Craftsman 32028084 User Manual ROUTER Manuals And Guides L0711568

CRAFTSMAN Router Manual L0711568 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

User Manual: Craftsman 32028084 32028084 CRAFTSMAN ROUTER - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER #32028084. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER Manual

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Product Manual

PRQFESS|ONAL

12.5 Amp, Variable Speed, 2-114

Peak HP Router Combo

with Fixed Base, Plunge Base,

and D-Handle Base

Model No. 320. 28084

CAUTION! Read, understand and

follow all Safety Rules and Operating

instructions in this Manual before

using this product.

=Warranty

=Safety

=Assembly

=Description

=Operation

=Maintenance

=Troubleshooting

Sears, Roebuck and Co., Hoffman Estates, IL 60179

www.craftsman.com

Warranty Page 2

Safety Symbols Page 3

Safety Instructions Pages 441

Unpacking Pages 1142

Description Pages 134 5

Assembly Page 16

Operation Pages 17-50

Maintenance Pages 51-52

Troubleshooting Pages 53

Accessories Pages 54-55

Parts list Pages 56-66

Sears Repair Parts Phone and Numbers Back Cover

ONE YEAR FULL WARRANTY ON CRAFTSMAN PROFESSIONAL TOOL

If this Craftsman professional tool fails to give complete satisfaction within

one year from the date of purchase, return it to any Sears store or parts &

repair center or other craftsman outlet inthe United States for free repair

(or replacement, if repair proves impossible).

This warranty does not include expendable parts such as lamps,

batteries, bits, or blades.

This warranty applies for only 90 days from the date of purchase if this

product is ever used for commercial or rental purposes

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates IL 60179

,& WARNING: Some dust created by using power tools contains chemicals

known to the state of California to cause cancer and birth defects or other reproduc-

tive harm.

SAVE THESE INSTRUCTIONS!

READ ALL INSTRUCTIONS!

28084 ManuaLRevised 07-0712 Page 2

The purpose of safety symbols is to attract your attention to possible dangers. The

safety symbols, and the explanations with them, deserve your careful attention and

understanding. The symbol warnings DO NOT, by themselves, eliminate any danger.

The instructions and warnings they give are no substitutes for proper accident-pre-

vention measures.

,_ WARNING: Be sure to read and understand all safety instructions in this

manual, including all safety-alert symbols, such as "DANGER," "WARNING," and

"CAUTION," before using this router. Failure to follow all instructions listed below

may result in electric shock, fire, and/or serious personal injury.

SYMBOL MEANINGS

_. SAFETY=ALERT SYMBOL: Indicates DANGER, WARNING, OR CAUTION.

May be used in conjunction with other symbols or pictographs.

_, DANGER: Failure to obey this safety warning WILL result in death or serious

injury to you or to others. Always follow the safety precautions to reduce the risk

of fire, electric shock, and personal injury.

,_ WARNING: Failure to obey this safety warning CAN result in death or serious

injury to you or to others. Always follow the safety precautions to reduce the risk

of fire, electric shock, and personal injury.

_. CAUTION: Failure to obey this safety warning MAY result in personal injury

to you or others or property damage. Always follow the safety precautions to

reduce the risk of fire, electric shock, and personal injury.

DAMAGE PREVENTION AND INFORMATION MESSAGES

These inform user of important information and/or instructions that could lead

to equipment or other property damage if not followed. Each message is preceded

by the word "NOTE:" as in the example below:

NOTE: Equipment and/or property damage may result if these instructions are

not followed.

_, WARNING: The operation of any router can result in

W_ARYOUR foreign objects being thrown into your eyes, which can

result in severe eye damage. Before beginning power tool

operation, ALWAYS wear safety goggles or safety glasses

with side shield and a full-face shield when needed.

We recommend a Wide Vision Safety Mask for use over

eyeglasses or standard safety glasses with side shield,

available at Sears Stores or other Craftsman' Outlets.

28084 Manual Revised 07-0712 Page 3

WARNING: BE SURE to read and understand all instructions in this manual

before using this router. Failure to follow all instructions may result electric shock,

fire and/or serious personal injury.

WORK AREA SAFETY

•Keep your work area clean and well lit. Cluttered workbenches and dark

areas invite accidents.

•Do not operate power tools in explosive environments, such as in the

presence of flammable liquids, gases, or dust. Power tools create sparks,

which may ignite the dust or fumes.

-Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

- Make your workshop childproof with padlocks and master switches. Lock

tools away when not in use.

• Before using your router, make sure that the work area has ample lighting

and that there are no obstructions that will interfere with its safe operation.

PERSONAL SAFETY

• Know your power tool. Read this operator's manual carefully. Learn the

router's applications and limitations, as well as the specific, potential hazards

related to this tool.

-Stay alert, watch what you are doing, and use common sense when

operating a power tool.

• Do not use this tool while tired or under the influence of drugs, alcohol, or

medication. A moment of inattention while operating power tools may result

in serious personal injury.

• Dress properly. Do not wear loose clothing or jewelry. Pull back long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothing

and long hair can be caught in moving parts. Air vents often cover moving

parts and should also be avoided.

• Avoid accidental starting. Be sure switch is in the "OFF" position before

plugging in the tool. Do not carry tools with your finger on the switch.

Carrying tools with your finger on the switch or plugging in tools that have the

switch in the "ON" position invites accidents.

• Remove adjusting keys or blade wrenches before turning the tool "ON."

A wrench that is left attached to a rotating part of the tool may result in

personal injury.

•Do not overreach. Keep proper footing and balance at all times. Proper foot-

ing and balance enables better control of the tool in unexpected situations.

28084 Manual Revised 07-0712 Page 4

Always secure your work. Use clamps or a vise to hold the workpiece

securely. It is safer than using your hand, and it frees both hands to operate

the tool.

•Use safety equipment. Always wear eye protection. A dust mask, non-

skid safety shoes, hardhat, and/or hearing protection must be used for

appropriate conditions.

• Do not use on a ladder or unstable support. Stable footing on a solid

surface enables better control of the tool in unexpected situations.

TOOL USE AND CARE

,_ WARNING: Be sure to read and understand all instructions before operating

this router. Failure to follow all instructions listed below may result in electric

shock, fire, and/or serious personal injury.

o Always use clamps or other practical ways to support and secure the

workpiece to a stable platform. Holding the workpiece by hand or against

your body is unstable and may lead to loss of control.

Do not force the tool. Use the correct tool and bit for your application. The

correct tool and bit will do the job better and more safely at the rate for which

it is designed.

