Craftsman 315228490 User Manual TABLE SAW Manuals And Guides L0011048
CRAFTSMAN Saw Table Manual L0011048 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides
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Owner's Manual II:RRFTSMRN'I 10 in. Stationary TABLE SAW Model No. 315.228490 O O Save this manual for future reference. • Safety • Features • Assembly • Operation • Maintenance • Parts List CAUTION: Read and follow all Safety Rules and Operating Instructions before first use of this product. Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit the Craftsman web page: www.sears.com/craftsman 972000-781 9-00 USA FULL ONE YEAR WARRANTY ON CRAFTSMAN TABLE SAW If this £1tRFIrSNRN Table Saw fails due to a defect in matedal or workmanship within one year from the date of purchase, Sears will repair it, free of charge. Contact a Sears Service Center for repair. If this product is used for commercial or rental purposes, this warranty applies only for 90 days from the date of purchase. This warranty gives you specific legal nghts, and you may also have other dghts which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 Your saw has many features for making cutting operations more pleasant and enjoyable. Safety, performance and dependability have been given top priority in the design of this saw making it easy to maintain and operate• _ CAUTION: Carefully read through this entire owner's manual before using your new saw. Pay close attention to the Rules For Safe Operation, and all Safety Alert Symbols, including Danger, Warning and Caution. If you usa your saw properly and only for what it is intended, you will enjoy years of safe, reliable service. _ Lcx_kfor this symbol to point out important safety precautions. _IL WARNING: • !!! It means attention... Your safety is involved. The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears Retail Stores. • Warranty and Introduction .............................................................................................................................. • Table Of Contents ....................................................................................................................................... 2-3 • Rules For Safe Operation ........................................................................................................................... 4-6 • Electrical ......................................................................................................................................................... 7 • Glossary and Product Specifications ............................................................................................................. 8 • Unpacking and Accessories ........................................................................................................................... 9 • Loose Parts List ............................................................................................................................................ • Small Parts List ....................................................................................................................................... • Tools Needed ............................................................................................................................................... • Labels ...................................................................................................................................................... 14-15 • Features .................................................................................................................................................. 16-17 CRRFTSMRIr TABLE SAW315,228490 2 2 10 11-12 13 • Assembly ................................................................................................................................................. Installing Handwheels Assembling 18-29 on Table Saw Base .................................................................................................. 18 Steel Leg Stand ................................................................................................................... 18-19 Mounting the Leg Stand on the Table Saw Base ........................................................................................ 19 Assembling Table Extensions ...................................................................................................................... 20 Aligning Table Extensions ............................................................................................................................ 20 Installing the Rear Rail ................................................................................................................................. 21 Installing the Front Rail ................................................................................................................................ • • 22 Aligning Rip Fence and Rails .................................................................................................................. 22-23 Mounting the Motor and Switch ............................................................................................................... 23-24 Installing the Belt and Belt Guard ................................................................................................................ 24 Installing the Blade Guard ............................................................................................................................ 25 Checking the Throat Plate ............................................................................................................................ 26 Aligning Riving Knife with the Blade ............................................................................................................ Check Heeling (Paralleling) of the Sawblade to the Miter Gage Groove .................................................... 26 27 Checking Rip Fence and Blade Alignment .................................................................................................. 28 Changing the Motor Voltage ........................................................................................................................ 29 Adjustments ........... w,................................................................................................................................ 30-33 Replacing the Blade ..................................................................................................................................... 30 Heeling (Paralleling) the Sawblade to Miter Gage Groove .......................................................................... 31 Setting the Bevel Stops and Indicator .......................................................................................................... 32 Adjusting the Miter Gage .............................................................................................................................. 33 Removing / Replacing the Throat Plate ....................................................................................................... 33 Basic Operation of the Table Saw .......................................................................................................... Causes of Kickback ...................................................................................................................................... 34-43 34 Avoiding Kickback ........................................................................................................................................ 34 Cutting Aids .................................................................................................................................................. Resetting Thermal Ovedoad Protector .......................................................... ]............................................. 34 35 Causes of Overload ....................................................................................................................................... 35 Types of Cuts ............................................................................................................................................... 36 Making a Cross Cut ................................................................................................................................. 37-38 Making a Rip Cut .......................................................................................................................................... 38 Making a Miter Cut ....................................................................................................................................... 39 Making a Bevel Cross Cut ....................................................................................................................... 39-40 Making a Bevel Rip Cut ................................................................................................................................ 40 Making a Compound (Bevel) Miter Cut ........................................................................................................ 41 Making a Large Panel Cut ............................................................................................................................ 42 Making a Non-Through 43 Cut .......................................................................................................................... Making a Dado Cut ....................................................................................................................................... 43 Maintenance ................................................................................................................................................. 44 Lubrication .................................................................................................................................................... 44 Troubleshooting ....................................................................................................................................... Exploded View and Repair Parts List ...................................................................................................... Parts Ordering / Service ................................................................................................................... 3 45-47 48-65 back page CRRFT$14RN"TABLE SAW315.228490 The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL MEANING A SAFETY A DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. A WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. ,& CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. Note: Advises you of information or instructions vital to the operation or maintenance of the equipment. ALERT SYMBOL Indicates danger, warning, or caution, May be used in conjunction with other symbols or pictographs, IMPORTANT Servicing requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Sears store or repair center. Always use original factory replacement parts when servicing. _i, WARNING: Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electrical shock, or serious personal injury. Save the owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool. READ ALL INSTRUCTIONS • KNOW YOUR POWER TOOL. Read the owner's manual carefully, Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. • DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lit. • MAKE WORKSHOP CHILD-PROOF with padlocks and master switches or by removing starter keys. • • USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job it was not designed for. Use it only the way it was intended. • DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonslip footwear are recommended. Also wear protective hair covering to contain long hair. • ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses; they are NOT safety glasses. KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area, Do not let visitors • KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted. • leave tools or pieces of wood on the saw while it is in operation. DO NOT OVERREACH. balance at all times. • SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. contact tool or extension cord while operating. • • MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. CRAFTSMAN" TABLE SAW315.228490 4 Keep proper footing and RULES • FOR SAFE OPERATION USE THE PROPER EXTENSION (Continued) • CORD. Make sure your extension cord is in good condition. Use only a cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet _1= WARNING: When servicing, use only identical Craftsman replacement parts. Use of any other parts may create a hazard or cause product damage. or less in length• If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. • AVOID ACCIDENTAL STARTING. is off when plugging in. • REMOVE WRENCHES NEVER USE THIS TOOL IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes• Be sure switch AND ADJUSTING • • MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using this tool. • DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by a qualified service technician at a Sears store or repair center• • GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator enclosures. • GROUND ALL TOOLS. See Electrical page. • WEAR A DUST MASK to keep from inhaling fine particles. • PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. • DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. KEYS. Get in the habit of checking - before turning on tool - that hex keys and adjusting wrenches are removed from tool. • BEFORE MOUNTING, DISCONNECTING OR REMOUNTING THE MOTOR; unplug the saw and remove the switch key. CHECK DAMAGED PARTS. Before using the tool again, check any damaged parts, including guards, for proper operation and performance. Check alignment of moving parts, binding of moving parts, breakage of parts, saw stability, mounting and any other condttuonsthat may affect its operation. A damaged part must be properly repaired or replaced by a qualified service technician at a Sears store or repair center to avoid risk of personal injury. USE ONLY CORRECT BLADES. Use the right blade size, style and cutting speed for the material and the type of cut. Blade teeth should point down toward the front of the table. • USE RECOMMENDED ACCESSORIES. improper accessories may risk injury. Using • USE ONLY SEARS REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made by a qualified service technician at a Sears store or repair center. what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. • KEEP GUARDS IN PLACE and in good working order. This includes the blade guard, riving knife, and anti-kickback pawls• POSITIONS where a sudden slip could cause your hand to move into the blade. ALWAYS make sure • CHECK DIRECTION ALWAYS SUPPORT LARGE WORK PIECES while cutting to minimize risk of blade pinching and kickback• Saw may slip, walk or slide while cutting large or heavy boards. STAY ALERT AND EXERCISE CONTROL. Watch AVOID AWKWARD DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected from power supply• • DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was designed. • NEVER LEAVE TOOL RUNNING UNATTENDED. TURN THE POWER OFF. Do not leave tool until it AND HAND you have good balance. OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. • OPERATIONS GUARD AGAINST KICKBACK. Kickback can occur when the blade stalls, driving the work piece back toward the operator. It can pull your hand into the blade, resulting in serious personal injury. Stay out of the blade path and turn switch off immediately if blade binds or stalls. USE A SUPPORT FOR THE SIDES AND BACK OF THE SAW TABLE when sawing wide or long workpieces. Use a sturdy "outrigger" support if a table extension is more than 24 inches long and is attached to the saw, to prevent tipping. comes to a complete stop. 5 CRRFTSMRN" TABLESAW315.228490 RULES FOR SAFE OPERATION (Continued) • CUT ONLY WOOD, PLASTIC OR WOOD-LIKE MATERIALS. Do not cut metal. • NEVER cut more than one piece at a time. DO NOT STACK more than one workpiece on the saw table at a time. • DO NOT REMOVE THE SAW'S BLADE GUARDS. Never operate the saw with any guard or cover removed. Make sure all guards are operating properly before each use. • NEVER PERFORM ANY OPERATION FREEHAND. Always place the workpiece to be cut on the saw table and position it firmly against the fence as a backstop. • USE THE RIP FENCE. Always use a fence or straight edge guide when ripping. • BEFORE MAKING A CUT, be sure all adjustments are secure. • BE SURE THE BLADE PATH IS FREE OF BE SURE THE BLADE CLEARS THE WORKPIECE. Never start the saw with the blade DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges. KEEP HANDS AWAY FROM CUTTING AREA. SAVE THESE INSTRUCTIONS. Refer to them frequently and use to instruct other users. If you loan someone this tool, loan them these instructions also. USE A PUSHBLOCK OR PUSH STICK for workpieces so small that your fingers go under the blade guard. NEVER TOUCH BLADE or other moving parts during use, for any reason. _kWARNING: • _1, WARNING: ALLOW THE MOTOR TO COME UP TO FULL SPEED before starting a cut to avoid blade binding or stalling. ALWAYS PUSH THE WORKPIECE; toward the saw. • DO NOT FEED THE MATERIAL TOO QUICKLY. • lead from lead-based paints, • crystalline silica from bricks and cement and other masonry products, and never pull it • arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Do not force the workpiece against the blade. • ALWAYS TURN OFF SAW before disconnecting it, to avoid accidental starting when reconnecting to power supply. NEVER leave the table saw unattended while connected to a power source. • BEFORE CHANGING THE SETUP, REMOVING COVERS, GUARDS, OR BLADE; unplug the saw and remove the switch key. