Craftsman 315174921 User Manual ROUTER Manuals And Guides L0807086

CRAFTSMAN Router Manual L0807086 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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OWNERS
MANUAL
MODEL NO.
315.174921
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
SAVETHtS
MANUALFOR
FUTURE REFERENCE
ROUTER
DOUBLE INSULATED
Introduction
Operation
Maintenance
Repair Parts
Designed exclusively for and sold only by
a_2s4z._ BEARB, ROEBUCK AND CO, Dept, 698/731A, Sears Tower, Chicago, IL 60684
10"_8 pRINTE D _N U_A
FULL ONE YEAR WARRANTY ON CRAFTSMAN ROUTER
If this CraftSman Router fails to give complete satisfaction within one year from the date of purchase,
RETURN IT 3"0 THE NEAREST SEARS STORE THROUGHOUT THE UNITED STATES and Sears will repair
It, free of charge.
If this router is used for commercial or rental purposes this warranty applies for only 90 days from the date
of purchase,
This warranty gives you specific legal rights, and you may also have other rights which vary from state to
state SEARS, ROEBUCK AND CO
DEPT, 698/731A
SEARS TOWER
CHICAGO), IL 60684
INTRODUCTION
DOUBLE INSULATION is a concept In safety, tn elec-
tric power tools, which eliminates the need for the
usual three wire grounded power cord and grounded
supply system, Wherever there is electric current in
the tool there are two complete sets of insulation to
protect the user. All exposed metal parts are isolated
from the internal metal motor components with pro-
tecting insulation
IMPORTANT -- Servicing of a tool with double Im
sulation requires extreme care and knowledge of the
system and should be performed only by a qualified
service technician, For service we suggest you
return the tool to your nearest Sears Store for repair_
Always use original factory replacement parts when
servicing.
GENERAL
Your router Is a versatile woodworking tool which will give you years of trouble-free performance It is
engineered with the professional In mind, but Its ease of operation allows the amateur to produce work which
is beautifu! and precise.
RULES FOR SAFE OPERATION
READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL -- Read owner's manual carefully. Learn its applica-
tions and limitations as well as the specific potential hazards related to this toot
2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH
GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator
enclosures.
3. KEEP GUARDS IN PLACE and in working order.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. AVOID DANGEROUS ENVIRONMENT. [_on't use power tool in damp or wet tocatins
or expose to rain, Keep work area well lit.
6 KEEP CHILDREN AWAY. All visitors should wear safety glasses and be kept a safe
distance from work area. Do not let visitors contact tool or extension cord.
7. STORE IDLE TOOLS. When not in use, tool should be stored in a dry, high or locked-
up place -- out of the reach of children.
8. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was
designed.
9. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty
toot. Don't use tool for purpose not intended -- for example -- Don't use a circular
saw for cutting tree limbs or logs.
Page 2
RULES FOR SAFE OPERATION (Continued)
10. WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving
parts. Rubber gloves and footwear are recommended when working outdoors, Also,
wear protective hair covering to contain long hair
11 USE SAFETY GLASSES with all tools Also face or dust mask if cutting operation is
dusty.
12. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from recep-
tacle_ Keep cord from heat, oil and sharp edges
13 SECURE WORKr Use clamps or a vise to hold work It's safer than using your hand
and it frees both hands to operate tool,
14 DON'T OVERREACH. Keep proper footing and balance at all times Do not use on a
ladder or unstable support.
15 MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and
safest performance. Follow instructions for lubricating and changing accessories,
16 DISCONNECT TOOLS. When not in use, before servicing, or when changing at-
tachments, blades, bits, cutters, etc, ell tools should be disconnected from power
supply_
17 REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that
keys and adjusting wrenches are removed from tool before turning it on
18 AVOID ACCIDENTAL STARTING. Don't carry plugged-in tools with finger on switch
Be sure switch is off when plugging in.
