Craftsman 137212360 User Manual MITER SAW Manuals And Guides L0911449

CRAFTSMAN Miter Saw Manual L0911449 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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Operator's Manual

JCRHFTSMIIN°J
10 in. COMPOUND MITER SAW
WITH LASER TRAC _
Model No..137.212360

CAUTION:
Before using this Miter Saw,
read this manual and follow
all its Safety Rules and
Operating Instructions

Safety Instructions
Installation

•

For Technical
Support
Customer
Help Line
1-800-843-1682
Sears, Roebuck and Co., Hoffman
Estates, IL60179
Visit our Craftsman website: www.sears.com/craftsman
Part No. 13721236001

Operation
Maintenance
Parts List

Sears Parts &
Repair
Center
1-800-469-4663
USA
Printed in China

SECTION

PAGE

warranty ...............................................
Product Specifications ..........................

2
2

Symbols ................................................
Power Tool Safety .................................
Compound Miter Saw Safety .................

SECTION

PAGE

Know Your Compound Miter Saw ..........
Glossary of Terms .................................

10
11

3

Assembly and Adjustments ...................

12

4
6

Operation ...............................................
Maintenance ..........................................

18
23

Electrical Requirements and Safety ......
Accessories and Attachments ...............

7
8

Troubleshooting Guide ..........................
Parts List ................................................

24
25

Tools Needed for Assembly ..................
Carton Contents ....................................

8
9

Repair Protection Agreement ..................

28

CRAFTSMAN ONE YEAR FULL WARRANTY
If this Craftsman tool fails due to a defect in material or workmanship within one year from the
date of purchase, call 1-800-4-MY-HOME®to arrange for free repair(or replacement if repair
proves impossible).
This warranty applies for only90 days from the date of purchase if this product is ever used for
commercial or rental purposes.
This warranty does not includeexpendable parts, suchas lamps, batteries, bitsor blades.
This warranty gives you specific legal dghts, and you may also have other rightswhich vary from
state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179

_i, WARNING J
Some dust created by using power tools contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm. Some examples of these chemicals are:
•
Lead from lead-based paints
•
Crystalline silica from bricks, cement and other masonry products
•
Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well ventilated area and work with approved safety
masks that are

MOTOR

Cutting

Power Source ................ 120V AC, 60Hz, 15 Amp
Arbor Shaft Size ............ 5/8 in.

Crosscut

2-5/8

in. x 5-1/2 in.

Miter 450 R & L .................

2-5/8

in. x 3-7/8 in.

Speed ........................... 4800 RPM (No load)
Brake ............................ Electric
Double Insulated .......... No
MITER SAW

Bevel 45 ° L .......................

1-1/2 in. x 5-1/2 in.

Rotating Table:

Diameter ........................... 10 in.

Miter Detent Stops .......
Bevel Positive

Capacity:
...........................

45 ° Miter and 45 ° Bevel .... 1-1/2 in. x 3-7/8 in.

BLADE

0 °, 15 °, 22.5 °, 31.6 °, 45 ° R & L Arbor .................................

5/8 in.

Stops .... 0 °, 45 ° L

IA WARNING J
To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection,
This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120
Volt / 15 Ampere time delay fuse or circuit breaker, To avoid shock or fire, replace power cord
immediately
if it is worn, cut or damaged in any way.
Before using your tool, it is critical that you read and understand
these safety rules. Failure to
follow these
2009/03

rules could result in serious

injury
n
2to--damage

-

to the tool.

I

WARNING

ICONS

Your power tool and its Operator's Manual may contain "WARNING
ICONS" (a picture symbol
intended to alert you to, and/or instruct you how to avoid, a potentially
hazardous condition).
Understanding
and heeding these symbols will help you operate your tool better and safer.
Shown below amsome
of the symbols you may see.

SAFETY

®

ALERT:

Precautions

that involve your safety.

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side
shields.

READ AND UNDERSTAND
INSTRUCTION
MANUAL: To reduce the risk of injury,
user and all bystanders must read and understand instruction manual before using this
product,

®

KEEP HANDS AWAY FROM BLADE:
will result in serious personal injury.

SUPPORT

I,A

DANGER

IA

WARNING]

AND CLAMP

I

Failure to keep your hands away from the blade

WORK

DANGER: indicates an imminentlyhazardous situation which, if not
avoided, will result in death or serious injury.

WARNING:
indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.

I,& CAUTION I

CAUTION: indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.

I CAUTIONI

CAUTION:
hazardous
damage.

