Craftsman 137212060 User Manual SAW Manuals And Guides L0406464

CRAFTSMAN Miter Saw Manual L0406464 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

User Manual: Craftsman 137212060 137212060 CRAFTSMAN SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SAW #137212060. Home:Tool Parts:Craftsman Parts:Craftsman SAW Manual

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Operator's Manual

15Amp 3 HP (Max. Developed)

12" Blade

4200 R.P.M.

SLIDING COMPOUND

MITER SAW

With Laser

Model 137.212060

CAUTION:

Before using this Sliding Miter Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

Customer Help Line

1-800-843-1682

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craltsman

Safety Instructions

Installation

Operation

Maintenance

Parts List

Pan No.:137212060001

SECTION PAGE

Warranty ........................................ 2

Product Specifications ....................... 2

Power Tool Safety ............................ 3

Compound Miter Saw Safety ............... 4

Electrical Requirements and Safety ...... 4-5

Accessories and Attachments .............. 6

Tools Needed For Assembly ................ 6

Carton Contents .............................. 7

SECTION PAGE

Know Your Sliding Miter Saw .............. 8

Glossary of Terms ............................ 9

Assembly ...................................... 10

Adjustments .................................... 11

Operation ....................................... 17

Maintenance ...................................26

TroubleshooIJngGuide.......................27

Parts List ......................................... 28

FULL ON E YEAR WARRANTY

If this tool fails due to a defect in material or workmanship within one year of date of purchase, Sears will

at its option repair or replace it free of charge.

Return this tool to a Sears Service Center for repair, or to place of purchase for replacement.

This warranty gives you specific legal rights, and you may also have other rights which may ,vary from

state to state.

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

Some dust created I_y power sanding, sawing, grinding, drilling and other construction activities contains chemicals known

(to the State of California) to cause cancer, birl_ defects or other reproductive harm. Some examples of these chemicals

are:

Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your e:_posure to

these chemicals, work in awell ventilated area and work with approved safety equipment such as dust masks that are

specially designed to filter out microscopic particles.

MOTOR

Power Source.....................

Horsepower........................

Speed.................................

Brake.................................

D_bte Insulated....................

lvlotorArbor Shaft Size .........

MITER SAW

Cutting Capacity:

Crosscut..............................

Mter45°R,&L ;.60°F_..........

Bevel45°R & L ......................

45°tvlterand45°BeveiR&L ...

60°Mterand45°BeveiR ........

120 VAC, 60HZ, 15Amp

3PP (Max. Developed)

4200 I_M ('Noload)

Electric

Yes

5_"

4" x 12-1/#'

4"× 6-1/4"R&L;4" × 8-3/4"R

2-1/2"×12-1/4"LI 1-3/4"x12-I/4" R

2-1/2" × 8-3/4"

3/4" x 6.-1/4"

BLADE SIZE

Diameter..............................

Arbor size ............................

Rotating Table:

Diameter..............................

Mter Detent Stops..................

BevelPositiv_ Stops...............

Base Dimensions...................

ExtensionTak)le....................

NetWeight ...........................

12"

1" v/ a5/8" reducer

13-W16"

0, 15, 22.5, 31.6, 45 °

RL&L. 60°R

0, 33.9, 45° R& L

23"x 16-3/4"

Yes

66Lbs

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt /15 Ampere time delay

fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

Before using your tool, it is criticai that you read and understand these safety rules. Failure to follow these rules could

result in serious injury to you or damage to the tool.

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THE SLIDING MITER SAW

Safety is acombination of commonsense, staying alert

and knowing how to use your sliding miter saw.

To avoid mistakes that could cause serious injury,do not

plug the tool inuntil you have read and understood the

following.

1. READ and become farniliarwith the entire Operators

Manual. LEARN the tool's application, limitations and

possible hazards.

KEEP GUARDS IN PLACE and in working order.

REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and

adjustingwrenches are removed from the tool before

turning ON.

KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

DON'T USE IN DANGEROUS ENVIRONMENTS,

Don't use power tools in damp locations, or expose

them to rain or snow. Keep work area well lighted.

6. KEEP CHILDREN AWAY. All visitors and bystanders

should be kept asafe distance from work area.

7. MAKE WORKSHOP CHILD PROOF with padlocks,

master switches, or by removing starter keys.

8. DON'T FORCE THE TOOL. Itwill do the job better

and safer at the rate for which itwas designed.

9. USE THE RIGHT TOOL. Do not force the tool or an

attachment to do ajob for which it was not designed.

10. USE PROPER EXTENSION CORDS. Make sure

your extension cord is in good condition. When using

an extension cord, be sure to use one heavy enough

to carry the current your product will draw. An

undersized cord will result in adrop in line voltage

and in loss of power which will cause the tool to

overheat. The table on page 5 shows the correct size

to use depending on cord length and nameplate

ampere rating. If in doubt, use the next heavier gauge.

The smaller the gauge number, the heavier the cord.

11.WEAR PROPER APPAREL. Do not wear loose

clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair,

12.ALWAYS WEAR EYE PROTECTION. Any power tool

can throw foreign objects into the eyes and could

cause permanent eye damage.ALWAYS wear Safety

Goggles (not glasses) that comply with ANSI Safety

standard Z87.1 Everyday eyeglasses have only

impact-resistance lenses.

TheyARE NOT safety glasses, Safety

Goggles are available at Sears.

NOTE: Glasses or goggles not in

compliance with,Z_lSI Z87.1 could

seriously injure you when they break.

13.WEAR A FACE MASK OR DUST MASK. Sawing

operation produces dust.

14.SECURE WORK. Use clamps or avise to hold work

when practical. It's safer t_an using your hand and it

frees both hands to operate tool.

15.DISCONNECT TOOLS before the servicing, and

when changing accessories such as blades, bits and

cutters.

16.REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in the OFF position

before plugging the tool in.

17.USE RECOMMENDED ACCESSORIES. Consult this

Operators Manual for recommended accessories.

The use of improperaccessories may cause riskof

injury to yourself or others.

18.NEVER STAND ON THE TOOL. Serious injury could

occur if the tool is tipped or if the cutting tool is

unintentionally contacted.

19.CHECK FOR DAMAGED PARTS. Before further use

of the tool, aguard or otherpartthat is damaged

should be carefullycheckedto determinethat itwill

operate properlyandperformits intendedfunction -

check for alignmentof moving parts, bindingof

moving parts, breakageof parts,mounting, and any

other conditionsthat may affect itsoperation.Aguard

or other partthat is damaged shouldbe properly

repaired orreplaced.

20.NEVER LEAVE THE TOOL RUNNING UNATTENED.

TURN THE POWER "OFF". Don't walk away from a

running tool untilthe blade comes to a complete stop

&unplug the unit.

21 .DON'T OVERREACH. Keep proper footing and

balance at all times.

22.MAINTAIN TOOLS WITH CARE. Keep tools sharp

and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

23.WARNING: Dust generated from certain materials

can be hazardous to your health. Always operate s_rw

in well-ventilated area and provide for proper dust

removal.

24.1MPORTAN'F: After completing acut, release the

power switch and wait for the blade to stop before

returning the saw to the raised position.

Laser is acSvated when blade is rotating. Do not stare

into beam or view directly with optical instruments. Do

not remove the warning label affixed to the blade

guard. Avoid direct eye contact with light source.

i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_i!!_

SPECIFICSAFETY INSTRUCTIONS FOR 18. NEVER reach around the saw blade.

THIS SLIDING MITER SAW

The right side sliding fence must be removed when

making any right bevel angle cuts greater than 35 °in

combination with any right hand miter angle.

This fence must also be removed whenever a45 _'bevel

angle is desired with amiter angle greater than 22.5 °.

1. USE ONLY CROSS-CUTTING SAW BLADES. When

using carbide tipped blades, make sure they have a

nega_ve hook angle. IMPORTANT: DO NOT USE

THIN KERF BLADES- they can deflect and contact

guard and can cause possible injuryto the operator.

2. DO NOT operate the miter saw until it is completely

assembled and installed according to these

instructions.

3. IF YOU ARE NOT thoroughly familiar with the

operation of miter saws, seek guidance from your

supervisor, instructor, or other qualified person.

4. ALWAYS hold the work firmly against the fence and

table. DO NOT perform any operation free hand (use

clamp wherever possible).

5. KEEP HANDS out of the path of the saw blade. If the

workpiece you are cut_ng would cause your hands to

be within 8-3/4" inches of the saw blade, the

workpiece should be clamped in place before making

the cut.

6. BE SURE the blade is sharp, runs freely, and is free

of vibration.

7. ALLOW the motor to come up to full speed before

starting a cut.

8. KEEP THE MOTORAIR SLOTS CLEAN and free of

chips or dust.

9. ALWAYS MAKE SURE all handles are tight and

locked in position before cutting. Lock the quick

cam miter lock for every cut even if the table is

positioned in one of the positive stops.

10.BE SURE both the blade and the collars are clean

and the arbor bolt is securely tightened.

11. USE only blade collars specified for your saw.

12. NEVER use blades larger or smaller in diameter

than 12-inches.

13. NEVER apply lubricants to the blade when it is

running.

t4. ALIi_AYS check the blade for cracks or damage

before operation. Replace a cracked or damaged

blade immediately.

t5. NEVER use blades recommended for operation at

less than 4200 RPM

16. USE the blade guards at all times.

17. ALWAYS keep the blade guards in place.

19.MAKE SURE the blade is not contacting the

workpiece before the switch is turned ON.

20.IMPORTANT: After completing the cut, release the

power switch and wait for the blade to stop before

returning the saw to the raised position.

21.MAKE SURE the blade has come to a complete stop

before removing or securing the workpiece, changing

the workpiece angle, or changing the angle of the

blade.

22.NEVER cut metals or masonry products with this tool.

This miter saw is designed for use on wood and

wood-like products.

23.NEVER cut small pieces. If the workpiece being cut

would cause your hand or fingers to be within 8-3/4"

inches of the saw blade the workpiece is too small.

24.PROVIDE adequate support to the sides of the saw

table for long work pieces.

25.NEVER use the miter saw inan areawith flammable

liquids or gases,

26.NEVER use solvents to clean plastic parts. Solvents

could possibly dissolve or otherwise damage the

material.

27.SHUT OFF the power before servicing or adjusting

the tool.

28.DISCONNECT the saw from the power source and

clean the machine when finished using.

29.MAKE SURE the work area is clean before leaving

the machine.

30.SHOULD any part of your miter saw be missing,

damaged, or fail in any way, or any electrical

component fail to perform properly, shut off the switch

and remove the plug from the power supply outlet.

Replace missing, damaged, or failed parts before

resuming operation.

ELECTRICAL REQUIREMENTS

POWER SUPPLYAND MOTOR

SPECIFICATIONS

The AC motor used in this saw is a universal,

nonreversible type. See "MOTOR" in the "PRODUCT

SPECIFICATIONS" section on page 2.

