Craftsman 137212371 User Manual MITER SAW Manuals And Guides 1007215L

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2WSA

Operator's Manual

10 in. SLiDiNG COMPOUND

MITER SAW WiTH LASER TRAC ®

Model No. 137.212371

CAUTION:

Before using this Miter Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

0 Safety Instructions

• Installation

0 Operation

0 Maintenance

0 Parts List

Customer Help Line

For Technical Support

t-800-843-t 682

Sears Parts &

Repair Center

t-800-488-t 222

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Visit our Craftsman website: www,sears.com/craftsman

Part No. __'_ Printed in China

P/N 2WSA

SECTION PAGE

Warranty .................................................................................................... 2

Product Specifications ............................................................................... 3

Symbols ...................................................................................................... 4

Power Tool Safety ..................................................................................... 5

Sliding Compound Miter Saw Safety ......................................................... 8

Electrical Requirements and Safety .......................................................... 10

Accessories and Attachments ................................................................... 12

Tools Needed for Assembly ...................................................................... 13

Carton Contents ........................................................................................ 14

Know Your Sliding Compound Miter Saw ................................................. 15

Glossary of Terms ..................................................................................... 16

Assembly .................................................................................................... 18

Adjustments ............................................................................................... 24

Operation ................................................................................................... 27

Maintenance .............................................................................................. 38

Troubleshooting Guide .......................... .................................................... 40

Parts List ....................................................... :........................................... 42

Repair Protection Agreement........ :............................................................... 47

CRAFTSMAN FULL WARRANTY

If this Craftman product fails due to a manufacturer's defect inmaterial or workmanship

with one year from the date of purchase, return it to any Sears store or other Craftman

outlet in the United States for free replacement.

This warranty does not include expendable parts such as saw blades which can wear

out from normal use within the warranty period.

This warranty applies for only 90 days from the date of purchase if this product is ever

used for commercial or rental purposes.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

,_ WARNING

Some dust created by using power tools contains chemicals known to the state

of California to cause cancer and birth defects or other reproductive harm.

Some examples of these chemicals are:

® Lead from lead-based paints

® Crystalline silica from bricks, cement and other masonry

products

® Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do

this type of work. To reduce your exposure to these chemicals, work in a

well ventilated area and work with approved safety equipment such as dust

masks that are specially designed to filter out microscopic particles.

2009/07

MOTOR

Power Source ................................................................. 120V AC, 60Hz, 15 Amp

Arbor Shaft Size ........................................................... 5/8 in.

Speed ............................................................................. 4800 RPM (No load)

Brake .............................................................................. Electric

Double Insulated ............................................................. Yes

MITER SAW

Rotating Table:

'MiterDetent Stops ......................... ................................. 0°, 15°, 22,5°, 31.6°, 45° R & L

BevelPositive Stops....................................................... 0°, 33.9°, 45° L

Cutting Capacity:

Crosscut ........................................................ :................. 3-9/16 in. x 12 in.

Miter 45° R & L ................................ ...i'.....' ............. _...,.... 3-9/16 in. x 8 in.

Bevel 45° L .., .................................. ..... ............. 1-5/8 in.x 12 _ir

45° Miter and 45° Bevel ....,_................................... ._L-5!83n. x_8 _n_:

BLADE

Diameter .......................................................................... 10 in.

Arbor ............................. :.......... .. ....................... ....... _.,i.' 5/8 in.

,_WARNING

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit

protection.

This tool is wired at the factory for 110-120 Volt operation. It must be connected to

a 110-120 Volt /15 Ampere time delay fuse or circuit breaker. To avoid shock or fire,

replace power cord immediately if it is worn, cut or damaged in any way.

Before using your tool, it is critical that you read and understand these safety rules.

Failure to follow these rules could result in serious injury to you or damage to the

tool.

WARNING ICONS

Your power tool and its Operator's Manual may contain "WARNING ICONS"

(a picture symbol intended to alert you to, and/or instruct you how to avoid,

a potentially hazardous condition). Understanding and heeding these

symbols will help you operate your tool better and safer. Shown below are

some of the symbols you may see.

SAFETY ALERT: Precautions that involve your safety.

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety

glasses with side shields.

READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce

the risk of injury, user and all bystanders must read and understand

operator's manual before using this product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away

from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

[A DANGERJDANGER: indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

wAR.INGJWARNING: indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

LA CAUTIONJCAUTION: indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

[ CAUTION I CAUTION: used without the safety alert symbol indicates

a potentially hazardous situation which, if not avoided,.

may result in property damage.

!; 4

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL

Safety is a combination of common

sense, staying alert and knowing how 7.

to use your power tool.

[, WARNINGI

-- To avoid mistakes that could cause 8.

serious injury, do not plug the tool in

until you have read and understood

the following. 9.

1. READ and become familiar

with the entire Operator's

Manual. LEARN the tool's

application, limitations and

possible hazards.

2. KEEP GUARDS IN PLACE and in

working order.

3. REMOVE ADJUSTING KEYS

AND WRENCHES. Form the habit

of checking to see that keys and

adjusting wrenches are removed

from the tool before turning ON.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite

accidents.

DO NOT USE IN DANGEROUS

ENVIRONMENTS. Do not use

power tools in damp locations, or

expose them to rain or snow. Keep

work area well lit.

KEEP CHILDREN AWAY. All

visitors and bystanders should be

kept a safe distance from work area.

MAKE WORKSHOP CHILD PROOF

with padlocks, master switches or by

removing starter keys.

DO NOT FORCE THE TOOL. It will

do the job better and safer at the

rate for which it was designed.

USE THE RIGHT TOOL. Do not

force the tool or an attachment to do

a job for which it was not designed.

10.USE PROPER EXTENSION

CORDS. Make sure your extension

cord is in good condition. When

using an extension cord, be sure to

use one heavy enough to carry the

current your product will draw. An

undersized cord will result in a drop

in line voltage and in loss of power

which will cause thetool to overheat.

The table on page 11 shows the

correct size to use depending on

cord length and nameplate ampere

rating. If in doubt, use the next

heavier gauge. The smaller the

gauge number, the heavier the cord.

11.WEAR PROPER APPAREL. Do

not wear loose clothing, gloves,

neckties, rings, bracelets or other

jewelry which may get caught in

moving parts. Nonslip footwear is

recommended. Wear protective hair

covering to contain long hair.

12.ALWAYSWEAREYE

PROTECTION. Any power

tool can throw foreign

objects into the eyes and

could cause permanent

eye damage. ALWAYS wear Safety

Goggles (not glasses) that comply

with ANSI Safety standard Z87.1.

Everyday eyeglasses have only

impact-resistant lenses: They

ARE NOT safety glasses,Safety

Goggles are available at Sears.

NOTE: Glasses or goggles not in

compliance with ANSI Z87.1 could

seriously injure you when they break.

13.WEAR AFACE MASKOR DUST

MASK. Sawing operation produces

17.USE RECOMMENDED

ACCESSORIES. Consult

this Operator's Manual for

recommended accessories. The use

of improper accessories may cause

risk of injury to yourself or others.

18.NEVER STAND ON THE TOOl.

Serious injury could occur if the

tool is tipped or if the cutting tool is

unintentionally contacted:

19.CHECK FOR DAMAGED PARTS.

Before further use of the tool, a

guard or other part that is damaged:

should be carefully checked to

determine that it will operate

properly and perform its intended

dust.

14.SECURE WORK. Use clamps or

a vise to hold work when

practical. It is saferthan:

using your hand and

it frees both handst0

operate the too/

-:function -check for alignment-of--

moving parts, binding of moving

parts, breakage of parts, mounting

and any other conditions that may

affect its operation. A guard or other

part that is damaged should be

properly repaired or replaced.

15.DISCONNECT TOOLS FROM

POWER SOURCE before servicing,

and when changing accessories

such as blades, bits and cutters.

16.REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF

position before plugging the tool in.

20.NEVER LEAVE THE TOOL

RUNNING UNATTENDED. TURN

THE POWER "OFF". Do not walk

away from a running tool until the

blade comes to a complete stop

and the tool is unplugged from the

power source.

21 .DO NOT OVERREACH. Keep

proper footing and balance at all

times.

22.MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best

and safest performance. Follow

instructions for lubricating and

changing accessories.

23.WARNING: Dust generated from

certain materials can be hazardous

to your health. Always operate saw

in well-ventilated area and provide

for proper dust removal.

24.[,_ DANGER 1

People with electronic devices, such

as pacemakers, should consult

their physician(s) before using this

product. Operation of electrical

equipment in close proximity to

a heart pacemaker could cause

interference or failure of the

pacemaker.

SPECIFIC SAFETY INSTRUCTIONS

FOR THIS COMPOUND MITER SAW

.IMPORTANT: DO NOT USE

THIN KERF BLADES. They can

deflect and contact the blade guard

and cause possible injury to the

operator.

.DO NOT operate the miter saw

until it is completely assembled

and installed according to these

instructions.

.IF YOU ARE NOT thoroughly

familiar with the operation of miter

saws, seek guidance from your

supervisor, instructor or other

qualified person.

.ALWAYS hold the work firmly

against the fence and table.

DO NOT perform any operation

freehand (use clamp wherever

possible).

KEEP HANDS out of the path of the

saw blade. If the workpiece you are

cutting would cause your hands to

be within 7-1/2 in. of the saw blade,

the workpiece should be clamped in

place before making the cut.

MAKE SURE the blade is sharp,

runs freely and is free of vibration.

ALLOW the motor to come up to full

speed before starting a cut.

KEEP THE MOTOR AIR SLOTS

CLEAN and free of chips or dust.

.ALWAYS MAKE SURE all handles

are tight before cutting, even if the

table is positioned in one of the

positive stops.

10.MAKE SURE both the blade and

the collar are clean and the arbor

bolt is tightened securely.

11.USE only blade collars specified for

your saw.

12.NEVER use blades larger than 10

in. in diameter.

13.NEVER apply lubricants to the

blade when the saw is running.

14.ALWAYS check the blade for

cracks or damage before operation.

Replace a cracked or damaged

blade immediately.

15.NEVER use blades recommended

for operation at less than 4800 rpm.

16.ALWAYS keep the blade guards in

place and use at all times.

17.NEVER reach around the saw

blade.

18.MAKE SURE the blade is not in

contact with the workpiece before

the switch is turned ON.

19.IMPORTANT: After completing a

cut, release the trigger switch and

wait for the blade to stop before

returning the saw to the raised

position.

