Craftsman 137212310 User Manual COMPOUND MITER SAW Manuals And Guides L0604855

CRAFTSMAN Miter Saw Manual L0604855 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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Operator's Manual

CRFIFrSMAN°

10 in. COMPOUND MITER SAW

AND STAND WITH LASER TRAC ®

Model No. 137.212310

CAUTION:

Before using this Miter Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

:Sn_ftetlYalt_s_ructi° ns

•Operation

• Maintenance

• Parts List

Customer Help Line

For Technical Support

1-800-843-1682

Sears Parts &

Repair Center

1-800-488-1222

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Visit our Craftsman website: www.sears.com/craftsman

Part No. 137212310001

SECTION PAGE

Warranty ............................................................. 2

Product Specifications ........................................ 2

Power Tool Safety .............................................. 3

Compound Miter Saw Safety .............................. 4

Electrical Requirements and Safety .................... 4

Accessories and Attachments ............................ 6

Tools Needed for Assembly ................................ 6

SECTION PAGE

Carton Contents .................................................. 7

Know Your Compound Miter Saw ....................... 8

Glossary of Terms ............................................... 9

Assembly and Adjustments ................................. 10

Operation ............................................................ 17

Maintenance ....................................................... 24

Troubleshooting Guide ........................................ 25

Parts List ............................................................. 26

ONE-YEAR FULL WARRANTY ON CRAFTSMAN TOOL

If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase,

CALL 1-800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible).

If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of

purchase. This warranty applies only while this tool is in the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

MOTOR

Power Source ...................... 120V AC, 60Hz, 15 Amp

Arbor Shaft Size .................. 5/8 in.

Speed .................................. 4800 RPM (No load)

Brake ................................... Electric

Double Insulated .................. Yes

MITER SAW

Cutting Capacity:

Miter Detent Stops ................ 0°, 15°, 22.5°, 31.6°, 45° R& L

Bevel Positive Stops ............. 0°, 45 ° L

Rotating Table:

Crosscut ................................... 2-5/8 in. x 5-1/2 in.

Miter 45 ° R & L ......................... 2-5/8 in. x 3-1/2 in.

Bevel 45° L ............................... 1-9/16 in. x 5-1/2 in. L

45 ° Miter and 45 ° Bevel ............ 1-9/16 in. x 3-1/2 in.

WARNING I

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool is wired at the factory for 110-120 Volt operation. It must be connected to a110-120 Volt /15 Ampere

time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or

damaged in any way.

Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these

rules could result in serious injury to you or damage to the tool.

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL

Safety is a combination of common sense, staying alert

and knowing how to use your power tool.

WARNING J

To avoid mistakes that could cause serious injury,

do not plug the tool in until you have read and

understood the following.

READ and become familiar with the entire

Operator's Manual. LEARN the tool's application,

limitations and possible hazards.

KEEP GUARDS IN PLACE and in working order.

REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and

adjusting wrenches are removed from the tool

before turning ON.

KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

DO NOT USE IN DANGEROUS ENVIRONMENTS.

Do not use power tools in damp locations, or expose

them to rain or snow. Keep work area well lit.

KEEP CHILDREN AWAY. All visitors and

bystanders should be kept a safe distance from

work area.

12. ALWAYS WEAR EYE PROTECTION. Any power

tool can throw foreign objects into the eyes and

_ _ could cause permanent eye damage.

ALWAYS wear Safety Goggles (not

that comply with ANSI Safety

standard Z87.1 Everyday eyeglasses

have only impact-resistant lenses.

They ARE NOT safety glasses. NOTE: Glasses or

goggles not in compliance with ANSI Z87.1 could

seriously injure you when they break.

13. WEAR AFACE MASK OR DUST MASK. Sawing

operation's produce dust.

14. SECURE WORK. Use clamps or a vise to hold work

when practical. It is safer than using your hand and

it frees both hands to operate the tool.

15. DISCONNECT TOOLS FROM POWER SOURCE

before servicing and when changing accessories

such as blades bits and cutters.

16. REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in the OFF position

before plugging the tool in.

17. USE RECOMMENDED ACCESSORIES. Consult

this Operator's Manual for recommended

accessories. The use of improper accessories may

cause risk of injury to yourself or others.

18. NEVER STAND ON THE TOOL. Serious injury

could occur if the tool is tipped or if the cutting tool

is unintentionally contacted.

7. MAKE WORKSHOP CHILD PROOF with padlocks,

master switches or by removing starter keys.

8. DO NOT FORCE THE TOOL. It will do the job better

and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force the tool or an

attachment to de a job for which it was not designed.

10. USE PROPER EXTENSION CORDS. Make sure

your extension cord is in good condition. When

using an extension cord, be sure to use one heavy

enough to carry the current your product will draw.

An undersized cord will result in a drop in line

voltage and in loss of power which will cause the

tool to overheat. The table on page 5 shows the

correct size to use depending on cord length and

nameplate ampere rating. If in doubt, use the next

heavier gauge. The smaller the gauge number, the

heavier the cord.

11. WEAR PROPER APPAREL. Do not wear loose

clothing, gloves, neckties, rings, bracelets or other

jewelry which may get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair.

19.

20.

21.

22.

23.

CHECK FOR DAMAGED PARTS. Before further

use of the tool, a guard or other part that is damaged

should be carefully checked to determine that it will

operate properly and perform its intended function

- check for alignment of moving parts, binding of

moving parts, breakage of parts, mounting and

any other conditions that may affect its operation.

A guard or other part that is damaged should be

properly repaired or replaced.

NEVER LEAVE THE TOOL RUNNING

UNATTENDED. TURN THE POWER "OFF". Do

not walk away from a running tool until the blade

comes to a complete stop and the tool is unplugged

from the power source.

DO NOT OVERREACH. Keep proper footing and

balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools

sharp and clean for best and safest performance.

Follow instructions for lubricating and changing

accessories.

WARNING: Dust generated from certain materials

can be hazardous to your health. Always operate

saw in well-ventilated area and provide for proper

dust removal.

SPECIFIC SAFETY INSTRUCTIONS FOR

THIS COMPOUND MITER SAW

DO NOT USE THIN KERF BLADES they can

deflect and contact guard and can cause possible

injury to the operator.

DO NOT operate the miter saw until it is completely

assembled and installed according to these

instructions.

IF YOU ARE NOT thoroughly familiar with the

operation of miter saws, seek guidance from your

supervisor, instructor or other qualified person.

ALWAYS hold the work firmly against the fence and

table. DO NOT perform any operation free hand

(use clamp wherever possible).

KEEP HANDS out of the path of the saw blade. If

the workpiece you are cutting would cause your

hands to be within 6-3/4 in. of the saw blade, the

workpiece should be clamped in place before

making the cut.

BE SURE the blade is sharp, runs freely and is free

of vibration.

7. ALLOW the motor to come up to full speed before

starting a cut.

8. KEEP THE MOTOR AIR SLOTS CLEAN and free

of chips or dust.

9. ALWAYS MAKE SURE all handles are tight before

cutting, even if the table is positioned in one of the

positive stops.

10. BE SURE both the blade and the collar are clean

and the arbor bolt is tightened securely.

11. USE only blade collars specified for your saw.

12. NEVER use blades larger in diameter than 10

inches.

I=1ai |-'t ::( LuJI-'1::l vAI::l i

13. NEVER apply lubricants to the blade when it is

running.

14. ALWAYS check the blade for cracks or damage

before operation. Replace a cracked or damaged

blade immediately.

15. NEVER use blades recommended for operation at

less than 4800 RPM.

16. ALWAYS keep the blade guards in place and use at

all times.

17. NEVER reach around the saw blade.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

MAKE SURE the blade is not contacting the

workpiece before the switch is turned ON.

IMPORTANT: After completing the cut, release

the trigger and wait for the blade to stop before

returning the saw to the raised position.

MAKE SURE the blade has come to a complete

stop before removing or securing the workpiece,

changing the workpiece angle or changing the angle

of the blade.

