Craftsman 137218780 User Manual TABLE SAW Manuals And Guides L0901159

CRAFTSMAN Saw Table Manual L0901159 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 137218780 137218780 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #137218780. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

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Page Count: 10

Owner's Manual

2.5 HP (Ma×imum Deveioped)

10" inch Blade

5000 R.P.M.

TABLE SAW

ModeJ No.

!37.218780

CAUTION..

Before using this Table Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions.

o Safety Instructions

o Installation

,, Operation

• Maintenance

® Parts List

,, EspaSol

Customer Help Line

1-800-843-1682

Sears, Roebuck and Co., Hoffman Estates, mL60179 USA

Part No. 137218780001

SECTION PAGE

Warranty ................................................................ 2

Product Specifications ..................................................... 2

Safety instructions ........................................................ 3

Accessories and Attachments ................................................ 6

Tools needed for assembly ................................................. 6

Carton Contents .......................................................... 6

Know Your Table Saw ...................................................... 8

Assembly and Adjustments .................................. : .... .. ........ 9

Operation .............................................................. 14

Maintenance ............................................................ 18

Troubleshooting guide .................................................... 19

Parts .................................................................. 20

Making a push stick ...................................................... 29

EspaSol ................................................................ 33

,j

!i_i:i

i

i

i:! :i

: i

FULL ONE YEAR WARRANTY

If this product fails due to a defect in material or workmanship within one year from the date of purchase, Sears

will repair it free of charge.

Contact a Sears Service Center for repair.

if this product is used for commercial or rentat purposes, this warranty applies only for 90 days from the date of

purchase.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

::::!i/•

MOTOR

HP (Max. developed) ............ 2.5

Volts ........................ 120

Amperes ..................... 13

Hertz ....................... 60

RPM (no load) ................ 5000

Overload protection ............. YES

SAW

Table ....................... 17-1/2" x 26-!/2"

Blade ...................... 1i0 i!i

Maximum depth of cut at 90° ..... 3"

Maximum depth of cut at 45° ..... 2-1/2'!

Maximum width of dado ......... 1/2"

Weight ...................... 35.4 Ibs.

_,!:•:_::::i,:i::•i::!::_:::!:•:?_¸_i:;::::!:::/•:_:/?,i!::::::::_:::::/::•:,:_::?i::!:_:::'ii::;ii::i_:::::i!::f!:!:i:::ii::::_:_;:::i:i;::;i:::,!:!::,ii::i¸i::;il!i:il:i!i_:i¸!::ii::i_:i_::!:i:i!:ii__:!ii:::!:!i!_i::_ifi_•_!_i_i:iii:!i:_:¸i:i::_:_:ii::¸il:ii;:ii

To avoid electrical hazards, fire hazards, or damage to

the tool, use proper circuit protection.

Your table saw is wired at the factory for 120V operation. :i::i::

Connect to a t20V, 15 AMP branch circuit and use a t5 :::

AMP time delay fuse or circuit breaker. To avoid shock or

fire, replace power cord immediately if it is worn, cut or

damaged in any way.

:! [; :

,i

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THE TABLE SAW

Safety is a combination of common sense, staying alert

and knowing how to use your table saw.

To avoid mistakes that could cause serious injury, do not

plug the table saw in until you have read and understood

the following:

t.

.

3.

.

READ and become familiar with this entire instruction

manual. LEARN the tool's applications, limitations, and

possible hazards.

KEEP GUARDS IN PLACE and in working order.

REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and

adjusting wrenches are removed from the tool before

turning ON.

KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

.

.

DON'T USE JN A DANGEROUS ENVIRONMENT.

Don't use power tools in damp or wet locations, or

expose them to rain. Keep work area well lighted.

KEEP CHILDREN AWAY. All visitors should be kept at

a safe distance from the work area.

,

,

MAKE WORKSHOP KID PROOF with padlocks, master

switches, or by removing starter keys.

DON'T FORCE THE TOOL. It will do the job better

and safer at the rate for which it was designed.

USE THE RIGHTTOOL. Don't force tool or the

attachment to do a job for which it was not designed.

USE PROPER EXTENSION CORD. Make sure your

extension cord is in good condition. When using an

extension cord, be sure to use one heavy enough to

carry the current your product wi!l draw. An undersized

cord will cause a drop in line voltage resulting in loss

of power and overheating. The table on page 5 shows

the correct size to use depending on cord length and

nameplate ampere rating. If in doubt, use the next

heavier gauge. The smaller the gauge number, the

heavier the cord.

1t. WEAR PROPER APPAREL. DO NOT wear loose

clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair.

12.

13.

WEANYOUR ALWAYS WEAR EYE

PROTECTION. Any table

saw can throw foreign

objects into the eyes which

could cause permanent eye

damage. ALWAYS wear

Safety Goggles (not glasses)

that comply with ANSI safety standard Z87.1.

Everyday eyeglasses have only impact-resistant

lenses. They ARE NOT safety glasses. Safety

Goggles are available at Sears. NOTE: Glasses or

goggles not in compliance with ANSI Z87.! could

seriously hurt you when they break.

