Craftsman 137284630 User Manual TABLE SAW Manuals And Guides L1003525

CRAFTSMAN Saw Table Manual L1003525 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 137284630 137284630 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #137284630. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

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Operator's Manual

10 iN. JOBSITE TABLE SAW

Model No. 137.284630

C US

CAUTION:

Before using this Table Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

® Safety Instructions

® Installation

® Operation

® Maintenance

® Parts List

Customer Help Line

For Technical Support

1-800-843-1682

Sears Parts &

Repair Center

1-800-488-1222

Sears Brands Management Corporation Hoffman Estates, IL 60179 USA

See the full line of Craftsman ®products at craftsman.corn

Click on the Craftsman Club_R_link and join today!

Part No. 137284630001 Printed in China

SECTION PAGE

Warranty ............................................................................................................. 2

Product Specifications ........................................................................................ 3

Symbols ............................................................................................................... 4

Power Tool Safety ............................................................................................... 5

Table Saw Safety ................................................................................................ 8

Electrical Requirements and Safety .................................................................... 11

Accessories and Attachments ............................................................................. 13

Tools Needed for Assembly ................................................................................ 13

Carton Contents .................................................................................................. 14

Know You r Table Saw ......................................................................................... 16

Glossary of Terms ............................................................................................... 17

Assembly and Adjustments .................................................................................. 19

Operation ............................................................................................................ 33

Maintenance ....................................................................................................... 42

Troubleshooting Guide ........................................................................................ 44

Parts List ............................................................................................................. 47

Repair Protection Agreements ............................................................................ 51

CRAFTSMAN FULL WARRANTY

If this Craftsman product fails due to a manufacturer's defect in material or

workmanship with one year from the date of purchase, return it to any Sears store

Sears Parts & Repair Service Center, or other Craftsman outlet in the United

States for free repair (or replacement if repair proves impossible). This warranty

does not include expendable parts such as saw blades which can wear out from

normal use within the warranty period. This warranty applies for only 90 days from

the date of purchase if this product is ever used for commercial or rental purposes.

This warranty gives you special legal rights, and you may also have other rights

which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

,A WARNING }

Some dust created by power sanding, sawing, grinding, drilling and other construction

activities contains chemicals known to the state of California to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

®Lead from lead-based paints,

®Crystalline silica from bricks and cement and other masonry products, and

oArsenic and chromium from chemically4reated lumber.

Your risk from these exposures varies, depending on how often you do this type of

work. To reduce your exposure to these chemicals: work in a well ventilated area, and

work with approved safety equipment, such as those dust masks that are specially

designed to filter out microscopic particles. Avoid prolonged contact with dust from

power sanding, sawing, grinding, drilling, and other construction activities. Wear

protective clothing and wash exposed areas with soap and water. Allowing dust to

get into your mouth, eyes, or lay on the skin may promote absorption of harmful

chemicals. 2 ............................................................................................................................................................................................................................................................................................................................................................................

2010/03

MOTOR

Type ............................................................................. Universal

Amperes ....................................................................... 15 Amp

Voltage ........................................................................ 120 V AC

Hz................................................................................ 60 Hz

RPM (no load) ............................................................ 5000 RPM (No load)

Overload Protection .................................................... Yes

BLADE SIZE

Diameter ...................................................................... 10 in.

Arbor Size .................................................................... 5/8 in.

SAW

Rip Fence ...................................................................... Yes

Miter Gauge .................................................................. Yes

Rip Capacity ................................................................ 8 in. Left

24 in. Right

Maximum Cut Depth @ 90° ......................................... 3 in.

Maximum Cut Depth @ 45° ......................................... 2-1/2 in.

Maximum Diameter Dado ............................................ 6 in. (Stackable only)

Maximum Dado Cut Width ........................................... 1/2 in.

{_ WARNING]

To avoid electrical hazards, fire hazards or damage to the tool, use proper

circuit protection.

This tool is wired at the factory for 110=120 Volt operation, it must be

connected to a 110=120 Volt /15 Ampere time delay fuse or circuit breaker.

To avoid shock or fire, replace power cord immediately if it is worn, cut or

damaged in any way.

Before using your tool, it is critical that you read and understand these

safety rules. Failure to follow these rules could result in serious injury to

you or damage to the tool.

WARNING iCONS

Your power tool and its Operator's Manual may contain "WARNING iCONS"

(a picture symbol intended to alert you to, and/or instruct you how to avoid,

a potentially hazardous condition). Understanding and heeding these

symbols will help you operate your tool better and safer. Shown below are

some of the symbols you may see.

A

®

O

SAFETY ALERT: Precautions that involve your safety.

PROHiBiTiON

WEAR EYE PROTECTION: Always wear safety goggles or safety

glasses with side shields.

WEAR RESPIRATORY AND HEARING PROTECTION: Always

wear respiratory and hearing protection.

READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce

the risk of injury, user and all bystanders must read and understand

operator's manual before using this product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away

from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

,A DANGER IDANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

i,_ WARNING ]WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

IA CAUTION]

CAUTION: Indicatesa potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

[ CAUTION ] CAUTION: Used without the safety alert symbol indicates

a potentially hazardous situation which, if not avoided,

may result in property damage.

GENERALSAFETY iNSTRUCTiONS

BEFORE USING THiS POWER TOOL

Safety is a combination of common

sense, staying alert and knowing how

to use your power tool.

,A WARNING I

To avoid mistakes that could cause

serious injury, do not plug the tool in

until you have read and understood

the following.

.READ and become

familiar with the entire

Operator's Manual. LEARN

the tool's application, limitations and

possible hazards.

2. KEEP GUARDS iN PLACE and in

working order.

3. REMOVE ADJUSTING KEYS

AND WRENCHES. Form the habit

of checking to see that keys and

adjusting wrenches are removed

from the tool before turning ON.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite

accidents.

6. KEEP CHILDREN AWAY. All

visitors and bystanders should be

kept a safe distance from work area.

7. MAKE WORKSHOP CHILD PROOF

with padlocks, master switches or by

removing starter keys.

8. DO NOT FORCE THE TOOL. It will

do the job better and safer at the

rate for which it was designed.

9. USE THE RIGHT TOOL. Do not

force the tool or an attachment to do

a job for which it was not designed.

10.USE PROPER EXTENSION

CORDS. Make sure your extension

cord is in good condition. When

using an extension cord, be sure

to use one heavy enough to carry

the current your product will draw.

An undersized cord will result in

a drop in line voltage and in loss

of power which will cause the tool

to overheat. The table on page

12 shows the correct size to use

depending on cord length and

nameplate ampere rating. If in

doubt, use the next heavier gauge.

The smaller the gauge number, the

heavier the cord.

5. DO NOT USE iN DANGEROUS

ENVIRONMENTS. Do not use

power tools in damp locations, or

expose them to rain or snow. Keep

work area well lit.

11.WEAR PROPER APPAREL.

Do not wear loose clothing, gloves,

neckties, rings, bracelets or other

jewelry which may get caught in

moving parts. Nonslip footwear is

recommended. Wear protective hair

covering to contain long hair.

5 _,

12._ ALWAYS WEAR EYE

UPROTECTION. Any power

tool could throw foreign

objects into the eyes and cause

permanent eye damage. ALWAYS

wear Safety Goggles (not glasses)

that comply with ANSI Safety

standard Z87.1. Everyday

eyeglasses have only impact-

resistant lenses. They ARE NOT

safety glasses. Safety Goggles are

available at Sears. NOTE: Glasses

or goggles not incompliance with

ANSI Z87.1 could cause serious

injurywhen they break.

13. WEAR AFACE MASK OR

DUST MASK. Sawing

operation produces dust.

14. SECURE THE

WORKPIECE. Use clamps

or a vise to hold workpiece

when practical. It is safer than using

your hand and also it frees both

hands to operate the tool.

1&DISCONNECT TOOLS FROM

POWER SOURCE before servicing,

and when changing accessories

such as blades, bits and cutters.

16.REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF

position before plugging the tool in.

17.USE RECOMMENDED

ACCESSORIES. Consult

this Operator's Manual for

recommended accessories. The use

of improper accessories may cause

risk of injury to yourself or others.

18.NEVER STAND ON THE TOOL.

Serious injury could occur if the

tool is tipped or if the cutting tool is

unintentionally contacted.

19.CHECK FOR DAMAGED PARTS.

Before further use of the tool, a

guard or other part that is damaged

should be carefully checked to

determine that it will operate

properly and perform its intended

function - check for alignment of

moving parts, binding of moving

parts, breakage of parts, mounting

and any other conditions that may

affect its operation. A guard or other

part that is damaged should be

properly repaired or replaced.

20.NEVER LEAVE THE TOOL

RUNNING UNATTENDED. TURN

THE POWER "OFF". Do not walk

away from a running tool until the

blade complete stop and the tool is

unplugged from the power source.

21.DO NOT OVERREACH. Keep

proper footing and balance at all

times.

22.MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best

and safest performance. Follow

instructions for lubricating and

changing accessories.

23. DO NOT use power tool in

presence of flammable liquids or

gases.

24. DO NOT operate the tool if you are

under the influence of any drugs,

alcohol or medicationn that could

affect your ability to use the tool

properly.

25. Dust generated from certain

materials can be hazardous to your

health. Always operate saw in well-

ventilated area and provide for

proper dust removal.

26. WEAR HEARING

PROTECTION to reduce

the risk of induced hearing

loss.

1.ALWAYSUSESAWBLADE

GUARD,rivingknifeandanti-

kickbackpawlsforevery through-

sawing operation. Through-sawing

operations are those in which the

blade cuts completely through

the workpiece when ripping or

crosscutting. Always be sure blade

guard is tightened securely.

2. ALWAYS HOLD WORKPIECE

FIRMLY against the miter gauge or

rip fence.

3. ALWAYS USE a push stick or

push block, especially when ripping

narrow stock. Refer to ripping

instructions in this Operator's Manual

where the push stick is covered in

detail. A pattern for making your own

push stick is included on page 46.

6. NEVER REACH behind or over the

cutting tool for any reason.

7. REMOVE the rip fence when

crosscutting.

8. DO NOT USE a molding head with

this saw.

9. FEED WORKPIECE iNTO THE

BLADE against the direction of

rotation only.

10.NEVER use the rip fence as a

cut-off gauge when crosscutting.

11.NEVER ATTEMPT TO FREE A

STALLED SAW BLADE without

first turning the saw OFF. Turn

power switch OFF immediately to

prevent motor damage.

4. NEVER PERFORM ANY

OPERATION FREEHAND, which

means can using hands to support

the workpiece, but always use either

the fence OR the miter gauge to

position and guide the workpiece.

,& DANGER I

FREEHAND CUTTING iS THE

MAJOR CAUSE OF KICKBACK AND

FINGER/HAND AMPUTATIONS.

NEVER USE THE MITER GAUGE

AND FENCE SIMULTANEOUSLY.

5. NEVER STAND or have any part of

your body in line with the path of the

saw blade. Keep your hands out of

the saw blade path.

