tional support for a workpiece that is longer

or wider then the basic saw table, or to help

feed, support or pull the workpiece

27

- Never confine the piece being cut off That

is, the piece NOT against the fence, miter

gauge or fixture. Never hold it, clamp it,

touch it, or use length stops against it. It

must be free to move. If confined, it could

get wedged against the blade and cause a

kickback or throwback..

-Neve_ cut more than one workpiece at a

time..

-Never turn your table saw "ON" before

clearing everything except the workpiece

and related support devices off the table.

Plan the way you will push the workpiece through.

- NEVER pull the workpiece through Start and

finished the cut from the fron of the tabet saw

-NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

- NEVER reach in back of the cutting tool with

either hand to hold down or support the work-

piece, remove wood scraps, or for any other

reason.

-Avoid awkward operations and hand positions

where a sudden slip could cause fingers or hand

to move into a sawblade or other cutting tool

- DON'T OVERREACH. Always keep good footing

and balance.

- Push the workpiece against the rotation of the

blade., NEVER feed material into the cutting tool

from the rear of the saw.

- Always push the workpiece all the way past the

sawblade.

- As much as possible, keep your face and body to

one side of the sawblade, out of line with a

possible kickback or throwback;

-NEVER turn the saw "ON" before clearing the

table of all tools, wood scraps, etc,, except the

workpiece and related feed or support devices

for the cut planned

WHENEVER SAW IS RUNNING

WARNING: Don't let familiarity (gained from fre o

quent use of your table saw) cause a careless mis-

take. Always remember that a careless fraction of a

second is enough to cause a severe injury.

1 Before actually cutting with the saw, watch it

while it runs for a short while, If it makes an

unfamiliar noise or vibrates excessively, stop

immediately Turn the saw off. Unplug the saw

Do not restart until finding and correcting the

problem

2 Make sure the top of the arbor or cutting tool

turns toward the front of the saw.

3 Set the cutting tool as tow as possible for othe cut

you're planning

4. KEEP CHILDREN AWAY All visitors should be

kept a safe distance from work Make sure

bystanders are clear of the saw and workpiece

5 Let the blade reach full speed before cutting

6 DON'T FORCE TOOL. it will do the job better

and safer at its designed rate. Feed the workpiece

into the blade only fast enough to let it cut

without bogging down or binding.

7 Before freeing any jammed material:

a Turn switch "OFF".

b Unplug the saw.

c. Wait for all moving parts to stop.

d Check blade, spreader and fence for proper

alignment before starting, again

8. To avoid throwback of small, cut off pieces:

a Use the guard assembly

b..To remove pieces trapped inside the guard:

t Turn saw off..

2 Remove switch key.

3. Unplug saw

4. Wait for blade to stop before lifting the

guard

BEFORE LEAVING THE SAW

1 Turn saw off

2. Wait for blade to stop spinning

3. Make workshop child-proof. Lock the shop, Dis-

connect master switches. Remove the yellow

switch key. Store it away from children and

others not qualified to use the tool.

4. Unplug the saw.

28

USING THE MITER GAUGE

The MITER GAUGE is used when CROSSCUTTING,

MITER CUTTING, BEVEL CUTTING, COMPOUND

MITER CUTTING, DADOING andwhen RABBETTING

AND MOLDING across the end ol a narrow workpiece.

WARNING: For you rown safety, always observe the

following safety precautions in additio n to the safety

instructions on pages 2, 3, 4, 5, 6, 26, 27, and 28.

ADDITIONAL SAFETY INSTRUCTIONS

FOR CROSS CUT TYPE CUTS

Before starting

- NEVER use the rip fence when crosscutting

- An auxiliary wood facing attached to the miter

gauge can help prevent workpiece twisting and

throwbacks Attach it to the holes provided

Make the facing long enough and big enough to

support your work Make sure, however, it will

not interfere with the sawblade guard

- Use jigs or fixtures to help hold any piece too

small to extend across the fulf length of the miter

gauge face during the cut This lets you properly

hoid the miter gauge and workpiece and helps

keep your hands away from the blade

While cutting

-To avoid blade contact, always hold the miter

gauge as shown in the BASIC SAW OPERA-

TIONS - USING THE MITER GAUGE

CROSSCUTTING

Crosscut

A cutting or shaping operation made across the width

of the workpiece

The graduations on the miter gauge provide

accuracy for average woodworking In some cases

where extreme accuracy is required, when making

angle cuts, for example, make a trial cut and then

recheck it with an accurate square, or protractor

If necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy

NOTE: The space between the miter gauge bar and

the groove in the table is held to a minimum during

manufacturing

For maximum accuracy when using the miter

gauge, always "favor" one side of the groove in the

table In other words, don't move the miter gauge

from side to side while cutting, but keep one side of

the bar riding against one side of the groove

NOTE: Glue a piece of sandpaper to the face of the

miter gauge head This will help prevent the

workpiece from "creeping" while it is being cut

The Hold-Down Clamp (Optional Accessory)

should be used on the miter gauge for greater

acc u racy

The miter gauge may be used in either of the

grooves in the table, Make sure it is locked

WARNING: To avoid blade con;tact, hold the miter

gauge properly°

When using the miter gauge in the LEFT hand

groove, hold the workpiece firmly against the miter

gauge head with your left hand, and grip the lock

handle with your right

When using the RIGHT Hand groove, hold the

workpiece with your right hand and the iockhandfe

with your left hand

When cutting long workpieces, insert AUXILIARY

FENCE/WORK SUPPORT and position it on top of the

guide bars to support the workpiece as near to the end

as possible. If this does not adequately support the

workpiece, you can make a simple support by clamping

a piece of plywood to a sawhorse. See first illustration

under "Crosscutting".

