Craftsman 137221940 User Manual TABLE SAW Manuals And Guides L0711530

CRAFTSMAN Saw Table Manual L0711530 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 137221940 137221940 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #137221940. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

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Page Count: 26

_-_S Owner's Manual
I:RRFTSMRN°
10 inch Blade
2.5 Horsepower (Maximum Developed)
5000 R.P.M.
TABLE SAW
Model No.
137.221940
Serial No.
i
o
E82443
NOTE: Model and serial numbers may be found on the name plate
located on the front of the tool.
You should record both numbers and retain them in a safe place.
CAUTION: Before using this table saw, read this manual and follow
all its Safety Rules and Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
SECTION PAGE
Warranty ............................................ 2
Product Specifications ................................ 2
Safety Instructions ................................... 3
Accessories and Attachments .......................... 6
Hardware Package Contents ............................ 6
Know Your Table Saw ................................. 8
Assembly and Adjustments ............................ 9
Changing the Blade ................................... 11
Operation ........................................... 16
Maintenance ......................................... 20
Troubleshooting Guide ................................ 21
Parts Pages ......................................... 22
FULL ONE-YEAR WARRANTY ON CRAFTSMAN TABLE SAW
If this Table Saw fails due to a defect within one year from the date of purchase,
CONTACT THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES and
Sears will repair it, free of charge.
This warranty applies only while this product is in the United States.
If this Table Saw is used for commercial or rental purposes, this warranty will apply for
ninety days from the date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179
MOTOR
Maximum developed HP ......... 2.5
Volts ........................ 120
Amperes ..................... 13
Hertz ....................... 60
RPM (no load) ................ 5000
Overload protection ............. YES
SAW
Table ....................... 16 x 26 inches
Blade ....................... 10" x 5/8" arbor
Base ........................ ABS
Maximum depth of cut at g0° ..... 3 inches
Maximum depth of cut at 45° ..... 2-1/; inches
Maximum width of dado ......... 1/2 inch
Weight ...................... 56 pounds
To avoid electrical hazards, fire hazards, or damage
to the tool, use proper circuit protection.
Your saw is wired at the factory for 120v operation.
Connect to a 120v, 15 amp branch circuit and use a
15 amp time delay fuse or circuit breaker. To avoid
shock or fire, replace power cord immediately
if it is worn, cut or damaged in any way.
Page 2
GENERAL SAFETY INSTRUCTIONS
BEFORE USING THE TABLE SAW
To avoid mistakes that could cause serious personal
injury, do not plug the table saw in until you read and do
the following steps.
1. READ and become familiar with this entire instruction
manual. LEARN the tool's applications, limitations,
and possible hazards,
2.. AVOID DANGEROUS CONDITIONS. DO NOT use
power tools in wet or damp areas or expose them to rain.
3. DO NOT use power tools in the presence of
flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered and
well lit. DO NOT work on floor surfaces that are
slippery from sawdust or wax.
14.
WEARYOUR 13. ALWAYS WEAR
EYE PROTECTION.
Any table saw can
throw foreign obieots
into the eyes which
could cause
permanent eye damage.
ALWAYS wear Safety Goggles (not glasses)
that comply with ANSI safety standard Z871.
Everyday eyeglasses have only impact-resistant
lenses.., they ARE NOT safety glasses. Safety
Goggles are available at Sears.
NOTE: Glasses or goggles not in compliance
with ANSI Z87.1 could seriously hurt you
when they break.
USE ONLY RECOMMENDED ACCESSORIES.
Using improper accessories can be hazardous.
If in doubt, check the instruction manual that
comes with that accessory.
5. KEEP VISITORS AND CHILDREN AWAY. Other
people should keep a safe distance from the work
area, especially when tool is operating,
15. NEVER LEAVE ATOOL RUNNING UNATTENDED.
Turn the power switch to "OFF". DO NOT leave
tool until it has come to complete stop.
6= DO NOT FORCE THE TOOL. Never force a tool
to do a job for which it was not designed. It will do
a better and safer job by only using on jobs for which
it was designed.
16. NEVER STAND ON ATOOL. Serious injury could
result if the tool tips or you accidentally hit the table
saw. DO NOT store anything above or near the tool
where anyone might stand on the tool to reach it.
7.
.
DRESS FOR SAFETY. DO NOT wear loose clothing,
gloves, neckties, orjewelry (rings, watches): they can
get caught and draw you into moving parts. ALWAYS
wear non-slip footwear; tie back long hair.
WEAR A FACE MASK OR DUST MASK IF SAWING
OPERATION PRODUCES DUST.
17. DON'T OVERREACH. Keep proper footing and
balance at all times. Wear oil-resistant rubber-soled
footwear. Keep floor clear of oil, scrap and other debris.
18. REMOVE ADJUSTING TOOLS. Form habit of
checking to see that tools and adjusting wrenches
are removed from the table saw before turning it on.
9. ALWAYS remove the power cord plug from the
electric outlet when making adjustments, changing
parts, cleaning or working on tool.
10. KEEP GUARDS IN PLACE AND IN WORKING
ORDER.
11. AVOID ACCIDENTAL STARTING. Ensure that the
power switch is in the "OFF" position before plugging
in the power cord.
19. CHECK DAMAGED PARTS. Before each
use of tool, a guard or other part that is
damaged should be carefully checked to
determine that it will operate properly and
perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting or any other
conditions that may affect its operation. A guard
or other part that is damaged should be property
repaired or replaced.
12. MAINTAIN TOOLS WITH CARE. Always keep
tools clean and in good working order.
SAVE THESE INSTRUCTIONS
Page 3
20. MAKE WORKSHOP CHILD'i .,OOF. By use of
padlocks, master switches, or by removing starter keys.
21. DRUGS, ALCOHOL OR MEDICATIONS. DO NOT
operate tool if you are under the influence of drugs,
alcohol or medication that could affect your ability
to use the tool properly.
22. SECURE ALL WORK. When practical, use clamps or
a vise to hold work. It is safer than using your hands
and prevents round or odd-shaped pieces from turning.
23. DIRECTION OF FEED. Feed work into a blade or
cutter against the direction of rotation of the blade
or cutter only.
