Craftsman 137242760 User Manual 10 COMPOUND MITER SAW Manuals And Guides L0306228

CRAFTSMAN Miter Saw Manual L0306228 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

User Manual: Craftsman 137242760 137242760 CRAFTSMAN 10 COMPOUND MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 10 COMPOUND MITER SAW #137242760. Home:Tool Parts:Craftsman Parts:Craftsman 10 COMPOUND MITER SAW Manual

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Operator's Manual

CRRFTSMRN°

3 HP (Max. Developed)

10" Blade

4800 R.P.M.

MULTI-MITER TM

COMPOUND

MITER SAW

Model No.

137.242760

CAUTION:

Before using this Miter Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

Customer Help Line

1-800-843-1682

•Safety Instructions

• Installation

• Operation

•Maintenance

•Parts List

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman webslte: www.sears.comlcraftsman

PaN No. 137242760001

SECTION PAGE

Warranty ........................................ 2

Product Specifications ....................... 2

Power Tool Safety ............................ 3

Compound Miter Saw Safety............... 4

Electrical Requirements and Safety...... 4-5

Accassodes and Attachments .............. 6

Tools Needed For Assembly................ 6

Carton Contents .............................. 7

SECTION PAGE

Know Your Miter Saw........ 8

Glossary of Terms ............................ 9

Assembly and Adjustments................. 10

Operation....................................... 17

Maintenance ................................... 24

Troubleshooting Guide....................... 25

Parts List......................................... 26

FULL ONE YEAR WARRANTY

If this tool fails due to a defect in material or workmanship within one year of date of purchase, Sears will

at its option repair or replace it free of charge.

Return this tool to a Sears Service Center for repair, or to place of purchase for replacement.

This warranty gives you specific legal rights, and you may also have other rights which may vary from

state to state.

Seam, Roebuck and Co., Dept. 817 WA, Hoffman Estates, IL 60179

UA WARNING ]

Some dust created by power sanding, sawing, grinding, dHIlinQ and other construction activities contains

chemicals known (to the State of Ca.fornie) to cause cancer, bnrthdefects or other reproductive harm. Some

examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks, cement and other masonry products

•Arsenic and chromium from chemically treated lumber

Your Hak from these exposures varies depending on how often you do this type of work. To reduce your

exposure to these chemicals work in a well ventilated area and work with approved safety aquipmantsuch as dust

masks that are specially des gned to fi tar out microscop c part c es.

MOTOR

Pov_r Source.....................

Horsepower........................

Speed.................................

Brake.................................

DoubleInsulated....................

MITER SAW

Cutting Capacity:

Crosscut............................

Miter45°R.&L.....................

Bevel45=L........................

45° Miterand45° Bevel.........

120VAC, 60HZ, 15 Amp

3HP (Max. Developed)

4800 RPM (No load)

Electric

Yes

2-5/8"x 5-1/2"

2-5/8"x 3-1/2"

1-1/2"x 5-1/2"

1-1/2"x 3-1/2"

Rotating Table:

Diameter .............................. 12-5/8"

Miter Detent Stops.................. 0, 15, 22-1/2, 31.6,

450 R. & L.

Bevel Positive Stops............... 0, 450

Base Dimensions................... 19-7/8" x 16-3/8"

Dust Collection...................... Yes

Extension Table ..................... Yes

Net Weight ........................... 51.25 Lbs

IA WARNONGI

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool Is wired st the factory for 110-120 Volt operation. It must be connected to a 110-120 Volt 115 Ampere time

delay fuse or circuit breaker. To avoid shock or firs, replace power cord Immediately if it is worn, cut or damaged

in any way.

Before using your tool, it is cdtlcal that you read and understand these safety rules. Failure to follow these rules

could result in serious injury to you or damage to the tool.

GENERAL SAFETY INSTRUCTIONS

BEFOREUSINGTHISPOWERTOOL

Safety is a combination of common sense, staying alert

and knowing how to use your power tool.

AWARNING I

To avoid mistakes that could cause serious injury, do not

plug the tool in untilyou have read and understood the

following.

1. READ and become familiar with the entire Operators

Manual. LEARN the tool's application, limitations and

possible hazards.

2. KEEP GUARDS IN PLACE and in working order.

3. REMOVE ADJUSTING KEYS AND WRENCHES.

Form the habit of checking to see that keys and

adjusting wrenches are removed from the tool before

turning ON.

4. KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

5. DON'T USE IN DANGEROUS ENVIRONMENTS.

Don't use power tools in damp locations, or expose

them to rain or snow. Keep work area well lighted.

6. KEEP CHILDREN AWAY.All visitorsand bystanders

should be kept a safe distance from work area,

7. MAKE WORKSHOP CHILD PROOF with padlocks,

master switches, or by removing starter keys.

8. DON'T FORCE THE TOOL. It will do the job better

and safer at the rate for which it was designed.

9. USE THE RIGHT TOOL. Do not force the tool or an

attachment to do a job for which it was not designed.

10.USE PROPER EXTENSION CORDS. Make sure

your extension cord is in good condition. When using

an extension cord, be sure to use one heavy enough

to carry the current your product will draw. An

undersized cord will result in a drop in line voltage

and in loss of power which will cause the tool to

overheat. The table on page 5 shows the correct size

to use depending on cord lengthand nameplate

ampere rating. If in doubt, use the next heavier gauge.

The smaller the gauge number, the heavier the cord.

11.WEAR PROPER APPAREL. Do not wear loose

clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair.

12.ALWAYS WEAR EYE PROTECTION. Any power tool

can throw foreign objects into the eyes and

,,,*,,_could cause permanent eye damage.

ALWAYS wear Safety Goggles (not

glasses) that comply with ANSI Safety

standard Z87.1 Everyday eyeglasses

have only impact -resistance lenses.

TheyARE NOT safety glasses. Safety Goggles are

available at Sears. NOTE: Glasses or goggles not in

compliance with ANSI Z87.1 could seriously injure

you when they break.

13.WEAR A FACE MASK OR DUST MASK. Sawing

operation produces dust.

14.SECURE WORK. Use clamps or a vise to holdwork

when practical. It's safer than using your hand and it

frees both hands to operate the tool.

15.DISCONNECT TOOLS FROM POWER SOURCE

before servicing, and when changing accessories

such as blades, bits and cutters.

16.REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in the OFF position

before pluggingthe tool in.

17.USE RECOMMENDED ACCESSORIES. Consult this

Operators Manual for recommended accessories.

The use of improper accessories may cause risk of

injuryto yourself or others.

18.NEVER STAND ON THE TOOL. Serious injury could

occur if the tool is tipped or if the cuttingtool is

unintentionallycontacted.

19.CHECK FOR DAMAGED PARTS. Before further use

of the tool, a guard or other part that is damaged

should be carefully checked to determine that it will

operate properlyand perform its intended function-

check for alignment of movingparts, binding of

moving parts, breakage of parts, mounting,and any

other conditions that may affect its operation. A guard

or other part that is damaged should be propedy

repaired or replaced.

20.NEVER LEAVETHE TOOL RUNNING UNAI-rENDED.

TURN THE POWER "OFF". Don't walk away from a

running tool untilthe blade comes to a complete stop

& unplugthe unit.

2t .DON'T OVERREACH. Keep proper footing and

balance at all times.

22.MAINTAIN TOOLS WITH CARE. Keep tools sharp

and clean for best and safest performance. Follow

instructionsfor lubricating and changing accessodes.

23. WARNING: Dust generated from certain materials

can be hazardous to your health. Always operate

saw in well-ventilated area and provide for proper

dust removal.

SPECIFIC SAFETY INSTRUCTIONS FOR

THIS COMPOUND MITER SAW

1. USE ONLY CROSS-CUTTING SAW BLADES. When

using carbide tipped blades, make sure they have a

negative hook angle.

IMPORTANT: DO NOT USE THIN KERF BLADES-

they can deflect and contact guard and can cause

possible injury to the operator.

2. DO NOT operate the miter saw untilit is completely

assembled and installed according to these

instructions.

3. IF YOU ARE NOT thoroughlyfamiliar with the

operation of miter sews, seek guidance from your

supervisor, instructor,or other qualified person.

4. ALWAYS hold the work firmly against the fence and

table. DO NOT perform any operation free hand (use

clamp wherever possible).

5. KEEP HANDS out of the path of the saw blade. If the

workpiece you are cuttingwould cause your hands to

be within6-1/2" inches of the saw blade, the

workpiece should be clamped in place before making

the cut.

6. BE SURE the blade is sharp, runs freely, and is free of

vibration.

7. ALLOW the motor to come up to full speed before

starting a cut.

8. KEEP THE MOTOR AIR SLOTS CLEAN and free of

chips or dust.

9. ALWAYS MAKE SURE all handles are tight before

cutting, even if the table is positioned in one of the

positivestops,

tO.BE SURE both the blade and the coUarare clean and

the arbor bolt is tightened securely.

11.USE only blade collars specifiedfor your saw.

12. NEVER use blades'larger or smaller in diameter than

10oinches.