WEAR A FACE MASK OR DUST MASK.

Sawing operation produces dust.

t4. SECURE WORK. Use clamps or a vise to hold work

when practical. It's safer than using your hand and it

frees both hands to operate tool.

15. DISCONNECT TOOLS before servicing, and when

changing accessories, such as blades, bits, cutters,

and the like.

16.

17.

18.

19.

20.

21.

22.

REDUCE THE RISK OF UNINTENTIONAL STARTING.

Make sure the switch is in OFF position before

plugging in.

USE RECOMMENDED ACCESSORIES. Consult the

owner's manual for the recommended accessories.

The use of improper accessories may cause risk of

injury to persons.

NEVER STAND ON TOOL. Serious injury could occur

if the tool is tipped or if the cutting tool is unintentionally

contacted.

CHECK FOR DAMAGED PARTS. Before further use of

the tool, a guard or other part that is damaged should

be carefully checked to determine that it will operate

properly and perform its intended function. Check for

alignment of moving parts, binding of moving parts,

breakage of parts, mounting, and any other conditions

that may affect its operation. A guard or other part that

is damaged should be properly repaired or replaced.

NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN THE POWER OFF. Don't leave the toot until

it comes to a complete stop.

DON'T OVERREACH. Keep proper footing and

balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools sharp

and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

SAVE THESE iNSTRUCTIONS

3 :: : i::; : : ::: :: : : : ::

23. DIRECTION OF FEED. Feed work into a blade or cutter

against the direction of rotation of the blade or cutter

only.

24. WARNING: Dust generated from certain materials can

be injurious to your health. Always operate saw in well

ventilated areas and provide for proper dust removal.

SPECIFMC SAFETY INSTRUCTmONS

FOR THE TABLE SAW

1. ALWAYS USE SAW BLADE GUARD spreader and

anti-kickback pawls for every operation fer which

they can be used, including through-sawing.

Through-sawing operations are those in which the

blade cuts completely through the workpiece

when ripping or cress-cutting,

2. ALWAYS HOLD THE WORK FIRMLY against the

miter gauge or rip fence.

.USE A PUSH STICK when required. Always use a

push stick for ripping narrow stock. Refer to ripping

applications in the instruction manual where the

push stick is covered in detail. See the push stick

pattern included in this Owner's Manual.

.NEVER PERFORM ANY OPERATION

"FREE HAND", which means using your hands

only to support or guide the werkpiece. Always

use either the fence or the miter gauge to position

and guide the work.

5. NEVER STAND or have any part of your body

in line with the path of the saw blade. Keep your

hands out of the line of the saw blade.

6. NEVER REACH behind or over the cutting tool

for any reason.

7. REMOVE the rip fence when cross-cutting.

8. DO NOT USE molding head set with this saw.

9. FEED WORK INTO THE BLADE against the

direction of rotation only.

10. NEVER use the fence as a cut-off gauge when

cross-cutting.

1i. NEVER ATTEMPTTO FREE A STALLED SAW

BLADE without first turning the saw OFR Turn

power switch OFF immediately to prevent motor

damage.

12.

13.

t4.

PROVIDE ADEQUATE SUPPORT to the rearand

sides of the saw table for wide or long Wbrkpiece_i

AVOID KICKBACKS (work thrown back towards

you) by keeping the blade sharp, keeping the rip

fence )arallel to the saw blade, and by keeping the

spreader, anti-kickback pawls, and guard in place

and functioning. Do not release work before it is

pushed all the way past the saw blade. Do not rip

work that is twisted, warped, or does not have a

straight edge to guide along the fence.

AVOID AWKWARD OPERATIONS and hand

positions where a sudden slip could cause your

hand to move into the cutting tool.

15. NEVER USE SOLVENTS to clean plastic parts.

Solvents could possibly dissolve or otherwise

damage the material. Only a soft damp cloth should

be used to clean plastic parts.

16. MOUNT your table saw before performing any

cutting operations. Refer to installation instructions.

17. NEVER CUT METALS or materials which may make

hazardous dust.

18. ALWAYS USE IN A WELL VENTILATED AREA.

Remove sawdust frequently. Clean out sawdust from

the interior of the saw to prevent a potential fire

hazard.

19. NEVER LEAVE THE TOOL running unattended.

Don't leave the too! until it comes to a complete stop.

20. For proper operation follow the instructions of this

owner's manual titled "SAW MOUNTED TO WORK

SURFACES." Failure to provide sawdust falFthrough

and removal hole will allow sawdust to build up in

the motor area, which may result in a fire hazard or

cause motor damage.

ELECTRICAL REQUIREMENTS

POWER SUPPLY AND MOTOR

SPECIFICATIONS

To avoid electrical hazards, fire hazards, or damage to

the tool, use proper circuit protection. Use a separate

electrical circuit for your tools.Your saw is wired at the

factory for t20V operation. Connect to a 120V, 15 Amp

circuit and use a I5 Amp time delay fuse or circuit

breaker. To avoid shock or fire, if power cord is worn or

cut, or damaged in any way, have it replaced

immediately.

