Craftsman 32017542 User Manual ROUTER Manuals And Guides L0810037

CRAFTSMAN Router Manual L0810037 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

User Manual: Craftsman 32017542 32017542 CRAFTSMAN ROUTER - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER #32017542. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER Manual

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Page Count: 40

OperatoCs anuaR

11.0 Amp /Variabne Speed / 2 Peak HP

uter

DOUBLE INSULATED

z_ CAUTION Read, understand and follow

all Safety Rules and Operating Instructions

in this Manual before using this product.

Sears, Roebuck and Co.,

Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.craftsman.com

•WARRANTY

oSAFETY

oUNPACKING

oDESCRIPTION

oASSEMBLY

oOPERATION

oADJUSTMENTS

oMAINTENANCE

ONE YEAR FULL WARRANTY ON CRAFTSMAN ® PRODUCT

IIf this Craftsman product fails due to a defect in material or workmanship within one year

from the date of purchase, RETURN ITTO THE NEAREST SEARS STORE OR PARTS

AND REPAIR CENTER OR OTHER CRAFTSMAN OUTLET IN THE UNITED STATES

FOR FREE REPLACEMENT.

This warranty does not include expendable parts such as lamps, batteries, bits or blades.

If this Craftsman product is used for commercial or rental purposes, this warranty applies

for only 90 days from the date of purchase.

This warranty gives you specific legal rights, and you may also have other rights, which vary

from state to state°

Sears, Roebuck and Co. Hoffman Estates, IL 60179

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

The purpose of safety symbols is to attract your attention to possible dangers

The safety symbols, and the explanations with them, deserve your careful

attention and understanding. The symbol warnings DO NOT by themselves

eliminate any danger The instructions and warnings they give are no substitutes

for proper accident prevention measures.

................. i

WARNING: BE SURE to read and understand all safety instructions in

this manual, including all safety alert symbols such as "DANGER", "WARNING"

and "CAUTION", BEFORE using this router. Failure to follow all instructions

listed below may result in electric shock, fire and/or serious personal injury.

SYMBOL MEANING

SAFETY ALERT SYMBOL: Indicates OR

DANGER, WARNING,

CAUTION. May be used in conjunction with other symbols or pictographs.

ii illlll ilijliJll i i

Failure to obey this safety warning WILL result in death or

serious injury to yourself or to others. Always follow the

safety precautions to reduce the risk of fire, electric shock

and personal injury.

]Failure to obey this safety warning CAN result in death or

z_WARN_NG i serious injury to yourself or to others. Always follow the

safety precautions to reduce the risk of fire, electric shock

and personal injury.

! ] ...............

Failure to obey this safety warning MAY result in personal

CAUTION injury to yourself or others or property damage. Always

follow the safety precautions to reduce the risk of fire,

................... electric shock and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information andlor instructions that could lead to

equipment or other property damage if not followed° Each message is preceded by the

word "NOTE:" as in the example below:

NOTE: Equipment and/or property damage may result if these instructions

are not followed.

WEAR YOUR

z_WARNING: The operation of any router can result in

foreign objects being thrown into your eyes, which can

result in severe eye damage. Before beginning power

tool operation, ALWAYS wear safety goggles or safety

glasses with side shield and a full-face shield when

needed. We recommend a Wide Vision Safety Mask for

use over eyeglasses or standard safety glasses with

side shield, available at Sears Stores or other Craftsman

Outlets.

/}k WARNING: BE SURE to read and understand all instructions in this

manual before using this router. Failure to follow all instructions may result in

electric shock, fire andlor serious personal injury.

WORK AREA SAFETY

1. Keep your work area clean and well lit. Cluttered workbenches and dark areas

invite accidents,

2. DO NOT operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases, or dust. Power tools create sparks which may ignite

the dust or fumes,

3. Keep bystanders, children and visitors away while operating a power tool.

Distractions can cause you to lose control.

4. Make your workshop childproof with padlocks and master switches_ Lock tools

away when not in use.

5. MAKE SURE the work area has ample lighting so you can see the work and that

there are no obstructions that will interfere with safe operation BEFORE using

your router.

PERSONAL SAFETY

KNOW your power tool. Read this operator's manual carefully, Learn the router's

applications and limitations, as well as the specific potential hazards related to this

toolo

2, STAY ALERT, watch what you are doing and use common sense when operating

a power tool.

3. DO NOT use tool while tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal

injury_

4. DRESS properly. DO NOT wear loose clothing or jewelry., Pull back long hair° Keep

your hair, clothing, and gloves away from moving parts_ Loose clothing, or long hair

can be caught in moving parts., Air vents often cover moving parts and should also

be avoided..

.AVOID accidental starting, Be sure switch is in "OFF" position before plugging in.

DO NOT carry tools with your finger on the switch. Carrying tools with your finger

on the switch or plugging in tools that have the switch in the "ON" position invites

accidents,

6o REMOVE adjusting keys or blade wrenches before turning the tool "ON". A wrench

that is left attached to a rotating part of the tool may result in personal injury

7. Do not overreach. Keep proper footing and balance at all times. Proper footing

and balance enables better control of the tool in unexpected situations_

8. ALWAYS SECURE YOUR WORK. Use clamps or a vise to hold workpiece securely.

It is safer than using your hand and frees both hands to operate tool.

9. USE SAFETY EQUIPMENT, Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

10. DO NOT USE ON A LADDER or unstable support. Stable footing on a solid surface

enables better control of the tool in unexpected situations,

TOOL USE AND CARE SAFETY

WARNING: BE SURE to read and understand all instructions before

operating this router. Failure to follow all instructions listed below may result

in electric shock, fire and/or serious personal injury.

1_ ALWAYS use clamps or other practical ways to secure and support the workpiece

to a stable platform. Holding the work by hand or against your body is unstable and

may lead to loss of control.

2o DO NOT force the tool. Use the correct tool and bit for your application. The correct

tool and bit will do the job better and safer at the rate for which it is designed,

3 DO NOT use the tool if switch does not turn it "On" or "Off". Any tool that cannot be

controlled with the switch is dangerous and must be repaired_

4_ DISCONNECT the plug from the power source before making any adjustments,

changing accessories or storing the tool. Such preventive safety measures reduce

the risk of starting the tool accidentally

5o NEVER leave the tool running. ALWAYS turn it off. DO NOT leave the tool until it

comes to a complete stop.

6o STORE idle tools out of the reach of children and other untrained persons. Tools

are dangerous in the hands of untrained users°

7. MAINTAIN tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edges are less likely to bind and are easier to control.

8. CHECK for misalignment or binding of moving parts, breakage of parts, and any

other condition that may affect the tool's operation, tf damaged, have the tool serviced

before using° Many accidents are caused by poorly maintained tools.

9. USE ONLY accessories that are recommended for this tool. Accessories that may be

suitable for one tool may become hazardous when used on another tool.

ELECTRICALSAFETY

WARNING: Do not permit fingers to touch the terminals of plug when

installing or removing the plug from the outlet.

1Double insulated tools are equipped with a polarized plug (one blade is wider

than the other). This plug will fit in a polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified

electrician to install a polarized outlet. Do not change the plug in any way.

2. Double insulation [] eliminates the need for the three-wire grounded power

cord and grounded power supply system° Applicable only to Class II (double-insulated)

tools° This router motor is double insulated.

WARNING: Double insulation DOES NOT take the place of normal safety

precautions when operating this tool.

ELECTRICAL SAFETY cont.

