Craftsman 32017540 User Manual ROUTER Manuals And Guides L0801768

CRAFTSMAN Router Manual L0801768 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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Operator's Manual

ItenFT- .nN°l
9.5 Amp 13/4 Peak HP

Plunge Base Router
Model No.
320.17540

DOUBLE

tNSULATED

Z_ CAUTION Read, understand and follow
all Safety Rules and Operating Instructions
In this Manual before using this product,
Sears, Roebuck and Co_
Hoffman Estates, IL 60179 U°S°A.
Visit our Craftsman webslta: www.craftsman.com

• WARRANTY
• SAFETY
* UNPACKING
* DESCRIPTION
• ASSEMBLY
• OPERATION
= ADJUSTMENTS
= MAINTENANCE

9/11/06
4pm

Warranty..........................................................................................................
Page
2
Safety Symbols.......................................................................................
Page
3
Safety instructions............................................................................................
Pages 4 + 10
Unpacking...................................................................................................
Pages 10-11
Description.................................................................................................
Pages 11 - 14
Assembly, ................................................................................................................Pages 14 - 17
Operation .......................................................................................................
Pages "t8+28
Mathtenance .....................................................................................................................
Pages 29 - 30
Acceesodes ....................................................................................................................
Pages 31 o 32
Repatr Pads,........................................................................................................... Pages 33- 36
Sears Repair Parts Phone Numbers................................................................... Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN e PRODUCT
Ill th+sCraftsman productfartsdue to a defect In matedar or workmanshipwithinone year
from the date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR PARTS
AND REPAIR CENTER OR OTHER CRAFTSMAN OUTLET INTHE UNITED STATES
FOR FREE REPLACEMENT,
Thiswarranty dose not Include expendable parts suchas lamps, batteries, bits or blades,
If thisCraftsman productIs used for commercial or rental purposes,thiswarranty applies
for only g0 days from the date of purchase,
Thlswarranty gives you specific legaI dghts, and you may also have other dghts, which very
from e!ateto state+
Sears, Roebuckand Co,, Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONSI
READ ALL INSTRUCTIONS!

The pu_ose of safety symbols is to attract your attention !o possible dangers
The safety symbols, and the explanations with them, deserve your careful
attention and understanding The symbol warnings DO NOT by themselves
eliminate any danger. The instructionsand warnings they give are no substitutes
for proper accident prevenlion measures.
WARNING:
BE SURE to read end understand ell safety Instructions In
this manuel, Including all safety alert symbols such as "DANGER","WARNING"
end"CAUTION", BEFORE using this router, Failure to follow ell Instructions
Iletad below may result In electric shock, tire end/or serious personal tn]ury.
SYMBOL MEANING

SAFETY
ALERT
SYMBOL:
Indicates
DANGER,
WARNING,
OR
CAUTION. May
be used
In conjunction
wtth other
symbols
or plctogmphso

serious Injury to yourself or to others. Always follow the
safety
reduce
the risk of fire,
electric
shock
ailure precautions
to obey thisto
safety
wernlngWILL
result
In death
or
and personal Injury,

[[.,_ WARNING i

serious fnjury to yourself or to others. Always follow the
safety
reduce
the risk
of fire,
electric
shock
Failure precautions
to obey this to
safety
warning
CAN
result
tn death
or
end personal Injury.

[Z_

CAUTION ]1 Injury
Failuretotoyourself
obey this
MAYdamege,
result In Always
personal
orsafety
otherswarning
or property
follow the safety precautions to reduce the risk of fire,
electric shock and personal Injury,

DAMAGE PREVENTION AND INFORMATION MESSAGES
These informuser of Important Information and/or Instructions that couldlead to
equipment or otherpropertydamage If notfollowed Each message Is preceded by the
word"NOTE:" as in the example below:
F are
OTE:
Equipment and/or property damage may result If these lnstroc'Jons
not followed.
WEAR YOUR

!_WARNING:
The opemtlon of any muter can result In
foreign objects being thrown into your ayes, which can
result In severe eye damage, Before beginning power
tool operation, ALWAYSwear safety goggles or safety
glasses with side shield and a full-face shield when
needed. We recommend a Wlde Vision Safety Mask for
use over eyeglasses or standard safety glasses with
side shletd, available at Sears Stores or other Craftsman
Outlets,

lL'i_tr;l
i4--i,I lI r.-i-i;-ti 1-_
Z_ WARNING:
BE SURE to read and understand etl Instruotlons In this
meneel before using this router. Failure to follow all Instructions may result
electric shock, fire and/or sertoua personal lnlury.
WORK AREA SAFETY
1. Keep your work ares clean and well lit, Cluttered workbenchesand dark areas
Invite accidents.
2. DO NOT operate power tools In explosive atmospheres, such as In the presence
of flammable Ilqulds_gases, or dust. Power toolscreate sparks which may Ignite
the dust or fumes,
3. Keep bystanders, children and visitors sway while operating s power tool
Distractions can cause you to lose control
4, Make your workshop ¢hlldproof with padlocksand master switches Locktools
away when not In use°
5. MAKE SURE the work area has erupts lighting so you can see the work and that
there are no obstructionsthat will Interiorswith safe operationBEFORE using
your routes
PERSONAL SAFETY
1. KNOW your power tool. Read this operator'smanual carefully. Learn the router's
applicationsand limitations, as well as thespecificpotsnllal hazards relaled to this
tool.
2, STAY ALERT, watch what you are doing and use common sense when operating
a powertool.
3

DO NOT use tool while ttredor underthe Influence el drugs, alcohol or medications
A moment of Inattention whileoperatingpower tools may resutl tn sedouapersonal
Injury.

4. DRESS properly, DO NOT wear loose clothingor lswslry, Pull back long haft, Keep
your half+clothlng,and gloves away from moving parts, Looseclothing, or long hair
can be caught In moving parts, Air vents often cover moving paPs and should also
be avoided.
5. AVOID accidental starting Be sure switch Is In "OFF" position before pluggingIn,
DO NOT carry tools withyour finger on the switch,Carryingtools with your finger
on the swiloh or pluggingIn toolsthai have the switchtn the "ON" peellton Invites
accidents
6. REMOVE adjusting keys or blade wrenches before tumlng ths tool "ON". A wrench
that ts tstt attached to a rotatingpart ofthe toolmay result In personal Injury.
7. Do not overreach. Keep proper footing end balance at all times, Proper footing
and balance enables belier conlrel of the tool in unexpected situations.
B. ALWAYS SECUREYOUR WORK, Use clamps or s vise to hold workplacesecurely,
It ts safer Ihen using your hand and frees both hands Io operate tool
9. USE SAFETY EQUIPMENT, Always wear eye protection, Dust mask, non-skid safety
shoes, hard hat,or hearing protection must be used forappropriate conditions.
10o DO NOT USE ON A LADDER or unsf_ble support. Stable footing on s soIld surface
enables better control of the toolIn unexpectedsituations.