13. NEVER apply lubricants to the blade when it is

running.

t4. ALWAYS check the blade for cracks or damage

before operation. Replace a cracked or damaged

blade immediately.

15. NEVER use blades recommended for operationat

less than 4800 RPM

16.ALWAYS keep the blade guards in place and use at

all times.

17.NEVER reach around the sew blade.

18.MAKE SURE the blade is not contactingthe

workpiece before the switchis turned ON.

19.IMPORTANT: After completing the cut, release the

power switchand wait for the blade to stopbefore

returningthe saw to the raised position.

20.MAKE SURE the blade has come to a complete stop

before removing or securing the workpiece, changing

the workpiece angle, or changingthe angle ofthe

blade.

21.NEVER cut ferrous metals or masonry with thistool.

22.NEVER cut small pieces..If the workpiece being cut

would cause your hand or fingers to be within7-1/4

inches of the saw blade the workpiece is too small.

23.PROVIDE adequate support to the sides of the saw

table for longwork pieces.

24.NEVER use the mitersaw in an area with flammable

liquidsor gases.

25.NEVER use solvents to clean plastic parts. Solvents

could possiblydissolve or otherwise damage the

matedaL

26,SHUT OFF the power before servicing or adjustingthe

tool.

27,DISCONNECT the saw from the power source and

clean the machine when finished using.

28.MAKE SURE the work area is clean before leaving

the machine.

29.SHOULD any part of your miter saw be missing,

damaged, or fail in any way, or any electrical

component fail to perform propedy, shut off the switch

and remove the plugfrom the power supplyoutlet.

Replace missing, damaged, or failed parts before

resuming operation.

POWER SUPPLY AND MOTOR SPECIFICATIONS

The AC motor used in this sew is a universal,

nonreversible type. See "MOTOR" in the "PRODUCT

SPECIFICATIONS" section on page 2.

To avoid electdcal hazards, fire hazards, or damage to

the tool, use proper circuitprotection.Your saw is wired at

the factory for 120V operation. Connect to a 120V, 15

Amp circuit and use a 15 amp. time delay fuse or circuit

breaker. To avoid shock or fire, if power cord is worn or

cut, or damaged in any way, have it replaced

immediately.

ELECTRICAL REQUIREMENTS - cont'd

DOUBLE INSULATED []

The power tool is double insulated to provide a double

thickness of insulation between you and tool's electricel

system. All exposed metal parts are isolated from the

internal metat motor components with protecting insulation.

Replacement parts - When servicing use only identical

replacement parts.

Polarized plugs - This saw has a plug that looks like the

one shown below:

-i;222

To reduca the risk of electrical shock, this saw has a

polarized plug (one blade is wider than the other). This

plug will fit in apolarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still

does not fit, contact a qualified electrician to install the

proper outlet. Do not change the plug in any way.

[AWARN,NG]

Double insulationdoes nottake the place of normal safety

precautions when operating this tool.

To avoid electrocution:

1. Use only identical replacement parts when servicing a

tool with double insulation.Servicing should be performed

by a qualified technician.

2. Do not use power tools inwet or damp locations or

expose them to rain or snow.

MOTOR SAFETY PROTECTION

IMPORTANT:

To avoid motor damage, the motor should be blownout or

vacuumed frequently to keep sawdust from interfering with

the motor ventilation.

1.CONNECT this saw to a 120V, 15 amp. circuitwith a 15

amp. time delay fuse or circuit breaker. Using the wrong

size fuse can damage the motor.

2. If the motor won't start, release the trigger switch

immediately. UNPLUG THE SAW. Check the saw blade

to make sure it turns freely. If the blade is free, try to

start the sew again. If the motor still does not start, refer

to the "TROUBLESHOOTING GUIDE"

3. If the tool suddenly stalls while cutting wood, release the

trigger switch, unplugthe tool, and free the blade from

the wood. The saw may now be started and the cut

finished.

4. FUSES may "blow" or circuit breakers may tdp

frequently if:

a. MOTOR is overloaded - overloading can occur if

you feed too rapidly or make too many start/stops

in a short time.

b. LINE VOLTAGE is more than 10% above or below

the nameplate voltage rating. For heavy loads, the

voltage at motor terminals must equal the voltage

specified on the nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles may be traced to loose or incorrect

connections, overload, lowvoltage or inadequate power

supplywiring.Always check the connections, the load

and supplycircuit if the motor doesn't run well. Check

minimum gauge for the lengthof cord you are usingon

the chart below.

GUIDELINES FOR EXTENSION CORDS

Use a proper extension cord. Make sure your extension

cord is in good condition.When using an extension cord,

be sure to use one heavy enough to carry the current your

product will draw. An undersized cord will cause a drop in

line voltage, resulting in lossof power and cause

overheating. The table below shows the correct size to use

depending on cord length and nameplate ampere rating. If

in doubt, use the next heavier gauge. The smaller the

gauge number, the heavier the cord.

Be sure your extension cord is properly wired and in

good condition.Always replace a damaged extension cord

or have it repaired by a qualified person before usingit.

Protect your extension cords from sharp objects, excessive

heat and damp or wet areas.

Use a separate electrical circuit for your tools. This

circuit must not be less than # 12 wire and should be

protected with a 15 Amp time delay fuse. Before

connecting the tool to the power line, make sure the switch

is in the OFF positionand the electric current is rated the

same as the current stamped on the motor nameplate,

running at a lower voltage will damage the motor.

lltd I_IliVdlllvJ1¢f_,_1[€t =1:re] _.i =);,4111:1_k.'f[e] _I[o(I] :| J_l f:VlvL_!

(When using 120 voltsonly)

_mpere Rating Total length of cord in feet

_ore fJlen not more I_n 25' 50' t00' 150'

6 18' 16' 16' 14'

10 18' 16' 14' 12'

I0 12 16' 16' 14' 12'

12 16 14' 12' not recommended

CAUTION: In all cases make certain the receptacle in

question is properly grounded. If you are not sure have a

certified electrician, check the receptacle.

RECOMMENDED ACCESSORIES

IA, WARNING]

•Use only accessories recommended for this miter saw.

Follow instructions that accompany accessories. Use

of improper accessories may cause hazards.

• The use of any cutting tool except 10 inch saw blades

which meet the requirements under recommended

accessories is prohibited. Do not use accessobes such

as shaper cutters or dado sets. Ferrous metal cutting

and the use of abrasive wheels is prohibited.

• Do not attempt to modify this tool or create

accessories not recommended for use with this tool.

Any such alteration or modification is misuse and could

result in a hazardous condition leading to possible

serious injury.

ACCESSORIES

Visit your Sears Hardware Department or see the Sears

Power and Hand Tool Catalog to purchase recommendec

accessories for this power tool.

[A WARNINGI

To avoid the risk of personal injury, do not modify this

power tool or use accessories not recommended by Sear

I,A WARNING]

Read warnings and conditionson your CARBIDE TIPPEr

SAW BLADE. Do not operate the saw without the proper

saw blade guard in place. Carbide is a very hard but brittle

material. Care should be taken while mounting, using, and

storing carbide tipped blades to prevent accidental

damage. Slight shocks, such as striking the tip while

handling, can seriously damage the blade. Foreign objects

in the workpiece, such as wire or nails, can also cause tips

to crack or break off. Before using, always visually

examine the blade and tips for bent teeth, cracks,

breakage, missing or loose tips, or other damage. Do not

use if damage is suspected. Failure to heed safety

instructionsand warnings can result in serious bodily

injury.

Blade wrench (supplied) Adjustable wrenCh

Phillips screwdriver

_ver

===J

Combination square

COMBINATION SQUARE MUST BE TRUE

Draw a light line

on a board along

this edge. ,--

s_J

Straight edge or

a 3/4" board, this

edge must be

perfectly straight

Should not gap or overlap

when square is flipped over

in dotted position

I 6

UNPACKING YOUR MITER SAW

IA WARNINGI

To avoid injury from unexpected starting or electrical shock,

do not plugthe power cord into a source of power during

unpacking and assembly. This cord must remain

unplugged whenever you are adjusting/assemblingthe

saw.

1, Remove the miter saw from the carton.

IMPORTANT: Do not liftthe miter saw by the switch

handle or miter table handle. It may cause

misalignment. LIFT ONLY BY THE BUILT-IN

CARRYING HANDLE LOCATED AT THE TOP OF

THE MACHINE.

3. Place the saw on a secure stationary work surface.

Separate all parts from the packing material. Check

each one with the illustration below to make certain all

items are accountedfor, before discarding any packing

material.

I,_b. WARNING I

If any part is missingor damaged, do not attempt to

assemble the miter saw, or plug in the power cord untilthe

missingor damaged part is correctly replaced. To avoid

electric shock, use only identical replacement parts when

servicing double insulated tools.