3. BEFORE plugging in the tool, BE SURE that the outlet voltage supplied is within the

voltage marked on the tool's data plate. DO NOT use "AC only" rated tools with a DC

power supply.

4. AVOID body contact with grounded surfaces, such as pipes, radiators, ranges and

refrigerators.. There is an increased risk of electric shock if your body is grounded.

5. DO NOT expose power tools to rain or wet conditions or use power tools in wet

or damp locations, Water entering a power tool will increase the risk of electric shock,

64 INSPECT tool cords for damage. Have damaged tool cords repaired at a Sear

Service Center. BE SURE to stay constantly aware of the cord location and keep

it well away from the moving routen

7. DO NOT abuse the cord. NEVER use the cord to carry the tool by or to pull the

plug from the outlet. Keep cord away from heat, oil, sharp edges or moving parts.

Replace damaged cords immediately° Damaged cords increase the risk of electric shock.

EXTENSION CORDS

Use a proper extension cord. ONLY use cords listed by Underwriters Laboratories (UL).

Other extension cords can cause a drop in line voltage, resulting in a loss of power and

overheating of tool. For this tool an AWG (American Wire Gauge) size of at least 14-gauge

is recommended for an extension cord of 25-fL or less in length° Use 12-gauge for an

extension cord of 50-fL Extension cords 100-ft. or longer are not recommended,

Remember, a smaller wire gauge size has greater capacity than a larger number

(14-gauge wire has more capacity than 16-gauge wire; 12-gauge wire has more capacity

than 14-gauge). When in doubt use the smaller number., When operating a power tool

outdoors, use an outdoor extension cord marked "W-A" or "W"o These cords are rated

for outdoor use and reduce the risk of electric shock°

CAUTION: Keep the extension cord clear of the working area. Position the

cord so that it will not get caught on lumber, tools or other obstructions while you

are working with a power tool.

z_WARNING: Check extension cords before each use. If damaged replace

immediately. Never use tool with a damaged cord since touching the damaged area

could cause electrical shock, resulting in serious injury.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V.................................................................................Volts

A.................................................................................Amps

Hz ...............................................................................Hertz

W.......................................................................... Watts

min ...............................................................................Minutes

,....,.......................................................................................Alternating current

.........................................................Direct current

no ................................................................................No-load speed

[] ...............................................................................Class ii construction, Double Insulated

...lmin .................................................................... Revolutions or Strokes per minute

.,4'............................................................................................Indicates danger, warning or caution_

It means attention! Your safety is involved.

SERVICE SAFETY

1. if any part of this router is missing or should break, bend, or fail in any way;

or should any electrical component fail to perform properly: SHUT OFF

the power switch and remove the router plug from the power source and have the

missing, damaged or failed parts replaced BEFORE resuming operation.

2o Tool service must be performed only at a Sears Parts and Repair Center,

Service or maintenance performed by unqualified personnel could result in a

risk of injury.

3. When servicing atool, use only identical replacement parts. Follow instructions

in the maintenance section of this manual. Use of unauthorized parts or failure to

follow maintenance instructions may create a risk of electric shock or injury.

SAFETY RULES FOR ROUTERS

CAUTION: Cutter bits coast after router is switched off. t

1. HOLDTOOL by insulated gripping surfaces (handles) when performing an

operation where the cutting tool may contact hidden wiring or its own cord.

Contact with a "live" wire will make the exposed metal parts of the tool "live" and

shock the operator

2Maintain a firm grip on the router with both hands to resist starting torque,

3. NEVER attempt to use the router motor without first installing it in an approved

fixed base. Failure to heed this warning could result in personal injury and

damage to the motor.

4. MAKE SURE the motor housing does not move up or down when clamped in the

fixed base, If motor is not securely clamped in base, adjustments will

not be accurate.

54 DO NOT HAND-HOLD THE ROUTER IN AN UPSIDE DOWN OR HORIZONTAL

POSITION. The motor can separate from the base if not properly attached according

to the instructions

6o TIGHTEN COLLET /NUT securely to prevent the cutter bit from slipping. If the

collet!nut is not securely tightened, the cutter bit may detach during use, causing serious

personal injury

7. NEVER tighten collet/nut without a cutter bit installed in the collet/nut.

8. USE CLAMPS or other practical ways to secure and support the workpiece to

a stable platform and hold the workpiece rigidly in position. Holding the work by

hand or against your body is unstable and may lead to loss of control.

9. NEVER hold the piece being cut in your hands or across your legs. It is important

to support and clamp the workpiece properly in order to minimize body exposure,

bit binding, or loss of control

10 ALWAYS keep chip shield clean and in place.

11. STAY ALERT and clear the Router cutter bit path of any obstructions BEFORE

starting the motor. Keep cutting area clear of all foreign objects while motor is

running.

12. CHECK TO SEE that the cord will not "hang up" during routing operation.

SAFETY RULES FOR ROUTERS cont.

t5.

16o

13_ MAKE SURE the cutter bit is not in contact with the workpiece before the switch

is turned on. The bit must ALWAYS be running at ful_ speed before contacting

the workpiece.

14_ KEEP HANDS CLEAR OF CUTTER BIT when motor is running to prevent

personal injury,

PROVIDE CLEARANCE under workpiece for router cutter bit when through-cutting.

KEEP CUTTING PRESSURE CONSTANT. Do not overload the motor

USE ONLY sharp cutter bits that are not chipped or cracked, Blunt cutter bits

wil! cause stalling and burn the workpiece,

18. NEVER use this router motor with a cutter bit larger than 31/2-inch in diameter.

19 ALWAYS USE cutter bits that are designed for this router. Never use cutter bits

which are larger in diameter than the opening in the router sub-base. Cutter bits

that have cutter diameters larger than the opening could cause possible loss of control

or create other hazardous condition that could cause serious personal injury,

20. The subbase on this fixed base router has an opening of 11/4-inch. To use cutter

bits with a larger diameter, install and use a subbase with a larger diameter opening

(sold separately) at Sears stores or other Craftsman outlets

21, DO NOT use large router cutter bits for freehand routing. Use of large cutter bits

when freehand routing could cause loss of control or create hazardous conditions that

could result in serious personal injury. If using a router table, large bits

22.

23.

24_,

25,

26.

27.

28.

29.

30.

should be used for edging only,

BE SURE CUTTER BIT is centered in

template guide applications to avoid

DO NOT REMOVE more than 1/8-inch

template guide (sold separately) prior to

personal injury or damage to finished work.

in a single pass. Excessive depth of cut can

result in loss of control that could result in personal injury.,

After completing a cut, turn motor OFF and let it come to a complete stop

BEFORE REMOVING router from workpiece.

Let the motor come to a COMPLETE STOP before putting the router down. Cutter

bits coast after power is turned off.

ONLY use router tables that conform to safe woodworking practices and offer

proper guarding for the cutter bit. Use router tables that are UL classified and identified

suitable for use with this specific router model° Failure to comply could result in

serious personal injury.

Only use router tables with on-board switch controlled receptacles. Failure to use

router tables with all the appropriate safety features could result in serious personal injury,

DISCONNECT THE TOOL FROM POWER SOURCE before making any adjustments

or changing cutter bits,

if you are changing abit immediately after use, BE CAREFUL NOT TO TOUCH

the toilet/nut or cutter bit with your hands or fingers. The heat buildup from

cutting could cause severe burns. ALWAYS use the wrench provided.

AVOID "CLIMB CUTTING". See "OPERATION" (pages 26 and 27) section

in this manual. "Climb-cutting" increases the chance for loss of control resulting in

possible serious injury.

