Craftsman 137212360 User Manual MITER SAW Manuals And Guides L0911449
CRAFTSMAN Miter Saw Manual L0911449 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
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Operator's Manual JCRHFTSMIIN°J 10 in. COMPOUND MITER SAW WITH LASER TRAC _ Model No..137.212360 CAUTION: Before using this Miter Saw, read this manual and follow all its Safety Rules and Operating Instructions Safety Instructions Installation • For Technical Support Customer Help Line 1-800-843-1682 Sears, Roebuck and Co., Hoffman Estates, IL60179 Visit our Craftsman website: www.sears.com/craftsman Part No. 13721236001 Operation Maintenance Parts List Sears Parts & Repair Center 1-800-469-4663 USA Printed in China SECTION PAGE warranty ............................................... Product Specifications .......................... 2 2 Symbols ................................................ Power Tool Safety ................................. Compound Miter Saw Safety ................. SECTION PAGE Know Your Compound Miter Saw .......... Glossary of Terms ................................. 10 11 3 Assembly and Adjustments ................... 12 4 6 Operation ............................................... Maintenance .......................................... 18 23 Electrical Requirements and Safety ...... Accessories and Attachments ............... 7 8 Troubleshooting Guide .......................... Parts List ................................................ 24 25 Tools Needed for Assembly .................. Carton Contents .................................... 8 9 Repair Protection Agreement .................. 28 CRAFTSMAN ONE YEAR FULL WARRANTY If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, call 1-800-4-MY-HOME®to arrange for free repair(or replacement if repair proves impossible). This warranty applies for only90 days from the date of purchase if this product is ever used for commercial or rental purposes. This warranty does not includeexpendable parts, suchas lamps, batteries, bitsor blades. This warranty gives you specific legal dghts, and you may also have other rightswhich vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 _i, WARNING J Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints • Crystalline silica from bricks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety masks that are MOTOR Cutting Power Source ................ 120V AC, 60Hz, 15 Amp Arbor Shaft Size ............ 5/8 in. Crosscut 2-5/8 in. x 5-1/2 in. Miter 450 R & L ................. 2-5/8 in. x 3-7/8 in. Speed ........................... 4800 RPM (No load) Brake ............................ Electric Double Insulated .......... No MITER SAW Bevel 45 ° L ....................... 1-1/2 in. x 5-1/2 in. Rotating Table: Diameter ........................... 10 in. Miter Detent Stops ....... Bevel Positive Capacity: ........................... 45 ° Miter and 45 ° Bevel .... 1-1/2 in. x 3-7/8 in. BLADE 0 °, 15 °, 22.5 °, 31.6 °, 45 ° R & L Arbor ................................. 5/8 in. Stops .... 0 °, 45 ° L IA WARNING J To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection, This tool is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker, To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these 2009/03 rules could result in serious injury n 2to--damage - to the tool. I WARNING ICONS Your power tool and its Operator's Manual may contain "WARNING ICONS" (a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below amsome of the symbols you may see. SAFETY ® ALERT: Precautions that involve your safety. PROHIBITION WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields. READ AND UNDERSTAND INSTRUCTION MANUAL: To reduce the risk of injury, user and all bystanders must read and understand instruction manual before using this product, ® KEEP HANDS AWAY FROM BLADE: will result in serious personal injury. SUPPORT I,A DANGER IA WARNING] AND CLAMP I Failure to keep your hands away from the blade WORK DANGER: indicates an imminentlyhazardous situation which, if not avoided, will result in death or serious injury. WARNING: indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. I,& CAUTION I CAUTION: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. I CAUTIONI CAUTION: hazardous damage. IIIIIIIII IIIIIIIIII IIII used without the safety alert symbol indicates a potentially situation which, if not avoided, may result in property I 3 III III III GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety isacombination ofcommon sense, staying alert andknowing how touseyour power tool. [_IL WARNING] To avoid mistakes that could cause serious Injury, do not plug the tool in until you have read and understood the following. 