Extension Wing

Locking Screw

Dust Collector

Elbow

Extension Table

Stand Legs

Bottom (short)

bracket

Blade

Miter Table

Handle Wrench Dust Bag

Safety Hold-down

Clamp

Bottom (long)

bracket

Top (short)

leg bracket

Top (long)

leg bracket Stand Mounting

Hardware Bag

Safety

Lock-OFFButton

ON IOFF Trigger

Switch

' Handle

Handle Locking Lever

Arbor Lock

Motor

Base

Upper Blade Guard

Miter Scale

ExtensionTable Mounting

Holes

Cutting Head Handle

Lower Blade Guard

Saw Blade

Fence Extension

Fence

StopBlock

MiferSpdng

Lock

Extension Table Quick-Cam Miter

Table Lock

M_rHa_le

CRAFTSMAN COMPOUND MITER SAW TERMS

ARBOR LOCK -Allows the user to keep the blade from

rotating while tightening or loosening the arbor locking

bolt during blade replacement or removal.

BASE - Supports the table, holds accessories and

allows for workbench or leg set mounting.

BEVEL LOCKING HANDLE - Locks the miter saw at a

desired bevel angle.

BEVEL SCALE - To measure the bevel angle of the saw

blade 0°to 45 ° left.

COVER PLATE SCREW -Loosen this screw and rotate

the plate for access to the blade arbor locking bolt.

DUST CHUTE - Exhausts debds away from the user.

EXTENSION TABLE - Extends the width of the work

table for support while cutting long work pieces. They

can be used with or without a stop block as an additional

side fence.

FENCE - Helps to keep the workpiece from moving

when sawing. Scaled to assist with accurate cutting.

HAND HOLD - For movingthe saw when unplugged.

SAFETY LOCK-OFF SLIDE SWITCH - Yellow buttonon

handle must be pushed forward to activate the trigger

switch.

LOWER BLADE GUARD - Helps protect your hands

from the blade in the raised position, it retracts as the

blade is lowered.

MITER HANDLE - Used to lock and unlock the miter

table, and to rotate the saw to a right or left cutting

position.

MITER SCALE - To measure the miter angle 0° to 45°

left, 0°to 45° dght.

MITER SPRING LOCK - Used in combination with the

miter handle, it locks the miter saw at a preset positive

stop for the desired miter angle.

MOUNTING HOLES - To mount the miter saw to a

stable surface.

ON/OFF TRIGGER SWITCH - To prevent the tdgger

from being accidentally engaged, a lock-off slide switch

is provided. To start the tool, push the lock-off slide

switch forward and squeeze the trigger. Release the

tdgger to stop the miter saw.

STOP LATCH - Locks the miter saw in the lowered

positionfor compact storage and transportation.

SWITCH HANDLE - The cutting head handle contains

the trigger switch and a safety lock-off slide switch. The

blade is lowered into the workpiece by pushing down on

the handle. The saw will return to its upright position

when the handle is released.

WARNING LABELS -Read and understand for your

own safety. Always make certain these are in place &

legible.

WRENCH STORAGE - Convenient storage to prevent

misplacing the blade wrench.

WOODWORKING TERMS

ARBOR - The shaft on which a blade is mounted,

BEVEL CUT - An angle cut made through the face of

the workpiece.

COMPOUND CUT -A simultaneous bevel and miter cut.

CROSS CUT - A cut made across the width or grain of

the workpiece.

FREEHAND - Performing a cut without using a fence

(guide), hold down or other proper device to prevent the

workpiece from twistingduringthe cuttingoperation.

GUM -A sticky sap from wood products.

HEEL- Misalignment of the blade.

KERF - The amount of material removed by blade cut.

MITER CUT - An angle cut made across the width or

grain of the workpiece.

RESIN -A stickysap that has hardened.

REVOLUTIONS PER MINUTE (RPM) - The number of

turns completed by a spinningobject in one minute.

SAW BLADE PATH - The area of the workpiece or table

top directly in line with the travel of the blade Or the part

of the workpiece which will be cut.

SET - The distance between two saw blade tips, bent

outward in opposite directions to each other. The further

apart the tips are, the greater the set.

WORKPIECE - The item being cut. The surfaces of a

workpiece are commonly referred to as faces, ends, and

edges.

ASSEMBLY INSTRUCTIONS

IA WARNINGI

To avoid injury,do not connect this miter saw to the power

source untilit is completely assembled and adjusted, and

you have read and understood this Operators Manual.

ASSEMBLE STAND (Fig. A)

1. Unpack all parts and group by type and size. Refer to

the parts list on page 32 for correct quantities.

2. Attach one long upper support(4) to top of leg (1)

usingone carriage bolt (2) and nut (5).

NOTE: Do not tighten bolts until stand is propedy

aligned (see step #8).

3. Attach other end of long upper support to the top of

another leg usingone carriage bolt and one nut.

4. Attach one long bottom support (3) to the center of

each leg using carriage bolt and nut. This completes

the front frame section.

5. Assemble the rear frame section in exactly the same

manner.

6. Join the front and rear frame assemblies usingtwo

short upper supports (11) and two short bottom

supports (10), carriage bolts and nuts.

7. Place all four rubber feet (7) onto each leg.

8. Place the stand on a level surface and adjust it so all

legs are contactingthe floor and are at similarangles

to the floor. Tighten all bolts.

NOTE: Stand should not rock after all bolts are

tightened.

ASSEMBLE MITER SAW TO STAND

1. Carefully place the miter saw on top of stand.

2. Line up the three mountingholes in the saw base to

the stand.

3. Fasten the saw to the stand using the three mounting

bolts (12), three washers (13) and three nuts (14).

NOTE: Place a washer on each bolt before

insertingit into the saw base and throughthe

support, then thread the nut onto the bolt (see

Fig. A)

4. Tighten all three nuts.

NOTE: DO NOT OVER TIGHTEN THE LOCK NUTS

HOLDING SAW TO THE STAND. THIS COULD

DAMAGE THE SAW BASE.

Fig. A

INSTALLING THE MITER HANDLE (FIG. B)

1,Thread the miter handle (1) into the hole (2) located at

the front of the mitertable.

Fig. B

2 1

SAW BLADE WRENCH (FIG. C)

1. For convenient storage and prevention of loss, there is

a slot (1) in the rear of the cutting head handle (2) for

storing the blade wrench (3) when not in use.

Fig. C

Fig. D

Locking

When transporting or storing the miter saw, the cutting

head should always be locked inthe down position.

1. Push the cutting head (3) down to its lowest position,

2, Push the stop latch (2) into the locking hole (4).

IMPORTANT: To avoid damage, never carry the miter

saw by the switch handle, the cuttingarm, or the miter

table handle, ALWAYS use the designated carrying

handle located on the top of the machine.

THE DUST COLLECTION SYSTEM (FIG. E, F)

INSTALLING THE DUST COLLECTION ELBOW (FIG. E)

1. Install the larger end of the elbow (1) onto the exhaust

port (2).

Note: The elbow can be used to attach either the dust bag

or a vacuum hose to remove sawdust from the work area.

Fig. E 1 2

CUTTING HEAD (FIG. D)

Raising

1. Push down slightly on the cutting handle (1).

2. Pull out the stop latch knob (2).

3.Allow the cutting head (3) to raise to the up position.

IA WA ,NGI

To avoid injuryand damage to the saw, transport or store

the miter saw with the cutting head locked in the down

position. Never use the stop latch to hold the cutting head

in a down position for cutting operations.

INSTALLING THE DUST BAG (FIG. F)

1. Squeeze the metal collar wings (2) of the dust bag

(1).

2, Place the dust bag neck opening around the exhaust

port (3), and release the metal collar wings,

Fig. F 2 3

IIIIIlllllll !_

INSTALLING THE EXTENSION TABLE (FIG. G) Fig. H

[,_ WARNING 1

To avoid injury or possible damage to the tool, support

long work pieces by installingthe extension table to

extend the work support surface.

IA WARNINGI

When using extension and stop block on the right side,

hold down clamp must also be in right side. Using hold

down clamp on the left side during this operation can

cause kick-back and serious injury to the operator.

NOTE: The extension table is assembled at the factory to

be installed on the left side of the saw. If you wish to

attach the extension table on the rightside, please skip

to page 14, Adjusting ExtensionTable Figure O.

1. Place the table extension rods into the two holes (1)

provided in the miter saw base.

2. Insert one Phillips head screw (2) into the hole (3) and

tighten to hold the extension table.

3. Loosen the locking knob (4), slide the stop block

assembly (5) to the desired location, re-tighten the

locking knob (4).

Fig. G23

5 4

7. Locate the arbor lock (5) on the motor, below the

miter saw switch handle. (Fig. I)

8. Press the arbor lock, holding it infirmly while turning

the blade wrench clockwise.The arbor lockwill then

engage and lock the arbor. Continueto hold

the arbor lock, while turning the wrench clockwise to

loosen the arbor bolt.

Fig. I

REMOVING OR INSTALLING THE BLADE

['_ WARNING I

1. Only use a 10-inch diameter blade.

2. To avoid injury from an accidental start, make sure the

switch is in the OFF positionand plug is not connected to

the power source outlet.

REMOVING (Fig. H, I, J)

IA WARNINGI

1. Unplug the saw from the outlet.

2. Raise the miter saw to its'upright position,

3. Raise the lower clear plastic blade guard (1) to the

updght position. (Fig. H)

4, Loosen the cover plate screw (2) with a Phillips

screwdriver.