WARNaNG: Use of this tool can generate dust containing chemicals

known to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

•Lead from lead-based paints°

oCrystalline silica from bricks and cement and other masonry products,

• Arsenic and chromium, from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you

do this type of work, To reduce your exposure to these chemicals:

', Work in a well-ventilated area_

o Work with approved safety equipment, such as those dust masks

that are specially designed to filter out microscopic particles_

Avoid prolonged contact with dust from power sanding, sawing, grinding,

drilling and other construction activities. Wear protective clothing and wash

exposed areas with soap and water. Allowing dust to get into your mouth,

eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which

may cause serious and permanent respiratory or other injury. Always use

NIOSHIOSHA approved respiratory protection appropriate for the dust exposure.

Direct particles away from face and body.

ADDITIONAL RULES FOR SAFE OPERATION

z_ WARNBNG: BE SURE to read and understand all instructions. Failure to

follow all instructions listed below may result in electric shock, fire and/or

serious personal injury.

1. Know your power tool. Read this operator's manual carefully. Learn the applications

and limitations, as well as the specific potential hazards related to this tool. Following

this rule will reduce the risk of electric shock, fire or serious injury.

2. ALWAYS wear safety glasses or eye shields when using this router. Everyday

eyeglasses have only impact-resistant lenses; they are NOT safety glasses.

3o PROTECT your lungs. Wear a face mask or dust mask if the operation is dusty.

4_ PROTECT your hearing. Wear appropriate personal hearing protection during use.

Under some conditions noise from this product may contribute to hearing tosso

5. ALL ViSTORS AND BYSTANDERS MUST wear the same safety equipment that the

operator of the router wears.

6. INSPECT the too! cords periodically and if damaged have tl_em repaired at your

nearest Sears Service Center. BE AWARE of the cord location.

ADDITIONAL RULES FOR SAFE OPERATION cont.

7. ALWAYS check the tool for damaged parts. Before further use of the tool, a guard or

other part that is damaged should be carefully checked to determine if it will operate

properly and perform its intended function. Check for misatignment or binding of

moving parts, breakage of parts, and any other condition that may affect the tool's

operation. A guard or other part that is damaged should be properly repaired or replaced

at a Sears Service Center°

INSPECT and remove all nails from lumber before routing.

SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct

others who may use this tool. If someone borrows this tool, make sure they have

these instructions also.

z_ WARNING: Your router should NEVER be connected to the power source

when you are assembling parts, making adjustments, installing or removing

collets /nuts, cutter bits, cleaning or when it is not in use. Disconnecting the

router will prevent accidental starting, which could cause serious personal

injury.

1.. The Edge Guide is screwed down with a wing nut into the top of the storage/carrying case.

2. The Sawdust Extraction Hood is secured in the top of the case with hook and loop strap_

3. The Parts Bag is tucked inside the sawdust hood's extraction chute,.

Open the Parts Bag to locate the following:

.2 Screws used to attach hood to base

o1/4-in. Co!let/Nut

4.. The Collet /Nut Wrench is force-fitted into the top of the case.

NOTE: The 1/4-inch collet!nut comes installed in the motor

5. Carefully lift the Fixed Base with Motor and the 1/2-inch co!let!nut already installed,

out of the case and place on a stable flat surface.

6, Inspect the items carefully to make sure that no breakage or damage has occurred

during shipping, tf any of the items mentioned are missing, (refer to "PARTS LIST"

illustration on page 11), return the router to your nearest Sears store or Craftsman

outlet to have the router replaced°

Z_ WARNING: If any parts are broken or missing, DO NOT attempt to plug

in the power cord or operate router until the broken or missing parts are

replaced. Failure to do so could result in possible serious injury.

PARTS LIST (Fig. 1)

1. Router Motor in Fixed Base and 1/2-in.Collet!Nut (_)

Heavy-duty_

Edge Guide

3. Sawdust

Extraction Hood

4. 2 Screws

(for attaching Hood)

5. 1/4-in. Collet/Nut

6. Collet/Nut Wrench

KNOWYOUR FIXED BASE ROUTER (Fig. 2)

NOTE: Before attempting to use your router, familiarize yourself with all of the

operating features and safety requirements.

'(our fixed base router has a precision-built electric motor and it should only be connected

to a 120-volt, 60-Hz AC ONLY power supply (normal household current)_ DO NOT operate

on direct current (DC). This large voltage drop will cause a loss of power and the motor

will overheaL If the router does not operate when plugged into a correct 120-volt,

60°Hz AC ONLY outlet, check the power supply° This router has an 8-fL, 2-wire power

cord (no adapter needed).

KNOW YOUR FIXED BASE ROUTER cont, (Fig. 2)

This Fixed Base Router has the following features:

1o 11.0 Amp, 2 Peak HP, Variable Speed Motor runs at 12,000 to 25,000 RPiVl

(no-load speed).

2. Speed Dial allows matching proper speed to material and bit size.

& Electronic Feedback Circuitry provides soft starts for longer motor life, maintains

constant speed under load for a quality finish in all material&

4,. Fixed Base features Coarse and Fine Depth Adjustments for accurate set-up& Ideal

for use with router table, sold separately.

5. Spindle Lock for easy 1 wrench bit changes. Includes 1/4 and 1/2-inch Self-Releasing

toilets/Nuts for use with a wide variety of 1/4-ino and 1/2-in. router bits, sold separately.

& 100% Ball Bearings for smooth, efficient operation and tong life.

7.. Base features Ergonomically Designed Handles with soft grip for comfort,

maximum control with less vibration.

8. Base features Large Base Opening and Large Chip Shield, combined with 3 LED

Worklights on Motor to provide high visibility of bit and workpieceo

9. Durable Non-Marring Sub-Base glides smoothly over workpiece. Sub-base has cutter-bit

opening of ! 1/4-inch,. Do Not Use a bit with a cutter diameter larger than 11/4-in.

as it will not pass through the sub-base openingF

10., Base constructed of Die-cast aluminum to provide durabiJity and stability.

tl ,.Motor housing constructed of High Density Nylon and Precision Milled Cast Aluminum

for strength and exact fit into base,_

12. High-impact resistant Motor Housing Top Cap and Handles on Base helps protect tool

from damage.

13o Heavy-duty Edge Guide for most routing applications such as decorative edging,

grooving, dadoing, slotting and straight edge ptaning/trimming.

14. Conveniently located OnlOff Toggle Switch, side mounted for added visibility, easy access.

t5o Sawdust Extraction Hood allows base to hook up to 11/4-inch vac hose attachment,

sold separately.

16. "LIVE TOOL INDICATOR" Light is green when saw is plugged into a power source,

Light is located on motor housing top cap next to power cord inlet,.

17. Replaceable Brushes (sold separately) for dependable service.

l& Includes Impact Resistant Case for easy carrying and storage°

KNOW YOUR FIXED BASE ROUTER cont. (Fig. 2)

Motor Housing

"Live Tool Top Cap

Indicator" Light Speed Dial

speed

Quick Clamp

Motor

Changing

System

Motor Housing

Precision

Cast

Aluminum

for Exact Fit

Fixed Base

Handles

with

Soft-Grip

Spindle Lock

Self-Releasing Coltets/Nuts

System 1/4 and 1/2-inch

CoHets/Nuts

(1/4qn. installed at factory)

On/Off

Toggle

Switch

Motor

Housin(

Clear Plastic

Chip Shield

Non-Marring

Sub-Base

Replaceable Brushes

(sold eparateiy)

(Engages Motor.

Housing

Coarse

Adjustment Dia!

