Craftsman 315219140 User Manual DRILL PRESS Manuals And Guides L0702366
CRAFTSMAN Drill Press Manual L0702366 CRAFTSMAN Drill Press Owner's Manual, CRAFTSMAN Drill Press installation guides
User Manual: Craftsman 315219140 315219140 CRAFTSMAN DRILL PRESS - Manuals and Guides View the owners manual for your CRAFTSMAN DRILL PRESS #315219140. Home:Tool Parts:Craftsman Parts:Craftsman DRILL PRESS Manual
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RATOR'S MANUAL 12 in. DRILL P Model No. 315.219140 _1_ WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Craftsman Consumer Hetptine: 1-800-932-3188 Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Visit the Craftsman web page: www.sears.com/craftsman 983000-830 01-08-07 (REV:05) Save this manual Estates, for future IL 60179 reference USA [] Warranty ............................................................................................................................................................................ 2 [] Introduction ....................................................................................................................................................................... 2 [] General Safety Rules ..................................................................................................................................................... 3-4 [] Specific Safety Rules ......................................................................................................................................................... [] Symbols ......................................................................................................................................................................... 5 6-7 [] Electrical ............................................................................................................................................................................ 8 [] Glossary of Terms .............................................................................................................................................................. 9 [] Features ..................................................................................................................................................................... 10-11 [] Tools Needed ................................................................................................................................................................. 11 [] Loose Parts .................................................................................................................................................................... 12 [] Assembly ................................................................................................................................................................... 13-17 [] Operation ................................................................................................................................................................... 18-21 [] Adjustments 21-22 .............................................................................................................................................................. [] Maintenance ................................................................................................................................................................... 23 [] Exploded View ........................................................................................................................................................... [] Parts Ordering/Service ...................................................................................................................................... ONE-YEAR FULL WARRANTY ON CRAFTSMAN 24-25 Back Page TOOL If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME ® TO ARRANGE FOR FREE REPAIR (or replacement if repair proves impossible). This warranty does not include expendable parts such as lamps, batteries, bits, or blades. If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate. ,_ WARNING: Read and understand all instruc- tions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury. READ ALL (NSTRUCTIONS [] KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the applications and limitations as well as the specific potential hazards related to this tool. [] GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example: pipes, radiators, ranges, refrigerator enclosures. [] KEEP GUARDS IN PLACE and in good working order. [] REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. [] KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the tool while it is in operation. [] DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools in damp or wet locations or expose to rain. Keep the work area well lit. [] KEEP CH(LDREN AND V(SITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. [] MAKE WORKSHOP CH(LDPROOF with padlocks, master switches, or by removing starter keys. [] DON'T FORCE THE TOOL. it will do the job better and safer at the feed rate for which it was designed. [] USE THE R(GHT TOOL. Do not force the tool or attachment to do a job for which it was not designed. [] USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gauge size (A.W.G.) of at least 14 is recommended for an extension cord 50 feet or less in length, if in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. [] DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry that can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. [] ALWAYS WEAR SAFETY GLASSES W(TH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses, they are NOT safety glasses. [] SECURE WORK. Use clamps or a vise to hold work when practical, it is safer than using your hand and