Craftsman 137224140 User Manual 1.5HP BANDSAW Manuals And Guides L0804149
CRAFTSMAN Saw Band Manual L0804149 CRAFTSMAN Saw Band Owner's Manual, CRAFTSMAN Saw Band installation guides
User Manual: Craftsman 137224140 137224140 CRAFTSMAN CRAFTSMAN 1.5HP BANDSAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 1.5HP BANDSAW #137224140. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 1.5HP BANDSAW Manual
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CAUTION: o o o o o Before using this band saw, read this manual and follow all its Safety Rules and Operating Instructions. Customer Help Safety Instructions nnstallation Operation Maintenance Parts List Line t °80@°843°1682 Sears, Roebuck Part No. 137224!40001 and Co., Hoffman Estates, BL 60179 USA PAGE SECTION Warranty ................................................................ Product Specifications ..................................................... Safety Instructicms ........................................................ Accessories and Attachments ............................................... Carton Contents .......................................................... Know Your Band Saw ...................................................... Glossary of Terms ........................................................ Assembly and Adjustments ................................................ Operation .............................................................. Maintenance ............................................................ Troubleshooting guide .................................................... Parts .................................................................. 2 2 3 6 6 8 9 10 19 21 22 24 DUST COLLECTION MOTOR Power source ...... Horsepower ....... Speed ............ Type ............. t20 V AC, 60 HZ, 10 AMPS 1.5 HP (Max. Developed) 2700 Feet per minute (No load) Induction DRIVE BELT .......... A 40 CUTTING CAPACITY Throat ............ Height ............ 13-5/8" 6" BLADE Width ............ Length ........... 1/8", 1/4", 3/8", 1/2" 91 -t/2" to 93-1/2" TABLE Size ............. Tilt .............. 14" x 14" 0 - 15° Left, 0 - 450 Right NET WEIGHT ......... ... BEFORE Some dust created by power sanding sawing, grinding, drilling, and other construction activities contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ® Lead from lead-based paints. ® Crystalline silica from bricks and cement and other masonry products, and Q Arsenic and chromium from chemically4reated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a welt ventilated area, and work with approved safety equipment, such as those dust masks SAW 12. To avoid mistakes that could cause serious injury, do not plug the band saw in until you have read and understood the following: !. READ and become familiar with this entire instruction manual. LEARN the tool's applications, limitations, and possible hazards. 2, KEEP GUARDS mNPLACE and in working order. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON. 194 LBS. Your band saw is wired at the factory for t20V operation. Connect to a 120V, 15 AMP branch circuit and use a 15 AMP time delay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way. USING THE BAND Safety is a combination of common sense, staying alert and knowing how to use your band saw. Yes To avoid electrical hazards, fire hazards, or damage to the toot, use proper circuit protection. Use a separate electrical circuit for your tools, 11. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. GENERAL SAFETY _NSTRUCTIONS 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 5. DON'T USE iN A DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. 6, KEEP CHILDREN AWAY. All visitors should be kept at a safe distance from the work area. 7. MAKE WORKSHOP KID-PROOF with padlocks, master switches, or by removing starter keys. 8. DON'T FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. 9. USE THE RIGHT TOOL. Don't force tool or the attachment to do a job for which it was not designed. ALWAYS WEAR EYE PROTECTION. Any band saw can throw foreign objects into the eyes which could cause permanent eye damage. ALWAYS wear Safety Goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday eyeglasses have only impact-resistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. WEAR YOUR 13. WEAR A FACE MASK OR DUST MASK. Sawing operation produces dust. 14, SECURE WORK, Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. 15, DlSCONNECTTOOLS before servicing, and when changing accessories, such as blades, bits, cutters, and the like. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in OFF position before plugging in. 17. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for the recommended accessories. The use of improper accessories may cause risk of injury to persons. 18. NEVER STAND ON TOOL. Serious injury could occur if the toot is tipped or if the cutting blade is unintentionally contacted. 10, USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and loss of power which will cause the tool to overheat, The table on page 5 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. 19. CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it wilt operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. that are specially designed to filter out microscopic particles. SAVE THESE iNSTRUCTIONS 2 3 20. NEVERLEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave the tool until it comes to a complete stop. 21. DON'T OVERREACH. balance at all times. Keep proper footing and 22. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing acoessories. 23. DO NOT use power tools in the presence of flammable liquids or gases. 24. DO NOT operate the toot if you are under the influence of any drugs, alcohol or medication that could affect your ability to use the tool properly. 25. Dust generated from certain materials can be hazardous to your health. Always operate the band saw in a well-ventilated area and provide for proper dust removal. Use dust collection systems whenever possible. SPECiFiC SAFETY INSTRUCTaONS . 2. TO AVOID INJURY from unexpected movement, make sure the saw is on a firm, level surface, properly secured to prevent rocking. Make sure there is adequate space for operating. Bolt the saw to a support surface to prevent it from slipping, walking, or sliding during operation. TURN the saw OFF and unplug the saw before moving it. 3. USE THE CORRECT size and style of blade. 