Craftsman 319226560 User Manual BELT/DISC SANDER Manuals And Guides L1003204

CRAFTSMAN Sander Manual L1003204 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides

User Manual: Craftsman 319226560 319226560 CRAFTSMAN BELT/DISC SANDER - Manuals and Guides View the owners manual for your CRAFTSMAN BELT/DISC SANDER #319226560. Home:Tool Parts:Craftsman Parts:Craftsman BELT/DISC SANDER Manual

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OW
°
MANUAL
Model No.
319.226560
Serial No.

Model and serial
numbers may be
found on the nam
plate located on the
front of the tool. You
should record both
the model and serial
number and retain it
in a safe place for
future use.

LT/
SANDER

Caution:

• Warranty

Read, understand

and

follow ALL Instructions and rules for
safe

operation

operating

before

this

tool.

. Safety Instructions
" KnowYour Belt/Disc Sander
• Operation

and Maintenance

• Repair Parts
226560102

226560102
Sears,

C

Roebuck

and Co.,

Hoffman

NRTL/C
LR 78936

Estates,

lL 60179

U.S.A.

FULL

ONE-YEAR

WARRANTY

ON

SEARS

BELT

and DISC

SANDER

If this Sears Craftsman Belt and Disc Sander fails due to a defect in material or workmanship
within one year' from the date of purchase, RETURN IT TO THE NEAREST SEARS SERVICE
CENTER INTHE UNITED STATES, and Sears will repair it, free of charge.
If this Belt / Disc Sander is used for cormnercial
for ninety days from the date of purchase.
This warranty

applies

This warranty
gives
from state to state,

Sears,

only while

this product

you specific

Roebuck

and

is in the United

legal rights

Co,, Dept.

817

1.

BEFORE

USING

AVOID

limitations,

DANGEROUS

DO NOT use power
areas or expose them

WA, Hoffman

and

6.

DO

Other

people

Estates,

which

vary

IL 601 79

SANDER

FORCE

THE

TOOL.

a tool to do a job for which

Never
it was not

CONDITIONS.
tools in wet or damp
to rain.

AND

distance
from the work
when tool is operating

rights

designed
It will do a better and safer job by
only using on jobs for which it was
designed.
,

draw
wear
WEAR

keep

FOR

SAFETY.

DO NOT wear

you into moving parts. ALWAYS
non-slip footwear;
tie back long hair.
A FACE

HASK

HASK
IF SANDING
PRODUCES
DUST.

CHILDREN
should

DRESS

loose clothing,
gloves, neckties,
or jewelry
(rings, watches);
they can get caught and

,

AWAY,

NOT

force

possible

4. ALWAYS
keep your woik area clean,
uncluttered
and weU lit. DO NOT work on
floor surfaces that are slippery from
,
sawdust or wax.
VISITORS

will apply

SANDER:

DO NOT use power tools in the presence
of flammable liquids or gases.

KEEP

other

FOR BELT/DISC

BELT/DISC

READ and become
familiar with this
entire instruction
manual. LEARN the
tools applications,
hazards,

2_

THE

this warranty

States.

and you may also have

SAFETY INSTRUCTIONS

m

or rental purposes,

a safe

ALWAYS
remove
the
from the electric
outlet
adjustments,
changing
working
on tool.

area, especially

OR DUST
OPERATION

power
when
pat,s,

10. KEEP GUARDS
IN PLACE
WORKING
ORDER.

SAVE

THESE

INSTRUCTIONS
Page 2

cord plug
making
cleaning

or

AND

IN

SAFETY
11 ALWAYS

INSTRUCTmONS
WEAR

EYE PROTECTION.
Any Sander can throw foreign objects
into the
eyes which could cause permanent
eye damage
ALWAYS Wear Safety
Goggles (not glasses) that comply with ANSI safety standard
Z87o t,
Everyday
eyeglasses
have only impact-resistant
lenses._ they ARE NOT
safety glasses
Safety Goggles
are available
at Sears,
NOTE: Glasses or goggles
not in compliance
with ANSI Z87,1 coiald

WEARYOUR

seriously

12_ AVOID

ACCIDENTAL

Ensure

that

power

before

hurt

you when

switch

is in the

plugging

in the

they

each

adjusting
wrenches
are removed
sander
before turning it on_

the

RECOMMENDED

20_ MAKE

LEAVE

A TOOL

RUNNING

21, DRUGS,

to complete

should

WORKSHOP

STAND

injury could
accidentally

A TOOL.

above
might

or near the toot
stand on the tool to

OVERREACH.

Keep

or odd-shaped

Always
working

TOOLS

keep

tools

clean

WITH
and

24

CARE.