To avoid electrical hazards, fire hazards, or damage to

the tool, use proper circuit protection. Your saw is wired

at the factory for 120V operation. Connect to a 120V, 15

Amp circuit and use a 15 amp. time delay fuse or circuit

breaker. To avoid shock or fire, if power cord is worn or

cut, or damaged in any way, have it replaced

immediately.

DOUBLE INSULATED

The power tool is double insulated to provide adouble

thickness of insulation between you and tool's electrical

system. All exposed metal parts are isolated from the

internal metal motor components with protecting insulation.

Replacement parts - When servicing use only identical

replacement parts.

Polarized plugs - This saw has aplug that looks like bhe

one shown below:

To reduce the risk of electrical shock, this saw has a

polarized plug (one blade is wider than the other). This

plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still

does not fit, contact a qualified electrician to install the

proper outlet. Do not change the plug in any way.

Double insulation does not take the place of normal safety

precautions when operating this tool.

To avoid electrocution:

1. Use only identical replacement parts when servicing a

tool with double insulation. Servicing should be performed

by aqualified technician.

2. Do not use power tools in wet or damp locations or

expose them to rain or snow.

This tool is intended for indoor use only.

MOTOR SAFETY PROTECTION

IMPORTANT:

To avoid motor damage, the motor should be blown out or

vacuumed frequently to keep sawdust from interfering with

the motor ventilation.

1. CONNECT this saw to a 120V, 15 amp. circuit with a 15

amp. time delay fuse or circuit breaker. Using the wrong

size fuse can damage the motor.

2. If the motor won't start, release the trigger switch

immediately. UNPLUG THE S/_v_. Check the saw blade

to make sure it turns freely. If the blade is free, tryto

start the saw again. If the motor still does not start, refer

to the "TROUBLESHOOTING GUIDE"

3. IF the tool suddenly stalls while cutting wood, release

the trigger switch, unplug the tool, and free the blade

from the wood. The saw may now be started and the cut

finished.

4. FUSES may "blow" or circuit breakers may trip

frequently if:

a. MOTOR is overloaded - overloading can occur if

you feed too rapidly or make too many start/stops

in ashort time.

b. LINE VOLTAGE is more than 10% above or below

the nameplate voltage rating. For heawt loads, the

voltage at motor terminals must equal the voltage

specified on the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles may be traced to loose or incorrect

connections, overload, low voltage or inadequate power

supply wiring. Always check the connections, the load

and supply circuit if the motor doesn't run well. Check

minimum gauge for the length of cord you are using on

the chart below.

GUIDELINES FOR EXTENSION CORDS

Use a proper extension cord. Make sure your extension

cord is in good condition. When using an extension cord,

be sure to use one heavy enough to carry the current your

product will draw. An undersized cord will cause a drop in

line voltage, resulting in loss of power and cause

overheating. The table below shows the correct size to use

depending on cord length and nameplate ampere rating. If

in doubt, use the next heavier gauge. The smaller the

gauge number, the heavier the cord.

Be sure your extension cord is properly wired and in

good condition. Always replace adamaged extension cord

or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive

heat and damp or wet areas.

Use aseparate electrical circuit for your tools. This

circuit must not be less than # 12 wire and should be

protected with a 15 Amp time delay fuse. Before

connecting the tool to the power line, make sure the switch

is in the OFF position and the electric current is rated the

same as the current stamped on the motor nameplate,

running at a lower voltage will damage the motor.

(When using 120 volts only)

Ampere Rating

if]ore th_n not mofe thZ_R

3 6

10 12

12 16

Total length of cord in feet

25' 50' 100' 150'

18 16 16 14

18 16 14 12

16 16 14 12

14 12 notrecommended

CAUTION: In allcases make certain the receptacle in

question is properly grounded. If you are not sure have a

certified electrician, check the receptacle.

RECOM MENDED ACCESSORIES

• Use only accessories recommended for this miter saw.

Follow instructions that accompany accessories. Use

of improper accessories may cause hazards.

• The use of any cutting tool except 12 inch saw blades

that meet the requirements under recommended

accessories is prohibited. Do not use accessories such

as shaper cutters or dado sets. Ferrous metal cutting,

the use of abrasive wheels and the cutting of masonry

products are prohibited.

• Do not attempt to modify this tool or create

accessories not recommended for use with this tool.

Any such alteration or modification is misuse and could

result in a hazardous condition leading to possible

serious injury.

ACCESSORIES

Visit your Sears Hardware Depar_nent or see the Sears

Power and Hand Tool Catalog to purchase recommended

accessories for this power tool.

To avoid the risk of personal injury, do not modify this

power tool or use accessories not recommended by Sears.

Read warnings and conditions on your carbide tipped saw

blade. Do not operate the saw without the proper saw

blade guard in place. Carbide is avery hard but brittle

material. Care should be taken while mounting, using, and

storing carbide tipped blades to prevent accidental

damage. Slight shocks, such as striking the tip while

handling, can seriously damage the blade. Foreign objects

in the workpiece, such as wire or nails, can also cause tips

to crack or break off. Before using, always visually

examine the blade and tips for bent teeth, cracks,

breakage, missing or loose tips, or other damage. Do not

use if damage is suspected. Failure to heed to these safety

instructions and warnings can result in serious bodily

injury.

UNPACKING YOUR SLIDING MITER SAW

To avoid injury from unexpected starting or electrical

shock, do not plug the power cord into a source of power

during unpacking and assembly. This cord must remain

unplugged whenever you are working on the saw.

]. Remove the miter saw from the carton.

IMPORTANT: Do not lift the miter saw by the switch

handle or miter table handle. It may cause

misalignment. Lift the machine by the built in carry

handles.

2. Place the saw on a secure stationary work surface.

3, Separate all parts from the packing material. Check

each one with the illustration to make certain all

items are accounted for, before discarding any

packing material.

If any part is missing or damaged, do not attempt to

assemble the miter saw, or plug in the power cord until

the missing or damaged part is correctly replaced. To

avoid electric shock, use only identical replacement parts

when servicing double insulated tools.

Blade Wrench

Dust Bag

Power Cord _orage Clip

Mounting Hardware

Power Cord

Storage Clips

Hold-down Clamp

Hold -down Clamp Miter Saw

Lock Knob

Carry Handle

Upper Blade Guard

Motor

Saw Blade

Bevel Scale

Hold Down Clamp

Handle Locking Lever

Cutting Head Handle

ON /OFF Trigger Switch

Lower Blade Guard

Sliding Fence Base

Miter Lock Handle

Left Extension

Table

Turntable

Bevel Lock Handle

Mounting Holes

Slide Carriage

Belt cover

Quick-Cam Miter

Table Lock Table insert

Slide Carriage

Lock Handle

Right Extension

Table

CRAFTSMAN SLIDING COMPOUND MITER

SAW TERMS

ARBOR LOCK - Allows the user to keep the blade from

rotating while tightening or loosening the arbor Ioct_ng bolt

during blade replacement or removal.

BASE - Supports the table, holds accessories and allows

for workbench or leg set mounting.

BEVEL LOCKING HANDLE - Locks the miter saw at a

desired bevel angle.

BEVEL SCALE - To measure the bevel angle of the saw

blade 0° to 45 °left and right.

COVER PLATE SCREW - Loosen this screw and rotate

the plate for access to the blade arbor Iocl_ng bolt.

DUST CHUTE - Exhausts debris away from the user.

EXTENSION TABLE - Extends the width of the work table

for support while cutting long work pieces. Each extension

table incorporates astop lever for repetitive cuts.

FENCE - Helps to keep the workpiece from moving when

sawing. Scaled to assistwithaccuratecuing.

RETRACTABLE LOWER BLADE GUARD - Helps protect

your hands from the blade in the raised position, it retracts

as the blade is lowered.

MITER HANDLE - Used to rotate the saw to the right or

left cuttingposition.

MITER SCALE - Measures the miter angle of the saw

blade. Positive stop index points have been provided at 0's,

15 °, 22.5 °, 31.6 _'and 45 °right and left, and 60 °right.

MITER SPRING LOCK - Used in combination with the

miter handle, it locks the miter saw at a preset positive stop

for the desired miter angle.

MOUNTING HOLES - To mount the miter saw to astable

surface.

ON/OFF TRIGGER SWITCH - To prevent the trigger from

being accidentally engaged, a lock-off slide switch is

provided. To start the tool, push the lock-off slide switch

forward and squeeze the trigger. Release the trigger to

stop the miter saw.

STOP LATCH - Locks the miter saw in the lowered

position for compactstorage andtransportation.

SWITCH HANDLE - The cutting head handle contains the

1rigger switch and a safety lock-off slide switch. The blade

is lowered into the workpiece by pushing down on the

handle. The saw will return to its upright position when the

handle is released.

WARNING LABELS - Read and understand for your own

safety. Always make certain these are in place & legible.

WRENCH STORAGE - Convenient storage to prevent

misplacing the blade wrench.

WOODWORKING TERMS

ARBOR- The shaft on which a blade is mounted.

BEVEL CUT - An angle cut made through the face of the

workpiece.

COMPOUND CUT -A simultaneous bevel and miter cut.

CROSS CUT- A cut made across the width or grain of the

workpiece.

FREEHAND - Performing a cut without using a fence

(guide), hold down or other proper device to prevent the

w_rkpiece from twisting during the cutting operation.

GUM-A sticky sap from wood products.

HEEL - Misalignment of the blade.

KERF - The amount of material removed by blade cut.

MITER CUT- An angle cut made across the width or grain

of the workpiece.

RESIN -A sticky sap that has hardened.

REVOLUTIONS PER MINUTE (RPM) -The number of

turns completed by a spinningobject inone minute.

SAW BLADE PATH - The area of the workpiece or table

top directly in line with the travel of the blade or the part of

the workpiece which will be cut.

SET - The distance between two saw blade tips, bent

outward in opposite directions to each other. The further

apart the tips are, the greater the set.

WORKPIECE -The item being cut. The surfaces of a

workpiece are commonly referred to as faces, ends, and

edges.

ASSEM BLY INSTRUCTIONS

To avoid injury, do not connect this miter saw to the

power source until it is completely assembled and

adjusted, and you have read and understood this

Operators Manual.

UNLOCKING THE SLIDE CARRIAGE (Fig, A)

Afl_r removing the saw from the carton, loosen the

slide carriage lock knob. When transporting or storing

the miter saw, the slide carriage should always be

locked in position. The carriage lock handle (1) is

located on the right side of the slide carriage.

Fig. A

LOCK THE CUTTING HEAD (Fig. B)

To avoid injury and damage to the saw, transport or

store the miter saw with the cutting head in the down

position. NEVER use the lock pin to hold the cutting

head in a down position for cutting operations.