Do not use the tool if switch does not turn it "ON" or "Off." Any tool that

cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect the ptug from the power source before making any

adjustments, changing accessories, or storing the tool. Such preventive

safety measures reduce the risk of accidentally starting the tool.

• Never leave the tool running. Always turn it off. Do not leave the tool until it

comes to a complete stop.

• Store idle tools out of the reach of children and other untrained persons.

Tools are dangerous in the hands of untrained users.

oMaintain tools with care. Keep cutting tools sharp and clean. Properly

maintained tools with sharp cutting edges are less likely to bind and are

easier to control.

Check for misalignment or binding of moving parts, breakage of parts,

and any other condition that may affect the tool's operation. If damaged,

have the tool serviced before using. Many accidents are caused by poorly

maintained tools.

•Use only accessories that are recommended for this tool. Accessories

that may be suitable for one tool may become hazardous when used on

another tool.

28084 Manual Revised 07-0712 Page 5

ELECTRICAL SAFETY

_, WARNING: Do not permit fingers to touch the terminals of the plug when

installing or removing the plug from the outlet.

o Double insulated tools are equipped with a polarized plug (one blade is

wider than the other). This plug will fit in a polarized outlet only one way. If

the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,

contact a qualified electrician to install a polarized outlet. Do not change the

plug in any way.

• Double insulation [] eliminates the need for the three-wire, grounded, power

cord and grounded power-supply system. Applicable only to Class II (double-

insulated) tools.

• This router motor is double insulated.

,_ WARNING: Double insulation does not take the place of normal safety

precautions when operating this tool.

• Before plugging in the tool, be sure that the outlet voltage supplied is within

the voltage marked on the tool's data plate. Do not use "AC only" rated tools

with a DC power supply.

Avoid body contact with grounded surfaces, such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if your

body is grounded.

Do not expose power tools to rain or wet conditions or use power tools

in wet or damp locations. Water entering a power tool will increase the risk of

electric shock.

•inspect tool cords for damage. Have damaged tool cords repaired at a

Craftsman Service Center. Be sure to stay constantly aware of the cord's

location and keep it well away from the moving router.

• Do not abuse the cord. Never use the cord to carry the tool or to pull

the plug from an outlet. Keep the cord away from heat, oil, sharp edges,

and moving parts. Replace damaged cords immediately. Damaged cords

increase the risk of electric shock.

EXTENSION CORDS

Use aproper extension cord. Use only cords listed by Underwriters

Laboratories (UL). Other extension cords can cause a drop in line voltage,

resulting in a loss of power and overheating of the tool.

For this tool, an AWG (American Wire Gauge) size of at least 14-gauge is

recommended for an extension cord of 25-ft. or less in length. Use 12-gauge

for an extension cord of 50-ft. Extension cords 100-ft. or longer are not

recommended.

28084 Manual Revised 07-0712 Page 6

A smaller wire gauge size has greater capacity than a larger number (14-gauge

wire has more capacity than 16-gauge wire; 12-gauge wire has more capac-

ity than 14-gauge). When in doubt, use the smaller number. When operating

a power tool outdoors, use an outdoor extension cord marked "W-A" or "W".

These cords are rated for outdoor use and reduce the risk of electric shock.

,_ CAUTION: Keep the extension cord clear of the working area. Position the

cord so that it will not get caught on lumber, tools, or other obstructions while

you are working with a power tool.

,_ WARNING: Check extension cords before each use. If damaged, replace

immediately. Never use a tool with a damaged cord, since touching the damaged

area could cause electrical shock, resulting in serious injury.

SAFETY SYMBOLS FOR YOUR TOOL

The label on your tool may include the following symbols.

V ...................................................... Volts

A....................................................... Amps

Hz ..................................................... Hertz

W...................................................... Watts

min ................................................... Minutes

"%' ............................................... Alternating current

---= .............................................. Direct current

no ................................................ No-load speed

[] .................................................. Class II construction, Double Insulated

.../min ............................................... Revolutions or Strokes per minute

.............................................. Indicates danger, warning or caution. It means

attention? Your safety is involved.

SERVICE SAFETY

• If any part of this router is missing or should break, bend, or fail in any way;

or should any electrical component fail to perform properly: shut off the

power switch, remove the router plug from the power source, and have the

missing, damaged or failed parts replaced before resuming operation.

• Tool service must be performed only at a Craftsman Parts and Repair

Center. Service or maintenance performed by unqualified personnel could

result in a risk of injury.

• Use only identical replacement parts when servicing a tool. Follow the

instructions in the maintenance section of this manual. Use of unauthorized

parts or failure to follow maintenance instructions may create a risk of electric

shock or injury.

28084 Manual Revised 07-0712 Page 7

SAFETY RULES FOR ROUTERS

_, CAUTION: Cutting bits coast after the router is switched off.

• Hold the tool by insulated gripping surfaces (handles) when performing

an operation where the cutting tool may contact hidden wiring or its own

cord. Contact with a "live" wire will make the exposed metal parts of the tool

"live" and shock the operator.

o Maintain a firm grip on the router with both hands to resist torque upon

starting the router.

• Never attempt to use the router motor without first installing it in an approved

base. Failure to heed this warning could result in personal injury and damage

to the motor.

• Make sure that the router motor does not move up or down when clamped

in a fixed base.

• Do not hold the router by hand for use in an upside-down or horizontal

position. The router motor can separate from the base if it is not properly

attached according to the instructions.

•Tighten the collet/nut securely to prevent the cutting bit from slipping. If

the collet/nut is not securely tightened, the cutting bit may detach during use,

causing serious personal injury.

• Never tighten the collet/nut without a cutting bit installed in the collet/nut.

Use clamps or other practical ways to secure and support the workpiece

to a stable platform, and hold the workpiece rigidly in position. Holding the

workpiece by hand or against your body is unstable and may lead to loss of

control.

Never hold the piece being cut in your hands or across your legs. It is

important to support and clamp the workpiece properly in order to minimize

body exposure, bit binding, and loss of control.

• Always keep the chip shield clean and in place.

• Stay alert and clear the router cutting-bit path of any obstructions before

starting the motor. Keep the cutting area clear of all foreign objects while the

router motor is running.

• Check to see that the cord will not "hang up" during routing operations.

•Make sure that the cutting bit is not in contact with the workpiece before

the switch is turned on. The bit must always be running at full speed before

contacting the workpiece.

Keep hands clear of the cutting bit when the router motor is running to

prevent personal injury.