19 OUTDOOR USE EXTENSION CORDS. When too! is used outdoors, use only exten-
sion cords suitable for use outdoors Outdoor approved cords are marked with the
suffix W-A, for example -- SJTW-A or SJOW-A
20 KEEP CUTTERS CLEAN AND SHARP. Sharp cutters minimize stalling and kickback,
21, KEEP HANDS AWAY FROM CUTTING AREA, Keep hands away from cutters Do not
reach underneath work while cutter is rotating, Do not attempt to remove material
while cutter is rotating
22 NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could
ignite fumes,
23 INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your
nearest Sears Repair Center. Stay constantly aware of cord location
24, INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged,
25 KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a
clean cloth when cleaning, Never use brake fluid, gasoline, or any strong solvents to
clean your tool.
26 STAY ALERT, Watch what you are doing and use common sense, Do not operate
tool when you are tired. De not rush
27 CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that
s damaged should be carefully checked to determine that it will operate properly
and perform its intended function_ Check for alignment of moving parts, b nding of
moving parts, breakage of parts, mounting, and any other conditions that may affect
its operation A guard or other part that is damaged should be properly repaired or
replaced by an authorized service center unless indicated elsewhere in this instruc-
tion manual.
2& DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective
switches replaced by authorized service center
29r Inspect for and remove all nails from lumber before routing.
30 DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under the influence of
drugs, alcohol, or any medication.
31, WEAR HEARING PROTECTION DURING EXTENDED PERIODS OF OPERATION.
32, SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct
third-party users_ If you loan someone this tool, loan them these instructions also.
Page 3
OPERATION
tf any parts are missing do not operate your Router until the missing parts are replaced See Figure 1
Make sure power supply is 110-120 volts, 60 Hz, AC only,
SPINDLE
LOCK
DEPTH /II
INDICATOR" _ _ '
RING
FRONT VIEW
f DEPT.
_:--ADJUSTING
t!!/"ING
-_J_.INDICATOR
CHIP SHIELD
TRIGGER_
LOCK "ON '''_ Il
BUTTON .,2"L'-'_
HANDLE/
SUBBASEI
REAR VIEW
WRENCH
_CL_AM PING
Wico... .I
o
Fig, 1
The operation of any Routercan result In foreign objects being thrown into your eyes,
which can result In severe eye damage. Before commencing power tool operation,
always wear safety goggles or safety glasses with side shlalds and a full face shield
when needed. We recommend wide vision safety mask for use over spectacles or
standard safety glasses with side shields, available at Sears Catalog Order or Retail
Stores.
Page 4
OPERATION
KNOW YOUR ROUTER
Before attempting to use your router, familiarize yourself with al{ operating features and safety requirements
See Figure 1
CHIP SHIELD
A clear plastic chip shield is installed on the front of your router for protect{on against flying dust and chips
The chip shield is destgned to fit the front opening of the router base as shown in figure 1 If necessary to
remove, squeeze the tabs on each end and pull outward. To replace, squeeze the tabs at each end, fit _nto the
opening, then release FOR YOUR PROTECTION DO NOT USE ROUTER WITHOUT CHIP SHIELD PROPERLY
IN PLACE.
SWITCH
The switch of your router ts equipped with a "lock-on" feature which is convenient when operating for extend-
ed periods of time To lock on, depress the trigger, push in the lock button located on the side of the handle,
then while holding the lock button pushed in, release the trigger To release the lock, depress the trigger and
release it
INSTALLING/REMOVING CUTTERS
See Figures 2 & 3
1 UNPLUG YOUR ROUTER.
2 A spindle lock is located on the front of the motor
housing See Figure 1 To activate lock, push spin-
dle lock in and slide into lock position. NEVER AT-
TEMPT TO ACTIVATE SPINDLE LOCK WHILE
ROUTER MOTOR IS RUNNING OR COASTING TO
A STOP_
3 Place your router upside down on table, then turn
collet nut with wrench until lock mechanism in-
terlocks See Figure 2 NOTE: Spindle look is spr-
ing loaded and will snap into position when lock
mechanism Interlocks
4 Remove cutters by turning coHet nut
counterclockwise enough to allow cutter to slip
easily from collet. See Figure 3 The collet is
machined to precision tolerances to fit cutters
with 1/4" diameter shank size
5 With your router still upside down on table, insert
shank of cutter Into collet The shank of your cut.
