Craftsman 137216100 User Manual SAW Manuals And Guides L0710042
CRAFTSMAN Saw Scroll Manual L0710042 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides
User Manual: Craftsman 137216100 137216100 CRAFTSMAN SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SAW #137216100. Home:Tool Parts:Craftsman Parts:Craftsman SAW Manual
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Operator's Manual ® 16" SCROLL SAW Model No. 137.216100 1/9 HP (Max. Developed) Pin-end or Plain-end Blade 400-1600 S.P.M. CAUTION" Before using this Scroll Saw, read this manual and follow all its Safety Operating • • Safety Instructions Installation • • Operation Maintenance Parts List Rules and Instructions Customer Help Line 1-800-843-1682 Sears, Roebuck Visit our Craftsman 10_A20GR and Co., Hoffman website: Estates, www.sears.corn/craftsman IL 60179 U.S.A. SE(_TION PAGE Product Specifications .............................................................................................................................................. Warning ....................................................................................................................................................................... Safety Instructions ..................................................................................................................................................... Accessories and Attachments .................................................................................................................................. Carton Contents ........... _............................................................................................................................................. Know Your Scroll Saw .............................................................................................................................................. 2 2 3 6 6 7 Glossary of Terms ...................................................................................................................................................... Assembly and Adjustments ...................................................................................................................................... Basic Saw Operation ................................................................................................................................................. Maintenance ............................................................................................................................................................... Troubleshooting guide .............................................................................................................................................. Parts ............................................................................................................................................................................ 8 9 13 16 17 18 FULL ONE YEAR WARRANTY If this Scroll Saw fails due to a defect in material or workmanship within one year of date of purchase, Sears will at its option repair or replace it free of charge. Return this Scroll Saw to a Sears Service Center for repair, or to place of purchase This warranty to state. gives you specific Sears, Roebuck for replacement. legal rights, and you may also have other rights that may vary from state and Co., Dept. 817 WA, Hoffman Estates, IL 60179 Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California, to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ,, Lead from lead-based paints • Crystalline silica from bdcks, cement and other masonry products • Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles. Motor Power source ......... Speed ...................... Speed control .......... Blade Type ..................... Depth of Throat ....... Blade Stroke .......... Depth of 45°Cut .... Depth of 90°Cut .... Table Size ...................... Tilt ........................ SAWDUST BLOWER ...... 120 V, 60 Hz, 1.4Amp., Ac 400 ~ 1600 spm Electronic Pin-end or Plain-end 16-1/16" 7/8" 1-118" Right; 314"Left 2-1/4 ° 12-3/16" X 18-7/8" 45°Left ; Right Yes To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electi'ical circuit for your tools. This Scroll Saw is wired at the factory for 120V operation. Connect to a 120V, 15 AMP branch circuit and use a !5 Amp time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. GENERAL BEFORE SAFETY INSTRUCTIONS USING THE SCROLL SAW Safety is a combination of common sense, staying alert and knowing how to use this Scroll Saw. To avoid mistakes that could cause serious injury, do not plug the Scroll Saw in until you have read and understood the following: 1. READ and become familiar with the entire Operator's Manual. LEARN the tool's application, limitations and possible hazards. 2. KEEP GUARDS IN PLACE and in working order. 3. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON, 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents, 5. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. 