Craftsman 137218041 User Manual TABLE SAW Manuals And Guides L0606543
CRAFTSMAN Saw Table Manual L0606543 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
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Page Count: 31
Operator's Manual
(RRFTSMRH
3.0 HP (Max. Developed)
10" Inch Blade
5000 R.P.M.
TABLE SAW
Model No.
137.218041
CAUTION:
Before using this Table Saw, read this manual and
follow all its Safety Rules and Operating
Instructions. Failure to heed the warnings in this
manual can result in serious injury to the user.
• Safety Instructions
•Installation
•Operation
•Maintenance
•Parts List
Customer Help Line
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.com/craftsman
Part No. 137218041001
SECTION PAGE
Warranty ........................................ 2
Product Specifications ....................... 2
Power Tool Safety ............................ 3
Table Saw Safety .............................. 4
Electrical Requirements and Safety ...... 5
Accessories and Attachments .............. 6
Tools Needed For Assembly ................ 6
Carton Contents .............................. 6
SECTION PAGE
Know Your Table Saw ....................... 8
Assembly and Adjustments ................. 9
Operation ....................................... 16
Maintenance ................................... 20
Troubleshooting Guide ....................... 21
Parts List......................................... 22
Push Stick Plan ................................. 30
FULL ONE YEAR WARRANTY
If this Table Saw fails due to a defect in material or workmanship within one year of date of purchase,
Sears will at its option repair or replace it free of charge.
Return this Table Saw to a Sears Service Center for repair, or to place of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains
chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
•Lead from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
°Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals work in a well-ventilated area and work with approved safety equipmentsuch as
dust masks that are spec a y des gned to f ter out m croscop c part c es.
MOTOR
HP(Maximum developed) ...... 3.0
Type .................................. Universal
Amps ................................. 15
Voltage .............................. 120
Hz ...................................... 60
RPM (no load) ...................... 5000
Overload Protection ............. YES
SAW
Table Size ........................ 26-7/64" x 17-5/8"
Table Extensions ............... Yes -Three
Extension Fence Capacity... 24" Right & Left
Blade Size ........................ 10"
Rip Fence ........................ YES
Miter Gauge ...................... YES
Maximum Cut Depth @ 90°.. 3"
Maximum Cut Depth @ 45°.. 2-1/2"
Maximum Diameter Dado 6"
Maximum Dado Cut Width... 1/2"
Net Weight ........................ 52 LBS
r_w_,1 tJ_ll_[€]
To avoid electrical hazards, fire hazards or damage to the table saw, use proper circuit protection.
This table saw is wired at the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt /15 Ampere
time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or
damaged in any way.
Before using your table saw, it is critical that you read and understand these safety rules. Failure to follow these
rules could result in serious injury to you or damage to the table saw.
r!_vlv/_,1r,__11_[€.]
safety rules.
Before using your table saw, it is critical that you read and understand these
Failure to follow these rules could result in serious injury or damage to the table saw.
Good safety practices are a combination of common
sense, staying alert and understanding how to use your
power tool. To avoid mistakes that could cause serious
injury, do not plug in your power tool until you have read
and understood the following safety rules:
1. READ and become familiar with this entire
Operator's Manual. LEARN the tool's applications,
limitations and possible hazards.
2. _ Look for this symbol that
identifies important safety precautions. It indicates a
potentially hazardous situation where your safety is
involved. You must adhere to the safety instructions
to avoid serious inury or possible death.
Look for this symbol that
identifies important safety precautions. It indicates
an imminently hazardous situation where your safety
is involved. You must adhere to the safety
instructions to avoid serious injury or possible death.
,
accessories. The use of improper accessories may
cause injury to you or damage to the tool.
15. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning ON.
16. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN THE POWER "OFF". Do not leave the tool
before it comes to acomplete stop.
17. NEVER STAND ON TOOL. Serious injury could
occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
18. DO NOT OVERREACH. Keep proper footing and
balance at all times.
19. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for most efficient and safest performance.
Follow instructions for lubricating and changing
accessories.
,
,
,
NEVER OPERATE THIS MACHINE WITHOUT THE
SAFETY GUARD IN PLACE FOR ALL THROUGH-
SAWING OPERATIONS.
DO NOT USE IN DANGEROUS ENVIRONMENTS
such as damp or wet locations or exposure to rain.
Keep work area well lighted.
DO NOT use power tools in the presence of
flammable liquids or gases.
20.
21.
CHECK FOR DAMAGED PARTS. Before further
use of the tool, a guard or other part that is damaged
should be carefully/checked to ensure it will operate
properly and perform its intended function. Check
for alignment of moving parts binding of moving
parts, mounting and any other conditions that may
affect its safe operation. A guard or other part that is
damaged shou[d be properly repaired or replaced.
MAKE WORKSHOP CHILD PROOF with padlocks,
master switches or by removing starter keys.
.
8.
9.
10.
11.
12.
KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
KEEP CHILDREN AWAY. All visitors should be kept
at a safe distance from the work area.
DO NOT FORCE THE TOOL. It will do the job
better and safer at the rate for which it was designed.
USE THE RIGHT TOOL. Don't force the tool or
attachment to do a job for which it is not designed.
WEAR PROPER APPAREL. DO NOT wear loose
clothing, gloves, neckties, rings, bracelets or other
jewelry which may get caught in moving parts. Non-
slip footwear is recommended. Wear protective hair
covering to contain long hair.
WEAR A FACE MASK OR DUST MASK. Sawing,
cutting and sanding operations produce dust.
22.
23.
24.
DO NOT operate the tool if you are under the
influence of any drugs, alcohol or medication that
could impair your ability to use the tool safely.
USE A DUST COLLECTION SYSTEM wherever
possible. Dust generated from certain materials can
be hazardous to your health and in some cases, a
fire hazard. Always operate the power tool in a well-
ventilated area with adequate dust removal.
ALWAYS WEAR EYE PROTECTION. Any power
tool can throw foreign objects into your eyes which
could cause permanent eye damage. ALWAYS wear
safety goggles (not glasses) that comply with ANSI
safety standard Z87.1. Everyday glasses have only
impact resistant lenses. They ARE NOT safety
glasses.
NOTE: Glasses or goggles not in compliance with
ANSI Z87.1 could cause serious injury when they
break.
13. DISCONNECT TOOLS before servicing and when
changing accessories such as blades, cutters, etc.
14. REDUCE THE RISK OF UNINTENTIONAL
STARTING. Make sure the switch is in the OFF
position before plugging into the power supply.
USE ONLY RECOMMENDED ACCESSORIES.
Consult the Operator's Manual for recommended
.3
25. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade or
cutter only.
26. DO NOT AUTHORZE ADDITIONAL USERS to
operate this power tool without the accompanying
operators manual for which the user must read &
understand.
I.
.
.
.
.
.
.
8.
9.
10.
11.
ALWAYS USE SAW BLADE GUARD, splitter and 12.
anti-kickback pawls for every operation for which they
can be used, including through-sawing. Through-
sawing operations are those in which the blade cuts 13.
completely through the workpiece when ripping or
cross-cutting.
ALWAYS HOLD WORK FIRMLY against the miter
gauge or rip fence.
USE A PUSH STICK when required. Always use a
push stick when ripping narrow stock. Refer to
ripping instructions in this Operator's Manual where
the push stick is covered in detail. A pattern for
making your own push stick is included on page 30.