4. USE blades rated at 2700 FPM or greater. 5. MAKE SURE the blade teeth point down and towards the table. 6, BLADE GUIDES, SUPPORT BEARINGS, AND BLADE TENSION must be properly adjusted to avoid accidental blade contact and to minimize blade breakage. To maximize blade support, afways adjust the upper blade guide and blade guard so that it is 1/8 inch above the workpiece. 7. TABLE LOCK HANDLE should be tight. 8: USE EXTRA CAUTION with large, very small or awkward workpieces. g_ 1t. PLAN intricate and small work carefully to avoid pinching the blade, Avoid awkward operation and hand positions to prevent accidental contact with the bJade. USE EXTRA SUPPORTS to prevent workpieces from sliding off the table top. Never use another person in place of a table extension, or to provide additional support for the workpiece, 10. WORKPIECES must be secured so they don't twisL rock, or slip while being cut. 12. SMALL PIECES should be secured with jigs or fixtures. Do not hand hold pieces that are so small your fingers are under the blade guard. 13. SUPPORT round work properly (with a V-block or clamped to the miter gauge) to prevent it from rolling and the blade from biting. 14. CUT only one workpiece at a time. Make sure the table is clear of everything except the workpiece and its guides before you turn the saw on. 15. ALWAYS WATCH the saw run before each use. If there is excessive vibration or unusual noise, stop immediately. Turn the saw off. Unplug it immediately. Do not start the saw again until the problem has been located and corrected. 16. TO FREE any jammed material, turn the switch OFR Remove the switch key and unplug the saw. Wait for all moving parts to stop before removing jammed material. 17. DON'T LEAVE the work area until all moving parts are stopped. To childproof the workshop, shut off the power to master switches and remove the switch key from the band saw. Store it in a safe place, away from children. For your own safety, read the entire instruction manual before operating the band saw. 1. Wear eye protection. 2. Do not wear gtoves, necktie, or loose clothing. 3. Make sure the saw is on a firm level surface and properly secured. 4. USE ONLY THE RECOMMENDED ACCESSORIES. 5. Use extra caution with very large, very small, or awkward workpieces. 6. Keep hands away from the blade at all times to prevent accidental injury. ELECTRnCAL REQUBREMENTS GROUNDING GUIDEUNES INSTRUCTIONS tN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides a path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas. DO NOT MODIFY'THE PLUG PROVIDED. If it wilt not fit the receptacle, have the proper receptacle installed by a qualified electrician. IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal. (when using 120 volts only) Ampere Rating mo_e CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not sure the tool is properly grounded. USE ONLY 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Repair or replace damaged or worn cord immediately. not more thaf_ 6 18 16 16 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not recommended CAUTION: In all cases, make certain the receptacle is properly grounded, If you are not sure have a qualified electrician check the receptacle. Grounding Prong Properly Grounded 3-Prong Receptacle SAVE THESE mNSTRUCTIONS (_-_ / _L _[_-_F_.-T-_ i _',_,_-4_ j% 'f_-'_y_ _<-"_-- _" Make Sure This is Connected to a "_"t,_ Known Ground _t_l _ _---.- - _N '_--._ Adapter 150' 14 0 Fig. 13 Grounding Lug _-_ To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a separate electrical circuit for your tools.Your saw is wired at the factory for 120V operation. Connect to a 120V, t5 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn or cut, or damaged in any way, have it replaced immediately. Totallength of cord in feet 25' 50' 100' This tool is intended for use on a circuit that has a receptacle like the one illustrated in FIGURE A. FIGURE A shows a 3-prong electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter (FIGURE B) can be used to temporariIy connect this plug to a 2-contact ungrounded receptacle. The temporary adapter shoutd be used only until a properly grounded receptacle can be installed by a qualified technician. The adapter (FIGURE B) has a rigid lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box. The Canadian Electrical Code prohibits the use of adapters. 3-Prong Plug POWER SUPPLY AND MOTOR SPECIFICATIONS tha¢_ This band saw is for indoor use only. Do not expose to rain or use in damp locations. Use a separate electrical circuit for your tools. This circuit must not be less than #12 wire and should be protected with a 15 Amp time lag fuse. Before connecting the motor to the power fine, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor. I__ CORDS USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition, When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord, This tool must be grounded while in use to protect the operator from electrical shock, Fig. A FOR EXTENSION I]_" 2-Prong Receptacle SAVE THESE iNSTRUCTiONS 5 UNPACKING YOUR BAND SAW AVAILABLE UNPACKING ACCESSORIES Do not attempt to modify this tool or create accessories recommended for use with this tool. Any such alteration modification is misuse and could result in a hazardous condition leading to possible serious injury. not or Visit your Sears Hardware Department or see the Sears Power and Hand Toot Catalog for the following accessories: ITEM Miter gauge Blade width: AND CHECKgNG CONTENTS To avoid injury from unexpected starting, do not plug the power cord into a power source receptacle during unpacking and assembly. This cord must remain unplugged whenever you are assembting or adjusting the saw. !. 2, Carefully unpack the band saw and all its parts, and compare against the i!_ustration on page 7, Place the saw on a secure surface and examine it carefully. D B 1/8", 1/4", 3/8", 1/2" Blade length: 91-1/2" to 93-1/2" Follow instructions that accompany accessories. Use of improper accessories may cause hazards. Do not use any accessory unless you have completely read the instruction or owner's manual for that accessory. Although compact, get l_etp whenever this saw is heavy. 