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: Blade coasts after being turned off. • KEEP BLADES CLEAN, SHARP AND WITH SUFFICIENT SET. Sharp blades minimize stalling and kickback. CORDS PERIODICALLY and, if damaged, have repaired by a qualified service technician at a Sears store or repair center. Stay constantly aware of cord location and keep it well away from the moving blade. Do not reach underneath work or in blade cutting path with your hands and fingers for any reason. Always turn the power off. • • INSPECT TOOL CORDS AND EXTENSION touching the workpiece. • KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. USE ONLY OUTDOOR EXTENSION CORDS. Use only extension cords with the marking "Acceptable for use with outdoor appliances; store cords indoors while not in use." Use extension cords with an electrical rating not less than the saw's rating. Always disconnect the extension cord from the outlet before disconnecting the product from the extension cord. NAILS. Inspect for and remove all nails from lumber before cuttir_g. • • SAVE THESE INSTRUCTIONS CRRFTSMRN" TABLESAW 315.228490 6 EXTENSION GROUNDING CORDS Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. Length of Extension Cord In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Wire Size (A.W.G.) Up to 25 feet 14 26-100 feet 12 When working with the toot outdoors, use an extension cord that is designed for outside use. This is indicated by the letters WA on the cord's jacket. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Before using an extens®n cord, inspect it for loose or exposed wires and cut or worn insulation. _, CAUTION: Keep the cord away from the cutting area and position the cord so that it will not be caught on lumber, tools, or other objects during cutting operations. ELECTRICAL Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a grounding pin like the one shown. CONNECTION Your Sears Craftsman Table Saw is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). It should be connected to a 240 volt power supply only if it has been reset according to the instructions in this manual. The motor has been set at the factory for 120 volts; if it is reconnected to operate at 240 volts, all attachment plugs and any receptacles must be replaced with devices rated for 240 volts. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the saw does not operate when plugged into an outlet, double check the power supply. SPEED INSTRUCTIONS ,_ WARNING: Instructions are given in the Assembly section for changing the motor voltage to 240 volts. Follow them carefully ... Electrical shock can kill. AND WIRING The no-load speed of your table saw is approximately 3,600 rpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a .shop is as important as the motor's horsepower rating. A line intended only for lights cannot properly carry a power tool motor. Wire that is heavy enough for a short distance will be too light for a greater distance. A line that can support one power tool may not be able to support two or three tools. GROUNDINGpIN / COVEROF GROUNDED OUTLETBOX 7 Fig. 1 CRAFTSMAN" TABLESAW315.228490 Anti-Kickback Pawls Toothed safety devices behind the blade designed to stop a workpiece from being kicked back at the operator during a ripping operation. Molding A non-through cut that gives a varied shape to the workpiece and requires a special blade. Push Stick A device used to feed the workpiece through the saw blade during narrow cutting operations. It helps keep the operator's hands well away from the blade. Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut A cutting operation made with the blade at any angle other than 90" to the saw table. Rabbet A notch in the edge of a workpiece. Resaw Compound Cut A cut with both a miter angle and a bevel angle. A cutting operation to reduce the thickness of the workpiece in order to make thinner pieces. Crosscut A cutting operation made across the grain or the width of the workpiece. Resin A sticky, sap-based substance. Dado Rip Cut A cut made with the the grain of the workpiece. A non*through cut that gives a square notch or trough; requires a special blade. Sawblade Path The area directly in line with the blade -- over, under, behind, or in front of it. Also, the workpiece area which will be or has been cut by the blade. Featherboard A device to help guide workpieces during rip cuts. Freehand (for table saw) Dangerous practice of making a cut without using rip or miter fences. See Safety Rules. Set The distance that the tip of the saw blade tooth is bent (or set) outward from the face of the blade. Gum Throw-Back Saw throwing back a workpiece; similar to kickback. A sticky, sap-based residue from wood products. Heel Alignment of the blade. Through Sawing Any cutting operation where the blade extends completely through the workpiece. Kerr The material removed by the blade in a through cut or the slot produced by the blade in a non-through cut. Trailing End The workpiece end last cut by the blade in a dp cut. Kickback A hazard that can occur when blade binds or stalls, throwing workpiece back toward operator. Workplece The item on which the cutting operation is being done. The surfaces of a workpiece are commonly referred to as faces, ends, and edges. Leading End The end of the workpiece pushed into the cutting tool first. Worktable The surface on which the workpiece rests while performing a cutting operation. Miter Cut A cutting operation made with the miter gage using any angle other than 0 on the miter gage. Blade Arbor Blade Diameter Blade Tilt Table Size without 5/8 in. Rating 10 in. Input 0 - 45" table extensions Table Size with table extensions rRRFTSMRN" TABLE SAW 315.228490 120 / 240 V, 60 Hz - AC only 13/6.5 Amperes No Load Speed 3,600 RPM 20 in. x 27 in. Cutting Capacity with Miter at 0/Bevel 0: 3-3/6 in. 44 in. x 27 in. Cutting Capacity with Miter at 0/Bevel 45": 2-1/4 in. 8 Your new table saw has been designed to give you many years of high quality performance. To insure this goal, proper care and treatment is important. Careful treatment begins with removing all parts from the carton and checking them against the list of loose parts. The long box contains the rails. The large box holds all other parts, which are detailed in the Loose Parts List. • • _k _i, WARNING: To prevent accidental starting that could cause possible serious personal injury, assemble all parts to your saw before connecting it to power supply. Saw should never be connected to power supply when you are assembling parts, making adjustments, installing or removing blades, or when not in use. A WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. Separate the saw and all parts from the packing materials and check each against the packing list, especially the small parts that can be hidden in the packing material. Note: Do not discard the packing materials until you have carefully inspected the saw, identified all parts, and satisfactorily operated your new saw. Remove the wax paper covering on the table. Use any ordinary household type grease and spot remover. Immediately apply a coat of automotive type paste wax to the table and table exensions. WARNING: Never use gasoline, naptha, or other highly volatile solvents. Do not ever let brake fluids, gasoline, petroleum-based products, or penetrating oils contact plastic parts. Such chemicals c_h weaken or destroy plastic. The following recommended accessories are currently available at Sears Retail Stores. • Fence Guide System • Guide Master • Box Joint & Miter Guide • Universal Jig • Taper Jig • 10 in. Sanding Disc • 8 in. Sanding Disc • Elite Dado • Excalibur Dado • 7 in. Adj. Dado 36 tip • 7 in. Adj. Dado 24 tip _IL WARNING: • 7 in. Stack Steel Dado • 7 in. x 9/16 in. Stack Dado • 7 in. Molding Head Set • 2 Bit Molding Head Set • Saw Baskets • Jointer Clamps • Specialty Throat Plate • Miter Gage Hold Down Clamp • Align-A-Rip XRC Rip Fence • Dust Collection System • Accessory Table The use of attachments or accessories 9 not listed might be hazardous. CRRFTJ;MRN"TABLESAW 315.228490 The following items are included with your Table Saw. A A. B. C. D. E. F. G. H. I. J. K. L. M. N. Table Saw Base .................................................... Belt ....................................................................... Belt Guard ............................................................ Blade Guard Assembly (Hardware Shown Separately) ............................. Wrench ................................................................. Handwheel (Hardware Shown Separately) ............................. Leg Brace, lower (short) ....................................... Leg Brace, lower (long) ........................................ Leg Brace, upper (short) ....................................... Leg Brace, upper (long) ........................................ Leg ........................................................................ Miter Gage ............................................................ Motor and Switch .................................................. Switch Key ............................................................ CRRFTSMRN" TABLE SAW315.228490 1 1 1 O. P. Q. R. 1 1 S. T. V. 2 2 2 2 2 4 1 1 1 W. X. Y. Z. I0 Rip Fence ............................................................. Rail, Front (Hardware Shown Separately) ............ Rail, Rear (Hardware Shown Separately) ............ Motor Mounting Plate (Hardware Shown Separately) ............................. Blade Guard Bracket ............................................ Table Extension .................................................... Hardware for Mounting Motor, Motor Mounting Plate, and Belt Guard (Shown Separately) ........... Hardware for Table Extensions (Shown Separately) .............................................. Hardware for Leg Stand, Leveling Feet, and Mounting Saw Base (Shown Separately) ............. Hardware for Blade Guard Bracket and Blade Guard Assembly (Shown Separately) ........ Owner's Manual (not shown) ................................ 1 1 1 1 1 2 1 1 1 1 1 Check all loose parts from the box with the list on the previous page, the figures below and on the following page. Small items such as fasteners and end caps are shown in figures 2 b and 2 c. Follow the instructions in the Assembly section to assemble your new saw. F. ................................... 2 screw (#10-24 x 1/2 in.) ...................................... 2 Hardware for Leg Stand, Leveling Feet, and Mounting Saw Base lock washer (#10) ............................................... 2 Hardware for Leg Stand ..................................... Hardware for Handwheel X. 1 carriage bolt (5/16-18 x 3/4 in.) ........................ 24 v. flat washer (5/16 in.) ......................................... 24 hex nut (5/16-18) .............................................. 24 Hardware for Mounting Motor, Motor Mounting Plate and Belt Guard Hardware for Mounting Motor ............................ 1 hex bolt (5/16-18 x 1 in.) .................................... 4 flat washer (5/16 in.) ........................................... 8 Hardware for Leveling Feet ................................ 1 lock washer (5/16 in.) ......................................... 4 leveling foot ........................................................ 4 hex nut (5/16-18) ....,. .......................................... 4 flat washer (5/16 in.) ........................................... 8 hex nut (5/16-18) ................................................ 8 Hardware for Motor Mounting Plate ................... 1 hex bolt (5/16-18 x 3/4 in.) ................................. 2 Hardware for Belt Guard .................................... 1 hex bolt (5/16-18 x 3/4 in.) ................................. 4 hex nut (#10-24) ................................................. 4 flat washer (5/16 in.) ........................................... 8 flat washer (#10) ................................................. 4 hex nut (5/16-18) ................................................ 4 Hardware for Mounting Saw Base ..................... 1 W. Hardware for Table Extensions .......................... hex bolt (5/16-18 x 1 in.) .................................... Fig. 2 b 1 8 flat washer (5/16 in.) ......................................... 16 hex nut (5/16-18) ................................................ 8 11 CRRFTSMRN" TABLESAW315.228490 Check all loose parts from the box with the list and figures below and on the previous pages. Small items such as fasteners and end caps are shown in figures 2 b and 2 c. Follow the instructions in the Assembly section to assemble your new saw. P. Hardware for Rail, Front ..................................... Y. 1 square head bolt (5/16-18 x 3/4 in.) ................... 6 Hardware for Blade Guard Bracket and Blade Guard Assembly flat washer (5/16 in.) ........................................... 6 Blade Guard Bracket .......................................... 1 hex nut (5/16-18) ................................................ 6 hex cap screw (5/16-18 x 1/2 in.) ....................... 2 end cap for front rail ........................................... 2 lock washer (5/16 in.) ......................................... 2 screw (#8-32 x 1/2 in.) ........................................ 2 Blade Guard Assembly ....................................... 