NEVER cut metals or masonry products with this

tool. This miter saw is designed for use on wood

and wood-like products.

NEVER cut small pieces. If the workpiece being cut

would cause your hand or fingers to be within 6-3/4

in. of the saw blade the workpiece is too small.

PROVIDE adequate support to the sides of the saw

table for long work pieces.

NEVER use the miter saw in an area with flammable

liquids or gases.

NEVER use solvents to clean plastic parts. Solvents

could possibly dissolve or otherwise damage the

material.

SHUT OFF the power before servicing or adjusting

the tool.

DISCONNECT the saw from the power source and

clean the machine when finished using.

MAKE SURE the work area is clean before leaving

the machine.

SHOULD any part of your miter saw be missing,

damaged, or fail in any way, or any electrical

component fail to perform properly, lock the switch

and remove the plug from the power supply outlet.

Replace missing, damaged, or failed parts before

resuming operation.

POWER SUPPLY AND MOTOR SPECIFICATIONS

The AC motor used in this saw is a universal,

nonreversible type. See "MOTOR" in the "PRODUCT

SPECIFICATIONS" section on page 2.

WARNING J

To avoid electrical hazards, fire hazards, or damage

to the tool, use proper circuit protection. Your saw

is wired at the factory for 120 V operation. Connect

to a 120 V, 16 Acircuit and use a 16 Atime delay

fuse or circuit breaker. To avoid shock or fire, if

power cord is worn or cut, or damaged in any way,

have it replaced immediately.

ELECTRICALREQUIREMENTS- cont'd

DOUBLEINSULATED[]

The power tool is double insulated to provide a double

thickness of insulation between you and tool's electrical

system. All exposed metal parts are isolated from

the internal metal motor components with protecting

insulation.

Replacement parts - When servicing, use only

identical replacement parts.

Polarized plugs - This saw has a plug that looks like

the one shown below:

To reduce the risk of electrical shock, this saw has a

polarized plug (one blade is wider than the other). This

plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still

does not fit, contact a qualified electrician to install the

proper outlet. Do not change the plug in any way.

IA WARNING I

Double insulation does not take the place of normal

safety precautions when operating this tool.

To avoid electrocution:

1. Use only identical replacement parts when servicing

a tool with double insulation. Servicing should be

performed by a qualified technician.

2. Do not use power tools in wet or damp locations or

expose them to rain or snow.

MOTOR SAFETY PROTECTION

IMPORTANT

To avoid motor damage, the motor should be blown out

or vacuumed frequently to keep sawdust from interfering

with the motor ventilation.

1. Connect this saw to a 120 V circuit. This circuit

must not be less than a #12 wire with a 20 A time

lag fuse or a #14 wire with a 15 A time lag fuse.

NOTE: When using an extension cord on a circuit

with a #14 wire, the extension cord must not exceed

25 feet in length.

2. If the motor will not start, release the trigger switch

immediately. UNPLUG THE SAW. Check the saw

blade to make sure it turns freely. If the blade is free,

try to start the saw again. If the motor still does not

start, refer to the TROUBLESHOOTING GUIDE.

3. If the tool suddenly stalls while cutting wood, release

the trigger switch, unplug the tool and free the blade

from the wood. The saw may now be started and

the cut finished.

4. FUSES may "blow" or circuit breakers may trip

frequently if:

a. MOTOR is overloaded - overloading can occur

if you feed too rapidly or make too many start/

stops in a short time.

b. LINE VOLTAGE is more than 10% above or

below the nameplate voltage rating. For heavy

loads, the voltage at motor terminals must equal

the voltage specified on the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles may be traced to loose or

incorrect connections, overload, low voltage or

inadequate power supply wiring. Always check the

connections, the load and supply circuit if the motor

doesn't run well. Check minimum gauge for the

length of cord you are using on the chart below.

GUIDELINES FOR EXTENSION CORDS

Use a proper extension cord. Make sure your extension

cord is in good condition. When using an extension

cord, be sure to use one heavy enough to carry the

current your product will draw. An undersized cord will

cause a drop in line voltage, resulting in loss of power

and overheating. The table below shows the correct size

to use depending on cord length and nameplate ampere

rating. If in doubt, use the next heavier gauge. The

smaller the gauge number, the heavier the cord.

Be sure your extension cord is properly wired and

in good condition. Always replace a damaged extension

cord or have it repaired by a qualified person before

using it. Protect your extension cords from sharp

objects, excessive heat and damp or wet areas.

Use a separate electrical circuit for your tools, This

circuit must not be less than a #12 wire with a 20 A

time lag fuse era #14 wire with a 15 Atime lag fuse.

NOTE: When using an extension cord on a circuit with

a #14 wire, the extension cord must not exceed 25 feet

in length. Before connecting the tool to the power line,

make sure the switch is in the OFF position and the

electric current is rated the same as the current stamped

on the motor nameplate, running at a lower voltage will

damage the motor.

(When using 120 volts only)

Ampere Rating

More Than Not More Than

0 6

6 10

10 12

Total length of Cord

25ft. 50ft. 100ft. 150ft.

8 16 16 14

8 16 14 12

6 16 14 12

CAUTION: In all cases make certain the receptacle in

question is properly grounded, If you are not sure,

have a certified electrician check the receptacle.

RECOMMENDED ACCESSORIES

I_ WARNING I

• Use only accessories recommended for this

miter saw. Follow instructions that accompany

accessories. Use of improper accessories may

cause hazards.

•The use of any cutting tool except 10 in. saw

blades which meet the requirements under

recommended accessories is prohibited. Do

not use accessories such as shaper cutters or

dado sets. Ferrous metal cutting and the use of

abrasive wheels is prohibited.

•Do not attempt to modify this tool or create

accessories not recommended for use with

this tool. Any such alteration or modification

is misuse and could result in a hazardous

condition leading to possible serious injury.

ACCESSORIES

Visit your Sears Hardware Department or see the

Sears Power and Hand Tool Catalog to purchase

recommended accessories for this power tool.

IAWARNING

To avoid the risk of personal injury, do not modify this

power tool or use accessories not recommended by

Sears.

WARNING I

Read warnings and conditions on your CARBIDE TIPPED

SAW BLADE. Do not operate the saw without the proper

saw blade guard in place. Carbide is a very hard but

brittle material. Care should be taken while mounting,

using, and storing carbide tipped blades to prevent

accidental damage. Slight shocks, such as striking the

tip while handling, can seriously damage the blade.

Foreign objects in the workpiece, such as wire or nails,

can also cause tips to crack or break off. Before using,

always visually examine the blade and tips for bent

blade, cracks, breakage, missing or loose tips, or other

damage. Do not use if damage is suspected. Failure

to heed safety instructions and warnings can result in

serious bodily injury.

Supplied Not supplied

Blade Wrench Adjustable Wrench

Hex Key

Combination Square

Philips Screwdriver

Screwdriver

COMBINATION SQUARE MUST BE TRUE

Should not gap or overlap when square is flipped over

(see dotted figure).

Straight edge or

a 3/4 in. board,

Draw light line on board this edge must be

along this edge. perfectly straight.

Gap from untrue square

when flipped over.

UNPACKING YOUR MITER SAW

IA WARNING I

To avoid injury from unexpected starting or

electrical shock, do not plug the power cord into a

source of power during unpacking and assembly.

This cord must remain unplugged whenever you are

working on the saw.

1. Remove the miter saw from the carton.

IMPORTANT: Do not lift miter saw by the Trigger

Switch handle. It may cause misalignment.

2. Place the saw on a secure stationary work surface.

3. Separate all parts from the packing material. Check

each one with the illustration to make certain all

items are accounted for, before discarding any

packing material.

la,WARNINGI

If any part is missing or damaged, do not attempt

to assemble the miter saw, or plug in the power

cord until the missing or damaged part is correctly

replaced. To avoid electric shock, use only identical

replacement parts when servicing double insulated

tools.