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTmON OR BREAKDOWN,

grounding provides a path of least resistance for electric

current and reduces the risk of electric shock. This too!

is equipped with an electric cord that has an equipment

grounding conductor and a grounding plug. The plug

MUST be plugged into a matching receptacle that is

properly installed and grounded in accordance with ALL

local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not

fit the receptacle, have the proper receptacle installed

by a qualified electrician.

IMPROPER CONNECTION of the equipment grounding

conductor can result in risk ef electric shock. The

conductor with the green insulation (with or without

yellow stripes) is the equipment grounding conductor. If

repair or replacement of the electric cord or plug is

necessary, DO NOT connect the equipment grounding

conductor to a live terminal.

CHECK with a qualified electrician or service person if

you do not completely understand the grounding

instructions, or if you are not sure the tool is properly

grounded.

USE A SEPARATE ELECTRICAL CIRCUIT for your

tools. This circuit must not be less than #12 wire and

should be protected with a 15 Amp time delay fuse.

Before connecting the motor to the power line, make

sure the switch is in the OFF position and the electric

current is rated the same as the current stamped on the

motor nameplate. Running at a !ower voltage will

damage the motor.

This toot is intended for use on a circuit that has a

receptacle like the one illustrated in FIGURE A. FIGURE A

shows a 3-prong electrical plug and receptacle that has a

grounding conductor. If a properly grounded receptacle is

not available, an adapter (FIGURE B) can be used to

temporarily connect this plug to a 2-contact ungrounded

receptacle. The temporary adapter should be used only

until a properly grounded receptacle can be installed by

a qualified technician. The adapter (FIGURE B) has a

rigid lug extending from it that MUST be connected to a

permanent earth ground, such as a properly grounded

receptacle box. The Canadian Electrical Code prohibits

the use of adapters.

CAUTION: tn all cases, rnake certain the receptacle is

properly grounded, if you are not sure have a qualified

electrician check the receptacle.

This table saw is for indoor use only. Do not expose to

rain or use in damp locations.

SAVE THESE

Fig. A

® i

3-Prong PIug

---.... j Prong

Properly Grounded

3-Prong Receptacle

Fig. B

Greunding_qiLug _[_'_i_

_-- Adapter

_ Make Sure This

is Connected to a

Known Greund

"" 2-Prong

Receptacle

GUIDELINES FOR EXTENSION CORDS

USE ONLY 3-wire extension cords that have 3-prong

grounding plugs and 3-pole receptacles that accept

the tool's plug. Repair or replace damaged or worn

cord immediately.

USE PROPER EXTENSION CORD. Make sure your

extension cord is in good condition. When using an

extension cord, be sure te use one heaWenough to carry

the current your product will draw. An undersized cord will

result in a drop in line voltage and in loss of power which

will cause the tool to overheat. The table below shows the

correct size to use depending on cord length and

nameplate ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier the

cord.

Be sure your extension cord is properly wired and in

good condition. Always replace a damaged extension cord

or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects,

excessive heat and damp or wet areas.

This toot must be grounded while in use to protect the

operator from electrical shock.

(when using 120 volts only)

Ampere Rating Total length of cord in feet

more than not more than 25' 50' 100' 150'

0 6 18 16 16 14

6 10 18 t6 14 12

10 12 16 t6 14 12

12 16 t 4 12 Not Recommended

INSTRUCTIONS

5 : ::': : ::

RECOMMENDED ACCESSORIES

Visit your Sears Hardware Department or see the

Craftsman Power and Hand Tools Catalog to purchase

recommended accessories for this power tool.

To avoid the risk of personal injury:

- Do not use adjustable (wobble) type dadoes or

carbide tipped dado blades, maximum dado width

is I/2".

• Do not use a dado with a diameter larger than 6".

• Do not use molding head set with this saw.

o Do not modify this power tool or use accessories not

recommended by Sears.

TOOLS NEEDED

Medium screwdriver

#2 Phillips screwdriver

J I I I I _ L_L.J_LLL_

Straight edge

Adjustable wrench

Combination square

UNPACKING AND CHECKING CONTENTS

Separate all parts from packing material. Check each one

with the illustration on the next page and the table of

loose parts to make certain all items are accounted for,

before discarding any packing material.

To avoid personal injury, if any parts are missing or

damaged, do not attempt to assemble the table saw, plug

in the power cord, or turn the switch on until the missing

or damaged part is obtained and is installed correctly.

TABLE OF LOOSE PARTS

ITEM DESCRIPTION QUANTITY

A. Table saw assembly 1

B. Blade guard and splitter 1

C. Bolt, flat washer, toothed washer, t each

oval washer

D. Rip fence and handle t

E. Handwheels 2

R Dome nuts 2

G. Wheel handles 2

H. Dado insert 1

I. Miter gauge t

J. Hex key 2

K. Blade wrenches 2

NOTE: To make assembly easier, keep contents of box

together. Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean dry cloth. This will

reduce friction when pushing the workpiece.

