Craftsman 315175170 User Manual ROUTER Manuals And Guides L0609412

CRAFTSMAN Router Manual L0609412 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

User Manual: Craftsman 315175170 315175170 CRAFTSMAN ROUTER - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER #315175170. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER Manual

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OPERATOR'S MANUAL
II:RRFTSMRN'I
PLUNGE ROUTER
DOUBLE INSULATED
Model No.
315.175170
_k WARNING: To reduce the dsk of in._u_,
the usermust read and understandthe
operator'smanual before usingthis product.
Customer Help Line: 1-B00-932-3188
Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA
Visit the Craftsman web page:www.seara.com/craftsman
983000-497
6-9-06 [REV:02)
Save this manual for future reference
•Warranty .......................................................................................................................................................................... 2
•Introduction ..................................................................................................................................................................... 2
•General Safety Rules.................................................................................................................................................... 3-4
•Specific Safety Rules...................................................................... :................................................................................ 4
•Symbols........................................................................................................................................................................ 5-6
• Electrical .......................................................................................................................................................................... 7
•Features........................................................................................................................................................................ 8-9
•Assembly....................................................................................................................................................................... 10
•Operation .................................................................................................................................................................. 11-21
•Maintenance ............................................................................................................................................................. 22-23
• Exploded Viewand Parts List................................................................................................................................... 24-25
•Parts OrdednoJServica..................................................................................................................................... Back Page
ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL
If this Craftsman tool fails to give complete satisfactionw(thin one year from date of purchase, RETURN IT TO THE
NEAREST SEARS STORE OR SEARS PARTS & REPAIR CENTER IN THE UNITED STATES, and Sears will repair it,
free of charge.
If this Craftsman too( is used for commemla] or rental purposes,this warranty applies for only 90 days fromthe date of
purchase.
This warranty givesyou spec(f(c legal rights, and you may also have other rightswhich vary from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman.Estates, IL 60179
This tool has many features for making its use more pleasant and enjoyable.Safety, performance, and dependability
have been given top priorityin the design of thisproduct making it easy to maintain and operate.
A
=m, WARNING: Read and understand all instructions.
Failure to follow all instructionslisted below,may
result in electric shock, fire and/or seriouspersonal
injury.
SAVE THESE INSTRUCTIONS
WORK AREA
• Keep your work area clean and well IlL Cluttered
benches and dark areas invite accidents.
• Do not operate power fools in explosive
atmosphere_ such as in the pre_)nce of flammable
liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep bystander_ children, and visitors awaywhile
operating a power tooL Distractionscan cause you to
lose control.
ELECTRICAL SAFETY
•Double insulated tools are equipped with a
polarized plug (one blade is wider than the other).
This plug will fit In a palarlzed outlet only one way,
If the plug does not fit fully in the outlet, reverse
the plug. If It still does not fi_ cord_acte qusiitied
alactflcla_ to install a polarized outlet. Do not
change the plug in any way. Double insulation[]
eliminates the need for the three-wire grounded power
cord and grounded power supply system.
•Avoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refdgeratom. There isan
increasedriskof electricshock if your body is grounded.
•Don't expose power tools to rein or wet condltlo,s.
Water entering apower tool will increase the risk of
electric shook.
•Do not abuse the cord. Never use the cord to carry
the tools or pull the plug Item an outlet. Keep cord
away from heat, o11,sharp edge_ or moving parts.
Replace damaged cords Iremedletaly. Damaged
cords increase the n'skof etactdc shock.
•When operating a power tool outside, use an outdoor
exlen(don cord marked 'q/+f.A"or _1". Thesecords
are rated foroutdooruse and reducethe rlsk of electdc
shock,
PE RSONAL SAFETY
•Stay alert, watch what you are doing and use
common seuss when operating a power tool. Do
not use tool while tired or under the influence
of drugs, alcohol, or medfcaflon. A moment of
inattention while operatingpower tools may result in
sar(ouspersona( (n(u_,
•Dress properly. Do not wesr loose clothing or
jewelry. Contain long hair. Keep your heir, clothfng,
and gloves away from movlug parts. Loose clothes,
jewelry, or longhair can be caught In moving parts.
•Avoidoccidental starting, Be sure switch Is off before
pluggingin. Carryingtools w(th yourfingeronthe switch
orptuggingintoolsthat have the switchon invites
acckients.
•Remove adjusting keys or wrenches before turning
the tool on. A wrench or a kay that is left attached to a
rotatingpart of the toot may result in personal injury.
•Do not oveweach. Keep proper footing and balance
at all _ Proper footing and betanca enables better
control of the tool (nunexpected s(tuat(ons.
• Usa safety equipment. Always wear eye pretection.
Dustmask, nonskidsafety shoes, hard hat, or hearing
protectionmust be usedfor appropriate conditions.
•Do not wasr loose clothing or Jewelry. Contain long
hair. Loose clothes,jewelry, or long hair can be drawn
into airvents.
•Do not usa on a ladder or unstable support. Stable
footing on a solid surface enables better control of the
tool in unexpected situations.
"FOOL USE AND CARE
•Use clamps or other practical way to secure and
support the workpiece to a stable platform. Holding
the work by hand or against your body is unstableand
may lead to lossof control.
•Do not force tool. Usa the correct tool for your
application. The correct tool will do the job better and
safer at the rate for which R is designed.
•Do not use tool if awltch does not turn it on or off.
Anytool that cannotbe controlled with the switch Ls
dangerousand must be repaired.
• Disconnect the plug from power source before
making any adjustments, changing accessories,
or storing the tool. Such preventivesafety meesui_s
reduce the Askof startingthe tool accidentally.
•Store idle tools out of the reach of children and
other untrained persomk Tools are dangerous in the
hands of untrainedusers.
•Maintain tools with care. Keep cuffing tools sharp
and ck_an.Properly maintained tools with sharp
cuttingedges are less likelyto bind and are eesiar to
contto(.
•Check for mlssiIgnment or binding of moving parts,
breakage of parts, and any other condition that
may affect the tool's operation. If damaged, have
the toot serviced be_ra using. Many accldems are
caused by poorlymaintained tools.
