Craftsman 32017543 User Manual ROUTER Manuals And Guides L0709250
CRAFTSMAN Router Manual L0709250 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides
SPORTSPOT CSL105V L0709250
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Operator's
Manual
11,0 AmptVariable
Router
Speed/,?. Peak HP
with Fixed Base
and Plunge Base
Model No.
320.17543
?
Z_ CAUTION
Read, understand and follow
afi Safety Rules and Operating Instructions
in this Manual before using this product
Sears, Roebuck and Co.
Hoffman Estates, IL 60179 U_S,A,
Visit our Craftsman webslte: www,craftaman,com
• WARRANTY
• SAFETY
• UNPACKING
• DESCRIPTION
• ASSEMEI LY
• OPERATION
o ADJUSTMENTS
• MAINTENANCE
9/6/06
4:45pm
Warranty .............................
Safety Symbols
................................
Page
Page
Saiety lnslructions
Unpacking .................................
Pages 4 - 10
Pages 10 - 11
Oesc rlptlon
...................
...............................
2
3
Pages 11 - 14
Assembly ..............................................................
Operation
...............
Pages 14 - 18
Pages 18 -33
Metnlenance
Pages 34 - 37
........................................
Accessories
..................................................
Repair Parts .............................................................
Sears Repair Paris Phone Numbers
...................................
ONEYEAR
FULL WARRANTY
ON CRAFTSMAN"
Pages 38 - 39
Pages 40 - 47
Back Cover
PRODUCT
llf th_s Craftsman product Iaiis due to a defecl In material or workmanship
wllhln one year
item lhe date of purchase, RETURN IT TO THE NEAREST SEARS STORE OR PARTS
AND REPAIR CENTER OR OTHER CRAFTSMAN
OUTLET IN THE UNITED STATES
FOR FREE REPAIR (OR REPLACEMENT
IF REPAIR PROVES IMPOSSIBLE),
This warranty does nol include expendable parts such as lamps, batlerias, bits or blades
If Ibis Craltsman product Is used for commercial or rental purposes, this warranty applies
for onty 90 days from the date of purchase
This warranty gives you specific
from state to state-
legal rights, and you may also have other rights, which vary
Sears, Roebuck end Co,, Heffman
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS!
Eslates,
tL 60179
I
2
The purpose of safety symbols is to attract your atlentisn to possible dangers
The safely symbols, and the explanations with them, deserve your carefut
attenlion and understanding The symbol warnings DO NOT by themselves
eliminale any danger The instructions and warnings they give are no subslitules
1"orproper accidenl prevention measures
Z_ WARNING:
BE SURE to read and understand ell safety Instructions in ,
this manual, Including eli safety alert symbols such as "DANGER , 'WARNING
I and "CAUTION*', BEFORE using these touters. Failure to fol!ow all lnslructlons
Lttsted below may result in electric shock, fire and/or serious parsonai Injury.
SYMBOL MEANING
_,_
SAFETY ALERT SYMBOL:
Indicates DANGER,WARNING, OR
CAUTION. May be used in conjunction with other symbols or plctogtsphs.
Failure to
obeytothis
safety or
warning
WILL
result follow
tn deaih
serious
injury
yourself
to others.
Always
theor
safety precautions to reduce the risk of tire, electric shock
and personal Injury.
I Z_ WAR NiNG |
]
IZ_ CAUTION
seriousto
Fellure
injury
obeytothis
yourself
safety or
warning
to others,
CANAlways
result follow
In death
theor
safety precautions to reduce the risk of fire, electric shock
and personal Injury.
1
obey this
MAYdamage.
result tn Always
personal
J Failure
Injury totoyourself
orsafety
otherswarning
or properly
follow the safety precautions to reduce the risk of fire,
electric shock and personal Injury.
DAMAGE PREVENTION AND INFORMATION MESSAGES
These Inform user of Important information and/or Instructions fhat could Iead to
equtpmenlor other propertydamage If not followed Each message Is preceded by the
word"NOTE:' as in the example below:
NOTE:
Equipment and/or property damage may result If these Instructions
are
not followed.
WEAR
YOUR
Z_,WARNING: The operation of any router can result
in foreign objects being thrown into your eyes, which
can result In severe eye damage. Before beginning
power toot operation, ALWAYS wear safety goggles
or safety glasses with side shield end a full*face shield
when needed°We recommend a Wide Vision Safety
Mask for use over eyeglasses or standard safety
glasses with slde shleld, available at Sears Stores or
other Craftsman® Outlets°
17543
i
manual before using these reuters. Failure to follow all Instructions may result
I Z_ WARNING:
BE SURE to read end understand sn Instructions in this
electric shock, fire and/or serious personal injury°
WORK
1
2
3
4
5
AREA
]
]
SAFETY
Keepyourworkarescleanandweltllt°Clutleredworkbenchesanddarkaress
invite accidents,
DO NOT operate power tools In explosive atmospheres, such as In the presence
of flammable liquids, gases, or dust,. Power toots create sparks which may ignite
the dual or fumes
Keep bystanders,
chgdren and visitors away while operating
a power tool
Dis{factions can cause you to lose control
Make your workshop chtldproof
with padtocks and masler switches Lock toois
away when not in use
MAKE SURE the work area has ample lighting so you can see |he work and that
there are no obstructions that wtl! interfere with safe operation BEFORE using
your muter
PERSONAL SAFETY
1 KNOW your power tool, Read thisoperator's manual carefully Learn the router's
apptcatlons and limitations, as well as the specific potenlia]hazards related to this
tool
2 STAY ALERT, watch what you are doing and use commonsense when operating
a power tool
3 DO NOT use toolwhite tired or underthe Inlluenco of drugs, alcohol or med]catlen
A moment of Inattention whileoperating power 1oo1_may resutt In serious personal
injury
4 DRESS properly, DO NOT wear loose clothingof"Jewelry Pull back tonghair Keep
your hair,clothing, and gloves away from moving parts Loose c!olhlng, or long hair
can be caught In moving pads Air vents often cover moving parts and shoutd also
be avoided
5 AVOID accidental stading Be sure swilch is in "OFF" positionbefore plugging In
DO NOT carry tools with your finger on the switch, Carrying tools with your finger
on the switch or ptugglng tn loels that have the switch in the "ON" position Invites
accidents
6 REMOVE ad}us|lng key'sor blade wrenches before turningIhe tool "ON" A wrench
thai Is left attached to a rotatingpart of the tool may result in personal injury
7 Do not overreach. Keep proper footing and balance at ell times. Properfooting
and balance enables belier controi of the tool inunexpected situations,
8 ALWAYSSEGUREYOUR WORK. Use clamps or a vise lo hold workplacesecurely
It Is safer than using your hand and frees both hands to operate tool
g USE SAFETY EQUIPMENT, Always wear eye protsction Duetmask, non-skid safety
shoes, hard hal, or hearing protectionmust be usedfor appropriateconditions
I0 DO NOT USE ON A LADDER or unstabte supportoStable ]ootlngon a solld surface
enablesbetter
conlrul
oflhetoolInunexpectedsituations
4
TOOL USE AND CARE SAFETY
operating these reuters. Failure to follow all instructions listed below may result
I In
L_electric
WARNING:
BEandtor
SURE serious
to read end
understand
shock, fire
personal
injury. all Instructions before
1 ALWAYS use clamps or other practical ways to secure and support the workplace
to a stable platform, Holding the work by hand or against your body Is unstable and
may teed to loss of control
2 DO NOT force the tool. Use the correct tool and bit lor your application. The correct
tooland bit w]!l do Ihe Jobbelier and safer at the rats for which II Is designed
3 DO NOT use the tool It switch does not turn ii "On" or"Off", Any tool 1halcannot be
controlled v_ththe switch Is dangerous and must be repaired
4 DISCONNECT the plug from the poWer source before making any adjustments,
ehanglng accessories or storing the tool. Such preventive safety measures reduce
the risk of starling the tool accidentally
5 NEVER leave the tool running. ALWAYS turn It oft_ DO NOT leave the |eel unll_it
comes toa compie{e slop
6 STORE Idle tools out of the reach of chlfdren end other untrained parsons_ Tools
are dangerous In the hands of untrained users
7 MAINTAIN tocls wtth cara. Keep cutllng tools sharp and clean Prepedyma_nta_ned
toolswith sharp cutting edges are less likely to bind and are easier to central
8 CHECK for mlsallgnmant or binding of moving parts, breakage of parts, and any
other cond_tion{hat may affect the too_'soperation if damaged, have the too{ serviced
before using Many accidents are caused by poorlymaintained tools
g USE ONLY accessories that are recommended for this tool. Accessories that may be
suttable for one toolmay become hazardouswhen used on another tool
ELECTRICAL
SAFETY
I tnstamng
Z_ WAR orNING:
removing
Do
not
the permit
plug from
fingers
the oulIet.
to touch the terminals
of plug when
1
Double insulated tools are equipped
with a polarized plug (one blade Is wider
than the other).Thls plug will fit In a polarized outlet only one way. If the plug
does not {it fuily in the culler, reverse the plug If it sili_ does not fit, contact aquailfled
electrician to Install a polarized outlet Do net change the plug In any way
2
Double Insulation [] eliminates {he need for the three-wire grounded power
cord and grounded power supply system, Applicable onty to Class II (double-insulated)
toots This router motor fs double Insulated,
Z_ WARNING:
precautions
Double Insulation
DOES NOT take the place of norms! safety
when operating this tool
J
]
|
J
5
17543
ELECTRICAL
SAFETY cent.