To unlock the cutting head from the collapsed position:

1. Push down slightly on the cutting head (2).

2. Pull outthelockpin (3).

3. Allow the cutting head to rise to the uppermost

position.

When transporting or storing the miter saw, the cutting

head should always be locked in the down position:

1. Push the cutting head (2) down to the collapsed

position.

2. Push the lock pin (3) into the locking hole (4).

IMPORTANT: To avoid damage, never carry the miter

saw by the switch handle, the cutting arm, or the miter

table handle. ALWAYS use the designated carrying

handles located on the top of the machine.

Fig. B

INSTALLING THE DUST BAG (Fig. C)

1. To install the dust bag (1), squeeze the metal collar

wings (2) and place the dust bag neck opening

around the exhaust port (3), and release the metal

collar wings.

Fig. C

INSTALLING THE SAFETY HOLD-DOWN CLAMP

(Fig. D)

1. Insert one safety hold-down clamp lock knob (1)

into the rear of the base of the machine for each

side.

2. Place the Safety hold-down Clamp (2) into the

mounting hole.

Fig. D

POWER CORD BRACKETS (Fig. E)

For convenience and to prevent damage to the power

cord when the miter saw is not in use or is in

transportation, the slide carriage has two brackets on

the rear for cord storage. To assembly these brackets:

1. Attach each power cord bracket (2) to the rear of

slide-bar seat with one mounting screw (1),

Fig. E

S,_IN BLADE WRENCH (Fig. F)

For convenient storage and prevention of loss, there is

a slot (1) located atthe left rear foot of the base for

storing the blade wrench (2).

Fig. F

To avoid injury disconnect the plug from the power

source before performing any adjustments or repair.

NOTE: Your miter saw was adjusted at the

factory. However, during shipment slight misalignment

may have occurred. Check the following settings and

adjust if necessary prior to using this miter saw.

REMOVINGAND INSTALLING THE TABLE INSERT

(Fig. H)

To avoid injury:

• Always unplug the saw to avoid accidental starting.

Remove all small pieces of material from the table

cavity before performing any cuts. The table insert

may be removed for this purpose, but always

reattach the table insert prior to performing a

cutting operation.

• Do not start the sliding compound miter saw

without checking for interference between the

blade and table insert. Damage could result to the

blade, table insert or turntable if blade strike occurs

during the cutting operation.

1. To remove, loosen and remove the six screws (1)

on the table insert (2) with a screwdriver and

remove the insert.

2. To install, reposition the table insert, install the six

screws and tighten.

3. Check for blade clearance by moving the slide

carriage through the full motion of the blade in the

table slot.

Fig. H

MOUNTING THE MITER S/_f (Fig. I,J)

To avoid injury form unexpected saw movement:

•Disconnect the power cord from the outlet, and lock

the cutting head in the lower position using the lock

pin.

°Lockthe slide carriage in place in place by

tightening the slide carriage lock knob.

° To avoid back injury, lift the saw by using the

designated carrying handles located on the top of

the machine. Bend with your knees, not your back.

•Never carry the miter saw by the power cord or by

the switch handle. Carrying the tool by the power

cord could cause damage to the insulation or the

wire connections resulting in elecb'ic shock or fire.

•To avoid injury from flying debris, do not allow

visitors to stand near the saw during all cuing

operations.

Mounting instructions

1. For stationary use, place the saw in the desired

location, directly on a workbench where there is

room for handling and proper support of the

workpiece. The base of the saw has four mounting

holes. Bolt the base of the miter saw (1) to the work

surface (5), using the fastening method as shctwn in

]:t

2. S

4. I I

I I

5. ._ Ii

9. Jam nut

NOTE: Mounting hardware is not included with this

tool. Bolts nuts, washers, & screws must be

purchased separately.

Fig. I

Miter saw base

Hex head bolt

Rubber washer

Flat washer

Workbench

Flat washer

Lock"washer

Hex nut

For portable use, place the saw on a 3/4" thick

piece of plywood. Bolt the base of the miter saw

securely to the plywood using the mounting holes

on the base. Use C-clamps to clamp this mounting

board to a stable work surface at the worksite. (Fig,

Fig. J

REMOVING OR INSTALLING THE BLADE

Only use a 12-inch diameter blade.

To avoid injury from an accidental start, make sure

the switch is in the OFF position and plug is not

connected to the power source outlet.

REMOVING (Fig. K, L, lVl)

1. Unplug the saw from the outlet

2. Raise the miter saw to the upright position.

3. Raise the lower clear plastic blade guard (!) to the

uppermost position. (Fig, K)

4. While holding the lower blade guard, loosen the

cover plate screw (2) with a Phillips screwdriver.

5. Rotate the cover plate (3) to expose the arbor bolt

(4).

6. Place the blade end wrench over the arbor bolt.

Fig. K

7. Locate the arbor lock (5) on the motor, below the belt

cover. (Fig. L)

8. Press the arbor lock, holding it in firmly while turning

the blade clockwise. The arbor lock will then engage

and lock the arbor. Continue to hold the arbor lock,

while turning the vcrench clockwise to loosen the

arbor bolt.

9. Remove the arbor bolt, the laser collar (6), and the

blade (7). Do not remove the inner blade collar.

(Fig. IV])

10. Raise the lower clear plastic blade guard (1) to the

upright position (Fig. K) to remove the blade.

NOTE: Pay attention to the pieces removed, noting

their position and direction they face. Wipe the blade

collars clean of any sawdust before installing a new

blade. Also, the 12" blade has a 1" arbor hole with a

5/8" reducer to mount onto the saw.

Fig. M BEVEL STOP ADJUSTM ENTS

(Fig. N, N-l, N-2, O)

NOTE: To ensure accurate cuts, alignment should be

checked and adjustments made prior to use.

6 4 7

INSTALLING BLADE (Fig. K, L, M)

Un-plug the miter saw before changing/installing the

blade,

1. Install a 12" blade with a 5f8" arbor (or a 1" arbor with

a5/8" reducer) making sure the rotation arrow

on the blade matches the clockwise rotation arrow on

the upper guard, and the blade teeth are pointing

downward.

2. Place the laser collar (4) against the blade and on

the arbor. Thread the arbor bolt (6) on the arbor.

(Fig. M) in acounterclockwise direction.

IMPORTANT: Make sure the flats of the blade collars

are engaged with the fiats on the arbor shaft. Also, the

flat-side of the laser collar must be placed against the

blade.

3. Place the blade wrench on the arbor bolt.

4. Press the arbor lock (5t, holding it in firmly while

turning the blade counterclockwise. When it

engages, continue to press the arbor lock in, while

tightening the arbor bolt securely, (Fig. L)

5. Rotate the cover plate (3) backto its original position

until the slot in the cover plate engages with the cover

plate screw (21. While holding the lower blade guard,

tighten the screw with a Phillips screwdriver. (Fig. L)

NOTE: The lower blade guard must be raised to the

upright position to access the cover plate screw.

6. Lower the clear retractable blade guard (1) and verify

the operation of the guard does not bind or stick. (Fig.

7. Be sure the arbor lock is released so the blade

turns freely by spinning the blade until the arbor lock

disengages,

0 ° Bevel adjustment (Fig N, N-2, O)

1, Loosen bevel lock handle (4- Fig. O) and tilt the

cutting arm while pushing inthe bevel detent pin

(1 - Fig. N-21 in against the 0° bevel stop. Tighten

the bevel lock handle.

2. Place a combination square on the miter table with

the rule against the table and heel of the square

against the saw blade.

3, If the blade is not 0° to the miter table, loosen the

four adjustment bolts (1 - Fig. N) at the rear of the

unit with a 5mm hex wrench. Unlock the bevel lock

handle and adjust the cutting arm zero degrees to

the table. Tighten the bevel lock handle and the

four he× bolts after alignment is achieved.

Fig. N

Bevel Scale Indicators (Fig. N-l)

1. When the 0° bevel adjustment is complete, adjust

both indicators (2) so the tip of the pointers align with

the 0° line on the bevel scale (3) by loosening the

pointer screw (11 using a screwdriver then retighten

the screw after adjustment is complete.

Fig. N-1

•Make sure the collars are clean and properly

arranged. Lower the blade into the lower table and

check for any contact with the base or the turn table

by spinning the blade manually.

• Make sure the collars are clean and properly

arranged. Lover the blade into the lower table and

check for any contact with the metal base or the turn

table by spinning the blade manually.

NOTE: View from left front of machine

45 °Left Bevel Positive Stop Adjustment

(Fig. N-l, N-2, O)

1. Set the miter angle to zero degrees. Fully extend

the sliding fence completely to the left then pull the

bevel detent pin (1 -Fig. N-2t toward the front of

the machine, NOTE: When retracting the bevel

detent pin, it may be required to shift the miter saw

upper arm assembly to the left/right.

2. Loosen the bevel lock handle (4- Fig. O) and tilt

the cutting arm completely to the left.

3. Using a combination square, check to see if the

blade is 45 ° to the table.

4. To adjust, tilt the cutting arm to zero degrees,

loosen the Iocknut (5) and turn the bolt (6) in or out

accordingly. (Fig. N-l)

5. Tiltthe cutting arm backto the left and recheck

alignment.

6. Repeat steps until the blade is 45 ° to the table.

Once alignment is achieved, tighten the Iocknut (5)

to secure the positive stop bolt. (Fig. N-l)

Fig. N-2

Fig. N-3

3. Using acombination square, check to see if the

blade is 33.9 ° to the table.

4. To adjust, turn the screw in or out with a wrench

(from the locations shown below) until the blade is

33.9 ° to the table. (Fig. N3)

5. Repeat steps for the right bevel 33.9 °bevel

adjustment. For}3.9_1_ b_,'elpc_itivestop

adju_ment,insert wrench

here

For 33.9_

left beve!

positive s_op

adjL_trnent,

insert _ranch here

NOTE: View from rear of machine

45 °Right Bevel Positive Stop Adjustment

(Fig. N-2, O)

1. Set the miter angle to zero degrees, Fully extend

the sliding fence completely to the right then pull

the bevel detent pin (1 - Fig. N-2) toward the front

of the machine. NOTE: When re_acting the bevel

detent pin, it may be required to shift the miter saw

upper arm assembly to the left/right.

2. Loosen the bevel lock handle (4 - Fig. O) and tilt

the cutting arm completely to the right.

3. Using a combination square, check to see if the

blade is 45 °to the table.

4. To adjust, tiltthe cutting arm to zero degrees,

loosen the Iocknut (5) and turn the bolt (6) in or out

accordingly, (Fig, N-2)

5. Tilt the cutting arm back to the right and recheck

alignment.