Depth Indicator Ring

uick

;lamp Motor

;hanging

'stem

Edge

locking knob Guide

Mounting Slot St

Extraction

Hood

e Guide

g Knob

Edge Guide

Mounting Slot

Rating

No-load Speed

Peak HP

Input

Collets!Nuts and Cutter Bit Shank Diameters

Fixed Base Diameter

Sub Base Opening (Diameter for cutter bit use)

Sub Base Thickness

Fixed Base Depth of Cut

11 ..0 Amps

12,000 - 25,000 RPM

t 20-volts, 60Hz AC

1/4-in,, 1/2qn..

6-inches

11/4-inches

0.23-inches (6mm)

1 3/4-inches (45ram)

NOTE: This tool is shipped completely assembled. To install or remove bits

or add accessories such as sawdust ejection hoods for hook-up to vacs, see

the following instructions.

SELECTING THE CUTTER BIT

This router comes with 1/4-in, and 1/2-in,_collets/nuts that accept 1/4 and 1/2-inch

diameter shanked cutter bits.

Z_ WARNING: Do not use router cutter bits that have a cutter bit diameter

larger than 1 _14-inches as they will not fit through the sub-base opening, and

will cause damage to the sub-base, the motor, and could cause serious personal

injury to the operator.

NOTE: The sub-base installed on this router has an opening of 1 ll4-inches.

To use cutting bits with a larger diameter, use a sub-base with a larger opening,

sold separately at Sears stores or other Craftsman outlets.

WARNING: When using router bits with a cutter diameter larger than

1t/2 inches, ALWAYS have the speed dial set at number 1or 2. Refer to the

Variable Speed Selection Chart located on top cap of the motor housing for the

maximum speeds to use with cutting bit diameters. Failure to follow these

instructions could cause loss of control of the router in the workpiece, causing

possible serious personal injury.

INSTALLING AND REMOVING THE CUTTING BIT (Figs. 3, 4 and 4a)

Nut Collet

Spindle Lock

Fig. 4

Spindle Lock

INSTALLING THE CUTTER BIT

1, Turn motor off and unplug from power source°

2. Remove motor housing from fixed base.

NOTE: See instructions on removing and installing the motor housing from the

fixed base on pages 17.

3. Set the motor upside down on its top cap, with collet/nut pointing up.

4. Press spindle lock button to engage and lock the spindle shaft and collet/nut, (Fig. 3)_

5. Place the wrench on the collet/nut and turn counter-clockwise and loosen collet/nut

slightly to accept cutter bit shank°

6, Insert cutter bit shank into collet/nut assembly as far as it will go, then back the shank

out until the cutters are approximately 1/8 to 1/4-inch away from the face of the

colletinut (Fig. 4, 4a)

7. With cutter bit inserted and spindle lock button pressed in engaging shaft, place wrench

on collet/nut and turn clockwise until router cutter bit and Collet/nut are firmly tightened.

/_ WARNING: TIGHTEN COLLET/NUT SECURELY to prevent the cutter bit

from slipping. If the collet/nut is not securely tightened, the cutter bit may detach

during use, causing serious personal injury

NOTE: To ensure proper gripping of cutter bit shank and minimize run-out, theshank of the cutter bit must be inserted into the collet/nut at least 5/8-inch.

[/_ CAUTION:To

,prevent damage to tool, do not tighten collet/nut without

a cutter bit installed.

REMOVING THE CUTTER BIT (Figs. 3 and 4 see page 15)

1. Turn motor off and unplug from power source.,

2_ Remove motor from fixed base..

3, Set the motor upside down on its top cap, with collet/nut pointing up.

4. Press spindle tock button to engage and lock the spindle shaft and collet/nut, (Fig. 3)°

5_ Place the wrench on the collet/nut and turn counter- clockwise and loosen collet/nut

slightly and remove cutter bit shank.

COLLET/NUT CARE

From time to time, inspect the colletinut to make sure it is clean and is gripping the cutter

bit properly.

With the router cutter bit removed, turn the collet/nut counterclockwise (with spindle lock

engaged) until it is free from motor's spindle shaft.

Blow the collet out with compressed air, and clean the tapered inside of the collet/nut with

a tissue or fine brush.

Always make sure the cutter bit shank, collet/nut and motor spindle are clean and free of

woodchips, dust, residue, grease and rust before installing.

Apply a slight amount of machine oil to spindle shaft if it looks dry,.

Replace worn or damaged colletsinuts immediately.

NOTE: The collet/nut is self-releasing; it is NOT necessary to strike the

collet/nut to free the router cutter bit. If cutter bit seems stuck after use, loosen

collet/nut a little more until it releases.

CUTTER BiTS

Get faster, more accurate cutting results by keeping cutter bits clean and sharp.. Remove

all accumulated pitch and gum from cutter bits after each use,.

When sharpening cutter bits, sharpen only the inside of the cutting edge_ Never grind the

outside diameter,. Be sure, when sharpening the end of a cutter bit, to grind the clearance

angle the same as originally ground°

INSTALLING ROUTER MOTOR IN BASE

WARNING: NEVER use the router motor without installing it into

either afixed or plunge approved base. Failure to do so could result in serious

personal injury and damage to motor.

NOTE: Before installing motor housing in fixed base, have the collet/nut and

router cutter bit you are going to use already installed in motor housing.

See page 15 "INSTALLING AND REMOVING THE CUTTER BIT".

WARNING: ALWAYS turn motor off and unplug router from power source

before making any adjustments or installing accessories. Failure to turn motor off

and unplug router could result in accidental starting which can cause serious

personal injury.

INSTALLING ROUTER MOTOR

IN BASE (Fig. 5)

1 Turn motor off and unplug

from power source

2. Place fixed base on flat surface°

3, With back of fixed base facing you,

open motor clamp (A)

4. Press in Coarse Adjustment

Knob (B) to depart the gears (C)

while you align the motor housing's

keystrip (D) with the keystrip-slot

(E) in the fixed base

5. When the motor's keystrip is

aligned and engaged into the

base's keystrip slot, slide the

motor down into the fixed base.

6. The motor will now slide up or

down to set coarse adjustments

when the coarse adjustment knob

is pressed in

7_ After all adjustments are made,

close the motor clamp securely,

Fig_ 5

REMOVING MOTOR FROM BASE (see Fig. 5)

1_ Turn motor off and unplug from power source,

2. Place router (fixed base/motor housing) on flat surface,

3. With back of router facing you, open the motor clamp (A)

4 Push in coarse adjustment knob (B) to release motor housing "keystrip" (C) from

gear in base, while you lift motor free of baser

5 Set motor upside down on its top cap with collet pointing up and remove cutter bit.

Store motor and base in case when not being used_

WARNING: At.WAYS remove cutter bits from collet/nut when the router

is not being used. Leaving bits installed could result in an accident causing

serious personal injury,

ADJUSTING DEPTH OF CUT

WARNING: "Yourrouter should NEVER turned ON or be connected to

the power source when you are assembling parts, making adjustments,

installing or removing collets /nuts, cutter bits, cleaning or when it is not

in use. Disconnecting the router will prevent accidental starting, which could

cause serious personal injury°

NOTE: All depth adjustments on the Fixed Base must be made with the

motor clamp open.

NOTE: For all Fixed Base Routers, the cutter bit depth equals the amount of the

cutter that is exposed below the surface of the subbase.

The fixed base is designed with a micrometer fine adjustment worm gear system.

When the bit is lowered to the approximate position desired (coarse setting), the system

then can be micro adjusted to the precise depth.