frees both hands to operate the tool. [] DO NOT OVERREACH. balance at all times. Keep proper footing and [] MA(NTA(N TOOLS W(TH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. [] D(SOONNEOT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power source. [] AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool. [] USE RECOMMENDED ACCESSOR(ES. Consult the operator's manual for recommended accessories. The use of improper accessories may result in injury. [] NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. [] CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. [] USE THE RIGHT DIRECTION OF FEED. Feed work into a blade, cutter, or sanding spindle against the direction or rotation of the blade, cutter, or sanding spindle only. [] NEVER LEAVE TOOL RUNN(NG UNATTENDED. TURN THE POWER OFF. Don't leave tool until it comes to a complete stop. [] PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. [] PROTECT YOUR HEAR(NG. Wear hearing protection during extended periods of operation. [] DO NOT ABUSE CORD. Never carry tool by the cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. [] USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked. [] STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. [] DONOTUSETOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. [] ALWAYS TURN SWITCH OFF before disconnecting to avoid accidental starting. [] NEVER USE iN AN EXPLOSIVE ATMOSPHERE. it Normal sparking of the motor could ignite fumes. [] iNSPECT TOOL CORDS PERiODiCALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade. [] iNSPECT EXTENSION CORDS PERiODiCALLY and replace if damaged. [] GROUND ALL TOOLS. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. [] USE ONLY CORRECT ELECTRICAL DEVICES: 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. [] KEEP TOOL DRY, CLEAN, AND FREE FROM OiL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. [] NEVER START A TOOL WHEN ANY ROTATING COMPONENT iS iN CONTACT WiTH THE WORKPIECE. [] DO NOT OPERATE A TOOL WHILE UNDER THE iNFLUENCE OF DRUGS, ALCOHOL, MEDiCATiON. OR ANY [] WHEN SERViCiNG use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. [] USE ONLY RECOMMENDED ACCESSORIES listed in this manual or addendums. Use of accessories that are not listed may cause the risk of personal injury. Instructions for safe use of accessories are included with the accessory. [] KEEPBiTSCLEANANDSHARP.Sharpbitsminimize stalling.Dirtyanddullbitsmaycausemisalignment of the materialandpossibleoperatorinjury. [] KEEPHANDSAWAYFROMWORKAREA.Keep handsawayfromthe bit.Restrainanylooseclothing, jewelry,longhair,etc.,thatmaybecomeentangledin the bit. [] ALWAYSCLAMPWORKPIECE ANDBRACE AGAINSTCOLUMNTOPREVENT ROTATION. Never useyourhandto holdtheobjectwhiledrilling. [] USE RECOMMENDED SPEED FOR DRILL ACCESSORY AND WORKPIECE MATERIAL. [] BE SURE DRILL BiT OR CUTTING TOOL iS SECURELY LOCKED iN THE CHUCK, [] BE SURE CHUCK KEY iS REMOVED from the chuck before connecting to power source or turning power ON. [] ADJUST THE TABLE OR DEPTH STOP TO AVOID DRiLLiNG iNTO THE TABLE. Shut off the power, remove the drill bit, and clean the table before leaving machine. [] ALWAYS ENSURE THE LASER BEAM iS AIMED AT A SURFACE WITHOUT REFLECTIVE PROPERTIES. Shiny reflective materials are not suitable for laser use. _ WARNING: [] AVOID DIRECT EYE EXPOSURE when using the laser guide. [] NEVER PLACE YOUR FINGERS iN A POSiTiON WHERE THEY COULD CONTACT THE DRILL or other cutting tool if the workpiece should unexpectedly shift. [] NEVER PERFORM ANY OPERATION by moving the head or table with respect to one another. Do not turn the motor switch ON or start any operation before checking that the head and table support lock handle is clamped tight to column and head and table support collars are correctly positioned. [] BEFORE ENGAGING THE POWER SWITCH, MAKE SURE THE BELT GUARD iS DOWN AND THE CHUCK iS iNSTALLED PROPERLY. [] LOCK THE MOTOR SWITCH OFF WHEN LEAVING THE DRILL PRESS. Do not perform layout, assembly, or set-up work on the table while the cutting tool is rotating, switched on, or connected to a power source. [] iF THE POWER SUPPLY CORD iS DAMAGED, it must be replaced only by the manufacturer or by an authorized service center to avoid risk. [] SAVE THESE iNSTRUCTiONS. Refer to them fre- quently and use to instruct other users. If you loan someone this tool, loan them these instructions also. Some dust created by power sanding, sawing, grinding, drilling, and other construction contains chemicals known to cause cancer, birth defects or other reproductive chemicals are: • lead from lead-based activities harm. Some examples of these paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Someofthefollowingsymbolsmaybeusedonthistool.Pleasestudythemandlearntheirmeaning.Properinterpretationofthesesymbolswillallowyouto operatethetool betterandsafer. SYMBOL NAME DESIGNATION/EXPLANATION V Volts Voltage A Amperes Current Hz Hertz Frequency (cycles per second) W Watt Power Minutes Time Alternating Current Type of current Direct Current Type or a characteristic no No Load Speed Rotational speed, at no load [] Class II Construction Double-insulated .../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute @ Wet Conditions Alert Do not expose to rain or use in damp locations. Read The Operator's Manual To reduce the risk of injury, user must read and understand operator's manual before using this product. Eye Protection Always wear safety goggles or safety glasses with side shields and, as necessary, a full face shield when operating this product. Safety Alert Precautions that involve your safety. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface. min 0 A ® of current construction Thefollowingsignalwordsandmeanings areintendedto explainthe levelsof riskassociatedwiththisproduct. SYMBOL ,_ SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING" Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous result in minor or moderate injury. situation, which, if not avoided, may CAUTION: (Without Safety Alert Symbol) Indicates a situation that may result in property damage. SERVICE ,_ Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the product to your nearest SEARS PARTS AND REPAIR SERVICE CENTER for repair. When servicing, use only identical replacement parts. _ WARNING: To avoid serious personal injury, do not attempt to use this product until you read thoroughly and understand completely the operator's manual. If you do not understand the warnings and instructions in the operator's manual, do not use this product. Call the Craftsman Consumer Helpline at 1-800-932-3188 for assistance. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which is marked to comply with ANSI Z87.1. SAVE THESE INSTRUCTIONS EXTENSION CORDS SPEED AND WIRING Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. **Ampere rating (on tool data plate) 0-2.0 2.1-3.4 _th 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0 Wire Size 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 100' 16 16 14 12 10 -- **Used on 12 gauge - 20 amp circuit, NOTE: AWG = American Wire Gauge When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "WA" on the cord's jacket. Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. _ WARNING: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury. A WARNING: The no-load speed of this tool is approximately 3,000 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor's horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools. GROUNDING INSTRUCTIONS In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the one shown in figure 1. It also has a grounding pin like the one shown. Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. ELECTRICAL CON NECTtON This tool is powered by a precision-built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only {normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the product does not operate when plugged into an outlet, double check the power supply. GROUNDING PiN 120V GROUNDED OUTLET Fig. 1 Anti=KickbackPawls(radial arm and table saws) A device which, when properly installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation. Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut A cutting operation made with the blade at any angle other than 90 ° to the table surface. Non-Through Cuts Any cutting operation where the blade does not extend completely through the thickness of the workpiece. Pilot Hole (drill presses) A small hole drilled in a workpiece that serves as a guide for drilling large holes accurately. Chamfer A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90 °. Push Blocks and Push Sticks Devices used to feed the workpiece through the saw blade during cutting operations. A push stick (not a push block) should be used for narrow ripping operations. These aids help keep the operator's hands well away from the blade. Compound Cut A cross cut made with both a miter and a bevel angle. Cross Cut Resaw A cutting operation to reduce the thickness of the workpiece to make thinner pieces. A cutting or shaping operation made across the grain or the width of the workpiece. Resin A sticky, sap-based substance that has hardened. Cutter Head (planers and jointers) A rotating piece of adjustable blades. The cutter head removes material from the workpiece. Revolutions Per Minute (RPM) The number of turns completed by a spinning object in one minute. Dado Cut A non-through cut which produces a square-sided notch or trough in the workpiece (requires a special blade). Featherboard A device used to help control the workpiece by guiding it securely against the table or fence during any ripping operation. FPM or SPM Feet per minute (or strokes per minute), used in reference to blade movement. Ripping or Rip Cut A cutting operation along the length of the workpiece. Freehand Performing a cut without the workpiece being guided by a fence, miter gauge, or other aids. The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Gum A sticky, sap-based residue from wood products. Heel Alignment of the blade to the fence. Kerr The material removed by the blade in a through cut or the slot produced by the blade in a non-through or partial cut. Kickback A hazard that can occur when the blade binds or stalls, throwing the workpiece back toward operator. Leading End The end of the workpiece pushed into the tool first. Miter Cut A cutting operation made with the workpiece at any angle to the blade other than 90 °. Riving Knife/Spreader/Splitter (table saws) A metal piece, slightly thinner than the blade, which helps keep the kerf open and also helps to prevent kickback. Saw Blade Path The area over, under, behind, or in front of the blade. As it applies to the workpiece, that area which will be or has been cut by the blade. Set Snipe {planers) Depression made at either end of a workpiece by cutter blades when the workpiece is not properly supported. Through Sawing Any cutting operation where the blade extends completely through the thickness of the workpiece. Throw-Back The throwing back of a workpiece usually caused by the workpiece being dropped into the blade or being olaced inadvertently in contact with the blade. Workpiece or Material The item on which the operation is being done. Worktable Surface where the workpiece rests while performing a cutting, drilling, planing, or sanding operation. PRODUCTSPECIFICATIONS Chuck........................................................................... in. Spindle input ............................... 