Craftsman 113298842 User Manual TABLE SAW Manuals And Guides L0803094

CRAFTSMAN Saw Circular Manual L0803094 CRAFTSMAN Saw Circular Owner's Manual, CRAFTSMAN Saw Circular installation guides

User Manual: Craftsman 113298842 113298842 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #113298842. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

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MODEL NO.

113=29884

SAW WITH LEGS

TWO CAST IRON

TABLE EXTENSIONS

MOTOR AND

QUICK RELEASE

RIP FENCE

Sedal

Number

Model and serlQI num_:x_rmay

be fotr_

at 1he rlghf-I'_nd side of the

bose.

You should r_ord both model

and sedal number In a safe

place for future use.

FOR YOUR

SAFETY:

READ ALL

INSTRUCTIONS

CAREFULLY.

CRRFTSMRH

10" Belt Drive Saw

• assembly

= operating

• repair parts

_,, J_.

Sold by SEARS, ROEBUCK AND CO., Hoffman Estates, IL. 60179 U.S.A.

Part No SP5624 Printed in U S A

if within one year from the data of purchase, this Craftsmen Table Saw fails due to a defect in

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHRLE THIS PRODUCTIS USED IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to sttata.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, iL 60179

SAFETY iNSTRUCTiONS FOR TABLE SAW

Safety is a combination of common sense, staying alert

and knowing how your table saw works. Read this

manual to understand this saw.

BEFORE USING THE SAW

WARNING: To avoid mistakes that could cause

serious, permanent Injury, do not plug the saw in

until the following steps have been satisfactorily

completed.

1. Assembly and Alignment (See pages 13 -34).

2. Learn the use and function of the ON-OFF Switch,

Guard, Spreader, Anti-Kickbackdevice, MiterGauge,

Fence, Table Insert and Blade Elevation and Bevel

Controls. (See page 35)

3. Review and understanding of all safety instructions

and operating procedures in this manual.

4. Review of the maintenance methods for this saw.

4. GROUND THE SAW- This saw has an approved 3-

conductor cord and a3-prong grounding type plug.

The plug fits grounding type outlets designed for 120

volt 15 amp circuits. The green conductor inthe cord

isthe groundingwire. To avoid electrocution, NEVER

connect the green wire to a live terminal.

5. To avoid injuryfrom electrical shock, make sure your

fingers do not touch the plug's metal prongs when

plugging in or unplugging the saw.

6. To avoid back injury, get help or use recommended

casterswhen you need to movethe saw. Always get

help if you need to il_ the saw. Holdthe saw closeto

yourbody. Bend your knees so you can liftwithyour

legs, not your back.

7. NEVER STAND ON TOOL. Serious injury could

occur ifthe tool tips or you accidentally hitthe cutting

tool. Do not store anything above or near the tool

where anyone might stand on the tool to reach them.

Read theDANGER label found onthe front ofthe saw as BEFORE EACH USE:

shown below.

WHEN INSTALLING OR MOVING THE SAW

1. AVOID DANGEROUS ENVIRONMENT. Use the

saw in adry place protected from rain. Keep work

area well lighted.

2_To avoid injury from unexpectedsaw movement:

A. Put the saw on a firm level surface where there is

B. Support the saw so the table is level and the saw

does not rock.

C. Bolt the saw to the floor if it tends to slip walk, or

slide during normal use.

D. When using table extensions over 24 inches wide

on any side of the saw, bolt the saw to the floor or

prop up the outer end of the extension from tLa

floor to keep the saw from tipping.

3. Put the saw where neither operators nor bystanders

must stand in line with the saw blade.

I _DANGER

1, Read manual before using saw 4. Keep blade guard down and m 7. When ripping_ use push stickwhen

2. Wear safety goggles that meet pla_e for through cbts. fence is set 2 _nc_es or more from

ANSt ZE_Trl standards, 5Do not do freehand cuts, blade.

3DO not reach around Or over saw 6, Keep h_5 out of path of s3w B. Know how t_ reduce the risk of

b_;_des bJade _c_back See in_ructtons for flppli'Ig

1. Inspect your saw.

A. To avoid injuryfrom accidental starting, unplugthe

saw, turnthe switch off and remove the switchkey

before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

anything.

B. Check for alignment of moving parts, binding of

moving parts, breakage of parts, mounting, and

any other condit_ns that may affect the way it

works. If any partis missing, bent, or broken inany

way, or any electrical parts don't work properly,

turn the saw off and unplug the saw.

C. Replace damaged, missing, or failed parts before

using the saw again.

D. Use the Sawblade Guard, Spreader, and Anti-

Kickback Pawlsfor anythru-sawing (whenever the

blade comes through the top of the workplace).

Make surethe Pawls work properly. Make sure the

Spreader is in line with the sawblade.

g. When ripping, use push bI_CK ana t 0. Turn power Off and wait for blade]_

aux_Fary fence when fence _s set _ stop befor_ _l_jtJStl_lg ot I

between 2 and 2 inches from _ervi¢lng

blade Do not make r_ cu_s

narrc_ver tr_an _/_ inch.

E. REMOVEADJUSTING KEYSANDWRENCHES.

Form habit of checking for and removing keys and

adjusting wrenches from tool before turning it on.

F, To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY "RECOMMENDED ACCESSO-

RIES" (See page 58). Follow the instructions

that come with the accessories. The use of

improper accessories may cause risk of injury to

persons.

2. Choose the right blade or cutting accessory for

the material and the type of cutting you plan to

do.

3. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slitting blades)

wire wheels or buffing wheel. Theycan fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoidcuttingtoolfailure andthrown shrap-

nel (broken pieces of blade), use only 10" or

smaller blades or other cutting tools marked

for speeds of 3450 rpm or higher.

b. Always use unbroken, balanced blades

designed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a 10 inch diameter blade. This

keeps the spreader in closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securely.

e. Useonlysharpbladeswith properly setteeth.

Consult aprofessional blade sharpenerwhen

in doubt,

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table lop.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

2. Keep work area clean

A Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or other fire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury, don't do layout, assembly, or setup

work on the table while the blade is spinning. It

could cut or throw anything hitting the blade.

Plan ahead to protect your eyes, hands, face,

ears.

3. Plan yourwork

A. USE THE RIGHT TOOL - Don't force tool or

attachment to do a job it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of lime.

6. Any power saw can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack-

age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses.

Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in com-

pliance with ANSI Z87.1 could seriously hurt

you when they break.

WEAR YOUR

7. For dusty operations, wear a dust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and THROW-

BACKS - when a part or all of the workpiece binds

on the blade and is thrown violently back toward

the front of the saw.

1. Nevercut FREEHAND: Always use eithera rip

fence, miter gauge or fixture to position ane

guide the work, so it won't twist bind on the

blade and kickback.

2. Make sure there's no debris between the work-

piece and its supports.

3. When cutting irregularly shaped workpieces,

plan your work so it wilt not slip and pinch the

blade:

a. A piece of molding, for example, must _ieflat

or be held by a fixture or jig that will not let it

twist rock or slip while being cut. Use jigs or

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses.

blocks, etc.] for anyworkpieces large enough

to tip when not held down to the table top.

NEVER use another person as a substitute

for atable extension, oras additional support

for a workpiece that is longer or wider than

the basic saw table, or to help feed, support

or pull the workpiece.

b. Never confinethe piece being cut off, that is,

thepieceNOTagainstthe Fence, MiterGauge

or fixture. Never hold it, clamp it, touch it, or

use length stops against it. It must be freeto

move. Ifconfined, itcouldget wedged against

the blade and cause a kickback or throw-

back.

c. Never cut morethan one workpiece at atime.

d. Never turn your table saw "ON"before clear-

ing everything except the workpiece and

related support devices off the table.

4. Plan thewayyou will pushtheworkplecathrough.

A. NEVER pull the workpiece through. Start and

finish the cut from the front of the table saw.

B. NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

C. NEVER reach Inback ofthe cutUngtool with either

hand to hold clown or support the workpiece,

remove wood scraps, or for any other reason.

D. Avoid hand positions where asudden slip could

cause fingers or hand to move into a sawblade or

other cutting tool.

E. DON'T OVERREACH. Always keep good footing

and balance.

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw,

G, Always push the workpiece all the way past the

sawblade.

H.As much as possible, keep your face and body to

one side of the sawblade,out of linewith a possible

kickback or throwback.

I. NEVERtumthe saw"ON"before cleadngthetable

of all tools, wood scraps, etc., except the work-

piece and related feed or support devices for the

cut planned.

J. AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in.

WHENEVER SAW BLADE IS SPINNING

WARNING: Don't let familiarity (gained from fre-

quent use of your table saw) cause acareless

mistake. Always remember that a careless frac-

tion of asecond is enough to cause a severe

injury.

1. Before actually cutting with the saw, watch it while it

runs for a short while. If it makes an unfamiliar noise

or vJ_oratesa lot, stop immediately. Turn the saw off.

Unplug the saw. Do not restart until finding and fixing

the problem.

2. Make sure the top of the arbor or cutting toot tu ms

toward the front of the saw.

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. Ailvisitors should be kept

asale distancefmmwork. Make surebystanders are

clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

safer at itsdesigned rate. Feed the workpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed material:

A. -rum switch "OFF".

B. Unplug the saw.

C. Wait for all moving parts to stop.

D. Check blade, Spreader and Fence for proper align-

ment before starting, again.

8. To avoid throwback of cut off pieces;

A. Use the Guard assembly.

B. To remove loose pieces beneath or trapped inside

the guard:

1. Turn saw "OFF".

2. Remove switch key.

3. Wait for blade to stop before liftingthe Guard.

additional instructions for

RiP TYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use a Push Stick whenever the fence is 2 or more

inches from the blade. When thru=sawing, use an

Auxiliary Fence and Push Block whenever the Fence

must be between 1/2 and 2 inches ofthe blade. Never

thru-saw ripcutsnarrower than 1/2 inch. (See"BASIC

SAW OPERATION -USING THE RiP FENCE" sec-

tion.)

3. Never rip anything shorter than 10" long.

4. When using a Push Stick or Push Block, the trailing

end of the board must be square. A Push Stick or

Block against an uneven end could slip off or push the

work away from the Fence.

5. A FEATHERSOARD can help guide the workpiece.

See "BASIC SAW OPERATION - USING THE RiP

FENCE." Always use Featherboards for any non

thru rip type cuts.

24"

KERFS ABOUT

5/16" APART

4-112 '' '-'_--'_ 5'""

BEFORESTARllNG

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Before thru-sawing, check the Anti-Kickback Pawls.

(See "BASIC SAW OPERATION - USING THE RIP

FENCE.") The Pawls must stop a kickback once it

has started. Replace or sharpen Anti-Kickback Pawls

when points become due

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. To avoid kickbacks and slips into the blade, always

push forward on the section of the workpiece between

the saw blade and the Rip Fence. Never pushforward

on the piece being cut off.

3. Use jigs or fixtures to help hold any piece too sina!! to

extend across the full lengthof the Miter Gauge face

during the cut. This lets you propedy hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade. (See page 37.)

WHgLE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "BASIC SAW OPERATIONS -US-

iNG THE MITER GAUGE."

BEFORE LEAVDNG THE SAW

1. Turn the saw off.

Wait for blade to stop spinning,

Makeworkshopchild-proof. Lock the shop. Discon-

nect master switches. Remove the yellow Switch

Key. Store it away from children and others not

qualified to use the tool.

4. Unplug the saw.

additional instructions for

CROSS CUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crossc:£ting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks.

Attach it to the holes provided. Make the facing long

enough and big enough to support your work. Make

sure, however, it will not interfere withthe Sawblade

Guard.

glossary of terms for woodworking

Anti-Kickback Pawts {AKP)

Device which, when properly maintained, isdesigned to

stop the workpiece from being kicked back at the opera-

tor during dpping operation.

Arbor

The shaft on which a cutting tool is mounted.

Crosscut

A cutting or shaping operation made across the width of

the workpiece.

Dado

Anon through cut which produces a square ._;ided notch

or trough in the workpiece.

Featherboard

A device which can help guide workpieces during rip

type operation.

Freehand

Performing a cut without using a Fence, Miter Gauge,

fixture, hold down or other proper device to keep the

workpiece from twisting during the cut.

Gum

A sticky, sap based residue from wood products.

Heel

Misalignment of the blade.

SAFETY SIGNAL WORDS

DANGER: means if the safety information is not fol-

lowed, someone wig be seriously injured or killed.

WARNING: means if the safety information is not fol-

lowed, someone could be seriously injured or killed.

CAUTION: means if the safety information is not fo!-

lowed, someone might be injured.

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first.

Meldlng

A non through cut which produces a special shape inthe

workpiece used for ioining or decoration.

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and helps keep

the operator's hands well away from the blade.

Push Block

Adevice used for rippingtype operations |oo narrow to

allow use of aPush Stick.

Rabbet

Anotch in the edge of aworkpiece.

Resin

Asticky, sap base substance that has hardened,

Kerr

The amount of material removed by the blade in a

through cut or the slot produced by the blade in a non

through or partial cut.

Kickback

An uncontrolled grabbing and throwing of the workpiece

back toward the front of the saw.

glossary of terms for woodworking

Ripping

A cutting operation along the length of the workpiece.

Revolutions Per Minute (RPM)

Thenumber of turns completed by a spinning object in

one minute.

Sawblade Path

Theareaof the workpiece ortable topdirectlyin line with

the part of the workplece which will be or has been, cut

by the blade.

Set

Thedistancethat theti 3of the sawblade tooth is bent (or

set) outward from the face of the blade.

ThrOw-Back

Throwing of pieces in a manner similarto a kickback.

Thru-Sawlng

Any cutting operation where the blade extends com-

pletely though the thickness of the workpiece.

Trailing End

The wod_oiece end last cut by the blade in aripping

operation.

Workpiece

The item on which the cutting operation is being done,

The sudaces of a workpiece are commonly referred to

as faces, ends, and edges.

MOTOR SPECiFiCATiONS AND ELECTRICAL REQUIREMENTS

MOTOR SPECIFICAT|ONS

This saw isdesigned to use a 3450 RPM motor only. Do

not use any rnotorthat runs faster than 3450 RPM. The

A-C motor used inthis saw isacapacitor start, capacitor

run, non-reversible type motor, it is wired at the factory

for operation on 120v AC, 60 Hz., alternating curre_. It

may be converted to operate on 240v AC. Listed below

are the motor specifications.

tWARNING: Do riot use blower or washing ma-

chine or any motor with an automatic reset over-

load protector. They can start up by themselves

and you could get Injured.

CONNECTING TO POWER SOURCE

OUTLET

This saw must be grounded while in use to protect the

operator from electrical shock.

WARNING: Damaged power cords can cause

shock or fires, if the power cord is worn, cut or

damaged in any way, have it replaced immedi-

ately.

WARNING: Electric shockcan kill. Not all ouUets

are properly grounded, if you are not sure that

your outlet is properly grounded, have it checked

by a qualified electrician.

3-PRONG PLUG

GROUNDING PRONG

GROUNDED

3-PRONG OUTLET

WARNING: To avoid electrical shock, do not

permit fingers to touch the terminals o! the plug,

when installing or removing the plug to or from

the outlet.

WARNING: Failure to properly ground this power

tool can cause electrocution or serious shock,

particularly when used in damp locations, or near

metal plumbing, lifshocked, your reaction could

cause your hands to hit the cutting tool.