ter should be close to but not touching bottom of
collet
6 Tighten the collet nut securely by turning
clockwise with the wrench provided See Figure 3
Put spindle lock back in unlock position Other-
wise the interlocking mechanism of the spindle
lock will not let your router turn on
COLLET NUT
_EWRENCH
SPINDLE LOCK
Fig. 2
30LLET NUT
dRENCH
^
_TO TIGHTEN TO LOOSEN J
COLLET NUT ,COLLET NUT Fig, 3
Page 5
OPERATION
DEPTH OF CUT ADJUSTMENTS
We recommend that cuts be made at adepth not ex..
¢eedlng 1/8" and that several passes be made to
teach depths of cut greater than 1/8"
loUNPLUG YOUR ROUTER°
2Place your router on a flat surface, loosen clamp-
ing wing nut, and adjust until cutter ts Inside sub-
base See Figure 4.
3 Turn the depth adjusting rtng until tip of cutter
touches flat surface Turn the depth indicator ring
until the zero lines up with the Indicator point on
the base See Figure 4
4Position your router so that the bit san extend
below the subbase for desired depth setting
5 ]'urn the depth adjusting ring to obtain the desired
depth of cut. The distance the cutter moves can
be read on the depth indicator ring. Eash notch on
the depth adjusting ring indicates 1/64 inch
change in depth setting
6 Tighten clamping wing nut securely before
operating router
DEPTH
ADJUSTING:
RING
INDICATOR":
POINT ___
J
DEPTH
INDICATOR
RIND
_CwLAMPING
tNG NUT
Ftg 4
ROUTING
See Figure 5
For ease of operation and maintaining proper control
your router has two handles, one on each side of the
router base. When uelng your router ho_d tt firmly
with both hands as shown In figure 5 Turn router on
and let motor build to Its full speed, then gradually
feed cutter into workpieca. Rama(n alert and watch
what you are doing DO NOT operate router when
fatigued
Page 6
OPERATION
RATE.OF-FEED
IMPORTANT: The whole "secret" of professional
routing and edge shaping I_es in making a careful
set-up for the cut to be made and in selecting the
proper rate of feed
FORCE FEEDING
Clean, smooth routing and edge shaping can be
done only when the bit Is revolving at a relatively
high speed and is taking very small bites to produce
tiny, cleanly severed chips If your router is forced to
move forward too fast, the RPM of the bit becomes
slower than normal in relation to its forward move.
ment As a result, the bit must take bigger bites as tt
revolves "Bigger bites" mean btgger chips, and a
rougher finish Bigger chips also require more
power, which could result in the router motor
becoming overloaded
Under extreme forcefeedtng conditions the relative
RPM of the bit can become so slow -- and the bites
it has to take so large -- that chips will be partially
knocked off (rather than fully cut off), with resulting
splintering and gouging of the workplece See
Figure 6.
Your Craftsman Router is an extremely high-speed
tool (25,000 rpm no-load speed), and wil! make clean,
smooth cuts tf allowed to run freely without the
overload of a forced (too fast) feed. Three things that
cause "force feeding" are bit size, depth-of-cut, and
workptece characteristics The larger the bit or the
deeper the cut, the more slowly the router can be
moved forward If the wood is very hard, knotty, gum-
my or damp, the operation must be slowed still
more
You can always detect "force feeding" by the sound
of the motor Its hlgh-pitched whine will sound lower
and stronger as _t loses speed, Also, the strain of
holding the tool will be noticeably Increased
TOO FAST TOO SLOW
Fig 6
TOO SLOW FEEDING
it Is also possible to spoil a cut by moving the router
forward too slowly When tt is advanced Into the
work too s!owly a revolving bit does not dig Into new
wood fast enough to take a bite; instead, it simply
scrapes away sawdust-like particles Scraping pro-
duces heat, which can glaze, burn, or mar the cut --
in extreme cases, can even overheat the b_t so as to
destroy its hardness
In addition, it is more difficult to control a router
when the bit ts scraping instead of cutting With
practically no load on the motor the bit will be revolv-
ing at close to top rpm, and will have a much greater
than normal tendency to bounce off the sides of the
cut (especially, if the wood has a pronounced grain
with hard and soft areas) As a result, the cut produc-
ed may have rippled, instead of straight sides See
Figure 6
"Too-slow feeding" can also cause your router to
take off in awrong direct{on from the intended line
of cut Always grasp and hold your router firmly with
both hands when routing.