1. _ READ and become familiar with the entire Operator's Manual. LEARN the tool's application,limitationsand possiblehazards. The table on page 7 shows the correct size to use depending on cord length and nameplate ampere rating.If in doubt, use the next heavier gauge. The smallerthe gauge number, the heavier the cord. 11.WEAR PROPER APPAREL. Do not wear loose clothing,gloves, neckties, rings, bracelets or otherjewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protectivehair covering to contain long hair. 12.ALWAYS WEAR EYE PROTECTION. Any intothe eyes and could cause ower tool can foreignobjects permanent eye throw damage. ALWAYS wear Safety Goggles (not glasses) that complywith ANSI Safety standard Z87.1. Everyday eyeglasses have only impactresistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI 7.87.1 could seriously injure you"when they break. O 2. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 4. KEEP WORK AREA CLEAN, Cluttered areas and benches invite accidents. 5. DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp locations,or expose them to rain or snow. Keep workarea well lit. 13.WEAR A FACE MASK OR DUST MASK. Sawing operation producesdust. 14.SECURE O 6. KEEP CHILDREN AWAY. All visitorsand bystandersshould be kept a safe distance from work area. 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switchesor by removing starter keys. 8. DO NOT FORCE THE TOOL. It will do thejob better and safer at the rate for which it was designed. 9. USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed. 10.USE PROPER EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extensioncord, be sure to use one heavy enough to carry the current your productwill draw. An undersizedcord will result in a dropin line voltageand in loss of power whichwill cause the toolto overheat. III IIIIIIII III I WORK, Use clamps or a vise to than using your hand and it frees old work when practical. It is safer both hands to operate the tool. 15.DISCONNECT TOOLS FROM POWER SOURCE before servicing,and when changing accessories such as blades, bits and cutters. 16.REDUCE THE RISK OF UNINTENTIONAL STARTING, Make sure switch is in the OFF position before plugging the tool in. 17.USE RECOMMENDED ACCESSORIES. Consult this Operator's Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others. 18.NEVER STAND ON THE TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19.CHECK FOR DAMAGED PARTS, Before further use of the tool, a guard or other part that is damaged should be carefully checked 4 ---_ III todetermine that it will operate properly and perform its intended function - check for alignment of moving pads, binding of moving parts, breakage of pads, mountingand any other conditionsthat may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 20,NEVER LEAVE THE TOOL RUNNING UNATTENDED. TURN THE POWER "OFF". Do not walk away from a running tool untilthe blade comes to a complete stop and the tool is unpluggedfrom the power soume. 21,DO NOT OVERREACH. Keep proper footing and balance at all times. 22,MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean_forbest_ performance,Follow instructionsfor lubricatingand changing accessories, 23,WARNING: Dust generated from certain materials can be hazardous to your health. Always operate saw in well-ventilated area and provide for proper dust removal. 24.1A DANGER I People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interferenceor failure of the pacemaker. SPECIFIC SAFETY INSTRUCTIONS FOR THIS COMPOUND MITER SAW 1. DO NOT USE THIN KERF BLADES they can deflect and contact guard and can cause possible injury to the operator. stop before returningthe saw to the raised position. 20. MAKE SURE the blade has come to a complete stop before removingor secudng the workpiece, changing the workpiece angle or changing the angle of the blade. 2. DO NOT operate the miter saw until it is completely assembled and installed according to these instructions. 21. NEVER cut metals or masonry productswith thistool. This miter saw is designedfor use on wood and wood-like products. 3. IF YOU ARE NOT thoroughly familiar with the operation of miter saws, seek guidance from your supervisor, instructor or other qualified person. 22. NEVER cut small pieces. If the workpiece being cut would cause your hand or fingers to be within 6-3/4 in. of the saw blade the workpiece is too small. 4. ALWAYS hold the work firmly against the fence end table. DO NOT perform any operation free hand (use clamp wherever possible). 