Craftsman 137242750 User Manual SAW Manuals And Guides L0903560

CRAFTSMAN Miter Saw Manual L0903560 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

User Manual: Craftsman 137242750 137242750 CRAFTSMAN SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SAW #137242750. Home:Tool Parts:Craftsman Parts:Craftsman SAW Manual

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Operator's Manual

3HP (Max. Developed)

10" Blade

4800 R.P.M.

COMPOUND

M_TER SAW

ModeJ No.

137.242750

CAUTION:

Before using this Miter Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

® Safety Instructions

o Installation

® Operation

e Maintenance

® Parts List

Customer HeJp Line

!-800_843°!682

Sears, Roebuck and Co., Hoffman Estates, BL60179 U.S.A.

Visit our Craftsman website: www.sears.comfcraftsrnan

Pa_ No. 13724275001

SECTION PAGE

Warranty ........................................ 2

Product Specifications ....................... 2

Power Tool Safety ............................ 3

Compound Miter Saw Safety ............... 4

Electrical Requirements and Safety ...... 5

Accessories and Attachments .............. 6

Tools Needed For Assembly ................ 6

Carton Contents ......... :.................... 7

SECTION PAGE

Know Your Compound Miter Saw ........ 8

Glossary of Terms ............................ 9

Assembly and Adjustments ................. 10

Operation ....................................... 16

Maintenance ................................... 23

Troubleshooting Guide ....................... 24

Parts List......................................... 25

FULL TWO YEARS WARRANTY

If this tool fails due to a defect in material or workmanship within two years of date of purchase, Sears will

at its option repair or replace it free of charge.

Return this tool to a Sears Service Center for repair, or to place of purchase for replacement.

This warranty gives you specific legal rights, and you may also have other rights which may vary from

state to state.

Sears, Roebuck and Co., Dept. 817 WA, Hoffman Estates, lL 60179

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains

chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some

examples of these chemicals are:

Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your

exposure to these chemicals, work in a well ventilated area and work with approved safety equipment such as dust

masks that are specially designed to filter out microscopic particles.

MOTOR

Power Source .....................

Horsepower ........................

Speed .................................

Brake ..................................

Double Insulated ....................

MITER SAW

Cutting Capacity:

Crosscut ............................

Miter 450 R. & L...................

Bevel 45° L.........................

45° Miter and 450 Bevel .........

120 V AC, 60HZ, 15 Amp

3HP (Max. Developed)

4800 RPM (No load)

Electric

Yes

2-5/8" x 5-1t2"

2-5/8" x 3-1/2"

1_1/2" x 5-112"

1-1/2" x 3-1t2"

Rotating Table:

Diameter .............................. 12-5/8"

Miter Detent Stops .................. 0, 15, 22-1t2, 31.6,

45° R.& L.

Bevel Positive Stops ............... 0, 45°

Base Dimensions ................... 19-7t8" x 16-3/8"

Dust Collection ...................... Yes

Extension Wings .................... Yes

Net Weight ........................... 28.6 Lbs

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool is wired at the factory for tt0-120 Volt operation. It must be connected to a tt0-t20 Volt /1,'3Ampere time

deJay fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged

in any way.

Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules

could result in serious injury to you or damage to the tool.2 !i

GENERAL SAFETY INSTRUCTIONS

BEFORE UStNG THE MITER SAW

Safety is a combination of common sense, staying alert

and knowing how to use your miter saw.

To avoid mistakes that could cause serious injury, do

not plug the tool in until you have read and understood

the following.

1. READ and become familiar with the entire

Operator's Manual. LEARN the toors application,

limitations and possible hazards.

2. KEEP GUARDS IN PLACE and in working order.

.REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit Of checking to see that keys and

adjusting wrenches are removed from the tool

before turning ON.

4. KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents,

5. DON'T USE IN DANGEROUS ENVIRONMENT,

Don't use power tools in damp locations, or expose

them to rain or snow. Keep work area welt lighted.

6. KEEP CHILDREN AWAY. All visitors and b.ystanders

should be kept a safe distance.from work area.

7. MAKE WORKSHOP CHILD PROOF with padlocks,

master switches, or by removing starter keys.

8. DON'T FORCE THE TOOL. It will do the job better

and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force toot or

attachment to do a job for which it was not designed.

10.USE PROPER EXTENSION CORD. Make sure your

extension cord is in good condition. When using an

extension cord, be sure to use one heavy enough to

carry the current your product will draw. An

undersized cord wilt result in a drop in line voltage

and in loss of power which will cause .the tool to

overheat. The table on page 5 shows the correct

size to use depending on cord length and nameplate

ampere rating. If in doubt, use the next heavier

gauge. The smaller the gauge number, the heavier

the cord.

! 1.WEAR PROPER APPAREL. Do not wear loose

clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair.

12.ALWAYS WEAR EYE PROTECTION. Any power

tool can throw foreign objects into the eyes and

could cause permanent eye damage.

_"*"Y°u"..... ALWAYS wear Safety Goggles (not

glasses) that comply with ANSI Safety

standard Z87.1 Everyday eyeglasses

have only impact-resistance lenses.

They ARE NOT safety glasses. Safety Goggles are

available at Sears. NOTE: Glasses or goggJes not in

compliance with ANSI Z87.1 could cause serious

injury when they break.

13.WEAR A FACE MASK OR DUST MASK. Sawing

operation produces dust.

14.SECURE WORK. Use clamps or a vise to hold work

When practical, it's safer than using your hand and it

frees both hands to operate toot.

15.DISCONNECT TOOLS before servicing, and when

changing accessories such as blades, bits and

cutters.

!&REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in OFF position

before plugging in,

17.USE RECOMMENDED ACCESSORIES. Consult

this Operator's Manual for recommended

accessories, The use of improper accessories may

cause risk of injury to yourself or others.

IS.NEVER STAND ON TOOL. Serious injury could

occur if the tool is tipped or if the cutting tool is

unintentionally contacted.

19.CHECK FOR DAIVlAGED PARTS, Before further

use of the tool, a guard or other part that is

damaged should be carefully checked to determine

that it wilt operate properly and perform its intended

function - check for alignment of moving parts,

binding of moving parts, breakage of parts, mounting,

and any other conditions that may affect its

operation. A guard or other part that is damaged

should be properly repaired or replaced.

20.NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER "OFF". Don't leave tool until it

comes to a complete stop

2!,DON'T OVERREACH. Keep proper footing and

balance at all times.

22.1VlAINTA1NTOOLS WITH CARE. Keep tools sharp

and clean for best and safest performance, Follow

instructions for lubricating and changing

accessories.

• • • • _:• • _ • _ • _ •••.-_•. • • • • • • •::/:: .::: _:_,•::v ¸

POWER TOOL SAFETY - cont'd

Dust generated from certain materials can be

hazardous to your health. Always operate saw in

welt-ventilated area and provide for proper dust

removal.

SPECIFIC SAFETY INSTRUCTIONS FOR

THiS MITER SAW

1. USE ONLY CROSS-CUTTING SAW BLADES.

When using carbide tipped blades, make sure they

have a negative hook angle. Do not use blades with

deep gullets as they can deflect and contact guard.

2. DO NOT operate the miter saw until it is completely

assembled and installed according to these

instructions.

3. IF YOU ARE NOT thoroughly familiar with the

operation of miter saws, seek guidance from a

supervisor, instructor, or other qualified person.

ALWAYS hold the work firmly against the fence and

table. DO NOT perform any operation free hand.

KEEP HANDS out of the path of the saw blade. If

the workpiece you are cutting would cause your

hands to be within 621/2 '' inches of the saw blade,

the workpiece should be clamped in place before

making the cut.

BE SURE the blade is sharp, runs freely, and is free

of vibration.

7. ALLOW the motor to come up to fun speed before

starting cut.

8. KEEP THE MOTOR AIR SLOTS CLEAN and free

of chips or dust.

9, ALWAYS MAKE SURE all handles are tight before

cutting, even if the table is positioned in one of the

positive stops.

10.BE SURE blade and collar are clean and that the

arbor screw is tightened securely.

!1.USE only blade collars specified for your saw.

12. NEVER use blades larger or smaller in diameter

than 10 inches.

13.

I4.

NEVER apply lubricants to the blade when it is

running.

ALWAYS check the blade for cracks or damage

before operation. Replace a cracked or damaged

blade immediately_

!5. NEVER use blades recommended for operation at

less than 4800 RPM

!6. USE the blade guards at all times.

17,ALWAYS keep the blade guards in place.