• Provide clearance under the workpiece for the router cutting bit when

through-cutting.

28084 Manual Revised 07-0712 Page 8

Keep cutting pressure constant. Do not overload the motor.

Use only sharp cutting bits that are not chipped or cracked. Blunt cutting

bits will cause stalling and can burn the workpiece.

o Never use this router motor with a cutting bit larger than 34/2-inches in diameter.

• Always use cutting bits that are designed for this router. Never use

cutting bits that are larger in diameter than the opening in the router sub-

base. Cutting bits that have cutter diameters larger than the opening could

cause possible loss of control or create other hazardous condition that could

cause serious personal injury.

The sub-base on this router has an opening of 1=1/4 inch. To use cutting

bits with a larger diameter, install and use a sub-base with a larger diameter

opening (sold separately at Sears stores or other Craftsman outlets).

•Do not use large router cutting bits for freehand routing. Use of large

cutting bits when freehand routing could cause loss of control or create

hazardous conditions that could result in serious personal injury. If using a

router table, large bits should be used for edging only.

• Be sure the cutting bit is centered in the template guide (sold separately)

prior to template-guide applications to avoid personal injury or damage to

finished work.

• Do not remove more than 1/8 inch in a single pass. Excessive depth of

cut can result in loss of control that could result in personal injury.

Turn the router motor OFF after completing a cut, and let it come to a

complete stop before removing the router from workpiece.

• Let the router motor come to a complete stop before putting the router

down. Cutting bits coast after the power is turned off.

• Only use router tables that conform to safe woodworking practices and offer

proper guarding for the cutting bit. Use router tables that are UL classified

and identified as suitable for use with this specific router model. Failure to

comply could result in serious personal injury.

• Only use router tables with on-board, switch-controlled receptacles.

Failure to use router tables with all the appropriate safety features could

result in serious personal injury.

• Disconnect the tool from the power source before making any adjustments

or changing cutting bits.

• Be carefut not to touch the coUet/nut or cutting bit with your hands or

fingers if you are changing a bit immediately after use. The heat buildup from

cutting could cause severe burns. Always use the wrench provided.

- Avoid "climb cutting." See the OPERATION section in this manual. "Climb

cutting" increases the chance for loss of control resulting in possible serious injury.

28084 Manual Revised 07-0712 Page 9

,& WARNING: Use of this product can generate dust containing chemicals

known to the state of California to cause cancer, birth defects or other

reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks and cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending upon how often you do this

type of work. To reduce your exposure to these chemicals:

o Work in a well-ventilated area.

• Work with approved safety equipment, such as those dust masks that are

specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed

areas with soap and water. Allowing dust to get into your mouth, eyes or lie on

the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust, which may

cause serious and permanent respiratory or other injury. Always use NIOSH/

OSHA approved respiratory protection appropriate for the dust exposure. Direct

the particles away from face and body.

ADDITIONAL RULES FOR SAFE OPERATION

,_ WARNING: Be sure to read and understand all instructions. Failure to follow

all instructions listed below may result in electric shock, fire and/or serious

personal injury.

Know your power tool Read this operator's manual carefully. Learn the

applications and limitations, as well as the specific potential hazards related

to this tool. Following this rule will reduce the risk of electric shock, fire, or

serious injury.

• Always wear safety glasses or eye shields when using this router. Everyday

eyeglasses may have impact-resistant lenses, but they are not safety

glasses.

• Protect your lungs. Wear a facemask or dust mask if the operation is dusty.

• Protect your hearing. Wear appropriate personal hearing protection

during power-tool use. Under some conditions noise from this product may

contribute to hearing loss.

• All visitors and bystanders must wear the same safety equipment that the

operator of the router should wear.

28084 Manual Revised 07-0712 Page 10

•Inspect tool cords periodically and, if they are damaged, have them repaired

at your nearest Craftsman Service Center. Be aware of the cord location.

•Always check the tool for damaged parts. Before further use of the

tool, a guard or other part that is damaged should be carefully checked to

determine if it will operate properly and perform its intended function. Check

for misalignment or binding of moving parts, breakage of parts, and any other

condition that may affect the tool's operation. A guard or other part that is

damaged should be properly repaired or replaced at a Sears Service Center.

-Inspect and remove all nails from lumber before routing.

,, Save these instructions. Refer to them frequently and use them to instruct

others who may use this tool. If someone borrows this tool, make sure they

have these instructions, also.

_1_ WARNING: Your router should never be connected to the power source

when you are assembling parts, making adjustments, installing or removing

collets/nuts or cutting bits, cleaning, or when it is not in use. Disconnecting the

router will prevent accidental starting, which could cause serious personal injury.

1. The router motor is attached to the fixed base, and the 1&-in. collet nut is

already installed when you open the package. Carefully lift the router motor

in the fixed base out of the storage/carrying case and place it on a stable,

flat surface.

Lift the plunge base and the D-handle base out of the case and place them

on a flat surface.

Open the parts bag to locate the following:

Edge Guide

• 1/4-in. Collet/Nut

•Collet/Nut wrench

• Power Cord

-2 Sawdust-Extraction Hoods

•2 Screws to attach the Sawdust-Extraction Hood to the Plunge Base

• Chip Shield for Plunge Base

• Depth-Adjustment Wrench

Inspect the items carefully to make sure that no breakage or damage has

occurred during shipping. If any of the items mentioned is missing, (refer to

"PARTS LIST" illustration), return the router to your nearest Sears store or

Craftsman outlet to have the router replaced.

28084 Manual Revised 07-0712 Page 11

_h, WARNING: If any parts are broken or missing, do not attempt to plug in

the power cord or operate router until the broken or missing parts are replaced.

Failure to do so could result in possibly serious injury.

