Craftsman 13026620 User Manual ROUTER Manuals And Guides L0710004
CRAFTSMAN Router Manual L0710004 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides
User Manual: Craftsman 13026620 13026620 CRAFTSMAN ROUTER - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER #13026620. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER Manual
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Page Count: 24
Operator's Manual
P R 0 F E S S I 0 N A L _
Fixed Base/Plunge Base
Router Kit
Model No.
130.26620
CAUTION: Read, understand and follow
all Safety Rules and Operating Instructions
in this manual before using this product.
• SAFETY
•OPERATION
•MAINTENANCE
•ESPAI_IOL
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Warranty ............ Page 2
Safety Instructions.............................................................. ............. Pages 3 -5
Safety Symbols.............. L..................................................... _ ............. Page 6
i._l............ Pages 7- 8
Functional Description and Spec f cat ons .......................... i.li
Assembly...... bPages 9- 11
Operating Instructions...L...................................................... ,.i ............ Pages 12 -19
Maintenance........................................................................... ............ Page 20
ii ,
Accessodes.............................................................................. _.ii.............. Page 20
RepairParts................... _......................................................... .ii,. i ............ Pages 21 -23
Service Numbers........... .......................................................... ii _.-f' /............ Back Cover
ONE FULLYEAR WARRANTY ON C
Ifthis Craftsman Toolfails tO
purchase,RETURN IT TO THE
CENTER IN THE UNITED STATES, and Searswill repair it;
Dyear from the date of
; & REPAIR
This warranty givesyou _iflc legal rights, and you may
which vary from state tOstate.
Sears, Roebuck and Co. Dept. 817 WA, Hoffman
rights
SAVE THESE INS_UCTIONS!
READ ALL INSTRUCTIONS!
-2-
_Read and understand all instructions. Failure to follow all instructions listed
below, may resultin electric shock, fire and/or seriouspersonal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power
tools create sparks which may ignite the dust
or fumes.
Keep by-standers, children, and visitors
away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safet_
Double Insulated tools are sqmpped with a
polarized plug (one blade is wider than the
other.) This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in
the outlet, reverse the plug. If It still does not
fIt, contact a qualified electrician to install a
polarized outlet. Do not cha.n_e the plug in
any way. Double Insulation LOJeliminates the
need for the three wire grounded power
cord and grounded power supply system.
Before plugging In the tool, be certain the
outlet voltage supplied is within the voltage
marked on the nameplate. Do not use "AC
only" rated tools with a DC power supply.
Avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is grounded. If
operating the power tool in damp locations is
unavoidable, a Ground Fault Circuit Interrupter
must be used to supply the power to your tool,
Electrician's rubber gloves and footwear will
further enhance your personal safety.
Don't expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock,
Do not abuse the cord. Never use the cord
to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged
cords Immediately. Damaged cords increase
the risk of electdc shock.
When operating a power tool outside, use an
outdoor extension cord marked "W-A" or
"W." These cords are rated for outdoor use and
reduce the risk of electric shock. Refer to
"Recommended sizes of Extension Cords" In
the Accessory section of this manual.
Personal Safety
Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use tool while tired or under the
influence of drugs, alcohol, or medication.
moment of inattention while operating power
tools may result inserious personal injury.
Dress properly. Do not wear loose clothing
or jewelry. Contain long hair. Keep your hair,
clothing, and gloves away from moving
parts. Loose clothes, jewelry, or long hair can
be caught in moving parts. Keep handles dry,
clean and free from oil and grease.
Avoid accidental starting. Be sure switch is
"OFF" before plugging in. Carrying tools with
your finger on the switch or plugging in tools
that have the switch "ON" invitesaccidents.
Remove adjusting keys or wrenches before
turning the tool "ON". A wrench or a key that
is left attached to a rotating part of the tool may
resultin personal injury.Do not overreach.
Keep proper footing and balance at all
times. Proper footing and balance enables
better control of the tool in unexpected
situations,
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be
used for appropdate conditions.
Tool Use and Care
use clamps or other practical way to secure
and support the workpiece to a stable
platform. Holding the work by hand or against
your body Is unstable and may lead to loss of
control.
Do not force tool. Use the correct tool for
your applicstlon. The correct tool will do the
job better and safer at the rate for which it is
designed.
Do not use tool if switch does not turn it
"ON" or "OFF". Any tool that cannot be
controlled with the switch is dangerous and
must be repaired.
-3-
Disconnect the plug/tom the power source
before making any adjustments, changing
accessories, or storing the tool. Such
preventive safety measures reduce the Hsk of
starting the tool accidentally.
Store Idle tools out of reach of children and
other untrained persons. Tools are dangerous
inthe hands of untrained users.
Maintain tools with cere_ Keep cutting tools
sharp and clean. Prope_ maintained tools,
with sharp cutting edges are less likely to bind
and are easier to control. Any alteration or
modification Is a misuse and may result in a
dangerous condition.