6. KEEP CHILDREN AWAY, All visitors should be kept a safe distance from work area, 7. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 8. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. 9. USE THE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed. 10.USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power that wilt cause the tool to overheat. The table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating, If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 11.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 12.ALWAYS WEAR EYE PROTECTION. Any Scroll Saw can throw foreign objects into the eyes that could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply _th ANSi Safety standard Z87.1 Everyday eyeglasses have only impact-resistance lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSi Z87.1 could cause serious injury. 13.WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. 14.SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. 15,DISCONNECT TOOLS before servicing; when changing accessories such as blades, bits,•cutters, and the like. 16.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in OFF position before plugging in. 17.USE RECOMMENDED ACCESSORIES. Consult the Operator's Manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. 18.NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 19.CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts, binding of moving pads, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 20.NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER "OFF". Don't leave tool until it comes to a complete stop, 21 .DON'T OVERREACH. Keep proper tooting and balance at al! times. 22,MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 23.DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. influence ofanydrugs,alcoholor medication that couldaffectyourabilitytousethetoo!properly. 25.DUST generated fromcertainmaterialscanbe hazardous toyourhealth.Alwaysoperatethesawin well-ventilated areaandprovideforproperdust remc'.'c',. Usedustcollection systemswhenever possible. finger positions, where a sudden slip could cause a hand to move into the blade when operating the saw. 13.HOLD WORKPIECE FIRMLY against the table top. 14.NEVER CUT MATERIAL that is too small to be held safely. 15.DO NOT USE dull or bent blades. SPECIFIC SAFETY INSTRUCTIONS SCROLL SAWS FOR READ AND UNDERSTAND all safety instructions and operating procedures throughout the manual. 2, DO NOT OPERATE the Scroll Saw until it is completely assembled and installed according to the instructions. 3. SHOULD any part of Scroll Saw be missing, damaged, or fail in any way, or any electrica! component fail to perform properly, shut off the switch and remove theplug from the power supply outlet. Replace missing, damaged, or failed parts before resuming operation. 16.TURN THE SAW OFF AND UNPLUG THE CORD if the blade binds in the saw kerf while being backed. out of the workpiece, usually caused by sawdust clogging the kerf. If this happens, turn off the scroll saw and unplug the power cord. Wedge open the kerf and b__ '_e blade out of "-=_workpiece, 17.DO NOT feed the material too fast while cutting. Only feed the workpiece at the rate the saw will cut. 18.TURN THE POWER OFF, remove the switch key and make sure the scroll saw comes to a complete stop before installing or removing an accessory, and before leaving the work area. 19.DO NOT START the saw with workpiece pressing against the blade. Slowly feed the workpiece into the moving blade. 4. IF YOU ARE NOT thoroughly familiar with the operation of a Scroll Saw, obtain advice from your supervisor, instructor, or other qualified person. 20.WHEN CUTTING a large workpiece, MAKE SURE the material is supported at table height. 5. SERIOUS INJURY could occur if the tool tips over or you accidentally hit the cutting tool. Do not store anything above or near the tool. 21.EXERCISE CAUT!ON when cutting workpieces that are round or irregularly shaped, workpieces can pinch the blade. 6. AVOID INJURY from unexpected saw movement. Place the saw on a firm level surface where the saw does not rock, and bolt or clamp the saw to its support. 22.ALWAYS release blade tension before loosening the blade holder screw. 7. YOUR SCROLL SAW MUST BE SECURELY FASTENED to a stand or workbench. If there is any tendency for the stand or workbench to move during operation, the stand or workbench MUST be fastened to the floor. 8. THIS SCROLL SAW is intended for indoor use only. 9. TENSION BLADE PROPERLY before starting the saw. Recheck and adjust tension as needed. 10.BLADE TEETH MUST POINT downward toward the table. 11.TABLE MUST BE CLEARED of all debris before operating saw. Do not perform lay out, set up or assemble work on the table when the saw is in operation. 23.MAKE CERTAIN table tilting lock is tightened before starting the machine. 24.NEVER REACH under the scroll saw table when motor is running. 25.CHECK FOR DAMAGED PARTS before each use. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting or any other conditions that may affect operation. Parts that are damaged should be properly repaired or replaced before using the tool. 26.THINK SAFETY. Running at a lower voltage wilt damage the mold€. This tool is intended for use on a circuit that has a GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION receptacle like the one illustrated in Figure A. Figure A shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (Figure B) can be used to temporarily connect this plug to a 2-contact grounded receptacle. The temporary adapter should be used only until a properly grounded receptacle can be installed by a qualified technician. The adapter (Figure B) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. TheCanadian Electrical Code prohibits the use of the adapters. OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment-grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician. CAUTION: In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle. IMPROPER CONNECTION of the equipment-grounding conductor can result in risk of electric shock. The conductor with green insulation (with or without yellow stripes) is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live terminal. This tool is for indoor use only. Do not expose to rain or use in clamp locations. CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded. Fig. A 3-Prong USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE 3-PRONG GROUNDING PLUGS AND 3-POLE RECEPTACLES THAT ACCEPT THE TOOL'S PLUG. REPAIR OR REPLACE DAMAGED OR WORN CORD IMMEDIATELY. Plug GroundingProng Properly Grounded 3-Prong Receptacle Fig. B GUIDELINES FOR EXTENSION Grounding CORDS USE PROPER EXTENSION CORD. Make sure your extension cord is in good cor_it!or_ When ,J?!,_.__ extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss 0f power and cause overheating. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. Lug _ _J_"l_r'_ .-/j_;r_ .-/7 -'_ -- _ j II is Connectedto a _>..__ . _. _ Adapter IF" 2-Prong Receptacle This tool must be grounded while in use to protect the operator from electrical shock. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. H _, it U ." (When Ampere Morethan Use a separate electrical circuit for your tools. This circui1_ must not be less than # 12 wire and should be protected with a 15 Amp time delay fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same 5 e;, . t. o_, O'I . using 120 volts only) Rating Total length of cord in feet not morethan 25' 50' 100' 150" 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 netrecommended f AVAILABLE • . ACCESSORIES UNPACKING To avoid injury, do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury, Use only accessories recommended for this scroll saw. Follow instructions that accompany accessories. Use of improper accessories may cause hazards. Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog for the following accessories: ITEM Pin-end saw blades Plain-end saw blades • • AND CHECKING CONTENTS To avoid injury, if any part is missing or damaged, do not plug the scroll saw in until the missing or damaged part is replaced, and assembly is complete. To avoid fire and toxic reaction, never use gasoline, naphtha, acetone, lacquer, thinner, or similar highly volatile solvents to clean the scroll saw. Carefully unpack the scroll saw and all its parts, and compare against the illustration following. 1. Remove the scroll saw from the carton by lifting the saw by the back of the upper frame. 2. Place the saw on a secure surface and examine it carefully. CAUTION: Do not lift this saw by the arm that holds the blade, this may result in damage to the tool. Sears may recommend other accessories not listed in this manual. See your nearest Sears store or Power and Hand Tool Catalog for other accessories. Do not use any accessory unless you have completely read the instruction or Operator's Manual for that accessory. Scroll Saw Hex. Wrench Blade Quickrelease tensionlever Variablespeed controlknob Upperarm Bladeguardfoot lockknob Bladestorage Bladeguard foot Mountinghole Worktable Sawdustblower Bladelockknob Sawdustcollectionport Tablelockknob Bevelscale SCROLL SAW TERMS BEVEL SCALE - Represents the degree of table angle, from 0° to 45 °, when the table is tilted for bevel cutting, BLADE GUARD FOOT - Guards the blade and keeps your workpiece from rising. Helps protect fingers from blade contact. BLADE GUARD FOOT LOCK KNOB -Allows you to raise or lower the foot, and lock it at the desired height. ' BLADE HOLDERS - Retain and position the blades. BLADE STORAGE - Provides convenient easy access to extra blades or wrenches. WOODWORKING KERF -The TERMS slot cut by the blade. LEADING EDGE -The guided into the blade.