23. PROVIDE adequate support to the sides of the saw table for long work pieces. 24. NEVER use the miter saw in an area with flammable liquidsor gases. 5, KEEP HANDS out of the path of the saw blade. If the workpiece you are cutting would cause your hands to be within 6-3/4 in. of the saw blade, the workpiece should be clamped in place before making the cut. 6. BE SURE the blade is sharp, is free of vibration. 7. ALLOW the motor to come up to full speed before starting a cut. 8. KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust. 9. ALWAYS MAKE SURE all handles are tight before cutting, even if the table is positioned in one of the positive stops. 25. NEVER use solvents to clean plasticparts. Solvents could possiblydissolveor otherwise damage the material. 26. SHUT OFF the power before servicingor adjustingthe tool. 27. DISCONNECT the saw from the power source and clean the machinewhen finished using. 28. MAKE SURE the work area is clean before leaving the machine. runs freely and 29. SHOULD any part of your miter saw be missing,damaged, or fail in any way, or any electricalcomponent fail to perform properly, lock the switch and remove the plugfrom the power supply outlet. Replace missing, damaged, or failed parts before resuming operation. 10. BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely. 11. USE only blade collars specified for your saw. 12. NEVER use blades larger in diameter than 10 inches. POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in this saw is a universal, nonreversible type. See "MOTOR" in the "PRODUCT SPECIFICATIONS" section on page 2. 13. NEVER apply lubricants to the blade when it is running, 14. ALWAYS check the blade for cracks or damage before operation. Replace a cracked or damaged blade immediately. 15. NEVER use blades recommended for IA WARNINGI operation at less than 4800 RPM. 16. ALWAYS keep the blade guards in place and use at all times. 17. NEVER To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Your saw is wired at the factory for 120 V operation. Connect to a 120 V, 15 A circuit and use a 15 A time delay fuse or circuit breaker. To avoid shock or fire, If power cord is worn or cut, or damaged in any way, have it replaced immediately. reach around the saw blade. 18. MAKE SURE the blade is not contacting the workpiece before the switch is turned ON. 19. IMPORTANT: After completing the cut, release the trigger and wait for the blade to 6 ...... [.... GROUNDING INSTRUCTIONS NOTE: When using an extension cord on a circuit with a #14 wire, the extension cord must not exceed 25 feet in length. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1. IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances. Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. The adapter (Fig. 2) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician, IMPROPER CONNECTION of the equipment groundingconductorcan result in riskof electric shock. The conductorwith the green insulation (with or withoutyellowstripes) is the equipment groundingconductor. If repairor replacement of grounded receptaclebox. or IAWARNiNG I the equipment groundingconductorto a oorv_'t live terminal. In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle. CHECK with a qualifiedelectricianor service person if youdo not completely understandthe groundinginstructions,or if you are not certain the tool is properlygrounded. [A WARNING l This tool is for indoor use only. Do not expose to rain or use in damp locations. USE onlythree-wire extensioncords that have three-prongedgroundingplugswith three-pole receptacles that accept the tool'splug. Repair or replace damaged or worn cords immediately. Fig. 1 GUIDELINES FOR EXTENSION CORDS Fig. 2 IIground ...-_ U/" - III II _ Adapter Two-Pronged Receptacle IA WARNING [ This tool must be grounded while in use to irotect the operator from electric shock. iil,e] =-illi_ll r,_,_.vll (When usin_l 120 volts only) Use a separate electrical circuit for your tool. This circuit must not be less than #12 wire with a 20 A time-lag fuse or a #14 wire with a 15 A time-lag fuse. III ProperlyGrounded Three-Pronged Receptacle GroundingLug_ Make sure this ! I(_"l II iSconnected _i-!.L ! "_'_l_lJ_ to a known Make sure your extension cord is properly wired and in good condition.Always replace a damaged extensioncord or have it repaired by a qualifiedtechnician beforeusing it. Protectyour extensioncords from sharp objects, excessive heat and damp or wet areas. II Plug II'-0AJ Lrounding Prong USE THE PROPER EXTENSION CORD. Make sure your extensioncord is in good condition. Use an extensioncord heavy enough to carry the current your productwill draw. An undersized cord will cause a dropin line voltage resulting in loss of power, overheating and burningout of the motor.The table on the rightshows the correct size to use dependingon cord length and nameplate ampere rating.If in doubt,use the next heaviergauge. The smallerthe gauge number, the heavier the cord. III _i1 _:_:ee-Pronged 7 _e,][e,] :k'.,5.