3b avoid bank injury, you have to lift the saw. € If any part is missing or damaged_ do not plug the band saw in until the missing or damaged part is replaced, and assembly is complete. TABLE iTEM A B C D E F G H 1 OF LOOSE G © F G @ H PARTS DESCRIPTION Band saw Motor Puller cover plate Pulley belt Pulley cover Motor pulley Motor collar Pulley "table with insert QUANTITY 1 1 1 t 1 1 1 1 1 J K L M N O P Q R Trunnion support bracket Star handle knobs Key Sawdust port Miter gauge Long hex bolt with hex nut Table aligning pin Cord wrap bracket Screws 1 2 2 1 1 I 1 2 2 S T Hex key Bag of bolts, nuts, washers 1 ! cu_=o O P i Q R S 1 X u w STAND: U V W Legs Long leg brackets Short leg brackets X Y Z Leg Pads Leg stand top plate Support plate 4 2 2 4 I 2 N M J °.... ° ° ° Upper Upper blade wheel cover CRAFTSMAN Lower blade support bearing BLADE GUIDES - Support the blade and keep it from twisting during operation. Blade guides must be adjusted when blade is changed or replaced. Lowe guide Upper blade support bearing Upper blade guide Blade Wheel switch Table insert Table brush Lower cover Sawdust lock knob port Upper guide bar MITER CUT - An angle cut made across the width of a workpiece. RESAW -A cutting operation to reduce the thickness of the workpiece to make thinner workpieces. UPPER GUIDE LOCK KNOB -,-locks the upper slide. Use it after you adjust the upper guide assembly to make sure upper blade guide just clears workpiece before cutting. Upper guide lock knob must be tightened before the band saw is turned on. Blade guard ON/OFF LEADING EDGE - The end of the workpiece pushed into the cutting tool first. BAND SAW TERMS RESgN - A sticky sap that has hardened. RiPPiNG CUT - A cutting operation along the length of the workpiece_ TABLE LOCK KNOB - locks the table in place. Table removed for clarity of illustration TILT (BEVEL) SCALE -shows tilted for bevel cutting. 1 Blade tension knob Blade tension gauge Biade tracking knob R.P.M. - Revolutions per minute. The number of turns completed by a spinning object in one minute. the degree the table is SAW BLADE PATH -The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut. BLADE TENSION KNOB - controls the amount of blade tension when changing blades. SET -The distance between two saw Made teeth tips, that are bent outward in opposite directions to each other. The further apart the tips are, the greater the set. BLADETRACKING KNOB -adjusts blade position so blade always runs in the center of the wheel. SAWDUST PORT - helps keep the machine free from sawdust_ The sawdust port makes an excellent hook-up for a webJdry vacuum. TRABUNG END - The workpiece end last cut by the blade. Power cord wrap WORKPIECE -The item being cut. The surfaces of a workpiece are commonly referred to as faces, ends, edges. ONIOFF SWITCH -has a built-in child safety lock. To lock the switch in the OFF position, remove the switch key from the switch. Motor Mounting holes Blade guide slide knob Table aligning pin WOODWORKING ,cover plate Table tilt scale Table trunnion Motor cord WORKTABLE -The surface on which the workpiece rests while performing a cutting or sanding operation. TERMS BEVEL CUT - An angle cut made through the face of a workpiece. COMPOUND Leading CUT - A simultaneous bevel and miter cut. Edge Sawblade Path Table tilt stop bolt Kerr CROSSCUT - A cut made across the width of the workpiece, Pulley cover Surface Miter gauge storage. F.RM, - Feet per minute. Used in reference to the surface speed of the saw blade. I top )late Mounting Stand FREEHAND - Performing a cut without using a fence (guide), hold-down or other proper device to prevent the workpiece from twisting during the cutting operation. Workpiece Trailing Edge GUM - A sticky sap-based residue from wood products. HEEL - Misatignment of the blade. KERF - The material removed by a blade in a through cut, or the slot produced by the blade in a non-through or partial cut. 8 :. : :. : :: :: : :=:=: : , 9 : ,=: = : : : : = : = ASSEMBLY TOOLS INSTRUCTIONS NEEDED Phillips screwdriver Adjustable wrench Combination Straight square edge For your safety, never connect p4ug to power source receptacle until all assembly and adjustment steps are completed, and you have read and understood the safety and operating instructions. MOUNTING THE MOTOR (FIG. C) 3. NOTE: The use of rubber grommets is essential for eliminating excessive motor vibration, 4. 1. 5. Although compabt, this saw is heavy. To avoid back injury, get help to lift the saw. 2. ASSEMBLE BAND SAWTO LEG STAND (FIG, B) 1. Lift the saw body (1) and ptace on the leg stand (2), aligning with the four mounting holes. 2. Attach the band saw to the stand with four long t-3/8" hex head bolts (3) and four flat washers (4), 3. Place fiat washers (4) and hex nuts (5) on the two rear bolts, from the underside. Hand tighten. 4. Place the two support plate (6) on the two front bolts, under the stand as shown. 5. Fasten with a flat washer (4) and hex nut (5) on each bolt. Hand tighten. 6. Tighten all bolts and nuts with a wrench. 3, 4, Position the motor (1) as shown, aligning the mounting holes. Insert four !-3/8" long hex head bolts (2) with flat washers (3) through the motor mounting holes, grommets, and leg stand. Place the two support pIate (4) on the bolts from underneath the table, as shown. Place fiat washers (3) and hex nuts (5) on the bolts. DO NOT TIGHTEN. Place the pulley cover plate (4) over the pulley shaft (2) onto the flat surface of the collar. Align the screw holes in the collar (1) and the pulley cover plate (4). Insert 3 Phillips head screws (5) and tighten. (Fig E) Fig. E Fig. C Tf TF --2 6. 7. 8, LEG STAND ASSEMBLY (FIG. A) 1. Lay the top plate (1) upside down on a fiat surface. 2. Attach a leg (2) to the outside of the stand top plate with two carriage bolts (3), washers (4), and nuts (5). Do not tighten. 3. Repeat for the remaining three _egs. 4. Attach two tong brackets (6) and two short brackets (7) to the inside of the legs using carriage bolts (3), washers (4), and nuts (5), Do not tighten. 5. Place the leg pads (8) on each leg and turn the leg stand upright on a firm level surface. 