Craftsman 315218280 User Manual TABLE SAW Manuals And Guides L0901279
CRAFTSMAN Saw Table Manual L0901279 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
User Manual: Craftsman 315218280 315218280 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #315218280. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual
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AL PERATOR'S 10 in. TABLE SAW Model No. 315.218280 ,& WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Visit the Craftsman web page: www.sears.com/craftsman 987000-344 9-1-08 (REV:00) Save this manual Estates, for future IL 60179 reference USA [] Warranty ........................................................................................................................................................................... 2 [] introduction 2 ...................................................................................................................................................................... [] General Safety Rules ..................................................................................................................................................... 3-4 [] Specific Safety Rules ..................................................................................................................................................... 4-5 [] Symbols ......................................................................................................................................................................... 6-7 [] Electrical ........................................................................................................................................................................... 8 [] Glossary of Terms ............................................................................................................................................................. 9 [] Features ..................................................................................................................................................................... 10-12 [] Tools Needed ................................................................................................................................................................. 13 [] Loose Parts .................................................................................................................................................................... 14 [] Assembly ................................................................................................................................................................... 15-19 [] Operation ................................................................................................................................................................... 19-32 [] Adjustments ............................................................................................................................................................... 33-35 [] Maintenance ................................................................................................................................................................... 36 [] Accessories .................................................................................................................................................................... 36 [] Troubleshooting ......................................................................................................................................................... 37-38 [] Exploded View ........................................................................................................................................................... 39-46 [] Parts Ordering/Service ...................................................................................................................................... ONE YEAR FULL WARRANTY ON CRAFTSMAN Back Page TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase. Call 1-800-4-MY-HOME ® to arrange for free repair. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty applies only while this product is in the United States. This warranty gives you specific legal nghts, and you may also have other nghts which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate. _IL WARNING: Read and understand all instruc- tions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. READ ALL INSTRUCTIONS [] KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. [] GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WiTH GROUNDED SURFACES. For example, pipes, radiators, ranges, refrigerator enclosures. [] KEEP GUARDS IN PLACE and in good working order. [] REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. [] KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. [] DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit. [] KEEP CHILDREN AND ViSiTORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. [] MAKE WORKSHOP CHILDPROOF with padlocks and master switches, or by removing starter keys. [] DON'T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed. [] USE RIGHT TOOL. Don't force the tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. [] USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. [] DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. [] ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses, they are NOT safety glasses. [] SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. [] DON'T OVERREACH. Keep proper footing and balance at all times. [] MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. [] DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. [] AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool. [] USE RECOMMENDED ACCESSORIES. Consult the operator's manual for recommended accessories. The use of improper accessories may risk injury. [] NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. [] CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. [] USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only. [] NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Don't leave tool until it comes to a complete stop. [] PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. [] PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. [] DO NOT ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. [] WHEN OPERATING A POWER TOOL OUTSIDE, USE AN OUTDOOR EXTENSION CORD MARKED "W-A" OR "W". These cords are rated for outdoor use and reduce the risk of electric shock. [] ALWAYS KEEP THE BLADE GUARD AND RIVING KNIFE/SPREADER/SPLITTER IN PLACE and in working order. [] KEEP BLADES CLEAN, SHARP, AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. [] KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath [] work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving. BLADE COASTS AFTER BEING TURNED OFF. [] NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. [] INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade. [] INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. [] GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. [] CHECK WITH A QUALIFIED ELECTRICIAN or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded. [] USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. [] DO NOT MODIFY the plug provided, if it will not fit the outlet, have the proper outlet installed by a qualified electrician. [] KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when clean- [] FIRMLY BOLT THE SAW TO A WORK BENCH OR LEG STAND at approximately waist height. [] NEVER OPERATE THE SAW ON THE FLOOR. [] GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn switch off immediately if blade binds or stalls. [] USE RIP FENCE. Always use a fence or straight edge guide when ripping. [] SUPPORT LARGE PANELS. To minimize risk of blade pinching and kickback, always support large panels. ing. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. [] STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. [] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. [] USE ONLY CORRECT BLADES. Do not use blades with incorrect size holes. Never use blade washers or blade bolts that are defective or incorrect. The maximum blade capacity of your saw is 10 in. (254 mm). [] BEFORE MAKING A CUT, BE SURE ALL ADJUST= MENTS ARE SECURE. [] BE SURE BLADE PATH IS FREE OF NAILS. Inspect for and remove all nails from lumber before cutting. [] NEVER TOUCH BLADE or other moving parts during use. [] NEVER START A TOOL WHEN ANY ROTATING COMPONENT (S (N CONTACT W(TH THE WORKPIECE. [] DO NOT OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. [] WHEN SERVICING use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. [] DOUBLE CHECK ALL SETUPS. Make sure blade is tight and not making contact with saw or workpiece before connecting to power supply. [] REMOVE ALL FENCES AND AUXILIARY TABLES before transporting saw. Failure to do so can result in an accident causing possible serious personal injury. [] ALWAYS USE BLADE GUARD, SPREADER, AND ANTI-KICKBACK PAWLS on all "through-sawing" operations. Through-sawing operations are those in which the blade cuts completely through the workpiece as in ripping or cross cutting. Keep the blade guard down, the anti-kickback pawls down, and the spreader in place over the blade. [] ALWAYS SECURE WORK firmly against the rip fence or miter gauge. NEVER use the rip fence during the same operation as the miter gauge. [] ALWAYS USEA PUSH STICK FOR RIPPING NARROW STOCK. A push stick is a device used to push a workpiece through the blade instead of using your hands. Size and shape can vary but the push stick must always be narrower than the workpiece to prevent the push stick from contacting the saw blade. When ripping narrow stock, always use a push stick, so your hand does not come close to the saw blade. Use a featherboard and push blocks for non-through CutS. [] NEVER perform any operation "freehand" which means using only your hands to support or guide the workpiece. Always use either the rip fence or miter fence to position and guide the work. [] NEVER stand or have any part of your body in line with the path of the saw blade. [] NEVER reach behind, over, or within three inches of the blade or cutter with either hand for any reason. [] MOVE THE RIP FENCE out of the way when cross cutting. [] DO NOT USE THE MITER GAUGE AND RIP FENCE during the same operation. [] NEVER use rip fence as cutoff gauge when cross cutting. e) Not ripping work that is twisted or warped or does not have a straight edge to guide along the fence. [] IF THE POWER SUPPLY CORD IS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk. [] AVOID AWKWARD OPERATIONS AND HAND POSITIONS where a sudden slip could cause your hand to move into the cutting tool. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. [] MAKE SURE THE WORK AREA HAS AMPLE LIGHT= ING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using the table saw. [] ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. [] ONLY USE BLADES within the thickness range stamped on the spreader/riving knife. [] THIS TOOL should have the following markings: a) Wear eye protection. [] NEVER attempt to free a stalled saw blade without first turning the saw OFF and disconnecting the saw from the power source. b) Use saw blade guard and spreader/riving knife for every operation for which it can be used, including all through sawing. [] PROVIDE ADEQUATE SUPPORT to the rear and sides of the saw table for wide or long work pieces. c) Keep hands out of the line of saw blade. [] AVOID KICKBACKS by: d) Use a push stick when required. (work thrown back toward you) a) Keeping blade sharp. b) Keeping rip fence parallel to the saw blade. c) Keeping spreader, anti-kickback pawls, and blade guard in place and operating. d) Not releasing the work before it is pushed all the e) Pay particular attention to instructions on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over the saw blade. [] SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also. way past the saw blade using a push stick. _ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction contains chemicals known to cause cancer, birth defects or other reproductive chemicals are: • activities harm. Some examples of these lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Proper interpretation ofthesesymbolswillallowyouto operatethetoolbetterandsafer. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power Minutes Time Alternating Current Type of current Direct Current Type or a characteristic no No Load Speed Rotational speed, at no load [] Class II Construction Double-insulated .../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute @ Wet Conditions Alert Do not expose to rain or use in damp locations. Read The Operator's Manual To reduce the risk of injury, user must read and understand operator's manual before using this product. Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product. Safety Alert Precautions that involve your safety. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. min 0 A 6 of current construction Thefollowingsignalwordsandmeanings areintendedto explainthelevelsof riskassociated withthisproduct. SYMBOL ,_ SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous result in minor or moderate injury. situation, which, if not avoided, may CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property damage. SERVICE _lb Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest SEARS PARTS AND REPAIR SERVICE CENTER for repair. When servicing, use only identical replacement parts. ,_ WARNING: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator's manual. If you do not understand the warnings and instructions in the operator's manual, do not use this product. Call the Craftsman Consumer Helpline at 1-800-9323188 for assistance. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS EXTENSION CORDS SPEED AND WIRING Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. _*Ampere rating The no-load speed of this tool is approximately 5,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools. GROUNDING This product must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. (on tool data plate) 0-2.0 2.1-3.4 Cord Length 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0 Wire Size (A.W.G.} 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 100' 16 16 14 12 10 -- Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. **Used on 12 gauge - 20 amp circuit. NOTE: AWG = American Wire Gauge ,_1I_ WARNING: Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the cord is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "W-A" or "W" on the cord's jacket. Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. A A WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This product is for use on a nominal 120 volt circuit and has a grounding plug similar to the plug illustrated in figure 1. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product. WARNING: Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. ELECTRICAL INSTRUCTIONS CONNECTION This tool is powered by a precision built electric motor. It should be connected to a power supply that is 120 V, AC only (normal household current}, 60 Hz. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply. J GROUNDING PiN 120V GROUNDED OUTLET Fig. 1 8 Anti=KickbackPawls (radial arm and table saws} A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation. Non=Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut Push Blocks (for jointer planers) Device used to feed the workpiece over the jointer planer cutterhead during any operation. This aid helps keep the operator's hands well away from the cutterhead. A cutting operation made with the blade at any angle other than 90 ° to the table surface. Chamfer A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90 ° . Push Blocks and Push Sticks (for table saws) Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade. Compound Cut A cross cut made with both a miter and a bevel angle. Cross Cut A cutting or shaping operation made across the grain or the width of the workpiece. Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces. Cutter Head (planers and jointer planers) A rotating cutterhead with adjustable blades or knives. The blades or knives remove material from the workpiece. Resin A sticky, sap-based substance that has hardened. Dado Cut A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade). Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Featherboard A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation. FPM or SPM Ripping or Rip Cut A cutting operation along the length of the workpiece. Riving Knife/Spreader/Splitter (table saws} A metal piece, slightly thinner than the kerf, which helps keep the kerf open and also helps to prevent kickback. Feet per minute (or strokes per minute), used in reference to blade movement. Freehand Performing a cut without the workpiece fence, miter gauge, or other aids. Saw Blade Path The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade. Set being guided by a Gum The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. A sticky, sap-based residue from wood products. Heel Alignment of the blade to the fence. Snipe (planers} Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported. Kerr The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Throw=Back The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being placed inadvertently in contact with the blade. Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Leading End The end of the workpiece Miter Cut pushed into the tool first. Workpiece or Material The item on which the operation is being done. Worktable A cutting operation made with the workpiece at any angle to the blade other than 90 °. Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation. 9 PRODUCT SPECiFiCATiONS Blade Arbor .............................................................. 5/8 in. Blade Diameter .......................................................... Blade Tilt ................................................................. 10 in. 0 ° - 45 ° Rating .......................................... No Load Speed .................................... 5,000 r/min. (RPM) Cutting Depth at 0°: ............................................... 3-1/4 in. Cutting Depth at 45°: ............................................. 2-3/8 in. 120 V-, 60 Hz, 15 Amps BLADE GUARD ANTFKICKBACK PAWLS SPREADER/ RiViNG KNIFE OUTFEED SUPPORT RiP FENCE MITER GAUGE LOCKING LEVER BEVEL SCALE CORD STORAGE BEVEL LOCKING LEVER BLADE WRENCH STORAGE HEiGHT/BEVEL ADJUSTING HANDWHEEL FRONT RAiL SWITCH ASSEMBLY Fig. 2 10 KNOWYOURTABLESAW MITER GAUGE - The miter gauge aligns the wood for a cross cut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90 ° and 45 °. See Figure 2. The safe use of this product requires an understanding of the information on the tool and in this operator's manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules. ANTI-KICKBACK MITER GAUGE GROOVES - The miter gauge rides in the grooves on the saw table. OUTFEED SUPPORT - This table extension at the back of the tool gives the operator additional support when cutting long workpieces. PAWLS - Kickback is a hazard in which the workpiece is thrown back toward the operator. The teeth on the removable anti-kickback pawls point away from the workpiece. If the workpiece should be pulled back toward the operator, the teeth dig into the wood to help prevent or reduce the possibility of kickback. RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the locking handle. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories. SCALE - Located on the front rail, the easy-to-read provides precise measurements for rip cuts. BEVEL SCALE - The easy-to-read scale on the front of the cabinet shows the exact blade angle. SLIDING TABLE EXTENSION - Located on right side of the saw table, this table extension gives the operator additional support when cutting wide workpieces. BLADE - This saw is provided with a 36-tooth, 10 in. carbide blade. The blade is raised and lowered with the height/bevel adjusting handwheel. Bevel angles are locked with the bevel locking lever. _k WARNING: scale SPREADER / RIVING KNIFE - A removable metal piece of the blade guard assembly, slightly thinner than the saw blade, which helps keep the kerf open and prevent kickback. When in the through sawing, or "up" position, it is higher than the saw blade and becomes a spreader. When in the non-through sawing, or "down" position, it is below the saw blade teeth and becomes a riving knife. Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. BLADE GUARD - Always keep the removable blade guard down over the saw blade for through-sawing cuts. SWITCH ASSEMBLY - This saw has an easy access power switch located below the front rail. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others not qualified to use the tool. BEVEL LOCKING LEVER - This lever, placed just under the saw table surface on the front of the cabinet, locks the angle setting of the blade. HEIGHT/BEVEL ADJUSTING HANDWHEELLocated on the front of the cabinet, use this handwheel to lower and raise the blade for height adjustments or blade replacement. This handwheel also makes the adjustment for bevel angles easy. 11 OPERATING A COMPONENTS The upper portion of the blade projects up through the table and is surrounded by an insert called the throat plate. The height of the blade is set with a handwheel on the front of the cabinet. To accommodate wide panels, the saw table has rails on each side. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts. ,#k The rip fence is used to position work for lengthwise cuts. A scale on the front rail shows the distance between the rip fence and the blade. It is very important to use the blade guard assembly for all through-sawing operations. The blade guard assembly includes: riving knife/spreader/splitter, anti-kickback pawls, and blade guard. ,_ POWER SWITCH See Figure 3. WARNING: Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF ( O ) and remove the key. This action will prevent the tool from accidentally starting when power returns. WARNING: Always make sure your workpiece is not in contact with the blade before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury. WARNING: To reduce the risk of accidental starting, always make sure the switch is in the OFF ( O } position before plugging tool into the power source. SWITCH ON This saw is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others. SWITCH OFF TO TURN YOUR SAW ON: [] With the switch key inserted into the switch, lift the switch button to turn ON ( I ). TO TURN YOUR SAW OFF: [] Press the switch button down to turn OFF ( 0 ). TO LOCK YOUR SAW: [] Press the switch button down. [] Remove the switch key from the switch and store in a safe, secure location. SW(TCHKEYREMOVED Fig. 3 12 Thefollowingtools(notincludedordrawnto scale)areneededfor makingadjustments: _t,l,_,l,_,J,l,l,a,l,l,l,bl,l,l,_ FRAMINGSQUARE PHiLLiPS SCREWDRIVER COMBINATION SQUARE FLATBLADE SCREWDRIVER Fig. 4 13 Thefollowingitemsareincludedwithyourtablesaw: A E 0 6 Fig. 5 A. B. C. D. Blade Guard ............................................................ Anti-Kickback Pawls ............................................... Miter Gauge ............................................................. Rip Fence ................................................................ 1 1 1 1 14 E. Handle Assembly .................................................... R Push Stick ............................................................... G. Blade Wrench .......................................................... 1 1 2 H. Hex Key, 5 mm ........................................................ 1 UNPACKING MOUNTING This product requires assembly. The table saw must be mounted to a firm supporting, waist high surface such as a workbench or leg stand. Four bolt holes have been provided in the saw's base for this purpose. Each of the four mounting holes should be bolted securely using 1/4 in. machine bolts, lock washers, and hex nuts (not included). Bolts should be of sufficient length to accommodate the saw base, lock washers, hex nuts, and the thickness of the workbench. Tighten all four bolts securely. [] Carefully lift the saw from the carton and place it on a level work surface. [] Inspect the tool carefully to make sure no breakage or damage occurred during shipping. [] Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool. [] The saw is factory set for accurate cutting. After assembling it, check for accuracy. If shipping has influenced the settings, refer to specific procedures explained in this manual. Carefully check the workbench after mounting to make sure that no movement can occur during use. If any tipping, sliding, or walking is noted, secure the workbench to the floor before operating. [] If any parts are damaged or missing, please call 1-800-932-3188 for assistance. _, WARNING: TO INSTALL THE HANDLE See Figure 6. If any parts are damaged or missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. A A ASSEMBLY [] Lift the end cap off the handle assembly using a flat blade screwdriver. [] WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition Hold the nylon nut securely and turn the screw counterclockwise to remove the nut completely. NOTE: Do not remove the screw from the handle or the washer from the end of the screw. [] Place the nylon nut into the recessed hole on the back of the height/bevel adjusting handwheel and hold in place. leading to possible serious personal injury. A HOLES [] Slide the handle, screw, and washer into the hole on the height/bevel adjusting handwheel. WARNING: Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury. [] Using a flathead screwdriver, turn the screw clockwise and tighten in place. [] Push the end cap back in place on the end of the handle. WARNING: Never stand directly in line with the blade or allow hands to come closer than 3 in. to the blade. Do not reach over or across the blade. Failure to heed this warning can result in serious personal injury. A NUT WARNING: To avoid serious personal injury, always make sure the table saw is securely mounted to a workbench or an approved leg stand. NEVER operate the saw on the floor. HANDLE ASSEMBLY HEiGHT/BEVEL ADJUSTING HANDWHEEL 15 END CAP Fig. 6 TO STORE THE TABLE SAW ACCESSORIES RAISING HANDLE See Figures 7- 8. LOWERING THE TELESCOPING See Figure 9. The table saw has two convenient storage areas (one on either side of the saw cabinet) specifically designed for the saw's accessories. When not in use, store accessories AND [] To raise the handle, grasp the button while pulling the handle up. securely. NOTE: The handle will "click" as it locks in place. [] To lower the handle, press the button while pushing the handle down into the handle tube. TELESCOPING HANDLE BUTTON Fig. 9 TO MOVE THE SAW See Figure 10. BLADE WRENCHES [] Holding the telescoping handle firmly, tilt the saw toward you until the saw is balanced on the wheels. Fig. 7 PUSH STICK [] Pull the saw to the desired location then either mount to a firm supporting surface such as a workbench or leg stand for immediate saw operation or store the saw in a dry environment. MITER GAUGE Fig. 8 1 J 16 Fig. 10 TO REMOVE/REPLACE THE THROAT PLATE To place in riving knife position {or "down" all non=through cutting}: See Figure 11. position for [] Remove the throat plate. [] Lower the blade by turning the height/bevel adjusting handwheel clockwise. [] Raise the saw blade by turning the height/bevel adjusting handwheel counterclockwise. [] To remove the throat plate, place your index finger in the hole and lift the front end pulling the throat plate out toward the front of the saw. [] Unlock the release lever by pulling it up. [] Push the riving knife down until the internal pins are engaged and the spreader is below the saw blade. [] To reinstall the throat plate, slip the tab into the slot at the back of the saw and push down to secure in place. [] Lock the release lever by pushing the lever down. THROAT PLATE [] Reinstall the throat plate. RELEASE LEVER (UNLOCKED) SPREADER/ _RIVING KNIFE @ IN UP POSITIONFORTHROUGHCUTTING Fig. 11 TO CHANGE BETWEEN RIVING KNIFE A SPREADER AND A RELEASE LEVER (LOCKED) See Figure 12. This saw is shipped with the spreader/riving knife placed in the non-through cutting or "down" position (riving knife position). NOTE: The spreader/riving knife must be placed in the through cutting, or "up" position (spreader position), for all other cutting operations. [] Unplug the saw. To place in spreader through cutting}: position (or "up" position for all [] Remove the throat plate. [] Raise the saw blade by turning the height/bevel adjusting handwheel counterclockwise. IN DOWNPOSITIONFOR NON-THROUGHCUTTING [] Unlock the release lever by pulling it up. [] Grasp the spreader and pull up until the internal pins are engaged and the spreader is above the saw blade. Fig. 12 [] Lock the release lever by pushing the lever down. [] Reinstall the throat plate. 17 TO CHECK SAW BLADE INSTALLATION TO INSTALL See Figure 13. _, CAUTION: THE ANTI-KICKBACK PAWLS AND BLADE GUARD See Figures 14- 15. To work properly, the saw blade teeth NOTE: Anti-kickback through cuts. must point down toward the front of the saw. Failure to do so could cause damage to the saw blade, the saw, or the workpiece. [] Unplug the saw. [] Lower the saw blade by turning the height/bevel adjusting handwheel clockwise and remove the throat plate. [] Unplug the saw. [] Raise the saw blade. [] Place spreader/riving knife in "up" position. To install anti=kickback pawls: [] Press and hold the button on the right side of the antikickback pawls. [] Make sure the bevel locking lever is securely pushed to the left. Raise the saw blade to its full height by turning the height/bevel adjusting handwheel counterclockwise. [] Place spreader/riving pawls should only be installed for Align the slot in the pawls over the rear hole in the spreader/riving knife. Push the pawls down snapping them into place and release the button. knife in "up" position. NOTE: Pull on the handle to make sure pawls are securely locked. To loosen the blade: [] Using the smaller blade wrench, place the flat open end on the flats on the arbor shaft. To install blade guard: [] With the front of the blade guard raised and the guard lever unlocked, lower the back of the guard into the middle hole of the spreader/riving knife. Push the front of the guard down until it is parallel to the table. [] Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, pull the larger wrench forward to the front of the machine. To tighten the blade: [] Using the smaller blade wrench, place the flat open end into the flats on the arbor shaft. [] Lock the guard in place by pushing the lever down. NOTE: Blade alignment with the spreader can be adjusted for different blade widths. Refer to: To Check and Align the Spreader/Riving Knife and Saw Blade. Check the blade guard assembly for clearances and free movement. [] Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, push the larger wrench to the back of the machine. Make sure the blade nut is securely tightened. Do not overtighten. BUTTON NOTE: Arbor shaft has right-hand threads. HANDLE [] Reinstall the throat plate. Check all clearances for free blade rotation. In cutting operations, the scale will be set to the side of the blade where the cut will be measured and made. SMALLBLADE WRENCH LARGE BLADEWRENCH ANTI-KiCKBACK PAWLS Fig. 13 Fig. 14 18 BLADE GUARD [] Reposition the blade guard assembly left or right as needed to align the spreader/riving knife with the saw blade. GUARD LEVER [] Once properly aligned, securely retighten the screws. SCREW I I Fig. 15 TO CHECK AND ALIGN THE SPREADER/RIVING KNIFE AND SAW BLADE See Figure 16. NOTE: Only install spreader/riving cuts. knife for all through SCREW FRAMING SQUARE If the spreader/riving knife is out of alignment with the saw blade, adjustment is needed. SPREADER/ RIVINGKNIFE To check alignment of the spreader/riving knife: [] Unplug the saw. [] Raise the saw blade by turning the height/bevel adjusting handwheel counterclockwise. [] Remove the anti-kickback pawls and place a framing square or straight edge against both the saw blade and the spreader. NOTE: Place framing square between carbide teeth and measure from blade. This step will insure framing square is square against blade from the front to back of blade. [] The saw blade and spreader/riving knife are aligned when the framing square contacts both the blade and spreader/riving knife evenly with no gaps. To adjust: [] Remove the blade guard. [] Loosen the screws holding the mounting bracket. _, Fig. 16 A WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. WARNING: Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended A WARNING: Always wear safety goggles or safety glasses with side shields when operating tools. Failure to do so could result in objects being thrown into your eyes in possible serious injury. _IL WARNING: can result in serious personal injury. Although many of the illustrations in this manual are shown with the blade guard removed for clarity, do not operate the saw without the blade guard unless specifically instructed to do so. 19 Jl, WARNING: The table saw must be mounted to a firm supporting, waist high surface such as a workbench or leg stand. Many illustrations in this manual