12.PROVIDE ADEQUATE SUPPORT

to the rear and the sides of the saw

table for long or wide workpieces.

1&AVOID KICKBACKS (work thrown

back towards you) by keeping the

blade sharp, the rip fence parallel

to the saw blade and by keeping

the riving knife, anti-kickback pawls

and guards in place, aligned and

functioning. Do not release work

before passing it completely beyond

the saw blade. Do not rip work that

is twisted, warped or does not have

a straight edge to guide it along the

fence. Do not attempt to reverse out

of a cut with the blade running.

14.AVOIDAWKWARD OPERATIONS

and hand positions where a sudden

slip could cause your hand to move

into the saw blade.

15.NEVER USE SOLVENTS to

clean plastic parts. Solvents could

possibly dissolve or otherwise

damage the material. Only a soft

damp cloth should be used to clean

plastic parts.

16.MOUNT your table saw on a

bench or stand before performing

any cutting operations. Refer to

ASSEMBLY on page 19.

17"1,A_ WARNING ]

Never cut metals or masonry

products with this tool. This table

saw is designed for use on wood

and wood-like products only.

18.ALWAYS USE IN A WELL=

VENTILATED AREA. Remove

sawdust frequently. Clean out

sawdust from the interior of the saw

to prevent a potential fire hazard.

19.NEVER LEAVE THE SAW

RUNNING UNATTENDED. Do not

leave the saw until the blade comes

to a complete stop.

20.For proper operation follow the

instructions in this Instruction

Manual entitled ASSEMBLY AND

ADJUSTMENTS (Page 19). Failure

to provide sawdust fall-through and

removal hole will allow sawdust to

build up in the motor area resulting

in a fire hazard and potential motor

damage.

21.USE ONLY saw blades

recommended with the warning that

the riving knife shall not be thicker

than the width of the groove cut by

the saw blade and not thinner than

the body of the saw blade.

22.USE PUSH-STICK OR PUSH

BLOCK to feed the workpiece past

the saw blade. The push-stick or

push block should always be stored

with the machine when not in use.

23.DIRECTION OF FEED. Feed

workpiece into a blade or cutter

against the direction of rotation of

the blade or cutter only.

SAW BLADE GUARD ASSEMBLY, ANTi=

KICKBACK ASSEMBLY AND RiViNG

KNIFE

Your table saw is equipped with a blade

guard assembly, anti-kickback assembly

and riving knife that covers the blade and

reduces the possibility of accidental blade

contact. The riving knife is a fiat plate that

fits into the cut made by the saw blade and

effectively fights kickback by lessening the

tendency of the blade to bind in the cut.

The blade guard assembly and anti-

kickback assembly can only be used when

making through cuts that sever the wood.

When making rabbets and other cuts that

make non through cuts, the blade guard

assembly and anti-kickback assembly must

be removed and riving knife lowered to the

non through cut position marked on the

riving knife. Two anti-kickback pawls are

located on the sides of the riving knife

that allow the wood to pass through the

blade in the cutting direction but reduce

the possibility of the material being thrown

backwards toward the operator. Use all

components of the guarding system (blade

guard assembly, riving knife and anti-

kickback assembly) for every operation

for which they can be used including all

through cutting. If you elect not to use

any of these components for a particular

application exercise additional caution

regarding control of the workpiece, the use

of push sticks, the position of your hands

relative to the blade, the use of safety

glasses, the means to avoid kickback

and all other warnings contained in this

manual and on the saw itself. Replace the

guarding systems as soon as you return

to thru-cutting operations. Keep the guard

assembly in working order.

KICKBACKS

KICKBACKS: Kickbacks can cause serious

injury. A kickback occurs when a part of the

workpiece binds between the saw blade

and the rip fence, or other fixed object, and

rises from the table and is thrown toward

the operator. Kickbacks can be avoided by

attention to the following conditions.

How to Avoid Them and Protect Yourself

from Possible Injury:

a. Be certain that the rip fence is parallel to

the saw blade.

b. Do not rip by applying the feed force to

the section of the workpiece that will

become the cut-off (free) piece. Feed

force when ripping should always be

applied between the saw blade and the

fence; use a push stick for narrow work,

6 in. (152 ram) wide or less.

c. Keep saw blade guard assembly, riving

knife and anti-kickback assembly in place

and operating properly. If anti-kickback

assembly is not operational, return your

unit to the nearest authorized service

center for repair. The riving knife must be

in alignment with the saw blade and the

anti-kickback assembly must stop a

kickback once it has started. Check their

action before ripping by pushing the wood

under the anti-kickback assembly. The

teeth must prevent the wood from being

pulled toward the front of the saw.

d. Plastic and composite (like hardboard)

materials may be cut on your saw.

However, since these are usually quite

hard and slippery, the anti-kickback pawls

may not stop a kickback. Therefore, be

especially attentive to following proper

set up and cutting procedures for ripping.

e. Use saw blade guard assembly, anti-

kickback assembly and riving knife for

every operation for which it can be used,

including all through-sawing.

f. Push the workpiece past the saw blade

prior to release.

g. Never rip a workpiece that is twisted or

warped, or does not have a straight edge

to guide along the fence.

h. Never saw a large workpiece that cannot

be controlled.

i. Never use the fence as a guide or length

stop when crosscutting.

j. Never saw a workpiece with loose knots,

flaws, nails or other foreign objects.

k. Never rip a workpiece shorter than 10 in.

(254 mm).

I. NEVER use a dull blade - replace or

have resharpened.

m.NEVER use a rip fence and miter

gauge together.

n. Keep hands out of saw blade.

POWER SUPPLY AND MOTOR

SPECiFiCATiONS

i,A WARNING ]

To avoid electrical hazards, fire

hazards, or damage to the tool, use

proper circuit protection. Use a

seperate electrical circuit for your

tool. Your table saw is wired at the

factory for 120V operation. Connect

to a 120V, 15 Amp circuit and use

a 15 Amp time delay fuse or circuit

breaker. To avoid shock or fire, if

power cord is worn, cut, or damaged

in any way, have it replaced

immediately.

GROUNDING iNSTRUCTiONS

i,_ WARNING i

This tool must be grounded while

in use to protect the operator from

electrical shock.

iN THE EVENT OF A MALFUNCTION

OR BREAKDOWN, grounding provides

a path of least resistance for electric

currents and reduces the risk of electric

shock. This tool is equipped with an

electrical cord that has an equipment-

grounding conductor and a grounding

plug. The plug must be plugged into

a matching receptacle that is properly

installed and grounded in accordance

with all local codes and ordinances.

DO NOT MODIFY THE PLUG

PROVIDED. if it will not fit the

receptacle, have the proper receptacle

installed by a qualified electrician.

iMPROPER CONNECTION of the

equipment grounding conductor can

result in risk of electric shock. The

conductor with the green insulation

(with or without yellow stripes) is the

equipment grounding conductor. If

repair or replacement of the electrical

cord or plug is necessary, do not

connect the equipment grounding

conductor to a live terminal.

CHECK with a qualified electrician or

service person if you do not completely

understand the grounding instructions,

or if you are not certain the tool is

properly grounded.

USE only 3=wire extension cords

that have three=pronged grounding

plugs with three=pole receptacles

that accept the tool's plug. Repair

or replace damaged or worn cords

immediately.

Use a separate electrical circuit for

your tool. This circuit must not be less

than #14 wire and should be protected

with a 15 Amp time delay fuse. Before

connecting the motor to the power

line, make sure the switch is in the

off position and the electric current is

rated the same as the current stamped

on the motor nameplate. Running at a

lower voltage will damage the motor.

USE THE PROPER EXTENSION

CORD. Make sure your extension cord

is in good condition. Use an extension

cord heavy enough to carry the current

your product will draw. An undersized

cord will cause a drop in line voltage

resulting in loss of power, overheating

and burning out of the motor. The

table below shows the correct size

to use depending on cord length and

nameplate ampere rating. If in doubt,

use the next heavier gauge. The

smaller the gauge number, the heavier

the cord.

GUIDELINESFOREXTENSION

CORDS

Makesureyourextensioncordis

properly wired and in good condition.

Always replace a damaged extension

cord or have it repaired by a qualified

technician before using it. Protect your

extension cords from sharp objects,

excessive heat and damp or wet areas.

,•=• e== •

(When using 120 volts only)

Ampere Rating

More Than Not More Than

0 6

6 10

10 12

Total length of Cord

25 50 100 150 ft.

(7.62 15.24 30.48 45.72 m)

AWG- American Wire Gauge

18 16 16 14

18 16 14 12

16 16 14 12

me_

I,k_. WARNING]

This tool is for indoor use only. Do

not expose to rain or use in damp

locations.

This tool is intended for use on a

circuit that has a receptacle like the

one illustrated in Fig. 1. Fig. 1 shows

a three-pronged electrical plug and

receptacle that has a grounding

conductor. If a properly grounded

receptacle is not available, an adapter

(Fig. 2) can be used to temporarily

connect this plug to a two-contact

grounded receptacle.

The adapter (Fig. 2) has a rigid lug

extending from it that MUST be

connected to a permanent earth

ground, such as a properly grounded

receptacle box.

la, CAUTION]

In all cases, make certain the

receptacle is properly grounded. If

you are not sure, have a qualified

electrician check the receptacle.

Fig. 1

Three-Pronged Plug

g Prong

Properly Grounded

Three-Pronged Receptacle

Fig. 2

Grounding Lug

/__ Make sure this

/k_! I is connected

_-',_ _ 4:_ L to a known

..<_L _ IIground.

r_ _ _''_ Two-Pronged

__ _ "---_ Receptacle

_J Adapter

RECOMMENDED ACCESSORIES

[,_ WARNING ]

Visit your Sears Hardware

Department or see the

Craftsman Power and Hand Tools

Catalog to purchase recommended

accessories for this power tool.

308K DADO INSERT PLATE

[,_ WARNING ]

To avoid the risk of personal injury:

oDo not use adjustable (wobble)

type dadoes or carbide tipped

dado blades.

o Only use stackable dadoes.

oMaximum dado width is 1/2 in.

o Do not use a dado with a diameter

larger than 6 in.

o Do not use molding head set with

this saw.

oDo not modify this power

tool or use accessories not

recommended by Sears.

SUPPLIED NOT SUPPLIED

Blade wrench Flat bladed

screwdriver

Blade wrench

4 mm hex

wrench

Phillips screwdriver

[! !! !! !! !! !! ]

Straight edge

Adjustable wrench

and/or 8 mm, 10 mm,

13 mm, 14 mm,

17 mm wrench

Combination square

Separate all parts from packing

materials. Check each part with the

illustration on the next page and the

"Table of Loose Parts" to make certain

all items are accounted for, before

discarding any packing material.

NOTE: To make assembly easier, keep

contents of box together.

I,A WARNING ]

if any part is missing or damaged,

do not attempt to assemble the

table saw, plug in the power

cord, or turn the switch ON until

the missing or damaged part is

obtained and is installed correctly.

Call 1=800-843-1682 for missing or

damaged parts.