This saw is equipped with a3-conductor cord and

grounding type plug which has agrounding prong,

approved by UndePJvriter'sLaboratories and Canadian

Standards Association. The ground conductor has a

green lugand is attached to the tool housing at one end

and to the ground prong in the attachment plug at the

other end.

3-PRONG ¢P;

GROUNDING LUG

[ ,ii

ADAPTER

MAKE SURE THIS IS

CONNECTED TO A

KNOWN GROUND

_ 2-PRONG

RECEPTACLE

This plug requires a mating 3-conductor grounded type

outlet as shown above.

It is recommended that you have a qualified electrician

replace the TWO prong outlet with a properly grounded

THREE prong outlet.

Atemporary adapter, as shown, is available for connect-

ing plug to 2-prong receptacles. The green grounding

lug extending from the adapter must be connected to a

permanent groundsuch aslo a properly grounded outlet

box. This adapter should be used only until a properly

grounded outlet can be installed by a qualified electri-

cian.

WARNING: Avoid eJectric shock, if the outlet you

are piannlng to use for this saw Is of the two prong

type, DO NOT REMOVE OR ALTER THE GROUND-

iNG PRONG INANY MANNER. Use an adapter, as

shown, and always connect the grounding lug to

aknown ground, such as to a properly grounded

outlet box, Not aJll o_iet boxes are properly

grounded° If you are not sure the outlet box is

properly grounded, have It checked by aquaJified

electrlclan.

CHANGING MOTOR VOLTAGE

WARNING: Eiectric shock can kill.To avold

shock, never connect plug to power source outUet

until a_l assembly slops are completed. Unplug

saw before making or changing any connections.

1. Connections for 120v AC Operation

a. For operation on 120 volts, the bRackpower lead is

connected to spade terminal beside copper post.

The white power lead is connected to spade termi-

nal beside silver post. Thetwo movable links must

be in position shown in Figure 1, The red motor

lead is connected to terminal "B."

b. The movable links pivotonthe centermost screws.

After linkshave been correctly positioned, be sure

to tighten these screws to insure a good electricaI

connection.

120 VOLT CONNECTION

COPPER POST __-J_"4..\_

/r---- ....

BLACK POWER LEAD --n_ GREEN

GROUND SCREW

SPADE TERMINALS_. t _ .LINKS IN THIS

WHITE :OL_ER LEAD ?_ POSITION

B RED

_i ER POST FIGURE 1

2. Connection for 240v AC Operation

a. For operation on 240 volts, the black power lead is

connected to spade terminal beside copper post.

The white power lead isconnected to spade termi-

nalbeside silver post. The two movable links must

be in position shown in Figure 2. The red motor

lead is connected to terminal "B."

b. The movable links pivot onthe center most screv_,_ -

After links have been correctly positioned, be SL_r_

to tighten these screws to insure a good etectdc _

connection.

240 VOLT CONNECTION

COPPER

BLACK POWE

SPADE TERMINALS,

WHITE POWER

SILVER

GREEN

GROUND SCR E_.W

IN THIS

POSITION

RED

FIGURE 2

c. Replace the !20v power cord plug with a (3 blade)

240v 15 Amp U.L listed plug (see illustration

below). Connect the power cord white and black

leads, respectively, to the two "hot" plug blades -

and connect the power cord grounding wire to th_

plug ground prong.

GROUNDING BLADE tS -_..... J

LONGEST OF 3 BLADES ,--

24ov PLUG&RECEPTACLE i '--_ i

GROUNDED

OUTLET BOX

ADAPTEF{ I S

AVAILABLE FO F_

THIS TYPE PLUG

d. Plug yoursaw intoa 240v, 15-Amp, 3-blade receiz_-

tacle.

e, Make cerlain the receptacle isconnected to a 24(3Pv

AC power supply through a 240v branch circ:_ilt

having at least a 15-ampcapacity and protected by

a 15-amp, time-delay fuse or circuit breaker.

Motor Thermal Overload Protector

IMPORTANT: To avoid motor damage, this motor should

be blown out orvacuumed frequently to prevent sawdust

buildup which will interfere with normal motor ventilation.

Your saw is equipped with a manual-reset thermal over-

load protector designed to open the power line circuit

when the motor temperature exceeds a safe level, motor

is overloaded or alow voltage condition exists.

WARNING: Avoid thrown objects or blade con.

tact from unexpected starting, if the protector

stops the saw motor, immediately turn the saw

switch "OFF", remove the key and allow motor

time to cool.

1. After cooling to a safe operating temperature, the

overload protector can be closed manually by push-

ing the red button on the end of the motor. If the red

button will not click into place immediately, the motor

is still too hot and must be allowed to cool for a while

longer.

The time required for the motor to cool may be equal

to the length of time the saw was used before the

thermal overload protector opened, to shut of! elec-

trical flow, An audible click will indicate the protector

is closed.

2_ As soon as the red button will click into running posi-

tion. the saw may be started and operated normally.

3. Frequent "blowing" of fuses or tripping of circuit

breakers may result if:

a. MOTOR IS OVERLOADED - Overloading can

occur if you feed too rapidly or if saw is misaligned

b. MOTOR CIRCUIT IS FUSED DIFFERENTLY

FROM RECOMMENDATIONS - Always follow

instructions for the proper fuse/breaker, Do not

use a fuse/breaker of greater capacity without con.

suiting a qualified electrician

c. LOW VOLTAGE - Although the motor is designed

for operation on the voltage and frequency speci-

fied on motor nameplate, normal loads will be han-

died safety on voltage not more than 10% above

or below the nameplate voltage. Heavy loads.

however, require that voltage at motor terminals

equals the voltage specified on nameplate.

4. Most motor troubles may be traced to loose or incor-

rect connections, overloading, reduced input voltage

(such as small size wire inthe supply circuit) or to

overly long supply circuit wire. Always check the con-

nections, the load and the supply circuit whenever

motor fails to perform satisfactorily. Check wire sizes

and length with the Wire Size Chart below.

Wire Sizes

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to

determine the minimum wire size (A.W.G.] extension

cord. Use only 3 wire extension cords which have 3

prong grounding type plugs and 3-pole receptacles

which accept the tools plug.

iMPORTANT: For circuits that are farther away from

electrical service box. the wire size must be increased

proportionately in order to deliver ample voltage to the

saw motor.

Length of the

Conductor

Wire Sizes Required

(American Wire Gage Number)

12(}V Line 240V Line

0-25 Feet No. 16 No. ! 6

26 - 50 Feet No. t4 No 14

51 -100 Feet _j. No. 12 1 No. 12 __j

CONTENTS

Warranty .................................................................... 2

Safety instructions for Table Saw .......................... 2

Additional Instructions for Rip Type Cuts ............... 4

Additiona_ Instructions for Cross Cut Type Cuts ...5

Glossary of Terms for Woodworking ..................... 5

Motor Specifications and

Electrical Requirements ...................................... 6

Motor Specifications ............................................. 6

Changing Motor Voltage ........................................ 7

Motor Thermal Overload Protector ........................ 8

Wire Sizes .............................................................. 8

Unpacking and Checking Contents ........................ 9

Tools Needed ......................................................... 9

List of Loose Pads ............................................... 10

AssembSy ................................................................ 13

installing Handwheels .......................................... 13

Checking Table Insed ......................................... 13

Checking Blade Squareness to Table ................. 14

Assembling Steel Legs ........................................ 14

Mounting Saw ...................................................... ! 5

Attaching and Assembling Table Extensions ....... 16

Mounting Switch .................................................. 17

installing Right Front Rip Fence

Guide Bar ........................................................ 17

installing Left Front Rip Fence

Guide Bar ........................................................ 18

Installing Rear Rip Fence Guide Bars .................. 19

Adjusting Rip Fence Guide Bars .......................... 21

Assembling Rip Fence ......................................... 24

Rip Fence Self Aligning Pad Adjustment ............ 25

Rip Fence Lock Lever Adjustment ....................... 26

Rip Fence Alignment Adjustment ........................ 26

Installing Measuring Tapes .................................. 27

Installing Blade Guard ......................................... 29

Positioning Motor on Motor Mounting Base ......... 31

Mounting the Motor .............................................. 32

Installing Belt Guard ............................................. 33

Motor Connections ............................................... 35

Plugging in Motor ................................................. 35

Getting to Know Your Saw .................................... 36

On-Off Switch ....................................................... 36

Elevation Handwheel ........................................... 37

Tilt Handwheel ..................................................... 37

Tilt Lock Handle ................................................... 37

Rip Fence ............................................................. 37

Miter Gauge ......................................................... 3-7

BBade Guard ......................................................... 37"

"]'able Insert ........................................................... 3"7

Removing and Instal{ing Sawblade .....................

Exact-I-Cut ...................................

Micro-Adjust Rip Fence ....................................... 3._;-_

Basic Saw Operation .............................................

Work Helpers ....................................................... 3 g

Push Stick and Push Block .............................. 3_°J

Auxiliary Fence/Work Support ......................... 4.0

Auxiliary Panel/Work Support .......................... z$O

Safety Instructions for Basic Saw Operations ....

Using the Miter Gauge ......................................

Crosscutting .....................................................

Repetitive Cutting ............................................ 4_-_

Miter Cutting ....................................................

Bevel Crosscutting ...........................................

Compound Mfter Cutting .................................. 45

Using the R_p Fence ..........................................

Ripping ............................................................ 46

Bevel Ripping Narrow Work ............................ 4.6

Using Featherboards for Thru Sawing ............. 4-7

Resawing ......................................................... 49

Cutting Panels ................................................. 50

Using Featherboards for Non Thru-Sawing ..... 50

Rabbeting ............................................................ 5 1

P_oughing and Molding ........................................ 53

Dadoing ................................................................ 52

Molding Cutting .................................................... 52

Adjustments ...........................................................

Miter Gauge ......................................................... 53

Heeling Adjustment or Parallelism of Sawbtade

to Miter Gauge Groove .................................... 55

Blade Tilt, or Squareness of Blade to Table ........ 55

90° Position ..................................................... 55

45° Position ...................................................... 56

Tilt Mechanism ..................................................... 5-7

Maintenance ........................................................... 57

Lubrication ..............................................................

Recommended Accessories ................................. 5_

Trouble Shooting ................................................... 59

General ................................................................ 59

Motor .................................................................... 59

Repair Parts ............................................................ 62

/_p, TOOLS NEEDED

Screwdrivers

'2', °°

i_;]l Pliers 3) Me_lium Phillips

Combination Square

Wrenches Hex ""L" Wrenches

3/8 7/16, 1/2. 9/16 3132, 1/8, 5132, 3/16

UNPACKING AND CHECKING CONTENTS

COMBINATION SQUARE MUST BE TRUE

STRAIGHT EDGE OF BOAF_

3/4" THICK. THIS EDGE MUS*T

BE PERFECTLY STRAIGH'F.

[_RAW LIGHT LINE

ON BOARD

THIS EDGE.

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE IS FLIPPED

OVER IN DOTTED POSITION.

Separate all parts from packing materials and check

each one withthe illustrationand the listof Loose Parts

to make certain all items are accounted for, before

discarding any packing matedaL

jWARNING: If any parts am missing, do not at-

tempt to assemble the table saw or plug in the

power cord or turn the switch on ur_l! the missing

parts are obtained and are Installed correctly.

Remove the protective oilthat is applied to the table top

and edges of the table. Use any ordinary household

type grease and spot remover.

LIST OF LOOSE PARTS

ALL ITEMS MARKED WITH AN ASTERIC (*) HAVE

BEEN DRAWN FULL SIZE FOR EASY

IDENTIFICATION

item Part Name Qtv.

A Miter Gage Assembly 1

B Saw Guard Assembly !

C Fence Assembly

D Front Fence Guide Bar 2

E Rear Fence Guide Bar 2

F Bag of Loose Parts 2

G Owners Manual 1

H Leg 4

I End Stiffener 2

J Side Stiffener 2

K Table Extension 12 x 27 2

L Motor 1

M Fence Tape 2

: TO _h hazard, never

WARNING8voUChes

use gasoline, naptha or smmllar highly volatile

solvent.

Apply a,coat of automobile wax to the table.

Wipe atl parts thoroughly with a clean, dry cJoth.

WARNING: For your own safety, never connect

plug to power source mJtlst u_i! all assembly

steps are complete, and you have read and under-

stand the safety and operating lnstrucUons.

• ._ ?=

Bag of Loose Parts

(containing the following items)

N Belt Guard ........... 1

O Belt Guard Support .......... 1

PSupport Bracket ......... 1

L,_ip..................... 3

*R Ty "T" Pan Head Screw, 10-32 x 112 3

Bag of Loose Parts

(containing the following items)

S Switch Assembly .......... 1

T Hand Wheel .................. 2

U Micro Adjust Knob Assembly ......... 1

V Bag of Loose Parts .............. 4

Bag of Loose Parts

(containing the following items)

W Leveling Foot 3/8 ........................................... 4

*X Hex Jam Nut 3/8-16 ...................................... 8

"Y Truss Head Screw, 1/4-20 x 1/2 .................. 24

*Z External Lockwasher 1/4 .............................. 24

*AA Hex Nut 1/4-20 ............................................ 24

*AB Hex Head Screw, 5/16-18 × 1-t/4 ................. 4

*AC External Lockwasher 5/16 ............................. 4

*AD Washer, 11/32 x 11/16 x 1/16 ....................... 8

*AE Heavy Hex Jam Nut 5/16-18 .......................... 4

ZJUt

Bag of Loose Parts

{containing the following items)

*AB Hex Head Screw, 5/16-18 x 1-1/4 8

*AC External Lockwasher 5/16 . 8

*AD Washer 11/32 x 11/16 x 1/16 ..... 6

*AE Heavy Hex Jam Nut 5/16-18 8

AD AE

AG Guard Support .................................................. 1

AH Drive Pulley ....................................................... 1

AI Grip Notch Belt 1/2 x 42 .................................... 1

AJ Arbor Wrench. ................................................... 1

AK Spreader Support ............................................. 1

*AL Protective Cap ................................................... 4

AM Bracket .............................................................. 4

*AN Thumb Screw 5/7 6-18 x 1 ................................. 1

*AO Fence Guide Bar SPacer .................................. 6

AP Wire Tie ........................... 2

AQ Bag of Loose Parts ............................................ 1

i AF

Bag of Loose Parts

(containing the following items)

ZExternal Lockwasher 1/4 ............. 2

"AA Hex Nut1/4-20 ..................... 2

"AB Hex HeadScrew, 5/16-18 x 5/8 ........ 2

Hex Head Screw, 5/16-18 x 1 .......... 6

Hex Head Screw, 5/16-18 x 1-1/2 ...... 4

*AC External Lockwasher 5/16 ............ 16

*AE Heavy Hex Jam Nut 5/16-18 ........... 14

"AR Hex Head Screw, 1/4-20 x 518 ......... 2

*AS Carriage BoltS/16-!8 x 3/4 .......... 4

Bag of Loose Parts

(containing the following items)

*R Ty "T" Pan Head Screw, 10-32 x 3/8 _. 2

*AB Hex Head Screw, 5/16-!8 x 3/4 ....... 6

Hex Head Screw, 5/16-18 x 1-1/4 ...... 2

Hex Head Screw, 5/16-18 x 5/8 ........ 3

•AC External Lockwasher 5/16 .......... 8

"AE Heavy Hex Jam Nut 5!16-18 ........... 8

*AT Washer21/_4 ×5/8 x 1t16 ............ 16

.AU Shim Washer ..................... 10

*AV External Lockwasher #10 ............ 2

AC AT AV

ASSEMBLY

Before mounting the saw on legs or a stand or a bench,

the Table Insert and Blade Squareness must be checked

at this time.