5. Rotate the cover plate (3) to expose the arbor bolt

(4).

6. Place the blade end wrench over the arbor bolt.

_I1, . rJ" I!'! 12

IIII

REMOVING - cont'd

9. Remove the arbor bolt and washer (4), the outer blade

collar (6), and the blade (7). Do not remove the inner

blade collar. (Fig. J)

NOTE: Pay attention to the pieces removed, notingtheir

positionand directionthey face. Wipe the blade collars

clean of any sawdust before installinga new blade.

Fig J _____

INSTALLING A BLADE (Fig. H, I, J)

IA WARNINGI

Un-plug the miter saw before changing/installingthe

blade.

1. Install a 10" blade, making sure the rotation arrow

on the blade matches the clockwiserotation arrow on

the upper guard, and the blade teeth are pointing

downward.

2. Place the outer blade collar (6) against the blade and

on the arbor. Thread the arbor bolt (4) on the arbor.

(Fig. J)

IMPORTANT: make sure the fiats of the blade collarsare

engaged with the flats on the arbor shaft. Also, the

fiat-side of the arbor collar must be placed against the

blade.

3. Place the blade wrench on the arbor bolt.

4. Press the arbor lock (5), holding it in firmly while

turningthe blade wrench counterclockwise.When

it engages, continue to press the arbor lockin,

while tightening the arbor bolt securely. (Fig. I)

5. Rotate the cover plate (3) back to its original position

untilthe slot in the cover plate engages with the cover

plate screw (2). Tighten the screw with a Phillips

screwddver. (Fig. I)

6. Lower the blade guard (1). (Fig. J)

7. Be sure the arbor lock is released so the blade

turns freely by spinning the blade untilthe arbor lock

disengages.

IA WARN,NGI

•Always make sure the unit is unplugged. To avoid injury,

never _Jsethe saw without the cover plate secure in

place. It keeps the arbor boltfrom falling out if it

accidentally loosens, and helps prevent the spinning

blade from coming off the saw.

•Make sure the collars are clean and properlyarranged.

Lower the blade into the lower table and check for any

contact with the metal base or the turn table by

spinningthe blade manually.

INSTALLING THE HOLD-DOWN CLAMP (Fig. K)

I_1, WARNING I

When usingthe stop block on the extension tabte,

place the holddown clamp on the same side. Using the

clamp on the opposite side can cause kick-back and

serious injuryto the operator.

1. Place the Hold-down Clamp (1) on the desired clamp

hote (2).

Fig. K

ADJUSTMENTS

I_lk WARNING I

To avoid injuryfrom an accidental start, make sure the

switch is in the OFF positionand the plug is not

connected to the power source outlet.

ADJUSTING FENCE SQUARENESS (Fig. L)

1. Loosen the four fence locking screws (1).

2. Position the cuttinghead inthe lower locked position.

Using a square, lay the heel of the square against the

blade, and the rule against the fence (2) as shown.

Check to see if the fence is 90°to the blade.

3. Adjust the fence 90° to the blade and re-tighten the

four fence locking screws.

CAUTION: If the saw has not been used recently,

recheck blade squareness to the fence and readjust if

needed.

Fig. L I-

'11 n13 r

MITER SCALE (FIG. M)

The miter scale on the table has nine of the most

common angle settings with positive stops at 0°, 15°,

22.5°, 31.6° and 45°. These positive stops positionthe

blade at the desired angle quicklyand accurately.

Miter Angle Pointer Adjustment (Fig. M):

1. Place the miter table at the zero position making sure

the positive stop locking lever snaps into position.

2. Loosen the miter angle indicatorscrew (3) and adjust

the indicatorto the "0" mark on the miter scale.

3. Tighten miter angle indicator screw.

Positive Stop Miter Angle Adjustment:

1. Unlock the miter table by pressing down on the

positivestop locking lever (1).

2. While holding the positivestop lockinglever down,

grasp the miter handle (2) and move the miter table

left or dght to the desired angle.

3. Release the positivestop locking lever.

Quick-Cam Miter Table Lock Operation:

If miterangles required are NOT one of the nine positive

stops noted above, the miter table can be locked at any

angle between these positive stops by usingthe Miter

Quick-Cam table lock.

1. Unlock the miter table by pressing down on the

positivestop locking lever (1).

2. While holdingthe positive stop locking lever down,

grasp the miter handle (2) and move the mitertable

left or right to the desired angle.

3. Release the positive stop lockinglever.

4. Press down on the Miter Quick-Cam lockinglever (4)

until it locks the miter table in place.

NOTE: The miter Quick-Cam locking lever should

lock the table and prevent it from moving. If

adjustment is needed, see next step below.

Quick-Cam Miter Table Lock Adjustment:

1. Press down and lock the Quick-cam locking lever (4).

This provides room to fit the wrench into position.

2. Loosen the Quick-Cam lock nut (5) usinga 13 mm

wrench and release the Quick-cam lock.

3. Turn the adjusting screw (6) either in or out untilthe

locking lever firmly locks the miter table in place.

4. Tighten Quick-Cam lockingnut.

Fig. M

ADJUSTING AUXILIARY FENCE (Fig. N)

1.First make sure the miter saw fence is square to the

blade (see Adjustments Fig. L} and adjust if necessary.

2. Loosen the two fence screws (1).

3. Using a square, lay the heel of the square against the

blade, and the rule against the auxiliary fence (2) as

shown. Check to see if the fence is 90° to the blade.

4.Adjust the auxiliary fence 90° to the blade and inline

with the Miter Saw Fence, retighten the two fence

screws (1).

CAUTION: If the saw has not been used recently,

recheck blade squareness to the fence and readjust if

needed.

Fig. N 1

ADJUSTING EXTENSION TABLE (FIG. O)

If the extensiontable is not flush with the miter table,

adjust the four knobs (1) accordingly untilit is level with

the table.

NOTE: To reverse the placement of the side

extension table:

1. Loosen and remove the locking knob (2) & tab (3).

2. Remove and rotate 180° the entire extension rod

assembly & replace into position.

3. Reassemble the locking knob and tab, re-tighten in

position.

Fig. O

_!l!11II!ll.......

14 IIII

CUTTING ARM TRAVEL (FIG. P)

Cutting arm pivot adjustment

The up and down pivot movement of the cutting arm should

be free of side-to-side movement for accurate miter cuts. It

should be tight enough to prevent side-to-side movement

while still allowing the arm to move freely up and down when

cutting.

1. Before attempting this adjustment, move the sliding

fence as far to the LEFT as possible(See "SLIDING

FENCE" on Page 20).

2. If cutting arm (1) is too loose, turn the cutting arm

adjusting nut (2) clockwise using a 19 mm wrench.

3. If cutting arm is too tight, turn the cutting arm adjusting

nut counter clockwise.

Fig. P

CUTTING HEAD DOWNWARD TRAVEL ADJUSTMENT

(Fig. Q)

Before each cutting operation, check the position of the

blade to make sure it does not contact any metal surface. If

it contacts any metal surface, the depth of movement can be

adjusted.

IAw...,.GI

To avoid injury from unexpected starting or electrical

shock, turn the switch OFF and remove the power cord

from the power source.

1. Before attempting this adjustment, move the sliding

fence as far to the LEFT as possible (see "SLIDING

FENCE" on Page 20).

Cutting head downward travel adjustment - Cont'd

Fig. Q 4

BEVEL STOP ADJUSTMENT (Fig. R & S)

Before each cuttingoperation, check the positionof the

blade to make sure it does not contact any metal surface. If

it contacts any metal surface, the depth of movement can be

adjusted.

To avoid injury from unexpected starting or electrical

shock, turn the switch OFF and remove the power cord

from the power source.

90° Bevel adjustment (Fig. R)

1. Loosen the bevel lock handle (1) and tilt the cutting arm

completely to the dght. Tighten the bevel lock handle.

2. Place a combination square (2) on the miter table with

the rule against the table and the heel of the square

against the saw blade.

3. If the blade is not square with the miter table, loosen the

bevel lock handle, turn the bevel angle adjusting screw

(3) in or out with a 10mm wrench from underneath the

table untilthe blade is square with the table.

4. Tighten bevel lock handle.

2. Lower the blade as far as possible.

3. Loosen lock nut (3) using a 10 mm wrench.

Tum the adjusting screw (4) IN to lower the maximum

cuffingdepth and OUT to raise the maximum cutting

depth.

Lower the blade to the new maximum depth and

manually rotate the blade with a wooden block to make

sure it does not contact any metal surface.

NOTE: Repeat adjustment if the blade is contact any

metal surface.

Fig. R

6. Tighten lock nut.

15 II t

BEVEL STOP ADJUSTMENT (Fig. R & S) - Cont'd

90° Bevel indicator (Fig. S)

5. When the blade is exactly 90° to the table loosen the

LEFT bevel indicatorscrew (5) using a Phillips

screwdriver.

6. Adjust the LEFT bevet indicator (6) to the "0" mark (7) on

the bevel scale and retighten the screw.

45° Bevel adjustment

7. Unlock the bevel lock handle and tilt the cutting arm as

far to the left as possible.

8. Using a combination square, check to see if the blade

angle is 45°to the table.