Check for misalignment or binding of
moving parts, breakage of parts, and any
other condition that m_ affect the toolJs
operation, if damaged, have the tool
serviced before using. Many accidents are
caused by poorly maintained tools. Develop a
pedodic maintenance schedule for your tool.
for your
suitable
when used on ;
that are sold at Sears
that may be
may become hazardous
Tool service
qualified
maintenance
example:
pinched,
improperly
When
be performed only by
|ersonnel. Service or
3rmed by unqualified
dt in a risk of injury. For
may be misplaced or
return springs may be
use only identical
replacement _Follow l_ns in the
Maintenance_of this manual.
unauthorized I_rtb or failure to follow
Maintenance Ii_ions may create a risk of
elsctdc shock €_ lll_ry. Certain cleaning agents
such as gas@il_e, carbon tetrachlcride,
ammonia etc. I_damage plastic parts.
Hold tool by insulated gripping surfaces
when performing an operation where the
cutting tool may contsct hidden wiring or its
own cord. Contact with a "live' wire will make
exposed metal parts of the tool "live" and
shock the operator, ff _into existing walls
or other blind areas where electrical wiring may
exist is unavoidable, disconnect all fuses or
circuitbreakers feeding this worksite.
Always make sure the work mwface is free
from nails and other toreign objects. Cutting
into a nail can cause the bit and the tool to
Jumpand damage the bit.
Never hold the workpfeGe in one hand and
the tool in the other hand when in use.
Never place hands near or below cutting
surface. Clamping the mstedai and guiding the
tool with both hands is safer.
Never lay workplace on top of hard
surfaces, like concrete, stone, etc...
Protruding cutting bit may cause tool to jump.
Always wear safety goggles end dust mask.
Use only in well ventilated area. Using
personal safety devices and working in safe
environment reduces risk of injury.
After chang
adjustments,
any uther adj
tightened.
unexpectedly i
loose rotating
thrown, i
Never start thll
in the mat_
the material di_
cutter. I
Always hold
start-up.
cause the tool
The
material Is
the
the tool
cuts will rac
the bits or making any
_sure the conct nut and
_devices are securely
ladjustment device can
t,_ausing loss of control,
_tponents will be violently
[
when the bit is engaged
bit cutting edge may grab
_|_g loss of control of the
d with two hands during
torque of the motor can
the bit into the
and it relates to
When viewing
top, the bit rotates
of cutting must be
feed direction, refer to
Feeding the tool
causes the cutting edge
and pull the
1of this feed.
-4-
Never use dull or damaged bits. Sharp bits
must be handled with care. Damaged bits can
snap during use. Dull bits require more force to
push the tool, possibly causing the bit to break.
Never touch the bit during or immediately
after the use. After use the bit is too hot to be
touched by bare hands.
Never lay the tool down until the motor has
come to a complete standstill. The spinning
bit can grab the surface end pull the tool out of
your control.
Never use bits that have a cutting diameter
greeter than the opening in the base.
8ome dust created by power
sanding, sawing, grinding,
drilling, and other construction activities
contains chemicals known to cause cancer,
birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints,
•Crystalline silica from bricks and cement and
other masonry products, and
•Arsenic and chromium from chemically-
treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specially designed to
filter out microscopic particles.
-5-
IMPORTANT: Some of the following symbols may be used on _=T tool. Please study them
and earn the r mean ng. Prober Interpretat on of these symbolmll_l!i alow you to operate the
tool betterand safer.
Symbol
V
A
Hz
W
kg
min
s
0
no
.../rain
0
1,2,3,...
I, II, III,
..e
[]
Name
Volts
Amperes
Hertz
Watt
Kilograms
Minutes
Seconds
Diameter
No load speed
Revolutions or reciprocation per minute
Off position
Selectorsettings
Infinitelyvariableselectorwithoff
Arrow
Altemating _mant
Directcu_t
Altematingordirectcurrent
ClassIIconstruction
Earthing terminal
Warning symbol
Ni-Cad RBRC seal
This symbol designates
that this tool is listed by
Underwriters Laboratories.
e This symbol designates
that this tool is listed by
the Canadian Standards
Association.
Time
Iwheels, etc.
rection of arrow
I
, ,, "_'_=ff,,tedstic
of current
Design '= _ble Insulated
Con_ itbois.
:i
Groond,. in,
Alerts u_ i,iWarningmessages
I_sign_ I1_:11_ttsry recycling
program j
, ,i,p
(_) This symbol dlNt_nates
that this tool is i!_ to
G Canadian Stal_,_Uld$by
Underwriters U_l:m_todes.
C_US
This symbol
designates
that
this tool
complies
to NOM
Mexican
Standards.
-6-
_Disconnect the plug from the power source before making any assembly,
adjustments or changing accessories. Such preventive safety measures reduce
the risk of starting the tool accidentally,
Fixed Base with Motor Housing
_[_
ROCKERON'OFFSWITCH-
B_EC_MPL_ER
MOTORHOUSING
RAUGNMENTARROW
ROUND
HANDLE _HIPDEFLECTOR
SUB-BASE
BIT ROTATIONARROW
Voltage rating
Amperage rating
No load speed
Collet capacities
120V "_, 50 - 60Hz
12A
no8,000 - 25,000/min
1/4", 1/2"
-7-
_r_ Discon_ the plug from the power souroe _making any membly,
adjustments or ehanglng acoassodes. Such _safety measures reduce
the risk of starting the tool aooldentally.