NEVER PERFORM ANY OPERATION "FREE
HAND", which means using only your hands to
support or guide the workpiece. Always use either the
fence or the miter gauge to position and guide the
work.
DANGER: FREEHAND CUTTING IS THE MAJOR
CAUSE OF KICK-BACK & FINGER/HAND
AMPUTATIONS.
NEVER STAND or have any part of your body in line
with the path of the saw blade. Keep your hands out
of the saw blade path,
NEVER REACH behind or over the cutting tool for
any reason.
NEVER use a rip fence when cross cutting.
DO NOT USE a molding head with this saw.
FEED WORK INTO THE BLADE against the
direction of rotation only.
NEVER use the rip fence as a cut-off gauge when
cross-cutting.
NEVER ATTEMPT TO FREE A STALLED SAW
BLADE without first turning the saw OFF. Turn
power switch OFF and disconnect the plug from the
power source immediately to prevent motor damage
& before removing material
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
PROVIDE ADEQUATE SUPPORT to the rear and
the sides of the saw table for long or wide workpieces.
AVOID KICKBACKS (work thrown back towards you)
by keeping the blade sharp, the rip fence parallel to
the saw blade and by keeping the splitter, anti-
kickback pawls and guards in place and functioning.
Do not release work before it has passed all the way
past the saw blade & is off the table. Do not rip work
that is twisted, warped or does not have astraight
edge to guide it along the fence.
AVOID AWKWARD OPERATIONS and hand
positions where a sudden slip could cause your hand
to move into the saw blade.
NEVER USE SOLVENTS to clean plastic parts.
Solvents could possibly dissolve or otherwise
damage the material. Only a soft damp cloth should
be used to clean plastic parts,
MOUNT your table saw on a bench or stand before
performing any cutting operations. Refer to
ASSEMBLY AND ADJUSTMENTS on page 9.
NEVER CUT METALS or materials which may make
hazardous dust.
ALWAYS USE IN WELL-VENTILATED AREA.
Remove sawdust frequently. Clean out sawdust from
the interior of the saw to prevent apotential fire
hazard. Attach a vacuum to the dust port for
additional sawdust removal.
NEVER LEAVE THE SAW running unattended. Do
not leave the saw until it comes to a complete stop.
FOR proper operation follow the instructions in this
Operator's Manual. Failure to provide sawdust fall-
through and removal hole will allow sawdust to build
up in the motor area resulting in a fire hazard and
potential motor damage (see page 10 for details).
DO NOT AUTHORIZE ADDITIONAL USERS to
operate this power tool without the accompanying
operators manual for which the user must read and
understand.
THE REAR OF THE TABLE INSERT MUST BE
FLUSH TO THE TABLE during all sawing operations.
Two different inserts are provided for regular through-
sawing operations and dado cutting where arubber
adjusting spacer is provided under the rear of the
insert for this purpose.
DO NOT USE A DADO BLADE LARGER THAN 6"
in diameter and ½" in width.
POWER SUPPLY REQUIREMENTS
To avoid electrical hazards, fire hazards or damage to
the table saw, use proper circuit protection. Always
use a separate electrical circuit for your tools. This
power tool is wired at the factory for 120V operation.
Connect it to a 120V, 15 Amp circuit and use a 15
Amp time delay fuse or circuit breaker. To avoid
shock or fire, replace the cord immediately if it is
worn, cut or damaged in any way.
EXTENSION CORD REQUIREMENTS
Any extension cord must be GROUNDED for safe
operation.
MINIMUM GAUGE FOR EXTENSION CORDS
(AWG type /120 Volt only)
Ampere Rating
Not
More Than More Than
0 6
6 10
10 12
Total length in feet
25' 50' 100' 150'
18 16 16 14
18 16 14 12
16 16 14 12
GUIDELINES FOR EXTENSION CORDS
Any extension cord used for power tools MUST be
grounded (3 wire with two flat prongs and one round
ground prong).
Make sure the extension cord is in good condition. When
using an extension cord, make sure you use one heavy
enough to carry the current the tool will draw. An
undersized cord will cause a drop in line voltage resulting
in loss of power and overheating. The table above shows
the correct size to use according to extension cord length
and nameplate ampere rating. If in doubt, use the next
heavier gauge cord. The smaller the gauge number the
heavier the cord.
NOTE: THE 12 TO 16 AMP RATING IS CORRECT FOR
THIS TOOL. IT IS HIGHLIGHTED IN THE TABLE
ABOVE.
Be sure your extension cord is properly wired and in good
condition. Always replace a damaged extension cord or
have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Before connecting the saw to the extension cord, make
sure the saw switch is turned OFF.
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a path of least
resistance for electric current and reduces the risk of
electric shock. This saw is equipped with an electric cord
that has an equipment grounding conductor and a
grounding plug. The plug MUST be plugged into a
matching receptacle that is properly installed and
grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit
the receptacle, have the proper receptacle installed by a
qualified electrician.
IMPROPER CONNECTION of the equipment grounding
conductor can result in risk of electric shock. The
conductor (wire) with the green insulation (with or without
yellow stripes) is the equipment grounding conductor. If
repair or replacement of the electric cord or plug is
necessary, DO NOT connect the equipment grounding
conductor to a live terminal.
CHECK with a qualified electrician or service personnel if
you do not completely understand the grounding
instructions, or if you are not sure the saw is properly
grounded.
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE
3-PRONG GROUNDING PLUGS AND 3-POLE
GROUNDING RECEPTACLES THAT ACCEPT THE
SAW'S PLUG. REPAIR OR REPLACE DAMAGED OR
WORN CORDS IMMEDIATELY.
®
3-Prong Plug
Grounding Prong
"_" Properly Grounded
3-Prong Receptacle
Grounding Lug
_l _L Make Sure This
_-'YI'l_P4-__ II is Connected to a
_1 I_)_J_ Known Ground
_t_jJ,, _--__- II-_ 2-Prong
.)q_ -_N _ Receptacle
Adapter
RECOMMENDED ACCESSORIES
Visit your Sears Hardware Department or see the
Craftsman Power and Hand Tools Catalog to purchase
recommended accessories for this power tool.
To avoid the risk of personal injury:
• Do not use adjustable (wobble) type dadoes or carbide
tipped dado blades.
• Maximum dado width is 1/2".
• Do not use a dado with a diameter larger than 6".
• Do not use molding head set with this saw.
• Do not modify this power tool or use accessories not
recommended by Sears.
TOOLS NEEDED
13mm Wrench
Adjustable wrench
Phitlips screwdriver
Straight edge Combination square
UNPACKING AND CHECKING CONTENTS
• For missing or damaged parts on initial
purchase, call 800-843-1682
•To order parts, call 800-366-7278
Separate all parts from packing materials. Check each
part with the illustration on the next page and the "Table
of Loose Parts" to make certain all items are accounted
for, before discarding any packing material.
If any part is missing or damaged, do not attempt to
assemble the table saw, plug in the power cord, or turn
the switch ON until the missing or damaged part is
obtained and is installed correctly.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
A. Table saw assembly 1
B. Blade guard and splitter 1
C. Bolt, flat washer, toothed washer, 1 each
Oval washer, spring washer
D. Rip fence, handle & nut 1
E. Hand wheels 2
F. Dome nuts 2
G. Hand wheel handle 2
H. Dado table insert 1
I. Miter gauge 1
J. Hex key 2
K. Blade wrenches 2
L. Table extension fences 2
M Locking Knobs 4
N. Blade 1
O. Dust chute 1
P. Dust bag 1
STAND
Q.