OR
DO NOT operate

tool if

to use

the tool properly,

in good

THESE

pieces

from

OF FEED.

turning.
Feed work

into a

WARNING:
Dust generated from certain
materials can be injuriou s to your health.
Always operate sander in well ventilated
areas and provide for proper dust removal

order

SAVE

or by

blade or cutter against the direction
of
rotation
of the blade or cutter ordyo

proper

footing and balance
at all times. Wear
oil-resistant
r_ubber_soted
footwear.
Keep
floor clear of oil, scrap and other debris
18. MAINTAIN

switches,

22 SECURE ALL WORK.
When practical,
use clamps or a vise to hold work, It is sager
than using your hands and prevents
round

23 , DIRECTION
17. DON'T

or

Serious

result ff the tool tips or you
hit the sander,
DO NOT

store anything
where anyone
reach it

repaired

you are under the i_n£1uence of drugs,
alcohol or medication
that could affect

stop
ON

to
and

CHILDPROOF.

ALGOHOL

3,our ability
16. NEVER

be properly

MEDICATIONS.

UNATTENDED.
Turn the power switch
to "OFF", DO NOT leave too! until it has
come

that

function.
Check for
parts, binding of

By use of padlocks,
master
removing
starter keys_

that accessory,

15, NEVER

part

replaced°

ACCESSORIES.
Using improper
accessories
can be hazardous.
If in doubt,
check the instruction
manual
that comes
with

Before

or other

moving parts, breakage
of parts, mounting
or any other conditions
that may affect its
operation,
A guard or other part that is
damaged

14_ USE ONLY

PARTS.

should be carefully checked
that it will operate
properly

perform
its intended
alignment
of moving

Form
and
from

DAMAGED

use of tool, a guard

is damaged
determine

cord

13, REMOVE
ADJUSTING
TOOLS.
habit of checking
to see that tools

break,

t9, CHECK

STARTING.

the power

"OFF" position

CONTINUED

INSTRUCTIONS
Page 3

SAFETY

INSTRUCTIONS

[] ADDITIONAL

SA!FETY

DO NOT OPERATE
YOUR
INSTALLED
ACCORDING
I .THIS SANDER
WOOD
ONLY.
could

IS DESIGNED

Sanding
result

workpiece_
2 MOUNT

INSTRUCTIONS

SANDER
TO THE

OR WOOD-LIKE

TO SAND
other

injury

1 1, DO

use, the sander
to the bench

USE

this

sander

or move

must

on

the sanding

have

so the belt

DO

USE

size sanding
7 ALWAYS
when

sanding

torn,

to move
Sand

remove
the

before

turning

HOLD
when

the workpiece
awkward

a slip could

only one workpiece

the table

HOLD
when

Solvents

SIDE

firmly

cause

pieces

the sander

could

outer
and other
or belt

"ON?'
assembly
or set-up
the sander is

a hand

the material,
be used
any part

damaged,

properly,

f_'om power
missing,
resuming
18 NEVER

belt sanding,
THE

a soft damp

plastic
sander

parts,
be

or fail in any way, or
fail to perform

shut off switch
supply

and iemove

outlet.
Or failed

operation
YANK THE

out of the receptacle.
disc

of your

parts,

or other

Only

to clean

components

damaged

plastic

dissolve

should

at a time.
on

possibly

damage

any electrical

and when

to clean

cloth

belt or disc.

of the sanding

on the

scrap

wise

missing,

firmly

with

only exception

table, backstop

use solvents

17. SHOULD

hand

the workpiece

disc sanding

using either table when
9, ALWAYS
SAND
ON
DOWNWARD

that

Use only correct

into the sanding

8, ALVVAYS

or discs

the workpiece

operating,

belt mid disc

sandingAvoid

positions

belts

loose,

provide

height.

the workpiece

performed

from

16 NEVER

NOT

that are

drum.

objects

off the

or disc

workpiece,

15 N EVE R perform
layout,
work on the table while

adjusted

pulleys
are damaged,

work

or

supported

or tableiFhe

14. ALWAYS

See directional

not run

Support

sanding

belt is instaUed

does

sand with

is curved

surface,

the tracking

NOT

tile table
belt

at table

unsupported.

clearance

of material

a large

support

the backstop

any

fastened

top or supporting

SURE

5. ALWAYS

during

pieces

sanding

additional
13. DO

the sanding

sand

to be safely

12. WHEN

sander
surfaces
for the

be securely

in the correct
direction
arrow on back of belt,

6

and

AND

a minimum

or less between

NOT

too small
AND

to tip over

properly

backstop
to

SANDER

ASSEMBLED

maintain

of 1/16 inch

or- damage

might result in motor damage_
3 IF THERE
IS ANY TENDENCY

4. MAKE

10 ALWAYS

materials

hoxizontal
surfaces
only. Operating
when mounted
on non-horizontal

machine

FOR BELT/DISC

UNTIL
IT IS COMPLETELY
INSTRUCTIONS.