IIIIIIIII

IIIIIIIIII

IIII

used without the safety alert symbol indicates a potentially
situation which, if not avoided, may result in property

I

3

III

III

III

GENERAL
SAFETY
INSTRUCTIONS
BEFORE
USING
THIS
POWER
TOOL
Safety
isacombination
ofcommon
sense,
staying
alert
andknowing
how
touseyour
power
tool.
[_IL WARNING]
To avoid mistakes that could cause serious
Injury, do not plug the tool in until you have
read and understood the following.
1. _

READ and become familiar with the
entire Operator's Manual. LEARN
the tool's application,limitationsand
possiblehazards.

The table on page 7 shows the correct
size to use depending on cord length and
nameplate ampere rating.If in doubt, use the
next heavier gauge. The smallerthe gauge
number, the heavier the cord.
11.WEAR PROPER APPAREL. Do not wear
loose clothing,gloves, neckties, rings,
bracelets or otherjewelry which may get
caught in moving parts. Nonslip footwear is
recommended. Wear protectivehair covering
to contain long hair.
12.ALWAYS WEAR EYE PROTECTION. Any
intothe eyes and could cause
ower tool can
foreignobjects
permanent
eye throw
damage.
ALWAYS
wear Safety Goggles (not glasses)
that complywith ANSI Safety standard Z87.1.
Everyday eyeglasses have only impactresistant lenses. They ARE NOT safety
glasses. Safety Goggles are available at
Sears. NOTE: Glasses or goggles not in
compliance with ANSI 7.87.1 could seriously
injure you"when they break.

O
2. KEEP GUARDS IN PLACE and in working
order.
3. REMOVE

ADJUSTING

KEYS AND

WRENCHES.
Form the habit of checking to
see that keys and adjusting wrenches are
removed from the tool before turning ON.

4. KEEP WORK AREA CLEAN, Cluttered areas
and benches invite accidents.
5. DO NOT USE IN DANGEROUS
ENVIRONMENTS. Do not use power tools
in damp locations,or expose them to rain or
snow. Keep workarea well lit.

13.WEAR A FACE MASK OR DUST MASK.
Sawing operation producesdust.
14.SECURE

O

6. KEEP CHILDREN AWAY. All visitorsand
bystandersshould be kept a safe distance
from work area.
7. MAKE WORKSHOP CHILD PROOF with
padlocks, master switchesor by removing
starter keys.
8. DO NOT FORCE THE TOOL. It will do thejob
better and safer at the rate for which it was
designed.
9. USE THE RIGHT TOOL. Do not force the tool
or an attachment to do a job for which it was
not designed.

10.USE PROPER EXTENSION CORDS. Make
sure your extension cord is in good condition.
When using an extensioncord, be sure to use
one heavy enough to carry the current your
productwill draw. An undersizedcord will
result in a dropin line voltageand in loss of
power whichwill cause the toolto overheat.
III IIIIIIII

III

I

WORK,

Use clamps or a vise to

than using your hand and it frees
old work when practical. It is safer
both hands to operate the tool.

15.DISCONNECT TOOLS FROM POWER
SOURCE before servicing,and when
changing accessories such as blades, bits
and cutters.
16.REDUCE
THE RISK OF UNINTENTIONAL
STARTING,
Make sure switch is in the OFF
position before plugging the tool in.
17.USE RECOMMENDED
ACCESSORIES.
Consult this Operator's Manual for
recommended accessories. The use of
improper accessories may cause risk of injury
to yourself or others.
18.NEVER

STAND

ON THE TOOL.

Serious

injury could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.

19.CHECK FOR DAMAGED PARTS, Before
further use of the tool, a guard or other part
that is damaged should be carefully checked
4 ---_
III

todetermine

that it will operate properly and
perform its intended function - check for
alignment of moving pads, binding of moving
parts, breakage of pads, mountingand any
other conditionsthat may affect its operation.
A guard or other part that is damaged should
be properly repaired or replaced.
20,NEVER LEAVE THE TOOL RUNNING
UNATTENDED. TURN THE POWER "OFF".
Do not walk away from a running tool untilthe
blade comes to a complete stop and the tool
is unpluggedfrom the power soume.
21,DO NOT OVERREACH. Keep proper footing
and balance at all times.
22,MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean_forbest_
performance,Follow instructionsfor
lubricatingand changing accessories,
23,WARNING: Dust generated from certain
materials can be hazardous to your health.
Always operate saw in well-ventilated area
and provide for proper dust removal.