20.MAKESUREthebladehascome

toa completestopbeforeremoving

orsecuringtheworkpiece,changing

theworkpieceangleorchangingthe

angleoftheblade.

21.NEVER cut metals or masonry

products with this tool. This miter

saw is designed for use on wood

and wood-like products'i

22.NEVER cut small pieces. If the--:

workpiece being cut would cause

your hand or fingers to be within

7-1/2 in. of the saw blade, !he_

workpiece is too small.

23.PROVIDE adequate Support to

the sides of the saw table for long

workpieces.

24.NEVER use the miter saw in areas

with flammable liquids or gases.

25.NEVER use solvents to clean plastic

parts. Solvents could possibly

dissolve or otherwise damage the

material.

26.SHUT OFF the power before

servicing or adjusting the tool.

27.DISCONNECT the saw from

the power source and clean the

machine when finished using .....

28J_IAKE SURE the work area is clean

before leaving the machine.

29.SHOULD any part of you[ miter

saw become missing, damaged,

fail in any way or any electrical

_component fail to perform properly,

shut off the switch and remove the

plug from the power supply outlet.

Replace missing, damaged or failed _

parts before resuming operation.

POWER SUPPLY AND MOTOR

SPECIFICATIONS

The AC motor used in this saw is

a universal, nonreversible type.

See "MOTOR" in the "PRODUCT

SPECIFICATIONS" section on page 3.

way. If the plug does not fit fully in the

outlet, reverse the plug. If it still does

not fit, contact a qualified electrician to

install the proper outlet. Do not change

the plug in any way.

,A WARNINGJ,A WARNING , ......

.... Double insulation does not take the

To avoid electrical hazards, fire place of normal safety precautions

hazards, or damage to the tool, use when operating this tool, - --

proper circuit protection. Your saw To avoid electrocution:

is wired at the factory for 120 V 1. Use only identical replacement parts

operation. Connect to a 120 V, 15A when servicing a tool with double _:

circuit and use a15 A time delay insulation. Servicing should be :. :

fuse or circuit breaker. To avoid performed by a qualified technician.

shock or fire, if power cord is worn 2. Do not use power tools in wet or

or cut, or damaged in any way, have damp locations or expose them to

it replaced immediately. - rain or snow.

DOUBLE INSULATED []

The power tool is double insulated to

provide a double thickness of insulation

between you and tool's electrical

system. All exposed metal parts are

isolated from the internal metal motor

components with protecting insulation.

Replacement parts - When servicing,

use only identical replacement parts.

Polarized plugs - This saw has a plug

that looks like the one shown below:

To reduce the risk of electrical shock,

this saw has a polarized plug (one

blade is wider than the other). This plug

will fit in a polarized outlet only one

MOTOR SAFETY PROTECTION

IMPORTANT

To avoid motor damage, the motor

should be blown out or vacuumed

frequently to keep sawdust from

interfering with the motor ventilation.

1. Connect this saw to a 120 V circuit.

This circuit must not be less than a

#14 wire with a 15 A time lag fuse.

NOTE: When using an extension

cord on a circuit with a #14 wire, the

extension cord must not exceed 25

feet in length.

2. If the motor will not start, release

the trigger switch immediately.

UNPLUG THE SAW. Check the saw

blade to make sure it turns freely. If

the blade is free, try to start the saw

again. If the motor still does not start,

refer to the TROUBLESHOOTING

GUIDE.

3. If the t0ol suddenly stalls while

cutting wood, release the trigger

switch, unplug the tool and free

the blade from the wood. The saw

maynow be started and the cut

finished.

4. FUSES may "blow" or circuit

breakers may trip frequently if:

a. MOTOR is overloaded -

overloading can occur if you feed

too rapidly or make too many

start/stops in a short time.

b. LINE VOLTAGE is more

than 10% above or below the

nameplate voltage rating. For

heaw loads, the voltage at motor

_ terminals must equal the voltage

specified on the nameplate.

C. IMPROPER or dull saw blades

are used.

5. Most motor troubles may be traced

to loose or incorrect connections,

overload, !oWvoltage or inadequate

power supplywiring. Always check

the connections, the load and

supply circuit if the motor doesn't

run well. Check minimum gauge for

the length of cord you are using on

the chart below.

GUIDELINES FOR EXTENSION

CORDS

Use a proper extension cord. Make

sure your extension cord is in good

condition. When using an extension

cord, be sure to use one heavy enough

to carry the current your product will

draw. An undersized cord will cause

a drop in line voltage, resulting in

loss of power and overheating. The

table below shows the correct size

to use depending on cord length and

nameplate ampere rating. If in doubt,

use the next heavier gauge. The

smaller the gauge number, the heavier

the cord.

Be sure your extension cord is

properly wired and in good condition.

Always replace a damaged extension

cord or have it repaired by a qualified

person before using it. Protect your

extension cords from sharp objects,

excessive heat and damp or wet areas.

Use a separate electrical circuit

for your tools. This circuit must not

be less than a #14 wire with a 15 A

time lag fuse. NOTE: When using

an extension cord on a circuit with

a #14 wire, the extension cord must

not exceed 25 feet in length. Before

connecting the tool to the power line,

make sure the switch is in the OFF

position and the electric current is

rated the same as the current stamped

on the motor nameplate, running at a

lower voltage will damage the motor.

,=- e o"= ,

(When using 120 volts only)

Ampere Rating Total length of Cord

MoreThan Not More Than 25ft. 501t, 100ft. 150ft,

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

CAUTION: In all cases make certain

the receptacle in question is

properly grounded. If you are not

sure, have a certified electrician

check the receptacle.

RECOMMENDED ACCESSORIES

[,_WARNING J

® Use only accessories

recommended for this miter

saw. Follow instructions that

accompany accessories. Use of

improper accessories may cause

hazards,

® The use of any cutting tool

except 10 in. saw blades which

meet the requirements under

recommended accessories

is prohibited. Do not use

accessories such as shaper

cutters or dado sets. Ferrous

metal cutting and the use of

abrasive wheels is prohibited.

® Do not attempt to modify this

tool or create accessories not

recommended for use with this

tool. Any such alteration or

modification is misuse and could

result in a hazardous condition

leading to possible serious

injury.

should be taken while mounting,

using, and storing carbide tipped

blades to prevent accidental

damage. Slight shocks, such as

striking the tip while handling,

can seriously damage the blade.

Foreign objects in the workpiece,

such as wire or nails, can also

cause tips to crack or break off.

Before using, always visually

examine the blade and tips for

bent blade, cracks, breakage,

missing or loose tips, or other

damage. Do not use if damage is

suspected. Failure to heed safety

instructions and warnings can

result in serious bodily injury.

ACCESSORIES

Visit your Sears Hardware Department

or see the Sears Power and Hand Tool

Catalog to purchase recommended

accessories for this power tool.

IAWARNING]

®To avoid the risk of personal

injury, do not modify this power

tool or use accessories not

recommended by Sears.

®Read warnings and conditions

on your CARBIDE TIPPED SAW

BLADE. Do not operate the saw

without the proper saw blade

guard in place. Carbide is a very

hard but brittle material. Care

Supplied Notsupplied

Blade Wrench Adjustable Wrench Phillips Screwdriver

Hex Wrench ..... Slotted Screwdriver

, Combination-Square--

COMBINATION SQUARE MUST BE TRUE _ .....

: L

Should not gap or overlap when square is flipped over (see dotted figure).

:-_ . -

.z .... c .

Draw light lineon Straight edge or a 3/4 in. board, this

edge must be perfectly straight.

board along this edge.

4 - \

I t

Should not gap or overlap when square

flipped over (see dotted figure).

UNPACKING YOUR MITER SAW

[_WARNING

To avoid injury from unexpected

starting or electrical shock, do not

plug the power cord into a source

of power during unpacking and

assembly. This cord must remain

unplugged whenever you are

working on the saw.

1. Remove the miter saw from the

carton.

IMPORTANT: Do not lift miter saw

by the trigger switch handle. It

may cause misalignment. Only lift

machine by the base hand holds.

2. Place the saw on a secure

stationary work surface.

.Separate all parts from the packing

material. Check each one with

the illustration to make certain all

items are accounted for, before

discarding any packing material.

[AWARNING I

o If any part is missing or damaged,

do not attempt to assemble the

miter saw, or plug in the power

cord until the missing or damaged

part is correctly replaced. To

avoid electric shock, use only

identical replacement parts

when servicing double insulated

tools. Call 1=800-4=MY-HOME ®for

replacement parts.

Miter Saw

Blade Wrench Dust Bag Hold-Down Clamp Miter Handle

BevelDetentPin

CarryingHandle

UpperBladeGuard LaserON/OFFSwitch

SwitchHandle

BevelLockingHandle

Hold-DownClamp

ON/OFF

TriggerSwitch,

Mounting Hole Blade

Laser Guide Base Miter Handle

Hold Down Latch

Dust Exhaust Port \Slide Carriage

Table Insert \

Safety Lock ,_

ii,i i

Guard

Positive Stop Locking Lever Positive Miter Detents

Slide Carriage

Lock Knob

Fence

Table

Lock Knob

AMPERAGE (AMPS) - A measure

of the flow of electric current. Higher

ratings generally means the tool is

suited for heavier use.

ARBOR LOCK - Allows the user to

keep the blade from rotating while

tightening or loosening the arbor bolt

during blade replacement or removal.

eyes. Eye protection should meet the

requirements of ANSI Z.87.1 (USA) or

CSA Z94.3-M88 (Canada).

FACE SHIELD - An impact resistant

shield that helps to protect your face

from chips, sparks, small debris.

Should only be used in conjunction with

additional eye protection.

BASE - Supports the table, holds

accessories and allows for workbench

or leg set mounting.

FENCE - Helps to keep the workpiece

from moving when sawing. Scaled to

assist with accurate cutting.

BEVEL LOCKING HANDLE - Locks

the miter saw at a desired bevel angle.

BEVEL SCALE - To measure the

bevel angle of the saw blade 0° to 45 °

left.

CARBIDE TIPPED - Extremely hard

steel pieces with sharp cutting edges

fastened to cutting tools such as saw

blades.

COVER PLATE SCREW - Loosen this

screw and rotate the plate for access to

the blade arbor bolt.

GUARD -Protective devise that forms

a barrier between a hazardous object

such as a blade, wheel or cutter and

the operator.

HOLD DOWN LATCH - Locks the

miter saw in the lowered position for

compact storage and transportation.