1 socket head cap screw (1/4-20 x 3/8 in.) ........... 3 @ flat washer (1/4 in.) ............................................. 0 M, Q. 3 Hardware For Rail, Rear .................................... 1 square head bolt (5/16-18 x 3/4 in.) ................... 6 flat washer (5/16 in.) ........................................... 6 hex nut (5/16-18) ................................................ 6 end cap for rear rail ............................................ 2 screw (#8-32 x 1/2 in.) ........................................ 2 square nut (1/4-20) ............................................. 2 screw (1/4-20 x 3/8 in.) ....................................... 2 _ © © CRRFTSMRN" TABLE SAW 315,228490 Hardware for Mounting Switch Assembly Packed with Motor Mounting Hardware 12 Fig, 2 c The following tools are needed for assembly and alignment. Note: The five hex keys listed below have been provided with your saw. The remaining tools are typical shop tools and are not included with your saw. SMALL/ MEDIUM PHILLIPSSCREWDRIVER NUTDRIVER 8 ram,10 mm,and 12 mm REX KEYS(PROVIDED) and 6 mm COMBINATIONSQUARE HAMMER 45° TRIANGLE' \ WRENCHES:8 ram, 10 ram,and 12 mm FRAMINGSQUARE ADJUSTABLEWRENCH 13 rRRFTSNRN"TABLEhAW315.228490 B F C D G E A O B r r _WARNING A 10 inch Table Saw 3600 R.P.M, 120/240 VOLTS 60 Hz AC ONLY 13 A / 6.5 A I A' WARNINGI W.EN SE.V,C.NG, USE ON.y IDENTICAL CRAFTSMAN REPLACEMENT PARTS. MODEL 315.228490 SER. NO. MADE IN TAIWAN SEARS, ROEBUCK AND CO. Customer [ LRS34=O (_ 1 Cv US STATIONARYTOOL Help Line 1-800-932-3188 • RaisedGuard CanDropon Spinning Bladeand Break. • ToreduceThe RiskofInjury, GuardMust bein Place DuringUse. •Alignand Tighten RivingKnife Fasteners BeforeUse Fig. 4 a [RAFTSMAN"TABLESAW315.228490 14 _, WARNING When Mounting Keep Fasteners an Auxiliary Fence Face, Position Mounting Away From Blade, Hardware Beyond Arrow at Right and Left as Indicated. C E D WAI_NING Debris on rail can misalign I Do Not Lift Saw With Rails 1 LorExtension Tables. F the rip fence. Workpiece could bind or suddenly kick back. You could be hit or cut. Clean debris off fence rail before A WARNING )ositioning fence. • Attach Blade Guard G As._embly Before Operating this Saw _'L ONI IPUSHOFF_ H A WARNING CRAFTSMAN" 15 Fig. 4 b CRRFTSMRN*TABLESAW315,228490 KNOW YOUR TABLE SAW ANTI-KICKBACKPAWLS BLADEGUARD BLADE REARRAIL RIVINGKNIFE ORSPREADER RIP FENCE ALIGN-A-CUT INSERT MITER _ TABLE EXTENSION SCALE GAGEGROOVE TABLE EXTENSION FRONT RAIL MITER GAGE SWITCH WITH KEY BEVEL HANDWHEEL NE ADJUSTMENT KNOB RIP FENCE HANDLE SCALE GHT HANDWHEEL LEGSTAND BELTCOVER LEVELINGFOOT BEVEL LOCKHANDLE MOTOR Fig. 5 OVERVIEW The upper portion of the blade projects up through the table, surrounded by an insert called the throat plate. The heighf of the blade is set with a handwheel on the front of the cabinet. To accommodate wide panels, the tabletop has extensions on each side. Detailed instructions are provided in the Operation section of this manual for the basic cuts: cross cuts, miter cuts, bevel cuts, and compound cuts. CRRFTSMRN" TABLESAW 315.228490 For cuts with the blade straight up and cutting across the grain (cross cuts or miter cuts), use the miter gage to set the angle and push the wood into the blade. To cut with the blade straight up, along the grain of the wood (rip cuts), use the rip fence to guide the wood. Push smaller pieces with a pushblock or pushstick. 16 To tilt the blade for a bevel cut, use the bevel handwheel on the side of the cabinet. A bevel scale on the front of the cabinet shows the blade angle. Inside the cabinet, adjustable positive stops control the degree of tilt. require special attachments, which have detailed instructions to reduce risk of injury and ensure the best performance from your new saw. Before attempting to use your saw, familiarize yourself with all operating features and safety requirements of your Sears Craftsman table saw. The saw's features are described below. Use the miter gage with a bevel cross cut (compound cut) and the rip fence with a bevel rip cut. Other cuts ALIGN-A-CUT INSERT - A plastic insert on which marks may be made to indicate the location of the sawcut on the workpiece. ANTI-KICKBACK PAWLS - Kickback is a hazard in MITER GAGE GROOVES - The miter gage rides in these grooves on either side of the blade. which the workpiece is thrown back toward the operator. The toothed pawls are designed to snag the workpiece to prevent or reduce injury should kickback occur. MOTOR (13/6.5 AMP) - The powerful induction motor is 3HP, with capacitor start and V-belt drive, and is housed in a sturdy steel base. MITER GAGE KNOB - Located on the miter gage, this knob locks in the cutting angle after selection. OVERLOAD PROTECTOR - This device switches off the saw if it overheats. See the Operation section. BEVEL HANDWHEEL - This handwheel, on the right side of the cabinet, tilts the blade for a bevel cut. RAILS - Front and rear rails provide support for large workpieces and the rip fence. BEVEL SCALE - The easy-to-read scale on the front lib of the workstand shows the exact blade angle. RIP FENCE - A sturdy metal fence guides the workpiece and is secured with the rip fence handle. Grooves run along the top and sides of the rip fence for use with optional clamps and accessories. BLADE - This saw is provided with a Craftsman 24 tooth, 10 in. carbide tipped blade. The blade is adjusted with bevel and height handwheels on the cabinet. Bevel angles are locked with a handle below the front rail. _I, RIP FENCE FINE ADJUSTMENT KNOB - The knob on the front of the rip fence makes fine adjustments to the desired measurement for precise cutting. Push in the knob and turn to position fence. WARNING: Be sure to use only blades rated for at least 5,000 rpm and recommended for use on this saw. Check with your nearest Sears retail store. RIP FENCE HANDLE - The handle on the front of the rip fence releases the rip fence or locks it in place. RIVING KNIFE OR SPREADER - Located directly behind the blade, it keeps cut edges from binding and supports the blade guard. BLADE GUARD - Always keep the guard down over the blade for through-sawing cuts. SCALE - Found on the front rail, the easy-to-read scale provides precise measurements in rip cuts. BEVEL LOCK HANDLE - This handle, placed just under the worktable surface on the front of the cabinet, locks the angle setting of the blade. Be sure the handle is hanging straight down before tilting the blade. If it is not straight down, it may jam and bend the locking bolt. SWITCH WITH KEY - Your table saw has an easy access power switch located below the front rail. The yellow switch key must be removed from the hardware bag and inserted into the switch before saw can be operated. To lock the switch in the OFF position, remove the switch key from the switch. Place the key in a location that is inaccessible to children and others DUAL VOLTAGE - Your table saw can be set up to operate at either 120 or 240 volts. Use extreme caution when changing the voltage. not qualified to use the toot. HEIGHT HANDWHEEL - Use this handwheel to lower and raise the blade for adjustments or replacement. It is located on the front of the cabinet. TABLE EXTENSIONS - Removable cast iron extensions, 12 in. by 27 in., support larger workpieces. MITER GAGE - This gage aligns the wood for a crosscut. The easy-to-read indicator shows the exact angle for a miter cut, with positive stops at 90" and 45". 17 CRAFTSMAN" TABLESAW315.228490 Assembly is best done in the area where the saw will be used. When you remove the table saw base, loose parts, and hardware from the packing materials, check all items with the loose parts list and drawing. If you are unsure about the description of any part, refer to the drawing. If any parts are missing, delay assembling until you have obtained the missing part(s). INSTALLING HANDWHEELS ON SAW BASE Note: If you mount the saw base on a bench instead of the legs, go to the Assembling Table Extensions procedure. The bench surface must have an opening for sawdust to fall through, as large as the opening in the bottom of the saw base. A height of 36 in. from the top of the saw table to the floor is recommended. See Figure 6. • Each handwheet bag contains a metal handwheel, a screw (#10-24 x 1/2 in.), and a lock washer (#10). • Align the handwheels to the shaft ends that extend from the front and right side of the table saw base. Match the flat spots on the shaft and inside the handwheel. Insert a screw and a flat washer in the ASSEMBLING STEEL LEG STAND See Figures 7 and 8. handwheel center and tighten with a 4 mm hex key. • Take the following hardware from the leg stand hardware bag: 24 4 32 32 carriage bolts (5/16-!8 x 3/4 in.) leveling feet flat washers (5/16 in.) hex nuts (5/16-18) Note: Remaining hardware from this bag is used for mounting leg stand on the table saw base. TABLE SCREW HEIGHT HANDWHEEL SHAFTEND WASHER BEVELHANDWHEEL Note: Prior to assembly; clean the protective coating from the top, sides, and ends of the table top on your saw. Also clean protective coating from the extension tables. • Take 4 legs and 8 braces from loose parts. • Place a short upper brace inside two of the legs, with the legs wide end up. (Upper braces have two large holes in each end.) Make sure the two posts on the leg align with the small holes on the brace. Fig. 6 WASHER UPPER BRACE HEXNUT CARRIAGE BOLT I LOWERBRACE LEVELINGFOOT-------_ rRAFTSMI_N'TABLESAW315.228490 18 Fig. 7 • Align the two large holes on the brace and the legs. Insert the carriage bolts. Add flat washers and hex nuts and hand tighten. Repeat for the other short upper brace. These are the front and back sets. • For the side sets, install a long upper brace on two legs. Add hardware and finger tighten. Repeat for the other long upper brace. • Use the same steps to install the lower braces. Tighten all hex nuts with a 12 mm wrench. • Place a hex nut and flat washer on each leveling foot. Install the leveling feet from the bottom of each leg with the bolts pointing up. Cap with the remaining flat washers and hex nuts but do not tighten. • WARNING: Do not lift the saw without help. The saw base weighs approximately 95 Ibs. Hold it close to your body. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury. Move the leg set to desired location. Adjust the leveling feet with a 12 mm wrench, then tighten the top hex nut. • Place the leg stand on the table saw base. Align the holes in the table with the holes in the end braces. Make sure the Craftsman label faces the front of the saw which has the height handwheel. • Place a flat washer on a bolt and insert through hole. Add a flat washer and a hex nut. Hand tighten. • Repeat for three remaining holes. Tighten all hardware with a 12 mm wrench. You may find it helpful to use one wrench to hold the head of the bolt and one to tighten the hex nut. Leave the saw upside down to add the extensions. LEG STAND FLATWASHER UPPER BRACE FLATWASHER HEXBOLT SAW BASE LEG LEGSTAND ASSEMBLED MOUNTING THE LEG STAND SAW BASE See Figure 9. • 7 LOWERBRACE Fig. 8 ON THE TABLE Take the following from a small hardware bag: 4 hex bolts (5/16-18 x 3/4 in.) 4 hex nuts (5/16-18) 8 flat washers (5/16 in.) Note: This hardware was in the bag with hardware for assembling the leg stand and leveling feet. • Place the saw table upside down on a smooth surface, such as cardboard, on the floor. Fig. 9 19 CRRF'rSMRWTABLESAW 315.228490 ASSEMBLING TABLE ALIGNING EXTENSIONS TABLE EXTENSIONS See Figure 10. See Figure 11. • A good alignment allows the rails to slide on easily. Locate the table extensions and the small hardware bag with the folrowing: 8 hex bolts (5/16-18 x 1 in.) 8 hex nuts (5/16-18) 16 flat washers (5/16 in.) ,_ WARNING: The table extensions not only provide a better cut on the workpiece but help protect you. Serious injury can result from workpiece binding or kickback due to twisted rails or a misaligned rip fence. • With the saw upside down, align the extensions with the table with the bevel edges in front. Put a flat washer on each bolt. Attach the extensions to the table by inserting the bolts from the direction of the table. • Slip the remaining flat washers and hex nuts on the bolts. Lightly tighte_'them with a 12 mm wrench. • Get help to stand the saw assembly upright using the center saw table. Do not grasp the saw by the extensions. • Stand at the front of the saw and line up the front edges of the table and extensions. • To align extensions without damaging the table saw, put a block of wood at the front of the table where the extension meets the table, and tap the block with a hammer. Check and repeat until the front edges are even. • Lift each extension slightly until it is higher than the table (if necessary, place a block of wood below and tap upward). Center the block of wood over the front and rear edges and tap it until both are even (flush) with saw table. Recheck the front alignment. If it is even, tighten the screws with a 12 mm wrench. BLOCKOF WOOD SAWTABLE EXTENSION VIEWED FROM SIDE TABLE EXTENSION SAW TABLE EDGE SAW BASE HEX NUT TABLE EXTENSIONEDGE FORWARD VIEWED FROM FRONT TAP HERE SAWTABLE EDGE _ TABLE EXTENSION Fig. 11 FLATWASHER _IL HEX BOLT SPLIT RAIL DESIGN Fig. 10 Your saw has a split rail design. The front and rear rails each have a left and right piece that must be installed. They are joined together on your saw with a connector. We suggest that you install the right rear and right front pieces first. Align and secure these pieces, then use the connectors provided to secure left rear and left front pieces. WARNING: The extensions are very heavy. Do not lift the saw table without help. Keep your knees bent and lift with your legs, not your back. Ignoring these precautions can result in back injury. tlUlFTINAN °TABLE SAW315.228490 20 facing the saw, as if you were in normal Note: Remaining hardware from this hardware bag is used for installing the front rail and end caps. operating position. • At the back of the table, put the square head bolts in the holes in the edge of the saw table and the outer holes in each extension table so the bolt heads extend outward 1/2 in. • Under the table, loosely attach the flat washers and hex nuts onto bolts. Slide the slot on the rear rail over the bolts. Adjust each bolt to fit the rail closely to the table. • Position right rail so that the right hand edge extends 2-1/2 inches beyond the table extensions. • Push the right rail against table and tighten each hex nut with a 12 rnm wrench. If the rail does not Note: The right side of saw is on your right when INSTALLING THE REAR RAIL See Figures 12, 13, and 14. ,_ • WARNING: Front and rear rails must be carefully aligned to reduce the risk of kickback, which can cause serious injury. From the carton, remove the rear rail pieces and the following hardware: 6 square head bolts (5/16-18 x 3/4 in.) 6 hex nuts (5/16-18) 6 flat washers (5/16 in.) Rear rail connector slide easily over the bolts, re-align the table extensions. Right and left end caps for rear rail 2 screws (#8-32 x 1/2 in.) for end caps SLOT FOR BOLT TABLE EXTENSION REARRAIL SQUARE HEADBOLT HEXNUT HEX NUT SQUAREHEADBOLT FLAT WASHER Fig. 13 2 in. REARRAIL CONNECTOR REAR RAILINSTALLED Fig. 14 ENDCAP Fig. 12 21 I;RRFT|NIIN"TABLESAW315.228490 INSTALLINGTHE FRONTRAIL RAILSLOT HEXNUT See Figures 15, 16, and 17. • Locate the front rail pieces, the switch assembly, and the following hardware: 6 square head bolts (5/16-18 x 3/4 in.) 6 flat washers (5/16 in.) 6 hex nuts (5/16-18) Front rail connector FRONTRAIL