Coarse Adjustment:

Depressing the Coarse Adjustment Knob (B) allows you to quickly lower or raise the

cutter bit to a larger or approximate depth setting°

Micro Adjustments:

NOTE: Be sure the worm gear system is engaged before making fine

adjustments. Test it by turning the Fine Adjustment Dial (C) clockwise and

counter-clockwise to see if the bit lowers and raises. If it does not, press in

the Coarse Adjustment Knob and turn the Fine Adjustment Dial until the gears

engage, then reset zero "0" on Depth Indicator Ring (D).

The Depth Indicator Ring (D) located on the Fine Adjustment Dial is marked incrementally

in 64% Turning the fine adjustment dial clockwise 18(7' (1/2 turn), lowers the cutter bit

1/16-inch. One full turn clockwise (360 °) zero "0" to zero "0" lowers the bit 1/84no

The incremental lines between the 64th marks are 1/128's for super fine micro adjustment&

The system allows a maximum of 7 full 360 o revolutions, clockwise, to lower the cutter

bit 7/8-in,.

The Depth Indicator Ring may be reset to zero "0" without moving the fine adjustment dialo

This allows the user to begin adjustments from any reference point desired.

To Adjust Depth (Figs. 6 and 6a)

1, Turn motor off and unplug from

power source°

Place router on a flat, level surface

with back of fixed base facing you.

Open Motor Clamp (A).

With the cutter bit already installed,

Press in Coarse Adjustment Knob (B),

and lower motor into base until the

cutter bit very close to the flat surface

the base is sitting on,turn Fine

Adjustment Dial (C) until cutter bit

"just" touches the flat surface the base

is sitting on.Then lock Motor Clamp (A).

While continuing to press the Coarse

Adjustment Knob (B), turn the

Fine Adjustment Dial (C) until

ZERO "0" mark on Depth Indicator

Ring (D) is lined up with the "r' mark

on base,,

Release the Coarse Adjustment Knob,

making sure the "0" stays lined

up with the mark.

Place the router on two level scrap

workpieces, positioned so the cutter bit

can be lowered below the subbase

(see Fig. 8).

Turn the Fine Adjustment Dial (C)

clockwise to lower the bit to the

desired depth of cuL Turn the dial

counterclockwise to raise the cutter bit,,

Once your depth of cut is set, close

the motor clamp (A) securely,

Fig. 6a

Fig. 6

NOTE: Making a single deep cut is never advisable. Smaller diameter cutter bits

are easily broken by too much side thrust and torque. Larger cutter bits will

cause a rough cut and be difficult to guide and control. For these reasons,

DO NOT EXCEED 118-1N.DEPTH OF CUT in a single pass.

Deep Cuts

The proper cutting depth, (for each pass), is always determined by the material,

the cutter bit size and type, and the power of the motor.

Always make several progressively deeper cuts by starting at one depth and then make

several passes, each time increasing the cutting depth until your desired depth is reached.

Making a cut that is too deep will stress the motor and the cutter bit, and it may burn the

workpiece and dull the cutter bit. It could also "grab" too much of the workpiece and

cause you to lose control of the router, causing a serious accident.

To be ce_ain that your depth settings are as desired, always make test cuts in scrap

material similar to your workpiece before beginning your final cutting,

Remember, knowing the right depth for each cut comes with routing experience.

TOGGLE "ON/OFF" SWITCH (Fig. 7)

Your router motor is turned "ON" and "OFF" by the toggle switch located

on the top cap of the motor housing.

The left side of the toggle switch hood (as you face it) is marked "1" for "On" and

the right side (as you face it) is marked "O" for "Off".

TO TURN THE MOTOR "ON", Push the toggle switch to the left side marked "1", or "On"

TO TURN THE MOTOR "OFF" Push the toggle switch to the right side marked "O", or "Off".

Always hold the router and cutter bit away from

the workpiece when turning the toggle switch

"On". Only contact the workpiece with the

router and cutter bit after the router has reached

full speed.. ONLY remove the router and cutter

bit from the workpiece AFTER turning the router

motor "OFF", and the cutter bit comes to a

complete stop.

Operating in this manner will increase toggle

switch and motor life, and will increase

the quality of your work.

Fig, 7

SOFT START FEATURE

Electronic feedback control minimizes torque twist, customary in larger router motors,

by limiting the speed at which the motor starts° This increases the motor's life.

LED WORKLIGHTS (Fig. 8)

Your router motor has 3 built-in worklights located

around the collet/nut to provide high visibility of

workpiece when cutting These lights are always

"On" when the toggle switch is in the "On "position.

Fig. 9

"LIVE TOOL INDICATOR" LIGHT (Fig, 9)

Your router also has a "LIVE TOOL INDICATOR"

green light, located on the motor housing

top cap where the power cord enters the motor

housing,. This green light is always on when

router motor is plugged into power source.

HEAVY-DUTY EDGE GUIDE (Fig. 10)

Your Fixed Base Router comes with

aHeavy-Duty Edge Guide. This edge

guide can be used as an aid in routing

applications such as decorative edging,

straight edge planning and trimming,

grooving, dadoing and slotting..

To assemble onto fixed or plunge bases,

simply insert edge guide rods into edge

guide mounting slots, adjust to desired

position, and lock down with the edge

guide locking knobs..

Fig. '10

Using edge-guide

with fixed base for internal cuts

Electronic Variable Speed Control

The electronic speed control feature allows motor speed to be matched to cutter size and

material hardness for an improved finish and extended bit life.

Variable Speed Selection Chart

Never exceed these bit speeds

Cutter Bit Diameter Max. Speed

Up to 1-in. (25mm) 6

11/4-in. to 2-in. (30-50mm) 4 - 5

2!/4-in. to 21/2-in. (55-65 mm) 2 - 3

3-in. to 31/2-in. (75-90mm) 1 - 2

Reduce the speed when using extra large l-in., plus, or heavy cutter bits.. Changing the

router's rate of feed can also improve the quality of the cut,

APPLICATION

DIAL SETTING

RPM

! 2,000

14,000

16_000

Non-ferrous metal,

hardwoods, larger diameter

cutter bits

4................. 18,000 Softwoods, plastics, counter

5 20,000 tops, smaller diamete

......... cutter bits

6 25_000

The speed charts above indicate the relationship between speed settings and the

cutting application. Exact settings are determined by operator experience and preference,

and also by recommendations by manufacturers of cutter bits.

ELECTRONIC FEEDBACK CIRCUITRY

The router's electronic feedback circuitry monitors and adjusts power to maintain the

desired RPM for consistent performance and control, providing constant speed under

load for a quality finish in all materials..

PLACING THE ROUTER ONTO THE WORKPIECE AND STARTING THE CUT

Z_ WARNING: Before operating your router follow all safety instructions ]

in this manual. Failure to do so could result in serious personal injury. /

PLACING THE ROUTER ONTO THE WORKPIECE AND STARTING THE CUT cont.

NOTE: Making test cuts is essential with most routing applications. Even with

careful set-ups you won't know exactly how the cut will go until you try it out.

A test cut will give you a feet for the set-up, the router's speed, the depth of

cut and how the cutter bit reacts to the workpiece.

Much of routing is a trial-and-error process of making various adjustments,

followed by test cuts as you become familiar with all of your router's

operational abilities. To avoid ruining good material, make your test cuts on

scrap materials.

Placing your router onto a workpiece (starting the cut) with a fixed base depends on the

type of routing you are going to produce: Edge Routing or Internal Routing.

