Craftsman 315109240 User Manual 7 1/4 IN. CIRCULAR SAW Manuals And Guides L1002281
CRAFTSMAN Saw Circular Manual L1002281 CRAFTSMAN Saw Circular Owner's Manual, CRAFTSMAN Saw Circular installation guides
User Manual: Craftsman 315109240 315109240 CRAFTSMAN 7-1/4 IN. CIRCULAR SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 7-1/4 IN. CIRCULAR SAW #315109240. Home:Tool Parts:Craftsman Parts:Craftsman 7-1/4 IN. CIRCULAR SAW Manual
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612547-480 SEARS OWNERS MANUAL MODEL NO. 315.109240 CAUTION" Read Rules for Safe Operation and Instructions Carefully 7-1/4 INCH CIRCULAR DOUBLE SAVE MANUAL FUTURE INSULATED Introduction Operation Maintenance Repair Parts THIS FOR REFERENCE Designed SEARS, 8125.47-480 7-87 SAW. ROEBUCK AND exclusively CO., Dept. for and 698/731A, sold onlyby Sears Tower. Chicago, IL 60684 pf]I_'I:EOPNU S A FULL ONE YEAR WARRANTY ON CRAFTSMAN CIRCULAR SAW If this Craftsman Circular Saw fails to give complete satisfaction within one yearTff_o-_w-thedate of purchase, RETURN IT TO THE NEAREST SEARS STORE THROUGHOUT THE UNITED STATES and Sears will repair it, free of charge. If this circular saw is used for commercial or rental purposes this warranty applies for only 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SEARS, ROEBUCK AND CO. DEPT. 698/731A SEARS TOWER CHICAGO, IL 60684 INTRODUCTION DOUBLE INSULATION is a concept in safety, in electric power tools, which eliminates the need for the usual three wire grounded power cord and grounded supply system. Wherever there is electric current in the tool there are two complete sets of insulation to protect the user. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. IMPORTANT -- Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears Store for repair. Always use original factory replacement parts when servicing. RULES FOR SAFE OPERATION READ ALL INSTRUCTIONS 1. KNOW YOUR POWER TOOL m Read owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards related to this tool. 2. GUARD AGAINST ELEC_'RICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator enclosures. 3. KEEP GUARDS IN PLACE and in working order. Never wedge or tie lower blade guard open. Check operation of lower blade guard before each use. Do not use if lower blade guard does not close briskly over saw blade. WARNING: IF SAW IS DROPPED, LOWER BLADE GUARD MAY BE BENT, RESTRICTING FULL RETURN. If lower blade guard becomes bent or damaged, replace it before reuse. 4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 5. AVOID DANGEROUS ENVIRONMENT. Don't use power tool in damp or wet locations or expose to rain. Keep work area well lit. 6. KEEP CHILDREN AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord. 7. STORE IDLE TOOLS. When not in use, tools should be stored in a dry, high or locked-up place -- out of the reach of chiidren. 8. DON'T FORCE TOOL. It will do the job better andsafer at the rate for which it was designed. Page 2 Lheavy t usea loving doors. nask if ,t from ;ded to Jot use or best anging anging :d. to see it on. ger on )nly exmarked lg _ and Jes. Do ove cut N OFF. . motor at your Always roleumDo not qer part aperate moving qer con_maged r. defec- IPPORT _tion red on the RULES FOR SAFE OPERATION (Continued) b 31. -- ALWAYS RAISE THE LOWER BLADE GUARD WLT_._I';I ]'H E HANDLE TO AVOID SERIOUS INJURY. See Figure 14, Page 10. See Pages 7 and 8. 32. GUARD AGAINST KICKBACK. 33. BEFORE MAKING A CUT, BE SURE THE DEPTH AND BEVEL ADJUSTMENTS ARE TIGHT. 34. DO NOT USE BLADES WITH INCORRECT SIZE HOLES. Never use blade washers or bolts that are defective or incorrect. The maximum blade capacity of your saw is 7-1/4" diameter. 35. Inspect for and remove all nails from lumber before cutting. 36. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of drugs, alcohol, or any medication. DURING EXTENDED PERIODS OF OPERATION. 37. WEAR HEARING PROTECTION SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to 38. instruct third party users. If you loan someone this tool, loan them these instructions also. WARNING: The operation of any Circular Saw can thrown into the eyes, which can result wear safety glasses or eye shields before tion. We recommend Wide Vision Safety standard safety glasses, available at Stores. EXTENSION CORD The use of any Extension Cord will cause some loss of power. To keep the loss to a minimum and to prevent tool overheating follow the recommended cord sizes on the chart at the right. Extension cords suitable for use with your circular saw-are available at your nearest Sears Catalog Order or Retail Store. result in foreign objects being in severe eye damage. Always commencing power tool operaMask for use over spectacles or Sears Catalog Order or Retail Extension Cord Length 25-50 Ft. 50-100 Ft. Wire Size, A.W.G. 16 14 SAW BLADES The best of saw blades will not cut efficiently if they are not kept clean, sharp, and properly set. Using a dull blade will place a heavy load on your saw and increase the danger of kickback. Keep extra blades on hand, so that sharp blades are always available. LUBRICATION -- All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions, therefore, no further lubrication is required. Gum and wood pitch hardened on blade will slow it down. Use gum and pitch remover Cat. No. 9-49191, hot water, or kerosene to remove these accumulations. DO NOT USE GASOLINE. Page 4 OPERATION FEATURES SWITCH Features include easily operated bevel cut and depth of cut adjustment mechanisms; directed air flow for keeping line of cut clear; and blade wrench storage. Your saw is equipped with a "lock-off" switch which reduces the possibility of accidental starting. You must depress the button on top of the handle in order to be able to pull the trigger switch. The lock resets each time the trigger is released. Before attempting to use your saw, familiarize yourself with all operating features (See Figure 1) and safety requirements. If any parts are missing do not operate the missing parts are replaced. your saw until Make sure power supply is 110.120 volts, 60 HZ, AC only. TOP LOCK SWITCH UPPER BLADE GUARD TRIGGER LOWER BLADE GUARD HANDLE (lock-off) BEVEL CUT ADJUSTMENT (wing nut) LOWER BLADE GUARD DEPTH OF CUT ADJUSTMENT (wing nut) BLADE WRENCH BLADE BLADE WRENCH STORAGE AREA EDGE GUIDE (RIP GUIDEI Page 5 "-BASE ASSEMBLY Fig. 1 OPERATION TO ASSEMBLE 1. UNPLUG BLADE BLADE WRENCH STORAGE YOUR SAW. LOWER BLADE GUARD HANDLE SPINDLE 2. Remove blade Figure 2, wrench from storage 3. Position your saw on end of motor remove blade screw. NOTE: Turn counterclockwise to remove. 4. Remove spring washer and "D" area, See OUTER BLADE "D" WASHER housing and blade screw washer. SPRING WASHER LOWER BLADE GUARD Fit saw blade inside blade guard and onto spindle. NOTE: The saw teeth point upward at the front of . INNER BLADE WASHER BLADE BLADE OUTSIDE OF SPRING WASHER saw. Replace "D" washer and spring washer. NOTE: "Cupped" side of spring washer goes against outer blade "D" washer. See Figure 2, , Replace blade screw and tighten washer is flattened. NOTE: Turn clockwise to tighten. , . until blade CUPPED SIDE AGAINST OUTER BLADE "D" WASHER spring screw Fig. 2 Return blade wrench to storage area. NOTE: Always place angled portion of blade wrench up as shown in figure 2. TO REMOVE 1. UNPLUG TOP LOCK SWITCH LOWER BLADE GUARD HANDLE / BLADE YOUR SAW. 2. Remove blade Figure 2. wrench from storage area. See BLADE WRENCH 3. Place your saw on a piece of scrap wood as shown in figure 3 with the blade teeth embedded in the wood. , Turn blade screw counterclockwise X and remove. 