are shown with the saw unmounted for clarity. PUSH STICK_ APPLICATIONS You may use this tool for the purposes listed below: [] Straight line cutting operations such as cross cutting, ripping, mitering, beveling, and compound cutting [] Dado or molding cuts with optional accessories [] Cabinet making and woodworking NOTE: This table saw is designed to cut wood and wood composition products only. BASIC OPERATION OF THE TABLE SAW The 3-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Do not modify the plug if it will not fit the outlet. Have the correct outlet installed by a qualified electrician. Refer to the Electrical section in this manual. CAUSES PUSHBLOCKS Fig. 17 [] Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail. [] Always use the rip fence when rip cutting and the miter gauge when cross cutting. This helps prevent twisting the wood in the cut. OF KICKBACK Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the saw blade, they may be jerked loose from the workpiece and may contact the blade. Kickback can cause serious injury. Use precautions to avoid the risks. [] Always use clean, sharp, and properly-set Never make cuts with dull blades. blades. [] To avoid pinching the blade, support the work properly before beginning a cut. [] When making a cut, use steady, even pressure. Never force cuts. Kickback can be caused by any action that pinches the blade in the wood such as: [] Do not cut wet or warped lumber. [] Making a cut with incorrect blade depth [] Sawing into knots or nails in the workpiece [] Failing to support work [] Always hold your workpiece firmly with both hands or with push sticks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade. [] Forcing a cut [] Use the right type of blade for the cut being made. [] Cutting warped or wet lumber [] Using the wrong blade for the type of cut CUTTING [] Twisting the wood while making a cut [] Not following correct operating procedures Push sticks are devices used for safely pushing a workpiece through the blade. They can be made in various sizes and shapes from scrap wood to use in a specific project. The stick must be narrower than the workpiece, with a 90 ° notch in one end and shaping for a grip on the other end. [] Misusing the saw [] Failing to use the anti-kickback [] Cutting with a dull, gummed-up, blade AVOIDING AIDS See Figure 17. pawls or improperly set KICKBACK A push block has a handle fastened by recessed screws from the underside. Be sure the screw is recessed. Use it [] Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by 1/8 in. to 1/4 in. on non-through 20 cuts. FEATHERBOARD HOW TO MOUNT See Figure 19. A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with a C-clamp. Test that it can resist kickback. ,J_lb,WARNING: A FEATHERBOARD Completely lower the saw blade. Position the rip fence to the desired adjustment for the cut to be performed and lock the rip fence. Place the workpiece against the fence and over the saw blade area. Adjust the featherboard to apply resistance to the workpiece just forward of the blade. Attach a C-clamp to secure the featherboard to the edge of the saw table. Place the featherboard against the A uncut portion of the workpiece to avoid kickback that could cause serious personal injury. HOW TO MAKE A FEATHERBOARD See Figure 18. The featherboard is an excellent project for your saw. Select a solid piece of lumber approximately 3/4 in. thick, 3-5/8 in. wide and 18 in. long. Mark the center of the width on one end of the stock. Miter one-half of the width to 30 ° and miter the other half of the same end WARNING: The featherboard must be installed in front of the blade. Do not locate the featherboard to the rear of the blade. Kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf if positioned improperly. Failure to heed this warning can result in serious personal injury. PUSHBLOCK to 45 ° (see page 28 for information on miter cuts). Mark the board from the point at 6 in., 8 in., 10 in. and 12 in. Drill a 3/8 in. hole at the 8 in., 10 in., and 12 in. marks. Prepare the saw for ripping as discussed on page 27. Set the rip fence to allow approximately a 1/4 in. "finger" to be cut in the stock. Feed the stock only to the mark previously made at 6 in. Turn the saw OFF and allow the blade to completely stop rotating before removing the stock. Reset the rip fence and cut spaced rips into the workpiece to allow approximately 1/4 in. fingers and 1/8 in. spaces between the fingers. PUSHSTICK FEATHERBOARD Fig. 19 I1 3-5/8 in. 1/4 in. L 1-13/16 in. 45°j.| 1/8 in. 3/4 in. 18 in. Fig. 18 21 TYPESOF CUTO See Figure 20. There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut. All other cuts are combinations of these basic six. Operating procedures for making each kind of cut are given later in this section. _, WARNING: CROSSCUT Always make sure the blade guard and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury. ® Cross cuts are straight 90 ° cuts made across the grain of the workpiece. The wood is fed into the cut at a 90 ° angle to the blade, and the blade is vertical. RiP CUT Rip cuts are made with the grain of the wood. To avoid kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence. MITER CUT Miter cuts are made with the wood at any angle to the blade other than 90 °. The blade is vertical. Miter cuts tend to "creep" away from the miter fence during cutting. This can be controlled by holding the workpiece securely against the miter fence. WARNING: Always use a push stick with small pieces of wood, and also to finish the cut when ripping a long narrow piece of wood, to prevent your hands from getting close to the blade. Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain. The rip fence must always be on the right side of the blade for bevel rip cuts. ® Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut. CUTTING TIPS Dado and rabbet cuts are non-through cuts which can be either rip cuts or cross cuts. Carefully read and understand all sections of this operator's manual before attempting any operation. _, WARNING: COMPOUND(BEVEL) MITER CUT Fig. 20 Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. [] Cut the wood with the finish side up. [] Knock out any loose knots with a hammer before making the cut. [] The kerf (the cut made by the blade in the wood) will be wider than the blade to avoid overheating or binding. Make allowance for the kerf when measuring wood. [] Always provide proper support for the wood as it comes out of the saw. [] Make sure the kerf is made on the waste side of the measuring line. 22 TO CHANGE BLADE DEPTH TO LOCK TO UNLOCK See Figure 21. The blade depth should be set so that the outer points of the blade are higher than the workpiece by approximately 1/8 in. to 1/4 in. but the lowest points (gullets) are below the top surface. [] Push the bevel locking lever to the left for elevation mode. [] Raise the blade by turning the height/bevel adjusting handwheel counterclockwise or lower it by turning the handle clockwise. BEVELLOCKLEVER GULLET TO DECREASE Fig. 21 TO CHANGE BLADE ANGLE TOINCREASE ANGLE See Figure 22. NOTE: A 90 ° cut has a 0 ° bevel and a 45 ° cut has a 45 ° bevel. Fig. 22 [] Unplug the saw. TO ADJUST [] Loosen bevel control by pushing the bevel lock lever all the way to the right. See Figure 23. If the bevel indicator is not at zero when the saw blade is at 90 °, adjust the indicator by loosening the screw and setting it at 0 ° on the bevel scale. Retighten the screw. [] To unlock, adjust the bevel angle by pushing the wheel in toward the saw then turning it. Turning the wheel counterclockwise increases the angle of the blade, bringing it closer to 45 ° . Turning it clockwise decreases the angle, bringing the blade closer to 90 ° . THE BEVEL INDICATOR BEVEL LOCKINGLEVER [] To lock, tighten bevel control by pushing the bevel lock lever to the left. HEIGHT/BEVEL ADJUSTING RANDWHEEL SCREW BEVEL INDICATOR Fig. 23 23 LOCKING LEVER _1_ WARNING:Toreducethe riskof injury,always makesurethe ripfenceis parallel to the blade before RIP FENCE beginning any operation. TO SET THE RiP FENCE THE BLADE SCALE INDICATOR SAW TABLE TO See Figure 24. Begin with the blade at a zero angle (straight up). [] Unplug the saw. [] Loosen the rip fence by lifting the locking lever. [] Using a framing square, set the rip fence 2 in. from the blade tip edge. [] Loosen the screw on the scale indicator. [] Tighten the screw and check the dimension and the rip fence. RIP BEAR LiP Fig. 25 TO USE THE MITER BLADE _ FENCE GAUGE See Figure 26. SCALE The miter gauge provides greater accuracy in angled cuts. For very close tolerances, test cuts are recommended. There are two miter gauge channels, one on either side of the blade. When making a 90 ° cross cut, you can use either miter gauge channel. When making a beveled cross cut (the blade tilted in relation to the table) the miter gauge should be located in the slot on the right so that the blade is tilted away from the miter gauge and your hands. The miter gauge can be turned 60 ° to the right or left. [] Loosen the lock knob. SCREW 2 in. MARK _. LOCKING LEVER [] With the miter gauge in the miter gauge slot, rotate the gauge until the desired angle is reached on the scale. FRONT BAIL [] Retighten the lock knob. LOCK KNOB Fig. 24 TO USE THE RIP FENCE See Figure 25. [] Place the rear lip on the rear of the saw table and pull slightly toward the front of the unit. GAUGE [] Lower the front end of the rip fence onto the guide surfaces on top of the front rail. [] Push the locking lever down to automatically secure the fence. Fig. 26 align and Check for a smooth gliding action. If adjustments are needed, see To Check the Alignment of the Rip Fence to the Blade in the Adjustment section of this manual. 