18.NEVER reach around the saw blade.

19.MAKE SURE the blade is not contacting the

workpiece before the switch is turned ON.

20,NEVER unplug the saw with the switch in the ON

position.

21.IMPORTANT: After completing the cut, release the

power switch and wait for the blade to stop before

returning the saw to the raised position.

22.1VlAKE SURE the blade has come to a complete

stop before removing or securing the workpiece,

changing the workpiece angle, or changing the

angle of the blade.

23.NEVER cut ferrous metals or masonry with this tool.

24,NEVER cut smatl pieces.

25.PROVIDE adequate support to the sides of the saw

table for Iong work pieces.

26.NEVER use the miter saw in an area with flammable

liquids or gases.

27.NEVER use solvents to clean plastic parts. Solvents

could possibly dissolve or otherwise damage the

material.

28,SHUT OFF the power before servicing or adjusting

the too!.

29.DISCONNECT the saw from the power source and

clean the machine before leaving it,

30.MAKE SURE the work area is clean before leaving

the machine.

31. SHOULD any part of your miter saw be missing,

damaged, or fail in any way, or any electrical

component fail to perform properly, shut OFF the

switch and remove the plug from the power supply

outlet. Reptace missing, damaged, or faiIed parts

before resuming operation.

ELECTRICAL REQUIREMENTS

POWER SUPPLY AND MOTOR

SPECIFICATIONS

The AC motor used in this saw is a

nonreversible type. See MOTOR in the

SPECIFICATIONS section on page 2.

universal,

PRODUCT

To avoid electrical hazards, fire hazards, or damage to

the tool, use proper circuit protection. Your saw is wired

at the factory for 120V operation. Connect to a I20V, !5

Amp circuit and use a 15 amp. time delay fuse or circuit

breaker. To avoid shock or fire, if power cord is worn or

cut, or damaged in any way, have it replaced

immediately.

DOUBLE INSULATED []

The power tool is double insulated to provide a double

thickness of insulation between you and the tool's

electrical system, All exposed metal parts are isolated

from the internal metal motor components with protecting

insulation.

Replacement parts - When servicing use only identical

replacement parts.

Polarized plugs - This saw has a plug that looks iike

the one shown below:

il 'L2_2_i!r

I,q-h /

To reduce the risk of electrical shock, this saw has a

polarized plug (one blade is wider than the other). This

plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still

does not fit, contact a qualified electrician to install the

proper outlet. Do not change the plug in any way.

Double insulation does not take the place of normal

safety precautions when operating this tool.

To avoid electrocution:

1. Use only identical replacement parts when servicing

a tool with double insulation. Servicing should be

performed by a qualified technician.

2. Do not use power tools in wet or damp locations or

expose them to rain or snow. This tool is intended for

indoor use only_

MOTOR SAFETY PROTECTION

IMPORTANT."

To avoid motor damage, the motor shoutd be blown out

or vacuumed frequently to keep sawdust from interfering

with the motor ventilation.

1. Connect this saw to a 120V, 15 amp. circuit with a 15

amp. time delay fuse or circuit breaker. Using the

wrong size fuse can damage the motor.

2. If the motor won't start, release the trigger switch

immediately. Unplug the saw. Check the saw blade to

make sure it turns freely. If the blade is free, try. to start

the saw again. If the motor still does not start, refer to

the TROUBLESHOOTING GUIDE.

3. If the tool suddenly stalls while cutting wood, release

the trigger switch, unplug the tool, and free the blade

from the wood. The saw may now be started and the

cut finished.

4. FUSES may "blow" or circuit breakers may trip

frequently if:

a. MOTOR is overloaded - overloading can occur if

you feed too rapidly or make too many start/stops

in a short time.

b. LINE VOLTAGE is more than 10% above or below

the nameplate voltage rating. For heavy !oads,

however, the voltage at motor terminals must equal

the voltage specified on the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles may be traced to loose or

incorrect connections, overload, tow voltage or

inadequate power supply wiring. Always check the

connections, the load and supply circuit if the motor

doesn't run well. Check minimum gauge for the length

of cord you are"using on the chart below.

GUIDELINES FOR EXTENSION CORDS

Use proper extension cord. Make sure your extensiorh

cord is in good condition. When using an extension cord,

be sure to use one heavy enough to carry the current

your product will draw. An undersized cord will cause a

drop in line voltage, resulting in loss of power and cause

overheating. The table below shows the correct size to

use depending on cord length and nameplate ampere

rating. If in doubL use the next heavier gauge. The

smaller the gauge number, the heavier the cord.

Be sure your extension cord is properly wired and in

good condition. Atways replace a damaged extension

cord or have it repaired by a qualified person before

using it. Protect your extension cords from sharp objects,

excessive heat and damp or wet areas.

Use a separate electrical circuit for your tools, This

circuit must not be less than # 12 wire and should be

protected with a 15 Amp time delay fuse. Before

connecting the tool to the power line, make sure the

switch is in the OFF position and the electric current is

rated the same as the current stamped on the motor

nameplate, running at a lower voltage will damage the

motor.

(When using 120 volts onty)

Ampere Rating Total length of cord in feet

more than not more than / 25' 50' 100' 150'

0 6 ] 18' 16' 16' t4' "_

6 10 _: t6' 14' 12'

10 12 J 16' - 16' 14' 12'

t2 16 I !4' 12' not recommended

CAUTION: in all cases make certain the receptacle in

question is properly grounded. If you are not sure have a

certified electrician, check the receptacle.

RECOMMENDED ACCESSORIES

¢ Use only accessories recommended for this miter

saw. Follow instructions that accompany accessories.

Use of improper accessories may cause hazards,

€ The use of any cutting tool except I0 inch saw

blades which meet the requirements under

recommended accessories is prohibited. Do not use

accessories such as shaper cutters or dado sets.

Ferrous metal cutting and the use of abrasive wheels

is prohibited.

¢ Do not attempt to modify this tool or create

accessories not recommended for use with this toot.

Any such alteration or modification is misuse and

could result in a hazardous condition leading to

possible serious injury.

ACCESSORWES

Visit your Sears Hardware Department or see the Sears

Power and Hand Tool Catalog to purchase

recommended accessories for this power tool.

To avoid the risk of personal injury, do not modify this

power toot or use accessories not recommended by

Sears.

Read warnings and conditions on your CARBIDE

TIPPED SAW BLADE. Do not operate the saw without

the proper saw blade guard in place. Carbide is a very

hard but brittle material. Care should be taken while

mounting, using, and storing carbide tipped blades to

prevent accidental damage. Slight shocks, such as

striking the tip while handling, can seriously damage the

blade. Foreign objects in the workpiece, such as wire or

nails, can also cause tips to crack or break off. Before

using, always visually examine the blade and tips for

bent blade, cracks, breakage, missing or loose tips, or

other damage. Do not use if damage is suspected.

Failure to heed safety instructions and warnings can

result in serious bodily iniury.

Blade wrench (supplied)

Phillips screwdriver

Slotted screwdriver

Adjustable wrench

Hex Key 2.5 ram. _"_

Combination square

COMBnNATJON SQUARE MUST BE TRUE

Draw light ,-,

line on board , ,, /_

along this edge. /- _'

Should be no gap or overlap

when square is flipped over

in dotted position

hStraight edge or

board 3/4" thick

is edge must be

perfectly straight

UNPACKING YOUR MITER SAW

To avoid injury from unexpected starting or electrical

shock, do not plug the power cord into a source of power

during unpacking and assembly. This cord must remain

unplugged whenever you are working on the saw.

t, Remove the miter saw from the carton.

IMPORTANT: Do not lift the miter saw by the switch

handle or miter table handle. It may cause

misalignment. ALWAYS LIFT THE MACHINE BY

THE BASE HAND HOLDS.

Dust Collect

Elbow

Screws

Left & Right Miter Table

Extension Wings Handle

3. Place the saw on a secure stationary work surface.

Separate all parts from the packing material. Check

each one with the illustration to make certain all

items are accounted for, before discarding any

packing material.

tf any part is missing or damaged, do not attempt to

assemble the miter saw, or plug in the power cord until

the missing or damaged part is correctly replaced. To

avoid electric shock, use only identical replacement parts

when servicing double insulated tools.