TOOL USE AND CARE SAFETY
/_ WARNING:
BE SURE to read and understand all Instructions before
operating this muter. Failure to foliow all Instructions nsted below may result
In electric shook, tire and/or serious personal Injury,
!o ALWAYS use clamps or other practical ways to secure and support the workplace
to a stable platform° Hokilngthe workby hand or against your body ls unstable and
may iead !o loss of control
2_ DO NOT force the tool Use the correct tool and bit for your application. The correct
tooland bit will do the Jobbetter end safer at the rote for which it Is desTgned.
3 DO NOT usa the tool If switch does not turn It "On" or "Off". Any tool that cannot be
controlledwith the switchIs dangerousand mustbe repaired°
4. DISCONNECT the plug from the power source before making any adjustmsnts,
changing sccceeorlea or storing the tool Such preventive safety measures reduce
the riskof startingthe tool accldantaliy,
5, NEVER leave the tool running, ALWAYS turn It off. DO NOT leave the tool until it
comas to a complete atop,
6 STORE Idle tools out of the reach of children and other untrained persona, Tools
aredangerous Inthehands ofunlmlnsduaem.
7. MAINTAIN tools with care. Keep cutting tools sharp and clean. Propedy maintained
too_ewith sharp cuttingedges are less Ukelyto bindand ere eaefer to control
8. CHECK for mleallgnmsnt or binding of moving parts, breakage of parts, and any
otherconditionthat may effect the tool's operat_onr if damaged, have the tool serviced
before using, Many accidents are caused by poody maintained tooIso
9. USE ONLY accessories that ere recommended for this tool Accessories that may be
suttablefor one tool may become hazardous when used on another tool
ELECTRICAL

SAFETY

Inalaltlng
L_ WARNING:
or removing
Do not
the permit
plug from
fingers
the ouUst,
to touch the terminals of plug when
_. Double Insulated tools are equipped with a polarized plug (one blade Is wider
than the other), Thle plug will fit In a polarized outlet only one way. If the plug
does not fitfuily In the outlet, reverse the plug, If It still does not fit, contactaquallfied
electrician to _netal]s polarized ouUet Do not change the ptug In any way,
2 Double Insulal_on _ eliminates the need for the three-wiregrounded power
cord and grounded powersupp;y system, Applicable only to Class II (double-Insulated)
tools.This router motor Is double Insulated,
L_ WARNING:
Double Insulation DOES NOT take the place of normal safety
precautions when operating this tool

ELECTRICAL

SAFETY cont.

3. BEFORE plugg{ngIn the tool,BE SURE that the out]etvoltage supplied ts within the
voltage marked on the tool'sdata plate DO NOT use "AC onI_ rated tools with a DC
power supply.
4. AVOID body contact with grounded surfaces, such as pipes, redfr_tors,ranges and
refrigerators. There Is an Increased risk of electric shock If your body Isgrounded°
5 DO NOT expose power tools to raln or wet oondlUona or use power tools tn wet
or damp locations, Water entedng a power toolwl_IIncrease the riskof eTec_c shack.
6. INSPECT too! cords for damage. Have damaged loci cords repaired at a Sear
Service Centare,BE SURE to stay constantlyaware of Ihe cord location and keep
tl well away fromthe movingrouter.
7, DO NOT abuse the cord, NEVER use the cord to carry the tool by or to pull the
plug from the outlet° Keep cord away fromheat, o11,sharp edges or mov]ngparts
Replace damaged cords fmmsdlatafy. Damaged cords Increase the dsk of elsctrtc shock.
EXTENSION

CORDS

Use a proper extension cord. ONLY use cords listed by UnderwritersLabomtorlss(UL).
Other extensioncords can cause a drop In Ilnsvoltage, resulting In a lose of power end
overheatingof tool. For thistool an AWG (American Wire Gauge) size of at least 14-gauge
is recommended for an extensioncord of 25-fL or tess In lengh_, Use 12-gauge for an
extension cord of 50-fL FJdenstoncords 10IPIt. or longer are not recommended°
Remember, a smaller wire gauge size has greater capacity then a larger number
(14-gauge wire has more capacitythan 16-gauge wire;12-gauge wire has more capactty
than 14..gauge).When In doubtuse the smallernumber. When operating a power loci
ouldoore, usa an outdoor extension cord marked "W-A" or "W', These cords are rated
for outdoorusa and reduce the dsk of elactr_ shock.
/_,CAUTION:
Keep ths extenslon cord clear of the working eras.Position the
cord so that it will nat get caught on lumber,tools or other obslruotlonewhite you
are working with a powerloolo
_WARNING:
Cheek extension cords before each use. If damaged replace
Immediately. Never use Iool with a damaged cord since touching the damaged area
could cause electrical shock, resulting in serious injury,
SAFETY SYMBOLS FOR YOUR TOOL
The Isbel on your tool rosy Include the following symbols.
V

............................................

Vol_

...................................

A
...............................
Hz.....................................
W....................................
rain ....................................................
............................
...................................
no ....................................
.................................
]mtn
Z_' .................................

Amps
Hertz
Waits
Minutes
Alternating current
Direct current
No-loadspeed
,Class11conslrucllon.
Double Insulated
Revolutionsor Strokesper min_
IndIcatesdanger, warningor caution
t! means attentionl Yoa_"safety is involved
6

J
I

SERVICE
SAFETY
1,ifanypertofthisrouter

Is missing or should break, bend, or fall tn any way;
or should any electrical component fall to perform properly: SHUT OFF
the power switchand remove the router plug fromthe powersource and have the
missing, damaged or felled pads replaced BEFORE resumingeperaUon_
2, Tool service must be performed only at e Seers Parts and Repair Center.
Service or maintenance psdom_sdby unqualifiedpersonnelcouldresult In a
riskof tnjUryr
3. When servicing a tool, use only Identlcel replacement parts, Follow Instructions
In the maintenance seoifon of this manual. Usa of unauthorizedpads or failure to
followmaintenanceInstructions may creels a dak of elecldc shock or lnlury.
SAFETY

RULES FOR REUTERS

CAUTION:

Cutter bite coast after router Is switched off.

1
]

1, HOLDTOOL by Insulated gripping surfaces (handles) when performing an
operation where the cutting tool may contact hidden _dng or Its own cord.
Contactwith s =l_ve*w_rewltfmake the exposedmetaf parts of the tool"live"end
shock theoperator.
2. Maintain s firm grip on the muter with both hands to resiststarting torque
3_ NEVER attempt to use the router motor without first installing It In an approved
a fixed or plunge approved baee_ Failure to heed thlswarning couldresult in personal
_jury and damage to the motor.
4, MAKE SURE the motor hooalng does not move up or down when damped In the
plunge base. ff motor ls not securely clamped fn bess, adjustments will
not be scourers.
5. DO NOT HAND_HOLDTHE ROUTER iN AN UPSIDE DOWN OR HORIZONTAL
POSITION. The motor can separate from the base tf not propedyattached according
to the lnsltuctione_
6, TIGHTEN COLLETI NUT securely to prevent the cutter bit from sgpplng, if the
collar/nutts not securely tlghiened, the cutterbit me,y deL_chduring use, causlngsedous
personal injury,
7, NEVER lighten collet/nut without a cutter bit Installed In the toilet InuL
8,, USE CLAMPS or other practical ways to secure and support the workplece to
e stable platform end hold the workplace rigidly In position, Holdlngthe work by
hand or against your body Isunstable and may lead to loss of control
9, NEVER hold the piece being out In your hands or across your legs. It is Impodant
to support and clamp the workplace properlyin order to minimize body exposure,
bitbinding, or lose of control,
10, ALWAYS keep chip shield clean and In place,
11, STAY ALERT and clear the Router cutter bit path of any obstructions BEFORE
starting the motor_ Keep cutting area clear of ag foreign ob|ecte while motor Is
runnlngo
12, CHECK 'tO SEE that the cord will not "hang up'during

routing operation,

SAFETY
RULES
FOR
ROUTERS
conL
13MAKE
SURE
thecutter
bitIsnotInoontsct

with the workplace before the switch
Is turned on.The bit must ALWAYS be running st fuU speed before contacting
the workplace,
14_ KEEP HANDS CLEAR OF CUTTER BIT when motor Is running to prevent
personal InIury,
15 PROVIDE CLEARANCE under workplece for router cutter bit when through-cuttieg_
16., KEEP CUTTING PRESSURE CONSTANT_Do not ovsrIoed the motor.
17, USE ONLY sharp cutter bits that are not chipped or ¢rsckad_Blunt cutter bits
will cause stalling and bum the workplace,
18, NEVER use this muter motor with e cutter bit larger than 3_/Plnch In diameter.
19, ALWAYS USE cutter bits that are designed for this router. Never use cutter bits
which are larger In diameter than the opening In the router sub-base, Cutterbits
that have cutter diameters largerthan the opening couldcause poselb_a_oeeo! central
or create olher hazardous conditionthat couldcause eedoue personal Injury
20, The eubbese on this plunge bass muter has an opening of 1_h-lneho To use cutter
bits w_tha larger diameter, [natslland usa s eubbasewith a larger diameter opening
(sold separately) at Sears stores or otherCraltsman outlets
21. DO NOT use large router cutter bits for freehand routing. Use of large cutter btte
when freehand routingcouldcause lossof control or create hazardous conditionsthat
could reeufl In serious personal injury
22,, BE SURE CUTTER BIT Is centered In template guide (sold eeperatsly) prior to
tamplsta guide applications to avoid personal Injury or damage to finished work.
23, DO NOT REMOVE more than l/e,tnch In a single pass. Excaesh,e depth of cut can
recult In toss of control that couldresuit In personatInjury,