Plunge Base with Motor Ho_lng
AIRVENTS
SPEEDCONTROLDIAL
ROCKER
ARROW
DEPTHRODFINE RODKNOB
- DEPTHROD
SUB-BASE BITROTATI_ _ROW
Voltage rating
Amperage rating
No load speed
Collet capacities
120V '%, 50 - 60Hz
12A
no8,000 -25,000/rain
1/4", 1,,2'
-8-
A wide assortment of muter bits with different
profiles is available separately. Use 1/2" shank
whenever possible, and only use good quality
hits.
p__ To prevent personal injury,
always remove the plug
from power source before removing or
installing bits or accessories.
INSTALLING A ROUTER BIT
Place router upside down or lay muter on its
side with the base resting on the bench.
Another option is to remove the motor from the
base before installingthe bit.
1. Remove the chip shield (or flip up if plunge
bass is attached).
2. Hold the armature shaft in place with the
shaft wrench (Fig. 3)
3. Next, use the collet wrench to loosen the
collet chuck assembly in counter-clockwise
direction (viewed from under the router).
4. Insert the shank of the router bit into the
collet chuck assembly as far as it will go,
then beck the shank out until the cuttem are
approximately 1/8 = to 1/4" away from the
collet nutface.
5. With the router bit inserted and the shaft
wrench holding the armature shaft, use the
collet wrench to firmly tighten the collar
chuck assembly in a clockwise direction
(viewed from under the router). To ensure
proper gripping of the router bit and
minimize run-out, the shank of the router bit
must be inserted at least 5/8".
_FT
COLLET WRENCH
WRENCH
ll[tlB_
_When the template guide has
been removed from base, do
not use router bits greater than 1 5/8"
in diameter as they will not fit through
the sub-base,
To prevent damage to tool,
do not tighten collot without
a bit.
NOTE: The bit shank and chuck should be
clean and free of dust, wood, residue and
grease before assembling.
REMOVING THE ROUTER BIT
1. Use the shaft and collet chuck wrenches as
described earlier, and turn the collet chuck
assembly in acounter-clockwise direction.
2. Once the collet chuck assembly is loosened
continue to turn the coilet chuck assembly
until it pulls the collet fl'se from its taper, and
the muter bit can be removed.
NOTE: The collet chuck is self-extracting; it is
NOT necessary to strike the collet chuck to free
the router bit.
COLLET CHUCK CARE
With the router bit removed, continue to turn
the conet chuck counter-clockwise until it is
free of the shaft. To assure a firm grip,
occasionally blow out the coUet chuck with
compressed air, and clean the taper in the
armature assembly shaft with a tissue or fine
brush.
li[IIB
The collet chuck is made up of two
component parts as illustrated (Fig. 4); check to
see that the collet is properly seated in the
collet chuck nut and lightly thread the collet
chuck back onto the armature shaft. Replace
worn or damaged collet chucks immediately.
-9-
1
LCOLLET
,_ _-,_ |CHUCK
NUT L_t----I
REMOVINGMOTORFROMBASE
Toremovemotorfromfixedbase:(Fig,5)
1.HoldrouterinhorizontalpeslUon, open base
clamp lever, depress coarse adjustment
lever, and pull motor upwards until it stops.
2. Turn motor counter-clockwise, and gently
pull itfree of base.
To remove motor from plunge base: (Fig. 6)
1. Hold muter in horizontal position,open base
clamp lever, and pull motor upwards until it
stops.
2. Turn motor counter-clockwise, and gently
pull it free of base.
INSTALLING MOTOR IN BASE8
The motor can be Installed with the switch
positioned on the right or left of the base from
the operator's side (and the cord facing the
opposite sideof the muter). Installthe motor so
that the switch is in the location you find to be
the most easily accessible _'om the handles.
The switch should be easier to turn "OFF" than
"ON" in case of an emergency.
To install motor in fixed base."
1, Release the base clamp lever.
2. Une up the arrow on the base with arrow on
the motor. (Fig. 7)
•To position switch on the right side of the
base, line up the base's arrow with motor
houelng's arrow that is below the cord.
•To position switch on the left, line up the
base's arrow with motor heusing's arrow
that is below the switch.
3. While pressing the coarse adjustment lever,
slide motor into base until raslstance in felt.
(The base's guide pin is nOw engaged into
slot on motor.)
4. Continue to press coarse ;adjustment lever,
and turn the motor clockwise until itstops.
5. Push the motor into the base until it reaches
the approximate desired depth.
6. Release the coarse adjustment lever and
slide the motor forward or back as needed
until the coarse adjustment syBtem's "catch"
springs into the coarse adjustment detent
notch.
7. Set final height position as described in
"Operating Instructions".
ALIGNMENT
ARROWS
-10-
LEVER
BASE
iCLAMP
LEVER
i
ii
!ii
BASE
BASE
if!
COARSE
ADJUS[MENT
NOTCHES
I
l,'E_m
INSTALLING MOTOR IN BASES cont.
To install motor in plunge base:
1. Release the base clamp lever+
2. Une up the arrow on the base with arrow on
the motor+ (Fig. 8)
•To position switch on the right side of the
base, line up the base's arrow with arrow
on the motor housing that is below the
cord.
•To position switch on the left, line up the
base's arrow with arrow on the motor
housingthat is below the switch.
3. Slide motor into base until resistance infelt.
(The base's guide pin is now engaged into
slot on motor.)
4. Turn the motor clockwise until it stops.
5. Push the motor into the base
as far as it wil! go.
6. Fasten the base clamp lever.
ALIGNMENT
BASE
Plunge Base
COARSE
ADJUSTMENT
NOTCHES
__J
CHIP DEFLECTOR
Intended as a safety guard.