24 TO USE THE SLiDiNG TABLE EXTENSION TO USE THE OUTFEED SUPPORT See Figure 27. See Figure 28. Increase the length of the saw table by using the table extension. The outfeed support slides to give the operator additional support for cutting long workpieces. [] Set the rip fence to 13 in. [] With the table saw in the off position, stand behind the saw. [] Pull the front table locking lever toward you to unlock the lever. [] Grasp the outfeed support with both hands and pull it until it is fully extended. [] Slide the table extension to the desired width. NOTE: Use the scale on the front rail when a specific width is desired. OUTFEED SUPPORT [] Once the extension table is set to the desired width, relock the lever by pushing the lever back towards the saw base. FENCE SLiDiNGTABLE EXTENSION TABLE LOCKING LEVER Fig. 28 SCALE Fig. 27 25 HEELING (PARALLELING) MITER GAUGE GROOVE See Figures 29 - 31. ,_, WARNING: THE BLADE TO THE (1) (2) ADJUSTING (3) / BOLTS(3) The blade must be square so the wood does not bind resulting in kickback. Failure to do so could result in serious personal injury. Do not loosen any bolts for this adjustment until you have checked with a square and made test cuts to be sure adjustments are necessary. Once the bolts are loosened, these items must be reset. COMBINATION SQUARE [] Unplug the saw. [] Remove the blade guard and anti-kickback Raise the blade by turning the height/bevel handwheel. MITER GAUGE GROOVE pawls. adjusting [] Mark beside one of the blade teeth at the front of the blade. Place a combination square even with the front of the saw table and the side of the saw blade as shown in figure 29. [] Turn the blade so the marked tooth is at the back. [] Move the combination square to the rear and again measure the distance. If the distances are the same, the blade is square. If the distances are different: [] Place spreader/riving lower the blade. knife in "down" position then [] Extend the outfeed support. [] Loosen adjusting bolts (1) and (3). NOTE: The adjusting bolts are located under the saw table in the back of the saw. [] Turn adjusting bolt (2) left or right until the blade is square. NOTE: If the back of the blade was too far from the combination square, place a block of wood on the left side of the blade and push it into the blade until the blade is square. Retighten the bolts. If the back of the blade was too close to the combination square, place a block of wood on the right side of the blade and push it into the blade until the blade is square. Retighten the bolts. _ WARNING: I I Fig. 30 To reduce the risk of injury from kickback, align the rip fence to the blade following any blade adjustments. Always make sure the rip fence is parallel to the blade before beginning any operation. -t-rr .................................................................................. BLADETOOCLOSETO MITER GAUGEGROOVE Fig, 31 26 MAKING CUTS The blade provided with your saw is a high-quality combination blade suitable for ripping and cross cut operations. Carefully check all setups and rotate the blade one full revolution to assure proper clearance before connecting saw to power source. ,_ WARNING: SWITCH SW_ OFF Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. Use the miter gauge when making cross, and compound miter cuts. To secure the miter gauge in place by twisting the lock Always tighten the lock knob securely in miter, bevel, angle, lock the knob clockwise. place before use. SWITCHKEY NOTE: It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first. MAKING A CROSS See Figures 32 - 33. A A CUT WARNING: Using the rip fence as a cutoff gauge when cross cutting will result in kickback which can cause serious personal injury. SWITCH IN LOCKEDPOSITION Fig. 33 WARNING: Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. [] Remove the rip fence by lifting the locking lever. [] Set the blade to the correct depth for the workpiece. CROSSCUT [] Set the miter gauge to 0 ° and tighten the lock knob. [] Place a support (the same height as saw table) behind the saw for the cut work. PLACELEFTHANDON WORKPIECEAND MITER GAUGEHERE [] Make sure the wood is clear of the blade before turning on the saw. [] To turn the saw on, lift the switch button. [] To turn saw off, press the switch button down. NOTE: To prevent unauthorized use, remove the switch key as shown in figure 33. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. Fig. 32 27 MAKING A RIP CUT MAKING See Figure 34. A MITER CUT See Figure 35. A AL WARNING: WARNING: Make sure the blade guard assembly is installed and working properly to avoid serious possible injury. Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. [] Set the blade to the correct depth for the workpiece. [] Set the blade to the correct depth for the workpiece. [] Position the rip fence the desired distance from the blade for the cut and securely lock the handle. [] Remove the rip fence by lifting the locking lever. [] Set the miter gauge to the desired angle and tighten the lock knob. [] Place a support (the same height as saw table) behind the saw for the cut work. [] Place a support (the same height as saw table) behind the saw for the cut work. [] Make sure the wood is clear of the blade before turning on the saw. [] Make sure the wood is clear of the blade before turning on the saw. [] Turn the power switch to the on position. [] Turn the power switch to the on position. [] Let the blade build up to full speed before feeding the workpiece into the blade. [] Using a push stick and/or push blocks, slowly feed the workpiece toward the blade. Stand slightly to the side of the wood as it contacts the blade to reduce the chance of injury should kickback occur. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece. [] Once the blade has made contact with the workpiece, use the hand closest to the rip fence to guide it. Make sure the edge of the workpiece remains in solid contact with both the rip fence and the surface of the table. If ripping a narrow piece, use a push stick to move the piece through the cut and past the blade. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. MITER CUT [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. BLADE STRAIGHT RIP CUT MITER GAUGE BLADE RiP FENCE ANGLED _ HEiGHT/BEVEL ADJUSTING HANDWHEEL SCALE Fig. 34 Fig. 35 28 MAKING A BEVEL CROSS BEVELCROSSCUT CUT See Figures 36 - 37. ,_ WARNING: BLADE ANGLED Make sure the blade guard assembly MITER GAUGE STRAIGHT is installed and working properly to avoid possible serious injury. [] Remove the rip fence by lifting the locking lever. [] Unlock the bevel locking lever. [] Turn the height/bevel adjusting handwheel until the bevel indicator is at the desired angle. Push the bevel locking lever securely to the left to lock the angle. [] Set the blade to the correct depth for the workpiece. VIEWEDFROMTHEFRONT, BELOWTHETABLESAW TO LOCK TO UNLOCK BEVEL LOCKING LEVER Fig. 37 MAKING A BEVEL See Figure 38. _, WARNING: RIP CUT Make sure the blade guard assembly is installed and working properly to avoid serious personal injury. BEVELLOCK LEVER A HEIGHT/BEVEL ADJUSTING HANDWHEEL WARNING:The rip fence must be on the right side of the blade to avoid trapping the wood and causing kickback. Placement of the rip fence to the left of the blade will result in kickback and the risk of serious personal injury. Fig. 36 [] Set the miter gauge to 0° and tighten the lock knob. [] Place a support (the same height as saw table) behind the saw for the cut work. [] Adjust the bevel angle to the desired setting. [] Set the blade to the correct depth for the workpiece. [] Make sure the wood is clear of the blade before turning on the saw. [] Position the rip fence the desired distance from the blade for the cut and securely lock the handle. [] Turn the power switch to the on position. [] Let the blade build up to full speed before moving the workpiece into the blade. [] If ripping a piece larger than 36 in. long, place a support the same height as the table surface behind the saw for the cut work. [] Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade. [] Turn the power switch to the on position. [] Position the workpiece flat on the table with the edge flush against the rip fence. Let the blade build up to full speed before feeding the workpiece into the blade. [] Using a push stick and/or push blocks, slowly feed the workpiece toward the blade. Stand slightly to the side of the wood as it contacts the blade to reduce the NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. chance of injury should kickback occur. 29 [] Oncethebladehasmadecontactwiththeworkpiece, usethehandclosesttothe ripfenceto guideit. Make suretheedgeoftheworkpieceremainsin solidcontact withboththeripfenceandthesurfaceofthetable.If rippinga narrowpiece,usea pushstickto movethe piecethroughthecutandpastthe blade. [] Whenthecutis made,turnthesawoff. Waitforthe bladeto cometo a completestopbeforeremovingthe workpiece. BEVELRiP CUT Set the miter gauge to the desired angle and tighten the lock knob. [] Make sure the wood is clear of the blade before turning on the saw. [] [] Turn the power switch to the on position. Hold the workpiece firmly with both hands on the miter gauge and feed the workpiece into the blade. NOTE: The hand closest to the blade should be placed on the miter gauge lock knob and the hand farthest from the blade should be placed on the workpiece. [] RiP FENCE BLADE ANGLED [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. COMPOUND(BEVEL)MITERCUT PLACERIGHT HANDONWORKPIECEAND MITER GAUGEHERE PUSHSTICK Fig. 38 MAKING A COMPOUND See Figure 39. (BEVEL) MITER CUT It is recommended that you place the piece to be saved on the left side of the blade and that you make a test cut on scrap wood first. dt_ WARNING: Fig. 39 Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. [] Remove the rip fence by lifting the locking lever. [] Unlock the bevel locking lever. [] Adjust the bevel angle to the desired setting. [] Lock the bevel locking lever. [] Set the blade to the correct depth for the workpiece. 30 MAKING A LARGE PANEL CUT MAKING A NON=THROUGH CUT See Figure 40. See Figure 41. Make sure the saw is properly secured to a work surface to avoid tipping from the weight of a large panel. Non-through cuts can be made with the grain (ripping) or across the grain (cross cut). The use of a non-through cut is essential to cutting grooves, rabbets, and dadoes. This is the only type cut that is made without the blade guard assembly installed. Make sure the blade guard assembly is reinstalled upon completion of this type of cut. Read the appropriate section which describes the type of cut in addition to this section on non-through or dado cuts. For example, if your non-through cut is a straight cross cut, read and understand the section on straight cross cuts before proceeding. A WARNING: Make sure the blade guard assembly is installed and working properly to avoid possible serious injury. [] Place a support the same height as the top of the saw table behind the saw for the cut work. Add supports to the sides as needed. [] Depending on the shape of the panel, use the rip fence or miter gauge. If the panel is too large to use either the rip fence or the miter gauge, it is too large for this saw. [] Unplug the saw. [] Remove the blade guard, anti-kickback spreader/riving knife. A WARNING: Never make freehand cuts (cuts without the miter gauge or rip fence), which can result in serious injury. pawls, and [] Unlock the bevel locking lever. [] Turn the height/bevel adjusting handwheel until the bevel indicator is at the desired angle. Push the bevel locking lever securely to the left to lock the angle. [] Make sure the wood does not touch the blade before you turn on the saw. [] Set the blade to the correct depth for the workpiece. [] Turn the power switch to the on position. [] Plug the saw into the power source and turn on saw. [] When the cut is made, turn the saw off. Wait for the blade to come to a complete stop before removing the workpiece. [] Let the blade build up to full speed before moving the workpiece into the blade. [] Always use push blocks, push sticks, and featherboards when making non-through cuts to avoid the risk of serious injury. LARGEPANELCUT RIP FENCE A WARNING: When making a non-through cut, the cutter is covered by the workpiece during most of the cut. Be alert to the exposed cutter at the start and finish of every cut to avoid the risk of personal injury. A WARNING: Never feed wood with your hands when making any