INSTRUCTION OR OPERATOR'S

MANUAL - Booklet accompanying

your power tool that describes the

hazards and safe operation procedures,

outlines basic tool operation, care and

maintenance.

DOUBLE-INSULATED - A form of

electrical protection featuring two

separate insulation systems to help

protect against electrical shock.

EXTENSION CORD - An electric cord

used between power tools and outlets

to extend the range of the tools. The

more amerage your tool uses, the

longer the distance, the larger the size

of the wire needed in your extension

cord.

EYE PROTECTION - Goggles or

spectacles intended to protect your

MITER HANDLE - Used to rotate the

table, and to rotate the saw to a right or

left cutting position.

MITER SCALE - Measures the miter

angle 0° to 45° left and right.

MOUNTING HOLES - To mount the

miter saw to a stable surface.

ON/OFF TRIGGER SWITCH - To start

the tool, squeeze the trigger. Release

the trigger to turn off the miter saw.

-i!f :!ii_i L ::: :k;! :ii ' ::!::'; :!?_::! :_"-"T :??':_ : ¸ ¸ " :L • • L

POSITIVE STOP LOCKING LEVER -

Locks the miter saw at a preset positive

stop for the desired miter angle.

SWITCH HANDLE -The switch

handle contains the trigger switch and

the laser on/off switch. The blade is

lowered into the workpiece by pushing

down on the handle. The saw will

return to its upright position when the

handle is released.

WARNING LABELS - Read and

understand for your own safety. Make

sure all labels are present on machine

and legible.

WRENCH STORAGE - Convenient

storage to prevent misplacing the blade

wrench.

WOODWORKING TERMS

ARBOR - The shaft on which a blade

is mounted.

BEVEL CUT - An angle cut made

through the face of the workpiece.

COMPOUND CUT - An angled cut

to both the edge and face of a board,

most common use is with crown

molding.

CROSS CUT - A cut which runs across

the board perpendicular to the grain.

KICKBACK- Sudden and unintended

movement of the tool or workpiece. It is

typically caused by binding or pinching

of the workpiece

MITER CUT - A miter is a type of joint

where the two parts to be joined are cut

at an angle, and typically the finished

joint forms a 90-degree angle. Also

commonly spelled "mitre".

REVOLUTIONS PER MINUTE (RPM)

-The number of turns completed by a

spinning object in one minute.

SAW BLADE PATH - The area of the

workpiece or table top directly in line

with the travel of the blade or the part

of the workpiece which will be cut.

SET - The distance between two saw

• t

blade tips, bent outward In opposite

directions to each other. The further

apart the tips are, the greater the set.

THIN-KERF BLADE - Thinner than

normal blades, remove less material,

smaller kerfs (between .065 in. and

.070 in.). Blade thinness also may

increase the heat generated while

cutting.

WORKPIECE - The wood being

cut. The surfaces of a workpiece are

commonly referred to as faces, ends

and edges.

FREEHAND - Performing a cut without

using a fence (guide), hold down or

other proper device to prevent the

workpiece from twisting during the

cutting operation.

HEEL - Misalignment of the blade.

KERF - The width of a saw cut,

determined by the thickness and set of

the blade.

Estimated Assembly Time: 5-10

minutes

,_WARNING

To avoid injury, do not connect

this miter saw to the power source

until it is completely assembled and

adjusted and you have read and

understood this Operator's Manual.

INSTALLING THE MITER HANDLE

(FIG. A)

1. Thread the miter handle (1) into the

hole located at the front of the miter

table.

Fig. A

UNLOCKING THE SLIDE CARRIAGE

(FIG. B)

The slide carriage lock knob (1) is

located on the right side of the slide

carriage. Loosen the slide carriage lock

knob (1) to unlock the slide carriage.

When transporting or storing the miter

saw, the slide carriage should always

be locked in position.

SAW BLADE WRENCH (FIG. C)

1. For convenient storage and

prevention of loss, there is a slot (1)

in the rear of the carrying handle

(2) for storing the blade wrench (3)

when not in use.

Fig. C

CUTTING HEAD (FIG. D)

Raising

1. Push down slightly on the switch

handle(I).

2. Pull out the stop latch knob (2).

3. Allow the cutting head to rise to the

up position.

_WARNJNG

To avoid injury and damage to the

saw, transport and store the miter

saw with the cutting head locked

in the down position. Never use

the stop latch to hold the cutting

head in a down position for cutting

operations.

Fig. B Fig. D

Locking

Whentransportingorstoringthemiter

saw,thecuttingheadshouldalwaysbe

lockedinthedownposition.

1. Pushthecuttingheaddowntoits

lowestposition.

2. Pushthestoplatchknob(2)intothe

lockinghole.

IMPORTANT:Toavoiddamage,

nevercarrythemitersawbytheswitch

handle,thecuttingarmorthemiter

handle.ALWAYSusethedesignated

carryinghandle.

INSTALLINGTHEDUSTBAG(FIG.E)

1. Squeezethemetalcollarwings(2)of

thedustbag(1).

2. Placethedustbagneckopening

aroundtheexhaustport(3),and

releasethemetalcollarwings.

Fig.E

2 3

[AWARNING1

When using stop block on the right

side, hold-down clamp must also be

in right side. Using hold-down clamp

on the left side during this operation

can cause kickback and serious

injury to the operator.

Fig. F_ 3

Fig. G

INSTALLING THE HOLD-DOWN

CLAMP (FIG. F,G)

1. Place the hold-down clamp

assembly (1) in one of the mounting

holes (2).

NOTE: There are no screws to

secure clamp. The clamp will secure

itself to the base when turning the

knob (3) to clamp the workpiece. Do

not use your other hand to hold the

clamp when tightening. Only turn

knob (3) to secure clamp to table.

The clamp will tilt at an angle and

secure itself when tightened.

REMOVING AND INSTALLING THE

TABLE INSERT (FIG. H)

NOTE: The Miter Saw comes with the

table insert already installed. These

instructions are only for adjustment or

replacement.

,_WARNING 1

To avoid injury:

o Always unplug the saw to avoid

accidental starting. Remove all small

pieces of material from the table

cavity before performing any cuts.

The table insert may be removed for

this purpose, but always reattach

the table insert prior to performing a

cutting operation.

® Donotstarttheslidingcompound

mitersawwithoutcheckingfor

interferencebetweenthebladeand

tableinsert.Damagecouldresultto

theblade,tableinsertorturntableif

bladestrikeoccursduringthecutting

operation.

1.Toremove,loosenandremovethe

sixscrews(1)onthetableinsert

(2)withaPhillipsscrewdriverand

removetheinsert.

2.Toinstall,repositionthetableinsert,

installthesixscrewsandtighten.

3.Checkforbladeclearancebymoving

theslidecarriagethroughthefull

motionofthebladeinthetableslot.

Ifneithersideoftheinserthitsthe

sawblade,loosenthethreescrews

forthatsideandadjust.Tightenthe

screwsandcheckagainforblade

clearance.

Fig.H

2 ,,

®To avoid back injury, lift the saw

by using the designated carrying

handles located on the top of the

machine. When lifting, bend at

your knees, not from your back.

®Never carry the miter saw by

the power cord or by the switch

handle. Carrying the tool by the

power cord could cause damage

to the insulation or the wire

connections resulting in electric

shock or fire.

®To avoid injury from flying debris,

do not allow visitors to stand

near the saw during any cutting

operation.

®Support the saw on a level work

surface.

®Bolt or clamp the saw to its

support.

Mounting instructions

1. For stationary use, place the saw

in the desired location, directly on a

workbench where there is room for

handling and proper support of the

workpiece. The base of the saw has

four mounting holes. Bolt the base of

the miter saw (1) to the work surface

(5), using the fastening method as

shown in Fig I.

Fig. I

MOUNTING THE MITER SAW

(FIG. I, J)

I,_WARNING

To avoid injury form unexpected

saw movement:

® Disconnect the power cord from

the outlet, and lock the cutting

head in the lower position using

the stop latch.

® Lock the slide carriage in place by

tightening the slide carriage lock

knob.

1. Miter saw base 2_.__.____

2. Hex head bolt 3

3. Rubber washer 4

4. Flat washer 1 _,

5. Workbench / ,,

6. Flat washer 5 _ ',',

7. Lockwasher 6 _=_-_8

8. Hex nut

9. Jam nut 7 9

NOTE: Mounting hardware is not

included with this tool. Bolts, nuts,

washers and screws must be

purchased separately.

.For portable use, place the saw on

a 3/4 in. thick piece of plywood. Bolt

the base of the miter saw securely

to the plywood using the mounting

holes on the base. Use C-clamps

to clamp this mounting board to a

stable work surface at the worksite.

Fig. J .

Fig. K

Locate the arbor lock (5) on the

motor, below the switch handle.

(Fig. L)

Press the arbor lock, holding it

in firmly while turning the blade

wrench clockwise. The arbor lock

will engage after turning the wrench.

Continue to hold the arbor locking

to keep it engaged, while turning

the wrench clockwise to loosen the

arbor bolt.

REMOVING AND INSTALLING THE

BLADE

,_WARNING

Do not use a blade larger than 10

in. in diameter. To avoid injury from

an accidental start, make sure the

switch is in the OFF position and the

plug is not connected to the power

source outlet.

NOTE: The Miter Saw comes with

the saw blade already installed.

Fig. L

8. Remove the arbor bolt (6), the

outer blade collar (8) and the blade

(7). Do not remove the inner blade

collar. (Fig. M)

Removing Blade (Fig. K, L, M)

1. Unplug the saw from the outlet.

2. Allow the cutting head to rise to the

upright position. Raise the lower

blade guard (1) to the up position.

3. Loosen the cover plate screw (2)

with a Phillips screwdriver.

4. Rotate the cover plate (3) towards

the rear of the tool to expose the

arbor bolt (4).

5. Place the blade wrench over the

arbor bolt.

NOTE: Pay attention to the pieces

removed, noting their position and

direction they face. Wipe the blade

collars clean of any sawdust before

installing a new blade.

Fig. M

687

Installing Blade (Fig. K, L, M)

Unplug the miter saw before changing/

installing the blade.

1. Install a 10 in. blade with a 5/8 in.

arbor, making sure the rotation arrow

on the blade matches the clockwise

rotation arrow on the upper guard

and the blade teeth are pointing

downward.

2. Place the outer blade collar (8)

against the blade and on the arbor.

Thread the arbor bolt (6) onto the

arbor (Fig. M) in a counterclock_se_

direction.