The chip deflectors help keep dust and chips
out of your face; it will not stop objects larger
than chips thrown from the bit.
To remove chip deflector shieldfrom fixed base,
press inward on tabs OFig. 9, until it releases
from base and remove. To instaJIfollow same
directions, and snap back in position, The plunge
base chip deflector shield O Fig. 10, can be
flipped down and back up.
rmm
Fixed Base
ld[I ill]
-11- Plunge Base
CASTINDICATORMMKI
COARSE
LEVER
ErGL,_P LEVER
Fixed Base with Motor Hou_
This router is designed for speed, accuracy
and convenience in performing cabinet work,
routing, fluting, beading, cove-cutting, dove
tails, etc. It will enable you to accomplish Inlay
work, decorative edges and many types of
special carving.
DEPTH ADJUSTMENI"
WITH FIXED B/_E
Your router is equipped with a true micrometer
type fine adjustment meshanlsm, which can be
used in any position and provides precise
adjustment of the router bit position for
unmatched accuracy. When the tool is lowered
to the approximate position desired, this device
may be adjusted to preclse!y set the final bit
position.
Your router also features three horizontal
notches on both sides of the motor housing for
coarse adjustments. The notches are spaced
1/2" apart which allows you to quickly lower or
raise the tool depth in three 1/2" Increments,
approximately 12.7 mm, by simply depressing
the coarse adjustment release lever.
TO ADJUST DEPTH
NOTE: All depth adjustments must be made
with the base clamp lever released.
1. Hold the tool In a horizontal posttlonwith the
base clamp lever facing you.
2. Open the base clamp laver to release the
motor.
8. COAIP_E ADJ_ rMENT:
To make a larg_ jpth adjustment, depress
coarse adjustma 'elease lever and raise or
lower to desired ib_The 3 horizontal notches
in the motor ho!_ oare spaced 1/2" apart to
make this adJuelt _ eselar.
4. FINE DEPTH IIt/6TMENT:
To use the fine _ _ment feature, turn the fine
adjustment kno_ _Gkwlseto lower the router
bit or counter-ckKt__to raise It.
NOTE: Be sure € adjustment lever is
engaged in on coarse adjustment
notches before =!afine adjustment.
To allow the indicator ring is
graduated In
(Note: one full t fine adjustment knob =
1/16" or a 1.5 mm. The fine
I has a total adjustment
range of 7/8" Each cast Indicator mark
next to coarse _equal to 1/8"
To tool, avoid wedging the
Iower_ housing as shown in
Figure 11.
5. After making depth adjustments, re-clamp
the motor.
The indicator ring may be reset to zero without
moving the fine _atment knob, to allow the
user to begin tho adjustment from any
reference point d_.
-12-
TO CLAMP MOTOR
When final coarse and fine adjustments have
been made, fasten the base clamp lever to
secure adjustments. (if additional clamping
force is desired: using a 10 mm wrench, rotate
clamp nut clockwise SLIGHTLY (1/8 turn or
lees),then test clamp. Do not over-tighten.)
DEPTH ADJUSTMENT WITH PLUNGE BASE
PLUNGING ACTION
The plunge feature simplifies depth
adjustments and will allow the cutting bit to
easily and accurately enter the workpiece. To
lower, push plunge lock lever to the left, apply
downward pressure until you reach desired
depth, and release pressure on lever to lock
(Fig. 12). The plunge lock lever is spring loaded
and returns automatically to the locked
position. To raise the router, push plunge lock
lever to the left, release pressure on router and
the router will automatically retract the bit from
the workpiece. It is advisable to retract the bit
whenever it is notengaged In workplace.
DEPTH ROD AND TURRET
The depth rod and the depth stop turret are
used to control cutting depth as follows:
1. With the bit installed, gently lower the motor
until the tip of the router bit just contacts the
level surface the router Is sitting on. This is
the "zero" position, from which further depth
adjustments can be accurately made.
2. To set a desired depth of cut, rotate depth
stop turret until the lowest step is aligned
with the depth rod. Loosen depth indicator
knob and lower the depth rod until it contacts
the lowest step of the turret. Slide the depth
Indicator until the red line Indicates zero on
the depth scale, indicatingthe point at which
the bit just contacts the work (Fig. 12).
3. To set a desired cutting depth, slide the
depth rod up until the red depth indicator line
attains the desired cutting depth, and secure
the rod in position by firmly tightening the
depth indicator knob.
4.The desired depth of cut may now be
achieved by plunging the router until the
depth rod contacts the selected stop on the
turret.
DEEP CUTS
For deeper cuts, make several progressively
deeper cuts by starting with the highest step on
the depth turret, and after each out, rotate the
depth turret to progressively lower steps as
desired, until the final depth (lowest step or flat)
is reached. Steps progress by 1/8" increments.
To be certain that your depth settings are as
desired, you may want to make test cuts in
scrap matsdal before beginning work.
-13-
_l[flll[q DEPTH
INDICATOR
KNOB
\
DEPTHRODFINE
ADJUSMENTKNOB
TURRET
FINE ADJUSTMENT
The plunge base is equipped with a fine
adjustment system that allows you to micro
adjust the plunge depth of the router bit for
supedor routing accuracy.