•Usa onlyaccaesodee that are recommended bythe
manufacturer for your model. Accessodes that may
be suitable for one tool, may become hazardouswhen
used on anothertool.
• Keep the tool and Its handle dry, clean and free
horn _l and grease. Always use •clean cloth when
cleaning. Never use brake fluids, gasoline, petroleum-
based products, or any strong solvents to clean your
tool. Followingthis rulewill reduce the dsl(of loss of
control and deteriorationof the enclosure plastic.
3
SERVICE
• Tool service must be performed only by qualified
repair personnel, Service or maintenance performed
by unqualifiedpersonnel could result in a risk of injury.
•When servicing a tool, use only Identical
replacement parts. Fottow instructions(n the
Maintenance section of this manual. Use of
unauthodzed parts or failureto follow Maintenance
Instructions may create a riskof electric shock or
injur/.
•Sits coast after router has been tomed off.
•Hold tool by Insulated gripping surfaces when
performing an opemtlon where the cutting tool
may contact hidden wlrlng or Its own cord. Contact
with a"live" wire will make exposed metal parts of the
cutting tool "live" and shook the operator.
•Know your power tool. Read operators manual
corefu#y. Learn its appScatJons and Iknn_tations,a_
well as the speoWJopotential hazards related to this
tooL Fo)lowlng Lhisrule will reduce the risk o_electric
shock, fire, or serious injury.
•Always wear safety glasses. Everyday eyeglasses
have only Impact-resistant lenses; they are NOT
safety g_a6ses. Followingthis rulewill redoce the r_sk
of serious personal injury.
• Protect your lungs. Wear s Pace or dust mask if the
operation is dusty. FoX,wing this rusewil_reduce the
risk of serious personal iniury.
•Protect your hearing. Wear hearing protection
during extended periods of operation. Fo_lowingthis
rule will reduce the risk of serious personal injury.
•Inspect tool cords periodically end, if damaged,
have repaired at your nearest Sears or other
qualJf'_d service center. Constantly stay aware of
cord Iocalden. Followingthis ru_ewitl reduce the risk of
electric shock or fire.
•Check damaged parts. Before further use of the
toot, a guard or other part that Is damaged should
be carefully checked to determine that it will
opereto prope_j and perform its Intended tonctlen.
Check for alignment of moving parts, binding of
moving parts, breakage of parts, mounting, and
any other conditions _at may affect its operation.
A guard or outer part that Is damaged should be
properly repaired or replaced by an authorized
service center. Followingthis mrs wit_reduce the risk
of shock, fire, or serious injury.
•Make sure your extension cord Is In good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product
will draw. A wire gauge size (A.W.G,) of at least
14 is recommended for an extension cord 50 feet
or less In length.A cord exceeding 50 feet b not
recommended. If In doubt, use the next heavier
gangs. The smaller the gauge number, the heavier
the cord. An undersized cord will cause adrop in line
voltage resulting In loss of power and overheating.
•Inspect for and remove all nails from lumber before
using this tool. Followingthis rule will reduce the dsk
of seriouspersonal injury.
•Save those Instruciform. Refer to them frequently
and use them to instruct others who may use this
tool. If you loan someone this tool, loan them these
instructionsalso.
_k WARNING: Some dust created by power sanding,sawing, grinding, drilSng,and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals am:
•lead from lead-baaed paints,
•crystallinesilica from bricks and cement and other masonry products, and
•arsenic and chromium from chemically-treated lumber.
Your riskfrom these exposures varies, depending on how oftenyou do this type of work. To reduce your exposure
to these chemicals:work in a well ventilated area, and workwith approved safety equipment, such as those dust
masks that are specialtydesigned to filter outmicroscopic particles.
4
SomeofthefollowingsymbolsmaybeusedonthistoolPleasestudythemandlearntheirmeaning.Properinterpreta-
tionofthesesymbolswillallowyouto operatethetoolbetterandsafer.
SYMBOL NAME DESIGNATION/EXPLANATION
V Volts Voltage
AAmperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
min Minutes Time
"_ Alternating Current Type of current
,= Direct Current Type or a characteristic of current
no No Load Speed Rotatlonatspeed, at no load
[] Class II Construction Double-insulatedconstruction
.../rain Per Minute • Revolutions, strokes, surfacespeed, orbits etc., per minute
_) Wet Conditions Alert Do not to rain or use In damp locations.
expose
To reduce the riskof injury, user must read and understand
Read The Operator's Manual operator's manual before usingthisproduct.
Protection Alwayswear safetygoggles or safetyglasseswith side shields
Eye and, as necessary,a full face shieldwhen operatingthisproduct.
A Safety Alert Precautions that involveyour safety.
Failureto keep your hands away from the blade will result in
No Hands Symbol seriouspersonal Injury.
No Hands Symbol Failure to keep your hands away from the blade will result in
seriouspersonal injury.
No Hands Failure to keep your hands away from the blade will result in
Symbol serious personal injury.
No Hands Failure to keep your hands away from the blade will result in
Symbol serious personal Injury.
_) Hot Surface To reduce the risk of injuryor damage, avoid contact with
any hotsurface.
5
Thefollowing signal words and meanings are Intended to explainthe levels of risk associated with this
product.
SYMBOL SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation,which, If not avoided, will
result in death or seriousinjury.
WARNING: Indicates a potentially hazardous situation,which, if not avoided, could
result in death or seriousinjury.
CAUTION:
CAUTION:
Indicatesa potentiallyhazardoussituation,which, if not avoided, may
resultin minor or moderate injury.
(WithoutSafety Alert Symbol) Indicatesa situation that may result in
property damage.
SERVICE
Servicing requires extreme care and knowledge
and should be performed only by aqualified service
technician. For service we suggestyou return the
product to your nearest SEARS OR OTHER QUALIFIED
SERVICE CENTER for repair. When servicing, use only
identical replacement parts.
A WARNING: Toavoid serious personal injury, do not
attempt to use this product until you read thoroughly
and understand completely the operator'smanual. If
you do not understand the warnings and instructions
in the operators manual, do not use this product.