UNPACKING YOUR TABLE SAW:

/

c D

@

@

E

@

@

G

1

H

K

Miter gauge

Blade guard 31einsert

Rip fence

tO-i.o 2,5

Blade tilt pointer TABLE SAW ....................

Blade tilt scale

Overload reset

switch

Mounting holes

Table

Blade bevel

lock knob

Blade tilting

handwheel

•Blade elevation

handwheet

Blade

_nches

Kickback pawls

Splitter

Splitter bracket

_Mounting hole

: :::i: ::::::: : 8

SAW MOUNTED TO WORK SURFACES (FIG. A)

t. The saw must be properly secured to a sturdy

workbench using the four mounting holes at [he base

of the saw.

2. The surface of the table where the saw is to be

mounted must have a hole large enough to facilitate

sawdust fall-through and removal.

3. Square the saw on the mounting surface and mark

the location of the four 3/8" mounting holes (I).

4. Drill 3/8" holes into the mounting surface.

5. Mark an 11" square (2) centered between the four

mounting holes (1).

6. Cut out and remove the square•

7. This opening will allow sawdust to fall through

the saw base.

8. place the saw on the work surface, and align the

mounting holes of the saw with those drilled through

the surface.

9. Fasten the saw to the work surface.

Fig. A

@

1

1

@

Failure to provide the sawdust fall-through hole will cause

sawdust to build up in the motor area, which may result

in fire or cause motor damage.

KEEPING THE AREA CLEAN (FIG. B)

1. Sawdust and wood chips that fall from under the

saw will accumulate on the f!oor,

2. Make it a practice to pick up and discard this dust

when you have completed cutting,

Always keep your work area clean, uncluttered and well

lit, Do not work on floor surfaces that are slippery from

sawdust or wax.

Fig. B r_i:__ '

( i

BLADE RAISING HANDWHEEL (FIG. C)

1, Attach the handwheel (1) to the elevation screw (2),

Make sure the slots (3) in the hub of the handwheel

engage with the pins (4),

2. Attach and tighten the dome nut (5) at the end of the

shaft (Fig. D).

Fig. C

3 2 4

BLADE TILTING HANDWHEEL (FIG. D)

t. Attach the other handwheel (6) to the blade tilting

screw in the same manner as above.

2, Attach and tighten the handwheel dome nut (5),

Fig. O

• •• i i•• i ¸

4

RIP FENCE (FIG.E)

1. Thread the fence handle (t) into the cam hole (2)

until tight.

2, Lift upward on the rip fence handle so that the

holding clamp (3) is fully extended,

3. Place the rip fence on the saw table and engage

the holding clamp to the table rear. Lower the

front end onto the front rail (4).

4. Push down on the fence handle (t) to lock.

Fig. E

m

till[1

4 2

1

I I

CHANGING THE BLADE (FIG. F, G, H)

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is not

connected to the power source outlet.

.Remove the table insert (1) by unscrewing the two

screws (2, 3). Be careful not to lose the rubber

washer that is on the back screw (3) beneath the

table insert.

NOTE: The back screw is longer than the

front screw.

Fig, F

-- r--,-=

@..

IH

-t

i

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2. Raise the btade arbor (4) (FIG. G) to the maximum

height by turning the blade-raising handwheel

counterclockwise.

3. Remove the arbor nut (5) and flange (6), remove blade.

4. Install the new saw blade onto the arbor with the

blade teeth pointing toward the front of the saw.

5. Install the flange against the blade and thread the

arbor nut as far as possible by hand. Ensure that the

blade is flush against the inner side of the blade

flange.

Fig. G

5

6. To tighten the arbor nut (5) (FIG. H) use the open-end

wrench (7) and align the wrench jaws on the flats of

the blade arbor to keep the arbor from turning.

7. Place the box-end wrench (8) on the arbor nut,

and turn clockwise (to the rear of the saw table.)

8. Replace the blade insert in the table recess, insert

screws through the front and rear holes and tighten.

Fig, H

__ I8

5

To avoid injury from a thrown workpiece, blade

parts, or blade contact, never operate saw without

the proper insert in place. Use the saw blade

insert when sawing. Use the dado head insert

when using a dado.

10 : :::: :: ::::::: : ::::: : ::: : ::: :::::i

BLADE GUARD ASSEMBLY (FIG. I, J, K, L)

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is not

connected to the power source outlet.

1. Set the blade to maximum height and the tilt to zero

degrees on the bevel scale. Lock the blade lock

knob.

2. Place the external tooth lockwasher (t) followed by a

flat washer (2) onto the long bolt (3).

3. Insert this bolt through the splitter bracket (4) on the

back of the guard assembly.

Fig. I

\

4

3 2 1

,Place washer (5) onto the pivot rod (6). Insert the

guard assembly into the pivot rod {FIG. J and K) at

the rear of the saw table and tighten,

NOTE: Blade guard and splitter assembly removed

from the splitter bracket illustration for clarity. (FIG. J).

Fig.J

,Che6k that the nuts (7) that hold the blade guard

assembly (8) to the bracket (4) are tight. Tighten if

necessary. (FIG. K)

Fig, K

6. Position the blade guard arm (9) (FIG, L) to the

rear.