PRODUCTS

or grinding

in fire,

CONT/NUED

parts

POWER
Keep

plug

Replace

cords

before
CORD
away

from heat, oil and sharp edges.
19 HAVE AN ELECTRICIAN
REPLACE

when using the disc sander Sanding on the
upward side of the disc could cause the
workpiece
to fly up which could be

OR REPAIR

damaged or worn

cords

immediately,

hazardous,

i

SAVE

THESE

INSTRUCTIONS
Page

4

]

SAFETY

INSTRUCTHO.NS

l_ ADDITIONAL
20USE

SAFETY RNSTRUCTIONS

PROPER

When
product

using

EXTENSION

an extension

CORD.

power

and overheating°

length

and nameplate

gauge

number,

The

the heavier

tTJll_lltTJlil|Tt|i___ii

not more

shows

than

_

resulting

heavier

,,

'150'

16

16

14

18

16

14

12

t0

12

16

16

14

12

12

16

14

12

EVENT

cord outdoors,

be sure

that it is acceptable

cords

from

Not Recommended

it is marked

for outdoor

with

the suffix

"W-A"

use

wired,
and in good electrical
condition
Mways
it repaired
by a qualified
person
before using it,

sharp

objects,

excessive

heat

and damp

or wet

areas,

INSTRUCTIONS
OF A blALFUNCTION

OR BREAKDOWN,

grounding

provides

a

Columns
path of least resistance
for electric
current
to reduce the risk of electric
shockThis
is equipped
with an electric
cord having an equipment-grounding
conductor
and a
grounding
plugThe
plug MUST be plugged
into a matching
outlet that is properly
installed
grounded
in accordance
with' A_LL local codes and ordinances
DO

NOT

MODIFY

THE

3-PRONG

PLUG...if

installed by a qualified
electrician,
Improper
can result in a risk of shock,The
conductor
(sometimes,but

the

.....

18

GROUNDING

smaller

i vT

10

extension

on cord

The

CORDS

6

your

your

in loss of

depending
gauger

6

to indicate

condition

the current

size to use

use the next

using 120 volts only)
Total length of cord in feet
25'
50'
100'

Be sure your extension
cord is properly
replace a damaged
extension
cord or have

IN 'THE

is in good

0

("W" in Canada)

i

cord
to carry

in line voltage

;l_:_llt¢l_l--"][t]i'l|l'IO]_}i},:

1

if you are using an extension

Protect

enough

the correct

If in doubt,

t_'];;ll_;[o

, (when

=

extension

a drop

EXTENSION

Rating

than

your

SANDER

the cord

FOR USING

Ampere

FOR BELT/DISC

heavy

will c;mse

below

rating

sure

to use one

cord

table

ampere

m GUIDELINES

Make

cord, be sure

will draw_ An undersized

more

CONTINUED

not always

with

yellow

SAVE

have

the proper

connection
of the equipment-grounding
with insulation
having an outer surface

stripes)

THESE

it will not fit the outlet,

is the equipment

INSTRUCTIONS
Page

5

grounding

tool
and

outlet

conductor
that is green

conductor

I

SAFETY

INSTRUCTIONS

m GROUNDING
USE

ONLY

THAT

INSTRUCTIONS

3-WIRE

THAT
HAVE
PLUGS AND

CONTINUED

EXTENSION

CONTINUED

CORDS

3-PRONG
GROUNDING
3-POLE RECEPTACLES

ACCEPT

THE

TOOL'S

REPAIR

OR REPLACE

VVORN

CORD

DAMAGED

IMMEDIATELY...if

OR
repair or

replacement
of the electric
cord or plug is
ever necessary,
DO NOT
connect
the
equipment-grounding
conductor
to a live
terminal.

