Craftsman 31517500 User Manual ELECTRONIC ROUTER Manuals And Guides L0412333

CRAFTSMAN Router Manual L0412333 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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ISears I
OWNERS
MANUAL

MODEL NO
315.17500

CAUTION:
Read Rules for
Safe Operation
and Instructions
Careft_lly

CRAFTSMAN
ELECTRONIC
ROUTER
DOUBLE INSULATED

SAVE THIS
MANUAL
FUTURE

FOR

REFERENCE

Introduction
Operation
Maintenance
Repair Parts

®

Designed exclusively for and sold only by
SEARS, ROEBUCK AND CO., Dept. 698/731A,
612547-213
4.64

Sears Tower, Chicago,

IL 60684
PRfNTEtj (N U. S. A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN

ELECTRONIC

ROUTER

If this Craftsman Electronic Router fails to give complete satisfaction within one year from the date
of purchase, RETURN IT TO THE NEAREST SEARS STORE THROUGHOUT THE UNITED STATES
and Sears will repair it, free of charge.
If this router is used for commercial or rental purposes this warranty applies for only 90 days from the
date of purchase.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
SEARS, ROEBUCK AND CO.
DEPT. 698/731A
SEARS TOWER
CHICAGO, IL 60684

INTRODUCTION
DOUBLE INSULATION Is a concept in safety, In electrlc power tools, which eliminates the need for the
usual three wire grounded power cord and grounded
sup_)ly system. Wherever there is electric current in
the tool there are two complete sets of insulation to
protect the user. All exposed metal parts are isolated
from the internal metal motor components with protecting Insulation.
GENERAL
Your electronic router is a versatile woodworking
tool which will giv e you years of trouble-free performance. It is engineered with the professional in
mind, but its ease of operation allows the amateur to
produce work which is beautiful and precise. Your
new router has advanced electronic features which
are designed to assist you In getting the maximum
use from your router. By making "the proper selections on the front panel, your router can be adjusted
to your specific routing needs. This eliminates much
of the guess work previously needed to perform a
glven job. Both the experienced and inexperienced
router users benefit, obtaining professional like
results with fewer job errors.
The electronic feature of your router introduces the
flexibility
of adjusting the motor speed to the required job Conditions. The front panel can be set according to the approximate cutter diameter you will
be using and to the hardness of the material being
cut. Your router will then run smoothly up to the

IMPORTANT -- Servicing of a tool with double insulatlon requires extreme care and knowledge of the
system and should be performed only by a qualified
service technician. For service we suggest you
return the tool to your nearest Sears Store for repair.
Always use original factory replacement parts when
servicing.

desired speed and continue to maintain
while under various loads.

this speed

Also, the best cuts are made when the cutter is fed
through the material at the proper rate. Your electronic router has "too slow" and "too fast" Indicators that will flash if the cutter is being fed too
slow or too fast. When possible, you should make
practice cuts on a scrap piece of wood to get a
"feel" of how fast to "feed" your router.
If your router should become overloaded or jammed,
then both the "too stow'" and "too fast" indicator
lights will begin flashing. If the overload condition Is
not corrected, your router will shut off. This helps
prevent the possibility of damage to the router. To
restart, release the trigger switch to its full "off"
position, wait until the indicator lights stop flashing,
then turn your router on. WARNING:
DO NOT
OVERLOAD YOUR ROUTER REPEATEDLY. ABUSE
OF THIS NATURE WILL GREATLY REDUCE THE
LIFE OF YOUR ROUTER.

RULES FOR SAFE OPERATION
WARNING -- DO NOT ATrEMPT TO OPERATE UNTIL YOU HAVE READ THOROUGHLY AND UNDERSTAND
COMPLETELY ALL INSTRUCTIONS, RULES, ETC. CONTAINED IN THIS MANUAL. FAILURE TO COMPLY CAN
RESULT IN ACCIDENTS
INVOLVING FIRE, ELECTRIC SHOCK, OR SERIOUS PERSONAL INJURY. SAVE
OWNERS MANUAL AND REVIEW FREQUENTLY FOR CONTINUING SAFE OPERATION, AND INSTRUCTING
POSSIBLE THIRD.PARTY USER.