24. WARNING: Dust generated from certain materials can
be injurious to your health. Always operate saw in well
ventilated areas and provide for proper dust removal.
25. USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an
extension cord, be sure to use one heavy enough to
carry the current your product will draw. An
undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. The table
below shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
SPECIFIC SAF,--rY INSTRUCTIONS
FOR THE TABLE SAW
1. ALWAYS USE SAW BLADE GUARD spreader and
anti-kickback pawls for every operation for which
they can be used. including through-sawing.
Through-sawing operations are those in which the
blade cuts completely through the work piece
when ripping or cross cutting.
2. ALWAYS HOLD THE WORK FIRMLY against the
miter gauge or rip fence.
,USE A PUSH STICK when required. Always use a
push stick for ripping narrow stock. Refer to ripping
applications in the instruction manual where the
push stick is covered in detail. See the push stick
pattern included in this Instruction Manual.
4. NEVER PERFORM ANY OPERATION
"FREE HAND", which means using your hands
only to support or guide the work piece. Always
use either the fence or the miter gauge to position
and guide the work.
5. NEVER STAND or have any part of your body
in line with the path of the saw blade, Keep your
hands out of the line of the saw blade.
6. NEVER REACH behind or over the cutting tool
for any reason.
GUIDELINES FOR EXTENSION CORDS
If you are using an extension cord outdoors, be
sure it is marked with the suffix "W-A" ("W" in Canada)
to indicate that it is acceptable for outdoor use.
Be sure your extension cord is properly wired, and
in good electrical condition. Always replace a damaged
extension cord or have it repaired by a qualified
person before using it.
Protect your extension cords from sharp objects,
excessive heat and damp or wet areas,
7. REMOVE the rip fence when cross*cutting.
8. DO NOT USE molding head set with this saw.
9. FEED WORK INTO THE BLADE against the
direction of rotation only.
10. NEVER use the fence as a cut-off gauge when
cross-cutting.
11. NEVER ATTEMPTTO FREE A STALLED SAW
BLADE without first turning the saw OFF. Turn
off power switch immediately to prevent motor
damage.
12, PROVIDE ADEQUATE SUPPORT to the rear and
sides of the saw table for wide or long workpieces.
(when using 120 volts only)
Ampere Rating Total length of cord In feet
m_,e tt_n not mote than 25' 50 1CO' 150'
0 6 18 16 16 14
610 18 16 14 12
10 12 16 16 14 12
12 16 I 14 12 Not Recommended
13. AVOID KICKBACKS (work thrown back towards you)
by keeping the blade sharp, keeping the rip fence
parallel to the saw blade, and by keeping the
spreader, anti-kickback pawls, and guard in place
and operating. Do not release work before it is
pushed all the way past the saw blade. Do not rip
work that is twisted, warped, or does not have a
straight edge to guide along the fence.
SAVE THESE INSTRUCTIONS
Page 4
14. AVOID AWKWARD OPERATIONS and hand
positions where a sudden slip could cause your hand
to move into the cutting tool.
15. NEVER USE SOLVENTS to clean plastic parts.
Solvents could possibly dissolve or otherwise damage
the material. Only a soft damp clothshould be used to
clean plastic parts.
16. MOUNT your table saw before performing any cutting
operations. Refer to installation instructions,
17. NEVER CUT METALS or materials which may make
hazardous dust.
18. ALWAYS USE IN A WELL VENTILATED AREA.
Remove saw dust frequently. Clean out sawdust from
the interior of the saw to prevent a potential fire hazard.
19. NEVER LEAVE THE TOOL running unattended.
Don't leave the tool until it comes to a complete stop.
20. For proper operation, this saw must be mounted to
the leg set provided, or follow the instructions on page
10 of this owners manual titled "SAW MOUNTED TO
OTHER SURFACES." Failure to provide sawdust tall-
through and removal hole will allow sawdust to build
up in the motor area, which may result in a fire hazard
or cause motor damage.
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, grounding provides a column's path
of least resistance for electric current to reduce the
risk of electric shock. This tool is equipped with an
electric cord having an equipment-grounding
conductor and a grounding plug. The plug MUST be
plugged into a matching outlet that is properly
installed and grounded in accordance with ALL local
codes and ordinances.
DO NOT MODIFYTHE 3-PRONG PLUG...if it will not fit
the outlet, have the proper outlet installed by a qualified
electrician. Improper connection of the equipment-
grounding conductor can result in a risk of shock. The
conductor with insulation having an outer surface that is
green (sometimes, but not always, with yellow stripes)
is the equipment grounding conductor.
REPAIR OR REPLACE DAMAGED OR WORN CORD
IMMEDIATELY...it repair or replacement of the electric
cord or plug is ever necessary, DO NOT connect the
equipment-grounding conductor to a live terminal.
FIGURE A
gPlug
Grounding Prong
Propedy Grounded
3-Prong Oullet
FIGURE B
Grounding Lug I _ II Make Sure
This is
Connected
to aKnown
Ground
2-Prong
Receptacle
FIGURE (A)...shows a 3-wire electrical plug end outlet
that has a grounding conductor, If a properly grounded
outlet is not available, an adapter (FIGURE B) can be
used to temporarily connect this plug to a 2-contact
ungrounded outlet. The adapter (FIGURE B) has a
rigid lug extending from it that MUST be connected to a
permanent earth ground, such as a properly grounded
outlet box. The Canadian Electrical Code prohibits the
use of adapters.
THE ADAPTER SHOULD ONLY BE USED UNTIL
A PROPERLY GROUNDED OUTLET CAN BE
INSTALLED BY A QUALIFIED ELECTRICIAN,
If you have any doubts as to whether the tool is properly
grounded or if the grounding instructions are unclear,
check with.a qualified electrician or service personnel.
When using a grounded tool around other ungrounded
devices, be sure that the ungrounded devices are in
good condition. An ungrounded device can function,
yet have internal electrical problems that could cause
a hazard when brought in contact with a grounded tool.
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE
3-PRONG GROUNDING PLUGS AND 3-POLE
RECEPTACLES THAT ACCEPT THE TOOL'S PLUG.