EDGE ROUTING OR INTERNAL ROUTING

For ease of operation and to maintain proper control, your router has two handles,

one on each side of the router base. When operating the router, always hold it firmly

with both hands (see Fig. 11 )_

Turn the router "On", let the motor build to its full speed, then gradually feed the

cutter bit into the workpiece_ ALWAYS be alert and watch what you are doing.

NEVER operate the router when you are fatigued.

EDGE ROUTING (Fig. 11)

,With depth-of-cut set, place router

on edge of workpiece, making sure

the cutter does not contact

the workpieceo

2_ Have an edge guide (board or metal

straightedge) clamped in place to help

guide router's base when making

your edge cut.

3. Turn the router "On", and let the

motor build to its full speed°

4._ To begin your cut, gradually feed the

cutter bit into the edge of the workpiece,

Fig. 11

Edge

Guide

Edging with Fixed Base

When cut is completed, turn motor "Off" and let cutter bit come to a complete stop

before removing it from the workpiece.

Unplug router from power source, place router upside down on worktable, and inspect

finished cut in workpiece.

lZ_ WARNING: Always securely clamp your workpiece and keep a firm grip

on the router base with BOTH HANDS at all times. Failure to do so could result

in loss of control causing possible serious personal injury.

]

_WARNING: Removing cutter bit from workpiece while it is still rotating could I

damage workpiece and result in loss of control, causing serious personal injury. J

NOTE: Making test cuts in scrap material that is similar to your workpiece is

essential. Learning how the router's speed, depth-of-cut and cutter bit will react

in the workpiece will help you produce quality cuts.

INTERNAL ROUTING (Figs. 12, 12a, 12b and 13)

1o With depth-of-cut set, tilt router and place on workpiece with leading edge of sub-base

contacting workpiece first (Fig.t2)..

2. Turn motor "On" and let motor build up to its full speed, being careful not to let cutter bit

contact workpiece.

3_ To begin your cut, gradually feed the cutter bit into the workpiece until the subbase

is level with the workpiece (see Fig 12a, 12b)o

4_ When cut is completed, turn motor "Off" and let cutter bit come to a complete stop

before removing it from the workpiece.

5. Unplug router from power source, place router upside down on worktable, and inspect

finished cut in workpiece_

Fig. 12

Fig. 12a

Fig. 12b

Feed Direction--_

Fig. '13 Feed Direction

Edge

Guide

Internal sloting

on workpiece with fixed base

INTERNAL ROUTING cont.

z_ WARNING: Removing cutter bit from workpiece while it is still rotating

could damage workpiece and result in loss of control, causing serious personal

injury.

FREEHAND ROUTING WITH THE FIXED BASE (Fig. 14)

Z_ WARNING: Do not use large cutter bits for freehand routing. Use of large

cutter bits when freehand routing could cause loss of control or create other

hazardous conditions that could result in personal injury, if using a router table,

large bits should be used for edging only.

When used freehand, the router becomes

a flexible and versatile tool, This flexibility

makes it possible to easily rout signs,

relief sculptures, etc.

When freehand routing:

1. Draw or layout the pattern on

the workpiece

2 Choose the appropriate bit

3_ Rout the pattern in two or more

passes. Do not exceed 1/8-in. depth

of cut in a single pass. This will

help provide better control as well as

serve as a guide on the next passes.

Fig. 14

NOTE: A core box or V-groove bit is often used for routing letters and engraving

objects. Straight bits and ball mills are often used to make relief carvings. Veining

bits are used to carve small, intricate details.

NOTE: Making a single deep cut is never advisable. Smaller diameter bits

are easily broken by too much side thrust and torque. Larger bits will cause

a rough cut and be difficult to guide and control. For these reasons,

DO NOT EXCEED 1/8-1N. DEPTH OF CUT in a single pass.

WARNING: Always securely clamp your workpiece and keep a firm grip

on the router base with BOTH HANDS at all times. Failure to do So could result

in loss of control causing possible serious personal injury.

EDGING WITH A PILOT BIT (Figs. 15 and 15a)

The arbor-type bits with pilots are excellent for edge shaping of any workpiece edge that

is either straight, or curved at a curvature as great or greater than the radius of the bit to

be used. The pilot prevents the bit from making too deep a cut; and holding the pilot firmly

in contact with the workpiece edge throughout prevents the cut from becoming too shallow_

Whenever the workpiece thickness, together with the desired depth of cut (as adjusted by

router depth setting) are such that only the top part of the edge is to be shaped (leaving at

least a t/16-ino thick uncut portion at the bottom), the pilot can ride against the uncut

portion, which serves to guide it (see Fig° t5).

If the workpiece is too thin or the bit set too low so that there will be no uncut edge to ride

the pilot against, an extra board to act as a guide must be placed under the workpiece

(see Fig° 15a). This "guide" board must have exactly the same contour -straight or curved -

as the workpiece edge. if it is positioned so that its edge is flush with the workpiece edge,

the bit will make a full cut (in as far as the bit radius). On the other hand, if the guide is

positioned as shown in Fig_ 15a (out from the workpiece edge), the bit will make less than

a full cut - which will alter the shape of the finished edge°

NOTE:The size (diameter) of the pilot that is used determines the maximum cut

width that can be made with the pilot against the workpiece edge (the small pilot

exposes all of the bit; the large one reduces this amount by 1/16-in.). Any of the

piloted cutter bits can be used without a pilot for edge shaping with guides.

Fig. 15

Spindle

Cutte Pilot

_._:/Motor Housing

>X/_ Spindle

Collet/Nut

Fixed Base

sub-base

Workpiece

TOP EDGE SHAPING Top Edge of Workpiece

Fig. 15a

WHOLE EDGE SHAPING

Workpiece

de Board

Whole Edge of Workpiece

WARNING: Always securely clamp your workpiece and keep afirm grip

on the router base with BOTH HANDS at all times. Failure to do so could result

in loss of control causing possible serious personal injury.

FEEDING THE ROUTER (Fig. 16)

The secret to professional routing is in making a careful set-up for the cut, selecting the

proper depth of cut, knowing how the cutter bit reacts in your workpiece, and the rate and

direction of feed of the router°

.,_ ROUTER FEED

Fig. 16 DIRECTION

ROUT

END

GRAINS ::::'::i'::i::;::::iii:;:ii:::i:i::::::!::i:

FIRST : ::: : ......

:::: :::: .,4 ROUTER FEED J

_DIRECTION

(-_, ROUTER FEED

DIRECTION

CUTTER

BIT

DIRECTION OF FEED - EXTERNAL CUTS (Fig. 16)

The router motor and cutter bit rotate clockwise.. This requires the feed of the cutter bit to

be from left to right (see Fig. 16)_ Feeding the bit from left to right will cause the bit to pull

the router towards (up against) the workpiece°

If you feed the router in the opposite direction (right to left), the rotating force of the

cutter bit will tend to throw the bit away from the workpiece, making it hard to control;

this is called "Climb-Cutting"; cutting in the opposite direction of the proper feed direction.

"Climb Cutting" increases the chance for loss of control, resulting in possible personal

injury.. When "Climb Cutting" is required (backing around a corner for example), exercise

extreme caution to maintain control of the router.

Because of the high speed of the cutter bit during a proper feeding operation (left to right),

there is very little kickback under normal conditions. However, if the cutter bit strikes a knot,

an area of hard grain in the wood workpiece, or a foreign object, the normal cutting action

could be affected and cause "Kickback".

This Kickback may cause damage to your workpiece, and could cause you to lose control

of the router, causing possible personal injury_ Kickback is always in the opposite direction

of the clockwise cutter bit rotation, or counterclockwise.