3 BEFORE plugging tn the tool, BE SURE that the outlet vollage supplied Is w_lhtnthe
voltage marked on the Iool's data plate DO NOT use "AC only" rated fools with a DC
power supply
4 AVOID body contact with grounded surfaces, such as pipes, radiators,ranges and
refrigeratorsThere Is an increased riskof electric shock If your body Is grounded
5 DO NOT expose power toots to rain or wet conditions or use power toots In wet
or damp locations Weler entering a power loci wRIincrease the riskof electricshock
6 fNSPECT tool cords for damage Have damaged toolcords rapalrad at a Sears
Service Center BE SURE to stay constantly aware of the cord location and keep
it well away from the moving router
7 DO NOT abuse the cord. NEVER use the cord to carry the toot by or to pull the
plug from the outlet, Keep cord away from heat, all, sharp edges or moving paris
Replace damaged cords Immediately Damaged cords increase the risk of electricshock
EXTENSION
CORDS
Use a proper extension cord, ONLY use cords ttsted by Underwriters Laboratories (UL)
Olher extension cords can cause a drop In line voltage, resulting _n a loss of power and
overheating of tool For this loot an AWG (American Wire Gauge) slze of a! least 14-gauge
Is recommended
for an extension cord of 25-ft. or less In length Use 12-gauge lot an
extension cod of 50-It Extension cords tg0-fL or longer are not recommended
Remember, e smatter wire gauge size has greater capacity than a larger number
(14-gauge wire has more capacity than 16-gauge wire; t2-gauge wire has more capacity
than 14-gauge)
When In doubt use the smeller number When operalIng a power loci
outdoors, use an outdoor extension cord marked "W-A" or "W" These cords ere rated
for outdoor use and reduce lhe risk of electric shock
cord so that it will not get caught on lumber, toots or other obstructions
while you
extension cord clear of the working area, Position the
e Keep
power the
too],,
l are
Z_CAUTION:
working with
l
Immediately, Never use tool with a damaged cord since touching the damaged area
_WARNING:
extension
cords
before inJury_
each usa t['damaged replace
could
cause electricalCheck
shock,
resulting
in serious
SAFETY
SYMBOLS
FOR YOUR TOOL
The label on your tool may Include
V ................
the foltowlng
'.,/oils
symbols,
A
.....................
Hz .......................
W.....................
role .....................
Amps
Hsrlz
Watts
Minutes
....................
.................
Allernating current
DIresl current
no
[_ .............
Jmin .........
Z_
,
No-load spssd
Class It constrocllon, Double Insulated
Revc!ulions or Slrokes par minute
tndlcales danger, warning or caution
it means allenlion[ Your solely is involved
SERVICE
SAFETY
1 If any part of this router combo kit is mlsstng
or shou|d break, bend, or fell in
any way; or should any electrical component fall to perform property: SHUT OFF
the power switch and remove the router plug from the power source and have the
missing, damaged or ladled pads replaced BEFORE resuming operation
2
Tool serVice must be performed
only at e Seers Parts and Repair Center°
Service or maintenance performed by unqualified personnel could result tn a
risk of injury
3
When servicing a tool, use only Identical replacement
parts. Follow instructions
In the maintenance
section of this manual, Use of unauthorized
paris or failure lo
foliow maintenance _nstruct[one may create a risk of e_ectrle shock or Injury
SAFETY
[
RULES
FOR
ROUTERS
CAUTION"
Cu,ter
b.ecoast
°.orre.to.,,
sw.ched
o,f.
]
1 HOLD TOOL by Insulated gripping surfaces
(handles) when performing an
operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a 'live" wire wilt make the exposed metal parts of the tool "live" and
shock the operator
2 Malntetn a firm gdp on the router with both hands to resist stad_ng torque
3 NEVER attempt to use the router motor without first Installing it In an approved
fixed or plunge base. Failure to heed this warning couId result in personal injury and
damage to the motor
4 MAKE SURE the motor housing does not move up or down when clamped
fixed or plunge base. If motor ts not securely clamped In baee_ adjustments
not be accurate.
In the
Will
5 DO NOT HAND-HOLDTHE
ROUTER IN AN UPSIDE DOWN OR HORIZONTAL
POSITION. The motor can separate from the base II not properly altached according
to the Instructions
6 TIGHTEN COLLETt
NUT securely to prevent the cutter bit from slipping. If the
collar/nut Is not securely tightened, the cutter b_t may delaeh during use, causing serious
personal injury
7 NEVER
tighten
colleUnut
without
e cotter
bit installed
In the coltet/nut,
8 USE CLAMPS or other practical ways to secure and support the workplace to
a stable platform and hold the workplace r_gldiy In posltlom Holding the work by
hand or against your body is unstable and may lead to loss of control
9 NEVER hold the place being cut in your hands or across your legs, ]( is important
to support and clamp the workptece properly }n order to minimize body exposure,
bii bindlng, or loss of control
10
ALWAYS
keep chip shield
clean and tn place.
1"_ STAY ALERT and clear the Router cotter bit path of any obstructions
BEFORE
starting the motor. Keep cutting area clear of all foreign objects while motor is
runnlng_
12
CHECK TO SEE that the cord will not "hang
up" during routing
operation,
17543
SAFETY RULES FOR REUTERS
conL
13
MAKE SURE Ihe cutter btt Is not In contact wlth the workpiece before the switch
Is turned on.The bit must ALWAYS be running at full speed before contacting
the workpleceo
14
KEEP HANDS CLEAR
personal Injury.
15
PROVIDE CLEARANCE
16
KEEP CUTTING
17
USE ONI.Y sharp cutter blts that are not chipped
will cause stalling
and burn the workplace.
t8
NEVER
19
ALWAYS USE cutter bits that are designed for this router, Never usa cutter bits
which ere larger tn diameter than the opening tn the router sub-base. Cutter bits
that have cutter diameters larger than the opening could cause possible loss of control
or create other hazardous condition thai could cause serious personal injury
20
The sub-base on the fixed base and plunge base In this kit have an opening of
1 _t4-Inch, To use cutter bits wilb a larger diameter, install and use a sub-base with
a larger diameter opening (sold separately) al Sears stores or other Craitsman outlets
21
DO NOT USe large router cutter bile for freehand routing. Use of targs cutter bits
when freehand routing could cause loss of control or creels hazardous conditions thal
could result in sedoue personal injury II using a router Iable, large bits
should be used for edging only
22
BE SURE BIT Is centered In temptato guide (sold separately)
prior to template
guide appllcat!one
to avoid personal injury or damage to finished work.
23
DO NOT REMOVE more than lta_lnch in a single
result in loss of control thai could result In personal
24
After compteting a cut, turn motor OFF and iet It come to a complete
BEFORE REMOVING router from workplace.
25
Let the motor come to e COMPLETE
bits coast after power Is turned off
26
ONLY use router tables that conform to safe woodworking
practices
and offer
proper guarding for the cutter bit Usa router tables thai are UL ciassilied and identified
suitable for use with this specific router model FailUre to comply could result In
serious personal Injury
27
Only use router labtas with on-board switch controfled receptacles,
Failure Io use
router fables with a_l the appropriate safety features could result in serious personal injury
28
DISCONNECTTHETOOL
or changing cutter bile
29
If you are changing
a bit Immediatety
after use, BE CAREFUL NOTTO TOUCH
the colleUnul or cutter bit wtlh your hands or fingers.The
heat buildup from
cutting could cause severs burns. ALWAYS uao the wrench provided,
30
AVOID "CLIMB CUTTING". See "OPERATION"
section (pages 31 and 32)
In this manual.
"Climb-cutting" Increases the chance for loss oI control resulting
in pcssibte serious injury
OF CUTTER
under
PRESSURE
BIT when motor
workplace
Is running to prevent
for router cutter bit when through-cutting,
CONSTANTs, Do not ovedosd
use this router motor with a cutter
FROM
bit larger
B
Blunt cutter bits
Ihen 3_t2-1nch In diameter:
pass. Excessive depth of cut can
Injury
STOP before
POWER SOURCE
the motor
or crecked_
stop
putting the router down. Cutter
before making
any adjustmenls
z_ WARNING:
Use of this toot can generate dust containing chemicals
known to cause cancer, birth defects or other reproductive
harm..
Some examples of these chemicals are:
• Lead from lead-based paints
,, Crystalline silica from bricks and cement and other masonry produels
• Arsenic and chromium, tram chemically treated lumber
Your risk from these exposures varies, depending upon how often you
do this type of work.To reduce your exposure to these chemicals:
• Work to a weIFventliaiedarea
• Work with approved safety equlpmenf,such as thosedust masks
that are specially designed to lister out microscopic padlc_es
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drlltlng end other construction acfivttles,,Wear protective clothing and wash
exposed areas with soap and water. Allowing dust to get Into your mouth,
eyes, or lay on the skin may promote absorption of harmful chemicals,,
I
Z_ WAR NING:
Use of this tool can generate and/or disburse dust, which
may cause serious end permanent respiratory or other Injury. Always usa
N[OSHIOSHA
approved
respiratory protection appropriate for the dust exposure,
Direct particles
ADDITIONAL
away from
I
I
face and body_
RULES FOR SAFE OPERATION
follow all Instructions listed below may result In electric shock, fire endtor
' serious
Z_ WARNING:
BE SURE to read end understand eli instructions. Failure to
personal Injury.
1 Know your power tool. Read this operator's manual carefully. Learn the applications
and Itmitat_ons,as we_las the speettie potenLlalhazards related to thistoo_ Following
this ru_ewiltreduce the riskof elecldc shock, fire or serious Inlury
2 ALWAYS wear safety glasses or eye shields when using this routel_,Everyday
eyeglasseshave only impact-resistant lenses; they are NOT safety glasses
3 PROTECTyourlungs,
Wearafacemaskerdustmesktftheoperattonisdusty
4 PROTECTyourhearlng.
Wearappropriatepereona_hearingprotectlendurlnguse
Under some conditions noise from thisproduct may contrlbute to hearing loss
5 ALLVISTORS AND BYSTANDERS MUST wear the same safety equipmentthat the
operator eltherouter wears
6 INSPECT the tool cords padodlcs!ly and If damaged have them repaired at your
nearest Sears Service Center. BE AWARE of the cord location,
17543
ADDITIONAL
RULES FOR SAFE OPERATION
cont.