Right and left end caps for front rail 2 screws (#8-32 x 1/2 in.) for end caps • Set aside the end caps and two screws until the rip fence and front rail have been aligned and the switch has been installed. SWITCH SLOT Fig. 16 TABLETOP VIEWEDFROMABOVE [] Insert the six square head bolts into table and extensions, so the bolt heads extend out 1/2 in. • Loosely attach a flat washer and a hex nut to each bolt. See Figure 15. • The back of the rail has two slots. See Figure 16. Slide the upper slot over the bolts. (Bottom slot is for switch.) • Align the right rail from left to right - Match the 71/8 in. mark on the right scale to the right edge of the saw base (main table). See Figure 17. • Snug the rail against table. Finger-tighten on the table and extensions. SCALE each nut ALIGNING FRONTRAIL CONNECTOR THE RIP FENCE AND RAILS See Figures 18, 19, and20 The rip fence scale indicator is installed on the right side of the rip fence but can be removed and reinstalled on the left side if needed, If a cutting operation requires placing the rip fence on the left side of the blade, and you find relocating the indicator necessary, simply unscrew and re-attach it. FRONTRAIL HEIG HANDWHEEL • Hook the back of the rip fence over the rear rail Lower the front of the rip fence into the groove on the front rail. See Figure 18 • Slide the rip fence back and forth. It should move freely with about 1/16 in clearance between the rip fence and table surface If it doesn't, loosen the nuts holding the front and rear rails and adjust the rails up or down. See Figure 19, • When the fence rides smoothly, tighten all rail hex nuts with a 12 mm wrench. • Remove the rip fence and repeat the steps in the two previous sections to install the remaining sections of the frontand rear rail assemblies. • Use the rail connectors provided to join each rail assembly together, • Slide the rip fence back and forth to make sure it moves freely. Also check the clearance between the rip fence and the table surface on the other side of the blade. HEADBOLT FLATWASHER HEX NUT Fig. 15 I:RRFI'SMNN"TABLESAW 315.228490 22 RIP FENCE HOOKOVER REARRAIL HERE MOUNTING THE MOTOR AND SWITCH See Figures 21 and 22. • Locate the motor and switch assembly, the motor mounting plate and the following hardware: 4 hex bolts (5/16-18 x 1 in.) 8 flat washers (5/16 in.) 4 lock washers (5/16 in.) 4 hex nuts (5/16-18) 2 hex bolts (5/16-18 x 3/4 in.) Yellow switch key REARRAiL Note: Remaining hardware from this bag is used for installing the belt guard. Fig. 18 • Release the bevel lock handle (front of the cabinet) and turn the bevel handwheel (right side of the cabinet) until the blade is fully vertical. Retighten the bevel lock handle. • Align the holes in the motor mounting plate and the motor bracket so the top edges are even. Place a flat washer on the four 1 in. bolts and insert them into the holes. • Install a flat washer, a lock washer, and a hex nut on each bolt. Hand tighten only. This is the motor support assembly, • Center the motor side to side on the motor mounting plate. Tighten the nuts with a 12 mm wrench. • Insert the two rods on the motor support assembly into holes in the cradle. Push the motor in as far as it will go. Thread the two hex bolts into the cradle to clamp down on the rods. Oo not securely tighten bolts yet. TO INSTALL SCALE INDICATORON LEFT SIDE RIP FENCE 3/4in. HEX BOLTS FRONTRAIL MOTORSUPPORT ASSEMBLYROD MOTOR MOUNTING RIP FENCEHANDLE Fig. 19 FLATWASHER AND LOCK WASHER END CAP lln. HEX BOLTS BRACKET MOTOR Fig. 20 23 Fig. 21 CRAFTSMflN" TABLESAW315.228490 • Locate the switch assembly, two screws (1/4-20 x 3/8 in.) and two square nuts (1/4-20). Insert the screws from the rear of the switch plate and add the square nuts on the front. • • Pull the motor out until the belt is taut. Securely tighten the hex bolts above the rods with a 12 mm wrench. • Put your hand around the belt halfway between the two pulleys and squeeze the belt until both sides of the belt touch. The motor should move freely as you squeeze the belt. If it does not, loosen the clamp screws and readjust the belt tension. • Lower the blade by turning the height handwheel. Lift the motor forward and remove the belt. • Open the hinged belt guard and place it over the motor screws on the motor pulley. Secure with flat washers and hex nuts. Tighten the hex nuts with a 8 mm wrench. • Replace the belt and snap the guard closed. • Check clearances by indexing the blade. Release the bevel lock handle on the front of the cabinet and turn the bevel handwheel on the right side of cabinet to 45" and back. Use the height handwheel to fully lower and raise the blade. Holding the switch to the front, insert and slide the two square nuts into the lower slot of the front rail. WARNING: Place the switch out of the immediate work area to avoid accidentally turning it off during operation. • Slide the switch assembly to a convenient position, leaving ample clearance for the handwheel. Tighten securely with a screwdriver. • Install the yellow switch key on the switch. See Figure 53. • Put the end caps on rail ends. Insert the screws and tighten with a phillips screwdriver. See Figure 20. HEX BOLTS TABLE EXTENSION MOTOR SUPPORT. ASSEMBLY SWITCH SCREW SWITCH SAW PULLEY MOTOR \ SQUARENUT MOTOR PULLEY SWITCHKEY INSTALLING MOTORSCREW Fig. 23 Fig. 22 THE BELT AND BELT GUARD See Figures 23 and 24. • BELTGUARD Locate the belt, belt guard, 4 flat washers (#10) and 4 small hex nuts (#10-24). • Lower the blade by turning the height handwheel on the front of cabinet. • Slip the belt on the saw pulley inside the saw cabinet. Lift the motor forward and place the belt on the motor pulley. • Check that the belt is straight and both pulleys are aligned with each nther. If net, adjust the motor on the motor support assembly. Refer to Mounting the Motor. • Raise the saw blade all the way up. CRIIFTSNRN"TABLE SAW 315.228490 BELT /HEX NUT Fig. 24 24 INSTALLING THE BLADE GUARD SOCKETHEAD CAPSCREWS(3) BLADEGUARD See Figures 25, 26, and 27. FLAT WASHER _lh • WARNING: If the blade is not fully lowered, turn the height handwheel on the front of the cabinet to lower the blade to prevent the risk of injury, RIVING KNIFE Locate the blade guard, the blade guard bracket, and the following hardware: 2 2 3 3 hex bolts (5/16-18 x 1/2 in.) lock washers (5/16 in.) socket head screws (1/4-20 x 3/8 in.) flat washers (1/4 in.) BLADE BRACKET • Align the lower end of the blade guard bracket and the threaded holes of the cradle and insert the two hex bolts and lock washers. Securely tighten with a 12 mm wrench. See Figure 25. • Remove the throat plate. See Removing/Replacing the Throat Plate in the Adjustments section. • Put the blade guard _ssembly in place on the tabletop, aligning the screwholes in the riving knife to the holes in the blade guard bracket. Align the hole in the front of the riving knife base with screw hole in the cradle. See Figure 26. Fig. 26 • Insert two socket head screws and two flat washers in the two holes at the back of the riving knife base. Securely tighten with a 5 mm hex key. • Insert the third socket head screw and a flat washer into the screw hole in cradle under the throat plate. Securely tighten with a 5 mm hex key. See Figure 27. • Replace the throat plate. Note: The screw hole is located under the slot in back of the throat plate. CRADLE-, BLADE BRACKET SOCKETHEAD CAP SCREW FLATWASHER_ BLADEGUARD ANTI-KICKBACK PAWLS BOLTS RIVING KNIFE LOCKWASHER Fig. 25 :RADLE Fig. 27 25 CRAFTSNRN"TABLESAW 315.228490 CHECKING THE THROAT PLATE See Figure 28. BLADEGUARD RIVINGKNIFE CAUTION: The throat plate must be even with the table surface. If it is too high or too low, the workpiece can catch on uneven edges and cause kickback. • Make sure the throat plate is flush with the table top. To change the height of the throat plate, loosen the flat head screw that secures the throat plate and adjust the four setscrews on the throat plate with a 2 mm hex key. Do not allow the throat plate to bow up above the table surface. 2 mm SETSCREWS(4) FRAMINGSQUARE Fig. 30 ,_, THROAT WARNING: It is important to install and adjust the riving knife correctly. Poor alignment could cause kickback and throw the workpiece at the operator. The riving knife must be aligned with and centered over the blade. HEADSCREW HEIGHT HANDWHEEL BEVELHANDWHEEL ALIGNING KNIFE RIVING WITH • Raise the blade and the blade guard. • Place a framing square or straightedge beside the blade on the left. See Figure 29. • Loosen front screw on riving knife with a 5 mm hex key. See Figure 30. Fig. 28 WARNING: Do not loosen the screws holding the riving knife to the blade guard bracket• Unsecured pawls or riving knife could cause personal injury while you are adjusting the riving knife• THE BLADE See Figures 29, 30, and31. _1, WARNING: Make sure the switch is off, the switch key is removed, and the saw is unplugged. Failure to do so could result in accidental starting, causing serious injury. ANTI-KICKBACK PAWLS • Center riving knife over the blade• See Figure 31. • Securely tighten screw with a 5 mm hex key. RIVINGKNIFE RIVINGKNIFE BLADE FRAMINGSQUARE _/1 FRAMING SQUARE BLADE VIEWED FROM TOP OF SAW WITH RIVING KNIFE SHOWN CENTERED OVER BLADE (HFTSMAN" TABLE SAW315.228490 Fig. 29 26 'P'- \ CHECK HEELING (PARALLELING) SAWBLADE TO THE MITER GAGE BLADEGUARDIS NOT SHOWNFOR CLARITY OF THE GROOVE MARKEDTOOTH AT FRONT See Figures 32-33. Do Not loosen any screws until you have checked with a square and made sure adjustments are necessary. Once the screws are loosened, these items must be reset. _lh WARNING: Make sure the switch is off, switch key is removed and saw is unplugged. Failure to do so could result in accidental starting causing serious personal injury. _h, WARNING: The sawblade must be parallel to the miter gage groove so the wood does not bind, resulting in kickback, You could be hit or cut. • \ Fig. 32 MARKEDTOOTH ATBACK Lift the blade guard. Raise the blade all the way by turning the height handwheel. FRAMINGSQUARE Ib • Mark beside of the blade. blade on the between the Measure the one of the sawblade teeth at the front Place a framing square beside the mark. Be sure the framing square is teeth and fiat against the blade. distance to the right gage groove. • Turn the sawblade so the marked tooth is at the back. • Move the square to the rear and again measure the distance to the right miter gage groove. If the distances are the same, the blade and the miter gage groove are parallel. No adjustments are needed. • If the distances measured are different, adjust the table bracket underneath the saw. See "Heeling (Parellellng) The Sawblade To The Miter Gage Groove" in the Adjustments section. © Fig. 33 27 [RAFTSMAN" TABLESAW315.228490 CHECKINGRIP FENCEAND BLADEALIGNMENT FRAMINGSQUARE MITERGAGE GROOVE See Figures 34, 35, and 36. The rip fence is self-aligning but should be checked before first use. _, WARNING: Failure to align the rip fence to the blade can cause jams and kickback, resulting in serious personal injury. • Slide the rip fence to the miter gage groove, which is parallel to blade. Do not lock the rip fence. • Place a framing square against the rip fence, with the long end towards the front of the blade. See Figure 34. Measure the distance from the rip fence to the edge of the blade. • Move the square to the back of the blade and measure the distance from the other end of the rip fence to the blade. See Figure 35. • If the distances ar_different, loosen the four screws around the rip fence handle with a 6 rnm hex key. Alternate the order (remove the screw opposite, not next to the first one). See Figure 36. • Hold the fence handle against the front rail and align the rip fence with the blade. • Retighten the screws in alternating order and check the alignment. RiP FENCE (4) Repeat until the rip fence is aligned. • Lock the rip fence handle in desired position by rotating the handle down. BLADE Fig. 35 ADJUSTMENT • RIP FENCE ADJUSTMENTSCREWS RIPFENCE HANDLE MITERGAGE GROOVE FINEADJUSTMENTKNOB Note: MITERGAGE GROOVE Fig. 34 CilRFTSMAN"TABLE SAW315.228490 28 Fig. 36 To insure proper self alignment when positioning rip fence, push sides of scale indicator housing against front rail before locking rip fence handle. • Attach the fine adjustment knob bracket to the bottom of the rip fence head using the two screws provided. The bracket will attach on either side of the rip fence handle. • Push in on the knob and turn to move rip fence to desired location. CHANGING THE MOTOR GREEN GROUNDINGWIRE VOLTAGE See Figures 37 and 38. _1 WARNING: If you are unfamiliar with the basic fundamentals of electricity do not attempt this procedure. Use a qualified electrician to change the voltage of the saw to avoid electric shock or possibly a fire. BLACKLEAD BROWNLEAD Your saw is set at the factory for 120V usage. See Figure 37. Use extreme caution in changing to 240V, as with any electrical procedure. Check the receptacle. It must be a 220-240V, 15 amp, 3-blade unit -- connected to a 240V AC power supply -- through a 240V branch circuit -- with at least a 15 amp capacity -- and protected by a 15 amp time-delay fuse or circuit breaker. All attachment plugs and any receptacles designed for 120 volt usage must be replaced with devices rated for 240 volts. CONNECTOR BOX COVER YELLOWLEAD 120VOLT WIRING WARNING: Never connect the plug to the power source outlet until all assembly steps are completed. Unplug the saw before changing any connections. • Open the motor connector box cover on the end of the motor with a phillips screwdriver. Remove the brown motor lead from terminal #2 and attach it to the #3 terminal. Fig. 37 GREEN GROUNDINGWIRE Note: The brown lead is not needed in 240V usage. • Remove the yellow motor lead from terminal #1 and attach it to terminal #2. • Cut off the 120V power cord plug and replace it with a three-blade 240V, 15 amp U.L. listed plug. • Connect the power cord white and black leads to the "hot" plug blade terminals. • Connect the power cord green grounding wire to the plug ground prong terminal. • Close the motor connector box. Be careful to place the power cord in the strain relief groove. Tighten the box cover screws. • • BLACKLEAD BROWN \ CONNECTOR BOXCOVER Plug the saw into the appropriate 220-240V, 15 amp, 3-blade receptacle. YELLOWLEAD Make sure the receptacle is connected to a 240V AC power supply through a 240V branch circuit having at least a 15 amp capacity and protected by a time delay fuse or circuit breaker of the correct size. Fig. 38 29 CRAFTSMAN' TABLESAW315.228490 To avoid unnecessary setups and adjustments, a good practice is to check your setups carefully with a framing square and make practice cuts in scrap wood before making finish cuts in good workpieces. Do not start any adjustments until you have checked with a square and made test cuts to be sure adjustments are needed. REPLACING BLADEGUARD THE BLADE See Figures 39, 40, and41. THROATPLATE REMOVED WARNING: Make sure the switch is off, the switch key is removed, and your saw is unplugged. Failure to do so could result in serious personal injury. • • • Raise the blade guard and remove the throat plate. To remove, loosen the screw at the front with a phillips screwdriver and lift the front end. Pull it out toward the front end. SCRAPWOOD Raise the blade to its highest position by turning the height handwheel clockwise. Angle the blade straight up by loosening the bevel lock handle and turning the bevel handwheel. Wedge a piece of scrap wood against the front of the blade. See