7. Using a straight edge, check to see that the blade

guard splitter (10) is aligned with the saw blade (t 1).

8, If straightening adjustment is necessary, the

splitter (10) can be shifted to the left or to the right,

and rotated.

9. When you are certain the splitter is properly aligned

with the saw blade, tighten the bolt (3).

NOTE: The splitter must always be correctly aligned

so that the cut workpiece will pass on either side of

the splitter without binding or twisting to the side.

Fig. L

10

11

9

6

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4

ADJUSTMENT INSTRUCTIONS

MITER GAUGE ADJUSTMENT (FIG. M)

1. Make sure that the miter gauge will slide freely through

both table grooves.

2. Loosen the lock knob (1). Set the pointer (2) to the 90°

mark on the scale.

3. Make a 90° cut in a piece of scrap wood. Check cut

piece to see if it was cut at 90°. If it is not, continue to

adjust the miter gauge body (3) until the wood piece

is cut at 90°. Refer to OPERATION section for cutting

instructions.

Fig. M

II 90°

2

RIP FENCE ADJUSTMENT (FIG. N)

To avoid injury from an accidental start, make sure

the switch is in the OFF position and the plug is

not connected to the power source outlet.

t. The fence (1) is moved by lifting up on the handle (2)

and sliding the fence to the desired location. Pushing

down on the handle locks the fence in position.

2. Position the fence on the right side of the table, and

along one edge of the miter gauge grooves.

3. Lock the fence handle. The fence should be parallel

with the miter gauge groove.

4. If adjustment is needed to make the fence parallel to

the groove, do the following:

° Loosen the two screws (3) and lift up on the handle (2).

- Hold the fence bracket (4) firmly against the front

of the saw table. Move the far end of the fence

until it is parallel with the miter gauge groove.

* Tighten both screws and push the handle to lock.

5, If fence is loose when the handle is in the locked

(downward) position, do the following:

o Move the handle (2) upward and turn the adjusting

screw (5) clockwise until the rear clamp is snug.

Do not turn the adjusting screw more than 1/4

turn at a time.

- Over4ightening the adjusting screw will cause

the fence to come out of alignment.

Fig. N

L£i i

//

8 6 //

7 5

2_

\4

1 I

RIP FENCE INDICATOR ADJUSTMENT (FIG. N)

1. The rip fence indicator (6) points to the

measurement scale (8). The scale shows the

distance from the side of the fence to the nearest

side of the blade.

2. Measure the actual distance with a rule. If there is a

difference between the measurement and the

indicator, adjust the indicator (6).

3. Loosen the screw (7) and slide the indicator to the

correct measurement on the scale. Tighten screw

and remeasure with the rule.

To avoid injury from an accidental start, make sure the

switch is in the OFF position and the plug is not

connected to the power source outlet.

ADJUSTING THE 90° AND 45° POSITIVE STOPS

(FIG. O, P)

Your saw has )ositive stops that will quickIy position the

saw blade at 90° or 45° to the table, These stops were

set at the factory. Make adjustments only if necessary.

90° Stop

1. Disconnect the saw from the power source.

2. Turn the blade elevation handwheel and raise the

blade to the maximum elevation.

3. Loosen the blade bevel lock knob and move the

blade to the maximum vertical position. Tighten the

lock knob.

4. Place a combination square on the table and

against the blade (t) to determine if the blade

is 90° to the table. (FIG. O)

5. If the blade is not 90° to the table, loosen the two

set screws (4), located on the bottom of the table saw,

(FIG. P) with the hex key, and back off the collar (5).

6. Loosen the bevel lock knob. Turn the blade tilting

handwheel to move the blade until it is 90° to the

table.

7. Adjust the collar (5) so it contacts the bracket (3)

when the blade is 90° to the table. Tighten the

two set screws (4).

Fig. 0 90 ° 45 °

1 I

45° Stop

1. With the blade in the upright 90° position, loosen the

bevel lock knob. Turn the blade tilting handwheel and

move the blade to the 45° position as far as it will go.

2. Place the combination square on the table as shown

in (FIG. O) to check if the blade is 45° to the table,

3. If the blade is not 45 ° to the table, loosen the two set

screws (4) located under the table saw (FIG, P) with

a 3 mm hex key, and back off the collar (5).

4. Loosen the bevel lock knob; turn the tilting

handwheel to move the blade until it is 45° to the

table.

5. Adjust the collar (5) so it contacts the bracket (3)

when the blade is 45°, Tighten set screws (4).

BLADE TILT POINTER

1. When the blade is 3ositioned at 90°, adjust the

blade tilt pointer to read 0° on the scale.

2. Loosen the holding screw, position pointer over 0°

and tighten screw.

NOTE: Make a trial cut on scrap wood prior to making

critical cuts. Measure for exactness.

Fig. P

345

BLADE PARALLEL TO MITER GAUGE

GROOVE (FIG. Q, R)

This adjustment was made at the factory, but it should

be rechecked and adjusted if necessary.