Call Sears customer servicefor assistance.
&WARNING:
The operation of any power tool can result in foreignobjects being thrown into your eyes, which
can resuit insevere eye damage. Before beglnn)ng power tool operation, a_wayswear safety
goggles or safety glasses with side shields and, when needed, a full face shield. We recommend
Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.
Always use eye protection which is marked to comply with ANSI Z87.1.
SAVE THESE INSTRUCTIONS
6
DOUBLEINSULATION
Doubleinsulation is a concept in safety in electric power
tools, which eliminates the need for the usual three-wire
grounded power cord. A)I exposed metal parts are
isolated from the internal metal motor components with
protectinginsulation. Double insulated tools do not need
to be grounded.
_. WARNING: The double insulated system is
intended to protect the user from shock resulting
from abreak in the tool's internal insulation.Observe
all normalsafety precautionsto avoid electdcal
shock.
NOTE: Servicing of a tool with double insulationrequires
extreme care and knowledge of the system and should
be performed only by equalified service technician. For
service, we suggest you return the toot to your nearest
Sears or other qualified service center for repair. Always
usa odginal factory replacement partswhen servicing.
ELECTRICAL CONNECTION
This tool has a preo{slon-bu(It electr{o motor.It should be
connected to a power supply that is 120 volts, 60 Hz,
AC only {normal household current). Do not operate
thistool on direct current (DC). A substantial vo}tage drop
will cause a loss of power and the motor will overheat. If
your tool does not operate when plugged into an outlet,
double-check the power supply.
EXTENSION CORDS
When using apower tool at e considerable distance from
a power source, be sure to use an extensioncord that has
the capacity to handle the currentthe tool will draw. An
undersizedcord will cause a drop in line voltage, resulting
in overheatingand loss of power. Use the chart to
determine the minimum wire size requiredin an extension
cord. Only roundJacketed cords listed by Underwnter's
Laboratories(UL) should be used.
When working outdoorswith a too(, use an extension
cord that is designed for outsideuse. This type of cord is
designated with "WA" on the cord'sjacket.
Before usingany extensioncord, inspect it for !oose or
exposed wiresand cut or worn insulation.
-Ampamrating(ontoo]fimepJate}
0-2.0 2.1-3.4 3.5-5.0 5.t-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size {A,W.G.)
25' 16 16 16 16 t4 14
50' 16 16 16 14 14 12
100' 16 16 14 12 10 --
**Us_ on12gauge. 20amp ¢Jrcult
NOTE:AWQ_AmericanWire Gauge
_1= WARNING: Keep the extension cord clear of the
working area..Positionthe cord so that it will not get
caught on lumber, tools or other obstructionswhile
you are working with a power tool. Failure to do so
can resultin seriouspersonal injury.
_WARNING: Check extension cords b_fore each
use. If damaged replace immediately. Never use tool
with a damaged cord sincetouching the damaged
area could cause electrical shock resultinginserious
injury.
PRODUCTSPECIFICATIONS
PlungeDepth............................................................ 0-2 in.
Ge])et...................................................... 1/4 in. and 1/2 in.
Adaptor..................................................................... 114In.
No Load Speed ................................... t5,000-25,000(min.
Input .............................. 120 '4, 60 Hz, AC only,10.0 Amps
Net Weight............................................................... 8.5 Ibs.
FRONTVIEWOFROUTER
VARf,A6LE
SPEEDDIAL SPEEDSELECTION
81GHTWINDOW
DIGITALDEPTH
READOUT
DEPTHSTOP
LOCKKNOB
DEPTH
STOPKNOB
STOPBAR
OI',)/OFF
SWITCH
PLUNGE
DEPTHKNOB
.\
HANDLE
1.
DUSTSHIELD SPINDLELOCK DUSTCONTROL
ADAPTOR
1/4 In. ADAPTDR
Fig. 1
8
KNOWYOURPLUNGEROUTER
gee Figures f-2.
The safe use of this product requ#as an understanding of
the Information on the tool and in this operator'smanual
as well as a knowledge of the project you are attempting,
Before use of this product, familiarize yourself with all
operating features and safety rules.
DEPTH STOP KNOB
The depth stop knob worl<swith the stop barfor accurate
depth of plunge when muting.
DIGITAL DEPTH READOUT
Easilyview your depth of cut adjustmentsusingthe
digital depth readout which shows changes of depth in
incrementsof 1/64 in. and 1110 mm.
DUST CONTROL ADAPTOR
The dust control adaptor attaches to the routerbase for
dust-free muting.
DUST SHIELD
Aclear p}astic dustshield is installedon the front of the
muter for protection against flying dust and chips.The
shield is designed to fit the openingof the muter base.
ERGONOMIC DESIGN
The design of this tool provides easy handlingwhen
operatingin different positionsand at differentangles.
PLUNGE LOCK LEVER
Your muter has a _rungelock lever that allows for free
plunging.This feature is very useful for table mounted
operations on UL listed muter tables when used with the
plunge depth knob.
SPINDLE LOCK
Aspindle look secures the spindle so that only one
wrench is needed to toossn the collar nut and change
cutters.
VARIABLE SPEED
The variablespeed dial allows the router to develop ano
load speed that can be adjustedfrom 15,000 to 25,000/mln.
REARVIEWOFROUTER
PLUNGE
DUSTCHUTE
COLLETI_
ROUTERBASE
BUBBASE Fig. 2
9
UNPACKING
This product has been shipped compratelyassembled.
• Carefully remove the tool and any accessoriesfrom the
box. Make sure that all items listed inthe packing list
are included.
•Inspect the tool carefullyto make sure no breakage or
damage occurred dudng shfpping,
•Do not discard the packing matadal untilyou have
carefully inspected and satisfactorily operated the tool
•If any parts ere damaged or missing, please cell
1-800-932-3188 for assistance.