You can detect "too-slow feeding" by the runaway,
too-highly pitched sound of the motor;, or by feeling
the "wiggle" of the bit in the cut
PROPER FEEDING
The right feed ts neither too fast nor too slow It Is
the rate at which the bit ts being advanced firmly and
surely to produce a continuous spiral of uniform
chips -- wtthout hogging into the wood to make
large Indlvidua! chips or, on the other hand, to create
only sawdust If you are making a small diameter,
shallow groove In soft, dry wood, the proper feed
may be about as fast as you can travel your router
along your guide line. On the other hand, if the bit Is
alarge one, the cut is deep or the wood is hard to
cut, the proper feed may be a very slow one Then,
again, across-grain cut may require a slower pace
than an _dentlcal with grain cut in the same
workpiece
There is no fixed rule. You will learn by experience .....
by listening to the router motor and by feeling the
progress of each cut If at all possible, always test a
cut on ascrap piece of the workplece wood
beforehand
Page 7
OPERATION
DEPTH OF CUT
As previously mentioned, the depth of cut is impor-
tant because if affects the rate of feed which, in turn,
affects the quality of a cut (and, also, the possibility
of damage to your router motor and bit) A deep cut
requires a slower feed than a shallow one; and atoo
deep cut will cause you to slow the feed so much
that the bit Is no longer cutting, it is scraping, in-
stead
Making a deep cut is never advisable. The smaller
bits -- especially those only 1/16 inch tn dlameteT
-- are easily broken off when subjected to too much
side thrust. A large enough bit may not be broken off,
but if the cut is too deep a tough cut will result --
and it may be very difficult to guide arrd control the
bit as desired. For these reasons, we recommend
that you do not exceed 1/8 inch depth of cut in a
single pass, regardless of the bit size or the softness
or condition of the workplece See Figure
To make deeper cuts It is therefore necessary to
make as marry successive passes as required, lower-
ing the bit 1/8 inch for each new pass. In order to
save time, do all the cutting necessary at one depth
setting, before lowering the bit for the next pass.
This will also assure a uniform depth when the final
pass is completed See Figure 8
DIRECTION OF FEED AND THRUST
The router motor and bit revolve in a o_ockw_se direc
tlon. This gives the tool a slight tendency to twist (in
your hands) in a counterclockwise direction,
especially when the motor revs up (as at startbrg)
Because of the extremely high speed of bit rotation
during a"proper feeding" operation, there is very lit-
tle kickback to contend with under normal condi-
tions However, should the bit strike a knot, hard
grain, foreigr_ object, etc that would affect the nor
ms] progress of the cutting action, there will be a
slight kickback -- sufficient to spoil the trueness of
your cut if you are not prepared. Such a kickback is
always In the direction opposite to the direction of
bit rotation
To guard against such a kickback, ptan your set-up
and direction of feed so that you will always be
thrusting the tool -- to hold it against whatever you
are using to guide the cut -- in the same direction
that the leading edge of the bit is moving In short,
the thrust should be in adirection that keeps the
sharp edges of the bit continuously biting straight
into new (uncut) wood
ROUTING
Whenever you are routing a groove, your travet
should be in a direction that places whatever guide
you are using at the right-hand side in short, when
2N_ ASS
2ND PASS
•1ST.PASS
Fig 8
GUIDE OUT'SIDE
ROTATION FEED
THRUST
GUIDE
ROTATION
\ " THP_UST
ROTATION FEED
GUIDE INSIDE
F!g. ,9
the guide is positioned as shown in the first part of
Figure 9, tool travel should be left to right and
counterclockwise around curves. When the guide is
positioned as shown in the second part of Figure 9
tool travel should be right to left and clockwise
around curves, if there is a choice, the first set-up is
generally the easiest to use. In either case, the
sideways thrust you use is against the guide.