Dust Bag X

Long Bottom Support

Foot Pads

Short Bottom Support Short Upper Support

Stand Legs

Blade Wrench

Long Upper Support

Hardware Bag

UpperBlade

Cover

CuttingHeadHandle

ON/OFFTriggerSwitch

DustBac

LaserGuide

Blade

LowerBladeGuard

htExtensionTable

BevelScale

Hold-downClaml:

LeftExtensionTable

Stop

PositiveStopLockingLever

Handle

Table

ArborLock

Base MiterScale

Laser On/Off Switch

Wrench Storage

Latch

Pivot Bolt

Lock Nut

Mounting

Positive Miter Detents

Hand Location for Transportation

Table Lock Knob

COMPOUND MITER SAW TERMS

ARBOR LOCK - Allows the user to keep the blade

from rotating while tightening or loosening the arbor bolt

during blade replacement or removal.

WRENCH STORAGE - Convenient storage to prevent

misplacing the blade wrench.

WOODWORKING TERMS

BASE - Supports the table, holds accessories and

allows for workbench or leg set mounting.

BEVEL LOCKING HANDLE - Locks the miter saw at a

desired bevel angle.

BEVEL SCALE - To measure the bevel angle of the

saw blade 0° to 45° left.

COVER PLATE SCREW - Loosen this screw and rotate

the plate for access to the blade arbor bolt.

FENCE - Helps to keep the workpiece from moving

when sawing. Scaled to assist with accurate cutting.

ARBOR - The shaft on which a blade is mounted.

BEVEL CUT - An angle cut made through the face of

the workpiece.

COMPOUND OUT - A simultaneous bevel and miter

cut.

CROSS CUT - A cut made across the width of the

workpiece.

FREEHAND - Performing a cut without using a fence

(guide), hold down or other proper device to prevent the

workpiece from twisting during the cutting operation.

LOWER BLADE GUARD - Helps protect your hands

from the blade in the raised position, it retracts as the

blade is lowered.

GUM - A sticky sap from wood products.

HEEL - Misalignment of the blade.

MITER HANDLE - Used to rotate the table, and to

rotate the saw to a right or left cutting position.

MITER SCALE - Measures the miter angle 0° to 45 ° left

and right.

MOUNTING HOLES - To mount the miter saw to a

stable su trace.

ON/OFF TRIGGER SWITCH - To start the tool,

squeeze the trigger. Release the trigger to turn off the

miter saw.

POSITIVE STOP LOCKING LEVER - Locks the miter

saw at a preset positive stop for the desired miter angle.

STOP LATCH - Locks the miter saw in the lowered

position for compact storage and transportation.

SWITCH HANDLE - The switch handle contains

the trigger switch and the laser on/off switch. The blade

is lowered into the workpiece by pushing down on the

handle. The saw will return to its upright position when

the handle is released.

KERF - The amount of material removed by blade cut.

MITER CUT - An angle cut made across the width of

the workpiece.

RESIN - A sticky sap that has hardened.

REVOLUTIONS PER MINUTE (RPM) - The number of

turns completed by a spinning object in one minute.

SAW BLADE PATH - The area of the workpiece or

table top directly in line with the travel of the blade or the

part of the workpiece which will be cut.

SET - The distance between two saw blade tips, bent

outward in opposite directions to each other. The further

apart the tips are, the greater the set.

WORKPIECE - The item being cut. The surfaces of a

workpiece are commonly referred to as faces, ends and

edges.

WARNING LABELS - Read and understand for your

own safety. Make sure all labels are present on machine

and legible.

ASSEMBLY INSTRUCTIONS

1,4 WARNING I

To avoid injury, do not connect this miter saw to the

power source until it is completely assembled and

adjusted and you have read and understood this

Operator's Manual.

ASSEMBLE STAND (FIG. A)

1. Unpack all parts and group by type and size. Refer

to the parts liston page 29 for correct quantities.

2. Attach one long upper support (4) to top of leg (1)

using one carriage bolt (2) and nut (5).

NOTE: Do not tighten bolts until stand is properly

aligned (see step #8).

3. Attach other end of long upper support to the top of

another leg using one carriage bolt and one nut.

4. Attach one long bottom support (3) to the center of

each leg using carriage bolt and nut. This completes

the front frame section.

5. Assemble the rear frame section in exactly the same

manner.

6. Join the front and rear frame assemblies using

two short upper supports (6) and two short bottom

supports (8), carriage bolts and nuts.

7. Place all four foot pads (7) onto each leg.

8. Place the stand on a level surface and adjust it so

all legs are contacting the floor and are at similar

angles to the floor and detents in stand leg align

with support bracket, then tighten all bolts.

NOTE: Stand should not rock after all bolts are

tightened.

ASSEMBLE MITER SAW TO STAND

1. Carefully place the miter saw on top of stand.

2. Line up the four mounting holes in the saw base to

the stand.

3. Fasten the saw to the stand using the four mounting

bolts (9), four washers (10) and four nuts (11).

NOTE: Place a washer on each bolt before inserting

it into the saw base and through the support, then

thread the nut onto the bolt. (see Fig. A)

4. Tighten all four nuts.

NOTE: DO NOT OVER TIGHTEN THE LOCK NUTS

HOLDING SAW TO THE STAND. THIS COULD

DAMAGE THE SAW BASE.

Fig. A

Saw Base (saw not

shown for clarity of view).

9_ I

10_ I

INSTALLING THE MITER HANDLE (FIG. B)

1. Thread the miter handle (1) into the hole (2) located

at the front of the miter table.

Fig, B

SAW BLADE WRENCH (FIG. C)

1. For convenient storage and prevention of loss, there

is a slot (1) in the rear of the cutting head handle (2)

for storing the blade wrench (3) when not in use.

Fig. C

2 1

CUTTING HEAD (FIG. D)

Raising

1. Push down slightly on the cutting handle (1).

2. Pull out the stop latch knob (2).

3. Allow the cutting head (3) to raise to the up position.

IA WARNING[

To avoid injury and damage to the saw, transport

or store the miter saw with the cutting head locked

in the down position. Never use the stop latch to

hold the cutting head in adown position for cutting

operations.

Fig, D

t 1

Locking

When transporting or storing the miter saw, the cutting

head should always be locked in the down position.

1. Push the cutting head (3) down to its lowest position.

2. Push the stop latch (2) into the locking hole (4).

IMPORTANT: To avoid damage, never carry the

miter saw by the switch handle, the cutting arm or

the miter table handle.

INSTALLING THE DUST BAG (FIG. E)

1. Squeeze the metal collar wings (2) of the dust bag (1).

2. Place the dust bag neck opening around the exhaust

port (3), and release the metal collar wings.

Fig. E

2 3

REMOVING OR INSTALLING THE BLADE

la,WARNINGI

Only use a10-inch diameter blade.

To avoid injury from an accidental start, make sure

the switch is in the OFF position and plug is not

connected to the power source outlet.

REMOVING(FIG.F,G, G-l)

1. Unplugthesawfromtheoutlet.

2. Allowthemitersawto risetotheuprightposition.

Raisethelowerbladeguard(1)totheupposition.

(Fig.F)

3. Loosenthecoverplatescrew(2)witha Phillips

screwdriver.

4. Rotatethecoverplate(3)towardstherearofthetool

toexposethearborbolt(4).

5. Placethebladewrenchoverthearborbolt.

Fig.F

6. Locate the arbor lock (5) on the motor, below the

miter saw switch handle. (Fig. G)

7. Press the arbor lock, holding it in firmly while turning

the blade wrench clockwise. The arbor lock will

engage after turning the wrench. Continue to hold

the arbor lock in to keep it engaged, while turning

the wrench clockwise to loosen the arbor bolt.

Fig, G

NOTE: Pay attention to the pieces removed, noting their

position and direction they face. Wipe the blade collars

clean of any sawdust before installing the new blade.

Fig, G-1

INSTALLING THE BLADE (FIG. F, G, G-l)

1. Install a 10 in. blade, making sure the rotation arrow

on the blade matches the clockwise rotation arrow on

the upper guard, and the blade teeth are pointing

downward.

