Craftsman 315115820 User Manual CUT OUT SAW Manuals And Guides L0804016

CRAFTSMAN Saw Cut Off Manual L0804016 CRAFTSMAN Saw Cut Off Owner's Manual, CRAFTSMAN Saw Cut Off installation guides

User Manual: Craftsman 315115820 315115820 CRAFTSMAN CUT-OUT SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CUT-OUT SAW #315115820. Home:Tool Parts:Craftsman Parts:Craftsman CUT-OUT SAW Manual

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Page Count: 16

RATOR'S MANUAL
19.2 VOLT CUT-OUT SAW
Model No.
315.115820
AWARNING: To reduce the risk of injury,
the user must read and understand the
operator's manual before using this
product.
BATTERIES AND CHARGER
SOLD SEPARATELY
Customer Help Line: 1-800-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page: www.sears.com/craftsman
983000-784
09-18-06 (REV:01)
Save this manual for future reference
• Warranty .......................................................................................................................................................................... 2
• Introduction ..................................................................................................................................................................... 2
• General Safety Rules .................................................................................................................................................... 3-4
• Specific Safety Rules ....................................................................................................................................................... 4
• Safety Rules for Charger ................................................................................................................................................. 5
• Symbols ........................................................................................................................................................................ 6-7
• Features ........................................................................................................................................................................... 8
• Assembly ......................................................................................................................................................................... 9
• Operation .................................................................................................................................................................. 10-14
• Maintenance .................................................................................................................................................................. 15
• Exploded View and Parts List ........................................................................................................................................ 16
• Parts Ordering/Service .................................................................................................................................... Back Page
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails to give complete satisfaction within one year from date of purchase, RETURN IT TO THE
NEAREST SEARS STORE IN THE UNITED STATES, and Sears will replace it, free of charge.
if this Craftsman tool is used for commercial or rental purposes, this warranty applies for only 90 days from the date of
purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Sears, Roebuck and 0o., Dept. 817 WA, Hoffman Estates, (L 60179
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability
have been given top priority in the design of this product making it easy to maintain and operate.
,_ WARNING! Read all instructions. Failure to
follow all instructions listed below may result in
electric shock, fire and/or serious injury. The term
"power tool" in all of the warnings listed below
refers to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
[] Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
[] Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
[] Keep children and bystanders away while operat=
ing apower tool. Distractions can cause you to lose
control.
ELECTRICAL SAFETY
[] Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce
risk of electric shock.
[] Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
[] Do not expose power tools to rain or wet condi=
tions. Water entering a power tool will increase the risk
of electric shock.
[] Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk
of electric shock.
[] When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
[] Use battery only with charger listed.
MODEL BATTERY PACK CHARGER
315.115820 130279003 Model No. 1425301
130279005 (Item No. _911041)
(Item No. _911375) Model No. 315.115730
(Item No. 140301003)
PERSONAL SAFETY
[] Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may
result in serious personal injury.
[] Use safety equipment. Always wear eye protection.
Safety equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used for appro-
priate conditions will reduce personal injuries.
[] Avoid accidental starting. Ensure the switch is in
the off=position before plugging in. Carrying power
tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
[] Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to
a rotating part of the power tool may result in personal
injury.
[] Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
[] Dress properly. Do not wear loose clothing or jew=
elry. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewelry, or long hair can
be caught in moving parts.
[] if devices are provided for the connection of dust
extraction and coflection facilities, ensure these are
connected and properly used. Use of these devices
can reduce dust-related hazards.
[] Do not wear loose clothing or jewelry. Contain long
hair. Loose clothes, jewelry, or long hair can be drawn
into air vents.
[] Do not use on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
power tool in unexpected situations.
POWER TOOL USE AND CARE
[] Do not force the power tooL Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
[] Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
[] Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
[] Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained
users.
[] Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts, and any
other condition that may affect the power tool's
operation, if damaged, have the power tool repaired
before use. Many accidents are caused by poorly
maintained power tools.
[] Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
[] Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended could
result in a hazardous situation.
BATTERY TOOL USE AND CARE
[] Ensure the switch is in the off position before in-
setting battery pack. Inserting the battery pack into
power tools that have the switch on invites accidents.
[] Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fire when used with
another battery pack.
[] Use power tools only with specifically designated
battery packs. Use of any other battery packs may
create a risk of injury and fire.
[] When battery pack is not in use, keep it away from
other metal objects like paper clips, coins, keys,
nails, screws, or other small metal objects that can
make a connection from one terminal to another.
Shorting the battery terminals together may cause
burns or a fire.
Under abusive conditions, liquid may be ejected
from the battery, avoid contact, if contact acci=
dentally occurs, flush with water. If liquid contacts
eyes, additionally seek medical help. Liquid ejected
from the battery may cause irritation or burns.
SERVICE
[] Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is main-
tained.
_, WARNING! To reduce the risk of injury, user must
read instruction manual.
[] When servicing a power tool, use only identical
replacement parts. Follow instructions in the Main-
tenance section of this manual. Use of unauthorized
parts or failure to follow Maintenance instructions may
create a risk of shock or injury.
[] Use auxiliary handle supplied with the tool. Loss of
control can cause personal injury.
[] Hold power tools by insulated gripping surfaces
when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Contact with a "live" wire will also make exposed metal
parts of the tool "live" and shock the operator.
[] Know your power tool. Read operator's manual
carefully. Learn its applications and limitations, as
well as the specific potential hazards related to this
power tool. Following this rule will reduce the risk of
electric shock, fire, or serious injury.
[] Always wear safety glasses with side shields.
Everyday glasses have only impact resistant lenses.
They are NOT safety glasses. Following this rule will
reduce the risk of eye injury.
[] Protect your lungs. Wear a face or dust mask if the
operation is dusty. Following this rule will reduce the
risk of serious personal injury.
[] Protect your hearing. Wear hearing protection
during extended periods of operation. Following this
rule will reduce the risk of serious personal injury.
[] Battery tools do not have to be plugged into an
electrical outlet; therefore, they are always in
operating condition. Be aware of possible hazards
when not using your battery tool or when changing
accessories. Following this rule will reduce the risk of
electric shock, fire, or serious personal injury.
[] Do not place battery tools or their batteries near
fire or heat. This will reduce the risk of explosion and
possibly injury.
[] Never use a battery that has been dropped or
received a sharp blow. A damaged battery is subject
to explosion. Properly dispose of a dropped or dam-
aged battery immediately.
[] Batteries vent hydrogen gas and can explode in
the presence of a source of ignition, such as a pilot
light. To reduce the risk of serious personal injury,
never use any cordless product in the presence of
open flame. An exploded battery can propel debris and
chemicals. If exposed, flush with water immediately.
[] Do not charge battery tool in adamp or wet
location. Following this rule will reduce the risk of
electric shock.
[] For best results, your battery tool should be
charged in a location where the temperature is
more than 50°F but less than 100°F. Do not store
outside or in vehicles.
[] Under extreme usage or temperature condi=
tions, battery leakage may occur, if liquid comes
in contact with your skin, wash immediately with
soap and water, then neutralize with lemon juice
or vinegar, if liquid gets into your eyes, flush them
with clean water for at least 10 minutes, then seek
immediate medical attention. Following this rule will
reduce the risk of serious personal injury.
[] Use clamps or another practical way to secure and
support the workpiece to astable platform. Hold-
ing the work by hand or against your body leaves it
unstable and may lead to loss of control.
AWARNING! READ AND UNDERSTAND ALL
INSTRUCTIONS. Failure to follow all instructions
listed below, may result in electric shock, fire
and/or serious personal injury.
[] Before using battery charger, read all instructions
and cautionary markings in this manual, on battery
charger, battery, and product using battery to prevent
misuse of the products and possible injury or damage.