Figure 39. To replace the blade with an accessory blade, follow the instructions provided with accessory. • To install a standard blade, place the new blade on the arbor shaft, with teeth pointing down toward the front of the saw. See Figure 40. Wedge a piece of scrap wood at the back of the blade. See Figure 41. TO LOOSEN BLADENUT Fig. 39 NEWBLADE,TEETH DOWNATFRONT _ Loosen the blade nut with the blade wrench provided with your saw. Remove the blade nut and blade washer. Carefully remove the scrap wood and blade. • H BLADEAT HIGHEST POSITION (_ BLADEWASHER, _ DOMESIDE OUT CAUTION: The teeth must point down toward the front of the saw to work properly. Otherwise, damage to the blade, saw, or workpiece can occur. BLADE ARBOR Fig. 40 • Place blade washer and blade nut over blade arbor. Be sure dome side of blade washer faces out from blade and that all items are snug against the arbor housing. Tighten securely. • Remove wood and rotate blade by hand to make sure it turns freely. • Lower blade and slip the throat plate into the opening and push it toward the back of the saw to engage the spring clip. Securely tighten the screw. If the throat plate is not flush with the table, adjust the setscrews with a 2 mm hex key. Do not allow the throat plate to bow up above the table surface. SCRAPWOOD TO TIGHTEN BLADENI Fig. 41 CRAFTSMAN"TABLE SAW 315.228490 30 HEELING (PARALLELING) THE SAWBLADE TO THE MITER GAGE GROOVE FRAMINGSQUARE MARKEDTOOTH See Figures 42, 43, and 44. Do Not loosen any screws for this adjustment until you have checked with a square and made test cuts to be sure adjustments are necessary. Once the screws are loosened, these items must be reset. AT BACK _, © ,_ WARNING: Make sure the switch is off, switch key is removed and saw is unplugged. Failure to do so could result in accidental starting causing serious personal injury. l'l'lq'l'l'IfHI I L _lb Fig. 43 WARNING: The sawblade must parallel the miter gage groove so the wood does not bind, resulting in kickback. You could be hit or cut. • • Lift the blade guard. Raise the blade all the way by turning the height handwheel. Remove the throat plate by loosening the front screw with a phillips screwdriver. Lift the throat plate and pull it out by the front end. • • Mark beside of the blade. blade on the between the Measure the Lower the blade completely with the height handwheel. You can then access the table brackets through the throat plate opening. • From the back, loosen the three screws holding the rear table bracket with a 12 mm wrench. • If the blade was too far from the miter gage groove, move the bracket toward the miter gage groove. Tap with a wood block and hammer, • If the blade was too close to the miter gage groove, back the bracket away with a block of wood and hammer. one of the sawblade teeth at the front Place a framing square beside the mark. Be sure the framing square is teeth and flat against the blade. distance to the right gage groove. • Turn the sawblade so the marked tooth is at the back. • Move the square to the rear and again measure the distance to the right miter gage groove. If the distances are the same, the blade and the miter gage groove are parallel. • Tighten the screws, raise the blade and recheck. • If the distances measured are different, adjust the table brackets underneath the saw. • Repeat until blade is parallel to miter gage groove. • WARNING: When reaching under the saw table, wear gloves. Accidental contact with the blade could cause a cut resulting in serious personal injury. If blade is still not parallel, adjust the front table bracket. Tilt blade to 45" with bevel lock handle and bevel handwheel. • From the back of the saw, loosen bolts holding front table bracket, as well as rear table bracket. • Reposition the blade to 90" with the bevel handwheel and bevel lock handle. • Lower blade and move the brackets as needed. ,_ BLADEGUARDIS NOT SHOWNFOR CLARITY FRAMINGSQUARE MA,;E 0OT. / Retighten all bracket screws. • Raise blade and recheck. Repeat until blade is parallel to the miter gage groove. • Place throat plate in opening and push it toward the rear of saw base to engage the spring clip. Note: The keyslet in throat plate will drop over front screw. • Tighten the screw. Do not allow the throat plate to bow up above the table surface. Fig. 42 31 rRRF'rSMRN'TABLESAW 315.228490 SAW TABLEVIEWEDFROMBELOW REARTABLE BRACKET REARBRACKET SCREWS • If scale indicator does not point to 0, loosen scale indicator screw with a screwdriver. Adjust scale indicator within slot and retighten screw. • If blade angle is wrong, adjust the 90" stop screw (left of the blade, looking from the front). See Figure 46. Start by turning the 90" stop screw three or four times with a 4 mm hex key. Turn bevel handwheel clockwise once, then back counterclockwise to square blade with table. • Tighten the 90" stop screw and recheck that the blade is square in a 90" position. If not, repeat. When blade is square, check scale indicator. If it is not at zero, reset scale indicator as before. • Check the 45" setting. Tilt the blade with the bevel handwheel as far as it will go to the left. Place square against the blade (be sure the square is not against one of the saw teeth). If the blade is not at 45 °, unscrew the 45" stop screw (right of blade), turn handwheel until blade is correct, and tighten the screw. Recheck and repeat if necessary. • Check that the scale indicator is at 45". • if not, loosen scale indicator with a screwdriver, adjust it within the slot, and retighten the screw. REAR BRACKET SCREW FRONTTABLE BRACKET FRONTTABLE BRACKETSCREWS SETTING THE BEVEL STOPS Fig. 44 AND INDICATOR See Figures 45 and #6. ,_ WARNING: Make sure the switch is off,the switch key is removed, and your saw is unplugged. Failure to do so could result in serious personal injury. 4mm HEXKEY Bevel scale should show O when the blade is set at 90" and 45" when blade is at a 45" tilt. • • 90'STOP SCREW 45°STOP SCREW Raise blade all the way up by turning height handwheel. Lift blade guard. Loosen bevel lock handle and turn the bevel handwheel clockwise to tilt the blade. See Figure 45. Reverse it and turn handwheel counterclockwise until it stops. • Check blade angle with a combination square. Don't let the square touch a blade tooth. Blade should be at 90" and scale indicator at 0. HEIGHI HANDWHEEL Note: The scale indicator is the plastic plate on the scale at the front of the cabinet. BEVELHANDWHEEL Fig. 46 BEVELLOCK HANDLE (NOTSHOWN) • HEIGHT HANDWHEEL SCALE INDICATOR Fig. 45 ClIflFTSMRN" TABLESAW315.228490 32 ADJUSTINGTHE MITERGAGE MITERGAGEKNOB See Figure 47. MITERGAGEROD You can set the miter gage at 0 and plus or minus 45" with the miter gage stop pin and adjustable stop screws. Note: The miter gage provides close accuracy in angled cuts. For very close tolerances, test cuts are recommended. • Loosen knob and pull out on stop pin to rotate miter gage base past stop screws. • Loosen the lock nut of the 0 stop screw at the stop pin with an 8 mm wrench. • Place a 90" square against the miter gage rod and the miter gage base. • If the rod is not square, loosen the knob, adjust the rod, and tighten the knob. • Adjust the 0 stop screw until it rests against the stop pin. • Adjust the plus and _ninus 45 ° stop screws using a 45 ° triangle and the steps above. REMOVING / REPLACING THE THROAT MITERGAGEBASE 45"STOPSCREW 0 STOPSCREW STOPPIN LOCK NUT Fig. 47 THROATPLATE KEYSLOT PLATE SPRINGCLIP TABLETOP See Figure 48. WARNING: Make sure the switch is off, the switch key is removed, and the plug is out of the outlet. Failure to do so could result in accidental SCREW \ starting, resulting in serious personal injury. • To remove the throat plate, first loosen the screw holding the throat plate with a phillips screwdriver and lift the front end. Pull throat plate out toward the front of the saw. • To re-install the throat plate, place in the opening. Push throat plate toward the rear of saw base to engage the spring clip. Note: The keyslot in the throat plate will drop over the screw. • • Check that the throat plate is even with the table top. If not, adjust the four corner setscrews with a 2 mm hex key. See the procedure in Assembly section. Fig. 48 Securely tighten throat plate screw. Do not let the throat plate to bow up above the table surface. 33 CRRFTSMRN'TABLESAW 315.228490 BASIC OPERATION OF THE TABLE SAW A table saw can be used for straight-line cutting operations such as cross cutting, ripping, mitering, beveling, compound cutting, and resawing. It can make dado or molding cuts with optional accessories. The three-prong plug must be plugged into a matching outlet that is properly installed and grounded according to all local codes and ordinances. Improper connection of the equipment can result in electric shock. Check with an electrician or service personnel if you are unsure about proper grounding. Do not modify the plug; if it will not fit the outlet, have the correct outlet installed by a qualified electrician. Refer to the Electrical page of this manual. When making a cut, use steady, even pressure. Never force cuts. • Do not cut wet or warped lumber. • Always hold your workpiece firmly with both hands or with pushsticks. Keep your body in a balanced position to be ready to resist kickback should it occur. Never stand directly in line with the blade. • Use the right type of blade for the cut being made. • Use the blade guard assembly for all through cuts. CUTTING AIDS See Figure 49. Pushsticks are devices used for safely pushing a workpiece through the blade instead of using your hands. They can be made in various sizes and shapes from scrap wood to use in a specific project. The stick must be narrower than workpiece, with a 90" notch in one end and shaping for a grip on other end. Note: This table saw is designed to cut wood and wood composition products only. CAUSES • OF KICKBACK Kickback can occur when the blade stalls or binds, kicking the workpiece back toward you with great force and speed. If your hands are near the sawblade, tl. they may be jerked loose from the workp=ece and may contact the blade. Obviously, kickback can cause serious injury, and it is well worth using precautions to avoid the risks. A pushblock has a handle fastened by recessed screws from the underside. Use it on non-through cuts. _i, CAUTION: Be sure the screw is recessed to avoid damaging the saw or workpiece. Kickback can be caused by any action that pinches the blade in the wood, such as the following: • Making a cut with incorrect blade depth • Sawing into knots or nails in the workpiece • Twisting the wood while making a cut • Failing to support work • Forcing a cut • Cutting warped or wet lumber • Using the wrong blade for the type of cut PUSHSTICKS III Not following correct operating procedures • Misusing the saw II Failing to use the anti-kickback pawls • Cutting with a dull, gummed-up, or improperly set blade AVOIDING KICKBACK • Always use the correct blade depth setting. The top of the blade teeth should clear the workpiece by 1/8 in. to 1/4 in. • Inspect the work for knots or nails before beginning a cut. Knock out any loose knots with a hammer. Never saw into a loose knot or nail. • Always use the rip fence when rip cutting and the miter gage when cross cutting, This helps prevent twisting the wood in the cut. • Always use clean, sharp, and properly-set Never make cuts with dull blades. • To avoid pinching the blade, support the work properly before beginning a cut. CRIIFTSNRN' TABLE SAW315.228490 A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence. Featherboards are especially useful when ripping small workpieces and for completing nonthrough cuts.The end is angled, with a number of short kerfs to give a friction hold on the workpiece. Lock it in place on the table with a C-clamp. Test that it could resist kickback. A blades. 34 WARNING: Place the featherboard against the uncut portion of the workpiece, to avoid kickback that could cause serious personal injury. RESETTING PROTECTOR THE THERMAL OVERLOAD CAUSES Overload and overheating result from a number of sources. Always check the connections, the load and the supply circuit if motor performance is not satisfactory. Check wire sizes and length in th'e chart below. Refer to the Electrical page and check your work area for problem conditions such as the following: See Figure 50. Your table sew is equipped with an ovedoad protector to shut off the saw when a power circuit limit is reached and the motor temperature begins to rise. Otherwise, overheating can occur and cause poor performance, machine damage or fire. Be prepared to deal with overload should it occur, first in the immediate situation and then in locating the cause. If the motor overheats, the overload protector shuts down the power. Use the steps listed below to restart. • ,_ Turn the switch off to eliminate any possibility of the blade restarting when the motor has cooled. Remove any objects, including the workpiece, from contact with the blade to prevent binding when you do restart operation. WARNING: If the overload protector shuts off, immediately turn the saw switch off and remove • , IIb anything contacting the blade to prevent the nsk of injury. When the motor cools off, it could unexpectedly restart the blade, throwing an object or cutting your hand if you are touching the blade. • Allow time for the motor to cool. You may have to let the motor cool for as long as it had run before the protector shut it down. • While the motor is cooling, refer to the section below to try to determine the reason for overload. Correct the problem before resuming operation. Press hard on the red button on the end of the motor (opposite end from the pulley). If the motor has cooled enough, you will hear a click. If you do not hear a click, let the motor cool longer. • • OF OVERLOAD • Loose or incorrect connections (see Connecting the Motor and Changing the Motor Voltage in the Assembly section) • Wrong type of plug (use only 3-prong grounding type) or receptacle (matching receptacle for 3prong plug) • Reduced input voltage (too small a wire or too many items on the circuit) • Extension cord is too long or wrong type (use only outdoor extension cords sized by the chart.) • Using a dull blade or forcing a cutting operation. ,_ WARNING: Use the correct cord and plug to prevent overload and motor burnout, When you hear the click, the motor has been reset and you can continue your project. EXTENSION CORD LENGTH AWG WIRE SIZE FOR 110-12OV 220-240V 0-25 ft 14 18 26-50 ft. 12 18 MOTORRESETBUTrON Fig. 50 Note: This motor should be blown out or vacuumed frequently to prevent saw dust buildup which could interfere with motor cooling. 