24.1A DANGER I
People with electronic devices, such as
pacemakers, should consult their physician(s)
before using this product. Operation of
electrical equipment in close proximity to a
heart pacemaker could cause interferenceor
failure of the pacemaker.

SPECIFIC
SAFETY
INSTRUCTIONS
FOR
THIS
COMPOUND
MITER
SAW
1.

DO NOT USE THIN KERF BLADES they
can deflect and contact guard and can cause
possible injury to the operator.

stop before returningthe saw to the raised
position.
20. MAKE SURE the blade has come to a
complete stop before removingor secudng
the workpiece, changing the workpiece angle
or changing the angle of the blade.

2.

DO NOT operate the miter saw until it
is completely assembled and installed
according to these instructions.

21. NEVER cut metals or masonry productswith
thistool. This miter saw is designedfor use
on wood and wood-like products.

3.

IF YOU ARE NOT thoroughly familiar with
the operation of miter saws, seek guidance
from your supervisor, instructor or other
qualified person.

22. NEVER cut small pieces. If the workpiece
being cut would cause your hand or fingers
to be within 6-3/4 in. of the saw blade the
workpiece is too small.

4.

ALWAYS hold the work firmly against the
fence end table. DO NOT perform any
operation free hand (use clamp wherever
possible).

23. PROVIDE adequate support to the sides of
the saw table for long work pieces.
24. NEVER use the miter saw in an area with
flammable liquidsor gases.

5,

KEEP HANDS out of the path of the saw
blade. If the workpiece you are cutting would
cause your hands to be within 6-3/4 in. of the
saw blade, the workpiece should be clamped
in place before making the cut.

6.

BE SURE the blade is sharp,
is free of vibration.

7.

ALLOW the motor to come up to full speed
before starting a cut.

8.

KEEP THE MOTOR AIR SLOTS CLEAN
and free of chips or dust.

9.

ALWAYS MAKE SURE all handles are tight
before cutting, even if the table is positioned
in one of the positive stops.

25. NEVER use solvents to clean plasticparts.
Solvents could possiblydissolveor otherwise
damage the material.
26. SHUT OFF the power before servicingor
adjustingthe tool.
27. DISCONNECT the saw from the power
source and clean the machinewhen finished
using.
28. MAKE SURE the work area is clean before
leaving the machine.

runs freely and

29. SHOULD any part of your miter saw be
missing,damaged, or fail in any way, or any
electricalcomponent fail to perform properly,
lock the switch and remove the plugfrom
the power supply outlet. Replace missing,
damaged, or failed parts before resuming
operation.

10. BE SURE both the blade and the collar are
clean and the arbor bolt is tightened securely.
11. USE only blade collars specified for your saw.
12. NEVER use blades larger in diameter than
10 inches.

POWER SUPPLY AND MOTOR
SPECIFICATIONS
The AC motor used in this saw is a universal,
nonreversible type. See "MOTOR" in the
"PRODUCT SPECIFICATIONS"
section on
page 2.

13. NEVER apply lubricants to the blade when it
is running,
14. ALWAYS

check the blade for cracks or

damage before operation. Replace a cracked
or damaged blade immediately.
15. NEVER

use blades recommended

for

IA WARNINGI

operation at less than 4800 RPM.
16. ALWAYS keep the blade guards in place and
use at all times.
17. NEVER

To avoid electrical hazards, fire hazards,
or damage to the tool, use proper circuit
protection. Your saw is wired at the factory
for 120 V operation. Connect to a 120 V, 15
A circuit and use a 15 A time delay fuse or
circuit breaker. To avoid shock or fire, If
power cord is worn or cut, or damaged in any
way, have it replaced immediately.

reach around the saw blade.

18. MAKE SURE the blade is not contacting the
workpiece before the switch is turned ON.
19. IMPORTANT:
After completing the cut,
release the trigger and wait for the blade to

6

......

[....

GROUNDING

INSTRUCTIONS

NOTE: When using an extension cord on a
circuit with a #14 wire, the extension cord must
not exceed 25 feet in length. Before connecting
the motor to the power line, make sure the switch
is in the off position and the electric current is
rated the same as the current stamped on the
motor nameplate. Running at a lower voltage
will damage the motor. This tool is intended for
use on a circuit that has a receptacle like the one
illustrated in Fig. 1.

IN THE EVENT OF A MALFUNCTION
OR
BREAKDOWN,
grounding provides a path of
least resistance for electric currents and reduces
the risk of electric shock. This tool is equipped
with an electrical cord that has an equipmentgrounding conductor and a grounding plug. The
plug must be plugged into a matching receptacle
that is properly installed and grounded in
accordance with all local codes and ordinances.