24, Aftercompletinge cut,turn motor OFF and let it coma toa completestop
BEFORE REMOVING muter from workplace,
25. Let the motor come to a COMPLETE STOP before putting the muter dowm Cutter
bits coast uttsr power Is turned off,
26. DISCONNECTTHETOOL FROM POWER SOURCE before msldng any sdtL_stments
or changingcutter bits,
27_ If you are changing a bit Immediately after usa, BE CAREFUL NOTTO1OUCH
the cotter/nut or cutter bit with your bends or fingers.The heat buildup from
cutting could cause severe burua_ALWAYS use the wrench provided.
28, AVOID "CLIMB CUTTING". See "OPERATION" (pages 0Oand 00) eecUon
In this manual "el}rob-cutting" increasesthechance for lossel controlresultingin
possibleserious injury'

L_ WARNING:
Use of this tool can generate duet contBlnlng chemicals
known to cause cancer, birth defects or other reproductive harm°
Some examples of these chemicals are:
. Lead from lead-based
points,
• Crystalline stiles from bricks end cement and other masonry producle.
•Arsen{c and chromlumofrom chemtca!lytreated lumber.
Your risk from these exposures varies, depending upon how often you
do this type of work.To reduce your exposure to these chemicals"
• Work In s wellwenttletedarea,
• Work with approved safety equipment,such ea thosedust masks
that ere speclafly designed tofilter out microscopic paffJclea,
Avoid prolonged contact with duet from power sending, sewing, grinding
drilling end other construction activities.Wear protective clothing end wash
exposed apacewith soap and water. Allowing duet to get into your mouth,
eyes, or lay on the skin may promote absorption of harmful chemicals.

L_ WARNING:
Use of this toot sen generate end/or disburse dust, which
may cause sedoue and permanent respiratory or other Injury. Always use
NIOSWOSHA approved respiratory protection apprepdate for the duet exposure.
Direct perOsles away from face end body.

ADDITIONAL RULES FOR SAFE OPERATION
Ak WARNING:
BE SURE to road and understand ell Instructions. Failure to
follow all Instructions listed below may result tn elecffrle shock, fire and/or
eeffoue personal tnJury,

1. Know your power tool Read this operator's manual carefully, Learn the eppflcaUone
ertd limitations, as well as the apeclflcpotenllal hazards related to thistool. Following
thisrule wlll reduce the riskof electricshock, fire or serious Injury.
2o ALWAYSwear safety glasses or eye shields when using this router. Everyday
eyeglasseshave only tmpact-reslstant lenses; theyare NOT safety glasses,,
3o PROTECT your lungs. Wear a face meek or dust meek if the operationIs dusty.
4, PROTECT your hearing. Wear sppropdale personal hearing protectiondudng use
Under some conditionsnoise from thisproductmay contributeto hearing loss
5, ALL VISTORS AND BYSTANDERS MUST wear lhe same safety equipmentlhat the
operatorofthe routerwears,
6, INSPECT the tool cords periodically and If damaged have them rrepelredst your
nearest Sears Service Center, BE AWARE of the cord locetlon,

ADDITIONAL RULES FOR SAFE OPERATION cent.
7. ALWAYS check the tool for damaged perta, Before ludhsr use of thetoo!, a guard or
other part that Is damaged should be carefullychecked todetermine ff It will operate
propedyand performIts Intended funstlon. Check for mlsallgnment or bindingof
moving parts, breakage of paris, and any other conditionthat may affect the tool's
opera!Ion.A guard or other pert that la damaged should be properlyrepaired or roptacad
at e Sears Service Cente_
8. INSPECT and remove all nails from lumber before routing.
g. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to Instruct
others who may use thls tool. If someone borrows this toot, make ours they have
these Instructions also=

Z_ WARNING:
Your rreuter should NEVER be connected to the power source
when you are asssmb!lng parts, maldng adjustments, Installing or removing
collate / nuts, cutter bits, cleaning or when It Is not In use, Dfsconnsctlng the
muter will prevent accidental starting, which could cause serious personal
Injury,
When unpacking the box don't discard any packingmaterials unltt all of the contents are
accountedfor:.
1. Carefully lift the Router Motor and Plunge Base with the li2-1n, collar/nut already
Installed, out of the cartonend place on a stable flat surfase.
2 Open the parts bag to locate the following:
• Sawdust Extraction Hood and 2 Screws usedto attachhood to base
• 1/4-in. Col!st/Nut
• Conet/Nut wrench
& Inspect the Items carefutFyto make sure that no breakage or damage has occurred
during ahlpplng If any of the llama mentioned are missing, (refer to "PARTS LIST"
IlIuslratlon on page 11), return the router to your nearest Sears store or Craftsman
outlet to have the muter replaced.

z_ WARNING:
If any parts are broken or mlselng, DO NOT attempt to plug
In the power cord or operate muter until the broken or missing parts are
repfaced_Failure to do so could result In possible serious Injury.

PARTS
LIST
(Fig.
1)
t. Router
Motor
InPlunge
Base
andv_V2._r_.Co_l_Nut
(_

Exttsctton Hood
2_ Sawdust

3, 2 Screws
(for attaching Hood)
4_ 1/4-1n. Collar/Nut

5. Conet/Nut Wrench

KNOWYOUR

PLUNGE ROUTER

(Fig. 2)

I operating
NOTE: Before
effemptlng
to use
your router, familiarize yourself with all of the
features
and safety
requirements,
Your plungemuter haBa precrslon-bulft electricmotor and It shouldonEybe connected
to e 120-volt,60-Hz AC ONLY power supply (normal householdcurrant),DO NOT operate
on direct current (DO). Thislarge voltage dropwill cause a Io_e of power end the motor
wiltoverheat, if the muterdoes not operate when plugged fnto a correct120-volt,
60*Hz AC ONLY outlet, check the power supply."131ts
router has en 8-ft, 2-wire power
cord (no adapter needed).

I] :::b-_;11_ II[e)_l';T_i
KNOWYOUR PLUNGE ROUTER conL (Figo2)
This Plunge Router has the following features:
1. Powerful,9.5 Amp Soft Start Motor develops 13/4Peak HP to handle most
routing Jobs
2

Single speed 2S 000 RPM (no-lsed speed) helps provide a quality finish
in mostmatarlals

3. Plunge Base features fineand microdepth mdadJuatmenls with turretstops
for predse set-ups and repetitivecutting,
4 Spindle Leek foreasy l-wrench bit changes.Includes 1/4-1n,end 1/2-1n.
self-releasing collate/nuts for use with a wldavadety of I/4-1n, and 1/2-In. router
blts,
soldseparately.
5_ 100% Bali Baarlnga foFsmooth, efficient operation and !ong Ilteo
6, Base features Ergonom!oally Deelgnod Handles forcomfort.
maximumcontrol.
7

Base features Isrge base opening and large ¢hlp shield, combined with 3 LED
worldlghts on motor to provtdathe highestvlslbflltyof bit and workplecoo

8. Durable Non-marring Sub-base gfldcesmoothlyover workplace.Sub-bess has
culter-bltopening of 1t/4.1nches.Do Not Use e bit with a cutterdismetar larger than
1V4-in.as It WIUnot pass throughthe sub-base opentngl
9. Base constructed of Die-Cast Aluminum to provide durability and stabIlIty.
10. Motor Housing constructed of High Density Nylon end Precision Milled Cast
Aluminum for stranglh and exact fit into bess.
11. High.Impact resistantMotor Houelng Top Cap and Handles on Base help
protecttool from damage_
12. Convenientlylocated On/Off toggle switch, aide mounted for added visibility,
easy acoess.
13. Sawdust oxtl'aelJon hood atiowa base to hook up to 1V4-inchvac hose attachment,
sold separateiy
14o "LIVETOOL INDICATOR" light Is green when saw ts p|uggad Intoa power
source. Light fs locatedon motorhousing top cap next to powercord IntaL
15. Rap|seeable Brushes (soldseparately) fordependable service.