UNSTALLING HANDWHEELS

1. Slide theelevation handwheel onto itsshaft. Line

up the fiat spot on the shaft with the set screw in

the handwheeL Using a hex "L" wrench - tighten

the set screw securely against the flat spot on the

shaft. Repeat this same procedure to install the

tilt handwheel.

ELEVATION

HANDWHEEI

TILT HANDWHEEEL

JWARNING: To avoid injury from accideltlai start,

make sure switch is "OFF" and plug is not con-

nected to power source ouUet.

CHECKING TABLE iNSERT

!. Insert should be flush with table top. Check as shown.

Loosen flat head screw that holds insert and adjust

the four set screws as necessary. Tighten flat head

screw. Do not tighten screw to the point where it

deflects the insert.

CAUTION: Insert must be even with the table I

surface, inserts too high or low can let the I

workplece "snag" or catch on uneven edges. ]

Workplece could twist and kick back°

3/32 IN.

SET SCREW WRENCH

2. To remove insert.

A. Make sure saw is off and unplugged.

B. Loosen screw.

C. Lift Insert from front end, and pufftoward front of

saw.

3. To replace Insert.

A. Make sure saw is off and unplugged.

B. Place Insert into insert opening intable arid push

toward rear of saw to engage spring clip and urltil

keyslot in Insert will drop over screw. Tighten

screw,

C. Do not tighten screw to the point where it wifl

deflect the Insert.

PHILLIPS

FLAT HEAD

_-- SCREW

CHECKING BLADE SQUARENESS TO

TABLE

IMPORTANT: BLADE must be SQUARE {90 °) to

TABLE, in order to proceed wilh assembly,

1. Turn ELEVATION handwheel clockwise unti!

blade is up as high as it will go.

2. Check for BLADE SQUARENESS _. if blade is

not square to table, adjust it at this time.

NOTE: The combination square must be "true" -

see start of "Unpacking and Checking Contents"

section for checking method used to check

sq LJare

Refer to "BLADE TET, OR SQUARENESS OF BLADE

TO TABLE" in the "'ADJUSTMENT" section of this manual

for instructions on how to sauare blade to table.

MAKE SURE SQUARE

!S NOT TOUCHING

TIP OF TOOTH

ASSEMBLING STEEL LEGS

From among the loose parts, find the following Hard-

ware:

24 Truss Head Screws, 1/4-20 x 1/2 in. long (top of

screw is rounded)

24 Lockwashers, 1/4 in. External Type (approx. dia.

of hole 1/4 in.)

24 Hex Nuts, 1/4-20 (approx. dia. of hole 1/4 in.)

8 Hex Nuts, 3/8-16 (approx. dia. of hole 3/8 in.)

4 Leveling Feet

1/4-20 x 1/2 IN.

TRUSS HEAD SCREW

1/4-20

HEX NUT

1/4 IN. LOCKWASHER

3/8-16

HEX NUT LEVELING FEET

Assemble the legs as shown:

1 Insert the Truss Head Screws through the holes in

the legs, then through the holes in the stiffeners.

MAKE SURE THE SCREWS GO THROUGH THE

HOLES IN THE SIDE STIFFENERS MAKED "X".

2. Install the Iockwashers. Screw onthe nuts but do not

tighten until completely assembled.

3. Install leveling feet.

4. Adjust leveling feet as follows:

A. Move saw to desired location.

B. With 9/16 inch wrench loosen bottom nut.

C. Back off top nut by hand.

D. Raise or lower foot by adjusting bottom nut using

9!16 inch wrench.

E. Snug top nut against inside of leg by hand.

F. Tighten all fourbottom nuts using 9/16 inchwrench,

E.o l

STIFFENER F"

1/4-20 x1/2 IN.

_ TRUSS

HEAD

iSCREW

1/4 IN.

LOCKWASHER, _,,. 3/8 IN. HEX NUTS

_-- LEVELING FOOT

MOUNTING SAW

1. From among the loose parts, find the following

hardware:

4 Hex Head Screws, 5/16-18 x 1-1/4 in. long.

4 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16 in.)

4 Lockwashers, 5/16 in. External Type (approx.

dia. of hole, 5/16 in.)

8 Flat Washers, (dia. of hole !1/32 in.)

WARNING: The saw is heavy. To avoid back

injury, get help to riftthe saw. Hold the saw close

to your body. Bend your knees so you can li_twith

your legs, not your back.

HEX HEAD SCREW

5/16 IN

LOCKWASHER

5/16 - 18

HEX NUT

11/32 IN

FLAT WASHER

2. Place saw on legs so that holes in bottom of saw

line up with holes in top of assembled leg set.

3. Install screws, washers, Iockwashers and nuts as

shown below.

If you mount the saw on any other bench, make sure

there is an opening in the top of the bench the same

size as the opening in the bottom of the saw so that

the sawdust can drop through. Recommended

working height is 33 to 37 inches from the top of the

saw table to the floor.

SAW BASE

FLAT WASHER

END l ...'

STIFFENER--_I _ _

LOCKWASHER /_m==_ l!

HEXNUT

2-3/4

7/16 DIA. HOLES

11-1/4

'_L_PENIN?/

16 13

Q Y

--RONT OF SAW __ 1/2

NOTE: All dimensions in inches

ATTACHING AND ASSEMBLING

TABLE EXTENSIONS

From among the loose parts find the following

hardware: (Quantity indicated is for 2 extensions)

Description Qty.

Hex Hal. Screw 5/16-18 x 1-1/4 ...... 8

Flat Washer (Dia of Hole 11/32) ..... 8

External Lockwasher 5/16 ........... 8

Hex Nut, 5/16-18 .................... 8

1. Insert four (4) 5/16-18 x 1-1/4 in. long screws

through holes in each EXTEN SION.

2. Position an extension against table so screws

extend th rough holes in table.

3. Install flat washer, Iockwashers, and nuts on the

screws, ,. DO NOT TIGHTEN,

HEY, HEAD SCREW FLAT WASHER

5/16 IN HEX NUT

5/16 IN EX-FERNAL

/\--1 "- -

"_<L -- SAW TABLE

HEX HD. SCREW _G > (REF}

FLAT WASHER // / '"

EXTERNAL HEX NUT

LOCKWASHER

4. Une up rearedge of extension with rear edge oftable.

Line up top surface of extension with top surface of

table at the locations indicated by the "X's" (see

illustration).

Use a combination square to line up these edges and

surfaces. Slightly tighten nuts with a1/2" wrench.

5. If adjustment is necessary you should tap the

extension into position using a hammer and a

block of wood. Make surerear edge of exten sion

is lined up with rear edge of tab{e. Then firmly

tighten nuts

6. Repeat the same procedure to install the other

extension.

BLOCK OF WOOD

CHECK WITH SQUARE

AT 2 PLACES

MARKED WITH "X"

MOUNTING SWITCH

1, From among loose parts find the following:

2 Hex Head Screws, 5/16-18 x 5/8 in. long

2 External 5/!6" Lockwashers

2 Hex Nuts, 5/t6-18 5/8 IN 5/t6 IN EXTERNAL 5/16 IN

HEX HD SCREW LOCKWASHER HEX NUT

2. Select one front fence guide bar.

3. insert two 5/8 inch screws through holes in switch.

4. Insert screws through fourth and fifth holes in front

fence guide bar as illustrated.

5. _nstall two Iockwashers and nuts. Tighten nuts.

JAM NUT

5/16-18

,_, _Q/LOCKWASHER

4TH HOLE ! " 5TH HOLE

= = "_=. • .===----,_

FRONT FENCE \_\

GUIDE BAR "_

(UPSIDE DOWN) _ _

HEX HEAD SCREW

5/1 18 x5/8iN.

iNSTALLiNG RIGHT FRONT RiP FENCE

GUIDE BAR

1. From among the loose parts find the following

hardware:

2 Hex Head Screws, 5/16-18 x 1-1/2 in. long

1 Hex Head Screw, 5/16-18 x 1-1/4 in. long

2 Hex Head Screws, 5/16-18 x 3/4 in. long

5 External Lockwashers, 5/16 in. (approx. dia. of

hole 5/16 in.)

5 Hex Nuts, 5/16-18 (approx. dia. of hole 5/t6 in.)

3 Spacers, 3/4 in. dia. x 1/2 in. long

5 Washers (dia. of hole 21/64 in.)

1 Front Fence Guide Bar (with switch attached)

2 Brackets

1-1/2 IN HEX HD. SCREW 1-1/4 IN HEX HD. SCREW

3/4 IN HEX HD.

SCREW

1/2 IN SPACER

21/64 iN WASHER

5/16 IN EXTERNAL 5/16 IN

LOCK WASHER HEX NUT

BRACKET

FENCE GUIDE BAR

WITH SWITCH

2. Put one of the brackets against the right edge of the

right extension so the bracket is lined up with the

FIRSThole near the front of the extension. Insert a

3/4 inch long screw through a flat washer, through

top hote in the bracket, and through the FIRST hole

in the extension, install a Iockwasher and nut on the

screw. Tighten the nut only slightly.

3. Install the other bracket against the left side of

left extension-using the same procedure explain-

ed above.

HEX NUT

EXTERNAL

LOCKWASHER HEX HEAD

SCREW

5/16-18 x 3/4 iN

6TH HOLE SPACER

4. Insert a 1-114 inch long screw through a flat washer _-'_-_, -_._t_--_ _,z

and the SECOND hole IN THE FRONT BAR as illus- _-_ _ "%'---,_:_!'_ _"_"_

trated, insert a 1-I/4 nch ong screw throuah a washer "_,_;_ _ - _';v_"" @_

and through the SIXTH hole in bar. nsert another 1-1I "_ _ ", ;;itS%,. /,

•',,y3_'_ _'1 _- - ...... /,,_ _':

2Inch long screw through a flat washer and through _ ..... & ,SHE i,_ /

-" -J _ ,HEX HEAD

the NINTH hold inbar. /_" .-, [

Place p ce,sonscrews \

HEX HEAD SCREW "N-_.

5/16-18 X 1-114 y"

6. Turn front bar end for end and insert two screws

through hoaes in right tront edge of table. The third

screw is inserted through the elongated slot in the

bracket you installed earlier. Instafl Iockwashers and

nuts. DON'TSCREW NUTS ON ALL THE WAY, just

get them started on the screws.

iNSTALLiNG LEFT FRONT RiP FENCE

GUIDE BAR

1. From among the loose parts find the following

hardware:

2 Hex Head Screws. 5/16-18 x 1-1/2 in. long

1 Hex Head Screw, 5/16-18 x 1-1/4 in_ long

3 External Lockwashers 5/16 in.

3 Hex Nuts. 5/16-18

3 Flat Washers {dia. of hole 21/64 in.)

3 Spacers, 3/4 in. dia. x 1/2 long

1 Front Fence Guide Bar

1-1/2 IN HEX HEAD SCREW 5/16 IN EXTERNAL

WASHER__)

1-1/4 tNHEXHEADSCREW _ _,J ]

5/t6-18

HEXNUT

FLAT WASHER

1/2 IN SPACER

L-_--_ ............................ _-_

FRONT FENCE GUIDE BAR

•2ND HOLE SPAC_ER ......6TH HOLE

2. Lay gu de bar on saw table as illustrated SPACER /........._" _'-

3. Insert a !-1'2 inch long screw through a flat washer _L_I_ "_" s;--z::.-:__'_"_1-

and then through the FIRST hole in the bar as illus- .. _

trated Insert a 1-112 _nch long screw through a flat ,_,-u,-,LE_._ --_._=_,._:_--, <-.... _ _:.,,

washer and then through the SECOND hole in bar. _",_:¢'_.,r_'_ ./". ._'X,

.,_,L.-:_---.."_-_ .._c-_......-_ \

Insert another 1:1t4 ,nch tong screw through a flat WASHER-_i '-_" -- - -

.... ' HEX HEAD SCREW

washer and then through the SIXTH hole in bar. HEX HEAD SCREW J- 5/16-18 X 1-1/4 _N

4. Place spacers over threaded end of screw as illus- 5/16-18 X 1-1/2 IN ....

trated. / , _. .

5. Turn front bar end for end and insert two of the

bolts through holes on teftside of front edge on saw

table. The third screw is inserted through the bracket

installed earlier

6. Install lockwashers and nuts on bolts. DO NOT

SCREW NUTS ON ALL THEWAY,just get them started

on the screws.

SCREWS LOCATED

HERE

iNSTALLING REAR FENCE GUIDE BARS

1. From among the loose parts find the following:

2 Brackets

4 Hex Head Screws 5/16-18 x 1in. long

4 Hex Head Screws 5/16-18 x 3/4 in. long

8 Flat Washers (dia. of hole 21/64 in.)

8 External Lockwashers, 5/16 in.

8 Hex Nuts, 5/16-18

2 Rear Fence Guide Bars

4 Protective Caps

5/16-18 x 3/4

HEX HEAD

SCREW

5/t 6 IN

FLAT WASHER

REAR FENCE GUIDE BAR

EXTERNAL 5/16-18

LOCKWASHER HEX NUT

BRACKET

5/16-18 x 1 IN

HEX HD. SCREW

EXTERNAL

LOCKWASHER

2. Put one of the brackets against the right rear

edge of the right extension so the bracket is lined

up with the FOURTH hole near the rear of the

extension (see illustration).

3. Insert one of the 3/4 inch long screws through a flat

washer, through the bracket, and through the

FOURTH hole in the extension. Install a Iockwasher

and nut on the screw. Tighten the nut only slightly

4. Install the other bracket against the left side of

the left extension using the same procedure

explained above.

PROTECTIVE CAP

REAR OF

5/16-18x3/4

HEX HEAD

SCREW

5. Layone rearfenceguidebarontheleft rearsideofthe

saw table as illustrated (as viewed from rear of the

saw). Insert a I inch long screw through a flat washer

and throughthe SECOND hole of the rear fence guide

bar. Insert a 1 inch long screw through a flat washer

andthroughthe FOURTH hold. Insert a3t4 inch long

screw through a flat washer and through the

ELEVENTH hole.

2ND HOLE 4TH HOLE

WASHER

HEX HEAD

SCREW

5/15-18 X 1 IN

WASHER

BACK OF SAW

tlTH HOLE

HEX HEAD

SCREW

5,'16-18X 3/4 IN

6. Turnthefenceguidebarendforendandinserttwo

ofthe 1inchlongscrewsthroughthetwoholesin

theleftrearedgeofthetable.Inserttheother3/4

inchlongscrewthroughthebracket.Installalock-

washerandnutonbolts.DONOTSCREWNUTSON

ALLTHEWAY,justgetthemstartedonthescrews.