To guard against and help prevent Kickback, plan your set-up and direction of feed so

you're always thrusting the router, keeping the sharp edges of the cutter bit continuously

biting straight into new (uncut) wood (workpiece).. Also, always inspect your workpiece for

knots, hard grain, and foreign objects that could cause a kickback problem°

DIRECTION OF FEED - INTERNAL CUTS (Figs. 17 and 17a)

When making an internal cut, such as a groove, dado or slot, always have the guide you

are using with the router (edge guide, straight edge, board guide), on the right-hand side

of the router as you make your cut, see Fig° 17).

When the guide is positioned on the right hand side of the router, the router travel should

be from left to right and "counterclockwise" around curves (see Fig. 17)° This counterclockwise

action around the curve could cause "Climb cutting", Always be alert and exercise extreme

caution to maintain control of the router when making this type of cut around curves°

When the guide is positioned as shown in Fig° 17a, the router travel should be from left to

right and clockwise around curves.

If there is a choice, the set-up in Fig° 17 is easier to use, but there is the possibility of

"Climb Cutting" around curves. In either case, Fig. !7 or Fig. 17a, the sideways thrust of

the router cutting is always against the guide, as is proper.

Fig. 17 GUIDEOUTSIDE

BIT ROTATION "___l 1

THRUST l'_I_ I

BIT ROTATION __-___- I

.......... /...............\

ROUTERFEED GUIDE

DIRECTION

Fig. 17a GUIDE INSIDE

THRUST

BIT ROTATION'_

ROUTERFEED

DIRECTION

_WARNING: Always securely clamp,your workpiece and keep afirm grip

on the router base with BOTH HANDS at all times. Failure to do so could result

in loss of control causing possible serious personal injury.

RATE OF FEED (Figs. 18 and 18a)

The proper rate of feed depends on several factors: the hardness and moisture content

of the workpiece, the depth of cut, and the cutting diameter of the bit,, When you are

cutting shallow grooves in soft woods such as pine, you may use a faster rate of feed.

When making deep cuts in hardwoods such as oak, you should use a slower rate of feed.,

FEEDING TOO FAST (Fig. 18)

Clean and smooth finished cuts can only

be achieved when the cutter bit is rotating

at a relatively high speed, taking very small

bites, producing tiny, clean cut chips.

Forcing the feed of the cutter bit forward too

fast slows the RPM of the cutter bit, and the bit

takes bigger bites as it rotates° Bigger bites

mean bigger chips and a rough finish.

This forcing action can also cause the

router motor to overheaL

Fig. '18 Out

TOOFAST Cutter

Bit

Shank

Under extreme force-feeding conditions, the RPMs can become so stow and the bites

become so large that chips become partially cut off, causing splintering and gouging

of the workpiece.

The router will make clean, smooth cuts if allowed to run freely without the overload of

forced feeding. You can detect forced feeding by the sound of the motor. Its usual

high-pitched whine will sound lower and stronger as it loses speed. Holding the router

against the workpiece will also be strained and harder to do

FEEDING TOO SLOW (Fig. 18a)

When you feed the cutter bit too slowly,

the rotating cutter bit does not cut into

new wood fast enough to take a bite.

Instead, it scrapes away sawdust-like

particles° This scraping produces heat,

which can glaze, burn and mar the cut

in the workpiece and, in extreme cases,

overheat the cutter biL

Fig. 18a Cut

Bit

Cutter

When the cutter bit is scraping instead

of cutting, the router is more difficult to TOOSLOW

control as you feed iL

With almost no load on the motor, the cutter bit has a tendency to bounce off the sides of

the cut in the workpiece, producing a cut with a rippled finish instead of clean straight side&

CHIP SHIELD DEFLECTOR (Fig. 19)

_WARNING: ALWAYS wear eye protection.

The chip shield deflector is not intended as a safety guard.

To remove chip shield from fixed base, press

inward on tabs until chip shield releases from

base and remove itoTo attach, place chip shield

back in position and flex sides while pushing it

in until it snaps back into place (See Fig. 18)_

Fig. 19 Tabs

_WARNING: The chip shield deflector helps keep dust and chips away fromthe operator; it will not stop objects larger than woodchips thrown from the bit.

jCAUTION: ALWAYS have the chip shield deflector in place on the base when

operating the router.

WARNING: ALWAYS turn motor off and unplug router from power source

before making any adjustments or installing accessories. Failure to turn motor off

and unplug router could result in accidental starting which can cause serious

personal injury.

DUST COLLECTION WITH DUST EXTRACTION HOOD (Fig. 20)

There is adust extraction hood included

with this router.The hood is sized to

accept a 11/4-in. vac hose adapter,

sold separately.

To attach the hood onto the fixed base,

position and secure it to the back of the

base with the two screws (included)

as shown in Fig. 20

Fig. 20

2 screws included

WARNING: To ensure safety and reliability, all repairs should be performed

by a qualified service technician at a Sears Service Center.

GENERAL

Only the parts shown on the parts list are intended for repair or replacement by the

customer. All other parts represent an important part of the double insulation system

and should be serviced only be a qualified Sears@ service technician.

ilk WARNING: For your safety, ALWAYS turn off switch and unplug router

motor from the power source before performing any maintenance or cleaning.

it has been found that electric tools are subject to accelerated wear and possible

premature failure when they are used to work on fiber glass boats and sports cars,

wallboard, spackling compounds or plaster. The chips and grindings from these materials

are highly abrasive to electrical tool parts, such as bearings, brushes, commutators, etc.

Consequently, it is not recommended that this tool be used for extended work on any

fiberglass material, wallboard, spackling compound or plaster, During any use on these

materials, it is extremely important that the tool is cleaned frequently by blowing with

an air jet°

WARNING: Always wear safety goggles or safety glasses with side shields

during power tool operations, or when blowing dust. If operation is dusty, also

wear a dust mask.

ROUTINE MAINTENANCE

/iX WARNING: DO NOT at any time let brake fluids, gasoline, petroleum-based

products, penetrating oils, etc. come in contact with plastic parts. Chemicals can

damage, weaken or destroy plastic, which may result in serious personal injury.

,When work has been completed, clean the tool to allow smooth functioning of the

tool over time,.

2. Use clean damp cloths to wipe the toolo

3. Check the state of all electrical cables.

4. Keep the motor air openings free from oil, grease and sawdust or woodchips, and

store tool in a dry place,.

5. Be certain that all moving parts are well lubricated, particularly after lengthy exposure

to damp and/or dirty conditions.

Z_ WARNING: For your safety, ALWAYS turn off switch and unplug router

motor from the power source before performing any maintenance or cleaning.

Refer to Collet/Nut Care and Cutter Bits on page 16 for cleaning care,,

]

REPLACEMENT OF CARBON BRUSHES (Fig. 21)

Replacement brush sets are available through Sears Parts and Repair Centers,,

1. Unplug the router motor before inspecting or replacing brushes.

2. Replace both carbon brushes when either has less than 1/4-in. length of carbon

remaining, or if the spring or wire is damaged or burned,

3. Using a slotted screwdriver, remove the black plastic cap on each side of the router

motor (Fig,. 21 ) and carefully withdraw the spring-loaded brush assemblies,. Keep

brushes clean and sliding freely in their guide channels.

NOTE: To reinstall the same brushes, make sure the brushes go back in the

same way they came out.This will avoid a break-in period.

4. Insert new brush assemblies into guide channels, with the carbon part going in first,

being certain to fit the two metal "ears" into their slots in the channel (Fig. 2I).