CAUTION: To reduce the risk of electric shock or
damage to the charger and battery, charge only
nickel-cadmium rechargeable batteries as specifi-
cally designated on your charger. Other types of
batteries may burst, causing personal injury or
damage.
[] Do not use charger outdoors or expose to wet or
damp conditions. Water entering charger will increase
the risk of electric shock.
[] Use of an attachment not recommended or sold
by the battery charger manufacturer may result in
a risk of fire, electric shock, or injury to persons.
Following this rule will reduce the risk of electric shock,
fire, or serious personal injury.
[] Do not abuse cord or charger. Never use the cord to
carry the charger. Do not pull the charger cord rather
than the plug when disconnecting from receptacle.
Damage to the cord or charger could occur and create
an electric shock hazard. Replace damaged cords im-
mediately.
[] Make sure cord is located so that it will not be
stepped on, tripped over, come in contact with
sharp edges or moving parts or otherwise subject-
ed to damage or stress. This will reduce the risk of
accidental falls, which could cause injury, and damage
to the cord, which could result in electric shock.
[] Keep cord and charger from heat to prevent
damage to housing or internal parts.
[] Do not let gasoline, oils, petroleum-based products,
etc. come in contact with plastic parts. They contain
chemicals that can damage, weaken, or destroy plastic.
[] An extension cord should not be used unless
absolutely necessary. Use of improper extension cord
could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the
same number, size and shape as those of
plug on charger.
b. That extension cord is properly wired and in
good electrical condition; and
c. That wire size is large enough for AC ampere
rating of charger as specified below:
Cord Length (Feet) 25' 50' 100'
Cord Size (AWG) 16 16 16
NOTE: AWG = American Wire Gauge
[] Do not operate charger with a damaged cord or
plug, which could cause shorting and electric shock. If
damaged, have the charger replaced by an authorized
serviceman.
[] Do not operate charger if it has received a sharp
blow, been dropped, or otherwise damaged in any
way. Take it to an authorized serviceman for electrical
check to determine if the charger is in good working
order.
[] Do not disassemble charger. Take it to an authorized
serviceman when service or repair is required. Incor-
rect reassembly may result in a risk of electric shock or
fire.
[] Unplug charger from outlet before attempting any
maintenance or cleaning to reduce the risk of
electric shock.
[] Disconnect charger from the power supply when
not in use. This will reduce the risk of electric shock
or damage to the charger if metal items should fall into
the opening. It also will help prevent damage to the
charger during a power surge.
[] Risk of electric shock. Do not touch uninsulated
portion of output connector or uninsulated battery
terminal.
[] Save these instructions. Refer to them frequently and
use them to instruct others who may use this tool. If
you loan someone this tool, loan them these instruc-
tions also to prevent misuse of the product and
possible injury.
AWARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Properinterpreta-
tionof thesesymbolswillallowyoutooperatethetoolbetterandsafer.
SYMBOL NAME DESIG NATION/EXPLANATION
V Volts Voltage
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
"L, Alternating Current Type of current
.-'= Direct Current Type or a characteristic of current
no No Load Speed Rotational speed, at no load
[] Class II Construction Double-insulated construction
.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute
Wet Conditions Alert Do not expose to rain or use in damp locations.
To reduce the risk of injury, user must read and understand
Read The Operator's Manual operator's manual before using this product.
OAlways wear safety goggles or safety glasses with side shields,
Eye Protection or a full face shield when operating this product.
Safety Alert Precautions that involve your safety.
_ Failure to keep your hands away from the blade will result in
No Hands Symbol serious personal injury.
No Hands Failure to keep your hands away from the blade will result in
Symbol serious personal injury.
No Hands Failure to keep your hands away from the blade will result in
Symbol serious personal injury.
Failure to keep your hands away from the blade will result in
No Hands Symbol serious personal injury.
Hot Surface To reduce the risk of injury or damage, avoid contact with any
hot surface.
6
Thefollowingsignalwordsandmeaningsareintendedto explainthelevelsofriskassociatedwiththis
product.