Fig. 1 shows a three-pronged electrical plug and
receptacle that has a grounding conductor. If a
properly grounded receptacle is not available,
an adapter (Fig. 2) can be used to temporarily
connect this plug to a two-contact grounded
receptacle. The adapter (Fig. 2) has a rigid lug
extending from it that MUST be connected to
a permanent earth ground, such as a properly

DO NOT MODIFY THE PLUG PROVIDED.
If it will not fit the receptacle, have the proper
receptacle installed by a qualified electrician,

IMPROPER CONNECTION of the equipment
groundingconductorcan result in riskof electric
shock. The conductorwith the green insulation
(with or withoutyellowstripes) is the equipment
groundingconductor. If repairor replacement of

grounded receptaclebox.

or
IAWARNiNG
I
the equipment groundingconductorto a

oorv_'t
live terminal.

In all cases, make certain the receptacle is
properly grounded. If you are not sure, have a
qualified electrician check the receptacle.

CHECK with a qualifiedelectricianor service
person if youdo not completely understandthe
groundinginstructions,or if you are not certain
the tool is properlygrounded.

[A WARNING l
This tool is for indoor use only. Do not
expose to rain or use in damp locations.

USE onlythree-wire extensioncords that have
three-prongedgroundingplugswith three-pole
receptacles that accept the tool'splug. Repair or
replace damaged or worn cords immediately.

Fig. 1

GUIDELINES FOR EXTENSION
CORDS

Fig. 2

IIground

...-_
U/" -

III

II

_
Adapter

Two-Pronged
Receptacle

IA WARNING
[
This tool must be grounded while in use to
irotect the operator from electric shock.
iil,e] =-illi_ll r,_,_.vll

(When usin_l 120 volts only)

Use a separate electrical circuit for your tool. This
circuit must not be less than #12 wire with a 20 A
time-lag fuse or a #14 wire with a 15 A time-lag
fuse.

III

ProperlyGrounded
Three-Pronged
Receptacle

GroundingLug_
Make sure this
! I(_"l II iSconnected
_i-!.L ! "_'_l_lJ_
to a known

Make sure your extension cord is properly
wired and in good condition.Always replace a
damaged extensioncord or have it repaired by a
qualifiedtechnician beforeusing it. Protectyour
extensioncords from sharp objects, excessive
heat and damp or wet areas.

II

Plug

II'-0AJ Lrounding
Prong

USE THE PROPER EXTENSION CORD. Make
sure your extensioncord is in good condition.
Use an extensioncord heavy enough to carry
the current your productwill draw. An undersized
cord will cause a dropin line voltage resulting
in loss of power, overheating and burningout
of the motor.The table on the rightshows the
correct size to use dependingon cord length
and nameplate ampere rating.If in doubt,use
the next heaviergauge. The smallerthe gauge
number, the heavier the cord.

III

_i1 _:_:ee-Pronged

7

_e,][e,]
:k'.,5.-,[e]
-i i :[..,fzl _i elz|
RECOMMENDED

I,_
•

•

ii IVzTI,];i_v_
i:1_| i

munro_o]
nk,'ln
+l=1:lm:lntl=+o]
:ir;1.-,_-_:lm
i=]m¥_
SUPPLIED

ACCESSORIES

WARNING

NOT SUPPLIED

I

Use only accessories
recommended
for
this miter saw. Follow instructions
that

Blade Wrench

accompany
accessories.
Use of Improper
acceseorles
may cause hazards.
The use of any cutting tool except 10 in.

Adjustable Wrench

=====J

saw blades which meet the requirements
under recommended
accessories
is

:::::::::::::::::::::

Hex Key

Combination

Square

prohibited.
Do not use accessories
such
as shaper cutters or dado sets. Ferrous
metal cutting and the use of abrasive
wheels is prohibited.
•

Do not attempt to modify this tool or
create accessories
not recommended

Philips Screwdriver

for

Slotted Screwdriver

use with this tool. Any such alteration or
modification
is misuse and could result in
a hazardous
serious

condition

leading

to possible

injury.

ACCESSORIES
Visit your Sears Hardware Department or see the
Sears Power and Hand Tool Catalog to purchase
recommended accessories for this power tool.

COMBINATION

•

MUST BE TRUE

Should not gap or overlap when square is flipped
over (see dotted figure).

[A, WARNING]
•

SQUARE

To avoid the risk of personal injury, do not
modify this power tool or use accessories

Straight edge or
a 3/4 in. board,
this edge must be
perfectly straight.