R.
S.
T.
U.
V.
Short Upper Support 2
Long Upper Support 2
Short Bottom Support 2
Long Bottom Support 2
Leg 4
Stand mounting hardware bag 1
NOTE: To make assembly easier, keep contents of box
together. Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean dry cloth. This will
reduce friction when pushing the workpeice.
UNPACKING YOUR TALBE SAW:
H
A N
B D
0
I
I
m m
0 0
0 o
J
II
K
--I
r_
L
F_
66
M
Q R S T U V
Left extension fence
Blade tilt pointer
Blade tilt scale
ON/OFF switch
with safety key
Overload reset
switch
Front stand
mounting hole_,
Rip fence
Table insert
Blade guard
Miter gauge
// Table
o,;
Side table
extension
Right extension fence
Table lock
handles
Blade bevel
lock knob
Blade tilting
handwheel
Blade elevation
handwheel
p fence storage
hooks
Stand
Dust collection
bag
Blade
Anti-kickback pawls
Splitter
Splitter bracket
_nches
Rear mounting holes
Assemble stand (Fig. A)
1. Unpack all parts and group by type and size (Fig. A).
Refer to parts list for quantities.
2. Attach one long upper support (12) to top of leg (1) using
one square neck bolt (2) and nut (8).
NOTE: Snug bolts until stand is properly aligned (see
step #9 before tightening).
3. Attach other end of long upper support to top of another
leg using one square neck bolt and nut.
4. Attach one long bottom support (3) to center of each leg
using square neck bolts and nuts. This completes the
front frame section.
5. Assemble rear frame section in exactly the same way.
6. Join front and rear frame assemblies using two short
upper supports (9) and two short bottom supports (t3),
square neck bolts and nuts.
7. Insert large hex head bolt (4) into rubber foot (5) and
insert into bottom of leg. Fasten with washer (6) and nut
(7). Repeat for each leg.
8. Attach one hook (14) to the left of the stand. Attach two
hooks to the right of the stand for the rip fence storage.
9. Place stand on level surface and adjust so all legs are
contacting the floor and are at similar angles to the floor.
Tighten all bolts.
NOTE: Stand should not rock after all bolts are tightened.
Fig. A
11
12 \
16
14
15
h//
13
1
5
4
3
Assemble table saw to stand (Fig. A, B)
1. Place protective corrugated cardboard or old
blanket on floor to protect the saw table surface.
2. Place the saw up-side down on the protective
material (Fig. B).
3. Position the dust chute between the stand and saw.
4. Position the stand up-side down on the saw base.
NOTE: Make sure front of stand and front of saw
are facing the same direction.
5. Line up the four holes in saw base, dust chute and
stand.
6. Fasten saw to dust chute to stand using four bolts
(10), washers (t 1) and nuts (8).
NOTE: Place washer on each bolt before inserting
into saw base and through the support. Nut must
be flush against the bracket (see Fig. A).
7. Tighten all four nuts.
NOTE: DO NOT OVER TIGHTEN NUTS HOLDING
SAW TO STAND. THIS MAY DAMAGE THE SAW
BASE.
8. Carefully set the saw in its upright position on a
clean level surface.
Fig. B
SAW MOUNTED TO WORK SURFACE (FIG. C)
1. If the leg set will not be used, the saw must be
properly secured to a sturdy workbench using the
four mounting holes at the base of the saw.
2. The surface of the table where the saw is to be
mounted must have a hole large enough to facilitate
sawdust fall-through and removal.
3. Square the saw on the mounting surface and mark
the location of the four 3/8" mounting holes (1).
4. Drill 3/8" hole into the mounting surface.
5. Mark an 11" square (2) centered between the four
mounting holes (t).
6. Cut out and remove the square.
7. This opening will allow sawdust to fall through the
saw base.
8. Place the saw on the work surface, and align the
mounting holes of the saw with those drilled through
the surface.
9. Fasten the saw to the work surface.
Fig. D
Do not operate this machine on the floor. This is very
dangerous and may cause serious injury.
Fig. C
__ ----2
BLADE RAISING HANDWHEEL (FIG. E, F)
1. Attach the up ~ down handwheel (t) to the elevation
rod (2) at the front of the saw.
Make sure the slots (3) in the hub of the
handwheel engage with the pins (4).
2. Attach and tighten the dome nut (5 - Fig. F).
Fig. E
Failure to provide the sawdust fall-through hole for use
of the saw when mounted to a work surface and not the
stand will cause sawdust to build up in the motor area,
which may result in fire or cause motor damage.
Always keep your work area clean, uncluttered and well
lit.
1. If the dust bag is not used, do not work on floor
surfaces that are slippery from sawdust or wax.
2. When using the dust bag some dust will not fall into
the bag but come out through openings in the
housing. Do not cover the motor cooling vents.
INSTALLING THE DUST BAG (FIG. D)
Do not use this saw to cut and/or sand metals. The hot
chips or sparks may ignite sawdust or the bag material.
Place the dust bag around the neck of the dust chute
and tie the dust bag pulling the string tight and secure
with the spring-loaded tie clip.
3 2 4
1
BLADE TILTING HANDWHEEL (FIG. F)
1. Attach the bevel 0° ~ 45 ° handwheel (6) to the blade
tilting rod on the right side of the saw in the same
manner as above.
2. Attach and tighten the handwheel dome nut (5).
Fig. F
]0
RIP FENCE (FIG. G)
1. Thread the fence handle (1) into the cam hole (2)
until tight. Secure by tightening the nut (5) against
the fence head.
2. Lift upward on the rip fence handle (1) so that the
rear holding clamp (3) is fully extended.
3. Place the rip fence on the saw table engaging
the rear holding clamp (3) to the table rear of the
table first, then lower the front end onto the table (4).
4. Push down on the fence handle (1) to lock.
Fig. G
INSTALLING AND CHANGING THE BLADE
(FIG. H, I, J)
To avoid injury from an accidental start, make
sure the switch is in the OFF position and the
plug is not connected to the power source outlet.
To avoid serious injury, table insert must be level
with the table. If the table insert is not level with
the table, adjust the screw (3) until it is level with
the table. To raise the insert, turn the screw
counterclockwise, to lower the insert, turn the
screw clockwise. Note: A rubber adjusting
spacer is provided under rear of insert for this
purpose.
1. Remove the table insert (1) by removing the two
screws (2, 3). Be careful not to lose the rubber
washer that is on the back screw (3) beneath the
table insert. (Fig. H)
Fig. H
--1
&d---2
2. Raise the blade arbor (4) (Fig. I) to the maximum
height by turning the blade raising handwheel
counterclockwise.
3. Place the open-end wrench jaws on the flats of the
saw arbor to keep the arbor from turning. (Fig. J)
and place the box-end wrench (8) on the arbor nut
(5), and turn counterclockwise.
4. Remove the arbor nut (5) and outer flange (6).
5. Install the saw blade onto the arbor with the blade
teeth pointing toward the front of the saw.
6. Install the flange (6) against the blade and thread
the arbor nut (5) as far as possible by hand. Ensure
that the blade is flush against the inner side of the
blade flange.
To avoid possible injury and damage to the workpiece
be sure to install the blade with the teeth pointing
toward the front of table in the direction of the rotation
arrow on the blade guard.
Fig. I
5
7. To tighten the arbor nut (5) place the open-end
wrench jaws on the flats of the saw arbor to keep
the arbor from turning. (Fig. J)
8. Place the box-end wrench (9) on the arbor nut (5),
and turn clockwise (to the rear of the saw table).