SYMBOL SIGNAL MEANING
,_ DANGER: Indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
,_ WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in death or serious injury.
Indicates a potentially hazardous situation, which, if not avoided, may
CAUTION: result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge and
should be performed only by a qualified service tech-
nician. For service we suggest you return the product to
your nearest AUTHORIZED SERVICE CENTER for
repair. When servicing, use only identical replacement
parts.
_ WARNING: To avoid serious personal injury, do not
attempt to use this product until you read thoroughly
and understand completely the operator's manual.
Save this operator's manual and review frequently for
continuing safe operation and instructing others who
may use this product.
,_ WARNING:
OThe operation of any power tool can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear safety gog-
gles or safety glasses with side shields, or a full face shield when needed. We recommend Wide
Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always
use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE iNSTRUCTiONS
PRODUCT SPECIFICATIONS
Motor ............................................................... 19.2 Volt DC
No Load Speed ................................................ 22,500/rain.
Charger Input ................................... 120 V, 60 Hz, AC only
Charge Rate ............................................................. 1 hour
Collet ............................................................. 1/8 in., 1/4 in.
AUXILIARY
HANDLE
DEPTH
ADJUSTMENT
RING
COLLETNUT
SPINDLE
LOCK
SWITCH HEXKEY
HEX KEY
8TORAGEAREA
ADJUSTINGKNOB Fig. 1
KNOW YOUR CUT-OUT SAW
See Figure 1.
Before attempting to use this product, familiarize yourself
with all operating features and safety rules.
AUXILIARY HANDLE
Your saw is equipped with an auxiliary handle for ease of
operation and to aid of control in difficult operations.
CIRCLE CUTTER
The circle cutter enables you to quickly cut circles from
3 1/2 in. diameter to 12 in. diameter.
DEPTH ADJUSTMENT RING
Your speed saw is equipped with a depth adjustment ring
that allows you to adjust the depth of cut up to 1 in.
ERGONOMIC DESIGN
The design of your cut-out saw provides for easy handling
and maintaining proper control when cutting. It has been
designed to be comfortable and easy to grasp when oper-
ating in different positions or at different angles.
HEX KEY STORAGE
Convenient wrench storage for quick auxiliary handle
changes.
SPINDLE LOCK
A spindle lock secures the spindle and allows you to easily
loosen the collet nut and change bits.
NOTE: Do not run cut-out saw with spindle lock engaged.
UNPACKING
Thisproducthasbeenshippedcompletelyassembled.
[] Carefullyremovethetoolandanyaccessoriesfromthe
box.Makesurethatallitemslistedinthepackinglist
areincluded.
[] Inspectthetoolcarefullyto makesurenobreakageor
damageoccurredduringshipping.
[] Donotdiscardthepackingmaterialuntilyouhave
carefullyinspectedandsatisfactorilyoperatedthetool.
[] Ifanypartsaredamagedormissing,pleasecall
1-800-932-3188forassistance.
PACKINGLiST
Cut-Out Saw with 1/8 in. collet
1/4 in. collet
1/8 in. collet
Auxiliary Handle
Auxiliary Handle Cap
Auxiliary Handle Screws (2)
1/8 in. Drywall Bit
1/8 in. Plywood Bit
Circle Guide
Wrench
Hex Key
Operator's Manual
_L WARNING: If any parts are missing do not operate
this tool until the missing parts are replaced. Failure
to do so could result in possible serious personal
injury.
AWARNING: Do not attempt to modify this tool
or create accessories not recommended for use
with this tool. Any such alteration or modification is
misuse and could result in a hazardous condition
leading to possible serious personal injury.
AWARNING: To prevent accidental starting that
could cause serious personal injury, always remove
the battery pack from the tool when assembling
parts.
INSTALLING/REMOVING AUXILIARY HANDLE
ASSEMBLY
See Figure 2.