;

KNOWYOUR

PLUNGE

ill

ROUTER

conL

(Fig, 2)

Motor housingpmcIs_oo
mlltedcast aluminum for exa_ fit
Super-fine
edJustrnsnt knob

Plungeeub.b_e
13

Rating

9.5 Amps
2'5,000 RPM

No4oad Speed
Peak HP
Inpul
Cogets!Nule and Culler BitShank Otamators

1_I_
12D-voile.6OHz.AC
lt4-tn,

l12-tn,

Plunge Base Dtameler

6_llE-Inches

Su b Base Opening (Dtameler forculter b|t use)
Sub Base Thickness

1 t/_-|nches

PlungeBase Depth of Cut

2 Ve-tnches(55ram)

.................,,,, ,,, ,,, ,,, .....

o,23-=,_hes
C6rnm)

NOTE=This tool Is ehlpped completely assembled.To Install or remove bits
or add accessories such as sawdust ejection hoods for hook-up to vscs, see
the following Instructions,
SELECTING THE CUTTER BIT
This router comes wilh 1/4-In, and It24n. collate/nutsthat accept 1/4 and ll2-lnch
diameter shsnked ,,::tilter
blte_

Z_ WARNING:
Do not use router cutter bits that have a cutter bit dlsmstsr
larger than 1 _h-lnchss as they will not fit through the sub-base openlng_ and
will cause damage to the sub"base, the motor, and could cause serious personal
Injury to the operator.
NOTE=The sub-base Installed on this router has an opening of t_14.lnches,
To use cutting bits with a larger dlsmetsr, use s subbase with a larger opening,
sold separately at Sears stores or other Craftsman outlets.

Z_ WARNING:
ALWAYS tum motor off and unplug router before maldng any
adjustments or Installing sccessorfes. Failure to unplug the router could result
In accidental starting which can cause serious peraonsl Injury.

INSTALLING AND REMOVING THE CUTTING BIT (Figs. 3, 4 and 4a)

INSTALLING

Fig°4

--Bit

Shank

THE CUTTER BIT

1, Turn motoroff and unplugfrom power source.
2. Remove motor housingfrom plunge base.
NOTE: See Instructions on removing and Installing the motor housing from the
plunge base on page 17.
3. Set the molar upsidedown on Its top cap, with cofleVnutpotnUngup.
4. Press spindlelock buttonto engage and lock the splndte shaft and caller!nut,(Fig. 3),
5. Place the wrench on the coIlal/nutand turn countar-clockw|se and loosen colleVnut
eNghtlyto accept cutterbit shank,
6. Insert cutter bit shank lnlo coflel/nutassembly as far ae It will go, then back the shank
out untllthecuttersare approximately 1t8 to 1/4-Inchaway fromthe face of the
coileVnut(Fig° 4, 4a)
7. With culler bit Inserted and spindlelock bulton pressed In engaging shaft, place wrench
on collet/nutand turn clockwiseunU[router cutter bit and cotlaVnutera firmly lightened.
WARNING:
TIGHTEN COLLETiNUT SECURELY to prevent the cutter bit
from slipping, ff the caller/nut Is not securely tightened, the cutter bit may detach
during use, causing serious personal injury
NOTE:To ensure proper gripping of cutter bit shank and minimize run-out_ the
shank of the cutter bit must be Inserted Into the caller/nut at least 5/8-inch,
/_ CAUTION'To
prevent damage to tool, do not tighten coltet/nut without
a cutter bit Installed°
15

REMOVING THE CUTTER BIT (Figs. 3 end 4 see page 15)
1+ Turnmotor off and unp|ugfrom power source
2

Remove motor from plunge base

3+ Set the motorupsidedown on _tetop cap, with co!let/nutpolnl+ngup+
4+ Press spindle+ockbutton to engage and lock the spindle shaft end colteVnut,(Rg, 3),,
5+ Place the wrench on thecotlet!nutand turn counter-clockwiseand loosen co_laVnut
s[IghUyand remove cutterbit shank
COL.LET/NUT

CARE

From time to time, Inspect the colleVnutto make sure it is clean and Is grippingthe cutler
bit properly.
With the router cutter bit removed, lure the colleVnutcounterclockwise(with spindlelock
engaged) until it te free from motor's spindleshaft.
Blow the collet out wgh compressedsir, and clean the t_pered inside of the coIleVnutwith
a tissue or fine brush+
Always make sure the cutterbit shank, coital/nutand motor spindleare clean and free of
wcodchlps,dust, residue, grease and rust before Installing.
Apply a slight amount of machine o11to spindle shaft If it looks dry.
Replace worn or damaged collate/nutsimmediately+
NOTE: The collar/nut Is aalf-mleeelng; It Is NOT necessary to strike the
collar/nut to free the router cutter bit. If cutter bit seems stuck after use, loosen
toilet/nut a little more until It releases.
CUTTER BITS
Get faster+more accurate cutting results by keeping cutterbits clean and sharp+Remove
al_accumulated pitch and gum fromcutterbite after each use.
When sharpeningcutterbits, sharpen only the Inside of the culttngedge, Never grindthe
outside diameter. Ba sure, when sharpeningthe end of a cutterbit, to grind the clearance
angle the same as originally ground
INSTALLING

ROUTER MOTOR IN BASE

Z_WARNING:
NEVER use the muter motor without Installing It Into the
plunge base+ Failure to do so could result In serious personal Injury and damage
to motor,
NOTE: Before Installing motor housing In fixed base, have the toilet/nut and
router cutter b.ltyou are going to use already Installed In motor housing+
See page 15' INSTALLING AND REMOVINGTHE CUTTER BIT".
Z_ WARNING:
ALWAYS turn motor off and unplug muter from power source
before making any adjustments or Installing accessories. Failure to turn motor off
and unplug router could result in accidental starting which can cause sedoua
personal Injury+
16

Fig. 5

INSTALLING ROUTER MOTOR
tN BASE (Rg, 5)
1, Turnmotoroffandunplug
from powersource,
2. Place plunge bass on fiat surface.
3_ With back ofplunge base facing
you,open motor clamp (A) and
make sure plunge action Is In
"UP" poslt[on,with theplunge
lock laver (B) locked down.
4. Wtthmotor houslng'a kayatrlp (C)
aligned with ptungabass ksystrlp
slot (D), lower motor housingInto
Fnlungebase engaging keyetdp
_okeyetdp-sloL

5, Slidethe motorIntothebase
as faras tl wittgo(E),
B, Close the motor clamp securely.

always
be closed
securely.
I should
NOTE: When
maldng
depth
adjustments on the plunge base, the motor clamp

REMOVING MOTOR FROM BASE (see Fig_ 5)
1 Turn motor off and unplug from power source
2
3

Place router (plunge base and meier housing) on ll_t surface
With back of plunge base factng you, open motor clamp (A) and make sure plunge
action is in "UP" position, with the plunge lock lever (B) locked down

Lift motor straight up oul of base, eliding motor houstng'e"keystrtp" (B) tree from
"keyetrlp slot" (C) in plunge base

Set motor upside down on its top sap with so,let pointing up, remove bit, and slore
motor and base when not being used

Z_ WARNING:

ALWAYS remove culler bits lrom colleb'nut when the router
Is not bethg used. Leaving bits installed could result in an accident causing
sertous personal lnjury_

]

ADJUSTING

DEPTH OF CUT

the power source when you are assembling parts, making adjustments,
Installing or removing toilets / nuts, cutter bite, cleaning or when it is not
in_use.
WARNING:
Disconnecting
",'our
therouter
routershould
will prevent
NEVERoccidental
turned ONstarting,
or be connected
which could
to
cause serlous personal lnjury_

PLUNGING

ACTION (Fig. 6)

The plunge base feature slmplffles depth edtuatmentsand allows the cuttingblt to be
accurately |owered down Into the workplacefor more preciseset-ups.
To tower the catting bit, release the ptunge_lockleverby movingit "Up"
to the unlocked posff!on.
Apply an even downward preBsura on the plungeaction untilthe bit reaches the desired
depth, then move the plunge-locklever "Down"to the locked position.
To raise the bitand the plunge eotlon
unlockthe plunge took Iever end the
bitand plunge action wlti
automatically retract from
the workplace and return to the
raisedposition.