7 ALWAYScheck the tool for damsged parts. Before furtheruse of the tool a guard or
other part lhat Is damaged should be carefullychecked to determine i] It will operate
property and perform its Intended function Check for mtsatlgnment or binding of
moving parts, breakage of pads, and any other conditionthat may affectthe tool's
operalton A guard or other pad that Is damaged should be properly repaired or replaced
at a Scars Service Cents[
8 INSPECT end remove a|l nails from lumber before routlng_
9 SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to Instruct
others who may use thls tool If someone borrows this tool, make sure they have
these Instructions also.
Z_ WARNING: Your router shoufd NEVER be connected to the power source
when you ere assembling parts, m_kfng adjustments, Installing or removing
cot]ere I nuts, cutter bits, cleaning or when it is not in use, Disconnecting
the
reuler will prevent accidental starting, which could cause serious personal Injury
1
The Edge Guide is screwed down with a wing nut tnto the top of the slorage/carrylng
case
2
The Sawdust
ExtracUon
Hoods
(one for each base) are secured
tn the top/bottom of
the case with hook and loop .strap
3
The extra Coital I Nut is in a parts bag with 4 screws that are used fo atlach the sawdust
extracUan hoods fe the bases The parts bag Is fucked inslda the sawdust hood's
extraction chute
4
The Coital / Nut Wrench
5
Carefully lift the fixed base with molar and one of the coIleVnuts
of the case and ptace on a stable fiat surface
6
Lilt the plunge base out of the case and piece on fiat surface
7
Inspect the Items carefully to make sure that no breakage or damage has occurred
during shipping, if any of the Items mentioned are missing, (refer to I{lustrat_on "Parrs
List" on page !t), return the Rouler Combo Kit to your nearest Sears store or Craftsman
oullel Io have It replaced
Is folrce-flffed
_nto the bottom
oI the case
atready Installed, out
I
Z_ WARNING:
If any parts ere broken or missing, DO NOT attempt to plug
in the power cord or operate router until the broken or missing parts are
replaced Failure to do so could result In possible serious injury.
tff
I
t
3, Heavy-duty
Edge Guide
5, 4
(for
Screws
ettachfng Hoods) _dP
_P_p
6_ 1i4_ln Collar/Nut _
KNOWYOUR
7- CotfeUNutWrench
ROUTER KIT (FIg_ 2)
NOTE: Before attempting to use your router_familiarize yourself w_lh atl of the
operating features and safety raqutremantso
Your fouler has a precls{on bui!t electric motor and it should be connected to a 120*volL
6O-HzAC ONLY powersupply (normal household current) DO NOT operate on direct
current (DC) This large voltagedrop wilt cause a loss o! power and the motor will overheat
]! the router does nol operate when plugged intoa correct 120-roll, 60-Hz AC ONLY outlet,
check the power supply Th_srouter has an 8-It, 2-wire powercord (no adapter needed)
11
17543
KNOWYOUR
ROUTER
This Router Combo
KIT cont. (Fig. 2)
Kit has the following
features:
I
1to0 Amp, 2 Peek HP, Vartable Speed
(no-load speed)
2
Varlebta
3
Electronic Feedback Circuitry
provides salt sleds for lsnger motor liie, and maielains
conslsnt speed under load to help produce a quality finish in sl_ materials
4
Quick.clamp
System allows motor to be changed lrom fixed to piUnge base without
use of toots_
Fixed Base features
Coarse end MtcrmDepth Adjustments
Ior accurate set-ups
5
Speed Dial allows
matching
Motor rues a! 12_000 to 25,000
RPM
proper speed _o material and cut_er bit size
6
Piunge Base features Fine and Micro Depth Rod Adjustments
precise set-ups and repetitive cuttieg
7
Smooth
8
Protective
9
Spindle Lock tar easy 1 wrench bit changes Includes 1t4 and 1/2-1rich Self-Releasing
CellatstNuts for use will; a wide variety e! 1/4-in and 1/2-in rouler bi_s sold separately
10
Plunge
Action
Plunge
100% Bell Bearings
lowers bfl into workplace
Post Bellows
for smooth,
at g0 _ for more accurate
protect guldepssts
elffcient
wtth Turret Stops tar
cutting
tram woodchlps, dust, moisture
operalTon and long lile
II Bolh bases feature Ergonomlcally
Designed
maximum control with less vibration
Handles wilh soft grip tar comforl,
12
Both Bases Feature Large Base Openings and Large Chtp Shields, combined
3 LED Worktlghts on Motor to provide high vlslbttity o! bit and workplace
13
Durable Non-marrlng
Sub-bases glide smoothly ever workplace Sub-bases have
cutler bll opening of "t V4_inches. Do Not Use s bit wlih a cutler diameter larger than
1 r/4-1n as it will not pass through the sub-base opeelegf
14
Motor Housing constructed at tflgh Dens|ty Nylon
Aluminum _or strenglh and exact fit Into bases
15
MoterHoustngconslructedofPrectsionMIitedCeetAiuminumfcrstrenglhaedexac!
lit into bases
16
High-Impact Resistant
too! from damage
17
Heavy-duty Edge Guide for most routing applications such as decorative
grooving, dadoing, slolIIng and straight edge plsnlng/tdmm]ng
1S
Conve elen_ty located On/Off
easy access
Toggle
19
Sawdust Extractton Hoods
attachment, sold separateEy
sl!ow both bases to hook up to I _14_tnchvsa hose
20
"LIVE TOOL INDICATOR" Light Is green when ssw Is plugged Into a power
source Ught Is toasted on motor housing top cap next to power cord inlet
21
Replaceable
22
Includes Impact
Motor
Housing
Top Cap and Handles
Switch, side mounted
Brushes (sold separately)
Resistant
and Preeislon
lor dependable
12
Milled Cast
on Bases help protect
edging,
for added visibility,
service
Case for easy carrying and storage
with
KNOWYOUR
ROUTER KIT conL (Fig° 2)
Depfl'_,Rod
Micro Adjust
Knob
\
_
•\
I_
.....
uop_n _cale
t
Quick.ClamB_e Ko_s_lip5 ot
Motor C_an_'In
(En_age_ Molor
S,,slem 9 g Housing KoystHp)
Lo_Ing LOVer
Hand_o_
_ndica_or ,_
Locking Knob
,
_
_
_
_
_/
_
PI_
r_Dopth
Sort-Grip
wffhP?olor_Ivo
i _
Edge Gulde
Edge Gu_
Moon,trig 510_
Mo_nllngSlo_
_
Loc_n_ Knob
_PLUNGE
I
_
\
V_
-,
Cloar
;_ul_.Bas_
F.x_'_ctlo n Hood
BASE
13
17543
•
÷'l*l_
"
_*
[i'l'l'l'l'l'l'l'l'_t _ *
•
-
•
Rating
11,0 Amps
No.load
12,00g - 25,000 RPM
Speed
2
Peak HP
120-volts,
Input
Callers/Nuts
60Hz AC
l12*in,
Fixed Base Diameler
64aches
Ptunge ,Base Diameter
6 _Via-inches
......
S,L!,b,:BaseOpening (Diameter
Sub-Base Thickness
I
114-1n,
and Cutter Shank Diameters
let cutter bit use)
1 IA-lnchBa (lot boih'bases)
......
0.23qnches {emm) (far botl'l bases)
FIxed Base Depth of Cut
t _t44nches
Plunge
2 V_,4nches (55ram)
Base Depth el Cut
(45ram)
base to the other_ tnstal_ or remove cutter bits, add accessories
such as sawdust
ejection
hoods for hook-up to vacs, or fnstatl the heavy-duty edge guide, see the
OTE:This too! Is shipped completely assembled.To
change motor from one
following instructions,
SELECTING
THE
C UTTER
This router comes with It4-In
diameter shank culter bifs
BIT
and lt2-in
coltots/nuls thai accept I14 and 1/2-fnch
Z_ WARNING:
Do not use router cutter bits that have e culler bit diameter
larger Ihan 1 V4-1nches as they will not fit through the sub-base opening, and
will cause damage to the sub-base_ the motor, and could cause serious personal
Injury to the operator.
NOTE; The sub*base Installed on the fixed and plunge bases In this kit have a
sub.base opening of 1 14-1nchea..To use cutting bits with a larger dtameler,
Install a sub-base with a larger opening, sold separately at Sears stores or other
Craftsman outlets,
Z_ WARNING: When using router cutter bits with a cutter diameter larger than
1 V2-1nches, ALWAYS have the speed dial set at number 1 or 2.. Refer to the
Vartabla Speed Selection Chart located on top cap of the motor housing for the
maximum
speeds to use wtlh cutting bit dfamelers. Failure to follow these
instructions
could cause loss of control of the router In the workplace, causing
possible serious personal Injury,
14
SELECTING
THE CUTTER BIT cont.
/_ WARNING:
ALWAYSturn motor off and unplug router before making any
adjustments or Installing acceseortaS,r Failure to unplug the router could result
In accidental starting which can cause serious personal inJuty_
Fig, 4
INSTALLING THE CUTTER BIT
1 Turn motor off and unplug frompower source
2 Remove motor housing from fixed or plunge base
NOTE:end
fixed
Seeplunge
Instructions
bases on
on page
Installing
17. end removing the motor housing from the
tI
3 Set the motor upsidedown on Its top cap, with co_leVnul poinlfng up
4 Press spindle lock button to engage and Iock the sptndte shaft and caller/nut. (Fig 3)
5 Place lhe wrenchon the caller/nut and turn counter°clockwise and loosen coliet]nut
slightly to accept cutterbit shank
6 Insert cutter b_ishank Into colleVnut assembly as far as it wl!l go, then back the shank
out unllI the cullers are approxlmalely 1/8 to 1/4-Inch away fi'om lhe face oi the
celleVnut (Fig 4, 4a)
7 With cutter bit Insededand spindle lock buries pressed In engaging shaft, place wrench
on colleVnut and turn clockwise untll router cutler bit and seller/nut are firmly lightened.