2. Place the outer blade collar (6) against the blade

and on the arbor. Thread the arbor bolt (8) into the

arbor counterclockwise. (Fig. G-l)

IMPORTANT: Make sure the flats of the blade collars

are engaged with the flats on the arbor shaft.

3. Place the blade wrench on the arbor bolt.

4. Press the arbor lock (5), holding it in firmly while

turning the blade wrench counterclockwise. When

it engages, continue to press the arbor lock in,

while tightening the arbor bolt securely. (Fig. G)

5. Rotate the cover plate (3) back until the slot in the

cover plate engages with the cover plate screw

(2). Tighten the screw with a Phillips screwdriver.

Lower the blade guard.

6. Be sure the arbor lock is released so the blade

tu ms freely.

8. Remove the arbor bolt (8), outer blade collar (6),

and the blade (7). Do not remove the inner blade

collar. (Fig. G-l)

IA WARNINGI

• To avoid injury, never use the saw without the

cover plate secure in place. It keeps the arbor

bolt from falling out if it accidentally loosens, and

helps prevent the spinning blade from coming off

the saw.

•Make sure the collars are clean and properly

arranged. Lower the blade into the table and

check for any contact with the metal base or the

turn table.

INSTALLING THE HOLD-DOWN CLAMP ASSEMBLY

(FIG. H)

1. Loosen the lock handle knob (3) from the rear side of

the saw base (4).

2. Place the hold-down clamp assembly (1) in one of

the mounting holes (2).

3. Tighten the knob.

IAk WARNING I

When using stop block on the right side, hold-down

clamp must also be in right side. Using hold-down

clamp on the left side during this operation can

cause kickback and serious injury to the operator.

Fig. H

Fig. I2 1

MITER SCALE (FIG. J)

The miter scale assists the user in setting the desired

miter angles from 47° left to 47° right. The miter saw

table has nine of the most common angle setttings with

positive stops at 0°, 15°, 22.5 °, 31.6°, and 45 °. These

positive stops position the blade at the desired angle

quickly and accurately.

To Adjust the Angle:

1. Unlock the miter table by turning the miter handle (1)

counterclockwise.

2. Press down the positive stop locking lever (2) while

holding the miter handle, and rotate the table left or

right to the desired angle.

3. Release positive stop locking lever. Tighten miter

handle.

To Adjust the Indicator:

1. Position the miter table at zero degrees.

2. Loosen the pointer screw (4) and adjust the indicator

(3) to the 0° mark on the miter scale (5) and retighten

the screw.

Fig, J

ADJUSTMENT INSTRUCTIONS

WARNING I

To avoid injury from an accidental start, make sure

the switch is in the OFF position and the plug is not

connected to the power source outlet.ADJUSTING

FENCE SQUARENESS (FIG. I)

1. Loosen the two fence locking bolts (1).

2. Lower the cutting arm and lock in position.

3. Using a square, lay the heel of the square against the

blade, and the rule against the fence (2) as shown.

Check to see if the fence is 90° to the blade.

4. If not, adjust fence 90° to the blade and tighten the

fence locking bolts.

CAUTION: If the saw has not been used recently,

recheck blade squareness to the fence and readjust

if needed.

CUTTING ARM TRAVEL (FIG, K)

Cutting arm pivot adjustment

The up and down pivot movement of the cutting arm (1)

should not be too tight, restricting movement, nor too

loose, affecting the accuracy of the saw cut. The correct

locking nut (2) adjustment is snug, allowing no side-to-

side arm movement. To adjust, tighten or loosen the

adjusting nut (2).

Fig, K

Cutting head downward travel adjustment (Fig. L)

IA. WARNING [

To avoid injury from unexpected starting or

electrical shock, turn the switch OFF and remove

the power cord from the power source.

Fig. M

NOTE: Before each cutting operation, check the position

of the blade to make sure it does not contact any metal

surface. If the blade contacts any metal surface, the

depth of travel must be adjusted.

1. Lower the blade as far as possible.

2. Loosen the Iocknut (3).

3. Turn the adjustment bolt (4) out (counterclockwise)

to decrease the cutting depth or in (clockwise) to

increase the cutting depth.

4. Rotate the blade manually to check for contact.

5. Repeat until adjusted properly, and tighten the

Iocknut to secure the adjustment bolt into position.

Fig. L _.__ j4

BEVEL STOP ADJUSTMENT (FIG. M & N)

IA. WARNING [

To avoid injury from unexpected starting or

electrical shock, make sure the trigger is released

and remove the power cord from the power source.

900(0 °) Bevel adjustment (Fig. M)

1. Loosen bevel lock handle (1) and tilt the cutting

arm completely to the right. Tighten the bevel lock

handle. Lower blade.

2. Place a combination square (2) on the miter table

with the rule against the table and the heel of the

square against the saw blade.

3. If the blade is not 90°(0 °) square with the miter table,

loosen the bevel lock handle, tilt the cutting head

completely to the left, loosen the jamb nut (4) on the

bevel angle adjustment bolt (3) and use a 10 mm

wrench to adjust the bolt (3) in or out to increase or

decrease the bevel angle.

4. Tilt the cutting arm to back to the right at 90°(0 °)

bevel and recheck for alignment.

5. Repeat steps 1 through 4 if further adjustment is

needed.

6. Tighten bevel lock handle and jamb nut (4) when

alignment is achieved.

900(0°) Bevel indicator (Fig. M-1 )

1. When the blade is exactly 90°(0 °) to the table, loosen

the bevel indicator screw (5) using a #2 Phillips

screwdriver.

2. Adjust bevel indicator (6) to the "0" mark (7) on the

bevel scale and retighten the screw.

Fig, M-1

45 ° Bevel adjustment (Fig. N)

1. Unlock the bevel lock handle and tilt the cutting arm

as far to the left as possible.

2. Using a combination square, check to see if the

blade angle is 45 ° to the table.

3. If the blade is not at 45 ° to the miter table, tilt the

cutting arm to the right, loosen the jamb nut (5) on

the bevel angle adjustment bolt (4) and use a 10 mm

wrench to adjust the bolt (4) in or out to increase or

decrease the bevel angle.

4. Tilt the cutting arm to the left to 45° bevel and

recheck for alignment.

5. Repeat steps 1 through 4 until the blade is at 45° to

the miter table.

6. Tighten bevel lock handle and jamb nut (5) when

alignment is achieved.

Fig, N 5

MOUNTING THE MITER SAW (FIG. O)

To avoid injury from unexpected saw movement:

• Before moving the saw, disconnect the power cord

from the outlet, and lock the cutting arm in the lower

position using the stop latch.

NOTE: The stop latch is for carrying or storing the tool.

It is not to be used for holding the saw while cutting.

Lower blade and press in stop latch to secure saw for

transport or storage.

• Never carry the miter saw by the power cord or by

the switch handle. Carrying the tool by the power

cord could cause damage to the insulation or wire

connections resulting in electric shock or fire.

• To avoid injury from flying debris, do not allow visitors

to stand behind the saw.

• Place the saw on a firm, level work-surface where

there is room for handling and properly supporting

the workpiece.

• Support the saw on a level work surface.

• Bolt or clamp the saw to its support.

Place the saw in the desired location, either on a work

bench or recommended leg set. The base of the saw

has three mounting holes (1).

For stationary use, fasten the saw to a workbench.

For portable use, fasten the saw to a 3/4 in. piece of

plywood. This mounting board can then be clamped to a

secure surface.

Fig, 0

Protable Use

Stationary Use

THE LASER GUIDE (FIG, P)

1. To turn laser on, press on/off rocker switch (1) to

"ON " position.

2. To turn off laser, press on/off rocker switch to" OFF"

position.

Fig, P

Hand Location for

Transportation

3/4 Inch Plywood

ALIGNING THE LASER BEAM (FIG. P-l, P-2)

I_ WARNING I

For your own safety, never connect the plug to

power source outlet until all the adjustment steps

are complete and you have read and understood the

safety and operational instructions.

screws (1). Start with the set screw on the left side of

the laser assembly, then with the front set screw on the

right side of the laser assembly.