Page 8
OPERATION
STARTING AND ENDING A CUT
INTERNAL ROUTING EDGE ROUTING
Tilt router and place on workpiece, letting edge of Place router on workpiece, making sure the router
subbase contact workpiece first Be careful not to let bit does not contact workpieee Turn router on and
router bit contact workplace. Turn router on and let let motor build to its fall speed Begin your cut,
motor build to its full speed Gradually feed cutter In. gradually feeding cutter into workptece.
to workpiece until subbase ts level with workplace
Upon completion of cut, turn motor off and let it
Upon completion of cut, turn motor off and let it come to a complete stop before removing router
come to a complete stop before removing router from work surface
fl:om work surface
EDGING WITH THE PILOT BITS
The arbor-type bits with pilots are excellent for quick
easy, edge shaping of any workpiece edge that is
either straight or curved at a curvature as great or
greater than the radius of the bit to be used The pilot
prevents the bit from making too deep a cut; and
holding the pilot firmly in contact with the workptece
edge throughout prevents fhe cut from becoming
too shallow
Whenever the workplece thickness together with the
desired depth of cut (as adjusted by router depth set.
ting) are such that only the tap part of the edge is to
be shaped (leaving at least a 1/16 in thick uncut por-
tion at bottom), the pilot can ride against the uncut
portion, which will serve to guide it. See Figure !0.
However, if the workpiece is too thin or the bit set
too low so that there will be no uncut edge to ride the
pilot against, an extra board to act as a guide must
be placed under the workplace This "guide" board
must have exactly the same contour -- straight or
curved -- as the workptece edge If tt is positioned
so that its edge is flush with the workpiece edge, the
bit will make a full cut (in as far as the bit radius) On
the other hand, if the guide is positioned as shown in
Figure 10 (out from the workpieca edge), the bit will
make less than a full cut -- which will alter the
shape of the finished edge
TOP EDGE SHAPING
i _ ROUTER ,, GUIDE
PILOT _ _ -
WHOLE EDGE SHAPING
Fig_ 10
NOTE: Any of the piloted bits can be used without a
pilot for edge shaping with guides, as preceding The
size (diameter) of the pilot that {s used determines
the maximum cut width that can be made with the
pilot against the workpiece edge (the small pilot ex-
poses all of the bit; the large one reduces this
amount by 1/16 inch)
Page 9
OPERATION
ROUTING WITH GUIDE BUSHINGS
When using the Template Guide Bushings Cat No. 9-25082 with your router you must visually center the bit
with the bushing before beginning your out Your router subbase may be adjusted by loosening the screws
holding the subbase to your router Be sure clamping wing nut is securely tightened before centering bit In
bushing After centering bit with bushing tighten screws firmly
EXTENSION CORDS
The use of any extension cord will cause some loss
of power To keep the loss to a minimum and prevent
tool overheating, follow the recommended cord
sizes on the chart at right When tool is used out-
doors, use only extension cords suitable for outdoor
use and so marked. Extension cords are available at
Sears Catalog Order or Retail Stores
Extension Cord Length Wlre Size A.W,G.
25.50 Feet 18
50-75 Feet 16
75-100 Feet 14
THE FOLLOWING RECOMMENDED ACCESSORIES WERE AVAILABLE AT THE TIME THIS MANUAL WAS
PRINTED°
Dovetail Template (9_ 2579)
Box Joint Template (9. 2580)
Butt Hinge Template (9. 2575)
Butt Hinge Template (9 2564C)
Router-Crafter (9 2525C)
Multi-Purpose Router Guide (9 25179)
Template Guide Bushings (9 25082)
Rout-A-Form Pantograph (9. 25183C)
Template Set (_9 2573)
Sharpening Kit (9 66501)
Carrying Case (9. 14701)
Full View Router Base (9_ 25086)
]
COMRI. !