Pushthefenceguidebarasfartowardtherear

centerofthesawasitwillgo.Itmustremainasclose

totherearcenterofthesawaspossiblethrougt_the

restofthisadjustingprocedure,

EXTERNAL

LOCKWASHER H_x_T

HEXNUT\_. _ \__ , -o

_- _ "_ \.,/WASHER

WASHER .-"-'__' LEFT REAR _' _"

,f_ GUIDE BAR /%_..._%'

REXHEAD /HE×HEAD

SCREW WASHER SCREW

5/16-18 x 3/4 iN 5/16-18 x 1 iN

VIEWED FROM REAR OF SAW

7. Lay the other rear fence guide bar on the right rear of 2ND HOLE 9TH HOLE 11TH HOLE

the saw tabel as illustrated (view is shown from rear of _-iI_-_ ....... _T_ :I_

tabe saw "=_ _-F_ - =- _ ::--= _ -_---_

). Insert a 3/4 inch long screw through a flat

washer and through the SECOND hole. Insert a I inch ..... _;,_,JZ ----_-_ i-_-,:. -_ _ ..::=_'_F-c,_,,

long screw through a flat washer and through the :,_?_'-_----_-3i:_-_ _____.Z_ _) WASHER

NINTH hoe nsert a 1 inch long screw thiough afiat _WASHL_ _'F'_,) t.,Aeu=_ /

washer and through the ELEVENTH hole _-_

• I \ /

HE×HEAD

SCREW _k \ ^ H_u

5/16-18 X 3/4 IN / _ SCREW

5/16-18 X 1 IN

VIEWED FROM REAR OF SAW

8 Turn the fence bar end for end and insert two ofthe

1 inch long screws through the two holes in the right

rear edge of the saw table. Insert the other 3/4 inch

long screwthrough the bracket. Install a iockwasher

and nut on the screws. DO NOT SCREW NUTS ON

ALL THE WAY,just get them started on the screw.

9. Push a protective cap overthe exposed end of allfour

(4) fence guide bars as illustrated. You may' want to

secure these to the fence bars using household type

glue,

HEX NUT

EXTERNAL . HEjX_NUT LOCKWASHER_

LOCK WASHER

WASHER _" _: . ._-: ;:-;. ,--_-_J 9

to- /

/PROTECTIVE

_'/ HEX HEAD

HEX HEAD SCREW CAP

SCREW 5/16-18 x 3/4 IN.

5/16-18 x 1 IN

ADJUSTING RIP FENCE GUIDE BARS

WARNING: Mlsadjusted ience guSde bars can

mBsalig n the fence. A misaglgned fence can cause

kickbacks and jams. You could be cut or hit.

Proper_y adjust fence guide bars before using

1. From among the loose parts find the following hard-

ware:

10 each very thin shim washers

VERY THIN SHIM WASHER

2. Move the two front fence guide bars toward each

other until their ends touch. Using a 1/2 inch

wrench tighten the four nuts and bolts that pass

through saw table to hotd guide bars in place.

(Do not tighten the two bolts that pass through

the brackets.)

THESE _i!]

BOLTS !! "_'

3. Check the rounded front edges of rip fence guide

bars to see if they are even with each other, tf they

are even, go on to step 5. If they are uneven (offset

from each other) find the very thin shim washers.

Begin stacking these washers against rounded front

edge of the guide bar whose rounded edge is far-

thest away from the operator. Continue stacking

washers until the top of the stack is even with round

front edge of the other guide bar. Count the number

of washers in the stack and make two stacks con-

taining this number of washers.

VIEW FROM TOP OF SAW

_-_=_

J _

I"'

STACK OF

.005 THICK

FLAT WASHER !

4. The guide bar you stacked washers against n

step 3 must now be removed so stacks of washers

can be installed. To do so remove nuts and

Iockwashers from tWO screws that hold the guide

bar to front edge of table. Pull guide bar away

from table and put one stack of washers on each

bolt between spacerand front edge of table - see

illustration. Put guide bar back in place on front

of table and reinstall [ockwashers and nuts on

two bolts - do not tighten at th is time

VIEW FROM TOP OF SAW

HEX NUT

STACK OF

WASHERS -

SPACER

TABLE EXTERNAL

;HER

5. Any of the six (6) screws holding the two t21 front

rip fence guide bars in place, that were earlier

tightened us=ng a wrench_ must now be loosened

and retightened so they are only hand tight

Position rip fence over the right miter gauge

groove. While holding up rear end of Np fence.

engage front end of rip fence onto r=p fence

guide bar. Now lower rip fence down onto table

6. Cut up a piece of newspaper in to 16 equally s=zed

pieces about 4 inches square. Separate these

pieces into two stacks containing 8 p_eces m

each stack. P.ut one stack under rear end of rIp

fence and other stack under front end of rip fence

- see illustration.

OF PAPER

7: Raise or lower left end of right front rip fence

guide bar just enough to aliov_ paper stack (at

front of rip fence) to slide back and forth under

rip fence. Keep guide bar in this position and

tighten screw at the far left of this guide bar.

8. Pushthe left rear (as viewed from rear of saw) fence

will go. Raise or lower right end of left rear rip fence

allow stack of paper(at rear of fence) to slide back

and forth under the rip fence. Hold guide bar in this

position and tighten screw at far right of this guide

bar.

PAPER SHOI

SLIDE EASILY

SCREW AT

FAR LEFT END

OF RIGHT FRONT

GUIDE BAR

PAPER STACK

8THICKNESS

OF PAPER

9. Move the rip fence to the right so it is even with the

outside edge of the extension (as viewed from front

of saw) and put the two stacks of paper under the

front and rear of the rip fence with the paper setting

on the front and rear edge of the table_

10. Raise or lower right end of front guide bar just

enough so paper stack will slide back and forth

under front of rip fence-see illustration Hold

guide barin this position and tighten both screws

that pass through the brackeL

11. Raise or lower left end of left rear guide bar (as

viewed from rear of saw) just enough to allow

paper stack to slide back and forth under rear of

rip fence. Hold guide bar in this position and

tighten both screws that pass through the bracket.

12. Move paper stack and rip fence back to the

position explained in step 5 above, and recheck

clearance between rip fence and table top at

front and rear of rip fence. If necessary readjust

rip fence guide bars to get proper clearance.

\ \

\\\\

\.\\

PAPER SHOULD

SLIDE EASILY

ADJUST THESE

SCREWS

13. Position rip fence over left miter gauge groove

(as viewed from front of saw). Put one stack of

paper under front of rip fence and other stack

under rear of rip fence -see illustration.

14. Raise or lower right end of left front guide bar just

enough to allow paper stack to slide back and

forth under rip fence. Hold fence in this position

and tighten bolt at far right of left front guide bar.

15. Make sure the right rear fence guide bar is correctly

positioned from left to right. Refer to Page 20. Raise

or lower left end of right rear guide bar (as viewed

from rear of saw) just enough to allow the stack of

paper to slide back and forth under rear of rip fence.

Hold guide bar in this position and tighten bolt at far

left end of guide bar.

16. Move rip fence and stacks of paper to left side of left

extension (as viewed from front.) Position the stacks

of paper under the rip fence and on top of the exten-

sions just as you did on the right extension. Raise or

lower left end of left front rip fence guide bar just

enough to allow paper stack to slide back and forth

under rip fence. Hold fence and guide bar in this

position and tighten both bolts that pass through the

bracket.

17. Raise or lower right end of right rear rip fence

guide bar (as viewed from rear of saw) just

enough to allow stack of paper to slide back an d

forth under rip fence. Hold the guide bar and

fence in this position and tighten both bolts that

pass through bracket.

18. Move stacks of paper and rip fence back to !3osition

explained in step 13 above. Recheck clearance be-

tween rip fence and table top. If necessary readjus!

rip fence guide bars to get proper clearance, Tighten

all bolts and nuts holding guide bars in place.

19. Using a tape rule measure distances from rear cage

of back rip fence guide bars to front edge of lront rip

fence guide bars. Make measurements at each miter

gauge grooveand at the end of each extension. A!I

tour measurements must be the same. If adiustment

is necessary loosen bolt that passes through bracket

and extension. Now move the front bar until distance

is correct and retighten bolt.

VIEW FROM TOP OF SAW

SAME MEASUREMENT

AT EACH SET

OF ARROWS

Assembling Rip Fence

1. From loose parts find:

1Micro Adjust Assembly

2Pan Head Screws. 10-32 x 1/2 in. long

2 Lockwashers #10

MICRO ADJUST ; _!

ASSEMBLY

LOCKWASHER

PAN HEAD

SC REW

Turn rip fence upside down on table. Position micro Jlq!llI:-

adjust assembly on rip fence head as illustrated and

install two 10-32 x 1/2 pan head self tapping screws ....,,

through two lockwashers and through holes in micro _]

adjust assembly. Screw into holes in rip fence head J

Tighten both screws. _,__S_ _ _

.... LOCKWASHERS"----__ i 1," , ,,

UPSIDE DOWN RIP FENCE

PAN HEAD

SCREWS

3. Install rip fence on saw. Do so by ho_ing up rear end

of rip fence while engaging rip fence head onto front

rip fence guide rail. Now lower rear end of rip fence

onto back rip fence guide bar.

4. Push micro adjust knob toward rear of saw and

rotate knob. This should cause rip fence to move

dght or left depending on which way you rotate the

knob. tffence does not move, make this adjustment.

A. Adjusting Fence Racks

1. Look under front fer_ceguide bars. The racks

should be approximately 1-1/8 inch apa_

between the ends of both racks as ilJustrated.

2. Adjust the racks by loosening t helout screws

that mount each rack. Stide both racks to the

1-1/8 inch measurement and tighten all

screws.

B. Adjusting Micro Adjust Cam

Look under rip fence head and find micro-adjust

gearand rack. Teeth on this gear must mesh with

teeth on the rack. Using a 1/8" Hex "L" wrer_h

loosen set screw "A". Now rotate micro-adjust

cam until gear can be pushed underneath teeth

on rack. Line up teeth on rack with the middle of

the gear. Hold gear in this position and rotate

micro-adjust cam until the gear is raised up and

meshes with teeth on the rack. Tighten set screw

C. If you were unable to line up the teeth on the rack

with the middle of the gear, then another adjust-

ment is required:

1. Push knob intoward rear of saw and hold knob

in this position.

2. Using a Hex "L" wrench, loosen set screw "B".

3. Move gear straight backward or straight for-

ward until teeth on the rack are positioned in

the middle of the gear. (DO NOT ROTATE

GEAR.)

4. While holding the gear in this position, push

micro-adjust knob all the way in toward the

gear and tighten set screw "B".

RACK

SET SCREW "B"

MICRO ADJUST CAM

SET SCR EwW"A'_

RiP FENCE SELF ALIGNING PAD

ADJUSTMENT

I WARNING: A mlsallgned fence can cause kick-

backs and jams. To avoid injury, follow these

instructions until the fence properly self aligns.

1. Check the fence to be sure it slides easily aioP.g the

bars and always remains in alignmenl (parallel to

sawblade and miter gauge grooves).

The alignment is maintained by a spring underneath

the fence which presses against the front guide ba r.

2. To see ifre nce needs adjustment place fence on saw

but DO NOT LOCK IT.

Move the REAR END of the fence slightly to the right

or left...when you release it, the fence should"sprir_j-

back to its original position.

3. If fence does not spring back, the spring pressure

must be INCREASED. To do so:

A. Loosen the screws.

B. Move spring slightly toward front of fence.

4, If fence does not slide easily along the bars the

pressure of the spring can be REDUCED.

A. Loosen the screws,

B. Move spring slightlytoward rearof fe nce...tighten

screws.

WARNING: To avoid Injury from jams or kick-

backs, be sure to push properly adjusted lock

lever allthe way down until the lever rests on the

stop before using this rip fence.

SPR ING

SCREWS

SLIDE SPRING TO

ADJUST PRESSURE

RIP FENCE LOCK LEVER ADJUSTMENT

1. Check the Rip Fence Lock Lever, when locked

down, to be sure it will hold the Rip Fence securely.

It should not be difficult to push down and lock.

If lock lever does not lock fence securely:

A. Raise Lock Lever.

B, Tighten the adjusting nut using a small screw-

driver until the lever, when locked, holds the Rip

Fence securely,

If Lock Lever is difficult to push down:

A, Raise Lock Lever.

B. Loosen the adjusting nut using a small screw-

driver unti! the lever is easy to push down and

holds the Rip Fence securely.

_._%_.__ ADJUSTING NUT

RiP FENCE ALIGNMENT ADJUSTMENT

1. The RipFence must be PARALLELwith the sawblade

and Miter Gauge Grooves. Move Fence until it is

along side of groove. DO NOT LOCK IT. It should

be parallel to groove, if it is not:

A. Loosen the two Hex Head Screws.

B. Hold fence head tightly against bar in direction of

arrows on illustration, Move end of fence sothat

it is parallel with Groove.

C. Lock the fence in place by pushing down on lock

handle.

D. Altematelytighten the hex head screws.

E, Unlock and then re4ock fence. If fence is not

parallel with groove, repeat above steps until

fence is parallel with groove.

WARNING: A misaUgned fence can cause kick-"l"

backs. Followtheseinstructions untilthefence is I

properly aligned, l

HEX SCREWS

FENCE

HEAD

mNSTALLmNG MEASURING TAPES

1. From the !oose parts find:

2 Measuring Tapes

-"-:- - ...... _ + 4 _ ÷:-÷-4-_t=::T:=F._T-_-_

2. Place rip fence on saw table to the right side of

the blade.

3. Using a tape ruie measure six inches out from the

right side of the btade. Position the rip fence so

the left side of the fence is at this six inch mark.

4. Lock the fence in this position.

)

5. Find the "0" inch mark on the end of one of the

measuring tapes, Slide this end of the measuring

tape under right side of rip fence head and push

tape along top surface of rip fence guide bar.

6. Move measuring tape under plastic window of rip

fence head until six inch mark on measuring tape

is straight under red line (pointer) on the plastic

window.

7. Hold measuring tape in this position and draw a

pencil mark across rip fence guide bar at left en0

of measuring tape,

6"MARK

8. Remove rip fence from saw. Remove measuring

tapefrom saw but keep it separate from other

measuring tape. It must later be attached to this

same rip fence guide bar. At the left end and rig ht

end of right rip fence guide bar. measure back

3/8" from the front rounded edge and put pencil

marks on the guide bar at these points, Using a

straight edge draw a pencil line that passes

through both of these points.

9. Repeat this same operation on left front rip fence

guide bar so it also has a straight pencil line

drawn along its full length and 3/8" back from the

rounded front edge of the guide bar._

3/8 INCH FROM

ROUNDED EDGE

10. Find the measuring tape you set aside earlier. It

must be attached to the right front np fence

guide bar. To do so:

A. Find the end of measuring tape with "0" inch

mark. Place this end of measunng tape on

pencil mark you drew across left end of guide

bar earlier. Now place front edge of measunng

tape on line you drew along full length of

guide bar earlier,

B. While holding measuring tape in this position

pick up left end of measu ring tape and peel off

about six inches of protective coating from

underside of measuring tape. This wilt expose

adhesive on underside of measuring tape.

Very carefully lower left end of measuring tape

back down on rip fence guide bar making su re

the measunng tape is lined up properly with

pencil marks. Press left end of measuring tape

down against guide bar so adhesive will hold

measuring tape in place.

C, Raise measuring tape and peel back another

six inch section of protective covenng. Now

carefully lower measuring tape against guide

bar so it remainslined up with pencil mark and

then press it against guide bar so adhesive

holds tape in place.

D. Continue this procedure until the ful! length of

measuring tape is in place on guide bar.

11. Place rip fence on left side of blade.

12. Usingatape rule rneasure six (6) inches out (away)

from left s|deof blade. Position rip fence so righl side

of fence is at this six inch mark.

13. Lock rip fence in this position.

14. Follow the same procedure used to install the

first measuring tape EXCEPT:

A. The pencil mark you make across the guide

bar shou}d be made at RIGHT END of measur-

ing tape

/_ _- MARK RIGHT FRONT

t| _cl RIP FENCE

/c/GUIDE BAR

B. The end of measunng tape with "0" .,ncn mark

must be pushed under left side of rip fence

head

C. When peeling back protective coating to

expose adhesive work from Lhe right end of

measu ring tape,

15. The measuring tapes can now be usec together

with the rip scale pointer to provide a quick

method for positioning the rip fence to produce

boards of the width you desire, If you want to np

a board four (4} inches wide. simply slide the rip

fence along the front guide rait until the red line

(rip scale pointer) is positioned straight above

the four inch line on the measuring tape. Lock

the fence in this position and rip the board.