TABLE OF LOOSE PARTS

TABLE SAW

ITEM

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

STAND

S

DESCRIPTION

Table saw assembly

Blade guard assembly

Anti-kickback pawls assembly

Riving knife hardware bag assembly

Rip fence

Miter gauge

Blade wrench

Hex wrench

Push stick

Rear table extension

Rear table extension tube

Power cord storage

Table extension wing hardware bag assembly

Blade

Dust bag

Handwheel handle hardware bag

Hex bolts, washers

Leg handle hardware assembly

QUANTITY

1

1

1

1

1

1

2

1

1

1

2

1

1

1

1

1

4 each

1

Riving knife storage (locking handle) 1 set

Blade guard storage, screws

T Roller wheel hardware assembly 2

U Stand 1

UNPACKING YOUR TABLE SAW

A

E

CD

F G HI

K®L M

0

!!!!

p Q R

S T U

Miter gauge slot

Miter gauge

Rip fence storage

Miter gauge storage

Blade guard fence

tilting

scale indicator

table

locking lever

Overload reset

ON/OFF switch with

safety key

lock lever

Blade bevel

lock handle

Blade elevation and

tilting handwheet

Table insert

Blade Riving knife

Anti-kickback pawls

Right extension table

Push stick

Stand lock lever

Rear table

extension wing

Power cord storage

)oft

Stand lock hook

Stand

ANTI-KICKBACK PAWLS - To

prevent the workpiece being kicked

upward or back toward the front of the

table saw by the spinning blade.

ARBOR - The shaft on which the

blade or dado is mounted.

BEVEL CUT - An angle cut made

through the face of the workpiece.

FREEHAND - Performing a cut without

using a rip fence, miter gauge, hold

down or other proper device to prevent

the workpiece from twisting during the

cutting operation.

GUM - A sticky sap from wood

products.

HEEL - Misalignment of the blade.

BLADE BEVEL SCALE - To measure

if the angle of the blade is tilted when

set for a bevel cut.

BLADE ELEVATION AND TiLTiNG

HANDWHEEL - To raise and lower

the blade or tilt the blade to the angle

between 0° and 45° for bevel cuts.

BLADE GUARD - A clear plastic cover

that positions over the blade while

cutting.

JAMB NUT - Nut used to lock another

nut in place on a threaded rod or bolt.

KERF - The amount of material

removed by the blade cut.

KICKBACK- Occurs when the saw

blade binds in the cut and violently

thrusts the workpiece back toward the

operator.

MITER CUT - An angle cut made

across the width of the workpiece.

COMPOUND CUT - A simultaneous

bevel and miter cut.

CROSSCUT - A cut made across the

width of the workpiece.

DADO - Special cutting blades that are

used to cut grooves in a workpiece.

FEATHERBOARD - When ripping

a workpiece on your table saw, this

keeps it firmly and safely against the

rip fence. It also helps prevent chatter,

gouging, and dangerous kickback.

MITER GAUGE - A guide used for

crosscutting operations that slides

in the table top channels (grooves)

located on either side of the blade. It

helps make accurate straight or angle

crosscuts.

NON-THROUGH SAWING - refers to

any cut that does not completely cut

through the workpiece.

17

OVERLOAD RESET SWITCH -

Protects the motor if it overloads during

operation, provides a way to restart the

saw.

PUSH STICK- Used to push

workpieces when performing ripping

operations.

PUSH BLOCK- Used for ripping

operation when the workpiece is too

narrow to use a push stick. Always use

a push block for rip widths less than 2 in.

RESAWING - Flipping material to

make a cut the saw is not capable of

making in one pass.

i,A WARNING]

Resawing IS NOT recommended.

REVOLUTIONS PER MINUTE (RPM)

- The number of turns completed by a

spinning object in one minute.

RiP FENCE - A guide used for rip

cutting which allows the workpiece to

cut straight.

RiPPiNG - Cutting with the grain of

the wood or along the length of the

workpiece.

RiViNG KNIFE - A metal piece of the

guard assembly located behind and

moves with the blade. Slightly thinner

than the saw blade, it helps keep the

kerf open and prevents kickback.

SAW BLADE PATH - The area of the

workpiece or table top directly in line

with the travel of the blade or the part

of the workpiece that will be cut.

SET - The distance between two saw

blade tips, bent outward in opposite

directions to each other. The further

apart the tips are, the greater the set.

TABLE INSERT - Insert that is

removed from the table to install/

remove blades. It is also removed for

dado cutting. When dado cutting, a

dado insert plate must be used.

THROUGH SAWING - Making a cut

completely through the length or width

of a workpiece.

WORKPIECE - Material to be cut.

Saw blade path

Leadinc

Surface

Workpiece

Trailing

edge

NOTE: Blade guard assembly is removed

for purposes of illustration only.

For your safety, never connect plug

to power source receptacle until all

assembly and adjustment steps are

complete, and you have read and

understood the safety instructions.

oStand may pop up unexpectedly

without weight of saw on stand.

iN ORDER TO AVOID iNJURY,

VERIFY THAT THE BAND IS NOT

CUT AND THAT THE LOCK HOOKS

LOCATED IN THE FRONT OF

THE STAND ARE LOCKED ONTO

THE STOP SCREWS BEFORE

MOUNTING THE TABLE SAW.

oDo not release the stand hooks

until the table saw is properly

attached to the stand.

oTo avoid injury, keep hands on the

over-mold portion of the handle

and away the spring.

ASSEMBLING THE ROLLER

WHEELS AND HANDLES TO STAND

(Fig. A, A=I, B)

1. Attach one roller wheel to the leg

using the long hex bolt (1), the two

flat washers .(2), the sleeve (3) and

the lock nut (4), as shown.

(Fi.cj.A-l) Tighten the nut (4) using

a 1-7mm wrench.

2. Repeat the above steps for the

other roller wheel to the front leg.

3. Insert one handle (5) into the leg

tube (6), fasten by bolts (7), two

washers (8) and nut (9). Ti.cjhten

using a 10 mm wrench and

screwdriver.(Fig. B) ..

4. Hepeat the above steps for the

other handle.

_ 1_

Fig. A ,'F,_A-1 J_ '1

Fig. A=I 2 1

Fig. B

ASSEMBLING TABLE SAW TO

STAND (Fig. C)

1. Lift the saw body (1) and place

on the stand (2), aligning the four

mounting grooves (3) of the saw

base with the four mounting holes

on the top plate of the stand. The

wheels should be on the left side

when facing the front of saw.

2. Attach the table saw to the stand

with four hex head bolts (4) and four

washers (5).

3. Tighten all mounting bolts with a

13 mm wrench.

Fig. C

4 5

Front

19

SETTING UP THE STAND

(Fig. D, E, F)

1. Cut the plastic band holding the

stand assembly together. Lift up

the Saw/Stand assembly into the

vertical position as shown. (Fig. D)

2. Release hook (1) securing leg set

(2) to frame. Raise leg set all the

way up. Then lower stand until leg

set rests on floor. (Fig. D, E)

3. Release hook (3) securing table to

frame.

4. With one hand, grasp stand handle

by its grip (4). Place foot in front of

wheel (5) for leverage. Grasp wheel

side of table at the grip (6) and raise

table until it snaps into place. (Fig.

D, F)

[,,_ WARNING I

To avoid being pinched, grasp

handle only by grip. Grasping lower

on handle bar will result in injury.

5. Secure hook (7) from table to frame

pin (8) to lock table into place. Push

down slightly on the table to secure

hook to pin.

Fig. D

i] 2

_9 .....

Fig. F

_i_ a- :_

FOLDING THE STAND FOR

TRANSPORT OR STORAGE

(Fig. D, E, G)

1. Release hook (7) from frame pin (8).

2. With one hand, lift up slightly wheel

side of table on the grip (6). With

the other hand, depress lock lever

(9) to release table from frame.

3. Push down on wheel side of table

saw to lower it onto stand.

4. Raise stand to vertical position.

Secure hook (3).

5. Lower leg set (2) to frame. Secure

hook (1).

6. Tilt saw back onto wheels. Move

saw to desired location for operation

or storage. Saw can be storage in

vertical position.

Fig. G

/

Fig. E

8

4

spring

STORAGE (Fig. H, I, J, L, M, O)

Rip fence, Miter gauge (Fig. H)

Storage brackets for the rip fence (1)

and miter gauge (2) are built into the

base and are located on the left side of

the saw housing.

Fig.N b ) and the. locking.handle (6) to the

ottom ot the set plate (4).

Fig. K 2

Front

Push stick (Fig. I, J)

Attach the metal push-stick storage

bracket (1) into the provided slots (2)

on the right side of the body shell.

The bracket will snap down into place.

Place the push stick (3) into the bracket

as shown in Fig. J.

4 _._-_--5

1 c_-_...._6

Anti-kickback pawls (Fig. L)

Storage for the anti-kickback pawls (1)

is located on the right side of the stand.

1. Take the anti-kickback pawl (1) and

slide the red locking knob (2) up

and press the anti-kickback pawl

down to secure the entire assembly

on the storage. Release the locking

knob (2).

Fig. L

Blade wrenches (Fig. J)

Insert the two blade wrenches into the

slot (4) located on the right side of the

saw housing, under the push stick.

Fig. J

6

INSTALLING THE BLADE GUARD,

ANTI-KICKBACK PAWLS AND

RIVING KNIFE STORAGE (Fig. K)

1. Attach the retaining clip (1) to the

stand (2) using two screws .(3).

Tighten .screws securely using a

screwarwer.

2. Attach the set plate (4) to the stand

(2) using two screws (3) and tighten

screws securely. Thread the washer

4

Blade guard assembly (Fig. L)

Storage for the blade guard assembly

is located on the right side of the stand.

1. Take the blade guard assembly (5)

and slide the locking knob (6) up

and press the guard assembly

down so that the entire assembly

is located on the set plate (4).

Release the locking knob (6).

Rivingknife(Fig. M)

Storage brackets for the riving knife are

located on the right side of the stand.

1. Remove the washer (8) and the

locking handle (10).

2. Insert riving knife (9) under the set

plate (4) and between the retaining

clip (7).

3. Tighten the washer (8) and the

locking handle (10).

Fig. M

9 i/8

INSTALLING THE POWER CORD

STORAGE CLAMPS (Fig. N)

1. Attach the power cord storage clamp

(1) into the hole set on the rear side

of the table saw base with screw (2)

and nut (3). NOTE: The nut is placed

inside the base.

2. Repeat for the other clamp, to be

located on the bottom right on saw

base.

Fig. N

the cord. Do not wrap the power cord

around the dust port (3).

Fig. 0 1

3

2 1

ASSEMBLING THE BLADE

ELEVATION/TILT HANDWHEEL

(Fig. P)

1. Attach the blade elevation

handwheel (1) to the elevation rod

(2) at the front of the saw. Make

sure the slot (3) in the hub of the

handwheel (1) engage with the pins

(4), turn handle 90 degrees to align

pin with the recessed slot to hold

the handle in place.

2. Attach and tighten the crown nut

(5) and washer (6) with a 13 mm

wrench.