Each complete revolution of the fine adjustment
stop adjusts the plunging depth by 1/32", and
each of the four indicator marks on the knob
represents 1/128". One of the four tick marks is
larger than the other to indioate a complete
revolution. A reference indicator line is built in
to the depth rod.
To use the fine adjustment knob, once the
depth rod and turret have been set, check the
final depth setting and fine-adjust as follows:
1. To micro-Increase the plunge depth, raise
the fine adjustment stop by turning it
counter-clockwise by the dashed amount.
2. To mlcro-red_ the plunge depth, lower
the fine adj_ stop by turning it
clockwise by the daslred amount.
Notes:
• When micro-_!ng the plunge depth, it is
more convan_ to move the fine adjustment
stop up than ;_ Before seffing the depth
rod and turre_ m=ke sure the fine adjustment
stop has been: turned several revolutions
down from Its 1_ position so that it can be
adjusted u_
• The fine adjull_rwnt stop cannot be used to
reduce the _ depth when the depth rod
is already toucthingthe depth stop turret. The
router must be raised before such an
adjustment can be made.
-14-
ROCKER uON/OFF" SWITCH
Your tool can be turned "ON" or "OFF" by the
rocker switch located on the motor housing.
One side of the switch is marked "1" for "ON",
and the other side of switch is marked "O" for
"OFF". Also the edge of switch displays red
when switch is in the "ON" position.
TO TURN THE TOOL uON": Push the side of
the switch marked "r'.
TO TURN THE TOOL "OFF": Push the side of
the switch marked "O".
Always hold the router off the work when
turning the switch on or off. Contact the
work with the router after the router has
reached full speed, and remove it from the
work before turning the switch off. Operating in
this manner will prolong switch and motor life
and will greatly increase the quality of your work.
SOFT START FEATURE
Electronic feedback control minimizes torque
twist customary in larger routars by limiting the
speed at which motor starts.
ELECTRONIC VARIABLE SPEED CONTROL
The electronic speed control feature allows
motor speed to be matched to cutter size and
material hardness for improved finish, extended
bit life, and higher performance. Speed
changes are achieved by rotating Control Dial
RIGHT to increase speed, LEFT to decrease as
indicated on housing. Speed may be changed
while tool is on. The reference numbers on
the dial facilitate re-setting control to desired
speed.
The speed chart indicates the relationship
between settings and application, exact
settings are determined by operator experience
and preference. The bit manufacturer may also
have a speed recommendation.
DIAL
SETTING RPM APPLICATION
1 8,000 "1 Nonferrous metals,
2 13,500 j_ larger diameter bits,
3 16,500 and cutters
4 20,000 "t Softwoods, plastics,
5 21,500 _- counter tops, smaller
6 25,000 jdiameter bits, and
cutters
ELECTRONIC FEEDBACK CIRCUITRY
The router's Electronic Feedback Circuitry
monitors and adjusts power to maintain the
desired RPM for consistent performance and
control.
-15-
FEEDINGTHEROUTER
ASseenfromthetopoftherooter,thebit
turnsclockwiseandthe cutting edges face
accordingly.Therefore,themost efficientcut
is made by feeding the routerso that the bit
turns into the work, not away. Figure 14
showsproperfeed for variouscuts. How fast
you feed depends on the hardness of the
material and the size of the cut. For some
materials,it is best to make severalcuts of
increasingdepth.
Ifthe routeris hardto control,heatsup, runs
very slowly or leaves an imperfect cut,
considerthesecauses:
1. Wrongdirectionof feed -- hardto control.
2. Feedingtoo fast -- overloedsmotor.
3. Dullbit -- overloadsmotor.
4. CUtis too la_e for one pass -- overloads
motor.
5. Feedingtoo slow -- leaves friction bums
on work.
Feed smoothlyand steadily (do not rome).
You will soon learn how the router sounds
and feels when it is workingbest.
I_m ilm!
$
iDIRECTIONOF
ROUTERFErn
OFFEED
When routing _ng related work in wood
and plastics, th_ best finishes will result if
the depth of c_ _feed rate are regulated
to keep the _Operating at high speed.
Feed the rou_e_t a moderate rate. Soft
materials require _!faster feed rate than hard
materials.
The router may stall if improperly used or
overloaded. _ the feed rate to prevent
possible damag_to the tool. Always be sure
the oollet chuc_ !_1tightened securely before
use. Always um!_uter bits with the shortest
cutting length _oessary to produce the
desired cut. _ _i minimize router bit run-
out and chatter.
GUIDING THE ROUTER
The router can be guided through the work
in any of several ways. The method you use
depends, of course, on the demands of the
particular job and on convanience.
For routing operations such as grooving or
dadoing, it is often necessary to guide the
tool in aline parallel to a straight edge. One
method of obtaining astraight cut is to
securely clamp a board or other straightedge
to the work surface, and guide the edge of
the router sub-base along this path (Fig. 15).
FEED
DIRECTION
SECURELYCLAMP
BOARDGUIDE
-16-
BOARDGUIDE
CENTERINGTHESUB-BASEAND
TEMPLATE GUIDE BUSHINGS
Your router's sub-base is precisely centered
at the factory. This positionsthe bit at the
center of the sub-base and the template guide
bushings(sold separately). This allows you to
closely follow jigs, such as straight guides,
templates and dovetatl fixtures without having
the bit "walking off" from the intended cut line
for any reason, includingthe orientation of the
router's handles.