\

WORKPIECE

1

1 ill

TABLE

AUXILIARY FENCE/

WORK SUPPORT

Use a Hold-Down Clamp (Optional Accessory) on the

miter gauge for greater accuracy,,

29

REPETITIVE CUTTING

REPETITIVE CUTTING is known as cutting a

quantity of pieces the same length without having to

mark each piece,

t Use the Stop Rods (optional accessory) only for

cutting duplicate pieces 6 in, long and longer

2. Follow all safety precautions and operational

instructions for cross cutting

When making repetitive cuts from a long workpiece,

make sure it is adequately supported

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater-accuracy.

\

i. NEVER USE THE RIP FENCE AS A LENGTH STOP

BECAUSE THE CUT OFF PIECE COULD BIND

BETWEEN THE FENCE AND THE BLADE CAUS-

ING A KICKBACK

2 When making repetitive cuts shorter than 6 in., clamp

a block ol wood 2 in long to the table to act as a length

stop.. Do not clamp directly to the bottom edge of the

table because the swivel of the clamp will not grip

properly Place a small blcok of wood between the

bottom edge of the table and the "C" clamp.,

CAUTION: When clamping the block, make sure

that tile end of the block is well in front of the

sawblade. Be sure it is clamped securely.

3. Slide the workpiece along the miter gauge until it

touches the block .... hold it securely or' clamp it with

the Hold-Down Clamp (Optional Accessory)

,RY FENCE/

WORK SUPPORT

/

', .... i i

MITER CUTTING

MITER CUTTING is known as cutting wood at an

angle other than 90°with the edge of the wood

Follow the same procedure as you would for cross-

cutting.

Adjust the miter gauge to the desired angle, and lock

it

The miter gauge may be used in either of the grooves

in the table.

When using the miter gauge in the LEFT hand

groove, hold the workpiece firmly against the miter

gauge he_id with your left hand, and grip the lock

handle with your right,

When using the RIGHT hand groove, hold the

workpiece with your right hand and the knob with

your' left hand

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy,

\

BLOCK

4, Make th_ cut ......turn the saw oil .... remove the piece

after the blade has stopped and before cutting the

next piece

30

BEVEL CROSSCUTTING

BEVEL CROSSCUTTfNG is the same as crosscutting

except that the wood is also cut at an angle other

than 90° with the flat side of the wood

Adjust the blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of

the blade It cannot be used in the groove to the

LEFT because the blade guard wilt interfere, Hold

the workpiece with your right hand and the lock-

handle with your left hand

Use the AUXILIARY FENCE/WORK SUPPORT for

additional support of the workpiece

Lay it across the guide bars to support the workpiece

as near to the end as possible.

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy_

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

miter cutting and bevel crosscutting, The cut is

made at an angle other than 90° to both the edge and

the flat side of the wood,

Adjust the miter gauge and the blade to the desired

angle ,, Make sure miter gauge is locked

USUNG THE RIP FENCE

RIPPING, BEVEL RIPPING, PLOUGHING, MOLDING,

RESAWING AND RABBETTING are performed using

the RlP FENCE together with the AUXILIARY FENCE/

WORK SUPPORT, PUSH STICK OR PUSH BLOCK°

WARNING: Make sure the featherboard against the

edge presses only on the uncut portion (forward of

the blade). It might otherwise pinchthe blade in the

kerf and cause a kickback.

- A FEATHERBOARD can help guide the work-

piece

KERFS ABOUT

5/16" APART

4-1/2

24"

5"

ADDITIONAL SAFETY INSTRUCTIONS

FOR RIP TYPE CUTS

- NEVER use the miter gauge when ripping

- Use a push stick whenever the fence is 2 to 6

inches from the blade, Use an auxiliary fence and

_push block whenever the fence must be within 2

inches of the blade.. (See "Basic Saw Operation

Using The Rip Fence" section..)

-When using a push stick or push block, the

trailing end of the board must be square A push

stick or block against an uneven end could slip

off or push the work away from the fence.

- Never rip anything shorter than 10" long.

Before starting

-To avoid kickbacks and slips into the blade,

make su re the rip fence is parallel to the sawblade

- Check the antikickback pawls (See BASIC SAW

OPERATION - USING THE RIP FENCE.) The

pawls must stop a kickback once it has started

Replace or sharpen antikickback pawls when

points become dull

-Plastic and composition (like hardboard)

materials may be cut on your saw However,

since these are usually quite hard and slippery,

the aptikickback pawls may not stop a kickback

Therefore, be especially careful in your set-up

and cutting procedures

While cutting

-To avoid kickbacks and slips into the blade,

always push forward on the section of the work-

piece between the saw blade and the rip fence

Never push forward on the piece being cut off

31

RiPPiNG

Ripping

A cutting operation along J.helength of the workpiece..

Position the fence to the desired WIDTH OF RiP and

lock in place

Before starting to rip, be sure

A Rip Fence is parallel to sawblade

B Spreader is properly aligned with sawblade

C Antikickback pawls are functioning property=

When ripping LONG BOARDS or LARGE PANELS,

always use a work support

A simple one can be made by clamping a piece of

plywood to a sawhorse

BEVEL RIPPING NARROW WORK

When bevel ripping material 6 in.. or narrower, use

fence on the right side of the blade ONLY. This will

provide more space between the fence and the

sawblade for use of a push stick.. If the fence is

mounted to the left, the sawblade guard may interfere

with proper use of a push stick

ALWAYS SUPPORT LONG WORKPIECES

USING FEATHERBOARDS FOR

THRU-SAWING

Featherboards are not employed for thru-sawing

operations when using the miter gauge.

Featherboards are used to keep the work in contact

with the fence and table as shown, and to help stop

kickbacks.

Add 7-1/2 inch high flat facing board to the fence,

the fult length of the fence

Mount featherboards to fence and table as shown,

so that leading edges of featherboards will support

workpiece

WARNING: Make sure the featherboard against the

edge presses only on the uncut portion (forward of

the blade). It might otherwise pinch the blade in the

kerf and cause a kickback.