PLUG.

ii it i ,,,

_

s3_ProngPtug

Grounding

Lug

Make Sure This
Is Connected to a
Known Ground

Grounding Prong
"Properly Grounded
3-Prong Outlet

FIGURE

"_ 2-Prong
Receptacle

FIGURE

A

B

tllllll

FIGURE
(A)...shows
a 3-wire electrical
plug and outlet that has a grounding
conductor
If a
properly
grounded
outlet is not available, an adapter
(FIGURE
B) can be used to temporarily
connect
this plug to a 2-contact
ungrounded
outlet, The adapter
(FIGURE
B) has a rigid lug
extending
from it that MUST be com, lected to a permanent
earth
ground, such as a properly
grounded
outlet box., The Canadian
Electrical
Code prohibits
the use of adapters,

THE

ADAPTER

OUTLET

CAN

If you have
instructions

_/HEN

SHOULD

BE INSTALLED

any doubts as to whether
are unclear; check with

USING

A GROUNDED

BE SURE THAT

THE

AN UNGROUNDED
PROBLEMS
THAT
WITH

A GROUNDED

[

ONLY

BE USED

UNTIL

A PROPERLY

BY A QUALIFIED

TECHNICIAN.

the tool is properly
a qualified
electrician

TOOL

UNGROUNDED

DEVICE
CAN
COULD
CAUSE

AROUND
DEVICES

FUNCTION,
A HAZARD

GROUNDED

grounded
or' if the grounding
or service personnel

OTHER
ARE

UNGROUNDED

IN GOOD

DEVICES,

CONDITION.

YET HAVE INTERNAL
WHEN
BROUGHT
IN

ELECTRICAL
CONTACT

TOOL.

SAVE

THESE

INSTRUCTIONS
Page 6

J

TABLE

OF CONTENTS

SECTION
PAGE
Warranty.
..............................................................
2
Safety Instructions ...............................................
2
Extension Cord Use .............................................
5
Specifications .......................................................
7
UnpacMng and Checking Contents ..................... 8
Know Your Belt/Disc Sander ................................ 9
Assembly. ............................................................
10
Fastening Sander to Work Surface ....................... 11
Operation and Adjustment ..................................
12
Maintenance .......................................................
15
Parts List .............................................................
16

BELT/DiSC
Belt

SANDER

Size:

Disc Diameter:
Motor:
Speed (R.P.M.):
Net Weight:
Dimensions:
Belt

Bed

Tilt:

Disc Table

Size:

Disc Table

Tilt:

Bed

Table

Size:

Belt

Table

Tilt:

SPECIFICATIONS
4 in, x 36 in.
8 in.
120VAC, 60 Hz, 6oOA
3450 R EM (no load)
approx. 43 LB
approxo 17 t/2 in. x 7 t/2 in. x 11 in.
0 o . 90 °
10 i/2 in_x 6 1/4 in,
0 ° to450
6 Lq.x 4 in.
45" -90'

Page

UNPACKING
_[ Tools

needed

for

1, Combination
2_Two

hex

3. Slotted

AND

CHECKING

assembly

and

alignment:

CONTENTS

(see

figure

t)

Square

keys (supplied)
and phillips

4_Adjustable

screwdriver

wrench
Fig. I

Bi Unpacking

(see figure

This belt disc/sander
from the carton.
If any parts
and correctly
Separate

is shipped

are missing,

2)
complete

do not attempt

in one carton

to operate

Carefiflly unpack

the sander

until

the sander and all parts

the missing

parts

are obtained

installed.

all parts

from

carton

and

check

for each

item as listed:

PARTS LIST
1)

Belt and disc sander

6

4

Hex head bolt (3 each)
Hex cap screw
Note:

Do not discard

FOR YOUR
OVeN
POWER
OUTLET
CORRECTLY

10

(3 each)
packaging

Fig. 2
until

aU parts

have

been

assembled.

SAFETY,
DO NOT CONNECT
THE SANDER'S
PLUG INTO
OR INSERT
THE SWITCH
KEY UNTIL
THE PARTS ARE

INSTALLED

AND

ADJUSTMENTS

Page 8

HAVE

BEEN

MADE.

A

KNOW

YOUR

BELT/DmSC

SANDER

Dust deflector
BACKSTOP

belt

disc
"

DISC

Sanding

---- Belt bed

plate

Sanding

TABLE

---

Sanding

BELT

TABLE

Idler

drum

--- Disc guard
ON/OFF switch
with key
Base mounting
hole
Fig. 3

KEY GUIDES

FOR PROFESSIONAL

DISC TABLE:
is used to support
sander in vertical position.

RESULTS
workpiece

when

using

sanding

disc or when

using

belt

BELT TABLE:
is used to support
workpiece
when edge sanding
on the belt only,
BACKSTOP:
holds the workpiece
when using sander in horizontal
position,
Can be removed
when sanding
operation
requires
use of the entire belt.