Draw light line on
board along this
edge.

not recommended
by Sears.
Read warnings and conditions on your
CARBIDE TIPPED SAW BLADE. Do not
operate the saw without the proper saw
blade guard in place. Carbide is a very
hard but brittle material. Care should be
taken while mounting,

using, and storing

ji

carbide Upped blades to prevent accidental
damage. Slight shocks, such as striking
the tip while handling, can seriously

i
f

!
I

//

damage the blade. Foreign objects in the
workpiece, such as wire or nails, can also
cause tips to crack or break off. Before
using, always visually examine the blade
and tips for bent blade, cracks, breakage,
missing or loose tips, or other damage. Do

I I
L

not use if damage is suspected.
Failure to
heed safety instructions
and warnings can
result

in serious

II

Gap from untrue square when
. flipped over.

bodily injury.

8

!11

_

I

IIII

flllllllll

UNPACKING
YOURMITER
SAW

2. Place the saw on a secure stationarywork
surface.

IA WARNING I

3. Separate all parts from the packingmaterial.
Check each of the illustrationsshown below
to make certain all items are accounted for,
before discardingany packing material

To avoid injury from unexpected starting or
electrical shock, do not plug the power cord
into a source of power during unpacking and
assembly. This cord must remain unplugged
whenever you are working on the saw.

I,A WARNING

I

If any part is missing or damaged, do not
attempt to assemble the miter saw, or plug In
the power cord untll the mlssing or damaged
part Is correctly replaced. To avoid electric
shock, usa only Identical replacement parts
when servicing double insulated tools. Call
1-800-4-_AY-HOM_ for replacement parts.

1. Remove the miter saw from the carton.
iMPORTANT: Do not lift miter saw by
the trigger switch handle. It may cause
misalignment. Lift machine by the built-in
carry handle.

.._J
Hex Key

Hold-Down Clamp

Miter Table Handle

Dust Bag
Blade Wrench

Miter Saw

Batteries
Rear Extension Stay

II

III

9

IJ

IIIII

Safety Lock-Off Button

U
Cover Plate

Bevel

Positive Stop Locking Lever

Hand Hold for
Transportation

Miter Angle
Pointer

-Miter Lock Handle

ON/OFF

Arbor

Laser On/Off Switch
Latch

Bevel Lock Handle

Miter

Rear Extension Stay

Table Insert

Hand Holdfor
Transportation
10

II

COMPOUND

MITER

SAW TERMS

on machineand legible.

ARBOR LOCK - Allows the user to keep the
blade from rotating while tightening or loosening
the arbor bolt during blade replacement or
removal.

WRENCH STORAGE - Convenient storage to
prevent misplacingthe blade wrench.

BASE - Supports the table, holds accessories
and allows for workbench or leg set mounting.

ARBOR
mounted.

BEVEL LOCKING HANDLE - Locks the miter
saw at a desired bevel angle.

BEVEL CUT - An angle cut made through the
face of the workpiece.

BEVEL SCALE -To measure the bevel angle of
the saw blade 0° to 45° left.

COMPOUND CUT - A simultaneous bevel and
miter cut.

COVER PLATE SCREW - Loosen this screw
and rotate the plate for access to the blade arbor
bolt.

CROSS CUT - A cut made across the width of
the workpiece.

WOODWORKING TERMS
-

The

shaft

on which

a blade

is

FREEHAND" Performing a cut without using a
fence (guide), hold down or other proper device
to prevent the workpiece from twistingduring the
cuttingoperation.

FENCE - Helps to keep the workpiece from
moving when sawing. Scaled to assist with
accurate cutting.
LOWER BLADE GUARD - Helps protect your
hands from the blade in the raised position, it
retracts as the blade is lowered.

GUM - A stickysap from wood products.

MITER HANDLE - Used to rotate the table, and
to rotate the saw to a right or left cutting position.

KERF - The amount of material removed by
blade cut.

MITER SCALE - Measures
45 ° left and dght.

MITER CUT - An angle cut made across the
width of the workpiece.

MOUNTING
HOLES
a stable surface.

HEEL - Misalignment of the blade.

the miter angle 0 ° to

- To mount the miter saw to

RESIN - A sticky sap that has hardened.
REVOLUTIONS
PER MINUTE
(RPM) - The
number of turns completed by a spinning object
in one minute.

ON/OFF TRIGGER
SWITCH - To start the tool,
squeeze the trigger. Release the trigger to turn
off the miter saw.

POSITIVE STOP LOCKING LEVER - Locks the
miter saw at a preset positivestop for the desired
miter angle.