Crown molding vise

assembly

Blade

Wrench Dust Bag

Hold-down Ctamp

Lock-OFF Button

ON /OFF Switch

Arbor Lock

Hold Down Clamp

Left Extension Wing

Bevel Lock

Miter Sca_e

Upper BEadeGuard

Cover Plate

Fence Extension

Fence

Base

Cutting Head Handle

Handle Locking Lever

Dust Bag

Stop Latch

Pivot Adjusting Nut

Stop Block

Right Extension Wing

Lower Blade Guard

Saw Blade

BeveFScale

Extension Wing Mounting _"_" Miter Spring Quick-

Hand Hold

Holes Lock Table Lock

Miter Handle

CRAFTSMAN COMPOUND MINTERSAW TERMS

ARBOR LOCK - Allows the user to keep the blade from

rotating while tightening or loosening the arbor screw

during blade replacement or removal.

BASE - Supports the table, holds accessories and

allows for workbench or leg set mounting.

BEVEL LOCKING HANDLE -Locks the miter saw at a

desired bevel angle.

BEVEL SCALE -To measure the bevel angle of the saw

blade 0° to 45 ° left.

COVER PLATE SCREW - Loosen this screw and rotate

the plate for access to the blade arbor screw.

DUST CHUTE - Exhausts debris away from the user.

EXTENSION WiNG - Extend the width of the work table

for support while cutting long work pieces. They can be

used with or without a stop block as an additional side

fence.

FENCE - Helps to keep the workpiece from moving

when sawing. Scaled to assist with accurate cutting.

HAND HOLD - For moving the saw when unplugged.

LOCK-OFF SLIDE SWITCH - Must be pushed forward

to activate the trigger switch.

LOWER BLADE GUARD - Helps protect your hands

from the blade in the raised position, it retracts as the

blade is lowered.

MITER HANDLE - Use to lock and unlock the miter table,

and to rotate the saw to a right or left cutting position.

MITER SCALE - To measure the miter angle 0 ° to 45°

left, 0 ° to 45 ° right.

MITER SPRING LOCK -With the miter handle, locks the

miter saw at a preset positive stop for the desired miter

angle.

MOUNTING HOLES -To mount the miter saw to a

stable surface.

ON/OFF TRIGGER SWJlTCH -To prevent the trigger

from being accidentally engaged, a lock-off slide switch is

provided. To start the tool, push the lock-off slide switch

forward and squeeze the trigger. Release the trigger to

stop the miter saw.

STOP LATCH - Locks the miter saw in the lowered

position for compact storage and carrying.

SWmTCH HANDLE -The cutting head handle contains

the trigger switch and a lock-off slide switch. The blade is

lowered into the workpiece by pushing down on the

handle. The saw wildreturn to its upright position when

the handle is released.

WARNING LABEL -Read for your own safety.

WRENCH STORAGE - Convenient storage to prevent

misplacing the blade wrench.

WOODWORKING TERMS

ARBOR - The shaft on which a blade is mounted.

BEVEL CUT - Arhangle cut made through the face of the

workpiece.

COMPOUND CUT - A simultaneous bevel and miter cut.

CROSS CUT - A cut made across the width of the

workpiece.

FREEHAND - Performing a cut without using a fence

(guide), held down or other proper device to prevent the

workpiece from twisting during the cutting operation.

GUM - A sticky sap from wood products.

HEEL - Misatignment of the blade.

KERF - The amount of material removed by blade cut.

MITER CUT - An angle cut made across the width of the

workpiece.

RESIN - A sticky sap that has hardened.

REVOLUTIONS PER MINUTE (RPM) - The number of

turns completed by a spinning object in one minute.

SAW BLADE PATH - The area of the workpiece or table

top directly in line with the travel of the blade or the part

of the workpiece which will be cut.

SET - The distance between two saw blade tips, bent

outward in opposite directions to each other. The further

apart the tips are, the greater the set.

WORKP1ECE - The item being cut. The surfaces of a

workpiece are commonly referred to as faces, ends, and

edges.

ASSEMBLYiNSTRUCTIONS

To avoid injury, do not connect this miter saw to the

power source until it is completely assembled and

adjusted, and you have read and understood this

Operator's Manual.

iNSTALLING THE MITER HANDLE (FIG. A)

!. Thread tile miter handle (1) into the hole (2) located

at the front of the miter table.

SAW BLADE WRENCH (FIG, B)

1. For convenient storage and prevention of loss, there

is a slot (!) in the rear of the cutting head handIe (2)

for storing the blade wrench (3) when not in use.

Fig, B 2

1 x

CUTTING HEAD (FIG. C)

Raising

1. Push down slightly on the cutting handle (1).

2. Pull out the stop latch knob (2).

3. Allow the cutting head (3) to raise to the up position.

To avoid injury and damage to the saw, transport or

store the miter saw with the cutting head locked in the

down position. Never use the stop latch to hold the

cutting head in a down position for cutting operations.

Fig. C

Locking i_

When transporting or storing the miter saw, the cutting

head should always be locked in the down position,

1. Push the cutting head (3) down to its lowest position.

2. Push the stop latch (2) into the locking hole (4).

IMPORTANT: To avoid damage, never carry the

miter saw by the switch handle, the cutting arm, or

the miter table handle. ALWAYS use the hand holds

in the base, or the designated carrying handle.

THE DUST COLLECTION SYSTEM _(FIG, D, D-l)

iNSTALLING THE DUST COLLECTION ELBOW

{FIG. D)

1. Install the larger end of the elbow (1) onto the

exhaust port (2).

NOTE: The elbow can be used to attach either the dust

bag or a vacuum hose to remove sawdust from the

work area. 2

FJg. D

INSTALLING THE DUST BAG (FIG, D-I)

!. Squeeze the metal collar wings (1) of the dust bag

(2).

2. Place the dust bag neck opening around the exhaust

port (3), and release the metal collar wings.

1 2

Fig. Dot/

iNSTALLING EXTENSION W_NGS {FIG. E)

To avoid injury or possible damage to the tool, support

long work pieces by installing the extension wings to

extend the work support surface,

The extension wings are provided with an end stop

bracket. The extension may be used with or without the

end stop.

To install the end stop bracket:

1. Slide the end stop (I) onto the rail (2) of the one

extension wing. Place at the desired location.

2. Thread the wing bolt (4) into the bracket and tighten.

3. Place the rods into the ho_es (5) provided in the miter

saw base.

4. Insert Phillips screw (6) into tab hote (7) and tighten

to hold the extension rod.

To install without the end stop bracket:

5. Loosen the wing nut and slide the end stop bracket

off the extension wing rods.

6. Install the rods into the saw base holes.

7. Insert the Phillips screw into the tab hole and tighten.

REI_aOVING OR INSTALLAT_NG THE BLADE

1. Only use a 10-inch diameter blade.

2. To avoid injury from an accidental start, make sure

the switch is in the OFF position and the plug is not

connected to the power source outlet.

REMOVING (F_G. F, G, H)

1. Unplug the saw from the outlet.

2. Allow the miter saw to rise to the upright position.

Raise the tower blade guard (1) to the up position.

(Fig. F)

3. Loosen the cover plate screw (2) with a Phillips

screwd river.

4. Rotate the cover plate (3) to expose the arbor screw

(4).

5. Place the blade end wrench over the arbor screw.

Fig: F

6. Locate the arbor lock (5) on the motor, below the

miter saw switch handle. (Fig. G)

7. Press the arbor lock, holding it in firmly while turning

the blade wrench clockwise. The arbor lock will

engage after turning the wrench. Continue to hold

the arbor locking to keep it engaged1 while turning

the wrench clockwise to loosen the arbor screw,

Figo G

REMOVING - cont'd

8. Remove the arbor screw and washer (4), outer blade

collar (6), and the biade (7), Do not remove the inner

blade collar. (Fig. H)

NOTE: Pay attention to the pieces removed, noting

their position and direction they face. Wipe the blade

collars clean of any sawdust before installing the new

blade.

Fig. H

INSTALLING BLADE (FIG. F, G, H)

1. Instalf a 10" blade, making sure the rotation arrow

on the blade matches the clockwise rotation arrow on

the upper guard, and the blade teeth are pointing

downward.

2. Place the outer blade collar (6) on the blade and on

the arbor. Thread the arbor screw (4) into the arbor.

(Fig. H)

IMPORTANT: make sure the fiats of the blade collars

are engaged with the flats on the arbor shaft,

3. Place the blade wrench on the arbor screw.

4. Press the arbor lock (5), holding it in firmly while

turning the blade wrench counterclockwise. When

it engages, continue to press the arbor lock in,

while tightening the arbor screw securely. (Fig. G)-

5. Rotate the cover plate (3) back until the slot in the

cover plate engages with the cover plate screw

(2), Tighten the screw with a Phillips screwdriver.

