Craftsman 315216230 User Manual 24 IN. 2 SPEED SCROLL SAW Manuals And Guides 99030013
CRAFTSMAN Saw Scroll Manual 99030013 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides
User Manual: Craftsman 315216230 315216230 CRAFTSMAN 24 IN. 2 SPEED SCROLL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 24 IN. 2 SPEED SCROLL SAW #315216230. Home:Tool Parts:Craftsman Parts:Craftsman 24 IN. 2 SPEED SCROLL SAW Manual
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Owner's Manual II:RRFTSMRN'I 24 in. 2 speed SCROLL SAW Model No. 315.216230 \ Save this manual for future reference. A_, CAUTION: Read and follow all Safety Rules and Operating Instructionsbefore first use of this product. • Safety • Features • Adjustments • Operation • Maintenance • Parts List Customer Help Line 1-800-932-3188 Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.com/craftsman 972000-527 11-98 NRTL/C Table of Contents ........................................................................................................................................... 2 Warranty and Introduction .............................................................................................................................. 2 Rules For Safe Operation ........................... :............................................................................................. 3-5 + Electrical ......................................................................................................................................................... 6 • Glossary and Product Specifications ............................................................................................. _............... 7 • Unpacking and Tools Needed ........................................................................................................................ • Labels ........................................................................................................................................................ 8.9 • Features .................................................................................................................................................. 10-11 • Assembly ................................................................................................................................................. 11-12 • Adjustments .................................................................. 12-15 • Operation ................................................................................................................................................. • Maintenance ................................................................. • Troubleshooting • Exploded View and Repair Parts List ...................................................................................................... • Parts Ordering / Service ............................................................................................................................... :.......................................................................... _............................................................................... ............................................................................................................................................ FULL ONE YEAR WARRANTY 8 16-18 19 20 22-27 28 ON CRAFTSMAN SCROLL SAW If this CRAFTSMAN" Scroll Saw fails due to a defect in material or workmanship within one year from the date of purchase, Sears will repair it, free of charge. Contact a Sears Service Center for repair. If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate. _1, _k Look for this symbol safety is involved. to point ,_ out important CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close attention to the Rules For Safe Operation, and all Safety Alert Symbols including Danger, Warning and Caution. If you use your saw properly and only for what it is intended, you will enjoy years of safe, reliable service. safety precautions. It means attention!!! Your WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. 2 The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. MEANING SYMBOL & SAFETY ALERT SYMBOL: Indicates danger, warning or caution. May be used in conjunction with other symbols or pictographs. A DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. A WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. A CAUTION: Failure to obey a safety waming may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. Note: Advises you of information or instructionsvital to the operation or maintenance of the equipment. IMPORTANT Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears store for repair. Always use original factory replacement parts when servicing. _1= WARNING: Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool. ,_ WARNING: Do not connect your scroll saw to a power soume until you have assembled and adjusted the saw as described in this manual and have read and understood all precautions and operating instructions in the manual and printed on the tool. READ M • • ALL B REMOVE ADJUSTING KEYS AND WRENCHES. Get in the habit of checking to see that hex keys and adjusting wrenches are removed from tool before turning on the saw. M KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. M DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area we, lit. • KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. • MAKE WORKSHOP CHILD-PROOF with padlocks and master switches or by removing starter keys. • DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was INSTRUCTIONS KNOW YOUR POWER TOOL. Read the owner's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example; pipes, radiators, ranges, refrigerator enclosures. M KEEP GUARDS IN PLACE and in good working order. 