Tension

lever

Tracking

knob

Holding

Adjusting
Tilt lock
Backstop
screw

bracket

locking

Bed locking

Belt table
adjust knob
Drive

bracket

Drive
Spring

belt

Dust

Drive belt
adjusting
hole

Power

2 Hex keys
(5 & 6 mm)

screw

belt housing
load handle
chute
cord

Drive belt
housing
cover
Fig. 4

TO AVOID INJURY FROM ACCIDENTAL
PLUG FROM
POVVER
SOURCE
OUTLET

::

.::

.....

STARTING,
TURN SWITCH
"OFF" AND
BEFORE
MAKING
ANY ADJUSTMENTS.

Page 9

REMOVE

_:

.,

ASSEMBLY
Ill Installing
the sanding
1, Remove
the two screws
and

remove

sanding

2_Wipe sanding
3, Peel backing

disc (see figure
from the sanding

disc guard

5)
disc guard

plate.

disc plate clean.
from sanding
disc, align disc with

plate

and press saxlding disc firmly on to plate,
4, Reinstall disc guard and tighten screws_
[] Installing
the sanding
1 Loosen the bed locking
tighten
2, Release
3. Locate

bed locking
the tension

belt (see figure
6)
screw, raise sanding
bed

arrow

belt

on the smooth

over the

drums

bed

tighten

locking

screw,

bed locking

screw

mi Mounting

the

lower

disc sander

bed

table

1.Align the bracket
tO the bottom
2_ Insert a locking
washer, followed

side of the

with

arrow pointing
toward the dust chute,
5, Center belt correctly
on both drams,,
6, Slide tension
level to tighten
belt to the
7 Loosen

Fig. 5

screw
lever.

the directional

sanding belt,
4, Place the sanding

45",

the directional

bed_

to horizontal

(see

figures

position,

7,8)

of the disc table.
by the flat

Fig. 6

washer, on each screw,
3 Fasten bracket
with screws to table.
4. Insert flat washer
on disc table adjusting
knob.
5. install

the

the table

table

by lining

bracket

with

up the indexing

the pivot

hole

pin on

on the

frame.. Hold in place.
6 Insert the spring load handle into tile threaded
hole and tighten
7 Loosen the three screws
holding the table to the
bracket
from

and adjust
the disc.

TO AVOID
FINGERS
SANDING

table

Tighten

TRAPPING
BETWEEN
DISC,

THE

so that edge

is I/I6

inch
Fig. 7,8

screws,

THE
THE

WORK

TABLE

TABLE

BE ADJUSTED
TO A MAXIMUM
FROM THE SANDING
DISC.

PIECE
AND

EDGE

OR

THE

SHOULD

OF 1/L6 INCH

Page t0

ASSENBL¥

CONTINUED

B Hounting
the backstop
(see figure 9)
l Align backstop with hole
2, Install lock washer
and flat washer
on screw
3 insert

screw

into backstop

hole and

tighten,

Mounting
the belt sander table (see figure 10)
1, Insert washer on belt sander table
fastening screv¢.
ZAlign holding bracket index and screw hole with
indexing and screw hole located on side of the
belt bed,
3_Insert screw and tighten.
4_Slide table adjusting bracket
Lock and adjust.

@
Fig. 9

on holding brackeL

8la Installing the dust deflector
(see figure I I)
1, Insert deflector index pins in the tracks located on
the side housing of the dust collecting assembly.
2. Slide upward to lock vertically, Li_ up and pull
downward allowing the dust collector to slide out
of the way when not needed or when using the
disc table at the end of the belt bed.
Note: Dust deflector
can not be in vertical
when using the disc table on the belt bed
deflector
must be lowered
or removed,
IFastening
sander to work surface
1 ,To mount your sander in a permanent
as a sturdy workbench,
bolt the base

Fig. i 0

position
Dust

(see figure 12)
location
such
of sander
to a

solid workbench
top The base of the sander has 2
predrilled
mounting
holes,
2 Place the sander where
you desire on the work

Fig. It

surface, marl( the holes on the work surface, drill
3/8 inch holes. Use bolts, washer; nuts to secure.
3. ff the workbench
the workbench
4.Your

sander

surfaces
mounted

moves or shakes during operation,
must be fastened
to the floor.

is designed

to be used

only. Motor damage
on a non-horizontal

on horizontal

may result
surface

when

¢

Fig. 12
Page l t

OPERATION

AND

ADJUSTMENTS

[] ON t OFF switch (see figure l3)
The keyed switch is hutended to prevent unauthorized
use of the sander:
1•To mm sander "ON" insert the yellow key into the key slot
in the center of the switch
Z Push key firmly into the slot, then push switch to the r_,ht
to start the sander.
3_ To turn the sander
4. Remove

"OFF" push switch to the left.,

the yellow switch

come to a complete

key when

the sander has

stop by gently pulling it forward

and out,

Fig. 13

REMOVE THE I(_'Y WHENEVER
THE SANDER IS
NOT IN USE. PLACE IT IN A SAFE PLACE AND
OUT OF THE R_.ACH OF CHILDREN,
[]

Sanding belt tracking adjustment

(see figure 14)

1. Plug in the power cord,
2. _
the switch ON and OFF m see if the sanding beat is
correctly centered
roller' drums_
3, ff the sanding
knob counter

and not sliding off the idler and drive
Fig. i 4

belt moves toward the disc, mm the traddng
d_..k'wise a/4 ram.