6. Lower the blade guard (1). (Fig. F)

7, Be sure the arbor iock is released so the blade

turns freely.

e To avoid injury, never use the saw without the cover

plate secure in ptace. It keeps the arbor screw from

falling out if it accidentally loosens, and helps prevent

the spinning blade from coming off the saw.

e Make sure the collars are clean and properly

arranged. Lower the blade into the lower table and

check for any contact with the metal base or the turn

table,

INSTALLING THE CROWN MOLDING HOLD-DOWN

CLAMP (Optional) (FIG, H-t}

Place the crown molding Hold-down Ciamp (1) on the

desired clamp hole (2), If the crown molding Hold-down

Clamp to be used as a normal clamp:

1. Loosen and remove lock handle (3) and rod. fnstal!

the lock handle and rod (4) onto the other hole (5)

of clamp arm (6).

2. Tighten the Iock handle.

NOTE:When bevel angles are 31.6 and 33.9 ,place the

crown molding Hold-down Clamp (1) On the desired clamp

hole (7)

Fig. H-1

Crown Molding Hold-down clamp

6/5

INSTALL CROWN MOLDING VISE ASSEMBLY

(OPTIONAL USE) (FIG. H-2)

To avoid injury or possible damage to the tool, clamp

moldings by installing the crown molding vise assembly

to secure the moldings.

1.Place the plate (1)into the flange (2) provided in the

miter saw base.

2. Place the flat washer (3) on the knob (4). Thread the

knob (4) into the tab hole (5) and tighten the knob

3.The Fig. H-2 only shows the installation of the right

crown molding vise. Repeat these procedures for the

left crown molding vise. /

Fig. H-2 2

!2 _'_J:_:!_!::i_

ADJUSTMENTS

To avoid injury from an accidenta_ start, make sure the

switch is in the OFF position and the plug is not

connected to the power source outlet.

ADJUSTING FENCE SQUARENESS (FIG. 1)

1. Loosen the four fence locking screws (1).

2. Using a square, lay the heel of Ihe square against

the blade, and the rule against the fence (2) as

shown. Check to see if the fence is 90° to the blade.

3. Adjust the fence to be 90 ° to the blade and tighten

the two fence locking screws.

CAUTION: if the saw has not been used recently,

recheck blade squareness to the fence and readiust if

needed.

MITER SCALE (FIG. J)

The miter scate on the table has nine of the most

common angle settings with positive stops at 0°, 15°,

22.5 °, 31.6 ° and 45°teft and right. These positive stops

position the blade at the desired angle quickly and

accurately.

Positive Stop Miter Angle Adjustment:

1. Unlock the miter table by pressing down on the

positive stop locking lever (!).

2. While holding the positive stop locking lever down,

grasp the miter handle (2) and move the miter table

left or right to the desired angle.

3. Release the positive stop locking lever, making

sure it engages with the positive stop, Slight

movement of the miter handle will ensure positive

stop engagement.

Miter Angle Pointer Adjustment:

1. Place the miter table at the zero position.

2. Loosen the miter angle indicator screw (3) and

adjust the indicator to the "0" mark on the miter

scale.

3, Tighten miter angle indicator screw.

Quick-Cam Miter Table Lock Operation:

If miter angles required are NOT one of the nine

positive stops noted above, the miter table can be

locked at any angle between these positive stops by

using the Quick-Cam table lock.

1. Unlock the miter table by pressing down on the

positive stop locking Iever (1).

2 While holding the positive stop locking lever down,

grasp the miter handle (2) and move the miter table

left or right to the desired angle.

3. Release the positive stop locking lever.

4. Press down on the Quick-Cam locking lever (4)

until it locks the miter table in place.

NOTE: Quick-Cam locking lever should lock the

table and prevent it from moving. If adjustment is

needed, adjust as required.

Quick-Cam Miter Table Lock Adjustment:

1. Release Quick-Cam locking fever (4).

2. Loosen Quick-Cam lock nut (5) using a 13 mm

wrench.

3. Turn adjusting screw (6) either in or out until

locking lever firmly locks the miter table in place.

4. Tighten Quick-Cam locking nut.

Fig. J

CUTTING ARM TRAVEL (FIG. K)

Cutting arm pivot adjustment

The up and down pivot movement of the cutting arm

should be free of side4o_side movement for accurate miter

cuts. It should be tight enough to prevent side-to-side

movement while still allowing the arm to move freely Lip

and down when cutting.

1. Before attempting this adjustment, move the sliding

fence as far to the LEFT as possible (See SLIDING

FENCE on page 19).

2. If cutting arm (I) is too loose, turn the cutting arm

adjusting nut (2) clockwise using a 19 mm wrench.

3. If cutting arm is too tight, turn the cutting arm adjusting

nut counter clockwise.

Fig.K

Cutting head downward travel adjustment (FIG. L)

Before each cutting operation, check the position of the

blade to make sure it does not contact any metal surface.

If it contacts any metal surface, the depth of movement

can be adjusted.

To avoid injury from unexpected starting or electricaa

shock, turn the switch OFF and remove the power

cord from the power source.

1. Before attempting this adjustment, move the sliding

fence as far to the LEFT as possible (see SLIDING

FENCE on page 19).

2. Lower the blade as far as possible.

3. Loosen lock nut (3) using a 10 mm wrench.

Turn the adjusting screw (4) IN to lower the maximum

cutting depth and OUT to raise the maximum cutting

depth.

Lower the blade to the new maximum depth and rotate

the blade by hand to make sure it does not contact any

metal.

NOTE: Repeat adiustment and checking until blade no

longer contacts any metal.

6. Tighten lock nut.

Cutting head downward travel adjustment - Cont'd

Fig°L

BEVEL STOP ADJUSTMENT (FIG. PJl& N)

Before each cutting operation, check the position of the

blade to make sure it does not contact any metal surface.

If it contacts any metat surface, the depth of movement

can be adjusted.

To avoid injury from unexpected starting or electrical

shock, turn the switch OFF and remove the power

cord from the power source.

90 ° Bevel adjustment (Fig. NI)

1. Loosen bevel lock handFe (1) and tilt the cutting arm

completely to the left. Tighten the bevel lock handle.

2. Place a combination square (2) on the miter table with

the rule against the table and the heel of the square

against the saw blade.

3. If the blade is not square with the miter tabte, turn the

bevel angle adjusting screw (3) in or out with a wrench

from underneath the table until the blade is square with

the table.

4. Tighten bevel lock handle.

Fig°M

BEVEL STOP ADJUSTMENT (HG. tVi & N) - Cont'd

90° Bevel indicator (Fig. N)

5. When the blade is exactly 90 ° to the table loosen the

LEFT bevel indicator screw (5) using a #2 Phillips

screwdriver.

6. Adjust LEFT bevel indicator (6) to the "0" mark (7) on

the bevel scale and retighten the screw.

45 ° BeveU adjustment

7. Unlock the bevel lock handle and tilt the cutting arm as

far to the left as possible.

8. Using a combination square, check to see if the blade

angle is 45°to the table.

9. If the blade is not at 450 to the miter table, turn the

bevel angle adjusting screw (4) in or out with a wrench

from underneath the table until the blade is at 45 ° to

the miter table.

10. Tighten bevel lock handle.

45 ° Bevel indicator (Fig. N)

11. When the blade is exactly 45 ° to the table, loosen the

RIGHT bevel indicator screw (8) using a #2 Phillips

screwdriver.

I2. Adjust RIGHT bevel indicator (9) to the 450 mark (10)

on the bevel scale and retighten the screw.

Fig.N I

MOUNTING THE MITER SAW (FfG. O)

To avoid injury from unexpected saw movement:

e Before moving the saw, disconnect the power cord from

the outlet, and lock the cutting arm in the lower position

using the stop latch_

NOTE: The stop latch is for carrying or storing the tool. It is

NOT to be used holding the saw while cutting.

e Never carry the miter saw by the power cord or by the

switch handle. Carrying the tool by the power cord could

cause damage to the insulation or wire connections

resulting in electric shock or fire.

e To avoid injury from flying debris, do not allow visitors to

stand behind the saw.

e Place the saw on a firm, level work-surface where there

is room for handling and proper support of the

workpiece.

e Support the saw on a level work surface

e Bolt or clamp the saw to its support.

Place the saw in the desired location, either on a work

bench or recommended leg set. The base of the saw

has three mounting holes (t).

For stationary use, fasten the saw to a workbench.

For portable use, fasten the saw to a 3/4" piece of

plywood. This mounting board can then be clamped to a

secure surface.