SAVE THESE INSTRUCTIONS
: _ : _ Page 5
AVAILABLE ACCESSORIES
Visit your Sears Hardware Department or see the Sears
Power and Handtool Catalog for the following accessories:
ITEM ITEM NUMBER
• Saw blades ............ See catalog or store
° Table Saw and
Bench Power Tool
Know How Manual ....... 9-29115
• Guide Master Table
Saw Push Shoe ......... 9-32190
• Taper Jig .............. 9-3233
°Fence Guide System ..... 9-3237
6 inch Dado Set ......... 9-32175
Do not use adjustable (wobble) type dadoes or carbide
tipped dado blades on this saw. Maximum dado width is
1/2 inch. Do not use a dado with a diameter larger lhan
6". Also do not use molding head set with this saw.
Sears may recommend other accessories not listed in this
manual.
See your nearest Sears store or Power and Hand Tool
Catalog for other accessories.
Do not use any accessory unless you have complelely
read the instruction or owner's manual for that accessory.
Use only accessories recommended for this saw. Using
other accessories may be dangerous.
UNPACKING AND CHECKING CONTENTS
TOOLS NEEDED
Mediurn screwdriver
#2 Phillips screwdriver
I !1!1111tl !11
Straight edge
Adjustable wrench
Combination square
Separate all parts from packing material. Check
each one with the illustration and the list of loose parts
to make certain all items are accounted for, before
discarding any packing material.
If any parts are missing, do not attempt to assemble the
table saw. plug in the power cord, or turn the switch on
until the missing parts are obtained and are
installed correctly.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
A Table saw assembly 1
B Miter gauge and knob 1
C Blade guard and splitter 1
D Rip fence and handle 1
E Owner's manual 1
FBag of miscellaneous parts 1
G Blade wrenches 2
H Hand wheels 2
I Dado insert 1
NOTE: To make assembly easier, keep contents of each
bag together, and separate from contents of other bags.
Apply a coat of automobile wax to the table. Wipe all
parts thoroughly with a clean, dry cloth. This will
reduce friction when pushing the workpiece.
Page 6
UNPACKING YOUR TABLE SAW
L
Table saw assembly
Blade guard and splitter
@
Rip fence and handle
D
Tool hangers
Leg Pads
Table insert
1
Dado lable insert
0 ..........
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0
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Mitre gauge
Hex keys
_-_.._ _ ,_
Bag of miscellaneous >arts
Ol o o o
S
ool
00 E C•
Leg set
Hand wheels
Blade wrenches
"'- li
Owner's manual
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Page 7
Mitre Gauge Blade Guard Table Insert Rip Fence
Table
Blade Bevel Lock Knob
Blade Bevel Scale
Overload Blade Tilting Handwheel
On-Off Switch
Tool Hanger
Blade
Kickback Pawls L. I
O
Elevation Handwheel
Mounting Holes
Tool Hanger
Steel Legs
Wrenches
Dado Insert
Splitter
l
Splitter Bracket
Page 8
For your own safety, never connect plug to power source
outlet until all assembly steps are complete, and you have
read and understand the safety and operating instructions.
ASSEMBLY INSTRUCTIONS
LEG SET (FIG. A)
1. Separate all parts and group by size and style.
NOTE: Finger tighten bolts and nuts when joining parts.
2. Use bolts (1), washers (2), and nuts (3) to
assemble the leg set parts,
3. Attach leg (4) to long top bracket (5). Attach the
next leg to the opposite end of the top bracket.
4. Repeat assembly for opposite side of the stand.
5. Attach completed leg set assemblies to the short top
brackets (6). Repeat on the opposite side.
6. Insert bolt (7) into the recessed hole pad (8).
7. Insert into the leg-flange hole and tighten, using
washer (9) and nut (10). Repeat for the three other legs.
8. Attach bottom brackets (11) between each leg.
9. Attach the hooks (12) to the frame as desired. The
hooks are used to hold the fence,the blade wrenches,
and mitre gauge.
10. Place leg set on a revel surface and tighten all nuts
and bolts. •
SAW TO LEG SET (FIG. B)
1. Before mounting the rip and miler gauge to the saw
top, invert the saw table so that it is facing the floor.
NOTE: Save time - Legs can be mounted to saw
before removing the saw from the carton, saw is
already inverted in carton.
2. Position stand upside down on saw base.
3. Match holes of stand to holes on bottom flange of
saw base.
4. Secure stand to saw base using bolt, washers, nuts.
5. When all bolts and nuts are tightened, carefully set
the saw in its upright position.
6. Position saw on clean, level surface.
Fig. B
12
Page 9
SAW MOUNTED TO OTHER SURFACES (FIG. C)
1. if the leg set will not be used, the saw must be
properly secured to a sturdy workbench using the
four mounting holes at the base of the saw.
2. A hole must be provided in the surface of the table
where the saw is mounted to facilitate sawdust
fall-through and removal.
3. Square the saw on the mounting surface and mark
the location of the four 3/8 inch mounting holes (1).
4. Drill 3/8 inch holes into the mounting surface.
5. Mark an 11 inch square (2) centered between the
four mounting holes (1).
6. Cut out and remove the square.
7. This opening will allow sawdust to fall through the
saw base.
8. Fasten the saw to the work surface utilizing the
mounting holes of the saw to the holes drilled in the
work surlace.
• •
Failure to provide the sawdust fall4hrough and removal
hole will allow sawdust to build up in the motor area,
which may result in a fire hazard or cause motor damage.
KEEPING THE AREA CLEAN (FIG. D)
1. Saw dust and wood chips that fall from under the
saw will accumulate on the floor.
2. Make it a practice to pick up and discard this dust
when you have completed cutting.
Always keep your work area clean, uncluttered and
well lit. Do not work on floor surfaces that are slippery
from sawdust or wax.
Fig. D
BLADE RAISING HAND WHEEL (FIG. E)
1. Attach the hand wheel (1) to the elevation
screw (2). Make sure the slots (3) in the hub of
the handwheel engage with the pins (4).
2. Tighten the screw nut (5) at the end of the shaft (FIG.F).
2 4
Fig. E
BLADE TILTING HANDWHEEL (FIG. F)
1. Attach the other hand wheel (6) to the blade tilting
screw in same manner as above.
2. 33ghten hand wheel screw nut (5).