-,[e] -i i :[..,fzl _i elz| RECOMMENDED I,_ • • ii IVzTI,];i_v_ i:1_| i munro_o] nk,'ln +l=1:lm:lntl=+o] :ir;1.-,_-_:lm i=]m¥_ SUPPLIED ACCESSORIES WARNING NOT SUPPLIED I Use only accessories recommended for this miter saw. Follow instructions that Blade Wrench accompany accessories. Use of Improper acceseorles may cause hazards. The use of any cutting tool except 10 in. Adjustable Wrench =====J saw blades which meet the requirements under recommended accessories is ::::::::::::::::::::: Hex Key Combination Square prohibited. Do not use accessories such as shaper cutters or dado sets. Ferrous metal cutting and the use of abrasive wheels is prohibited. • Do not attempt to modify this tool or create accessories not recommended Philips Screwdriver for Slotted Screwdriver use with this tool. Any such alteration or modification is misuse and could result in a hazardous serious condition leading to possible injury. ACCESSORIES Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool. COMBINATION • MUST BE TRUE Should not gap or overlap when square is flipped over (see dotted figure). [A, WARNING] • SQUARE To avoid the risk of personal injury, do not modify this power tool or use accessories Straight edge or a 3/4 in. board, this edge must be perfectly straight. Draw light line on board along this edge. not recommended by Sears. Read warnings and conditions on your CARBIDE TIPPED SAW BLADE. Do not operate the saw without the proper saw blade guard in place. Carbide is a very hard but brittle material. Care should be taken while mounting, using, and storing ji carbide Upped blades to prevent accidental damage. Slight shocks, such as striking the tip while handling, can seriously i f ! I // damage the blade. Foreign objects in the workpiece, such as wire or nails, can also cause tips to crack or break off. Before using, always visually examine the blade and tips for bent blade, cracks, breakage, missing or loose tips, or other damage. Do I I L not use if damage is suspected. Failure to heed safety instructions and warnings can result in serious II Gap from untrue square when . flipped over. bodily injury. 8 !11 _ I IIII flllllllll UNPACKING YOURMITER SAW 2. Place the saw on a secure stationarywork surface. IA WARNING I 3. Separate all parts from the packingmaterial. Check each of the illustrationsshown below to make certain all items are accounted for, before discardingany packing material To avoid injury from unexpected starting or electrical shock, do not plug the power cord into a source of power during unpacking and assembly. This cord must remain unplugged whenever you are working on the saw. I,A WARNING I If any part is missing or damaged, do not attempt to assemble the miter saw, or plug In the power cord untll the mlssing or damaged part Is correctly replaced. To avoid electric shock, usa only Identical replacement parts when servicing double insulated tools. Call 1-800-4-_AY-HOM_ for replacement parts. 1. Remove the miter saw from the carton. iMPORTANT: Do not lift miter saw by the trigger switch handle. It may cause misalignment. Lift machine by the built-in carry handle. .._J Hex Key Hold-Down Clamp Miter Table Handle Dust Bag Blade Wrench Miter Saw Batteries Rear Extension Stay II III 9 IJ IIIII Safety Lock-Off Button U Cover Plate Bevel Positive Stop Locking Lever Hand Hold for Transportation Miter Angle Pointer -Miter Lock Handle ON/OFF Arbor Laser On/Off Switch Latch Bevel Lock Handle Miter Rear Extension Stay Table Insert Hand Holdfor Transportation 10 II COMPOUND MITER SAW TERMS on machineand legible. ARBOR LOCK - Allows the user to keep the blade from rotating while tightening or loosening the arbor bolt during blade replacement or removal. WRENCH STORAGE - Convenient storage to prevent misplacingthe blade wrench. BASE - Supports the table, holds accessories and allows for workbench or leg set mounting. ARBOR mounted. BEVEL LOCKING HANDLE - Locks the miter saw at a desired bevel angle. BEVEL CUT - An angle cut made through the face of the workpiece. BEVEL SCALE -To measure the bevel angle of the saw blade 0° to 45° left. COMPOUND CUT - A simultaneous bevel and miter cut. COVER PLATE SCREW - Loosen this screw and rotate the plate for access to the blade arbor bolt. CROSS CUT - A cut made across