6, Tighten all bolts and nuts with a wrench. Place the small motor pulley (6) onto the motor shaft (7). Align the key tab (10) with the slot (9) on the shaft. Tighten the hex socket screw (8) in the pulley. (Fig. F) Fig. F 4 3 Fig. A / 8 9. Place the large pulley (11) on the band saw pulley shaft (2). 10. Align the key tab (12) with the slot (13) on the shaft, and tighten the hex socket screw (t4). (Fig. G) 6 ASSEMBLE THE PULLEY SYSTEM 7 Install the pulleys (FIG. D, E, F, G) 1, Place the motor collar (1) on the band saw pulley shaft base (2), Align the holes in the collar and base, 2, Insert hex socket screws (3) in the collar and tighten. (Fig, D) Fig. G Fig. D 5 10 1I Align the pulleys (FIG. H) 1 !. Using a straight edge (13) placed in the grooves of the two pulleys (6, 11), check the alignment of the inside edges of the pulleys. 12. If the inside edges are not aligned: a, Loosen the hex socket screws (8, 12) with a 3ram hex wrench_ b. Adjust the pulleys in or out on their shafts until they are aligned with each other. c. Tighten the hex socket screws. Install the pulley cover (FIG. J) 17. Place the pulley cover (17) over the pulleys and belt, and attach to the cover plate (4) with eight Phillips screws (18). 18, Connect the short power cord (19) on the back of the saw body to the motor power cord (20). F_g, J 18 INSTALLING THE SAW DUST PORT (FIG. L) The saw dust port has a 2" opening that can be attached to a wet/dry vacuum hose, to help keep the work area free of sawdust. 1. Open lower wheel cover (1), 2. Attach the saw dust port (2) to the edge of the cover using short hex head bolts (3) and two flat washers (4) and tighten, 3. Close the lower wheel cover. Fig. N -89 2O Fig. H 3 12 11 13 4 Mounting the table (FIG. O, P) 1. Remove the table insert (1), and table aligning pin (2) from the table (3), 2. Guide the table stot (4) over the saw blade and rotate a 1/4 turn, so the slot is perpendicular to the flat side of the blade. (Fig. O) Fig. O ASSEMBLE THE TABLE iNSTALL POWER CORD BRACKETS (FIG. K} Power cord brackets (1) are provided for convenient cord storage. Attach the power cord brackets to the back of the saw body, as shown, with two pan head screws (2), Tighten. Install the belt (FIG. t) 13. Place the pulley belt (14) over both pulleys. 14. Move the motor (15) away from the saw body to tension the belt. 15. The belt is properly tensioned when there is 1/2" deflection if pressed in the center between pulleys. t6. When belt is positioned and tensioned properly, tighten the four motor mounting bolts (16) and nuts. Fig. K 3 2 4 1 Mounting the trunnion support bracket (FIG. M, N) 1. Place the trunnion support bracket (1) on the saw body, as shown, 2. Align the bracket so it fits onto the two locating lugs (2), This will align the threaded holes (3). 3. insert two tong hex head bolts (4, 7) with flat washers (5) into the threaded holes. Tighten. 4, Open the lower wheel cover (6). 3. Fig. M - - -_)--2 4. NOTE: Do not over tighten the motor mount bolts; tighten just enough to maintain the belt tension. I Fig. U 5. 6. 7. 14 6 15 . 1 -I Place the table into the support bracket, guiding the bolts (5) in the scale brackets (6) through the holes (7) in the support bracket, Align the 0 ° mark on the scale to the pointer on the support bracket. Attach the star handle lock knobs (8) to the scale bracket bolts (5) and tighten. (Fig. P) Replace the table insert (I), Place the table aligning pin (2) in the front of the table, in the slot (4), and tighten. Fig. P ......... r44 16 / 5. 6. Thread a nut (8) onto the table stop bolt (9) and screw both into the rear tab (10) on the trunnion support bracket, (Fig. N) Close the lower wheel cover. 7 8 / INSTALLING AND REMOVING BLADES (FIG. Q) Fig. Q ADJUSTMENT To avoid injury from accidental starting, always turn the switch OFF and remove the plug from the power source before moving, replacing, or adjusting the blade, INSTRUCTnONS Fig. T To avoid injury, turn the switch OFF and unplug the band saw from the power source before making any adjustments. Removing 1. Loosen the blade tension by turning the blade tension knob (t) counterclockwise. 2. Remove the table insert (2), and remove the table aligning pin (3) from the table. 3. Open the upper and lower wheel covers (4). 4. Remove the blade (5) from the blade guides (6). 5. Carefully pull the blade from the side slot (7) and from the wheels (8). 6. Swing the left side of the blade toward you, turning the blade so it wilt fit through the slot (9) in the table, and remove. 6 5 % TILTING THE TABLE (FIG. S) The band saw table (1) tilts 0° to 45 ° to the right and 15 ° to the left, 1. Loosen both star handle lock knobs (2) underneath the table. 2, Tilt the table to the desired angle as shown on the scale (3). 3, Tighten the two lock knobs. NOTE: The 90 ° table stop bolt must be removed to tilt the table 10° or more to the left, Fig, S Make sure the blade is in center of table insert slot(2) Then Tighten the screw(A-C) which under the tabe both side. as shown Fig Q-1 Fig Q-1 1 ........ BLADE "'"--- TENSION (FIG, U) To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make tension adjustments with the machine running. "-..... Installing t. Make sure the blade tension knob (!) is turned counterclockwise until it stops, 2. Remove the table insert (2) and the table aligning from the table. 3. 4. pin (3) Open the upper and lower blade guard doors (4). Guide the new blade (5) through the table slot (9), making sure the blade teeth are pointing forward and down. MITER GAUGE (FIG. R) A miter gauge (1) is supplied with your band saw to be used with the table (2). The tabfe is equipped with a slot on the right side of the blade for the miter gauge. The miter gauge can be tilted 0° to 45 ° right or teft. Fig. R NOTE: To avoid lifting the workpiece, the blade teeth must point downward toward the table. 6. 7. 8. Swinging the left side away and back, place the blade on the upper and lower wheels {8}. Place the blade carefully between the upper and fewer blade guides (6). Slide the blade into the slot (7) at the left of the wheets, and make sure the b_ade is positioned at the middle of the wheels. Turning the blade tension knob clockwise, tighten the tension until the blade is tight on the wheels. 