120 Volt, 60Hz, AC Only, 6 Amps Motor ........................................................ 2/3 HP induction No Load Speed .............................. 500-3,000 Table Movement ............................... r/min (RPM) Depth .......................................................................... Travel ......................................................... 3-1/4 in. Table Size ................................................................... 10 in. 45 ° bevel, 360 ° swivel Overall Height ....................................................... 37-1/2 in. 12 in. WORKLIGHT ON/OFF SWITCH FEED CRANK DIGITAL DEPTH SWITCHAND FEED HANDLE CHUCK WORKLIGHT ADJUSTAgLE FENCE TAgLE ADJUSTMENT HANDLE Fig. 2 10 KNOW YOUR FEED HANDLES AND FEED CRANK Feed handles and feed crank raise and lower the chuck DRILL PRESS See Figure 2. The safe use of this product requires an understanding of the information on the tool and in this operator's manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules. and bit during the drilling operation. ADJUSTABLE Five different spindle speeds allow you to drill a wide variety of material including wood, plastic, and metal. LASER ASSEMBLY The laser assembly makes accurate drilling simple and easy. SPINDLE FENCE The adjustable fence has been provided to support the material and hold the workpiece securely. SWITCH AND SWITCH KEY To lock in the OFF position, remove the yellow switch key. Place the key in a location inaccessible to children and others not qualified to use the tool. Loosen the fence screw before attempting to slide the fence. Once the desired position of the fence is determined, tighten the fence screw to secure the sliding fence. BEVEL SCALE TABLE ADJUSTMENT HANDLE Turn clockwise to elevate table. Table support lock must be released before operating crank. The bevel scale indicates the degree the table is tilted. CHUCK Your drill press features a standard three-jaw type chuck with a self-ejecting chuck key, which prevents accidentally starting the drill press with the key still engaged in the chuck. TABLE DEPTH ASSEMBLY The table assembly on the drill press rotates 360 ° and bevels up to 45 ° for angle drilling. WORKMGHT CHUCK TOOL The chuck tool is used to remove the chuck and chuck spindle. DIGITAL SPEED With an easy ON/OFF switch, the worklight keeps the workpiece lighted. DISPLAY Lighted numbers in the digital depth display show the depth of the bore. The following tools (not included) are needed for assembly and alignment: ADJUSTAgLEWRENCH MALLET OR HAMMER Fig. 3 11 Thefollowingitemsareincludedwiththedrillpress: ChuckTool......................................................................... 1 HeadAssembly................................................................. 1 Chuck ................................................................................ 1 ColumnAssembly ............................................................. 1 TableAssembly................................................................. 1 ChuckKey......................................................................... 1 Base.................................................................................. 1 Adjustable Fence............................................................... 1 HexKey(2.5,3,4,5, and6 mm)....................................... 5 LaserAssembly ................................................................. 1 HexBolts(M8)................................................................... 4 MountingBoltAssembly................................................... 2 FeedHandle...................................................................... 2 Arbor.................................................................................. 1 WormGear........................................................................ 1 HexBolt............................................................................. 1 "AA"Batteries................................................................... 2 TableAdjustment Handle.................................................. 1 TableLockHandle ............................................................. 1 Operator's Manual (not shown) ......................................... 1 FeedCrank........................................................................ 1 HEXKEY (5) LASERASSEMBLY FEEDCRANK FEED HANDLE(2) CHUCKTOOL CHUCK HEXBOLT CHUCK KEY t% TABLELOCK HANDLE TABLE ASSEMBLY HEXBOLTS (4) ADJUSTABLE FENCE BASE Fig. 4 12 UNPACKING Thisproductrequiresassembly. [] Carefullyremovethetoolandanyaccessories fromthe box.Placeit ona levelworksurface. NOTE:Thistoolis heavy.Toavoidbackinjury,liftwith yourlegs,notyourback,andgethelpwhenneeded. [] Inspectthetoolcarefullyto makesurenobreakage or damageoccurredduringshipping. [] Donotdiscardthe packingmaterialuntilyouhave carefullyinspectedthetool,identifiedalllooseparts, andsatisfactorily operatedthetool. [] If anypartsaredamagedor missing,pleasecallthe Craftsman ConsumerHelplineat 1-800-932-3188 for assistance. _ ATTACHING TO BASE [] Place the base on a flat surface. Align screw holes in the column assembly with screw holes in the base. [] Place a hex bolt in each hole and tighten using an adjustable wrench. COLUMN ASSEMBLY WARNING:Ifanypartsaredamagedor missing do notoperatethistooluntilthepartsarereplaced. Failureto heedthiswarningcouldresult inpossibleseriouspersonalinjury. WARNING: ASSEMBLY See Figure 5. _lb, WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. ,_, COLUMN HEX BOLT Do not connect to power supply until assembly is complete. Failure to comply could result in accidental starting and possible serious personal injury. BASE