Before starting the operation (switch "OFF" and

cutter below table surface):

(a) Install featherboards so they exert pressure on

the workpiece; be positive they are secure, and

(b) Make sure by trial that the featherboards wilt

stop a kickback if one should occur.

/

"C" CLAMPS /

l'

CLAMPS

FEATHERBOARD

WORK SUPPORT.

32

When "WIDTH OF RIP" is 6 in..and WIDER use your

RIGHT Hand to feed the workpiece until it is clear of

the table.,

Use LEFT hand ONLY to guide the workpiece .... do

not FEED the workpiece with the left hand.

When "WIDTH OF RIP" is 2 in, to 6 in. wide USE THE

PUSH STICK to feed the work.

When WIDTH OF RIP is NARROWER than 2 ir_,,the

push stick CANNOT be used because the guard will

interfere .... USE the AUXILIARY FENCE/WORK

SUPPORT and PUSH BLOCK.

Attach Auxiliary Fence/Work Support to rip fence

with two "C" clamps.

33

FeedtheworkpiecebyhandalongtheAUXILIARY

FENCEuntil the endis approx.1 in,,pastthe front

edgeof thetable,Continueto feedusingthePUSH

BLOCK,

HoldtheworkpieceinpositionandinstallthePUSH

BLOCK by sliding it on top of the AUXILIARY

FENCE/WORKSUPPORT(ThisMayRaiseGuard)

NarrowstripsthickerthantheAuxiliaryFence/Work

Supportmayentertheguardandstrikethebaffle.

CAREFULLYraiseguardonlyenoughto clear'the

workpieceUsePUSHBLOCKto completecut

BAFFLE

34

RESAWING

RESAWING is known as ripping a piece of wood

through its thickness. Do not attempt to resaw

BOWED or WARPED material. NOTE: To RESAW a

piece of wood wider than 3-3/8 inch. it will be

necessary to remove the blade guard ... and use the

AUXILIARY FENCE/WORK SUPPORT (See "Work

Helpers")

Clamp it to the table so that the workpiece wil! SLIDE

EASILY but not TILT or MOVE SIDEWAYS without

BINDING between the two fences.

SMALL BLOCK

OF WOOD

/ /'\

Do not clamp directly to the bottom edge of the table

because the "swivel" of the clamp will not grip

properly.. Place a small block of wood between the

bottom edge of the table and the "C" clamp.

WARNING: For your own safety:

1, Do not "back up" (reverse feed)

..................... : ..... ............... i ,,/,,i, i,i,

2. Make first pass to a depth slightly less than

one-half the widt hof the board; keep same face

of board against fence for second pass as the

first pass.

3, install blade guard immediately upon comple-

tion of the resawing operation.

AUXILIARY PANEL/

WORK SUPPORT

CUTTING PANELS

When cutting p6nels (whenever fence is positioned

outside of table surface), ALWAYS use the AUX-

ILIARY PANEL/WORK SUPPORT

I Unlock fence and raise rear end.

2 Position AUXILIARY FENCE/WORK SUPPORT

as shown and attach it with two "C" clamps

USING FEATHERBOARDS FOR

NON-THRU SAWING

Featherboards are not employed during non thru-

sawing operations when using the miter gauge

Use featherboards for all other non "thru-sawtng"

operations (when sawMade guard must be

removed) Featherboards are used to keep the work

in contact with the fence and table as shown, and to

stop kickbacks

Add 7-1/2 inch high flat facing board to the fence,

the fult length of the fence.

Mount featherboards tO fence and table as shown,

so that leading edges of featherboards will support

workpiece until cut is complete, and the workpiece

"C '° CLAMPS /)ARD

CLAMPS

WORK SUPPOR'F.

"C" CLAMPS

35

has been pushed completely past the cutter

(sawblade, dado head, molding head, etc) with a

pushstick, as in ripping

Before starting the operation (switch "OFF" and

cutter below table surface):

(a) Install featherboards so they exert pressure on

the workpiece; be positive they are secure, and

(b) Make sure by trial that the featherboards wilt

stop a kickback if one should occur

Replace the sawblade guard as soon as the non

thru-sawing operation is complete

RABBETING

RABBETING is known as cutting out a section of the

corner of a piece of material, across an end or along

an edge,

To make a RABBET requires cuts which do not go al!

the way through the material Therefore the blade

guard must be removed

1 Remove blade guard.

2For rabbeting along an edge (long way of work-

piece) as shown, add facing to rip fence approxi-

mately as high as the workpiece is wide. Adjust

rip fence and blade to required dimensions; then

make first cut with board flat on table as any rip

(type) cut; make second cut with workpiece on

edge. Follow afl precautions, safety instructions,

and operational instructions as for ripping, or rip

type operations, including feather boards and

push stick, etc.

3 For rabbeting across an end, for workpiece 10-

1/2" and narrower make the rabbet cut with the

board flat on the table. Using the miter gauge

fitted with a facing, follow the same procedures

and instructions for cross cutting making succes-

sive cuts across the width of the workpiece to

obtain the desired width of cut. DO NOT use the

rip fence for rabbeting across the end

4, INSTALL BLADE GUARD IMMEDIATELY UPON

COMPLETION OF RABBETING OPERATION,

RABBET j

_- FIRST CUT

I SECOND CUT

RABBETING ALONG

THE EDGE

RABBETING

ACROSS THE END

Rabbet cuts can also be made in one pass of the

workpiece over the cutter using the dado head or

molding head

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long

way of the workpiece, using the fence USE feather-

boards and push sticks as required

MOLDING is shaping the workpiece with the grain

the long way of the workpiece, using the fence Use

featherboards and push sticks as required

PLOUGHING MOLDING

DADOING

Instructions for operating the Dado Head are con-

tained in booklet furnished with the Dado Head.

The Recommended Dado Head is listed under

Recommended Accessories in this manual

The arbor on the saw, is only long enough so that the

widest cut that can be made is t3/!6" wide.