35 131RFTSMAN" TABLESAW315.228490 TYPES OF CUTS See Figure 51. There are six basic cuts: 1) the cross cut, 2) the rip cut, 3) the miter cut, 4) the bevel cross cut, 5) the bevel rip cut, and 6) the compound (bevel) miter cut. All other cuts are combinations of these basic operations. Operating procedures for making each kind of cut are given later in this section. ,_ CROSSCUT ® WARNING: Always make sure the blade guard and anti-kickback pawls are in place and working properly when making these cuts to avoid possible injury. RIP CUT Cross cuts are straight 90" cuts made across the grain of the workpiece. The wood is fed into the cut at a 90" angle to the blade, and the blade is vertical. MITERCUT Rip cuts are made with the grain of the wood. To avoid kickback while making a rip cut, make sure one side of the wood rides firmly against the rip fence. Q The rip fence featurespa micro-adjust knob, which allows for precise adjustments of the rip fence and fine tolerances in the woodwork. BEVELCROSSCUT Miter cuts are made with the wood at any angle to the blade other than 90 °. The blade is vertical. Miter cuts tend to "creep" away from the miter fence during cutting. This can be controlled by holding the workpiece securely against the miter fence. ® BEVELRiP CUT _1_ WARNING: Always use a push stick with small pieces of wood, and also to finish the cut when ripping a long narrow piece of wood, to prevent your hands from getting close to the blade. ® Bevel cuts are made with an angled blade. Bevel cross cuts are across the wood grain, and bevel rip cuts are with the grain. The rip fence must always be on the right side of the blade for bevel rip cuts. COMPOUND(BEVEL) MITERCUT Fig. 51 Compound (or bevel) miter cuts are made with an angled blade on wood that is angled to the blade. Be thoroughly familiar with making straight cross cuts, rip cuts, bevel cuts, and miter cuts before trying a compound miter cut. _IL WARNING: All blades and cutting accessories must be rated for at least 5,000 rpm to prevent possible injury. I_P.AFTSMIIK"TABLESAW 315,228490 36 MAKING A CROSS CUT See Figures 52, 53, 54, and 55. _i, WARNING: Make sure the blade guard is lowered over the blade and is working properly to prevent possible injury. It is recommended that you make test cuts on scrap wood. Stand at the front of the saw and push the wood with the miter gage. • Set blade to the right depth for workpiece by turning height handwheel. • Set the miter gage to 0. See Figure 52. Make sure miter gage knob is securely tightened. • Place a support the same height as top of saw table behind the saw for cut work. • The miter gage may be used in either of the two grooves in the table. When using left groove, hold workpiece firmly against the miter gage base with your left hand and grip the knob with your right hand. When using right groove, hold workpiece firmly against the miter gage base with your right hand and grip the knob with your left hand. See Figure 52. INSERT_ Fig. 53 SWITCHON Fig. 54 CROSSCUT SWITCHOFF Fig. 55 WHENMITERGAGEIS ON LEFTSIDE OF BLADE PLACERIGHTHANDON MITERGAGEKNOBHERE PLACELEFT HANDON WORKPIECEANDMITER GAGEHERE Fig. 52 37 I:RRFTSMRW TABLESAW315.228490 • Check that the wood is not touching the blade. Insert switch key and lift switch to ON position. See Figures 53 and 54. • Let blade obtain full speed before feeding workpiece into the blade with the miter gage. WARNING: Make sure the blade guard is lowered over the blade and is working properly to prevent possible injury. • Remove miter gage and attach rip fence over rails. • Hold work firmly against miter gage and push miter gage to feed work into the blade. • Place a support the same height as top of saw table behind the saw for cut work. • When work is completed, press switch off and remove switch key. See Figure 55. • Position rip fence the correct distance from blade for cut. • For small pieces of wood, use a pushstick to move wood into and past blade. • Make sure wood is not touching blade. Insert switch key and lift switch to ON position. Let blade obtain full speed before feeding workpiece into the blade. • When work is completed, press switch off and remove switch key. MAKING A RIP CUT See Figure 56. Making a test cut on scrap wood is highly recommended. From the front of the saw, position the wood against the rip fence and push it to the blade with a pushstick. Be sure the end of the wood is square. • 1, WARNING: NEVER stand directly in the line of cut. Stand to the side to reduce risk of injury. ,_ WARNING: NEVER push a small piece of wood into the blade w_'h your hand. RIP CUT SCALE BLADE RIP FENCE Fig. 56 [ItlIFTSMIIN" TABLE SAW 315.228490 38 MAKING A MITER CUT • Hold work firmly against the miter gage and push to feed work into the blade. • When work is completed, press switch off and remove switch key. See Figure 57. _k WARNING: Make sure the blade guard is lowered over the blade and is working properly to prevent possible injury. MAKING A BEVEL CROSS CUT See Figure 58, Make a test cut on scrap wood. From the front of the saw, push the wood to the blade with the miter gage. _l, The miter gage may be used in either of the grooves. When using the left groove, hold the workpiece firmly against the miter gage base with your left hand and grip the miter gage knob with your right hand. When using the right groove, hold the work piece with your right hand and the miter gage knob with your left hand. Make a test cut on scrap wood. From the front of the saw, push the wood to the blade with the miter gage. • Check that the blade is at the correct height for the workpiece. To change the blade height, turn the height handwheel. • If blade is not at 90" to the table, loosen bevel lock handle and turn bevel handwheel. Reset bevel lock handle. • To set the wood angle, loosen miter gage knob, set the angle with the indicator on the miter gage, then retighten miter gage knob. • Place a support the same height as top of saw table behind the saw for cut work. • Make sure wood is not touching the blade before turning on the saw. Insert switch key and lift switch to ON position. Let the blade obtain full speed before moving the miter gage to feed the workpiece into the blade. WARNING: Make sure the blade guard is lowered and is working properly to prevent possible injury. When using the miter gage in the left groove, hold the workpiece firmly against the miter gage base with your left hand and grip the miter gage knob with your right hand. When using the right groove, hold the work piece with your right hand. BEVELCROSSCUT BLADE MITERGAGE STRAIGHT MITERCUT BLADE STRAIGHT MITERGAGE ANGLED BEVELLOCK HANDLE (NOT SHOWN) HANDWHEEL HEIGHT HANDWHEEL Fig. 58 • Raise rip fence handle and remove rip fence. • Set blade angle by loosening bevel lock handle and turning bevel handwheel until scale on the cabinet front reads zero. Retighten bevel lock handle. Fig. 57 39 (RRFT$14RN" TABLESAW315.228490 • Set miter gage to 0 if needed. Loosen miter gage knob and use indicator on the miter gage. Retighten miter gage knob. • Place a support the same height as top of saw table behind the saw for cut work. • Make sure wood is clear of blade before turning on saw. Insert switch key and lift switch to ON position. Let blade obtain full speed before feeding wood into blade with miter gage. • Hold the work firmly against the miter gage and push the miter gage to feed the work into the blade. • When work is completed, press the switch off and remove the key. • Set blade angle by loosening blade lock handle and turning bevel handwheel. Retighten blade lock handle. _, WARNING: When making a bevel rip cut, the rip fence must be on the right side of the blade. Otherwise the fence could trap the workpiece, possibly causing kickback and resulting in injury. • Attach rip fence on the right side of the blade at correct distance from blade for cut. Use fine adjustment knob on front rail. • Place a support the same height as the top of saw table behind the saw for the cut work. VIEWEDFROMTHE FRONT,BELOWTHE SAW TABLE ,_ HEIGHT HANDWHEEL BEVELLOCK HANDLE • ,_ • Fig. 59 MAKING A BEVEL WARNING: NEVER stand directly in the line of cut. Stand to the side to reduce the risk of injury should kickback occur. Make sure wood is clear of the blade before turning on saw. Insert switch key and lift switch to ON position. Let blade obtain full speed before feeding workpiece into the blade. WARNING: NEVER push a small piece of wood into the blade with your hand. Use a pushstick as the end of the workpiece nears the blade to avoid serious personal injury. When work is completed, press switch off and remove switch key. RIP CUT RIP CUT See Figures 59 and 60. BLADE ANGLED Try this cut on a piece of scrap wood before cutting your workpiece. Use a pushstick to move small pieces of wood into and past the blade. RIP FENCEON RIGHTSIDE OF BLADE WARNING: Make sure the blade guard is lowered and is working properly to prevent possible injury. FINE ADJUSTMENT KNOB Fig.60 [RAFTSMAN" TABLESAW315.228490 40 CUT • Practice on scrap wood. From the front of the saw, push the wood to the blade with the miter gage. Do not use the rip fence. Set blade angle and height by loosening the bevel lock handle and turning the height and bevel handwheels. Retighten bevel lock handle. • Set wood angle by loosening miter gage knob and setting it to desired angle. • Retighten miter gage knob. • Place a support the same height as top of saw table behind the saw for cut work. • Make sure wood is not touching the blade. • Insert switch key and lift switch to ON position. Let blade obtain full speed. • Hold work firmly against miter gage with both hands and push miter gage to feed work into blade. • When work is completed, press switch off and remove switch key. MAKING A COMPOUND See Figure 61. _k, ,_ (BEVEL) MITER WARNING: Make sure the blade guard is lowered over the blade and is working properly to prevent possible injury. WARNING: When the blade is angled to the left, the miter gage must be on the right side of the blade. Otherwise the gage could trap the workpiece, possibly causing kickback and resulting in injury. COMPOUND(BEVEL) MITERCUT PLACERIGHTHANDON WORKPIECEANDMITER GAGEHERE WHENMITERGAGEIS ON RIGHTSIDE OF BLADEPLACE LEFTHANDON MITERGAGE KNOBHERE Fig. 61 41 tRAF'r|HRN' TABLE SAW 315.228490 MAKING A LARGE PANEL CUT II Depending on the shape of panel, use rip fence or miter gage. If panel is too large to use either rip fence or miter gage, it is too large for this saw. See Figure 62. Make sure the saw is properly secured to a work surface to avoid tipping from the weight of a large panel. U • _L. WARNING: Make sure the blade guard is lowered over the blade and is working properly to prevent possible injury. Place a support the same height as top of saw table behind the saw for cut work. Add supports to the sides as needed. WARNING: Never make freehand cuts (cuts without the miter gage or rip fence), which can result in serious injury. • Make sure wood does not touch blade before you turn on saw. Let blade obtain full speed before feeding wood into blade. • When work is completed, press switch off and remove switch key. LARGEPANELCUT RIP FENCE BEVELHANDWHEEL SUPPORTS HEIGHTHANDWHEEL Fig. 62 [RAFTSMAN" TABLE SAW315.228490 42 MAKING A NON-THROUGH MAKING CUT A DADO CUT See Figure 63. See Figure 64. This is the only type of cut made without the blade guard. An optional dado throat plate is required for this procedure. See the Accessories section of this manual and check with your nearest Sears Retail Store. All blades and dado sets must be rated at least 5,000 RPM. ,_k WARNING: Unplug saw while removing or replacing the blade guard to prevent accidental starting and injury. ,_, WARNING: Never put your hands within 3 in. of the blade when it is on or you could be seriously hurt. WARNING: Unplug saw before working around the blade. Accidental starting could cause serious injury. • Take out throat plate by removing the screw. • Lift the blade guard out of the way. • • Adjust blade angle and height by releasing bevel lock handle and turning height and bevel handwheels. Reset bevel lock handle. Remove riving knife and blade guard assembly. Remove the blade. • Mount dado blade according to instructions provided with it. • Test blade nut and blade washer tightness. • Install optional dado throat plate. • Plug in saw and follow dado instructions. Always use pushsticks with dado cuts. Make sure wood does not touch the blade before you turn on saw. Let blade obtain full speed before feeding wood into the blade. • • Remove riving knife and guard assembly shown. Take out throat plate by removing screw with a phillips screwdriver. Be sure reinstall throat plate='before moving to the step. as the to next • Place a support the same height as top of saw table behind the saw for cut work. Add supports to the sides as needed. • ,_k WARNING: Always use pushsticks or pushblocks when making non-through cuts to avoid the risk of serious injury. Never feed wood with your hands. • Make sure wood is not touching blade. Insert switch key and lift switch to ON position. Let the blade obtain full speed before feeding workpiece into blade. • When the work is completed, press the switch off and remove the key. Unplug the saw, reinstall the riving knife, and blade guard. When the work is completed, and remove the key. Unplug dado insert and dado blade. riving knife, blade guard and press the switch off the saw, remove the Reinstall the blade, throat plate. DADOCUT NON-THROUGHCUT BLADEGUA_ REMOVED PUSHSTICK Fig. 64 Fig. 63 43 CRflFTSMRN"TABLE SAW315.228490 GENERAL MOTOR MAINTENANCE • ,_ ,_ WARNING: When servicing, use only identical Craftsman replacement parts. Use of any other part may create a hazard or cause product damage. WARNING: To prevent accidental starting that could cause possible serious personal injury, turn off the saw, remove the switch key, and unplug the saw before working on the table saw. • Remove sawdust from the rails, top surface, and inside of saw frequently. • Clean plastic parts with a soft damp cloth. Do not use any strong solvents. _1, / ELECTRICAL Frequently vacuum or blow out any sawdust from the motor. ,_ WARNING: If the power cord is worn, cut, or damaged in any way, have it replaced immediately by a qualified service technician at a Sears store or repair center. Failure to do so could result in serious personal injury. ,_ WARNING: To avoid fire or electrocution, reassemble electric parts with only identical Craftsman replacement parts. Reassemble exactly as originally assembled. WARNING: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. contact plastic parts. They contain chemicals that clan damage, weaken or destroy plastic. • Periodically clean the table, rails, and rip fence with gum and pitch remover. Do not allow pitch to accumulate on the saw. • Apply a thin coat of paste wax to the table top so the wood slides easily while cutting. • Regularly check all nuts, bolts, screws, and belts for tightness and condition. Make sure the throat plate is in good condition. \\ This saw has been lubricated at the factory prior to shipment. After extended use, you should inspect, clean, and lubricate the areas shown in the drawing. Clean before lubricating with a solvent recommended for gum and pitch removal. Lubricate with SAE no. 20 or no. 30 engine oil. See Figure 65. • Table brackets. (a) • Bevel handwheel rod threads and knuckle. (b) • Height handwheel threads and trunnion. (c) A< _C FRONTOF SAW B CRRFTSHRN" TABLESAW 315.228490 44 Fig. 65 PROBLEM CAUSE SOLUTION Saw does not start. 1. Motor cord or wall cord is not plugged in. 1. Plug in motor cord or wall cord. 2. Circuit fuse is blown, 2. Replace circuit fuse. 3. Circuit breaker is tripped. 3. Reset circuit breaker. 4. Cord or switch is damaged. 4. Have the cord or switch replaced at your nearest Sears Service Center. Saw is noisy when running. 1. Motor needs attention. 1. Have the motor checked at your nearest Sears Service Center. Motor is slow or weak. 1. Voltage from source is low. 1. Request a voltage check from the power company. 2. Windings are burned out or open. 2. Have the motor checked at your nearest Sears Service Center. 3. Start switch is defective. 3. Have the switch replaced. 4. Circuit is overloaded with appliances, lights, or other motors. 