To prevent personal injury:

-Always disconnect plug from the power source when

making any adjustments.

This adjustment must be correct or kickback could

result and accurate cuts cannot be made.

Initial adjustment (FIG. Q)

I. Remove the yellow switch key and unplug

the saw.

2. Move the blade guard out of the way.

3. Raise the blade to the highest position and set at

the 0° angle (90° straight up).

4. Select and mark, with a felt tip marker, a blade

tooth having a "right set".

5. Place the combination square base (1) into the

right side miter gauge groove (2). (FIG, Q)

6. Adjust the rule so it touches the front marked tooth

and lock the ruler so it holds its position in the

square assembly.

7. Rotate the blade bringing the marked tooth to the

rear and about 1/2 inch above the table,

8. Carefully slide the combination square to the rear

until the ruler touches the marked tooth.

9. If the ruler touches the marked tooth at the front and

rear positions, no adjustment is needed at this time.

If not, perform adjustment procedure described in

next section.

Fig, Q J

13

4

Additional blade adjustments (FIG. R)

1. If the front and rear measurements are not the

same, remove the combination square and loosen

the four adjusting screws (1) on the top of the table

about a half turn.

2. With a folded piece of cardboard covering the blade

to protect your hands, move the blade carefully to

the left or right as much as needed to align

the blade correctly.

3. Tighten the [our screws (t) and remeasure, as

described in steps 4 to 9 in the prior section.

4. If sufficient adjustment cannot be made by the four

adjusting screws (I), then also loosen the two

adjusting screws (2). Loosen these two screws only if

necessary.

5. Recheck blade clearance making sure that the

blade does not hit the table insert or other parts

when at the 90° and 45° settings.

6. Tighten all screws.

Fig. R

BASIC SAW OPERATIONS

RAISING THE BLADE (FIG. S)

To raise or lower the blade, turn the blade elevation

handwheel (1) to the desired blade height, and then

tighten lock handle (2) to maintain the desired blade

angle.

Fig, S

\

J3

TILTING THE BLADE (FIG. S)

To tilt the saw blade for bevel cutting, loosen the

lock knob (2) and turn the tilting handwheel (3). Tighten

the lock knob (2) to secure.

ON /OFF SWITCH (FIG.T)

The ON /OFF switch has a removable key. With the key

removed from the switch, unauthorized and hazardous

use by children and others is minimized.

t. To turn the saw ON, insert key (1) into the slot in the

switch (2). Move the switch upward to the ON position.

2. To turn the saw OFF, move the switch downward.

3. To lock the switch in the OFF position, grasp the end

(or yellow part) of the switch toggle (t), and pul! it out.

4. With the switch key removed, the switch will not operate.

5. if the switch key is removed while the saw is running,

it can be turned OFF but cannot be restarted without

inserting the switch key (1).

Fig, !!"

RESET

3

OVERLOAD PROTECTION (FIG. T)

This saw has a reset overload relay button (3) that will

restart the motor after it shuts off due to overloading or

low voltage. If the motor stops during operation, turn the

ON/OFF switch to the OFF position. Unplug the saw

from its power source. Wait about five minutes for the

motor to cool down. Push in on the reset button (3) and

turn the switch to the ON position.

To avoid injury, the ON/OFF switch should be in the OFF

position and the plug removed from the power source

while the motor cool down takes place, to prevent

accidental starting when the reset button is pushed.

Overheating may be caused by misaligned parts or dull

blade. Inspect your saw for proper setup before using it

again.

CUTTING OPERATIONS

There are two basic types of cuts: ripping and

crosscutting, Ripping is cutting along the length and

the grain of the workpiece. Crosscutting is cutting

either across the width or across the grain of the

workpiece. Neither ripping nor crosscutting may be

done safely freehand. Ripping requires the use of the

rip fence, and crosscutting requires the miter gauge,

Before you use the saw each and every time, check

the following:

t. Blade is tight on the arbor.

2. Bevel angle lock knob is tight.

3. If ripping, fence knob is tight and fence is

parallel to the miter gauge grooves,

4. Blade guard is in place and working properly.

5. You are wearing safety glasses.

The failure to adhere to these common safety

rules, and those printed in the front of this manual,

can greatly increase the likelihood of injury.

RIPPING (FIG. U, V)

To prevent serious injury:

, Do not allow familiarity gained from the frequent use

of your table saw to cause careless mistakes.

Remember that even a careless fraction of a second

is enough to cause a severe injury.

, Keep both hands away from the blade and path of the

blade.

• The workpiece must have a straight edge against the

fence and must not be warped, twisted, or bowed.

1. Remove the miter gauge. Secure the rip fence to

the table.

2. Raise the blade so it is about 1/8" higher than the

top of the workpiece.

3. Place the workpiece flat on the table and against the

fence. Keep the workpiece about t" away from the blade.

4. Turn the saw ON and wait for the blade to come up

to speed.

5. Slowly feed the workpiece into the blade by pushing

forward only on the workpiece section (1) that will

pass between the blade and the fence. {FIG. U)

AVOID KICKBACK by pushing forward only on that

section of the workpiece that will pass between the blade

and the fence.