PARTS LIST (Fig. 1)

Fig. 1

1. Fixed Base and Router motor with 1/2-in. Collet/Nut 4. Edge Guide

2. Plunge Basse

3. D-Handle Base

5. 1/4-in. collet/Nut

6. Collet/Nut Wrench

7.2 Sawdust Extraction_

8. Depth-AdjustmentWrench

9. Chip Shield for Plunge Base

10.2 Screws

28084 Manual Revised 07-0712 Page 12

KNOW YOUR ROUTER COMBO (Fig. 2)

Fig. 2

Router Motor Top Cap /

On/Off Handles with

Soft-Grip

Sub Base Collet/Nut Spindle Lock

Depth-Rod Adjust Knob

Depth _

Depth Rod / /_

Indicator /I

Depth-Rod _

Micro Adjust

Screw

Depth-Stop Turret

Variable Speed Dial Micro Adjustment Dial

Depth Indicatol

Ring \

Coarse Adjust-

Edge Guide Mounting Slot

Integrated Depth-adjustment

Wrench hole

Edge Guide Mounting Slot Clear Plastic Chip Shield

"Live Tool Indicator"

Light

Power Outlet

Motor Clamp

Edge Guide

Locking Knob

Edge Guide Mounting Slot

Sawdust Extraction Hood

Sub-Base

igD__ePthr

Sawdust Extraction Hood

Motor_Clam

Sub-Base Clear Plastic Chip Shield

Coarse Adjust-

ment Knob Edge Guide

Locking Knob

Micro Adjustment Dial

Depth Indicator Ring

Sawdust Extrac-

tion Hood

28084 Manual Revised 07-0712 Page 13

PRODUCT SPECiFiCATiONS

Rating 12.5 Amps

No load Speed 12000-25000RPM

Peak HP 2-1/4

Input 120V, 60Hz AC

Collets/Nuts and Cutting Bit Shank Diameters 1/4 in., 1/2 in.

Fixed Base Diameter 6 inches

Plunge Base Diameter 6 -11/16 inches

D-Handle Base Diameter 6 inches

Sub-Base Opening (Diameter for cutting bit use) 1-1/4 inches

Sub-Base Thickness 0.23 inches (6mm)

Fixed Base Depth of Cut 1-3/4 inches (45mm)

Plunge Base Depth of Cut 2-1/8 inches (55mm)

D-handle Base Depth of Cut 1-3/4-inches (45mm)

NOTE: Before attempting to use your router, familiarize yourself with all of the

operating features and safety requirements.

Your router has a precision-built electric router motor, and it should be connected

only to a 120-volt, 60-Hz AC ONLY power supply (normal household current).

Do not operate on direct current (DC). This large voltage drop will cause a loss

of power and the router motor will overheat. If the router does not operate when

plugged into a correct 120-volt, 60-Hz AC ONLY outlet, check the power supply.

This router has a 10-ft, 2-wire power cord (no adapter needed).

This Router Combo has the following features:

1. 12.5 Amp, 244 Peak HP, Variable Speed Router motor, which runs at 12,000

to 25,000 RPM (no-load speed).

2. Variable Speed Dial for matching the speed to the workpiece material and bit size.

3. Electronic-Feedback Circuitry maintains constant speed under load for a

quality finish in all materials.

4. Soft-start feature minimizes the torque twist common with larger router

motors by limiting the speed at which the router motor starts. This also

increases the motor's life.

5. Quick-Clamp System allows the router motor to be changed among Fixed,

Plunge, and D-Handle bases without tools.

6. Fixed Base and D-Handle bases feature coarse and fine depth adjustments

for accurate set-ups.

28084 ManuaLRevised 07-0712 Page 14

7. Plunge Base features fine and micro depth-rod adjustments with turret stops

for precise set-ups and repetitive cutting.

8. Smooth plunge action lowers the bit into the workpiece at 90° for accurate cutting.

9. 3-position auxiliary handle on the D-handle base for positioning to

individual preference.

10. Spindle Lock for easy, one-wrench bit changes.

11.1/4-inch and 1/2-inch Self-Releasing Collets/Nuts for use with a wide variety

of 1/4-in. and 1/2-in. router bits, sold separately.

12. Detachable power cord: replaceable to prolong tool life and removable for

easy carrying and storage.

13. Ball Bearings throughout the motor for smooth, efficient operation and long life.

14. Ergonomically designed handles with soft grip on the three router bases for

comfort and maximum control with less vibration.

15. Large base openings and large chip shields on the three bases, combined

with 3 LED Worklights on the Router motor to provide high visibility of the bit

and the workpiece.

16. Durable, non-marring sub-bases glide smoothly over the workpiece. The

sub-bases have a cutter-bit opening of 1-1/4 in.

17. Router motor constructed of high-density nylon and precision-milled cast

aluminum for strength and exact fit into bases.

18. Bases constructed of magnesium to provide lightweight, durability, and stability.

19. Impact-resistant router-motor top cap and handles on bases help protect the

tool from damage.

20. Heavy-duty Edge Guide for routing applications such as decorative edging,

grooving, dadoing, slotting, and straightedge planing/trimming.

21. Conveniently located On/Off Toggle Switch is front mounted for added

visibility and easy access.

22. Sawdust-Extraction Hood allows bases to attach to 1-1/4-inch vacuum hose

attachment, sold separately.

23. LiveTool Indicator Ught shines green when the router is plugged into a power source.

24. Replaceable Brushes (sold separately) for dependable service.

25. Includes impact-resistant case for easy carrying and storage.

26. Table Mounting Holes on bases for mounting the router to a router table

(available separately).

27. Integrated depth-adjustment-wrench opening for adjusting the depth of cut

from above a routing table with the depth-adjustment wrench.

28084 ManuaLRevised 07-0712 Page 15

NOTE: This tool is shipped completely assembled. To change the router motor

from one base to another, install or remove cutting bits, add accessories such as

sawdust ejection hoods for hook-up to vacuums, or install the heavy-duty edge

guide, see the following instructions.

28084 Manual Revised 07-0712 Page 16

DETACHABLE POWER CORD (Figs. 3, 3a and 3b)

The router has a detachable power cord for easy carrying and storage.

Note: Always attach the detachable power cord to the router before connecting the

power cord to the power source.

Before turning the router on, for the fixed base or the plunge base, connect the

long power cord the power outlet located on router motor top cap (See indicator

label on the router); for the D-handle base, connect the long power cord to the

power outlet located on back of the main handle.

Fig. 3_ \_ Fig. 3a

"t\

Fig. 3b Fig. 3c

28084 ManuaLRevised 07-0712 Page 17

TOGGLE "ON/OFF" SWITCH (Fig. 4)

Your router motor is turned

"ON" and "OFF" by the toggle

switch located on the top cap

of the router motor.

The left side of the toggle-

switch (as you face it) is

marked "1" for "ON" and the

right side (as you face it) is

marked "0" for "OFF."

To turn the router motor "ON,"

Push the toggle switch to the

left side marked "1," or "ON."

To turn the router motor

"OFF," Push the toggle switch to the right side marked "0," or "OFF."

1. Always hold the router and cutting bit away from the workpiece when turning

the toggle switch "ON."