SAW BLADE PATH - The area of the workpiece
or table top directly in line with the travel of the
blade or the part of the workpiece which will be
cut.

STOP LATCH
- Locks the miter saw in the
lowered
position
for compact
storage
and
transportation.

SET - The distance between two saw blade tips,
bent outward in opposite directions to each other.
The further apart the tips are, the greater the set.

SWITCH

WORKPIECE - The item being cut. The surfaces
of a workpiece are commonly referred to as
faces, ends and edges.

HANDLE

- The switch handle contains

the trigger switch and
blade is lowered into
down on the handle.
upright position when

the laser on/off switch. The
the workpiece by pushing
The saw will return to its
the handle is released.

WARNING
LABELS - Read and understand for
your own safety. Make sure all labels are present
I

II

I

III

IIII III I

11

I

IIII II IIIII

I

INSTALLING
THE MITER HANDLE (FIG. A)
1. Thread the miter handle (1) into the hole (2)
located at the front of the miter table.

INSTALLING
1. Squeeze

bag(1).
2.

Fig. A

THE DUST BAG (FIG. C)
the metal collar wings (2) of the dust

Place the dust bag neck opening around the
exhaust port (3), and release the metal collar
wings.
Fig. C

IA WARNING I
To avoid injury and damage to the saw,
transport or store the miter saw with the
cutting head locked in the down position.
Never use the stop latch to hold the cutting
head in a down position
for cutting
operations.
CUTTING HEAD (FIG. B)
Raising the Cutting Head
1. Push clown slightly on the switch handle (1).
2. Pull the hold-down latch (2) out of the long slot (5)
of locking hole (3) and turn 90 ° to insert into the
short slot (6).
3. Pull up the switch handle (1) to raise to the up
position.

Fig. B

Locking Cutting Head in Down Position
When transporting or storing the miter saw, the
cutting head should always be locked in the
down position.
1. Push the switch handle (1) down to its lowest
position.
2. Pull the hold-down latch (2) out of the short slot
(6) of the locking hole (3) and turn 90 ° to insert
into the long slot (5).
IMPORTANT:
To avoid damage, never carry
the miter saw by the switch handle, the cutting
arm or the miter handle. ALWAYS use the
designated carrying handle (4).
III
IIIIIIIII
III
I
I 12

INSTALLING THE REAR EXTENSION STAY
(FIG. D)
I. Loosen the extension stay lockingscrew (I)
under the saw base (2).
2. Place the rear extension stay (3) into the
holes provided in the miter saw base. Make
sure the angle of stay is in the down position
(as shown in Fig. D) for maximum support.
3, Insert the extension stay locking screw back
to hole and tighten to hold the extension.
Fig. O

I

3

INSTALLING
THE HOLD-DOWN
CLAMP
ASSEMBLY
(FIG. E)
1. Loosen the lock knob (3) from the rear side of
the saw base (4).
2. Place the hold-down clamp assembly (1) in
one of the mounting holes (2),
3, Tighten the lock knob (3).

III

Fig.E

2

REMOVING OR INSTALLING THE BLADE

] A, WARNING]
Only use a 10-inch diameter blade.
To .avoid injury from an accidental start, make
sure the switch is in the OFF position and
plug iS not connected to the power source
outleL
Removing Blade (Fig. G, H, I)
1 Unplug the saw from the outlet.
2 Allowthe cuttinghead to riseto the upright
position. Raise the lower blade guard (1) to
the up position.(Fig. G)
3 Loosen the cover plate screw (2) with a
Phillipsscrewdriver.
4. Rotate the cover plate (3) towardsthe rear of
the tool to expose the arbor bolt (4).
5. Place the blade wrench over the arbor bolt.
Fig. G

INSERTING
AND
REPLACING
THE
LASER
BATrERIES
(FIG.
F)
• Unplug
your
miter
saw.
IAWARNING

l

Failure to unplugyour tool could result in
accidental startingcausing possibleserious
personal injury.
1. Remove the lockingscrew (1) on the
batterycover (2) with a Phillips screwdriver,
and open the cover.
2. Insert the two supplied AAA batteries in the
case as per the diagram below. If replacing
the batteries, take out the old batteries and
place with new AAA batteries. Dispose of old
batteries properly.
3. Put on the battery cover, replace the
locking screw and tightenit securely.
NOTE: Replace the batteries with batteries that
have a rating of 1.5 volts(Number 4 series and
AAA size or equivalent).