READ ALL INSTRUCTIONS

1. KNOW YOUR POWER TOOL -pllcatlons

and

limitations

Read owner's manual carefully, Learn its ap-

as well as the specific

potential

hazards

peculiar

to

this tool.
2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT
WITH GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator enclosures.
3. KEEP GUARDS IN PLACE and in working order.
4. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
5. AVOID
Don'twell
useiP°werIt,
tool in clamp or wet
locationsDANGEROUS
or expose toENVIRONMENT.
rain. Keep work area
.
Page 2

RULES FOR SAFE OPERATION (Continued)
6. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work
area. Do not let visitors contact tool or extension cord.
7. STORE IDLE TOOLS. When not In use, tools should be stored in dry, high or
locked-up place -- out of reach of children.
8. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it
was designed.
9. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy
duty tool. Don't use tool for purpose not intended - for example - Don't usa
a circular saw for cutting tree limbs or logs.
10. WEAR PROPER APPAREL. No loose clothing or jewelry to get caught in moving
parts. Rubber gloves and footwear are recommended when working outdoors.
Also, wear protective hair covering to contain long hair.
11. USE SAFETY GLASSES with all tools. Also face or dust mask if' cutting
operation Is dusty.
12. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from
receptacle. Keep cord from heat, oil and sharp edges.
13. SECURE WORK. Use clamps or a vise to hold work. It's safer than using your
hand and it frees both hands to operate tool.
14. DON'T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best
and safest performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS. Whennot in use, before servicing_ or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected.
17, REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see
that keys and adjusting wrenches are removed from tool before turning it on.
18. AVOID ACCIDENTAL STARTING. Don't carry piugged-m tools with finger on
switch. Be sure switch is off whenplugging in.
19. OUTDOOR USE EXTENSION CORDS.When
tool is used outdoors, use only
extension cords suitable for use outdoors, Outdoor approved cords are marked
with the suffix W-A, for example -- SJTW-A or SJOW-A.
20. KEEP CUTTERS CLEAN AND SHARP. Sharp cutters minimize stalling and kickback.
21. KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from cutters. Do
not reach underneath Work while cutter is rotating. Do not attempt to remove
material while cutter is rotating,
22. NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor
could ignite fumes.
23. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your
nearest Sears Repair Center.
24. INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged.
25. KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always
use aclean cloth when cleaning. Never use brake fluid, gasoline, or any Strong
solvents to clean your tool.
26. STAY ALERT. Watch what you are doing and use common sense. Do not operate tool whenyou are tired,
27. CHECK DAMAGED PARTS. Before further use of the tool, a guard or
other part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
conditions that may affect its operahon. A guard or other part that is damaged
should be properly repaired or replaced by an authorized service center unless
indicated elsewhere In this instruction manual.
28. DO NOT USE TOOL I1=SWITCH DOES NOT TURN IT ON AND OFF. Have defectire switches replaced by authorized 'service center.
29. Inspect for and remove all hails _from lumber before routitig
30. DRUGS, ALCOHOL, MEDICATION. Do not operate tool while under- the influence of drugs, alcohol, or any medication.
Page 3

-- -

+

]

nuL,-u
31.

32.

, .u+

i1+1

PUR

SAFE

OPERATION

(C0ntinu_l)

DO,NO, T USE TOOL UNDER
':BROWN:.0_T?_ORi_OTH_OW_vQLTAGE
ul/Iu.P_.
_lSO, oo not use wsth any deviC_!t'_÷('-_,l;_!_:i_-i_01wer
voltage
to change.
" ...........
..........
SAVE

THESE

CON:
supply
_

"

INSTRUCTIONS.
....

,., ,,,

-

,.. _:

_:

_. . .

.

...