- front edge of the workpiece that is SAW BLADE PATH - Area or line of sight of the workpiece moving in line toward the saw blade edge. BLADE TOOTH SET - The total width the blade will cut based on the distance from the outside point of one bent tooth to the outside point of the next bent tooth estab&shing set of teeth. QUICK RELEASE TENsIoN LEVER - Quickly loosens and retightens the blade to its original tension. The tension lever quickly sets and resets the blade tension when performing intedor cutting operations or changing blades. TRAILING EDGE -The the saw blade. end of the workpiece edge last cut by SURFACE - Top of workpiece being cut. SAWDUST BLOWER - Keeps sawdust from covering the line of sight for more accurate cuts. The best results occur when the blower tube is direcled toward the blade and workpiece. SAWDUST COLLECTION PORT -Altows vacuum hose or attachments to be used to remove the sawdust from under the table and base. i i TABLE LOCK KNOB - Securely locks the table at the angle desired for bevel cutting. WORKPIECE - Material on which lhe cutting operation is being performed. FEED - Rate of moving matedat to be cut into the blade. DEFLECTION - Slight movement of blade in the horizontal direction while the blade is moving inline during cutting operation. This may be caused by the blade following the grain or the path of least resistance. VARIABLE SPEED ON/OFF CONTROL KNOB - Variable switch dial allows greater versatility when cutting a variety Of materials. Pull the control knob OUT to turn the scroll saw ON. Adjust the speedto the desired setting, between 400 to 1600 strokes per minute (SPM), by turning the control knob clockwise or counter clockwise. Push the control knob IN to turn the scroll saw OFF Leading Edge \ Saw blade Path Surface ,/ Warkpiece Trailing Edge BLADE STORAGE (FIG, C) ASSEMBLY INSTRUCTIONS To avoidinjury, do not connectthis scrollsaw to'thepower sourceuntilit is completelyassembledand adjusted, and you have read and understoodthis instruction manual. MOUNTING SCROLL SAW TO WORK The blade scroll saw The blade wrenches, " ' - : ........ " storage (1) is located on the left rear s;d e of the body. Pull out the blade storage (1) to open. storage can conveniently store your hex and both Pin and Plain end blades. Fig. C SURFACE (FIG. B) 1. If mounting the scroll saw to a workbench, a solid wood bench is preferred over a plywood board, to reduce noise and vibration. 2. The hardware to mount this saw is NOT supplied with the saw. The hardware as shown in Fig. B should be used: Fig. B SAWDUST _ /( II " II I! Worksurlace COLLECTION PORT (FIG. D) This scroll saw will accept a hose or vacuum accessory (not provided) to be connected to the port (1) on the right side of base. If excassiv*e sawdust buildup occurs inside the base use a wet/dry vacuum cleaner or manually remove sawdust by removing the screws on the right side of saw. Reattach the metal plate and screws before starting the saw. This will keep your saw cutting efficiently. Fig. D 1, 2. 3, 4. 5. 6, (3) Hex head bolts; length as required (6) Flat washers Foam pad or carpet (optional) (3) Lockwashers (3) Hex nuts (3) Jam nuts BLADE REMOVAL AND INSTALLATION PLAIN-END BLADE REMOVAL AND INSTALLATION This scroll saw accepts 5-inch plain-end or pin-end blades to cut a wide variety of materials. Plain-end type blades are recommended whenever fine, accurate, and intricate work is being performed on 314" or thinner material. It wi!l take slightly longer to assemble the blade and blade tension, but you will also be able to use finer blades for cutting a thinner kerf. To avoid injury from accidental starting, always turn the switch OFF and remove power cord plug from power source before removing or replacing the blade. PLAIN-b.NU _L.AUr-.. r_cl_iuv,,_,.., ir_,o. _-,.p,.,j 1. To remove the blade (1), loosen the blade tension ,- , lifting the quick release tension lever (2). (Fig. E) by CAUTION: In order to avoid uncontrollable lifting of the workpiece, the teeth of the blade should ALWAYS point downward. Fig. E 1. 2. Install the blade (1) through the access hole the table (11) with teeth pointing down, (Fig. Insert the new blade (1) into the lower blade slot (13), then tighten the lower blade holder (Fig. H) (10) in. G) holder knob (9). Fig. H 2. 12 Loosen the upper blade holder (4) by turning the quick release knob (5) counterclockwise (Fig. F). 1 Note: The hex set screw (6) on the left side is used for fine adjustments and is only adjusted if the blade is ' not perpendicular to the table. t,o 9 Fig. F 3. 4. Tilt the table to the 0 ° bevel setting and lock the bevel knob (7). (Fig. G) Insert the other end of the blade into the upper blade holder slot (12) and then tighten the quick release knob (2) (Fig. H). Note: Apply slight downward pressure against the upper arm (3) when installing the blade into the upper blade holder. _,_ig. H) 3. 