In the event that the sub-base or template
guide bushings need to be adjusted, follow
these steps:
1. Position the sub-base so the screw holes
are over the matching set of threaded
holes in the base.
2. Insert the screws through the sub-base and
tighten them until they are snug, but still
allow the sub-base to move.
3. If a template guide bushing (sold separately)
is being used, (Fig. 16) attach it
as described In Figs 17 and 18.
4. Adjust the sub-base until the sub-base or
template guk:lebushing is centered around
the bit as shown In Fig 19.
Edlfllil_
ATTACHING
TEMPLATE
GUIDE
BUSHING
TO FIXED
BASE
SUB-BASE O3 Screw Holes
) Template Guide Bushing (soldseparately)
) Router Bit (soldseparately)
ATTACHING TEMPLATE GUIDE
BUSHING TO PLUNGE BASE
TEMPLATE GUIDE BUSHINGS
Your router's sub-bases are ready to accept
the Craftsman Router Template Guide Bushing
Set (9-25082), sold separately.
Template guides are used with a number of
special aoseesodes, such as dovetail fixtures
and hinge templates. In addition, special
templates are easily prepared for cutting
repeated patterns, special designs, inlays,
and other applications. A template pattern
can be
made of plywood, hardboard, metal or even
plastic, and the design can be cut with e router,
jigsaw, or other suitable cutting tool.
Remember that the pattern will have to be
made to compensate for the distance between
the router bit and the template guide
(the "offset"), as the final workplace will differ in
size from the template pattern by that amount,
due to the bit position.
-17-
TO A'n'ACH TEMPLATE GUIDE
BUSHINGS TO ROUTER
1. DISCONNECT ROUTER FROM POWER
SUPPLY WHILE ASSEMBLING PARTS
2. Attach the guide bushing directly to the
insideof the sub-base as shown In Figs. 17,
18,19. DO NOT remove the sub-base from
your muter to attach the guide bushing.
3. Secure the guide bushingto the sub-base
with the 3 screws supplied (#10-32 x 5/8 flat
head). Shown in Fig. 16. BE SURE the collar
section of your guide bushing is turned
facing away from the router motor. (See Figs.
17, 18, 19)
4. Open the base clamp lever to release and
lower the router motor in router base untilthe
collet nut is approximately 1/8-Inch clear of
guide bushing.
5. After making adjustment, re-clamp the motor.
6. Insertrouter bit through guide bushingand
into collar at least 1/2-inch, Fig. 19.
7. Tighten collst nut securely.
8. Visually center the cutter with the inside
diameter of the guide bushing. NOTE:
Adjustments can be made by loosening
the screws holding the sub-base to the
router,
9. Tighten all screws securely. WARNING:
FAILURE TO CENTER CUTTER WITH
BUSHINGS OR FAILURE TO FIRMLY
TIGHTEN SCREWS AFTER CENTERING
COULD CAUSE THE CUTTER TO COME
IN CONTACT WITH THE GUIDE
BUSHING, RESULTING IN POSSIBLE
SERIOUS INJURY.
WARNING; _LWAYS WEAR SAFETY
GLASSE_ _i EYE SHIELDS WHEN
OPERATIN_ YOUR POWER TOOL.
O_ERATION
1. Place your router, with guide bushing
attached, a_!_St template. The template
will serve as it guide and restrict the
movement of your router within the
desired area being cut.
2. Grasp your mUter and hold It firmly with
both hands.
3. Turn router on and let the motor build to
its full speed_
4. Gradually feed the cutter into workpiece.
WARNING: KEEP A FIRM GRIP ON
ROUTER WITH BOTH HANDS AT ALL
TIMES. FAILLE TO DO SO COULD
RESULT IN_S$ OF CONTROL
LEADING TO! POSSIBLE SERIOUS
INJURY.
5. Upon completion of out, turn motor off
and let it come to a complete stop before
removing routerfrom work surface.
The following _€ommended templates
are available at your nearest Sears
Full-Line Retail Store or at
www.craftsrnan;.com on the internet.
Butt Hinge Ts_!ates
Dovetail Templtte
Box Joint Template
Letter and Si_ Making Template Set
Replacement _ettar Template Set
See the table _ for proper selection
of bushings, cutters and templates
BUSHING
PILOT 0.0.
5/16-1n.
5/8-in.
7116-in.
5/16-1n,
5t8-1n,
BUSHING, CUTTERAND TEMPLATETABLE
I i
GUTTERDIA
1/4 INCH
1/2 INCH
1/2 INCH
114INCH
1/2 INCH
TYPE. TEMPLATE
DOVETAILBIT DOVETAIL
STRAIGHTBIT BUTTHINGE
DOVETAIL BIT DOVETAIL
SmA,G oct BoXJOl
STRAIGHTBIT BOXJOINT
-18-
USE IN ROUTER TABLE
Yourrouter can also be used in a router table.
The fixed base is dasigned to allow easy depth
adjustment in a table. The plunge base is not
recommended for use in a router table because
it may cause damage to the plunge router base.
To install the fixed base in a table (sea Fig. 20),
simply remove the sub-base and attach the base
using three #10-32 fiat head machine screws
(not included).The length will depend on the
thickness of your router table or router table
mounting plate. Followthe ddlllng and ir_tallatlon
instructionsthat were Included with the router
table. In order to usethe over table adjustment
feature on your router, you will also need to ddll
a hole in the router table or mounting plate to
allow access to the fine depth adjustment rod.