Fig,O

access

Stationary use

Inch plywood

{11

SAFETY mNSTRUCTIONS FOR BASIC

SAW OPERAT!ON

BEFORE USING THE MITER SAW

To avoid mistakes that could cause serious,

permanent injury, do not plug the tool in until the

following steps are completed:

Completely assemble and adjust saw, following

the instructions. (ASSEMBLY AND

ADJUSTMENTS)

e Learn the use and function of the ON/OFF switch,

lock-off switch, upper and lower blade guards,

stop latch, bevel lock handle, and cover plate

screws.

e Review and understand all safety instructions

and operating procedures in this Operator's

Manual. {SAFETY & OPERATIONS)

eReview the MAINTENANCE and

TROUBLESHOOTING GUIDE for your miter

saw.

o To avoid injury or possible death from electrical

shock:

Make sure your fingers do not touch the plug's

metal prongs when plugging or unplugging your

miter saw. (ELECTRICAL REQUIREMENTS

AND SAFETY)

BEFORE EACH USE

Inspect your saw.

®Disconnect the miter saw. To avoid injury from

accidental starting, unplug the saw before any

adjustments, including set-up and blade

changes.

®Compare the direction of rotation arrow on

the guard to the direction arrow on the blade.

The blade teeth should always point downward

at the front of the saw.

e Tighten the arbor screw.

e Tighten the cover plate screw,

Check for damaged pa_ls. Check for:

Alignment of moving parts

e Damaged electric cords

e Binding of moving parts

® Mounting holes

o Function of arm return spring and lower

guard:

Push the cutting arm all the way down,

then let it rise until it stops. The lower guard

should fully close. Follow instructions in

TROUBLESHOOTING GUIDE for

adjustment.

e Other conditions that may affect the way

the miter saw works.

@Keep all guards in place, in working order and

proper adjustment.

NOTE: If any part of this miter saw is missing,

bent, damaged or broken in any way, or any

electrical parts don't work, turn the saw off and

unplug it. Replace damaged, missing, or

defective parts before using the saw again.

Maintain tools with care. Keep the miter saw

clean for best and safest performance. Follow

instructions for lubricating. Don't put lubricants

on the blade while it's spinning.

e Remove adjusting wrench from the toot before

turning it on.

To avoid injury from jams, slips, or thrown

pieces:

USE ONLY RECOMMENDED ACCESSORIES

@Consult the ACCESSORIES and

ATTACHMENTS section of this Operator's

Manual for recommended accessories. Follow

the instructions that come with the accessory.

The use of improper accessories may cause

serious injury.

¢ Choose the correct 10 inch diameter blade for

the material and the type of cutting you plan to

do.

@Make sure the blade is sharp, undamaged and

properly aligned. With the saw unplugged, push

the cutting arm all the way down. Hand spin the

blade and check for clearance. Tilt the

power-head to a 45 ° bevel and repeat the check.

o Make sure the blade and arbor collars are clean.

e Make sure all clamps and locks are tight and

there is no excessive play in any parts.

KEEP YOUR WORK AREA CLEAN

Cluttered areas and benches invite accidents.

To avoid burns or other fire damage, never use the

miter saw near flammable liquids, vapors, or gases.

o Plan ahead to protect your eyes, hands, face

and ears.

Know your miter saw.

Read and understand the Operator's Manual and

labels affixed to the tool. Learn its application and

limitations as well as the specific potential hazards

peculiar to this tool. To avoid injury from accidental

contact with moving parts, don't do layout, assembly,

or setup work on the miter saw while any parts are

moving.

@ Avoid accidental starting

Make sure the switch is OFF before plugging the

miter saw into a power outlet.

PLAN YOUR WORK

Use the right toot. Don't force a tool or

attachment to do a job it was not designed to do.

Use a different tool for any workpiece that can't

be held in a solidiy braced, fixed position.

CAUTION: This machine is not designed for cutting

ferrous metals (steel, iron, and iron-based metals.)

Use this miter saw to cut only wood, wood-like

products, or soft metals like aluminum. Other material

may shatter, bind the blade, or create other dangers.

Remove all nails that may be in the workpiece to

prevent sparking that could cause a fire.

DRESS FOR SAFETY

Any power tool can throw foreign objects into the

eyes. This can result in permanent eye damage.

Everyday eyeglasses have only impact resistant

lenses and are not safety glasses. Glasses or

goggles not in compliance with ANSI Z87.1 could

cause serious injury when they break.

Do not wear loose clothing, gloves, neckties or

jewelry (rings, watches). They can get caught

and draw you into moving parts.

o Wear non-slip footwear.

o Tie back tong hair.

e Roll long sleeves above the elbow.

o Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs when using any

miter saw.

® For dusty operations, wear a dust mask along

with safety goggles.

INSPECT YOUR WORKPIECE

Make sure there are no nails or foreign objects in the

part of the workpiece being cut.

Plan your work to avoid small pieces that may

bind, or that are too small to clamp and get a

solid grasp on.

Plan the way you will grasp the workpiece from start

to finish. Avoid awkward operations and hand

positions. A sudden slip could cause your fingers or

hand to move into the blade.

DON'T OVER-REACH

Keep good footing and balance. Keep your face and

body to one side, out of the line of a possible

kickback. NEVER stand in the line of the blade.

Never cut freehand:

Brace your workpiece firmly against the fence

and table stop so it will not rock or twist during

the cut.

e Make sure there is no debris between the

workpiece and the table or fence.

_:.iiiil i:!:i,_'! 17

e Make sure there are no gaps between the

workpiece, fence and table that will let the

workpiece shirt after it is cut.

e Keep the cut off piece free to move sideways

after it is cut off. Otherwise, it could get wedged

against the blade and thrown violently.

e Only the workpiece should be on the saw table.

e Secure work. Use clamps or a vise to help hold

the work when it's practical.

USE EXTRA CAUTION WITH LARGE OR ODD

SHAPED WORKPJECES.

¢ Use extra supports (tables, sawhorses, blocks,

etc.) for workpieces large enough to tip.

@Never use another person as a substitute for a

table extension, or as an additional support for a

workpiece that is longer or wider than the basic

miter saw table, or to help feed, support, or pull

the workpiece,

¢ Do not use this saw to cut small pieces. If the

workpiece being cut would cause your hand or

fingers to be within 6-1/2 inches of the saw blade

the workpiece is too small. Keep hands and

fingers out of the "no hands zone" area marked

on the saw table.

• When cutting odd shaped workpieces, plan your

work so it will not bind in the blade and cause

possible injury. Molding, for example, must lie flat

or be held by a fixture or jig that will not tet it

move when cut.

¢ Properly support round material such as dowel

rods, or tubing, which have a tendency to roll

when cut, causing the biade to "bite".

WHEN SAW IS RUNNING

Don't allow familiarity from frequent use of your miter

saw to result in a careless mistake. A careless

fraction of a second is enough to cause a severe

injury.

Before cutting, if the saw makes an unfamiliar noise

or vibrates, stop immediately. Turn the saw OFR

Unplug the saw. Do not restart until finding and

correcting the problem.

BODYANDHANDPOSITION(FIG.O-1)

Properpositioningofyourbodyandhandswhen

operatingthemitersawwillmakecuttingeasierand

safer.Neverplacehandsnearthecuttingarea,Place

handatleast6_t/2"awayfromthepathoftheblade.

Hoidworkpiecefirmtyagainstthefencetoprevent

movementtowardtheblade.Keephandsinposition

untilthetriggerhasbeenreleasedandthebladehas

completelystopped.Beforemakingacut,withthe

powerswitchintheOFFpositionbringthesawblade

downto theworkpiecetoseethecuttingpathof the

blade.

,, Keepchildrenaway.Keepallvisitorsasafe

distancefromthemitersaw.Makesurebystanders

areclearofthemitersawandworkpiece.

Don'tforce,tool.Itwilldothejobbetterandsaferat

itsdesignedrate.Feedthesawintotheworkpiece

slowlywithafirmdownwardmotion.

,, Beforefreeingjammedmaterial:

o TurnswitchOFF.

,, Unplugthemitersaw.

,, Wait for all moving parts to stop.

After finishing a cut.

Keep hotding the power head down.

,_ Release the switch, and wait for all moving

parts to stop before moving your hands.

If the blade doesn't stop within 6 seconds,

unplug the saw and follow the instructions in

TROUBLESHQOTfNG GUIDE section for

adjusting the blade brake before using the

saw again.