NOTE: If extreme accuracy is required when ripping,

you should not use this method to position the

fence. Instead. use a precision measuring instrument

to set the rip fence the exact distance away from the

blade.

iNSTALLiNG BLADE GUARD

1. From among the loose parts, find

2 Hex Head Screws, 1/4-20 x 5/8 in. long

3 Hex Head Screws, 5/16-18 x 5/8 in. long

2 Hex Head Screws, 5/16-18 x 1 in. long

2 Hex Nuts, 1/4-20 (approx. dia. of hole 1/4 in.)

2 Lockwashers, 1/4 in. External Type

(approx. alia. of hole 1/4 in.)

2 Lockwashers, 5/16 in. External Type

(approx. dia. of hole 5/16 in.)

1 Thumbscrew

Blade Guard Support

Spreader Support

Spreader Rod

1/4-20 x 5/8 IN 5/16-18 x 5/8 IN

HEX HD. SCREW HEX HD. SCREW

HEX NUT

°"{::_: 2jZ,j:::4.4;:

,¸¸

_ THUMBSCREW ,:

/ii i

5116-18x I IN ....._'

HEX HD. SCREW _OD :-

SPREADER SUPPORT ":::

2. Before installingthe blade guard, you must checkthe

heeling adjustment (parallelism of sawblade to miter

gauge groove). The procedure for making this check

and adjusting it are found in the "Adjustments" section

of this manual Refer to "Heeling Adjustment or

Parallelism of Saw Blade to Miler Gauge Groove."

IWARNING: The blade must be to Miler

parallel

Gauge Groove. Mlsaligned blades could bind

on workplece, Workp|ece could suddenly kick

beck. You could be cut or hit.

3. Lower the blade,

4. Screw the MOTOR BASE CLAMP SCREWS part

way intocradle. Screw the 5/16-18 x 5/8 inch Hex Hd.

screw intothe blade guard support.

5. Attach BLADE GUARD SUPPORT...DO NOT

TIGHTEN screws.

6. Insert SPREADER ROD into SPREADER SUP-

PORT until pin fits into notch. Insert Thumb-screw

and tighten it.

THUMB ScREVV

SPREADER \

ROD

FLAT IX

SURFACE__j

(INTO SO PPORT_

SPREADER

SuPPO_ i

7_ S_ide SPREADER ROD into BLADE GUARD SUP-

PORT until end of ROD is even with edge of SUP-

PORT...Tighten Hex Head Screw in support.

8. Attach SPREADER to SPREADER SUPPORT so

that the edge of the spreader is even with the edge of

the spreader support...tighten screws.

9. Raise blade guard and lift both antikick-back pawls.

Insert a hex "lj' wrench in the notches to hold pawls

out of the way as shown in the next illustration. Align

the spreader square to table. Tighten both 5/16-18 x

! inch hex head screws to hold blade guard support

in this position.

1/4-20 HEX HD_

SCREW

1/4 IN. LOCKWASHER

1/4-20 HEX NUT

SPREADER EDGE

EVEN WITH SPREADER

SUPPORT EDGE

END OF ROD

EVEN WITH EDGE

OF SUPPORT

'/ SQUARE

: BLADE GUARD

_,SUPPORT --'---

5/16-18 x 1 IN

HEX HD. SCREW'

10. Raise blade al! the way up,..make sure it is square

with table.

11. Lay blade of square or other straightedge alongside

of blade.

12. Loosen Hex Head Screw in BLADE GUARD SUP-

PORT and move spreader so that it touches blade of

square...tighten screw.

13. NOTE: The spreader is now square wtih the table

and approximately in line with the sawblade. The

spreader requires further adjustment to align it PAR-

ALLEL to the blade and in the rvllDDLE of the cut

(KERF) made by the sawblade.

PAWLS

STRAIGHT

HEX HD.

14, IMPORTANT: To work properly, the SPREADER

must always be PARALLEL to the sawblade and

adjusted so the cut workpJece will pass on either

side at the spreader without binding or skewing to

the side.

NOTE: The spreader is thinner than the width of the

cut (KERF) made by the sawblade by approximately

six thicknesses of paper.

KERF WOOD

SPREADER .- . i 1

LOOKING DOWN ON SAW

15. Maketwofolds in asmall piece(6 x 6 in.)ofordinary

NEWSPAPER making three thicknesses,

The folded paper will be used as a "spacing gauge." /

t6, Place RiP FENCE on table_

CAREFULLY move it aga nat b_ade so that it is paraS.

iel to the biade, and just TOUCH ES tips of saw teeth

...tighten RiP FENCE LOCK LEVER°

17. insert folded paper between SPREADER AND

FENCE.

18, Using a 7/16 in. wrench loosen the 1/4-20 he× head

screws so the spreader can s_ide sideways.

1& Ho_d sDreader fiat aganst fence_,tighten screws

using 7/!6 n. wrenciq, Remove Hex "L'= wrench and

iower antikickback paw_s.

?/16 IN WRENCH

FOLDED PAPER

;REW

,WRENCH

ii,i ,rll u

20, TO remove BLADE GUARD AND SPREADEiR,

_oosen THUMBSCREW. DO NO'[ LOOSEN <.._,

OTHER SCREWS. This lets you remove and ...... ''

rep!ace the guard without disturbing the spreader

alignment.

POSITIONING MOTOR ON MOTOR

MOUNTING BASE

1. Put the motor mount nObase agair,,st the tlat sudace

of a workbench,

2. Position the motor so the end co_'.4airing the red

overload button is lacing you.

3 t.oosen both cradle damp screws,

4, Pu! a square against the LEFi side of the motor and

against the top of the workbench.

5. Tum the motor inside the cradle clamps until the top

oi both capacitors touch the square,

6 Tighten both cradle c_ampscrews to hold the motor

in this position

WARNING: Failure to properly Install motor may

let workplece strike capacitor cover during bevel

or compound miter cuts. Workplece could bind

and kick back. You could be cut or hit.

LOOSEN BOTH CRADLE CLAMP SCREWS

RED OVERLOAD

BUTTON

CAPACITORSi, V! MOTOR

"_i I._i I_..j_TOR MOUNTING

_,_ _('_:_' _ WORKBENCH

MOUNTING THE MOTOR

1. From among the loose parts, find the following

hardware:

4 Carriage Bolts, 5/16-18 x 3/4 in. long

4 Hex Nuts, 5/16-18 (approx. dia. of hole 5/16 in.)

4 Lockwashers, 5/16 in. External Type (approx.

dia. of hole 5/16 in.)

1 Cast Iron Motor Pulley

CARRIAGE

BOLT

5/16" EXTERNAL

LOCKWASHER

5/16" HEX NUT

MOTOR PULLEY

2. The motor base is installed in the cradle for shipment.

Pull the motor base away from the cradle and put it

on the floor before mounting the motor to it.

3. Place motor on MOTOR BASE.., insert bolts through

holes in MOTOR BASE...then through the motor

MOUNTING BASE. Install Iockwashers and nuts,

4. Position motor so that edge of MOTOR MOUNTING

BASE and MOTOR BASE are even as illustrated...

slide motor all the way to the RIGHT...tighten the

four nuts,

5, Loosen set screw in motor pulley using 5/32 in, Hex

"L" wrench. Slide pulley onto shaft with HUB away

from motor. DO NOT TIGHTEN SET SCREW.

6. Install 3/16 in. square key (furnished with motor) in

grooves in pulley and motor shaft. DONOT TIGHTEN

SET SCREW,

KEY PULLEY

7. Lift motor and insert the TWO PINS on motor oase

into HOLES IN cradle.,,push motor in as far as it

will go.

8. Lower the blade...install belt on saw pulley and

motor pulley.

9. Sight along edges of both pulleys and move motor

pulley so that belt is parallel to the edges of both

pulleys.. ,tighten the set screw in the motor pulley.

10. iMPORTANT: Measure the distance from end of

motor shaft to pulley... ,mark this dimension down;

you will need it later when reinstalling the pulley.

11. Make sure blade is 90 ° to table,,, raise it all the way

up.

12. Lift motor until edge of washer (see illustration) is

even with end of slot. In this position, pull motor

toward you (pins will slide in the cradle) until belt is

TIGHT., ,make sure washer is still even with end of

slot...tighten lhe two MOTOR BASE CLAMPS

SCREWS.

PINS

MOTOR BASE

CLAMP SCF_ EWS

WASHER

EDGE OF WASHER

EVEN WiTH EEND

OF SLOT

13. Put your hand around the belt half way between

the two pulleys and squeeze belt until two sides

of belt touch. The motor should move freely as

you squeeze the belt. If motor does not move

freely,belt tension must be readjusted.

iNSTALLiNG BELT GUARD

1. From loose parts find:

1 Belt Guard Support Bracket

1 Belt Guard Support

1 Belt Guard

2 Self Threading Screws. 10-32 x 1/2 in. long

BELT GUARD

SUPPORT BRACKET

BE_ GUARD

BELT GUARD SLJF::_PORT

!/2 IN SELF THREADING

SCREW

2. Remove the belt and motor pulley.

3. Screwsfurnished with guard are"self-threading"

screw them into holes in BELT GUARD

SUPPORT BRACKET to cut threads, then remove

them.

4 Position BELT GUARD SUPPORT BRACKET

and BELT GUARD SUPPORT as shown and

install the screws., make sure motor shaft is in

CENTER of hole in SUPPORT.

BELT GUARD

PPORT BRACKET

BELT GUARD 10-32 x 112 IN.

SUPPORT SELF-THREADING

SCREW

5. install three CLIPS (furnished with guard) 90°

apart starting with one clip at the end of the

guard asshown_ .. LONG END of clip must be on

outside of guard pointing away from opening in

guard,

OPENING

BELT GUARD \, _ _,'__'_f!_ CLIPS

LONG END

6. Reinstall motor pulley the same way it was when

you aligned the belt

7 Place belt on SAW PULLEY. insert end of belt

through opening in END of guard

8. Lift motor and slip belt over motor pulley

BELT

9. Press guard onto support so that bottom of

guard is approximately 3/4 in. away from belt.

NOTE: To remove guard, lift up on LONG TABS

of clips.., pull guard outward. The clips should

remain on the BELT GUARD SUPPORT.

3/4 IN.

MOTOR CONNECTIONS

WARNING: For your own safety, never connect

plug to power source out_et until a_ assembly

steps are compgeted.

1. Open motor connector box cover 8ocated on side of

motor using a fiat blade screwdriver.

WARNING: To avoid eiectrocutlon, never con-

nect anythlng but the ground wire (colored

green} _o the green screw.

2. Remove GREEN SCREW and insert through round

metalterrninal on the end ofthe GREEN wire of power

cord.

3. Reinserl GR EEN SCREW inthreaded hole that itwas

removed from and tighten securely.

4. Insert terminal end of BLACK wire on spade terminaa

next to copper poston the motor. Pushterminalfirmly

until seated.

5. Insert termina_ end of WHITE wire on spade terminal

next to silver post on the motor. Push terminal firmly

until seated.

6. Close motor connector box being sure that power

cord is seated in strain relief groove and tighten box

cover screws.

7. Do not plug in power cable.

BLACK WIRE TO SPADE

TERMINAL BESIDE

COPPER POST

GREEN WIRE

TO GREEN SCREW

STRAIN RELIEF

GROOVE (BOTTOM)

WHITE WIRE TO SPADE

TERMINAL BESIDE

;ILVER POST

PLUGGING iN MOTOR

1. From among the loose parts, find:

2 Wire Ties

2. Route motorcord along right sideof cabinet and

snap ties n 1/4" hole in side of cabinet. Secure

_wo cords n wire ties,

EXTENSION REMOVED FOR

PICTURE CLARITY

WIRE TIES

BLANK

PAGE

BLANK

PAGE

NEVER OPERATE THE SAW WITHOUT THE

PROPER INSERT IN PLACE. USE THE SAW BLADE

INSERT WHEN SAWING. USE THE COiVlBINATION

DADO MOLDING INSERT WHEN DADOING OR

MOLDING.

g REMOVING AND INSTALLING SAWBLADE.

WARNING: To avoid injury from accidental

start, turn switch "OFF" end remove plug

from power sourceoutBet before removing or

Instaiilng sawblade.

A. Raise Blade Guard ... remove insert.

WOOD BLOCK

ARBOR

WRENCH

ARBOR NUT

B. To REMOVE blade, place a block of wood

against front of blade,.. PULL arbor wrench BLADEGUARD NOT SHOWN FOR PUCTURECLARrrY

toward you to LOOSEN arbor nut.

BLADE GUARD NOT SHOWN FOR PaCTURE CLARITY

C. ToTIGHTEN arbor nut, place a block of wood

against rear of blade... PUSH wrench away

from you.

When installing the blade..• make sure the teeth

are pointing toward the front of the saw.., and

that the blade and collars are clean, and free

from any burrs.

The HOLLOW side of the collar must be against

the blade.

Always tighten the arbor nut securely.

NOTE: When using the Dado or Molding Head. it

is not necessary to install the loose collar.

To replace insert.

Place insert into insert open ing in table and push

toward rear of saw to engage spnng clip and

until keyslot in insert will drop over screw.

Tighten screw.

Do not tighten screw to the point where it will

deflect the insert.

LOOSE

COLLAR

ARBOR

\ :s

_ \ARBOR NUT

TEETH POINTING TO--_-

FRONT OF SAW "-_,__

WARNING: To avoid injury from a thrown

workplece, blade parts, or blade contact,

NEVER operate saw without the proper Insert

in place. Use the sawblade insert when saw-

ing. Usethe proper size Dado/IMoldlng Insert

for dado blades and molding heads.

BLADEGUARD, NOT SHOWN FOR PICTURE CLARITY

MITER GAUGE

10 EXACT-I-CUT

The "yellow" plastic disc imbedded in the table

in front of the sawblade, is provided for marking

the location of the "sawcut" on the workpiece.

A. Check disc...if it is above table surface, place a

piece of hardwood on top of it and tap it down.

B. With blade 90° {squareto table) and miter gauge

90 ° (square to blade) cut off a piece of wood.

C. Pull miter gauge back until wood is over Exact-I-

Cut, Using very sharp pencil, mark a line on

Exact-I-Cut.

D With miter gauge in right hand groove, follow

same procedure and mark another line on

Exact-l-Cut.

E. These lines indicate the "'path" of the cut (kerft

made by the sawblade.

When cutting the workpiece, line up mark on

workpiece with line on Exact-i-Cut.

11 MICRO-ADJUST RIP FENCE ... allows the

operator to accurately adjust the rip fence using

only one hand. To move the fence push in on the

micro-adjust knob and rotate the knob. Rotating

the knob clockwise moves the fence to the right.

Rotating it counterclockwise moves the fence to

the left.

BASIC SAW OPERATION

WORK FEED DEVQCES

Before cutting any wood on your saw, study all of the

"Basic Saw Operation" section.

As you learn new table saw woodworking techniques,

you'll see t hat many types of cuts need different support-

ing devices, known as jigs or fixtures. Theycan help you

make cuts more accurately. By helping to steady the

workpiece and keep you away from the blade, they can

help you safely use your saw for certain cuts.

Many people custom build their own jigs and fixtures.

Jigs and fixtures are often unique, designedfera particu-

lar cut.