10. Replace the table insert (2), and the table aligning pin (3), ! 1. Adjust the blade tracking and tension propedy (See ADJUSTMENT section) before operating the band saw. 1 9. 2 ---- ADJUSTING THE 90 ° TABLE STOP (FIG. T) 1. Tilt the table to the front of the band saw, 2. Loosen the jam nut (1) on the table stop bolt (2) and lower the stop bolt. 3, Tilt the table to the back until it rests on the stop bolt. 4. Place a combination square (3) on the table with the hee! of the square against the blade (4), 5, Adjust the tilt of the table until it is 90 ° to the blade and there is no space between the square and the blade. Tighten the lock knobs. 6. Adjust the table stop bolt (2) up until it touches the table. Tighten the jam nut (t), 7. Loosen the lock knobs and see if the table is iesting on the stop bolt. 8, Check the square to make sure the table is still square to the blade. If not, readjust the stop bolt. 9, When the adjustment is accurate at 90°, align the pointer (5) on the scale (6) to 0°, NOTE: The table stop bolt must be removed to tilt the table 10°or more to the left. The gauge (1) on the bracket (2) at the rear of the upper wheel indicates the proper tension for the various blade widths. 1. Set the blade tension gauge (1) to correspond with the blade width, as shown. 2. Turn the blade tension knob (3) clockwise to tighten the blade, counterclockwise to loosen. 3_ As you become familiar with the saw, you may want to change the tension settings. NOTE: Changes in blade width and type of material being cut wilt have an effect on the blade tension, Too much or too little tension could break the blade. Fig. U BLADE TRACKING (FIG. V) UPPER BLADE GUIDE ASSEMBLY UPPER BLADE GUIDES AND BLADE SUPPORT BEARING (FIG. X, Y) (FIG.W) To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make tracking adjustments with the machine running. To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make adjustments with the machine running. 1. 1. The blade (1) must be tensioned properly before adjusting the tracking, (See BLADE TENSION on page 15). 2. Open the upper cover, 3. Move the blade guides (2) and support bearings (3) away from the blade, if necessary. (See page 17). 4. Rotate the wheel (4) slowly forward by hand, and check the position of the blade on the wheel. The blade should remain centered on the wheel as it turns. 5. If the blade moves toward the front of the wheel, turn the tracking knob (5) on the rear of the band saw clockwise. This tilts the top of the wheel and moves the blade toward the center. 6. if the blade moves toward the back edge, turn the tracking knob counterclockwise, moving the blade toward the center. 2. Loosen the lock knob (1) and move the blade guide assembly (2) to 1/8" above the workpiece. Rotate the assembly, if necessary, until the guide blocks (3) are flat (parallel) to the blade (4). Tighten the lock knob. 2 3 Fig. V 4 NOTE: The blade support bearing prevents the blade from moving back too far and damaging the saw teeth setting. 12. Check the lateral position of the support bearing (8). The vertical back edge of the blade (3) should overlap the front face of the support bearing 1/16" to 1/8" to the left of the right bearing edge, as shown. To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make adjustments with the machine running. NOTE: Make sure the blade is tensioned and tracking properly. Adjust the blade guides and support bearing after each blade tension and tracking adjustment. When the upper blade guides and support bearings are adjusted, the lower guides and bearings should also be adjusted. Fig.W NOTE: Turn the tracking knob SLIGHTLY to make blade tracking adjustments. The blade guard has been removed for clarity of illustration. To avoid injury never operate the band saw without all guards in place and in working order. Support bearing (Fig.Y) 9. Loosen the thumb screw (6). 10. Turning the rear knob (7), move the support beadng (8) in or out, until the bearing is t/64" behind the blade. !1. Tighten the thumb screw (6). Fig. Y Blade guides (FIG. X) 1. Make sure the blade is tensioned and tracking properly. 2. Loosen the front hex socket screws (1) with a hex wrench. 3. Move the guide blocks (2) as close to the blade (3) as possible without pinching it. 4. Using a feeler gauge, make sure the space between guide block and the btade measures 0.02" (the thickness of a dollar bill). 5. Tighten the hex socket screws, 6. Loosen the side thumb screw (4)_by turning counterclockwise. 7. Turn the rear knob (5) to move the blade guide brackets in or out until the guide blocks (2) are just behind the blade teeth. 8, f 7 Tighten the thumb screw. Fig. X 2 16 6 17 LOWER BLADE GUIDES AND SUPPORT BEARING Fig. AA (FIG. Z, AA) To avoid injury, turn the switch OFF and disconnect the saw from the power source before making any adjustments. NEVER make adjustments with the machine running. 3 NOTE: Make sure the blade is tensioned and tracking properly. The lower blade guides and support bearings should always be adjusted after the bIade is tensioned, the tracking is adjusted, and the upper blade guides and upper support bearings are properly adjusted. 9 2 Blade guides 1. Loosen both front hex socket screws (1) with a hex wrench. 2. Move the guide blocks (2) as close to the sides of the blade (3) as possible without pinching it. 3. Using the feeler gauge, measure the spaces between the guide blocks and the blade. Adjust to 0.02". 4. Tighten the hex screws. (Fig. Z) 5. Loosen the side hex socket screw (4). Move the guide block support bracket (6) in or out until the blocks are just behind the saw teeth. Tighten the screw. (Fig. AA) BASIC SAW OPERATIONS To avoid twisting the blade do not turn sharp corners; saw around corners. "ON/OFF" SWITCH (FIG. BB) The keyed switch is intended to prevent unauthorized use of the band saw. 1. To turn the band saw ON insert the yellow key (1) into the key slot (2) in the center of the switch. 2. Push the key firmly into the slot, then push switch to the ON position to start the band saw. 3. To turn the band saw OFF push the switch to the down position. 