Fig. P 4

1

front view

Power cord (Fig. O)

Wrap the power cord (2) onto the

storage clamps (1) when saw is not

in use. This can prevent damage to

22

INSTALLING THE REAR TABLE

EXTENSION (Fig. Q, R)

1. Insert the two tubes (2) into the rear

table extension (1). (Fig. Q)

NOTE: They must be inserted into the

back of the extension with the bent

end last so that the bar will hold the

extension in place. The two openings

on the rear table (4) must line up with

the miter gauge slots on the main

table.

2. Snap plastic stops (3) over the two

rear table extension tubes (2). Make

sure the locating pin in the black

plastic stops fits into the matching

hole in the extension tube. This will

'lock' the tube into the extension.

(Fig. Q)

3. Insert the rear table extension tubes

(2) into the two extension tube

brackets under the table (5).

Fig. Q

Bent End

/

\\

Fig. R

INSTALLING THE BLADE (Fig. S, T, U)

i_ WARNING]

To avoid injury from an accidental

start, make sure the switch is in the

OFF position and the plug is not

connected to the power source outlet.

.Remove the table insert (1) by

snapping out from the hole (8).

Raise the blade arbor to the

maximum height by turning the

blade elevation handwheel

clockwise. (Fig. S)

Fig. S

4. Thread the screw (6) through the

hole in either side tube with a

screwdriver. NOTE: Only one side

is needed to have a screw inserted.

Tighten with a screwdriver, making

sure not to overtighten the screw (6).

(Fig. R)

2. Removethearbornut(2)andouter

bladeflange(3).(Fig.T)

3. Placethebladeontothearbor(4)

withthebladeteethpointingforward

tothefrontofthesaw.(Fig.U)

NOTE:Leavetheplasticstriparound

thesawbladeatthistime.Remove

beforeusingthesawforthefirst

time.

4. Makesurethebladefitsflush

againsttheinnerflange.

5. Cleantheouterbladeflange(3)

andinstallit ontothearbor(4)and

againsttheblade.(Fig.T)

6. Threadthearbornut(2)ontothe

arbor,makingsuretheflatsideof

thenutisagainsttheblade,then

hand-tighten.(Fig.T)

7. Totightenthearbornut(2),place

theopen-endwrench(6)onthe

flatsofthesawarbor(5)tokeepthe

arborfromturning.(Fig.U)

8. Placethebox-endwrench(7)onthe

arbornut(2)andturnclockwise(to

therearofthesawtable).(Fig.U)

9. Donotreplaceinsertuntilafterthe

nextstepofaddingtherivingknife

assembly.

>/

RIVING KNIFE ASSEMBLY

l_ WARNING l

eTo avoid injury from an accidental

start, make sure the switch is in

the OFF position and the plug

is disconnected from the power

source outlet.

e Never operate this saw without

the riving knife in the correct

position.

installing the riving knife assembly

(Fig. V, W, W=I)

NOTE: The table insert should be

removed and the blade raised to its

highest position before proceeding.

1. Loosen the blade lock handle (1).

Turn and move the handwheel (2)

to 45° on the bevel scale.

2. Tighten the bevel lock handle.

Fig. V

2 1

3. Place the riving knife (3) on the

mounting bracket (4) located behind

the saw blade. The two pins (5) on

the bracket should fit into the slot on

the riving knife.

4. Make sure the riving knife (3) is in

its highest position.

5. Insert the set plate (6) making sure

the two outer holes fit into the two

pins on the mounting bracket.

6. Insert the washer (7) into the lock

lever (8) and insert into the middle

hole the set plate and tighten.

7. Loosen the blade lock handle (1)

and return the blade to 0° and lock.

8. Place the table insert back into

position.

i_ WARNING ]

oTo avoid the lock lever interferring

the table insert, after tighten the

riving knife, position the lock lever

pointing downward before using

saw. Failure to maintain a level

insert can result in serious injury to

the operator.

oThe lever can be pulled out to allow

it to be turned to anew position

downward. (Fig. W-1)

Fig. W

J

Fig. W-1

Aligning the riving knife (Fig. X)

[_ WARNING]

o To avoid injury from an accidental

start, make sure the switch is in

the OFF position and the plug

is disconnected from the power

source outlet.

o Never operate this tool without the

riving knife in the correct position.

o Never operate this tool without

the blade guard in place for all

through sawing operations.

o This adjustment was made at

the factory, but it should be

rechecked and adjusted if

necessary.

1. Remove the table insert and raise

the blade to the maximum height

by turning the blade elevation

handwheel clockwise.

2. Remove the blade guard and anti-

kickback pawl assembly.

3. Adjust the blade to the 0° vertical

position by unlocking the blade tilting

lock knob and turning the bevel tilting

handwheel counterclockwise, and

then lock into position.

4. To see if the blade (1) and riving

knife (2) are correctly aligned, lay a

combination square along the side

of the blade and against the riving

knife (making sure the square is

between the teeth of the blade).

5. Tilt the blade to the 45° position and

check the alignment again.

NOTE:

o This table saw is provided with a

10 inch diameter blade with a body

thickness of 0.07 in. (1.8 mm) thick

with a kerf of 0.10 in. (2.6 mm ).The

riving knife is 0.09 in. (2.2 mm)

thick.The blade diameter and the

blade body and kerf dimensions

must be properly matched with the

riving knife thickness.

o The maximum radial distance

between the riving knife and the

toothed rim of the saw blade is 0.12

in - 0.31 in. (3 mm - 8 mm)

o The tip of the riving knife shall not

be lower than 0.04 in. _ 0.2 in. (1

mm _ 5 mm) from the tooth peak.

o The riving knife is thinner than the

width of the kerf by approximately

1/64 in. (0.4 mm) on each side.

o Thebladebodymustbethinnerthan

thethicknessoftherivingknifebut

thebladekerfmustbethickerthan

therivingknife.

7. Checktherivingknifeandblade

alignmentagainatboth0° and45°.

8. Replacethetableinsert,bladeguard

andanti-kickbackpawlassembly.

Fig. X

i_ WARNING]

To avoid possible injury and damage

to the workpiece, be sure to INSTALL

THE BLADE WITH THE TEETH

POINTING TOWARD THE FRONT OF

TABLE in the direction of the rotation

arrow on the blade guard.

ADDITIONAL BLADE

ADJUSTMENTS (Fig. Y)

NOTE: The adjusting mechanism

is located above the blade height

adjusting hand wheel under the

tabletop. If the front and rear

measurements are not the same.

If the blade is partial to right side:

1. Turn the left adjustment screw (2)

counterclockwise and adjust the right

side adjustment screw (3) clockwise.

2. Remeasure, as described in steps 4

to 9 in the prior section.

3. When alignment is achieved, turn

the left adjustment screw (2) until it

touches the pivot rod (4).

If the blade is partial to left side:

1. Turn the right adjustment screw (3)

counterclockwise and adjust the left

side adjustment screw (2) clockwise.

2. Remeasure, as described in steps 4

to 9 in the prior section.

3. When alignment is achieved, turn

the right adjustment screw (3) until it

touches the pivot rod (4).

Fig. Y

4

BLADE GUARD ASSEMBLY

I,A WARNING l

To avoid injury from an accidental

start, make sure the switch is in

the OFF position and the plug is

disconnected from the power source

outlet.

oWhen installing the blade guard,

cover the blade teeth with a piece

of folded cardboard to protect

yourself from possible injury.

oNever operate this machine

without the blade guard in place

for all through sawing operations.

Installing the blade guard and

anti=kickback pawl assembly

(Fig. Z, AA, BB)

1. Make sure the blade is elevated to

its maximum height and the bevel is

set at 0°. Make sure the bevel lock

handle is tight.

2. Take the anti-kickback pawl

assembly (1) and locate the red

sliding knob and push the locking

knob (2) up. (Fig. Z)

.

.

Place the front of assembly into the

back slot on the riving knife and

push downward. Release the locking

knob. Make sure the lock knob is

engaged in the hole and that there is

no movement of the assembly.

(Fig. Z)

Fig. Z

Take the blade guard assembly and

locate the red sliding locking knob

(3) on the back of assembly.

(Fig. AA)

Fig. AA 6

5. Insert the blade guard assembly

onto the riving knife so that the pin

(4) engages into slot (5) completely.

(Fig. BB)

6. Slide the red locking knob (3) up

and press the guard assembly down

so that the entire assembly is flat on

the riving knife. Release the locking

knob (3).

7. Make sure that the assembly is locked

in place both in front and back.

Fig. BB

54

Removing the blade guard and

anti-kickback pawl assembly

(Fig. Z, BB)

I,,_ WARNING]

To avoid injury from an accidental

start, make sure the switch is in

the OFF position and the plug is

disconnected from the power source

outlet.

1. With the blade elevation handwheel

raise the blade to the maximum

height.

2. Loosen the blade lock handle and

then turn the handwheel to 45° on

the bevel scale.

3. Tighten the bevel lock handle.

4. Remove the anti-kickback pawl

assembly by pressing up on the red

knob (2) and lifting the assembly off

the riving knife. (Fig. Z)

5. Remove the blade guard assembly

by pressing up on the red knob

(3) and lifting the assembly off the

riving knife. (Fig. BB)

27

AVOIDING KICKBACKS (Fig. CC)

(Work thrown back towards you) by

keeping the blade sharp, the rip fence

parallel to the saw blade and by keeping

the riving knife, anti-kickback pawls and

guards in place, aligned and functioning.

Do not release work before passing it

completely beyond the saw blade. Do not

rip work that is twisted, warped or does

not have a straight edge to guide it along

the fence. Do not attempt to reverse out

of a cut with the blade running.

i,A WARNING]

improper riving knife alignment can

cause "kickback" and serious injury.

Fig. CC

Anti= kickback pawl

iNSTALLING THE DUST BAG

(Fig. DD)

i,A WARNING]

o Do not use this saw to cut and/or

sand metals. The hot chips or

sparks may ignite sawdust or the

bag material.

o To prevent hazard, clean and

remove sawdust from under the

saw frequently.

1. Place the dust bag (1) around the

neck (3) of the dust port (2) and tie

the dust bag by pulling the string

tight and secure with the spring-

loaded tie clip (4).

Fig. DD

RIP FENCE (Fig. EE)

1. Lift upward on the rip fence handle

(1) so the rear holding clamp (2) is

fully extended.

2. Place the rip fence on the saw table,

position the set plate (3) under the

front of fence and then lower the

back of fence onto the table.

3. Push down on the fence handle (1)

to lock.

Fig. EE 1

RiP FENCE ADJUSTMENT (Fig. FF)

1. The fence (1) is moved by lifting

up on the handle (2) and sliding

the fence to the desired location.

Pushing down on the handle locks

the fence in position.

2. Position the fence on the right side

of the table and along the edge

miter gauge groove.

3. Lock the fence handle. The fence

should be parallel with the miter

gauge groove.

4. If adjustment is needed to make the

fence parallel to the groove, do the

following:

o Loosen the two bolts (3) and lift

up on the handle (2).

o Hold the fence bracket (4) firmly

against the front of the saw table.