non-through cut such as rabbets or dadoes. To avoid personal injury, always use push blocks, push sticks, and featherboards. HEIGHT/BEVEL ADJUSTING HANDWHEEL SUPPORTS Fig. 40 31 [] Turnthe powerswitchto theon position. [] Whenthecutis made,turnthesawoff. Waitforthe bladeto cometo a completestopbeforeremoving the workpiece. Onceall non-through cutsarecompleted: [] Unplugyoursaw. [] Reinstall thespreader/riving knifeinthe"up"position theninstallbladeguardandanti-kickback pawls. [] Remove the spreader/riving [] Mount the dado blade, according to manufacturer instructions, using the blade and chippers appropriate for the desired width of cut. knife. [] Reinstall the blade nut. NOTE: The blade washer may be used provided the arbor shaft extends slightly beyond the arbor nut. [] Make sure the blade nut is fully engaged and the arbor extends past a securely tightened blade nut. NON-THROUGH CUT [] Place release lever in locked position. BLADE GUARD REMOVED [] Install the dado throat plate and rotate the blade by hand to make sure it turns freely then lower the blade. A WARNING: Always use push blocks, push sticks, or featherboards when making dado cuts to avoid the risk of serious injury. ,_, WARNING: Do not use blades rated less than the speed of this tool. Failure to heed this warning could result in personal injury. PUSHSTICK DAD0 CUT Fig. 41 MAKING A DADO CUT See Figure 42. An optional dado throat plate is required for this procedure (see the Accessories section of this manual and check with the retailer where the table saw was purchased). All blades and dado sets must not be rated less than the speed of this tool and may have a maximum width of 1/2 in. A JNL WARNING: Unplug the saw to prevent accidental starting that could result in possible injury. Fig. 42 [] Unplug your saw. [] Remove the blade guard, anti-kickback throat plate. pawls, and [] Next, remove the blade nut, blade washer, and saw blade. A WARNING: Always store the blade washer and throat plate in secure location when changing back to saw blade. Failure to do so may result in possible injury and damage to the tool. 32 ARBOR A_, WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply and the switch is in the OFF ( O ) position. Failure to heed this warning could result in serious personal injury. BLADE SHAFT _ WASHER BLADE NUT To avoid unnecessary set-ups and adjustments, a good practice is to check your setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces. Do not start any adjustments until you have checked with a square and made test cuts to be sure adjustments are needed. TO REPLACE BLADE THE BLADE See Figures 43 - 45. [] Unplug the saw. [] Raise the saw blade, remove the blade guard, antikickback pawls, and throat plate. Fig. 44 [] Make sure the bevel locking lever is securely pushed to the left. Raise the saw blade to its full height by turning the height/bevel adjusting handwheel clockwise. [] Using the smaller blade wrench, insert the flat open end into the flats on the arbor shaft. To replace the blade with an accessory blade, follow the instructions provided with the accessory. To install a standard blade: [] Place the new blade on the arbor shaft (the teeth must point down toward the front of the saw to work properly). [] Place the blade washer and the blade nut over the blade arbor. Be sure the dome side of the blade washer faces out from the blade and that all items are [] Insert the closed end of the larger blade wrench over the hex nut. Holding both wrenches firmly, pull the larger wrench forward to the front of the machine. [] Remove blade nut and blade washer. [] Unlock the release lever and remove the saw blade. SMALL BLADE LARGE BLADEWRENCH snug against the arbor housing. Tighten securely. [] Lock the release lever [] Rotate the blade by hand to make sure it turns freely. WRENCH [] Lower the saw blade and reinstall the throat plate. THROAT PLATE SPREADER/ RIVING KNIFE BLADE X Fig. 43 Fig. 45 33 TO SETTHE BLADEAT 0° AND 45° 0° ADJUSTMENT BOLT BLADE See Figures 46 - 47. The angle settings of your saw have been set at the factory and, unless damaged in shipping, should not require setting during assembly. After extensive use, it may need to be checked. LOCKING LEVER BEVEL COMBiNATiON _ SQLiARE [] Raise the blade and remove the blade guard. If the blade is not perfectly vertical (0°): [] Loosen the adjustment bolt and the bevel locking lever. [] Place a combination square beside the blade on the left. Lock the angle by pushing the bevel locking lever and retighten the adjustment bolt. [] Turn the bevel handle until the bevel indicator points to zero. If the bevel handle is turned as far as possible and doesn't indicate zero properly, you may need to adjust the bevel indicator. if the blade is not an exact 45°: [] Loosen the adjustment bolt and the bevel locking lever. BEVEL HANDLE [] Place a combination square beside the blade on the left. Lock the angle by pushing the bevel locking lever and retighten the adjustment bolt. BEVEL INDICATOR Fig. 46 [] Turn the bevel handle until the bottom of the blade has moved completely to the left side of the slot. Lock the angle by pushing the bevel locking lever. BLADE [] If the blade is not an exact 45 °, loosen the adjustment bolt and the bevel locking lever. 45° ADJUSTMENT BOLT 45 ° [] Adjust the bevel indicator to 45 °. BEVEL LOCKING LEVER BEVEL HANDLE BEVEL INDICATOR Fig. 47 34 TO ADJUST THE MITER GAUGE TO CHECK See Figure 48. THE ALIGNMENT OF THE RIP FENCE TO THE BLADE See Figure 49. You can set the miter gauge at 0° and plus or minus 45 ° with the miter gauge stop pin and adjustable stop screws. NOTE: The miter gauge provides close accuracy in angled cuts. For very close tolerances, test cuts are recommended. _ WARNING: To reduce the risk of injury, always [] Loosen knob and pull out on stop pin to rotate miter gauge base past stop screws. [] Unplug the saw. make sure the rip fence is parallel to the blade before beginning any operation. [] Raise the locking lever to permit the rip fence to be moved. [] Loosen the lock nut of the 0 ° stop screw at the stop pin with a 8 mm wrench. FRAMING SQUARE [] Place a 90 ° square against the miter gauge rod and the miter gauge base. RIPFENCE BLADE [] If the rod is not square, loosen the knob, adjust the rod, and tighten the knob. [] Adjust the 0° stop screw until it rests against the stop pin. [] Adjust the plus and minus 45 ° stop screws using a 45 ° triangle and the steps above. KNOB MITER / GAUGE_ GAUGE ROD ___m__ 45° ADJUSTABLE STOPSCREW LOCK NUT SCREWS 0°ADJUSTABLE STOPSCREW LOCKING LEVER Fig. 49 [] Place a framing square beside the blade and move the rip fence up to the square. Take the dimension on the rip scale. Fig. 48 [] Move the fence back and turn the framing square 180 ° to check the other side. [] If the two dimensions are not the same, loosen the two screws on the fence and align it. [] Retighten the two screws. [] Make two or three test cuts on scrap wood. If the cuts are not true, repeat the process. 35 A A A [] Periodically check all clamps, nuts, bolts, screws, and belts for tightness and condition. Make sure the throat plate is in good condition and in position. [] Check the blade guard assembly. [] To maintain the table surfaces, fence, and rails, periodically apply paste wax to them and buff to provide smooth functioning. To prevent work from slipping during cutting operation, Do not wax the working face of the miter gauge. [] Protect the blade by cleaning out saw dust from underneath the table and in the blade teeth. Use a resin solvent on the blade teeth. WARNING: When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. WARNING: Before performing any maintenance, make sure the tool is unplugged from the power supply and the switch is in the OFF ( 0 ) position. Failure to heed this warning could result in serious personal injury. [] Clean plastic parts only with a soft damp cloth. Do not use any aerosol or petroleum solvents. LUBRICATION GENERAL This saw's motor bearings have been packed at the factory with proper lubrication. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. ,_ WARNING: [] Clean screw threads and nuts with a solvent recommended for gum and pitch removal. [] Lubricate screw threads, nuts, and bearing points (including those on the blade guard assembly and miter gauge). Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken, or destroy plastic which may result in serious personal injury. The following recommended 089110113920 _ WARNING: accessories are currently available at retail stores: Dado Throat Plate Current attachments and accessories available for use with this tool are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury. 36 PROBLEM Excess vibration. CAUSE SOLUTION 1 Blade is out of balance. Replace blade. Blade is damaged. Replace blade. Saw is not mounted securely. Tighten all hardware. Work surface is uneven. Reposition on flat surface. Blade is warped. Replace blade. Rip fence not mounted correctly. Remount the rip fence. Rails are dirty or sticky. Clean and wax rails. Clamp screw is out of adjustment. Adjust clamp screw. Rip fence does not lock at rear. Clamp screw is out of adjustment. Adjust clamp screw. Cutting binds or burns work. Blade is dull. Replace or sharpen blade. Blade is heeling. See "Heeling (paralleling) the blade to the miter gauge groove" in the Operation section. Work is fed too fast. Slow the feed rate. Rip fence is misaligned. Align the rip fence. Spreader is out of alignment. See "To check and align the spreader/riving knife and saw blade" in theAssemblysection. Wood is warped. Replace the wood. Always cut with convex side to table surface. Rip fence is misaligned. Check and adjust the rip fence. Rip fence does not move smoothly. Wood edges away from rip fence when ripping. 37 PROBLEM Saw does not make accurate 90 ° or 45 ° cuts. CAUSE SOLUTION Positive stops inside cabinet need adjusting (Bevel Cuts). Adjust positive stops. Miter gauge is misaligned (Miter Adjust the miter gauge. Cuts). Height/bevel adjusting handwheel is hard to turn. Gears or screw post inside Saw does not start. Motor cord or wall cord is not Clean the gears or screw post. cabinet are clogged with saw dust. Plug in motor cord or wall cord. plugged in. Circuit fuse is blown. Replace circuit fuse. Circuit breaker is tripped. Reset circuit breaker. Cord or switch is damaged. Have the cord or switch replaced at your Sears Service Center. Blade is dull or dirty. Clean, sharpen, or replace blade. Blade is wrong type for cut being made. Replace with correct type. Blade is mounted backwards. Remount blade. Blade does not lower when Locking lever is not at full left Move locking lever to left. turning height/bevel adjusting handwheel. position. Motor labors in rip cut. Blade not proper for rip cut. Blade makes poor cuts. 38 Change blade; rip blade typically has fewer teeth. i _- CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.218280 -, 33 36 18 57 60 63 94 91 90 Figure A 62 39 _- CRAFTSMAN I 10 in. TABLE SAW - MODEL NUMBER 315.218280 TABLE SAW or when he model number willordering be foundrepair on a parts. plate attached to the motor housing. Always mention the model number in all correspondence -, regarding your J 1 PARTS LIST (FIGURE A) KEY NO. 1 2 8 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMBER 089110118188 411071001 089110118081 089110118080 089110118029 089110118184 089087008174 089110118028 089110118027 089110118026 089110118024 089110118028 089110118022 411071004 412011068 410171706 089110118074 089110118078 089110118072 089110118071 089110118084 089110118088 089110118082 089110118020 089110118019 089110118018 089110118017 DESCRiPTiON KEY NO. QTY. Riving Knife Assembi_ .............................................. Nylon Nut (M6) ......................................................... Riving Deck .............................................................. Set Screw (M6 x 12 mm) .......................................... Screw (M6 x 20 mm, Hex Hd.) ................................. Washer ..................................................................... 