Z_ WARNING:
T_GHTEN COLLET/NUT SECURELY to prevent the culter bit
from slipping, If the collet/nut Is not securely tightened, the cutter bit may detach
during use, causing serious personal injury
NOTE;To ensure proper gripping of cutter bit shank and mlntmize run-out, the
shank of the cutter bit must he Inserted Into the colteUnut at least B/g-inch
Z_ CAUTION; To prevent damage to tool, do not tighten caller/nut without
a cutter bit Installed{.
15
17543
REMOVING THE CUTTER BIT (Figs, 3 and 4 see page 15)
1 Turn motor off and unpfug Item power source
2 Remove motor from fixed or plunge base
3 Set the motor upside down on Its top cap. with co!la!/nutpointing up
4 Press spindle ]ockbutton Io engage and tockthesptndle shaft and conettnut,(Fig 3)
5 Place the wrenchon the colle_nut and turn counter- clockwise and tooeen collegnut
slightly and remove cutter bit shank
COLLET/NUT
CARE
From time to time, Inspectthe colleVnut to make sure it Is clean and ts gripping Ihe cutter
bit properly
With the router cutler bit removed, turnthe coiner!nutcounierc_ockwlse(with spindle took
engaged) untli tt is free from motor's spindle shaft
Blowthe collaroutwlth compressed air, and cIean the tapered inside of the seller!nut with
a tissueor fine brush
Always make sure the cutterbit shank, collet/nul and motor splnd[e are dean and free of
woodchips, dust, residue,grease and rustbalers installing
Apply a stight amount of machine oU tospindle shaft _fIt looks dry
Reptace worn or damaged sellers/nuts immediately
NOTE: The collar/nut is self-releasing; tt ts NOT necessary to strike the colleUnut
to free the router cutter bit, If cutter bit seems stuck after usa, loosen collar/nut
a lille more until It releases,
CUTTER BITS
Get faster, more accurate cL_t(Ingresults by keeping cutter bits clean and sharp Remove
oil accumulated pltchand gum from cutterbits sl!er each use
When sharpeningcut!at bits, sharpen only lhe insideof the cutting edge. Never grind the
outside diameter. Be sure, when sharpening the end of e cutter bit, to grind _hectearanee
angle thesame as originally ground
INSTALLING
ROUTER MOTOR IN BASES
the fixed or plunge approved bases In this kit,,Failure to do so could resutt In
I Z_
WARNING:
NEVERand
usadamage
the router
motor without installing tt Into either
serious
personal Injury
to motor-
colleUnut and router cutter bff you are going to usa, already Installed In motor
i NOTE:
Before
Installing
motor
housing InAND
fixedREMOVING
or plunge base,
have theBIT",,
housing,
See pages
15,16
"INSTALLING
THE CUTTER
' Z_ WARNING:
ALWAYSturn motor off and unplug touter from power source
before making any adjustments or Insta]flng accessories Failure to turn motor off
and unplug router could result in accidental starting which can cause serious
] personal injury,,
16
To install
(Fig, 5)
Motor In Fixed Base
1 Turn moloroffsnd Unplug
from power source
2 Place fixed base on flatsurface
3 With back of fixed base facing you,
open motor clamp (A)
4
Press in Coarse Adjustment
Knob (B) Iodepart thegears (C)
while you align the motor houslng's
keystrlp (D) with the keystdp-elot
(E) In the fixed base
5 When the motor's keystrtp is
aligned and engagedlnto the
base's keyslrlp slot, stlde the
motor down into the fixedbase
6 The motor witt now slide up or
down to set coarse adjuslmenls
when lhecoarse adjustmentknob
Is pressedin
7 Afferall adjustments are made,
close the motor clamp seeu_'ely
To Install Motor In Plunge Base
(Fig. 6)
1 Turn motor off and unplug
from powersource
FIg, 6
2 Place plunge base on fist surface
3 With back of plunge base
facing you, open motor clamp
(A) and make sure plungeaction
is in "UP" positIon,with the
plunge lock lever (B) locked
down
4 With motor houstng's
keystrlp (C) aligned w_th
plunge base keystrlp slot (D),
lower motor housing Into
plungebase engagingkeystdp
Int0 keyslrlp°slot
5 Slide 1he motor Into Ihe base as
far as it will go (E)
6 Close the motor clamp securely
17543
REMOVING
MOTOR FROM BASES
To Remove
Motor
!
From
Fixed
Base
(see
Fig. 5, on page
17)
Turn motor elf and unplug from power source
2
Place router (lixed
3
With back of router facing you. open the motor
4
Push in coarse adjustment
knob (B) to release
gear in base. while you lift motto" free of base
5
Set motor upside down on its top cap with coffer pointing
Store meier and base in case when not being used
To Remove
Motor
base!motor
From
housing)
Plunge
Base
on fiat surface
(see
clamp
(A)
motor h0using '_keyetrip'"
Ft_j, 6, on
(C) from
up and remove cutter bit
page
17)
1
Turn motor off and unplug from power source
2
Place router (plunge
3
Wilh back of plunge base facing you, open motor clamp (A) and make sure
p_unge action is in "UP" position, with the plunge lock lever (B) tocked down
4
Lift motor straight up out el base, sliding motor houstng's
"keystrip
slot" (C) in plunge base
5
Set motor upside down on tle top cap with collar potniieg up and remove
reeler and base in carry/storage
case when not being used
base and motor housing}
on liar surface
"keystrlp"
(B) lree from
bit Store
Z_ WARNING:
ALWAYS remove cutter bits from coltet/nut when the router
is not betng used, Leaving bits Installed
could result tn an accident
causing
serious personal Injury..
ADJUSTING
DEPTH
OF CUT
Z_ WARNING:
Your router shoufd _EVER BE TURNED ON or be connected
to the power source when you are assembJing
parts, making adjustments,
installing or removing collate I nuts, cutter blts, cleaning or when it is not
in use. Disconnecting
the router will prevent accidental
starting, which could
cause serious personal.injury.
NOTE; All depth adjustm_n[a
motor clamp open.
on the Fixed Base must be made with the
NOTE; For all Fixed Base Reuters, the cutter bit depth equals
cutter that is exposed below the surface of the subbase..
DEPTH
ADJUSTMENT
WITH
FIXED
BASE
(Figs., 7 and
the amount
of the
8}
The fixed base is designed with a micrometer
line adjustment worm gear system
When the bit is lowered fo the approximate
position desired (coarse setting), the system
than can be micro adjusted to the precise depth
18
Coarse
Adjustment
Depressing fhe Coarse Adjustment
Knob (B) allows
cutter bit to a larger or approximate depth setting
Fine
you to quickly
lower or raise Ihe
Adjuslment
adjustments,Test
it by turning the Fine Adjustment
Dial (C) clockwise and
counter-clockwise
to see tf the bit lowers end raises if tt does not, press in
the
Coarse
Adjustment
turn is
theengaged
Fins Adjustment
Dial until
NOTE:
Be sure
the worm Knob
gear and
system
before making
fine the gears
engage, then reset zero "0" on Depth indicator Ring (D}.
1
|
Tile Depth Indicator Ring (D) located on the Fine Adjustment Dial is marked incrementally
in B4's Turning the fine adjustment dial clockwise 1800 (1t2 turn), lowers the cutter bit
1tie-inch
One fu!l lurn clockwise (360 °) zero "0" to zero "0" lowers the bit !IS-in
The incremental lines between
The syslem allows a maximum
bit 7/eqn
the 641h marks are 1/128"s for super line micro adjustments
of 7 lull 380 €_revolutions, clockwise, to lower lhe culler
The Deptl_ Indicalor Ring may be reset lo zero "0" wilhout moving
Thls allows the user to begin ad}uslments from
any reference point desired
To Adjust
Depth (Figs., 7 and 8)
1 Torn motor off and unplug from
power source
2 Place ro_._teron a fiat, level surface
wtlh back of fixed base lacing you
Open Motor Clamp (At.
3 With the cutler bit already inslelied,
Press in Coarse Adjustment
Knob (B),
end lower motor tnlo base until lhe
cutter bit very close to the flat sudace
the base ts silting on,turn Fine
Adjustment
Dial (C) unlll cutler bit
"just" touches the ftal sorlace the base
is silting on.Then lock Motor Clamp (At
4 While continuing to press the Coarse
Adjustment
Knob {B), turn lhe
Fine Adjustment
Dial (C) unVl
ZERO "0" ma_k on Depth Indlcator
Rlng (D) is lined up with the" "mark
on base
5 Release the Coarse Adjustment Knob,
making sure lhe "0" slays lined
up with ihe mark
6 Place the rauler on two level scrap
workpieoes, positioned so the cutter bit
can be lowered below the subbase
{see Fig 8)
7 Turn lhe Ftne Adjustment
Dlsl (C)
clockwise to lower the bit to 1he
desired depth of cut Turn Ihe dial
counterclockwise
to raise the culler bit
8
Once your depth of cut is set, close
the motor clamp (At securely
lhe line edjuslment
dial
Ftg 8
19
17543
NOTE: Making a single deep cut Is never advisable,, Smaller diameter cutter bits
are easily broken by too much side thrust and torque Larger cutter bits wile
cause a rough cut and be difficult to guide and control For these reasons,
DO NOT EXCEED 1/8-1N DEPTH OF CUT In a stogie pass
Deep
Cuts
The proper cutling depth, (for each pass), is always determined
bit size and type. and the power of lhe motor
by the material,
the cutler
Atways make several progressively deeper cuts by starting at ella depth and then make
several passes, each time increasing the cutffng depth until your desired depth is reached
Making a ¢ul that is toe deep will stress the motor and the cutter bit, and it may barn the
workplace and dult the culler bit It could aise "grab" too much of fhe workplace and cause
you to lose control of ihe router, causing a seri(_us accident
To be certain fhat your depth sailings are as desired, always make test culs in scrap
material simitar le you_" workpiece betere beginning your final culling
Remember.