4. Remove the yellow switch key, when the saw has come to a complete stop, by gently pulling it outward. A band saw is basically a "curve-cutting" saw. It is not capable of doing intricate inside cutting as can be done with a scroll saw. Remove the switch key whenever the saw is not in use. Place it in a safe place and out of reach of children. Fig. BB 2 I GENERAL CUTTING For your safety, read and understand all GENERAL and SPECIFIC SAFETY INSTRUCTIONS on pages 3-5 before using the band saw. \ To avoid blade breakage, fire or other damage or injury, NEVER use this band saw to cut metals. CUTTING CURVES When cutting curves, carefully turn the workpiece so the blade follows without twisting. If the curve is so sharp that you repeatedly back up and cut new kerr, use a narrower blade, or a blade with more set (teeth further apart). When a blade has more set, the workpiece turns easier but the cut is rougher. When changing a cut, do not withdraw the workpiece from the blade. The blade may get drawn off the wheels. To change a cut, turn the workpiece and saw out through the scrap material area. Fig. Z Support bearing 6. Loosen the bearing hex socket screw (7) with the hex wrench. 7. Move the blade support bearing shaft (8) in or out until the support bearing (9) is 1/64" behind the saw blade. 8. Tighten the bearing hex socket screw. (Fig. AA) 9. The back edge of the blade (3) should be positioned 1/16" to 1/8" from the right edge of the support bearing (9), as shown. (Fig. Z) tt is also used for straight line operations such as crosscutting, ripping, mitering, beveling, compound cutting, and resawing. Operating band saws involves a certain amount of hazard. Before attempting regular work, use scrap lumber to check the settings, and to get the feel of operating the band saw. Read instructions and ptan your work before cutting a workpiece. Do not turn the power ON until after you have made all adjustments, checked that the guard is in place, and turned the wheel by hand to make sure all parts work properly. Always keep the guide assembly 1/8" above the workpiece. Do not force the workpiece against the blade. Light contact permits easier cutting and prevents unwanted friction and heating of the blade. Sharp saw blades need little pressure for cutting. Steadily move the workpiece against the blade without forcing it. When cutting long curves, make relief cuts as you go along. CIRCLE CUTTING (FIG. CC) 1. Adjust the guide assembly to 1/8" above the workpiece. 2. Use both hands while feeding the work into the blade. Hold the workpiece firmly against the table. Use gentle pressure. Do not force the work, ALLOW the blade to cut. 3. The smallest diameter circle that can be cut is determined by the width of the blade. For example, a 1/4" wide blade will cut a minimum diameter of approximately 1-1/2". Fig. CC \ Minimum Z'D '1 '1 2q/2"D C#c_e Diameter 1/'2'.' Blade Width BLADE SELECTION (FIG. DD) Common causes of blade breakage: CAUTION: Blade teeth are sharp. Use care when handling a saw blade. ,, Poor guide alignment and adjustment. = Forcing or twisting a wide blade around a short radius. For longest wear and best cutting results, use the-correct blade thickness, width, and temper for the type of material you will cut. • Feeding too fast. = Dull teeth or not enough set. • Too much blade tension. • Setting top guide assembly too high above the workpiece. o Lumpy or improperly finished braze or weld on the blade. o Continuous running of blade when not cutting. When sawing small curves and delicate work, use narrow blades. Otherwise, use the widest blade possible, See Fig, CC on page 19. For cutting wood and similar materials with this band saw, purchase blades in widths up to 1/2", and a length of 93-1/2". Do not cut metals with this band saw. GENERAL MAINTENANCE ADJUSTING THE UPPER BLADE GUIDE TRAVEL (FIG, EE) ]f the upper guide bar assembly will not move up and down easily or falls when the lock knob is loosened, the following adiustment should be performed. For your own safety, turn switch OFF and remove the plug from power source receptacle before maintaining, cleaning, adjusting, or lubricating your band saw. 1. 2. 3. To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, Iacquer thinner or similar highly volatile solvents to clean the band saw. 4. Fig. DD Operation 5. Recommended Blade Width 0nches) Cross Cutting l/4, 3/8, 1/2 Mitering 1/4, 3/8, 1/2 Beveling 1/4, 3/8, 1/2 Compound Cutting 1/4, 3/8, !/2 Circle Cutting See chart on pg. 19 Curve Cutting 1/8, I/4 Remove the guide bar lock knob (!). Using a 5mm hex "L" wrench, tighten or loosen the screw (2) located behind the lock knob. Move the guide bar (3) up and down to check for smooth movement and ability to hold its position. Make further adjustments to the screw as required. Properly adjusted, the guide bar should move smoothly and hold its position when released. Reinstall the guide bar lock knob. Fig. EE To avoid eye injury from blowing debris, wear safety goggles when blowing out sawdust, BAND SAW Sawdust will accumulate under the table and base. This could cause difficulty in the movement of the table when setting up a band saw cut. Frequently blow out or vacuum up the sawdust. Keep your band saw clean. Remove the sawdust from the inside. Vacuum or blow out frequently. Do not allow filth to build up on the table, the guides, or the support bearings. Clean them with Craftsman Gum and Pitch Remover. NOTE: Do not immerse the support bearings in the gum and pitch remover. Put a thin coat of paste wax on the table so that the wood slides easily while cutting. LUBRICATION BLADE WHEEL TIRES Pitch and sawdust that build up on the tires should be removed with a stiff brush or scrape off with a piece of wood. All of the bearings are packed with grease at the factory. They require no further lubrication. CAUTION: Never put lubricants on the blade while it is spinning. NOTE: To avoid damaging the tires do not use a sharp knife or any kind of solvent. When the tires become worn they should be replaced. When replacing the tires, stretch them around the wheels but do not glue them on. MOTOR Frequently blow or vacuum out any sawdust from the motor. Follow lubrication instruction on the motor label. To avoid electrocution or fire, immediately replace a worn, cut or damaged power cord. ............... :_ ...... 20 21 MOTOR TROUBLESHOOTING Problem Probable Noisy operation. 