1 1 1 2 2 1 Riving Knife .............................................................. Riving Clamp ............................................................ Riving Spring ............................................................ Riving Lock Lever ..................................................... Lock Bolt .................................................................. 1 1 1 1 1 Spring ....................................................................... Cap Nut .................................................................... Lock Nut (M1 0) ......................................................... Washer (M10 x 22 x lt) ............................................. Screw (10-24 x 1/2 in.) ............................................. Bracket ..................................................................... 1 1 1 1 2 1 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Screw w/Washer (M4 x 8 mm, Pan Hd.) .................. 2 Location Plate .......................................................... 1 Linkage Rod ............................................................. Riving Housing ......................................................... Lock Bracket ............................................................ 1 1 1 Screw (M4 x 18 mm) ................................................ Rear Pivot Plate ........................................................ 1 1 Screw (M5 x 10 mm, Flat Hd.) .................................. Trunnion Slider .......................................................... Bevel Trunnion .......................................................... 4 2 2 4O PART NUMBER 0121010901 089110113021 089110113178 089110113047 089110113070 089110113084 089110113912 089110113063 089110113088 089110113025 0134010236 089110113043 411071709 089110113069 089110113700 0131010912 089110113068 422010046 089110113067 0121010501 089110113035 089110113036 089110113037 089110113038 089110113039 089110113186 089110113176 DESCRIPTION QTY. Eccentric Roller ........................................................ 1 Screw w/Washer (M5 x 10 mm, Pan Hd.) ................ 1 Screw w/Washer (1/4 in. x 1/2 in., Hex Hd.) ............. 1 Elevation Rod ........................................................... 1 Wing Bolt (M5 x 8 mm) ............................................. Screw (M5 x 16 mm, Pan Hd.) ................................. Data Label ................................................................ 3 4 1 Right Panel ............................................................. Screw (M4 x 16 mm) .............................................. Roll Pin (D3 x 15 mm) ............................................. Lock Ring ............................................................... Bracket ................................................................... 1 2 1 1 1 Nylon Nut (3/8-16) .................................................. Dust Housing .......................................................... Motor Assembly ..................................................... Hex Nut (5/8-18) ..................................................... Outer Blade Washer ............................................... Blade ...................................................................... Inner Blade Washer ................................................ 1 1 1 1 1 1 1 Spacer .................................................................... Screw (M6 x 20 mm, Cheese Hd.) ............................ Elevation Slider ......................................................... Shim ......................................................................... Front Pivot Plate ....................................................... 1 4 2 4 1 Screw (M5 x 8 mm, Pan Hd.) ................................... 4 Spacer ...................................................................... 1 Screw w/Washer (M6 x 18 mm, Hex Soc. Hd.) ........ 4 _- CRAFTSMAN i 10 in. TABLE SAW - MODEL NUMBER 315.218280 TABLE he model SAW number or when willordering be foundrepair on a parts. plate attached to the motor housing. Always mention the model number in all correspondence -, regarding your J 1 PARTS LIST (FIGURE A) KEY NO. 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 PART NUMBER 089110118044 0184010508 089087006047 089110118042 0184010889 089110118048 089110118049 089110118096 089110118050 412011068 410499007 089110118128 089110118046 089110118045 089110118124 089110118058 089110118057 089110118056 411072702 412012041 0121010228 0101140208 DESCRiPTiON KEY NO. QTY. 77 0121010224 78 0134010222 79 414011003 80 089110113055 81 089110113054 82 0134010221-130 83 410181001 84 0101010907 85 089110113053 86 089110113052 87 410601004 88 0121010232 89 452070019 90 089110113911 91 0131010209 92 0131010210 93 0000120817 94 089110113041 95 412011117 NOT SHOWN ITEMS: Screw w/Washer (M5 x 10 mm, Pan Hd.) ................ 2 Plate ......................................................................... 1 Screw (M6 x 50 mm, Flat Hd.) .................................. Screw w/Washer (M4 x 8 mm, Pan Hd.) .................. Cam .......................................................................... Reinforcement Plate ................................................. 1 2 2 1 Screw w/Washer (M5 x 15 mm, Pan Hd.) ................ Logo Label ................................................................ Front Panel (Inc. Key No. 90) .................................... Washer ..................................................................... Screw (M5 x 8 mm, Button Hd.) ............................... Gear Rack ................................................................. 4 3 1 4 2 1 Screw (M4 x 20 mm, Pan Hd.) ................................. Bevel Gear ................................................................ 2 2 Washer ..................................................................... Pad ........................................................................... Bevel Lock Lever ..................................................... Screw ....................................................................... 1 1 1 1 Lock Nut (1/4-20) ..................................................... Washer ..................................................................... 1 1 Handwheel Grip ........................................................ Screw (Special) ........................................................ 1 1 PART NUMBER 089110113920 987000344 41 DESCRIPTION QTY. Handle Grip End Cap ............................................. Handwheel End Cap .............................................. Spring Pin (D4 x 20 mm) ........................................ Handwheel Rod ...................................................... 1 1 1 1 Retaining Ring ........................................................ Height/Bevel Handwheel ........................................ Screw (M4 x 7 mm, Flat Hd.) .................................... Spring ....................................................................... Screw (M4 x 10 mm, Pan Hd.) ................................. Bevel Indicator ......................................................... Screw (M4 x 18 mm) ................................................ Switch Key ............................................................... Switch Assembly (Inc. Key No. 88) .......................... Warning/Logo Label ................................................. Switch Box ............................................................... 1 1 7 1 1 1 4 1 1 1 1 Cord Clamp .............................................................. Screw (8-16 x 19.05 mm, Pan Hd.) .......................... Indicator Bracket ...................................................... Washer ..................................................................... 1 3 1 1 Optional Dado Throat Plate ...................................... Operator's Manual .................................................... 1 1 CRAFTSMAN 10 in. TABLE SAW = MODEL 2 77 42 NUMBER 315.218280 ,,- CRAFTSMAN I 10 in. TABLE SAW - MODEL NUMBER 315.218280 TABLE he model SAW number or when willordering be foundrepair on a parts. plate attached to the motor housing. Always mention the model number in all correspondence -, regarding your J 1 PARTS LIST (FIGURE B) KEY NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMBER 089110113703 089110113915 089110113914 089110113916 089110113917 089110113913 089110113180 089037006702 41 0102014 0131010928 41 0132734 089110113150 411012704 0131010109-126 412080702 412012705 089110113149 0121010224 9121015330302 089110113151 0101010918 0131010329 0121010204 0131011807 41 0102701 089110113701 089110113016 DESCRIPTION KEY NO. QTY. Blade Guard Assembly (Inc. Key Nos. 2-6) .............. Upper Barrier Warning Label .................................... End Side Barrier Warning Label (Left) ...................... No Hands Warning Label (Right) .............................. End Side Barrier Warning Label (Right) .................... No Hands Warning Label (Left) ................................ Anti-Kickback Pawls Assembly ................................ Miter Gauge Assembly ............................................. Screw (M6 x 8 mm, Flat Hd.) .................................... Washer ..................................................................... Screw (3/16-24 x 21.7 mm, Pan Hd.) ....................... Pivot Pin ................................................................... 1 1 1 1 1 1 1 1 1 1 3 1 Hex Nut (3/16-24) ..................................................... Miter Gauge .............................................................. Washer (Nylon) ......................................................... Washer ..................................................................... 3 1 1 1 Miter Gauge Lock Knob ........................................... End Cap (Miter Gauge Lock Knob) .......................... Miter Gauge Label .................................................... Screw (M4 x 8 mm) .................................................. Index Pin ................................................................... Pointer ...................................................................... Indicator Bracket ...................................................... Bar ............................................................................ 