the width of the workpiece. WOODWORKING TERMS - The shaft on which a blade is FREEHAND" Performing a cut without using a fence (guide), hold down or other proper device to prevent the workpiece from twistingduring the cuttingoperation. FENCE - Helps to keep the workpiece from moving when sawing. Scaled to assist with accurate cutting. LOWER BLADE GUARD - Helps protect your hands from the blade in the raised position, it retracts as the blade is lowered. GUM - A stickysap from wood products. MITER HANDLE - Used to rotate the table, and to rotate the saw to a right or left cutting position. KERF - The amount of material removed by blade cut. MITER SCALE - Measures 45 ° left and dght. MITER CUT - An angle cut made across the width of the workpiece. MOUNTING HOLES a stable surface. HEEL - Misalignment of the blade. the miter angle 0 ° to - To mount the miter saw to RESIN - A sticky sap that has hardened. REVOLUTIONS PER MINUTE (RPM) - The number of turns completed by a spinning object in one minute. ON/OFF TRIGGER SWITCH - To start the tool, squeeze the trigger. Release the trigger to turn off the miter saw. POSITIVE STOP LOCKING LEVER - Locks the miter saw at a preset positivestop for the desired miter angle. SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. STOP LATCH - Locks the miter saw in the lowered position for compact storage and transportation. SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set. SWITCH WORKPIECE - The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends and edges. HANDLE - The switch handle contains the trigger switch and blade is lowered into down on the handle. upright position when the laser on/off switch. The the workpiece by pushing The saw will return to its the handle is released. WARNING LABELS - Read and understand for your own safety. Make sure all labels are present I II I III IIII III I 11 I IIII II IIIII I INSTALLING THE MITER HANDLE (FIG. A) 1. Thread the miter handle (1) into the hole (2) located at the front of the miter table. INSTALLING 1. Squeeze bag(1). 2. Fig. A THE DUST BAG (FIG. C) the metal collar wings (2) of the dust Place the dust bag neck opening around the exhaust port (3), and release the metal collar wings. Fig. C IA WARNING I To avoid injury and damage to the saw, transport or store the miter saw with the cutting head locked in the down position. Never use the stop latch to hold the cutting head in a down position for cutting operations. CUTTING HEAD (FIG. B) Raising the Cutting Head 1. Push clown slightly on the switch handle (1). 2. Pull the hold-down latch (2) out of the long slot (5) of locking hole (3) and turn 90 ° to insert into the short slot (6). 3. Pull up the switch handle (1) to raise to the up position. Fig. B Locking Cutting Head in Down Position When transporting or storing the miter saw, the cutting head should always be locked in the down position. 1. Push the switch handle (1) down to its lowest position. 2. Pull the hold-down latch (2) out of the short slot (6) of the locking hole (3) and turn 90 ° to insert into the long slot (5). IMPORTANT: To avoid damage, never carry the miter saw by the switch handle, the cutting arm or the miter handle. ALWAYS use the designated carrying handle (4). III IIIIIIIII III I I 12 INSTALLING THE REAR EXTENSION STAY (FIG. D) I. Loosen the extension stay lockingscrew (I) under the saw base (2). 2. Place the rear extension stay (3) into the holes provided in the miter saw base. Make sure the angle of stay is in the down position (as shown in Fig. D) for maximum support. 3, Insert the extension stay locking screw back to hole and tighten to hold the extension. Fig. O I 3 INSTALLING THE HOLD-DOWN CLAMP ASSEMBLY (FIG. E) 1. Loosen the lock knob (3) from the rear side of the saw base (4). 2. Place the hold-down clamp assembly (1) in one of the mounting holes (2), 3, Tighten the lock knob (3). III Fig.E 2 REMOVING OR INSTALLING THE BLADE ] A, WARNING] Only use a 10-inch diameter blade. To .avoid injury from an accidental start, make sure the switch is in the OFF position and plug iS not connected to the power source outleL Removing Blade (Fig. G, H, I) 1 Unplug the saw from the outlet. 2 Allowthe cuttinghead to riseto the upright position. Raise the lower blade guard (1) to the up position.(Fig. G) 3 Loosen the cover plate screw (2) with a Phillipsscrewdriver. 4. Rotate the cover plate (3) towardsthe rear of the tool to expose the arbor bolt (4). 5. Place the blade wrench over the arbor bolt. Fig. G INSERTING AND REPLACING THE LASER BATrERIES (FIG. F) • Unplug your miter saw. IAWARNING l Failure to unplugyour tool could result in accidental startingcausing possibleserious personal injury. 