An auxiliary handle is packed with the saw for ease of
operation and to help prevent loss of control. An auxiliary
handle cap has also been supplied to cover the auxiliary
handle slot when the handle is not in use.
To install auxiliary handle:
[] Remove hex key from hex key storage area.
[] Remove auxilary handle cap (if attached) by removing
auxilary handle cap screws with hex key.
[] Insert auxiliary handle into slot.
[] Install and tighten screws through slots on the auxiliary
handle into cut-out saw with hex key.
[] Insert hex key back into hex key storage area.
To remove auxiliary handle:
[] Remove hex key from hex key storage area.
[] Remove screws in auxiliary handle with hex key.
[] Remove auxiliary handle and replace with auxiliary
handle cap.
[] Install and tighten screws through slots on the auxiliary
cap into cut-out saw with hex key.
[] Insert hex key back into hex key storage area.
NOTE: Always hold the tool by its motor housing or the
auxiliary handle.
REMOVE
CAP
AUXILIARY
HANDLE
SCREW
Fig. 2
A
A
A
WARNING: Do not allow familiarity with tools to
make you careless. Remember that a careless
fraction of a second is sufficient to inflict serious
injury.
WARNING: Always wear safety goggles or safety
glasses with side shields when operating tools.
Failure to do so could result in objects being thrown
into your eyes, resulting in possible serious injury.
WARNING: Do not use any attachments or acces-
sories not recommended by the manufacturer of
this tool. The use of attachments or accessories not
recommended can result in serious personal injury.
DANGER: Do not cut electrical outlet openings with
live electrical wires. Do not cut walls that may have
live electrical wiring behind them. Shut off breakers
or remove fuses to disconnect the circuit.
APPLNCATIONS
You may use this tool for the following purposes:
[] Cutting electrical outlet openings in drywall or wood
paneling. It is recommended to use a 1/8 in. bit for cut-
ting wood paneling.
[] Creating decorative wood accents
[] Cutting tile
CAUTION: If at any point during the charging
process none of the LEDs are lit, remove the bat-
tery pack from the charger to avoid damaging the
product. DO NOT insert another battery. Return the
charger and battery to your nearest service center
for service or replacement.
LED FUNCTIONS OF CHARGER
LED WILL BE ON TO INDICATE STATUS OF
CHARGER AND BATTERY PACK:
[] Red LED on = Fast charging mode.
[] Green LED on = Fully charged and in maintenance
charge mode.
[] Green LED on = When battery pack is inserted into
charger, indicates hot battery pack or that battery pack
is out of normal temperature range.
[] Yellow and Green LEDs on = Deeply discharged or
defective battery pack.
[] No LED on = Defective charger or battery pack.
CHARGING THE BATTERY PACK
Battery packs for this tool are shipped in a low charge
condition to prevent possible problems. Therefore, you
should charge it until the green LED on the front of the
charger comes on.
NOTE: Batteries will not reach full charge the first time
they are charged. Allow several cycles (operation followed
by recharging) for them to become fully charged.
CHARGING A COOL BATTERY PACK
If battery pack is below normal temperature range, the
green LED on charger will come on. Allow battery pack to
reach normal temperature, then the red LED will come on.
NOTE: If the charger does not charge the battery pack
under normal circumstances, return both the battery pack
and charger to your nearest Bears Repair Center for
electrical check.
[] Charge the battery pack only with the charger provided.
[] Make sure the power supply is normal household
voltage, 120 volts, 60 Hz, AC only.
[] Connect the charger to the power supply.
[] Place the battery pack in the charger aligning raised rib
on the battery pack with the groove in the charger.
See Figure 3.
[] Press down on the battery pack to be sure contacts on
the battery pack engage properly with contacts in the
charger.
[] Normally the red LED on charger will come on. This
indicates the charger is in fast charging mode.
[] Red LED should remain on for approximately 1 hour
then the green LED will come on. Green LED on
indicates battery pack is fully charged and charger is
in maintenance charge mode.
NOTE: The green LED will remain on until the battery
pack is removed from the charger or charger is
disconnected from the power supply.