IMPORTANT: Make sure the flats

of the blade collars are engaged with

the blade into the lower table

and check for any contact with

the base or the miter table by

spinning the blade manually.

THE LASER GUIDE (FIG. N)

,_,WARNING

Make the ON/OFF switch childproof.

Insert a padlock, or chain with

padlock, through the holes (2) in

the trigger switch, locking the tool'

S switch, preventing children and

other unqualified users from turning

the machine on.

the flats on the arbor shaft. " 1. To turn laser on, press on/off rocker

...... switch (1) to "ON" position.

3. Place the blade wrench On the arbor

bolt ....

4. Press the arbor lock (5), holding

it in firmly while turning the blade

counterclockwise. When arbor lock

engages, continue to press it in while

tightening the arbor bolt securely.

5. Rotate the cover plate (3) back to its

original position until the slotin the

cover plate engages with the cover

plate screw (2). While holding the

lower blade guard, tighteh the screw

with a Phillips screwdriver. (Fig.'K)

NOTE: The lower blade guard must

be raised to the upright position to

access the cover plate screw.

6. Lower the blade guard (1) and verify

that the operation of the guard does

not bind or stick. (Fig. K)

7. Be sure the arbor lock is released so

the blade turns freely.

[ WARNINGI

®To avoid injury, never use the saw

without the cover plate secure

in place. It keeps the arbor bolt

from falling out if it accidentally

loosens, and helps prevent the

spinning blade from coming off

the saw.

®Make sure the collars are clean

and properly arranged. Lower

2. To turn off laser, press on/off rocker

switch (1) to "OFF" position.

Fig. N 2

Your tool is equipped with the Laser

Trac®cutting guide using a Class Ilia

laser beam. The laser beam allows you

to preview the saw blade path on the

stock to be cut before starting the miter

saw. This laser guide is powered by the

transformed alternating current supply

directly through the power lead. The

saw must be connected to the power

source and the laser on/off switch

must be turned on for the laser line

to show.

NOTE:

® All the adjustments for the

operation of the laser guide has

been completed at the factory. T'I

o Laser beam is calibrated and set up

to project to the left of the blade.

(Fig. N-l)

® If you have any problem or question

on the laser guide, please call the

Service Center.

Fig. N-1

cutting line

"b \workplece

laser eam

®Laser Aperture Label:

AVOID EXPOSURE: Laser

radiation is emitted from this

aperture. (Fig. N-2)

AVOID EXPOSURE

LaserradiationA []

isemittedfrom/___,

thisaperture_'

Fig. N-2

laser beam

blade

I I_ cutting line

top view

_WARNHNG

® AVOID DIRECT EYE CONTACT

Laser radiated when laser guide is

turned on. Avoid direct eye

contact.

®Laser Warning Label:

Maximum output <5roW,

Wavelength: 630-660 rim,

Complies with 21CFR 1040.10 and

1040. 11 Class Ilia Laser Product.

(Fig. N-2)

ClassIlia LaserProduct

Laser Aperture Label

Laser Warning Label

CAUTION-Use of controls or

adjustments or performance of

procedures other than those

specified herein may result in

hazardous radiation exposure.

CAUTION-The use of optical

instruments with this product will

increase eye hazard.

Do not attempt to repair or

disassemble the laser. If

unqualified persons attempt

to repair this laser product,

serious injury may result. Any

repair required on this laser

product should be performed

by authorized service center

personnel.

BEVEL STOP ADJUSTMENT

,_WARNING

To avoid injury from an accidental

start, make sure the switch is in

the OFF position and the plug is

not connected to the power source

outlet.

90° Bevel adjustment (Fig. O)

1. Loosen bevel lock handle (1) and tilt

the cutting arm completely to the

right. Tighten the bevel lock handle.

2. Place a combination square (2) on

the miter table with the ruler against

the table and the heel of the square

against the saw blade.

3. If the blade is not 900 square with

the miter table (5), loosen the bevel

lock handle (1), tilt the cutting head

to the left, loosen the Iocknut (4) on

the bevel angle adjustment bolt (3)

and use a 10 mm wrench to adjust

the stop bolt (3) depth in or out to

increase or decrease the bevel

angle.

4. Tilt the cutting arm to back to the

right at 90° bevel and recheck for

alignment.

5. Repeat steps 1 through 4 if further

adjustment is needed.

6. Tighten bevel lock handle (1) and

Iocknut (4) when alignment is

achieved.

Fig. 0

90° Bevel Pointer Adjustment (Fig. P)

1. When the blade is exactly 90° to

the table, loosen the bevel indicator

screw (5) using a # 2 Phillips

screwdriver.

2. Adjust bevel indicator (6) to the

"0" mark on the bevel scale and

retighten the screw.

Fig. P_//

45° Bevel Adjustment (Fig. Q)

1. Loosen the bevel lock handle (7)

and tilt the cutting head completely

to the left.

2. Using a combination square, check

to see if the blade angle is 45°to the

table.

3. If the blade is not at 45 ° to the miter

table, tilt the cutting arm to the right,

loosen the Iocknut (8) on the bevel

angle adjustment bolt (9) and use

a 10 mm wrench to adjust the stop

bolt (9) depth in or out to increase or

decrease the bevel angle.

4. Tiltthecuttingarmtotheleftto45°

bevelandrecheckforalignment.

5. Repeatsteps1through4 untilthe

bladeisat45°to themitertable.

6. Tightenbevellockhandle(7)

andIocknut(8)whenalignmentis

achieved.

Fig.Q\

8 11

33.9 ° Bevel Adjustment (Fig. Q)

1. Push the bevel detent pin (10) in

toward thefront of the unit.

Follow the process below for quickest

and most accurate adjustments.

1. Unlock the miter table by turning the

miter handle (1) counterclockwise.

2. Move the turntable while lifting up

on the positive stop locking lever

(2) to align the indicator (3) to the

desired degree measurement.

3. If the desired angle is one of the

nine positive stops, release the

positive stop locking lever, making

sure the lever snaps into position,

and then secure by tightening the

miter handle.

4. If the miter angle desired is not one

of the nine positive stops, simply

lock the miter table into position

by turning the miter handle in the

clockwise direction.

Fig. R

2Unookthebeveookhandeandtt I

the cutting arm to the crown molding

positive stop at 33.9 °.

3. Using a combination square, check

to see if the blade angle is 33.9 ° to

the table. !

4. If the blade is not at 33.9 ° to the

miter table, loosen Iocknut (11) and

use a 10 mm wrench to adjust the

bolt (12) in or out until the blade is at

33.90 to the miter table.

Secure the Iocknut (11) into position

after alignment is achieved.

MITER ANGLE ADJUSTMENT

(FIG. R)

The sliding compound miter saw scale

can be easily read, showing miter

angles from 0° to 50 ° to the left, and 0°

to 50 ° to the right. The miter saw table

has nine of the most common angle

setttings with positive stops at 0°,

15°, 22.5 °, 31.6 °, and 45°. These

positive stops position the blade at the

desired angle quickly and accurately.

MITER SCALE INDICATOR

ADJUSTMENT (FIG. R)

1. Move the table to the 0° positive

stop.

2. Loosen the screw (4) that holds the

indicator with a Phillips screwdriver.

3. Adjust the indicator (3) to the 0°

mark and retighten screw.

ADJUSTING FENCE SQUARENESS

(FIG. S)

1. Loosen the four fence locking

bolts (1).

2. LOWERTHE CUTTING ARM AND

LOCK IN POSITION.

3. Using a square (3), lay the heel of

the square against the blade and the

ruler against the fence (2) as shown.

4. Adjust the fence 90° to the blade and

tighten the four fence locking bolts.

CAUTION: If the saw has not been

used recently, recheck blade

squareness to the fence and

readjust if needed.

5. After fence has been aligned, using

a scrap piece of wood, make a cut

at 90° then check squareness on the

piece. Readjust if necessary.

Fig. S

Fig. T1

ADJUSTING CUTTING DEPTH

(FIG. T)

The maximum depth travel of the

cutting head was set at the factory.

Check to see that the blade does not

extend more than 1/4 in. below the

table insert, and does not touch the

control arm throat or any part of the

base or table. If the maximum depth

needs readjusting:

1. Loosen the stop knob (1) while

moving the cutting head down until

the blade extends just 1/4 in. below

the table insert.

2. Adjust the stop knob (1) to touch the

stop plate (2).

3. Recheck the blade depth by moving

the cutting head front to back

through the full motion of a cut along

the control arm. If the blade touches

the inside of the control arm, readjust

the setting.

SETTING CUTTING DEPTH (FIG. T)

The depth of cut can be preset for even

and repetitive shallow cuts.

1. Adjust the cutting head down (See

CUTTING HEAD section) until the

teeth of the blade are at the desired

depth.

2. While holding the upper arm in that

position, turn the stop knob (1) until

it touches the stop plate (2).

3. Recheck the blade depth by moving

the cutting head front to back

through the full motion of a typical

cut along the control arm.

[7 :.Y}!{:_;I _ iiii_ "ii 26 [}: :_I:IY ii;: ./_ZI_] :ii

SAFETY INSTRUCTIONS FOR BASIC

SAW OPERATIONS

BEFORE USING THE MITER SAW

[,_WARNING 1

To avoid mistakes that could cause

serious, permanent injury, do not

plug the tool in until the following

steps are completed:

® Completely assemble and adjust the

saw, following the instructions. (SEE

ASSEMBLY AND ADJUSTMENTS

SECTIONS)

• Learn the use and function of the

ON/OFF switch, upper and lower

blade guards, stop latch, bevel lock

handle and cover plate screws.

® Review and understand all

safety instructions and operating

procedures in this Operator'

s Manual. (SEE SAFETY AND

OPERATIONS SECTIONS)

® Review the MAINTENANCE AND

TROUBLESHOOTING GUIDE for

your miter saw.

® To avoid injury or possible death

from electrical shock, make sure

your fingers do not touch the

plug's metal prongs when

plugging in or unplugging your

miter saw. (SEE ELECTRICAL

REQUIREMENTS AND SAFETY

SECTIONS)

BEFORE EACH USE

Inspect your saw.

oDisconnect the miter saw.

To avoid injury from accidental

starting, unplug the saw before any

adjustments, including setup and

blade changes.

® Compare the direction of rotation

arrow on the guard to the direction

arrow on the blade. The blade teeth

should always point downward at

®Tighten the arbor bolt.

®Tighten the cover plate screw.