3 designed. USE THE RIGHT TOOL. Do not force the tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. RULES m FOR SAFE OPERATION (Continued) USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 18 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. will operate propedy and perform its intended function. Check for alignment of moving pads, binding of moving pads, breakage of pads, saw stability, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by a qualified service technician at a Sears store to avoid dsk of personal injury. DIRECTION OF FEED. Feed work into a blade or cutter against the movement of the blade or cutter only. INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Do not leave tool until it comes to a complete stop. DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry. They can get caught and drew you into moving pads. Rubber gloves and nonslip footwear are recommended. Also wear protective hair covering to contain long hair. USE ONLY CORRECT BLADES. Use the right blade size, style and cutting speed for the matedal and the type of cut. Blade teeth should point down toward the table. Sharp blades minimize stalling and kickback. Correctly adjust blade tension. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact-resistant lenses; they are NOT safety glasses. TO PROTECT THE OPERATOR and minimize blade breakage, ALWAYS adjust the hold down foot until it rests on top of the workplece to prevent the workplece from lifting while cutting, but not so much that the workpiece drags. Never operate the saw with any guard or cover removed. Make sure all guards are operating propedy before each use. PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. PROTECT YOUR HEARING. Wear hearing protection during extended pedods of operation. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool. KEEP HANDS AWAY FROM CUTTING AREA. Do not hand hold pieces so small that your fingers go under the blade guard. Never reach underneath work or behind, under, or within three inches of the blade and its cutting path with your hands and fingers for any reason. Do not attempt to remove cut matedal when blade is moving. DO NOT OVERREACH. Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessodes. DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power supply. AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in. USE RECOMMENDED ACCESSORIES. The use of improper accessories may cause risk of injury. _1, WARNING: Blades coast after turn off. • AVOID PINCHING THE BLADE. Be cautious when cutting off matedal which is irregular in cross section. For example, molding must lay flat on the table and not be permitted to rock. • DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired by a qualified service technician at a Sears store. Stay constantly aware of cord location and keep it well away from the rotating blade. NEVER STAND ON TOOL. Sedous injury could occur if the tool is tipped or if the blade is unintentionally contacted. CHECK DAMAGED PARTS. Before further use DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by a qualified service technician at a Sears store. of the tool, a guard or other part that is damaged should be carefully checked to determine that it 4 RULES FOR SAFE OPERATION (Continued) KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-besed products, or any solvents to clean tool. M AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make sure you have good balance. Do not cut pieces of material that are too small to hold comfortably in your hand. M REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made by qualified service technician at a Sears store or repair center. _, WARNING: When servicing use only identical Craftsman replacement parts. Use of any other parts may create a hazard or cause product damage. B NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. M DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. M STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. A LARGE PIECE OF MATERIAL SHOULD BE SUPPORTED while cutting. To minimize dsk of blade pinching and kickback, always support long workpieces. Saw may slip, walk or slide while cutting long or heavy boards. BEFORE MAKING A CUT, BE SURE ALL ADJUSTMENTS ARE SECURE. • BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS OR BLADE, UNPLUG THE SAW. n DO NOT FEED THE MATERIAL TOO QUICKLY while cutting. Do not force the workpiece against the blade. NEVER CUT MORE THAN ONE WORKFIECE AT A TIME. If making a stacked cut, all of the pieces must be secured to each other with masking tape or double stick tape to make one workpieca. Do not put more than one workpiece on the saw table at a time. Always hold the work firmly against the table. See page 17. AVOID CUTTING NAILS. Inspect for and remove all nails from lumber before cutting. m MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your saw. NEVER PERFORM LAYOUT, ASSEMBLY, OR SETUP WORK ON THE TABLE while the cutting tool is operating. ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. NEVER leave the scroll saw unattended while connected to a power source. NEVER TOUCH BLADE or other moving parts during use. NEVER START A TOOL WHEN THE BLADE IS IN CONTACT WITH THE WORKPIECE. Clear the table of debris before turning your scroll saw on. ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut. FIRMLY CLAMP OR BOLT your scroll saw to a firm, level workbench or table. The most comfortable saw table height is at approximately hip height. _lJ WARNING: Do not allow familiarity with your saw make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also. SAVE THESE INSTRUCTIONS EXTENSION ELECTRICAL CORDS Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwfiter's Laboratories (UL) should be used. Length of Extension Cord Your Sears Craftsman Scroll Saw is powered by a precision built electric motor. It should be connected to a power supply that Is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply. GROUNDING 18 26-100 feet 16 INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides a path of least resistance for electdc current to reduce the risk of electdc shock. This tool Js equipped with an alectdc cord having an equipmentgrounding conductor and a grounding plug. T.he plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Wire Size (A.W.G.) Up to 25 feet CONNECTION When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters WA on the cord's jacket. Do not modify the plug provided, tf it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stdpes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. _1= CAUTION: Keep the cord away from the cutting area and position the cord so that it will not be caught on lumber, tools, or other objects dudng cutting. Check with a qualified electrician or service personnel if the grounding instructions are not comptetely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the (xje shown in Fiure 1. It also has a grounding pin like the one shown. GROUNDING PIN COVEROF GROUNDED OUTLETBOX Fig. I 6 Bevel Cut A cutting operation made with the table at any angle other than 90" to the blade. Ripping A cutting operation along the length of the workpiece. Crosscut A cutting or shaping operation made across the grain of the workpiece. Saw Blade Path The area directly in line -- over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be, or has been, cut by the blade. Compound Cut A compound cut is a cut made using a miter angle and a bevel angle at the same time. Set The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Freehand (for scroll saw) Performing a cut without using a fixture to assure a straight cut (normally a curved or irregular shape). SPM Gum A sticky, sap based residue from wood products. Throw-Back Kerr The material removed by the blade in a through cut or the slot produced by the blade in a nonthrough or partial cut. Leading End The end of the workplace pushed into the cutting tool first. Nonferrous Metal Metal that does not contain iron; such as aluminum, brass, and copper. Push Stick A device used to feed the workplace through the saw blade during narrow ripping type operations and helps keep the operator's hands well away from the blade. Strokes per minute. Used in reference to blade movement. Throwing of a workpiece in a manner similar to a kickback, usually associated with a cause other than the kerf closing, being dropped into the blade, or being placed inadvertently in contact with the blade. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Workplece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. Worktable The surface on which the workpiece rests while performing a cutting or sanding operation. Reeln A sticky, sap base substance that has hardened. Throat 24 in. Motor 120 V, 1.4 amp 60 HZ-AC only Ddve 2 Speed Table Size Table "nit Overall Dimensions 1725 Strokes per minute 825 Strokes per minute Blade Length 5 in. plain or pin 20-1/2 in. x 11 in. 0 ° - 47" right 14 in. W 29-1/2 in. L 15 in. H Net Weight 87 lb. ,_ • This saw is very heavy. To avoid back injury, get help when lifting the saw. • Carefully lift saw from the carton and place it on a level work surface. • Remove pack of 4 extra blades and owner's manual from the carton. _, • WARNING: To prevent accidental starting or electrical shock that could cause possible serious personal injury, assemble all parts to your saw before connecting it to power supply. Saw should never be connected to power supply when you are assembling parts, making adjustments, lubricating, installing or removing blades, cleaning, or when not in use. Do not discard the packing materials until you have carefully inspected the saw, identified all parts, and satisfactorily operated your new saw. Note: If any parts are damaged or missing, do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly. Your scroll saw table was covered with a lubricant and a cover at the factory to prevent rust. Remove the plastic cover and clean with a soft cloth and a small amount of mineral spirits, or rubbing alcohol. DO not use acetone, gasoline, or lacquer thinner. These are dangerous and may also damage plastic and rubber parts of your saw. Your scroll saw comes completely assembled. A package of 4 extra blades and an owner's manual are included with your saw. WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so cou_l result in possible sedous personal injury. The following tools (not included) are needed for adjustments and alignment: • Small Combination Square • Adjustable wrench • Phillips Screwddver SMALL COMBINATION SQUARE PHILLIPSSCREWDRIVER Fig. 2 The following labels are on the scroll saw with locations indicated. A, CRAFTSMAN ° 24.in. Scroll Saw 8 2.Speed eq J _ WARNING/ ADVERTENCIA • For your own safety, read Instruction manual before operating saw. • Wear aye protection. • install blade with tee_ pointing down toward table. • Keep fingers at safe distance from blade. • Never leave Scroll Saw work area with power "ON'. • Adjust blade tension by hand (no tool) before turning "ON•. • Hold workplace firmly against table. • Make no edjustmonte untill Scroll Saw has come to a complete stop. • Do not remove cutoff pieces until blade has stepped. • Maintain proper adjustment of bladetension. • Do not expose to rain or uee in damp locations. • Pare au propla eaguridad, lee el manual del usuarlo sntce do uear le sierra inglatedore. i 24 inch Scroll Saw 92511725SPM 1.4A120VOLTS 60lb ACONLY WARNING: use IDF.NTICAL REPLACEMENT PARTS. _ MODEL 315.216230 SER. NO. MADIE IN TAIWAN SEARS, ROEBUCK AND CO. i ,O i sr_ Customer Help Line 1-800-932-3188 looL O Fig. 3 9 TOOLLESS This versatile heavy-duty scroll saw is great for making toys, puzzles, games, artwork, and jewelry. Because of its cutting capacity, it is a handy do-ityourseff tool. It cuts wood, wood composition products, plastic, and other fibrous matedal up to 2 inches thick. BLADE HOLDERS Retain and position the blade without the use of additional tools. Use the knobs for plain end blades or use the designed slots for pin type blades. BLADE TENSION KNOBS Blade tension is controlled by a dual knob tension control system. The inner (smaller) knob, tension adjusting knob, is for making adjustments of the blade tension. The outer (larger) knob, quick release knob, is used to quickly set and release blade tension to facilitate blade changes. KNOW YOUR SCROLL SAW Before attempting to use your saw, familiarize yourself with all operating features and safety requirements of your Sears Craftsman scrgll saw. See Fi ure 4. ON/OFF SWITCH The ON/OFF switch has a switch key locking feature. Remove the switch key and store it in another location to prevent unauthorized use by children and others. HOLD DOWN