4. Do not use other appliances or motors on the same circuit 5. Motor overheats. Motor stalls, blows fuses, or trips circuit breakers. May be wired for 240 volts instead of 120 volts. when using the saw. 5, Check wiring of the saw with info and diagrams in Changing the Motor Voltage in the Assembly section. 1. Motor is overloaded. 1. Request a voltage check from the power company, 2. Dull blade. 2. Replace the blade. 3. Sawdust inside saw is blocking air flow. 3. Clean out the saw base. 1. Starter switch is defective. 1. Have the switch replaced. 2. Voltage from source is low. 2. Request a voltage check from the power company. 3. Dull blade. 3. Replace the blade. 4. Fuses or circuit breakers are 4. Replace fuses or circuit breakers. wrong size or defective. 5. Feeding workpiece too rapidly. 45 5. Feed workpiece into blade slower. €ItRFTSMRII"TABLESAW315.228490 PROBLEM CAUSE SOLUTION Fuses or circuit breakers open frequently. 1. Motor is overloaded. 1. Feed work more slowly. 2. Fuses or circuit breakers are wrong size or defective. 2. Replace fuses or circuit breakers. 3. Dull blade. 3. Replace the blade. 4, Start switch is defective. 4. Have the switch replaced. 1, Blade is warped, 1. Replace the blade. 2. Belt is damaged. 2. Replace the belt. 3. Saw is not mounted securely. 3. Tighten all hardware. 4. Work surface is uneven. 4, Reposition on a flat surface. Adjust the leveling feet on legs. 1. Switch contacts are burned out. 1. Have the switch replaced and request a voltage check from the power company. 2. Capacitor is defective 2. Have the capacitor replaced. 3. Connections aged. are loose or dam- 3. Have the wiring checked and repaired. 1, Sawdust has collected on the mechanism inside saw, 1. Clean and lubricate the mechanism. Blade does not lower when turning height handwheel. 1. Blade lock handle is not fully released, 1. Fully release handle, Mitergage does not move smoothly. 1. Miter gage assembly is dirty or sticky, 1. Release the miter gage knob and wax the miter gage base and sides. Cut binds, burns or stalls motor when ripping. 1. Blade or teeth are dull. 1. Sharpen or replace the blade. 2. Blade is heeling. 2. See Heeling the Sawblade in the Adjustments section. 3. Board is warped. 3, Replace the board. 4. Rip fence does not parallel blade. 4. See Aligning the Rip Fence in the Assembly section. 1. Indicators are not properly adjusted. 1. See Setting the Bevel Stops and Indicatorin the Adjustments section. 2. Positive stops inside base are not accurate. 2, See Setting the Bevel Stops and Indicatorin the Adjustments section. Saw vibrates excessively. Start switch does not operate. Handwheels are hard to turn. Saw blade does not cut true at 90" or 45" positions. CRAFTSMAN" TABLE SAW315.228490 46 the blade lock PROBLEM CAUSE SOLUTION Rip fence does not move smoothly. 1. Rip fence is not mounted correctly. t. Remove and reposition the rip fence. See Aligning Rip Fence and Front Rail in the Assembly section. 2_ Rails are dirty or sticky. 2. Clean and wax the rails. 1. Rip fence is misaligned. 1, Wood edges away from rip fence when ripping. 47 See the Assembly section for Checking Rip Fence and Blade Alignment and Aligning Rip Fence and Front Rail procedures. CRAFTSMAN" TABLE SAW315.228490 CRAFTSMAN I TABLE SAW - MODEL NO. 315.228490 number in all correspondence regarding your attached TABLE SAW when ordering pads, The model number will be found on a plate to theorcabinet, Always repair mention the model 13 14 5 FIGURE A CRRFTSMRN"TABLESAW315.228490 48 J [ CRAFTSMAN I TABLE SAW - MODEL NO. 315.228490 The model number in allnumber correspondence will be found regarding on a plate your attached TABLE SAW to theorcabinet. when ordering Always repair mention parts. the model I 1 PARTS LIST FOR FIGURE A Key No. 1 2 Pa_ Number Description 982072-001 Miter Gage Knob ........................................................................... 1 * Washer (5/16 in.) ........................................................................... 1 **STD551031 Quan. 3 982277-001 Miter Scale Label ........................................................................... 1 4 982119-001 Miter Gage ..................................................................................... 1 * Screw (#10-24 x 3/8 in.) ................................................................ 3 5 **STD511003 6 979978-001 Miter Scale Indicator ...................................................................... 1 7 9"_3979-001 Miter Gage Block ........................................................................... 1 8 979980-001 Stop Pin ......................................................................................... 1 9 979984-001 Shoulder Screw ............................................................................. 1 10 979981-002 Miter Gage Rod ............................................................................. 1 11 ** STD510807 * Screw (#8-32 x 5/8 in.) .................................................................. 3 12 ** STD541008 * Hex Nut (#8-32) ............................................................................. 3 13 982087-001 Sliding Washer .............................................................................. 1 14 982088-001 Screw (1/4-20 x 1/4 in. Flat Hd.) ................................................... 1 981285-001 Miter Gage Assembly (Includes Key Nos. 1-14) Standard Hardware Item -- May Be Purchased Locally Available From Div. 98 -- Source 980.00 49 I:RRFTSMRN" TABLESAW 315.228490 CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I SAW The model or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence co rm 6 2 1J1 o 3 8 5 O 4 9 FIGUREB k regarding your TABLE I I CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I or when ordering repair parts. I SAW The model number will be found on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE PARTS LIST FOR FIGURE B Key No. Part Number Description Quan. 1 979999-001 Leveling Foot ..................................................................................................................................................... 4 2 ** STD54103! * Hex Nut (5/16-18) ........................................................................................................................................... 36 3 ** STD551031 * Washer (5/16 in.) ............................................................................................................................................. 40 4 979995-002 Leg .................................................................................................................................................................... 4 5 ** STD533107 * Carriage Bolt (5/16-18 x 3/4 in.) ...................................................................................................................... 24 6 979993-002 End Brace ......................................................................................................................................................... 2 7 979997-002 Side Brace ......................................................................................................................................................... 2 8 979888-001 * Bolt (5/16-18 x 3/4 in. Hex Hd.) ........................................................................................................................ 4 9 979996-002 Short Leg Brace ................................................................................................................................................ 2 10 979998-002 Long Leg Brace ................................................................................................................................................. 2 ** Standard Hardware Item -- May Be Purchased Locally Available From Div. 98 -- Source 980.00 I I CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I I SAW The model or whert number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence 3 regarding your TABLE J | 4 5 10 17 26 20 18 FIGUREC I I CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 The model SAW or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE I I PARTS LIST FOR FIGURE C Key No. Part Number Description Ouen. Key No. Part Number Description Quan. 1 979973-001 Fence End Cap ........................................ 1 19 979967-001 2 979945-001 * Screw (#8-32 x 1/2 in.) ............................. 4 20 980953-002 Fence Adjustment Knob ........................... 1 3 ** STD541425 * Lock Nut (1/4-20) ...................................... 1 21 980952-001 Spring ....................................................... 1 4 979970-001 Lock Plate ................................................. 1 22 980951-001 Bushing ..................................................... 1 5 979969-001 Lock Spring ............................................... 1 23 ** STD512503 * Screw (1/4-20 x 3/8 in.) ............................ 2 6 979968-001 Fence Lock Rod ....................................... 1 24 980949-001 Fence Adjusting Bracket .......................... 1 7 979972-001 Rear Fence Slide ...................................... 1 25 980948-001 Push Nut ................................................... 1 8 ** STD551008 * Washer (#8) .............................................. 1 26 980947-001 Rubber Bumper ........................................ 1 9 979961-001 Scale Indicator .......................................... 1 27 ** STD551010 * Washer (#!0) ............................................ 1 10 979962-001 Fence Plate .'............................................. 1 28 980945-001 Screw (#10-24 x 3/8 in.) ........................... 1 11 979963-001 Rip Fence Cover ...................................... 1 29 980966-001 Rear Glide ................................................ 2 12 979881-001 * Screw (5/16-18 x 1/2 in. Socket Hal.) ....... 4 30 980598-001 * Screw (#8-32 x 1/4 in.) ............................. 4 13 979964-001 Fence Handle Bracket .............................. 1 31 980965-001 Front Glide ................................................ 2 14 980964-001 Cam Sleeve .............................................. 1 32 979960-001 Scale Indicator Housing ........................... 1 15 980595-001 Pin ............................................................ 1 33 979959-001 Rip Fence ................................................. 1 16 980596-001 Retaining Ring .......................................... 2 34 980322-001 Warning Label .......................................... 1 17 979965-002 Rip Fence Handle ..................................... 1 35 980318-001 Fence Label .............................................. 1 18 979966-001 Roll Pin (8 x 43 mm) ................................. 2 981282-001 Complete Rip Fence Assembly ................ 1 981287-001 Complete Fine Adjust Assembly ............... 1 * Screw (1/4-20 x 3/4 in. Socket Hd.) ......... 4 Standard Hardware Item -- May Be Purchased Locally _, ** Available From Div. 98 -- Source 980.00 J CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I I SAW The model or when' number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE J I 14 10 2 5 3 RGURED # CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I I SAW The model or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE PARTS LIST FOR FIGURE D Key Part No. Number Description 1 979935-001 Push Nut ........................................................................................................................................................... 4 2 979940-001 Anti-Kickback 2 3 979944-001 Spacer ............................................................................................................................................................... 2 4 ** STD551025 Washer (1/4 in.) ................................................................................................................................................. 3 5 979942-001 Bolt (1/4-20 x 3/8 in. Socket Head) ................................................................................................................... 3 6 979941-001 Riving Knife ....................................................................................................................................................... 1 7 979937-001 Blade Guard Bracket ......................................................................................................................................... 1 8 979939-001 Spring ................................................................................................................................................................ 1 9 979938-001 Pin ..................................................................................................................................................................... 1 10 979934-001 Blade Guard ...................................................................................................................................................... 1 11 979936-001 Pin ..................................................................................................................................................................... 1 12 980955-001 Roll Pin .............................................................................................................................................................. 1 13 980400-001 Waming Label ................................................................................................................................................... 1 14 980324-001 Blade Guard Label ............................................................................................................................................ 1 981279-001 Blade Guard Assembly (Includes Key Nos. 1-14) ** Quan. Pawl ........................................................................................................................................... Standard Hardware Item -- May Be Purchased Locally Available From Div. 98 -- Source 980.00 l | CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 i The model number will be found on a plate attached to the cabinet. Always mention the model number in all correspondence SAW or when,ordering repair parts. 12 RGUREE regarding your TABLE ! I CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 The model SAW or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE PARTS LIST FOR FIGURE E Key No. Part Number 1 979945-001 * Screw (#8-32 x 1/2 in.) ..................................................................................................................................... 3 2 ** STD512503 * Screw (1/4-20 x 3/8 in.) .................................................................................................................................... 2 3 980652-001 Switch Plate ..................................................................................................................................................... 1 4 980594-001 5 979986-001 Strain Relief ...................................................................................................................................................... 2 6 979991-001 Power Cord (Power Source) ............................................................................................................................ 1 7 976863-001 Switch Key ....................................................................................................................................................... 1 8 980001-001 Switch (Includes Key No. 7) ............................................................................................................................. 