Fig. 5 13 iNSTALLINGTABLEASSEMBLY COLUMN See Figures 6 - 8. COLLAR__--_1 [] Loosen the set screw in the column collar. Remove the column collar and gear rack from the column and set aside. _ SET SCREWS i [] Locate the worm gear and feed the D-shaft through the slot in the table support. D [] Install table adjustment handle over the end of the D-shaft so that the flat side of the shaft aligns with the set screw. Tighten the set screw using the hex key. TABLE ADJUSTMENT HANDLE [] Feed the gear rack through the slot in the table assembly so that the teeth are facing out and the longer smooth end faces up. The worm gear should engage the gear rack. [] Using both hands, slide the entire table assembly and gear rack onto the column until the bottom of the gear rack is positioned in the base collar and against the column. GEAR RACK [] Slide the column collar, bevel-side down, over the column until the beveled side engages the beveled end of the gear rack. Tighten the set screw in the collar using the hex key. Do not overtighten. NOTE: You should be able to move the table from side to side. [] Locate the table lock handle. Insert it into the threaded hole at the rear of the table assembly and tighten by hand. Fig. 7 SLOT •-._. TABLE LOCK HANDLE THREADED HOLE TABLEASSEMBLY Fig. 6 / Fig. 8 14 INSTALLING CHUCK, FEED HANDLES HEAD ASSEMBLY, AND See Figures 9 - 11. NOTE: Move the table out of the way before beginning installation. [] Position the head assembly onto the column with the chuck positioned over the table. NOTE: The head assembly is heavy. Get help when needed. FEED CRANK [] Slide the head assembly down as far as it will go. Align the head assembly with the base then tighten the two head set screws with the hex key. HUB [] Attach the two feed handles by screwing them into the threaded holes in the hub. [] Secure crank in place using the hex bolt and hex key provided. FEED HANDLE [] Position chuck on arbor. Chuck should be fully opened to avoid damaging jaws. [] Using a piece of scrap wood to protect the chuck, firmly tap the chuck into place using a mallet or hammer. [] Fit the arbor into the spindle shaft turning it to the right until it slips into place. Using a piece of scrap wood to protect the chuck, firmly tap the chuck into place using a mallet or hammer. Fig. 10 NOTE: Wipe the surfaces of the arbor and spindle shaft with a clean, dry cloth before assembly to remove excess grease. Do not use a chemical cleaning agent. HEAD ASSEMBLY HEAD ASSEMBLY I SCRAP WOOD I MALLET Fig. 9 Fig. 11 15 INSTALLING THE BATTERIES AND LASER ASSEMBLY LASER ASSEMBLY See Figure 12. To install batteries: [] Lift the battery cover up and remove. UILL [] Install two AA batteries according to polarity indicators inside the battery compartment. To install laser assembly: [] Loosen the hex bolt from the laser assembly. HEX BOLT [] Slide the laser assembly over the chuck and onto the quill. [] Secure in place by retightening the hex bolt. CHECKiNG/ADJUSTING LASER ALIGNMENT See Figures 12- 13. SCREW Check the laser alignment to ensure the intersection of the laser lines is precisely at the spot where the drill bit meets the workpiece. If it is not, the laser lines should be adjusted using the laser adjustment knob located on the opposite sides of the head assembly. LASER ADJUSTMENT KNOB Fig. 12 [] Turn the ON/OFF switch to the off position. [] Mark an "X" on a piece of scrap wood. [] Insert a small drill bit into the chuck and align its tip to the intersection of the lines of the "X". [] Secure the board to the table. [] Turn on the laser and verify the laser lines align with the "X" on the workpiece. [] If the laser lines do not align, loosen the screws with a hex key and rotate the laser adjustment knobs until the lines meet in the center of the "X". Retighten the screws to secure. _ WARNING: Use of controls or adjustments ON/OFF SWITCH or performance of procedures other than those specified in this manual could result in hazardous radiation exposure. LASER ADJUSTMENT SCREW ;ERRADiATIOH AVOID DIRECT EYE EXPOSURE "MAXIMUM OUTPUT:<2.StoW WAVELENGTH: 635-650nm CJassJJJaAVOID EXPOSURE.... ]Laser radiation en Ifrem t, saport.re Fig. 13 16 MOUNTINGTHE DRILLPRESS See Figure 14. If the drill press is to be used in a permanent location, secure it to a workbench or other stable surface. If the drill press is to be used as a portable tool, fasten it permanently to a mounting board that can easily be clamped to a workbench or other stable surface. The mounting board should be of sufficient size to avoid tipping while drill press is in use. Any good grade plywood or chipboard with a 3/4 in. thickness is recommended. [] Mark holes on surface where drill press is to be mounted using holes in drill press base as a template for hole pattern. [] Drill holes through mounting surface. FLAT [] Place drill press on mounting surface, aligning holes in the base with holes drilled in the mounting surface. OCKWASHER HEX NUT [] Insert bolts and flat washers then tighten securely with flat washers, lock washers, and hex nuts. If lag bolts are used, make sure they are long enough to go through holes in drill press base and material the drill press is being mounted to. If machine bolts are used, make sure bolts are long enough to go through holes in drill press, the material being mounted to, and the lock washers and hex nuts. Fig. 14 FENCE NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the workbench. Once the drill press is securely mounted on a sturdy surface, perform the following: FLAT WASHER [] Check for vibration when the motor is switched ON. [] Adjust and retighten the mounting hardware as necessary. ADJUSTABLE FENCE [] Check the table assembly to assure smooth