9, If the blade is not at 45° to the miter table, turn the bevel

angle adjusting screw (4) in or out with a 10mm wrench

from underneath the table untilthe blade is at 45° to the

miter table.

10. Tighten the bevel lock handle.

45°Bevel indicator (FIG. S)

11. When the blade is exactly 45° to the table, loosenthe

RIGHT bevel indicator screw (8) using a #2 Phillips

screwdriver.

12. Adjust RIGHT bevel indicator (9) to the 45° mark (10) on

the bevel scale and retighten the screw,

Fig. S 9

MOUNTING THE MITER SAW (Fig. T)

NOTE: Use this for reference if you are not mounting saw to

the stand provided.

To avoid injury from unexpected saw movement:

• Before moving the saw, disconnectthe power cord from

the outlet, and lock the cuttingarm in the lower position

using the stop latch.

NOTE: The stop latch is for carrying or storing the tool. It is

NOT to be held when cutting.

• Never carrythe miter saw by the power cord or by the

switch handle. Carrying the toolby the power cord could

cause damage to the insulationor wire connections

resulting in electric shock or fire.

•To avoid injuryfrom flyingdebris, do not allow visitorsto

stand behind or around the saw.

•Place the saw on a firm, level work-surface where there is

room for handling and properlysupportingthe workpiece.

•Bolt or clamp the saw to its support.

Place the saw in the desired location, either on a work

bench or recommended leg set. The base of the saw has

three mountingholes (1).

For stationary use, fasten the saw to aworkbench.

For portable use, fasten the saw to a 3/4" piece of plywood.

This mounting board can then be clamped to a secure

surface.

Fig. T

stationary tJse,_ (1)

(_)

I_! __ _..,, 16 ..........'l IIIIII_I_1II"'llllll 11W

SAFETY INSTRUCTIONS FOR BASIC SAW

OPERATION

BEFORE USING THE MITER SAW

WARN'NG1

To avoid mistakes that could cause sedous, permanent

injury, do not plug the tool in until the following steps

are completed:

•Completely assemble and adjust the saw, following

the instructions. (ASSEMBLY AND

ADJUSTMENTS)

• Learn the use and functionof the ON/OFF switch,

lock-off switch, upper and lower blade guards, stop

latch, bevel lock handle, and cover plate screws.

•Review and understandall safety instructionsand

operating procedures inthis Operator's

Manuai.(SAFETY & OPERATIONS)

•Review the MAINTENANCE and

TROUBLESHOOTING GUIDE for your miter saw.

•To avoid injuryor possible death from electrical

shock:

Make sure your fingers do not touch the plug's

metal prongs when pluggingor unpluggingyour

miter saw. (ELECTRICAL REQUIREMENTS AND

SAFETY)

BEFORE EACH USE

Inspect your saw,

•Disconnect the miter saw. To avoid injuryfrom

accidental starting, unplugthe saw before any

adjustments, includingset-up and blade changes.

Compare the direction of rotation arrow on the

guard to the directionarrow on the blade. The

blade teeth should always pointdownward st the

front of the saw.

Tighten the arbor bolt.

Tighten the cover plate screw.

Check for damaged parts. Check for:

•Alignment of movingparts

•Damaged electdc cords

•Bindingof moving parts

•Mounting holes

•Function of arm return spdng and lower

guard:

Push the cutting arm allthe way down. then

let it dse until it stops. The lower guard

should fully close. Follow instructions in

TROUBLESHOOTING GUIDE for

adjustment.

•Other conditions that may affect the way the

miter saw works.

Keep all guards in place, in working order and

proper adjustment.

If any part of this miter saw is missing, bent

damaged or broken in any way, or any electrical

parts don't work, turn the saw off and unplug it.

Replace damaged, missing, or defective parts

before using the sew again.

Maintain tools with care. Keep the miter saw clean

for best and safest performance. Follow

instructions for lubricating. Don't put lubricants on

the blade while it's spinning.

•Remove all adjustingwrenches from the tool

before turning it on.

USE ONLY RECOMMENDED ACCESSORIES

•Consult the ACCESSORIES and ATTACHMENTS

section of this Operators Manual for recommended

accessories. Follow the instructionsthat come with

the accessory. The use of improper accessories

may cause risk of injuryto persons.

• Choose the correct 10 inches diameter blade for

the material and the type of cuttingyou plan to do.

Do not use Thin Kerf blades,

Make sure the blade is sharp, undamaged and

properly aligned. With the saw unplugged, push

the cutting arm all the way down. Hand spin the

blade and check for clearance. Tilt the miter head

to a 45° bevel and repeat the test.

•Make sure the blade and arbor collars are clean.

•Make sure all clamps and locks are tight and there

is no excessive play in any parts.

KEEP YOUR WORK AREA CLEAN

Cluttered areas and benches invite accidents.

[_IL WARNING I

To avoid burns or other fire damage, never use the

miter saw near flammable liquids,vapors, or gases.

•Plan ahead to protect your eyes, hands, face

and ears.

•Know your miter saw.

Read and understand the Operator's Manual and labels

affixed to the tool. Leam its application and limitations

as well as the specific potential hazards peculiar to this

tool. To avoid injuryfrom accidental contact with moving

parts, don't do layout, assembly, or setup work on the

miter saw.

•Avoid accidental starting

Make sure the switch is OFF before pluggingthe

miter saw into a power outlet.

PLANYOURWORK

Use the right tool. Don't force a tool or attachment

to do a job it was not designed to do. Use a

different tool for any workpiece that can't be held in

asolidly braced, fixed position.

CAUTION: This machine is not designed for cutting

ferrous metals (steel, iron, and iron-based metals.) Use

this miter saw to cut only wood, wood-like products, or

soft metals like aluminum. Other material may shatter,

bind the blade, or create other dangers. Remove all

nails that may be in the workpiece to prevent sparking

that could cause a fire.

DRESS FOR SAFETY

Any power tool can throw foreign objects into the eyes.

This can result in permanent eye damage. Everyday

eyeglasses have only impact resistant lenses and are

not safety glasses. Glasses or goggles not in

compliance with ANSI Z87.1 could seriously injure you

when they break.

• Do not wear loose clothing, gloves, neckties or

jewelry (rings, watches). They can get caught and

draw you into moving parts.

• Wear non-slip footwear.

• Tie back long hair.

• Roll long sleeves above the elbow.

• Noise levels vary widely. To avoid possible hearing

damage, wear ear plugs when using any miter

saw.

•For dustyoperations, wear a dust mask along with

safety goggles.

INSPECT YOUR WORKPIECE

Make sure there are no nails or foreign objects in the

part of the workpiece being cut.

Plan your work to avoid small pieces that may bind,

or that are too small to clamp and get a solid grasp

on.

Plan the way you willgrasp the workpieca from start to

finish. Avoid awkward operations and hand positions.

A sudden slip could cause your fingers or hand to move

into the blade,

DON'T OVER-REACH

Keep good footing and balance. Keep your face and

body to one side, out of the line of a possible kickback.

NEVER stand in the line of the blade.

Never cut freehand:

•Brace your workpiece firmly against the fence and

table stop so it will not rock or twist during the cut.

•Make sure there is no debris between the

workpiece and the table or fence.

•Make sure there are no gaps between the

workpiece, fence and table that will let the

workpiece shiftduring the cut.

•Keep the cut off piece free to move sideways after

it is cut off. Otherwise, it could get wedged against

the blade and thrown, possiblycausing injury.

•Only the workpiece should be on the saw table.

•Secure work. Use clamps or a vise to help hold

the work when it's practical

USE EXTRA CAUTION WITH LARGE OR ODD

SHAPED WORKPIECES.

• Use extra supports (tables, sawhorses, blocks, etc.)

for workpieces large enough to tip.

•Never use another person as a substitutefor a

table extension, or as an additional supportfor a

workpiece that is longer or wider than the basic

miter saw table, or to help feed, support,or pullthe

workpiece.

•Do not use this sew to cut small pieces. If the

workpiece being cut would cause your hand or

fingers to be within 7-1/4 inches of the saw blade

the workpiece is too small. Keep hands and fingers

out of the "no hands zone" area marked on the

saws table.

•When cutting odd shaped workpieces, plan your

work so it will not bindin the blade and cause

possible injury.Molding, for example, must lie fiat

or be held by a fixture or jig that will not let it move

when cut.

Properly support round material such as dowel

rods, or tubing, which have a tendency to rollwhen

cut, causing the blade to "bite".

To avoid injury,follow all applicable safety instructions,

when cutting non-ferrous metals:

•Use only saw blades specificallyrecommended for

non-ferrous metal cutting.

• Do not cut metal workpieces that must be hand

held. Clamp workpieces securely.

•Cut non-ferrous metals only if you are under the

supervision of an experienced person.

WHEN SAW IS RUNNING

IAW,.N,NO1

Don't allow familiarityfrom frequent use of your miter

saw to result in a careless mistake.A careless fraction

of a second is enough to cause a severe injury.

Before cutting, if the sew makes an unfamiliarnoise or

vibrates, stop immediately. Tum the saw OFF Unplug

the sew. Do not restart untilfindingand correcting the

problem.