4_ If the sanding belt moves away from the disc, turn the tracking knob
cl_
V4 turn
5 'Dam the switch OFT and OFF again, readju_

tracldng knob ff neces._r-fi

Im Changing

(see figure

the sanding

belt bed position

I5)

The sanding bed can be used in the vertical position or any angle between,
To use in the full vertical position, do the following:
1, Lower or remove the dust deflector
2. Remove
3,, Remove

the backstop assembly
the belt table from the belt bed location..

Fig. 15

4_ Loosen the bed locking screw with h_,_ key
5_ Tighten

lm Attach

l__ldng scTew when

at Fall vertical position,,

the disc table for vertical

sanding.

(see figure

i 6)

1. Remove the disc table assembly (table and bracke0,
2. Attach the disc table bracket to the belt bed u_.ng the same pilot and
screw holes that held the belt table assembly.
3. Tighten all mounting screws.
4. Adjust table to desired angle position
5..Enst_e iA6 indn space between
Readjust

table edge and sanding belt bed

if needed,

Fig. 16
Page 12

OPEF T ON
J

AND

CONTINUED

ADJUSTNENT$

Squaring the tables (see figure 17)

lb ensure accurate end sanding the wade tables mt_ be sqtmre to the
s_mding snarlhcesprior to using the tables for disc sanding, belt sanding,
or vertiml belt sanding
I Adjust tame you will be using to be 90" with the sanding sun'ace
2 Using a combination

square, place one end on the table with the

rifler end against the sanding surface, Check that the table is
90" m the s,mding surface
3 If the table is not 90" to the sanding satrface, loosen the table lock
knob, adjust table, tighten knob and recheck with square,
[] Squaring the backstop
The backstop must be square to the minding belt when us_mgthe belt sander
in a horizontal position,To Imep the wotkpiece from being carried along the belt:
I, Ensure that the sanding belt is tight, chedc the tension lever.
2oPlace the combination square on the belt with the ruler against the backstop
3. Adjust by loosening backstop locking screw, square backstop,
4,11ghten backstop locking scaev_,
!

Fig. 17

Dust chute

The dust chute can be easily connected

to a large diameter

shop vacuum

hose

BASIC: SANDING
OPERATIONS
USING

THE

SANDING

BELT

AVOID
INJURY
FROM SLIPS, JAMS, OR THROWN
PIECES, SQUARE
TO 90 ° AND ADJUST
THE
BACKSTOP
TO CLEAR THE SANDING
BELT A
MAXIMUM
OF Ill6 INCH.
REVIEW
INSTRUCTION
MANUAL

FOR

CORRECT

Fig. 18

ADJUSTMENTS.

Im Surface or edge sanding on the sanding belt (see figure 18)
Hold the wad€piece finr_ withbothhandsKeep
fingers away from sanding belt Keep the waft€piece end against
the baclcstop and move the wad€piece slowly across the sanding belt
Apply enough pressure to remove material; excessive pressure will
reduce sanding efficiency.
End sanding

on the belt

End sanding
of wide workpieces
belt bed in the vertical
position
sanding

(see figure

! 9)

requires
the use of the sanding
and the disc table moved to the

belt

Review Sections titled: "Changing the Sanding Belt Bed Position"
and "Squaring the Tables" before an end sanding operation
Page 13

Fig. 19

BASIC
[]

Sanding

Sanding

SANDING
inside

the inside

positioning
belt, Hold

OPERATIONS

curves (see figure 20)
curve

of' the workpiece

is done

the workpiece
on the idler pulley
workpiece
firmly with both hands,

Edge sanding

CONTINUED

of long workpieces

by

of' the

sanding

(see figure

21 )

Adjust the belt sander table to the desired angle for either
straight or bevel sanding
of the edge. Hold the workpiece
tightly with both hands.. Keep the w0rkpiece
firmly
the sanding bett table while moving the workpiece
across the table,
Note: For long pieces
and dust deflector,

USING

THE

of wood,

DISC

INJURY

PIECES,
MADE.