4. Tighten the tension on the blade (1) by turning the quick release lever (2) clockwise. Push the lock lever downward. Check the tension on the blade. If too loose, turn lever clockwise; do not make too tight or blade will easily break in use. (Fig. I) Tilt the table to 0 ° and tighten the bevel knob (7). Loosen the lower blade holder knob (9) under the table on the left side of the lower blade holder (8) by turning counterclockwise. (Fig. F) Remove the blade (1), from the upper (4) and lower blade holders (8) by pullingforward and lifting the blade through the access hole (10) in the table (11). (Fig. G) Note: The quick release lever handle must always be down to make the tension adjustments, Release the quick release lever upward only during blade changing operations. If the blade is over-tightened, the lever is difficult to lower. Fig. G Fig. I 10 11 10 To prevent personal injury, always turn the saw OFF and disconnect the plug from source before changing blades or making adjustments. Pin-end type blades are thicker for stability and for faster assembly. These blades are used whenever faster cutting on a variety of materials and ¾-inch thickness or greater are required. Use whenever less precision or thicker kerf cutting is acceptable. Note: When installing pin-end blades, the set screws located onthe upper and lower blade holders should not be over or under tightened.. The slot must be slightly wider than the thickness of the blade. After the blade is installed, the blade tension mechanism will keep the pin-end in place. CAUTION: In order to avoid uncontrollable lifting of the workpiece, the teeth of the blade should always point downward. 1. Install the blade (1) by inserting one end of it through the access hole (6) or throat plate in the table, Hook the lower blade pin in the pin recess in the lower blade holder (5) and then the upper blade pin in the upper blade holder (4) (Fig. L) Fig. L 4 I 1 6 PIN-END BLADE REMOVAL (FIG. J, K) 1. To remove the blade (1), loosen the tension by lifting up the quick release tension lever (2) (Fig. J). Fig. J , . 2. Remove the blade (1) from the upper (4) and lower (5) blade holder by pulling forward to release, and lift the blade through the access hole. (Fig. K) Fig. K 4 . Tilt the table to a 45 ° angle and lock the bevel lock knob to view lower blade holder (8) (Fig. K). Note: Apply slight downward pressure on the upper arm when removing the blade from the upper blade holder. Check to see that the pins are properly located in the upper (4) and the lower (5) blade holders and move the table (7) to the 0 ° bevel position by unlocking the bevel lock knob. To tension the blade (1), lower the quick release tension lever (2). Check the tension on the blade; if tension is too tight, turn the lever, counterclockwise. If tension is too loose, turn the lever clockwise (Fig. M). Note: If the blade is over tensioned, the lever will be difficult to lower and could result in damage to the blade holder or arm assembly. Fig. M BLADEGUARD FOOT ADJUSTMENT (FIG. N, O) When cutting at angles, the table guard foot (1) should be adjusted so it's parallel to the table and rests fiat above the workpiece. 1. To adjust, loosen the screw (2), tilt the foot so it's parallel to table and tighten the screw. 2. Loosen the knob (3) to r_;se or lower the foot until it just rests on top of the workpiece. Tighten knob. Note: To remove the blade guard foot (1), loosen the hex screw (2) and by using a Phillips screwdriver to turn the screw counterclockwise. Fig. N BLADE SELECTION (FIG. Q) To avoid injuryfrom accidental staring, always turn the switch OFF and unplug the scroll saw before moving, replacing the blade, or makln; adjustments. This scroll saw accepts 5-inch leng_ blades with a wide variety of blade thickness and widths. The type of material and intricacies of cutting operations (s_ze of radius or curve) will determine the number of teeth per inch. As a general rule, always se!ect the narrowest blades for intricate'curve cutting and the widest blades for straight and large curve cutting operations. The following table represents suggestions for various materials. When purchasing blades, refer to the back of the package for the best use of blades and speeds on various materials. Use this table as an e×ampte, but p_¢tioe and your own personal preference will be the best sele_on method. Fig. Q 9.5 - 15 15 - 2B 30 - 48 Fig. O 2 TEETH/ BLADE INCH TPI WIDTH INCH BLADE THICKNESS INCH BLADE/ SPM MATERIAL CUT Medium turns on 9,5-15 0.110 0.0!8 15-28 +055-.110 +010-.018 400-'_200 1/4" to 1-3/4" wood, soft metal, hardwood Small turns on 1/8" SAWDUST BLOWER (FIG. P) The sawdust blower (1) should be positioned to point to the blade and workpiece to blow sawdust out of the line-of sight when cutting, it is not designed to blow all of the sawdust off the tab}e. Fig. P B00-1800 to 1-1/2"wood, soft metal, ..hardwood Non-ferrous 30-48 .024-.041 .012-.019 _s metals_ardwoods using very slow speeds Note: When using blades, sometimes speeds must change to compensate for smaller curves, radii, or smaller diameters. Thinner blades will have more possibilities for blade defle_on when cutting angles which are not perpendicular to the table. Read BASIC SCROLL SAW OPERATION for more suggestions. Note: The blade must be installedwith the teeth pointing downward, as shown in Fig. Q, to prevent the workpiece from being