Fig.O-1

.4"

, t_ t \_,

[(' /

/! ,

6 1/2" 6 1/2"

TURNING SAW ON (FIG. P)

To reduce the likelihood of accidental starting, a

thumb activated lock-OFF switch is located on top of

the switch handle. The lock-OFF switch (1) must be

pushed forward before the trigger switch (2) can be

activated and the miter saw started.

Make the switch child-proof. Insert apadlock

through the hoie (3) in the trigger switch and lock

it. This will prevent children and other

unauthorized users from turning tile switch ON.

ROTATING HANDLE (FIG. P)

The handle of the miter saw has been designed to

rotate 45 ° or 90 ° for operator convenience. To rotate

the handle:

1. Unlock the handle locking lever (4) by pulling it

toward you.

2. Pull the handle locking latch (5) toward you with

your thumb.

3. Rotate the handle 45 ° or 90° and release the

handle locking latch.

NOTE: After releasing the handle locking latch,

rotate the handle left and right to make sure the

latch engages into the positive locking position.

4. Lock the handle locking lever by pushing it IN

toward the back of the handle.

NOTE: The tightness of handle can be adjused by

following step:

1. Loosen the four screws (6), and remove the

handle seat (7).

2, If rotating handle (8) is too loose or tight,

adjusting nut (9) clockwise or counter clockwise,

SLIDING FENCE (FIG, Q-l)

The sliding fence must be fu|ly extended to the left

when making any miter or beret cuts other than 0°.

Failure to fully extend the sliding fence will not allow

enough space for your hand which could result in

serious injury. At extreme miter or bevel angles the

saw b_ade may also contact the fence.

1. Unlock the fence cam locking lever (1) by pulling it

out from the back of the fence.

2. Fully extend the fence by sliding it out as far as

possible (2).

3. Lock the fence cam lock by pushing it IN toward the

rear of the fence.

NOTE: When transporting the saw, always secure the

sliding fence in the colIapsed position (toward the saw

blade).

Fig.Q-1

MITER CUT (FIG. R)

1. Unlock the miter table by pressing down on the

positive stop locking lever (2).

2. While holding the positive stop locking lever

down, grasp the miter handle (1) and move the

miter table left or right to the desired angle.

3. Release the positive stop locking lever, making

sure it engages the positive stop. Slight

movement of the miter handle teft or right wil!

ensure positive stop engagement.

NOTE: Positive stops at provided at 0°, 15°,

22.5 °, 31.6 ° and 45 °Ieft and right.

NOTE: If miter angle required is NOT one of

the positive stops noted above, the miter table

can be locked at any angle between these

positive stops by using the Quick-Cam table

lock (see Page 13).

BEVEL CUT (FIG. S)

When a bevel cut is required, loosen the bevel lock

handle (1). Tilt the cutting head to the desired angfe as

shown on the bevel scale (2). The blade can be

positioned at any angle, from a 90 ° straight cut (0 ° on the

.scale) to a 45 ° left bevel, Tighten the lock handle (1) to

lock the cutting head in position. Positive stops are

provided at 0 and 45 °,

Fig.S

COMPOUND CUT (FIG, T)

The sliding fence must be fully extended to the left

when making any compound cuts, Failure to fully

extend the sliding fence will not allow enough space

for your hand which could result in serious injury, At

extreme compound angles the saw blade may also

contact the fence.

1. Fully extend the fence by sliding it out as far as

possible. See SLIDING FENCE on this page.

2. Set the desired bevel angle using bevel lock handle

(1). See BEVEL CUT on this page.

3. Set the desired miter angle using positive stop

locking lever (3) or Quick-Cam table lock. See

MITER CUT on this page.

Fig.T

18 lg /4:

?: ,, ,:::: .....

CUTTING BOWED MATERIAL (FIG. U)

A bowed workpiece must be positioned and

cut. Do not position workpiece incorrectly or try

to cut the workpiece without the support of the

fence. This will cause the blade to bind and

could result in personal injury,

Fig.U

WORK:PiECE SUPPORT (FIG, V)

Long pieces need extra support. The support

should be placed under the workpiece. Keep your

hand holding the workpiece positioned 6-1/2" or

more away from the blade, The support must let

the workpiece tay flat on the work table during the

cutting operation.

NOTE: When mounted on a flat surface, the miter

saw table is 3-13/16 inches high.

Fig.V

3 13/16"

AUXtLARY WOOD FENCE (FIG. W)

When making multipte or repetitive cuts that result in

cut-off pieces of one inch or less, it is possible for the

saw blade to catch the cutooff piece and throw it out

of the saw or into the blade guard and housing,

possibly causing damage or injury. To minimize this,

an auxiliary wood fence can be mounted to your saw.

Holes are provided in the saw fence to attach an

auxiliary wood fence. This fence is constructed of

straight auxiliary wood approximately 3/4 inch thick by

3 inches high by 19q12 inches long.

Attach the wood fence securely and make a full depth

cut to make a blade slot,

Check for interference between the wood fence and

the lower blade guard. Adjust if necessary.

NOTE: This auxiliary fence is used only with the saw

blade in the 0°bevel position (90° to the table). The

auxiliary wood fence must be removed when bevel

cutting.

Fig.W

Blade slot

Cutting capacity with auxiliary fence

Crosscut _-1/2': X3-1/2"

Miter45° R. & L, 13-1/2"XZ'

Bevel 45° L. 12':x 3-1/2"

Compound 45° L,, 45" R & L. 12"x 2"

CUTTING A DHVtENSIONAL 4X4 WITH ONE CUT

(FIG. X)

A dimensional 4x4-in may be cut in half with one cut

by attaching an auxiliary wood fence of 3/4 inch thick.

See AUXILIARY WOOD FENCE above.

Fig.X

Auxiliary fence _ 3 1/2"

1- - -÷I

Mitre saw table

VERTICAL MITER CUTTING (FIG, Y)

To make a miter cut in a 2x4 workpiece (1-5/8" x

3-112") in the vertical position on edge a spacer such

as the auxiliary wood fence described in the

AUXILIARY WOOD FENCE section is required.

Fig.Y

AuxiIiary fence Workpiece

3-1/2"

Mitre saw

table

CUTTING BASE iVlOLD_NG (FIG, Z)

Base moldings and many other moldings can be cut

on a compound miter saw. The setup of the saw

depends on molding characteristics and application,

as shown. Perform practice cuts on scrap materiafto

achieve best results:

1. Always make sure moldings rest firmly against

fence and table. Use hold-down or C-clamps,

whenever possible, and place tape on the area

being clamped to avoid marks,

2. Reduce splintering by taping the cut area prior to

making cut. Mark cut line directly on the tape,

3. Splintering typically happens due to wrong blade

application and thinness of the material.

Fig oZ

m i ,_

Mitre saw table

Mitre at 45°, bevel at 0°

Mitre saw table

Mitre at 0°, bevel at 45°

NOTE: Always perform a dry run cut so you can

determine if the operation being attempted is possible

before power is applied to the saw.

CUTTINGCROWNMOLDING (FIG. AA, BB, CC)

Your compound miter saw is suited for the difficult task

of cutting crown molding. To fit properly, crown molding

must be compound-mitered with extreme accuracy. The

two surfaces on a piece of crown molding that fit flat

against the ceiling and wall are at angles that, when

added together equal exactly 90 ° .

Most crown molding has a top rear angle (the section

that fits flat against the ceiling) of 52° and a bottom rear

angle (the section that fits flat against the wall) of 38°.

In order to accurately cut crown molding for a 90° inside

or outside corner, lay the molding with its broad back

surface flat on the saw table.

When setting the bevel and miter angles for compound

miters, remember that the settings are interdependent;

changing one changes the other, as well. Also keep in

mind that the angles from crown molding are very easy

for these angles to shift slightly, all settings should be

tested on scrap molding.

Use crown molding hold-down clamp, whenever

possibIe, and place tape on the area being clamped to

avoid marks.

FJg.AA

e !

n !

c I

e i

Mitre saw table

Workpiece lying ftat

Fig.gB

Settings for standard crown rooming lying fiat on

compound miter saw table

Inside corner OR

IL \

Outside corner

Compound cut crown moldings

Fig. CO Crown molding hold-down clamp

BevellMiter Settings

J-K"E'-Y-_BEVELIMITER i TYPE OF CUT

|SETTING SETTINGI

......ii.iii insidecorne Lertsiae

IL 33.9° 31.6° _tion top of molding against

Right {fence.

J I I I2.Miter table see at RIGHT 31.6°.

L- J_ I 13.LEFT side is finished piece.

•IR 33.9° 31.60 tl. Position bottom of molding

I i {Left against fence.