9. Replace the blade insert in the table recess, insert
the screws through the front and rear holes and
tighten remembering the rubber washer under the
Fig. J
rear of the insert..
rw_vlv/_,1r,__11_[e]
To avoid injury from a thrown workpiece, blade parts,
or blade contact, never operate saw without the proper
insert in place. Use the original installed insert for all
sawing operations except dado cuts. Use the dado
head insert when using a dado.
BLADE GUARD ASSEMBLY & ALIGNMENT
(FIG. K, L, M)
1. Set the blade to maximum height and the tilt to
zero degrees on the bevel scale with the hand
wheels. Lock the blade lock knob.
2. Place the spring washer (2), flat washer (3),
external tooth lock washer (4) onto the blade guard
mounting bolt (t). (Fig. K)
Fig. K _
Blade Guard_
Splitter
6 J
5
4 321
3. Place the oval washer (5) on the pivot rod (6).
(Fig. L)
4. Install the blade guard splitter & bracket assembly
(4) into the rear of the saw table. Thread the bolt (3)
into the internally threaded pivot rod until snug.
NOTE: The blade guard & splitter is removed from
the illustration for clarity.
Fig. L
6 5
5. Lift blade guard arm (7) up and using a straight
edge, align the blade guard splitter (8) with the
saw blade (9). (Fig.M)
6. Shift the splitter assembly to right or left until
parallel alignment to the blade is achieved.
7. When the splitter is properly aligned with the saw
blade, tighten the bolt securely.
NOTE: The splitter must always be correctly aligned
so that the cut workpiece will pass on either side
without binding or twisting to the side.
Improper splitter alignment can cause "kickback" and
Serious injury.
Fig. M
Anti-kickback pawl 7
INSTALLING THE TABLE EXTENSION FENCE (FIG.
N, N-l)
NOTE:
A. For right ripping a 10" ~ 14" wide workpiece, the
right extension fence has to be installed in the IN-
RIPposition (Fig. N). For left ripping a 11" ~ 16" wide
workpiece, the left extension fence has to also be
installed in the IN-RIP position. Raise the fence
to a position that just clears the table surface
and secure in place using lock handles (t)for
IN-RIP position.
B. For right ripping a 14" ~ 24" wide workpiece, the
right extension fence has to be installed in the OUT-
RIP position (Fig. N-l). For left ripping a 16" ~ 24"
wide workpiece, the left extension fence has to be
installed in the OUT-RIP position.
1. Install the locking knobs (t) on the aluminum
extension table.
2. Place the table extension fence (2) on the aluminum
extension table.
3. Raise the fence to the desired location & height and
tighten the lock knobs (t).
2
IIN-RIP
Position
Fig. N-1
2
OUT-RIP
ADJUSTMENT INSTRUCTIONS
To avoid injury from an accidental start, make sure the
switch is in the OFF position and the plug is not
connected to the power source, before making any
adjustments.
USING THE TABLE EXTENSION FENCE (FIG. N-2)
NOTE: The table extension may be used as side support
when cutting large workpieces..
To adjust the table extension position
1. Loosen the two lock knobs (4) on the two extension
tube brackets.
2. Slide the extension tubes in or out to the desired
distance and tighten the two lock knobs (4).
3. Loosen lock knobs (5) and lower the table extension
fence (6) level to the table and tighten the lock knobs
making sure the table extensions are in the out-rip
position.
Fig. N-2
6
5 5
MITER GAUGE ADJUSTMENT (FIG. O)
1. Make sure that the miter gauge will slide freely
through both table grooves.
2. Loosen the lock knob (1). Set the miter head (3) to
90°
3. Adjust the pointer (2) to 90° on the miter gauge scale.
Note: This miter gauge is designed with positive detents
every 15° for accuracy.
Fig. O
RIP FENCE ADJUSTMENT (FIG. P)
1. The fence (1) is moved by lifting up on the locking
handle (2) and sliding the fence to the desired location.
Pushing down on the handle locks the fence in
position.
2. Position the fence on the table and along one edge of
the miter gauge grooves.
3. Lock the fence handle. The fence should be parallel
with the miter gauge groove.
4. If adjustment is needed to make the fence parallel to
the groove, do the following:
•Loosen the two screws (3) and lift up on the handle
(2).
• Hold the fence bracket (4) firmly against the front of
the saw table. Move the far end of the fence until it
is parallel with the miter gauge groove.
• Tighten both screws and push the handle to lock.
5. If fence is loose when the handle is in the locked
(downward) position, do the following:
• Move the handle (2) upward and turn the adjusting
screw (5) clockwise until the rear clamp is snug. Do
not turn the adjusting screw more than 1/4 turn at a
time.
Over-tightening the adjusting screw will cause the fence
to come out of alignment.
Failure to properly align fence can cause "kickback"
and serious injury.
NOTE: The rip fence and blade are aligned parallel to
the miter gauge groove of the table.
Fig. P
8675
__
3
\4
RIP FENCE INDICATOR ADJUSTMENT (FIG. P)
1. The rip fence indicator (6) points to the measurement
scale (8). The scale shows the distance between the
fence and the blade.
2. Measure the actual distance with a rule. If there is a
difference between the measurement and the
indicator, adjust the indicator (6).
3. Loosen the screw (7) and slide the indicator to the
correct measurement on the scale. Tighten the screw
and re-measure with the rule.
] 3
Toavoidinjuryfromanaccidentalstart,makesurethe
switchisintheOFFpositionand the plug is not
connected to the power source outlet.
ADJUSTING THE 90° AND 45° POSITIVE STOPS
(FIG.Q, Q-l, R)
Your saw has positive stops that will quickly position the
saw blade at 90° to the table. Make adjustments only if
necessary.
90°Stop
1. Disconnect the saw from the power source.
2. Turn the blade elevation handwheel and raise the
blade to the maximum elevation.
3. Loosen the blade bevel lock knob (2) and move the
blade to the maximum vertical position, then tighten
the lock knob (2).
4. Place a combination square on the table and against
the blade (t) to determine if the blade is 90° to the
table. (Fig. Q-l)
5. If the blade is not 90° to the table, loosen the two set
screws (4), located on the collar (5) underneath the
table saw, (Fig. R) with the hex key, and back off the
collar..
6. Loosen the bevel lock knob. Turn the blade tilting
handwheel to move the blade until it is 90° to the
table.
7. Adjust the collar (5) so it contacts the bracket (3)
when the blade is 90 ° to the table. Tighten the two set
screws (4) (Fig.R).
Fig. Q
45° Stop
1.
Fig. Q-1 90° 45°
With the blade in the upright 90° position, loosen the
bevel lock knob and move the blade to the 45°
position as far as it will go.
2. Place the combination square on the table as shown
in Fig.Q-1 to check if the blade is 45 ° to the table.
3. If the blade is not 45° to the table, loosen the two set
screws (4), located on the collar (5) underneath the
table saw, (Fig. R) with the hex key, and back off the
collar.
4. Tighten the bevel lock knob & secure the screw (4)
until resistance is felt. Do not overtighten.
BLADE TILT POINTER
1. When the blade is positioned at 90°, adjust the blade
tilt pointer to read 0° on the scale.
2. Loosen the mounting screw, position pointer over 0°
and tighten the screw.
NOTE: Make a trial cut on scrap wood before making
critical cuts. Measure for exactness.