I
Fig. F
Page 10
RIP FENCE (FIG. G)
1. Thread the fence handle (1) into the cam hole (2)
untiltight.
2. Liftupward on the rip fence handle (1) so that the
holdingclamp (3) is fully extended.
3. Place the rip fence on the saw table and engage
the holding clamp (3) to the table rear. Lower the
front end onto the front rail (4).
4. Push down on the fence handle (1) to lock.
FIg. G
4
1
2. Raise the blade arbor (3) (FIG. I) to the maximum
height by turning the blade raising hand wheel
counterclockwise.
3. Remove the arbor nut (4) and flange (5).
4. Install the saw blade onto the arbor with the blade
teeth pointing toward the front of the saw.
5. Install the flange (5) against the blade and thread the
arbor nut (4) as far as possible by hand. Ensure that
the blade is flush against the inner blade flange.
3
Fig.
4
CHANGING THE BLADE (FIG. H, I, J)
To avoid injury from an accidental start, make sure the
switch is in the "OFF' position and the plug is not
connected to the power source outlet.
1. Remove the table insert (1) by unscrewing the two
screws (2). Be careful not to lose the rubber washer
that is on the back screw beneath the table insert.
NOTE: The back screw is longer than the
front screw.
3
1
\
/
Fig. H
6. To tighten the arbor nut (4) (FIG. J), use the open-end
wrench (5) and align the wrench jaws on the flats of
the saw arbor to keep the arbor from turning.
7. Place= the box-end wrench (6) on the arbor nut (4),
and turn clockwise (to the rear of the saw table.)
8. Replace the blade insert in the table recess, insert
screws through the front and rear holes and tighten.
L
\
6
r'
To avoid injury from a thrown workpiece, blade
parts; o?'blade contact, never operate saw without
the proper insed in place. Use the saw blade
insert when sawing. Use the dado head insert
when using a dado.
Page 11
BLADE GUARD ASSEMBLY (FIG. K, L, M, N)
To avoid injury from an accidental start, make sure the
switch is in the "OFF" position and the plug is not
connected to the power source outlet.
5o Check that the nuts (7) that hold the blade guard
assembly (8) to the splitter bracket (4) are tight.
Tighten if necessary.
1. Set the blade to maximum height and the tilt to zero
degrees on the bevel scale. Lock the blade Iockknob.
2. Place the external tooth Iockwasher (2) followed by a
flat washer (3) onto the long bolt (1).
3. Insert this bolt through the splitter bracket (4).
4.
Fig. K
3
1
Place washer (6) on the pivot rod (5). Then insert the
blade guard splitter bracket onto the pivot red
and tighten.
Fig. L
Fig.
6. Position the blade guard arm (9) (FIG. N) to the rear.
7. Using a straight edge, cheek to see that the blade
guard splitter (10) is aligned with the saw blade (11).
8. If straightening adjustment is necessary, loosen
bolt (1) and shift the splitter assembly (10) to the left
or to the right, or rotate as needed.
9. When you are certain the splitter (10) is propedy
aligned with the saw blade, tighten the bolt (1).
NOTE: Tile splitter (10) must always be correctly aligned
so that the cut workpiece will pass on either side of
the splitter without binding or twisting to the side.
9
t
10
Fig. N
Page 12
MITER GAUGE ADJUSTMENT (FIG, O)
1. Make sure that the mitergauge will slide freely
through both table grooves.
2. Loosen the lock knob (1). Set pointer (2) at the 90°
mark on the scale.
3. Using a piece of scrap wood, make a 90° cut. Then
check the cut piece to see if it was cut at 90°. If not
90° , continue to adjust the miter gauge body (3) until
the wood piece is cut at 90°.
4. When a 90° degree cut has been made, loosen the
pointer screw (4) and set on the 90°scale mark.
Tighten screw.
Fig. O
3. Lock the fence handle (2). The fence should be
parallel with the miter gauge groove.
4. If adjustment is needed to make the fence parallel
to the groove, do the following:
5. Loosen the two screws (3) and lift up on the handle (2).
6. Hold the fence bracket (4) firmly against the front of
the saw table. Move the far end of the fence until it
is parallel with the miter gauge groove.
7. Tighten both screws (3) and push the handle (2)
to lock.
8. If fence is loose when the handle is in the locked
(downward) position, do the following.
9. Move the handle (2) upward and turn the adjusting
screw (5) clockwise until the rear clamp is snug.
Do not turn the adjusting screw (5) more than
1/4 turn at a lime.
10. Over-tightening the adjusting screw (5) will cause
the fence to come out of alignment.
90°
8 6 7 5
2 m
Fig. P
x___x_ ',__ x__
-- 11\
RIP FENCE ADJUSTMENT (FIG. P)
To avoid injury from an accidental start, make sure the
switch is in the "OFF" position and the plug is not
connected to the power source outlet.
1. The fence (1) is moved by lifting up on the handle (2)
and sliding the fence to the desired location. Pushing
down on the handle (2) locks the fence in position.
2. Position the fence on the right side of the table, and
along one edge of the miter gauge grooves.
RIP FENCE INDICATOR ADJUSTMENT (FIG. P)
1. The rip fence indicator (6) points to the
measurement scale (8). The scale shows the
distance from the side of the fence to the nearest
side of the blade.
2. Measure the actual distance with a rule. If there is a
difference between the measurement and the
indicator, adjust the indicator (6).
3. Loosen the screw (7) and slide indicator (6) to the
correc! measurement scale. Tighten screw and
remeasure with the rule.
.,_ : Page 13
To avoid injury from an accidental start, make sure the
switch is in the "OFF" position and the plug is not
connected to the power source outlet,
ADJUSTING THE 90° AND 45° POSITIVE STOPS
(FIG. Q, R)
Yoursaw has positivestops that will quicklyposition the
saw blade at 90° or 45° to the table. Make adjustments
only if necessary.
90°Stop
1. Disconnect the saw from the power source.
2. Turn the blade elevation handwheel and raise the
blade to the maximum elevation.
3. Turn the blade tilting handwheel counterclockwise
as far as possible. Remember to loosen the
blade lock knob.