1. Remove the lockingscrew (1) on the batterycover (2) with a Phillips screwdriver, and open the cover. 2. Insert the two supplied AAA batteries in the case as per the diagram below. If replacing the batteries, take out the old batteries and place with new AAA batteries. Dispose of old batteries properly. 3. Put on the battery cover, replace the locking screw and tightenit securely. NOTE: Replace the batteries with batteries that have a rating of 1.5 volts(Number 4 series and AAA size or equivalent). Locate the arbor lock (5) on the motor,below the switch handle. (Fig. H) 7. Press the arbor lock, holding it in firmly while turning the blade wrench clockwise. The arbor lock will engage after turning the wrench. Continueto hold the arbor lock in to keep it engaged, while turningthe ,wrench clockwise to loosen the arbor bolt. 6. Fig. H Fig, F 5 8. I II Remove the arbor bolt (8), outer blade collar (6), and the blade (7). Do not remove the inner blade collar. (Fig. I) 13 JllllI III -- NOTE: Pay attention tothepieces removed, the table and check for any contact noting their position anddirection they face. the metal base or the tum table. Wipe theblade collars clean ofanysawdust ADJUSTMENT INSTRUCTIONS before installing thenew blade. IA, WARNING J Fig.I To avoid Injury from an accidental start, make sure the swItch is in the OFF position and the plug is not connected to the power source outlet. ,7 Installing Blade (Fig. G, H, I) 1. Install a 10 in. blade with a 5/8 in. arbor making sure the rotationarrow on the blade matches the clockwise rotation arrow on the upper guard, and the blade teeth are pointing downward. 2. Place the blade collar (6) against the blade and on the arbor. Thread the arbor bolt (4) onto the arbor in a counterclockwisedirection. (Fig. G) IMPORTANT: Make sure the flats of the blade collars are engaged with the fiats on the arbor shaft. Also, the flat side of the blade collar must be placed againstthe blade. 3. Place the blade wrenchon the arbor bolt. 4. Press the arbor lock (5), holding it in firmly while turningthe blade counterclockwise. When arbor lockengages, continue to press it in while tightening the arbor bolt securely. (Fig. H) . 5. Rotate the cover plate (3) back to its odginal positionuntil the slot in the cover plate engages with the cover plate screw (2). While holdingthe lower blade guard,tightenthe screw with a Phillipsscrewdriver.(Fig. G) NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw. 6. Lowerthe blade guard (1) and verify that the operation of the guarddoes not bind or stick. 7. Be sure the arbor lockis released so the blade tums freely. A • WARNING AD,iUSTING FENCE SQUARENESS (FIG. J) I. Loosen the three fence lockingbolts(I). 2. Lower the cuttingarm and lock in position. 3. Using a square, lay the heel of the square againstthe blade, and the rule agaist the fence(2) as shown. Check to see if the fence is 90° to the blade. 4. If not, adjust fence 90° to the blade and tighten the fence lockingbelts. CAUTION: If the saw has not been used recently, recheckblade squareness to the fence and readjust if needed. 5. After fence has been aligned, usinga scrap piece of wood, make a cut at 90° then check squareness on the piece. Readjust if necessary. Fig. J MITER SCALE (FIG. K) The miter scale assists the user in setting the desired miter angles from 45° left to 45° right.The miter saw table has nineof the most common angle setttingswith positive stops at 0 °, 15°, 22.5 °, 31.6°, and 45°. These positive stopsposition the blade at the desired angle quickly and accurately. To Adjust the Angle: 1. Unlockthe miter table by turningthe miter handle (1) counterclockwise. 2. Press down the positivestop lockinglever (2) while holding the miter handle, and rotate the table leftor rightto the desired angle. 3. Release positive stop lockinglever. Tighten miter handle. 4. If the desired angle is one of the nine positive stops, release the positivestop lockinglever, making sure the lever snaps into position, and I To avoid Injury, never use the saw without the cover plate secure In place. It keeps the arbor bolt from failing out if it accidentally loosens, and helps prevent the splnning blade from comlng off the saw. • with Make sure the collars are clean and propsdyarranged. Lower the blade into 14 then secure by tightening the miter handle. 