Fig. Uf

\/

I

I

-- -'------]

6. Keep your thumbs off the table top. When both of your

thumbs touch the front edge of the table (2), finish the

cut with a push stick. Make a push stick using the

pattern on page 29.

7. The push stick (3) should always be used when the

ripped workpiece is 2" or narrower (1). (FIG. V)

8. Continue pushing the workpiece with the push stick (3)

until it passes the blade guard and clears the rear of

the table.

9. Never puI! the workpiece back when the blade is

turning. Turn the switch OFF. When the blade

completely stops raise the anti-kickback pawls on

each side of the splitter and slide the workpiece out.

Fig. V

3

1

4

BEVEL RIPPING

This cut is the same as ripping except the blade bevel

angle is set to an angle other than 0°.

Cut only with the workpiece and the fence on the right

side of the blade.

RIPPING SMALL PIECES

Avoid injury from blade contact. Never make through_saw

cuts narrower than I/2" wide.

1.

2,

It is unsafe to rip small pieces. Instead, rip a larger

piece to obtain the size of the desired piece,

When a small width is to be ripped and your hand

cannot be safely put between the blade and the

rip fence, use one or more'push sticks to move

the workpiece.

CROSSCUTTING (FIG. W)

To prevent serious injury:

, Do not allow familiarity gained from the frequent use

of your table saw to cause careless mistakes.

Remember that even a careless fraction of a second

is enough to cause a severe injury.

• Keep both hands away from the blade and path of the

blade.

1. Remove the rip fence and place the miter gauge in

the left side groove.

2. Adjust the blade height so it is 1/8" higher than the

top of the workpiece.

3. Hold the workpiece firmly against the miter gauge

with the blade path in line with the desired cut

location. Move the workpiece to one inch distance

from the blade.

4, Start the saw and wait for the blade (1) to come up to

full speed.

5. Keep the workpiece (2) against the face of the miter

gauge (3) and flat against the face of the gauge and

flat against the table. Then slowly push the

workpiece through the blade (FIG. W).

6. Do not try to pull the workpiece back with the blade

turning. Turn the switch OFF, and carefully slide the

workpiece out when the blade is completely stopped.

Fig. W

3 2

BEVEL CROSSCUTTING (FroG.X)

This cutting operation is the same as crosscutting except

the blade is at bevel angle other than 0°.

1. Adjust the blade (1) to the desired angle, and tighten

the blade bevel lock knob.

2, Always work to the left side of the blade. The miter

gauge (3) must be in the left side groove {2). It

cannot be used in the right side groove unless the

miter angle is very sharp, as it wilt interfere with the

blade guard.

Fig. X

2

1

%\x

COMPOUND MITER CROSSCUTTING (FIG. Y)

This sawing operation combines a miter angle with a

bevel angle.

1. Set the miter gauge (3) to the desired angle. Use

only the left side groove (2).

2. Set the blade (1) bevel to the desired angle.

3. Carefully push the miler gauge to begin the

cutting operation.

Fig. Y

3 2 1

MITERING (FIG. Z)

This sawing operation is the same as crosscutting except

the miter gauge is locked at an angle other than 90°.

1. Hold the workpiece (2) firmly against the miter

gauge (3).

2. Feed the workpiece slowly into the blade (1) to

prevent the workpiece from moving.

Fig.Z

USING WOOD FACING ON THE RmPFENCE (FIG. AA)

When performing some special cutting operations, add

a wood facing (1) to either side of the rip fence (2):

1. Use a smooth straight 3/4" thick wood board (1) that

is as long as the rip fence.

2. Attach the wood facing to the fence with wood

screws (3) through the holes in the fence. A wood

fence should be used when ripping material such as

thin paneling to prevent the material from catching

between the bottom of the fence and the table.

':::I::L ¸ • •••••:• •:•• •

,,, S 3

DADO CUTS (FIG. BB)

1. The dado table insert is included with this saw.

Remove saw blade, blade guard, installed dado,

and dado table insert.

2. Instructions for operating the dado are packed with

the separately purchased dado set.

3. The arbor (1) on this saw restricts the maximum

width of the cut to 1/2".

4. It is not necessary to install the outside flange (2)

before screwing on the arbor nut (3). Make sure that

the arbor nut (3) is tight, and that at least one thread

of the arbor sticks out past the nut.

5. Use only the 6" dado set and keep the width 1/2" or

less. It wil! be necessary to remove the blade guard

and splitter when using dado. Use caution when

dado is operating.

6. Use only the correct number of round outside blades

and inside chippers as shown in the dado set's instruction

manual. Blade or chipper must not exceed 1/2".

7. Check saw to ensure that the dado will not strike the

housing, insert, or motor when in operation.

For your own safety, always replace the blade, blade

guard assembly, and blade insert when you are finished

with the dado operation.

Fig. BB

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17 • /L¸ • •L• • : ::! • • i ¸ "• : :• : •:•: .:i:::• :-L::L•

MAINTAINING YOUR TABLE SAW

GENERAL MAINTENANCE

For your own safety, turn the switch OFF and remove the

switch key. Remove the plug from the power source

outlet before maintaining or lubricating your saw.