Locate the arbor lock (5) on the motor,below
the switch handle. (Fig. H)
7. Press the arbor lock, holding it in firmly
while turning the blade wrench clockwise.
The arbor lock will engage after turning the
wrench. Continueto hold the arbor lock in to
keep it engaged, while turningthe ,wrench
clockwise to loosen the arbor bolt.
6.

Fig. H

Fig, F
5

8.

I

II

Remove the arbor bolt (8), outer blade collar
(6), and the blade (7). Do not remove the
inner blade collar. (Fig. I)
13 JllllI
III
--

NOTE:
Pay
attention
tothepieces
removed,
the table and check for any contact
noting
their
position
anddirection
they
face.
the metal base or the tum table.
Wipe
theblade
collars
clean
ofanysawdust
ADJUSTMENT
INSTRUCTIONS
before
installing
thenew
blade.
IA, WARNING J
Fig.I

To avoid Injury from an accidental start, make
sure the swItch is in the OFF position and the
plug is not connected to the power source
outlet.

,7

Installing Blade (Fig. G, H, I)
1. Install a 10 in. blade with a 5/8 in. arbor
making sure the rotationarrow on the blade
matches the clockwise rotation arrow on the
upper guard, and the blade teeth are pointing
downward.
2. Place the blade collar (6) against the blade
and on the arbor. Thread the arbor bolt (4)
onto the arbor in a counterclockwisedirection.
(Fig. G) IMPORTANT: Make sure the flats of
the blade collars are engaged with the fiats on
the arbor shaft. Also, the flat side of the blade
collar must be placed againstthe blade.
3. Place the blade wrenchon the arbor bolt.
4. Press the arbor lock (5), holding it in firmly
while turningthe blade counterclockwise.
When arbor lockengages, continue to press it
in while tightening the arbor bolt securely.
(Fig. H) .
5. Rotate the cover plate (3) back to its odginal
positionuntil the slot in the cover plate
engages with the cover plate screw (2). While
holdingthe lower blade guard,tightenthe
screw with a Phillipsscrewdriver.(Fig. G)
NOTE: The lower blade guard must be raised
to the upright position to access the cover
plate screw.
6. Lowerthe blade guard (1) and verify that the
operation of the guarddoes not bind or stick.
7. Be sure the arbor lockis released so the
blade tums freely.

A
•

WARNING

AD,iUSTING FENCE SQUARENESS (FIG. J)
I. Loosen the three fence lockingbolts(I).
2. Lower the cuttingarm and lock in position.
3. Using a square, lay the heel of the square
againstthe blade, and the rule agaist the
fence(2) as shown. Check to see if the fence
is 90° to the blade.
4. If not, adjust fence 90° to the blade and
tighten the fence lockingbelts.
CAUTION: If the saw has not been used
recently, recheckblade squareness to the
fence and readjust if needed.
5. After fence has been aligned, usinga scrap
piece of wood, make a cut at 90° then
check squareness on the piece. Readjust if
necessary.
Fig. J

MITER SCALE (FIG. K)
The miter scale assists the user in setting
the desired miter angles from 45° left to 45°
right.The miter saw table has nineof the most
common angle setttingswith positive stops at
0 °, 15°, 22.5 °, 31.6°, and 45°. These positive
stopsposition the blade at the desired angle
quickly and accurately.
To Adjust the Angle:
1. Unlockthe miter table by turningthe miter
handle (1) counterclockwise.
2. Press down the positivestop lockinglever (2)
while holding the miter handle, and rotate the
table leftor rightto the desired angle.
3. Release positive stop lockinglever. Tighten
miter handle.
4. If the desired angle is one of the nine positive
stops, release the positivestop lockinglever,
making sure the lever snaps into position, and

I

To avoid Injury, never use the saw
without the cover plate secure In place. It
keeps the arbor bolt from failing out if it
accidentally loosens, and helps prevent
the splnning blade from comlng off the
saw.

•

with

Make sure the collars are clean and
propsdyarranged. Lower the blade into
14

then secure by tightening the miter handle.
5. If the miter angle desired is not one of the
nine positive stops, simply lock the miter table
into position by turning the miter handle in the
clockwise direction.
To Adjust

the Indicator:

(1) Adjust the indicator (3) to the 0 o mark on
the miter scale (4) to position the miter
table.
(2) Release positive stop locking
Tighten miter handle.

lever (2).

Fig. K

CUTTING ARM TRAVEL
Cutting Arm Downward Travel Adjustment
(Fig. L)

I A WARNING I
To avoid injury from unexpected stalling
or electrical shock, turn the switch OFF
and remove the power cord from the power
source.