Fig. P-1

The laser beam must always be correctly aligned with

the blade to ensure straight, even cutting. Laser Switch

Your tool is equipped with the Laser Trac ° cutting

guide using Class Ilia laser beams. The laser beam will

enable to preview the saw blade path on the stock to

be cut before starting the miter saw. This laser guide is

directly through the power lead. The saw must be

connected to the power source and the laser on/off

switch must be turned on for the laser line to show.

IAWARNING

AVOID DIRECT EYE CONTACT

Laser radiated when laser guide is turned on. Avoid

direct eye contact. Always un-plug the miter saw

from power source before making any adjustments.

NOTE: All the adjustments for the operation of this

machine have been completed at the factory. Due to

normal wear and use, some occasional

readjustments may be necessary. Left Side View

A. Check Laser Beam Alignment,

1. Mark a 90° straight line across a board to serve as a

"pattern line" to test laser alignment. Lay the board

on the miter table.

2. Plug saw into outlet and turn on the laser beam and

line it up with the pattern line.

3. Lower saw blade to pattern line and if blade is

not flush with the pattern line, adjust as follows in

procedures (B).

B. Adjusting the Angle of the Laser Trac®(Fig. P-2)

1. Turn the laser element (1) in the desired direction

to adjust the laser angle. NOTE: Do not adjust the

laser more than _Aturn in either direction as this may

damage the laser. There are two flat sides on the

laser element where you can position an adjustable

wrench for your adjustment.

C, Aligning The Laser Beam

1. Loosen only Y2turn at a time the three set screws (1).

2. Adjust laser by turning the left side set screw

clockwise to shift the laser line to the right. To shift

the laser line to the left, turn the right side set screws

Y2turn at a time.

3. Once alignment of the laser is achieved,

tighten only Y2turn at a time the three set

Fig. P-2

Right Side View

SAFETY INSTRUCTIONS FOR BASIC SAW

OPERATION

BEFORE USING THE MITER SAW

1,4 WARNING I

To avoid mistakes that could cause serious,

permanent injury, do not plug the tool in until the

following steps are completed:

• Completely assemble and adjust the saw,

following the instructions. (ASSEMBLY AND

ADJUSTMENTS)

• Learn the use and function of the ON/OFF trigger

switch, on/off switch for laser, upper and lower blade

guards, stop latch, bevel lock handle, and cover

plate screw.

• Review and understand all safety instructions and

operating procedures in this Operator's Manual.

(SAFETY & OPERATIONS)

• Reviewthe MAINTENANCE and

TROUBLESHOOTING GUIDE for your miter saw.

• To avoid injury or possible death from electrical

shock:

Make sure your fingers do not touch the plug's metal

prongs when plugging or unplugging your miter saw.

(ELECTRICAL REQUIREMENTS AND SAFETY)

BEFORE EACH USE INSPECT YOUR SAW.

•Disconnect the miter saw. To avoid injury from

accidental starting, unplug the saw before any

adjustments, including set-up and blade changes.

•Compare the direction of rotation arrow on the

guard to the direction arrow on the blade. The blade

teeth should always point downward at the front of

the saw.

•Tighten the arbor bolt.

•Tighten the cover plate screw,

•Check for damaged parts, Check for:

• Alignment of moving parts

• Damaged electric cords

• Binding of moving parts

• Mounting holes

• Function of arm return spring and lower guard:

Push the cutting arm all the way down, then let

it rise until it stops. The lower guard should fully

close. Follow instructions in TROUBLE-

SHOOTING GUIDE for adjustment if necessary.

• Other conditions that may affect the way the

miter saw works.

• Keep all guards in place, in working order and

proper adjustment. If any part of this miter saw is

missing, bent, damaged or broken in any way, or

any electrical parts don't work, turn the saw off and

unplug it.

• Replace bent, damaged, missing or defective parts

before using the saw again.

• Maintain tools with care. Keep the miter saw clean

for best and safest performance. Follow instructions

for lubricating. Don't put lubricants on the blade

while it's spinning.

• Remove adjusting wrench from the tool before

turning it on.

• To avoid injury from jams, slips, or thrown pieces,

use only recommended accessories.

RECOMMENDED ACCESSORIES

• Consult the ACCESSORIES and ATTACHMENTS

section of this Operators Manual for recommended

accessories. Follow the instructions that come with

the accessory. The use of improper accessories

may cause risk of injury to persons.

• Choose the correct 10 in. diameter blade for the

material and the type of cutting you plan to do. Do

not use thin kerf blades.

• Make sure the blade is sharp, undamaged and

properly aligned. With the saw unplugged, push

the cutting arm all the way down. Manually spin the

blade and check for clearance. Tilt the cutting arm

to 45 ° bevel and repeat the test.

• Make sure the blade and arbor collars are clean.

• Make sure all clamps and locks are tight and there

is no excessive play in any parts.

KEEP YOUR WORK AREA CLEAN

Cluttered areas and benches invite accidents.

WARNING J

To avoid burns or other fire damage, never use the

miter saw near flammable liquids, vapors, or gases.

• Plan ahead to protect your eyes, hands, face and

ears.

• Know your miter saw. Read and understand the

Operator's Manual and labels affixed to the tool.

Learn its application and limitations as well as the

specific potential hazards peculiar to this tool. To

avoid injury from accidental contact with moving

parts, don't do layout, assembly, or setup work on

the miter saw while any parts are moving.

• Avoid accidental starting

Make sure the trigger switch is disengaged before

plugging the miter saw into a power outlet.

PLANYOURWORK

• Usetherighttool.Don'tforcea toolorattachment

to doajobit wasnotdesignedtodo.Useadifferent

toolforanyworkpiecethatcan'tbeheldinasolidly

braced,fixedposition.

CAUTION: This machine is not designed for cutting

masonry, masonry products, ferrous metals (steel,

iron, and iron-based metals.) Use this miter saw to

cut only wood, wood-like products, or non-ferrous

metals. Other material may shatter, bind the blade,

or create other dangers. Remove all nails that may

be in the workpiece to prevent sparking that could

cause a fire. Remove dust bag when cutting non-

ferrous metals.

DRESS FOR SAFETY

Any power tool can throw foreign objects into the eyes.

This can result in permanent eye damage. Everyday

eyeglasses have only impact resistant lenses and

are not safety glasses. Glasses or goggles not in

compliance with ANSI Z87.1 could seriously injure you

when they break.

• Do not wear loose clothing, gloves, neckties or

jewelry (rings, watches). They can get caught and

draw you into moving parts.

• Wear non-slip footwear.

• Tie back long hair.

• Roll long sleeves above the elbow.

• Noise levels vary widely. To avoid possible hearing

damage, wear ear plugs when using any miter saw.

• For dusty operations, wear a dust mask along with

safety goggles.

INSPECT YOUR WORKPIECE

Make sure there are no nails or foreign objects in the

part of the workpiece being cut.

Plan your work to avoid small pieces that may bind, or

that are too small to clamp and get a solid grasp on.

Plan the way you will grasp the workpiece from start to

finish. Avoid awkward operations and hand positions. A

sudden slip could cause your fingers or hand to move

into the blade.

DO NOT OVER-REACH

Keep good footing and balance. Keep your face and

body to one side, out of the line of a possible kickback.

NEVER stand in the line of the blade.

Never cut freehand:

• Brace your workpiece firmly against the fence and

table stop so it will not rock or twist during the cut.

• Make sure there is no debris between the workpiece

and the table or fence.

• Make sure there are no gaps between the

workpiece, fence and table that will let the workpiece

shift after it is cut.

• Keep the cut off piece free to move sideways after it

is cut off. Otherwise, it could get wedged against the

blade and thrown violently.

• Only the workpiece should be on the saws table.

• Secure work. Use clamps or a vise to help hold the

work when it's practical.

USE EXTRA CAUTION WITH LARGE OR ODD

SHAPED WORKPIECES.

• Use extra supports (tables, sawhorses, blocks, etc.)

for workpieces large enough to tip.