6. Repeat steps untilthe blade is 45" to the table,

Once alignment is achieved, tighten the Iocknut (5)

to secure the positive stop bolt. (Fig, N-2)

33.9 °Left & Right Bevel adjustment (Fig. N-3)

1. Set the miter angle to zero degrees. Fully extend

both sliding fences.

2. Loosen the bevel lock handle and tilt cutting arm to

the 33.9 ° left bevel positive stop by pushing in on

the bevel detent pin toward the rear of the machine.

NOTE: View from rear of machine

MITERANGLE ADJUSTMENT (Fig. O)

The sliding compound miter saw scale can be easily

read showing miter angles from 0° to 45 ° to the left, and

0 ° to 60° to the right. The most common angle cut

setting slots have positive stops, permitting fast

adjustments to the desired position. Follow the process

below for quickest and most accurate adjustments.

1. Lift up on the miter quick lock to unlock the table.

2. Move the turntable while lifting up on the positive

stop locking lever (1) to align the indicator (2) to

the desired degree measurement.

4. Lock the table into position by pressing down on

the miter quick lock.

Fig. O

Miter Scale indicator (Fig. O)

1, Move the table to the 0 ° positive stop.

2. Loosen the screw (3) that holds the indicator with a

screwdriver,

3, Adjust the indicator (21)to the 0 ° mark and retighten

screw.

To Square Blade to Fence (Fig. P):

1. Turn the upper arm assemblyto the 0 ° bevel

position and lock in position.

2. Using a hex keywrench, loosen the four fence

locking hex socket bolts (1) untilthe fence (2) is

loose.

3. Lower the cutting head assembly and lock it in the

down position withthe stop pin.

4. Using acombination square (3), lay the heel of the

square against the blade, and the rule against the

fence (2) as shown. Check to see if the fence is

90°to the blade.

5. If an adjustment is necessary, shift the fence until it

is square to the blade. _ghten the four fence

locking bolts (1) once alignment is achieved.

CAUTION: If the saw has not been used recently,

recheck blade squareness to the fence and

readjust if needed.

To avoid injury:

Form unexpected starting or electrical shock, do not

plug the saw in. The power cord MUST remain

unplugged when you are working on the saw.

Fig. P

5 4 1

Positive Stop Miter Angle Adjustment: (Fig. Q)

1. Unlock the miter table by lifting up on the miter

quick-cam table lock (3).

2. While raising the positive stop locking lever up (2),

grasp the miter handle and rotate the miter table left

or right to the desired angle.

3. Release the positive stop locking lever and set the

miter at the desired angle making sure the lever

snaps into place. NOTE: The lever will only lock

into place at one of the ten positive stops.

4. Once angle is achieved, press down on the

quick-cam miter table lock (3- Fig. (3).

Quick-Cam Miter Table Lock Operation: (Fig. Q)

If miter angles required are NOT one of the ten positive

stops noted above, the mitertable can be locked at any

angle between these positive stops I_yusing the Miter

Quick-Cam table lock.

1. Unlock the miter table by lifting up on the miter

quick-cam table lock (3).

2. While holding the positive stop locking lever up (2),

grasp the miter handle and move the miter table left

or right to the desired angle.

3. Release the positive stop locking lever..

4. Press down on the Miter Quick-Cam locking lever

(3) until it locks the miter table in place.

NOTE: The miter Quick-Cam locking lever should

lock the table and prevent it from moving. If

adjustment is needed, see next step.

Quick-Cam Miter Table Lock Adjustment: (Fig. Q)

1. Press down and lock the Quick-cam the miter

quick-cam table lock.

2. Turn the stop nut (5) to the left as shown using a

13ram wrench to extend the locking arm against the

base of the miter saw.

3. Test the quick cam miter lock to verify it locks the

table into position securely.

4. Turn the lock nut (6) to the right as shown to lock

the miter locking mechanism into place.

Fig. Q

Setting Cutting Depth (Fig. R)

The depth of cut can be preset for even and repetitive

shallow cuts.

1. Adjustthe cutting head down until the teeth of the

blade are at the desired depth of cut.

2. While holding the upper arm in position, turn the

stop knob (1) until it touches the stop plate (2).

3. Recheck the blade depth by moving the cutting

head front to back through the full motion of a

typical cut along the conb'ol arm.

Fig. R

Maximum Cut'dng Depth (Fig. R)

The maximum depth trawl of the cutting head was set

at the factory, Check to see that the cutting head does

not extend more than 1/4" belowthe table insert, and

does not touch the control arm throat or any part of the

base or table. Ifthe maximum depth needs readjusting:

1. Loosen the bolts ofthe stop plate (2).

2. Move the cutting head down untilthe blade extends

just 1/4" below the table insert.

3. Adjust the stop place to touch the bottom of the

stop knob (1) when the stop knob is raised fully.

4. Recheck the blade depth by moving the cutting

head fTont to back through the full motion of acut

along the control arm. If the blade touches the

inside of the control arm, readjust the setting.

THE LASER -TRAC_

Your tool is equipped with our latest innovation, the

Laser -Trac_, a battery powered device using Class

]]_a laser beams, The laser beams will enable you

to preview the miter blade pa_ on the workpiece to

be cut before you begin your operation.

Laser is activated when blade is rotating. Do not stare

into beam or view directly with optical instruments. Do

not remove the warning label affixed to the blade

guard. Avoid direct eye contact with light source.

NOTE - The red laser line will appear as a dotted line

when the motor is activated and the blade assembly is

in the uppermost position. This broken line will assist

you in aligning the mark on your workpiece with the

cutting path of the saw blade. As you lower the blade

assembly, the retractable guard will lit_ and turn the

broken line into asolid red laser line.

Laser Warning label: Max output <5row DIODE LASER:

630-670nm, Complies with 21CFR 1040.10 and 1040.

11.

OPERATION OF LASER

With the blade assembly in the uppermost position:

1. Position your workpiece onto the miter saw.

2. Turn on the miter saw to activate the laser beam.

3. Verify the laser beam is aligned with the mark on

the workpiece (WARNING - Do not lower the blade

assembly during the alignment process).

4. If the mark on the workpiece is not aligned with the

dotted laser line, tum off machine, wait for the

blade to stop and reposition workpiece.

5. Turn on the miter saw and verify alignment.

6. Once alignment is achieved, secure workpiece with

aclamping device and perform the cut.

SAFETY INSTRUCTIONS FOR BASIC SAW

OPERATION

BEFORE USING THE MITER SAW

To avoid mistakes that could cause serious, permanent

injury, do not plug the tool in until the following steps are

completed:

• Completely assemble and adjust the saw, following

the instructions. (ASSEMBLY AND ADJUSTMENTS)

• Learn the use and function of the ON/OFF switch,

lock-off switch, upper and lower blade guards, stop

latch, bevel lock handle, and cover plate screws.

• Review and understand all safety instructions and

operating procedures in this Operator's Manual.

(SAFETY & OPERATIONS)

• Review the MAINTENANCE and

TROUBLI :SHOOTING GUIDE for your miter saw.

• To avoid injury or possible death from electrical shock:

Make sure your fingers do not touch the plug's metal

prongs when plugging or unplugging your miter saw.

(ELECTRICAL REQUIREMENTS AND SAFETY)

•Keep all guards in place, in working order and proper

adjustment.

If any part of this miter saw is missing, bent damaged

or broken in any way, or any electrical parts don't work,

turn the saw off and unplug it.

Replace damaged, missing, or defective parts before

using the saw again.

• Maintain tools with care. Keep the miter saw clean for

best and safest performance. Follow ins_'uctions for

lubricating. Don't put lubricants on the blade while it's

spinning.

• Remove all adjusting wrenches from the tool before

turning it on.

USE ONLY RECOMMENDED ACCESSORIES

• Consult the ACCESSORIES and ATTACHMENTS

section of this Operators Manual for recommended

accessories. Follow the insb'uctions that come with

the accessory. The use of improper accessories may

cause risk of injury to persons.

•Choose the correct 12 inches diameter blade for the

material and the type of cut'dngyou plan to do. Do not

use Thin Kerfblades.

The right side sliding fence must be removed when making

any right bevel angle cuts greater than 35° in combination

with any right hand miter angle.

This fence must also be removed whenever a 45 ° bevel

angle is desired with a miter angle greater than 22.5 °.

Make sure the blade is sharp, undamaged and

properly aligned. With the saw unplugged, push the

cutting arm all the way down. Manually spin the blade

and check for clearance. Tilt the miter-head to a45 °

bevel and repeat the test.

Laser is activated when blade is rotating. Do not stare into

beam or view directly with optical instruments. Do not

remove the warning label affixed to the blade guard. Avoid

direct eye contact with light source.

BEFORE EACH USE

Inspect your saw.

• Disconnect the miter saw. Toavoid injury from

accidental starting, unplugthe saw before any

adjustments,includingset-up and blade changes.

• Compare the direction of rotation arrow onthe

guardto the directionarrow onthe blade.The blade

teeth should alwayspointdownwardat the front of the

saw.

• Tighten the arbor holt.

• Tighten the cover plate screw.

•Check for damaged parts. Check for:

• Alignment of moving parts

• Damaged electric cords

•Binding of moving parts

• Mounting holes

• Function of arm return spring and lower guard:

Push the cutting arm allthe way down, then let it

rise until it stops. The lower guard should fully

close. Follow instructions in

TROUBLESHOOTING GUIDE for adjustment.

•Other conditions that may affect the waythe miter

saw works.

• Make sure the blade and arbor collars are clean.

• Make sure all clamps and locks are _ght and there is

no excessive play in any parts.

KEEP YOUR WORK AREA CLEAN

Cluttered areas and benches invite accidents.

To avoid burns or other fire damage, never use the miter

saw near flammable liquids, vapors, or gases.

•Plan ahead to protect your eyes, hands, face and

ears.

• Knowyour miter saw.

Read and understand the Operator's Manual and labels

affixed to the tool. Learn its application and limitations as

well as the specific potential hazards peculiar to this tool.

To avoid injury from accidental contact with moving parts,

don't do layout, assembly, or setup work on the miter saw.

• Avoid accidental starting

Make sure the switch is OFF before plugging the

miter saw into a power outlet.

PLANYOURWORK

Use the right tool. Don't force atool or attachment to

do a job itwas not designed to do. Use a different tool

for any workpiece that can't be held in asolidly braced,

fixed position.

CAUTION: This machine is NOT designed for cutting

masonry, masonry products & ferrous metals (steel, iron,

and iron-based metals.) Use this miter saw to cut only

wood & wood-like products. Other material may shatter,

bind the blade, or create other dangers. Remove all nails

that may be in the workpiece to prevent sparking that could

cause a fire.

DRESS FOR,_FETY

Any power tool can throw foreign objects into the eyes.

This can result in permanent eye damage. Everyday

eyeglasses have only impact resistant lenses and are not

safety glasses. Glasses or goggles not in compliance with

ANSI Z87.1 could seriously injure you when they break.