Move the fence until it is parallel

with the miter gauge groove.

o Push the handle down and

tighten both bolts.

5. If fence is loose when the handle is

in the locked (downward) position,

do the following:

o Move the handle (2) upward

and turn the adjusting nut (5)

clockwise until the rear clamp is

snug.

o Over-tightening the adjusting

bolts will cause the fence to come

out of alignment.

i,A WARNING]

Failure to properly align fence can

cause "kickback" and serious injury.

Fig. FF

1

2

RiP FENCE iNDiCATOR

ADJUSTMENT (Fig. GG)

1. The rip fence indicator (6) points to

the measurement scale. The scale

shows the distance from the side of

the fence to nearest side of the blade.

2. Measure the actual distance with a

rule. If there is a difference between

the measurement and the indicator,

adjust the indicator (6).

3. Loosen the screw (7) and slide the

indicator to the correct measurement

on the scale. Tighten the screw and

remeasure with the rule.

Fig. GG

ADJUSTING THE MITER GAUGE

(Fig. HH)

1. Loosen the lock handle (1) to allow

the miter body (2) to rotate freely.

Position the miter body at 90° so the

positive detent secures its position.

Tighten the lock handle to hold the

miter body in position.

2. If the pointer (3) requires adjustment,

loosen the screw under the pointer

with a screwdriver. Adjust the pointer

to 90° on the scale, then firmly

tighten the adjustment screw.

3. To change angles on the miter gauge,

loosen the lock handle (1) and rotate

the miter body to the desired angle

as indicated by the scale. Secure in

position by tightening the lock handle.

ADJUSTING THE TABLE iNSERT

(Fig. ii)

[,A WARNING]

To avoid serious injury, the table

insert (2) must be level with the

table, if the table insert is not flush

with the table, adjust the two bolts

(1) with a 4 mm he× wrench until it is

parallel with the table.

NOTE: To raise the insert, turn the hex

screws counterclockwise. To lower the

insert, turn the hex screws clockwise.

Do not remove the insert, adjustments

need to be made with the insert in

place to get the proper level.

Fig. II

REMOVING THE BLADE (Fig. S, T, U)

I,,A WARNING]

To avoid injury from an accidental

start, make sure the switch is in

the OFF position and the plug is

disconnected from the power source

outlet.

1. Remove the table insert by snapping

out from the hole (8). (Fig. S)

2. Raise the blade to the maximum

height by turning the blade elevation

handwheel clockwise.

3. Adjust the blade to the 90 ° vertical

position by unlocking the blade

tilting lock knob, push in the blade

elevation wheel and turn the bevel

tilting handwheel counterclockwise,

and then lock into position.

4. Place the box-end wrench (7) on the

arbor nut (2). (Fig. U)

5. Place the open-end wrench (6) on

the flats of the saw arbor to keep the

arbor from turning and loosen the

arbor nut (2). (Fig. U)

6. Then remove the blade. Clean but

do not remove the inner blade flange

before reassembling the blade.

ADJUSTING THE 90 ° AND 45°

POSiTiVE STOPS (Fig. JJ, JJ=l)

Your saw has positive stops that will

quickly position the saw blade at 90 °

and 45° to the table. Make adjustments

only if necessary.

90° Stop

1. Disconnect the saw from the power

source.

2. Raise the blade to the maximum

elevation.

3. Loosen the blade bevel lock handle

and move the blade to the maximum

vertical position and tighten the

bevel lock handle.

4. Place a combination square on the

table and against the blade (1) to

determine if the blade is 90 ° to the

table. (Fig. Z)

5. If the blade is not 90° to the table,

loosen or tighten (depending on

whether you are increasing or

decreasing the degrees) the hex bolt

(3) with a 5 mm hex wrench until you

achieve 90°. (Fig. Z-l)

6. Loosen the bevel lock handle and

reset the blade at the maximum

vertical position, then tighten the

bevel lock handle.

7. Check again to see if the blade is

90° to the table. If not, repeat step 5.

8. Lastly, check the bevel angle scale. If

the pointer does not read 90°, loosen

the screw holding the pointer and

move the pointer so it is accurate at

0° and retighten the pointer screw.

45° Stop

1. Disconnect the saw from the power

source.

2. Raise the blade to the maximum

elevation.

3. Loosen the blade bevel lock handle

and move the blade to the maximum

bevel position (45°)and tighten the

bevel lock handle.

4. Place a combination square on the

table and against the blade (2) to

determine if the blade is 45° to the

table. (Fig. Z)

5. If the blade is not 45° to the table,

loosen or tighten (depending on

whether you are increasing or

decreasing the degrees) the hex bolt

(4) with a 5 mm hex wrench until you

achieve 45 °. (Fig. Z-l)

6. Loosen the bevel lock handle and

reset the blade at the maximum

bevel position (45°), then tighten the

bevel lock handle.

7. Check again to see if the blade is

45° to the table. If not, repeat step 5.

Fig. JJ-1

3

Fig. JJ

BLADETiLTiNG SCALE iNDiCATOR

(Fig. KK)

NOTE: This is located on the top of the

table, in front of the blade guard.

1. When the blade is positioned at

90°, adjust the blade tilting scale

indicator to read 0° on the scale.

2. Remove the cover (1) by removing

the two screws (2). Position the

pointer over 0° and replace the cover

and the screws.

NOTE: Make a trial cut on scrap wood

before making critical cuts. Measure for

accuracy.

Fig. KK

BLADE PARALLEL TO THE MITER

GAUGE GROOVE (Fig. LL)

[_, WARNING]

This adjustment was made at the

factory, but it should be rechecked

and adjusted if necessary.

[,A WARNING]

To prevent personal injury:

oAlways disconnect plug from the

power source when making any

adjustments.

o This adjustment must be correct

or accurate cuts can not be made.

Also inaccurate adjustment can

result in kickback and serious

personal injury.

1. Remove the safety switch key and

unplug the saw.

2. Remove the blade guard for this

procedure but reinstall and realign

after adjustment.

3. Raise the blade to the highest

position and set at the 0° angle

(90 ° straight up).

4. Select and mark, with a felt tip marker,

a blade tooth having a "right set" and

rotate the blade so the marked tooth

is 1/2 in. above the table.

5. Place the combination square base

(1) into the right side miter gauge

groove (2). (Fig. BB)

6. Adjust the rule so it touches the front

marked tooth and lock ruler so it holds

its position in the square assembly.

7. Rotate the blade bringing the

marked tooth to the rear and about

1/2 in. above the blade.

8. Carefully slide the combination

square to the rear until the ruler

touches the marked tooth.

9. If the ruler touches the marked

tooth at the front and rear position,

no adjustment is needed at this

time. If not or the base of the rule

is no longer parallel with the edge

of the miter gauge groove, perform

adjustment procedure described

in section ADDITIONAL BLADE

ADJUSTMENTS on page 26.

Fig. LL

32

BASIC SAW OPERATIONS

RAISE THE BLADE (Fig. MM)

To raise or lower the blade, turn the

blade elevation handwheel (1) to the

desired blade height, and then tighten

the bevel lock handle (2) to maintain

the desired blade angle.

Fig. MM 12

2. To turn the saw OFF, move the

switch downward.

3. To lock the switch in the OFF position,

grasp the end (or yellow part) of the

safety switch key (1), and pull it out.

4. With the safety removal key

removed, the switch will not operate.

5. If the safety removal key is removed

while the saw is running, it can be

turned OFF but cannot be restarted

without inserting the switch key (1).

Fig. NN

TILTING THE BLADE

Two methods are available for tilting

the saw blade.

Rapid blade tilting:

Loosen the bevel lock handle (2), move

the handwheel (1) to the desired angle,

then tighten the bevel lock handle.

Fine adjustment blade tilting:

Loosen the bevel lock handle (2), push

in the handwheel (1) and at the same

time turn the handwheel (1) to tilt the

saw blade. When the saw blade is at

the desired angle, tighten the bevel

lock handle (2).

ON/OFF SWITCH (Fig. NN)

The ON /OFF switch has a safety

removal key. With the key removed from

the switch, unauthorized and hazardous

use by children and others is minimized.

1. To turn the saw ON, insert the safety

switch key (1) into the slot in the

switch (2). Move the switch upward

to the ON position.

OVERLOAD PROTECTION (Fig. NN)

This saw has an overload reset button

(3) that resets the motor after it shuts off

due to overloading or low voltage. If the

motor stops during operation, turn the

ON /OFF switch to the OFF position.

Wait about five minutes for the motor to

cool, the push the reset button (3) and

turn the switch to the ON position.

[_ WARNING]

To avoid injury, the ON /OFF switch

should be in the OFF position and

the plug removed from the power

source while the cool down takes

place, to prevent accidental starting

when the reset button is pushed.

Overheating may be caused by

misaligned parts or a dull blade or

undersized extensing cord. inspect

your saw for proper setup before

using it again.

USING THE TABLE EXTENSION

(Fig. 00)

1. Release the extension cam locking

levers (3) in the front and rear table

positions.

2. Slide the extension (4) out until the

correct measurement is displayed

on the tube scale. The user sights

the scale off the edge of the table.

3. Tighten all extension cam locking

levers.

Fig. O0

CUTTING OPERATIONS

There are two basic types of cuts:

ripping and crosscutting. Ripping is

cutting along the length and the grain of

the workpiece. Crosscutting is cutting

either across the width or across the

grain of the workpiece. (It is not safe to

rip or crosscut by freehand). Ripping

requires the use of the rip fence, and

crosscutting requires the miter gauge.

NEVER USE THE TWO AT THE

SAME TIME.

NOTE: Apply a coat of automobile wax

to the table. Wipe all parts thoroughly

with a clean dry cloth. This will reduce

friction when pushing the workpiece.

I WARNINGI

Before using the saw each time,

check the following:

1. The blade is tightened to the arbor.

2. The bevel angle lock knob is

tightened.

3. If ripping, make sure the fence

is locked into position and

is parallel to the miter gauge

groove.

4. The blade guard is in place and

working properly.

5. Safety glasses are worn.

The failure to adhere to these

common safety rules, and those

printed in the front of this manual,

can greatly increase the likelihood

of injury.

WARNING]

To prevent serious injury:

o Never use a miter gauge when

ripping.

o Never use more than one rip fence

during a single cut.

o Do not allow familiarity or frequent

use of your table saw to cause

careless mistakes. Remember

that even a careless fraction of

asecond is enough to cause a

severe injury.

o Keep both hands away from the

blade and clear from the path of

the blade.

o The workpiece must have a

straight edge against the fence

and must not be warped, twisted,

or bowed when ripping.

1.Removethemitergaugeandstoreit

inthe"storage"compartmentinthe

baseofthesaw.

2. Securetheripfencetothetable.

3. Raisethebladesoitisabout1/8in.

higherthanthetopoftheworkpiece.

4. Placetheworkpieceflatonthetable

andagainstthefence.Keepthe

workpieceawayfromtheblade.

5.TurnthesawONandwaitforthe

bladetocometofullspeed.