HAKE
SURE ALL
REVIEW
SECTION

ADJUSTMENTS

FROM

FOR
AND

End sanding

the back

Fig. 20

stop

SANDER

AVOID

ADJUSTMENTS"

remove

against
slowly

SLIPS,

JAMS

OR THROWN

ADJUSTMENTS
"OPERATION

CORRECT

DISC

OPERATING

and outside

ARE
AND

Fig. 21

PROCEDURES.

curve sanding

with the disc (see figure 22)
Use for sanding
the ends of small

and narrow

workpieces
and outside
cur_¢ed edges
Always work on the teft side of the disc center
(downward
rotation
side), holding the workpiece
firmly with light pressure
against the sanding
disc°
Fig. 22
USING THE RIGHT
SIDE (UPWARD
ROTATION
THE WORKPtECE
TO FLY UP OR KICK BACK
CAUTION:

TO

AVOID

PERSONAL

WORKPIECE,
BECOME
FAMILIAR
DISC SANDING
SURFACES.
The
The

belt
disc

disc and

sander
sander
upward

rotates
rotates
from

the

INJURY
WITH

counteivtockwise,
counterclockwise,
table

on the

SIDE) OF THE DISC
AND COULD
RESULT

AND/OR
THE

DAMAGE

ROTATION

TO

OF THE

WILL
CAUSE
IN INJURY.

THE
BELT

AND

or downward
toward
the table or backstop.
downward
toward
the table on the left side of the
right

side of the disc. Use the

left side of the disc at all

times; using the right side of the disc will cause the workpiece
to fly up or kickback
and could
r'esult in injury_ Review
this instr__lction manual for correct
operation,
adjustments,
and basic
sanding

operations.
Page 14

MAINTENANCE

FOR YOUR SAFETY, TURN SWITCH
"OFF"
AND REMOVE THE POWER CORD FROM
THE

ELECTRICAL

OUTLET

3 Adjust the tension ot tlle belt by putting a
slotted screwdriver
in the bracing sloE.
Pushing up on the screwdriver will tighten
the tension of the belt between the
pulleys.
4 Tighten all 3 screws.
5. Test belt tension by Squeezing both sides
of the belt. It"properly adjusted, the belt
should "give" about 1/-i inch
6. Carefully reinstall the drive belt housing
cover; inset, and tighten screw

BEFORE

ADJUSTING
OR PERFORMING
MAINTENANCE
ON "fOUR SANDER.

TO AVOID
ELECTROCUTION
OR FIRE,
ALL REPAIRS
TO THE ELECTRICAL
COMPONENTS

SHOULD

ONLY
BY QUALIFIED
TECHNICIANS.

BE DONE

SERVICE

Before each use check for parts that are damaged, missing, or worn; check for alignment of
moving parts, binding of moving parts,
improper mounting, or any other' conditions
that may affect the sander operation
Should
any of these conditions exist, do not use the
sander until properly repaired or parts
replaced£requentIy
blow or vacuum
dust
from all sanding parts and motor housing

Note: Excessive tightness on the pulley belt
will cause increased noise and motor overload
Premature failure will occur' ff belt is too loose

B LUBRICATION
Ball bearings are grease packed at the
factory and require no further lubrication.
Sleeve bearings on both ends of the idler
pulley should be oiled with 3 drops of 30
weight oil after each 10 hours of operation.
Use a spray lubricant to ensure smooth
operation on all moving table parts.

Fig. 23

@
A

DRIVE BELT (see figure 23 A,B)
To adjust the drive belt t_bllow these steps:
1.. Remove the drive belt housing cover.
2 Loosen 3 screws aUowing pulleys to slip
Drive belt should be seated correctly in
the motor pulley and the drive pulley.

Page 15

PARTS
BELT/DISC

LIST
MODEL

SANDER

Key

Part Number

|
2
3
4
5
6
7
8
9
IO
11
12
13
14
15
16
I7
18
19
20
2l
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
3_
38
39
40
4t
42
43
44
45
46
4"

226560001
226560002
226560003
226560004
226560005
226560006
226560007
226560008
226560009
226560010
226560011
226560012
226560013
226560014
226560015
226560016
226560017
226560018
226560019
226560020
226560021
226560022
226560023
226560024
226560025
226560026
226560027
226560028
226560029
226560030
22656003. l
226560032
226560033
226560034
226560035
226560036
226560037
226560038
226560039
226560040
22656004 i
226560042
226560043
226560044
226560045
226560046
226560047