PACKING LIST
Plunge Router
Dust Control Adaptor
Collar
Plunge Depth Knob Assembly
Screws (2)
1/4 in. Adaptor
3V Battery
15/16 in. Wrench
Operator's Manual
_1= WARNING: If any parts are damaged or missing
do not operate this tool untilthe parts are replaced,
Failure to heed thiswarning could resultIn serious
personal injury.
_l= WARNING: Do not attempt to modify this tool
or create accessories not recommended for use
with this tool, Any such alterationor modification is
misuse and could result in a hazardouscondition
leading to possible sadous personal injury,
Ai
AWARNING: Do not connect to power supply unttl
assembly is complete. Failureto comply could result
in accidental starting and possiblesedous Injury,
INSTALLING DIGITAL DEPTH READOUT BATTERY
See Figures 3.
= Unplug the router.
•Remove screw from the battery cover.
•Insert the 3V battery providedwith the tool.
• Replace the battery cover end securewith screw.
SCREW BATI'ERYCOVER BATI'ERY
Fig. 3
10
_" WARNING: Do not allOWfamiliaritywith tools
to make you careless. Remember that a careless
fraction of a second is sufficient to inflictserious
inlury.
•k WARNING: Always wear eafsty goggles or safety
glasseswith slde shieldswhen operating power
tools. Failureto do so could resultin objects being
thrown into your eyes resulting in possible serious
injury.
_WARNING, Do not use any attachments or
aecessodea not recommended by the manufacturer
of this tool. The use of attachments or accessories
not recommended can result in seriouspersonal
in}ury.
_1= WARNING: Keep a finn grip on router with both
hands at all times. Failureto do so could result in
lossof control feeding to possible seriouspersonal
injury.
APPLICATIONS
You may"use thistool for the purposes listed below:
• Routing grooves, shaping edges, freehand designs,
etc., In wood
•Chamfering, rabbeting, dadoing, and dovetailing in
wood
•Routingedges on ]amlnatas
_lh WARNING: Before performing any adjustment,
make sure the tool is unplugged from the power
supply and the switch Is in the OFF position.Failure
to heed this warning could result in sedous personal
injury.
_1= WARNING: Bit continues to rotate after the router
has been turned off. Toavoid injury, wait untilthe bit
has come to a complete stop before removing router
from the workplace.
CAUTION" To prevent damage to the spindle
or spindle lock, always allow motor to come to a
complete stop before engagingthe spindle lock.
CHANGING CuI"rERS
See Figures 4 -5.
•Unplug the router.
•Remove dust shieldfrom router base.
•Depress spindle lock.
NOTE: When using the spindle lock button for any
application,make sure the buttongoes aHthe way in.
If the button is depressedand does not go allthe way
In, turn the collet untilthe spindle lock button locks Into
place.
•Place the wrench providedthroughfront of router base
onto cetlet nut and turn counterclockwiseto loosen.
WARNING: If you are changing a cutter
immediately after use, be careful not to touch the
cutter or toilet with your hands or fingers. They will
get burned because of heat buildup from cutting.
Always use the wrench provided.
• Install cutter once collet nut is loose. If changing
cutters, cutter will easily slip from colfetafter loosening
cotternut.
NOTE: The collet is machined to precisiontolerances
to fit cutterswith 1/2 in. diameter shanks.To use
cutterswith 1/4 in. diameter shanks, insert the 1/4 in.
adaptor into the 1/2 in. collar.
•Insert shank (non-cuttingend) of cutter untilshank
bottoms out, then pull it out 1/16 in. to allow for
expansionwhen the cutter gets hoL
•Tfghtenthe toilet nut securely by turning clockwise
with the wrench.
• Release spindle lock,
• Replaoe chip shield.
SPINDLE
LOCK
CUTTER 15/18Ja,WRENCH Fig.4
11
COLLETNUT
COLLETNUT
.COLLET
1/'4In.ADAPTOR
CUTT'ERWffff "If4b.
SHANKDIAMETER Fig. 5
_k WARNING: Ifthe co|In Is not s_mty tig_ened,
the cutter may detach dudng use causing serious
personal injury.
_1= WARNING: Do not use cutters with undersized
shanl_s.Undersized shankswill not tighten properly
and could be thrown from the tool causingserious
personal Injury.
_k WARNING: Do not use cutters that are targer in
diameter than the opening in muter base. Use of
such cutterswill come in contact with the muter
base and damage both the cutter and the muter
base. This situation could also cause possibleloss
of control or create other hazardous conditions that
could cause possible serious personal injury.
SELECTING DEPTH OF CUT
Proper depth of out depends on several factom: the
horsepower of the muter motor, the type of cutter,and
the type of wood. A lighlweight, low horsepowermuter
is designed for making shallow cuts; a muter with higher
horsepower is dsslgned for deeper cuts. Smafl gutters,
such as veiningcutters with 1/16 in. gutting diameters,
are designed to remove only small amounts of wood.
Large cutters, such as straight-flute cutters, remove larger
amounts of wood and make deeper cuts insoft woods,
such as white pine,
Choose a depth of cut that will not place excessive strain
on the muter motor. If you need extra tome or the motor
speed slows down considerably,turn off the routerand
reduce the depth of cut. Then make the cut Intwo or more
passes.
When muting a groove that is too deep to safely cut in
one pass, make the cut in several passes. We recommend
that cuts be made at a depth not exceeding lIB In. and
that several passes be made to reach deeper cuts.
TO ADJUST DEPTH OF CUT
See Figures 6 - 8.
•Unplug the muter.
•Ra]se cutter by un]ockingplunge lock lever.
•Adjust hex nuts on threaded post untilcutteris inside
routersubbase.
•Piece router on a fiat surface,
•Lower muter untiltip of cutter barely touches fiat
surface.
• Lock plunge lock lever to position cutter at zero depth
of cuL
•Adjust he>(nuts untilthey come in contact with stop
flange, This will provide a posit_onstop at zero dap_.hof
cut,
•Make sure the hex nuts are securelytightened against
each other.
TO LOCK TOUNLOCK
PLUNGE
LOCKLEVER
12
INSIDESUBBASE Fig. 6
•Rotate depth stop lock knob counterclockwiseto
unlock depth stop knob.