pulled upward by the saw blade action. RECOMMENDATIONS FOR Cu]-rlNG When feeding the workpiece into the blade do not force the leading edge of the workp_eceinto the blade because the blade will deflect, reducing the accuracy of cut and possibly breaking the blade. Allow the saw to cut material by guiding the workplace into the blade as it cuts. VARIABLE SPEED CONTROL ONIOFF SWITCH For your own safety, always push the control knob OFF when the scroll saw is not in use. Also, in the case of power failure (all of your lights go out) push the knob OFF. Remove the plug from the power source outlet to avoid accidental starting. The variable speed control allows greater versatility to cut a variety of materials such as wood, plastics, non-ferrous metals, etc. Depending on the hardness and thickness of material, the speed should be reduced to allow the blade teeth to remove cut material from the ken'. ONIOFF SWITCH (Fig. R) 1. To turn power ON or OFF, push the power switch. VARIABLE SPEED SWITCH 1. Your saw is equipped with a variable speed dial. The blade stroke rate may be adjusted by simply rotating the dial. To increase speed, rotate dial clockwise. To reduce speed, rotate dial counterclockwise. Fig. R The blade teeth cut material ONLY on the down stroke. 2. You must guide the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke. 3_ , , . There is a learning curve for each person who wants to use this saw. During that period of time it is expected that some blades will break until you learn how to use the saw and receive the greatest benefit from the blades. Best results are achieved when cut_ng wood less than one inch thick. When cutting wood thicker than one inch the user must guide the wood very, very slowly into the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life. Teeth on scroll saw blades wear out and must be replaced frequently for best cuWng results. Scroll saw blades generally stay sharp for 1/2 to 2 hours of cutting. To get accurate cuts be prepared to compensate for the blade's tendency to follow the woodgrain as you are cutting. OVERLOAD BREAKER (FIG. R,S) When the motor becomes too hot during operation, the overload breaker (3) will cause the motor to stop automatically to prevent damage to the motor. Push in on the toggle switch (2) to turn saw OFF and do not restart until the motor has had time to cool. Push in on the breaker switch (3) and switch the toggle switch (2) to ON to start the saw. Fig. S This scroll saw is intended to cut wood or wood products. Precious and non-ferrous perform well on scroll saws that have very slow speed capability, and should be lubricated with machine oil or beeswax. 10. When choosing a blade to use with your scroll saw, consider very fine, narrow blades to scroll cut in thin wood t/4" thick or less. Use wider blades for thicker materials but this will reduce the ability to cut tight curves. 11. This saw uses 5-inch long pin or plain end type blades. 12. Blades wear faster when cutting plywood or particle board which is very abrasive. Angle cut_ngin hardwoods reduces blade set faster due to the blade deflection. FREEHAND CUTTING (FIG.T) Toavoidinjuryfromanaccidental start,makesurethe switchis intheOFFpositionandtheplugisnot connected tothepowersourceoutlet 1 Layoutdesireddesign,orsecuredesigntothe workpiece (1) 2 Raisethebladeguardassembly(2)byloosening the heightadjustment knob(3) 3 Positiontheworkpiece againsttheblade(3)and placethebladeguardfootagainstthetopsurfaceof theworkpiece. 4 Securethebladeguardassembly(2)bytightening theheightadjustment knob(3). 5. Removetheworkplece fromthebladepriorto turning thescrollsawON Pullthespeedcontrolknob(4)out andsetthedesiredspeedbyturningthecontrolknob cloc_Nise orcounterclockwise. CAUTION: Inordertoavoiduncontrollable liftingof theworkpiece andtoreducebladebreakage, donot pullthecontrolknobONwhiletheworkplece is againsttheblade 6 WhenturningthescrollsawON,positionthe workpiece againstscrapwoodpriortotouchingthe leadingedgeoftheworkpieceagainst the blade 7 ANGLE CU-[qilNL_ _rlu. u] To avoid injury from an accidental starting, make sure the switch is in the OFF position and the plug is not connected to the power source outlet before moving, replacing the blade or making adjustments 1 2. Lay out or secure design to workpiece (1) Move the blade guard assembly (2) to the highest position by loosening the height adjustment knob (3) and retighten 3 Tilt the table (4) to the desired angle by loosening the bevel lock handle (5) and move the table to the proper angle, using the degree scale (6) and the pointer (7) 4. Tighten the bevel lock knob (5). 5 Loosen the blade guard screw (8), and tilt the blade guard to the same angle as the table (4) Retighten the blade guard screw 6. Position the workpiece on the left and right side of the blade (9). Lower the blade guard foot against the surface by Iooseningthe height adjustment knob (3). 