DEPTH
knowing the right depth fo_"each cut comes with reulhg
ADJUSTMENT
WITH
THE
PLUNGE
expe_ience
BASE
L_ WARNING:'/our
router should NEVER turned ON or be connected to the
power source when you are assembling
parts, making adjuslments,
Inslalling
or removing
collate I outs, cutter bits, cleaning or when tl Is not In use,
Disconnecting
the router will prevent accidental
starting, which could cause
serious personal injury
PLUNGING
ACTION
(Fig,
9)
The pttmge base lealure simplilies
depth adjustmenls and allows the
culling bit to be accurately lowered
down Inle the wo[kpiece lot more
precise sol-ups
Fig, 9
To Iowm' the cutting bit, referee the
plunge-lock
lever by moving it
"Up" to the unlocked position
Apply an even downward pressure
on the phmge acffon unlit the cutier
bit reaches tf_e desired depth, lhen
move the plunge-lock lever
"Down" to the locked position
To r_}se the bit and the pfunga
action, unlock the plunge lock lever
and the culler bil and plonge action
wiff aulomaltcaffy retract from the
workplace and return to time
raised position
SI0t Culling
Always have the plunge action In
lhe raised position and rocked when the bit is nol cutting in the workplace
z0
DEPTH_STOP ROD AND DEPTH-STOP
TURRET (Figs. 10 end 11)
The Depth-Stop Rod end the Depth-Stop Turret are used to control the
cutting depth as follows:
t
Turn motor off and unplug frompower source
2
With the cuttingbit already Installed, lower the plunge action until the cutler bit makes
contact wilh the flat, level surface fha router Is Wtllng on, Lock the plunge depth
locking laver (F), This position is ZERO ="0" fromwhich further depth adjustments
can be made
3
To set a dsstred depth*ol-cul,
rotate depth=stop lurret untit the Lowest step of the
turret (A) is a_lgned d}reetty under the Depth-Stop Rod (B) (see fig 1 o)
Loosenthe Depth Rod Locking Knob and lower the depth-stop rod until tt
contactsthe lowest step on the turret,
Slide the Clear Plastic Dopth*lndlcator (D) until the red line on the Indicalor Is linedup
with ZERO - "O",marked tn black on the botlom of the depth scale, (This Is now the
Indicating point at which the bit makes conlaet with the workplace)
To set a desired cutting depth, slide the Depth-Stop
on the Clear Plaetlc Depth-Indicator
p_
Depth Scale (E), Secure the
Depth-Slop Rod at this
position by tlghlen_ng the Depth
Rod Locking Knob
Rod up untlf the Red Ltna
Unlock the Plunge Lock Lever (F) to
allow the bit to automaUceIly retract
to lhe up position
The desired depth-of-cut may now be
achieved by plunging the router down
unlit lhe depth-stop rod conlactsthe
seIeeted step on the depth-stop turret
Fig. 10
NOTE: When making depth adjustments on the plunge base, the motor c|smp
shou d always be closed securely.
I
I
l
2t
17543
Making Deep Cuts with the Depth-Stop Turret (Ftg_11)
NOTE: Making a single deep cut is never advisable..Smaller diameter cutter bits
ere easily broken by too much side thrust and torque, Larger cutter bits will
cause a rough cut end be difficult to guide and control. For these reasons,
DO NOT EXCEED 1t8-1N DEPTH OF CUT In a stngla pass.
To produce deep cuts, always make severai progressively deeper cuts by stadlng with
the Highest Step on the depth-stop turret, and after each cut rotate the turret to the next
lowest slap unttI the final Lowest or Last step [s reached
Each of the 4 steps progresses by lt4th-ln Inc_ementa_The 4 steps represent a total
el "0"-in fo 3/4-1n wtlh a lull 360° rotation of the turret Repeat thisprocess if necessary
Micro Adjustments with the Depth_Stop
Rod and De pth-Stop Turret
The Depth-Stop Rod has a Micro
Adjustment Knob (A) lhat turnsa screw (B)
(inside Ihe rod) e]ther clockwise o_"
counterclockwise (lowering or raising) the
deplh-step rod on the turret (C) for mlcro-flne
adjuslmenfs of the plungedepth
Each complete revolution of the Micro
Adjustment Knob adjusts the plunglngdepth
by 5/1271h inch
A reference Indfcalor line ts embossedtnlo the
Depth-Stop Rod under the fine-adjustmentknob
loeel"0'_
When micro-adjusting
the plunge depth,
before setting the Depth-Stop
Rod and
Depth-Stop turret, always make sure the
micro adjustment screw has bean turned
down (clockw}ee)
several revolutions from
Its top, or starting position, so It can be
adjusted upward.
Always set your micro adjustments
(or up) position, end locked down
FIg_ 11
with the plunge
action
in the RAISED,
To use fhe micro adjustment knob once the depth rod and turrel have been eel, check
thefinal depth selling and micro adjust as follows:
• To micro-increase the plunge depth, raisethe micro adjustment screw by turning
the knob ceuntamlockwise the desl[ed amount
,, To micro-reduce the plunge depth, iower the micro adlustmentscrew by lurn_ng
theknob clockwise lhedestred amount
22
]
|
]
TOGGLE
"ON/OFF"
SWITCH
(Fig.
12)
Your router motor Is turned "ON" and '_OFF" by the toggle switch located
on the top cap of the motor housing
The tell side of the toggle switch hood (as you lace it) is marked "1"for "On" and
lhe right side {as you face it) is marked "O" for "Off"
TO TURN THE MOTOR "ON", Push the toggle switch Io the ie{l side marked "1".or "On"
TO TURN THE MOTOR "OFF' Push the toggle switch to Ihe right side marked "O_ or "Off"
A_ways hold the router and cutter bit away from
the workpiece when turning the loggle switch
"On" Only contact the workpiece wffh the
router and cutter btl ailer the router has reached
lull
speed ONLY remove the router and cutter
bit Item the werkpiece AFTER turning the router
motor "OFF". and the cutter bit comes loa
complete stop
SOFT START FEATURE
Electronic feedback eontreI minimizes torque Iwist customary in larger router molors,
by timiting the speed at which the motor slarls This increases the molor's iife
LED WORKLIGHTS
(Fig.
13)
Your rouler motor has 3 built-in worklights located
around the cottetlnuI to provide high visibillty of
workpiece when cuttlng.Ti_ese
lights are always
"On" when the toggle switch ts in the "On" position
"LIVE TOOL
Fig
"13 _,:
INDICATOR"
LIGHT
(Fig.
14)
Your router also has a "LIVE TOOL INDICATOR"
green light, Iooaled on the meier housing
top cap where the power cord enters the motor
housing This green light is always on when
router motor is plugged into power source
23
17543
HEAVY-DUTY
EDGE GUIDE (Figs. 15 and 15a)
Your Router Combo Kit comes w}tha Heavy-Duty Edge Guide This edge guide can be
used as an aid In routing appticat_ons such as decorative edging, straight edgeplanning
and trimm_ng,grooving, dadoing and stetting
To assemble onto fixed or plunge bases, simply Insert edge guide rods into edge guide
mounting slots, adjust to desired position, and lock down with the edge guide locking knobs
Fig, t5
_=i
Usin
wl_h
ELECTRONIC
VARIABLE
Usingedge.gulde_
withflxedbes_fartn_ornal
culs
SPEED CONTROL (Fig. I6)
The electronic speed control feature allows motor speed to be malehed to
cuttersize and matedat hardness for an _mproved finishand exlendedbit life
Speed changes are made starting at "1"
by relating theSpeed Control Dial to the
"LEFT" to increase the speed, and to the
"R}GHT" to decrease the speed as
Indicated on the Dial, r_umbered
1 through6
The speed may be changed while the
router is "ON", but not tf the cutter bit
ts In the workplace,,
Fig. 16
Yourrouter meier top cap has a
"Variable Speed Setection Chart"
located above the "ON!OFF' toggEe
switch, to help you determine the
correctspeed for the cutter bit
being used
Z_
WARNING:
Before
operating
your
router
fogow all
safety Instructions
in this
manuel. Fa|lure
to do
so could
result
in serious
personal
injury.
24
.......
Variable speed Selection Chart ..........
Never exceed these bit speeds
Cutter
Bit Diameter
Max_ Speed
Up to l-in,, (25mm)
6
1 1/4-1n, to 2-1n, (30-50ram)
4 - 5
2 1/4-1no to 2 112-1n, (55-65 ram)
2 -3
3-In, to 3 1/2-tn, (75-90mm)
I -2
Reduce lhe speed when using extra forge t-{n, plus, or heavy cutter bits
reuter'e rate of feed can also Improve the quality of the cut
DIAL SETTING
RPM
t
2
12,000
14,000
3
16,000
4
5
t8,Q00
20,000
6
25_g00
Changfng
the
APPLICATION
Non-ferrous
hardwoods,
cotter bite
metal,
larger diameter
Softwoods, plasUee, counter
tops_ smaller diameter
cutter bits
The speed charts above indicate the relationship between speed setitngs and the
cutting appl{catien
Exact settings are determined by operator experience and preference,
and a_so by recommendations
by manufacturers of cutter bits
ELECTRONIC
FEEDBACK
CIRCUITRY
The rouler's elecfronlc feedback clrcutt_ monitors and ad}usls power to maintain the
desired RPM for consistent performance and control providing constant speed under
lead for a quality, finishIn all materials
PLACING THE ROUTER ONTO THE WORKPIECE
AND STARTING THE CUT
NOTE: Making test cuts Is essential with most muting applications. Even with
careful set-ups you won't know exactly how the cut will go until you try It out.
A test cut will give you e feel for the set-up, the router's speed_ the depth of
cut and how the cutter bit reacts to the workplace.
Much of routing Is a trlaFand-arror process of making various adjustments,
followed by test cuts as you become familiar with your router's operational
abllitlesoTo avoid ruining good material, make your test cuts on scrap materials.