•Rotate depth stop knob untilstop bar touches muter
base,
• Turn on digital depth readout by pushingon/off/zero
button. Push the mm/ln button for desired unitof
mQasure.
NOTE: Push the backllght button to illuminate the
digital depth readout..
•Rotate depth stop knob to positionstop bar at desired
depth of cut.
•Turn depth stop lock knob clockwise to lock stop bar
In place.
DEPTHSTOP
LOCKKNOB
DEPTHSTOP
KNOB
TIP OFCUTI'ERTOUCHINGWORKPIECE=
ZF.,RODEPTHOFCUT Fig, 7
• Pos]tion the router so that the cutter can extend below
the subbase for desireddepth setting.
•Unlock plunge lock lever.
•Grasp handlesand lower router untilstop bar contacts
router base.
NOTE: Do not use excessive force to touch slop bar to
router base. Excess{ve force can damage stop bar.
•Lock plunge lock lever to position cutterat desired
depth of cut,
PLUNGE DEPTH KNOB
See Figures 9.10.
The weight of the router plus the awkward position It is in
when mounted to a routertable make {tve_ difficultto set
depth of cut simply by turningt_e hex nutwith a 15116in.
wrench.
It is recommended usingthe plunge depth knob when
your muter is mounted upside down on a UL listed muter
table.
The plunge depth knob Is spring loaded against the hex
nut to prevent router motor from accidently separating
from routerbase, If plunge depth knob is turned too
far up plunge depth shaft, the spdng wi))cause the rod
to pop off before hex nut. Do not remove hex nut. It
should remain on plunge depth shaft at all times. This is
especially important when using router upside down on a
routertable.
PLUNGE
0EPT.
FLANGE
BACKLIGHT DIGITAL
BUTTON DEPTHREADOUT Fig. 9
mm/In.BUTt'ON ON/OFF/ZERO
BUR'ON Fig. 8
13
TO INSTALL PLUNGE DEPTH KNOB
•Unplug the router.
•Remove upper hex nutfrom plunge depth shaft.
NOTE: This is the only time you should remove the
hex nut from the muter. Also, if you removethe plunge
depth knob for any reason,you must reinstattthe hex
nut before reusing the router.
•Turn remaining hex nut counterclockwiseuntil 1/4 in.
of thread is remainingat the top of the plunge depth
shalL
•Place compression springon top of bex nut.
•Place plunge depth knob on top of compressionspdng
and a|i0n tabs on knob with flats on hex nut.
•Compress spring by carefully pushingdown on top of
plunge depth knob,
•Thread plunge depth knob clockwise onto plunge
depth shaft.
WARNING: Replacing plunge depth knob without
compression sprtn0 could result in plunge depth
knob and hex nut vibrating off plunge depth shaft.
This situation coutd cause motor to separate from
router base, resultingin possible seriouspersonal
injury,
PLUNGEDEPTHKNOB
:OMPRESSION
SPRING
HEXN%_
TO ADJUST DEPTH OF CUT USING PLUNGE
DEPTH KNOB
•Unplug the router.
•Rotate depth stop lock knob counterclockwiseto
unlock depth stop knob.
•Rotate depth stop knob to raisestop bar.
•Unlock plunge look lever and raisecutter to {ts
uppermost posft[on.
•Plunge router untilcutter reaches theapproximate
desireddepth of cut.
•Lock plunge lock lever,ternporer[ry lookingcutter at
desired depth of cut.
•Turn plunge depth knob c{ockw(seuntil box nuts(ts
against stop flange. Do not overtkJhten.
•Unlockplungelock lever.A]waysunlockplunge lock
leverbeforesetting depth of cut with plungedepth knob.
•Turn plunge depth knob untilcutter reaches desired
decth of cut.
•Lock plunge lever.Always lock cutter in place before
muting.
•Rotate depth stop lock knob counterclockwiseto
unlockdepth stop knob,
•Rotate depth stop knob untilstop bar touches router
base.
•Tighten depth stop lock knob securely.
STOPFLANGE
PLUNGE
DEPTHSHAFT
PLUNGELOCKLEVER Fig. 10
14
TURNING THE ROUTER ON/OFF
See F_jure !2.
To turn routerON, push switch to the ON (I) position.To
turn router OFF, push switch to the OFF (O) posft_on.
CAUTION: Practice with the routerbefore installing
acutter and making cuts inwood.
ON/OFFSw]'rCH
Fig. 12
USING DUST CONTROL ADAPTOR
See Figure13.
The dust control adaptor is used wlth the dust chute and e
vacuum hose for dust-free routing.
To installthe dust control adaptor:
•Remove the dust shJeJdand dust chute.
•Locate the two screw holes in the adaptor. One screw
hole will have a pin hole next to it.
•Align the screw ho(e and pin hole of the adaptor with
the screw honeand pin on the routerbase. Push into
place.
•Insert screws providedinto each hole and screw into
place.
•Replace dustshield and dust chute.
For dust-free routing, attach a vacuum hoseto dust chute.
Turnvacuum on and begin routingoperation.
SCREW_
BO'I'I'OMVIEW
DUSTCONTROL
ADAPTOR PiN HOLE Fig. 13
16
WARNING:Cutter continues to rotate after the
router has been turned off. Toavoid in{ury,wait until
the cutter has come to a complete stop before re-
moving router from the workplace.
OPERATING THE ROUTER
See Figures 14- 16.
When routingstraight cuts across stocK,clamp e straight
edge to the workpiece to use as a guide. Position the
straightedge parallel to the fine of cut and offset the
distance between the cutting edge of the CUtterand the
edge of the muter base. Hold the reuter base against the
straight edge and rout the groove.
When muting s groovewider then the diameter of the cut-
tar, clamp a straight edge on both sides of the cut fines.
Position both guides parallel to the desired rlneof cutand
spaced equal distances from the desired edges of the
groove. Rout along one guide, then reversedirectionand
rout along the other guide. Clean out any remainingwaste
in the center of the groove.
EDGE ROUTING
•Place the muter on the edge of the workpiece without
the cutter contacting the workpiece.