F(_N0bT/IBLADE GUARD The hold down foot should be lowered until it just rests on top of the workpiece to prevent the workpiece from lifting while cutting, but not so much that the workpiece drags. The vertical portion provides a blade guard to prevent accidental blade contact. "FWO SPEED SWITCH The speed switch, beside the ON/OFF switch, allows you to choose a high speed of approximately 1725 SPM (Strokes Per Minute) or a low speed of approximately 825 SPM. QUICKRELEASEKNOB AIR D_PHRAGM AIR HOSE UPPER SAWARM MOTOR SPEEDSWITCH KNOB 0N/OFF SWITCH HOLDDOWNFOOT/ BLADEGUARD HOLODOWNFO01 LOCKKNOB FOOTADJUS_NG' SETSCREW FABLELOCKKNOB MITER SCALE 10 Fig. 4 HOLD DOWN FOOT LOCK KNOB TABLE LOCK KNOB Allows you to raise or lower the hold down footfoiade guard and secure it at desired heights. Allows you to tilt the table and lock it at the desired angle up to 47 degrees. SAWDUST BEVEL SCALE The bevel scale and indicator are located on the front of the saw for easy viewing. They show the angle of the table. BLOWER Keeps the line of cut on workplace clean for more accurate scroll cuts. SAW TABLE Your scroll saw has an aluminum saw table that provides a working surface to support your workplace. ZERO _k, WARNING: To avoid sedous personal injury from unexpected tool movement, always securely mount scroll saw to a workbench. SCROLL SAW STOP TO • Locate and mark the holes where scroll saw is to be mounted, • Drill (3) 7/16 in. diameter holes through workbench. • Place scroll saw on workbench aligning holes in the base with holes drilled in the workbench. • Insert all three 3/8 in. bolts and tighten securely with lock washers end hex nuts. Supporting surface where scroll saw is mounted should be examined carefully after mounting to insure that no movement dudng use can result. If any tipping or walking is noted, secure workbench or supporting surface before beginning cutting operations. Each hole in the base of the saw should be bolted securely using 3/8 in. diameter machine bolts, lock washers, and hex nuts (not included). Bolt length should be 1-1/4 in. plus the thickness of the bench top. _Of7/16" _ lS" I -O- ,j 10.,6cm DIA. HOLE I i 73.1cm g.2cm TABLE Note: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the bench. If the scroll saw is to be used in a permanent application, we recommend that you secure It in a permanent location such as a workbench. When mounting the saw to a workbench, holes should be drilled through the supporting surface of the workbench using dimensions illustrated. V FOR Allows easy return and fine adjustment of the zero aegree relationship between the table and the blade. Your Craftsman 24 in. scroll saw was fully assembled at the factory. Before operating this tool, it is Important to check all alignments and settings. Normal handling during shipment may have changed settings. MOUNTING WORKBENCH See Fi ure 5. DEGREE i9.2m 21 cm I 10.5cm I I 36" Fig. 5 11 CLAMPING SCROLL WORKBENCH SAW TO See Fi ure 6. If the scroll saw is to be used in a portable application, we recommend that you fasten it permanently to a mounting board that can easily be clamped to a workbench or other supporting surface. The mounting board should be of sufficient size to avoid tipping of saw while in use. Mount saw to board using holes in frame as a template for hole pattern or the diagram in Fiure 5. Locate and mark the holes where scroll saw is to be mounted. • Follow last three steps in previous section called Mounting Scroll Saw to Workbench. C-CLAMP Make sure mounting bolts are long enough to go through holes in the saw frame, material being mounted to, lock washers, and hex nuts. MOUNTING BOARD Note: It may be necessary to countersink hex nuts and washers on bottom side of mounting board. WORKBENCH Fig. 6 MR DIAPHRAGM _1= WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off the saw, remove the switch key, and unplug the saw before making any adjustments. HOLD DOWN See Fi ura 7. FOOT/BLADE AIR HOSE HOLDDOWNFOOT LOCKKNOB GUARD BLADE GUARD The hold down foot/blade guard should be adjusted so it contacts the top surface of the work being cut. Tighten adjusting knob after adjustment has been made. • Loosen the hold down foot lock knob. • Move the hold down foot to the desired position. • Tighten the hold down foot lock knob. The tall, front part of the hold down foot acts as a blade guard to prevent accidental contact with the blade. HOLDDOWN FOOT SAWDUST BLOWER See Fi ure 7. The dust blower is designed and preset to direct air to the most effective point on the cutting line. Be sure hold down foot is propedy adjusted to properly secure workplace and to properly direct air to the cutting surface. • Insert hose to air diaphragm before starting the saw. Fig. 7 12 SQUARING See Fi ure 8. • TABLE TO THE SETTING BLADE Loosen the hold down foot lock knob and mo_b hold down rod aSSthe way up. Tighten knob. • Loosen the table lock knob and move the table until it is approximately perpendicular, or at right angle to the blade. • Place a small combination square on the table next to the blade to check if the table is 90 degrees to the blade. If adjustment is needed, raise or lower the table until table is approximately 90 degrees to the blade end securely tighten the table lock knob. • Loosen the screw holding the scale indicator, move indicator to the 0 degree mark and securely tighten screw. Remember, the bevel scale is a convenient guide but should not be relied upon for precision. Make practice cuts on scrap material to determine if your angle settings are correct. • Adjust the hold down foot to desired position and securely tighten the hold down foot knob. THE TABLE FOR HORIZONTAL OR BEVEL CUTTING See Fi ures 9 and 10. A bevel Scale is provided under the work table as a convenient guide for setting the approximate table angle for bevel cutting. When greater precisionis required, make practice cuts on scrap material and adjust the table as necessary for your requirements. An adjustable zero degree stop is provided to quickly return the table to the zero degree setting. • Loosen the table lock knob and push down on the right side of the table. If the table stops at 0", the