BEVEL STOP ADJUSTMENT (FIG. M, N, O)

I& WARNING I
To avoid injury from unexpected starting
or electrical shock, make sure the trigger is
released and remove the power cord from the
power source.
90 ° Bevel Adjustment (Fig, M)
1. Loosen bevel lock handle (1) and tilt the
cuttingarm completelyto the right.Tighten
the bevel lock handle. Lowerblade.
2. Place a combinationsquare (2) on the miter
table with the rule againstthe table and the
heel of the square against the saw blade.
3. If the blade is not 90° square with the miter
table, loosen the bevel lock handle, tilt the
cuttinghead completelyto the left, loosen
the Iocknut(4) on the bevel angle adjustment
bolt (3) and use a 13 mm wrench to adjust
the bolt (3) in or out to increase or decrease
the bevel angle.
4. Tilt the cutting arm to back to the right at 90°
bevel and recheck for alignment.
5. Repeat steps t through 4 if further
adjustmentis needed.
6. Tighten bevel lock handle and Iocknut (4)
when alignment is achieved.
Fig. M

NOTE: Before each cutting operation, check the
positionof the blade to make sure it does not
contact any metal surface. If the blade contacts
any metal surface, the depth of travel must be
adjusted.
1. Lower the blade as far as possible.
2. Loosen the Iocknut (3).
3. Tum the adjustment bolt (4) out
(counterclockwise)to decrease the cutting
depth or in (clockwise)to increasethe cutting
depth.
4. Carefully rotate the blade manually to check
for contact. Avoid touchingblade points or
edges.
5. Repeat untiladjusted properly, and tighten
the Iocknut to secure the adjustment bolt into
position.

1

Fig. L

HI I

-

-

15_':::

.....

90 ° Bevel Indicator (Fig. N)
1. When the blade is exactly 90° to the table,
loosenthe bevel indicatorscrew (5) using a
#2 Phillipsscrewdriver.
2. Adjust bevel indicator(6) to the =0"mark (7)
on the bevel scale and retightenthe screw.

MOUNTING

THE MITER SAW (FIG. P, Q)

I A, WARNING}
To avoid injury from unexpected saw
movement:
•
Before moving the saw, disconnect the power
cord from the outlet, and lock the cutting arm
in the lower position using the stop latch.
NOTE: The stop |atch is for carrying or
storing the tool. It is not to be used for holding
the saw while cutting. Lower blade and press
in stop latch to secure saw for transport or
storage.
•
Never carry the miter saw by the power cord
or by the switch handle. Carrying the tool by
the power cord could cause damage to the
insulation or wire connections resulting in
electric shock or fire.
•
To avoid injury from flying debris, do not
allow visitors to stand behind the saw.
•
Place the saw on a firm, level work-surface
where there is room for handling and properly
supporting the workpiece.
•
Support the saw on a level work surface.
•
Bolt or clamp the saw to its support.

Fig. N

7------5/

15° Bevel Adjustment (Rg. O)
I. Unlock the bevel lock handle (1) and tiltthe
cuttingarm as far to the left as possible.
2. Usinga combinationsquare, check to see if
the blade angle is 45° to the table.
3. If the blade is not at 45° to the miter table,
tilt the cuttingarm to the right,loosen the
Iocknut(5) on the bevel angle adjustment
bolt (4) and use a 13 mm wrench to adjust
the bolt (4) in or out to increaseor decrease
the bevel angle.
4. Tilt the cuttingarm to the leftto 45 ° bevel and
recheckfor alignment.
5, Repeat steps 1 through4 untilthe blade is at
45 ° to the miter table.
6, Tighten bevel lock handle and Iocknut(5)
when alignment is achieved.

Place the saw in the desired location,either on a
work benchor recommended leg set. The base
of the saw has four mountingholes (10). (Fig. P)
Mounting instructions
1. For stationary use, place the sew in the
desired location, directly on a workbench
where there is room for handling and proper
support of the workpiece. The base of the
saw has four mounting holes. Bolt the base
of the miter saw (1) to the work surface (5),
using the fastening method as shown in Fig P.

Fig. P

Fig. 0

1.
2.
3.
4,
5.
6,
7,
8,
9,

Miter sew base
Hex head bolt
Rubberwasher
Fiat washer
Workbench
Flatwasher
Lockwasher
Hex nut
Jam nut
10

10

II

IIIIIII

II

III

16

NOTE: Mountinghardware is not includedwith
thistool. Bolts, nuts, washers, and screws must
be purchas_l separately.
2.

Laser Warning Label:
Max output 
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