•Turnmuter on and let the motor build to full speed.
•Graduallyfeed the cutter into the workplace.
•Upon completionof the cut, turn the muter off and let
the cutter come to a complete stop besom removing
the reuter _om theworkpiece.
CLAMP
STRAIGHT
EDGE
WORt(PIECE Fig. 15
CUTTEREXTENDEDBELOWSOBBASE
Fig. 14
17
INTERNALROUTING
• Tilt routerand place on workpFecawithout the cutter
contacting the workplace.
•Turn the muter on and let the motor build up to full
speed.
•Gradually feed cutter into theworkplece until the sub-
base is level with the workplace.
•Upon completion of the cut, turn the muteroff and let
the cutter come to a complete stop before removing
the reut_from the wcrkpiece.
A WARNING: Do not use large router cutter for
freehand routing. Use of large muter cutterswhen
freehand muting could cause loss of control or ore-
ate other hazardous conditionsthat could result in
personal injury. If using aroutertable, large cutters
should be used for edging only. Do not use cutters
that are largerIn diameter than the opening In the
router subbase.
EDGING WITH PILOT CUTTERS
See F/gum 17.
The arbor-type cutterswith pilots ere excaJient for quick,
easy, edge shaping of any wo_plase edge that Is either
straightor curved at a curvature as great or greater than
the radiusof the cutter to be used. The pilot prevents the
cutter from making too deep s cut; and holdingthe pilot
firmly incontact with the workplace edge throughoutpre-
vents the cut from becoming too shallow.
Whenever the workpiece thickness together with the
desired depth of cut (as adjusted by router depth setting)
are such that only the top part of the edge Is to be shaped
(leavingat leasta1/16 inch thick uncut portionat bottom),
the pilot can dde against the uncutportion, which will
serve to guide it. However, if the workplace is too thin or
the cutter set too low so that there will be no uncut edge
toridethepilotagainst,an extnlboar_toactas e guide
must be ptacad under the workpieca. This "guide" board
must have exactly the same contour--straight or curved--
as the workp'feceedge. if it is posR'=onedso that its edge
Is flush with the workplace edge, the cutter will make a
full cut (inas far as the cutter radius).On the other hand, if
the guide is positionedout from the workplace edge, the
cutter will make less than afull cut--which w_;Ialter the
shape of the finished edge.
NOTE: Any of the piloted cutters can be used without a
pilotfor edge shapingwith guides, as preceding. The size
(diameter) of the pilotthat is used determines the maxi-
mum cut wldth that can be made with the prrotagainst the
workpiece edge (the small pilotexposes all of the cutter;,
the large one reduces this amount by IJ16in.).
WORK ROUTER
TOPEDGESHAPING
PILOT
PILOT
WHOLEEDGESHAPING Fig.17
18
DIRECTIONOFFEED AND THRUST
See Ftgures 18- !9.
The muter motor and cutter revolvein aclockwise direc-
tion. This givesthe tool a alight tendency to lwist In a
counterclockwise direction, especially when the motor
revs up.
Feed the routerinto the workpiece from left to right.When
fed from left to right, the rotationof the cutter pullsthe
router against the workpieca. If fed in the opposite direc-
tion, the rotation of the spinning cutter will tend to throw
the router away from the workplace causing kickback.
This could cause you to lose control of the muter.
Because of the high speed of cutter rotationduringa
proper feeding operation, there is very little kickback
under normal conditions.However, if the cutterstdkes a
knot, hard grain, or foreign object that affectsthe normal
progress of the cuttingaction, there will be aslight kick-
back. The direction of kickback is always in the direction
opposite cutter rotation.This will affect the trueness of
your cut.
To guardagainst kickback, plan your setup and direc-
tion of feed so that you will alwaysbe thrusting the tool in
the same direction that the leading edge of the cutter is
moving. The thrust should be in a direction that keeps the
sharp edges of the cutter continuouslybiting straightinto
new (uncut}wood.
NOTE: For best results, make sure to take enough tlme to
set up for cutting. Whilecutting, make sureto use the proper
rate of feed.
Ie ,
PROPER /
+l Cum,o 12
I
L I ,I'
Fig. 18
When routinga groove, your travel should be in adirec-
tion that places the guide you are using at the right-hand
side. When the guide is pos'_'+onedas shown in the "guide
inside" illustration,tool travel should be from left to right
and counterclockwisearound curves.When the guide
is positionedas shown in the "guide outside" illustra-
tion, tool travel should be from right to left and clockwise
around curves. If there is a choice, the first setup is gener-
allythe easierto use. In either case, the sideways thrust
you use is against the guide.
GUIDEINSIDE
)THRUST
FEED
GUIDEOUTSIDE
ROTATION("_
ROTATION___.___,i
FEED
i+
I
|
!
P
GUIDE
Fig. 19
19
PROPER RATE OF FEED
Professionalrouting depends upon careful setup and
proper rate of feed which is learned through prectica and
use.The proper rate of feed Is dependent upon:
•hardness and moisture content of the workpiece
•depth of cut
•cutting diameter of the cutter
When cutting shallow grooves in soft woods such as pins,
a faster rate of feed can be used.When making cuts in
hardwoods such as oak, aslower r,_teof feed is required.
Severa! factors will help you select the proper rate of feed.
•Choose the rate that does not slow down the motor.
•Choose the rate at which the cutter advances firmly
end surely to produce a continuous spkral of uniform
chips or a smooth edge.
•Listen to the sound of the motor.A high-pitched sound
means you are feeding too slowly.Astrained, lower
pitched sound signals force feeding.
•Check the progress of each cut. Too slow feeding can
cause the routerto take off in a wrong directionfrom
the intended line of cut. Force feeding increases the
strain of holding the too( and resultsin loss of speed.
• Notice the chips being produced as you cut. If the
router [s fed too slowly, it will scorch or burn the wood.
If fed too fast, it will take large chips out of the wood
end leave gouge marks.
Test a cut on a scrap piece of the workplece before you
begin. Always grasp and hold the router firmly with both
hands.