Fig. 6

Always have the plungeaction
In the raisedpositionand locked
when the blt Is not cutltng
tn the workplace.

S]otCutting

DEPTH-STOP
ROD
ANDDEPTH-STOP
TURRET
(Figs,,
7andS)
TheDepth-Stop
RodandtheDepth-Stop
Turret
areused
tocontrol
the
cuttingdepth
asfollows:
t

Turn motor off and unplug from power source

With the cutting bit already installed,Iowar the plunge action until the cutter bit makes
contact with the f_at,level surface the router is sitting on, Lock the plunge depth
locking lever (F}oThis position is ZERO - "0" lrom which furtherdepth adjustments
can be made

To set a desired depth-el-cut, rotate depth-stop turret until theLowest step of the
turret (A) is aligned dlreegy under the Depth*Stop Rod (B) (see I]g 10),
Loosen the Depth Rod Locking Knob and lower the depth-stop rod until it
contactsthe lowest step on the turret
Slide the Clear Plastic Depth-tndlcstor
(D) until the red line on the indicator is lined up
with ZERO - "0", marked in black on the bottom of the depth scale, (Thls is now the
indicating point at which the bit makes contact wi|h the workpiece)
To set a desired cutting depth, slide the Depth-Stop
Rod up until lhe Red Line
on the Clear Plastic Depth-indicator
points to your desired curling dep|h on Ihe
Depth Scale (E), Secure the
Depth-Stop Rod st thls
(_
position by tighleniog the Depth
Rod Locking Knob

Unlock the Plunge Lock Lever (F) to
allow the bit to automatically retract
to the up position
The desired depth-of-cut may now be
achieved by plunging the router down
unltt the depth-stop rod conlacts the
selected step en the depth-stop turret

Fig- 7

"1
NOTE,' When
depth
adjustments on the plunge base_ the motor clamp
should
alwaysmaking
be c!osed
securely.

Making
Deep
CutswiththeDepth-StopTurret
(Fig,8)
ere eastly broken by too much side thrust and torque. Larger cutter bits will
cause a rough cut and be difficult to guide and conlrot For these reasons,
DO NOT EXCEED 118-1N.DEPTH OF CUT in a single pass.
To produce deep cuts, always make severai progressively
deeper cuts by starting wtlh
the Highest Step on the depth-slop turret, and after each cut rotate the turret to the next
towesl step until the linal Lowest or Last step is roached

Eaoh o! the 4 eleps progresses by "tt4th-tn. increments.The 4 steps represent e tota!
of "O"-in to 314-[n.with a fu}l 360_ rotation of th_ turret Repeat this process il necessary
Micro Adjustments with the Depth-Stop
Rod and Depth-Stop Turret
The Depth-Stop Rod has e Micro
Adjustment Knob (A) that turnse screw (B)
(_nsldethe rod) either clockwiseor
counterclockwise (lowedng or raising) the
depth=stop rod on the turret (C) formicro-fine
adiuslmenls of the p_nge depth
Each complete revolution of the Micro
Adjustment Knob adjusts the plunging depth
by 5f127th inch
A reference
Depth-Stop
to set "0",

indicator tins is embossed inlo the
Rod under lhe line-adjustment
knob

When micro-adjusting the plunge depth,
before setting the Depth-Stop Rod end
Depth-Stop turret, always make sure the
micro adjustment screw has been turned
down (clockwise) several revolutions from
its top, or starting position, so It can be
adjusted upward.
Always set your micro adjustments with the plunge ectton in the RAISED,
(or up) positlon_ and locked down.
To use the micro adjustment knob once tile depth rod and turret have been set. check
the final depth setting end micro ad}ust as foltows:
• To micro-increase the plunge depth, raise the micro adjustmentscrew by turning
the knob counlerclockwlse the desired amount
• To micro-reduce Ihe plunge depth, Iower the micro adjustmentscrew by turning
the knob clockwisethe desiredamount

211

TOGGLE

"ON/OFF"

SWITCH

(FIg_ 9)

Your router motor is turned "ON _ end "OFF
on the lop cap of the motor housing

by the toggle switch

The taft side of the toggle switch hood (as you face it) is marked
the right side (as you face i_) is marked "O" for "OFF.
TO TURN

THE MOTOR

TO TURN THE MOTOR

located

'T' for "On" end

"ON", Push the toggle switch to the left side marked "F, or"On"
"OFF" Push the toggle switch

Always hold the route rand cutter bit away lmm
the workplacewhen turning the toggte switch
"On" Only conlact the workplecewith the
rouler and cutter bit afler the muter has reached
fail speed ONLY remove the routerand cutler
bit from the workpieceAFTER turningtherouter
meter "OFF', and the cutterblt comes to a
comptete stop

to the r_ght side marked "O", or "OfF

Rgog
..............

Operating in this manner witl increaseloggia
switch and meter Iite, and will increase
the qualityof your work

SOFT START FEATURE
Electronic feedback control minimizes torque twist, customaryIn larger muter motors,
by limiting the speed at which the motor starts This Increases the motor's life
LED WORKLIGHTS (Fig. 10)
Your router motor has 3 buitt-in worktlghtslocated
around thetoilet/nut to provide high visibilityof
workpiecewhen cutting.These lights are always
"On" when the teggte ew{leh is In the "On "poeftlon

"LIVE TOOL INDICATOR" LIGHT (Fig. 11)
Your router else has a "LIVE TOOL INDICATOR_
green tIght. Ioceled on the reeler housing
top cap where the power cord enters the motor
housing, Thls green light is always on when
router motor is plugged into powersource
21

PLACING
THEROUTER
ONTO
THEWORKPIECE
ANDSTARTING
THECUT
Z_ WARNING:
Before operating your router follow all safety Instructions tn
this manual, pages 17 through 2B, Failure to do so could result in serious personal

!'nturyo
NOTE: Making test cuts ts essential with most routing appllceLtlonsoEven with
careful set-ups you won't know exactly how the cut wIlf go until you try it out.
A test cut will give you a feel for the sat"up, the rouler's speed, the depth of
cut and haw the cutter bit reacts to the workplace.
Much of routing _sa trial-and-error process of making various adjustments,
followed by test cuts as you become familiar with aU of your rouler's operational
abilities. To avoid ruining good materiel, make your test cuts on scrap materials.
Placing your routeronto a workplace [starling the cut) with a plunge base, depends on Ihe
type of routing you are going to produce;
EDGE ROUTING OR INTERNAL

ROUTING

For ease of operationand to maintain proper control,your router has two handles, one on
each side of lhe muler base When operatingthe rouler, always hold it firmly with both
hands (see Fig 12 )
Turn the mulet "On", let the motor build to ils futl speed, Ihen gradually feed the culler bit
lnla the workplace.ALWAYS be alert and welch what you are doing NEVER operate the
router when you are fatigued
EDGE ROUTING (Fig. 12)
1 Wgh depth-of-cul sat, place mulet on edge
el workplace, making sure the cutter does
nel contactthe workpiece..
2 Have an edge g[=tde(boa_dor mole!
straightedge) clampedin place tohelp guide
router's base when making yau_ s{:igecut
3 Turn the Pouter"On", end _atthe motor bu_td
_oils full speed