5, Remove spring washer, "D" washer, and blade. Before replacing blade, wipe a drop of oil onto washers where they contact blade. , (lock-off) Return blade wrench to storage area. NOTE: Always place angled portion of blade wrench up as shown in figure 2. Page 6 BLADE SCREW Fig. 3 OPERATION BLADE GUARD SYSTEM The lower blade guard attached to your circular saw is there for your protection and safety. It should never be altered for any reason. If it becomes damaged, do not operate your saw until the damage has been repaired or replaced. Always leave guard in operating position when using your saw. LOWER BLADE GUARD IS IN UP POSITION WHEN MAKING CUT When sawing through 'work, lower blade guard does not cover blade on underside of work. See Figure 4. Since blade is exposed on underside of work, keep hands and fingers away from cutting area. Any part of your body coming in contact with moving blade will result in serious injury. Never use saw when guard is not operating correctly. Guard should be checked for correct operation before each use. NOTE: The guard is operating correctly when it moves freely and readily returns to the down position. If you drop your saw, check the lower blade guard for damage to all depth settings before reuse. T BLADE EXPOSED ONE WHOLE TOOTH ON UNDERSIDE OF WORK Fig. 4 KICKBACK THE BEST GUARD AVOID DANGEROUS AGAINST KICKBACK PRACTICES. IS TO Kickback occurs when the blade stalls rapidly and the saw is driven back towards you. RELEASE SWITCH IMMEDIATELY IF BLADE BINDS OR SAW STALLS. See Figure 5. Kickback could cause you to lose control of your saw. Loss of control can lead to serious injury. KICKBACK IS CAUSED BY: 1. Incorrect blade depth setting. BLADE SET See Figure 5. L_j_ TO O D EE p _.,=,,,==..,_ 2. Sawing Fig. 5 into knots or nails in work. 3. Twisting blade while making 4. Making a cut with adull, ly set blade. 5. Incorrectly supporting 6. Forcing a cut. 7. Cutting warped a cut. gummed up, or improper- work. See Figure 6. RIGHT 8. Tool misuse or wet lumber. or incorrect operating procedures. TO LESSEN THE CHANCE OF KICKBACK: 1. Always keep the correct blade depth setting the correct blade depth setting for all cuts has one whole tooth projected below the material to be cut. (For carbide-tipped blades, only one-half of a tooth). See Figure 4. 2. Inspect the work for knots or nails before ning a cut. Never saw into a knot or nail. WRONG begin- Fig. 6 Page 7 OPERATION TO LESSEN THE CHANCE . OF KICKBACK (Cont'd.) Make straight cuts. Always use a straight edge guide when rip cutting. This helps prevent twisting the blade in the cut. . Always use clean, sharp, and properly Never make cuts with dull blades. . To avoid pinching the blade, support the work properly before beginning a cut. The right and wrong ways to support large pieces of work are shown in figure 6. 6. When making a cut use steady, Never force cuts. .set blades. / even pressure. WING NUT BASE ASSEMBLY 7. Do not cut warped or wet lumber. Fig. 7 8. Always hold your saw firmly with both hands and keep your body in a balanced position so as to resist the forces of kickback should it occur. WHEN USING YOUR SAW ALWAYS STAY ALERT AND EXERCISE CONTROL. DO NOT REMOVE YOUR SAW FROM WORKPIECE WHILE THE BLADE IS MOVING. DEPTH OF CUT ADJUSTMENT Always keep correct blade depth setting. The correct blade depth setting for all cuts has one whole tooth projecting below the material to be cut. (For carbidetipped blades, only one-half of a tooth). More blade depth will increase the chance of kickback and cause the cut to be rough. RIGHT TO ADJUST 1. UNPLUG 2. Loosen BLADE DEPTH YOUR SAW. wing nut. See Figure 3. Hold base flat against saw until the required 4. Tighten STARTING Fig. 8 7. the work and raise or lower depth is reached. wing