movement up and down the column. FENCE BRACKET [] Check to assure that the spindle shaft moves smoothly. INSTALLING THE ADJUSTABLE See Figure 15. WiNG NUT FENCE The adjustable fence provides a stop for holding workpiece firmly in place. To install: [] Loosen and remove the fence screws, washers, and wing nuts from the adjustable fence. [] Align the slots in the fence over the slots in the table. [] Secure the fence to the table using the screws, washers, and wing nuts. WING NUT NOTE: Loosen the wing nut on the fence bracket and slide the bracket left or right as needed to properly brace the workpiece. Fig. 15 17 A dl_ WARNING:Donotallowfamiliaritywithtoolsto WARNING: Always remove the switch key when the tool is not in use and keep it in a safe place. In the event of a power failure, turn the switch OFF (O) and remove the key. This action will prevent the tool from accidentally starting when power returns. make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury. ,_ WARNING: Always wear safety goggles or safety glasses with side shields when operating power tools. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury. _, WARNING: A WARNING: Always make sure the workpiece is not in contact with the bit before operating the switch to start the tool. Failure to heed this warning may cause the workpiece to be kicked back toward the operator and result in serious personal injury. Do not use any attachments or acces- sories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury. APPLiCATiONS You may use this tool for the purposes listed below: [] Drilling in wood [] Drilling in ceramics, plastics, fiberglass, and laminates [] Drilling in metals POWER SWWCH See Figure 16. J The drill press is equipped with a power switch that has a built-in locking feature. This feature is intended to prevent unauthorized and possible hazardous use by children and others. 8Wl ON SWITCH 0 To turn the drill press on: [] With the switch key inserted into the switch, lift the switch to turn ON ( I ). To turn the drill press off: [] With the switch key inserted into the switch, push the switch down to turn OFF ( O ). To lock the drill press: [] Place the switch in the OFF ( O ) position. [] Remove the switch key from the switch and store in a secure location. SWITCH KEY REMOVED Fig. 16 18 TABLEROTATION TABLE See Figure 17. The table can be rotated out of the way when drilling large objects. [] Loosen the table lock handle. LOCK HANDLE [] Rotate the table to the desired position. [] Retighten the table lock handle. SELF-EJECTING CHUCK KEY See Figure 18. The self-ejecting chuck key ensures the chuck key is removed from the chuck before the drill press is turned On. In order to loosen or tighten the chuck using the chuck key, push the key into the key hole located on the chuck. Rotate the key clockwise to tighten the chuck or counterclockwise to loosen the chuck. _, WARNING: Use only the self-ejecting chuck key Fig. 17 provided. Always remove chuck key. Failure to heed this warning could result in serious personal injury. iNSTALLiNG AND REMOVING BITS CHUCK KEY See Figure 19. [] Unplug the drill press. [] Open or close the chuck jaws to a point where the opening is slightly larger than the bit size you intend to use. [] Insert drill bit into the chuck the full length of the jaws. _ WARNING: Do not insert drill bit into chuck jaws KEYHOLE and tighten as shown in figure 19. This could cause drill bit to be thrown from the drill press, resulting in possible serious personal injury or damage to the chuck. Fig. 18 [] Tighten chuck jaws securely using chuck key provided. Do not use a wrench to tighten or loosen chuck jaws. [] Remove chuck key. [] To remove the drill bit, reverse the steps listed above. DRiLLiNG See Figures 20 - 21. NOTE: Before beginning any drilling operation, position the worklight for maximum lighting of the workpiece. Using a C-clamp or similar clamping device, secure the workpiece to the work table. To protect the surface of the workpiece, use a piece of scrap between the clamp and the workpiece. WRONG D Select the proper drill bit based on the hole size desired. For large holes, drill a pilot hole first, using a smaller diameter bit. D Set table assembly to desired height. If desired, set feed shaft at desired spindle depth. Fig. 19 19 I] Makesuretheworktableisfreeofalllooseobjects andthatthebit is notincontactwiththeworkpiece. I] Plugelectricalcordintopowersupplyandturnswitch ON.Makesurespindlerotatesfreely. I] Slowlylowerdrillbit intoworkpiece.Donotforcethe bit,letthedrillpressdothework. I] Oncethe holeis completed,raisethespring-loaded feedshaftto itsnormalposition.Thiswillautomatically raisethechuckandbit. DRILLING TIPS If the hole is large, it's a good idea to drill a smaller pilot hole before drilling the final one. Your hole will be more accurately positioned, rounder, and the bits will last longer. FEEDSHAFT WOBKLIGHT If the hole is deeper than it is wide, back off occasionally to clear the chips. When drilling metal also use a coolant. As you increase the drill size, you may need to reduce the spindle speed. See speed chart on page 22. C-CLAMP If drilling a through hole, place a scrap piece of wood between the table and the workpiece. This step will mean a neater exit hole and protect the table surface. USING THE LASER With the laser turned on, the red "X" indicates the exact spot where the drill bit will enter the workpiece. If this is not the desired location, do not begin drilling until the workpiece has been moved to the proper position as indicated by the "X" on the workpiece. LIMITING THE DRILLING DEPTH See Figure 21. Fig. 20 To adjust the drilling depth when you need to drill a number of holes to exactly the