2. Contact the workpiece with the router and cutting bit only after the router

has fully reached the selected speed.

3. Remove the router and cutting bit from the workpiece only after turning the

router motor "OFF," and after the cutting bit has come to a complete stop.

TRIGGER SWITCH and LOCK=ON BUTTON for D=HANDLE BASE ROUTER (Fig. 5)

The D-handle base features

an on-off trigger switch and

a lock-on button for easy and

safe operation.

To Start/Stop D=handie

Base Router

Fig. 5

Connect the plug attached

the main handle to the power

outlet located on the router-

motor top cap (See indicator

on the Router).

Connect the detachable

power cord to the router

as shown in Fig. 3b.

Connect the plug of the detachable power cord to a standard, household-

power outlet.

28084 Manual Revised 07-0712 Page 18

4. Start the router by turning on the router motor (see Fig. 14), then squeezing

the ON/OFF trigger switch (see Fig. 5).

5. To stop the router, release the ON/OFF trigger switch or push the toggle

switch to the right side marked "0" ("OFF").

6. To lock the ON/OFF trigger switch in the "ON" position, press trigger switch

and, while holding it "ON," press in the lock-on button located on the left

side of the handle (see Fig. 5).

7. The lock-on button allows the operator to keep the router running without

squeezing the trigger switch. This is useful for continuous routing applications.

8. To release the power lock-on button, press and release the trigger switch.

This will turn the router off.

LiVE=TOOL iNDiCATOR LIGHT (Figs. 6 and 6a}

Your router has a Live-Tool Fig. 6

Indicator light located on the

router-motor top cap adjacent

to where the power cord

enters the router motor. This

green light is always on when

router motor is plugged into a

power source.

The D-Handle base has an

additional light Ioacting on the

back of the main handle.

Live Tool Indicator

Fig. 6a Live Tool Indicator

28084 ManuaLF_vised 07-0752 Page 19

SELECTING THE CUTTING BiT

This router comes with 1/4-in. and 1/2-in. collets/nuts that accept 1A-inch-

diameter and 1/2-inch-diameter shanked cutting bits, respectively.

,_ WARNING: Do not use router cutting bits that have a cutting-bit diameter

larger than 1-I/4 inches when using the router with the sub-bases included with

this combo, as they will not fit through the sub-base opening and will cause

damage to the sub-base and the motor and could cause serious personal injury

to the operator.

NOTE: The sub-base installed on this router has an opening of 14/4-inches. To

use cutting bits with a larger diameter, use a sub-base with a larger opening,

sold separately at Sears stores or other Craftsman outlets.

WARNING: When using router cutting bits with a cutter diameter larger

than 1-1/2 inches, always have the speed dial set at number 1 or 2. Refer to the

Variable Speed Selection Chart located on top cap of the router motor for the

maximum speeds to use with various cutting-bit diameters. Failure to follow

these instructions could cause loss of control of the router in the workpiece,

causing possibly serious personal injury.

28084 ManuaLRevised 07-0712 Page 20

iNSTALLiNG AND REMOVING THE CUTTING BiT (Figs. 7, 8, 8a)

iNSTALLiNG THE CUTTING BiT

1. Turn router motor off

and unplug it from the

power source.

2. Remove the router motor

from its base.

NOTE: See instructions for

removing and installing the router

motor in the fixed base, plunge

base, and D-handle base.

3. Place the router motor

upside down on its top

cap with the collet/nut

pointing up.

4. Press the spindle-lock

button to engage and

lock the spindle shaft and

collet/nut (Fig. 7).

5. Place the wrench on the

collet/nut, and turn it

counter-clockwise to loosen

collet/nut slightly to accept

the cutting-bit shank.

6. Insert the cutting bit

shank into the collet/nut

assembly as far as it will

go, then back the shank

out until the cutters are

approximately 1/8 to 1/4-

inch away from the face of

the collet/nut (Fig. 8, 8a).

7. With the cutting bit

inserted and the spindle

lock button pressed in to

engage the shaft, place

the wrench on the collet/

nut and turn it clockwise

until the router-cutting

bit and the collet/nut are

firmly tightened.

Fig. 7

Nut

Collet

Spindle Lock

Fig. 8 /

Cutters

Bit Shank

Spindle Lock

Fig. 8a

Cutters

_ Collet/Nut

28084 Manual Revised 07-0712 Page 21

_. WARNING: Tighten the collet/nut securely to prevent the cutting bit from

slipping. If the collet/nut is not securely tightened, the cutting bit may detach

during use, causing serious personal injury

NOTE: To ensure proper gripping of cutting-bit shank and minimize run-out, the

shank of the cutting bit must be inserted into the collet/nut at least 5/8-inch.

CAUTION: To prevent damage to tool, do not tighten the collet/nut without a

cutting bit installed.

REMOVING THE CUTTING BIT (Figs. 7, 8, 8a)

1. Turn the router motor off and unplug the router from the power source.

2. Remove the router motor from the base.

3. Place the router motor upside down on its top cap, with the collet/nut

pointing up.

4. Press the spindle-lock button to engage and lock the spindle shaft and the

collet/nut (Fig. 7).

5. Place the wrench on the collet/nut and turn it counterclockwise to loosen

collet/nut slightly.

6. Remove the cutting-bit shank (Fig. 8).

NOTE: The collet/nut is self-releasing; it is not necessary to strike the collet/nut

to free the router cutting bit. If the cutting bit seems stuck after use, loosen the

collet/nut a little more until it releases.

COLLET/NUT CARE

1. From time to time, inspect the collet/nut to make sure that it is clean and that

it is gripping the cutting bit properly.

2. With the router cutting bit removed and the spindle lock engaged, turn the

collet/nut counterclockwise until it is free from the motor's spindle shaft.

3. Blow the collet out with compressed air, and clean the tapered inside of the

collet/nut with a tissue or a fine brush.

4. Always make sure that the cutting-bit shank, collet/nut, and router-motor

spindle are clean and free of woodchips, dust, residue, grease, and rust

before installing.

5. Apply a small amount of machine oil to the spindle shaft if it looks dry.

6. Replace worn or damaged collets/nuts immediately.

28084 Manual Revised 07-0712 Page 22

CUTTING BITS

Get faster, more accurate cutting results by keeping cutting bits clean and sharp.

1. Remove all accumulated pitch and gum from cutting bits after each use.

2. When sharpening cutting bits, sharpen only the inside of the cutting edge.

Never grind the outside diameter.