4 To begin your cul, gradually feed the
cutterbil into the edge of the wotkpiace
5 When cut is completed, turn motor "OFF'
and _atcutler bit some to a complele slop
before removing it from the workpiece
6 Unptug muterfrom power source, place
mulet upside down on worktable, and
inspect finished cut In workplace,

on the router base with BOTH HANDS at all Iimes_ Failure to do so could result
Z_
WARNING:
Always possible
securely serious
clamp your
workplace
in loss
of control causing
personal
injury.and keep a firm grip

EDGE
ROUTING
ORINTERNAL
ROUTING
cont.
/_ WARNING:
Re=movingcutter bit from workplace while=It ta stlll rotating
could de=me=g+=
workplace end result In loss of eonlrol, c+=uelngserious personal
Inlury_
NOTE: Making teat cuts In scrap m+=tertalthat I+=+=lmll+=r
to your workpl+=ceI+=
essential. Learning how the router'+=speed, depth-of._ut end cutter bit wilt rea+=t
In the=workp!+=cewill help you produce qu+=lltycuts.
INTERNAL ROUTING WITH PLUNGE BASE (Pigs. 13 end 13a)
t_ With depth.of*cut set, end the plunge ectlon Iocked In ther+=!s+=d
(Up) position,
turnmotor "On++=ndlet motor build up to its full speed (sea Fig, 13)_
2. To begin your cut, unlockthe=plunge=lock leverand gentiylower the plunge acgon
down evenly Into theworkpl+=c+=
(s+=+=
Rg. 13a).

Edge l

Gu,do
] ,

Feed Direction
,3+ When the de=sireddeplh-of.cut Is achieved, lock the plungeIock lever (Down) end
proceed to make your cut (ace Rg, 1ga).
4,, When cut +sc+=mpleted,turn motor _O_ and i+=tcutter bit come to a couple=t+=
stop.
5, When cutt+=rbitcomes to a compl+=te
stop, unlockptung+=
f+=ckl+=v+=r
(Up) +=ndplunge=
action will eutem+=tIcat_y
retract _tter bit from w+=rkplee+=,
Z_ WARNING:
Removing cutter bit free workplace while It I+=still rotating
could damage workplace +=ndresult In loss of control, ceuelng serlou+=personal
Injury,
6. Unplug router frompower scums, place roular on worktable, Inspect finishedcut
In workplace
on the router base with BOTH HANDS at all times. Failure to do so could result
_ los+=of
WARNING:
Always securely
workplace
In
control causing
po+=slbtaclamp
seriousyour
personal
Injury,and keep a firm grip
23

EDGING WITH A PILOT BIT (Figs. 14 and 14a)
The arbor-type bits with pilotsare excellent for edge shaping of any workplace edge that
Is either straight,or curved at e curvatureas great or greater than the radiusof thebit to
be used, The ptlotprevents the bit frommaking too deep s cut; and holdtngthe pilot firmly
In contactwith theworkpfecaedge throughout prevents the cut frombecoming too shallow,
Whenever the workptscathickness, togetherwith the deslrad depth ofcut (as adjusted by
router depth setting)are suchthat only the top part of the Edge is to be shaped (leavingat
least a 1/164n+thlskuncut portionat the bottom), the pilot can dds against the uncut
portion,which serves to guide It (see Fig, 14),
If theworkplace Is too thinor the blt set too fewso that there will be no uncut Edge to ride
the pilotagainst, an_xtra boardto act as a guide mustbe placed underthe workplace
(see Fig. 14a), This guide" board must have exactly the same contour- straight or curved as the workplace edge. If It is positionedso that its edge isflush with the workplace edge,
the bit will make a full cut (In as far EBthe bit radius), On the otherhand, If the guide Is
positioned as shown In Flg. 14a (out from the workplace edge), the bitwill rr_ke tess than
a fullcut- whichwill alter the shape of the flntshed edge,
NOTE: The size (diameter) of the pilot that ls used determines the maximum cut
width that can be made with the pilot against the workplace edge (the small pilot
exposes all of the bit; the large one reduces this amount by 1/16-fn,). Any of the
piloted cutter bits can be used without a pilot for edge shaping with guides,

Fig. 14

Riot

Fig. 14a

TOP EDGE SHAPING

WARNING:
Always secursly clamp your workplace end keep a firm grip
on the router base with BOTH HANDS at ell times. Fallurs to do so could result
In loss of control causing poEslble sedous personal Injury.
24

FEEDING
THEROUTER
(Fig.15)
The
secret
to professional routtng is In making a carefulest..upforthe cut, selectingthe
proper depth of cut, know{nghow the cutterbit reacts fn your workp_ece,and the rate end
directionof feed of the muter.

Fig. 15

ROUTER FEED
DIRECT=ON

ROUT
END
GRAINS
FIRST

t
CUTI"Ea
nit

DIRECTION

OF FEED - EXTERNAL

CUTS (Fig, 15)

The router motorend cutter bit rotateclockwise.This requ{rsethe feed of the cutter bRto
be from left to right(see Fig. 15), Feeding the bitfrom left to r_ghtwill cause the bitto pu_l
the router towards (up against) the workpleca_
If you feed the routerIn the oppositedirection (rightto isft), the rotatingforce of the
cutterbit wil+tend to throwthe bit away from theworkptece making tt hard to control;
this s called "Climb-Cuffing"; cuttingin the opposite dlrecl]en of the proper feed direction
"Climb Cutting" Increases the chance for Ices of control,resultingIn poselbre personal
injury,When "Climb Cutting" Is required (backingaround a comer for exempts), exercise
extreme caution to maintaincontrolof the muter.
Because of the hfghspeed of the cutterbit duringa proper feeding operalton (tsftto right),
there ts very ttl_tekickbackunder normal conditions. However, If the cutterbit etrfkesa knot,
an area of hard grain In the wood workptsce,or e foreign object, the normalcuttingaction
could be affected and cause "Kickback",
This Kickbackmay cause damage to your workplace, and cou+dcause you to lose control
of the router, causingpossible personal injury.FJckbackis always in the opposite direction
of the ctock_se cutterbit rotation, or counterctockwtse_
To guard against and help prevent Kickback, pIanyour set-up End dlrectlon of teed so
_u're always thrustingthe router, keeping the sharp edges of the cutterblt conUnuoua|y
ring straight Into new (uncut) wood (workptsce).Also, always ;nspoct your work.piecefor
knots,herd grain, and foreign objects thatcould cause e kickback probtsm.
25

DIRECTION
OFFEED
- INTERNAL

CUTS (Figs. 16 and 16a)

When making an internalcut, such as a groove, dado or slot, eiways have Ihe guide you
ere using with the router (edge guide, straight edge. beard guide), on the dghFhendside
of the router se you make your cut, see Fig 16).
When _heguide Is positionedon the righthand side of lhe router,the fouler t_avel should
be fromleft to right and"counterclockwise" around curves(see Fig 16) This counterclockwise
action around the curvecould cause "Climb cutting". Always be alert and exercise extreme
caution to maintain control of the touter when making this type ofcut around curves
When the guide is positioned as shown in Fig 16a. the router travel should be from Ieft to
rightand clockwisearound curves
If the_eis e choice, 1heset-up in Fig 16 ts easier to use. but there is the possibility of
"Climb Cutting" around curves, in either case, Fig. 16 or Fig, 16a, the sideways thrust of
the router cuttingis alwaysagainst the guide, as Is proper:
Fig. 16 GUIDEOUTSIDE