It is not necessary to install the outside loose collar

before screwing on the arbor nut.. Make sure the

arbor nut is tight.

ALWAYS USE DADO INSERT LISTED UNDER

RECOMMENDED ACCESSORI ES.

When using the dado head, it will be necessary to

remove the Blade Guard and Spreader. Use MITER

GAUGE, FENCE, FEATHERBOARDS, and PUSH

STICK, etc. as required.,

ALWAYS REPLACE THE BLADE, GUARD AND

SPREADER WHEN YOU ARE FINISHED DADOING.

LJ

®

LOOSE COLL

tff

ARBOR NUT1" I "_,, SAW ARBOF

REMOVE SAWBLADE AND I

....... _, INSTALL DADO HEAD [

BACK OF SAW

36

MOLDING CUTTING

Instructions tor operating the Molding Head are con-

tained in a booklet furnished with the Molding Head.

The recommended molding head is listed under Recom-

mended Accessories in this manual_

Always use Molding Insert listed under Recom-

mended Accessories.

When using the molding head, it will be necessary to

remove the Blade Guard and Spreader USE CA[J-

TION. USE MITER GAUGE, FENCE, FEATHER-

BOARDS, AND PUSH STICK, ETC., AS REQUIRED.

ALWAYS REPLACE THE BLADE GUARD AND

SPREADER WHEN YOU ARE FINISHED MOLDING

ADJUSTMENTS LOCK KNOB

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet before BAR

making any adjustments,

MITER GAUGE

NOTE: The slots for the stop pin and the graduations

are manufactured to very close tolerances which

provide accuracy for average woodworking. In some

cases where extreme accuracy is required, when

making angle cuts, for example, make atrial cut and

then recheck it

if necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy.

1.. Loosen the "knob" and pull "stop pin" OUT.

2. Swivel the head position it at "0". push the

stop pin IN. . lock the handle..

3..The HEAD should be square with the Bar and the

pointer should point to "0".. Readjust the pointer

if necessary

4 If the head is not square with the bar, adjustments

are required

A Loosen the "knob" (1) and the "two screws"

(2).

B. Position the HEAD square with the BAR using

a combination square

C PUSH the STOP PIN into theslot in the head at

"0 ...... push the pin into the slot and twist it

Lock the knob.

D. Recheck with the square, lfthe head is still not

square, loosen the screws (2) and readjust the

INDICATOR BLOCK.

E With the head square with the bar and the pin

pushed into the slot adjust the pointer (3) to

point to "0".

F The miter gauge head must rest on top of the

bar without being able to move up and down

... yet it must swivel freely.

G The swiveling movement of the head can be

adjusted by tightening or loosening the set-

screw (4).., using the 118 in. setscrew wrench

SQUARE INDICATOR

BLOCK

t

i/8 IN. SETSCREW

WRENCH

NOTE: The setscrew isiocated inside of the

head, To reach it, swivel the head to 60

degrees and turn the miter gauge upside

down,

37

HEELING ADJUSTMENT or

PARALLELISM OF SAWBLADE TO NtlTER

GAUGE GROOVE

While cutting, the material must move in a straight

line PARALLEL to the SAWBLADE .... therefore both

the miter gauge GROOVE and the RIP FENCE must

be PARALLEL to the SAWBLADE..

If the sawbtade IS NOT parallel to the miter gauge

groove, the blade will bind at one end of the cut

(This is known as "HEELING").

To check for parallelism:

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet.

1 Raise blade all the way up raise b{ade guard

2.. Mark an "x" on one of the teeth which is SET

(bent) to the LEFT

3. Place the head of a combination square in the

GROOVE .... adjust blade of square so that it just

touches the tip of the MARKED tooth

4. Move square to REAR, rotate blade to see if

MARKED tooth again touches blade of square.

/

5. if tooth touches square at FRONT and REAR...

sawblade is PARALLEL to MITER GAUGE

GROOVE.

6 ff tooth does not touch the same amount .. the

mechanism underneath must be adjusted to

make the blade PARALLEL to GROOVE

A Rear trunnion must be moved TOWARD the

combination square if there is a space between

marked tooth and end of square in step 4

B.. Rear trunnion must be moved AWAY from the

square if marked tooth pushes square out of

position in the groove.

7Loosen all three screws that hold the rear trunnion

and all three screws that hold the front trunnion

NOTE: All six screws can be reached through

back of saw. Use a 9/16 in., wrench To reach

left-hand front trunnion screw, tilt blade to 45°..

After loosening screws reposition blade at 90°,_

REAR-TRUNNION

SCREWS

/J \

FRONT-TRUNNION SCREWS

38

8 Using a wood block and mallet as shown, move

rear trunnion to right or left as required to realign

the blade.. If necessary, shift front trunnion in

similar manner; but do NOT move front trunnion

unless necessary Recheck the alignment with

the square, then securely retighten all six trunnion

screws

EDGE OF TRUNNION

PLACE BLOCK HERE

WOOD BLOCK

-- OR HERE

EDGE OF

REAR OFSAW CRADLE

BLADE TILT, OR SQUARENESS

OF BLADE TO TABLE

90°(SQUARE) and 45° (BEVEL) STOP COLLARS..

When the bevel pointer is pointing directly to the "0"

mark on the bevel scale, the sawblade should make a

SQUARE cut 90 ° to the table

To check for SQUARENESS:

WARNING: For your own safety, turn switch "OFF"

and remove plug from power source outlet°

1 Raise blade all the way UP. raise blade guard..

2 TILTbladeafewdegreestotheLEFT . now tilt

blade back to the RIGHT as far as it will go

3 Place the square against blade. Make sure square

is not touching the TI P of one of the saw TEETH

4. Operate the tilt-lock handle (COUNTER-

CLOCKWISE) to loosen the tilt clamp screw..

5, NOTE: Handle is spring loaded for engagement

with screw head - must be pushed inward for

disengagement whenever necessary to obtain a

new grip on screw head..