3. Be sure, when sharpening the end of a cutting bit, to grind so that the

clearance angle remains the same as it was originally.

iNSTALLiNG AND REMOVING THE ROUTER MOTOR

,_ WARNING: Never use the router motor without installing it into either the

fixed, plunge, or D-handle bases in this Router Combo. Failure to do so could

result in serious personal injury and damage to the motor.

NOTE: Install the collet/nut and router cutting bit you are going to use before

installing the router motor in the fixed base, plunge base or D-handle base. See

"Installing and Removing the Cutting Bit" section.

WARNING: Always turn the router motor off and unplug the router from the

power source before making any adjustments or installing accessories. Failure to

turn the router motor off and unplug the router could result in accidental starting,

which can cause serious personal injury.

To Install Router Motor in Fixed Base (Fig. 9)

1. Turn the router motor off Fig. 9

and unplug the router from

the power source.

Place the fixed base on

flat surface.

With the back of the fixed

base facing you, open the

router motor clamp (A).

Press in the Coarse

Adjustment Knob (B) while

aligning the router motor's

slot with the pin in the

fixed base.

When the motor's slot is aligned and engaged into the base's pin, slide the

router motor down into the fixed base.

When the coarse-adjustment knob is pressed in, the router motor can be

moved up or down to set coarse adjustments.

After all adjustments are made, securely close the router-motor clamp.

28084 Manual Revised 07-0712 Page 23

To Install Router Motor in Plunge Base (Fig. 10)

1. Turn the router motor off Fig. 10

and unplug the router from

the power source.

Place the plunge base on MotorSlot

a flat surface.

3. With the back of the

plunge base facing you,

open the router-motor

clamp (A) and make sure

that the plunge action is

in the "UP" position, with

the plunge lock lever (B)

locked down.

4. Align the router motor's slot with the pin in the plunge base, and lower the

router motor into the plunge base.

5. Slide the router motor into the base as far as it will go.

6. Securely close the router-motor clamp.

To install Router Motor in D-Handle Base (Fig. 11)

Turn the router motor off and unplug the router from the power source.

Place the D-handle base on a flat surface.

With the back of the D-handle base facing you, open the router-motor clamp

(A).

Press in the Coarse Adjustment Knob (B) while aligning the router motor's

slot with the pin in the fixed base. Engage the motor's slot with the pin in the

base.

Slide the router motor down into the D-handle base.

When the coarse-adjustment knob is pressed in, the router motor can be

moved up or down to set coarse adjustments.

After all adjustments are made, securely close the router-motor clamp.

To Remove Router Motor From Fixed Base (see Fig. 9)

1. Turn the router motor off and unplug the router from the power source.

2. Place the router on a flat surface.

3. With the back of router facing you, open the router-motor clamp (A).

4. Push in the coarse adjustment knob (B) to release the router motor "Position

groove" (C) from the lock hook (D) in the base, while lifting the router motor

free of the base.

28084 Manual Revised 07-0712 Page 24

5. Set the router motor upside down on its top cap with the collet/nut pointing

up, and remove the cutting bit.

6. Store the router motor and base in the carry/storage case when not in use.

To Remove Router Motor From Plunge Base (see Fig. 10)

1. Turn the router motor off and unplug the router from the power source.

2. Place the router on a flat surface.

3. With the back of the plunge base facing you, open the router-motor clamp (A)

and make sure that the plunge action is in the "UP" position with the plunge

lock lever (B) locked down.

4. Lift the router motor straight up and out of the base, sliding the pin in the

router motor free from the slot in the plunge base.

5. Set the router motor upside down on its top cap with the collet/nut pointing

up, and remove the bit.

6. Store the router motor and base in the carry/storage case when not in use.

To Remove Router Motor From D=handle Base (see Fig. 11)

1. Turn the router motor off Fig. 11

and unplug the router from

the power source.

2. Place the router (D-

handle base/router

motor) on flat surface.

3. With the back of router

facing you, open the

router motor clamp (A).

4. Push in the coarse

adjustment knob (B) to

release the router motor

"Position groove" (C) from

the lock hook (D) in the base, while lifting router motor free of base.

5. Set the router motor upside down on its top cap with the collet pointing up

and remove the cutting bit.

6. Store the router motor and base in the carry/storage case when not in use.

28084 Manual Revised 07-0712 Page 25

,_ WARNING: Always remove cutting bits from the collet/nut when the router is

not being used. Leaving bits installed could result in an accident causing serious

personal injury.

Three Mounting Positions For Auxiliary Handle Of D-Handle Base (Fig. 12)

There are three mounting

positions on D-handle base

for auxiliary handle (Fig. 12);

you can choose the desired

position to install the auxiliary

handle for ease of operation.

1. Turn the auxiliary handle

counterclockwise to loosen

it and remove the auxiliary

handle from the base.

2_ Align the screw on the

auxiliary handle with the

desired mounting hole

located on the left side of

the D-handle base.

3. Turn the auxiliary handle clockwise until it is firmly tightened.

ADJUSTING DEPTH OF CUT

WARNING: Your router should never be turned on or connected to the

power source when you are assembling parts, making adjustments, installing

or removing collets/nuts or cutting bits, cleaning, or when it is not in use.

Disconnecting the router will prevent accidental starting, which could cause

serious personal injury.

NOTE: All depth adjustments on the Fixed Base or D-Handle Base must be

made with the router motor clamp open.

NOTE: For the Fixed Base or D-Handle Base, the cutting bit depth equals the

amount of the cutter that is exposed below the surface of the sub-base.

28084 Manual Revised 07-0712 Page 26

DEPTH ADJUSTMENT WiTH FIXED BASE (Figs. 13 and 14)

The fixed base is designed Fig. 13

with a micrometer-fine

adjustment system. When

the bit is lowered to the F_

approximate position desired

(coarse setting), the system

may then be micro adjusted to E

the precise depth desired.

Coarse Adjustment:

Depressing the Coarse

Adjustment Knob (B) allows

you to quickly lower or raise

the cutting bit to one of three

depth settings. Fig. 14

Fine Adjustments:

NOTE: Before making fine

adjustments, reset the Depth E

Indicator Ring to "0" (zero) B._

(E, Fig. 9).

The Depth Indicator Ring (E),

located on the Fine Adjustment

Dial (F, Fig. 9) is marked in

1/64-in. increments. Turning

the fine adjustment dial

clockwise 180 ° (1/2 turn),

lowers the cutting bit 1/16

inch. One full turn clockwise (360) to "0" (zero) lowers the bit 1/8 in.