6. Slowlyfeedtheworkpieceintothe

bladebypushingforwardonlyonthe

workpiecesection(1)thatwillpass

betweenthebladeandthefence.

(Fig.PP)

7. Keepyourthumbsoffthetabletop.

Whenbothofyourthumbstouchthe

frontedgeofthetable(2),finishthe

cutwitha pushstick(3).Tomakean

additionalpushstick,usethepattern

onpage47.(Fig.PP)

WARNING I

AVOID KICKBACK by pushing

forward on the section of the

workpiece that passes between the

blade and the fence. Never perform

any freehand operations.

Fig. PP

6

WARNING]

When width or rip narrower than

2 in. the push stick cannot be

used because the blade guard will

interfere. Use the auxiliary fence (4)

and push block (5) as shown.

(Fig. QQ)

Fig. QQ

7

8. Continue pushing the workpiece (6)

with the push stick (3-Fig. PP) or

push block until it passes through

the blade guard and clears the rear

of the table. (Fig. QQ)

9. Never pull the piece back when the

blade is turning. Turn the switch

OFF. When the blade completely

stops, you can then remove the

workpiece.

l,_ WARNING J

Never attempt to pull the workpiece

backwards during a cutting

operation. This will cause kickback

and serious injury to the user can

occur. When the blade completely

stops, raise the anti=kickback pawls

(7) on each side of the riving knife

and slide the workpiece out.

BEVELRIPPING

Thiscutisthesameasrippingexcept

thebladebevelangleissettoanangle

otherthan"0°''.

RIPPING SMALL PIECES

To avoid injury from the blade contact,

never make cuts narrower than 3/4 in.

wide.

1. It is unsafe to rip small pieces.

Instead, rip a larger piece to obtain _-I

the size of the desired piece.

2. When a small width is to be ripped,

your hand cannot be safely put _l

between the blade and the rip fence,

use push stick or push block to pass -'

the workpiece completely through

and past the blade.

HELPFUL DEVICES

In order to make some of cuts, it is

necessary to use the devices like, push

block, featherboard and auxiliary fence,

which you can make yourself. Here are

some templates for your reference.

FEATHERBOARD (FIG. RR, SS)

A featherboard is a device used to

help control the workpiece by guiding

it securely against the table or fence.

Featherboards are especially useful

when ripping small workpieces and for

completing non-through cuts. The end

is angled with a number of short kerfs

to give a friction hold on the workpiece

and locked in place on the table

with C-clamps. Test that it can resist

kickback.

[_ WARNING ]

Place the featherboard against the

uncut portion of the workpiece to

avoid kickback that could cause

serious personal injury.

MAKE A FEATHERBOARD (Fig. RR)

Select a solid piece of lumber

approximately 3/4 in thick, 4 inwide and

18 in long. To make a featherboard, cut

one end of the lumber at 60 degrees,

then cut 8 in-long slots 1/4 in apart on

the angled end as shown in Fig. RR.

Fig. RR

,,r£ "i

I. 8in -I

18 in _l

USE A FEATHERBOARD (Fig. SS)

1. Lower the saw blade (1).

2. Position the rip fence (2) to the

desired adjustment and lock the rip

fence.

3. Place the workpiece (3) against the

fence and over the saw blade area.

4. Adjust the featherboard (4) to resist

the workpiece forward of the blade.

5. Attached the C-clamps (5) to secure

the featherboard to the edge of the

table.

Fig. SS

5

\

AUXILIARY FENCE (Fig. TT)

Making the base:

o Start with a piece of 3/8 in. plywood

at least 5-1/2 in. wide or wider and

21 in. long or longer.

o Cut the piece to shape and size

shown:

Making the side:

o Start with a piece of 3/4 in.

hardwood at least 1-3/4 in. wide or

wider and 21 in. long or longer.

o Cut the piece to shape and size

shown:

Putting it together:

o Fasten the pieces together with glue

and woodscrews.

i,,_ WARNING]

Make sure the screw heads do

not stick out from the bottom of

the base, they must be flush or

recessed. The bottom must be flat

and smooth enough to rest on the

saw table without rocking.

Fig. TT

_I ! 3/8 in. thick plywood base

!

The edge must be

parallel with the face

PUSH BLOCK

Use for ripping operation when the

workpiece is too narrow to use a push

stick. Always use a push block for rip

widths less than 2 inches.

MAKE A PUSH BLOCK (Fig. UU)

Making the base:

o Start with a 3/8 in. plywood at least

5-1/2 in. wide or wider and 12 in.

long or longer.

o Cut the piece to shape and size as

shown.

Making the handle:

o Start with a 3/4 in. hardwood at

least 5 in. wide or wider and 7 in.

long or longer.

o Cut the piece to shape and size as

shown.

Making the bracket:

o Start with a 3/8 in. wood at least 3/8

in. wide or wider and 2-1/2 in. long

or longer.

o Cut the piece to shape and size as

shown.

Putting it together:

o Fasten the base and handle

together with glue and woodscrews.

l,_ WARNING]

Make sure the screw heads do not

stick out from the bottom of the base,

they must be flush or recessed.

o Fasten the base and bracket

together with glue.

l,_ WARNING j

To avoid injury, do not use the screws

to fasten the base and bracket.

Fig. UU

m_

37

CROSSCUTTING (Fig. VV)

{_ WARNING]

To prevent serious injury:

o Do not allow familiarity or frequent

use of your table saw to cause

careless mistakes. Remember

that even a careless fraction of

asecond is enough to cause a

severe injury.

o Keep both hands away from the

blade and the path of the blade.

o Never attempt to pull the

workpiece backwards during a

cutting operation. This will cause

kickback and serious injury to the

user can occur.

1. Remove the rip fence and place

the miter gauge in the miter gauge

groove on the table.

2. Adjust the blade height so that it

is 1/8 in. higher than the top of the

workpiece.

3. Hold the workpiece firmly against

the miter gauge with the blade path

in line with the desired cut location.

Move the workpiece to a 1 in.

distance from the blade.

4. Start the saw and wait for the blade

(1) to come up to full speed. Never

stand directly in line of the saw blade

path, always stand to the side of the

blade that you are cutting on.

5. Keep the workpiece (2) against the

face of the miter gauge (3) and flat

against the table. Then slowly push

the workpiece through the blade.

6. Do not try to pull the workpiece back

with the blade turning. Turn the

switch OFF, and carefully slide the

workpiece out when the blade has

completely stopped.

I WARNINGi

Always position the larger surface

of the workpiece on the table

when crosscutting and/or bevel

crosscutting to avoid instability.

Fig. VV

USING THE WOOD FACING ON THE

MITER GAUGE (Fig. WW)

Slots are provided in the miter gauge

for attaching an auxiliary facing (1)

to make it easier to cut very long or

short pieces. Select a suitable piece of

smooth wood, drill two holes through

it and attach it to the miter gauge with

screws. Make sure the facing does not

interfere with the proper operation of

the saw blade guard. When cutting long

workpieces, you can make a simple

outfeed support by clamping a piece of

plywood to a sawhorse.

Fig. WW

/

/

BEVEL CROSSCUTTING (Fig. XX)

0°-45 ° BLADE BEVEL & 90° MITER

ANGLE This cutting operation is the

same as crosscutting except the blade

is at a bevel angle other than 0°.

[_ WARNING]

Always work to the right side of the

blade during this type of cut. The

miter gauge must be in the right side

groove because the bevel angle may

cause the blade guard to interfere

with the cut if used on the left side

groove.

1. Lower the blade to the down position.

2. Adjust the blade (1) to the desired

angle, and tighten the blade bevel

lock knob.

3. Tighten the miter lock handle (2) at

90°"

4. Hold workpiece (3) firmly against the

face of the miter gauge throughout

the cutting operation.

Fig. XX 1 3 2

/

/

/

COMPOUND MITER CROSSCUTTING

(Fig. YY) 00~45° BLADE BEVEL &0°

~45° MITER ANGLE

This sawing operation combines a

miter angle with a bevel angle.

[_ WARNING]

groove because the bevel angle may

cause the blade guard to interfere

with the cut if used on the left side

groove.

1. Set the miter gauge (3) to the

desired angle.

2. Place the miter gauge in the right

side groove of the table.

3. Set the blade (1) bevel to the

desired bevel angle and tighten the

blade bevel lock knob.

4. Hold workpiece (2) firmly against the

face of the miter gauge throughout

the cutting operation.

Fig. YY

2

MiTERiNG (Fig. ZZ)

00~45° MITER ANGLE

This sawing operation is the same as

crosscutting except the miter gauge is

locked at an angle other than 90°.

1. Set the blade (1) to 0° bevel angle

and tighten the blade bevel lock knob.

2. Set the miter gauge (3) at the

desired miter angle and lock in

position by tightening the miter

gauge locking handle.

3. Hold the workpiece (2) firmly

against the face of the miter gauge

throughout the cutting operation.

Fig. ZZ 3

Always work to the right side of the

blade during this type of cut. The

miter gauge must be in the right side

39 _

USING THE WOOD FACING ON THE

RIP FENCE (Fig. as)

When performing some special cutting

operations, you can add a wood facing

to either side of the rip fence (2).

1. Use a smooth straight 3/4 in. thick

wood board (1) that is as long as the

rip fence.

2. Attach the wood facing to the

fence with wood screws (3) (not

included) through the holes in the

fence. A wood fence should be used

when ripping material such as thin

paneling to prevent the material from

catching between the bottom of the

fence and the table.

Fig. aa

To avoid the risk of personal

injury. Always use push block,

auxiliary fence and featherboard

when making non4hrough cut.

1. Before starting the table saw, lower

the blade and riving knife assembly

to the down position.

2. Remove the blade guard assembly

and anti-kickback pawls assembly

for non-through cut.

3. Use the featherboard (1) with

C-clamps (3) to fasten the

workpiece securely.

4. Mount the auxiliary fence (4) with

C-clamps.

5. Use the push block (2) to move the

workpiece.

NOTE:

o Mount the featherboard to table

as shown, so the leading edges of

featherboard will help workpiece

complete cutting.

Fig. bb

NON-THROUGH CUT (FIG. bb) ....: _

A non-through cut is used to cut /

grooves and rabbets in the workpiece /".

without exposed the blade. :'

Non-through Cut

i_ WARNING i4

o Only this type cut is made

without installing the blade guard

assembly, anti-kickback pawls

assembly.

o To avoid injury from an accidental 2

start, make sure the switch is in

the OFF position and the plug 3 1

is disconnected from the power

source outlet.

DADOCUTS(FIG. cc, dd)

i,,_, WARNING]

o Only Stackable dado blades can

be used on this saw.

o DO NOT use Adjustable or Wobble

type dadoes.

o The maximum dado cut width is

1/2 in.

NOTE: An optional dado insert plate

(part number 308K) is required for this

procedure.

1. Remove the table insert, saw blade,

anti-kickback pawl assembly, blade

guard assembly and riving knife

assembly for dado cuts ONLY.

Reinstall and realign blade guard

for all through-sawing operations.