,, I= ° ___om

_ .i _TILTCLAMPSCREW

_._._ LOCK HANDLE

6 Rotate tilt handwheel CLOCKWISE a few turns

to tilt blade Now rotate handwheel

COUNTERCLOCKWISE until it stops. Blade

should now be square with table and pointer

should point to "0".

BEVEL SCALE TILT HANDWHEEL

/

TILT POINTER

39

If blade is SQUARE to table;

A. Check pointer

tF POINTER DOES NOT point to the"0" mark on the

bevel scale;

A Remove Elevation Handwheel,

B Loosen screw and adjust pointer ._ , using

medium screwdriver,

C Install Elevation Handwheel

POINTER

-y/

POINTER AT

"0" POSITION

\SCALE ADJUSTING

SCREW

if blade is NOT SQUARE to table ..... the 90 °LIMIT

STOP must be ADJUSTED,

1.. Using a medium size screwdriver, loosen BOTH

setscrews in 90° STOP COLLAR.

NOTE: If you can't reach the setscrews, turn the

TILT HANDWHEEL slightty_

2, ROTATE the STOP COLLAR moving it all the

way to the end of TILT SCREW (to the right)._

3. TILT blade RIGHT or' LEFT .... checking with

your square until blade is square to table.

4.,ROTATE STOP COLLAR moving it to the right

until it stops _.. TIGHTEN the setscrew&

5,_Check POINTER If it DOES NOT point to the"0"

mark on the bevel scale ._.

A Remove Elevation HandwheeL

B, Loosen screw and adjust pointer ..... using

medium screwdriver,

C Install Elevation Handwheet,

45 _STOP COLLAR

TILT

HANDWHEEL

/REAR OF SAW

90 °STOP COLLAR

45° POSITION

TILT blade to LEFT as far as it will go, It will stop

when the PIVOT NUT is against the 45 ° STOP

COLLAR

Ao Place an ACCURATE square against blade.

Make sure square is not touching the TIP of

one of the saw TEETH,

If blade is 45° to table;

A_ Check pointer.

If POINTER DOES NOT point to the 45 ° mark on the

scale;

ARemove Elevation Handwheel,

B,, Loosen two screws on scale and adjust scale

until POINTER points to 45° mark_

C, Install Elevation Handwheel,

4O

IfbladeisNOT45° STOPCOLLARandSCALEmust

beADJUSTED,.

I, RemoveElevationHandwheel.

2. Usingasmallsizescrewdriver,reachthrucurved

slot in front trim paneland loosenBOTHset-

screwsin45° STOPCOLLAR.

NOTE:Ifyoucan'treachthesetscrews,turnthe

TILTHANDWHEELslightly.,

3, ROTATEthe STOPCOLLARmovingit IN or

OUT and TILT blade RIGHTor LEFT ....

checkingwith yoursquareuntil blade is 45 _ to

table.

4, TIGHTEN the setscrews,

NOTE: If you can't reach the setscrews, turn

TILT HANDWHEEL slightly.,

5,, Loosen two screws on scale and adjust scale

until POINTER points to 45° mark,

6,, Install Elevation Handwheel

TILT MECHANISM

The handwheel should turn freely without binding

The turning action can be adjusted by tightening or

loosening the screws in the bearing retainer

NOTE: Tilt Handwheel must be removed to adjust,

When adjusting the screws in the bearing retainer,

hold the nut inside using a 3/8 in wrench.

TILT HANDWHEEL

ADJUST THESE

_TWO SCREWS

MAINTENANCE

WARNING: For yourown safety, turn switch "OFF"

and remove pJug form power source out_et before

maintaining or lubricating your saw.

Do not allow sawdust to accumulate inside the saw,

Frequently blow out any dust that may accumulate

inside the saw cabinet and the motor.,

Frequently clean your cutting tools with Craftsman

Gum and Pitch Remover..

A coat of automobile-type wax applied to the table

will help to keep the surface clean and allow work-

pieces to slide more freely,,

If the power cord is worn or cut, or damaged in any

way, have it replaced immediately,

Make sure the teeth of the ANTIKICKBACK pawls

are always sharp,. To sharpen:

1, Remove blade guard

\

2. Rotate pawl toward rear of spreader so that teeth

are above top of spreader,,

3. Hold spreader with left hand and place pawl over

corner of workbench,

4 Using a small round file (Smooth Cut) sharpen

the teeth

41

LUBRUCATgON

The following parts should be oiled occasionally

with SAE No, 20 or No 30 engine oil

t. Titt screw threads and pivot nuL (First Clean with

Craftsman Gum & Pitch Rernover..)

2 Elevation screw threads and pivot nut (First

Clean with Craftsman Gum & Pitch Remover.)

3. Cradle bearing points..

4. Bearing points in guard assembly, miter gauge

and rip fence.

0

BEARING POINTS

llllm,_,1/ i

SEARS RECOMMENDS THE FOLLOWING ACCESSORUES

ITEM CAT, NO.

Caster Set ........................................................................9-22221

Caster Set ..............................................................................9-22222

7 In. Molding Head Set .......................................See Catalog

7 In.. Molding Head .....................................................See Catalog

8 in,. Dado ...................................................................See Catalog

Molding/Dado insert for 7 In,. Dia,

Molding or Dado Head ..........................................9-29997

MoldinglDado Insert for 8 in. Dia,

Molding or Dado Head .................................................9-22287

ITEM CAT. NO,

Work Light .....................................................................See Catalog

7 In,,Dia, Adjustable Dado Head ................See Catalog

7 In, Dia Dado Head ...................................See Catalog

Sanding Wheel .................................................................See Catalog

Miter-Gauge Stop Rods ...................................................9-29924

Miter-Gauge Hold-Down Clamp .........................9-29928

Taper Jig .............................................................See Catalog

Universal Jig ..................................................................See Catalog

Power Tool Know How Handbook .....................9-29117

Sears may recommend other accessories not listed in the manual. See your nearest Sears store or Catalog

department for other accessories. Do not use any accessory unless you have received and read complete

instructions for its use.