• Do not wear loose clothing, gloves, neckties or jewelry

(rings, watches). They can get caught and draw you

into moving parts.

•Wear non-slip footwear.

• l]e back long hair.

•Roll long sleeves above the elbow.

•Noise levels vary widely. To avoid possible hearing

damage, wear ear plugs when using any miter s_rw.

• For dusty operations, wear a dust mask along with

safety goggles.

• Make sure there are no gaps between the workpiece,

fence and table that will let the workpiece shitt during

the cut.

•Keep the cut off piece free to move sideways after it is

cut off. OthenMse, it could get wedged against the

blade and thrown, possibly causing injury.

• Only the workpiece should be on the saw table.

• Secure work. Use clamps or avise to help hold the

work when it's prac_cal.

USE EXTRA CAUTION WITH LARGE OR ODD SHAPED

WORKPIECE8.

•Use extra supports (tables, sawhorses, blocks, etc.)

for workpieces large enough to tip.

•Never use another person as a substitute for a table

extension, or as an additional support for a workpiece

that is longer or wider than the basic miter saw table,

or to help feed, support, or pull the workpiece.

• Do not use this saw to cut small pieces. If the

workpiece being cut would cause your hand or fingers

to be within 8-3/4" inches of the saw blade workpiece

is too small. Keep hands and fingers out of the "no

hands zone" area marked on the saws table.

• When cutting odd shaped workpieces, plan your work

so it will not bind in the blade and cause possible

injury. Molding, for example, must lie fiat or be held by

afixture or jig that will not let it move when cut.

•Properly support round material such as dowel rods,

or tubing, which have atendencyto roll when cut,

causing the blade to "bite".

INSPECT YOUR WORKPIECE

Make sure there are no nails or foreign objects in the part

of the workpiece being cut.

Plan your work to avoid small pieces that may bind, or

that are too small to clamp and get a solid grasp on.

Plan the way you will grasp the workpiece from start to

finish. Avoid awkward operations and hand positions. A

sudden slip could cause your fingers or hand to move into

the blade.

DON'T OVER-REACH

Keep good footing and balance. Keep your face and body

to one side, out ofthe line of a possible kickback. NEVER

stand in the line of the blade.

Never cut freehand:

•Brace your workpiece firmly against the fence and

table stop so it will not rock or twist during the cut.

• Make sure there is no debris between the workpiece

and the table or fence.

To avoid injury, follow all applicable safety instructions,

when cutting non-ferrous metals:

•Use only saw blades specifically recommended for

non-ferrous metal cutting.

• Do not cut metal workpieces that must be hand held.

Clamp workpieces securely.

•Cut non-ferrous metals only if you are under the

supervision of an experienced person.

WHEN SAW IS RUNNING

Don't allow familiarity from frequent use of your miter saw

to result in a careless mistake. A careless fraction of a

second is enough to cause a severe injury.

Before cutting, if the saw makes an unfamiliar noise or

vibrates, stop immediately. Turn the saw OFF. Unplug the

saw. Do not restart until finding and correcting the problem.

BODYAND HAND POSITION (Fig. S)

Proper positioning of your body and hands when operating

the miter saw will make cutting easier and safer. Never

place hands near the cutting area. Place hands at least

8-3/4" away from the path of the blade. Hold workpiece

firmly against the fence to prevent movement toward the

blade. Keep hands in position until the trigger has been

released and the blade has completely stopped. Before

making a cut, with the power switch inthe OFF position

bring the saw blade dov_ to the workpiece to see the

cutting path of the blade.

* Keep children away. Keep all visitors a safe

distance from the miter saw. Make sure bystanders

are clear of the miter saw and workpiece.

•Don't force the tool. It will do the job better and

safer at its designed rate. Feed the saw into the

workpiece slowly with a firm downward motion.

Before freeing jammed material.

• Turn switchOFF.

• Unplug the miter saw,

• Wait for all moving parts to stop.

Alter finishing a cut.

•Keep holding the power head down.

•Release the switch, and wait for all moving

parts to stop before moving your hands.

•If the blade doesn't stop within 6 seconds,

unplug the saw and follow the instructions in

THE TROUBLESHOOTING GUIDE section for

adjusting the blade brake before using the

saw again.

Fig. S

/--,, l-<

!_7%'1.t!., , _)"

_t .Y \_ J

8-3/4" 8-3/4"

TURNING THE SAW ON (Fig. "r)

Depress the trigger switch (1) to turn on the miter saw.

started.

2. Pull the handle-locking latch (3) to the front of the saw

and hold in position.

3. Rotate the handle to the desired positive stop and

release the handle locking latch.

NOTE: After releasing the handle locking latch, rotate

the handle left and right to make sure the latch

engages into the positive locking position.

4. Lock the handle locking lever (2) by pushing it IN

toward the rear of the handle.

Fig, T

SLIDING FENCE & REMOVE SLIDING FENCE (Fig. U)

Sliding Fence

The sliding fence must be extended to the left or right

when making bevel cuts. The sliding fences note three

bevel angles where the user must adjust the fences to

match the degree of the bevel cut. Failure to extend the

sliding fence will not allow enough space for the blade to

pass through which could result in serious injury. At

ex_eme miter or bevel angles the saw blade may also

contact the fence.

The right side sliding fence must be removed when making

any right bevel angle cuts greater than 35 °in combination

with any right hand miter angle.

This fence must also be removed whenever a 45 °bevel

angle is desired with amiter angle greater than 22.5 °.

Unlock the fence cam locking lever (1) by pushing it

toward the rear of the machine.

E_end the fence (2) by sliding it out to match the

degree of the bevel cut. Lock the fence cam locking

lever by pushing it IN toward the fence. NOTE: When

transporting the saw, always secure the sliding fence

in the collapsed position (toward the saw blade).

THREE POSITION ROTATING HANDLE (Fig. 1")

The handle of the miter saw has been designed to rotate

and lock at three different positive stops; 45 °left, 0 °, and

45 ° right for operator convenience. To rotate the handle:

1. Unlock the handle locking lever (2) by pulling ittoward

the front of the machine.

Removing or Installing the Right Sliding Fence

Removing (Fig. U-l)

1. Unlockthe fence cam-lockinglever by pushingit out

towardthe rear of the machine.

2. Liftupon the slidingfence to removeit fromthe saw.

Installing

1. Placethe slidingfence ontothe mitersaw fence

aligningthe nut(1) withthe slot(4).

2. To lockthe slidingfence, pushthe cam-lockingleverin

towardthe front of the machine.

Fig. U-I

5. If the miter angle desired is NOT one of the ten

positive stops noted above, simply lock the table at the

desired angle by pressing down on the quick-cam

miter table lock (2).

Fig. W

SLIDING CARRIAGE SYSTEM (Fig. V)

1. For achop cutting operations on small workpieces,

slide the cutting head assembly completely tcrward the

rear of the unit and tighten the carriage lock handle (1).

2. To cut wide boards up to 12-1/4", the carriage lock

handle should be loosened to allow the cutting head to

slide freely.

Fig. V

432

BEVEL CUT (Fig. X_

The sliding fence must be extended to the left or right

when making bevel cuts. The sliding fences note three

bevel angles where the user must adjust the fences to

match the degree of the bevel cut. Failure to extend the

sliding fence will not allow enough space for the blade to

pass through which could result in serious injury. At

ex_eme miter or bevel angles the saw blade may also

contact the fence.

1 2

To avoid injury from materials being thrown, always unplug

the saw to avoid accidental starting, and remove small

pieces of material from the table cavity. The table insert

may be removed for this purpose, but always reattach the

table insert prior to performing acut'dng operation.

MITER CUT (Fig. W)

The sliding compound miter saw is equipped with ten

positive miter stops (1) on the saw base. The locations are

at0, 15, 22.5, 31.6 and45 degrees left and right, and 60 °

right. These locations represent the most common angles

for cutting operation. To make amiter cut:

1. Unlock the miter table by liffing up on the miter

quick-cam table lock (2).

2. While raising the positive stop locking lever up (3),

grasp the miter handle (4) and rotate the miter table

left or right to the desired angle.

3. Release the positive stop locking lever and set the

miter at the desired angle making sure the lever snaps

into place. NOTE: The lever will only lock into place at

one of the ten positive stops.

4. Once the desired miter angle is achieved, press down

on the quick cam miter table lock to secure the table

into position.

The right side sliding fence must be removed when making

any right bevel angle cuts greater than 35 ° in combination

with any right hand miter angle.

This fence must also be removed whenever a45 °bevel

angle is desired with a miter angle greater than 22.5 _'.

Tilt the cutting head to the desired angle as shown on the

bevel scale. The blade can be positioned at any angle,

from a90 _'straight cut (0°' on the scale) to a45 ° left and

right bevel. Tighten the lock handle (2) by pushing down to

lock the cutting head in position. Bevel positive stops are

provided at 0°, 33.9 °and 45 °.

NOTE: The saw comes with a 33.9° bevel detent pin for

setting up crown molding cuts.

Fig. Y/_f__

33.9 °BEVEL DETENT PIN FOR CROWN MOULDINGS

(Fig. Y)

NOTE: Abevel detent pin is incorporated into this machine

for quick bevel adjustments when the desired bevel angle

is 33.9 °.

1. Loosen the bevel lock handle and tilt cutting arm to the

33.9 °left bevel positive stop by pulling out on the bevel

detent pin to move the arm from the 0° on the bevel

angle, then by pushing in on the bevel detent pin

toward the rear of the machine and allowing the upper

arm assembly to stop at the 33.9 °

COMPOUND CUT (Fig. Z)

1. Extendingthe fence by sliding it out to the required

locationorremovethe rightsliding fence if necessary.

See "SLIDING FENCE or REMOVE SLIDING FENCE".

2. Set the desired bevel angle usingthe bevel lock

handle(1).

3. Set the desired miter angle andlockintoposition.See

"MITER CUT".

Fig. Z

...........!s:

2 a

CHOP CUTTING NARROW BOARDS- 90 o CROSSCUT

(FIG"AA)

1. For achop cutting operations on small workpieces,

slide _e cutting head assembly completely toward the

rear of the unit and tighten the carriage lock handle (2).

2. Position the cutting head to the 0° bevel position and

lock the bevel lock handle.

3. Position the table to the 0° miter angle and lock the

quick cam miter table lock.

4. Position the workpiece on the table and against the

fence. Use a hold down clamp (5) attached to the base,

whenever possible.

5. Pull the trigger (6), turning on the saw. Lower the blade

by pushing the handle (7) down into the workpiece with

slow and even pressure.

6. When the cut is complete, release the switch and allow

the blade to stop before raising the cutting head

assembly.

Fig. AA ,' .

. 1\/

J:'-=L.