Fig. R _s
345
BLADE PARALLEL TO THE MITER GAUGE GROOVE
(FIG. S, T)
This adjustment was made at the factory, but it should be
rechecked and adjusted if necessary.
To prevent personal injury:
• Always disconnect plug from the power source when
making any adjustments.
• This adjustment must be correct or kickback could
result in a serious injury and accurate cuts can not
be made.
1. Remove the safety switch key and unplug the saw.
2. Remove the blade guard for this procedure byt reinstall
and realign after adjustment.
3. Raise the blade to the highest position and set at the 0°
angle (90° straight up).
4. Select and mark, with a felt tip maker, a blade tooth
having a "right set" and rotate the blade so the marked
tooth is ½" above the table.
5. Place the combination square base (1) into the right
side miter gauge groove (2). (Fig. S)
6. Adjust the rule so it touches the front marked tooth and
lock ruler so it holds its position in the square assembly.
7. Rotate the blade bringing the marked tooth to the rear
and about 1/2 inch above the blade.
8. Carefully slide the combination square to the rear until
the ruler touches the marked tooth.
9. If the ruler touches the marked tooth at the front and
rear position, no adjustment is needed at this time. If
not or the base of the rule is no longer parallel with the
edge of the miter gauge groove, perform adjustment
procedure described in next section.
Fig. S
1
]4
Additional blade adjustments (Fig. T)
TOOLS REQUIRED
• 10mm open end or 10mm combination wrench
• 4mm hex key
• Framing square
• Medium size flat blade screw driver
ADJUSTMENT PROCEDURE
1. Turn saw switch OFF and remove plug from the
power source.
2. Remove blade guard and splitter assembly, miter
gauge and rip fence,
3. Using the 10mm hex wrench, slightly loosen the two
middle blade alignment rod strap bolts (1) and two-
rear blade alignment rod strap bolts (2) (see Fig. T).
,
,
the blade alignment rod to the RIGHT or LEFT.
Simultaneously measure the distance at the front
and rear of the blade to an edge of a miter slot.
When the distances are with in 1/64"or closer,
tighten both front blade alignment rod strap bolts (3)
while holding the rod firmly in place.
NOTE: The blade alignment rod will only move
slightly to the right.
Tighten both middle blade alignment rod strap bolts
(1). NOTE: Re-check to make sure all six bolts are
properly tightened and that the distance from the
front and rear of the blade to the miter gauge groove
are within 1/64thof an inch from one another.
Re-install blade guard and splitter assembly and
adjust the alignment with the blade as outlined
earlier in the owner's manual.
\\\\\\\I
I
I
I
I
I
I
,
,
3'3
FRONT
Fig. T
While standing at the rear of the saw, use a medium
size flat blade screwdriver and gently pry the rear of
the blade alignment rod to the LEFT or RIGHT.
Using the framing square, simultaneously measure
the distance at the front and rear of the blade to an
edge of a miter slot. When the distances are within
1/64 or closer, tighten both rear blade alignment rod
strap bolts (2) while holding the rod firmly in place.
NOTE: The blade alignment rod will only move
slightly.
If alignment is not achieved by rear adjustment,
loosen the two front blade alignment rod strap
bolts (3).
6. While standing at the front of the saw, use a medium
size flat blade screw driver and gently pry the front of
BASIC SAW OPERATIONS
RAISE THE BLADE (FIG. U)
To raise or lower the blade, turn the blade elevation
handwheel (1)to the desired blade height.
Fig. U
OVERLOAD PROTECTION (FIG. V)
This saw has a reset overload relay button (3) that
will restart the motor after it shuts off due to
overloading or low voltage. If the motor stops during
operation, turn the ON /OFF switch to the OFF
position. Wait for the motor to cool. Push in on the
reset button (3) and turn the switch to the ON position.
V_vlVl_,1tJ_11_[e]
_._j*-
1
3
TILTING THE BLADE (FIG. U)
1. To tilt the saw blade for bevel cutting, loosen the
lock knob (2) and turn the tilting handwheel (3) to
the desired angle.
2. Tighten the bevel lock knob (2) to secure the angle.
ON/OFF SWITCH (FIG. V)
The ON /OFF switch has a removable safety key.
With the key removed from the switch, unauthorized
and hazardous use by children and others is
minimized.
1. To turn the saw ON, insert key (1) into the slot in
the switch (2). Move the switch upward to the ON
position.
2. To turn the saw OFF, move the switch downward.
3. To lock the switch in the OFF position, grasp the
end of the toggle switch (1) and pull out the safety
switch key.
4. With the switch key removed, the switch will not
operate.
5. If the switch key is removed while the saw is running,
it can be turned OFF but cannot be restarted
without inserting the switch key (1).
Fig. V
To avoid injury, the ON /OFF switch must be in the
OFF position and the plug removed from the power
source while the cool down takes place, to prevent
accidental starting when the reset button is pushed.
Overheating may be caused by misaligned parts or a
dull blade. Inspect your saw for proper setup before
using it again.
USING THE TABLE EXTENSION FENCE (FIG. W)
A. NOTE: For right ripping a 10" ~ 14" wide
workpiece, the right extension fence has to be
installed in the IN-RIPposition (Fig. N). For left
ripping a 11" ~ 16" wide workpiece, the left
extension fence has to also be installed in the IN-
RIP position. Raise the fence to a position that just
clears the table surface and secure in place using
lock handles (1) for IN-RIP position.
B. For right ripping a 14" ~ 24" wide workpiece, the
right extension fence has to be installed in the
OUT-RIP position (Fig. N-l). For left ripping a 16"
~ 24" wide workpiece, the left extension fence has
to be installed in the OUT-RIP position.
1. Adjust the fence to the desired distance from the
blade by reading the rip scale located on the front
tube of the extension fence assembly.
2. Raise the fence so the top is approximately ½"
above the table of the saw and secure in position
by tightening the two lock knobs (t).
NOTE: NEVER USE A RIP FENCEAND THE MITER
GAUGEAT THE SAMETIME. KICKBACKCAN OCCUR.
Fig_,
Fig. N-1
IN-RIP
Position
OUT-RIP
Position
CUTTING OPERATIONS
There are two basic types of cuts: ripping and
crosscutting. Ripping is cutting along the length and with
the grain of the workpiece. Crosscutting is cutting either
across the width or across the grain of the workpiece.
Neither ripping nor crosscutting may be done safely
freehand. Ripping requires the use of the rip fence, and
crosscutting requires the miter gauge. Never use a rip
fence and miter gauge at the same time.
Before using the saw each and every time, check
the following:
1. Blade is tight on the arbor.
2. Bevel angle lock knob is tight.
3. If ripping, fence lock handle is tight and fence
is parallel to the blade.
4. Blade guard is in place and working properly.
5. Safety glasses are being worn.
The failure to adhere to these common safety rules,
and those printed in the front of this manual, can
greatly increase the likelihood of injury.
RIPPING
To prevent serious injury:
•Never use the miter gauge when ripping.
• Never use more than one rip fence during a single cut.
• Do not allow familiarity or frequent use of your table
saw to cause careless mistakes. Remember that even
a careless fraction of a second is enough to cause a
severe injury.
• Keep both hands away from the blade and path of the
blade.
• The workpiece must have a straight edge against the
fence and must not be warped, twisted, or bowed.
• DANGER - Never attempt to pull the workpiece
backwards during a cutting operation. This will cause
kickback and serious injury to the user can occur.
1. Remove the miter gauge. Secure the rip fence to the
table or if using the extension fence, set the position
and remove all other rip fences from the table..