.The operation of any Router can result In forelg'n::Ob[eots being thrown
rote the.eyes, which can result Ih _eve_e:_;e:_ja_ge!:Alway$
wear
safety glasses or eye shields before €omh_encl_g _wer tool opera.
lion. we. recommend Wide Vlsl0n Safety maskforluse:_Vai; spectacles
or stanaara safety glasses, available at Si_al;_ €_._l_g_O_derOr Retail
_tOres.
.. • •
"..,.,:_i.-.::_:.:_._i_i_+_!_%_!_,:y_,
:... ' .

OPERATION
WARNING: YOUR ROUTER SHOULD NEVER BE PLUGGED IN WHEN YOU ARE._P_SEMBLING PARTS OR
MAKING ADJUSTMENTS.
FAILURE TO DO SO COULD RESULT IN ACCIDENTAL STARTING OF YOUR
ROUTER RESULTING
IN POSSIBLE SERIOUS INJURY. ALWAYS WEAR SAFF_TY :GLASSES OR
EYESHIELDS BEFORE BEGINNING POWER TOOL OPERATION.
If any parts are missing

do not operate your Router until the missing

CHIP SHIELD
A clear plastic chip shield is installed on the front of
your router for protection against flying dust and
chips. The chip shield is designed to fit the front
opening of the router base as shown in figure 1. If

parts are replaced,See

Figure 1.

necessary to remove, squeeze the tabs on each end
and pull outward. To replace, squeeze the tabs at
each end, fit Into the opening, then release. DO NOT
USE ROUTER WITHOUT CHIP SHIELD PROPERLY
IN PLACE.

SWITCH
NOTE: If you forget to unlock the tdgger, the "soft"
and "1/4 Inch" Indicator lights will begin flashing
the next time you plug your router into a power
supply source. These flashing
lights serve as a
reminder that your trigger is In the "lock on" position and that your router will not start until the trigger is relased. The best precaution is to UNLOCK the
trigger after each use.

The switch of your electronic router is equipped with
a "lock
on" feature which is convenient
when
operating for extended periods of time. To lock on,
depress the trigger and engage the lock button
located on the side of the handle. To release the
lock, depress the trigger and release it. BE SURE
TOOL IS NOT IN THE "LOCK ON" POBITION
BEFORE
CONNECTING
TO POWER
SUPPLY
SOURCE.

FRONT

LOCK
POWER
DEPTH
lUSTING
RING

HAHDLE

LOCK
BUTTON

_.COLLET NUT

DEPTH
RING

-CLAMPING
WING NUT

FRONT_VIEW

REAR VIEW

Page 4

Fig. 1

OPERATION
KNOW YOUR ELECTRONIC ROUTER
Before attempting
to usa your router, familiarize
yourself with all operating features, electronic
features,
and safety requirements.
See Figure
/.WARNING:
DO NOT ALLOW FAMILIARITY WITH
YOUR ROUTER
TO MAKE
YOU CARELESS.
REMEMBER THAT A CARELESS FRACTION OF A
SECOND IS SUFFICIENT TO INFLICT SEVERE IN.
JURY.

We suggest that you practice with the electronic
features of your router before installing a cutter and
making cuts in wood. CHECK THE FOLLOWING
BEFORE CONNECTING
YOUR ROUTER TO POWER
SUPPLY:
1. Make sure the spindle lock is in the unlocked
position.
2. Make sure the trigger is not In the "lock on" position.
3. Make sure there Is not a cutter In the collet.