Placing your router onto a workptece (stadlng the cut) with a fixed base or a plunge
base, depends on lhe type of routing you are going to produce: Edge Routing or
internal Routing°
17543
EDGE
ROUTING
OR
INTERNAL
ROUTING
For ease of operation and Io matnia{n proper control, your router has !we handles.
end on sach side of the router base When operating the router, a_ways hold it [irmty
witl_ both hands {see Fig 16 and 16a )
Turn the router "On', let lhe motor build
to its lull speed, then gradually feed the
culter bit into the workpieCer ALWAYS
be alert and watch what you are doing
NEVER operate the router when yolJ
are fatigued
EDGE
ROUTING
(Figs,.
16 and
/
Fig, 16
--_
Feed Diredtion
16a)
1 With depthoef-cut ssl, place router
on edge of workpiece, making sure
the cutter does not contact the
workplece
{With plunge base, have
plunge acfion locked in the down
position and ready to cut)
2 Have
motet
place
when
an edge guide (board or
straightedge)
ctamped ]n
to help guide reuters base
making your edge cut
Edging with Fixed Base
Fig
16a
Feed
3 Turn the fouler "On", and lel
lhe motor build Io its tuff speed
4 To begin your cut. gradually
leed the cutter bit into the edge
of the workptece
5 When
meier
cut is completed, turn
"Off" and fat cutter bit
come to a complete stop
before removing it from the
workpIsce
6 Unplug fouler from power
sou_-cs, piece fixed base router
upside down on worktable.
place plunge router on worktable.
and inspect finished cut in
workpiece
Edging
w_th Plunge Base
Z_ WARNING:
Always securely clamp your workpiece
and keep a firm grip
on the router base with BOTH HANDS at all times. Failure to do so could resuff
In loss of control causing possible serious personal Injury
Z_ WARNING:
Removing
cutler bit from workptece while it ta still rotating
coutd damage workplece and result in loss of control, causing serious persona!
Injury
26
.,
INTERNAL
ROUTING WITH FIXED BASE (Figs, 17, 17a, 17b and !8)
1 WIIh doplh-of-culseL tilt fixed base router and p_aceon workptecewiIh leading
edge of sub-bass conlacIIng workpIece lirst (Fig17)
2 Turn motor "On" and lel motor build up to Its fult speed, be careful not to let cutter bii
contact the workptece
3 To begin your cut, gradually feed the cutler bit Into the
workplace unlit the subbase Is level with the workplece (see Fig 17a and 17b)
4 When cul ts compleled, turn motor "Off" and let cuiter blt come to a complele slop
before removing ti from lhe workplece,
5 Unplug rouler from power source, place router upside down on workiabIe, Inspecl
Iinlshed cul tn workplece
Fig. 17
Fig, 18
Feed Direction _--
,/
Edge
Guide
Flg_17a
/
lnlernat siotiing
on workptece wllh fixed base
Feed Direction -->.,
f_ WARNING:
Always securely clamp your workplece and keep a firm grip
on the router base with BOTH HANDS at all times, Failure to do so could result In
loss of control causing possible serious personal Injury,
f_ WARNING:
Removing cutter bit from workpteee while tt is still rotating
could damage workplece and result In loss of control, causing serious personal
Inluryo
NOTE: Making test cuts Is essential with most routing applications, Even with
cereful set-ups you won't know exactly how the cut wtll go until you try It out,
A lest cut will give you a feel for the set-up, the router's speed, the depth of
cut and how the cutter bit reacts to the workpleoe,
27
17543
INTERNAL
ROUTING WITH PLUNGE BASE (Flgso 19 and 19a)
1 Wilhdeplh-of_culset, andlhoplungeactionlockedtntheralsed{Up)poslgon,
lure motor "On" and lel motor build up to its lull speed (see Fig 19)
2 To begin your cul, unlock the plunge lock lover and gsntlylowar the plunge action
down evenly Into the workpiece (see Fig 19a)
i
Feed Direction
3 When the desired depth-of-cut is achieved, lock the plunge lock lover (Down) and
proceed to make your cut(see Fig ! 9a)
4 When cut Iscompleted, turn motor"Off" and lel cotter bit come toa complete slop
5 When culler bit comes to a comptele stop, unlock plunge look lever (Up) and ptunge
action will automatically reiract cutter bit from workplace
damage workplace
endcutter
result bit
In loss
control, causing
personal
, could
Z_ WARNING:
Removing
from of
workplace
while It serious
is stl!l rotetlng
injury.
6 Unplug router :from power source, piece router on workiable, Inspect flnlehed cut
in workplace
on the router base with BOTH HANDS st eli times, Failure to do so could result
i Z_
WARNING:
Always securely
your
workplace
and keep a firm grip
tn toss
of control causing
possible clamp
serious
personal
injury°
28
FREEHAND
ROUTING
WITHTHE
FIXED
BASE
(Fig.. 20)
Z_ WARNING:
Do not use large cutter bits for freehand routtng_ Use of large
cutter bits when freehand
routing could cause loss of control or create other
hazardous conditions that could result In personal injury- if using a router labia,
large b ts shou d be used for edging
When used freehand, the [txed base
Fouler becomes a Ilexible and versaliie
toot This flexibility makes it possible lo
easity rout signs, relief sculptures, sic
When treehand routing:
only.
Fig 20
1 Draw or layout the patlern on
the wo_kpieee
2
Choose
the appropriale
bit
,3 ROUl lhe pattern in lwo or more
passes Do not exceed liB-in depth
el cut in a single pass This will
help provide belier eonlrol as well as
serve as a guide on the next passes
NOTE: A core box or V-groove bit is often used for muting letters end engraving
objects
Straight bits and ball mills are often used to make relief carvings Veining
bits are used to carve small, intricate details.
NOTE: Making a single deep cut is never advisable
Smaller diameter bits
are easily broken by too much side thrust and torque. Larger bits wtl! cause
a rough cut and be dtfficuft to guide and control. For these reasons,
DO NOT EXCEED 118-1N. DEPTH OF CUT in a single pass.
Z_ WARNING:
Always securely clamp your workplace end keep a firm grip
on the router base with BOTH HANDS at all times. Failure to do so could result
in loss of control ceusfng passible serious personal lnjury..
29
17543
EDGING
WITH
A PILOT
BIT (Figs.
21 and 21a)
The arbor4ype bile wtth pilots are excellent for edge shaping of any workplace edge that
is eiItler straight, or curved at a cuwature as greal or greater than lhe radius st the bit to
be used The pilot prevents the bit from making too deep a cut; and holding the ptlsl firmly
in cenlact with the warkpiece edge throughout prevenls the cut from becoming loo shatIew
Whenever the workplace thickness, together with the desired depth of cut (as adj_tsted by
router depth setting) are such lhat aety the top part of the edge is to be shaped (leaving at
teaet a 1t16-in thick uncut portion at the bottom), the pitot can ride against Ihe uncul
podian, which sewee ta guide it (sea Fig 21)
I! the workplace is too thin or Ihe bit sol leo low so that there will be no uncut edge to ride
the pilot against, an extra board ta act as a guide must be pieced under the workplace
(see Fig 21a) This "guide" beard must have exactty the same contour - stralghl or curved as the workpieee edge It il is positioned sa that Its edge is flush wilh the workpiece edge.
the bit wltl make a full cut (in as tar as the. bit _adtue) On the ether hand. it the guide ts
pasiiioned as shown in Fig 21a (oat from the workplace edge) lhe bit witl make tees than
a full cut - which wilt alter fhe shape el the linished edge
NOTE:The
size (diameter) of the pilot that Is used determines
the maximum
cut
width that can be made with the pilot against the workplace edge (the smati pilot
exposes all of the bit; the large one reduces this amount by 1/16-in.), Any of the
piloted cutter bits can bs used without a pilot for edge shaping with guides.
Fig
21
_Moior
Housing
SpindleLock __
_\
(
I
it_
'
Spi.dis
_
! _-_
'
TOP EDGE SHAF'tNG
Co,°VNu,
_
"_'_
sub-base
Top Edge of Workplace
Workplace
_1
_
WHOLE EDGE SHAPING
'
--'_ Guide Bs.rd
Whore Edge o{ Wsrkpiecs
on the router base wtlh BOTH HANDS at all times. Faiture to do so eoutd result
Z_loss
WARNING:
Always securely
workplace
In
of control causing
possible clamp
serious your
personal
in}ury, and keep a firm grip
30
FEEDING THE ROUTER (Fig, 22)
The secret to professional fouling Is tn making a carefu{ set-up (or the cut, setecltng the
proper depth of cut, knowing how the culler bit reacls in your workpieca, and the rate and
d_rectfonof feed of (he router
Fig. 22
O
ROUT
.,(
ROUTERFEED
DIRECTION
_)
r-r
I
I
--
GRAINS
"_
BIT
|
R OTAT_ON
UTERFEEDJ
J J _--
_,.
"%
DIRECTION
l
DIRECTION
%
'
ROUTER
FEED
D_RECTEDN
OF FEED - EXTERNAL
_7_
j
"-"_,.__
®
(
CUTTER
),..