SLIDE CUTTING WIDE BOARDS UP TO 12-1/4" WIDE

(Fig, BB)

Toavoid injury:

• Never pullthe cuing head assembly and

spinning blade toward you during the cut. The

blade maytry to climbup onthe top ofthe

workpiece,causingthe cuttingassemblyand

spinning blade to kick back,forcefully. The cutting

head assemblyshouldbe drawnback completely

thenpushedforwardwhen sawing.

Let the blade reach full speed before cutting.

Thiswillhelp reducethe riskof athrown

workpiece.

• Extending the fence by sliding it out to the

required location or remove the right sliding

fence if necessaw. See "SLIDING FENCE or

REMOVE SLIDING FENCE".

TO SLIDE CUT WIDE BOARDS (FIG. BB)

1. Unlockthe carriage lock handle (1) and allow the

cutting head assembly to move freely.

2. Set both the desired bevel angle and/or the miter angle

and lock into position.

3. If bevel cutting, set both the left and right sliding fences

(2) to their proper location,

4. Use a hold down clamp to secure the workpiece.

5. Grasp the saw handle (3) and pullthe carriage (4)

forward until the center of the saw blade is over the

front of the workpiece (5).

6. Pull the trigger (6) to turn the saw on.

7. When the saw reaches fullspeed, push the saw

handle down, slowly, cutting through the leading edge

of the workpiece.

8. Slowly move the saw handle toward the fence,

completing the cut.

9. Release the trigger and allow the blade to stop

spinning before allowing the cutting head to raise.

Fig. BB

2. Lower the cutting head so the tip of the blade touches

the top surface workpiece at the marked line.

3. While holding the upper arm in position, turn the stop

knob (2) until it touches the stop plate (1).

4. Cut two parallel grooves as shown below.

Fig. DD 2

CUTTING BOWED MATERIAL (Fig. CC)

To avoid injury from materials being thrown, always

unplug the saw to avoid accidental starting and

remove small pieces of matedal from the table cavity.

The table insertmay be removed for this purpose,but

alwaysreattachtableinsertpriorto performinga cutting

operation.

Before cutting a workpiece, check to make sure it isnot

bowed. If it is bowed, the workpiece must be positioned

and cut as illustrated. Do not position the workpiece

incorrectly or try to cut the v_)rkpiece without the support of

the fence. This will cause the blade to bind and could result

in personal injury.

Fig. CC

ROUGH CUTTING A DADO (Fig. DD)

;;;7

Mark lines identifying the width and depth of the

desired cut on the workpiece and position on the table

so the inside tip of the blade is positioned on the line.

Use a hold down clamp to secure the workpiece.

"[i._ "TI_ Use a chisel to

cutoutthemiddle

WORKPIECE SUPPORT & REPETITIVE CUTTING

USING THE STOP PLATE (Fig. EE)

Long pieces need extension table support,

1. Loosen the knob (1) then slide the extension table to

desired position and tighten the knob.

2. The stop plate is designed for use during repetitive

cutting. Only use one stop plate at a time. Loosen

the locking bolt (2), rotate the stop plate (3) to vertical

position, and retighten the locking bolt.

Fig. EE 3

AUXlLARY WOOD FENCE (Fig, FF)

Holes are provided in the saw fence to attach an au×iliary

wood fence (this provides additional depth of cut). This

fence should be constructed of straight auxiliary wood

appro_mately 3/4 inch thick by 3 inches high by 20-1/2

inches long. Attach the wood fence securely and make a

full depth cut to make a blade slot. Check for interference

between the wood fence and the lower blade guard. Adjust

if necessary'.

When making multiple or repetitive cuts that result in cut-off

pieces of one inch or less, itis possible for the saw blade

to catch the cut-off piece and throw it out of the saw or into

the blade guard and housing, possibly causing damage or

injury.To minimize this an au_liary wood fence can be

mounted to your saw.

Fig. FF Bladeslot CUTTING CROWN MOLDING (Fig. JJ, KK)

CUTTING BASE MOLDING (Fig. II)

Base moldings and many other moldings can be cut on a

compound miter saw. The setup of the saw depends on

molding characteristics and application, as shown. Perform

practice cuts on scrap material to achieve best results:

1. Always make sure moldings rest firmly against fence and

table. Use hold-down, crown molding vise or C-clamps,

whenever possible, and place tape on the area being

clamped to avoid marks.

2. Reduce splintering by taping the cut area prior to making

the cut. Mark the cut line directly on the tape.

3. Splintering typically happens due to an incorrect blade

application and thinness of the material.

Fig. II L.................. I

Mite_ saw tab,_ 1

Miler at O :j, b_vel _t 45 _"

NOTE: Always perform adry run cut so you can determine

if the operation being attempted is possible before power is

applied to the saw.

The right side sliding fence must be removed when making

any right bevel angle cuts greater than 35 ° in combination

wi_ any right hand miter angle.

This fence must also be removed whenever a45 ° bevel

angle is desired with a miter angle greater than 22.5 °.

Your compound miter saw is suited for the difficult task of

cutting crown molding. To fit properly, crown molding must

be compound-mitered with extreme accuracy. The two

surfaces on a piece of crown molding that fit flat against

the ceiling and w-all are at angles that, when added

together, equal exactly 90 °.

Most crown molding has atop rear angle (the section that

fits flat against the ceiling) of 52°and abottom rear angle

(the section that fits flat against the wall) of 38 °.

In order to accurately cut crown molding for a 90 ° inside or

outside comer, lay the molding with its broad back surface

flat on the saw table.

When setting the bevel and miter angles for compound

miters, remember that the settings are interdependent;

changing one changes the other, as well. Also keep in

mind that the angles from crown molding are very easy for

these angles to shift slightly, all settings should be tested

on scrap molding.

Use crown molding vise, whenever possible, and place

tape on the area being clamped to avoid marks. There is

crown molding chart for your reference on page 25.

Fig. JJ

I....................... /> ....................

Fig. KK

9etii_g_ for standard _row_ mo_dir_g ying f_at on

_ompou_d miter saw _ab_e

Fig. LL

Co¢t_po nd c,l_ c(wl t'_sold Ags

Bevel/Miter Settings

KEY BEMEL IvlrrlER TYPE OF CUT

SETTING SETTING

IL 33.9° 31.6°

Right

IR 33.9_' 31.6°

Left

OL 33.9° 31.6°

Left

OR 33.9° 31.6°

Rig_

Jnsidecorner-Left side

I. Positiontopof molting agairst

fence.

2.1Vitertableset atRIGHT31.6_.

3. LEFT sideis finishedpiece,

Insidecorner-Right side

1.PosiHonbottomof molding

againstfence.

2.rvltertableset at LEFT31.6°.

3,LEFTside is finishedpiece,

Outsidecorner-Let side

t.Posi_onbottomof molding

againstfence,

2.rvttertableset at LEFT31.6°.

&RIGHT sideis finishedpiece,

Outsidecorner-Right side

1,PosiUantopof molting against

fence.

2.rvlter tableset at RIGHT3t .6°,

&RIGHT sideis finished piece.

CHANGING THE BATTERIES (Fig. LL)

•Unplug your saw.

Failure to unplug your saw couldresult inaccidental

starting causing possible serious personal injury.

1. Remove the laser guide from the saw.

2. Loosen and remove the two screws, then remove the

laser guide cover.

3. Remove the three batteries as arrow on Fig. LL and

replace new batteries.

4. Replace the laser guide cover and two screws and

tighten.

Note: Replace the batteries with batteries that have a

rating of 1.5 volts (Number LR44).

When replacing the batteries, the battery cover should be

thoroughly cleaned. Use a soft paintbrush or similar device,

to remove all sawdust and debris.

CHANGING THE BELT (Fig. KK)

•Unplug your saw.

1. Loosen the bolts (1) and remove the belt cover.

2. Turnthe screw (2) anti-clockwise with an Allen

wrench to move the motor to forward.

3. Remove and replace the belt.

4. Turnthe screw (2) clockwise with an Allen wrench to

move the motor to rearvcard. Do not over tighten.

5, Replace the belt cover and tighten the bolts.

Fig. KK

Crown Molding Chart

Compound Miter saw

Miter and bevel Angle settings

Wall to Crown MoldingAngle

:...................... 52_8_Cro!i_'n1N'Jdin_.... 45,;'45';'Cro,¢,trJr',,4_,_dini......... S_,es_i_w*,Mi!!iii _S!@Ciii,'iM;i

_. ring BevelSetting NiterSettitlg Bevel

AngleBetweenrvl=terSetirgBevelSetting NiterSetfir@ Be'_@ AngleBetv,_,eenMitet°o

",NoIIs Setting

Walls Setting 128 t957 2320 2221 2070

..............6i......................i293 .................ii}08 ......................4_89................ 121 t920 2283 2188 2038

08 42,30 40,Kq 48,35 95,89 t22 1884 2248 2140 2005

I23 I8 48 2209 2108 1972

70 41,32 40,20 45,28 35,40 124 I8.13 21,71 20.61 19.39

71 4079 3990 4475 35.15 i26 iK77 2i134 202i i9}06

......................72....................4028 ..............................3961 .............................4422......................3489........... [........................i20...................ii:_2.....................2o9_...............................:i9;8i.........[ i8:12

......................i3 ................ .....................3913_..........................43:i8 ............. t27 t705 2059 19:42 1839

128 167I 2021 1903 1806

74 39,25 39,00 4&18 34,3,8 i29 i613i i9183 i81_4 iii2

3r:

130 t602 1948 1825 17&_

78 38,24 3&3g 42i5 3&86 t31 I5.67 1907 1786 1705

77 3774 3000 4184 3360 132 15,33 18,89 17,48 16,71

......................7,8.....................0724_.................................0,<776..........................................41L:3.........................o303"s .........................................................I33 1499 183I 1709 lb_8-'_.....

SO 36121 31113 40,i2 3218_ 135 1430 i765 i832 157O

i36 i3191 i7i7 894 830

81 o5.7. 3581 39,62 ._,.,5o ..... I37 t383 1879 1656 1502

82 3513) %,@ 39113 32,25 I38 t330 1840 1519 1488

..... 83 ....... 34183..................36}ii 3883.............3i]08 138 12.96 18.02 1401 14.34

..........................................................84 o486_a .........;..............................358_....................................0814"..............................................3178 i@ i20 i5:64 i443 i,4100

s_ .... 3390 %1_S.... 3i}8_ 3i42 ...............i_i.....................SS:X......................i_S_......................iao8....................qSS_.......

I42 1197 14 87 'I358 13 31

143 1I 84 1448 1331 1297

88 3252 3,453 3@2i 305? 144 t131 1409 1294 1262

.............89 ...........:s21Oi 34}28............. SH 30}29 ..... 14:_ 18.. is,1 25 i2;_8

i46 1068 i382 1220 1193

...... i £ ...... n ............. ..........