same depth: [] Loosen the lock knob. [] Rotate depth gauge to the desired setting. [] Retighten the lock knob securely. SETTING THE DIGITAL DEPTH See Figure 22. DRILLING DISPLAY DEPTH USING THE Place the switch in the OFF ( O ) position. I] Using a C-clamp or similar clamping device, secure the workpiece to the work table. To protect the surface of the workpiece, use a piece of scrap between the clamp and the workpiece. I] Select the proper drill bit based on the hole size desired. For large holes, drill a pilot hole first, using a smaller diameter bit. Insert and tighten the drill bit in the chuck. GAUGE DEPTH__-(_ I] Set table assembly to desired height. I] Turn on the digital depth display by pressing the ON/OFF button. I] Press the in./mm button until the desired unit of measurement is set. KNOB LOCK Fig. 21 2O Withthetool inthe OFF( O) position,lowerthedrill bit byturningthefeedhandlesuntilthedrillbittouches the workpiece.Holdin thispositionandpressthe zero resetbutton. NOTE:Thissetsthedepthto zeroatthesurfaceofthe workpiece. D Removetheworkpiecethenincrease the depthof the drillbit (pastzero)untilthedesireddepthis displayed. Holdinthispositionandlockthedepthusingthelock knobto limitdrillingdepth. D Usinga C-clampor similarclampingdevice,reposition the workpiece to theworktable. D Turnonthetoolanddrilltothedesireddepth. DIGITAL DEPTH ON/OFF BUTTON in./mm BUTTON ZERORESET BUTTON Fig. 22 _ WARNING: Before performing any adjustment, make sure the tool is unplugged from the power supply. Failure to heed this warning could result in serious personal injury. ADJUSTING TABLE See Figure 23. TABLE ADJUSTMENT HANDLE HEIGHT [] Hold the table with one hand and loosen the table lock handle. [] Rotate the table adjustment handle clockwise to raise the table. [] Rotate the table adjustment handle counterclockwise to lower the table. TABLELOCK HANDLE [] Position the table to the desired height and retighten the table lock handle. ADJUSTING TABLE Fig. 23 BEVEL See Figure 24. The drill press is equipped with a tilting table that allows you to drill angled holes. The table can be tilted left or right, from 0 ° to 45 ° after the pin has been removed. To remove the pin, turn the hex nut clockwise until the pin can be lifted away from the housing. To tilt the table: BEVEL SCALE [] Loosen the large hex bolt located underneath the table. [] Use the bevel scale to tilt the table to the desired angle. [] Retighten the hex bolt securely. HE× BOLT PiN Fig. 24 21 CHANGINGSPEEDS SPINDLE PULLEY See Figure 25. DRIVE BELT MOTOR PULLEY The spindle speed is determined by the location of the belt on the pulleys inside the head assembly. The speed chart located on the cover inside the head assembly shows the recommended speed and pulley configuration for each drilling operation. To change the pulley configuration: [] Lift head assembly cover from front to open. [] Loosen the tension knob. [] Remove the drive belt. [] Reposition the belt according to the speed chart. [] Retighten the tension knob. TENSION KNOB Fig. 25 22 HEAD ASSEMBLY _k WARNING:Whenservicing,useonlyidenticalreplacementparts.Useofanyotherpartsmaycreate a hazardorcauseproductdamage. AND MOTOR HOUSING Frequently blow out any dust that may accumulate inside the head assembly and/or motor housing. PULLEYS _IL WARNING:Alwayswearsafetygogglesor safety glasseswithsideshieldsduringpowertooloperation or whenblowingdust.Ifoperationis dusty,alsowear a dustmask. ,_ WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off the tool, remove the switch key, and unplug the drill press before performing any maintenance or adjustment. GENERAL See Figure 26. Should pulleys spindle ed and Tighten you feel an unusually high level of vibration, the may not be tightly secured on the motor and/or shafts. To make sure the pulleys are properly seattight, locate the set screw on each of the pulleys. each set screw with the hex key. GEAR RACK Periodically grease the worm gear and gear rack in order to keep the vertical movement smooth and to help prolong the life of the drill press. MAINTENANCE PULLEY SETSCREW Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. ,_ WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury. After using the drill press, clean it completely and lubricate all sliding and moving parts. Apply a light coat of automotive-type paste wax to the table and column to help keep the surfaces clean. LUBRICATION [] Lower spindle to maximum depth exposing the arbor. Oil moderately once every three months. [] Oil the column lightly every two months. Fig. 26 [] If turning becomes difficult, grease gear rack lightly. BATTERIES The ball bearings in the tool are permanently lubricated. Check the laser batteries regularly to avoid deterioration. Remove the batteries if you will not be using the laser for an extended time. MOTOR/ELECTRICAL The induction motor is easy to maintain but must be kept clean. Do not allow water, oil, or sawdust to accumulate on or in it. The sealed bearings are permanently lubricated and need no further attention. 23 CRAFTSMAN DRILL PRESS- MODEL NO. 219140 _ 20 22 21 Key No. PaN Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 089140301146 089140301001 089140301002 089140301145 089140301004 089140301005 089140301012 089140301010 089140301009 089140301008 089140301011 089140301106 089140301102 089140301107 089140301101 089140301168 089140301098 18 089140301097 19 089140301096 20 089140301095 21 089140301089 22 089140301088 23 089140301094 24 089140301087 25 089140301086 Description Logo Label ....................................... Cover ................................................ Cover Button .................................... 