If you are making a small diameter, shaTlowgroove insoft,
drywood, the proper feed rate may be determined by the
speed at which you can travel the routeralong the guide
line. If the cutter is alarge one, the cut is deep, or the
workpiece is herd to cut, the proper feed may be a very
slow one. A crees grain cut may requirea slower pace
than an identical w(th grain cut in the same workpieca.
FEEDING TOO FAST
See Figure 20.
Clean, smooth routing and edge shaping can be done
only when the cutter Is revolving at e relativelyhighspeed
and is taking very sm_.((bitesto produce tiny, cleanly
severed chips, if you force the routerto move forward too
fast, the RPM of the cutter becomes slower than normat
In relation to Its forward movement. As a result, the cutter
must take bigger bites as it revolves.Bigger bites mean
bigger chips and a rougher finish. Also, because bigger
bites require more power,the muter motor may become
overtoaded.
Under extreme force-feeding conditions,the relative
RPM of the cutter can become so slow--and the bites it
has to take so large--that chipswill be partially knocked
off (rather than fully outoff).This causes splinteringand
gouging of the workpieca.
The routeris an extremely high-speed tool, and will make
clean, smooth cuts if allowed to run freely without the
ovedoad of a forced feed. You can always detect rome
feeding by the sound of the motor. Its high-pitched whine
wi1_soundlower and strongeras it loses speed. Also,the
strain of holding the tool will be noticeably increased.
TOOFAS'r Fig. 20
20
FEEDINGTOOSLOWLY
See Figure 21.
It is possible to spoil a cut by movingthe routerforward
too slowly.When you advance the routerInto the work too
slowly,the revolvingcutter does not dig into new wood
fast enough to take a bite; instead, it merely scrapes sway
sawdust-like particles. Scraping producas heat, which
can glaze, burn, or mar the cut and In extreme cases, can
overheat the cutter, dastroy'mg its hardness.
When the cutter is scraping instead of cutting, controlling
the router is more difficult.With practically no load on the
motor,the cutter revolvesat closeto top RPM, and has
a much greater than normaltendency to bounce off the
sides of the cut (especially if the wood has a pronounced
grain with hard and soft areas). As a result, the cut pro-
duced may have rippled, instead of straight, sides.
Feeding too slowly can also cause the routerto take off ina
wrong directionfrom the intended [(neof cut. A(ways grasp
and hold the muter firmly with both hands when routing.
You can demot whenyou are feeding the router tooslowly by
the runaway,high-pitched sound of the motor or by feeling
the wiggle of the cutter in the cut.
TOOSLOW Fig. 21
DEPTH OF CUT
,SeeFigure#22- 23.
Depth of cut is importantbecause it affects the rate of
feed that, In turn, affects the quality of the outand the
possibilityof damage to the tool's motor and cutter.
DEPTH
0FCUT
WIDTHOFCUT
Fig. 22
2ND
PASS
A deep out requiresa slower feed than a shallow one. A
cut that is too deep will slow the feed so that the cutter
is scraping ratherthan cutting. A too deep out can cause
sma((ercuttersto be brokenoff. Cutters that are 1/16 (n.
in diameter are easilybrokenoff when subjected to too
much side thrust.A largeenough cutter is not likely to
break, but attempting a outthat Is too deep may result
in srough cut, and it may be difficultto guide and con-
trol the cutter as desired. It is recommended that you do
not exceed 1/8 in. depth of cut in a singlepass, regard-
lessof the cutter size or the softness orconditionof the
workpiece. 2ND
PASS
18T
PASS
Fig. 23
To make deeper cuts, make as many successivepasses
as needed, loweringthe cutter 1/8 in. for each new pass.
Tosave time, performall the cutting necessary at one
depth setting before lowering t'necutter for the next pass.
Thiswill Insureauniformdepth when you complete the
final pass.
NOTE; Do not removemore than 1/8 in. in a singlepass.
Excessive depth of cut can result in loss of controland the
possibilityof sedous personalInjury.
21
&WARNING: When servicing,use only identical
Craftsman replacement parts. Use of any other parts
may create a hazard or cause product damage.
J_ WARNING: A_vays wear safety goggles or safely
glasses with side shields duringpower tool operation
or when blowing dust. If operation is dusty, also wear
adust mask.
AWARNING: Before performing any adjustmerrt,
make sure the tool is unpluggedfrom the power
supply and the switch is In the OFF (O) position.
Failure to heed this warning could result in sedous
personal injury.
GENERAL MAINTENANCE
Avoid us)rigsolvents when cleaning plastic parts. Most
plastics are susceptible to damage from varioustypes of
commercial solvents and may De damaged by their use.
Use clean clothsto remove dirt, dust, oil, grease, etc.
_WARNING: Do not at any time let brake fluids,
gasoline, petroleum-based products, penetrating
oils, etc., come in contact with plast'lcparts.
Chemicals can damage, weaken or destroy plastic
which may reauRin serious personal {niury.
Electdc tools used onfiberglass material, wallboard,
spackling compounds, or plaster are subject to
accelerated wear and possible prematurefailure because
the fiberglass chips and gdndings are highly abrasive to
bearings, brushes, commutators, etc. Consequently,we
do not recommended using this tool for extended work on
these types of materials. However, if you do work with any
of these materials, it is extremely importantto clean the
tool using compressed air.
LUBRICATION
All of the bearings in thistoci are tubdcatedwith a sufficient
amount of highgrade lubricant for tile lifeof the unit under
normal operating conditions.Therefore, no further lubrica-
tion is required.
Only the parts shown on the parts llst are intended to be
repa]redor replaced by the customer. All other parts should
be replaced at a Sears Service Center.
CUTTERS
Get faster and more accurate cutting results by keeping
cuttersclean andsharp. Remove all ancumulated pitch and
gum from cutters after each use.
When sharpening cutters, sharpen only the inside of the
cutting edge. Never grind the outside diameter. Be sure
when sharpening the end of acutter to grind the clearance
angle to the same angle as odginaUyground.