90 3 62 33U6 3528 3000 t47 t0,34 12.93. 11,83 11,58

...................9i......................3iii .............33_3.........................3_i9....................291i...... ...............i48.............I0.8i.........................i254 .......................ii,{6 ................ii24 ......

g,,, .0,7,_ 33,lg 34,,_ _9,42 t49 g,Sg 12,16 11,09 18,89

93 30.38 32.85 3386 291:13 ..................i58......................937...................1i77 ......................1073..................1055.......

9i 29.86 32.5i 33.i8 28.83 151 905 1138 1036 1020

...............g_ ............ .....................92111.......................92194....................2B_4 .......... 152 873 1099 1000 985

......................98:.............................2._q_O.............................318,._..................................3_50J..........................28_49 ..... i53 814i 10180 963 950

...............07................. .......................3i48 .......................32103..................27:94..... 154 8.09 i0:2I 9,279,15

: , : _ _:,.. ,_ i5_ ilii 982 89i 880

98 281_J 311._ _,_ J.64 ...... t56 7,46 8,43 8.55 8,45

99 2774 3078 31'i3 273.4 ....................i_?..........................?ii_ ..............................908..............................8i9 ..................8i0 ...........

100 .7,.q 30,43 30,68 27,03 158 882 855 783 775

...............i@i......................2_gi ........................Z3@08........................3024................ t59 8 51 828 747 740

....................i02...............................2050 .............................2073..................................2980..........................2G42........... i@ 820 786 7ii 105

...........103..................2809 ........................2938........................2938.....................28:i2.... i_1 518! 147. 8;i5 610

104 2669 2902 2892 2581 i82 552 1108 839 6S:s

105 _6;'_9" 2867 2848 2550 i63 5;28 669 6:09 81i30

i06 S£}89 283i 2386 28i9 i64 k85 630 5.88 5.65

O g o q

i0824i0 2Ksg 27i9 2468 i_i 40; 5i2 48i 5_9

.......... iOg................._ ........................2_}23............................o2_17...............2424? ......... 168 370 472 4.25 424

110 2.:,32 2887 _6.:,4 23.93 169 339 433 390 ,989

111 2293 2851 2592 2361 ii0 3108 "8194 "$54 353

ii2 2236 20;i6 [ 25;@ 23;20 iTi 2177 :35,4 3;i9 318

II.__ _.,,1/'_'s-, =.,78_ _..,,O8's_ 2,_,.78_ ....................ii2............................2]?...............................3}i_...............................283 .................283...........

............iS ..................2;i_......................_%..................2@....................2_7.....

114 21.79 25.42 24,66 22.65 ................_....................................................................................................:.......................:.............

1,4 185 236 2 2 212

ii5 2I;42 :25;0.5 24;25 22;83 175 1 54 197 177 1 77

...................116..........................210,4 2i:68..................23;84 ........22;0i...... ii8 i28 i:58 i}4i i4i

117 2067 2431 2343 2168 t7"7 0.92 1.18 1.06 1.06

118 2030 2394 2302 21.36 I78 0.62 0.79 0.71 0,71

ii9 i._;'_3_ '_' 2-.51s., o_,22;6i2i;02_ ............t79...................o31...........................039...................................o35....................o3_.s.......

IVlAINTENANCE

DANGER

Never put lubricants on the blade while it is spinning.

To avoid fire or toxic reaction, never use gasoline,

naphtha acetone, lacquer thinner or similar highly volatile

solvents to clean the miter saw.

To avoid injury from unexpected starting or electrical

shock, unplug the power cord before working on the saw.

For your safety, this saw is double-insulated. To avoid

electrical shock, fire or injury,use only parts identical to

those identified in the parts list. Reassemble exactly as

the original assembly to avoid electrical shock.

REPLACING CARBON BRUSHES (FIG. LL)

The carbon brushes fumished will last approximately 50

hours of running time, or 10,000 ON/OFF cycles.

Replace both carbon brushes when either has less than

1/4" length of carbon remaining, or ifthe spring or wire is

damaged or burned. To inspect or replace brushes, first

unplug the saw. Then remove the black plastic cap (1) on

the side of the motor (2). Remove the cap cautiously,

because it is spring-loaded. Then pull out the brush and

replace. Replace the other side in the same manner. To

reassemble, reverse the procedure. The ears on the

metal end of the assembly go in the same hole the

carbon part fits into. Tighten the cap snugly, but do not

overtighten.

NOTE: To reinstall the same brushes, first make sure the

brushes go back in the way they came out. This will

avoid a break-in period.

Fig. LL

LOWER BLADE GUARD

Do not use the saw without the lower blade guard. The

lower blade guard is attached to the saw for your

protection. Should the lower guard become damaged, do

not use the saw until the damaged guard has been

replaced. Develop a regular checkto make sure the

lower guard is working properly. Clean the lower guard of

any dust or buildup with a damp cloth.

CAUTION: Do not use solvents on the guard. They could

make the plastic "cloudy" and brittle.

When cleaning the lower guard, unplug the saw from the

power source receptacle to avoid unexpected startup.

SAWDUST

Periodically, sawdust will accumulate under the work

table and base. This could cause difficulty in the

movement of the worktable when setting up amiter cut.

Frequently blow out or vacuum up the sawdust.

If blowing sawdust, wear proper eye protection to keep

debris from entering eyes.

LUBRICATION

All the motor bearings in this tool are lubricated with a

sufficient amount of high grade lubricant for the life of the

unit under normal operating conditions; therefore, no

further lubrication is required.

Lubricate the Following as Required:

Chop pi_t: light machine oil or aerosol will penetrate

from the ends of the junction points. Aqualified service

technician can remove the pivot upstop to relieve tension,

and the 2metric set screws holding the shaft, in order to

drive the shaft about 3/4" right. Exposed surfaces are

lubricated with automotive type oil.

Central pivot of plastic guard: Use light household oil

(sewing machine oil ) on metal-to-metal or

metal-to-plastic guard contact areas as required for

smooth, quiet operation. Avoid excessive oil, to which

sawdust will cling.

Link: (which actuates the lower guard movement) may be

oiled at the rear pivot, greased at ball bearing contact,

and oiled where the link actuates the acetyl roller of the

lower guard, if the down chop motion is hard to start.

Toavoidinjuryfromaccidentalstarting,alwaysturntheswitchOFFandunplugthetoolbeforemoving,replacingtheblade

ormakingadjustments.

Consult your Sears Service Center if for any reason the motor will not run.

TROUBLESHOOTING GUIDE- MOTOR

PROBLEM

Brake does not

stop blade wilhin

6 seconds.

Motor does not

start

Brush spark when

switch released.

PROBLEM CAUSE

1. Motor brushes not sealed or

lightly sticking.

2. Motor brake overheated from

use of defective or wrong si_e

blade or rapid ON/OFF cycling.

3. Arbor screw loose.

4. Other.

1. Fuse

2. Brush worn.

3. Other.

1. Brushes Worn/Damaged

SUGGESTED CORRECTIVE ACTION

1. Inspect/clean /replace brushes. See

MAINTENANCE section.

2. Use a recommended blade.

3. Let cool down.

Retighten.

4. Contact Sears Service Center.

1. 15-Amp time delay fuse, or circuit breaker.

2. See MAINTENANCE section.

3. Contact Sears Service Center.

1. Replace Brushes (See Maintenance).

TRO UBLESHOOTING G UIDE - SAW OPERATIO N

PROBLEM SUGGESTED CORRECTIVE ACTION

Blade hits table. 1. See ADJUSTMENT section.

Angle of cut not

accurate.

Can't adjust miter.

Cutting arm

wobbles.

Cutting arm won't

fully raise, or

blade guard won't

fully close.

Blade binds, jams,

burns wood.

Saw vibrates or

shakes.

PROBLEM CAUSE

1. Misalignment.

1. Miter table unlocked.

2. Sawdust under table.

1. Loose pivot points.

1. Part failure.

2. Pivot spring not

replaced properly after

service.

3. Sawdust build-up.

1. Improper opera, on.

2. Dull blade.

3. Improper blade size.

4. Warped blade.

1 .Saw blade not round.

2.Saw blade damaged.

&Saw blade loose.

4.Other.

1. Use Miter Quick Lock.

See OPERATION Section.

2. Vacuum or blow out dust,

WEAR EYE PROTECTION.

1. See ADJUSTMENT Section.

1. Contact Sears Service Center.

2. Contact Sears Service Center.

3. Clean and lubricate mcMng parts.

1. See BASIC SAW OPERATION section.

2. Replace or sharpen blade.

3. Replace with 12" diameter blade.

4. Replace blade.

1.Replace blade.

2.Replace blade.

3. "l]ghten arbor bolt.

4.Contact Sears Smvice Center.

CRAFTSMAN COM PC UN D MITRE SAW MODEL : 137.212060

When servicing use only CRAFTSMAN replacement parts, Use of any other parts may create a HAZARD or cause

product damage. Any attempt to repair or replace electrical parts on this Table Saw may create aHAZARD unless repair

is done by a qualified service technician. Repair service is available at your nearest Sears Service Center.

PARTS LIST FOR SCHEMATIC A

I.D. No. Descdplion Size

0831 `SHAFT `SLEEVE 6:# COLOR

2258 BOLT

2750 CAUTION LABEL

2754 WARNING b_BEL

2785 ROLL PIN (p4-22

2841 CENTER,SHAFT

OBBN C OMPRE,S,SIQN ,SPRING

0CDD FOOT 6:# COLOR

0CEZ PLUNGER HANDLE

I.D.No. Description Size Qty

M16>_'.0 T:16

IVlgxI ;25 T=@

Qty

0KR1 LOCK NUT

0KR4 LOCK NUT

0K,SP STRAIN RELIEF

0DE[ HEX, ,SOC, `SETSCREW

23SR COMPRESSION `SPRING

25'¢3 KNOB

25V8 KNOB

25XW TABLE

25XX BASE

I_t_,xI ,G25

COLOR #AW

.......8CFX _'L!L_E_I:ATE............................................................................. 25XZ I_!vq7 BR_ACEET.............................................................

OD7Z KNOB

0DTH CENTER SHAFT

0DVJ BLADE WRENCH

0DW5 POWER CORD CLAMP

0rigA REAR EXTENTION `SUPPORT BAR

0H9W CLEVIS PIN

0HA_5 LOCKING HANDLE ASS'Y

0HAM DI_T SHIELD

0HAN COVER PLATE

25'(0 SLIDING FENCE - LEFT BIDE COLOR #AW

25Y2 EXTEN'BON WING - LEFT SIDE

25Y3 SLIDING FENCE - RiGHT,SIDE

28Y6 EXTENllON WING COLOR #AW

25/'8 FENCE COLOR #AW

25 '¢'A tVIITER HANDLE

25YB BEVEL HANDLE

25YC ,SLIDE BAR `SEAT (FRONTj

2BYE `SLIDE-BAR `SEAT (REAR)

............oUhR ....................................................................................................................................................................................................................................................................................................