BIT ROTATION
_"_\

BIT ROTATION_
ROUTERFEED
DIRECTION

GUIDE

Fig. t6a GUIDEINSIDE

BITROTATION
GUID]
BITROTATION

ROUTER
FEED
DIRECTION

on the router base Wlth BOTH HANDS at all times, Failure to do so could result
t in
Z_toes
WARNING:
Always securely
workplace
of control causing
possible clamp
asdoueyour
personal
Injury.and kemp a firm grlp
26

RATE
OFFEED
(Figs.
17and17a)
Theproper
rate of teed depends on several factors:the hardnessand moisture content
of theworkplace, the depth of cut, and the cutting dEameterof the bit, When you are
cuttingshaliow groovesIn soft woods suchas pine, you may use a faster rate of feed,
When making deep cutstn hardwoodssuch as oak, you should use a slower rate of feed_

FEEDINGTOO

FAST (Fig. 17)

Clean and smooth finished cutscan only
be, achieved when the cutter bitis rotating
at a retat{valyhighspeed, taking veryemaff
bites, producingtiny,clean cut chips.

m..r,z

"'_"-

Fumingthe feed of the cutter bit forward too
fast slowsthe RPM of the cutterbit, and the bit
takes bigger bites as It rotates, Bigger bites
mean biggerchips and a rough finish,
This forcing acUon can also cause the
router motorto overheaL

r_,,_

r"J_B_t
! _1 Shank
= =

TOO FAST

cutter

v_'"

I I

Under extremeforce-feeding conditions,the RPMs can becomeso slow and the bites
become so large that chips become partiallycut off, causingsplintering and gouging
oftheworkpiece_
The muterwill
make crean,
smooth cutsIfallowedtorunfreely
without
theovedoadof
forced feeding. You can detect forced feeding by the sound of the motor, its usual
hfgh-pRchedwhine witrsound lower and strongeras it loses speed. Holding the router
against the workplacewilt also be strained and harder todo_

FEEDING TOO SLOW (Fig. 17n)
When you feed the culter bit too slowly,
the rotatingcutterbit does not cut Into
new wood fast enough 1otake a bite,
Instead, it scrapes away sawdusFIIke
partlcles.Thisscraping produces heat,
whichcan glaze, bum and mar the cut
in the workpleceend, in extreme cases,
overheat the cutterbit,

r-j_B_t

F_ll

hank

Cutter
When the cutterbit Isscraping Instead
TOOSLOW
of cuffing,the muteris more difficult to
controlas you feed it,
With almostno toed on the motor, the cutterbtl has a tendencyto bounce off the sides of
the cut In the workplace, producinga cutwith a rippledfinishInstead of clean straight sides.

.........

CHIP SHIELD DEFLECTOR

(Fig. 18)

L_ WARNING:
ALWAYS
eye protection.
The
chip ehtald deflector
Is wear
not Intandad
as a safety guard.

The chip shield deflectors heip keep dust and
chips away lrorothe operator;, they w_t not stop
objects larger than woodchips thrown fmro the
bit The chip shield deflector on lhe plunge base
is held in postlton by a screw To remove the
shie}d Imm the plunge base, siroptyremove
the screw and take the shield off of the base

Ax WARN!NG:
The chip ehtald deflector helps keep dust and chips sway from
the operator, It will not stop oh|cots ta_er then woodchlps thrown from =.hebiL
_0opeCAUTION:
ALWAYS have the chip shield deflector In piece on the bass when
rating the router.

L_ WARNING:
ALWAYSturn motor off end unplug router from power source I
before mstdng shy ed|ustm_nte or installing accessories. Failure to turn motor off I
and unplug router could resul! In accidental starling which can cause asdous
I
personal Injury.

DUST COLLECTION WITH DUST EXTRACTION HOOD

(Fig. 19)

There Is e dust extrasilon hood included
with this router.The hood Is sized to accept a
l_la-fmvec hose adopter,ootd separately.
To attach the hoed onto the plunge base,
position end secure it lo the base with Ihe
two screws (Included) as shown in Fig 19

\
Flue19

2 screwstr_l_l

before making any adjustments or Installing accessories. Failure to turn motor off
end
router could
result tnmotor
accidental
starting
cause
serious
Z_ unplug
WARNING:
ALWAYStum
off and
unplugwhich
routercan
from
power
source.
personal injury.

I/_
WARNING:
To ensure safety and reliability, ell repairs should be performed
by a qualified service technician at s Seers Service Centor_
GENERAL
Only the parts shown on the parts list are Intendedfor repairor reptacementby the
customer. AJfotherpan represent an Impodant part of the double _'nsuisUonsystem
end should be sarvfced only be a qualtlledSesrs®ssrvlce technletan_

I motor
Z_ WARNING:
from the power
For your
source
safety,
before
ALWAYS
performing
turn off
anyswitch
maintenance
and unplug
or cleaning,
muter
It has been found that electric too_aare subject to accelerated wear and possible
premature falEurswhen they are used to work on tiber gtaes boats and sports cars,
waIIbcard, speckling compoundsor plaster.The chipsand grindingsfrom these mstsrlsls
ere h_ghlyabrasive toelectricaltoof parts, such se bearings, brushes,commutators,etc.
Consequently, tt ts not recommendedthat thistool be used forextendedwork on shy
fiberglass material, wallboard,spackling compoundor piaster. Duringshy use on these
materials, It !e extremely Importantthai the toolts cleaned frequently by brewingwith
an air jeL
WARNING:
Always wear safety goggles or safety glasses with side shields
during power tool operations, or when blowing dust, tf operation Is dusty, also
wear a dust mask,
ROUTINE MAINTENANCE
Z_ WARNING:
DO NOT st any time let brake fluids, gasoline, petrotaum.basod i
products, penetrating oils, etc. oome In contact with ptaetlc parts, Chemicals can
damage, weaken or destroy ptastlc, which may result In serious personal injury.

1_ When work has been completed, clean the tool to allowsmooth funclionlng of the
toolover time.
2. Use clean damp c_othsto wipethe tool
3, Check the stats of aHelectricalcables.
4

Keep the motor air openingsfree fromo11,grease and sawdustor woodchlps,and
store tool in a dry piece,

5_ Be certain that all moving parts are welt lubricated, psrJJculadyafter lengthy exposure
to damp and/or dirtyconditions.
i motor
ZTkWAR
F°r your
safety'
ALWAYs
turn °ff
and unplug
r°utor
ItemNING:
the power
source
before
performing
anyswitch
maintenance
or cleaning.
Rarer to Collar/Nut Care end Cutter Bits on page 16 for cleaning care

REPLACEMENT
OFCARBON
BRUSHES
(Flgo
20)
Replacement
brash sets am available throughSears Partsand Repair Centers.
!. Unpiug the mulet motor before Inspecting or replacing brushes.
2. Replace both carbon brushes when either has less than 1/4-In. Iengthof carbon
remaining,or If the springor wtra Is damaged or burned,
3. Usinga slotted screwdriver, remove the black ptastlccap on each side of the muter
motor (Fig. 20) end carefullywithdrawthe spring=loaded brush assemblies. Keep
brushes clean and elidingfraeIy tn their guide channais_

I same
NOTE;To
theout.This
same brushes,
make
sum theper_od,
brushes go back In the
wayreinstall
they came
will avoid
a break-In
4, Insert new brush assembliesinto guide channels with the carbon partgoing In first,
be ng cartaln to Ill the two metal "sam" Into their slots in the channel(Rg 20).
5. Remember to repiace both end caps after inspectingor servicing brushes. 11ghten the
caps snugly, but do not over-tighten. The router should be allowed to "RUN IN" (tun at
no lead withouta cutter blt) for 5 minutes befsre use, to seat the new brushes pioperfy.

Fig. 20

I motor
Z_ WARNING:
For your
safety,
ALWAYS
turn off
and unplug
tauter
from the power
scums
before
performing
sayswitch
maintenance
or cleaning,
LUBRICATION
Atl of the bearings in thistoot are lubricatedwFthe suffletenl amount of high-grade
lubricant forthe life of the tool under normaloperatingconditions,Therefore, no further
lubdcatlon ts required

I+

Zt_ WARNING:
The use of ett_,chmente or aoceeeorlea that am not
recommended for this tool might be dangerous end could result In serious Injury.