NA_nN I
P'ANPL I
ctrrr_
25S4 1/4"
.... i
VBNING
BITS
255_9.1/t6 _
2559=1/8'
25592.3/_6"
25593.7/32"
25594_3/4"
DO_L_ EHD
2554545",60'
V.GROOVE
COREBOX STRAIGHT
BIT FACE
m BffS
eP,
=.
,p_ Ill
COMBE HINGE DOVETNL RABBET OGEE
NATION MOm3SINGICUTTER BIT
STRAIGHT, BIT I BF£5
BEVEL 3/1_'
CUTTER 2sss_
-j_,
_541 _/4 s/_6, ROMANO
VEN_ER _/8.
_/2" i 2553"I/4"
STRAIGHT 25S5 25_31-1/2 _2_Bt ,755B7-5/32,,
I_5_8-114"
8EVB,
"25412 ...... _"_ .CARBIOE TIPPED BIT 5!
I
COVEi
BIT J
255},;_31B., I
25571.1/2,'
"25576.3J8
_2551_.1/2"
45"
CHAMFERI
BIT
!255_9
BEAD ARBOR
QUARTE_
ROUND =se_
BITS r_
J
25S63-1/4" WITH 2
_55_2"3/_ '+ BALL
=i25551 .I/2" BEARINGS
25566.3/8., (t/2 & s/a**}
*25555-1/2" 2_ag 5
The use of attachments el accessories not listed above might be hazardous
Page 10
MAINTENANCE
WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS
PROPER CARE OF CUTTERS
Get faster more accurate cutting results by keeping
cutters clean and sharp Remove all accumulated
pitch and gum from cutters after each use
A cutter sharpening kit (cat no. 66501) is available
from Sears Catalog Order or Retail Stores,
When sharpening cutters, sharpen only the inside of
the cutting edge Never grind the outside diameter.
Be sure when sharpening the end of a cu{ter to grind
the clearance angle the same as originally ground
PROPER CARE OF COLLET
From time to time, it also becomes necessary to
clean your collet and collef nut To do so, simply
remove caller nut from collef and clean the dust and
chips that have collected Then return collet nut to
its original position
SWITCH REPLACEMENT
1UNPLUG YOUR ROUTER.
SWITCH REPLACEMENT IS AS FOLLOWS:
2Remove screws (A) and handle cover (C) See
Figure 11
3 NOTE THE LOCATIONS OF GROMMET (D) AND
ALL WIRING IN THE HANDLE. ALSO NOTE HOW
EACH LEAD IS CONNECTED TO THE SWITCH.
Connections and wiring position must be iden-
tical when insta!ling new switch See Figure 11
4 Remove leads from switch by inserting a!/32"
diameter nail or pin into switch lead receptacle as
shown in figure !2 and pulling on the lead
Remove nail or pin with a twisting, pulling motion
5 Make sure grommet (D) is on cord, then make lead
connections to the new switch Push each lead as
far as possible into proper receptacle in switch,
Pull on leads to check lead connections with lead
receptacles
6 Locate switch in handle and place leads so they
won't be pinched or contact screws when handle
cover is replaced
7 Make sure grommet (D) is in place and replace
handle cover and screws
8 Tighten all screws securely
LIGHT BULB REPLACEMENT
1. UNPLUG YOUR ROUTER.
2Remove cutter from router Adjust router to max,
!mum height
3 Remove screws (A) and subbase (B) See Figure
13
jf
Fig 11
1/32" DIAMETER NAIL OR PIN
Fig 12
Fig 13
4 Remove screw (C) and work light lens (D)
5 With bulb pointing toward you, push bulb in and
turn to the left to remove
6 Reassemble all parts and ttghten all screws
securely
Page 11
MAINTENANCE (Cont'd.)
WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS
GENERAL
Only the parts shown on parts list, page fifteen, are
intended to be repaired or replaced by the eustomer=
All other parts represent an Important part of the
double Insulated system and should be serviced on-
ly by a qualified Sears service technician
Avoid using solvents when cleaning plastic parts.