Fig. 2

4, Make sure the coIlet is inside the subbase.
Next, plug your router into power supply source
and note the indicator lights on the front panel.
See Figure 2. The "soft" and "1/4 inch" indicator
lights should belit. This tells you that your router
will operate best when cutting soft wood with 1/4
Inch steel cutters.
Grasp your router firmly with both hands and turn on.
Note the smooth acceleration of your router up to
the desired speed, with little or no twisting motion in
your hands. Once your router reaches the desired
speed, the "too slow" indicator light will begin
flashing. This tells you that there is no load on your
router. If you were actually cutting with the Router
then you would know that the rate of feed is too
slow. For best cutting results, you should then Increase the rate of feed until the indicator light quits
flashing.
NOTE: The "Too Slow" indicator Is a guide for
routing in general. In some specialized cases, such
as cutting dovetails, etc., it is necessary to feed your
router at a slower rate of feed in order to maintain
proper control. In these special situations, the "Too
Slow" indicator light will continue to flash and
should not be considered to be a problem.

You should also practice making material and cutter
size selections on the front panel. Become familiar
with the fact that these selections control speed,
which Is important when changing from one type of
wood to another or from one cutter size to another.
This controlled speed eliminates rnueh of the suddan "jerk" associated with non-electronic routers,
and increases your chances of getting smooth, burn
free cuts. The next two paragraphs describe how
material and cutter size selections are made.

MATERIAL SELECTIONS
As mentioned In the introduction, the left side of the
front panel of your electronic muter allows you to
make controlled speed selections according to the
hardness of the material being cut. Each time you
press the "select"
region above the material Indicator lights, the indicator light will shift one position. See Figure 2. The first push will change the indicator light from "soft" to "medium",
a second
push will change it from "medium"
to "hard", and a
third push will change it from "hard" to "very hard."
A fourth push will return the light tothe "soft" position. NOTE: These positions cannot be changed
with the router running.

CUTTER SiZE SELECTIONS
The right side of the front panel of your electronic
router also allows you to make controlled speed'
selections according to the size of cutter you are
using. Each time you press the "select"
region
above the cutter size Indicator lights, the indicator
light will shift one position. See Figure 2. The first
push will change the indicator light from "1/4 inch"
to "3/8 inch", a second push will change It from
"3,_8 Inch" to "1/2 inch", and a third push will
change it from "1/2 Inch" to °'3/4 inch". A fourth
push will return the light to the "1/4 inch" position.
NOTE: These positions cannot be changed with the
router running.
Page 5

INSTALLING/REMOVING
CUTIERS
Disconnect router from power supply.

OPERATION

1. A spindle lock is located on the top of motor
housing. See Figure 5. To activate lock, push
spindle lock back and slide into lock position.
NEVER ATTEMPT TO ACTIVATE SPINDLE LOCK
WHILE
ROUTER
MOTOR
IS RUNNING
OR
COASTING TO STOP.
2. Place your router upside down on a table, then
turn collet nut with wrench until lock mechanism
interlocks.
See Fig. 3.' NOTE: Spindle lock is
spring loaded and will snap into position when
lock mechanism interlocks.
WARNING; IF YOU ARE CHANGING A BIT IMMEDIATELY AFTER USE, BE CAREFUL NOT TO
TOUCH THE BIT OR COLLET WITH YOUR
HANDS OR FINGERS, THEY WILL GET BURNED
BECAUSE OF THE HEAT BUILDUP FROM CUT,
TING, ALWAYS USE THE WRENCH PROVIDED.
3. •Remove cutters by turning collet nut counter
clockwise enough to allow cutter to slip easily
from collet. See Figure 4. The collet is machined
to precision tolerances to fit cutters with 1/4"
diameter shank size.
4. With your router still upside down on table, Insert
shank of cutter into collet. The shank of your cutter should be close to but not touching bottom of
collet.
5. Tighten the :collet nut securely by turning clockwise with the wrench provided. See Fig, 4. Put
spindle lock back in unlock position. Otherwise
the interlocking
mechanism
of the spindle lock
will not let your router turn on.