4. Place a combination square on the table and
against the blade (1) to determine it the blade
is 90 ° to the table. (FIG. Q)
5. If the blade is not 90 ° 1o the table, loosen the two
set screws (4), located on the bottom of the table saw,
(FIG R) with the hex key, and back off the collar (5).
6. Turn the blade tilting handwheel until the blade is
90° to the table.
7. Adjust the collar (5) so it contacts the bracket (3)
when the blade is 90° to the table. Tighten the
two set screws (4).
90°45°
45° Stop
1. With the blade in the upright 900 position, turn the
blade tilting handwheel clockwise as far as it will go.
Remember to loosen the blade lock knob.
2. Place the combination square on the table as shown
in (FIG. Q) to check if the blade is 45° to the table.
3. If the blade is not 45 °to the table, loosen the
two set screws (4) located under the table saw
(FIG. R) with the hex key, and back off the collar (5).
4. Turn the blade tilting handwheel until the blade is
45°to the table.
5. Adjust the collar (5) so it contacts the bracket (3)
when the blade is 45 °. Tighten set screws (4).
BLADE TILT INDICATOR
1. When the blade is positioned at 90°, adjust the
blade tilt pointer to read 0°on the scale.
2. Loosen the holding screw, position pointer over 0°
and tighten screw.
NOTE: Make a trial cut on scrap wood when making
critical cuts. Measure for exactness.
Page 14
BLADE PARALLEL TO THE MITER
GAUGE GROOVE (FIG. S)
To prevent personal injury,always disconnect plug from
the power source when making any adjustments.
This adjustment was made at the factory, but it should be
rechecked and adjusted if necessary.
V.I_I,W_'I-'1_II_[_
This adjustment must be correct or kickback could
result and accurate cuts cannot be made.
1. Remove the yellow switch key and unplug
the saw.
2. Move the blade guard out of the way.
3. Raise the blade to the highest position and set at the
0° angle (90 °straight up).
4. Select and mark, with a felt tip marker, a blade
tooth having a "right set".
5. Place the combination square base (1) into the
right side miter gauge groove (2). (FIG. S)
6. Adjust the rule so it touches the front marked tooth
and lock ruler so it holds its position in the square
assembly.
7. Rotate the blade bringing the marked looth to the
rear and about 1t2 inch above the table,
8. Carefully slide the combination square to the rear
until the ruler touches the marked tooth.
9. If the ruler touches lhe marked tooth at the front and
rear positions, no adjustment is needed at this time.
!: ...... !,,..[.....;....................
ii j?,
N
,I,I, I,I,
Fig, S
ADJUSTING THE BLADE TO BE PARALLELTO
THE MITER GAUGE GROOVE (FIG.T)
1. If the front and rear measurements are not the same,
remove the combination square and loosen the
four adjusting screws (1) on the top of the table about
a half turn.
2. With a folded piece of cardboard covering the blade
to protect your hands, move the blade carefully to
the left or right as much as needed to align
the blade correctly.
3. Tighten the four screws (1) and remeasure, as
described in steps 4 to 9 in the prior section.
4. If sufficient adjustment cannot be made by the
adjusting screws (1), then also loosen the two
adjustment screws (2). Loosen these screws (2)
only if necessary.
5. Recheck blade clearance making sure that the
blade does not hit the table insert or other parts
when at the 90°and 45°settings.
6. Tighten all screws.
Fig.T
2
Page 15 --
BASIC SAW OPERATIONS
RAISING THE BLADE (FIG. U)
To raise or lower the blade, turn the blade elevation
handwheel (1) to the desired blade height, and then
tighten lock knob (2) to maintain the desired blade angle.
G
Fig. U
\
3
TILTING THE BLADE (FIG. U)
To tilt the saw blade for bevel cutting, loosen lock knob
(2) and turn the tilting handwheel (3). Tighten the lock
knob (2) when the desired angle is reached.
2
1
fFig. V
OVERLOAD PROTECTION (FIG. V)
This saw has areset overload relay button (3) that will
restart the motor after it shuts off due to overloading
or low voltage. If the motor stops during operation, turn
the ON /OFF switch to the OFF position. Wait about
five minutes for the motor to cool. Push in on the reset
button (3) and turn the switch to the ON position.
Pr - l lI
ON /OFF SWITCH (FIG. V)
The ON /OFF switch has a removable key. With the key
removed from the switch, unauthorized and hazardous
use by children and others is minimized.
1. To turn the saw ON, insert key (1) into the slot in the
switch (2). Move the switch upward to the ON
position.
2. To turn the saw OFR move the switch downward.
3. To lock the switch in the OFF position, grasp the end
(or yellow part) of the switch toggle (1), and pull it out.
4. With the switch key removed, the switch will not
operate.
5. If the switch key is removed while the saw is running,
it can be turned OFF but cannot be restarted without
inserting the switch key (1).
The ON / OFF switch should be in the OFF position,
and the plug removed from the power source while the
cool down takes place to prevent accidental starting
when the reset button is pushed. Overheating may be
caused by misaligned parts or dull blade. Inspect your
saw for proper setup before using it again.
Page 16
CUTTING OPERATIONS r! =j
There are two basic types of cuts: ripping end cross
cutting. Ripping is cutting along the length and the grain of
the workpiece. Cross cuttingis cutting either across the
width or across the grain of the workpiece.
Neither ripping nor cross cutting may be done safely
freehand. Ripping requires the use of the rip fence, and
cross cutting requires the miter gauge.
CAUTION
Before using the saw each and every time,
check the following:
1. Blade is tight on the arbor.
2. Bevel angle lock knob is tight.
3. If ripping, fence knob is tight and
fence is parallel to the
miter gauge grooves.
4. Blade guard is in place and
working properly.
5. Safety glasses are being worn.
The failure to adhere to these common
safety rules, and those printed in the front
of this manual, can greatly increase the
likelihood of injury.
RIPPING
r[_lLVJVl_,1;t _,II_[_
Do not altow familiarity gained from the frequent use of
your table saw to cause careless mistakes.
Remember that even a careless fraction of a second
is enough to cause a severe injury.
1. Remove the miter gauge. Secure the rip fence to
the table.
2. Raise the blade so it is about 1/8 inch higher than
the top of the workpiece.