Install a dado not exceeding 6 in. in

diameter and 1/2 in. in width

2. Install the dado table insert making

sure that the rear of the insert is

flush with the table. If the dado insert

is not flush with the table, adjust the

two bolts on the insert with a 4 mm

hex wrench until it is parallel with the

table.

3. Instructions for operating the dado

is packed with the separately

purchased dado set.

4. The arbor (1) on this saw restricts

the maximum width of the cut to 1/2

in.

5. It is not necessary to install the

outside flange (2) before threading

on the arbor nut (3) for the maximum

1/2 in. dado cuts. Make sure that the

arbor nut (3) is tight, and that at least

one thread of the arbor sticks out

past the nut.

6. Use only the correct number of

round outside blades and inside

chippers as shown in the dado set's

instruction manual. Blade/chippers

must not exceed 1/2 in. total in

width.

Fig. cc

llitl

_H

_N

-2

J

J

-----4-----1

"3

7. Check the saw to ensure that the

dado will not strike the housing,

insert, or motor when in operation.

i,A WARNING]

For your own safety, always replace

the blade, blade guard assembly,

anti=kickback pawl assembly,

riving knife assembly and table

insert when you finished the dado

operation.

Fig. dd Dado cut

MAINTAINING YOUR TABLE SAW

GENERAL MAINTENANCE

WARNINGi

For your own safety, turn the switch

OFF and remove the switch key.

Remove the plug from the power

source outlet before maintaining or

lubricating your saw.

1. Clean out all sawdust that has

accumulated inside the saw cabinet

and the motor.

2. Polish the saw table with an

automotive wax to keep it clean and to

make it easier to slide the workpiece.

3. Clean cutting blades with pitch and

gum remover.

4. A worn, cut, or damaged power cord

should be replaced immediately.

[_ WARNING]

All electrical or mechanical repairs

should be attempted only by a

trained repair technician. Contact

customer service for assistance. Use

only identical replacement parts. Any

other parts may create a hazard.

5. Use liquid dishwashing detergent

and water to clean all plastic parts.

NOTE: Certain cleaning chemicals

can damage plastic parts.

6. Avoid use of cleaning chemicals or

solvents, ammonia and household

detergents containing ammonia.

BLADE RAISING AND TILTING

MECHANISM (Fig. ee, ff)

After every five hours of operation,

the blade raising mechanism and

tilting mechanism should be checked

for looseness, binding, or any other

abnormalities.

1. With the saw disconnected from the

power source, turn the saw upside

down and pull up and push down on

the motor unit.

.

3.

.

Observe any movement of the

motor mounting mechanism.

Loosen or tighten the four hex

screws (1) by hex wrench for smooth

operation. Only 1/8 turn at a time.

NOTE: Do not adjust the screw

more than 1/2 turn as this may

damage the mechanism.

Fig. ee

x.

_ "N_'_._ _ _. ..............-.

I _ _-_-,_ _ _ ......

, _\ _ ,

Place a small amount of dry

lubricant on the bevel gear (2). The

worm gear (3) must be kept clean

and free of sawdust, gum, pitch,

and other contaminants for smooth

operations.

Fig. ff

NOTE: If excessive looseness

is observed in any part of the

blade raising mechanism or tilting

mechanism, take the complete unit to a

Service Center.

_2

LUBRiCATiON

All motor bearings are permanently

lubricated at the factory and require no

additional lubrication. On all mechanical

parts of your table saw where a pivot

or threaded rod are present, lubricate

using graphite or silicone. These dry

lubricants will not hold sawdust as

would oil or grease.

REPLACING THE CARBON

[_ WARNING]

Always disconnect the plug from the

power source before inspecting the

brushes.

The carbon brushes included with the

unit will last approximately 50 hours

of running time, or 10,000 ON/OFF

cycles. Replace both carbon brushes

when either has less than 1/4 in. length

of carbon remaining, or if the spring or

wire is damaged or burned.

1. Remove the blade guard, blade,

rip fence, miter gauge and stand

assembly from the table saw.

2. Lower the blade height to its

minimum setting. This will make the

brushes's location easier to access.

3. Place cardboard or an old blanket

on the floor to protect the saw table

surface.

4. Place the saw upside down on the

protective material.

5. Tilt the blade elevation/tilting

handwheel (1) to the 45 ° position.

6. Remove the black plastic cap (2)

from the side of the motor (3).

7. Carefully remove the spring-loaded

cap, and then pull out the brush (4).

8. Repeat step 6 and 7 for the other

side of motor.

9. Place the new brush into the

opening of motor, making sure the

ears on the metal end of the

assembly go in the same hole the

carbon part fits into. Do not

overtighten the plastic cap.

10.Carefully set the saw in a upright

position on a clean level surface.

11.Replace the blade guard, blade,

rip fence, miter gauge and stand

assembly to the table saw.

NOTE: To reinstall the same brushes,

first make sure the brushes go back in

the same sides they came out. This will

avoid a break-in period that reduces

motor performance and increases

wear.

Fig. gg 3

Fig. hh

'\\ \\/

CLEAN THE BLADE TILTING SCALE

INDICATOR

NOTE: Occasionally cleaning the blade

tilting scale indicator to remove dust

may be necessary as a result of normal

use. (Also see Fig. KK on page 32)

1. Release two screws on the cover

set on the pointer. Clean the dust

accumulated in the pointer and

inside of the cover.

2. Position the pointer to 0°.

3. Replace the cover and tighten the

two screws.

i,A WARNING ]

To avoid injury from accidental starting, always turn switch OFF and unplug

the tool before moving, replacing the blade or making adjustments.

PROBLEM

Saw will not

start.

Does not make 1.

accurate 45°

and 2.

90° rip cuts.

Material pinched 1.

blade when

ripping. 2.

Material binds 1.

on riving knife.

Saw makes 1.

unsatisfactory 2.

cuts. 3.

4.

5.

POSSIBLE CAUSES CORRECTIVE ACTION

1. Saw is not plugged in.

2. Fuse blown or circuit breaker

tripped.

3. Cord is damaged.

4. Debris in on/off switch

Positive stop not adjusted

correctly.

Tilt angle pointer not set

accurately.

Rip fence not aligned with

blade.

Warped wood, edge against

fence is not straight.

Riving knife not aligned

correctly with blade.

Dull blade.

Blade mounted backwards.

Gum or pitch on blade.

Incorrect blade for work being

done.

Gum or pitch on blade

causing erratic feed.

1. Plug in saw.

2. Replace fuse or reset circuit

breaker.

3. Replace power cord.

4. Remove switch from saw

and separate in half. Clean

any debris accumulated

within.

1. Check blade with square

and adjust positive stop.

2. Check blade with square

and adjust to zero.

1. Check and adjust rip fence.

2. Select another piece of

wood.

1. Check and align riving knife

with blade.

1. Replace blade.

2. Turn the blade around.

3. Remove blade and clean

with turpentine and coarse

steel wool.

4. Change the blade.

5. Clean table with turpentine

and steel wool.

1_ WARNING ]

To avoid injury from accidental starting, always turn switch OFF and unplug

the tool before moving, replacing the blade or making adjustments.

Material kicked

back from blade. 1. Rip fence out of adjustment.

2. Riving knife not aligned with

blade.

3. Feeding stock without rip

fence.

4. Riving knife not in place.

5. Dull blade.

6. The operator letting go of

material before it is past saw

blade.

1. Align rip fence with miter

gauge slot.

2. Align riving knife with blade.

3. Install and use rip fence.

4. Install and use riving knife.

(with guard)

5. Replace blade.

6. Push material all the way

past saw blade before

releasing work.

Blade does

not raise or tilt

freely.

Blade does 1.

not come up to

speed. Reset 2.

trips too easily.

Machine 1.

vibrates

excessively. 2.

3.

Does not make 1.

accurate 45° and

90° crosscuts.

7. Miter angle lock knob is not

tight.

1. Sawdust and dirt in elevation/

tilting mechanisms.

Extension cord too light or

too long.

Low house voltage.

Saw not mounted securely to

workbench.

Bench on uneven floor.

Damaged saw blade.

Miter gauge out of

adjustment.

7. Tighten knob.

1. Brush or blow out loose dust

and dirt.

1. Replace with adequate size

cord.

2. Contact your electric

company.

1. Tighten all mounting

hardware.

2. Reposition on flat level

surface.

3. Replace blade.

1. Adjust miter gauge.

®

®

®

PUSH STICK CONSTRUCTION

Use good quality plywood or solid wood

Use 1/2 in. or 3/4 in. material

Push stick MUST be thinner than the width of

material being cut

/

/

/

/

/

/

Drill Hole

For Hanging

20 ° -3C

//90 °

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

Notch To

Prevent Hand

From Slipping

Cut Here To

-- Push 1/2 in. Wood Cut Here To

Push 3/4 in. Wood

10 IN. JOBSITE TABLE SAW MODEL NO. 137.284630

i WAR.I.Gi

When servicing use only CRAFTSMAN replacement parts, Use of any other parts many create a

HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Table

Saw may create aHAZARD unless repair is done by aqualified service technician, Repair service