[] If both yellow and green LEDs come on, this indicates
a deeply discharged or defective battery pack. Allow
the battery pack to remain in the charger for 15 to 30
minutes. When the battery pack reaches normal
voltage range, the red LED should come on. If the red
LED does not come on after 30 minutes, this may
indicate a defective battery pack and should be
replaced.
10
BATTERYPACK
CHARGER
RED
YELLOWLED GREENLED LED Fig. 3
[] After normal usage, a minimum of 1 hour of charging
time is required to fury recharge battery pack.
[] The battery pack will become slightly warm to the
touch while charging. This is normal and does not
indicate a problem.
[] Do not place the charger and battery pack in an area
of extreme heat or cold. They will work best at normal
room temperature.
NOTE: The charger and battery pack should be placed
in a location where the temperature is more than 50°F
but less than 100°F.
[] When batteries become fully charged, unplug the
charger from power supply and remove the battery
pack.
CHARGING AHOT BATTERY PACK
When using the tool continuously, the batteries in the
battery pack will become hot. You should let a hot bat-
tery pack cool down for approximately 30 minutes before
attempting to recharge. When the battery pack becomes
discharged and is hot, this will cause the green LED to
come on instead of the red LED. After 30 minutes, reinsert
the battery pack in the charger. If the green LED continues
to remain on, return battery pack to your nearest Sears
Repair Center for checking or replacing.
NOTE: This situation only occurs when continuous use
of the tool causes the batteries to become hot. It does
not occur under normal circumstances. Refer to CHARG-
ING A COOL BATTERY PACK for normal recharging
of batteries. If the charger does not charge your battery
pack under normal circumstances, return both the battery
pack and charger to your nearest Sears Repair Center for
electrical check.
INSTALLING BATTERY PACK
See Figure 4.
[] Place battery pack on the cut-out saw.
[] Align raised rib on battery pack with groove in saw's bat-
tery port.
[] Make sure the latches on each side of the battery pack
snap in place and that battery pack is secured on the tool
before beginning operation.
,_ WARNING: When placing the battery pack in the
tool, be sure the switch is not in the ON position.
Since there is no trigger lock on this tool, the cut-
out saw will start automatically if the battery pack is
installed and the switch is in the ON position.
CAUTION: When placing battery pack in the tool, be
sure raised rib on battery pack aligns with the bottom of
the tool and latches into place properly. Improper instal-
lation of the battery pack can cause damage to internal
components.
REMOVING BATTERY PACK
See Figure 4.
[] Locate latches on side of battery pack and depress both
sides to release battery pack from the cut-out saw.
[] Remove battery pack from the cut-out saw.
BATTERYPACK
\
LATCHES
Fig. 4
11
,_, WARNING: To prevent accidental starting that
could cause serious personal injury, always remove
the battery pack from the tool when making adjust-
ments.
TO
LOOSEN
TO
LOOSEN
_ ADJUST UP
OR DOWN
Fig. 5
SELECTING DEPTH OF CUT
See Figure 5.
[] Remove battery pack from cut-out saw.
[] Loosen adjusting knob by turning counterclockwise.
[] Move depth adjustment ring to desired position.
[] Tighten adjusting knob by turning clockwise.
,_ WARNING: Do not use router bits or any type of
cutter other than cut-out saw bits or drywall cutout
bits with this tool. This tool is not guarded for any
type of blade or cutter. The use of such cutters could
result in contact with the cutter and could cause
serious personal injury.
INSERTING/REMOVING BITS
See Figure 6.
[] Remove battery pack from cut-out saw.
[] Depress spindle lock.
CAUTION: To prevent damage to the spindle or
spindle lock, always allow motor to come to a
complete stop before engaging spindle lock. Do
not start the cut-out saw with the spindle lock
engaged.
TIGHTEN'
Fig. 6
[] To insert bit: Insert shank end of bit into collet.
[] To remove bit: Remove bit once collet nut is loose.