2.Miter table see at LEFT 31.6°.

•[/ 3.LEFT side is finished piece.

Outside corner-Left side

OL 33.9° 131.6° 1i. Position bottom of molding

Left against fence, o

2.Miter table see at LEFT 31.6.

i 3.R GHT s de s finished piece.

Outside corner:Right side

OR 33.9°31.6 °..... 1. Position top of molding against

Right fence.

2.Miter table see at RIGHT 31.6°.

&RIGHT side isfin____is.hed piece.

MAINTENANCE

DANGER

Never put lubricants on the blade while it is spinning.

To avoid fire or toxic reaction, never use gasoline,

naphtha acetone, lacquer thinner or similar highly

volatile solvents to clean the miter saw.

To avoid injury from unexpected starting or electrical

shock, unplug the 3ower cord before working on the

saw.

For your safety, this saw is double-insulated To avoid

electrical shock, fire or injury, use only parts identical

to those identified in the parts list. Reassemble

exactly as the original assembly to avoid electrical

shock.

REPLACING CARBON BRUSHES (FIG. DD)

The carbon brushes furnished will last approximately

50 hours of running time, or 10,000 ON/OFF cycles.

Replace both carbon brushes when either has less

than 114" length of carbon remaining, or if the spring

or wire is damaged or burned. To inspect or replace

brushes, first unplug the saw. Then remove the black

plastic cap (1) on the side of the motor (2). Remove

the cap cautiously, because it isspringloaded. Then

pul! out the .brush and replace. Replace for the other

side. To reassemble reverse the procedure. The ears

on the metal end of the assembly go in the same slot

the carbon part fits into. Tigtlten the cap snugly, but

do not overtighten.

NOTE: To reinstall the same brushes, first make sure

the brushes go back in the way they. came out. This

will avoid a break-in period that reduces motor

performance and increase wear.

Fig.DD

LOWER BLADE GUARD

Do not use the saw without the lower blade guard.

The lower blade guard is attached to the saw for your

protection. Should the lower guard become damaged,

do not use the saw until the damaged guard has been

replaced. Develop a regular check to make sure the

lower guard is working properly. C_ean the lower

guard of any dust or buildup with a damp cloth.

CAUTION: Do not use solvents on the guard. They

could make the plastic "cloudy" and brittle.

When cleaning the lower guard, unplug the saw from

the power source, receptacle to avoid unexpected

startup.

SAWDUST

Periodically, sawdust will accumulate under the work

tabie and base. This could cause difficulty in the

movement of the worktable when setting up a miter

cut. Frequently blow out or vacuum up the sawdust.

If blowing sawdust, wear proper eye protection to

keep debris from blowing into eyes.

LUBRICATION

All the motor bearings in this tool are lubricated with a

sufficient amount of high grade Jubricant for the life of

the unit under normal operating conditions; therefore,

no further lubrication is required.

Lubricate the Following as Required:

Chop pivot: light machine oil or aerosol will penetrate

from the ends of the junction points. A qualified

service technician can remove the pivot bumper to

relieve tension, and the 2 metric set screws holding

the shaft, in order to drive the shaft about 3/4" right.

Exposed surfaces should be lubricated with

automotive type oil.

Central pivot of plastic guard: Use light household oil

(sewing machine oil) on metat4o-metal or

metal-to-plastic guard contact areas as required for

smooth, quiet operation. Avoid excessive oil, to which

sawdust will cling.

Link: (which actuates the lower guard movement)

may be oiled at the rear pivot, greased at ball bearing

contact, and oiled where the link actuates the roller of

the lower guard, if the down chop motion is hard to

start.

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade

or making adjustments,

Consult your Sears Service Center if for any reason the motor will not run,

TROUBLESHOOTING GUIDE - MOTOR

PROBLEM

Brake does not

stop blade within

6 seconds.

Motor does not

start

Brush spark

when switch

released.

PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION I

1. Motor brushes not

sealed or lightly

sticking.

2, Motor brake

overheated from use

of defective or wrong

size blade or rapid

ONIOFF cycling,

3. Arbor screw loose.

4. Other.

1. Fuse

2. Brush worn.

3. Other.

1. Fuse

2. Brush worn.

3. Other.

1. Inspect /clean /replace brushes. See

MAINTENANCE section.

2. Use a recommended blade.

Let cool down.

3. Retighten.

4. Sears Service Center.

1.15-Amp time delay fuse, or circuit breaker.

2. See MAINTENANCE section.

3. Sears Service Center,

1. None.

TROUBLESHOOTING GUIDE -SAW OPERATION

PROBLEM

Blade hits table,

Angle of cut not

accurate.

Can't adjust miter.

Cutting arm

wobble.

Cutting arm won't

futly raise, or

btade guard won't

futiy close.

Blade binds, jams,

and burns wood.

Saw vibrates or

shakes.

PROBLEM CAUSE

1_Misalignment.

1. Miter table locked.

2. Sawdust under table.

l. Loose pivot points.

1. Part failure,

2. Pivot spring not

replaced properly after

service.

3. Sawdust build-up.

1. Improper operation.

2. Dul! blade.

3. Improper blade size.

4. Warped blade.

1.Saw blade not round.

2.Saw blade damaged.

3.Saw blade toose.

4.Other.

SUGGESTED CORRECTIVE ACTION

1. Sears Service Center.

See ADJUSTMENT section.

1. Squeeze miter spring lock up.

See OPERATION Section,

2, Vacuum or blow out dust,

WEAR EYE PROTECTION.

t. See ADJUSTMENT Section,

1, Sears Service Center.

2. Sears Service Center.

3. Clean and lubricate moving parts.

1. See BASIC SAW OPERATION section.

2. Replace or sharpen blade.

3. Replace with 10" diameter blade.

4. Replace blade.

1.Replace blade.

2.Replace blade.

3.Tighten arbor screw.

4.Sears Service Center.

CRAFTSMAN COMPOUND MITRE SAW MODEL NO. !37.242750

When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause

product damage. Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless

repair is done by a qua{ified service technician. Repair service is available at your nearest Sears Service Center.

Order by PART NUMBER, not by key number

PARTS LIST FOR SCHEMATIC A

Key Part No. Description Size Qty

1 2615BBDC20 HEX. kiD. SCREW & WASHER M6X1.0-25 2

2 12700203 ARM-MITER 1

3 12700302 COIL SPRING 1

4 2663MHCK16 CA, RE. PAN HD. SCREW MSX0.Sq0 ,t

5 2501MBDN85 FLAT WASHER 5X16-2 4

6"12700604 TABLE 1

7 12700702A1 LOCKING HANDLE ASS'Y l

8 12700802 PLASTIC SLEEVE t

9 2668BBDA32 CA. RE. PAN HD, SCREW MSX0.8-10 1

10 ..................... 12701002 ............................NEED[:E F_0tNTER.................................................................................................................................................................................!.

11 2652MHCK16 CR. RE. PAN HD. SCREW M5X0.8-8

12 12701201 FOLLOWER PLATE

13 12701302 TABLE INSERT

t4 2660PBCKI2 CA, RE, PAN HD. TAPPING SCREW M4X18-t0

15 12701505 TILTING SCALE

t6 12701602 BASE

t7 16503601 SHAFT

t8 2617BBLB58 HEX. SOC. HD, CAP SCREW M8X1,25-35

19 12702203 SUPPORT

20 2501NBDN40 FLAT WASHER 1/2X1-3/64

2! ....................... 2705FBD1.!. 2...............................t_U_T CHUCK .................................................................................................................................................................................M..t2fX!_75T_12 ...............................t ........

22 16505002 KNOB_HANDLE

23 2701EBD106 HEX, NUT M6X1,0 T=5

24 2801BBDA41 HEX, HD, BOLT MTXt,0-20

25 2574B55R02 O-RtNG ROD

26 16503401 BRACKET STOP

27 12703004 FENCE

28 2617BBLD60 HEX. SOC. HD. CAP SCREW M8X1,25-45

29 2601BDLA43 HEX, SOC. HD, CAP SCREW M6X1.0-30

30 2601BZDAD4 HEX. SOC. SET SCREW M10X1.5-75

3! ......................................261_6BDLA32.................................................H.EX:.HD._BgLT .............................................................................................................................................................M[XO:Stt_0...........................................................! ...........