You can use you rtable saw to easily make many jigs and

fixtures. To get you started, we've included instructions

for some simple ones. After you have made a few

practice cuts, make up these jigs before starting any

projects. Make the push stick first.

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece of I x 2.

Make the Push Block using a piece of 3/8 in. and 3/4 in.

plywood.

The sinai! piece of wood 3/8 x 3//8 x 1-1/2 inches should

be GLUED to the plywood. DO NOT USE NAILS. This

is to prevent dulling the sawblade in the event you

mistakenly cut into the Push Block.

Position the handle in the center of the plywood and

fasten together with gmueand woodscrews.

THESE EDGES MUST

BE PARALLEL _ 3/4 PLYWOOD

\/t

5-,/, 3t, /

NOTE: All dimensions in inches 3/8 PLYWOOD

PUSH BLOCK

AUXILIARY FENCE/WORK SUPPORT

Make one usingapiece of 3/8 inch and 3/4 inch plywood.

Fasten together with glue and flat head woodscrews.

Tighten the screws sa the flat head is even with the

bottom of the wood.

3-1/2 _

3/4 PLYWOOD

THIS FACE AND THIS 30

EDGE MUST BE PARALLEL

3/8 pLYWOOD

AUXILIARY FENCE/WORK SUPPORT

AUXILIARY PANEL WORK SUPPORT

Make using a piece of 3!4" and 3/8" plywood. Fasten

together with glue and wood screws. Use this auxiliary

panel work support only when cutting large panels that

require the rip fence to be positioned past the exposed

side of the extension,

3-5/8

3/4 PL YWOOD

26-I/2

:-3/8

FACE & EDGE

MUST BE "" . ....-.,,.

PARALLEL /

318 PLYWOOD 2

NOTE: All dimension m inches

AUXILIARY PANEL/WORK SUPPORT

SAFETY iNSTRUCTIONS FOR BASIC SAW OPERATIONS

BEFORE EACH USE:

1. Inspect your saw.

a. Toavoid injuryfrom accidental starting, unplug

the saw, turn the switch off and remove the

switch key before raising or removing the

guard, changing the cutting tool. changing

the setup or adjusting anything.

b. Check for alignment of moving parts, binding

of moving parts, breakage of parts, mounting,

and any other conditions that may affect the

way it works. If any part is missing, bent. or

broken in any way, or any electrical parts don't

work properly, turn the saw off and unplug the

saw,

c. Replace damaged, missing, or failed parts

before using the saw aga i n.

d. Use the sawblade guard, spreader, and anti-

kickback pawtsfor any thru-sawing (whenever

the blade comes through the top of the work-

piece). Make sure the pawls work properly.

Make sure the spreader is in line with the

sawblade.

REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking for and

removing keys and adjusting wrenches from

tool before turning Et on,

To avoid injury from jams. slips or thrown

pieces (kickback and throwback):

1_USE ONLY RECOMMENDED ACCES-

SORIES (See page 58) - Follow the

instructions that come with the accessories,

Using other accessories may be dangerous.

2. Choose the right blade or cutting accessory

for the material and the type of cutting you

plan to do.

3. Never use grindm g wheels, abrasive cut-off

wheels, friction wheels Lmetal slitting blades)

wire wheels or buffing wheel. They can fly

apart explosively.

4. Choose and inspect your cutting tool care-

fully.

a. To avoid cutting too_ failure and thrown

shrapnel (broken pieces of b_ade), use

onty 10" orsmaller btadesor oti3er cutting

tools marked for speeds of 3450 rpm or

higher.

b. Always use unbroken, balanced b_ades

designed to fit this saw's 5/8" arbor.

c. When thru-sawing, (making cuts where

the blade comes through the workpiece

top) always use a 10 inch diameter btade.

This keeps the spreader in c!osest to the

blade.

d Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securety_

e. Use only sharp blades with properly set

teeth. Consult a professional blade

sharpener when in doubt

f. Keep blades clean of gum and resin.

5, Adjust table inserts flush with the table top.

NEVER use the saw without the proper

insert.

6, Make sure all clamps and _ocks are tight

and no parts have any excessive play.

2. KEEP WORK AREA CLEAN

a. Cluttered areas and benches invite accidents.

Floor must not be stippery from wax or

sawdusL

b. To avoid burns or other fire daJT_age, never use

the saw near flammable liquids, vapors or

gases.

Plan ahead to protect your eyes, hands, face, ears.

a. To avoid injury from accidental blade contact,

don't do layout, assembly, or setup work on the

table while the blade is spinning. It could cut or

throw anything hitting the blade.

AVOID ACCIDENTAL STARTING - Make sure sw itch

is in "OFF" position before pSugging saw in.

Plan your work

1 USE THE RIGHT TOOL - Dont force too_ or

attachment to do a joo _t was not des_g ned for.

2, Dress for safety:

- Do not wear loose clothing, g_oveso neckties

or jewelry (rings, wrist watches). They can get

caught and draw you into moving parts.

- Wear nonstip footwear.

- Tie back long hair.

- Roll tong sBeeves above the elbow

- Noise levels vary widely. To avoid POSsible

hearing damage, wear ear plugs or muffs

when using saw for long periods of time.

Any power saw can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.1 (shown on pack-

age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses,

Safety goggles are available at Sears retail

catalog stores. Glasses or goggles not in

compliance with ANSI Z87.1 could seriously

hurt you when they break.

WEAR YOUR

- For dusty operations, wear a dust mask along

with the safety goggles.

3. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the work-

piece to be cut.

4. Plan yourcuttoavoid KICKBACKSand THROW-

BACKS - when a part or all of the workpiece

binds on the blade and is thrown violently back

toward the front of the saw:

- Never cut FREEHAND: Always use either a rip

fence, miter gauge or fixture to position and

guide the work, so it won't twist, bind on the

blade and kickback.

-Make sure there's no debris between the

workpiece and its supports.

- When cutting irregularly shaped workpieces,

plan you r work so it will not slip and pinch the

blade.

- A piece of molding, for example, must lie

fiat or be held by a fixture or jig that will not

let it twist, rock or slip while being cut, Use

jigs, fixtures where needed to prevent work-

piece shifting.

- Use a different better suited type of tool for

work that can't be made stable.

- Use extra caution with large, very small or

awkward workpieces:

-Use extra supports (tables saw horses.

blocks, etc.) for any workpieces large

enough to tip when not held down ot the

table top. NEVER use another person as a

substitute for a table extension, or as addi-

tional support for a workpieoe that is longer

or wider then the basic saw table, or to help

feed, support or pull the workpiece.

-Never confine the piece being cut off. That

is, the piece NOT against the fence, miter

gauge or fixture. Never hold it, clamp it,

touch it, or use length stops against it. It

must be free to move. If confined, it could

get wedged against the btade and cause a

kickback or throwback.

- Never cut more than one workpiece at a

time.

-Never turn your table saw "ON" before

ctearing eye,thing except the workpiece

and related support devices off the table.

Plan the way you will push the workpiece through.

-NEVER pult the workplece through. Start and

finished the cut from the fron of the tabel saw.

-NEVER put your fingers or hands in the path of

the sawblade or other cutting tool.

-NEVER reach in back of the cuffing tool with

either hand to hold down or support the work-

piece, remove wood scraps, or for any other

reason.

-Avoid awkward operations and hand positions

where asudden slip could cause fingers or hand

to move into a sawblade or other cutting tool

- DON'T OVERREACH. Always keep good footing

and balance.

- Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw.

-Always push the workpiece all the way past the

sawblade.

-Asmuch as possible, keep you r face and body to

one side of the sawblade, out of line with a

possible kickback or throwback.

-NEVER turn the saw "ON" before clearing the

table of all tools, wood scraps, etc., except the

workptece and related feed or support devices

for the cut planned.

WHENEVER SAW iS RUNNING

WARNING: DOn't let faml.arlty (gained from

frequent use of your table saw) cause a careless

rnlstakeo Always remember that a careless frac-

tion of asecond is enough to cause asevere

injury.

1. Before actually cuttingwith the saw, watch it while it

runs fora short while. If it makes an unfamilar noise

or vibrates excessively, stop immediately. Turn the

saw off. Unplug the saw. Do not resta_ untiafinding

and correcting the problem.

2. Make sure the top of the arbor or cutting tool turns

toward the front of the saw.

3. Set the cutting tooU as Rowas possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. AH visitors should be kept

a safe distance from work. Make sure bystanders are

clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

safer at its designed rate. Feed the workpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed mater_al:

a. Turn switch "OFF"_

b. Unplug the saw.

c. Wait for all moving parts to stop.

d. Check blade spreader and fence for proper a_ign-

menl before starling, again.

8. To avoid throwback of cut off pieces:

a. Use the guard assembly.

b. To remove loose pieces beneath or trapped inside

the guard:

1. Turn saw off.

2. Remove switch key.

3, Wait for blade to stop before liftingthe guard

BEFORE LEAVING THE SAW

1. Turn saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lock the shop. Dis-

connect master switches. Remove the yellow

switch key. Store Jt away from children and

others not qualified to use the tool.

4. Unplug the saw,

USING THE M TER GAUGE

THE MgTER GAUGE IS USED WHEN CROSSCUT-

TING, MITER CUTTBNG, BEVEL CUTTING, COM-

POUND MITER CUTTING, DADOI_NG and when

RABBETTaNG AND MOLDING across the end of a

narrow workpiece,

WARNING: For your own safe_y, always observe

the _o_owlng safety precautions in addition te

the safety Ins_ctn@ns en pages 2, 3, 4, 5, 6, 40,

41, and 42.

ADDITIONAL SAFETY _NSTRUCT!ONS FOR

CROSS CUT TYPE CUTS

Before starting

-NEVER use the rip fence when crosscutting.

- An auxiliary wood facing attached to the miter

gauge can help prevent workpiece twisting and

throwbacks. Attach it to the holes provided.

Make the facing long enough and big enough to

support your work. Make sure, however, it will

not interfere with the sawblade guard.

- Use jigs or fixtures to help hold any piece too

small to extend across the full length of the miter

gauge face during the cut. This lets you properly

hold the miter gauge and workpiece and helps

keep your hands away from the blade.

WhiBecutting

- To avoid blade contact, always hold the miter

gauge as shown in the BASIC SAW OPERA-

TtONS - USING THE MITER GAUGE.

CROSSCUTTING

Crosscut

A cutting or shaping operation made across the width

of the workpiece.

The graduations on the miter gauge provide

accuracy for average woodworking, tn some cases

where extreme accuracy is required, when making

angle cuts, for example, make a trial cut and then

recheck it with an accurate square, or protractor.

If necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy.

NOTE: The space between the miter gauge barand

the groove in the table is held to a minimum during

manufacturing.

. SANDPAPER

WORKPIECE

TABLE

For maximum accuracy when using the miter

gauge, always "favor" one side of the groove in the

table. In other words, don't move the miter gauge

from side to side while cutting, but keep one side of

the bar riding against one side of the groove

NOTE: Glue a piece of sandpaper to the face of the

miter gauge head This will help orevent the

work#fece from "creeping" while it is being cut.

The Hold-Down Clamp (Optional Accessory 1

should be used on the miter gauge for greater

accuracy.

The Miter Gauge may be used ineither of the grooves

in the table. Make sure it is locked.

WARNING: To avoid blade contact or kickback,

hold the Miter Gauge properly.

When using the Miter Ggauge in the LEFT hand

groove, hold the workpiece firmly against the Miter

Gauge head with your left hand, and grip the Lock

Handle with your right.

When using the RIGHT Hand groove, hotd the work-

piece with your right hand and the Lock Handle with

your left hand.

When cutting long workpieces, invert AUXILIARY FENCE/

WORK SUPPORT and Position it on top of the guide bars

to support the workpiece as near to the end as possible.

if this does not adequately support the workp_ece, _,ou

can make a simple support by clamping a piece of ply-

wood to a sawhorse. See 1st illustration under "Cross-

cutting."

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

AUXILIARY PANEL/

WORK SUPPORT

REPETITIVE CUTTING

REPETITIVE CUTTING is known as cutting a

quantityof pieces the same length without having to

mark each piece,

1. Use the Stop Rods (optional accessory) only for

cutting duplicate pieces 6 in. long and longer.

2. Follow al safety precautions and operational

instructions for cross cutting.

When making repetitivecuts I rom a long workpiece.

make sure it is adequately supported.

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

LEFT HAND [REMOVED

FOR PICTURE CLARITY

STOP RODS ,, "

1. NEVER USE THE RIP FENCE AS A LENGTH STOP

BECAUSE THE CUT OFF PIECE COULD BIND

BE]3NEEN THE FENCE AND THE BLADE CAUS-

ING A KICKBACK.

2, When making repetitive cuts shorter than 6 in., clamp

a b_ockof wood 2 in, _ongto the tabte to act as a _ength

stop. Do not clamp directly to the bottom edge of the

_ble because the "swh,e_"of the clamp will not grip

3ropedy, Place a smalt bbck of wood between the

ettom edge ol the table and the "C" c_amp,

CAUTION: Avogd kickback from twl_lBng _he

workpleceo When ¢_amping the b_ock, make

sure thst the ere of the b_ock _swe_ _nfront of

the sawbgade. Be sure it Jsclamped securely.

3. Slide the wo,'kpiece along the miter gauge unti! it

touchesthe biock.,.ho_d it secu rety or clamp it withthe

Hold-Down Clamp (optional accessory).

BLOCK _

__w

4. Make the cut...turn the saw off...remove the piece

after the blade has stopped and before cutting the

next piece.

MITER CUTTING

MITER CUTTING is known as cutting wood at an

angle other than 90° with the edge of the wood,

Follow the same procedure as you would for cross-

cutting.

Adjust the miter gauge to the desired angle, and lock

it.

The miter gauge may be used in either of the grooves

in the table.

When using the miter gauge in the LEFT hand

groove, hold the workpiece firm!y against the miter

gauge head with your left hand, and grip the lock

handle with your right

When using the RIGHT hand groove, ho_d the

workpiece with your right hand and the knob with

your left hand.

Use the Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

BEVEL CROSSCUTTING

BEVEL CROSSCUTTING is the same as crosscutting

except that the wood is also cut at an angle, .. other

than 90 ° with the.flat side of the wood.

Adjust the blade to the desired angle

Use the Miter Gauge in the groove to the RIGHT of

the blade. It cannot be used in the groove to the

LEFT because the blade guard will interfere. H_td

the workpiece with your right hand and the lock-

handle with your left hand.

Use the AUXILIARY FENCE/WORK SUPPORT for

additional support of the workpiece.

Lay it across the guide bars to support the workp_ece

as near to the end as possible.

Usethe Hold-Down Clamp (Optional Accessory) on

the miter gauge for greater accuracy.

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

miter cutting and bevel crosscutting. The cut is

made at an angle other than 90° to both the eoge and

the flat side of the wood.

Adjust the miter gauge and the blade to the desired

angle... Make sure miter gauge is locked

USING THE RiP FENCE

RIPPING, BEVEL RIPPING, PLOUGHING, MOLDING,

RESAWING AND RABBETING are performed usingthe

RIP FENCE together with the AUXILIARY FENCE/

WORK SUPPORT, PUSH STICK OR PUSH BLOCK.

/WARNING: For your own safety, always observe I

ithe fOllowing safety precautlo_ in addiUon to the 1

Isafety instructions on pages 2, 3, 4, 5, 27, 28, & 29.

additional safety instructions for

RiP TYPE CUTS

1. NEVER use the Miler Gauge when ripping.

2. Use aPush Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

auxiliary fence and push block whenever the fence

must be between 1/2 and 2 inches of the blade.