1 1 1 1 1 1 1 1 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 Screw (M4 x 12 mm, Flat Hd.) .................................. 2 Rip Fence Assembly ................................................. 1 Screw w/Washer (1/4-20 x 5/8 in., Pan Hd.) ........... 4 43 PART NUMBER 089110113139 0121010915 089110113140 089110113147 089110113141 089110113143 089110113144 412011115 0134010241 0134010231 0121010210 089110113146 0134010218 089110113145 089037006054 412011030 410051001 089110113142 089110113148 089110113002 089110113003 0134010308 410341004 089110113004 089110113098 0134010212 410561014 DESCRIPTION QTY. Rear Clamp .............................................................. Compression Spring ................................................. Rear Plate ................................................................. 1 1 1 Pin (D4 x 31 mm) ...................................................... Linkage ..................................................................... Screw w/Washer (M4 x 10 mm, Pan Hd.) ................ Fence Indicator ......................................................... Washer ..................................................................... 1 1 1 1 2 Axle Clamp ............................................................... Lock Lever ................................................................ Pad ........................................................................... 1 1 2 Screw (8-32 x 1/2 in., Flat Hd.) ................................. Fence Slider ............................................................. 4 2 Front Block .............................................................. 1 Fence Logo Label ..................................................... Washer ..................................................................... 1 2 Screw (M6 x 15 mm, Truss Hd.) ............................... Rip Fence Body ........................................................ Screw (M4 x 16 mm) ................................................ Rear Rail ................................................................... 2 1 1 1 Rail End Cap (Rear) .................................................. Rail Holder Nut ......................................................... 2 4 Screw w/Washer (M6 x 15 mm, Hex Soc. Hd.) ........ Extension Table ........................................................ Scale Label (Long) .................................................... Rail End Cap (Right Front) ........................................ Screw (M4 x 5 mm) .................................................. 4 1 1 1 1 r CRAFTSMAN I 10 in. TABLE SAW - MODEL NUMBER 315.218280 TABLE he model SAW number or when willordering be foundrepair on a parts. plate attached to the motor housing. Always mention the model number in all correspondence -, regarding your J "1 PARTS LIST (FIGURE B) KEY NO. 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 PART NUMBER 089110113005 410561004 080900101155 0134010206 0134010332 411071001 089110113010 089110113011 089110113013 0134010219 089110113009 0134010242 089110113918 089110113006 0134010213 0134010304 089110113008 089110113097 DESCRIPTION KEY NO. QTY. Front Rail .................................................................. Screw (M4 x 12 mm) ................................................ Push Stick ................................................................ Lock Block ................................................................ 1 3 1 2 Adjusting Plate ......................................................... Nylon Nut (M6) .......................................................... Short Linkage ........................................................... 1 4 1 Table Locking Lever ................................................. Long Linkage ............................................................ Scale Indicator ......................................................... 1 1 1 Screw (M6 x 70 mm, Hex Hd.) ................................. Front Rail Stop ......................................................... Floor Label ................................................................ Throat Plate .............................................................. Slider ........................................................................ Shim ......................................................................... 1 1 1 1 5 1 Screw (10-24 x 1/2 in.) ............................................. Scale Label (Short) ................................................... 2 1 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 44 PART NUMBER 089110113093 089110113120 089110113094 0131010224 089110113007 089110113015 0134010223 089110113095 410161010 089110113704 089110113174 410551701 089110113175 410192001 411071001 410031002 089110113012 410251017 DESCRIPTION QTY. Screw (8-32 x 3/8 in., Pan Hd.) ................................ Washer ..................................................................... External Tooth Lock Washer ..................................... 2 2 2 Bumper ..................................................................... Saw Table ................................................................. 2 1 Screw (M6 x 20 mm, Hex Hd.) ................................. Rear Rail Holder ....................................................... 6 3 Outfeed Bracket (Right) ............................................ Screw (M6 x 25 mm Hex Hd.) .................................. Outfeed Assembly .................................................... Outfeed Support ....................................................... Screw w/Washer (1/4-20 x 1/2 in., Pan Hd .............. Outfeed Support Rod ............................................... Screw (M4 x 10 mm, Pan Hd.) ................................. Nylon Nut (M6) ......................................................... Carriage Bolt (M6 x 40 mm) ..................................... Bracket ..................................................................... 2 4 1 1 2 2 4 1 1 1 Screw w/Washer (M6 x 12 mm, Pan Hd.) ................ 2 _- CRAFTSMAN 10 in. TABLE SAW - MODEL NUMBER 315.218280 -_ 4o_ 41 44 21 48 37 Figure C 45 CRAFTSMAN I 10 in. TABLE SAW - MODEL NUMBER 315.218280 TABLE SAW or when he model number willordering be foundrepair on a parts. plate attached to the motor housing. Always mention the model number in all correspondence regarding your |1 J PARTS LIST (FIGURE C} KEY NO. PART NUMBER DESCRIPTION KEY NO. QTY. 1 089110113705 2 089110113118 Carry Handle Assembly ............................................ Slider Bushing .......................................................... 1 2 3 089110113115 Slider Housing .......................................................... 2 4 089110113114 5 6 089110113117 089110113116 7 8 PART NUMBER 25 089110113076 26 27 089110113078 089110113190 DESCRIPTION QTY. Foot (Lower) ............................................................. Washer ..................................................................... 2 8 089110113077 Screw (M4 x 35 mm) .............................................. Pad ........................................................................... 10 4 Hex Nut (M5) ............................................................ Screw ....................................................................... 2 2 28 29 089110113080 Tube Frame ............................................................... 1 Slider ........................................................................ 2 30 089110113082 Washer (Arch) ........................................................... 4 089110113104 Pin ............................................................................ 2 31 089110113083 Screw w/Washer (M6 x 40 mm, Soc. Hd.) ............... 6 089110113107 Release Button ......................................................... 1 9 10 089110113106 089110113101 Nylon Nut .................................................................. 2 32 33 089110113187 089110113085 Winged Foot ............................................................. Lock Spacer (Outer) ................................................. 2 2 Screw (M4 x 16 mm) ................................................ 6 34 089110113086 11 089110113102 089110113087 Lock Spacer (inner) .................................................. Axle ........................................................................... 2 1 12 089110113103 Carry Handle Cover (Inc. Key Nos. 2-19) ................. 1 Handle Linkage ......................................................... 1 35 13 089110113105 Screw (M4 x 10 mm, Pan Hd.) ................................. 2 36 37 089110113088 0134010245-130 Screw (M4 x 16 mm) ................................................ Wheel ........................................................................ 8 2 14 089110113108 089110113100 089110113109 089110113110 2 2 38 15 16 Rod Linkage ............................................................. Washer ..................................................................... 39 410031710 Spring ....................................................................... 2 40 089110113059 Washer (Arch) ........................................................... 2 Carriage Bolt (5/16-18 x 1-1/2 in.)............................ 1 Left Panel ................................................................. 1 17 089110113111 089110113084 18 089110113189 Telescoping Handle .................................................. 1 Screw w/Washer (M5 x 10 mm, Pan Hd.) ................ 4 41 19 20 089110113113 089110113089 Carry Rod ................................................................. Sleeve ....................................................................... 2 2 42 43 089110113060 089110113099 44 0121010221 21 089110113090 089110113092 O-Ring ...................................................................... Bushing (Lower) ........................................................ 4 2 45 22 23 089110113091 Bushing (Upper) ........................................................ 2 46 47 24 089110113075 4 48 Foot (Upper) ............................................................. 46 Screw (M5 x 16 mm, Pan Hd.) ................................. Strain Relief .............................................................. 2 1 Power Cord .............................................................. 1 Knob ......................................................................... 1 089110113061 Blade Wrench (A) ...................................................... 1 0134010331 0134010238 Blade Wrench (B) ...................................................... 1 Knob Ring ................................................................. 1 089110113119 Hex Key (M5 x 100 mm) ........................................... 1
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