2. Raise the blade so it is about 1/8" higher than the top
of the workpiece.
3. Place the workpiece flat on the table and against the
fence. Keep the workpiece about 1" away from the
blade.
4. Turn the saw ON and wait for the blade to come up to
speed.
5. Slowly feed the workpiece into the blade by pushing
forward only on the workpiece section (1) that will
pass between the blade and the fence. (Fig. X)
AVOID KICKBACK by pushing forward that section of
the workpiece that will pass between the blade and the
fence. Use a push stick at all times.
Fig. X
1
6. Keep your thumbs off the blade top. When both of your
thumbs touch the front edge of the table (2), finish the
cut with a push stick. You can make a push stick using
the pattern on page 30.
7. The push stick (3) should always be used for any
ripping operation.
8. Continue pushing the workpiece with the push stick (3)
until it passes the blade guard and clears the rear of
the table.
9. DANGER - Never attempt to pull the workpiece
backwards during a cutting operation. This will cause
kickback and serious injury to the user can occur.
When the blade completely stops raise the anti-
kickback pawls on each side of the splitter and slide the
workpiece out.
Fig. Y
]7
BEVEL RIPPING
This cut is the same as ripped except the blade bevel
angle is set to an angle other than "0".
Cut only with the workpiece and the fence on the right
side of the blade.
Never attempt to pull the workpiece backwards during a
cutting operation. This will cause kickback and serious
injury to the user can occur.
RIPPING SMALL PIECES
Avoid injury from the blade contact. Never make
through-saw cuts narrower than 3/4" wide.
Always position the larger surface of the workpiece on the
table when crosscutting and/or bevel crosscutting to avoid
unstability.
Fig. Z
3 2
1. It is unsafe to rip small pieces. Instead, rip a larger
piece to obtain the size of the desired piece.
2. When a small width is to be ripped, your hand cannot
be safely put between the blade and the rip fence,
therefore, use one or more push sticks to pass the
workpiece completely through and past the blade.
CROSSCUTTING 90° MITER ANGLE (FIG. Z)
To prevent serious injury:
•Do not allow familiarity or frequent use of your table
saw to cause careless mistakes. Remember that even
a careless fraction of a second is enough to cause a
severe injury.
• Keep both hands away from the blade and the path of
the blade.
• DANGER - Never attempt to pull the workpiece
backwards during a cutting operation. This will cause
kickback and serious injury to the user can occur.
1. Remove the rip fence lower all table extension fences
flush to the table and place the miter gauge a miter
gauge groove on the table.
2. Adjust the blade height so it is 1/8" higher than the top
of the workpiece.
3. Hold the workpiece firmly against the miter gauge with
the blade path in line with the desired cut location.
Move the workpiece to one inch distance from the
blade.
4. Start the saw and wait for the blade (1) to come up to full
speed. Never stand directly inline of the saw blade path,
always stand to the side of the blade that you are cutting
on.
5. Keep the workpiece (2) against the face of the miter
gauge (3) and flat against the table. Then slowly push the
workpiece through the blade.
6. Do not try to pull the workpiece back with the blade
turning. Turn the switch OFF, and carefully slide the
workpiece out when the blade is completely stopped.
BEVEL CROSSCUTTING (FIG. AA)
0°-45 °BLADE BEVEL & 90 ° MITER ANGLE
This cutting operation is the same as crosscutting
except the blade is at bevel angle other than 0°.
1. Adjust the blade (1) to the desired angle, and
tighten the blade bevel lock knob.
2. Always work to the left side of the blade. The miter
gauge (3) must be in the left side groove (2). It
cannot be used in the right side groove unless the
miter angle is very sharp, as it will interfere with the
blade guard.
Fig. AP
COMPOUND MITER CROSSCUTTING (FIG. BB)
0o-45 °BLADE BEVEL & 00-45 ° MITER ANGLE
This sawing operation is combining a miter angle with a
bevel angle.
WARNING - Always work to the left side of the blade
during this type of cut. The miter gauge (3) must be in
the left side miter gauge groove. It cannot be used in the
right side groove unless the miter angle is very sharp, as
it will interfere with the blade guard.
1. Set the miter gauge (3) to the desired angle. Use only
the left side groove (2).
2. Set the blade (1) bevel to the desired angle.
3. Carefully push the miter gauge to begin the cutting
operation.
]8
Fig. BB
3
MITERING (FIG. CC) 0°~45 ° MITER ANGLE
This sawing operation is the same as crosscutting
except the miter gauge is locked at an angle other
than 90°.
WARNING - Always work to the left side of the blade
during this type of cut. The miter gauge (3) must be in
the left side miter gauge groove. It cannot be used in the
right side groove unless the miter angle is very sharp, as
it will interfere with the blade guard.
1. Hold the workpiece (2) firmly against the miter
gauge (3).
2. Feed the workpiece slowly into the blade (1) to
prevent the workpiece from moving.
Fig. CC
2
Fig. DD j3
DADO CUTS (FIG. EE)
1. The dado table insert is included with this saw.
Remove saw blade and blade guard for dado cuts
only. Reinstall and realign blade guard for all through
sawing operations. Install a dado not exceeding 6"
diameter and ½" width and the dado table insert.
2. Instruction for operating the dado is packed with the
separately purchased dado set.
3. The arbor (1) on this saw restricts the maximum width
of the cut to 1/2".
4. It is not necessary to install the outside flange (2)
before threading on the arbor nut (3) for maximum ½"
dado cuts. Make sure that the arbor nut (3) is tight,
and that at least one thread of the arbor sticks out
past the nut.
5. Use only the 6" diameter dado set and keep the width
1/2" or less. It will be necessary to remove the blade
guard and splitter when using a dado blade only.
Always use caution when operating a dado blade.
6. Use only the correct number of round outside blades
and inside chippers as shown in the dado set's
instruction manual. Blades/chippers must not exceed
1/2" total in width.
7. Check saw to ensure that the dado will not strike
the housing, insert, or motor when in operation.
USING WOOD FACING ON THE RIP FENCE
(FIG. DO)
When performing some special cutting operations,
You can add a wood facing (1) to either side of the rip
fence (2).
NOTE: Before using wood facing on the rip fence,
make sure the auxiliary fences are lowered flush to the
table top.
1. Use a smooth straight 3/4" thick wood board (1) that is
as long as the rip fence.
2. Attach the wood facing to the fence with wood
screws (3) through the hole in the fence. A wood
fence should be used when ripping material such
as thin paneling to prevent the material from
catching between the bottom of the fence and the
table.
For your own safety, always replace the blade, blade
guard assembly, and blade insert when you are finished
with the dado operation. You must also realign the blade
guard assembly.
Fig. EE
J
J
\\I
MAINTAINING YOUR TABLE SAW
GENERAL MAINTENANCE
V_VAVl.,1r,]_II_let
For your own safety, turn the switch OFF and remove
the switch key. Remove the plug from the power source
outlet before maintaining or lubricating your saw.
1. Clean out all sawdust that has accumulated inside the
saw cabinet and the motor.
2. Polish the saw table with an automotive wax to keep
it clean and to make it easier to slide the workpiece.
3. Clean cutting blades with pitch and gum remover.
4. A worn, cut, or damaged power cord should be
replaced immediately.
All electrical or mechanical repairs should be attempted
only by a trained repair technician. Contact the nearest
Sears Service Center for service. Use only identical
replacement parts. Any other parts may create a hazard.