nut securely. A CUT KNOW THE RIGHT Figure 8. WAY TO USE YOUR SAW. See NEVER USE YOUR SAW AS SHOWN WRONG IN FIG. 9. Fig. 9 NEVER PLACE YOUR HAND ON THE WORKPIECE BEHIND YOUR SAW WHILE MAKING A CUT. Page 8 OPERATION STARTING A CUT (Cont'd) TOP LOCK SWITCH TO HELP MAINTAIN 1. Always 2. Support 3. Clamp cut. support (lock.off) CONTROL: your work near the cut. your work so the cut will be on your right. your work so it will not move during the RIGHT Place your work with its good side down. NOTE: The good side is the side on which appearance is important. Fig. 10 Before beginning a cut, draw a guide line along the desired line of cut. Then place front edge of base on that part of your work that is solidly supported. See Figure 10. NEVER PLACE YOUR SAW ON THAT PART OF THE WORK THAT WILL FALL OFF WHEN THE CUT IS MADE. See Figure 11. Keep the cord away from cutting area. ALWAYS place the cord to prevent it from hanging up on the work while making a cut. _lf the cord hangs up on the work during a cut, release the switch trigger immediately. Unplug your saw and reposition the cord to prevent it from hanging up again. WRONG Fig. 11 _Using your saw with a damaged cord could result in serious injury or death. If the cord has been damaged, have it replaced before using your saw again. Hold your saw firmly with both hands. See Figure 10. Push the lock-off button down and squeeze the switch trigger. NOTE: The lock-off button is located on top of the handle. ALWAYS LET THE BLADE REACH FULL SPEED, THEN GUIDE YOUR SAW INTO THE WORK. REMEMBER: When sawing through work, the lower blade guard does not cover the blade, exposing it on the underside of work. Keep your hands and fingers away from cutting area. Any part of your body coming in contact with the moving blade will result in serious injury. After you complete your cut release the trigger and allow the blade to come to a complete stop. DO NOT REMOVE YOUR SAW FROM WORKPIECE WHILE THE BLADE IS MOVING. When making a cut use steady, even pressure. Forcing causes rough cuts, could shorten the life of your saw and could cause "kickback." _When lifting your saw from the work the blade is exposed on the underside of your saw until the lower blade guard closes, Make sure lower blade guard is (}tosed before setting your saw down on work surface. Page 9 OPERATION TO CROSS CUT OR RIP CUT When making a cross cut or rip cut, align your line of cut with the outer edge of the notch in the saw base as shown in figure 12. Since the thickness of blades vary, always make a trial cut in scrap material along a guideline to determine how much, if any, the guideline must be offset to produce an accurate cut. NOTE: The distance from the line of cut to the guideline is the amount you should offset the guideline. , ---=_ TOP VIEW OF SAW FRONT u ll OF SAW !i RIP GUIDE Use a rip guide when making rip cuts up to five inches wide. It helps prevent the blade from twisting in a cut. The blade twisting in a cut causes kickback. If needed, Rip Guide Cat. No. 9 27679 is available at your Sears Catalog Order or Retail Store. TO ASSEMBLE NOTCH IN SAWiBASE r # ALIGN OUTER EDGE OF NOTCH IN SAW BASE WITH LINE OF CUT AS SHOWN WHEN MAKING CROSS CUTS OR RIP CUTS Fig. 12 1. UNPLUG YOUR SAW. TOP VIEW OF SAW 3. Adjust 4. Tighten / GUIDELINE RIP GUIDE 2. Place rip guide through shown in figure 13. J holes rip guide to the length in saw needed base RIP GUIDE as PLACE RIP GUIDE THRU HOLES for the cut. screw securely. When using a rip guide, hold the face of the rip guide firmly against the edge of work. This makes for a true cut without pinching the blade. The guiding edge of work must be straight for your cut to be straight. Use caution to prevent the blade from binding in the cut. SCREW Fig. 13 TO POCKET CUT LOWER BLADE GUARD LOWER BLADE