3. Place the workpiece flat on the table and against
the fence. Keep the workpiece about 1 inch away
from the blade.
CAUTION: The workpiece must have a straight edge
against the fence and must not be warped,
twisted, or bowed.
4. Turn the saw ON and wait for the blade to come
up to speed.
5. Slowly feed the workpiece into the blade by pushing
forward only on the workpiece section (1) that will
pass between the blade and the fence. (FIG. W)
AVOID KICKBACK by pushing forward that section of the
workpiece that will pass between the blade and the fence.
%/
1
Fig. W
k_ k._. k._. _
(_ _,_ k._ k._
-C;
6. Keep your thumbs off the table top. When both of
your thumbs touch the front edge of the table (2),
finish the cut with a push stick.
7. The push stick (3) should always be used when the
ripped workpiece is 2 inches or wider (1). (FIG. X)
8. Continue pushing the workpiecewith the push
stick (3) until it passes the blade guard and clears
the rear of the table.
9. Never pull the workpiece back when the blade
is turning. Turn the switch OFF. When the blade
completely stops raise the anti-kickback pawls on
each side of the splitter and slide the workpiece out.
Fig. X
: : : : .Page 17
BEVEL RIPPING
This cut is the same as ripping except the blade
bevel angle is set to an angle other than 0°.
Cut only with the workpiece and the fence on
the right side of the blade.
RIPPING SMALL PIECES
Avoid injury from blade contact. Never make
through-saw cuts narrower than 1/2 inch wide.
1.
2.
It is unsafe to rip small pieces. Instead, rip a larger
piece to obtain the size of the desired piece.
When a small width is to be ripped and your hand
cannot be safely put between the blade and the rip
fence, use one or more push sticks to move the
workpiece.
CROSS CUTTING (FIG.Y)
Do not allow familiarity gained from the frequent use of
your table saw to cause careless mistakes.
Remember that even a careless fraction of a second
is enough to cause a severe injury.
1. Remove the rip fence and place the miter gauge in
the right side groove.
2. Adjust the blade height so it is 1/8 inch higher than
the top of the workpiece.
3. Hold the workpiece firmly against the miter gauge
with the blade path in line with the desired cut
location. Move the workpiece to one inch distance
from the blade.
Keep both hands away from the blade and the path
of the blade.
4, Start the saw and wait for the blade to come up to
full speed.
5. Keep the workpiece against the face of the miter
gauge and flat against the table, Then slowly push
the workpiece through the blade (FIG. X)
6. Do not try to pull the workpiece back with the blade
turning. Turn the switch OFF, and carefully slide the
workpiece out when the blade is completely stopped.
BEVEL CROSSCUTTING (FIG. Z)
This cutting operation is the same as crosscutting except
the blade is at a bevel angle other than 0°.
1. Adjust the blade to the desired angle, and
tighten the blade bevel lock knob.
2. Always work to the right side of the blade.
The miter gauge must be in the right side groove.
It cannot be used in the left side groove because
it will interfere with the blade guard.
COMPOUND MITER CROSSCUTTING (FIG, AA)
This sawing operation is combining a miter
angle with a bevel angle.
1. Set the miter gauge to the desired angle.
Use only the right side groove.
2. Set the blade bevel to the desired angle.
3. Carefully push the miter gauge to begin the
cutting operation.
Page 18
!
Fig. AA
MITERING (FIG. BB)
This sawing operation is the same as crosscutting except
the miter gauge is locked at an angle other than 90 ° .
1. Hold the workpiece firmly against the miter gauge.
2. Feed the workpiece slowly into the blade to prevent
the workpiece from moving.
Fig. BB
3
iFig. CC
DADO CUTS (FIG. DD)
1. The dado table insert is included with tills saw.
Remove saw blade, blade guard, installed dado,
and dado table insert.
2. Instructions for operating the dado are packed with the
separately purchased dado set.
3. The arbor (1) on this saw restricts the maximum width
of the cut to 1/2 inch.
4. It is not necessary to install the outside flange (2)
before screwing on the arbor nut (3). Make sure
that the arbor nut (3) is tight, and that at least one
thread of the arbor sticks out past the nut.
5. Use only the 6 inch dado set and keep the
width 1/2 inch or less. It will be necessary to remove
the blade guard and splitter when using dado. Use
caution when dado is operating.
6. Use only the correct number of round outside
blades and inside chippers as shown in the dado
set's instruction manual. Blade or chipper must not
exceed 1/2".
7. Check saw to ensure that the dado will not strike
the housing, insert, or motor when in operation.
For your own safety, always replace the blade, blade
guard assembly, and blade insert when you are finished
with the dado operation.
USING WOOD FACING ON THE RIP FENCE
(FIG. CC)
When performing some special cutting operations, add a
wood facing (1) to either side of the rip fence (2):
1. Use a smooth straight 3/4 inch thick wood board (1)
that is as long as the rip fence.
2. Attach the wood facing to the fence with wood screws
(3) through the holes in the fence.
A wood fence should be used when ripping material such
as thin paneling to prevent the material from catching
between the bottom of the fence and the table.
Fig. DD
ioll
J
J
\\
,'2
\3
Page 19
MAINTAINING YOUR TABLE SAW
MAINTENANCE - GENERAL
For your own safety, turn the switch OFF and remove the
switch key. Remove the plug from the power source outlet
before maintaining or lubricating your saw.
1. Clean out all sawdust that has accumulated inside
the saw cabinet and the motor.
2. Polish the saw table with an automotive wax to keep
it clean and to make it easier to slide the workpiece.
3. Clean cutting blades with pitch and gum remover.
4. A worn, cut, or damaged power cord should be
replaced immediately,
All electrical or mechanical repairs should be attempted
only by a trained repair technician. Contact the nearest
Sears store for service. Use only identical replacement
parts. Any other parts may create ahazard.
5. Use liquid dish washing detergent and water to
clean all plastic parts.
NOTE: Certain cleaning chemicals can damage
plastic parts.
6. Avoid use of the following cleaning chemicals or
solvents: gasoline, carbon tetrachloride, chlorinated
solvents, ammonia and household detergents
containing ammonia.