3. When using a Push Stick or Push Block, the trailing

end of the board must be square. A Push Stick or

Block against an uneven end could slip off or push

the work away from the fence.

4. A FEATHERBOARD can help guide the workpiece.

KERFS ABOUT

5/16" APART

4-1/2"

4 l

Before starting

-To avoid kickbacks and slips into the btade,

make sure the ripfence isparallel to the sawblade_

-Check the antikickback pawls. The pawls must

stop a kickback once it has started. Replace or

sharpen antikickback pawls when points become

dutt.

-Plastic and composition (like hardboard_

materials may be cut on your saw. However,

since these are usually'quite hard and slippery.

the antikickback pawls may not stop a kickback.

Therefore, be especially careful in your set-up

and cutting procedures,

While cutting

-To avoid kickbacks and slips into the blade

always push forward on the section of the work-

piece between the saw blade and the rip fence.

Never push forward on the piece being cut off,

RIPPING

Ripping

Acutting operation along the length of the workpiece,

Position the fence to the desired WIDTH OF RIP and

_ock in place.

Before starting to rip, be sure

A. Rip Fence _s parallel to sawblade.

B. Spreader is properly aligned with sawblade

C. Antikickback pawls are functioning properly

When ripping LONG BOARDS or LARGE PANELS

always use a work support.

A simple one can be made by clamping a piece of

plywood to asawhorse.

BEVEL R|PPING NARROW WORK

When bevel r_pping material 6 in or narrower, use

fence on the right side of the blade ONLY, This will

provide more space between the fence and the

sawbiade for use of a push stick, If the fence is

mounted to the left. the sawblade guard may interfere

with proper use of apush stick.

J.!

USUNG FEATHERBOARDS FOR THRU-

SAWRNG

Featherboards are not employed for thru-sawing opera-

tions when using the miter gauge.

Featherboards are used to keep the workpiece in con-

tact with the fence and table as shown, and to heRpstop

kickbacks.

Add 7-1/2 inch highflat facing board to the fence, the full

length of the fence.

Mount featherboards to fence and table as shown so that

_eading edges of featherboards will support workpiece.

WARNING: Make sure the feath_rboard against

the edge presses enly on the uncut po_lon (for°

ward of the blade). _t m_ght othe_lse pinch the

bBade In the ke_ and ¢au_ a kickback.

Before starting the operation (switch "OFF" and cutter

below table surface}:

(a) Install featherboards so they exert pressure on the

workpiece; be positive they are secure, and

(b) Make su re by trial that the featherboards wiil stop a

kickback if one should occur.

"C" CLA_PS /

FEATHERBOARD

WORK SUPPORT

ATHERBOARD

Keep your hands outof the blade path,

WARN'NG: To avoid kickback, push ,orwarcl on,y

on the part of the workplece th_ will pass be

tween the blade and the fence

Stop your thumbs at the front edge of the table Finish

the cut withthe appropriate pusher

When"WIDTH OF RIP" s2 in. orwider USETHEPUSH

STICK to finish pushing the work all the way past the

blade.

When WIDTH OF RIP is 1/2" to 2 in., the push stick

CANNOT be used becausethe guardwill interfere. USE

the AUXILIARY FENCE/WORK SUPPORT and PUSH

BLOCK.

Attach Auxiliary Fence!Work Support to Rip Fence with

two"C" clamps.

Feed the workpiece by hand along the AUXILIARY

FENCE until the end is approx. 1 in, past the front

edge of the table. Continue to feed using the PUSH

BLOCK.

Hold the workpiece in position and install the PUSH

BLOCK by sliding it on top of the AUXILIARY

FENCE/WORK SUPPORf (This May Raise Guard).

Narrow strips thicker than the Auxiliary Fence/Work

Support may enter the guard and strike the baffle.

CAREFULLY raise guard only enough to clear the

workpiece. Use PUSH BLOCK to complete cut.

WARNING: TO avoid injury from blade contact,never thru saw rip cuts narrower than I/2 In. wlde.

BAFFLE

_/t.

RESAWING

RESAWING is known as ripping a piece of wood

through its thickness. Do not attempt to resaw

BOWED or WARPED material. NOTE: To RESAW a

piece of wood wider than 3-3/8 inch . _t will be

necessary to remove the blade guard.., and use the

AUXILIARY FENCE/WORK SUPPORT (See "Work

Helpers").

Clamp it to the table so that the work piece will SLIDE

EASILY but not TILT or MOVE SIDEWAYS without

BINDING between the two fences.

Do not clamp directly to the bottom edge of the table

because the "swivel" of the clamp will not grip

properly. Place a small block of wood between the

bottom edge of the table and the "C" clamp.

OF WOOD

WARNING: For your own safety...

!. Do not "Back Up" (reverse _eedtng) while

resawlng becausethis could cause akickback.

2. Make first pass to a depth slightly more than

one-half the width of the board; keep the same

face of the board against fence for the second

pass.

3. install blade guard immediately upon comple-

tion of the resawing operation.

CUTT|NG PANELS

When cutting panels (whenever fence is positioned

outside of table surfacet, ALWAYS use the AUX-

ILIARY PANEL/WORK SUPPORT.

1. Unlock fence and raise rear end.

2. Position AUXILIARY FENCE/WORK SUPPORT

as shown and attach it with two "C" clamps.

AUXILIARY PANEL/

_._WORK SUPPORT

z .j,i

USING FEATHERBOARDS FOR

NON-THRU SAWING

Featherboards are not employed during non thru-

sawing operations when using the miter gauge.

Use featherboards for all other non "thru-sawing"

operations (when sawbtade guard must be

removed_. Featherboards are used to keep the work

in contact with the fence and table as shown, an_ to

stop kickbacks.

Add 7-1/2 inch high flat facing board to the fence,

the full length of the fence.

Mount featherboards to fence and table as shown,

so that leading edges of featherboards will support

workpiece until cut is complete, and the workpiece

has been pushed completely past the cutter

(sawblade. dado head molding head. etc.) with a

pushstick, as in ripp,ng.

Before starting the operation (switch 'OFF" and

cutter below table surface):

(a) Install featherboards so they exert pressure on

the workpiece: be positive they are secure• and

(b) Make sure by trial that the featherboards will

stop a kickback if one should occur

Replace the sawblade guard as soon as the non

thru-sawing operation is complete

RABBETING

RABBET!NG is known as cutting out a section of the

corner of a piece of material, across an end or atong

an edge.

To make a RABBET requires cuts which do not go ai!

the way through the material Therefore the blade

guard must be removed.

1. Remove blade guard.

2. For rabbeting along an edge (long way of work-

piece) as shown, add facing to rip fence approxi-

mately as high as the workpiece is wide. Adjust

rip fence and blade to required dimensions; then

make first cut with board fiat on table as any rip

(type) cut; make second cut with workpiece on

edge. Follow all precautions, safety instructions,

and operational instructions as for ripping, or rip

type operations, including feather boards and

push stick, etc.

3. For rabbeting across an end, for workpiece 10-

1/2': and narrower make the rabbet cut with the

board fiat on the table. Using the miter gauge

fitted with a facing, follow the same procedures

and instructions for cross cutting making succes-

sive cuts across the width of the workpiece to

obtain the desired width of cut. DO NOT use the

rip fence for rabbeting across the end.

IWARNING: For your own safety, Install blade I

guard immediately upon _mpletlon of rabbeting I

operation.

Rabbet cuts can also be made in one pass of the

workpiece over the cutter using the dado head or mold-

ing head.

FIRST CUT

I SECOND CUT

RABBETING ALONG

THE EDGE

RABBETING

ACROSS THE END

PLOUGHING AND MOLDING

PLOUGHING is grooving with the grain the long

way of the workpiece, using the fence. USE feather-

boards and push sticks as required.

PLOUGHING

MOLDING is shaping the workpiece with the grain

the long way of the workpiece, using the fence. Use

featherboards and push sticks as required,

MOLDING

DADOING

Instructions for operating the Dado Head are contained

in bookiel furnished with the Dado Head.

The arbor on the saw. is only long enough so that the

widest cut that can be made is 13/16" wide.

It is not necessary to install the outside loose collar

before screwing onthe arbor nut. Make sure the arbor

nut is tight.

Always use Dado insert Listed Under Recommended

Accessories.

When using the Dado Head, it will be necessary to

remove the Blade Guard and Spreader, USE CAU-

TION. USE MITER GAUGE. FENCE, FEATHER-

BOARDS OR PUSH STICKS AS REQUIRED,

j WARNING: For your own safely, always repJace J

the blade, guard and spreader when yeu are I

finished dadoing.

MOLDING CUTTING

Instructions for operating the MoWing Head are con-

tained in a booklet furnished with the Molding Head.

Always use the Molding Inset1 listed under Recom-

mended Accessories.

When using the Molding Head it will be necessary to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE FENCE, FEATHER-

BOARDS, OR PUSH STICKS, etc., AS REQUIRED.

IWARNING: For your own safety, always repJace I

the blade guard and spreader when you are fin- Iished molding.

J _J

® ®

it, ,

LOOSE COLLAR-----_j _4

]ii SAWARBORIt

J !t!

REMO ESAWBLAOEAND/ti

INSTALL DADO HEAD

BACK OF SAW

ADJUSTMENTS

WARNING: For your ewn safety, turn switch

"OFF" and remove plug from power source outlet

before making any adjustments.

LOCK KNOB

MITER GAUGE

NOTE: The s!ots for the stop pin and the graduations

are manufactured to very close tolerances which

provide accuracy for average woodworking, tn some

cases where extreme accuracy is required, when

STO P

INDICATOR

BLOCK

making angle cuts, for example, make a trial cut and

then recheck it.

If necessary, the miter gauge head can be swiveled

slightly to compensate for any inaccuracy.

1. Loosen the "knob" and pull "stop pin" OUT.

2. Swivel the head., position it at "0" .. push the

stop pin IN... lock the handle.

3. The HEAD should be square with the Bar and the

pointer should point to "0". Readjust the pointer

if necessary,

4. If the head is not square with the bar, adjustments

are required.

A. Loosen the "knob" (1) and the "two screws"

(2).

B. Position the HEAD square with the BAR using

a combination square.

C. PUSH the STOP PIN into the slot in the head at

"0"... push the pin into the slot and twist it.

Lock the knob.

D. Recheck with the square. If the head is still not

square, loosen the screws (2) and readjust the

INDICATOR BLOCK.

E. With the head square with the bar and the pin

pushed into the slot adjust the pointer (3) to

point to "0".

F. The miter gauge head must rest on top of the

HEELING ADJUSTMENT or

PARALLELISM OF SAWBLADE

TO MITER GAUGE GROOVE

-'\ I _4

'--.\ETaNS' _i J <:::_-

1/8 I CREW

WRENCH 2-_

bar without being able to move up and down

•. yet it must swivel freely.

G. The swiveling movement of the head can be

adjusted by tightening or loosening the set-

screw (4) ... using the 1/8 in. Hex "L" wrench.

NOTE: The setscrew is located inside of the

head. To reach it, swivel the head to 60

degrees and turn the miter gauge upside

down.

WARNING: The blade must be parallel to the

miter gauge groove. Misaligned blades could

bind on workpiece. Workpiece could suddenly

kickback. You could be cut or hit,

While cutting, the matedal must move in a straight line

PARALLEL to the SAWBLADE...therefore, both the _/__.4

miter gauge GROOVE and the RIP FENCE must be

PARALLEL to the SAWBLADE.

If the sawblade IS NOT parallel to the miter gauge

groove, the blade will bind at one end of the cut. (This

is known as "HEEUNG").

To check for parallelism:

i.....o:,o, i

make sure switch Is "OFF" and plug is not con-

nected to power source outlet.

1. Raise blade all the way up...raise blade guard.

2. Make an "X" on one of the teeth which is SET (bent)

to the LEFT.

3.Placetheheadof a combinationsquarein the

GROOVE..adjustbladeof square sothat it just

touches the t1p of the MARKED tooth.

4. Move square to REAR, rotate blade to see if

MARKED tooth again touches blade of square.

5, If tooth touchessquareat FRONT and REAR .

sawblade is PARALLEL to MITER GAUGE

GROOVE

ii,r

6. If tooth does nottouch the same amount.. _the

mechanism underneath must be adjusted to

make the blade PARALLEL to GROOVE.

A. Rear trunnion must be moved TOWARD the

combination square if there is a space between

marked tooth and end of square in step 4.

B. Rear trunnion must be moved AWAY from the

square if marked tooth pushes square out of

position in the groove.

VIEWED FROM RF_.AROF SAW

7. Loosen all threescrews that hold the rear trunnion

and all three screws that hold the front trunnion.

NOTE: All six screws can be reached through

back of saw. Use a 9/16 in. wrench. To reach

left-hand front trunmon screw, tilt blade to 45°

After loosening screws reposition blade at 90°.

REAR-TRUNNION

A_GHT-HAND CENTER (BEHIND HERE)

/(BEHIND HERE) \

FRONT-TRUNNION SCREWS

8. Using a wood block and mallet as shown, move

rear trunnion to right or left as required to real ign

the blade. If, necessary, shift front trunnion _n

similar manner; but do NOT move front trunnion

unless necessary Recheck the alignment with

thesquare, then securely retighten all six trunn ion

screws.

EDGE OFTRUNNION

CLAW HAMMER

/WOOD BLOCK

PLACE BLOCK HERE

-- OR HERE

REAR OF SAW EDGe: OF

CRADLE

BLADE TmLT, OR SQUARENESS OF

BLADE TO TABLE

When the bevel pointer is pointing directly to the "0"

mark on the bevel scaie, the sawblade should make a

SQUARE cut 90° to the table.

90° POSiTiON

To check for SQUARENESS:

WARNING: For your own _fe_y, turn switch

"OFF" arid remove p_ug from power $o_rce out=

_et°

1. Raise blade aii the way UP..oraise blade guard.

2. TILT blade a few degrees to the LEFT_.nowtilt blade

back to the RIGHT as far as it will go.

3. Place the square against the blade. Make sure

square is not touching the TiP of one of the saw

TEETH.

4. Operate the tilt-lock handle (COUNTER-

CLOCKWISE) to loosen the titt ctamp screw.

5. NOTE: Handle is spring loaded for engagement

with screw head - must be pushed inward for

disengagement whenever necessary to obtain a

new grip on screw head.

"_ SCREW

LOCK HANDLE

6. Rotate tilt handwheel CLOCKWISE a few turns

to tilt blade. Now rotate handwheel

COUNTERCLOCKWISE until it stops. Blade

should now be square with table and pointer

should point to "0".

If otade s SQUARE to table

A. Check pointer

F POINTER DOES NOT point to the "0" mark on the

oevel scale;

A. Remove Elevation Handwheet.

B. Loosen screw and adjust 13ointer . . .using

medium screwdriver.

C. Install Elevation Handwheet POINTER AT

"0" POSITION

ADJUS-FtN

SCREW

If blade is NOT SQUARE to table.. _the g0° stop

screw must be ADJUSTED.

A. Unscrew 90°STOP SCREW three to four turns

using 3/16 in. Hex "L" wrench.

B. Turn tilt handwheel clockwise one turn, then turn

handwheel counterclockwise until blade is square

with table.

C. Screw 90° stop screw IN until it stops .. check

once again for squareness and readjust screw, if

necessary.

90°

_TOPSCREW

450 POSITION

TILT blade to LEFT as far as it will go.

A. Place an ACCURATE square against blade.

Make sure square is not touching the TIP of

one of the saw TEETH.