The depth can be adjusted over a 7/8-in. range
from above the table using the over-table
adjustment wrench (included).
When installinga router bit be sure that the
coarse adjustment level is near the lowest
point of the depth Indicator ring.
Also be sure the muter bit is installed at the
proper height for the cut to be made,
(the height of the first cut, ff multiple passes
are going to be made).
ALWAYS re-clamp the motor in the base
BEFORE turning on the motor and routing.
For complete instructionson the operation
of a muter in arouter table, refer to the
instructions that come with the routertable.
FEEDING THE WORKPIECE
ON A ROUTER TABLE
Always use your router table's fence or starter
pin and the appropriate guard end follow the
router table's instruction manual. ALWAYS feed
the workpiece from right to left across the front
of the bit.
Whenever possible, when usingthe fence, use
a push stickto push the workpleoe, especially
when working with narrow plecas.
WORKPIEGE
BEARIN6 TOPVIEW
NOTE: For clarity, guard and featherboard
removed from drawing.
-19-
SERVICE
personnel may result in ml_slaclng of internal
wires and components, which could cause a
serious hazard,
1. ToolserviceMUST BE pedoneadonlyby Sears
ServiceCenter. Serviceormaintenance
performedbyunqualifiedpersonnelcouldresultin
a dskof injury,
IMPORTANTNOTE= Allservicethat requires
openingthetool shouldonlybe performedat a
SearsServiceCenter.
2. Whenservicinga tool, ALWAYSuse onlyidentical
repiscementparts.Followinstructior_inthe
MaintenanceSectionofthismanual.Useof
unauthorizedpartsorfailureto follow
MaintenanceInstructionsmay createa riskof
electricshockor injury.
TOOL LUBRICAllON
YourCRAFTSMANProfessionalRouterhasbeen
properlylubricatedandis readyto use. Itis
recommendedthattoolswithgeambe mgreaasd
with aspecialgear lubricantwhene_r brushesere
changed.
recommendthat _takethe toolto a Sears
ServiceCenter _ havethe brushesexamined
everytwoto sixes dependingon the amount
of toolusage._m replaoomentbrushesthat
arespecially_for usewithyour
CRAFTSMAN_onal Router.
BEARINGS
Afterabout300 tO400 hoursof operation,or at
everysecond_nange, the bearingsshould
bereplacedby_ServiceCenter.Bearings
whichbecome_(dueto heavyloadorvery
abrasivematedal_g} shouldhe replaced
immediatelyto avfddoverheatingor motorfailure,
; CLEANING
anymalntermnO(k_Thatoolmay be cleanedvery
effectivelywithc_ air. ALWAYS wear
safetygoggles_oleanlngtools with
compreaeadair.Vltntilation openingsand switch
leversmustbe Imptdean andfree of foreignmatter.
DONOT attemptt= clean byinsertingpointed
objectsthrough:theopenings,
CARBON BRUSHES p_l'_ GMteln cleaning agents and
Thebrushesend commutatorinyourCRAFTSMAN
ProfessionalRouterhavebeanenglnserodto s'='m_mii=_m l_llVsets cause damage to the
providemanyhoursof dependableservice, plasticparts._Includegasoline,carbon
To maintainthe peak efficiencyof the motor,we te_achlodde, _atad cleaningsolvents,
ammoniaand _ld detergentsthat contain
ammonia.
Thefollowing recommendedao0eseodeaere
currentlyavailableat yourlocalSearsStore.
EXTENSIONCORDS
If an extensl_ cord Is
necessary, a_ord with
adequate size conductors that it Papable of
canrylng the current necessary for your tool
must be used. This willprevent excessive
voltage drop, loss of power or overheating.
Grounded tools must use 3-wire extension
cords that have 3-prong plugs and receptacles.
NOTE: The smaller the gauge number, the
greater capacity of the cord. 16 gauge wire
has more capacity than 18 gauge wire.
RECOMMENENIDEII__116_S(OF _ CORDS
FPa l_-vour _ cunnr=ml_
Tolrl Cord _II &._. WIll SIZEShi mme
k'_pem .....
RaUng CON Lnlell II RIM CordI._oUt In Melen
25 50 111 11ill 16 SO 60 t20
3 6 18 le 16 14 .75 ,75 !.5 25
6-8 18 16 14 12 ,75 10 2,5 4.0
8-10 18 16 14 12 ,75 10 2.5 4.0
10-12 16 16 14 12 t.0 2,5 4.0
12-16 14 12
SEARSOFl=lm8 A LARGESELECTiON
OF ACCE_MIORm8FOR YOUR ROUTER
• Individualrouterbitsanda• TemplateGuideBushings
varietyofrouterbitsets
•Hin0eMortisingTanll_e Kit • 12-inDovetailTemplateKit
• 16-iflchDovetail/Bo0( • RouterTables
JointSystem
Im m
recommended _be dangerous.
-20-
ROUTER KIT- MODEL NUMBER 130.26620
The Model Number will be found on the
Nameplate.
Always mention the Model Number in all
correspondence regarding yourtool.
SEE BACK PAGE FOR PARTS ORDERING
INSTRUCTIONS.