5
Fig. EE /
Place a small amount of dry lubricanl such as graphite or
silicon on screw rod (1) at thrust washer (5). Do not oil
threads of screw rods (1). Screw rod (1) must be kept
clean and free of saw dust, gum, pitch, and other
contaminants for smooth operation.
If excessive looseness is observed in any other part of the
blade raising mechanism or tilting mechanism, take the
complete unit to a Sears Authorized Service Center.
MAINTENANCE -BLADE RAISING AND
TILTING MECHANISM
After each five hours of operation, the blade raising
mechanism and tilting mechanism should be checked for
looseness, binding, or other abnormalities. With the saw
disconnected from the power source, turn the saw
upside down and alternately pull upward and downward
on the motor unit. Observe any movement of the motor
mounting mechanism. Looseness or play in the blade
raising screw (1) (FIG. EE) should be adjusted as follows:
1. Loosen nut (2).
2. Adjust nut (3) until it is finger-tight against the bracket
(4), then back off the nut (3) 1/6 turn.
3. Tighten nut (2) while holding nut (3).
Maximum allowable play of screw rod (1) is 4 mm.
LUBRICATION
All motor bearings are permanently lubricated at the
factory and require no additional lubrication.
On all mechanical parts of your table saw where a
pivot or threaded rod are present, lubricate using
graphite or silicone. These dry lubricants will not
hold sawdust as would oil or grease.
Page 20
TROUBLESHOOTING GUIDE
To avoid injury from accidental start, turn the switch OFF, remove the switch key and remove the plug from the power
source before making any adjustment.
PROBLEM PROBABLE CAUSE REMEDY
Saw will not start 1. Saw not plugged in 1. Plug in saw
2. Fuse blown or circuitbreaker tripped 2. Replace fuse or reset circuitbreaker
3. Cord damaged 3. Have cord replaced by a Sears
Authorized Service Center
Does not make 1. Positivestop not adjusted correctly 1. Check blade withsquare and adjust
accurate 45°and positive stop
90° rip cuts 2. Tilt angle pointer notset accurately 2. Check blade with square and adjust
pointerto zero
Material pinches blade 1. Rip fence not aligned with blade 1. Check and adjust rip fence
when ripping 2. Warped wood, edge against 2. Select another piece of wood
fence is not straight
Material binds on splitter 1. Splitternot aligned correctly t. Check and align splitter with blade
withblade
Saw makes
unsatisfactorycuts
Material kicked back
from blade
Blade does not
raise or tilt freely
Blade does not
come up to speed
Machine vibrates
excessively
1. Dull blade
2. Blade mounted backwards
3. Gum or pitch on blade
4. Incorrect blade for work being done
5. Gum or pitch on table
causing erratic feed
1. Rip fence out of alignment
2. Splitter not aligned with blade
3. Feeding stock without rip fence
4. Splitter not in place
5. Dull blade
6. The operator letting go of material
before it is past saw blade
7. Miter angle lock knob is not tight
1. Sawdust and dirt in raising
and tilting mechanisms
1. Extension cord too light
or too long
2. Low house voltage
1. Saw not mounted securely to
stand or workbench
2. Stand or bench on uneven floor
3. Damaged saw blade
Does not make accurate 1. Miter gauge out of adjustment
450 and 90 °cross cuts
Page 21
1. Replace blade
2. Turn blade around
3. Remove blade and clean with
turpentine and coarse steel wool
4. Change the blade
5. Clean table with turpentine
and steel wool
1. Align rip fence with miter gauge slot
2. Align splitter with blade
3. Install and use rip fence
4. Install and use splitter (with guard)
5. Replace blade
6. Push material all the way past saw
blade before releasing work
7. Tighten knob
1. Brush or blow out loose dust and dirt
1. Replace with adequate size cord
2. Contact your electric company
1. Tighten all mounting hardware
2. Reposition on flat level surface.
Fasten to floor if necessary.
3. Replace blade
1. Adjust miter gauge
TABLE SAW PARTS LIST
Key# Part ;_ Description Size
1940001 Hex hal.screw M5-1.8-40
2 940002 Flat washer 6x13-1
3 940003 Supporting arm
4940004 Hex nut M6x1.0,T=6
5 940005 Rivet 6-8
6 940006 Blade guard
7 940007 Sell-locking ring SPN-6
8940008 Kick back pawl
9 940009 Bushing
10 940010 Roll pin
11 940011 Spacer
12 940012 Guard bracket
13 940013 Self-locking ring SPN-6
14 940014 Spring pin 4-22
15 940015 Spring
16 940016 Hex hal.boll M6xl.0-16
17 940017 Flal washer 1/4"
18 940018 Hex hd. bolt M6xl,0-55
19 940019 Toothed washer e6
20 940020 Flat washer 1/4"
21 940021 Splilter bracket
22 940022 Hex. nut M6×1,0,T=5
23 940023 Washer O18
24 940024 8craw M6xt .0-25
25 940025 Screw M6xl 0-50
26 940026 Rubber washer 6.1
27 940027 Cap hd. screw M5x0.8-12
28 940028 Insert
29 940029 Cap, hd. screw M5xO.6-8
30 940030 Toothed washer ,36
31 940031 Cr. re. count hd. screw M6xl,0-55
32 940032 Tabfe
33 940033 Rd, hd. screw M5x0,8-30
34 940034 Cr. re pan hd. screw M5x0,8-35
35 940035 Wamthg label
36 940036 Fence
37 940037 Locking rod
38 940038 Cup
39 940039 Rear clemp
40 940040 Spring
41 940041 Flat washer 6x13-1