1. Clean out all sawdust that has accumulated inside

the saw cabinet and the motor.

2. Polish the saw table with an automotive wax to keep

it clean and to make it easier to slide the workpiece.

3. Clean cutting blades with pitch and gum remover.

4. A worn, cut, or damaged power cord should be

replaced immediately.

All electrical or mechanical repairs should be attempted

only by a trained repair technician. Contact the nearest

Sears Service Center for service. Use only identical

replacement parts. Any other parts may create a hazard.

5. Use liquid dish washing detergent and water to

clean all plastic parts.

NOTE: Certain cleaning chemicals can damage

plastic parts.

,Avoid use of the following cleaning chemicals or

solvents: gasoline, carbon tetrachtoride, chlorinated

solvents, ammonia and household detergents

containing ammonia.

BLADE RAISING AND TILTING MECHANISM (FIG. CC)

After each five hours of operation, the blade raising

mechanism and tilting mechanism should be checked for

looseness, binding, or other abnormalities. With the saw

disconnected from the power source, turn the saw

upside down and alternately pull upward and downward

on the motor unit. Observe any movement of the motor

mounting mechanism. Looseness or play in the blade

raising screw (1) should be adiusted as follows:

1. Using a wrench, loosen nut (2).

2. Adjust nut (3) until it is finger4ight against the

bracket (4), then back off the nut 1/6 turn.

3. Tighten nut (2) with the wrench, while holding the

nut (3) in place. Maximum allowable play of screw

rod (1) is 4 ram.

Fig. CC

4

Place a small amount of dry lubricant such as graphite

or silicon on screw rod (1) at the thrust washer (5). Do

not oil the threads of the screw rods. The screw rod must

be kept clean and free of sawdust, gum, pitch, and other

contaminants for smooth operation.

If excessive looseness is observed in any other part of

the blade raising mechanism or tilting mechanism, take

the complete unit to a Sears Service Center.

LUBRICATION

All motor bearings are permanently lubricated at the

factory and require no additional lubrication.

On all mechanical parts of your table saw where a

pivot or threaded rod are present, lubricate using

graphite or silicone. These dry lubricants will not

hold sawdust as would oil or grease.

TROUBLESHOOTMNG GUIDE

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source

before making any adjustments.

• Consult your local Sears Service Center if for any reason the motor will not run.

SYM PTOM

Saw will not start.

Does not make

accurate 45 ° and

90° rip cuts.

Material pinches blade 1.

when ripping. 2.

Material binds on splitter.

Saw makes 1.

unsatisfactory cuts. 2.

3,

4.

5,

Material kicked back 1.

from blade. 2.

3.

4.

5.

6.

7.

Blade does not !.

raise or tilt freely.

Blade does not 1.

come up to speed. 2.

Machine vibrates 1.

excessively. 2.

3.

1,Does not make accurate

45° and 90° cross cuts,

POSSIBLE CAUSES

1. Saw not plugged in.

2. Fuse blown or circuit breaker tripped.

3. Cord damaged.

1. Positive stop not adjusted correctly.

2. Blade tilt pointer not set accurately.

Rip fence not aligned with blade.

Warped wood, edge against

fence is not straight.

1. Splitter not aligned correctly

with blade.

Dull blade.

Blade mounted backwards.

Gum or pitch on blade.

Incorrect blade for work being done.

Gum or pitch on table

causing erratic feed.

Rip fence out of alignment.

Splitter not aligned with blade,

Feeding stock without rip fence.

Splitter not in place.

Dull blade.

The operator letting go of material

before it is past saw blade.

Miter angle lock knob is not tight,

CORRECTIVE ACTION

1. Plug in saw.

2. Replace fuse or reset circuit breaker.

3. Havecord replaced by a Sears

Service Center.

1. Check blade with square and adjust

positive stop.

2. Check blade with square and adjust

pointer to zero.

1. Check and adjust rip fence.

2. Select another piece of wood.

1. Check and align splitter with blade,

1. Replace blade.

2. Turn btade around.

3. Remove blade and clean with

turpentine and coarse steel wool.

4. Change the blade.

5. Cfean table with turpentine

and steel wool.

1. Atign rip fence with miter gauge slot.

2. Align splitter with blade.

3. Install and use rip fence.

4. Install and use splitter (with guard).

5. Replace blade.

6. Push material all the way past saw

blade before releasing work.

7. Tighten knob.

Sawdust and dirt in raising 1. Brush or blow out loose dust and dirt.

and tilting mechanisms.

Extension cord too iight 1. Replace Withadequate size cord.

or too long.

Low house voltage. 2. Contact your electric company.

Saw not mounted securely to

workbench.

Bench on uneven floor,

Damaged saw blade.

Miter gauge out of adjustment.

1.

2.

3.

I 1-

Tighten all mounting hardware.

Reposition on fiat level surface.

Fasten to floor if necessary.

Replace blade.

Adjust miter gauge.