42

TROUBLE SHOOTUNG

WARNING: For your own safety, turn switch "OFF" and always remove plug from

power source outlet before trouble shooting.

TROUBLE SHOOTING -- GENERAL

TROUBLE PROBABLE CAUSE

Excessive vibration. 1. Blade out of balance,

Cannot make square 1. Miter gauge not adjusted

Cut when crosscutting, properly.

Cut binds, burns or 1, Dul] blade with improper

stalls motor when tooth set°

ripping° 2, Blade is Heeling.

3 Warped board

4o Rip fence not parallel

to blade,•

5. Spreader out of

............. alignme,nt , ,

Cut not true at 90 °1, Stop collars not properly

or 45 ° positions, adjusted,

Tilt and elevating

handwheel turn hard°

REMEDY

I. Discard Blade and use a different blade_,

I, See "Adjustments" section "Miter Gauge/°

I, Sharpen or"iep'i'ace"'l_'iade, .....

2. See "Adjustments" section, "Heeling Adjustment .... "

3. Make sure concave or hollow side is facing

"down," feed slowly

4. See °'Assembly" section, "Aligning Rip Fence"

5, See "Assembly" section, "Installing

Blade Guard."

1, See ""Adjustments" section, "B'lade Tilt,'0r

"Squareness of Blade to Table."

1. Sawdust on threads of tilt

screw or elevating screw_

2, Bearing retainers

to tight,,

1. See "Maintenance and Lubrication" section,

2. See "Maintenance" section

"Tilt and Elevation Mechanisms"

TROUBLE SHOOTING -- MOTOR

TROUBLE

Excessive noise°

Motor fails to develop

full power., (Power

output of motor decreases

rapidly with decrease in

volta_]e at motor terminals,

For example, areduction

of 10% in voltage causes

a reduction of 19% in

maximum power output

of which the motor is

capable, while areduction

of 20% in voltage causes

areduction of 36% in

maximum power output,)

NOTE: Motors used on wood-working tools are particularly

susceptible to the accumulation of sawdust and wood chips

and shouid be blown out or "vacuumed" frequently to

prevent interference with normal motor ventilation,

PROBABLE CAUSE REMEDY

1. Motor, 1. Have motor checked by qualified service

technician Repair service is available at

your nearest Sears store.

1_ Circuit overloaded with

lights, appliances and

other motors,,

2, Undersize wires or circuit

too long,

3, General overloading of

power company

facilities, (In some

sections of the

country, demand for

electrical power may

exceed the capacity

of existing generating

and distribution systems)

4., Incorrect fuses or circuit

breakers in power line.

1, Do not use other appliances or motors on

same circuit when using the saw,

2_ Increase wire sizes, or reduce length of wiring.

See "Motor Specification and Electrical

Requirements" section°

3, Request a voltage check from the power company,

4. Install correct fuses or circuit breakers

43

TROUBLE SHOOTING -- MOTOR (Continued)

TROUBLE

Motor starts s|owly

or fails to come up

to full speed.

Motor overheats°

Starting switch in

motor will not

operate.

Motor stalls

(resulting in blown

fuses or tripped

circuit breakers)_

Frequent opening of

fuses or circuit

breakers.

1

2. Windings burned out

or open

3,, Starting switch not

operating

1. Motor over!oaded,_

2; Improper cooling. (Air

circu lation restricted

through motor due to

sawdust, accumulating

inside of saw).

1., Burned switch contacts

(due to extended

hold-in periods caused

by low fine voltage, etc..)

2, Shorted capacitor

(when equipped}

3_ Loose or broken

connections.

PROBABLE CAUSE REMEDY

............. ,, ............... ,,,, ,,,

Low voltage 1. Request voltage check from powe_company

2,, Have motor repaired or replaced

3. Have switch rep/aced

' "1,,'Feed work slower into blade,

2, Clean out sawdust to provide normal air

circulation through motor,.

See "Maintenance and Lubrication" section.

t. Have switch replaced and request a voltage check

from the power company.

2. Test capacitor and replace if defective,,

3. Have wiring checked and repaired,

.... j ........................

1o Starting switch not 1,, Have switch replaced_

operating.

2, Voltage too tow to permit 2. Request voltage check from the power company,,

motor to reach operating

speed_

3o Fuses or circuit breakers 3_ Install proper size fuses or circuit breakers,,

do not have sufficient

capacity.

................... = ...............

,1o Motor' overloaded,. 1. Feed work slower into blade,.

2_ Fuses or circuit breakers 2, Install proper size fuses or' circuit breakers

3, Have switch replaced.

do not have sufficient

capacity,.

3. Starting switch not

operating (motor does

not reach speed)°

44

Key

No.

1

2

3

4

5

6

7

8

9

FIGURE 1 -RIP FENCE ASSEMBLY 62952

Part

No,

62942

62945

62775

9404336

62941

423567

62946

STD600805

62528

Description

Handle

Shoe

indicator

Screw, Pan Cross Type "T"

No, 4-40 x 1/4

Head, Fence

Screw Sems 3/8-16 x 1/2

Channel, Fence

Screw Pan Cross Type 'q-"

8-32 x 1/2

Spring, Fence Lock

Key Part

No. No.