7 Follow items 4-8 under FREEHAND CUTTING OPERATION. Fig. U Slowly feed the workpiece into the blade by guiding and pressing the workpiece down against the table CAUTION: Do not force the leading edge of the workpiece into the blade The blade will deflect, reducing accuracy of cut, and may break 8. When the cut is complete, move the trailing edge of the workpiece beyond the blade guard foot Push the control knob IN to turn the scroll saw OFF. Figl T 8 5 6 RIPOR STRAIGHT LINE CUTTING (FIG. V) INTERIOR CUTTING (FIG. W) 1, To avoid injury from an accidental starting, make sure the switch is in the OFF position and the plug is not connected to the power source outlet before moving, replacing the blade or making adjustments. 2, 3. 4. Tools Needed 5, QUANTITY 2 1 1 DESCRIPTION Small C-clamps Ruler or measuring tape 12-inch straight scrap of wood (Thickness to match workpiece) Raise the blade guard foot (1) by loosening the height adjustment knob (2) on the right side of the upper aml. Measure from the tip of the blade (3) to the desired distance. Position the straight edge (4) parallel to the blade at that distance. , Clamp the straight edge (4) to the table (5). 3. Recheck your measurements, using the workpiece to be cut, and make sure the scrap wood is secure, . Position the workpiece against the blade and place the blade guard foot (!) against the top surface of the workpiece. Secure the blade guard foot in place by tightening the heigi_t adjustmen_ knob. 6. Remove tl;e workpiece from the blade prior to turning the scrolJ saw ON. Put! tl_e speed knob control out and set the desired speed by turning the controi knob c!ockwise or counterciockwise. CAUTIOi_: !n order to avoid uncontroilab!e lifting of tise wc,'rkpiece.* _a red-ce biade br...,K,.-, s ._.,do r"o.*_,_,, th_3control knob ON whi!e _he workpiece is against the blade. 7. [_ositiorl the workpiece against the straight edge (4) pdor to _eucbing tb.._ieadis 9 edge of the workpiece aga}nst the b',ede (3). SIc'My feed the '.1_ odtpiece hie the b!ade, y_._idk_[i' the work}:dece dewr__;gainst the table wh}_s cut_ir:g. CALrrit.,N: Dc _,-'.f.!o..:se_!:e !e_ding e,J9_ of the '#nrkp!ece i_zb:,the hi;:de The blade wi!_defied.. n_du'.cingacc',.;!:cy of cu:. P..r_d may 5,,e_l_ When the ct_tk, ¢.:mpL_t4, r}iovs the traiiM!] edge O_ [he wcd_.piec.=,beyc,r4 t',,s biade g_,_'"dfoe".:.Ru_h !he (;a,,_.m_i(:io[..':r t):.!;; _he:sc_o! se9_O.:F. St ,.'._-: _ • , o/" 6. Lay out the design on the workpiece (1), Drill a 1/4-inch hole in the workpiece. Release the tension knob (1), remove the blade (2). Refer to BLADE REMOVAL AND INSTALLATION. Place the workpiece on the saw table with the hole (4) over the access hole in the table (3). Install the blade (2) through the hole in the workpiece and lower the quick release tension lever (1). Follow the process, items 3-9, under FREEHAND CUTTING OPERATIONS. When finished making the interior scroll cuts simply turn the scroll saw OFF, remove the blade from the blade holder, and remove the workpiece from the table, Fig. W 1 t i 4 For your own safety, turn the switch OFF and remove the plug from the power source before maintaining your saw. GENERAL An occasional coat of paste wax on the work table will allow the wood being cut to glide smoothly across the work surface. MOTOR 1. If the power cord is worn, cut, or damaged in any way, have it replaced immediately. 2: Do not attempt to oil the motor bearings or service the motor internal parts. Toavoidinjuryfrom accidental starting, always turn switch OFF and unplug the scroll saw before moving, replacing the blade or making adjustments. Consult your Sears Service Center if for any reason the motor will not run. PROBLEM BreaKing blades Motor will not run. PROBLEM CAUSE 1, 2. 3. 4. 1. 2. 3. Wrong tension. Overworking blades. Wrong blade application. Twistin 9 blade in wood. Defective cord or plug. Defective motor. Blown overload breaker. REMEDY SUGGESTED 1. 2. 3. 4. Adjust blade tension. Reduce feed rate. Use narrow blade. Avoid side pressure on blade, 1. 2. Replace defective parts before using saw again. Call Service Center. Any attempt to repair this motor may create a HAZARD unless the repair is done by a qualified technician. Push the motor switch to the OFF position. Let the motor cool. 3. Excessive vibration. Note: There will always be some vibration present when the saw is running because of motor operation. 1. 2. 3. 4. Improper mounting of saw. Unsuitable mounting surface. Loose table or table resting against motor. Loose motor mounting. 1. 2. 3. 4. Blade run out. Blade not in line with arm motion. 1. Blade holders not aligned. See mounting instructions i'n this manual for proper mounting technique. The heavier your workbench is, the less vibration will occur. A plywood workbench will not be as good a work surface as the same size solid lumber. Use common sense in choosing a mounting surface. Tighten the table lock knob, Tighten motor mounting screw. Loosen cap screws holding blade holder to arms. Adjust position of blade holders. Retighten cap screw. CRAFTSMAN SCROLL SAW 137.216100 When servicing use only CRAFTSMAN replacement parts, Use of nay other parts may create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this scroll saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center, ORDER ONLY BY MODEL NUMBER Descrlpflon Size Size 3 2668BBDB94 2668BBDA32 CR. RE. PAN HD. SCREW CR. RE. PAN HD. SCREW MSx0.8-50 MSx0.8.