BODY AND HAND POSITION (FIG. U)

Proper positioningof your body and hands when

operating the miter saw will make cutting easier and

safer. Never place hands near the cutting area. Place

hand at least 7-1/4" away from the path of the blade.

Hold workplece firmly against the fence to prevent

movement toward the blade. Keep hands in position

untilthe trigger has been released and the blade has

completely stopped. Before making a cut, with the

power switch in the OFF positionbring the saw blade

down to the workplece to see the cutting path of the

blade.

• Keep children away. Keep all visitors a safe

distance from the miter saw. Make sure

bystanders are clear of the miter saw and

workplece.

•Don't force the tool. It will do the job better and

safer at its designed rate. Feed the saw into

the workpiece slowlywith a firm downward

motion.

Before freeing jammed material:

•Turn switch OFF.

•Unplugthe miter saw.

• Wait for all moving parts to stop.

After finishing a cut:

• Hold the upper cutting head down.

•Release the switch, and wait for all moving

parts to stop before moving your hands.

•if the blade doesn't stop within 6 seconds,

unplugthe saw and follow the instructionsin

THE TROUBLESHOOTING GUIDE section

before usingthe saw again.

Fig. U

Fig. V

TURNING THE SAW ON (FIG. V)

To reduce the likelihoodof accidental starting, a

thumb activated lock-OFF switchis located on top of

the switch handle. The lock-OFF switch (1) must be

pushed forward before the trigger switch(2) can be

activated and the miter saw started.

IAw'R"'NGI

Make the switch child-proof. Insert a padlock

through the hole (3) in the trigger switch and lock

it. This will prevent children and other

unauthorized users from turning the switch ON.

THREE POSITION ROTATING HANDLE (FIG. V)

The handle of the miter saw has been designed to

rotate and lockat three different positivestops; 0°,

45°, and 90° for operator convenience. To rotate the

handle:

1. Unlock the handle lookinglever (4) by pulling it

toward you.

2. Pull the handle lockinglatch (5) toward you and

hold in position.

3. Rotate the handle to 0°, 45° or 90° and release

the handle locking latch.

NOTE: After releasing the handle locking latch,

rotate the handle left and rightto make sure the

latch engages intothe positivelocking position.

4. Lock the handle locking lever by pushing it IN

toward the rear of the handle.

NOTE: The tightness of the carry handle can be

adjusted by the followingsteps:

1. Loosen the four screws (6), and remove the

handle seat (7).

2. If the rotating handle (8) is too loose or tight,

adjust the nut (9) clockwise or counter clockwise

with a 13mm wrench.

6t/2" 61/2"

SLIDING FENCE (FIG. W) BEVEL CUT (Fig. Y)

The sliding fence must be fully extended to the left

when making any miter or bevel cuts other than 0°.

Failure to fully extend the sliding fence will not allow

enough space for the blade to pass through, which

could result in serious injury. At extreme miter or

bevel angles the saw blade may also contact the

fence.

1. Unlock the fence cam locking lever (1) by pushing it

toward the rear of the machine.

2. Fullyextend the fence by slidingit out as far as

possible (2).

3. Lock the fence cam rockby pushing it IN toward the

fence.

NOTE: When transportingthe saw, always secure the

slidingfence in the collapsed position(towardthe saw

blade).

Fig, W

I_ WARNING]

The sliding fence must be fully extended to the left

when making any compound cuts. Failure to fully

extend the sliding fence will not allow enough space

for the blade to pass through, which could result in

serious injury. Failure to extend the fence may cause

the saw blade to make contact with the fence.

When a bevel cut is required, loosen the bevel lock

handle (1). Tilt the cuttinghead to the desired angle as

shown on the bevel scale (2). The blade can be

positioned at any angle, from a 90°straight cut (0°on the

scale) to a 45° left bevel. Tighten the lock handle (I) to

lock the cutting head in position. Positive stopsare

provided at 0° and 45 °,

Fig. Y

==_2

MITER CUT (Fig. X)

Unlock the miter table by pressing down on the

positive stop locking lever (2).

While holdingthe positive stop locking lever

down; grasp the miter handle (1) and move the

miter table left or dght to the desired angle.

Release the positive stop locking lever, making

sure it engages the positivestop. Slight

movement of the miter handle left or rightwill

ensure positive stop engagement.

NOTE: Positive stops at provided at 0°, 15°,

22,5 °, 31.6° and 45° right and left.

NOTE: If the miter angle required is NOT one

of the positive stops noted above, the miter

table can be locked at any angle between

these positive stops by usingthe Quick-Cam

table lock (see Page 14).

COMPOUND CUT (Fig. Z)

IWARNINGI

The sliding fence must be fully extended to the left

when making any compound cuts. Failure to fully

extend the sliding fence will not allow enough space

for the blade which could result in serious injury. At

extreme compound angles the saw blade may also

contact the fence.

1. Fullyextend the fence by sliding it out as far as

possible, See "SLIDING FENCE" on this page.

Set the desired bevel angle usingthe bevel lock

handle (1) see "BEVEL CUT" above.

Set the desired miter angle using the positive stop

locking lever (3) or the Quick-Cam table lock. See

"MITER CUT" on this page.

Fig. Z

CUTTING BOWED MATERIAL (Fig. AA)

A bowed workpiece must be positionedagainst

the fence before cutting. Do not position

workpiece incorrectlyor try to cut the

workpiece withoutthe support of the fence,

This will cause the blade to bind and could

result in personal injury.

Fig. AA

IA WAR.I.GI

When making multiple or repetitivecuts that result in

cot-off pieces of one inch or less, it is possible for the

saw blade to catch the cut-off piece and throw it out of

the saw or into the blade guard and housing, possibly

causing damage or injury.To minimizethis risk, turn off

the machine, wait untilthe blade comes to a complete

stop, unplugthe unit & remove the cut pieces.

AUXlLARY WOOD FENCE (Fig. CC)

Holes are provided in the saw fence to attach an

auxiliary wood fence (this provides additionaldepth of

cut). This fence should be constructed of straight

auxiliary wood approximately3/4 inch thick by 2-1/2

inches high by 18-1/2 inches long.Attach the wood

fence securely and make a full depth cut to make a

blade slot. Check for interference between the wood

fence and the lower blade guard. Adjust if necessary.

WORKPIECE SUPPORT (Fig. BB)

Long pieces need extra support.The support

should be placed under the workpiece. Keep your

hand holdingthe workpiece positioned 7-1/4" or

more away from the blade. The support must let

the workpiece lay flat on the work table during the

cutting operation.

NOTE: When mounted on a fiat surface, the miter

saw table is 3-1/8 inches high.

Fig. CC

Fig. BB

Cutting capacity with auxiliaryfence

Crosscut _-1/2"x 3-1/2"

Miter 45°R. & L, _-1/2"x 2"

Bevel 45°L 2"x 3-112"

Compound 45°L.,45°R & L 2"x 2"

3-1/8"

. 21 IIII

CUTTING A DIMENSIONAL 4X4 WITH ONE CUT (Fig.

DD)

A dimensional 4x4 may be cut in half with one cut by

attaching an auxiliary wood fence of 3/4 inch thick

board. See =AUXILIARY WOOD FENCE" fig. CC on

page 21.

Fig. DD

Auxiliaryfence 14_..... 3.1/,2"._._..._1

Mitre s_t _ _ "_--1F2"

Mitre saw table

VERTICAL MITER CUTTING (Fig. EE)

To make a miter cut in a2x4 workpiece (1-5/8" x 3-1/2")

inthe vertical positionon edge, a spacer such as the

auxiliary wood fence described in the "AUXILIARY

WOOD FENCE" figure CC on page 21 is required.

Fig. EE

Mitre sa_

'13-1!2"

I Mitre saw

table

cu'n'ING BASE MOLDING (Fig. FF)

Base moldingsand many other moldings can be cut on

a compound miter saw. The setup of the saw depends

on moldingcharacteristics and applications, as shown.

Perform practice cuts on scrap material to achieve best

results:

1.Always make sure moldings rest firmly against the

fence and table. Use hold-down or C-clamps,

whenever possible,and place tape on the area being

clamped to avoid marks.

2. Reduce splinteringby taping the cut area prior to

making the cut. Mark the cut line directly on the tape.

3. Splinteringtypicallyhappens due to an incorrect

blade application or use of thin kerf blades.

Fig. FF

Miter saw table J

Miler at 45°, bevel at O°

Miter saw table

Miler at 0o,bevel at 45°

CUTTING CROWN MOULDING (Fig. GG, HH)

Your compound miter saw is suited for the difficult task of

cutting crown molding. To fit properly,crown molding must

be compound-mitered with extreme accuracy. The two

surfaces on a piece of crown moldingthat fit fiat against

the ceiling and wall are at angles that, when added

together, equal exactly 90".

Most crown moldings have a top rear angle (the section

that fits flat against the ceiling) of 52° and a bottom rear

angle (the section that fits fiat against the wall) of 38°.

In order to accurately cut crown moldingfor a 90°inside or

outside corner, lay the moldingwith its broad back surface

fiat on the saw table.