The Depth Indicator Ring may be reset to "0" (zero) without moving the Fine

Adjustment Dial. This allows the user to begin adjustments from any reference point.

To Adjust Cutting Depth (Figs. 13 and 14)

1. Turn the router motor off and unplug it from the power source.

2. Place the router on a flat, level surface with the back of the fixed base facing

you. Open the Router Motor Clamp (A).

3. With the cutting bit installed, press in the Coarse Adjustment Knob (B).

4. Lower the router motor into the base until the cutting bit is very close to the

surface on which the base is sitting.

5. Turn the Fine Adjustment Dial (F) until the cutting bit just touches the flat

surface on which the base is sitting.

28084 Manual Revised 07-0712 Page 27

6. Lock the Router Motor Clamp (A).

7. While continuing to press the Coarse Adjustment Knob (B), turn the Fine

Adjustment Dial (F) until the "0" (zero) mark on Depth Indicator Ring (E) is

lined up with the "1" mark on the base.

8. Release the Coarse Adjustment Knob, making sure that the "0" stays lined

up with the mark.

9. Place the router on two, level, scrap workpieces, positioned side by side with a

space between them so that the cutting bit can be lowered below the sub-base.

10. Turn the Fine Adjustment Dial (F) counterclockwise to lower the bit to the

desired depth of cut. Turn the dial clockwise to raise the cutting bit.

11. Once the depth of cut is set, securely close the router motor clamp (A).

NOTE: Making a single deep cut is never advisable. Small-diameter cutting bits

are easily broken by too much side thrust and torque. Large cutting bits will

cause a rough cut and be difficult to guide and control. For these reasons, do not

exceed 1/8-in. depth of cut in a single pass.

DEPTH ADJUSTMENT WITH THE PLUNGE BASE

_, WARNING: The router should never be turned ON or be connected to the

power source when you are assembling parts, making adjustments, installing

or removing collets/nuts or cutting bits, cleaning, or when it is not in use.

Disconnecting the router will prevent accidental starting, which could cause

serious personal injury.

28084 ManuaLRevised 07-0712 Page 28

PLUNGE ACTION (Fig. 15) Fig. 15

The plunge-base feature

simplifies depth adjustments

and allows the cutting bit to

be accurately lowered into the

workpiece for more precise

set-ups.

1. To lower the cutting bit,

release the plunge-lock

lever by moving it "up" to

the unlocked position.

2. Apply an even, downward

pressure on the plunge

action until the cutting bit reaches the desired depth.

3. Move the plunge-lock lever "down" to the locked position.

4. To raise the bit and the plunge action, unlock the plunge-lock lever. The

plunge action will automatically retract from the workpiece and return to the

raised position.

5. Always have the plunge action in the raised position and locked when the bit is not

cutting in the workpiece.

DEPTH=STOP ROD AND DEPTH=STOP TURRET (Figs. 16 and 17)

NOTE: The router motor

clamp should always be

closed securely when making

depth adjustments on the

plunge base.

Control the cutting depth with

the Depth-Stop Rod and the

Depth-Stop Turret as follows:

1. Turn the router motor off

and unplug the router from

the power source.

2. Place the router, with the

cutting bit installed, on a

flat, level surface.

Fig. 16 F

Lower the plunge action until the cutting bit makes contact with the surface

on which the router is sitting.

28084 Manual Revised 07-0712 Page 29

4. Lock the Plunge-Depth Locking Lever (F). This position is now "0" (zero), the

point from which further depth adjustments can be made.

5. Rotate the depth-stop turret until the lowest step of the turret (A) is aligned

directly under the Depth-Stop Rod (B) (see Fig.16).

6. Loosen the Depth-Rod Locking Knob (C) and lower the Depth-Stop Rod until

it contacts the lowest step on the turret.

7. Slide the Clear Plastic Depth-Indicator (D) until the red line on the indicator

is lined up with "0" (zero) on the bottom of the depth scale. This is now

indicating point at which the bit makes contact with the workpiece.

8. To set a desired cutting depth, slide the Depth-Stop Rod up until the Red

Line on the Clear Plastic Depth-Indicator points to the desired cutting depth

on the Depth Scale (E). Secure the Depth-Stop Rod at this position by

tightening the Depth Rod Locking Knob.

9. Unlock the Plunge Lock Lever (F) to allow the bit to automatically retract to

the UP position.

10. The desired depth-of-cut may now be achieved by plunging the router down

until the depth-stop rod contacts the selected step on the depth-stop turret.

Making Deep Cuts with the Depth=Stop Turret (Fig. 17)

NOTE: Making a single,

deep cut is never advisable.

Smaller diameter cutting

bits are easily broken by too

much side thrust and torque.

Larger cutting bits will cause

a rough cut and be difficult to

guide and control. For these

reasons, do not exceed 1/8-

in. depth of cut in a single

pass.

To produce deep cuts, always

make several, progressively

deeper cuts by starting with

the Highest Step on the depth-

stop turret, and, after each cut, rotate the turret to the next lowest step until the

final Lowest or Last step is reached.

The 5 steps progress by 1/8th-in. increments. The 5 steps represent a range of 3/8

in. to 7/8 in. with a full 360 ° rotation of the turret. Repeat this process if necessary.

28084 Manual Revised 07-0712 Page 30

Micro Adjustments with the Depth=Stop Rod and Depth=Stop Turret

The Depth-Stop Rod has a Micro Adjustment Knob (G) that turns a screw inside

the rod (B) to raise or lower the Depth-Stop Rod on the Turret (A) for micro-fine

adjustments of the plunge depth.

Each complete revolution of the Micro Adjustment Knob adjusts the plunging

depth 5/127 inch.

When micro-adjusting the plunge depth, always make sure that the micro-

adjustment screw has been turned down (clockwise) several revolutions from its

top, or starting position, before setting the Depth-Stop Rod and Depth-Stop turret.

Always set the micro adjustments with the plunge action in the raised (or up)

position and locked down.

To use the micro-adjustment knob after the depth rod and the turret have been

set, check the final depth setting and micro adjustment as follows:

o To micro-increase the plunge depth, raise the micro-adjustment screw by

turning the knob counterclockwise the desired amount.

• To micro-reduce the plunge depth, lower the micro-adjustment screw by

turning the knob clockwise the desired amount.

DEPTH ADJUSTMENT WiTH D=HANDLE BASE (Figs. 18 and 19)

The D-handle base is

designed with a micrometer

fine-adjustment system.

When the bit is lowered to

the approximate setting (the

coarse setting), the system

can then be micro-adjusted to

the precise depth.