COLLET
Dustand chips may collect on the coltat from time to time,
making it necessary to clean the collet. To do so, remove
the collet assembly and wipe it with acleandwyrag. Clean
the taper in the shaft in the same manner.Never immerse
the toilet or end of the shaft ina solvent or in water. Before
replacingthe colfetasserobly, put a drop of SAE30 motor
oil on the inside of the nut, on the threads of the shaft, and
on the taper in the shaft. Replace the collar assembly onto
the shaft by hand only. Never tighten the toilet nutwithout
acutterIn the coilet. This action could permanentlydamage
the collet.
BRUSH ASSEMBLIES
See Figure24.
The muter has externally accessfble brush assemblies that
should periodicallybe checked for wear.
TOreplace brush assemblies;
• Unplug the router.
•Remove brushcap with ascrewdriver.Brushassembly
Is springloaded and will pop cut when you remove
brushcap.
•Remove brush assembly (brushand spring}.
•Check for wear. If worn, always replace in pairs. Do not
replace one side without replacingthe other.
• ReasserobIe usingnew brush assemblies. Make sure
curvature of brushmatches curvatureof motor and that
brushmoves freely in brushtube.
• Make sure brush cap is oriented correctly(straight) and
replace.
•Tighten brush cap securely.Do not over tighten.
22
BRUSH BRUSH
CAP ASSEMBLY PLUNGE
LOCKLEVER
IBRUSH
ASSEMBLY
BRUSH
CAP
Fig. 24
PLUNGE LOCK LEVER
See Figure_ 25 -27.
After extended use, the plunge lock may wear. )S=this
happens, you can easily adjust the lever.
To ad)ustplunge lock lever:.
•Unplug the muter.
•Make sure lever is In locked position.
•Remove the screw supportingthe plunge lock lever.
•Remove the lever.
•Place the lever back in the odginalCookedposition.
•Replace the screw.
•Check for free plunge with leverrotated to unlocked
position.If muter does not plunge freely, reposition
lever.
SCREW
PLUNGELOCKLEVERSHOWN
INORIGINALLOCKEDPOSITION
Fig. 26
Fig. 27
PLUNGELOCKLEVERSHOWN
AFTEREXTENDEDWEAR Fig. 25
23
..... CRAFTSMAN PLUNGE ROUTER MODEL NO. _,15.175"_70
SEENOTE
!14
15
16
t
!
i i mlllll ii i ii i i ii i Ill I |11 II Im I
NOTE: The assemb/y shown representsan important part of the dccabbinsulated system. To avoid the
poss_i/1ty of sftaratfonor damage to the system, serviceshould be pe,'formadby your n_,_restSears
raper center. Contact your nearest Sears ret_]lstore for service center information.
I, ............ ii i IH ii i i a
2¢
r[CRAFTSMAN PLUNGE ROUTER MODEL NO. 315.175170
The model number will be found on aplate attached to the motor housing. Always mention the modeT
number in all correspondence regarding your ROUTER or when ordering repair parts.
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS
1
Key Part
No. Number
1660325001
2 630005001
3 670342001
4 690141001
5690002002
8513640001
7860221005
B9¢0114137
9 550853001
10 200233002
11 940115119
12 660163002
13 670341001
14 860284003
15 550849002
18 660427001
17 512817001
18 670345001
19 670344002
20 512816001
21 660136001
22 551014001
23 514017001
24 300617010
25 971137001
26 670346001
27 750288001
28 671295001
983000497
PARTS LIST
Description Qty.
"Screw (#8-24 x 7/16 in.) .................................................................................. 2
Cover Piate .................................................. _................................................... 1
Shaft Lock Pin................................................................ ,................................ 1
Spring.............................................................................................................. 1
Washer ............................................................................................................ 1
Battery Cover .......................... :....................................................................... 1
*Screw .............................................................................................................. 1
Logo Label ...................................................................................................... 1
Brush Cap ....................................................................................................... 2
Brush Set Assembly ........................................................................................ I
Data Label ....................................................................................................... 1
Hex Nut ........................................................................................................... 3
Plunge Depth Shaft ......................................................................................... I
" Screw (#6-32 x1/4 in.) .................................................................................... 1
Plunge Lock Lever ........................................................................................... 1
Screw (MS x1.25)............................................................................................ 1
Dust Chute ...................................................................................................... 1
1/2 in. Collet .................................................................................................... 1
1/4 in, Coffer Adaptor ...................................................................................... 1
Subbase .......................................................................................................... 1
" Scrty_ {#10-32 x 1/4 in.) .................................................................................. 3
Dust Shield ...................................................................................................... I
Dust Control Adaptor ...................................................................................... 1
Plunge Depth Knob Assembly ........................................................................ 1
Spr_ng.............................................................................................................. 1
15/16 In. Wrench ............................................................................................. 1
3V Battery........................................................................................................ 1
Brush Tube ...................................................................................................... 2
Operator's Manual (Not Shown)
"Standard Hardware Item - May Be Purchased Locally
25
For repair-in your home-of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-8004-MY-HOME ® (l..soo..4es-4ss3)
Calt anytime, day or night (U,S.A. and Canada)
www.sear_ com www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location ofyour nearest
Sears Parts & Repair Center,
1-800488-t 222
Call anytime, day or night (U.S,A, only)
w1Nw.$ears.corlt
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800.827-6655 (U.S.A.) 1-800-36t-6665 (Canada)
Para pedir servicio de mmparaci6n
adornicilio, ypara ordenar piezas:
1-888-SU-HOGAR _
(1-888-784-642"/)
II .... ...........
Au Canada pour service en fran_:ais:
I"800-LE'FOYER "c
(%800-533-6937}
WWW.Se_r_oc_
Sears
®RegisteredTrademark ITM Trademark/m SeMeleIt_ of _urs, Roetx_k and Co.
®Mama Reg]stradaI_Mama deFabdca/m Mama de Sewiclo de Seam, Roebuckand Co.
t4o MD
Mat'quede €ommomeIMarque d6pos6ede Seam. Roebuckand Co. ® _>_=r,J,R_ e:z_-._and Co.

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