Description
Knob
Spring base
Spring index
Bed
Screw hex 6xl4mm
Lockwvaslaer 6
"Washer
Backstop
Bumper
Screw pan hd 5xlOmm
Lockwasher 5
Drum idler
Screw socket set M8xl0
Cap bearing
Bearing w/felt washer
Spacer bearing
Switch housing
Screw pan hd MSxl4mm
Sanding belt 4"x36"
Switch key (yellow)
Locking switch
Lead
Screw pan cross
Switch box cover
Capacitor' 30UF
Sanding disc 8"
Screw box soc cap M6x12
Lockwasher ext 6
Disc-plate
Screw pan lad st 2x13
Disc guard
Disc shroud
Dust housing
Dust deflector
Disc table
Disc table bntcket
Spring load la:mdle
LocRwasher ext 5
index scale
Cord w/plug
Screw pan hd M5x8
Dust plate
Motor
Connector wire
Hex nut M6
Base
Screw pan hd MSx6

Quantity
t
2
t
1
2
3
3
1
i
3
2
I
2
1
4
L
I
2
t
i
I
1
t
1
1
t
t
1
I
4
[
I
I
t
[
I
l
6
t
l
t
l
i
l
1
l
3

Key

48
49
5O
51
52

53
54
55
56
57
58
59
60
61
62
63
64

65
66
67

68
69
70
71
72

73
74
75
76
77
78
V9
80
8l
82

83
84
85
86
88
89 "
90 *
99 "
10t)"
101"
102"

Part

226560048
226560049
226560050
22656005 l
226560052
226560053
226560054
226560055
226560¢)56
226560057
226560058
226560059
226560060
22656O061
226560062
226560063
226560064
226560065
22656O066
226560067
226560068
226560069
226560O70
22656007 l
226560072
226560073
22656¢)074
226560075
226560076
22656O077
22656O078
226560079
226560080
226560081
226560082
226560083
226560084
226560085
22656{)086
226560088
22656O089
226560090
226560099
226560100
22656{) 101
22656O i O2

' Not Shown

Page 16

Number

NO. 39 i.226560

Description

Quan tit),

Base cover plate
Drive belt
Screw fiat cross ?¢t5x14
Washer countersink

1
I
2
t

Pulley
Screw hex soc cap M6x20
Loclcwasber
helical 6
Lockwasher t'telical 6
Washer countersink

1
1
1
I
l

Pulley
Screw hex soc cap M5x25
Suppor't bearing
Nut square
M8
Screw hex soc cap M8x30
Screw flat cross M5xl0
Belt cover

i
1
1
I
1
I
1

Support bed
Retaining ring 12
Knob
Ddvc shaft
'Tilt lock

1
4
1
1
1

Index pointer'
Screw pan hd M3x4
Adjusting pointer
Screw hcx soc cap M6xl0
Screw pan hd M5x16
Wedge
Guide dr _.m_
Bed bed table
Side bt_tcket
Washer 5
Rubber w:tsher

1
1
I
1
1
!
1
I
1
2
1

Spacer' lever knob
Spacer
Idler shaft
Washer

1
1
1
2

Axle ring 28
idler drum

2
1

Tension spring
Plastic washer

1
1

Hex key 5mm
Hcx kt:y 6ram
Name plate
Warning label
Rotation label
Owner s manual

t
t
l
I
2
l

g

/

75

73 74

26
67

53
So

34

4g
33

36

_42

43
48

Page I7

39

/I:RRFTSMRN +
OWNER'S

BE[ r/DISC

MANUAL

SERVICE

MODEL NO.
319.226560

HOW TO ORDER
REPAIR PARTS
To Call
Toll Free
For Service:
i -800-4-REPAIR
( i -800-473- 7247)
For Parts:

Now that you have purchased your Belt/Disc Sander,
should a need ever exist for repair parts or service,
simply contact any Sears Service Center and most
Sears stores.. Be sttre to provide all pertinent facts
when you ca_ or visit
The model munber of yotu' Belt and Disc Sander
will be found on the plate attached to your sander

WHEN ORDERING REPAIR PARI'K ALWAYS
GIVE II_IE FOLLOWING INFOP_vlATION,
• PART

NUMBER

- MODEL NUMBER
31922656O

• PART
• NAME

DESCRIPTION
OF ITEM

BELT/DISC

SAI',_DER

AI1repair parts listed are available for inunediate
purchase or special order when you visit your nearest
Sears Service Center', or the Service Dep_,ment
at
most Sears stores. To order pa_xs by phone, call the
tol! free parts number' listed to the left

1-800-366-PART
(1-800-366-7278)
Sears,
3 t9226560t02

Roebuck

and Co., Hoffman

Estates,

IL 60179

U.S.A.
496

Piinted in China



---

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