NOTE: The 1/8 in. collet is machined to precision
tolerances to fit bits with 1/8 in. diameter shanks. To
use 1/4 in. shank bits, remove the 1/8 in. collet and
insert the 1/4 in. collet.
[] Tighten collet nut securely by turning clockwise with the
wrench provided.
,_IL WARNING: if the collet nut is not securely tightened,
the bit may detach during use causing possible
serious personal injury.
[] Release spindle lock.
_ WARNING: Do not use bits with undersized
shanks. Undersized shanks will not tighten properly
and could be thrown from the tool, causing injury.
STARTING/STOPPING CUT-OUT SAW
See Figure 7.
[] To start: Depress switch to the ON ( I ) position.
[] To stop: Depress switch to the OFF ( O ) position.
_ WARNING: Battery tools are always in operating
condition. Therefore, switch should always be in the
off position when not in use or carrying at your side.
[] Loosen collet nut by turning counterclockwise with the
wrench provided.
,_ WARNtNG: If you are changing a bit immediately
after use, be careful not to touch the bit or collet
with your hands or fingers. They will get burned
because of the heat buildup from cutting.
Always use the wrench provided.
ON
AUXILIARY
HANDLE
CAP/SLOT
Fig. 7
12
OPERATING THE CUT-OUT SAW
See Figure 8.
We suggest that you practice with the cut-out saw before
installing a bit and making cuts.
[] Hold cut-out saw firmly with both hands.
[] Start cut-out saw.
[] Tilt cut-out saw at a 45° angle.
[] Plunge bit into material using depth adjustment ring as
a pivot.
[] Raise cut-out saw slowly to a 90° angle.
[] Begin cutting.
ATTACHNNG CIRCLE CUTTER
See Figure 10.
[] Remove battery pack from cut-out saw.
[] Assemble circle cutter if necessary.
[] Remove bit if necessary.
[] Place adaptor under depth adjustment ring.
NOTE: Make sure the adaptor fits snugly.
[] Place circle cutter arm on top of depth adjustment ring.
[] Screw threaded ring onto adaptor, securing circle cutter
arm.
[] Insert bit.
Fig. 8
ASSEMBLNNG CIRCLE CUTTER
See Figure 9.
[] Remove battery pack from cut-out saw.
[] Attach handle with screw provided.
[] Attach pivot point knob with nut provided.
SCREW NUT
J CIRCLE
CUTTERARM
DEPTH
ADJUSTMENT
RING
ADAPTOR
THREADED
RING
Fig. 10
HANDLE PIVOTPOINT
KNOB Fig. 9 13
USINGCIRCLECUTTER
See Figure 11.
[] Assemble circle cutter.
[] Attach circle cutter to cut-out saw
[] Adjust depth adjustment ring to desired length.
[] Loosen pivot point knob.
[] Move pivot point knob to desired diameter dimension.
[] Tighten pivot point knob.
[] Start cut-out saw.
[] Cut a pilot hole in the center of the intended circle.
[] Line up pivot point knob with the lead hole.
[] Begin cut, applying moderate, steady pressure.
[] Hold the cut-out saw firmly with one hand and the handle
with the other.
CAUTION: Too much force causes heat build up,
which can shorten the life of the bit.
[] Work in a counterclockwise direction, continuing back to
the starting position.
[] Stop cut-out saw.
REMOVING DEPTH ADJUSTMENT RiNG
See Figure 12.
[] Remove battery pack from cut-out saw.
Place wrench in tab on the collar of the depth adjustment
[]
ring.
[] Depress spring-loaded tab.
[] Lift depth adjustment ring off tool.
WRENCH
DEPTH
ADJUSTMENTRING
COLLAR
Fig.12
Fig. 11
14
A
A
WARNING: When servicing, use only identical
Craftsman replacement parts. Use of any other part
may create a hazard or cause product damage.
WARNING: Always wear safety goggles or safety
glasses with side shields when using compressed air
to clean tools. If the operation is dusty, also wear a
dust mask.