5. Use liquid dish washing detergent and water to clean
all plastic parts,
NOTE: Certain cleaning chemicals can damage
plastic parts.
6. Avoid use of the following cleaning chemicals or
solvents; ammonia and household detergents
containing ammonia.
BLADE RAISING AND TILTING MECHANISM
After each five full hours of operation, the blade raising
mechanism and tilting mechanism should be checked
for looseness, binding, or other abnormalities. With the
saw disconnected from the power source, turn the saw
upside down and alternately pull upward and downward
on the motor unit. Observe any movement of the motor
mounting mechanism. Looseness or play in the blade
raising screw (1) (Fig. FF) should be adjusted as follows:
1. Using a 14mm wrench, loosen the check-nut (2).
2. Adjust nut (3) until it is finger-tight against the
bracket (4), then back off the nut (3) 1/6 turn.
3. Tighten nut (2) with the wrench, while holding nut (3)
in place. Maximum allowable play in and out of the
screw rod (1) is 1/8".
Fig. FF
/
You can place a small amount of dry lubricant on bevel
andgle adjustment rod also. This rod (1) must be kept
clean and free of sawdust, gum, pitch, and other
contaminants for smooth operation.
If excessive looseness is observed in any parts of the
blade raising mechanism or tilting mechanism, take the
complete unit to a Sears Service Center.
LUBRICATION
All motor bearings are permanently lubricated at the
factory and require no additional lubrication.
On all mechanical parts of your table saw where a pivot or
threaded rod are present, lubricate using graphite or
silicone. These dry lubricants will not hold sawdust as
would oil or grease.
Toavoidinjuryfromanaccidentalstart,turntheswitchOFFandalwaysremovetheplugfromthepowersource
beforemakinganyadjustments.
• ConsultyourlocalSearsServiceCenterifforanyreasonthemotorwillnotrun.
SYMPTOM POSSIBLECAUSES CORRECTIVEACTION
Sawwillnotstart 1.Sawnotpluggedin 1.Pluginsaw
2.Fuseblownorcircuitbreakertripped 2.Replacefuseorresetcircuitbreaker
3.Corddamaged 3.Havecordreplacedby a SearsService
Center
Doesnotmakeaccurate45° 1. Check bladewith squareand adjust
and90° ripcuts positivestop
2. Checkbladewith squareand adjustto
zero
Materialpinchedbladewhen 1. Checkandadjustripfence
ripping 2. Selectanotherpieceofwood
Materialbindsonsplitter 1. Checkandalignsplitterwithblade
Saw makes unsatisfactory
cuts
Materialkicked back from
blade
Bladedoes not raiseor tilt
freely
Bladedoesnot comeup to
speed
Machinevibratesexcessively
Doesnotmakeaccurate45°
and90° crosscuts
.
2.
3.
,
5.feed
1. Rip fence out of adjustment
2. Splitter not aligned with blade
3. Feeding stock without rip fence
4. Splitter not in place
5. Dull blade
6.
.
Positive stop not adjusted correctly 1.
Tilt angle pointer not set accurately 2.
Rip fence not aligned with blade 1.
Warped wood, edge against fence is 2.
not straight
Splitter not aligned correctly with 1.
blade
Dull blade 1.
Blade mounted backwards 2.
Gum or pitch on blade 3.
Incorrect blade for work being done 4.
Gum or pitch on blade causing erratic 5.
1.
2.
3.
4.
5.
The operator letting go of material 6.
before it is past saw blade
Sawdust and dirt in raising and tilting 1.
mechanisms
1. Extension cord too light or too long
2. Low house voltage
1. Saw not mounted securely to
workbench
2. Bench on uneven floor
3. Damaged saw blade
1. Miter gauge out of adjustment
Replace blade
Blade teeth must face forward
Remove blade and clean with turpentine
and coarse steel wool
Change the blade
Clean table with turpentine and steel wool
Align rip fence with miter gauge slot
Align splitter with blade
Install and use rip fence
Install and use splitter (with guard)
Replace blade
Push material all the way past saw blade
and off the table before releasing work
Brush or blow out loose dust and dirt
1. Replace with adequate size gauge cord
2. Contact your electric company
1. Tighten all mounting hardware
2. Reposition on flat level surface Fasten to
floor if necessary
3. Replace blade
1. Replace miter gauge or check blade
alignment
2]
10" TABLE SAW PARTS LIST MODEL: 137.218041
When servicing use only CRAFTSMAN replacement parts. Use of any other parts many create a HAZARD or cause
product damage.
Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a
qualified service technician. Repair service is available at your nearest Sears Service Center.
Always order by I.D.NO.
Schematic A
I.D. No. Description Size
2009 TABLE
0806 KNOB
0B3B SCALE
0B3H INSERT
0B57 RIP FENCE ASS'Y
OBCS CLAMP HANDLE #23 M8_1.25-26
0B84 WASHER D= _/_18
0B8A WARNING STICK LABEL PVC
0BCD GUIDE HOLDER #06
0BCT SCALE
0H8H CLAMP BOLT #06
0J76 FLAT WASHER ]/4"3/4-1/16
0J95 SPRING WASHER (/_6
OJAA WASHER (/_8
OJYN HEX. SOC. COUNTERSUNK HD. SCREW M6'1.0-25
OK3R CR,RE. PAN HD. SCREW & WASHER M5XO.8-12
0K5P CR. RE. COUNT HD, SCREW M6'1.0-50
0K5S CR. RE. COUNT HD. SCREW M6'1.0-55
0KCY CR.RE, PAN HD PLAIN WASHER TAPPING SCREW M5"0,8-12
0KDR CR. RE. PAN HD, SCREW M5'0,8-10
OKDS CR, RE, PAN HD, SCREW M5'0.8-40
OKDU CR. RE, PAN HD. SCREW M6_1.0-12
0KMS HEX. NUT M6'1.0 T=5
OKMY HEX. NUT M8"1.25 , T=6.5
OKSW STRAIN RELIEF (/_6.1
202N BLADE GUARD ASS'Y
20L1 SLOTTED PAN HD.SCREW M6'1,0-25
20LW CR.RE. PAN HD. SCREW & WASHER M5'0.8-16
20WQ HEX. HD, BOLT M6'1.0-50
22KU WARNING LABEL
25MG MITER GAUGE ASS'Y #23
267K SLIDING BASE #06
27X4 EXTENTION WING(LEFT)
27X5 EXTENTION WING(RIGHT)
27X6 ASSIST-FENCE(LEFT)
27X7 ASSIST-FENCE(RIGHT)
27X8 UPER TUBE
27X9 UPER TUBE
27XA UPER TUBE
27XB UPER TUBE
27XL END CAP #06
28FE CAUTION LABEL
28Q1 WARNING LABEL
28Q2 WARNING LABEL
28Q3 SCALE
29PD WARNING LABEL
Qty
1
4
3
1
4
1
1
1
6
2
3
1
4
2
4
2
2
6
1
1
1
2
10" TABLE SAW MODEL: 137.218041
Schematic A
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10" TABLE SAW PARTS LIST MODEL: 137.218041
Schematic B
I,D. No, Description
09JK WRENCHHEX.