• Never use another person as a substitute for a

table extension, or as an additional support for a

workpiece that is longer or wider than the basic

miter saw table, or to help feed, support, or pull the

workpiece.

• Do not use this saw to cut small pieces. If the

workpiece being cut would cause your hand or

fingers to be within 6-3/4 inches of the saw blade

the workpiece is too small. Keep hands and fingers

out of the "no hands zone" area marked on the saws

table.

• When cutting odd shaped workpieces, plan your

work so it will not bind in the blade and cause

possible injury. Molding, for example, must lie flat

or be held by a fixture or jig that will not let it move

when cut.

• Properly support round material such as dowel rods,

or tubing, which have a tendency to roll when cut,

causing the blade to "bite".

[,A WARNING J

To avoid injury, follow all applicable safety

instructions, when cutting non-ferrous metals:

• Use only saw blades specifically recommended for

non-ferrous metal cutting.

• Do not cut metal workpieces that must be hand

held. Clamp workpieces securely.

• Cut non-ferrous metals only if you are under the

supervision of an experienced person and the dust

bag has been removed from the saw.

WHEN SAW IS RUNNING

WARNING J

Do not allow familiarity from frequent use of your

miter saw to result in a careless mistake. A careless

fraction of asecond is enough to cause a severe

injury.

Before cutting, if the saw makes an unfamiliar noise

or vibrates, stop immediately. Turn the saw OFF.

Unplug the saw. Do not restart until finding and

correcting the problem.

BODY AND HAND POSITION (FIG. Q)

WARNING I

*Never place hands near the cutting area. Proper

positioning of your body and hands when

operating the miter saw will make cutting easier

and safer. Keep children away. Keep all visitors

at a safe distance from the miter saw. Make sure

bystanders are clear of the saw and workpiece,

Don't force the saw. It will do the job better and

safer at its designed rate.

Starting a cut:

• Place hands at least 6-3/4 in. away from the path of

the blade - out of the "no-hands zone" (1). (Fig. Q)

• Hold workpiece firmly against the fence to prevent

movement toward the blade.

• With the power switch OFF, bring the saw blade

down to the workpiece to see the cutting path of the

blade.

• Squeeze trigger switch to start saw.

• Lower blade into workpiece with a firm downward

motion.

Finishing a cut:

• Hold the cutting arm in the down position.

• Release trigger switch and wait for all moving parts

to stop before moving your hands and

raising the cutting arm.

• If the blade doesn't stop within 6 seconds, unplug the

saw and follow the instructions in

TROUBLESHOOTING GUIDE section for

adjusting the blade brake before using the saw

again.

Before freeing jammed material:

• Release trigger switch.

• Wait for all moving parts to stop.

• Unplug the miter saw.

Fig. Q

6-3/4 in. ",;i '

®,

6-3/4 in.

No-Hands Zone

TURNING SAW ON (FIG. R)

WARNINGI

Make the switch child-proof. Insert apadlock

through the hole (2) in the trigger switch and lock

it. This will prevent children and other unauthorized

users from engaging the trigger switch ON.

This miter saw is equipped with an ON/OFF trigger

switch (1). When the trigger switch is squeezed, the

miter saw will be turned on.

Fig. R _

BEFORE LEAVING THE SAW

• Never leave tool running unattended. Turn power

OFF. Wait for all moving parts to stop.

• Make workshop child- proof. Lock the shop.

Disconnect master switches. Store tool away from

children and other unauthorized users.

MITER CUT (FIG. S)

1. When a miter cut is required, unlock the miter table

by turning the miter handle (1) counterclockwise.

2. While holding the miter handle, press down on the

positive stop locking lever (2) to disengage the

positive stop locking lever.

3. Rotate the miter table to the right or left with the miter

handle.

4. When the table is in the desired position as shown on

the miter scale (3), release the positive stop locking

lever handle and tighten the miter handle. The table

is now locked at the desired angle. Positive stops are

provided at 0°,15 ° , 22.5 ° , 31.6 ° and 45 °.

IMPORTANT: ALWAYS TIGHTEN the miter table

lock handle before cutting.

Fig. S

BEVEL CUT (FIG, T)

1. When a bevel cut is required, loosen the bevel lock

handle (1).

2. Tilt the cutting head to the desired angle as shown

on the bevel scale (2). The blade can be positioned

at any angle, from a 90° straight cut (0° on the scale)

to a 45 ° left bevel.

3. Tighten the bevel lock handle (1) to lock the cutting

head in position.

Fig. T

CUTTING BOWED MATERIAL (FIG. V)

A bowed workpiece must be positioned against the

fence and secured with a clamping device before

cutting. Do not position workpiece incorrectly or try to

cut the workpiece without the support of the fence. This

will cause the blade to bind and could result in personal

injury.

Fig. V

COMPOUND CUT (FIG. U)

A compound cut is the combination of a miter and a

bevel cut simultaneously.

1. Loosen the bevel lock handle (1) and position the

cutting head at the desired bevel position. Lock the

bevel lock handle.

2. Loosen the miter table lock handle (2). Press down

the positive stop locking lever (3) and position the

table at the desired angle. Release the positive stop

locking lever and lock the miter handle.

Fig. U

WORKPIECESUPPORT(FIG.W)

Longpiecesneedextrasupport.Thesupportshouldbe

placedundertheworkpiece.Keepyourhandholdingthe

workpiecepositioned6-3/4inchesormoreawayfrom

theblade.Thesupportmustlettheworkpiecelayflat

ontheworktableduringthecuttingoperation.

NOTE:Whenmountedonaflatsurface,themitersaw

tableis3-1/4incheshigh.

Fig.W

AUXlLARYWOODFENCE(FIG.X)

Whenmakingmultipleorrepetitivecutsthatresultin

cut-off pieces of one inch or less, it is possible for the

saw blade to catch the cut-off piece and throw it out of

the saw or into the blade guard and housing, possibly

causing damage or injury. To minimize this, an auxiliary

wood fence can be mounted to your saw. Holes are

provided in the saw fence to attach an auxiliary wood

fence. This fence is constructed of straight auxiliary

wood approximately 3/4 inch thick by 2-1/2 inches high

by 16-1/8 inches long.

Attach the wood fence securely and make a full depth

cut to make a blade slot. Check for interference between

the wood fence and the lower blade guard. Adjust if

necessary. NOTE: This auxiliary fence is used only with

the saw blade in the 0° bevel position (90 ° to the table).

The auxiliary wood fence must be removed when bevel

cutting

Fig, X

3-1/4 in.

Fig. W-1

Slot

Cutting Capacity Auxiliary Fence

Crosscut 3-1/2 in. x 3-1/2 in

Miter 450 R & L 3-1/2 in. x 2 in

Bevel 450L 2 in. x 3-2/1 in.

Compound 450L, 450R&L 2in. x2in.

CUTTINGA DIMENSIONAL 4X4 WITH ONE CUT

(FIG. Y)

A dimensional 4x4 workpiece (3-1/2 in. x 3-1/2 in. )

may be cut in half with one cut by attaching an auxiliary

wood fence of 3/4 inch thick. See "AUXILIARY WOOD

FENCE" above

Fig, Y

Auxiliary Fence_ _ 3-1/2 in.

Miter Saw \ I

Fence _3-1/2 in.

Miter Saw Table

Fig. AA

Miter Saw Table

miter at 45 °, bevel at 0° miter at 0°, bevel at 45 o

NOTE: Always perform a dry run cut so you can

determine if the operation being attempted is possible

before power is applied to the saw.

VERTICAL MITER CUTTING (FIG. Z)

To make a miter cut in a 2x4 workpiece (1-1/2in. x

3-1/2in.) in the vertical position a spacer such as the

auxiliary wood fence described in the

"AUXILIARY WOOD FENCE" section is required.

Fig. Z

Auxiliary Fence. /Workp ece

Miter Saw _ _1_"Z1/2 in_

CUTTING BASE MOLDING (FIG, AA)

Base moldings and many other moldings can be cut on

a compound miter saw. The setup of the saw depends

on molding characteristics and application, as shown.