COLLET

TURN TO ACTIVATE
SPtHDLE LOCK
Fig. 3

NUT

WARNING: DO NOT USE CUTTERS WITH UNDERSIZED
SHANKS.
UNDERSIZED
SHANKS
WILL NOT TIGHTEN PROPERLY AND COULD
BE THROWN FROM TOOL CAUSING INJURY.
DEPTH OF CUT ADJUSTMENTS
We recommend that cuts be made at a depth not exceeding 1/8" and that several passes be made to
reach depths of Cut greater than 1/8".
Disconnect router Irom
justing for depth of cut.

power

TO LOOSEN
COLLE'I'NUT

Fig. 4
SPINDLE LOCK

supply before ad-

1. Place the router on a flat surface, loosen clamp.
Ing Wing Nut, and turn depth adjusting ring until
cutter is inside subbase. See figure 5.
2. Turn the depth adjusting ring until tip of cutter
touches flat surface. Turn the depth indicator
ring until the zero lines Up with the indicator point
on the base. See figure 5.
3. Position the router so that the bit can extend
below the subbase for desired depth setting.
4. Turn the depth adjusting ring to obtain the de.
sired depth of cut. The distance the cutter moves
can be read on the depth indicator ring. Each
notch on the depth adjusting ring indicates 1/64
inch change in depth setting.
5. Tighten clamping
erating router.

TO TIGHTEN
COLLETNUT

wing nut securely before op-

6, Plug your router into power supply source. Then
make the desired materJal and cutter size selectIons on the front panel.

POINTS
WING NUT

Fig. 5

WARNING: BE ABSOLUTELY CERTAIN CLAMPING
WING NUT IS FIRMLY TIGHTENED. FAILURE TO DO
THIS WILL RESULT IN THE MOTOR MOVING IN.
SIDE THE BASE, CAUSING AN UNEVEN CUT, THIS
COULD CAUSE LOSS OF CONTROL RESULTING IN
POSSIBLE SERIOUS INJURY.
Page 6

OPERATION
WARNING: ALWAYS WEAR SAFETY GLASSES OR
EYESHIELDS
WHEN
USING
YOUR
ROUTER.
FAILURE TO DO SO COULD RESULT IN DUST OR
CHIPS BEING THROWN IN YOUR EYES RESULTING
IN POSSIBLE SERIOUS INJURY. IF THE CUTTING
OPERATION IS DUSTY, ALSO WEAR A FACE OR
DUST MASK.
ROUTING
See Figure 6.
For ease of operation and maintaining proper control, your router has two handles, one on each side of
the router base. After carefully making material and
cutter size selections, grasp your router and hold It
firmly with both hands as shown In Fig. 6. Turn
router on and let motor build to its full speed, then
gradually feed cutter into workpiece. Remain alert
and watch what you are doing. DO NOT operate
router when fatigued.
SPEED SELECTIONS
In general, as you move the material and cutter size
Indicators to lower positions, the router will run at
slower speeds. The slowest speed at which your
router will run is when the material indicator setting
Is at the "hard" position and the cutter size setting is
at the "3/4 inch" position. The fastest speed at
which your router will run is when the material indicator setting is at the "soft" position and the cutter size setting Is at the "1/4 inch" position.
A change from the "hard" to "very hard" material indicator position will cause an increase in the speed
of your router. This is because carbide cutters,
which cut at higher speeds than steel cutters,
should be used when cutting very hard materials.
See Helpful Hints, page 11.
RATE-OF-FEED
IMPORTANT:
In addition to selecting the proper
speed for your router, the "secret"
to professional
routing and edge shaping lies In making a careful
set-up for the cut to be made and in selecting the
proper rate of feed.
FORCE FEEDING
Clean, smooth routing and edge shaping can be
done only when the bit Is revolving at or near its proper speed and is taking very small bites to produce
tiny, cleanly severed chips. If the router is forced to
move forward too fast, the "too fast" indicator light
will begin flashing. Th_s tells you that the RPM of the
bit Is slower than normal in relation to its forward
movement - and that the bit must take bigger bites
as It revolves. "Bigger bites" means bigger chips,
and a rougher finish. Bigger chips also require more