® Check for damaged parts, check

for:

e Alignment of moving parts

® Damaged blade teeth

® Damaged electric cords

® Binding of moving parts

® Mounting holes

® Function of arm return spring and

lower guard: Push the cutting

arm all the way down, and

then let it rise until it stops. The

lower guard should close fully.

Follow the instructions in the

TROUBLESHOOTING GUIDE

for adjustment, if necessary.

® Other conditions that may affect

the way the miter saw works.

® Keep all guards in place, in working

order and properly adjusted. If any

part of this miter saw is missing,

damaged or broken, or any electrical

parts do not work, turn off the saw

and unplug it.

® Replace bent, damaged, missing or

defective parts before using the saw

again.

® Maintain tools with care. Keep the

miter saw clean for best and safest

performance. Follow instructions for

lubricating. Do not apply lubricants

to the blade while it is spinning.

® Remove all adjusting wrenches from

the tool before turning it on.

e To avoid injury from jams, slips,

or thrown pieces, use only

recommended accessories.

the front of the saw.

RECOMMENDED ACCESSORIES

® Consult the ACCESSORIES

and ATTACHMENTS section

of this Operator's Manual for

recommended accessories. Follow

the instructions that come with the

accessory. The use of improper

•:., :, <:_-:::_--,, i_:_¸ : _:_Lt" • ,: _._ _ :

accessories may cause risk of

injury.

® Choose the correct 10 in. blade for

the material and the type of cutting

you plan to do. Do not use thin Kerf

blades.

® Make sure the blade is sharp,

undamaged and properly aligned.

With the saw unplugged, push

the cutting arm all the way down.

Manually spin the blade and check

for clearance. Tilt the miter head to

a 45° bevel and repeat the test.

o Make sure the blade and arbor

collars are clean.

® Make sure all clamps and locks are

tight and there is no excessive play

in any parts.

KEEP YOUR WOR K AREA CLEAN

Cluttered areas and benches invite

accidents.

I WARNINGJ

To avoid burns or other fire damage,

never use the miter saw near

flammable liquids, vapors or gases,

• Plan ahead to protect your eyes,

hands, face and ears.

o Know your miter saw.

Read and understand the Operator'

s Manual and labels affixed to

the tool. Learn its application and

limitations as well as the potential

hazards specific to this toot. To

avoid injury from accidental contact

with moving parts, do not lay out,

assemble or set up work on the

miter saw.

® Avoid accidental starting. Make sure

the switch is in the OFF position

before plugging the miter saw into a

power outlet.

PLAN YOUR WORK

Use the right tool. Do not force a tool

or attachment to do a job it was not

designed to do. Use a different tool for

any workpiece that cannot be held in a

solidly braced, fixed position.

[ &WARNINGJ

This machine is NOT designed for

cutting masonry, masonry products

or ferrous metals (steel, iron and

iron-based metals.) Use this miter

saw to cut only wood and wood

by-products. Other materials may

shatter, bind the blade or create

other dangers. Remove all nails that

may be in the workpiece to prevent

sparking that could cause afire.

DRESS FOR SAFETY

Ony power tool can throw

debris into the eyes. This can

result in permanent eye

damage.

Everyday eyeglasses have only impact

resistant lenses and are not safety

glasses. Glasses or goggles not in

compliance with ANSI Z87.1 could

seriously injure you when they break.

® Do _notwear loose clothing, gloves,

neckties or jewelry (rings, watches).

They can get caught and draw you

into moving parts.

® Wear non-s!ip footwear.

® Tie=backlong hair.

® Roll long sleeves above the elbow.

® Noise levels vary widely. To avoid

possible hearing damage, wear

hearing protection when using any

miter saw.

® For dusty operations, wear a dust

mask along with safety goggles.

INSPECT YOUR WORKPIECE

® Make sure there are no nails or

foreign objects in the part of the

workpiece being cut.

® Plan your work to avoid small pieces

that may bind or are too small to

clamp and hold securely.

® Plan the way you will grasp the

workpiece from start to finish. Avoid

awkward operations and hand

positions. A sudden slip could cause

your fingers or hand to move into

the blade.

DONOTOVERREACH

Keepgoodfootingandbalance.Keep

yourfaceandbodytooneside,outof

thelineofa possiblekickback.NEVER

standinthelineoftheblade.

Nevercut freehand:

® Braceyourworkpiecefirmlyagainst

thefenceandtablestopsoitwillnot

rockortwistduringthecut.

® Makesurethereisnodebris

betweentheworkpieceandthe

tableorfence.

® Makesuretherearenogaps

betweentheworkpiece,fenceand

tablethatwilllettheworkpieceshift

afteritiscut.

o Keepthecutpiecefreetomove

sidewaysafterit iscutoff.

Otherwise,it couldgetwedged

againstthebladeandthrown

violently.

® Onlytheworkpieceshouldbeon

thesaw'stable.

® Securework.Useclampsora vise

tohelpholdtheworkwhenit is

practical.

USE EXTRA CAUTION WITH LARGE

OR ODD SHAPED WORKPIECES

® Use extra supports (tables,

sawhorses, blocks, etc.) for

workpieces large enough to tip.

® Never use another person as a

substitute for atable extension or as

an additional support for a workpiece

that is longer or wider than the basic

miter saw table, or to help feed,

support or pull the workpiece.

® Do not use this saw to cut small

pieces. If the workpiece being cut

would cause your hand or fingers to

be within 7-1/2 in. of the saw blade,

the workpiece is too small. Keep

hands and fingers out of the "no-

hands zone" area marked on the

saw's table.

® When cutting odd shaped workpieces,

plan your work so it will not bind in the

blade and cause injury. Molding, for

example, must lie flat or be held by

a fixture Orjig that will not let it move

when cut.

® Properly support round material

such as dowel rods or tubing, which

have a tendency to roll when cut,

causing the blade to "bite."

I,_WARNING

To avoid injury, follow all applicable

safety instructions when cutting

non=ferrous metals:

® Use only saw blades specifically

recommended for non-ferrous metal

cutting.

® Do not cut metal workpieces

that must be hand held. Clamp

workpieces securely.

®Cut non-ferrous metals only if you

are under the supervision of an

experienced person and the dust

bag has been removed from the

saw.

WHEN SAW IS RUNNING

[ WARNHNG l

Do not allow familiarity from

frequent use of your miter saw

to result in a careless mistake, A

careless fraction of a second is

enough to cause a severe injury.

Before cutting, if the saw makes an

unfamiliar noise or vibrates, stop

immediately. Turn the saw OFF.

Unplug the saw. Do not restart until

you find and correct the problem.

BODY AND HAND POSITION (FIG. U)

Never place hands near the

cutting area. Proper

positioning of your body

and hands when operating the miter

saw will make cutting easier and

safer. Keep children away. Keep all

visitors at a safe distance from the

miter saw. Make sure bystanders _

are clear of the saw and workpiece.

Don't force the saw. It will do the job

better and safer at its designed rate.

Starting a cut:

® Place hands at least 7-1/2 in.

away from the path of the blade

-out of the "no-hands zone" (1)

o With the power switch OFF,

bring the saw blade down to the

workpiece to see the cutting path

of the blade.

® Squeeze trigger switch to start

saw.

® Lower blade into workpiece with

a firm downward motion.

Finishing a cut: i

® Hold the cutting arm in the down

position. _.....

Fig. U1

No-Hands

Zone

7-1/2 in. 7-1/2 in.

BASIC SAW OPERATIONS

IAWARN=NGJ

For your convenience, your saw

has a blade brake. The brake is

not asafety device. Never rely on

it to replace the proper use of the

guard on your saw. If the blade

Release trigger Switch and wai_ doesn't stop Within approximatel_

for all moving parts to stop before

moving your hands and

raising the cutting arm.

If the blade doesn't stop within

6 seconds, unplug the saw

and follow the instructions in

TROUBLESHOOTING GUIDE

section.

6seconds, wait for the blade to

stop, unplug the saw and contact

customer service.

TO TURN SAW ON (FIG. V)

Squeeze the trigger switch (1) to turn

the miter saw ON. Release the trigger

switch to turn the saw OFF.

Before freeing jammed material:

® Release trigger switch.

® Wait for all moving parts to stop.

® Unplug the miter saw.

NOTE: Make the ON/OFF switch

childpro0f. Insert a padlock, or chain

with padlock, through the holes (2) in

the trigger switch, locking the tool's

switch, preventing children and other

unqualified users from turning the

machine on.

Themitersawisequippedwithan

automaticbladebrake.Whenthe

triggerswitchisreleased,theelectric

bladebrakewillstopthebladewithin

approximately6seconds.

_WARNING

To avoid injury, after completing a

cut and releasing the trigger switch,

allow the blade brake to activate and

stop the blade before raising the

cutting head.

_WARNtNG

To avoid injury, check and tighten

the arbor bolt periodically.

FJg. V1 2

SLIDING CARRIAGE SYSTEM

(FIG. W)

,_WARN_NG

To reduce the risk of injury, return

carriage to the full rear position after

each crosscut operation.

1. For chop cutting operations on small

workpieces, slide the cutting head

assembly completely toward the rear

of the unit and tighten the carriage

lock knob (1).

2. To cut wide boards up to 12 in.,

the carriage lock knob (1) must be

loosened to allow the cutting head to

slide freely.

Fig. W

BEFORE LEAVING THE SAW

® Never leave tool running

unattended. Turn power OFF. Wait

for all moving parts to stop.

®Make workshop childproof. Lock the

shop. Disconnect master switches.

Store tool away from children and

other unqualified users.

_WARNING

To avoid injury from materials being

thrown, always unplug the saw

to avoid accidental starting, and

remove small pieces of material

from the table cavity.

MITER CUT (FIG. X)

1. When a miter cut is required, unlock

the miter table by turning the miter

handle (i) counterclockwise.

2. While holding the miter handle, lift

up on the positive stop locking lever

(2).

3. Rotate the miter table to the right or

left with the miter handle.

4. When the table is in the desired

position, as shown on the miter

scale (3), release the positive stop

locking lever and tighten the miter

handle. The table is now locked at

the desired angle. Positive stops are

provided at 0°, 15°, 22.5 °, 31.6 ° and

45°.

IMPORTANT: Always tighten the

miter table lock handle before

performing every cutting operation.

Fig. X

BEVEL CUT (FIG. Y)

1. When a bevel cut is required, loosen

the bevel lock handle (1) by turning

it clockwise.