When setting the bevel and miter angles for compound

miters, keep in mind that the angles for crown moldingare

very precise and difficultto set exactly.Since it is very

easy for these angles to shift slightly,all settings should be

tested on scrap molding.

Fig. GG __

Bevel/Miter Settings

KEY REVEL MITRE TYPE OF CUT

SETT NG SETT NG Inside comer-Left side

IL 33.9* 31Right6° 1. fence.P°siti°ntop of molding against°

2. Miter table set at RIGHT 31,6.

3. LEFT side is finished piece.

Inside comer-Right side

IR 33.9 =31Left6° 1. againstPositiOnfence.bOttomof molding

2. Mitre table set at LEFT 31.6 °.

3. LEFT side s finished piece.

Outside corner-Left side

OL 33.9 =31Left"6° 1. againstPositionfence,bottom of molding

2. Mitre table set at LEFT 31.6*.

3. RIGHT side is finished piece.

Outside comer-Right side

OR 33.9 ° 31.6 °1. Position top of molding against

Right fence.

2. Mitre table set at RIGHT 31.6".

3. RIGHT s de s finished piece.

Fig. HH Miter saw table

Settings for standard crown molding lyingfiat on

compound miter saw table

i1=111

Compound cut crown moldings

IIIIIIIII23 I!1

MAINTENANCE

DANGER

Never put lubricantson the blade while it is spinning.

IAWARNINGI

To avoid fire or toxic reaction, never use gasoline,

naphtha acetone, lacquer thinner or similar highly

volatile solvents to clean the miter saw.

IAWAR.,.GI

To avoid injuryfrom unexpected starting or electrical

shock, unplug the power cord before working on the

saw,

IAW NINGI

For your safety, this saw is double-insulated. To avoid

electrical shock, fire or injury,use only parts identicalto

those identified inthe parts list. Reassemble exactly as

the original assembly to avoid electrical shock.

REPLACING CARBON BRUSHES (FIG. II)

The carbon brushes furnishedwill last approximately 50

hours of runningtime, or 10,000 ON/OFF cycles.

Replace both carbon brushes when either has less than

1/4" length of carbon remaining, or if the spring or wire

is damaged or burned. To inspect or replace brushes,

first unplugthe saw. Then remove the black plasticcap

(1) on the side of the motor(2). Remove the cap

cautiously, because it is spring-loaded.Then pullout

the brush and replace. Replace the other side in the

same manner. To reassemble, reverse the procedure.

The ears on the metal end of the assembly go in the

same hole the carbon part fits into. Tighten the cap

snugly, but do not overtighten.

NOTE: To reinstall the same brushes, first make sure

the brushes go back inthe way they came out. This will

avoid a break-in period.

Fig. II

LOWER BLADE GUARD

Do not use the saw without the lower blade guard,The

lower blade guard is attached to the saw for your

protection. Should the lower guard become damaged,

do not use the saw untilthe damaged guard has been

replaced, Develop a regular check to make sure the

lower guard is working properly.Clean the lower guard

of any dust or buildup with a damp cloth.

CAUTION: Do not use solvents on the guard. They

could make the plastic "cloudy"and brittle.

J,WARN,NGJ

When cleaning the lower guard, unplugthe saw from

the power source receptacle to avoid unexpected

startup.

SAWDUST

Periodically,sawdust will accumulate under the work

table and base. This could cause difficultyin the

movement of the worktable when setting up a miter cut.

Frequently blow out or vacuum up the sawdust.

14WARN,NGI

If blowingsawdust, wear proper eye protectionto keep

debrisfrom entering eyes.

LUBRICATION

All the motor bearings in this tool are lubricatedwith a

sufficient amount of high grade lubricantfor the life of

the unit under normal operating conditions; therefore,

no further lubricationis required.

Lubricate the Followingas Required:

Chop pivoP.,light machine oil or aerosol will penetrate

from the ends of the junctionpoints.Aqualifiedservice

technician can remove the pivot upstopto relieve

tension, and the 2 metric set screws holdingthe shaft,

in order to drive the shaft about 3/4" right. Exposed

surfaces are lubricatedwith automotive type oil.

Central pivot of plastic guard: Use lighthousehold oil

(sewing machine oil ) on metal-to-metal or

metal-to-plastic guard contact areas as requiredfor

smooth, quiet operation. Avoid excessive oil, to which

sawdust will cling.

Link: (which actuates the lower guard movement) may

be oiled at the rear pivot, greased at ball bearing

contact, and oiledwhere the link actuates the acetyl

roller of the lower guard, if the down chop motion is

hard to start.

......... III 24

i_WARNING I

To avoid injury from accidental starting, always turn the switch OFF and unplugthe tool before moving, replacing the blade

or making adjustments.

Consult your Sears Sewice Center if for any reason the motor will not run.

TROUBLESHOOTING GUIDE - MOTOR

PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION

I. Inspect /clean /replace brushes, See

MAINTENANCE section.

PROBLEM

Brake does not

stop blade within

6 seconds.

Motor does not

start

Brushspark

when switch

released.

1. Motor brushes not

sealed or lightly

sticking.

2. Motor brake

overheated from use

of defective or wrong

size blade or rapid

ON/OFF cycling.

3. Arbor screw loose.

4. Other.

1. Fuse

2. Brushworn.

3. Other.

1. Brushes

Worn/Damaged

2. Use a recommended blade.

Let cool down.

3. Retighten.

4. Contact Sears Service Center.

1.15-Amp time delay fuse, or circuitbreaker.

2. See MAINTENANCE section.

3, Contact Sears Service Center.

1. Replace Brushes (See Maintenance).

TROUBLESHOOTING GUIDE - SAW OPERATION

PROBLEM

Blade hitstable.

Angle of cut not

accurate.

Can't adjust miter.

Cutting arm

wobbles.

Cutting arm won't

fully raise, or

blade guard won't

fully close.

Blade binds, jams,

bums wood.

Sew vibrates or

shakes.

PROBLEM CAUSE

1. Miselignment.

1. Miter table unlocked.

2. Sawdust under table.

1. Loose pivot points.

1. Part failure.

2. Pivotspring not

replaced propedy

after service.

3. Sawdust build-up.

1. Improper operation.

2. Dull blade.

3. Improper blade size.

4. Warped blade.

1.Saw blade not round.

2.Saw blade damaged.

3.Saw blade loose.

4.Other.

SUGGESTED CORRECTIVE ACTION

1. See ADJUSTMENT section.

1. Use Miter Quick Look.

See OPERATION Section.

2. Vacuum or blow out dust,

WEAR EYE PROTECTION.

1. See ADJUSTMENT Section.

1. Contact Sears Service Center.

2. Contact Sears Service Center.

3. Clean and lubricate moving parts.

1. See BASIC SAW OPERATION section.

2. Replace or sharpen blade.

3. Replace with 10" diameter blade.

4, Replace blade.

1.Replace blade,

2.Replace blade.

3. Tighten arbor bolt,

4,Contact Sears Service Center.

10" MITERSAW PARTS LIST MODEL NO. 137.242760

When servicing use only CRAFTSMAN replacement parts. Use of any other parts may create a HAZARD or cause product

damage.

Any attempt to repair or replace electrical parts on this mitre saw may create a HAZARD unless repair

service technician. Repair service is available at your nearest Sears Service Centre.