1 9 979987-001 Switch Housing ................................................................................................................................................ 1 10 ** STD511003 * Screw (#10-24 x 5/16 in.) ................................................................................................................................. 2 11 979990-001 * Star Washer (#10) ............................................................................................................................................ 2 12 980321-001 On/Off Label ..................................................................................................................................................... 1 Description * Square Nut (1/4-20) ......................................................................................................................................... ** Standard Hardware Item -- May Be Purchased Locally Available From Div. 98 -- Source 980.00 Quart. 2 J I CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 limB 3: z. ,-I :l> oB m =E o 3 5 4 _o 2 5 1 FIGUREF J CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 I The model SAW or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE I I PARTS LIST FOR FIGURE F Key No. Part Number 1 ** STD541010 * Hex Nut (#10) ................................................................................................................................................... 4 2 ** STD551010 * Flat Washer (#10) ............................................................................................................................................ 4 3 981382-001 Belt Guard ........................................................................................................................................................ 1 4 979900-001 Pulley ............................................................................................................................................................... 1 5 ** STD502502 * Setscrew (1/4-20 x 1/4 in.) ............................................................................................................................... 2 6 980962-001 Motor ................................................................................................................................................................ 1 7 980960-001 Power Cord (Motor) ......................................................................................................................................... 1 Description * ** Quan. Standard Available Hardware Item -- May Be Purchased From Div. 98 -- Source 980.00 Locally # CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 I or when ordering repair parts. I SAW The model number will be found on a plate attached to the cabinet. Always mention the model number in all correspondence J regarding your TABLE | 7 4 5 7 9 8 11 10 FIGUREG kl CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 I The SAWmodel or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE I I PARTS LIST FOR FIGURE G Key No. PaN Number Description 1 979992-002 Base ................................................................................................................................................................. 1 2 ** STD523105 * Bolt (5/16-18 x 1/2 in. Hex Hd.) ....................................................................................................................... 3 3 980588-001 * Star Washer (5/16 in.) ...................................................................................................................................... 3 4 977227-002 Handwheal Assembly (Includes Key Nos. 5, 6, and 7) .................................................................................... 2 6 977229-002 Handle .............................................................................................................................................................. 2 6 977491-001 Screw (MS x 1.25 in.) ....................................................................................................................................... 2 7 977481-001 End Cap ........................................................................................................................................................... 2 8 980602-001 * Screw (#10-24 x 1/2 in.) ................................................................................................................................... 2 9 ** STD551110 * Lock Washer (#10) ........................................................................................................................................... 2 10 980320-002 Front Panel Label ............................................................................................................................................. 1 11 982120-001 Data Plate ........................................................................................................................................................ 1 ** Quan. Standard Hardware Item -- May Be Purchased Locally Available From Div. 98 -- Source 980.00 # CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I or when ordering repair parts. I SAW The model number will be found on a plate attached to the cabinet. Always mention the model number in all correspondence 7 regarding your TABLE 2 8 10 4 9 3 17 11 12 11 1 13 FIGUREH J I CRAFTSMAN TABLE SAW- MODEL NO. 315.228490 ! SAWmodel or when ordering repair parts. I The number will be found on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE PARTS LIST FOR FIGURE H G_ Z =D ,-I 3=, m r- m Key No. Pad Number Description 1 979879-001 Bolt (5/16-18 x 3/4 in. Square Hd.) ................................................................................................................. 12 2 979945-001 * Screw (#8-32 x 1/2 in.) ...................................................................................................................................... 4 3 4 979946-001 980323-001 End Cap (Left Rear) .......................................................................................................................................... Label ................................................................................................................................................................. 1 1 5 980954-001 Rear Rail (1 Piece Design) ............................................................................................................................... 1 6 7 982084-001 979948-001 Rear Rail Connector (For Use On Split Rail Design) ....................................................................................... 1 8 980957-001 End Cap (Right Rear) ....................................................................................................................................... Extension Table ................................................................................................................................................. 1 2 9 10 982121-001 979951-001 Scale (Right) ..................................................................................................................................................... 1 11 979952-001 End Cap (Right Front) ....................................................................................................................................... Front Rail (One Piece Design, Includes Scale) ................................................................................................ 1 1 12 13 982083-001 979949-001 Front Rail Connector (For Use On Split Rail Design) ....................................................................................... 1 14 15 ** STD551131 ** STD541031 16 17 ** STD523110 982122-001 18 19 979875-001 . 979874-001 20 21 980956-002 979872-001 22 23 24 Quan. End Cap (Left Front) ......................................................................................................................................... * Washer (5/16 in.) ............................................................................................................................................. 1 28 * Hex Nut (5/16-18) ........................................................................................................................................... * Bolt (5/16-18 x 1 in. Hex Hd.) ........................................................................................................................... 20 8 Scale (Left) ........................................................................................................................................................ Align-A-Cut Insert .............................................................................................................................................. 1 1 * Setscrew (5/16-18 x 5/8 in.) .............................................................................................................................. Saw Table .......................................................................................................................................................... 2 1 982099-001 * Screw (#10-24 x 3/4 in.) .................................................................................................................................... Throat Plate Label ............................................................................................................................................. 1 1 979871-001 979873-001 Throat Plate ....................................................................................................................................................... 1 * Setscrew (#10-24 x 3/16 in.) ............................................................................................................................. 4 ** Standard Hardware Item -- May Be Purchased Locally Available From Div. 98 -- Source 980.00 J | i CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 The model number will be found on a plate attached to the cabinet. Always mention the model number in all correspondence SAW or when ordering repair parts. 4 51 1 52 5 regarding your TABLE 7 14 9 5O 15 16 13 7 47 8 47_ 41 _ 18 19 36 4O 42 FIGUREI 39 38 37 10 23-- 22 J I CRAFTSMAN TABLE SAW - MODEL NO. 315.228490 I I SAW The model or when number ordering will be repair found parts. on a plate attached to the cabinet. Always mention the model number in all correspondence regarding your TABLE J | PARTS LIST FOR FIGURE I O_ O"1 m o') Key No. Pad Number 1 2 3 ** STD551131 ** STD523105 979880-001 * Lock Washer (5/16 in.) ............................ 6 * Bolt (5/16-18 x 1/2 in. Hex Hd.) .............. 2 Riving Knife/Blade Guard Bracket .......... 1 4 5 6 7 8 9 979883-001 979884-001 979885-001 979886-001 980588-001 ** STD523110 * Bolt (1/4-20) ............................................ Spring ...................................................... Washer .................................................... Table Bracket .......................................... 1 1 1 2 Star Washer ............................................ 6 10 11 12 13 14 15 16 17 979896-001 979895-001 979894-001 979893-001 *** 979891-001 979890-001 979889-001 18 19 20 21 22 979906-001 979907-002 979912_001 979910-001 979917-001 23 24 979915-001 979905-001 25 26 979904-001 979885-001 Description * Bolt (5/16-18 x 1 in. Hex Hd.) ............... 10 Retaining Ring ........................................ 2 Ball Bearing (6202Z) ............................... 2 Key .......................................................... 1 Arbor Shaft .............................................. 1 10 in. Blade (Item No. 928873) .............. 1 Outer Blade Washer ............................... 1 Blade Nut ................................................ 1 * 4_ o Quan. Key No. Pad Nutnber 27 ** STD511003 28 29 30 31 32 980946-001 979908-001 979911-001 979914-001 980589-001 33 34 35 36 37 38 39 40 41 979924-001 979923-001 979922-001 979897-001 979898-001 979902-001 979903-001 ** STD304420 979900-001 ** STD502502 980593-00! ** STD523107 979925-001 979926-001 979904-001 979927-001 979928-001 979929-001 ** STD541031 ** STD551031 972000-781 Blade Wrench ......................................... Shaft ........................................................ Bevel Lock Handle .................................. 1 1 1 * Washer (#8) ............................................ * Screw (#8-32 x 3/8 in.) ........................... Threaded Rod ......................................... 6 5 1 Bracket .................................................... 1 42 43 44 45 46 47 48 49 Spring ...................................................... Retaining Ring ........................................ Washer .................................................... 1 1 1 50 51 52 Description Quan. * Screw (#10-24 x 3/8 in,) ......................... * Washer (#10) .......................................... Bracket .................................................... 2 2 1 Bevel Scale Indicator .............................. Knuckle ................................................... 1 1 Retaining Ring ........................................ Height Adjustment Rod ........................... 1 1 "O" Ring .................................................. Washer .................................................... 2 1 Cradle (Trunnion) .................................... Arbor Housing ......................................... Washer .................................................... 1 1 1 Retaining Ring ........................................ 1 V-Belt (4L-420) ........................................ 1 Pulley ...................................................... 1 * Setscrew (1/4-20 x 1/4 in,) ...................... 4 Retaining Ring ........................................ * Bolt (5/16-18 x 3/4 in. Hex Hd.) .............. Motor Support Base ................................ Spring ...................................................... Retaining Ring ........................................ Pivot Shaft .............................................. Screw ...................................................... 1 2 1 1 2 1 1 Motor Mounting Plate .............................. * Hex Nut (5/16-18) ................................... * Washer (5/16 in.) .................................... Owner's Manual 1 4 8 Standard Hardware Item -- May Be Purchased Locally ** Available From Div. 98 -- Source 980.00 *** Complete Assortment Available At Your Nearest Sears Retail Store For repair of major brand appliances in your own home... no matter who made it, no matter who sold it! 1-800-4-MY-HOM EsMAnytime, day or night (1-800-469-4663) www.sears.com W To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center. 1-800-488-1222 Anytime, day or night www.sears.com For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirect sM! 1-800-366-PART 6 a.m. - 11 p.m. CST, (1-800-366-7278) 7 days a week www.sears.com/partsdirect To purchase or inquire about a Sears Service Agreement: 1-800-827-6655 7 a.m. - 5 p.m. CST, Men. - Sat. Para pedir servicio de reparacibn a domicilio, y para ordenar piezas con entrega a domicilio: 1-888"SU-HOGAR s, Au Canada pour service en fran£tais: 1-877-LE-FOYERSM (1-877-533-6937) (1-888-784-6427) I HomeCentrar SEARS ]J ® Registered O Sears, Roebuck and Co. ® Marca Trademark Regist rada / TM / TM Marca Trademark de F&brica of Sears, de Sears, Roebuck Roebuck and Co. and Co, _'_:
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