GUARD HANDLE With the bevel setting adjusted to zero, swing the lower blade guard up using the lower blade guard handle. While holding lower blade guard by the handle, firmly rest the front of the base flat against the workpiece with the rear of the base raised so the blade does not touch the work. See Figure 14. Push the lock-off button down and squeeze the switch trigger. ALWAYS LET THE BLADE REACH FULL SPEED THEN SLOWLY LOWER BLADE INTO THE WORK UNTIL BASE IS FLAT AGAINST WORK. POCKET CUT Fig. 14 Page 10 OPERATION TO POCKET CUT (Cont'd.) After you complete your cut release the trigger and allow the blade to come to a complete stop. DO NOT REMOVE YOUR SAW FROM WORKPIECE WHILE THE BLADE IS MOVING. Corners may then be cleaned sabre saw. out with a hand saw or TO BEVEL CUT The angle of cut of your saw may be adjusted to any desired setting between zero and 45 degrees. There is a notch in the saw base to help you line up the blade with the line of cut. See Figure 15. Align your line of cut with the inner edge of the notch in the saw base when making full 45 degree bevel cuts. Since the thickness of blades vary and different angles require different settings, always make a trial cut in scrap material along a guideline to determine how much you should offset the guideline on the board to be cut. TOP VIEW OF SAW MOTOR ISING BEVEL SCALE WING When making a bevel cut hold your saw firmly with both hands as shown in Figure 16. Rest the front edge of the base on the work. Push in the lock-off button and squeeze the switch trigger. ALWAYS LET THE BLADE REACH FULL SPEED, THEN GUIDE YOUR SAW INTO THE WORK. NOTC[ IN _ SAW BASE GUIDELINE ALIGN INNER EDGE OF NOTCH BASE WITH LINE OF CUT AS WHEN MAKING 45 ° BEVEL CUTS IN SAW SHOWN Fig. 15 After you complete your cut release the trigger and allow the blade to come to a complete stop. DO NOT REMOVE YOUR SAW FROM WORKPIECE WHILE THE BLADE IS MOVING. TO ADJUST BEVEL SETTING 1. UNPLUG YOUR SAW. 2. Loosen wing nut. See Figure 15. 3. Raise motor housing end of saw until you reach the desired angle setting on bevel scale. See Figure 15. 4. Tighten wing nut securely. LOWER BLADE GUARD Page 11 ,.,.Fig. 16 MAINTENANUI= WHEN SERVICING POWER CORD OR SWITCH 1. UNPLUG YOUR SAW. USE ONLY IDENTICAL REPLACEMENT REPL'/_CEMENT PARTS HANDLE COVER 2. Remove screws and wing nut securing handle cover. See Figure 17. 3. Carefully lift handle cover away from tool. 4. Note the locations of all lead wiring inside the handle and how each connection has been made. IMPORTANT: When the new cord or switch is installed, identical connections must be made. 5. Remove the lead wires from the switch by inserting a 1/32" diameter pin or nail into each switch lead receptacle and pull the lead wires as shown in Figure 16. This will release the wires. Remove the pin or nail with a twisting motion. 6. To replace lead wires, push each lead wire into its proper receptacle. NOTE: Be sure to push lead wires into switch as far as possible. 7. Locate the switch in the handle and place all wiring so it cannot be pinched or contact screws when handle cover is replaced. 8. Replace handle cover, screws, and wing nut. 9. Tighten screws and wing nut securely. SCREWS 1/32" DIAMETER NAIL OR PIN WING NUT / SCREW Fig. 17 GENERAL Only the parts shown on parts list, page 15, are intended to be repaired or replaced by the customer. All other parts represent an important part of the double insulation system and should be serviced only by a qualified s_rvice technician. When electric tools are used on fiberglass boat sports cars, etc., it has been found that they are sut ject to accelerated wear and possible prematut failure, as the fiberglass chips and grindings a_ highly abrasive to bearings, brushes, commutato etc. Consequently it is not recommended that th tool be used for extended work on any fibergla_ material. During any use on fiberglass it is extremel important that the tool is cleaned frequently by blov ing with an air jet. ALWAYS WEAR SAFET GLASSES, DUST MASK, OR EYESHIELDS BEFOR BEGINNING POWER TOOL OPERATION OR BLOV ING DUST. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc. THE FOLLOWING WAS PRINTED. RECOMMENDED Cord Lock _ 2595) Carrying Case (914702) Rip Guide (9_27679) 50' 14 A.W.G. Ext. Cord (9 5821) _The ACCESSORIES WERE AVAILABLE 71/4 Saw Blade 71/4 Saw Blade 71/4 Saw Blade 71/4 Saw Blade 100' 14 A.W.G. _ 32303) _ 32423) _ 32494) _ 32564) Ext. Cord (9 83508) use of attachments or accessories Page 12 AT THE TIME THIS 71/4 Saw 71/4 Saw 71/4Saw 71/4Saw 7l/;_ Saw Blade Blade Blade Blade Blade MANUA _ 32664) _ 32444) _ 32526) (932518) _ 32489) not listed above might be hazardous. MAI NTENANCE TO CLEAN GUARD SAWDUST FROM LOWER BLADE TO REASSEMBLE See Figure 18. Periodically sawdust will accumulate behind the lower blade guard causing it to be clogged. This clogging could prevent guard from moving freely and readily returning to the down position after use. . . Rotate lower blade guard approximately 1-1/2 turns clockwise until tension on torsion spring is tight. NOTE: The hook on torsion spring must be aligned with tab on spring retainer before tension can be applied to spring. See Figure 18. If lower blade guard does not become tight, the hook on tension spring is not engaged with tab on blade guard. Do not attempt to use your saw until lower blade guard has the proper amount of tension. . Reposition base assembly, then replace bolt, wing nut, bumper, and screw. 2. Remove saw blade from your saw. See "To Remove Blade" instructions on page 6. Also remove inner blade washer. pan head screw and bumper. Check torsion spring and make sure it has not been bent or damaged. Replace if necessary. 2. Place lower blade guard in normal operating position and secure to blade guard support with retaining ring. NOTE: Retaining ring can easily be installed by spreading it apart similar to a spring and rolling around the groove on blade guard support. See Figure 18. 1. UNPLUG YOUR SAW. 3. Remove 18. (Cont'd.) See Figure 4. Remove wing nut, lower depth of cut on base assembly until carriage bolt can be removed, then remove carriage bolt. Rotate base assembly until it clears lower blade guard. 5. Using a 3/16" flat blade screwdriver or needlenose pliers, remove retaining ring from blade guard support. ALWAYS WEAR SAFETY GLASSES OR EYESHIELDS. 5. Reassemble instructions saw blade. See "To Assemble on Page 6. carriage Blade" 6. Remove lower blade guard from your saw and clean. Also clean blade guard support area. NOTE: When cleaning use an air hose, clean soft cloth or brush. SPRING RETAINER BLADE GUARD SUPPORT TAB BUMPER / ',,___ SC R EW RETAINING RING WING NUT INNER BASE ASSEMBLY CARRIAGE BOLT HOOK ON TORSION / SPRING BLADE WASHER OUTER BLADE "D" WASHER LOWER BLADE GUARD BLADE SPRING WASHER BLADE SCREW Page 13 Fig. 18 7-1/4 INCH CIRCULAR OWNERS SAW MANUAL DOUBLE SERVICE MODEL INSULATED Now that you have purchased your Circular Saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. NO. The model number of your Circular Saw will'be found on the plate attached to the motor housing. 315.109240 WHEN ORDERING THE FOLLOWING HOW TO ORDER REPAIR PARTS, INFORMATION: ALWAYS GIVE REPAIR PARTS • PART NUMBER MODEL NUMBER 315.109240 ,, PART DESCRIPTION _ NAME OF ITEM Circular Saw All parts listed may be ordered from vice Center and most Sears stores. any Sears Ser- If the parts you need are not stocked locally, your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling. SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684
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