,_ WARNING: To avoid serious personal injury, always
remove the battery pack from the tool when cleaning
or performing any maintenance.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, dust, oil, grease, etc.
_IL WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oils, etc. come in contact with plastic parts. Chemi-
cals can damage, weaken or destroy plastic which
may result in serious personal injury.
Only the parts shown on the parts list are intended to be
repaired or replaced by the customer. All other parts
should be replaced at a Sears Service Center.
BiTS
Get faster and more accurate cutting results by keeping
bits clean. Remove all accumulated build-up from bits
after each use. Replace bits when they become dull.
_, CAUTION: The bit flutes are sharp and should be
handled with caution to avoid injury.
COLLET
From time to time, it also becomes necessary to clean the
collet and collet nut. To do so, simply remove collet nut
and collet from the shaft and clean the dust and chips that
have collected. Then return collet nut to its original posi-
tion. Tighten collet nut on collet without a bit installed.
BATTERIES
The battery pack for this tool is equipped with nickel-cad-
mium rechargeable batteries. Length of service from each
charging will depend on the type of work you are doing.
The batteries in this tool have been designed to provide
maximum trouble-free life. However, like all batteries, they
will eventually wear out. Do not disassemble battery pack
and attempt to replace the batteries. Handling of these
batteries, especially when wearing rings and jewelry, could
result in a serious burn.
To obtain the longest possible battery life, we suggest the
following:
[] Remove the battery pack from the charger once it is
fully charged and ready for use.
For battery pack storage longer than 30 days:
[] Store the battery pack where the temperature is below
80°F.
[] Store battery packs in a "discharged" condition.
BATTERY PACK REMOVAL AND PREPARATION
FOR RECYCLING
To preserve natural resources, please
_f_-- recycle or dispose of batteries
__ properly.
ITM/. )This product contains nickel-cadmium
• Ni-Cd_/ batteries. Local, state or federal
_22-_ laws may prohibit disposal of nickel-
_/ cadmium batteries in ordinary trash.
Consult your local waste authority for information
regarding available recycling and/or disposal options.
_, WARNING: Upon removal, cover the battery pack's
terminals with heavy-duty adhesive tape. Do not
attempt to destroy or disassemble battery pack or
remove any of its components. Nickel-cadmium
batteries must be recycled or disposed of properly.
Also, never touch both terminals with metal objects
and/or body parts as short circuit may result. Keep
away from children. Failure to comply with these
warnings could result in fire and/or serious injury.
15
CRAFTSMAN CUT=OUT SAW = MODEL NUMBER
315.115820
The model number will be found on a plate attached to the motor housing. Always mention the model 1
number in all correspondence regarding your CUT-OUT SAW or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
I
11
14
9
8
Key Pad
No. Number
1 561266001
2 660434002
3 300188031
4 670233003
5 670233005
6 671492001
7 6960401
8 1263301
9 940147130
10 941015001
11 6620805
12 6904501
13 6904401
14 6904301
983000784
PARTS LIST
Description Qty.
Auxiliary Handle Cap ....................................................................................... 1
*Auxiliary Handle Cap Screws .......................................................................... 2
Auxiliary Handle ............................................................................................... 1
1/8 in. Drywall Bit ............................................................................................ 1
1/8 in. Plywood Bit .......................................................................................... 1
Hex Key ........................................................................................................... 1
Wrench ............................................................................................................ 1
Circle Cutter ..................................................................................................... 1
Logo Label ...................................................................................................... 1
Data Label ....................................................................................................... 1
*Screw (M4 x16 mm) ....................................................................................... 2
1/4 in. Collet .................................................................................................... 1
1/8 in. Collet .................................................................................................... 1
Collet Nut ........................................................................................................ 1
Operator's Manual
*Standard Hardware item - May Be Purchased Locally
** Available From Div. 98 - Source 980.0
*** Complete assortment available at your Nearest Sears Retail Store
16

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