Sears and other Craftsman®outlets offera large setsetlon of Craftsmantouter
accessories designed for epeefflcmutingapplications,

There is e iarge selectionof
CraftsmanRouter Cutter Bits
available in High-Speed Steel
or Carbide llpped High-Speed
Steel forall your muting needs,
shown to the right Is an example
of bits available,

_tmight
I/8-1n._I
atmJght_
_{

3/B4n.
otr.gh,

8trtdghf

I144n,
o_gh,

_,tra_ght

.o,°.
rib+Sigh!

dovetail

l_-ln,round
nolo

toUt_ri I'IOSe

V groove

"i"
tluah Nm

+n,

fluah
Nm
fl
3fa-ln:
_yhoID

"lt2+Ir+,oov_

flush trim

m
keyhole

1/4-In, cove

r.eve

[ .................

round ovor

round ov_

round over

t/8 in
POundover

Inaddition
to a wide variety of muterblts, Sears afsooffers accessories such e,s:
Rouler tables, various template sets_universaltauter fence with lock knobs (64181),
tl pc. bushing set (64180) end clear sUr_bBsBsets; 6pc. fixed babe (64182)
6 pooplunge babe (6418,.'3),

bead cove
[_la_t¢

tf4-1n,
rom__o,

cove & brad

Romano_ae

@
_8,1n.r_bbotJng

I/4_tn, votnlng

1/2,tnt_e box

rabbeting

veining

t:or_ box

1/2-in,mo_lr, g

mortising

tt44n

panel p_lot

p_r_olpnof
i

Z_ WARNING:
Only use
router tables with proper
guarding for the cutter bit
and wlth "on-board" switch
controlled receptacles.
Failure to use router tables
with appmpdatet safety
features could result In
serious personal Injury.

I
1_f_n, 4_' c_==mfer

_hamfer

......

9.5 Amp/13/4 Peak HP - MODEL NUMBER 320.17540
Th_ Model Number witi be found on the Nameplate,
Always mention the Model Number in 811correspondence regarding your tool,

9.5 Amp/13/4

Peak HP - MODEL NUMBER 320.17540

The Modal Number will be found on the Nameplate,
Always mention the Model Number in all correspondence regarding your tool.

Plunge Base

9.5 Amp/13/4 Peak HP - MODEL NUMBER

320,17540

The Model Number willbe found on the Nameplate,
Always

mention

the Model

(tem No,

Parts No,

1
2
3
4

3700798000
5610059000
3121688000
3i21618000

5610017000

8
7
8.

.................
12
13
14
15
15
17
18

Transparent
Screw
PCB Plate
Screw

Cap .............

CordAncherege ................
551oo58q_o
......, Screw
4540017000
Power Indicator Llghl
3122051000
Sea] Ring
5620017000
Screw
4870073000
Switch
3120537000
Brush Cap
4960019000
Carbon Brush
2800005000
4510002000

............19
20
2I
22
23
24
25
26
27
28

3121494000
3520130000
3121049000

29
30
31
32
33
34
35
36
37
38
39
40

2820887000
5700056000
3420356000
5620062000
3520227000
5660005000
3520131000
3660174000
3550592000
5630179000

En air correspondence

Part Desarlplton
Decorz=te Cover
Screw
Roar Cover

.....
4_90o460oo
.5_I0!o6ooo
3120134000

9
10
11

Number

3700249000
5610048000
2740116000
3121495000
5700008000
2750719090
5620040000

3550721000
5630187000
2822039000

regarding

your
Qt_

2
1
1
2
1
2
1
2
1
1

Brush Holder
Power Co_
Cord Guard
Middie Houstng

I
1
1

Beating HeIder

I
1
I
2
I
1
1
1
3
1
1

....
s!a!or
......
Fan Baffre
Beadng
Rotor
Screw
LED
Beatin0 ........
Hous(ng
Screw
Gear Rack
"E" Ring
Bush
S p)nd,le, Lock
Nut
Celia(
Celia( Nut
lntemal Wire
35

...........

1 ...........

I
2
2
2

Gasket
Screw

tool.

I
1
I
2
1
I
1
I
1
2
2

9.5 Amp/13/4 Peak HP - MODEL NUMBER
The Modal Number witl be found on the NamepratB
Always mention the Model Number
In atl correspondence
Item No.

Parts No.

42
43
44
.45
48
47

2622038000
5520032000
3120200600
5690002000
36500B4000

46
49
50

..................
5!,, ,
52
53
54
55
58
57
58
59

Depth AdjustingCap
"O" Ring
,Deplh ,Stop Bar
........
Adtu,sting Pole
Screw
Handle
Cover
Localed Pin

............
I

3550575000
5620040000
3121599000
56201030OO
5650007006
3660030006
3420387000

aBrrao8-2oo2

6620093000
3121583000
3420370000
5620049000
3121605000
3706807000
3550565609

1
1
3
1
1

Lock Lever

Torsion Spring
Bolt
,O"RIng
Oit tmpreging
Bush

Bearing

Spring .....................
BeIIows Seal
Long Plunge Rod
Plunge
Screw

Rod ......................

Vacoum Adapter
Screw
Gasket

.................

_;_Iing
Pi'ate
Wrench
Cotter

t
1
1
1
1
2
2
1
1
3
1

.......

Spring
Turn Table
Sleet Ball
Screw
Chip Shield
Mouting
Screw

2
1
1
1
1
I

Plunge Frame
Lock Boll
Screw
Plunge

your
Qty.
2
1
1
1
1
I
2

'S_mw

3,4_,0,368000
3400189000
5620039000
3420396000
3660254060
5840045000
5690120000
5700055000
3520138006
3680166000
3121632000
3550576000

74
75
70
77
76
79

...................
83,

Parl Description
tnlema{ Wire

Depth Indicator
Pin
5,63o015oo0 Lock Nut
3420390000
Clamping Lever
3550577000
Mille Look Boll

.............
63
64
66
86
67
68
69
70
71
72

80
61
B2

regarding

..........
5,6,70036000

60
61
62

35500B3000
5620024000
3121635000
3121639000
5670040000
3121634000

320.17540

1
1
1
2
1
1
3
1
1
1

toot,

le or ours!

Your

Home

For repair - In your home - of all major brand appliances,
Iawn and garden equipment, or heatire:j and oooling systems.
no matter who made it, no matter who sotd it[
:!.

For the replacement parts, accessories and
owner's manuals that you need to do it.yoursell

i_!:i

For Sears professional Installation o[ home appliances
and items like garage door openers and waler heaters
1.800._4-NIY-HO ME_
{t,.800,469-4663]

?.Jl_im0.dayor night
(U S_ attdC_n_d_]

Our Home
:/_ i:¸¸

For repair of carry-in products like vacuums, _awn eqUipmanL
and electronics, cart or go on-line for the n_m[est
Sears Parts and Repair Center.
I _I00-488-1222:

H :

An_ime day ornigh!(U SA _'_ly)
_,,,_vosu_rscorn

To purchase a protection ag_eemer_ (U S.A)
or rr_ir_enance agreement (Canada) on a prodL_'t sewicecl by Sears:

_i_i_

1-800-B27_6655

{usA}

1.B00-361_665

(c_¢_)

F"'_pec_r
SeF_.i.cb
_ rep_rack_n Au Cat,de pours_rv'_'..e
en frar_;a_:
a dorr_cilio,y _ra orders{ i:_=zas:
%_O-LE,.FOYER'":
(!'858,
"r
:

784'6_27)

vtv:,'vtse_rs ca

Source Exif Data:

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Create Date                     : Sun Jul 20 23:19:44 2008
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Title                           : 
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Craftsman 32017540 User Manual ROUTER Manuals And Guides L0801768

CRAFTSMAN Router Manual L0801768 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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