Most plastics are susceptible to various types of
commercial solvents and may be damaged by thetr
use. Use clean sloths to remove dirt, carbon dust,
etc
When electric tools are used on fiberglass boats,
sports cars, etc. it has been found that they are sub-
jest to accelerated wear and possible premature
failure, as the fiberglass ch_ps and gdndlngs are
highly abrasive to bearings, brushes, commutators,
etc. Consequently it is not recommended that this
tool be used for extended work on any fiberglass
material During any use on fiberglass it is extremely
important that the tool is cleaned frequently by blow-
ing with an air jet. ALWAYS WEAR SAFETY GOG.
GLES, SAFETY GLASSES WITH SIDE SHIELDS, OR
A DUST MASK BEFORE BEGINNING POWER TOOL
OPERATION OR BLOWING DUST_
HELPFUL HINTS
• Always clamp workplece securely before routing
o A safe operator Is one who thinks ahead
= Always wear eye protection when routing
o Make set-up adjustments carefully Then double check. Measure twice and cut once
Q Keep cutters clean and properly sharpened
• Don't let familiarity make you careless
,, Study all safety rules and do the job safely
•NEVER place your hands In jeopardy
o Make certain clamps can't loosen while In use
= Test difficult set-ups on scrap -- Don't waste lumber
• Plan each operation before you begin.
=' THINK SAFETY BY THINKING AHEAD.
Page 12
NOTES
Page 13
_CRAFTSIVlAN ROUTER -- MODEL NUMBER 315,174921
25
21
,,,,,
Page14
CRAFTSMAN ROUTER -- MODEL NUMBER 315.174921
The Model Number will be found on a plate attached to the End Cap. Always
mention the Model Number in all correspondence regarding your ROUTER
or when ordering repair parts,
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
Key Part
No. Number
1989935_003
2989610.001
3 967543.001
4 612839.001
5 612866.001
6 989392-001
7 969652.001
8 623782-661
9612442.435
10 623815-002
11 611457.090
12 610951-001
!3 616930-091
14 606068-002
15 616981-013
17 623614.004
18 610946_001
19 989684..001
'20 612191.604
21 998566.601
22 606688..001
23 726676-602
24 610956.001
25 611456.000
26 623166.062
27 969965.003
612547°559
PARTS LIST
Description
Wrench
Caution Label
Data Plate
Actuator
Cap Screw 1#5-40 x 1/4 Sac Hd )
H P Logo
Depth Adjust Ring and Indicator Assembly
Grommet
Base
Clamping Wing _lut
Power Handle Assemb y
Light Bulb (Standard Automotive Bulb ,'/1004
Light Housing
*Screw (#10-32 x 11/16 Pan Hd t
• Screw (#8-18 x 1/2 Pan Hd T C)**STD610805
Switch
Work Light Lens
*Screw (#6-32 x 1/4 T Pt
Subbase
*Screw (#10.32 x 1/4 Pan Hd
Chip Shield
Set Screw =f_8-32x 7/16 Hex Socket. Self Lockingl
Logo Plate
Handle Assembly
Sq Hd Bolt
Collet Nut
Owner's Manual
Quantity
1
3
NOTE "A" -- The assembly shown represents an important part of the Dciubta Insulated System To avoid the possibility of aRera,
lion or damage to the System, service should be perlormod by your nearest Sears Repair Canter Contact your nearest Sears Catalog
Order or Retail Store
,'Standard Hardware Ilem -- May Re Purchased Locally
•"Available From DIv 9B -- Source 980 00
Page 15
OWNERS
MANUAL
SERVICE
MODEL NO.
315.174921
HOW TO ORDER
REPAIR PARTS
ROUTER
DOUBLE iNSULATED
Now that you have purchased your Router, should a
need ever exist for repair parts or service, simply
contact any Sears Service Center and most Sears,
Roebuck and Co. stores. Be sure to provide all pertF
nent facts when you call or visit
The model number of your Router will be found on
the plate attached to the end cap
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
• PART NUMBER " PART DESCRIPTION
• MODEL NUMBER
315.174921 o NAME OF ITEM
Router
All parts listed may be ordered from any Sears Ser-
vLce Center and most Sears stores.
If the parts you need are not stocked locally, your
order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.
SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684

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