5. If the miter angle desired is not one of the nine positive stops, simply lock the miter table into position by turning the miter handle in the clockwise direction. To Adjust the Indicator: (1) Adjust the indicator (3) to the 0 o mark on the miter scale (4) to position the miter table. (2) Release positive stop locking Tighten miter handle. lever (2). Fig. K CUTTING ARM TRAVEL Cutting Arm Downward Travel Adjustment (Fig. L) I A WARNING I To avoid injury from unexpected stalling or electrical shock, turn the switch OFF and remove the power cord from the power source. BEVEL STOP ADJUSTMENT (FIG. M, N, O) I& WARNING I To avoid injury from unexpected starting or electrical shock, make sure the trigger is released and remove the power cord from the power source. 90 ° Bevel Adjustment (Fig, M) 1. Loosen bevel lock handle (1) and tilt the cuttingarm completelyto the right.Tighten the bevel lock handle. Lowerblade. 2. Place a combinationsquare (2) on the miter table with the rule againstthe table and the heel of the square against the saw blade. 3. If the blade is not 90° square with the miter table, loosen the bevel lock handle, tilt the cuttinghead completelyto the left, loosen the Iocknut(4) on the bevel angle adjustment bolt (3) and use a 13 mm wrench to adjust the bolt (3) in or out to increase or decrease the bevel angle. 4. Tilt the cutting arm to back to the right at 90° bevel and recheck for alignment. 5. Repeat steps t through 4 if further adjustmentis needed. 6. Tighten bevel lock handle and Iocknut (4) when alignment is achieved. Fig. M NOTE: Before each cutting operation, check the positionof the blade to make sure it does not contact any metal surface. If the blade contacts any metal surface, the depth of travel must be adjusted. 1. Lower the blade as far as possible. 2. Loosen the Iocknut (3). 3. Tum the adjustment bolt (4) out (counterclockwise)to decrease the cutting depth or in (clockwise)to increasethe cutting depth. 4. Carefully rotate the blade manually to check for contact. Avoid touchingblade points or edges. 5. Repeat untiladjusted properly, and tighten the Iocknut to secure the adjustment bolt into position. 1 Fig. L HI I - - 15_'::: ..... 90 ° Bevel Indicator (Fig. N) 1. When the blade is exactly 90° to the table, loosenthe bevel indicatorscrew (5) using a #2 Phillipsscrewdriver. 2. Adjust bevel indicator(6) to the =0"mark (7) on the bevel scale and retightenthe screw. MOUNTING THE MITER SAW (FIG. P, Q) I A, WARNING} To avoid injury from unexpected saw movement: • Before moving the saw, disconnect the power cord from the outlet, and lock the cutting arm in the lower position using the stop latch. NOTE: The stop |atch is for carrying or storing the tool. It is not to be used for holding the saw while cutting. Lower blade and press in stop latch to secure saw for transport or storage. • Never carry the miter saw by the power cord or by the switch handle. Carrying the tool by the power cord could cause damage to the insulation or wire connections resulting in electric shock or fire. • To avoid injury from flying debris, do not allow visitors to stand behind the saw. • Place the saw on a firm, level work-surface where there is room for handling and properly supporting the workpiece. • Support the saw on a level work surface. • Bolt or clamp the saw to its support. Fig. N 7------5/ 15° Bevel Adjustment (Rg. O) I. Unlock the bevel lock handle (1) and tiltthe cuttingarm as far to the left as possible. 2. Usinga combinationsquare, check to see if the blade angle is 45° to the table. 3. If the blade is not at 45° to the miter table, tilt the cuttingarm to the right,loosen the Iocknut(5) on the bevel angle adjustment bolt (4) and use a 13 mm wrench to adjust the bolt (4) in or out to increaseor decrease the bevel angle. 4. Tilt the cuttingarm to the leftto 45 ° bevel and recheckfor alignment. 5, Repeat steps 1 through4 untilthe blade is at 45 ° to the miter table. 6, Tighten bevel lock handle and Iocknut(5) when alignment is achieved. Place the saw in the desired location,either on a work benchor recommended leg set. The base of the saw has four mountingholes (10). (Fig. P) Mounting instructions 1. For stationary use, place the sew in the desired location, directly on a workbench where there is room for handling and proper support of the workpiece. The base of the saw has four mounting holes. Bolt the base of the miter saw (1) to the work surface (5), using the fastening method as shown in Fig P. Fig. P Fig. 0 1. 2. 3. 4, 5. 6, 7, 8, 9, Miter sew base Hex head bolt Rubberwasher Fiat washer Workbench Flatwasher Lockwasher Hex nut Jam nut 10 10 II IIIIIII II III 16 NOTE: Mountinghardware is not includedwith thistool. Bolts, nuts, washers, and screws must be purchas_l separately. 2. Laser Warning Label: Max output
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