-10 4 2 1 58 1gA20301 BLADE 1 59 2668BBDA27 CR. RE. PAN HD. SCREVV M5xO.8-20 2 5 60 184027(32 DUST SHIELD 5 1 61 2637BBDA.23 CR. RE. TRUSS 62 1gA20701 SUPPORT 2 1 63 2603BBLA36 HEX. SOC. 64 11A10701 PLUNGER 65 109A20P1 CLAMP MSxO,8--16 ._1 3 66 1gA2110'1 LABEL MBx1.25-40 1 67 19A21201 TRADE-MARK Pad 1 19A00101 BASE 1 2 16200301 FOOT 3 19A00301 WING 4 19A00401 LEVELING 5 2601BBDA43 HEX, HD. BOLT 6 7 2501MBDN31 19A0500! FLATWASHER BRACKET-TILT 8 9 2617BBLB21 19A05201 HEX.SOCKET HD.CAP TRUNNION BRACKET NUT PAD MBx1.0-30 _p 6x18-1.5 SCREWS .10 ,,. 1.9A,053,01 ......... .T1.LTING SCALE .............. 11 2668BBDA25 CR. RE. PAN HD. SCREW 12 2602BBLA59 HE.X, SOC. HD. CAP BOLT Qty Description 56 57 Key No. AND PART NUMBER Qty Key Part No. MBX1.0-16 LABEL BOX 1 4 HD. SCREW M5xO.8-8 2 M6xl.0-7 2 ROD ! SET SCREW HOUSING 1 PLATE 1 1 LABEL 2 13 19A05601 TRADE-MARK 1 68 19A21301 PLATE COVER 1 "14 19A05701 TABLE 1 69 11Al1001 CLAMP 1 15 11A02501 INSERT 1 70 19A25801A! QUICK RELEASEASS'Y 16 19A10001 HOUSING 1 17 19A10101 CLAMP-CORD 4 71 72 2602BBLA08 2502ABC401 HEX. SOC. HD, CAP BOLT SPRING WASHER 18 2668BBDA32 M5xO.8-10 4 t3 14706601 SET PLATE 2 19 2653MZDE14 CR. RE. PAN HD. SCREW CR. RE. TRUSS HD. TAPPING SCREW M4x16-16 1 _4 16704201A1 UPPERARM ROCKERASS'Y CR.RE. PAN HD. ROUND NECK 1 _°...2_MZC0_.. _E.E_N._L -TOOT_.LOCE W_-SH--E%2_ .............. !- t5 2676BBDAA3 SCREW 21 22 23 2705FBD106 2617BBLB22 19A10701 NUT CHUCK HEX.SOC. HD.CAP SCREWS PLUNGER HOUSING MBx1.0 T=6 ;,_xI,0-20 t6 18102001 EXTENSSION SPRING r7 19A.267C_; BOTTOMARM ROCKER t8 15802301 BEARING 24 25 26 27 28 2501MBDN31 19A10901 8566C28926 19A12202A1 14701101 FLATWASHER SHAFT-PIVOT MOTOR ECCENTRIC ASS'Y WASHER _ 6x18-1.5 t9 WA }0 15802103 BLADE }1 15802104 BLADE 29 30 2705FBD105 19A12601A! NUTCHUCK BEARING SEAT ASS'Y M5x0.8 T=8 31 19A13101 BUSH 32 2602BBLB30 HEX. SOC. HD. CAP BOLT 33 19A14001 POINTER 34 2668BBDA2.4 CR, RE. PAN HD. SCREW M5x0.8-!2 35 2603BDLA52 HEX. SOC. SET SCREW M8x1.25-8 36 13108501 SPRING 37 2983AL5010 STEEL BALL 38 11A00101 PLUNGER 39 40 2501MBDN31 14403301 FLATWASHER COMPRESSION 41 11A00401 TENSION HANDLE 42 43 44 45 46 47 48 50 11A03401 2506MBN608 2705FBD108 2617BBLC21 10216715 18515401 2668BBDA06 16721602 CAUTION LABEL WAVE WASHER NUT CHUCK HEX.SOC. HD.CAP SCREWS LABEL RETAINING RING CR. RE. PAN HD. SCREW BELLOWS 51 16721902 PLUG HOUSING 52 2636BBDA24 CR. RE, COUNT HD. SCREW 53 54 16730001 16730102A1 PVC HOSE AIR DUCT ASS_( 1 1 55 19A20001 HOUSING ! RIGHT MSX0.8-35 HANDLE _ 6x18-!.5 SPRING ....................................................................................................................................................... M8x1.25 M6x1.0-16 M4xO.7_ M5"0.8-12 T=8 1 2 1 1 1 1 1 1 M4xO.7-10 M4x0.7-7.5 2 1 I 4 SEAT BLADE 2 2 1 1 2 2 17104404A3 HOLDER 1 1 1 }3 19610202 BOLT CLAMP }4 N/A }5 NIA 2 }6 N/A 1 1 1 1 1 }7 19A31001 CONNECTOR }8 2637BBDA10 CR. RE. TRUSS }9 19A31201AI CONTROLLER )0 2660MBCE01 CR.RE. )1 19A31401 CONNECTOR 1 1 1 1 )2 2660PBCK23 CR.RE. )3 2853D55714 CIRCUIT )4 2801UBH.A07 STRAIN )5 2138MBL703 WRENCH 1 )6 28065558AL LEAD WIREASS"( 1 1 )7 2807BBOBHB POWER 1 1 1 _8 99 19A35001 2668BBDA27 SWITCH BOX CR. RE. PAN HD. SCREW 3 i100 19A352G2 I 1101 2852U55721 ROCKER 1 I 102 103 2660PBCK30 19A35501 CR,RE. PAN HD. TAPPING PUSH BUTTON I 104 11A25901 INDICATED 1 105 25OBMBNB06 WAVE 2 _2A HANDLE ASS_" BOX 1 HD. SCREW M4x0.7-16 ASS'Y PAN HD. TAPPING SCREW M3x24-6 4 SCREW M4X18-25 _1 BOX COVER PAN HD. TAPPING BREAKER 1 1 1 SWITCH 1 RELIEF 1 HEX 1 i1............................................................................................................................. CABLE SWITCH M5x03-20 BOX COVER 1 SWITCH BUTTON WASHER 1 3 1 SCREW M5x16-35 2 1 1 1 16" SCROLL SAW MODEL ir_ tt3 u_ o3 NO. 137.216100 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and Operator's Manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) Call any[ime, aay or night (U.S.A. www.sears.com and Canada) www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call or go on-line for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Call anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 (U.S.A.) Para pedir servicio de reparaci6n a domicilio, y para ordenar piezas: t-888-SU-HOGAR (1-888-784-6427) s_ 1-800-361-6665 (Canada) Au Canada pour service en frangais: 1-800-LE-FOYER _c (1-800-533-8937) www.sears,ca ® Registered Trademark / T_ Trademark / s_ Sen,ice Mark of Sears, Roebuck and Co. ® Marca Registrada / T_ Marca de F&brica ! s_4Marca de Servicio de Sears, Roebuck and Co. _,,cMarque de commerce ] UD Marque depos6e de Sears, Roebuck and Co. @Sears, Roebuck and Co,
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