2. Tilt the cutting head to the desired

angle, as shown on the bevel scale

(2).

3. The blade can be positioned at any

angle, from a 90° straight cut (0° on

the scale) to a 45° left bevel. Tighten

the bevel lock handle (1) to lock the

Cutting head in position. Positive

=stops are provided at 0°, 33.9 ° and

45°..

............... Fig,_y_ _

3. Rotate the cutting head until the

bevel detent pin stops the bevel

angle at 33.9 ° on the bevel scale.

4. Tighten the bevel lock handle before

making a cut.

Fig. Z

COMPOUND CUT (FIG. AA)

A compound cut is the combination of

a miter and a bevel cut simultaneously.

1. Loosen the bevel lock handle (1)

and position the cutting head at the

desired bevel position. Lock the

bevel lock handle (1).

2. Loosen the miter handle (2). Press

down the positive stop locking lever

(3) and position the table at the

desired angle. Release the positive

stop locking lever (3) and lock the

miter handle (2).

Fig. AA

NOTE: The saw comes with a 33.9 °

crown molding stop.

33.9 ° BEVEL STOP FOR CROWN

MOLDING (FIG. Z)

1. Push the bevel detent stop pin (2) in

toward the front of the machine.

2. Loosen the bevel lock handle (1). 2

_i:!_i_i_:i!ii_i,_: ii_i?_il 32 l:il _ii_ iii'!.i i: :_i

SLIDE CUTTING WIDE BOARDS UP

TO 12 in. WIDE (FIG. BB)

,_WARNING

To avoid injury:

oNever pull the cutting head

assembly and spinning blade toward

you during the cut. The blade may

try to climb up on the top of the

workpiece, causing the cutting

assembly and spinning blade to kick

back, forcefully. The cutting head

assembly should be drawn back

completely then pushed forward

when sawing.

® Let the blade reach full speed before

cutting. This will help reduce the risk

of a thrown workpiece.

To Slide Cut Wide Boards (Fig. BB)

1. Unlock the carriage lock handle (1)

_and allow the cutting head assembly

to move freely.

2. Set both the desired bevel angle

and/or the miter angle and lock into

position.

3. Use a hold down clamp to secure

the workpiece.

4. Grasp the switch handle (2) and pull

the carriage (3) forward until the

center of the saw blade is over the

front of the workpiece (4).

5. Engage the trigger to turn the saw

on.

6. When the saw reaches full speed,

push the switch handle down, slowly,

cutting through the leading edge of

the workpiece.

7. Slowly move the saw handle back

toward the fence, completing the cut.

8. Release the trigger and allow

the blade to stop spinning before

allowing the cutting head to raise.

Fig. BB

CUTTING GROOVES (FIG. CC)

1. Mark lines identifying the width and

depth of the desired cut on the

workpiece and position on the table

so the inside tip of the blade is

positioned on the line. Use a clamp

to secure the workpiece.

2. Lower the cutting head so the tip of

the blade touches the top surface

workpiece at the marked line.

3. While holding the upper arm in

position, turn the stop knob (1) until

it touches the stop plate (2).

4. Cut two parallel grooves as shown

below.

Fig. CO • 1

Out these grooves with saw

Use a chisel to cut out the middle

CUTTINGBOWED MATERIAL

(FIG. DD)

A bowed workpiece must be positioned

against the fence and secured with

a clamping devise before cutting as

shown. Do not position workpiece

incorrectly or try to cut the workpiece

without the support of the fence. This

will cause the blade to bind and could

result in personal injury.

Fig. DD

Hold-Down Clamp

WORKPIECE SUPPORT AND

REPETITIVE CUTTING USING THE

STOP PLATE (FIG. EE)

Long pieces need extension table

support.

1. Loosen the knob (1) then slide the

extension table to desired position

and tighten the knob.

2. The stop plate is designed for use

during repetitive cutting. Only use

one stop plate at a time. Loosen the

locking bolt (2), rotate the stop plate

(3) to verticalposition and retighten

the locking bolt.

Fig. EE

AUXILIARY WOOD FENCE (FIG. FF)

When making multiple or repetitive cuts

that result in cut-off pieces of one inch

or less, it is possible for the saw blade

to catch the cut-off piece and throw it

out of the saw or into the blade guard

and housing, possibly causing damage

or injury. To minimize this, an auxiliary

wood fence can be mounted to your

saw.

Holes are provided in the saw fence

to attach an auxiliary wood fence. This

fence is to be constructed of straight

wood approximately 3/4 in. thick by

2-1/2 in. high by 18 in. long.

Attach the wood fence securely and

make a full depth cut to make a blade

slot.

Check for interference between the

wood fence and the lower blade guard.

Adjust if necessary.

NOTE: This auxiliary fence is used

only with the saw blade in the 0° bevel

position (90° to the table). The auxiliary

wood fence must be removed when

bevel cutting.

Fig. FF __Bla

de Slot

CUTTING BASE MOLDING (FIG. GG)

Base moldings and many other

moldings can be cut on a compound

miter saw. The setup of the saw

depends on molding characteristics

and applications, as shown. Perform

practice cuts on scrap material. To

achieve best results:

1. Alwaysmakesuremoldingsrest

firmlyagainstfenceandtable.Use

hold-downorC-clamps,whenever

possible,andplacetapeonthearea

beingclampedto avoidmarks.

2. Reducesplinteringbytapingthecut

areapriorto makingcut.Markcut

linedirectlyonthetape.

3. Splinteringtypicallyhappensdue

to wrongbladeapplicationand

thinnessofthematerial.

Fig. GG

Workpiece

Miter saw table

Miter at 45 °, bevel at 0°

iece

able j

Miter at 0°, bevel at 45 °

NOTE: Always perform a dry run cut

so you can determine if the operation

being attempted is possible before

power is applied to the saw.

CUTTING CROWN MOLDING

(FIG. HH, II)

Your compound miter saw is suited

for the difficult task of cutting crown

molding. To fit properly, crown molding

must be compound-mitered with

extreme accuracy. The two surfaces

on a piece of crown molding that fit

flat against the ceiling and wall are at

angles that, when added together,

equal exactly 90°.

Most crown molding has a top rear

angle (the section that fits flat against

the ceiling) of 52° and a bottom rear

angle (the section that fits flat against

the wall) of 38°.

When setting the bevel and miter

angles for compound miters, remember

that the settings are interdependent -

changing one changes the other, as

well.

Fig. HH

_able

Bevel/Miter Settings

Fig, II

Settings for standard crown molding

lying flat on compound miter saw table

Inside Corner

\OR

Outside Corner

Compound Cut Crown Moldings

NOTE: The chart on next page

references a compound cut for

crown molding ONLY WHEN THE

ANGLE BETWEEN THE WALLS

EQUALS 90°.

In order to accurately cut crown molding

for a 90° inside or outside corner, lay

the molding with its broad back surface

flat on the saw table.

BEVEL MITER

KEY TYPE OF CUT

SETTING SETTING

Inside corner-Left side

IL 33.9 ° 31.6 ° Right 1. Position top of molding against fence.

2. Miter table set at RIGHT 31,6 °.

3. LEFT side is finished piece.

Inside corner-Right side

IR 33.9 ° 31.6 ° Left 1. Position bottom of molding against fence.

2. Miter table set at LEFT 31.6 °.

3. LEFT side is finished piece.

Outside corner-Left side

OL 33.9 ° 31.6 °Left 1. Position bottom of molding against fence.

2. Miter table set at LEFT 31.6 °.

3. RIGHT side is finished piece.

Outside corner-Right side

OR 33.9 °31.6 ° Right t. Position top of molding against fence.

2. Miter table set at RIGHT 3.t.6°.

3. RIGHT side is finished.piece.

CROWN MOLDING CHART

Compound Miter Saw

Miter and Bevel Angle Settings

Wall to Crown Molding Angle

52/38= Crown Molding 45/45' Crown Molding 52/38= CroWn Molding 45/45=Crown Molding

Angle Between _ter Setting Beve! Setting Miter 5elting Bevel Se_ng Angle Between Miter Setting Bevel Setting Miter Setting Bevel Setting