10 62529

11 62531

12 62944

13 62533

14 STD551210

t5 STD611005

16 62532

17 62940

18 62943

Description

Lock, Rear Fence

Roller, Rear Fence

Rod, Fence Lock

Spring, Head Alignment

(Includes Key #16)

Lockwasher, External No,. 10

Screw, Hex Head Type "A"

No 10 x I/2

Pad, Alignment

Cam

Nut, Adjustment

*Standard Hardwa[e ttem- May be purchased locally,

............. , ,,,lUl ilUU ii ull -.ll. i

t

l

I

S 6

FIGURE 2 -ON/OFF POWER OUTLET 60381

Key Part

Noo No,

........._" 60381 ...... •

1

2

3

4

5

6

60375

60380

9-22255

60374

60377

448007

Description

i/n ul ul U,Ull ,i

On/Off Power Outlet Complete

Cord, Molded

Housing, Switch

t- Key, Switch

Switch, Locking

Cover, Switch

Screw, Pan Hd,, No 6 x 3/4

Does Not Include Key No. 3 Order Separately

If Required

45

f Stock 1tern - May be secured through the hardware

department of most Sears Retail Stores or Catalog

Order Houses,

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.298760

12 13 16

O_

6

5

32 33

34 35

31

Figure3

78 9 10 t4

8 7

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113,298760

Always order by Part Number - not by Key Number.

FIGURE 3 PARTS LIST

Key Part

No. No.

1 62579

2 STD522506

3 STD55t225

4 STD541025

5 ST D523110

6 62541

7 STD55123t

8 STD54103!

9 60313

t0 62703

11 62718

12 STD501102

13 133645

14 162584

15 62493

16 i62952

17 62710

18 62709

19 62539

20

21

22

23

Description

lullul,lll hi,J/u/u,,,,,,

Guard Assembly (See Fig. 6)

*Screw, Hex Hd. 1/4-20 x 5/8

*Lockwasher, External t/4

*Nut, Hex 1/4-20

*Screw, Hex 5/16-18 x 1

Bar, Fence Rear

*Lockwasher, External 5/16

*Nut, Hex 5/16-18

Nut, Self-threading

insert Assembly,

(includes Key No. 11 & 12)

Clip, Retaining

*Screw, Locking Set 10-32 )f 3/16

Screw, Fiat Hd. 10-32 x 1

Rod, Separation

insert, Exact-l-Cut

Fence Assembly, Rip,See Fig. I)

Tape, Fence

Bar Assembly, Fence Guide

(includes Key No. I7)

Spacer, Fence Guide Bar

60381

STD523117

9-29929

STD511107

Switch Assembly Box (See Fig. 2)

*Screw, Hex 5/16-I8 x I-3/4

I Gauge Assembly, Miter (See Fig. 5)

"Screw, Pan Hd. t0-32 x 3/4

Key

NO.

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

Part

No.

ii i ii

STD551210

818526

STD511103

820070

STD610805

62702

62700

60252

60255

STD601!05

60253

60254

454896

STD551237

71165

STD54141t

820030

STD522507

STD551031

62750

62751

SP5415

Description

Hi u uiH,l,/u/llt ............

*Lockwasher, External No. 10

Handwheet Assembly

*Screw, Pan Hd. t0-32 x 3/8

Panel, Front

*Screw, Pan Hd. Ty "AB" No. 8 x 1/2

Scale, Adiustable Bevel

Base

Guard, Bett

Ciip, "S"

*Screw, Pan Hd. Ty "T" 10-32 x !/2

Support, Belt Guard

Bracket, Support

*Screw, Hex Hd. 3/8-16 x 1/2

*Lockwasher, External 3/8

Tie, Wire

Nut,, Lock 10-32

" Motor

*Screw, Hex Hd. 5/16-18 x 3/4

"Washer, 21/64 x 5/8 x 1/16

Bag of Loose Parts (Not illustrated)

(Includes Bag 62751)

Bag of Loose Parts (Not iilustrated)

Owners Manual (Not Hfustrated)

* Standard Hardware !tern - May be purchased locally.

NOTE: Shipping and handling charges for standard hardware items

(identified by *1 such as nuts, screws, washers, etc., make

buying these items by mail uneconomical. To avoid shipping

and handling charges, you may obtain most of these locally.

*Any attempt to repair this motor may create a hazard unless repair

is done by a qualified service technician. Repair service is available

at your nearest Sears Store.

t Stock Item - May be secured through the hardware department of

most Sears Retail Stores or Catalog Order Houses,

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.298760

,p,

Go

44

13 4 5 6 7

6t

60

59

42 45

f

12

14

15

31 49

31

Figure 4

t

® f

32 32

/

16

39

25

!8 19 20

23

23

28

22

29 30

38 37 36 35 34 34

33 32

21

1

4_

,,O

NO.

i

1

2

3

4

5

6

7

8

9

10

tl

12

13

I4

15

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 11&298760

16

t7

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

Part

No.

62587

60204

STD571812

STD523106

STD523110

STD551231

62292

STD541031

STD532507

60206

60205

STD551037

63011

62295

62833

62696

9-32138

62498

6362

3540

62437

62698

37900

STD523710

STD551237

37899

63054

37828

18

37829

STD581062

37838

FIGURE 4 PARTS LIST

Descr!ption ........................

Support, Spreader

Screw, Thumb 5/16-18 x 1

* Pin, Roll 3/16 x 1-1/4

* Screw Hex Hd. 5/16-18 x 5/8

* Screw, Hex Hd. 5/16-18 x 1

* Lockwasher, External 5/16

Support, Guard

* Nut, Hex 5/16-18

* Bolt, Carriage 5/16-18 x 3/4

* Screw, Hex ind. Wash. Hd. 1/4-10 x 1-1/2

Spring

* Washer, .380 x 47/64 x 3/32

Washer, Knob Clamp

Spacer

Table, Trunnion

Table, 10 In. Saw

t- Blade, Saw 10 ln.

Collar, Blade

Nut, Arbor

Wrench, Arbor

Retainer, Bearing

Screw, Tilt

Collar, Stop

* Screw, Hex Hd. 3/8-16 x 1

* Lockwasher, External 3/8

Nut, Tilt

Ring, Retaining 3/4

Spring, Clamp Screw

Handle, Clamp Screw

Screw, Clamp

* Ring, Retaining 5/8

Washer, .629 x 7/8 x 1/64

* Standard Hardware Item - May Be Purchase Locally.

Key

No.

33

34

35

36

37

38

39

4O

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

Part

No.