TOO FAST

TOO SLOW
Fig. 7

Fig. 6
power - and the router motor can become overloaded so that it slows down and possibly even shuts
itself off. Under extreme forcefeeding conditions the
relative RPM of the bit can become so slow - and the
bites It has to take so large - that chips will be partially knocked off (rather than fully cut off), with
resulting, splintering and gouging of the workpiece.
See Fig. 7.
YOU SHOULD ALWAYS TRY FOR A MEDIUM RATEOF-FEED, MAKING SURE THE "TOO SLOW" INDICATOR LIGHT HAS GONE OUT AND THE "TOO
FAST" INDICATOR DOES NOT COME ON.
Your Craftsman Electronic Router is an extremely
high-speed tool (up to 25,000 rpm no-load speed),
and will make clean, smooth cuts if allowed to run
freely without the overload of a forced (too fast) feed.
What constitutes
"force-feeding"
depends upon
three things: Bit size, depth-of-cut,
and workpiece
characteristics. The larger the bit and/or the deeper
the cut, the more slowly the router can be moved forward. And, if the wood is very hard, knotty, gummy or
damp, the operation must be slowed still more.
TOO SLOW FEEDING
It Is also possible to spoil a cut by moving the router
forward too slowly. When it is advanced into the
work too slowly a revolving bit doesn't dig into new"
wood fast enough to take a bite; instead, it simply
scrapes away sawdust-like particles. Scraping produces heat, which can glaze or burn and mar the cut
-- in extreme cases, can even overheat the bit so as
to destroy its hardness.
In add(lion, It is more difficult to control a router
when the bit is scraping Instead of cutting. With
practically no load on the motor the bit will be revolving close to top rpm forths selected speed, and will
have a much greater than normal tendency to
bounce off the sides of the cut (especially, if the
wood has a pronounced grain with hard and soft
areas). As a result, the cut produced may have rlppled, instead of straight, sides. See figure 7.
You can detect "too-slow
feeding" by the flashing
light, the no-load sound of the motor, or by feeling
the "wiggle"
of the bit in the cut.
P_e7

OPERATION
PROPER FEEDING

DIRECTION

The right feed is neither too fast nor too slow. It is
the rate at which the bit is being advanced firmly and
surely to produce uniform chips -- without hogging
Into the wood to make large individual chips or, on
the other hand, to create only sawdust. If you are
making a small diameter, shallow groove in soft, dry
wood, the proper feed may be about as fast as you
can travel your router along your guide line. If the bit
_s a large one, the cut is deep, and/or the wood is
hard to cut, the proper feed may be a very slow one.
Then,. again, a cross-grain cut may require a slower
pace than an identical with grain cut in the same
workplace.

The router motor and bit revolve in a clockwise diraction. This gives the tool a slight tendency to twist
(in your hands) in a counterclockwise direction.

Good judgement with the proper
tronic feature will give best results.
experience .... by listening to the
feeling the progress of each cut.
always test cut on a scrap of the
beforehand.

use of the ElecYou will learn by
tool motor and by
If at all possible,
workpieoe wood,

DEPTH OF CUT
As previously mentiofled, the depth of cut is important because it effects the rate of feed which, In turn,
affects the quality of a cut (and, also, the possibility
of damage to your router motor and bit). A deep cut
requires a slower feed than a shallow one. A too
deep cut will cause you to slow the feed so much
that the bit will begin scraping instead of cutting.
Making a d'eep cut is never advisable. The smaller
bits -- especially those only 1/16 inch in diameter
-- are easily broken off when subjected to too much
side thrust. A large enough bit may not be broken off,
but if the cut is too deep a rough cut will result
and it may be very difficult
to guide the bit as
desired. For these reasons, we recommend that you
do not exceed 1/8 inch depth of cut in a single pass,
regardless of the bit size or the softness or condition
of the workpiece. See Fig. 8.