Perform practice cuts on scrap material to achieve best

results:

1. Always make sure moldings rest firmly against fence

and table. Use hold-down or C-clamps, whenever

possible, and place tape on the area being clamped

to avoid marks.

2. Reduce splintering by taping the cut area prior to

making cut. Mark cut line directly on the tape.

3. Splintering typically happens due to wrong blade

application and thinness of the material.

CUTTINGCROWNMOLDING(FIG.BB,CC)

NOTE: The chart below references a compound

cut for crown molding ONLY WHEN THE ANGLE

BETWEEN THE WALLS EQUALS EXACTLY 90 °.

Your compound miter saw is suited for the difficult task

of cutting crown molding. To fit properly, crown molding

must be compound-mitered with extreme accuracy.

The two surfaces on a piece of crown molding that fit

flat against the ceiling and wall are at angles that, when

added together equal exactly 90°.

Most crown molding has a top rear angle (the section

that fits flat against the ceiling) of 52°and a bottom rear

angle (the section that fits flat against the wall) of 38 °.

In order to accurately cut crown molding for a 90°

inside or outside corner, lay the molding with its broad

back surface flat on the saw table.

NOTE: The chart below references a compound

cut for crown molding ONLY WHEN THE ANGLE

BETWEEN THE WALLS EQUALS EXACTLY 90°.

KEYI BEVEL IMiterSETTINGJ_SETTING l TYPE OF CUT

Inside corner-Left side

IL 133-9° 131.6°

J.Right

IR _33"9° .LLeft131.6°

OL J33"9° J_Left131.6°

OR J33.9° 131.6°

J_Right

111.Position top of moldh/g against fence.

LMiter lame set al RIGHT 31 6°.

LEFT side is finished piece.

Inside corner-Right side

111.Position bottoln of molding against fence.

LMiter lable set at LEFT 31 6°

LEFT side is finished piece.

Outside corner-Left side

111.Position bottom of molding against fence.

LMiter table sel at LEFT 31 6°

RIGHT side is finished piece.

Outside corner-Right side

111.Position top of moldh/g against fence.

LMiter lable sel at RIGHT 31 6°.

RIGHT side is finished piece.

When setting the bevel and miter angles for compound

miters, remember that the settings are interdependent;

changing one changes the other, as well.

Fig, BB

Miter saw table

Bevel/Miter Settings

Fig, CC

Settings for standard crown molding lying flat on

compound miter saw table

Inside Corner

\\OR

Outside Corner

Compound Cut Crown Moldings

MAINTENANCE

IADANGER I

To avoid injury, never put lubricants on the blade

while it is spinning.

la, WARNING I

To avoid fire or toxic reaction, never use gasoline,

naphtha acetone, lacquer thinner or similar highly

volatile solvents to clean the miter saw.

I_ WARNING I

To avoid injury from unexpected starting or

electrical shock, unplug the power cord before

working on the saw.

I_k WARNING I

For your safety, this saw is double-insulated. To

avoid electrical shock, fire or injury, use only

parts identical to those identified in the parts list.

Reassemble exactly as the original assembly to

avoid electrical shock.

REPLACING CARBON BRUSHES (FIG. DD)

Replace both carbon brushes when either has less

than 1/4 in. length of carbon remaining, or if the spring

or wire is damaged or burned. To inspect or replace

brushes, first unplug the saw. Then remove the black

plastic cap (1) on the side of the motor (2). Remove the

cap cautiously, because it is springloaded. Then pull

out the brush and replace. Replace for the other side.

To reassemble reverse the procedure. The ears on

the metal end of the assembly go in the same hole the

carbon part fits into. Tighten the cap snugly, but do not

overtighten.

NOTE: To reinstall the same brushes, first make sure

the brushes go back in the way they came out. This will

avoid a break-in period that reduces motor performance

and increases wear.

Fig. DD

LOWER BLADE GUARD

Do not use the saw without the lower blade guard.

The lower blade guard is attached to the saw for your

protection. Should the lower guard become damaged,

do not use the saw until the damaged guard has been

replaced. Develop a regular check to make sure the

lower guard is working properly. Clean the lower guard

of any dust or buildup with a damp cloth.

CAUTION: Do not use solvents on the guard. They

could make the plastic "cloudy" and brittle.

I,a,WARNINGI

When cleaning the lower guard, unplug the saw from

the power source receptacle to avoid unexpected

startup.

SAWDUST

Periodically, sawdust will accumulate under the work

table and base. This could cause difficulty in the

movement of the worktable when setting up a miter cut.

Frequently blow out or vacuum up the sawdust.

la,WARNINGI

If blowing sawdust, wear proper eye protection to

keep debris from blowing into eyes.

LUBRICATION

All the motor bearings in this tool are lubricated with a

sufficient amount of high grade lubricant for the life of

the unit under normal operating conditions; therefore, no

further bearing lubrication is required.

Lubricate the following as necessary:

Chop pivot: Apply light machine oil to points indicated

in illustration.

Central pivot of plastic guard: Use light household

oil (sewing machine oil ) on metal-to-metal or metal-to-

plastic guard contact areas as required for smooth, quiet

operation. Avoid excessive oil, to which sawdust will

cling.

Fig. EE

pivot of

plastic guard

Chop pivo_

IA WARNING I

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing

the blade or making adjustments.

TROUBLESHOOTING GUIDE - MOTOR

PROBLEM

Brake does not

stop blade within 6

seconds.

Motor does not start

Brush spark when

switch released. 2.

PROBLEM CAUSE

Motor brushes not sealed or lightly

sticking.

Motor brake overheated from use of

defective or wrong size blade or rapid

ON/OFF cycling.

Arbor bolt loose.

Brushes cracked, damaged, etc.

Other.

Limit switch failure

Brush worn.

Fuse blown or circuit breaker tripped

on home panel.

SUGGESTED CORRECTIVE ACTION

1. Inspect/clean/replace brushes. See

MAINTENANCE section.

2. Use a recommended blade. Let cool down. See

REMOVING OR INSTALLING THE BLADE

section.

3. Retighten. See REMOVING OR INSTALLING

THE BLADE section.

4. Replace brushes.

5. Sears Service Center.

1. Replace limit switch.

2. Replace brushes. See MAINTENANCE section.

3. Verify there is electrical power at the outlet.

Brush worn. 1. Replace Brushes. See MAINTENANCE section.

Other. 2. See Sears Service Center.

TROUBLESHOOTING GUIDE - SAW OPERATION

PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION

Blade hits table. . Misalignment. 1. See ADJUSTMENT - Cutting Arm Travel section.

Angle of cut not . Miter table unlocked. 1. See OPERATION - Miter Angle Adjustment

accurate. Can not 2. Sawdust under table, section.

adjust miter. 2. Vacuum or blow out dust. WEAR EYE

PROTECTION.

Cutting arm wobbles. . Loose pivot points. 1. See ADJUSTMENT - Cutting Arm Travel section.

Cutting arm will not . Pivot bolt too tight. 1. Loosen pivot bolt lock nut (see adjustment

fully raise, or blade 2. Pivot spring not replaced properly section).

guard won't fully after service. 2. Sears Service Center.

close. 3. Sawdust build-up. 3. Clean and lubricate moving parts.

Blade binds, jams, . Improper operation. 1. See BASIC SAW OPERATION section.

burns wood. 2. Dull or warped blade. 2. Replace or sharpen blade.

3. Improper blade size. 3. Replace with 10 in. diameter blade.

4 Wood is moving during cut. 4. Use hold down clamp to secure workpiece to

table.

Saw vibrates or . Saw blade not round /damaged /loose. 1. Replace blade.

shakes. 2. Arbor bolt loose. 2. Tighten arbor bolt.