1. Incorrect belt tension. GUUDE To avoid injury from an accidental 2. Loose motor pulley. 3. Loose pulley cover. start, turn the switch OFF and always remove the plug from the power source Motor will not start, Alf electrical or mechanical repairs should be done only by qualified service technicians. Contact the nearest Sears Service Center. GENERAL Probable Cause Problem ,, ,,' ........ ..... ',_........ Remedy ,,, ,, ,",",,' .... ,...... Motor will not start and fuse or circuit breaker opens, 1. Adjust tracking. See ASSEMBLY AND ADJUSTMENTS section "BLADE TRACKING". 2. Replace blade. Blade does not run in the center of the 1, Not tracking properly. upper wheel. 2. Defective blade. Band saw slows down when cutting. 1. Belt too loose. 1. Adjust belt tension. See ASSEMBLY AND ADJUSTMENTS section "BLADE TENSION". 2. Cutting too small a radius. 2. Stop feeding, back up the material slightly, until the band saw speeds up. 3. Replace blade. 4. Slow down, trying to cut too fast. See "MOTOR TROUBLESHOOTING GUIDE" on page 23. Blades braking Blade duns too quickly. Band saw vibrates. Adjust tension. See ASSEMBLY AND ADJUSTMENTS section "INSTALL THE BELT'. 2, Readjust and tighten motor pulley set screw, 3. Readjust and tighten pulley cover mounting screws. , 1, Not plugged into power outlet. 1. Plug it into the power outlet. 2. Switch and key not in ON position. 3. Motor cord cut or abraded. 2. Insert key and turn the switch ON. 4. Plug on cord is faulty. 5. Fuse on circuit breaks open. 6. Faulty motor 4. Take to Sears Service Center for new plug. 5. Reuset; may be too many machines on line. 6. Take to Sears Service Center for repair or replacement. t. Too many electrical machines, 2. Incorrect fuse. 1. Turn off other machines and try again. 3. Wheels do not rotate. 4. Undersized extension cord, 3. Dull blade. 4. Overloading motor. Remedy before making any adjustments, ,,,,,,, Cause 1. Too much tension on the blade. 2. Kink in the blade caused by cutting too small a radius or turning the material too fast when cutting. 1. Adjust tension, See ASSEMBLY AND ADJUSTMENTS section "BLADE TENSION" 2. Use correct cutting technique. See OPERATION section "GENERAL CUTTING". 1. Blade guides set too close to the teeth. 1. Adjust upper and fewer blade guides. 2. Cutting incorrect material. 2. See OPERATION section "BLADE SELECTION". 1. Too much tension on motor belt. 1, Adjust according to ASSEMBLY AND ADJUSTMENTS section, "INSTALL THE 'BELT', _i_!_i:i_i_ii_i_i_!i_i!_!_i_i_i_:i!i_i_i_i!i_!;_i!i_!!i_iii_!;:_!!i_ii_i!_i!i_!_!i_!_i!i_ii_ii_!!_i!:_!i_!i_:i_!_!_! 22 _i_i_i_i_i_i_!!i_ii_!i:i_ii!_:!i_i_i:ii%i_!_i_iii_ii_ii_ii!_!_!ii_ii_!_ :!i_%i%'_iiii 5, Short circuit. 3. Take to Sears Service Center for new cord. 2. Try time delay fuse, or go to circuit with higher rated fuse or circuit breaker. 3. Unplug and turn wheels by hand, move obstruction. 4. Use correct size extension cord; see page 5, I 5. Cord, plug, or motor need repair; take to Sears Service Center for repair. Motor fails to develop full power. 1, Low line voltage. 2. Faulty motor or capacitor. 1. Check power line for proper voltage. 2, Take to Sears Service Center for evaluation. Motor overheats. 1. Overload on motor. 2. Poor ventilation of motor. Provide better air circulation. 3, Capacitor failure. 1. Reduce load to motor, feed work slower into blade, 2. Unplug and clean out around motor; provide better air circulation. Motor stalls or slows, 1. 2. 3. 4. l, 2. 3. 4. Frequent fuse or circuit breaker failure. t. Motor overload. 2. Overload of electrical circuit. 3. Incorrect fuse or circuit breaker. Motor overload, Low line voltage. Loose wire connections. Faulty motor. 3. Take to Sears Service Center for repair. Reduce load to motor, feed work slower into blade. Check power line for proper voltage. Take to Sears Service Center for repair. Take to Sears Service Center for repair. 1. Reduce load to motor, feed work "slower into blade. 2. Too many electrical appliances on same circuit. 3, Have electrician upgrade service to outlet. CRAFTSMAN CRAFTSMAN BAND When servicing use only CRAFTSMAN product 137.224140 / 137.224140 SAW BAND SAW @ replacement parts. Use of any other parts may create a HAZARD or cause damage, Any attempt to repair or replace electrical parts on this band saw may create a HAZARD unless repair is done by a quaIified service technician. Repair service is avaiIable at your nearest Sears Service Center. Order by PART NUMBER, net by key number Key Key No. PART NUMBER 'Description Size 1 2 3 4 3ADO0101 3AD00201 3ADOO301 3AD00401 U ppe r frame Lock ha_ldle NL=l Guide post 5 6 7 8 g 3AD00501 3AD00601 3Ae00701 3AD00801 3AD00g01 Guide Sector Upper Blade Bearing 11 12 13 14 t5 16 17 18 19 3AD61101 3AD0"_201 3AD01301 3AD0!401 3AD01501 3AD0160t 3ADO170 t 3ADO180I 3ADO 1901 Blade guard block t_-msion knob Nameplate Adjust r_u_ Spdng Siding bracket Square r'_ Adjustmen_ knob Shalt h_nge 21 22 23 24 25 26 27 28 29 3AD02t01 3AD02201 3AD0230 ! 3AD0240! 3AD02601 STD541050 3AD02701 3AD02801 3AD02901 Steel p_n Uppel wheel Bearing Upper whee! T_re Hex nu_ Stad Upper guard Upper guard 3t 32 33 34 36 36 37 38 39 3AD0310t 3AD03201 STD551075 3AD03401 3AD03601 3AD03601 3AD0370t 3ADO380t 3AD03gol alm 1 1 12 1 6/16"1-1/4 3/t6 support sc:ew spacEng guard bracke_ 6"20 2 2 I 2 sleeve 6200ZZ 4 1 1 2 1 1 t ! 1 6ram 3/8 5/16"2 2 1 2 t 2 1 2 1 1 shall 6202ZZ 1/2 inside outside Set pm He× bolt Fla_ washer Base Hex r_ul Blade Table Ense_t _able pin 1able 3/4"2-1 3/4 f2 3/4 14"" I4" 4 1 2 t 1 ! 1 1 1 _2............ _.D!_4?r_! ............. S_t_. _'1"_:2t_! ................. !£:_°........ _.............. 41 3ADO4101 Trunnion clamp 42 43 44 3AD64201 3ADO4301 3AD04401 Tr u_]n_on Hex screw Hex bol_ 45 46 47 46 3AD04501 3AD04601 STD561025 STD512506 Truan_on supp0r_ Star knob Spnag washer Set screw 49 3AD04901 Hex shoe 2 I/4"5/8 5/16"1-1/4 2 6 2 10turn 5/16 1i4 _1/2 1 2 6 3 5/16'3" ! bracket bol_ _o............ _5/?o._93! ............. 9_z1:'}.9, ................................. s:.16 ............. .2............... 