zero degree stop Is properly set. If the table stops somewhere other than zero, then adjust the zero degree stop. HOLDDOWNFOOTLOCK KNOB HOLDDOWN FOOT/ BLADEGUARD BEVEL SCALE SCALE INDICATOR TABLELOCK KNOB SCREW Fig. 9 "SAW BLADE To access the zero degree stop, loosen the table lock knob, and tilt the table with the right side all the way up. On top ot the motor is a hex nut and h_ bolt. See Fi ure 10. Loosen the hex nut and rotate the hex bolt to raise or lower the bolt as needed to adjust the zero degree stop. Be sure to check to see that the table Is square to the blade. SMALL COMBINATION SQUARE Note: Raise the bolt If you could push the table past the zero on the bevel scale indicator. Lower the bolt if the table will not level out or will not square to the blade, TABLELOCK KNOB Now, by retumlng the table to the zero position, the zero degree stop provides a quick reference to the preset position. Fig. 8 13 HEX BOLT. UPPER ZERO DEGREE STOPASSEMBLY • PI_ SAW TABLE HEXNUT PIN END_rHOLD BLADE DOWNFOOT_ Fig. 10 INSTALLING BLADES Scroll saw blades wear out quickly and must be replaced frequently for best cutting results. Expect to break some blades while you learn to use and adjust your saw. Blades generally stay sharp for 1/2 hour to 2 hours of cutting, depending on type of material and speed of operation. Fig. 11 To tension the blade, rotate the quick release knob (outer, larger knob) 1/4 turn to the right or clockwise to apply tension to the blade. Fine adjustments of the blade tension may be performed using the tension adjusting knob (inner, smaller knob) at any time, while the blade is under tension or not. Pin End •lades See Fiure 11. • ,_ • Turn off the saw, remove the switch key, and unplug the saw from the outlet. • Plain End •lades See Fi ura 12. WARNING: To avoid injury from accidental starting, always turn off the saw, remove the g switch key, and unplug the saw before installing, removing or replacing the blade. On the top back of the saw, rotate the quick release knob to the left or counterclockwise to loosen blade _nsion. Remove the throat plate. • Place blade through the throat plate opening with the teeth of the blade to the front of the saw and pointing down toward the table. Engage the pin into the "V" notch of the lower blade holder. Pull up on the blade and push down on the saw arm to engage the upper pin in the "V" notch of the upper blade holder. Note: If the blade touches the hold down foot on either side then the hold down foot must be adjusted. • Loosen the foot adjusting setscrew. See Fi ura 4. • To center the hold down foot around the saw blade, slide the hold down foot to the side. • Tum off and unplug the saw from outlet. & WARNING: To avoid injury from accidental starting, always tum off and unplug the saw before installing, removing, or replacing the blade. On the top back of the saw, rotate the quick release knob to the left or counterclockwise to loosen the blade_nsion.See Fiure 4. • g • See Fiure 4. • Replace throat plate. • Remove the threat plate. • Loosen the blade knobs by hand and remove the blade. Place new blade through the throat plate opening in the table with the teeth of the blade to the front of the saw and pointing down toward the table. Next, place blade in the lower blade holder into the slot that enlarges as you loosen the blade knob. Tighten the foot adjusting knob. 14 • Position blade and securely tighten blade knob. • Pull up on the blade and down on the upper saw arm to install blade into upper blade holder. Note: If the blade touches the hold down foot on either side then the hold down foot must be adjusted. • Loosen the foot adjusting knob. Sea Fi ure 13. • To center the hold down foot around the saw blade, slide the hold down foot to the side. • Tighten the foot adjusting knob. • Position blade and securely tighten blade knob. • Turn the quick release knob to the right or clockwise to tension the blade. • Turn the tension adjusting knob to the right, clockwise or to the left, counterclockwise until the blade is in desired tension. • Replace throat plate. QUICKRELEASE KNOB Fig. 13 Turn tension adjusting knob (upper, smaller knob) to the right or clockwise to increase tension. Turn it to the left or counterclockwise to decrease blade tension. Note: Adjustments of blade tension can be made at anytime. The quick release knob can be either released or engaged while making adjustments with the tension adjusting knob. PLAIN ENDBLADEKNOB UPPER SAWARM PLAINEND BLADE TENSIONADJUSTINGKNOB TO INCREASE TENSION SAWBLADE PLAINEND BLADE Fig. 12 • TENSION • Turn off and unplug the saw. _k WARNING: Failure to ur_plugyour saw could result in accidental starting causing possible serious personal injury. Rotate quick release knob to the dght or clockwise 114 turn to engage tension before using the scroll saw. Check tension by the sound the blade makes when plucked like a guitar string. This method of adding tension to the blade can be developed with practice and requires knowing your scroll saw. 0e g TO DECREASE TENSION Fig. 14 • ADJUSTING BLADE See Fi ures 13 and 14. TO ENGAGE TORELEASE Pluck the back straight edge of blade while turning tension adjusting knob. Sound should be a musical note. Sound becomes less flat as tension increases. Sound decreases with too much tension. Note: Be careful not to over tension the blade. Too much tension may cause blade to break as soon as you start cutting. Too little tension may cause blade to bend or break before teeth wear out. Tension adjusting knob is on the top of the saw. See Fi ure 5. Rotate the quick release knob (outer, larger knob) 114turn to the left or counterclockwise to release blade tension. 15 • This scroll saw is designed to cut wood, wood composition products, plastic, and nonferrous metals (aluminum, brass, copper). Blades wear faster: • When cutting plywood and other laminates. • When cutting material thicker than 3/4 in. • When cutting hardwood. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. To avoid serious personal injury, g always wear safety goggles or safety glasses with side shields. GENERAL • When side pressure is applied to the blade. SWITCH See Fiure Your scroll saw has an easy access power On/Off switch. To lock the switch in the Off position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool. OPERATION Please read and understand the following items concerning your scroll saw before attempting to use the saw. • There is a learning curve for each person who wants to use this saw. During that period of time, it is expected that some blades will break until you learn how to use and adjust the saw. • Allow the saw to cut material by guiding the workpiece into the blade as it moves. Do not force the work. • The blade teeth cut material only on the down stroke. 14. ON/OFFSWITCH You must guide the workpiece into the blade slowly because the teeth of the blade are very small and can only remove material on the down stroka. • Scroll saw blades wear out and must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for 112 hour to 2 hours of cutting, depending on type of material and speed of operation. • To get accurate cuts, be prepared to compensate for the blade's tendency to follow the wood grain as you are cutting wood. • In cutting wood, best results are achieved when cutting wood less than one inch thick. • TO STARTSAW SWITCH KEYINSERTED REMOVE SWITCHKEY TO LOCKOFF SWITCHK_ TO STOPSAW ' WITHSWITCH KEYINSERTED INSERT SWITCHKEYTO UNLOCKSWITCH FOLLOWARROWSTO STARTANDSTOPYOURSAW, LOCKANDUNLOCKSWITCH,ANDINSERTANDREMOVE SWITCHKEY Fig. 14 When cutting wood thicker than one inch, the user must guide the workpiece very slowly into the blade and take extra care not to bend or twist the blade while cutting. SPEED SWITCH See Fiure 14. When choosing a blade to use with your scrow saw, consider the following carefully: The speed switch, beside the ON/OFF switch, allows you t o choose a high speed of approximately 1725 SPM (Strokes Per Minute) or a low speed of approximately 825 SPM. • Very fine, narrow blades should be used to scroll cut in thin material 1/4 in. thick or less. • Most blade packages state the size or thickness and type of material which that blade is intended to cut. Package should also state the radius, or size of curve, which can be cut with that blade. • • • Wider blades cannot cut curves as tight or small as thinner blades. 16 Use the high speed when cutting hard woods, a large radius, or rough cut out. Use the low speed when cutting soft woods, a small radius, or intricate details. Slow down when precision cutting is needed. INTERIOR See Fiure SCROLL CUTTING 15. g • One of the features of a scroll saw is that it can be used to make scroll cuts on the interior of a board without breaking or cutting through the edge or perimeter of the board. _k WARNING: To avoid possible serious injury from accidental starting, always turn the switch OFF, remove the switch key, and remove plug from power source outlet before removing or replacing the blade. • To make interior cuts in a board, remove the scroll saw blade as explained in the Installing Blades section on page 14. Ddll a 1/4 in. hole in the board to be used to make interior cuts. • • Place the board on the saw table with the hole in the board over the access hole in the table. • Install blade through hole in board then adjust the hold down foot and the blade tension. See STACK CUTTING Gee Fi ure 16, After becoming well acquainted with your saw through practice and experience, you may wish to try stack cutting. Stack cutting may be used when several identical shapes need to be cut. Several pieces of wood may be stacked on top and secured to each other before cutting. The wood pieces may be joined together by placing double sided tape between each piece or by wrapping masking tape around the comers or ends of the stacked wood. You must attach the stacked pieces of wood to each other so they will -move on the table as a single piece of material. ,_ WARNING: To avoid possible, serious personal injury, do not cut more than one loose piece of material at a time. pages 14 and 15. • When finished making the interior scroll cuts, simply remove the blade from the blade holders as described in the Installing Blades section, and remove the board from the table. WOOD DRILLHOLE INTERIOR CUT Fig. 16 CAUTION: If the blade is jammed due to aggressive cutting, and the motor stalls, turn off the power switch. Remove wood. Turn sew back on to resume cutting. WORKPIECE Fig. 15 17 CHOICE OF BLADE AND SPEED Thescrollsawacceptsa widevarietyofbladewidthsandthicknesses forcuttingwoodandotherfibrousmaterials.Yoursawuses5 inchlongbladesofeitherthepinendorthe plainendstyle.Thebladewidthandthickness andthenumberofteethperinchtouseare determined by the type of material and the size of the radius being cut. A full selection of scroll saw blades are available through Sears Retail Stores. Note: As a general rule, always select narrow blades for intricate curve cutting, and wide blades for straight and large curve cutting. TeetMnch Width Thickness Speed 10 - 14 .110 .045 in. .020 .015 in. Hi 15-20 .110 .032 in. .020 in. Hi/Lo Wood, plastics, extremely thin cuts on materials 114 in. to 112 in. thick. 18 - 46 .040 .015 in. .020 .012 in. Lo For tight radius work in thin materials 3/32 in. to 1/8 in. wood, veneer, bone, fiber, ivory, plastic, etc. BEFORE EACH USE: Material Cut Popular size for Cutting hard and soft woods 3/16 in. up to 2 in. Plastics, paper, felt, bone, etc. • Clear everything except the workpiece and related support devices off the table before plugging into power and turning the saw on. PLAN THE WAY YOU WILL HOLD THE WORKPIECE FROM START TO FINISH. Do not • INSPECT YOUR SAW. Disconnect the saw. To avoid injury from accidental starting, tum the switch OFF and unplug the saw before changing the setup or removing covers, guards, or blade. • INSPECT YOUR WORKPIECE. Make sure there are no nails or foreign objects in the workpiece to be cut. hand hold pieces so small that your fingers will go under the work hold-down. USE EXTRA CAUTION WITH LARGE, VERY SMALL, OR AWKWARD WORKPIECES. Turn switch OFF. Never use this tool to cut pieces too small to hold by hand. Unplug the saw. • • BEFORE FREEING ANY JAMMED MATERIAL: Wait for all moving parts to stop. WHEN BACKING OUT OF THE WORKPIECE, THE BLADE MAY BIND IN THE KERF (CUT). THIS IS USUALLY CAUSED BY SAWDUST CLOGGING UP THE KERF. IF THIS HAPPENS: • Always use extra supports (tables, saw homes, blocks, etc.) for any workpiece large enough to tip when not held down to the table top. • Never use another person as a substitute for a table extension, or as additional support for a workpiece or to help feed, support, or pull the workpiece. • Turn switch OFF. • Wait for all moving parts to stop. • When cutting an irregularly shaped workpiece, plan your work so it will not pinch the blade. A piece of molding, for example, must lay flat or be held by a fixture or jig that will not let it twist, rock, or slip while being cut. • Properly support round material such as dowel rods. They have a tendency to roll during a cut, causing the blade to "bite." To avoid this, always = use a "v" block. 