Always order by I.D. Number

PARTS LIST FOR SCHEMATIC A

I.D. No. Description Size Qt,/

0KOW HEX. HD. SCREVV & WASHER M6X1.0-25 2

0810 ARM-MITER 1

0813 COIL SPRING 1

0KCX CR. RE, PAN HD. SCREW MSX0 B*10 4

0J5A FLAT WASHER 5X16-2 4

0817 TABLE 1

0819 LOCKING HANDLE ASS'Y 1

081A PLASTIC SLEEVE 1

0KDR CR, RE. PAN HD. SCREVV M5XO.5-10 1

081D N_nl FPOINTER 1

0KCX CR, RE. PAN HD SCREW MSX0 8-8 3

081G FOLLOWER PLATE 3

081J TABLE INSERT 1

0KB5 CR. RE. PAN HD. TAPPING SCREW M4X18-10 4

081L TILTING SCALE 1

203Y BASE 1

0DTX SHAFT 1

01(24 HEX. SOC. HD CAP SCREW MSX1.25-35 2

081V SUPPORT 1

0JTR FLAT WASHER 112X1o3164 1

0KR0 NUT CHUCK M12Xl.75 T=12 1

0D7Z KNOB*HANDLE 1

OKMS HEX. NUT M6X1.0 T=5 1

0JPE HEX. HD BOLT M6X1.0-20 1

0JMM O-RING ROD 1

OD7W BRACKET STOP 1

0820 FENCE 1

BK2S HEX. SOC. HD. CAP SCREW M8X1.25-45 2

is done by a qualified

0JQM HEX. HO. BOLT M6X1 .B*30 2

0JQT HEX. HD. BOLT M10X1,B*75 1

0822 BRACKET-TILT 1

0KBY DRWE SCREW 2,3-5 2

0825 HEX, HD. BOLT 1

0KDR CR. RE. PAN HD. SCREW M5X0.B*10 2

0827 NEEDLE POINTER 2

0828 ROTATION SLIDE PLATE 1

082C ANGLE REGULATOR 1

I.D, NO. Description Size Qty

OJ7K FLAT WASHER 10X20-2 1

M10X1,5

0KQZ NUT CHUCK T=10 1

OJ4R FLAT WASHER 10X20-3 1

0CQH LOCKING HANDLE ASS_( 1

0K2N HEX.SOCKET HD.CAP SCREWS M8X1,25-25 1

082G ASSIST-FENCE 1

20S3 LOCKING HANDLE ASS"( 1

0K2W HEX SOC HD. CAP BOLT M5X0.B*16 2

0S2V LOCKING HANDLE ASS"( 1

082W CAUTION LABEL 1

0JAF TOOTH WASHER 1

0JBH DISC SPRING WASHER 1

22SX HANDLE 1

22SP PLATE 2

22SL AUXILIARY TABLE 1

22SW ASSIST-FENCE 1

22SR SUPPORT ROD 2

22SN LOCKING TAB 1

22T3 STOP BLOCK 1

20X3 KNOB 4

0KDL CR. RE. PAN HD, SCREW M5xB,B*18 1

0KTF CR. RE. ROUND WASHER HD. SCREW M5x0.B*8 4

0JPD HEX. HD. BOLT M6x1.0-16 1

0J4U FLAT WASHER _6x1B*l.5 1

21DZ KNOB 1

0K7K CR. RE ROUND WASHER HD. SCREW M6xl,0-12 2

_"11" .......... 26 _]1 II1'1

/ / .//

_/.. i _ o_ o•

i .-.... oj,,.--i o_sA r

i<i\ ., ...... _. o= _--os,A o

•IIo_ow_ "_

\_,............./) .0s2v ..........,__,.,Jj--os2_"

10" COMPOUND MITER SAW

PARTS LIST FOR SCHEMATIC B

I.D. No. Description Size Qty I.D. No. Description

0DVJ WRENCH HEX

0JZN HEX WASHER HD. BOLT

0DTZ ARBOR COLLAR

0BAG BLADE

0831 SHAFT SLEEVE

0087 TORSION SPRING

0QYX MOTOR

OK7Z CR. RE, TRUSS HD. ROUND NECK SCREW

0D8A LEVER

0J4E FLAT WASHER

0K5C CR. RE. COUNT HD. SCREW

0DED COLLAR

8SU0 PC'GUARD ASS'Y

0DER CAUTION LABEL

0KMS HEX. NUT

0DHT SPRING GUARD

0K56 CR. RE. COUNT HD. SCREW

0S4X HOUSING ASS'Y

OKE7 CR. RE. PAN HD. TAPPING SCREW

0KD6 CR. RE. PAN HD. SCREW

0DBS CHIP PLATE

ODT RUBBER PAD

0KTZ CR. RE. TRUSS HD. ROUND NECK SCREW

23E1 TRADE-MARK LABEL

OKQX NUT CHUCK

0JZF HEX, SOC. SET SCREW

0CV5 DUST-BAG ASS'Y

0D99 SHIM

ODA ANCHOR BLOCK

0JUK HEX. SOC. HD. CAP BOLT

23A2 LABEL

083S TRIGGER

0CES SPRING

0LU2 LIMIT SWITCH

OKBM CR. RE, PAN HD, TAPPING SCREW

083V HANDLE

083X BUTTON swn'cH

0B3Y SPRING

M8X1.25-20

MBX1.0014

6X13-1

M6X1.0016

M6X1.0 T=8

M4X10016

M4X0.7-8

M6X1.0°14

M6X1.0 T=6

M6Xl.0-10

M6X1.0016

M4X10028

1083Z

1 0QQ1

2 OKB7

1 OKUX

1 0L8A

1 0K42

1 0KBC

1 0CKS

10841

1084C

1 084D

1 084F

1OJBZ

1 084H

I 084J

1 0JB3

1084K

1 0KQY

3 084M

2 OKA6

1 OKTT

I 084Q

1 0JET

1 084S

1 OKWT

20STZ

10J53

1 084V

1 OCM3

1 0J6G

1 OS2X

MODEL NO. 137.242760

CLAMP-CORD

GUARD'CORD

CR. RE. PAN HD. SCREW

TERMINAL

POWER CABLE

CR. RE. PAN HD. SCREW

CRRE. PAN HD. TAPPING SCREW

SPRING WIRE

HANDLE

HANDLE SEAT

CLAMP HANDLE

BOLT

CUSHION

WAVE WASHER

SET PLATE

NUT CHUCK

SPRING PLATE

CR. RE. TRUSS HD. TAPPING SCREW

CABLE CLAMP

COMPRESSION SPRING

E -RING

TILTING SCALE

LEAD WIRE ASS'Y

TRADE-MARK LABEL

FLAT WASHER

ELBOW

VISE ASS'Y

FLAT WASHER

LOCK HANDLE ASS'Y

Size Qty

M4X18-25 2

M6XI.O-25 3

MSX10025 4

8,2X18-2.0 1

MSX12-10 1

8.2X18-2.0 1

0J53

083V 0JUK

OSTZ

_. OQYX

10" COMPOUND MITER SAW

PARTS LIST FOR SCHEMATIC C

MOTOR

MODEL NO. 137.242760

Part No.

0QM4

0JG7

0K7G

0QM7 BEARING COVER

0HV5 BALL BEARING

0JEG C-RING

0QM8 HELIX GEAR

0JEB C-RING

0HX9 NEEDLE BEARING

Descri_ion

ARBOR SHAFT

PARALLELKEY

CR. RE. ROUND HD. WASHER SCREW

Size

M5x0.8-10

6204ZZ

A-20

A-14

HK-1010

M5x12-55

M5x16-30

M5xO.8-6

0QGR

0QM9

0JCC

0QME

0QMR

0KVVM

0QR2

0Q9K

149F

110A

0QMY

0QMK

0QMZ

149H

0JX2

0KLA

0QQS

0QQT

0QR0

COMPRESSION SPRING

UPPER ARM

SPRING PIN

BRACKET STOP

ARMATURE

LEAD WIRE ASS'Y

BEARING BUSHING

FLOW GUIDE

FIELD ASS'Y

CR. RE.PAN HD.TAPPING SCREW & WASHER

PROTECTOR WIRE

PLASTIC CAP

MOTOR HOUSING

CR. RE,PAN HD.TAPPING SCREW & WASHER

HE)(, SOC SET SCREW

PLASTIC SCREW

BRUSH HOLDER ASS'Y

RUBBER BUSHING

BRUSH COVER

..... 30

IIOA

OQME

OQM7

OKTC

OJG?

OQM80JEB

OJ_ _

149H

OQRO

o•

..4

10" COMPOUND MITER SAW

PARTS LIST FOR SCHEMATIC D

STAND

MODEL NO. 137.242760

I.D. NO.

093B

0KRR

0KJ7

0KE2

0J4F

22XY

22XS

22XV

22XVV

22XX

Description

SPACER

SERRATED TOOTHED HEXAGON FLANGE NUT

CAP HD. SQ.NECK BOLT

HEX, HD. BOLT

FLAT WASHER

LEG

UPPER SUPPORT BRACKET (LONG)

UPPER SUPPORT BRACKET (SHORT)

BOTTOM SUPPORT BRACKET (LONG)

BO]-]'OM SUPPORT BRACKET (SHORT)

Size Qty

M8x1.25 "I"--7.5 19

M8x1.25-16 16

M8xl.5-30 3

_8x16-2,5 3

A-14 2

HK-1010 2

10" COMPOUNDMITER SAW MODEL NO. 137.242760

SCHEMATICD

STAND 23A9

0J4F "4

22XS

0ZIG

22XX

22XV

22XY

I_[o]ld:l

II 35 III

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no matter who made it, no matter who sold it!

For the replacement parts, accessories and

Operator's Manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

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Call anytime, day or night (U.S.A. and Canada)

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For repair of carry-in items like vacuums, lawn equipment,

and electronics, call or go on-line for the location of your nearest

Sears Parts & Repair Center.

1-800-488-1222

Call anytime, day or night (U.S.A. only)

www.sears.com

To purchasea protectionagreement (U.S.A)

or maintenance agreement (Canada) on a productservicedby Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir serviciode reparacibn

a domicilio,y para ordenar piezas:

1-888-SU-HOGAR s"

(1-888-784-6427)

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I"800"LE'FOYER "c

(1-800-533-6937)

www.sears.ca

8E/AR8

TM ma SM rk

®Registered Trademark ITrade rk /Service Ms of Seal-s. Roebuck and Co.

®Mama Regisb-ada ITMMarca de Fibrioe Im Marca de Servlcio de Sears. Roebuck snd Co.

Mc Marque de Commence I_o Marque dlpos6e de Sears. Roebuck and CO_ OSears, Roebuck and CO.

Craftsman 137242760 User Manual 10 COMPOUND MITER SAW Manuals And Guides L0306228

CRAFTSMAN Miter Saw Manual L0306228 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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