51 52 3AD06101 3AD0520t Set screw Hex ntll w/i washer 53 54 3AD06301 STD551026 Hex bol_ Flat washer 5-5 56 57 58 59 3AD05501 3AD05601 3AD05701 3AD0580t 3AD05901 Lewer g:mde Set screw H,age Set screw Plale 61 62 63 64 65 66 67 68 69 3AD06101 3AD06201 3AD06301 3AD06401 3ADO6501 3AD0660"_ 3AD06701 3AD06801 3AD06901 Power cold s_orage Set screw Pufley Hex screw Snap ring Bea_rlg Lowe_ wheel Hex screw Lower door 3/16"3/8 5/16 2 1 1/4'3/4 1/4 2 2 supper_ 6" 10 3/t6'3/6 6" 10 6" 5t16"2 R_34 6204ZZ 1/4"5/8 No. PART NUMBER Description Size Qty 1/4"1/4 1 1 3 \ Qty 1 3 1 2 2 2 2 1 4 2 2 1 1 1 70 71 72 3AD07OO 3ADO7101 3AD0720! l Guard Motor coJ]ar 6el screw 73 74 75 3AD07301 3AD07401 3AD07501 Flat washe_ Plale Cord r'eoto_ 76 77 78 79 3AD07601 3AD07701 STD551031 3AD07901 Stra_ rebel Power cord Flal washer Hex screw 80 81 82 83 3AD06001 3AD0Sl01 3AD08201 ST D551031 Dual chute Key Hex screw Flal was he_ 5"5'30 5/16"1 5/16' 16 64 66 66 87 68 89 3AD08401 3AD08601 3AD08601 3AD08701 3AD08801 3AD08901 Molor Key Nut Adjust screw Motor pulley Pan head screw 5" 5"23 6/16 6" 45 2-t/2 31_6"3/8 90 9t 92 g3 94 95 96 97 98 99 3ADOgo01 3AD09101 3AD09201 3AD09301 3AD09401 3AD0gS0t 3AD09601 3AD09701 3AD0gB01 STD541631 Switch Tooth washer V bel_ Pulley cover plate Set screw wii washer Putiey cover Set screw wii washer Frame areq cover, lower Frame arm cover upper Nut 100 101 102 103 104 3ADt0001 3AD10101 3ADt0201 3ADI030t 3ADt040t P_n Brush Shaft Poinler Scale 3" 10 105 106 t07 106 109 3AD 10501 3AD10601 3AD10701 3AD10801 3AD10901 Nul Set screw wii washer Copper washer St ud Set screw w/i washer 5116 3t16"1/4 110 111 112 113 114 115 ! 16 ! 17 1 t8 3AD11001 3ADt 1101 3AD11201 3ADl130t 3ADI taOl 3AD11601 3AD11601 3AD11701 3AD!1801 Milef 9augu Y Type black Flat washe_ Knob Headless screw Spmlg Stee! ball Spring washer Holde_ brush 5/16"'23 2 1 1 bushing & plug 2 1 6 2 5t16"23 1/4"1/4 1 2 1 1 2 1 8 1 1 1 6ram A.40 3ti 6"3/6 3/16"1/4 5/t6 4 2 2 2 2 3t16"1/2 3/16"14 16 1/4 3_16 ! 2 2 ! I 1 1 2 1 .!._! .........._1_p.1.!?0! ................... s£_ w.c:÷b£, .................. _1!9! ............. 1_.... 2061 Spring plate 120 3AD: 122 123 ! 24 125 126 127 128 STD551025 3AD1230t 3AD 1240 ! 3AD12501 3AD12601 3AD12701 3A D t 280:1 Flal washer Blade guard Ctip head Setscrew Hex w_eoch Set sere:>,' washer Flat washer 1/4 3/16"1/4 3rr_m'_40L 3'16"38 3 _6 2 1 2 2 ! 2 2 130 131 132 133 tAD 13001 3AD1310l 3AD3100I C rl:/g Set screw w/i washe_ Spring Spring washer S-2O 3/16"1/4 3"20 3/4 1 12 1 1 3/16"3/8 3116"3/8 1 5 1 134 135 136 3AD13501 Set screw Pan head Hinge 137 3AD Sp_t]g 13761 137224140001 .3A9-1520-1 ........... ' Not washet Owners - co_snectol screw 5ram )i ' .... ,,1" 1 1 300UFf125V . Shown 2 manual Capac_to_ \ t t ! I 1 45 5 16"5 ® ® 1 2 4 8 1 1 4 2 1 2 1 @ ® ® / ® CRAFTSMAN CRAFTSMAN BAND SAW LEG STAND When servicing use only CRAFTSMAN 137=224140 replacement parts. Use of any other parts may create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this band saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears Service Center. Order by PART NUMBER, not by key number Key Part No. Description Size Qty 1 2 3 4 5 3AD3010t 3AD30201 3AD30301 3AD30401 3AD30501 Stand top plate Leg Lower bracket Lower bracket Screw 6 7 8 9 10 3AD30601 3AD30701 3AD30801 3AD31001 3AD31101 Washer Nut : Stronger plate Pad Miter gauge stOrage 32 32 2 4 l !1 3AD3t201 Screw 2 (short) (long) 1 4 2 2 32 BAND SAW LEG STAND 137.224140 C :.:÷:.:.:.:+_ For repair of ma or brand a ances in your own home... ......... no matter who made it, no matter who sold it! ........ ::::::::::::::: 1 ....800 4 MY HONESMAnytime, ,:,o:::,,:,-.::: ......... ,X+_;,2 v,'.',.;;,........ day or nigh t ;:":" -:.a-;:.:.: v:z;.,.; (1 800469-4663) www, sea rs,com ._4:,;x. v;z_v;; ........ ::2::_::::: ,-:.:-'-':.:.: w_,z..,; :÷:':'X'.": ":+:'_(_ ÷:÷:,:÷:, 33X'*:'3:_ .,:÷:.:÷:.:÷"::÷:: To bring in products such as vacuums, lawn equipment and electronics .:+:.:.:+:..................... for repair ' call for the location of your nearest Sears Parts & Repair Centero :':::::"::;::: ,:.,,:...,:.:.:÷:._ .........:-:-:-:e÷ ....... ii:'[:i:i:ii ......... ........... :':':':÷:':': ....... ......... i::_:::::_ _':':':"-_÷: 1 =800 - 488 - 1222 :,:,:÷:,:÷: ::::::::;::::'_ ;,:+:÷e An ytime, day or night ;.,-,v.v_ www.sears.com ÷:'X':.:':, '.:.'::;:_::_ :÷X':':", .......... e:¢÷e: :i:i:i:_4i ;.;,.:,;,:.:_ ,*WtZ.'z, :':':':"_':': ..,,,.::..":"as For the replacement _:..:_:_i_i_ parts that you need to do-it-yourself, :....::,..:..:::::i*';':;::!;i!! and owner's manuals accessories 1 - 800 -366- PART call Sears 6.a.m.- ::::;÷: :.::..:.,,...... PartsDirectS_! !:_:::-:_:_:_: "::':": .:.:.:.:.:;::":.'::::::: 11 p,m. CST, ......... .::::::::-:: .::.:,.:,.i;-i'-:iii?::i (1-800-366-7278) i_'_i!!$i ..,.:,.. 7 days a week www.sears. com/partsdirect !,.:i:i::.::.?._ii :-:e+:_; :::::::::._:_ " .X÷:.:e:, ,:.:,:_,:;4 .,,.::.,..":::":":':"r":': TOpurchase or inquire about a Sears Service Agreement: :_..'a'÷...":':':':':':" ...... ::'.::::.:::,..:: :::::::::.:::, .;,:,;÷:÷,' ........ :÷:':':÷:': •::x':÷:-:, ! 800 827 6655 :':':':':':':' .:,:.:.:.:e' :,:.,.::-::::::: :::::::_-:::: :÷:':':'::': CST Men :+:e:÷:-: ':'X':':'X' ........ ':'X;z3:':' -- Sat :::::::::::::;: :.'x,:e:,: ............ ;,*.*...v; :;.;vw ':'):':÷:'! :"='.......... ::::::",.:::::: Para pedir servicio de reparacidn a domicilio, i_iiii::} y para ordenar piezas con entrega a dornicilio: i_j!:_ii 1-888-SU-HOGAR s_ Au Canada pour service en franoais: t -877-LE-FOYER s_ (1-877-533-6937) :._+:.,_:-:::::..:::::., ii!i!iii_ii ,!i,'i!iiiii[ i _F÷:,Ya -::_÷:,:; ================================================================================================== ..................................................................... j!ii!ii_ii_i_i::':" :;i_'i_[i 11-888-784-6427) _ iiii!_i_i!.!!!_::_ @ Regis[ered Trademark ir_ Trademark of Sears, Roebuck and Co © Sears, Roebuck and Co. © Marca Registrada/_ Marica de F&brica de Sears, Roebuck and Co. FULL ONE YEAR WARRANTY If this product fails due to a defect in material or workmanship wiil repair it free of charge. within one year from the date of purchase, Sears Contact a Sears Service Center for repair. If this prod uct is used for commercial purchase. or rental purposes, this warranty applies only for 90 days from the date of This warranty gives you specific legat rights, and you may alsohave other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL60179 4/2000
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