0HVD BALL BEARING 608Z

0HXX LINEAR MOTION BEARING

0J4N FLAT WASHER _:,l_0-3

OJ6A FLAT WASHER @Sxl 6-2,5

0J7K FDa,TWASHER 318;._9/32-5/64

OJ88 FLAT WASHER 1O#xl/2 1/16

0JSL FLAT WASHER 1_4W/16-1/16

0JSP FLAT WASHER 3/8X29/3%5/64

0J95 SPRING WASHER _P6

0JB0 WAVE WASHER WW-8

25YK `SETPLATE

25'Y',,/ STOP PLATE (LEF1)

25YW STOP PLATE (RIGHTJ

262Q BEVEL SCALE POINTER

262R BEVEL SCALE PQII_ER

262S POWER CORD STORAGE CLIP

262T FENCE PLATE

252V ANCHOR PbS,TE

26HX GUIDE HOLDER

26NH NUT

0JB0 WAVE WASHER WW-8

0JOG SPRING PiN 5-16

0JMN O-RING

0JMP Q-RING P7

OJMT Q-RING PS0

OJPP HEX BOLT M8×1.25-30

0JUB HEX. BOO. HD, CAP BOLT M5,_.8-12

OJUK HEX. BOO. HD. CAP BOLT M6x1.0-16

0JUM HEX. ,SOC. HD. CAP BOLT MTx1.0-25

0JUW HEX. `SOC. HD. CAP BOLT MSxi .25 25

26NN EXTENSION ]UBE

26NP BOLT

26NO LOCA]ING BAR

26NR PIVOT SHAFT

2&N`S LOCKING ROD

26NT MITER P_R RIGHT

26NU MITER BAR LEFT

2,SP7 PIVOT BHAFF

26PF HEX. ,SOC, `SETSCREW

26PU MITER BAR LOWER

IvIDx1.2_5-_,

0JXD HEX. ,SOC. BET SCREW M6x1.0-25

0JXG HEX. ,SOC, SETSCREW MSx1.25-16

0JZF HEX. ,BOO. BET,SCREW M6x1 .O-10

OK2P HEX.,SOCKET HD.CAP SCREW MTX1,25-40

OK55 OR. RE. COUbff HD, SCREW M5_.8-8

0K74 CR.-RE. TRU,S,SHD. SCREW M6x1.0-8

0KTF OR. RE. ROUND WASHER HD. SCREW M6,_0-8

OK7X CR RE TRUSS HD ROUND NECK SCREW M6XI.O-IO

OKAD OR. RE. TRU,SB HD. TAPP{NG `SCREW M4,@.7-8

26U2 EXTEN_ON WING ,'sS,S'Y- LEFT & RIGHT

26U6 QUICGCAM MITER TABLE LOCK ASSY,

26UG CAM LOCKING LDJER AS,BY,

25UH PO,SITWE STOP LOCKING LEVER ASS'(.

26UQ BEVEL,SCALE

26U'S MITER SCALE

274Z BEVEL LOCK LABEL

27BU TABLE INSERT- RIGHT SIDE

278V TABLE INSERT- LEFT,SIDE

0KAE OR. RE. TRUSS HD. TAPPING SCREW M5>9.8-10 ...... 27H1 CLAMP-COR D .................

0KAE OR.RE. PAN HD. TAPPING,SCREW M58'0,8-10

0KD9 CR. RE. PAN HD. SCREW M4:@.7-16

0KDG OR, RE. PAN HD. SCREW M5_.8-6

0KDH OR. RE. PAN HD. `SCREW M5_.8-8

OKDH OR. RE. PAN HD. SCREW MBxO.8-8

OKDM OR, RE. PAN HD, SCREW M5,13.8-20

OKDR OR. RE. PAN HD. `SCREW M5_.8-lO

0KDU OR. RE, PAN HD. SCREW M6x1,0-12

0KDV OR. RE. PAN HD. ,SC;REW M4x1.0-16

27HE TOR,SfON `SPRING

27J9 `SETNLFI

27JA SCREW STOP

27KA ECCENTRIC SPANNER SEAT

27KP SLIDE CARRIAGE COVER PLAIE

27L1 CAM LOCKING LEVER AS`BY,

27MN ANCHOR PB_TE

27PS EXTENSION TABLE _S'Y-LEFT

27PT EXTENSION TABLE A_,S'Y-RIGHT

........9_F9 CIR_ RE..pAF4 HE_. SCRE_t_(..............................MS:if9 _6-6.................................................2 _"{_ UEXi,soc, ,sBrSgBE:,p,_....................................!!E@':hg:!6 .................................

OKMB HEX. NUT M6xl .OT=-5 283G HEX,SQCKET HD,CAP SCREW' f',/_B_O.G2O

0KMY HEX. NLrF M8×1.25 T=6.5 2J_,H HEX. ,SQC. HD. CAP BOLT M5:gS.P_]2

CRAFTSMAN COMPOUND MITRE SAW MODEL : 137.212060

SCHEMATIC A

CRAFTSMAN COMPOUND MITRE SAW

PARTS LIST FOR SCHEMATIC B

MODEL : 137.212060

I.D. No. Description

2594 MOTOR ASS'Y

2751 MOTOR LABEL

2752 TRADDMARK LABEL

2753 TILTING SCALE

083Z CLAMP-CORD

OBSZ CLAMP-CORD

084J CUSHION

_4K SETPLAZE

084M STOP CLAMP

084Q COMPRESSION SPRING

Size Qty

]

I.D. No, Description Size Qty

OKC6 CR. RE.TRUSS HD, TAPPING SCREW M4x6-12 1

OKD4 CR. RE. PAN HD. SCREW M&xl.O-lO 2

OKD8 CR. RE. PAN HD. SCREW M4_J.7-12 2

OKDH OR. RE. PAN HD. SCREW M5xO.8_8 1

OKDV CR. RE. PAN HD. SCREW M6xl.0-1& 5

OKKK CR.RE. PANHD. ROUNDNECKSCREW M6xl.0q2 1

OKTP CABLE CLAMP 1

OS2X LOCK HANDLE ASS'Y 1

14,@,," HEX WASHER HD BOLT /V6x1.25-1& 1

OCH1 SHAFT-PIVOT 1 246V TRIGGER SWITCH 1

OCH2 SLEEVE

OCHF SPRING GUARD

OCKM TRIGGER

ODTZ ARBOR COLLAR

OFHW COLLAR

OHB3 BLADE

OJ4E FLAT WASHER @_5x13-1

OJ4E FLAT WASHER ,(p&x13-1

OJ4E FLAT WASHER _ 6X13-1

OJ4W FLAT WAHSER _#8.2X18-1.5

0J53 FIAT WASHER @8.4;,:24-2

0J92 SPRING WASHER ¢_5

0J95 SPRING WAS;HER cp4

OJBO WAVE WASH ER WW45

OJBO WAVE WASH ER WW_

OJB2 WAVE WASH ER WW-12

og BS WAVE WASH ER WWq 4

OJET E-RING E-4

OJUC HEX. SOC. HD. CAP BOLT MSxO.Sq t}

1 25 NZ

1 25Y1

1 25Y7

1 25YJ

1 25YL

1 25YM

] 25YN

1 25YR

4 25YU

1 262N

1 2_2U

4 267Y

4 26Eq

1 26H6

1 26P8

1 26PE

1 2,SPW

1 26U8

2 26UJ

LASERASS'Y

ARM

BELTCOVER

HANDLE -TOP

HANDLE- BOTTOM

CARRY HANDLE-TOP

CARRY HAN DLE- BOTTOM

PLATE

DUSTBAG ASSY,

CARRY HANDLE- REAR

GEAR BOX COVER

PULLEY

POWER CABLE

BELT

iNSULATING SLEEVE

LEAD Wl RE ASS'Y

SPACER

LOCKING HANDLE ASS'Y

PC-GUARD ASS'¥

]

OJUJ

OJUL

OJUX

OJV2

OJVQ

OJXB

OK1N

OK4D

OK7X

OKB6

OKB7

OKB8

HEX.SOC. HD. CAP BOLT

HEX. SOC. HD. CAP BOLT

HEX.SOC. HD. CAP BOLT

HEX.SOC. SETSCREW

HEX. HD. SCREWAND WASHER

M4}x1.0-12

M4,x1.0-20

MBx125-30

MSx125-69

MSx1.25-50

M6x1.0-1

M6x] .0-1

CR.RE. PAN HD.SCREW & WASHER M4xl.0-12

CR.RE.TRU&SHD. ROUNDNECK5CREw M6X1.0-10

CR,RE, PAN HD.TAPPINGSCREW M4X18-35

CR.RE. PAN HD.TAPPINGSCREW M4X18-16

OR.RE. PAN HD.TAPPINGSCREW M4X18-20

]

26UK GEARSHAFT ASS'Y

26UL CUTTERSHAFT ASS'Y

27BC SAFETY HOLD-DOWN CLAMP

27KD LEVER

27KE CUTTER SHAFT GUARD

27KY CLAMP BOLT

27LP LOCK KNOB

27LU WARNINGLABEL

27PF COMPRE%ION SPRING

27WC COMPRESSION SPRING

279X INSTRUCTION MANUAL

)

L_7

Di<?i

Ill

-I

;ll

CRAFTSMAN COMPOUND MITRE SAW MODEL :137.212060

PARTS LIST FOR MOTOR

I.D. No, Descdplion Size Qfy

OHUT BALL BEARING 6203LLB 1

OHVU BALL BEARING 62COZZ 1

OJ70 FLAT WAS HER ]/4:43/4-7/64 1

OJB WAVE WASHER BWW62_J 1

OJPD HEX. HD. BOLT M6xl.0q 6 1

OJX3 HEX.SOC. SF SCREW M5"xO.8_ 2

OJYS HEX.SOC. SETSCREW M6x1.0-16 ]

OKST CR.RE. PAN HD, SCREW & WASHER M5XO.8-25 2

OK3Y CR.-RE. PAN HD. 5CREW &: WASH ER M5×0.8-50 2

0K72 CR.-RE.TRUSB HD. SCREW MSXO,8-12 2

OKLA PLASTIC SCREW M5 _:0.8-6 2

OQ9K FLOW GUIDE ]

OQAA MOTOR HOUSING ASS'Y #6

O©R1 RUBBERPiN

269C MOTOR PULLEY

26AZ ARMATU RE ASS'Y

26CB FIELD ASS'Y

26DF FRONT HOUSING AW# COLOR

0"11

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I"1'1

I,o

Craftsman 137212060 User Manual SAW Manuals And Guides L0406464

CRAFTSMAN Miter Saw Manual L0406464 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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