If blade is 45°to table;

A. Check pointer.

It POINTER DOES NOT point to the 45°mark on the

scale; -_

A. Remove Elevation Handwheel.

B. Loosen two screws on scale and adjust scale

until POINTER points to 45° mark. "\.

C. Install Elevation Handwheel \SCALE /

ADJUSTING

SCREW

If blade is NOT 45°TO TABLE... STOP SCR EWand

SCALE must be ADJUSTED.

1. Unscrew 45 °STOP SCREW three to four turns

using 3/16 in. setscrew wrench.

2. Turn tilt handwheel until blade is45 ° tothetable. /

3, Screw 45°stop screw IN until it stops., check

once again and readjust screw, if necessary. /

4. Loosen two screws on scale and adjust scale

until POINTER points to 45 ° mark.

5. install Elevation Handwhee!.

-_ ADJUST NG/I

....... i SII CREW

...SCALE _ / /

TnLT MECHANISM

The handwheet should turn freely without binding.

The turning action can be adjusted by tightening or

loosening the screws in the bearing retainer.

NOTE: Tilt Handwheel must be removed to adjust.

When adjusting the screws in the bearing retainer,

hold the nut inside using a 3/8 in. wrench.

_ ADJUST THESE

TWO SCREWS

TILT HANDWHEEL

SET SCREW

MAINTENANCE

I WARNING: For your own safety, turn switch I

"OFF"and remove plug from power source outlet h

before maintaining or lubricating your saw.

Do not allow sawdust to accumulate inside the saw.

Frequently blow out any dust that may accumulate

inside the saw cabinet and the motor.

Frequently clean your cutting tools with Craftsman Gum

and Pitch Remover.

A coat of furniture type wax applied to the table wi]l help

to keep the surface clean and allow workpieces to slide

more freely.

If the power cord is worn or cut. or damaged in any way,

have it replaced immediately

Make sure the teeth of the ANTI-KICKBACK pawls are

always sharp. To sharpen:

1. Remove blade guard.

2. Rotate pawl toward rear of spreader so that teeth are

above top of spreader.

3. Hold spreader with left hand and place pawl over

corner of workbench,

4. Using asmall round file (Smooth Out) sharpen the

teeth.

LUBRiCATiON

The following parts should De oiled occasionally

with SAE No. 20 or No. 30 engine oil.

1. Tilt screwthreads and pivot nut. (First Clean with

Craftsman Gum & Pitch Remover.)

2. Elevation screw threads and pivot nut, (First

Clean with Craftsman Gum & Pitch Remover.)

3. Cradle bearing points.

4. Bearing points in guard assembly, miter gauge

5. Grease bearing and bearing retainer behind bevel

hand crank.

GUARD i,

MITER GAUGE

FENCE

BEAR ING POINTS

i/!I

SEARS RECOMMENDS THE FOLLOWING

ACCESSORIES

ITEM CAT. NO,

Caster Set ....................................................... 9-22221

Caster Set ....................................................... 9-22222

7In, Molding Head Set ............................. See Catalog

8in. Dado-(Sears Best] ........................... See Catalog

MoldingiDado insert for 7 In. Dia.

Molding or Dado Head ................................ 9-29997

Molding/Dado Insert for 8 In. Dia.

Molding olr Dado Head ................................ 9-22287

Work Light .......................................... See Catalog

Safety Goggles ......................................... See Catalog

ITEM CAT. NO.

7 in. Dia. 16 Tooth Adj. Dado ................... See Catalog

7 In_ Dia. 24 Tooth Adj. Dado ................ See Catalog

7 In. Dia. 32 Tooth adj, Dado .......... See Catalog

7 In. Dia. Dado Heae .............................. See Catalog

Sanding Wheel 1[0Inch Dta ............... See Catalog

Miter Gauge Stop Rods ........................... 9-29924

Miter Gauge Hold-Down Clamp ................. 9-29928

Taper Jig ................................................ See Catalog

Universal Jig ............................................. See Catalog

Power Tool Know How Handbock ................. 9-29117

IW&RNING: Use only accessories recommended for this saw. Using other I

accessories may be dangerous. t

"i i,

TROUBLE SHOOTING

IWARNING: Fcr your own safety, turn switch "OFF" and aJways remove plug from power

sour_ o_le_ before troub_eshc_ilng.

TROUBLE SHOOTING -- GENERAL

TROUBLE

Excessive vibration.

Cannot make square

Cut when crosscutting.

Cut binds, burns or

stalls motor when

ripping.

Cut not true at 90 °

or 45 ° positions.

Tilt and elevating

handwheem turn hard.

PROBABLE CAUSE

1. Blade out of balance.

1. Miter gauge not adjusted

properly.

1. Dull blade or improper

tooth set.

2, 8lade is Heeling.

3. Warped board.

4. Rip fence not parallel

to blade.

5. Spreader out of

alignment

1. Stop screws not properly

adjusted

1. Sawdust on threads of tilt

screw or elevating screw.

2. Bearing retainers

to tight.

REMEDY

1. Discard Blade and use a different blade,

1. See "Adjustments" section "Miter Gauge,"

1. Sharpen or replace blade.

2. See "Adjustments" section, "Heeling Adjustment.

3. Make sure concave or hollow side is facing

"down," feed slowly,

4. See "Assembly" section, "Aligning Rip Fence"

5. See "Assembly" section, "Installing

Blade Guard."

1, See "'Adjustments" section, "Blade Tilt, or

"Squareness of Blade to Table.'"

1. See "Maintenance and Lubrication" section.

2. See "Maintenance" section

"Tilt and Elevation Mechanism."

TROUBLE SHOOTING -- MOTOR

NOTE: Motors used on wood-working tools are particularly

susceptible to the accumulation of sawdust and wood chips

and should be blown out or "vacuumed" frequently to

prevent interference with normal motor ventilation.

TROUBLE

Excessivenoise.

Motor fails to devegop

full power. (Power

output of motor decreases

rapidly with decrease in

voltage at motor terminals.

For example, a reduction

of 10% in voltage causes

a reduction of 19% in

maximum power output

of which the motor is

capable, while areduction

of 20% in voltage causes

a reduction of 36% in

maximum power output.)

PROBABLE CAUSE

1. Motor.

1. Circuit overloaded with

lights, appliances and

other motors.

2. Undersize wires or circuit

too long.

3. General overloading of

power company

facilities. (In some

sections of the

country, demand for

electrical power may

exceed the capacity

of existing generating

and distribution systems,)

4. Incorrect fuses or circuit

breakers in power line.

REMEDY

1. Have motor checked by qualified service

technician. Repair service is available at

your nearest Sears store.

1. Do not use other appliances or motors on

same circuit when using the saw,

2. Increase wire sizes, or reduce length of wiring.

See "Motor Specification and Electrical

Requirements" section.

3. Request a voltage check from the power company.

4. Install correct fuses or circuit breakers.

TROUBLE SHOOTING-- MOTOR (Continued)

TROUBLE

moWrwillnot

oper_e.

Motor _alls

PROBABLE CAUSE

1. Low voltage.

2. Windings burned out

oropen.

3, Staffing switch not

operating.

1. Motor overloaded.

2 Improper coo rig. (Air

circu la_ion restricted

through motor due to

sawdust, accumulating

inside of saw).

1. Burned switch contacts

(due to extended

hold-in periods caused

by low line voltage, etc.)

2, Shorted capacitor

(when equipped}

3. Loose or broken

connections.

1. Starting switch not

(resulting in blown operating.

fvses or tripped , 2. Voltage too low to perm it

circuit breakers), motor to reach operating

speed.

3. Fuses orcircuit breakers

do not have sufficient

capacity.

Frequent opening of 1. Motor overloaded.

fuses or circuit 2. Fuses or circuit breakers

breakers, do not have sufficient

capacity,

3. Starting switch not

operating (motor does

not reach speed).

REMEDY

1. Request voltage check from the power company.

2. Have motor repaired or replaced.

3. Have motor repaired.

1. Feed work slower into blade.

2. Clean out sawdust to provide normal air

circulation through motor.

See "Maintenance and Lubrication" section.

1. Have switch replaced and request a voltage cheek

from the power company.

2. Test capacitor and replace If defective.

3. Have wiring checked and repaired.

t, Have switch replaced.

2. Request voltage check from the power company,

3. Install proper size fuses or circuit breakers.

1. Feed work slower into blade,

2. Install proper size fuses or circuit breakers.

3. Have switch replaced.

NOTES

__o_

0_ _ 0

_0 _

ona;gaS88 _a_ _

___ _ I_ i

0_ 0

c4 @

o.__ =

o-_c0

<._o

2t2

Or)

.,r

i,L

<-_

..J

(

)

PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113.298843

FIGURE 3 -- RIP FENCE ASSEMBLY

Key IFtrait

No. No. Description

162942

2 62945

362775

49404336

5 62941

6423567

7 62946

8 STD600805

9 62528

10 62529

11 62531

12 62944

13 508112

Handle, Assembly Fence

Shoe

Indicator

Screw, Pan Cross Type "T"

4-40 x 1/4

Head, Fence

Screw, Sems 3/8-16 x 1/2

Channel, Assembly Fence

*Screw, Pan Cross Type "T"

8-32 x 1/2

Spring, Fence Lock

[Lock, Rear Fence

Roller, Rear Fence

Rod, Fence Lock

Spring, Head Alignment

(Includes Key #16)

Key Part

No. No. Description

14 STD551210

15 STD611005

16 62532

17 62129

18 818311

19 STD601105

20 STD502502

21 62130

22 62131

23 62132

24 62943

25 62940

*Lookwasher, External No. 10

*Screw, Hex Head Type "A"

10-16 x 1/2

Pad, Alignment

Shaft Assembly

Mount, Micro Adjust

Screw, Pn. Cr. Type "T"

10-32 x 1/2

*Screw, Hex Soc. Cup Pt. Set

1/4-20 x 1/4

Bushing, Fence Adj. Shaft

Spring, Fence Adj. Shaft

Knob, Fence Adjusting

Nut, Adjustment

Cam

*Standard Hardware Item-May be purchased locally.

PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113.298843

9 9

FIGURE 4

+ 9-29929 MATER GAUGE ASSEMBLY

NO.

Part

No. Description

62693

62692

STD551031

37893

STD510803

135

37895

37896

9417295

62230

STD541231

62225

62383

60288

Plug, button

Knob, Miter Gauge

(includes Key No. 1)

*Washer, 21/64 x 1 x 1/16

Gauge, Miter

*Screw, Pan Hd. 8-32 x 5/16

indicator

Block, Miter Gauge Indicator

Pin, Miter Gauge Stop

*Screw, Pan Hd.,

w/Lockwasher, 8-32 x 5/8

Rod Assembly, Miter Gauge

, Consistingofltems 11, 12, 13

Nut, Hex., 5/16-18

Stud, Clamp

Stud, Pivot

Screw, Locking Set

1/4-20 × 3/8

11 I

4 $ 1

F_GURE 5 -GUARD ASSEMBLY

Key Pa_

No. No.

1 60208

2 62391

362395

4 62389

5 62390

6 STD551025

7 62520

8 62396

9 62580

10 62410

11 STD571810

12 62519

Description

Nut, Push

Pin, 1f4x 1-1/2"

Support, Guard

Guard, Saw

Pin, 1/4 x 1-3/4"

Washer, 17/64 x 5/8 x !/16"

Spacer, Pawl

Pawl

Spreader, Assembly Blade

Pin, 1/4x 1"

Pin, Roll, 3/16 x 15/16"

Spring, Pawl

Standard Hardware Item - Ma_ Be Purchased Locally.

PARTS LiST FOR CRAFTSMAN 10 IHCH TABLE SAW

MODEL NO. 113.298843

NO,

RGURE 6 -ON/OFF POWER OUTLET

Part

No.

62466

ST0511103

STD551210

STD541010

818317

60290

STD600603

9-22255

STD601105

61086

818305

62484

60267

63467

Description

,Bracket, Housing

Screw, Pan Hd.

10-32 x 3/8"

*Lockwasher, External No. 10

*Nut. Hex, 10-32 × 3/8

Box. Switch

Washer. 3/4 x 1 x 1/64"

*Screw, Pan Hd. 6-32 x 3/8"

1"Key,Switch

*Screw, Pan Hd. Type "T"

10-32 x 1/2"

Relief, Strain

Cord

Cord with Plug

Switch. Locking

Cap, Insulator

Key

No.

3 4 5

6 2--

v_ ¸_- 7

_-8

FIGURE 7 - LEGS

Ps_

NO.

..... =

805589-5

819441

62554

STD551225

STD541025

62553

STD541237

803835-1

Descdptton

Screw Serrated Truss Hd

1/4-20 x 1/2

Leg

Stiffener Side

* Lockwasher, Ext. 1/4

* Nut. Hex 1/4-20

Stiffener. End

* Nut, Hex 3/8-16

Foot, Leveling

HARDWARE FOR ATTACHING LEGS TO SAW

9 STD523112 *Screw, Hex Hd. 5/16-18 x 1-1/,_

10 STD551031 "Washer. 11/32 x 11/!6 x 1t16

11 STD551131 * Lockwasher, Ext. 5/16

12 STD541231 * Nut, Hex 5/16-18

*Standard Hardware Items-May be Purchased Locally,

tStock item-May be secured through the Hardware

Department of most Sears retail stores.

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 113.298843

4S6 3 2

REAR GUIDE BAR (REF)

FRONT GUIDE BAR (REF)

FIGURE 8 _TABLE EXTENSIONS

Key IPad

No. No.

62947

STD541231

STD55123t

STD523107

STD551031

818308

82539

STD523112

Description

Extension, Table 12 x 27

* Nut, Hex 5/16-18

* Lockwasher, External 5/18

* Screw Hex Head 5/16-18 x 3/4

i * Washer, 21/64 x 5/8 x 1/16

!Bracket

Spacer, Fence Guide Bar

i* Screw, Hex Head 5/16-18

x 1-1/4

* Standard Hardware Items- May be purchased locally.

NOTES

SERVICE

MODEL NO.

113.298843

HOW TO ORDER

REPAIR PARTS

iF YOU NEED

REPAIR SERVICE

OR PARTS:

For Repair Service, Call this

Toll Free Number:

1-800-4-REPAIR

(1-800-473-7247)

For replacement parts informa-

tion and ordering, call this toil

free number:

1-800-FON-PART

(1-800-366-7278)

10 INCH TABLE SAW

Now that you have purchased your 10-inch tabae saw,

should a need ever exist for repair parts or service,

simply contact any Sears Service Center and most

Sears, Roebuck and Co. stores. Be sure to provide all

pertinent facts when you call or visit.

The model number of your 10-inch table saw will be

found on a plate attached to your saw, at the right-

hand side of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GtVE

THE FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER

1! 3.298843

NAME OF ITEM

Contractors

10 Inch Table Saw

Al! parts listed may be ordered from any Sears Service

Center and most Sears stores, if the parts you need

are not stocked locally, your o rderwill be electronically

transmitted to a Sears Repair Parts Distribution Cen-

ter for handling.

ii i1,1 ..... =u i

Sold by SEARS, ROEBUCK AND CO., Hoffman Estates, tL. 60179 UoS.A.

Part No. SP5624 Form No. SP5624-4 Printed in US.A. 2/95

Craftsman 113298842 User Manual TABLE SAW Manuals And Guides L0803094

CRAFTSMAN Saw Circular Manual L0803094 CRAFTSMAN Saw Circular Owner's Manual, CRAFTSMAN Saw Circular installation guides

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