60i'78

STD302111

62697

62699

STD601103

STD551210

62489

62312

6527

STD304410

30419

STD328022

STD600803

3508

37158

3509

30420

STD580025

6532

37825

37824

37823

STD581037

37836

37887

37837

30628

6423

STD551025

62585

ii Description

li, lll,ll u nHl,ullll

Washer, Spring

O-ring

Screw, Lift

Pointer

Screw Pan Hd. Ty "T" 10-32 x 3/8

Lockwasher, External No. 10

Cradle (Includes Key No's. 40 and 41)

Link

Ring, Retaining 3/4

Belt, V 1/2 x 41

Housing, Arbor Assembly (includes Key No's.

44, 45, 46, 47, 48, 49, 50, and 51)

Pulley, 5/8 Bore (Includes Set Screw)

Screw, Pan Hd. Ty "T" 8-32 x 3/8

Retainer, Arbor Bearing

Ring, Retaining 5/8

Bearing, Saw Arbor

Housing, Arbor

Key, Woodruff

Arbor (Includes Key No's. 31,47, and 50)

Sup'port, Motor Base

Base, Motor

Pin, Hinge

Ring, Retaining 3/8

Wrench, Hex "L" 3/32

Wrench, Hex "L" 1/8

Wrench, Hex '%" 5/32

Screw, Pivot Arm

Washer, Spring

Washer, 17/64 x 47/64 x 1/16

Rod, Spreader

Stock Item - May be secured through the Hardware Department

of most Sears Retail Stores or Catalog Order Houses.

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.298760

Key

No.

t

2

14

10

FIGURE 5 -MITER GAUGE ASSEMBLY

3

4

5

6

9

10

8

9

11

12

13

14

Part

No.

9-29929

62693

62692

STD 551031

37893

STD 510803

135

37895

37896

9417295

62230

STD 541231

62225

62383

60288

Description

+Gauge Assembly, Miter

Plug, Button

Knob, Miter Gauge

(Includes Key Nov 1)

*Washer, Plain, 21/64 x 1 x 1/16

Gauge, Miter

1*Screw, Pan Hdo 8_32 x 5/16

Indicator

Block, Miter Gauge Indicator

Pin, Miter Gauge Stop

*Screw, Pan Hd,,,

w/Lockwasher, 8-32 x 5/8

Rod Assembly, Miter Gauge,

Consisting of Items 11, 12, 13

*Nut, Hex. 5/16-18

Stud, Clamp

Stud, Pivot

Screw, Locking Set 1/4-20 x 3/8

1 2 3

11 1 6

I

/

/

/12

10 9

4

6

7

FIGURE 6 - 62579 GUARD ASSEMBLY

Key Part

No. No.

62579

! 60297

2 62391

3 62395

4 ,62389

5 62390

6 STD 551025

7 62520

8 62396

9 62580

10 62410

11 STD 571810

12 62519

Description

Guard Assembly, Saw

Nut, Push

Pin 1/4 x 1-1/2"

Support, Guard

Guard, Saw

Pin, 1/4 x 1-3/4"

*Washer, 17/64 x 5/8 x 1/16"

Spacer, Pawl

Pawl

Spreader, Assembly Blade

Pin, 1/4 x 1"

*Pin. Roll, 3/t6 x t5/16"

Spring, Pawl

* Standard Hardware Item - May Be Purchased Locally.

+ Stock Item - May be secured through the Hardware Department

of most Sears Retail Stores or Catalog Order Houses,.

5O

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.298760

12

345

10

65 4

FIGURE 7 - LEGS

Key

No.

!

2

3

4

5

6

7

8

Part

Noo

60314

62552

62554

STD 551225

STD 541025

62553

STD 541250

803835

Description

Screw, Serrated Truss Hd 1/4-20 x 5/8

Leg

Stiffener, Side

*bockwasher,"Ext 1/4

*Nut, Hex 1/4-20

Stiffener, End

*Nut, Hex 1/2-13

Foot, Leveling

HARDWARE FOR ATTACHING LEGS TO SAW.

9 STD 523! !2!*Screw, Hex Hd 5/16-18 x 1-1/4

10 STD 551031I.Washer, tl/32 I,D

11 STD 5511311. Lockwasher, Ext, 5/16

12 STD 541031 / Nut, Hex 5/16-18

62752 I Bag of Loose Parts (not illustrated)

L

3

FIGURE 8- TABLE EXTENSIONS

Key Part

No. No.

1 62947

2 STD523112

3 STD551031

4 STD551131

5 STD541031

507780

Description

Extension, Table 'I2 x 27

* Screw, Hex Hd, 5t16-18 x

1-1t4

* Washer. 11/32 x 11/t6 x 1/16

* Lockwasher, External 5/16

* Nut, Hex 5/16-18

Bag of Loose Parts (Not tllus,

* Standard Hardware Item - May be purchased locally,

* Standard Hardware Items - May be Purchased Locally,

I" Stock Item -- May be secured through the Hardware

Department of most Sears retail stores or

catalog order house.

51

_.lllllll ,i,iillllll ,ll,,,i L,I,Iii, i _,_

SERVICE

MODEL NO.

113.298760

HOW TO ORDER

REPAIR PARTS

Part No. SP5415

10 fNCH TABLE SAW

Nowthat you have purchased your 10-inch table saw,

should a need ever exist for repair parts or service,

simply contact any Sears Service Center and most

Sears, Roebuck and Co stores. Be sure to provide all

pertinent facts when you call or visit.

The model number of your 10-inch table saw will be

found on a plate attached to your saw, at the left-hand

side of the base°

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE

THE FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

113.298760

NAME OF ITEM

10-INCH TABLE SAW

All parts listed may be ordered from any Sears Service

Center and most Sears store& If the parts you need

are not stocked locally, your orderwill be electronically

transmittedto a Sears Repair Parts Distribution Center

for handling_

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Form No, SP5415 Printed in USA. 7/90