CUTS
The router motor and cutler bit rotate clockwise, This requires the feed of the cutter bit to
be from left Io right(see Fig, 22), Feeding Ihe bll from left to right will cause the bl_to pull
the router towards (up against) the workplace
If you feed the router [nlhe opposite d(recUon(right to (ell), the rotatingforce o( the
cutter bll wU(tend to throwthe b)l away from the workplace, making it hard to control;
Ibis Is cafled "Climb-Cutting"; cuttingIn the opposite direction of the proper feed d)reclion
"Climb Cutting" increases thechance for lose of control,resulting in possiblepersona!
injury.When "Climb Cutting" Is required (backing around a corner for example), exercise
extreme caution to maintain controlof lhe router
Because of the high speed of thecutter bit during a proper feeding operation (tall to right),
there Isvery little kickback under normal conditions.However, If the cutler bit stdkes a knot,
an area of hard grain In the wood workp(ece, or a foreignobject, the normat cutting action
could be affected and cause "KIckback'L
This Kickback may cause damage to your workptece, and could cause you to lose conlroI
of the fouler,causingpossible personal Injury, Kickback )s a{waysIn lhe oppo_lle direction
of the clockwise cutter bit rotation, or counterclockwise
To guard against and help prevent Kickback, plan your set-up and direction offeed so
you're always thrustingthe fouler, keeping the sharp edges of the cutterblt conlinuousty
biting sIratght Into new (uncut) wood (workplace), Also, always {nspec( your workplace far
knots, hard grain, and foreign objects thai eoutd cause a kickback problem
17543
DIRECTION
OF FEED
- INTERNAL
CUTS
(Figs
23 and
23a)
When making an interest cut, such as a groove dado or slot, always have the guide you
ere using with the router (edge guide, straight edge_ board guide) on the right-hand side
of ti_e rosier as you make your ca|, (see Fig 23)
When the guide Is positioned on 1he right hand side of the router, the router travel should
be Item left t.o right and "countercteckwlse _ around ct_rves (see Fig 23) This counterclockwise
action around the curve coutd cause "Cftrnb cutting"
Atways be alert and exercise
extreme caution to maintain cenltol of the _'outer when making this lype oi cut around curves
When the guide is positioned as shown in Fig 23a, the router travel should be Item taft to
right end ctockwtse arousal curves
If there is a choice, the set-up _n Fig 23 is eas}er to use, bul there is the possibilify of
"Climb Cutting"
around curves In either case, Fig 23 or Fig 23a. the sideways thrus_ of
lhe rou_er culting is always against the gutde, as is p_aper
Fig. 23 GUIDEOUTSIDE
BIT ROTATION _"_.._\
THRUST
BIT ROTATION
}'_l}
......
F
•
ROUTER FEED
GUIDE
DIRECTION
Fig, 23a GU!OEINSIDE
ROUTERFEED
DIREGTION
on the router base with BOTH HANDS at all tlme_ Failure to do so could result
f Z_
WARNING:
Always securely
workp_ece
In Ioss
of control causing
possible clamp
seriousyour
personal
Injuryand keep a firm grip
32
RATE
OFFEED
(Flgs_
24and
24a)
The proper rate of teed depends on severa_ factors: the hardness and moisture content
of the workptece,the depth of cut, and the cutting diameler of theblL When you are
cutting shallow grooves In soft woods such as plne, you may use a faster rate of feed
When making deep cute in hardwoods such as oak, you should use a slower rate of feed
FEEDINGTOO
FAST (Flgo 24)
Clean and smooth f_nishedcuts can only
be achieved when the cutterbit Is rotating
at a relatively h_ghspeed, takingvery smal$
bites, producing Uny,clean cut chips
Forcing the teed of the cutter bit forward too
fast s_ows the RPM of the cutter bit, and the bit
fakes biggerbites as it rotates, Bigger bites
mean bigger chipsand a rough finish
Thls forcing actioncan a}so cause the
router motor to overheat
r;i,., ,_4
,":..t
_BIt
I | Shank
I I
_.,..,.._
Cutter
TO0 FAST
Under extreme force-feeding conditions, the RPMs can become so slow and the bites
become so large that chips become partially cut otf. causingsplintering and gouging
of the workp_ece
The router w_l_make clean, smooth cuts i! silewed to run freely withoutIhe ovedosd of
forced feedlng Youcan detect forced feeding by the sound of lhe motor, Its usual
high*pitched whine wilt sound lower and stronger as it loses speed Holding the router
against the workplecewill atso be strained and harder to do
FEEDING
TOO
SLOW
(FIg_ 24s)
When you feed the cutter bit too slow_y,
the rotating cutter bit does not cut into
new wood fast enough to take a bite.
lnsleed, it scrapes away sawdust-like
partlcfes This scraping produces heat.
which can glaze, burn and mar Ihe cut
in the workp{ece and, In extreme cases,
overhea_ the cutter bit
When the cutler bit Is scraping instead
of cutting, the router te more difficult to
control as you feed it
BIt
Shank
Cutter
TOOSLOW
With almost no load on _he motor, the cutter bit has a tendency to bounce off the sides of
the cut in the workp}ese, producing a cut w_th a tippled finish _nslead o! clean eltalght sides
17543
CHIP SHIELD
DEFLECTORS
(Figs, 25 and 25a)
J
Z_ WARNING:
ALWAYSwear eys protection,
The chip shletd deflectors are not intended as s safety guard,
To removechipshletdfrom fixed bess, pressinwardon tabs anlil chip shiefdretsasesfrom base
and removeiLTo attach, piece chip shieldback inposilion andtlex sides while pushingit inuntil
ii snaps back intoplace(See Fig 25)
The chip shield defleclor on the plunge base ls hetd in positionby a screw,
To remove the chip shield from the plurtge base, simply remove the screw and take
the chip shield eft of the base (See Fig 25a)
Fig, 25
Tabs
Z_ WARNING:
Fixed Base
Fig. 25a
Screw
Plunge Base
L
'The ch_p shield deflectors help keep dust and chips away from
the operator; they w I not stop objects arger than woodch ps thrown from the b t, I
I CAUT|ON:
ALWAYS
operating the
router,have the ch_pshletd detfectors In place on the base when
Il
Z_ WARNING:
ALWAYSturn motor off end unplug router from power source ]
before making any adjustments or Installing accessories, Failure to turn motor off |
end unplug router could result in accidental starting which can cause serious
|
personal injury.
1
DUST
EXTRACTION HOODS (Figs,, 26 and 26a)
There are dust extraction hoods Includedwilh each fouler base Eachhood is sized toaccept a
IVz-in vachose adapler, sold separatel_
Dust Extraction Hood for Ptung Base (Fig, 26)
To altach the hood onto the plunge base,
position and secure it Io the back of the base
with 1he lwo screws (included) as shown
{n Fig 26
The dust extraction hood can also be tnslailed
with the hose outlet facing to the trent of the
plunge bass by simply removing lhe chip shield
and atlachlng the hood at the Iront ot the bass
Dust Extraction Hood for Fixed Base (Fig, 26a)
To attachlhe head onlo theli×ed base,
pastlien and secureit fo the back el _hebase
with the two screws {included) as shown
in Fig 26a
Fig. 2Be
2 screwsincleded
1
before making any ad ustments or tnslalllng accessories. Failure to turn motor oft |
and unplug
router could
result
accidental
starting
cause
serious
per_sonZ_
WARNING:
ALWAYS
turnInmotor
off and
unplugwhich
routercan
from
power
source |}
I Injury.
J
by a quaUfled service technician at e Sears Service Center,
GENERAL
Only the parts shown on the parts I_slare Intended for repair or replacement by the
customer, A{I other parts represent an Importontport of the double insulationsystem
and should be serv{ced onty be a qualtfled Sears service technician
35
"i ................................................................................................................................................................
17543
motor
from the power
source
before
performing
anyswitch
maintenance
or cleaning
Z_ WARNING;
For your
safety,
ALWAYS
turn off
and unplug
reuter
It has been foundthat electric tools are subject Io accelerated wear and possible
premature lallure when theyare used 1oworkon fiber glass boats and sports cars,
wallboard, spackling compounds or plaster The chipsand gdndlngs from these materials
are highlyabrasiveto electricaltool paris, such as bearings, brushes, commutators, elc
Consequenl}y, it is not recommendedlhat Ibis toot be used forextended work on any
fiberglassmaterial, wallboard, spackling compound or plaster, During any use on these
materials, tt is extremely Imporlanl that the tool Is cleaned frequently by blowing with
an air jet
Z_ WARNING:
Always
wear safety goggles
during power Iool operallons,
wear a dust mask,
ROUTINE
or when blowing
or safety glasses with side shields
dust,
If eparelton
Is dusty, also
MAINTENANCE
Z_ WARNING:
DO NOT at any time let brake flulda_ gasoline, petroleum-based
products, penetrating oils, sic. come in contact with plastic parts, Chemicals can
damage, weaken or destroy plastic, which may result in serious personal Injury°
1 When work has been compleled,
toolever llme
clean the tool to aflow smoolh
functioning
of the
2. Use clean damp dolhs towipe the tool
3, Check the slate of all electrical
4
Keep the motor air openings
store fool in a dr,i place
cables
free irom o_L grease and sawdust or woodchlps,
S Be certain that all moving parts ere well lubricated, padlcular[y
to damp and/or dldy conditions
and
after tenglhy exposure
_ WARNING:
For your
salety_
ALWAYS
turn off
and unplug
router
motor
from the power
source
before
performing
anyswitch
maintenance
or cleaning,
Reler 10Cutlet/Nut
Care and Cutter Bits on page t6 for cleaning care
36
I
I
REPLACEMENT OF CARBON BRUSHES (Ffg_ 27)
Replacement brush sets are available throughSears Partsand Repair Centers
1 Unplug the _routermotor before inspecting or replacing brushes
2
Replace both carbon brushes when either has tess than 1/4-In length of carbon
remaining, or if the spring or wire Is damaged or burned
3 Using a stetted screwdriver, remove the btack plasticcap on each side of the router
motor (Fig 27) and carefullywithdraw Ihe sprlng-foaded brush assemblies Keep
brushes clean and sliding freely in their guide channels,
3
I same
NOTE:To
theouLThls
same brushes,
make
sure theperlod_
brushes go back in the
wayreinstall
they came
will avoid
a break-In
]|
4 tnsert new bnJsh assembliesInto guide channels,with the carbonpart going in first,
being cerfaln to fit the two motet "ears_ Info lhelr slots in the channel (Fig 27)
5 Remember to replace both end caps after [nepecf)ngor servicingbrushes, Tighten the
caps snugly,but do not over-tighten The router shou/d be allowedto "RUN IN" (run at
no load withouta cutterbit) for 5 minutes before use, to seat the new brushes properly
Fig,,27
Z_ WARNING:
motor
from the power
For your
source
safety,
before
ALWAYS
performing
turn off
anyswitch
maintenance
end unplug
or cleaning°
router
LUBRICATION
All of the bearings in thistool are lubricatedwith a su|flcientamount of hlgh-g_ade
lubi'lcant for the llfe of |he tool under normal operattng cendtttons Therefore, no further
lubrication is required
37
17543
recommended
for this tool might
be dangerous
and could result
Seers and other Craftsman ==outlets offer a large selection
accessories designed for specific routing applications
There is a large selection of
Craftsman Router Cutter Bits
available In High-Speed S|eel
or Carbide "[lpped High-Speed
Steel for all your routing needs,
_11tIlght
of Craftsman
_ll@ght
el{alghl
router
straight
_4_algh_
glr_]Qhl
3/8,1a dovo
In serious Injury
I011
I_l_oTvh[
112,1n dOVO
t_I_
doveti_il
shown to the right is an example
of bl_ available
I/2*h
_otlrt_J no_
Ioul_d
_t2rl_ gv d vgtoovo
li_I_m
V _,r
OOve
ltu_hfrlm
112-In.