Walls Walls

67 42.93 41.08 46,89 36.13 124 16,13 21,71 20.61 19.39

69 42,39 40,79 46,35 35,59 125 17.77 21,34 20,21 19.86

69 41.55 40.50 45.8! 35.64 126 17,42 20.96 19,51 18.72

70 41.32 40.20 45.2_ 35,40 127 17.06 20.59 19.42 18.39

7I 40,79 39.90 44,75 35,15 128 18.71 20.21 19.03 15.05

72 40.28 39.61 44.22 34.89 129 16.37 19,83 18.64 17.72

73 39,75 39,30 43.70 34.54 139 16.02 19,45 18.25 17.39

74 39,25 39.00 43,18 35.38 131 15,67 19,07 17,85 17.05

75 35,74 38.69 42.65 34,12 132 15.33 18.59 17.48 16.71

75 36.24 36.39 42.15 33.85 133 14.99 18.31 17.00 16.38

77 37.74 35.09 41,64 33,60 134 14.86 17.93 16.71 16.04

78 37,24 37.76 41.13 33,33 135 14.30 17.55 15,32 15,70

79 36.75 37.45 40.62 33.07 136 13,97 !7,17 15.94 15,36

80 35.27 37,13 49.12 32=60 137 13,53 16,79 15.59 15.02

81 35.79 36.61 39.62 3253 136 13.30 15.40 15.19 14,62

82 35.31 36.49 39.13 32.25 139 12.95 16.02 1&61 14,34

83 34,83 36,17 36.63 31.95 140 12.63 15.64 14,43 14,00

84 34.39 35,85 36.14 31.70 141 !2.30 15.25 14,06 13,65

85 33.90 35,52 37.65 31.42 142 11,97 14.87 13,65 13,31

86 33.43 35,19 37,17 31.34 143 11,94 14.46 13,31 12.97

67 32.97 34.56 36.89 30,89 144 11.31 14.09 12.64 12.62

88 32,52 34,53 36.21 30,57 145 ! 0,99 13,71 12.57 12.29

89 32.07 34,20 35.74 30,29 !45 10,66 13.32 12.20 11.93

90 31,62 33,86 35,26 30,90 147 10,34 12.93 11.93 11.59

91 31.17 35,53 34,79 29.71 145 10.01 12,54 !1.45 11.24

92 30.73 33.19 34.33 29.42 149 9.69 1216 !1.09 10.69

93 30.30 32,65 33.89 29,13 150 9.37 11,77 19.73 10,55

94 29.86 32.51 33.40 28.93 15I 9.95 11,35 t0.36 10.20

95 29.43 32.17 32,94 28,54 152 5.73 10.99 10,00 9.85

90 29,00 31,82 32.48 25,24 153 9.41 10.50 9,63 9,50

97 28.58 31,48 32.02 27,94 154 5,09 10,21 9,27 9.15

90 25,16 31,13 31,55 27,64 155 ' 7.77 9,82 8,91 8.80

99 27.74 30.75 3!,13 27,34 156 7,45 9.43 • 6,55 6.45

100 27,32 30,43 30.65 27,03 157 7,14 9.04 8,19 5,10

101 25.91 30,05 30.24 26,73 155 5.82 9.55 7.83 7,75

102 26,50 29,73 29.60 28,42 159 6,51 8.28 7,47 7,40

103 26,09 29.36 29,35 28.12 150 6.20 7.85 7,11 7,05

104 25.69 29.02 28.92 25.81 161 5.88 7,47 6,75 6.70

105 25,29 28,67 20.48 25,50 182 5.57 7.05 6.39 6,35

106 24.99 28,31 25.05 25.19 163 5.26 6.69 6.03 6.00

107 24,49 27,96 27.62 24.57 164 4.95 5.30 5.68 5.65

108 24,I0 27.59 27.19 24.55 165 4.63 5.90 5.32 5.30

109 23.71 27.23 26.77 24.24 165 4.32 5,51 4.96 4,94

110 23.32 26.87 20.34 23.93 157 4.01 5,12 4.81 4.59

111 22.93 26.51 25,92 23,51 168 320 4,72 4.25 4.24

112 22,55 26.15 25.50 23.29 169 3.39 4.33 3.90 3.59

113 22.17 25.78 35.06 2Z97 170 &06 3.94 3,54 3.53

114 21.79 25.42 24.66 22.65 171 2.77 3.54 3.19 3.10

115 21,42 25.05 24.25 22.33 172 2,47 3,15 2,83 2.83

116 21.04 24.65 23,64 22.01 173 2.I5 2.75 2.48 2.47

1t7 20.67 24.31 23.43 21,65 174 1.85 2.36 2.12 2.12

118 20,30 23.94 23.02 21.36 175 1.54 1,97 1,77 1,77

119 19.93 23.57 22.61 21.03 176 1.23 1,55 1,41 1,41

I20 18.57 23.20 22.21 20.70 177 9,92 1,18 1,86 1,06

121 19.20 22.53 21.80 20,35 178 0.62 0.79 0,71 0.71

122 16,84 22.46 21,_ 20,05 179 0.31 0.39 0.35 0,35

I23 1&45 22,09 21.00 19,72

MAINTENANCE

DANGER]

Never put lubricants on the blade

while it is spinning,

[,_WARNJNG ]

® To avoid fire or toxic reaction,

never use gasoline, naphtha

acetone, lacquer thinner or similar

highly volatile solvents to clean

the miter saw.

® To avoid injury from unexpected

starting or electrical shock,

unplug the power cord before

working on the saw.

®For your safety, this saw is double

insulated. To avoid electrical

shock, fire or injury, use only

parts identical to those identified

in the parts list. Reassemble

exactly as the original assembly

to avoid electrical shock.

REPLACING CARBON BRUSHES

(FIG. JJ)

Replace both carbon brushes when

either has less than 1/4 in. length of

carbon remaining, or if the spring or

wire is damaged or burned. To inspect

or replace brushes, first unplug the

saw. Then remove the black plastic

cap (1) on the side of the motor (2).

Carefully remove the spring-loaded

cap. Then pull out the brush and

replace. Replace for the other side. To

reassemble, reverse the procedure.

The ears on the metal end of the

assembly go in the same hole the

carbon part fits into. Tighten the cap

snugly, but do not overtighten.

NOTE: When reinstalling the same

brushes, put them back in the way they

came out. This will avoid a break-in

period that reduces motor performance

and increases wear.

Fig. JJ

LOWER BLADE GUARD

Do not use the saw without the lower

blade guard. The lower blade guard is

attached to the saw for your protection.

Should the lower guard become

damaged, do not use the saw until the

damaged guard has been replaced.

Check regularly to make sure the lower

guard is working properly. Clean the

lower guard of any dust or buildup with

a damp cloth.

_WARNING I

®Do not use solvents on the guard.

They could make the plastic

"cloudy" and brittle.

®When cleaning the lower guard,

unplug the saw from the power

source receptacle to avoid

unexpected start-up.

SAWDUST

Periodically, sawdust will accumulate

under the worktable and base. This

could cause difficulty in the movement

of the worktable when setting up

a miter cut. Frequently blow out or

vacuum up the sawdust.

_WARNING]

When removing sawdust, wear

proper eye protection to keep debris

from blowing into eyes.

LUBRICATION(FIG.KK)

Allthe motorbearingsin thistoolare

lubricatedwitha sufficientamountof

high-gradelubricantfor thelifeof the

unitundernormaloperatingconditions;

therefore, no further lubrication is

required.

Lubricatethefollowingasnecessary:

Choppivot: Apply light machine oil to

points indicated in illustration.

Central pivot of plastic guard: Use

light household oil (sewing machine

oil) on metal-to-metal or metal-to-

plastic guard contact areas as required

for smooth, quiet operation. Avoid

excessive oil, to which sawdust will

cling.

Link: (which actuates the lower guard

movement) may be oiled at the rear

pivot, greased at ball bearing contact,

and oiled where the link actuates the

acetyl roller of the lower guard, if the

down chop motion is hard to start.

Fig, KK

Link

Chop '

P_ Central pivot

of plastic

guard

I,AWARNINGJ

To avoid injury from accidental starting, always turn switch OFF and unplug

the tool before moving, replacing the blade or making adjustments.

I'ROUBLESHOOTING GUIDE -MOTOR

PROBLEM CAUSE

PROBLEM

Brake does not

stop blade within

6 seconds.

Motor does not 1.

start 2.

13.

Brush spark when il.

switch released. 12.

Motor brushes not sealed

or lightly sticking.

Motor brake overheated

from use of defective or

wrong size blade or rapid

ON/OFF cycling.

Arbor bolt loose.

Brushes cracked,

damaged, etc.

Other.

Limit switch failure

Brush worn.

Fuse blown or circuit

breaker tripped on home

panel.

Other.

Brush worn.

Other.

SUGGESTED CORRECTIVE

ACTION

1. Inspect/clean/replace

brushes. See

MAINTENANCE section.

2. Use a recommended blade.

Let cool down. See

REMOVING OR INSTALLING

THE BLADE section.

3. Retighten. See REMOVING

OR INSTALLING THE

BLADE section.

4. Replace brushes.

5. Contact Sears Service

Center.

1. Replace limit switch.

2. Replace brushes. See

MAINTENANCE section.

3. Verify there is electrical

power at the outlet.

4. Contact Sears Service

Center.

1. Replace Brushes. See

MAINTENANCE section.

2. Contact Sears Service

Center.

_.WARNING

To avoid injury from accidental starting, always turn switch OFF and unplug

the tool before moving, replacing the blade or making adjustments.

TROUBLESHOOTING GUIDE -SAW OPERATION

PROBLEM

Blade hits table.

Angle of cut not

accurate. Can

not adjust miter.

Cutting arm

wobbles.

Cutting arm will

not fully raise, or

blade guard

won't fully close.

jBlade binds,

jams, burns

wood.

Saw vibrates or

shakes.

PROBLEM CAUSE

1. Misalignment.

1. Miter table unlocked.

2. Sawdust under table.

1. Loose pivot points.

1. Pivot bolt too tight.

2. Pivot spring not replaced

properly after service.

3. Sawdust build-up.

1. Improper operation.

2. Dull or warped blade.

3. Improper blade size.

4 Wood is moving during

cut.

1. Saw blade not round /

damaged /loose.

2. Arbor bolt loose.

: SUGGESTED CORRECTIVE _

ACTION

1. See ADJUSTMENT -Cutting .....

Arm Travel section.

1. See OPERATION - Miter Angle

Adjustment section.

2: Vacuum :or blow out dust. WEAR

EYE PROTECTION.

1. See ADJUSTMENT - Cutting

Arm Travel section.

1. Loosen pivot bolt lock nut (see

adjustment section).

2. Contact Sears Service Center.

3. See MAINTENANCE section,

1. See BASIC SAW OPERATION

section.

2. Replace or sharpen blade.

3. Replace with 10 in. diameter

blade.

4. Use hold down clamp to secure

workpiece to table.

1. Replace blade.

2. Tighten arbor bolt.

10 IN. SLIDING COMPOUND MITER SAW MODEL NO. 137.212371

I,AWARNING ]

When servicing use only CRAFTSMAN replacement parts. Use of any other

parts many create a HAZARD or cause product damage. Any attempt to

repair or replace electrical parts on this Miter Saw may create a HAZARD

unless repair is done by a qualified service technician. Repair service is

available at your nearest Sears Service Center.