42 940042 Toothed washer 6
43 940043 Hex hal.boll M6xl.0-12
44 940044 Front block
45 940045 Spring
46 940046 Fiat washer e10x16-1
47 94(3047 Nut chuck M6xl
48 940048 Handle
49 94004§ Hex nut Max1.25, T=6
50 940050 Eccentric
51 940051 Front clamp
52 940052 Spring pin
53 940053 Spnng pin 4-22
54 940054 Pointer
55 940055 Cap hd. screw M4x0.7-6
56 940056 Knob
57 940057 Rat washer 1t4"
59 "940058 Head
59 940059 Cup hd. screw M5x0.B-6
60 940060 Flat washer 3/16x 15/32-1/32
61 940061 Angle pointer
62 940062 Sheet bar
63 940063 Pin
64 940064 Retaining chip
65 940065 Toothed washer o4
66 940066 Or. re. pan hd. screw M4x0.7-12
67 940067 Flat washer 1/4"
68 940068 Rex. nut ,P,46xl0
69 940069 Spdng pin 3-24
70 940070 Spdng pin 3x14
71 940071 Screw bar
72 940072 B-tin9 E-9
73 940073 Petrie ring
74 940074 Hex sac. set screw M6xl-6
75 940075 Cn re. pan hd. screw M6xl-12
76 940076 Caution label
77 940077 Base
78 940078 Plate
Key# Part #
79 940079
80 940080
81 940081
82 940082
83 940083
84 940084
85 940085
86 940086
87 940087
88 940088
89" 940089
90" 940090
91" 940091
92 940092
93 940093
94 940094
95 940095
96 940096
97 9,10097
98 940098
99 940099
100 940100
101 940101
102 940102
103 940103
104 940104
105 940105
106 940106
107 940107
108 940108
109 940109
110 940110
111 940111
112 940112
113 940113
114 940114
115 940115
116 940116
117 940117
119 940118
119 940119
120 940120
121 940121
122 940122
123 940123
124 940124
125 940125
126 940126
127 940127
128 940128
129 940129
130 940130
131 940131
132 940132
133 940133
134 940134
135 940135
136 940138
137 940137
138 940138
139 940139
140 940140
141 940141
142 940142
143 940143
144 940144
145 940145
146 940146
147 940147
148 940146
149 940149
150 940150
151 940151
152 940152
153 940153
151 940154
155" 940156
' Not shown
MODEL NO. 137.221940
Description Size
Label
Tapping screw M4x 16
Breaker switch 120V, 15A
Switch box
Strain relief
Tapping screw M4x16
Clamp - cord
Strain relief
Rubber pad
Dade inset1
Blade Guard Assembly.includes key _;1-15
Rip Fence Assembly-includes key _36-55
Miter Gauge Assembly- includes key _56-63
Open wrench
Hex wrench
Allen wrench 4-64 "
Power cable
Rod
Slrap
Spring washer 1/4"
Hex. nut M6x1.0
Saddle
Bracket
Toothed washer 10#
Fiat washer 3/16x3/8-0+022
Hexod. bait M6x0.8+20
Hex. hd. bolt M8
Flat washer 3,/8"
Bracke_
Detent pin
Spring
Hex, sac. screw M10xl.5-12
Hex, nut M10xl.5,T=4
Hex, nut M10x1.5,T=8
Cap hd. sq. neck bolt M6x1-16
C-ring A-16
Buppoding plate
Nul
Hex, nut M6xl.0-5
Spnng washer 06
Washer 1/4"
Hex. nut M6xl,0,T=5
Spacer
Square neck bolt M6x 1.0_35
Hex. nut M6xl-5
Flat washer 1/4x3/4-1/16
Bearing seat
Shatt
Stiffener
Rod.hd.aqu.nec.bolt M6x1.0-6.0
Spring pin 08-90
Hex.hd. screw and washer Max1.25-16
Hex. nut MSx0.8,T=4
Spacer
Bracket o9
Flex, nut M6xl ,o
Cr.re, pan screw M5x0.8-5
Motor
Blade
Arbor collar
Hex_ nut
Hand wheel
Crown nut MRx1.25
Screw rod
Hex.nut Max1.25
Flat washer 8x 16
Pointer bracket
Cap. hd. screw e6xM5x0.8
Toothed washer
Pointer
Switch- includes kay #150
Switch key
Self-tapping screw kNx16-12
Tension handle
Fiat washer 114"
Knob
Owners manual
Page 22
TABLE SAW PARTS DIAGRAM
e!
5
12
13 43
44 45
•49
58
_59
88
64
!
87
109 - 113
110
• 122
116'_
136
121
120119
135/
-117
Page 23
145
148
147146
139
138
133132 131
t52
143142_4_ .140
,_ 154
141
128
130
LEG SET PARTS LIST .-
Key# Part # Description Size
01 940410
02 940412
03 940413
04 940416
05 940417
06 940418
07 940420
08 940421
09 940422
10 940423
Bottom bracket - legs
Cap hd. sq. neck bolt
Hex. nut
Bracket - top (long)
Bottom support bracket
Spacer - foot pad
Hex. hal. bolt
Hex. nut
Hex. hal. bolt
Flat washer
M8x1.25-16
M8x1.25
M8x1.5 -20
M8X1.5. T=8
M8x1.25-30
e8x16-2.5
Key# Part # Description Size
11 940424 Hex. nut M8x1.25
12 940425 Bracket _ top (short)
13 940426 Hex. nut M6xl.0
14 940428 Hook
15 940429 Hex. hd, bolt M6xl.0-12
16 940434 Flat washer o10x20-2
Page 24 _,
S
|
PUSH STICK
Make from 1/2" or 3/4"
wood or thickness
less than width of
material to be cut
CAUTION!
"_ Use only good
I _ "_ strong wood
Cut off here to _ or plywood
:_ush 1/4" wood "'_--.
Cut off here to
push 1/2" wood -.
1/2" Squares
\
Notch to help --J
prevent hand
from slipping \\
O 3tional
hanging hole
\
\
\\
O\
Forthe repair or replacementparts youneed
delivereddirectlyto yourhome
Call7 am - 7 pro,7 daysaweek
1-800-366-PART
(1-800-366-7278)
Forin-homemajorbrandrepairservice
Call24 hoursa day, 7 daysa week
1-800-4-FIIEPAIR
(1-800-473-7247)
Forthe locationof a
SearsPartsandRepairCenterin yourarea
Call24 hoursa day, 7 daysa week
1-800-488'1222
Forinformationonpurchasinga Sears
MaintenanceAgreementorto inquire
aboutanexistingAgreement
Call9 am - 5 pm, Monday-Saturday
1-800-827-6655
The model number of your product is located
on the name plate on the front of the table saw.
When requesting service or ordering parts,
always give the following information:
•Product Type •Part Number
•Model Number •Part Description
Printed in Taiwan
SEARS
America's Repair Specialists
940156 12/96

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