(ilish trim
Bush trim
t/ n
]_t_hIt Itl
_
318In,keyhole
t,
taur_ eyrir
rOUnd
3B
keyhole
letlrld ever
mU_ _vst
_v_ft
_
nose
l_Und
DV_; r
In addition to a wide variety el router bits, Sears also otters accessories such as',
Router fables, various template sels, unlversal router fence with Iock knobs (64181).
1t pc bushing set (64180) and clear sub-base sets; 6pc fixed base (64182)
6 pc p_unge base (64183)
b_ad and cove
bead cove
1/18 in,
wit,h I_ad
_
classic cove & bead
Roman
ogee
@
3_fn
_abbollng
rabbeting
@
U4qn
wln_ng
bOX
veining
I/2-If_
_tO
t/2-_
mc_tllslr_
morlistng
IN4n
p_n_t pilot
p_nel
* J,'_,In 45' chamfer
Core box
pilot
Z_ WARNING:
Only use
muter tables with proper
guardtng for the cutter bit
and with "on-board" switch
conlrol!ed receptacles°
Failure to use router tables
with appropriate safety
features could result tn
sedous personal Injury.
chamfer
39
17543
11.0 Amp/Variable
MODEL NUMBER
Speed/2 Peak HP 320.17543
The Model Number witl be found on the Nameplate.
Always mention the Modet Number in ell correspondence
regarding your tool
Motor Unit
"=
•
/
J,r--7_I
',i
7
_
U
_b
;
@
'
;?
;
40
.
_
3
11.0 AmplVariable Speed/2 Peak HP MODEL NUMBER
320.17543
"The Modet Number wilt be found on the Nameplate
Atways mention the Model Number +nalt correspondence
Fixed
regarding your tool
Base
,_'jP
• ).,-'_
•
o
"
+/
,
j
_ , /'_
•
t
+,:1_'
,)
,...,
_++,, .-""_'--oo_Z
Jt
._,._ ....
,-.
i_
,.....
41
17543
11.0 Amp/Variable
MODEL NUMBER
Speed/2 Peak HP 320.17543
3"he Model Number wilt be found on the Namepiale,
Always mention the Model Number in eli correspondence
Plunge
regarding your tool
Base
il• /l
it
tl
t
tS
J!
N
t;
z')
?i
42
11,0 Amp/Variable
MODEL NUMBER
Speed/2 Peak HP 320.17543
The Model Number will be found on Ihe Nameplate
Always mention the Model Number in all correspondence
regarding your Ioof
Edge Guide
I07
,,_
_t,!
F!
i I
7
I
I
I
17543
11.0 Amp/Variable Speed/2
MODEL NUMBER 320.17543
Peak HP --
The MocieF Number will be found on tha Namepla{e.
Atways mention the Mode_ Numbar in all correspondBnce regarding your {oot
Item No,
1
2
Parts No.
3700798000
5510059000
Part Description
Decorate Cover
Screw
3
3121689000
Rear Cover
1
4
5
6
7
3121518000
5610017000
4900046000
5610100000
Screw
PCB P_ate
Screw
1
2
1
2
B
9
3120134000
5610059000
Cord Ancl_oreqe
Screw
1
2
t0
11
12
13
4540017000
3122851000
56_0017000
4970073000
Power indicator Light
SaaJ Ring
Screw
Switch
1
1
2
t
14
15
16
3120537000
4950019000
2800005000
Brush Cap
Carbon Brush
Brush Holder
2
2
2
t7
18
4810002000
3121050000
Power Cord
Cord Guard
1
1
19
20
21
22
23
24
25
3121494000
3520130000
31210,19000
3700249000
5610048000
2748116000
3121495000
MLddle Housing
Beadng Holder
Gasket
Gasket
Screw
Stalor
Fan Baffle
1
1
1
l
2
1
1
26
27
28
29
5700008000
2750729000
5620040000
2820687000
Beadng
Rotor
Screw
LED
1
1
3
1
30
5700056000
Beadng
1
31
32
33
3420356000
5620082000
3520227000
Housing
Screw
Gear Rack
1
1
1
34
35
5660005000
3520131000
"E" Ring
Bush
2
1
36
37
38
39
3650174000
3550592000
5630179000
3550721000
S[op Spring
Spindte Lock
Net
Collet
1
1
1
1
40
5630197000
Colle! Nut
2
44
Qty.
t
2
11.0 Amp/Variable
MODEL
NUMBER
Speed/2
Peak HP -
320.17543
The Model Number will be found on the Nameplate.
AIways mention the Model Number in a_l correspondence
Item No.
41
Parts No.
8822039000
42
43
44
,15
46
47
48
49
2622036000
5620032000
3120260800
5690002000
3550084000
3550083000
So
51
52
53
54
55
56
57
58
59
60
61
82
63
84
65
66
67
58
69
70
71
72
73
7,1
75
7G
77
78
79
80
5620024000
3!21635000
3121639000
5670040000
3121634000
5670039000
5630015000
3420390000
3550577000
3,120388000
3400189000
5620039000
3420398000
3660254000
5640045000
5690120000
5700055000
3520138000
3560165900
3121832000
3550576000
35505760D0
regarding your tool
Part Descriptfon
Internal Wire
lelernal Wire
Screw
,
Qty-.
2
2
1
Depth Adiusting cap ..............
.,0- Ring
Depth Stop Bar
1
1
1
AdjasllngPete
Screw
Hendle
Cover
Located Pin
1
4
4
1
2
1
I
1
1
1
1
5
1
Pin
Lock Nut
Clamping Lever
Milre Lock Bolt
Plunge Frame
Lock Bolt
Screw
Plunge Lock Lev'er .............................
1
1
Torsion Spdng
Bolt
1
1
"O"Riqg
I
Oil lmpreging Bearing
Bush
Spdng
Bellows
!
2
5680093000
Screw
2
t
1
5
1
1
I
1
I
I
2
3121583000
3420370000
5620049000
Chip Sh,ield ..............
Mouiinp
Screw
t
l
6
6620040000
3121599000
5620103000
5650007000
3660030000
3420367000
GB/T308-2002
Seat
Long Plunge Rod
Plunge Rod
Screw
Vaccum Adapter
Screw
Gasket .........
Spring
Turn Table
Sleel Ball
17543
11.0 Amp/Variable Speed/2
MODEL NUMBER
Peak HP -
320.17543
The Model Number wlll be found on the Namep_ale,
Always menlion the Model Number in alf correspondence
Item No.
82
63
64
85
86
87
Paris No.
3121637000
3420390000
5620041000
3121648000
3121647000
3550615000
88
88
3550613000
3121648800
90
91
92
93
94
95
96
97
98
99
3550579000
regarding your loot
Part Descrtplian
Chip Shield
Mounting
Screw
Adjusting Knob .....................
Indicator Ring
Warm
Shaft
Bulton
Gear Shaft
100
101
102
103
352014.1000 ......... Gear
3520147000
Lock Gear
3660167000
Spring
3700648000
Plale
5620332000
Screw
3550596000
Lock Pin
5620065000
Screw
5630015000
Lock Nut
3420395000
Clamping Lever
3122784000
Vaccum Adapter
3122924000
...... Mou£1!£g Plate
Rubber Pole
3t21539000
5650172000
Plate
104
t05
106
t07
108
I09
1t0
1tl
56200510D0
56500t3D00
5650015000
3703691000
3550683000
3700807000
3550595000
3783602000
112
I S_gooo2ooo
Screw
Plate
Piale
Paratiel Guide
Guiding
Wrench
Caller
Rad
Square Plate
"0" Ring
4_
Qty.
l
1
1
t
1
1
1
1
1
1
t
1
1
1
!
1
1
1
1
1
1
1
2
2
2
1
2
1
1
1
1
47
17543
Get it fixed, at your home or ours!
YOU{
HO#TI_
FnT repair - in your home - of all major brand appliances,
lawn and garden equipment er heating and cooling systems
no matter who made it, no matter wllo sold it!
For the replacement pa_ts accessorJes and
owner s manuals that you need to do-it,yourael[
For Sears 3rofessional _nstallatlon of home appliances
and Hems like garage door openers and water heaters
!-8O0.4-1VIY.HOME z'
{ 1-800 489.4663}
v,,w_Ksear,_ tort1
,'_>1_me
€_y _ _igh%
(U SA and C_nt_da)
WWWrSeal S ca
Our Home
For repair o[ carr,',.in products like vacuums lawn er4u_pmen{
and electronics call or go an,l{ne for ll_e nearest
Sears Parts and Repair Center.
1-800.488-1222
An,,4imeday or nighl
(U S A or_ly)
fo purchase a p_tect_on agreement (U S A)
or maintenance agreement (Canada) an a product serviced by Sears:
I4300`827.6655
¢usA!
Para p_r se_vi;ciode reparac:,Sn
a dom_ilio, y l.'_ra
oru_eparpezas:
14_8_SU440GAR _
{r,t._Tg4,64_t t
!!: _ql_
rh__{l_l_;'_rt_lc_t _'_ f*!_(_'_
r_ipt_,_
1-B00-36t-6665
_cr_na_
Au O3rt,_da pourser,,_e en frar_ai,s
1.800-LE-FOYER '
{ I -r4x>_3_93r
V¢4YV/fie_f_.
I_' _,_l_
_
||,_
j
c_*
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