5, Remember to replace both end caps after inspecting or servicing brushes. Tighten the

caps snugly, but do not over-tighten.. The router should be allowed to "RUN IN" (run at

no load without a cutter bit) for 5 minutes before use, to seat the new brushes properly.

Fig. 21

Cap

Ears

/_, WARNING: For your safety, ALWAYS turn off switch and unplug router

motor from the power source before performing any maintenance or cleaning.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of high-grade

lubricant for the life of the tool under normal operating conditions, Therefore, no further

lubrication is required.

!z_ WARNING: The use of attachments or accessories that are not

recommended for this tool might be dangerous and could result in serious injury.

Sears and other Craftsman _ outlets offer a large selection of Craftsman router

accessories designed for specific routing applications,

There is a large selection of

Craftsman ® Router Cutter Bits

available in High-Speed Steel

or Carbide Tipped High-Speed

Steel for all your routing needs,

shown to the right is an example

of bits available,,

I/8-in. r 3/8-in r 1/4-in r]

straight ._ st, ,0h, straight

5/16-in, j'_ 1/2_-!n, 3/4-in

straight II straight straight

3/8-in dove tail 1/2-in dove tail

1!2-in round nose

1/2-in 90 d v groove

1/2 x l-in. _ 3/8xli2-in.

flush trim flush trim

1/,?.-in, 1/4-in.

.....................flush trim _ ............!,!ush trim

3/8-in._keyhole

112-in. cove 1/4-in, cove

round over round over

q_ 1/8 in 1/2 in

round over round over

straight

dovetail

round nose

v groove

flush trim

keyhole

cove

round over

In addition to a wide variety of router bits, Sears also offers accessories such as:

Router tables, various template sets, universal router fence with lock knobs (64181),

11 pc.. bushing set (64180) and clear sub-base sets; 6pc. fixed base (64182)

6 pc. plunge base (64t83).

1/24n

bead and cove

1116-in.

classic cove

with bead

bead cove

_ classic cove & bead

I/4-in roman ogee

3/8-in rabbeting

.............._z4,inlvdi"n_ng....

1/2-in core box

1/2-in mortising

Roman ogee

rabbeting

veining

core box

mortising

114-in panel pilot panel pilot

1 a!8-in, 45° chamfer chamfer

z_ WARNING: Only use

router tables with proper

guarding for the cutter bit

and with "on-board" switch

controlled receptacles.

Failure to use router tables

with appropriate safety

features could result in

serious personal injury.

11.0 Amp /Variable Speed /2 Peak HP

Fixed Base Router-MODEL NUMBER

320.17542

The Model Number will be found on the Nameplate,

Always mention the Model Number in all correspondence regarding your tool.,

Motor Unit

2---____1 _//- 2 .............. ,,r_" 4I/

[

S \

,,. _..j- _6

11.0 Amp /Variabne Speed /2 Peak HP

Fixed Base Router-MODEL NUMBER

320.17542

The Model Number will be found on the Nameplate.

Always mention the Model Number in all correspondence regarding your tool.

FIXED BASE

45 45

11.0 Amp /Variable Speed /2 Peak HP

FRxedBase Router-MODEL NUMBER

320.17542

The Model Number witl be found on the Nameplate_

Always mention the Model Number in all correspondence regarding your tool.

ACCESSORIES

77 --...,

72_,,,,,

11,0 Amp /VariabUe Speed /2 Peak HP Fixed Base Router-

MODEL NUMBER 320.17542

The Model Number will be found on the Nameplate

Always mention the Model Number in all correspondence regarding your tool_

item No. Parts No. Part Description Qty.

1 3700-79"8'0'0'0 Decorate Cover ................... 1 .....

2 5610059000 Screw 2

3 3121688000 Rear Cover 1

...... 4 .......... 3t 21518000 Transparent Cap ............ ! ............

5 5610017000 screw 2

6 4900046000 PCB Plate 1

7 5610106000 Screw 2

8 3120!,,,34000 . Cord Anchorage .................................................................1

9 5610059000 Screw 2

!0 4540017000 Power Indicator Liqht 1

11 3122851000 Seal Ring 1

12 5620017000 Screw 2

...........................13 4870073000 ........ Switch ..............................................1

....... 31205370'0'0 ...........iii'....i..ilBrushcap .................. .... 2

15 4960019000 Carbon Brush 2

16 2800005000 Brush Holder 2

.... 17............. 4810002000 Power Cord ......................

18 3121050000 Cord Guard j 1

19 3121494000 Middle Housing 1........

20 3520130000 Bearing Holder ! ..........

21 3! 21049000 Gasket 1

22 3700249000 Gasket 1

23 5610048000 Screw 2

24 2740116000 Stato r 1

25 31214'95000 Fan Baffle .......... 1

26 5700008000 Bearing 1

27 2750729000 Rotor 1

28 5620040000 Screw 3

29 2820887000 LED ......................1

30 57000560_,_ ,.._,,,i.... Bearing 1

31 3420356000 ................Hous!ng ............! .........

32 5620062000 Screw 1

33 3520227000 Gear Rack 1

34 ................5660005000 "E" Ring .................. 2 .........

35 3520131000 Bush 1

36 3660174000 Stop Spring 1

37 3550592000 Spindle Lock 1

38 5630'1'790'66 ........ Nut ............................ 1

39 3550721000 Collet 1

40 5630187000 Collet Nut 2

11.0 Amp /Variable Speed /2 Peak HP Fixed Base Router-

MODEL NUMBER 320.17542

The Model Number will be found on the Nameplate°

Always mention the Model Number in all correspondence regarding your tool,

Item No.

Parts No.

282203'9000

2822038000

5620024000

3121635000

34OO189000

3420396000 Mounting

3121637000 Chip Shield

5670040000 Located Pin

5620041000 Screw

Part Description

Internal Wire

Screw

Handle

Lock Bolt

Qty.

3121646000

................I ........

3121539000

3121647000

3550615000

5650172000

3550613000

Adj,ust_,'n'gKoo_, "i.......

Rubber Pole

.............indicator Ring ..............

Worm

i_iate ...................

Shaft

3121648000

3550579000

3520141000

3520147000

3660167000

3700848000

5620065000

Button

Gear Shaft

Gear

Lock Gear

Spring .................

Plate

Screw

562O332000

3550596000

3420395000

Lock Nut

Screw

Vaccum Adapter

.......Mounting Plate .....iii'i.'i.i..'.......

Screw

5630015000

562004000O

3122784O00

3122924O00

5620049000

Screw 1

Lock Pin 1

C iarnping Lever ........... 1

,,, ................... ,..... 1

3700807000 Wrench

3550595000 Collet

562005 ! 000 Screw

5650013000 Plate

5650015000 Plate

3703591000 Parallel Guide

3550683000 Guiding Rod

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself,

For Sears professional installation of home appliances

and items like garage door openers and water heaters,

1-800-4-1VIY-HOrvIE ®Anytime. day or night

(I-800-469-4663) (USA and Canada)

www.sears.com w,/_v.searsoc a

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime. day or night (USA only)

www.sears.corn

@SearsBrands,LLC

_i_Registered Trademark /TM Trademark /m Service Mark of Sears Brands, LLC

,!) Marca Registrada ITM Marca de F&brica/SM Marca de Servicio de Sears Brands, LLC

McMarque de commerce /M_Marque d_pos_e de Sears Brands, LLC

Craftsman 32017542 User Manual ROUTER Manuals And Guides L0810037

CRAFTSMAN Router Manual L0810037 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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