18 • Unplug the saw. • Remove the blade from the blade holders. • Remove the workpiece with blade from the table. • Remove blade from workpiece. A WARNING: Before removing loose pieces from the table, tum saw off and wait for all moving parts to stop to avoid serious personal injury. _i, WARNING: When servicing, use only identical Craftsman replacement parts. Use of any other part may create a hazard or cause product damage. & WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off and unplug the saw before maintaining or lubricating your scroll saw. GENERAL SLOT ARMBEARING MAINTENANCE Keep your Scroll Saw clean. After cleaning the table top initially, apply a thin coat of automobile type (paste) wax to the table top so the wood slides easily while cutting. ARM BEARINGS See Fi ure 17. Lubricate the arm bearings after every 50 hours of use or whenever there is a squeak coming from the bearings. • Carefully place the saw on its side as shown in Fi ure17. Fig. 17 Squirt a few drops of SAE20 oil in the small hole in the middle of the slot. Lubricate both upper arm and lower arm bearings. Let oil soak in overnight, remaining in this position. _i, WARNING: If the power cord is wom, cut, or damaged in any way, have it replaced Immediately by a qualified service technician at a Sears store to avoid risk of personal injury. 19 _i, WARNING: For your own safety, turn switch OFF and remove plug from power outlet before adjusting or aligning your scroll saw. PROBLEM Motor will not run. Blades breaking. Vibration (there is always some vibration when the saw is running). Blade runout (blade not property aligned with arm motion). CAUSE SOLUTION 1. Problem with ON-OFF switch, power cord, or outlet. 1. Have wom parts replaced before using Scroll Saw again. Have the proper outlet installed by a qualified electrician. 2. Motor Defective. 2. Do not attempt any repair. Have repaired by a qualified service technician at a Sears store or repair center. 3. Motor stalled due to blade jammed in wood. 3. Turn off the power switch. Remove wood. Tum saw back on to resume cutting. 1. Too much tension. . Adjust tension. 2. Feeding too quickly. 2. Reduce feed rate. 3. Wrong blade. 3. Narrow blades for cutting thin wood or tight comers and turns, wide blades for thicker wood or wide turns. 4. Blade twisting in wood. 4. 1. Improper mounting of saw. 1. Check mounting. 2. Mounting surface. 2. Check mounting in manual. 3. Loose table or table resting against motor. 3. Tighten table look knob. 4. Loose motor mounting. 4. Tighten mounting screws. 1. Blade holders out of line. 1.Realign blade. 2O Reduce side pressure on blade, check blade tension. 21 CRAFTSMAN SCROLL SAW - MODEL NO. 315.216230 4 5 _..14 "_>"__ 1 _ 17 19 817 16 • I 22 3O 29 10 FIGURE A CRAFTSMAN SCROLL SAW - MODEL NO. 315.216230 PARTS Part Number Description 1 977115-001 2 A Quan. Key No. Table ............................................................. 1 18 977123-001 Shaft Bushing ................................................ 4 977159-001 Table Insert ................................................... 1 19 977160-001 Thrust Washer ............................................... 4 3 977166-001 Spring Pin (M3 x 10) ..................................... 2 20 977146-001 Body .............................................................. 1 4 STD851005 ** Washer (M5) ................................................. 1 21 977161-001 Rear Table Support ....................................... 1 5 977150-001 Table Pivot Pin .............................................. 1 22 977107-001 Base .............................................................. 1 6 977131-001 Label (Angle) ................................................. 1 23 977172-001 * Cap Screw (MS x 20) .................................... 4 7 STD523107 ** Screw (Hex 5/16-18 x 3/4 in.) ....................... 6 24 977125-001 Warning/Data Label ...................................... 1 8 STD551131 ** Spring Washer (5/16 in.) ............................. 14 25 980752-001 Rivet .............................................................. 2 9 977129-001 1 26 977114-001 Base Angle Support ...................................... 1 10 STD511003 * Screw (10-24x 3/8 in. Rd. Hd.) ...................... 1 27 977157-001 Indicator ........................................................ 1 11 980751-001 Screw ............................................................ 4 28 STD551010 ** Flat Washer ................................................... 1 12 977128-001 Cover (Side) .................................................. 1 29 977116-001 13 977135-001 Logo Label .................................................... 1 30 STD551031 ** Flat Washer ................................................... 1 14 STD523110 * Screw (5/16-18 x 1 in. Hex Hd.) .................... 4 31 STD551025 ** Spring Washer (1/4 in.) ................................. 4 15 STD551031 Washer (Flat 5/16 in.) .................................. 10 32 977158-001 Ball Bearing (607zz) ...................................... 2 16 977144-001 * Arbor Adjustment Screw ............................... 4 33 977165-001 Cap Screw (1/4-20 x 5/8 in.) ......................... 2 17 977145-001 * Lock Nut ........................................................ 