32 12703503 BRACKET-TILT

33 2658MBDU36 DRIVE SCREW 2.3-5

34 12703701 SHAFT-PIVOT

35 2668BBDA32 CA, RE, PAN HD, SCREW M5X0.6-10

36 12703902 NEEDLE POINTER

37 12704001 FLAT WASHER 6X13-t

38 1270410t ANGLE PEGULATOR

39 2501 MBDN 1t FLAT WASHER IOX20-2

4o..................... 2_05FBD.!!fl.......................................N.UZCHUCK................................................................................................................................................................M!9,X1:5 _fflQ .................................1 .....

4t 2501MBDN26 FLAT WASHER 10X20-3 1

42 16304201A1 LOCKING HANDLE ASS'Y 1

43 2617BBLD28 HEX.SOCKET HD,CAP SCREWS M8X1.25-25 I

44 2705FZD106 NUT CHUCK M6X1.0 T=6 1

45 12704901 ASSIST-FENCE t

46 12705001 BLADE HOLDER 1

47 12705101 CUSHION 1

48 t 2705201A1 LOCKING HANDLE ASS'Y 1

49 2617BDLC15 HEX, SOC, HD, CAP BOLT M5X0.8-16 2

50 12705701 BRACKET 1

51 12705802 SCREW STOP

52 12705901 LOCK NUT

53 17803601 COMPRESSION SPRING

54 257(}BBN206 E-R_NG

55A 12706501At LOCKING HANDLE ASS'Y

56 12706601 PIN

57 12706701 CAUTION LABEL

58 2501 NZDN06 FLAT WASHER

138 2504MBC006 TOOTH WASHER

6X13-1

CRAFTSMAN COMPOUND MITRE SAW

schematic A

MODEL: 137,242750

Gi:

CRAFTSMAN COMPOUND MITRE SAW

Parts Hst for schematic B

Key Part No, Description Size Qty

59 16933401 WRENCH HEX, t

60 2607BBLW55 HEX. WASHER HD, BOLT MSX1,25-20 1

61 16930402 ARBOR COLLAR 2

62 14930201 BLADE 1

63 12710401 SHAFT SLEEVE 1

64 16510501 TORSION SPRING 1

65 8596829149 MOTOR 1

66 2642BZDA69 CR, RE, TRUSS HD, ROUND

NECK SCREW M6X1.0-14 t

67 16510801 LEVER I

68 2501MBDN06 FLAT WASHER 6X13-1 1

69 2636BBDA40 CR, RE. COUNT HD, SCREW M6X1.0-16 1

MODEL:137.242750

Key Part No. Description Size Qty

99 2660PBCK23 CR. RE. PAN HD, SCREW M4X18-25 2

l_0 2805U5HN16 TERMINAL t

101 2807BS08Z3 POWER CABLE 1

102 2668BBDA42 CR. RE. PAN HD. SCREW M6Xl.0-25 3

CR.RE. PAN HD, TAPPING

103 2660PBCK20 SCREW M5X16-25 4

104 16221901 SPRING WiRE 1

105 12715207 HANDLE I

106 12717901 HANDLE SEAT 1

107 12718001 HANDLE SEAT I

108 12718102 CLAMP HANDLE t

109 2535MNCB19 PIN 1

................................................................................................................................................ Jl......................................................................................................................................................................................

70 16511101 COLLAR 1 110 12718301 BOLT 1

71 16511204A2 PC-GUARD ASS'Y 1 1!1 12718401 CUSHION 1

72 16513001 CAUTION LABEL I 112 2501MZDN81 FLAT WASHER q_ 6X25-3,0 2

73 2701FBDI06 HEX. NUT M6Xt.0 T=5 1 t13 2506MBN614 WAVE WASHER _;, 8.2X18-2,0 1

74 16821601 SPRfNG GUARD 1 I14 12718701 SET PLATE I

75 2636BBDA24 CR. RE. COUNT HD. SCREW 1 115 2705FBD108 NUT CHUCK I

76 16510601A2 HOUSING ASS'Y t I16 12719002 SPRING PLATE 1

CR. RE, PAN HD. TAPPING CR, RE. TRUSS HD.

77 2660PBCKt4 SCREW M4X18-16 3 2660MBCEt6 TAPPING SCREW M5X12-10 1

78 2668BBDA07 CR. RE. PAN HD. SCREW M4X0.7-8 2 280255H506 CABLE CLAMP I

79 16513201 CHIP PLATE t 119 12719401 LOCK HANDLE I

80 16513301 RUBBER PAD 1 120 2536MBE669 SPRING PIN 1

81 2642BZDA69 CR. RE, TRUSS HD, ROUND

NECK SCREW M6X1.0-14 1 12t 12719602 COMPRESSION SPRING 1

82 12713240 TRADE-MARK LABEL 1 122 2570BBN204 C-RING I

83 2705FBBD106 NUT CHUCK M6Xt.0 T=6 1 !23 12719801 BRACKET STOP 1

84 2606BDLA38 HEX. SOC, SET SCREW M6XI.0-10 2 I24 127"t9901 TILTING SCALE I

85 16323204A1 BAG-DUST ASS'Y 1 125 280655545Y LEAD WIRE ASS'Y 1

86 16512201 SHIM 1 I26 16211001 BUMPER 1

87 16512301 ANCHOR BLOCK t 127 12720701 TRADE-MARK LABEL 1

88 2602BBLA40 HEX. SOC. HD. CAP BOLT M6X1.0-16 1 128 2501MBDN50 FLAT WASHER cl_8,2Xt8-2.0 1

89 12713216 LABEL 1 129 12720901 ELBOW 1

................................................................................................................................................................................................................... !l ...........................................................................................................................................................................................

90 12713306 TRIGGER 1 130 16961501 EXTENSION WING 2

91 16203001 SPRING t 131 2668BBDA26 CR. RE. PAN HD. SCREW M5X0.8-18 2

92 2856D55309 LiMiTS SWITCH 1 132 16961202A1 STOP BLOCK 1

93 2660PBCK57 CR. RE. PAN HD, TAPPING

SCREW M4X18-28 5 133 2671QZDK36 WING BOLT t

94 12713707 HANDLE 1 134 12740301A1 VISE ASS'Y 1

95 12713807 BUTTON SWITCH 1 t35 12732001 PLATE 1

96 12713901 SPRING 1 136 12732101 PLATE t

97 12714101 CLAMP-CORD t 137 19500203 LOCK HANDLE 2

98 83990141 GUARD-CORD 1

CRAFTSP_AN COMPOUND MRTRE SAW

Schematic B

MODEL: 137.242750

CRAFTSMAN COMPOUND NtnTRE SAW MODEL: 137.242750

Parts list for schematic C

_OTOR

Key Part No. Description Size Qty

0t 83965011 ARBOR SHAFT 1

02 2571MNC311 PARALLEL KEY 1

03 2641BBDA24 CR.-RE. ROUND HD. WASHER SCREW M5x0.8q 0 3

04 83965041 BEARING COVER 5 1

05 200 lZZ6204 BALL BEARING 6204ZZ 1

06 2570BBN120 C-RING A-20 1

07 83965071 HELIX GEAR 1

08 2570BBN114 C-RING A-14 1

09 2004AH 1010 NEEDLE BEARING HK- 1010 1

! 0 839201 T2............................................................. C OM pRESS IONI.SpR!NG .......................................................................................................................................1

11 8396511C ARM UPPER 1

I2 2536MBE607 SPRING PIN 1

13 83965131 BRACKET STOP 1

I4A 8396614 tA1 ARMATURE !

15 280655563Y LEAD WtRE ASS'Y 1

t6 83990331 BEARING BUSHING t

17 83750081 FLOW GUIDE 1

18A 8596818tA2 FIELD ASS'Y 1

19 2662MZDE61 CR,-RE.PAN HD.TAPPING M5x I2-55 2

20 83968201 PROTECTOR WIRE 1

21 83965261 PLASTIC CAP 1

22 83968223 MOTOR HOUSING 1

23 2620BBDB26 CR.-RE.PAN HD.TAPPING SCREW & WASHER M5xt6-30 4

2.........................................4 2603 B BLA 20 H Ex: :S ° c s E.T..SC.RE'_ .....................................................................................................M5 x0:8-:6 ..................................................................

25 2686BBHA22 PLASTIC SCREW M5x0.8-6 2

26A 83990282A! BRUSH HOLDER ASS'Y 2

27A 83990291A1 RUBBER BUSHING 2

28 83990301 BRUSH. COVER 2

CRAFTSMAN

Schematic C

COMPOUND MITRE SAW

MODEL: 137.242750

Craftsman 137242750 User Manual SAW Manuals And Guides L0903560

CRAFTSMAN Miter Saw Manual L0903560 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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