OF FEED AND THRUST

Because of the extremely high speed of bit rotation
during a "proper feeding" operation, there is very little kickback to contend with under normal conditions. However, should the bit strike s knot, hard
grain, etc. that would affect the normal progress of
the cutting action, there will be a slight kickback -sufficient to spoil the trueness of your cut if you are
not prepared. Such a kickback is always in the direction opposite to the direction of bit rotation.
To guard against such a kickback, plan your set-up
and direction of feed so that you will always be
thrusting the tool -- to hold it against whatever you
are using to guide the cut -- Jn the same direction
that the leading edge of the bit is moving. In short,
the thrust should be in a direction that keeps the
sharp edges of the blt continuously biting straight
into new (uncut) wood.

ROUTING
See Figure 10.
Whenever you are routing a groove, your tool travel
should be In a direction that places whatever guide
you are using at the right-hand side. When the guide
is positioned as shown in the first part of Fig. 10, tool
travel should be left to right and counterclockwise
around curves. When the guide is positioned as
shown in the second part of Fig. 10, tool travel
should be right to left and clockwise around curves.
If there is a choice, the first set-up is generally the
easiest to use. In either case, the sideways thrust
you see is against the guide.

_€_
DEPTH

UT

WIDTH

1ST.

2ND. PA_'_'_
1ST. PASS

pe-OF CUT
2N0. PASS

Fig. 8

It¢=T 8T=Uh

To make deeper cuts it is therefore necessary to
make as many successive passes as required, lowering the bit 1/8 inch for each new pass. In order to
save time, do all the cutting necessary at one depth
setting, before lowering the bit for the next pass.
This will also assure a uniform depth when the final
pass is completed. See Fig. 9.

Fig. 9
mOT_l

tU_

Flg. 10
P_e8

OPERATION
Whenever you are shaping an edge, the feed should
always be clockwise when working on an outside
(convex) edge; but should be counterclockwise
when working on an inside (concave) edge. See Fig.
11. The reason for this is that, when traveling the tool
as instructed, the bit will have a "chopping
action"
but will have a "gouging a,ction" If you reverse the
travel direction. "Chopping
is much preferable to
"gouging"
as there Is less danger of ripping, out
chips by tearing the wood grain.

,IAOrNG

_E

RD'r jTI_

_

• "€_NG"

AGI'l _

•

aOTATl_

"GOUgiNG" ,_L-rlO_l

Fig. 11
STARTING

AND ENDING A CUT

INTERNAL

ROUTING

Tilt Router and place on workplece, letting edge of
subbase contact workpiece first. Be careful not to let
Router bit contact workpieee. Turn Router on and let
motor build to Its full speed. Gradually feed cutter into workpiece until subbase Is level with workplece.
WARNING: KEEP A FIRM GRIP ON ROUTER WITH
BOTH HANDS AT ALL TIMES. FAILURE TO DO SO
COULD RESULT IN LOSS OF CONTROL LEADING
TO POSSIBLE SERIOUS INJURY. Upon completion
of cut, turn motor off and let it come to a complete
stop before removing Router from work surface.
WARNING: NEVER PULL ROUTER OUT OF WORK
AND PLACE UPSIDE DOWN ON WORK SURFACE
BEFORE THE MOTOR STOPS.

EDGE ROUTING
Place Router on workplece, making sure the Router
bit does not contact workpiece. Turn Router on and
let motor build to Its full speed. Begin your out,
gradually feeding cutter into workpiece. WARNING:
KEEP A FIRM GRIP ON ROUTER WITH BOTH
HANDS AT ALL TIMES, FAILURE TO DO SO COULD
RESULT IN LOSS OF CONTROL
LEADING TO
POSSIBLE SERIOUS INJURY. Upon completion of
cut, turn motor off and let it come to a complete stop
before removing Router from work surface. WARNING: NEVER PULL ROUTER OUT OF WORK AND
PLACE UPSIDE
DOWN ON WORK SURFACE
BEFORE THE MOTOR STOPS.

EDGING WITH THE PILOT BITS
The arbor-type bits with pilots are excellent for
quick, easy edge shaping of any worl
Source Exif Data:
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 16
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Tue Apr 03 16:57:51 2007
Author                          : 
Title                           : 
Subject                         : 
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