is available at your nearest Sears Service Center,

PARTS LiST FOR TABLE SAW SCHEMATIC A

I.D. Description Size

08VH CORD CLAMP

0901 BUSH

090Q PLUNGER HOUSING

09JK WRENCH

0AW8 SEGMENT GEAR

0B2B NEEDLE POINTER

0B3R WRENCH

0648 WARNING LABEL

0B9P CLAMP

0BA1 COMPRESSION SPRING

0BA4 SPACER

0BA9 SPACER

0BAB SHIM

0BAC SET NUT

0BAE ARBOR COLLAR

0J3P HEX WRENCH

0J4E FLAT WASHER @6131

0JB2 FLAT WASHER @162512

0JBA FLAT WASHER @5162

0J5C FLAT WASHER @]38_10 I

0J6K FLAT WASHER @630 4

0J6T FLAT WASHER 3/163/4 1/16

0374 FLAT WASHER ]/45/8 3/32

0372 FLAT WASHER ]/45/8 ]/16

0378 FLAT WASHER ]/4"1/2 3/32

0J7E FLAT WASHER 5/16 11/16 1/16

0J8D FLAT WASHER 3/83/4 5/64

0JAE EXTERNAL TOOTH LOCK WASHER @4

0JAF EXTERNAL TOOTH LOCK WASHER @5

0JB2 WAVE WASHER

0JB5 WAVE WASHER

0JD 1 SPRING PIN

0JPA HEX HD BOLT

0JPJ HEX HD BOLT

0JVY HEX SOC HD CAP BOLT

0JZY HEX SOC TRUSS HD SCREW

0KOX HEX HD SCREW AND WASHER

0KOY HEX HD SCREW AND WASHER

0K3H CRRE PAN HD SCREW & WASHER

0K5B CR RE CO_}NT HD SCREW

0K4T CR RE TRUSS HD SCREW

M508 16

M6 10 40

M610 16

M610 12

M610 16

M6 10 20 4

M610 12 2

M610 12

M508 20 4

0K6Y CR RE TRUSS HD SCREW M407 10 2

0K7G CR RE ROUND WASHER HD SCREW M508 _2 4

0K8C CR RECOUNT HD TAPPING SCREW M418 10 8

0KA4 CRRE PAN HD TAPPING SCREW M4 16 16 2

0KA6 CRRE PAN HD TAPPING SCREW M5_12 10 4

0KBB CRRE PAN HD TAPPING SCREW M5 16 16 2

0KBQ CRRE PAN HD TAPPING SCREW M5 16 10 1

0KC8 CR RE TRUSS HD TAPPING SCREW M4 16 16 3

0KDR CR RE PANHD SCREW M50810 2

0KDW CR RE PAN HD SCREW M6 10 20 2

0KF7 CR RE PAN HD SCREW M407 12 2

0K J0 CAP HD SQ NECK BOLT M6 10 16 1

0KJN CAP HD SQ NECK BOLT M6 10 35 1

0KMS HEX NUT M6 10 T=B 3

M8 12BT=125 10KQJ CROWN N_}T

0K©W LOCK NUT M508 T=5 5

0KQX NUT M6 10 T=6 2

0KRQ SERRATED TOOTHED HEXAGON FLANGE HUT M6 _1 0 T=6 1

20KTK STRAIN RELIEF

0KUW TERMINAL 1

0KWU LEAD WIRE ASS'Y 1

0LSL CIRCUIT BREAKER SWITCH 1

0LWC ROCKER SWITCH 1

0SZY SLIDING BASE ASS'Y 1

0SZZ SLIDING BASE ASS'Y 1

10K5 HEX SOC HD CAP BOLT M5_08 8

10LF HEX NUT M6 I 0T=4

147D HEX HD BOLT M5_08 25 4

212M LEAD WIRE ASS'Y 1

25AP HEX SOC HD CAP BOLT M6 _10 25 1

2625 POWER CORD CLAMP 2

27BF LOCATION SEAT 2

27JR HEX SOC SET SCREW M5_08 6 4

29Z5 BLADE ASS'Y 1

QTY I,D. Description Size

2A48 HEX HD SCREW AND WASHER M5'08 16

2CBS PUSH STICK

2E3K CR RE ROUND WASHER HD SCREW M5'08 10

2ESW COVER

2ESX NEEDLE POINTER

2ETB ROLLING WHEEL

2ETL BAG DUST

2FH5 CUSHION

2NT1 CR RE TRUSS HD TAPPING SCREW MS"I2 8

2JHQ SLIDING BASE ASSAY

2MLL CR RE COUNT HD SCREW M4_07 10

2NSC UPPER TUBE

2RVJ CLAMPER BRACKET

2RVM GEAR

2RVP SET PLATE

2RVR GUIDE CLAMP

2RVW RETAINING CLIP

2RW6 SET PLATE

2SE0 ANCHOR PLATE

2SJU SPACER

2T6E CLAMP ASSAY

2TD0 COLLAR

2TDD WORM

2TDL FLAT WASHER

2TLZ POINTER BRACKET

2TUY BLADE GUARD ASS'Y

2V3E BLADE GUARD(RIGHT)

2V3F BLADE GUARD(LEFT)

2X6N SWITCH BOX ASS'Y

2YEY BODY

2YEZ BACK EXTENSION WING

2YF0 SPLITTER

2YF4 RETAINING CLIP

2YF7 FRONT UPPER TUBE RIGHT

2YF8 BACK UPPER TUBE {RIGHT)

2YFC MITER SCALE ASS'Y

2YFD BELT

2YFN RIGHT EXTENSION WING

2YFP SUPPORT

2YG© RETAINING CLIP

2YNQ DUST COLLECTOR

2YHT LOCKING HANDLE ASS'Y

2YHU Dt }ST PLATE COVER

2Y J0 SPACER

2YJA MOTOR ASS'Y

2YKP KICK BACK PAWL ASS'Y

2YLQ ANGLE ROD

2YNE SPACER

2YS0 SET BOX

2YS7 MITER GAUGE ASS'Y

2YSG CR RE COUNT HD SCREW M5"08 55

2YSN HAND WHEEL ASS'Y

2YTP RIP FENCE ASS'Y

2YU2 BODY SHELL

2YU5 TABLE

2YV5 HEIGHT REGULATING BOLT ASS'Y

2ZEJ PLATE

2ZWK CR RE PAN HD SCREW M6q0 70

302W FLAT WASHER el)6 21 3

307Z CROSS RECESSED PAN HD PLAN WASHER TAPPING SCREW MS"0 8 10

308E POWER CABLE ASS'Y

308H INSERT #23

308Q OPERATOR'S MANUAL

309H WASHER

30AT LABEL

30AU SCALE

30AV SCALE(RIGHT}

30AW SCALE(RIGHT}

30B2 CAUTION LABEL

30B3 POP STICKER

30J3 LOCKING HANDLE ASS'Y

30JR HANDLE

30JU WARNING LABEL

30NM SPECIAL BOLT

QTY

10 iN. JOBSITE TABLE SAW MODEL NO= 137=284630

SCHEMATIC A

!

!

I

!

!

I

J

10 iN, JOBSITE TABLE SAW MODEL NO. 137.284630

PARTS LiST FOR MOTOR

i.D. Description

3089 FIELD ASS'Y

OHX9 NEEDLE BEARING

OJXS HEX. SOC. SETSCREW

OKCN CR. RE. PAN HEAD TAPPING & WA3HERSCREW

OKTK STRAIN RELIEF

OQFE BRUSH COVER

OQFF CARBON BRUSH ASS'Y

OQFG BRUSH HOLDER A,SS'Y

145Y CR. RE. PAN HD. SCREW& WASHER

2DW9 WAVE WASHER

2RPP FLOW GUIDE

2RRD CUTTER SHAFT ASS'Y

2RWS CR. RE. COUNTER-SUN HEAD SCREW

2YE5 BRACKET

2YH8 MOTOR COVER

2YK4 ARMATURE ASS'Y

2YK7 LABEL

Size QTy

1

1

MS_J.8-8 2

M5"12'-50 2

1

2

2

2

M5_,8-55 4

1

1

1

M5_3.8-10 2

1

1

1

1

\k\\

/2RPP

\

'\ /...OKCN_

fqFFz

_QFG_

2YH8

10 IN. JOBSITE TABLE SAW MODEL NO. 137.284630

LD. Description

0lAD V_NG NUT

O1AE LEVELING PAD

OJ4E FLAT W_SH ER

OJ4R FLAT WASHER

OJ4W FLAT WASHER

OJ50 FLAT WASHER

OJ5E FLAT WASHER

OJSG FLAT WASHER

OJBO WAVE WASHER

OJP7 HEX, HD, BOLT MIO" 1,5-105

OJPS HEX, HD, BOLT MS* 1.25-45

OJPT HEX. HD. BOLT M8" 1.25-60

OJUH HEX. SOC. HD. CAP BOLT M6*l.O-10

0K76 CR.-RE. TRUSS HD. SCREW M6"1.0_45

OKTF CR. RE. ROUND WASHER BD. SCREW M5"0._8

OK7G CR, RE. ROUND ',A/ASHER HD. SCREW M5"O,G12

OK7V CR, RE. TRUSS HD. ROUND NECK SCREW M6"1£_14

OKDX CR, RE. PAN HD,,%CREW M6'1,0-25

OKDZ CR, RE, PAN HD, SCREW M6*l,G35

OKQX NUT M6*l,O T=6

OK©Y LOCK NUT M8_1.25 T=B

IOLF HEX. NUT M6* l.O T=4

270N NUT CHUCK MlO'l,5 T=B

2BSR HEX. HD. BOLT MS* 1.25-55

28BU FLOOR PLATE

PARTS LiST FOR STAND

Size

q)6'13-1

¢10"20-3

€8.2" lB-1.5

_>6.3" 15-4

QTY

1

1

4

4

12

3

2

4

3

2

6

1

2

2

B

4

3

2

2

6

7

,3

2

4

1

LD. Description

2A2R LOCKING CABLETIE

2CFW RUBBER FOOT BUSH

2CRF HOOK

2LAL BUSH

2VE/_ CR.-RE. TRU&S BD. SCREW

2XGE SLEEVE

2YFE STIFFENER

2YFF STIFFENER

2YG4 BRACKET ASS'Y

2YG9 BOTTOM BRACK_ A_;'Y 2

2YGD BOTTOM BRACKET A_3'Y 1

2YHF BOTTOM BRACKET

2YHG SLIDER

2BHH BUMPER

2YBK COLLAR

2YHL HANDLE BAR

2YHM TORSION SPRING

2YHP GRAND BT&ND HANDLE

2YHT LOCKING HANDLE ASSAY

2YUJ C OMP RES_SION SPRING

2Z2H HOOK

3U_B WASHER

30BO CAUTION LABEL

39Bl WARNING LABEL

30_ ROLLING WHEEL

5iXe

M6" 1 .CI-_

QT_

l

l

2

4

1

2

1

1

1

1

1

2

2

2

2

1

1

2

1

2

1

1

1

1

2

]OLF

Congratulations on makL#g a smaftpurchase. Your new Craftsman _' product is designed and

manufactured for years of dependable operation. But like all products, it may require repair

from time to time. That's when having a Repair Protection Agreement can save you money and

aggravation.

Here's what the Repair Protection Agreement* includes:

[] Expert service by our 10,000 professional repair specialists

[] Unlimited service and no charge for parts and labor on all covered repairs

[] Product replacement up to $1500 if your covered product can't be fixed

[] Discount of 10% from regular price of service and related installed parts not covered by the

agreement; also, 10% off regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution - phone support from a Sears representative.

Think of us as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you

to schedule service. You can call anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the

product warranty period, we will provide a full refund. Or, a prorated refund anytime after

the product warranty period expires. Purchase your Rep air Protection Agreement today!

Some limitations and exclusions apply. For prices and additional information in the U.S.A.

call 1-800-827-6655.

*Coverage in Canada varies on some items, For full details call Sears Canada at

1-800-361-6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and

other major home items, in the U.S.A. or Canada call 1-800-4-1VlY-HOME _.

Your Home

For expeR troubleshooting and home solutions advice:

www, managemyhome corn

For repair -in your home - of all major brand appliance,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-you_elf

For Sears professional installation of home appliances

and items like garage door openers and water heaters

1-800-4-MY-HOME ®(1_004694663)

Call an_ime_ day or night (USA and Canada)

..................................................................................................................................................................................................................

OurHome:

For repair of carry-in items like vacuums, lawn equipment,

and ele_ronics, cail an_ime for the location of your nearest

ii Sears Parts & Repair Service Center

1 oo488-1222 1-8oo4694663 conodo

w_v sears,tom wv_vv.sears.ca

To purchase a protection agreement on a pr_u_ serviced by Sears

Para pedir _ic:io de reparaci6n AU Canada pour service en francis:

a domiciiio y paraordenarpiezas: 1_O0-LE-FOYER Mc

i 1_88SU'HOGARe (l-a_ ;_o6,3;;

(1-888_784_6427) vc_v,,_ars_ca ....

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