10 in. COMPOUND MITER SAW

WARNING I

When servicing use only CRAFTSMAN replacement parts, Use of any other parts many create aHAZARD

or cause product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a

HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest

Sears Service Center,

PARTS LIST FOR SAW SCHEMATIC

I.D. Description

0824 PIVOT SHAFT

(}828 ROTATION SLIDE PLATE

0831 SHAFT SLEEVE

081A PLASTIC SLEEVE

083S TRIGGER

083Z CORD CLAMP

OB5N COMPRESSION SPRING

OCES COMPRESSION SPRING

0CPD CENTER BOLT

0CV5 DUST BAG ASSAY

OD7X SHAFT

0D87 TORSION SPRING

OD?9 SHIM

0DRB ANCHOR BLOCK

ODHT SPRING GUARD

ODVJ BLADE WRENCH

0J4F FLAT WASHER @8X16 25

0J43 FLAT WASHER {RIOX20 2

OJ7R FLAT WASHER 1/2 _1 3/64

OJAZ WAVE WASHER WW 6

0JBO WAVE WASHER WW 8

(}JET E RiNG

0JMM O RiNG

OJPE HEX HD BOLT M6_I 0 20

OJPG HEX HD. BOLT M6*I 0 30

OJUK HEX SOC HD CAP BOLT M6_I 0 16

OJZF HEX SOC SETSCREW M6*I 0 10

0JZN ARBOR BOLT M8*I 25 20

0KOW HEX HD SCREW AND WASHER M6*I 0 25

OK2N HEX SOC HD CAP SCREW M8_I 25 25

0K37 CRRE PAN HD SCREW & WASHER M508 16

0K5C CR RE COUNT HD SCREW M6_I 0 16

0K75 CR RE TRUSS HD SCREW M6*I0 12

OK7F CR RE ROUND WASHER HD SCREW M5'08 8

OK7K CR RE ROUND WASHER HD SCREW M6*I 0 12

0KA9 CRRE PAN HD TAPPING SCREW M3'24 l0

0KB7 CRRE PAN HD TAPPING S_REW M4X18 16

OKBC CRRE PAN HD TAPPING S_REW M5*I6 25

OKBD CRRE PAN HD TAPPING SCREW M418 25

0KD6 CR RE PAN HD SCREW M407 8

0KD7 CR RE PAN HD SCREW M407 10

OKDG CR RE PAN HD SCREW M5"08 6

OKDH CR RE PAN HD SCREW M508 8

0KDR CR RE PAN HD SCREW M5'08 10

0KDY CR RE PAN HD. SCREW M6*I 0 30

OKL1 CRRE PAN HD ROUND NECK SCREW M6_IO 12

OKMS HEX NUT M6*I 0 T=5

0KQX NUT M6_I 0 T=6

0KC}Y LOCK NUT M81 25 T=8

OKQZ NUT M101 5 T=IO

OK RO NUT M 12_175 T=I 2

0KUW TERMINAL

0LS9 LASER ON/OFF ROCKER SWITCH

OLU2 LIMIT SWITCH

OQQ1 CORD GUARD

0S1S COLLAR

12BQ WAVE WASHER BWW 6303

Size QTY

MODEL NO. 137.212310

I.D. Description Size

2457 FLAT WASHER @10"22 2

2948 WARNING LABEL

21CH CRRE PAN HD SCREW & WASHER M5_08 10

23NF ARBOR COLLAR

25TE STOP BLOCK (LEFT} #23

25TF STOP BLOCK (RIGHT} #23

26LU WARNING LABEL

290M CAUTION LABEL

2BK3 ANGLE REGULATOR #AW

2BKK CABLE SHIELD

2BNF LASER PLUNGER HOUSING

2BP5 NEEDLE POINTER #23

2BP6 MITER LOCK HANDLE

2BPR CABLE SHIELD

2BPV CUTTER SHAFT GUARD #AW

2BPW NEEDLE POINTER

2BXO CRRE PAN HD SCREW & WASHER M5_0.8 80

2BX7 SLOTTED SET SCREW M61 0 8

2BXF LASER

2COF CONTROLLER ASSY

2C 1A POWER CABLE

2C82 HEX HD BOLT M10"1 5 80

2C88 BLADE

2CBD CLEVIS PIN

2CEE CHIP PLATE

2CBU LOCK KNOB

2CAB CR RE TRUSS HD ROUND NECK SCREW M61 0 12

2CKJ FENCE #AW

2CR7 ARM #AW

2CS9 BEVEL LOCK KNOB

2CSB MOTOR ASS'Y

2CTE LEAD WiRE ASBY

2CU6 LOWER BLADE GUARD

2D47 LOCATOR PIN

2DRC HANDLE

2DAS BRACKET TILT

2DAT SCALE

2DAV TILTING SCALE

2DAW TRADE MARK LABEL

2DCF WARNING LABEL

2DDQ HANDLE

2DQ3 LEVER

2E3K CR RE ROUND WASHER HD SCREW M5"08 10

2F3L EXTENTION WING{LEFT) #AW

2F3M EXTENTION WING (RIGHT} #AW

2F3N COIL SPRING

2F3P MITER ARM #AW

2F46 BASE #AW

2F4X UPPER TUBE #06

2F4Y UPPER TUBE #06

2F58 TABLE #AW

2FDS INSTRUCTION MANUAL

2FT3 LABEL

2FUJ TABLE INSERT

2FVB BOLT CLAMP

2FXl HOLD DOWN CLAMP ASS'Y

QTY

10 in. COMPOUND MITER SAW

SCHEMATIC FOR SAW

MODEL NO. 137.212310

0KU_ 2

OKA9

2COF

2CS_0JMM

_v/_OjTR OKRO 0JZN

2BPWOKDH

2F3M /

OKQX

OK_Ke

25TF

OJAZ_

2DAS

0824

.2BP5

081A

2DAV

10 in. COMPOUND MITER SAW MODEL NO. 137.212310

PARTS LIST AND SCHEMATIC FOR MOTOR

I.D. Description

0HX9 NEEDLE BEARING

0JB8 WAVE WASHER

0JX3 HEX. SOC. SETSCREW

0KCN CR.RE. PAN HEAD TAPPING & WASHER SCREW

0QQS BRUSH HOLDER ASS'Y

0QQT BRUSHASS'Y

0QR0 BRUSH COVER

2AKT ARMATURE ASS'Y

2BPA FIELD ASS'Y

2BPE GEAR BOX

2BPF FLOW GUIDE

2BPP MOTOR COVER

2BX4 CUTTERSHAFT ASS'Y

2CVE LEAD WIRE ASS'Y

Size QTY

2BPE_

2BX_......._--..._. OHX9

2BPP_ _ //"

2BPA _ _

0KCN _'_

10 in. COMPOUND MITER SAW

PARTS LIST AND SCHEMATIC FOR STAND

MODEL NO. 137.212310

I.D. Description

093B FOOT PAD

0J4F FLAT WASHER

0KE3 CR. RE. PAN HD. SCREW

0KRR SERRATED TOOTHED HEXAGON FLANGE NUT

20N0 FOOT PAD ASS'Y

22XY LEG

2A10 CAP HD. SQ.NECK BOLT

2F3Q UPPER SUPPORT

2F3R UPPER SUPPORT

2F3S BOTTOM SUPPORT BRACKET

2F3T BOTTOM SUPPORT BRACKET

2F8B HARDWARE BAG ASS'Y

Size

q_8X] 6-2.5

M8* ] .25-35

M8* ] .25 T=7.5

#06

QTY

]

2AI0_6

2F3(

0 KE33

OJ4F3

2F31_

2F3T_

2F3S 2

22XY_

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® (1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www.sears.oom www.sears.oa

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call or go on-line for the location of your nearest

Sears Parts & Repair Center.

1-800-488-1222

Call anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR ®

(1-888-784-6427)

Au Canada pour service en fran£ais:

1-800-LE-FOYER M°

(1-800-533-6937)

www.sears.ca

® Registered Trademark /TM Trademark /s Service Mark of Sears Brands, LLC

TM M

® Marca Registrada /Marea de Fglbriea /s Marea de Servicio de Sears Brands, LLC

Craftsman 137212310 User Manual COMPOUND MITER SAW Manuals And Guides L0604855

CRAFTSMAN Miter Saw Manual L0604855 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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