PARTS LIST FOR MITER SAW SCHEMATIC A

I.D. Description Size Qty

083S TRIGGER 1

083Z CORD CLAMP 1

083Y COMPRESSION SPRING 1

0CES COMPRESSION SPRING 1

0D9A ANCHOR BLOCK 1

0DHT SPRING GUARD 1

0DVJ BLADE WRENCH 1

0J4E FLAT WASHER q)6"13-1 2

0JR0 WAVE WASHER 1

0JUJ HEX. SOC. HD. CAP BOLT M6"1.0-12: 1

0JZF HEX. SOC. SET SCREW M6"1.0-10 2

0JZN ARBOR BOLT M8"1.25-20

0K5D CR. RE. COUNT HD. SCREW M6"1.0-20

0K74 CR.-RE. TRUSS HD. SCREW M6"1.0-8

0K7X CR, RE. TRUSS HD. ROUND M6"1.0-10

NECK SCREW

0KA0 CR. RE. PAN HD. SCREW M5"0.8-20

0KB7 CR,RE.PANHD.TAPPINGSCREW M4* 18-16

0KB8 CR,RE. PAN HD. TAPPING SCREW M4"18-20

0KB9 CR.RE. PAN HD. TAPPING SCREW M5"16-10

0KDH CR. RE. PAN HD. SCREW

0KE0 CR. RE. PAN HD. SCREW M6"1,0-40

0KQX NUT M6"1.0 T=6

0KR3 LOCK NUT M6"1.0 T=6

0KTS CABLE CLAMP

0KUW TERMINAL

0LU2 LIMIT SWITCH

0LYH DUST GUARD

0S1S COLLAR

0S2B CR.RE. PAN HD. TAPPING SCREW M6"1.0-25

0ZYX CR. RE. TRUSS HD. TAPPING SCREW M3"24-8

23NF ARBOR COLLAR

23NX GUARD-CORD

250Z HEX.SOCKET HD.CAP SCREWS M5"0.8-35

I.D. Description Size Qty

27KY CLAMP BOLT 1

27PF COMPRESSION SPRING 1

290M CAUTION LABEL: 1

2BTL COLLAR t

2DX9 SEGMENT HADELE 1

2E63 ROCKER SWITCH 1

2ETD CR.RE. PAN HD. ROUND M6"1,0-9 1

NECK SCREW

2JAP BLADE i

2K96 WARNING LABEL 1

2T9B ROCK SWITCH ASS'Y 1

2UYX CR. RE. TRUSS HD. M6'1.0-14 1

]

ROUND NECK SCREW

2VGE MoToR HANDLE

2VGF MOTOR HANDLE

2VMV TORSION SPRING

2VMW ARM

2VMX cABLE SHIELD

2VMY BLADE GUARD

2VMZ CUTTER SHAFT GUARD

2VN0 LEVER

2VNC BRACING PLATE

2VND SHAFT SLEEVE

2VP0 MOTOR ASS'Y

2VS0 LEAD WIRE ASS'Y

2WFZ BUTTON SWITCH

2WP7 CONTROLLER ASS'Y

2WPX POWER CABLE

2WQW DUST BAG ASS'Y

2WSA OPERATOR'S MANUAL

2WUT TRADE-MARK LABEL

2WUW TRADE-MARK LABEL

2WUU LABEL

2X6M LABEL

1L=

#GE 1

10 IN. SLIDING COMPOUND MITER SAW MODEL NO. 137,212371

SCHEMATIC A

"T"

10 IN. SLIDING COMPOUND MITER SAW

PARTS LIST FOR SAW SCHEMATIC B

MODEL NO. 137.212371

I.D. Description Size

07WD SLIDE PLATE

084W WARNING LABEL

091S COMPRESSION SPRING

0CPD CENTER BOLT

0J4E FLATWASHER q)6"]3-'[

0J4M FLAT WASHER _'[2"21-1

0J6A FLATWASHER q)8"15-2.5

0J72 FLAT WASHER 1/4"5/8-1/16

0J7G FLAT WASHER 3/8"29/32-1/8

0JAZ WAVE WASHER

0JB0 WAVE WASHER

0JBG DISC SPRING WASHER ¢p12

0JE7 C-RING

0JMN O-RING

0JMP O-RING

0JNR O-RING ROD

0JPF HEX. HD, BOLT M6"1.0-25

0JX9 HEX. SOC. SET SCREW M6"1.0-10

0K25 HEX.SOCKET HD.CAP SCREWS M5'_0.8-20

0K2L HEX.SOCKETHD.CAPSCREWS M8* 1.25-30

0KTL CR, RE, ROUNDWASHERHD. SCREWM6"1,0-16

0K7X CR,RE.TRUSSHD,ROUNDNECK M6* 1,0-10

SCREW

0KD6 CR. RE. PAN HD. SCREW M4'0.7-8

0KD7 CR. RE. PAN HD, SCREW M4"0,7-10

0KD8 CR. RE, PAN HD. SCREW M4"0.7-12

0KDG CR. RE. PAN HD. SCREW M5"0.8-8

0KDK CR, RE. PAN HD. SCREW M5"0.8-16

0KDR CR. RE. PAN HD. SCREW M5"0.8-10

0KDS CR. RE. PAN HD, SCREW M5"0.8-40

0KDU CR. RE. PAN HD. SCREW M6"1.0-12

0KDV CR. RE, PAN HD, SCREW M6"1,0-16

0KMS HEX, NUT M6"1.0 T=5

0KQW LOCK NUT M5"0.8 -I--5

0KQX NUT M6"1,0 T=6

0KR0 NUT M12"1.75 "1"--12

0KR4 LOCK NUT M8"1.25 T=8

0QR0 BRUSH COVER

23LN KNOB-HANDLE

25TE STOP BLOCK (LEFT) #23

25TF STOP BLOCK (RIGHT) #23

262V ANCHOR PLATE

26LU WARNING LABEL

2BLG SHAFT-PIVOT

Q_ I.D.

3 2C8T

1 2CD2

1 2DWJ

1 2DWK

1 2DWL

1 2DWP

1 2FgN

4 2JQM

1 2K8Q

2 _-KHE

1 -_MAR

1 __MC4

1 2MC5

1 2N72

1 2NQ6

1 2R7W

3 2SER

1!2VEP

4 2VGS

4 2VGU

2 2VGW

2 2VH6

1 -WML

6 2VMM

2 2VMN

2 2VMP

2 2VMQ

1 2VMR

1 2VMS

2 2VMT

4 2VNI

3 2VN3

1 2VN6

2 2VN7

1 2VPR

1 2VQY

2 2VU4

1 2W9C

1 2WEB

1 2WQ7

1 2WUV

1 2WUY

Description Size Qty

KNOB 6

COMPRESSION SPRING 1

TABLE INSERT 1

PLUNGER HANDLE 1

NEEDLE POINTER #23 1

STICKER 1

HEX. HD, BOLT M10"1.5-90 1

WARNING LABEL 1

LINEAR MOTION BEARING 1

STICKER 1

UPPER TUBE 2

RUBBER INSERT 8

RIVET 2

LOCKING HANDLE ASS'Y 1

HOLD DOWN CLAMP ASS'Y 1

SHAFT 1

AXLE SEAT 2

LASER PLUNGER HOUSING 1

PIN 1

LINEAR MOTION BEARING 1

BASE #GE 1

TABLE #GE 1

EXTENSION TABLE(LEFT) #GE 1

EXTENSION TABLE(RIGHT) #GE 1

FENCE #GE 1

ARM-MITER #GE 1

BEARING COVER 2

TILT POINTER #23 1

LOCATION PIN 1

COVER 1

COLLAR 1

BLANKET WASHER q)25*cp38 1

SUPPORT 1

LASER ASS'Y 1

MITER BAR ASS'Y 1

VISE ASS'Y 1

CLEVIS PIN 1

CLAMP BOLT 1

TILTING SCALE 1

BRACKET-TILT 1

10 IN. SLIDING COMPOUND MITER SAW

SCHEMATIC B

MODEL NO. 137.212371

2VN6

OJM f

2VEP

OJE7

2WEB

2W9C

DJ7G

2VNI

OJBG

OJ4M

-2WUV

2KHE

2VH6

_OK7X

2VN3

OKDU OKD82

OKD76

26LU

10 IN. SLIDING COMPOUND MITER SAW MODEL NO. 137.212371

PARTS LIST AND SCHEMATIC FOR MOTOR

I.D. Description

OHX9 NEEDLE BEARING

OJCD SPRING PIN

OJX2 HEX.-SOC SETSCREW

0K43 CR.RE. PAN HD. SCREW & WASHER

0K44 CR.RE. PAN HD. SCREW & WASHER

OKBC CR.RE. PAN HD. TAPPING SCREW

OKCP CR.RE. PAN HEAD TAPPING & WASHER SCREW

OQGR COMPRESSION SPRING

OQM2 BRUSH HOLDERASS'Y

OQME BRACKET STOP

OQMK RUBBER CAP

OQQT BRUSH ASS'Y

OQRO BRUSH COVER

21JM CUTTERSHAFT ASS'Y

2DW9 WAVE WASHER

2VGY GEAR BOX

2VP2 MOTOR COVER

2VP3 MOTOR REAR COVER

2VP4 ARMATURE ASS'Y

2VPU FLOW GUIDE

2VPX CR.RE. PAN HD. SCREW & WASHER

2VTJ FIELD ASS'Y

2WPR LEAD WIRE ASS'Y

Size

M5xO.8-6

M5"0.8-16

M5"0.8-12

M5"16-25

M5"12-60

_27"26.5

#CQ

M6"1.0-55

oF/

21JM

OK44

0K432

2VGY

OQME

2WPR

OJCD 2VP2

2DW9

2VPU

2VP3

2VPX4

2VTJ

0KBC 2

OQQT 2

OQRO 2

Congratulations on making a smart purchase. Your new Craftsman® product

is designed and manufactured for years of dependable operation. But like all

products, it may require repair from time to time. That's when having a Repair

Protection Agreement can save you money and aggravation.

Here's what the Repair Protection Agreement* includes:

[] Expert service by our 10,000 professional repair specialists

[] Unlimited service and no charge for parts and labor on all covered

repairs

[] Product replacement up to $1500 if your covered product can't be fixed

[] Discount of 10% from regular price of service and related installed

parts not covered by the agreement; also, 10% off regular price of

preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution - phone support from a

Sears representative; Think of USas a '_alking owner's manual."

Once you p[Jrchase the Repair Protection Agreement, a simple phone call is all

that it takes foryou to schedule service. You can call anytime day or night, or

schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any

reason during theproduct warranty period, we will provide a full refund. Or, a

prorated refLind anytime after the product warranty period expires. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1-800=827-6655.

*Coverage in Canada varies on some items. For full details call Sears

Canada at 1-800=361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers,

water heaters, and other major home items, in the U.S.A. or Canada call

1=800-4=MY-HOME®.

ijiii!iiii

Your Home

For expert troubleshootingand home solutionsadvice:

manage

www.managemyhome.com

For repair- in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-1ViY-HOME ®(1-800=469-4663)

Call anYtime, day or night (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call anytime for the location of your nearest

Sears Parts & Repair Service Center

1-800=488-1222 (u.s.A.) 1o800-469-4663 (Canada)

www.sears.com www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1=800-827-6655 (U.S.A.) 1-800-361=6665 (Canada)

Para pedir servicio de reparaci6n Au Canada pour service en fran_ais:

a domicilio, y para ordenar piezas: 1-800=LE-FOYER Mc

1-888=SU-HOGAR ® (1-800-533-6937)

Sea/rs

® Registered Trademark /"ru Trademark /sM Service Mark of Sears Brands, LLC

T_ s_

®Marca Registrada /Mama de F_bdca /Marca de Servicio de Sears Brands, LLC

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Craftsman 137212371 User Manual MITER SAW Manuals And Guides 1007215L

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