1 1 1 Speed Label ..................................... Drive Belt .......................................... 1 1 Motor Pulley ..................................... *Set Screw (M6 X 10 mm) .................. * External Lock Washer ...................... *Hex Nut (M4) .................................... *Screw (M4 X 10 mm, Pan Hd.) ........ Cover Hinge ..................................... *Screw (M4 X 6 mm, Pan Hd.) ........... Tension Knob ................................... Cover Latch ...................................... 1 1 4 4 8 2 2 1 1 Roll Pin (D6 X 16 mm) ...................... Rivets ............................................... *Screw (M8 X 15 mm, Hex Socket Cap Hd.) ....................... Pin (D6 x 12 mm) .............................. Feed Crank ....................................... Knob Assembly ................................ Knob ................................................. Feed Handle ..................................... Hub ................................................... Depth Gauge .................................... Depth Lock Screw ............................ * Standard Key No. Qty. 2 8 1 1 1 1 2 2 1 1 1 26 27 28 29 089140301085 089140301099 089140301150 089140301021 30 089140301100 31 089140301083 32 089140301084 33 089140301067 34 089140301152 35 089140301162 36 089140301042 37 089140301043 38 089140301044 39 089140301165 40 089140301031 41 42 43 44 45 46 47 48 49 50 089140301030 089140301029 089140301167 089140301147 089140301013 089140301014 089140301003 089140301169 089140301170 089140301907 Hardware Item - Ma 24 Part Number Be Purchased Description Qty. Shaft Pinion ...................................... 1 Roll Pin (D5 x 16 ram) ....................... Warning Label .................................. *Screw (M8 x 8 ram, Hex Socket Hd.) ............................... Roll Pin ............................................. Threaded Pin .................................... * Hex Nut (MS) .................................... Arbor ................................................ Chuck .............................................. Laser Assembly ................................ *Screw (M4.2 x 16 ram) ..................... Switch Key ....................................... Switch (HY18) ................................... Head Assembly ................................ *Screw (M4 x 10 mm Hex Socket Cap Hd.) ....................... *Hex Nut (1/2 in.) ............................... *Washer (M12) ................................... Handle Recoil Assembly .................. Data Label ........................................ 1 1 3 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 Spindle Pulley .................................. Special Pulley Nut ............................ *Screw (M4.2 x 16 ram, Pan Hd.) ...... Fraction Label .................................. Sleeve ............................................... 1 1 1 1 1 Worklight Label ................................ 1 Locall CRAFTSMAN DRILL PRESS- MODEL NO. 219140 32 ,_ 3O _--=- 28 .._---- 27 34 33 35 I 36 29 f4 38 37 23 "=_'--'- 20 25 13 12 19 Key No. Part Humber 1 2 3 4 5 6 7 8 9 10 089140301092 089140301093 089140301090 089140301091 089140301142 089140301139 089140301138 089140301084 089140301141 089140301140 11 12 13 14 15 16 17 18 19 089140301136 089140301135 089140301134 089140301133 089140301132 089140301131 089140301130 089140301128 089140301153 Description Set Screw (M6 x 10 mm) ............... Column Collar ................................ Column .......................................... Gear Rack ...................................... Base Collar .................................... 2 1 1 1 1 *Washer (M8.4 x M16 x 1.6t) ........... * Lock Washer (D8) .......................... *Hex Nut (M8) ................................. Base .............................................. 2 2 2 1 * Mounting Bolt (M8 x 125 mm, Hex Hd.) ................. * Bolt (M8 x 25 mm, Hex Hd.) ......... Gear ............................................... Gear Shaft ..................................... Bevel Scale .................................... 2 4 1 1 1 *Screw (M2 x 5 mm) ........................ Threaded Pin ................................. 2 1 * Hex Nut (1/4-20) ............................ *Wing Nut (M8) ................................ Chuck Key (1/2 in.) ........................ 1 2 1 * Standard Key No. Qty. Hardware 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part Humber 089140301154 089140301120 089140301129 089140301127 089140301155 089140301156 089140301157 089140301158 089140301159 089140301125 089140301124 089140301126 089140301121 089140301123 089140301122 089140301119 089140301118 089140301117 089140301116 983000830 item - May Be Purchased 25 Description Qty. Chuck Tool ..................................... 1 *Washer (M9 x M28 x 3t) ................. 4 Hex Bolt ......................................... 1 Table ............................................. 1 *Hex Key 2.5 mm ............................ *Hex Key 3 mm ............................... *Hex Key 4 mm ............................... *Hex Key5 mm ............................... *Hex Key 6 mm ............................... *Screw (M6 x 16 mm) ...................... Fence Bracket ............................... 1 1 1 1 1 1 1 Adjustable Fence ........................... Fence Screw .................................. 1 2 * Washer (D6) ................................... *Wing Nut (M6) ................................ Table Lock Handle ......................... 1 1 1 Support .......................................... Worm Gear .................................... 1 1 Table Adjustment Handle .............. 1 Operator's Manual Locally
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