PARTS UST
Motor
Pos. Part Number Description Qty
1 2610922584 Motor Housing 1
2 3604220569 Field 1
3 3604011620 Armature 1
4 2610913918 Switch 1
7 2601035001 Cord Clamp 1
13 3600905513 Ball Bearing 1
14 3600905512 Ball Bearing 1
21 2610991373 Baffle 1
22 1604477005 Terminal 2
29 2610993582 Nut 1
30 2610906283 Collet Assembly 1/4" 1
30 2610906284 CoUetAssembly 1/2" 1
31 2610923210 Rear Housing 1
32 2610991375 Bearing Sleeve 1
33 1900210115 O-Ring 1
34 2610923212 Cover 1
35 2610923175 Speed Control 1
61 2910611006 Screw 4
62 2616991306 Screw 2
74 2910641120 Screw 2
75 2610910566 Screw 4
77 2910141166 Screw 2
653 2610992417 Wrench 24mm 1
654 2610991388 Wrench 16mm 1
803 3601352502 Terminal 1
804 360t352501 Terminal 1
805 3604460560 Cord 1
806 3600703512 Strain Relief 1
810 3604321514 Brush Set 1
816 3604336506 Brush & Holder Set 1
817 3604652501 Brush Spdng Set 1
ROUTER KIT - MODEL NUMBER 130.26620
The Model Number will be found on the
Nameplate.
Always mention the Model Number In all
correspondence regarding yourtool.
SEE BACK PAGE FOR PARTS ORDERING
INSTRUCTIONS.
PARTS LIST
Fixed Base
Pos. Part Number Description Qty
39 2610919706 Handle 2
40 2610922557 Base 1
41 1613300006 _1
42 2610915060 Clamp Lever Assembly 1
44 2610922527 Adjusting ROd 1
45 2610991385 _Lever 1
46 2610991371 Spdng 1
48 2610993576 Knob 1
49 2610993577 Indicator Ring 1
50 2610922560 _JbBase 1
55 2610991389 CttlpShield 1
56 2610991372 _1
63 2910011219 Screw 2
66 2918660004 Washer 1
70 2610996054 Retaining Ring 1
71 2610994492 Pin 1
73 2610917210 Screw 3
75 2916079032 LockWasher 2
76 2916011013 Washer 2
655 2610923193 T-Handle Hex Wrench 1/8" 1
655 m
63
7O
-22-
Replacement Parts
ROUTER KIT -MODEL NUMBER 130.26620
The ModeJNumber will be found on the
Nameplate.
Always mention the Model Number inall
correspondence regarding your tool.
SEE BACK PAGE FOR PARTS ORDERING
INSTRUCTIONS.
PARTS LIST
Plunge Base
Pos. Part Number Dascdptlon Qty
110 2610912594 DustCover 1
111 2610990022 Screw 1
112 2610914852 Clip Plug 1
116 2916079032 LockWasher 2
117 2610994492 Pin 1
118 2610996143 Screw 2
119 2610913441 Screw 4
120 2610919932 Right Handle 1
121 2610920770 Left Handle 1
122 2610914639 Support DIsc 2
123 2610912598 Compression Spdng 2
124 3605510548 Bellow 2
125 2610917210 Screw 3
Pos. Part Number Description Qty
127 2610922561 Sub Base 1
130 2916650003 Retaining Ring 1
131 1900210111 O-Ring 1
144 3603450504 Lock Bolt 1
145 3604651503 Spring 1
146 3602000510 Lever 1
147 2910641122 Screw 1
148 2916680005 Lock Washer 1
155 2610912599 Chip Deflector 1
156 2610922093 Depth Label 1
157 2610997094 Pointer 1
158 2610912600 Rod 1
159 2610917057 Wing Screw 1
160 2610912601 Adjustment Knob 1
161 2610068154 O-Ring 1
170 3600232503 DepthStop 1
171 2600590006 Cap/Spring 1
172 3603415556 Screw 1
173 3916060500 Washer 1
183 2918660004 Washer 1
184 1613300006 Nut 1
186 2610915060 Clamp Lever Assembly 1
801 2610923153 Motor Carder Aesembly 1
826 2610997115 Base Assembly 1
119
till
11o 121
-23-
i i i iii iiii!!i!!ii!iii iii:ili¸¸¸¸,i ..........................,,
Your Home
For repair in your home of all major brand appliances,
;; lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself,
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _Anytime, clay or night
(1-800-469-4663) (U.S.A. and Canada)
www.seara.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase aprotection agreement(U.S.A.) or maintenance
agreement (Canada) on a productserviced by Sears:
1-800-827-6655 (u.sJ_)
Parepedirserviciode reparacibn
adomicilio,y pareordenarpiezas:
........ 1"888"SU'HOGARsM
(1-888-784-6427)
1-800-361-6665 (Canada)
Au Canada pourserviceenfrsJ'K_US:
1.800.11=.FOYERMC _:i;!:i!i;i:i;i:i:
(1-800.533-6937) ....
www.sears.ca _i;!iiiiiiiiiiiiiiiiiiii_
© Sears, Roebuck and Co.
® Registered Trademark /TM Trademark /sM Service Mark of Sears, Roebuck and Co.
® Marca Registrada /"n_Marce de F, brica /s_ Marca de Servicio de Sears. Roebuck and Co.
Marque de commerce t_o Marque ddposde de Sears, Roebuck end Co,