4 Key NO. Pc LIST FOR FIGURE * Table Angle Support ...................................... Standard Hardware Item m May Be Purchased Locally Part Number Description Knob .............................................................. ** Available From Division 98 - Source 980.00 *** Available at your nearest Sears Retail Store. Quan. 1 CRAFTSMAN 3 SCROLL SAW - MODEL NO. 315.216230 4 5 2 6 10 11 12 15 7 13 J 14 17 18 20 9 FIGURE B CRAFTSMAN SCROLL SAW - MODEL NO. 315.216230 PARTS LIST FOR FIGURE B Key No. Part Number Description Quan. Key No. Part Number Description Quan. 1 977164.001 * Cap Screw (3/16-24 x 1") .............................. 1 13 977111-001 2 977163-001 * Screw (M3 x 8) .............................................. 1 14 STD502502 * Set Screw (114-20 x 114 in.) .......................... 3 980753-001 Cap Screw (M5 x 8 x 20) .............................. 1 15 STD522510 * Screw (I/4-20 x I in. Hex. Hd.) ..................... 1 4 STD852005 * Lock Washer (M5) ......................................... 2 16 STD541025 * Hex Nut (1/4-20) ........................................... 5 977108-001 Connecting Rod Cover .................................. 1 17 977137-001 Motor (Includes Key Nos. 18, 20, 22) ........... I 6 977126-001 Ball Bearing ................................................... 2 18 977112-001 Switch (2-speod) ........................................... I 7 977109-001 Connecting Rod ............................................ 1 19 989039-002 •Switch Key .................................................... I 8 977127-001 Lower Spacer ................................................ 1 20 612444-001 1 9 977136-001 Upper Spacer ................................................ 1 Switch (On/Off/with key) ............................... (Includes Key No. 19) 21 977156-001 Strain Relief Bushing .................................... 1 22 977148-001 Power Cord ................................................... I 23 977176-001 Hex Key (M2) ................................................ I 24 977177-001 Hex Key (M4) ................................................ 1 O1 10 977155001 11 980754-001 Star Washer .................................................. 3 12 977110-001 Guard ............................................................ 1 * * Screw (M 4 x 10 Rd. Hd,) .............................. Standard Hardware Item m May Be Purchased Locally 3 Balance Weight ............................................. ** Available From Division 98 - Source 980.00 *** Available at your nearest Sears Retail Store, 1 I 1 CRAFTSMAN SCROLL SAW- MODEL NO. 315.216230 1 ro 33 31 FIGURE C i CRAFTSMAN SCROLL SAW - MODEL NO. 315.216230 PARTS LIST FOR FIGURE C Part Number Key No. Part Number Description Description I 977119-001 Tube .............................................................. 1 18 977124-001 Rocker (Lower) ............................................. 2 977133-001 Knob .............................................................. 1 19 STD502505 3 977134-001 Bellows .......................................................... 1 20 977139-001 UpperArm ..................................................... 1 4 STD511003 Screw (10-24x 3/8 in. Rd. Hd.) ...................... 1 21 977141-001 Shaft .............................................................. 2 5 977162-001 Clamp ............................................................ 1 22 977132-001 Lower Arm ..................................................... 1 6 977147-001 Waming Label (Top) ...................................... 1 23 *** Saw Blade ..................................................... 2 7 977140-001 Arm Cover ..................................................... 1 24 977154-001 Blade Holder ........................................ 8 STD551025 Spring Washer (1/4 in.) ................................. 4 25 977175-001 Blade Lock Knob ........................................... 2 9 977170-001 Cap Screw (1/4-20 x 1 in.) ............................ 4 26 977169-001 Spring Pin (M5 x 22) ..................................... 2 10 977182-001 Tension Knob ................................................ 1 27 977138-002 Support Rod Assembly ................................. 1 11 977171-001 Spring Pin (M3.5 x 24) .................................. 1 28 980755-001 Flat Washer ................................................... 1 12 977181-001 Quick Release Knob ..................................... 1 29 977152-001 Foot Support ................................................. 1 13 977121-001 Rubber Boot .................................................. 1 30 977117-001 Hold Down Foot ............................................ 1 14 977 183-001 Cam .............................................................. 1 31 977151-001 Upper Clamp Spacer .................................... 1 15 977120-001 Spring ............................................................ 1 32 STD852005 16 977143-001 Blade Tension Rod ........................................ 1 33 977167-001 17 977142-001 Rocker (Upper) .................... ......................... 1 Key No. ro --4 * Ouan. Standard Hardware Item -- May Be Purchased Locally 972000-527 1 * Set Screw (114-20 x I12 In.) .......................... 4 :........ 2 ** Flat Washer (M5) ......................................... * Cap Screw (M5 x 16) .................................... Owner's Manual ** Available From Division 98 - Source 980.00 *** Available at your nearest Sears Retail Store. Ouan. 1 1 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME'"(1-800-469-4663) Para pedir servicio de reparaci6n a domicilio - 1.800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi_ces - 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week PartsDirect . 1-800-366-PART (1-800-366-7278) Pars ordenar piezas con entrega a domicilio - 1-800-659-7084 For the location of a Sears Parts and Repair Center in your area: Call 24 hoursa day, 7 days a week 1-800-488-1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement: Call 9 am - 5 prn, Monday - Saturday 1-800-827-6655 The Service Side of Sears
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