0AV9 BODY SHELL
0B22 HEIGHT REGULATING BOLT
0B23 SADDLE
0B24 SPRING
0B25 POINTER BRACKET
0B2A NEEDLE POINTER
0B2C SWITCH BOX
0B3K INSERT
0B3R WRENCH
0B3Y RETAINING CLIP
0B48 WARNING LABEL
0B97 MOTOR BRACKET
0B99 SPACER
0B9C PLUNGER HOUSING
0B9H ANGLE ROD
0B9M STRAP
OB9S BRACKET
OB9W BRACKET
0BA4 SPACER
0BAC SET NUT
OBAE ARBOR COLLAR
0BAT NUT
0BAU SUPPORTING PLATE
OBAY SCREW BAR
OBB3 CAUTION LABEL
OBPA LOCK KNOB
OG1U DUST SHIELD
og3P WRENCH HEX.
OJ3U WRENCH HEX.
0J4F FLAT WASHER
0J4H FLAT WASHER
0J70 FLAT WASHER
0J76 FLAT WASHER
0J76 FLAT WASHER
Og8D FLAT WASHER
0g9H SPRING WASHER
OJAE EXTERNAL TOOTH LOCK WASHER
OJAE EXTERNAL TOOTH LOCK WASHER
OJC9 SPRING PIN
0JCA SPRING PIN
0JCA SPRING PIN
OJCR SPRING PIN
OJE7 C-RING
OJED C-RING
Size
#04
#53
#19
#06
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
#23 1
4
1
1
_i,8x 16-2.5 1
?_lO'3O-O.2 2
1/4'3/4-7/64 2
1/4'3/4-1/16 4
1/4'3/4-1/16 ]
3/8'3/4-5/64 2
?_1I4" 6
_'_4 2
_'_4 1
3-18 1
3-24 1
3-24 1
8-90 1
A-9 1
A-16 1
I.D. No. Description Size Qty
0JEY E-RING E-9 1
0JXL HEX. SOC. SETSCREW M10'1.5-12 1
0KOZ HEX. HD. SCREW AND WASHER M8'1.25-16 4
OK16 HEX. HD. SCREW AND WASHER M8"1.25-16 1
0K25 HEX.SOCKET HD.CAP SCREWS M5'0.8-20 1
OK3G CR.RE. PANHD. SCREW & WASHER M5'0.8-12 1
OK7K CR. RE. ROUND WASHER HD. SCREW M6'1.0-12 2
0K8C CR. RE.COUNT HD. TAPPING SCREW M4'18-10 4
0K91 CR. RE. TRUSS HD. TAPPING SCREW M4"16-12 4
0KA4 CR.RE. PANHD. TAPPING SCREW M4"16-16 2
OKCX CR. RE.COUNT HD. TAPPING SCREW M5'0.8-10 2
0KDU CR. RE. PANHD. SCREW M6'1.0-12 2
OKF6 CR. RE. PAN HD. SCREW M4_'0.7-8 1
0KF7 CR. RE. PANHD. SCREW M4'0.7-12 2
0K J0 CAPHD. SQ.NECKBOLT M6'1.0-16 2
0K J4 CAPHD. SQ.NECKBOLT M6'1.0-35 1
0K J5 CAP HD. SQ.NECK BOLT M6X1.0-80 1
0KMR HEX. NUT M5_'0.ST=4 1
OKMS HEX. NUT M6_'1.0 T=5 1
0KMV HEX. NUT M10*1.5T=8 1
OKMW HEX. NUT M10*1.5T=4 1
OKMY HEX. NUT M8'1.25 , T=6.5 1
OKQJ CROWN NUT M8*].25T=12.5 2
0KRQ SERRATED TOOTHED HEXAGON FLANGE NUT M6*I.0T=& 6
OKRX HEXAGON NUT AND FLAT WASHER M6'1.0 3
OKRX HEXAGON NUT AND FLAT WASHER M6'1.0 4
0KTA STRAIN RELIEF 2
0L6G POWER CABLE ASS'Y 1
0LMG LOCKING CABLE TIE 1
OLSL CIRCUIT BREAKER SWITCH 1
0LVW ROCKER SWITCH 1
0QEF MOTOR 1
0QQ0 CLAMP-CORD 1
OSRX STIFFENER ASS'Y 1
OSTF PARRLE RING ASS'Y 2
OSTQ HAND WHEEL ASS'Y #06 1
0STR HAND WHEEL ASS'Y #06 1
20Q9 BAG-DUST #06 1
212M LEAD WIRE ASS'Y 1
2]CH CR.RE. PANHD. SCREW & WASHER M5'0.8-10 1
23PP BLADE 1
26HR DUST COLLECTOR #06 1
27QV PARTS BOX CARTON 1
29EB LABEL 1
10" TABLE SAW MODEL: 137.218041
Schematic B
10" TABLE SAW MODEL: 137.218041
Part list for MOTOR
I.D. No. Description Size Qty
1502 FIELD ASS'Y 1
0HX9 NEEDLE BEARING HK-1010 1
0JAL EXT.TOOTH LOCK WASHER cp4 4
0JX3 HEX. SOC. SET SCREW M5x0.8-8 2
0K3A CR.RE. PAN HD. SCREW & WASHER M5x0.8-30 4
0K5V CR.-RE. COUND.HD.SCREW M4x0.7-8 4
0KCP CR.RE. PAN HEAD TAPPING & WASHER SCREW M5xl 2-60 2
0KTH STRAIN RELIEF 1
0QDZ BEARING RETAINER 1
0QE9 MOTOR NAMEPLATE 1
0QEA BRACKET 1
0QEC ARBOR SHAFT ASS'Y
0QED SUPPORT PLATE
0QM2 BRUSH HOLDER ASS'Y
0QQT BRUSH ASS'Y
0QR0 BRUSH COVER
0R1Q MOTOR HOUSING
0R1S BEARING BUSHING
0R1Y ARMATURE ASS'Y
0R20 BAFFLE
#6
#6
1
1
2
2
2
1
1
1
1
26
10" TABLE SAW MODEL: 137.218041
MOTOR
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10" TABLE SAW
Part list for STAND
MODEL: 137.218041
I.D.No. Description Size Qty
09D6 SPACER 4
0BBN HOOK 3
0EA8 BRACKET 4
0EAH UPPER SUPPORT L=450 2
0EAU UPPER SUPPORT L=410 2
0EB2 BOTTOM SUPPORT BRACKET L=526 2
0EBB BOTTOM SUPPORT BRACKET L=472 2
0J4F FLAT WASHER _,_8X16-2.5 4
0J4J FLAT WASHER _,,_10X20-2 4
0JPC HEX. HD. BOLT M6"1.0-12 3
0JPP HEX. HD. BOLT M8"1.25-30 4
0JPX HEX. HD. BOLT M10"1.5-20 4
0KJ7 CAP HD. SQ.NECK BOLT M8"1.25-16 16
0KMU HEX. NUT M10"1.5 T=8 4
0KRQ SERRATED TOOTHED HEXAGON FLANGE NUT M6"1.0 T=6 3
0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8"1.25, T=7.5 20
0Z1G CAP HD. SQ.NECK BOLT M8"1.25-12 16
10" TABLE SAW MODEL: 137.218041
STAND
OKA_Q
OEAU
OEBB
0EA8
0ZIG
0EB2
PUSH STICK CONSTRUCTION
This is a full-size drawing (actual size)
Use good quality plywood or solid wood
Use ½" or ¾" material
/
/
Push stick MUST be thinner than the
width of material being cut
t
/
/
/
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/
/
/
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F...{ Cut Here To
Push ½ Wood __ Cut Here To Push ¾"
Wood
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Drill Hole For
Hanging
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Notch To Prevent
Hand From Slipping
Your Home
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