Coarse Adjustment:

Depressing the Coarse

Adjustment Knob (B) allows

you to quickly lower or raise

the cutting bit to one of three

depth settings.

Fig. 18

Fine Adjustments:

NOTE: Reset the Depth Indicator Ring (E) to "0" (zero) before making fine adjustments.

The Depth indicator Ring (E) located on the Fine Adjustment Dial is marked

in 1/64-in. increments. Turning the Fine Adjustment Dial clockwise 180 ° (1/2

turn), lowers the cutting bit 1/16-inch. One full turn clockwise (360 °) to "0" (zero)

lowers the bit 1/8-in.

28084 Manual Revised 07-0712 Page 31

The Depth Indicator Ring may be reset to "0" (zero) without moving the Fine

Adjustment Dial. This allows the user to begin adjustments from any reference point.

To Adjust Depth (Figs. 18 and 1;

1. Turn the router motor off

and unplug the router from

the power source.

2. Place the router, with the

cutting bit installed, on

a flat, level surface with

the back of the fixed base

facing you.

3. Open the Router-Motor

Clamp (A).

4. Press in Coarse

Adjustment Knob (B), and

lower the router motor into

Fig. 19

the base until the cutting bit is very close to the flat surface on which the the

base is sitting.

5. Turn Fine Adjustment Dial (F) until the cutting bit "just" touches the flat

surface on which the base is sitting.

6. Lock Router motor Clamp (A).

7. While continuing to press the Coarse Adjustment Knob (B), turn the Fine

Adjustment Dial (F) until the "0" (zero) mark on the Depth Indicator Ring (E) is

lined up with the "1" mark on base.

8. Release the Coarse Adjustment Knob, making sure that the "0" continues to

line up with the "0" mark.

9. Place the router on two, level, scrap workpieces, positioned side by side with a

space between them so that the cutting bit can be lowered below the sub-base.

10. Turn the Fine Adjustment Dial (F) counterclockwise to lower the bit to the

desired depth of cut. Turn the dial clockwise to raise the cutting bit.

11. Once the depth of cut is set, close the router motor clamp (A) securely.

NOTE: Making a single, deep cut is never advisable. Smaller diameter cutting

bits are easily broken by too much side thrust and torque. Larger cutting bits will

cause a rough cut and be difficult to guide and control. For these reasons, do not

exceed 1/8-in. depth of cut in a single pass.

28084 Manual Revised 07-0712 Page 32

Deep Cuts (Fig. 20) Fig. 20

The proper cutting depth

for each pass is always

determined by the material,

the cutting bit size, and the

type and power of the motor.

Always make several,

progressively deeper cuts by

starting at one depth and then

making several more passes,

each time increasing the

cutting depth until the desired

depth is reached.

Making a cut that is too deep will stress the router motor and the cutting bit, and it

may burn the workpiece and dull the cutting bit. It could also "grab" too much of

the workpiece and cause loss of control of the router, causing a serious accident.

Always make test cuts in scrap material similar to the workpiece before

beginning the final cutting. Remember, knowing the right depth for each cut

comes with routing experience.

LED WORKLIGHTS (Fig. 21)

The router motor has 3 built-

in worklights located around

the collet/nut for high visibility

of workpiece when cutting.

These lights are always "ON"

when the toggle switch/trigger

switch is in the "ON" position,

Fig. 21

28084 Manual Revised 07-0712 Page 33

HEAVY-DUTY EDGE GUIDE (Figs. 22, 22a and 22b)

The Router Combo comes

with a Heavy-Duty Edge

Guide. This edge guide

can be used as an aid in

routing applications such as

decorative edging, straight

edge planning and trimming,

grooving, dadoing and slotting.

To attach the edge guide to

the fixed, plunge, or D-handle

base, simply insert the edge-

guide rods into edge-guide

mounting slots, adjust it to

the desired position, and lock

down with the edge-guide

locking knobs. Fig. 22a

28084 ManuaLRevised 07-0712 Page 34

Electronic Variable Speed Control (Fig. 23)

The electronic speed control Fig. 23

feature allows router motor

speed to be matched to cutter

size and workpiece-material

hardness for an improved

finish and extended bit life.

Speed changes are made by

rotating the Speed Control Dial

to the "LEFT," starting at "1 ,"

to increase the speed and to

the "RIGHT" to decrease the

speed, as indicated on the Dial.

The router motor top cap has

a "Variable Speed Selection

Chart" located above the "ON/OFF" toggle switch to help determine the correct

speed for the cutting bit being used.

WARNING: Before operating the router follow all safety instructions in this

manual. Failure to do so could result in serious personal injury.

Variable Speed Selection Chart

Never exceed these bit speeds

Cutting-Bit Diameter Max. Speed

Up to 1 in. (25mm) 6

1-1/4 in. to 2 in. (30-50mm) 4 - 5

2-1/4 in. to 2-1/2 in. (55-65 mm) 2 - 3

3 in. to 3-1/2 in. (75-90mm) 1 - 2

Reduce the speed when using extra large bits (1-inor more in cutting diameter

or heavy cutting bits. Changing the router's rate of feed can also improve the

quality of the cut.

DIAL SETTING

RPM

12,000

14,000

16,000

APPLICATION

Non-ferrous metal, hardwoods,

larger diameter cutting bits

18,000

20,000

25,000

Softwoods, plastics,

countertops, smaller diameter

cutting bits

28084 Manual Revised 07-0712 Page 35

The speed charts above indicate the relationship between the speed setting and

the cutting application. Exact settings are determined through operator experience

and preference, and by recommendations by the cutting-bit manufacturer.

ELECTRONIC FEEDBACK CIRCUITRY

Electronic feedback circuitry monitors and adjusts power in order to maintain the

desired RPM for consistent performance and control, providing constant speed

under load for a quality finish in all materials

PLACING THE ROUTER ONTO THE WORKPIECE AND STARTING THE CUT

,_ WARNING: Before operating the router, follow all safety instructions in this

manual. Failure to do so could result in serious personal injury.

NOTE: Making test cuts is essential with most routing applications. A test cut

will give a feel for the set-up, the router's speed, the depth of cut, and how the

cutting bit reacts to the workpiece.

Much of routing is a trial-and-error process of making various adjustments, followed

by test cuts. To avoid ruining good material, make test cuts on scrap materials.

28084 Manual Revised 07-0712 Page 36

EDGE ROUTING (Figs. 24, 24a and 24b)

1. With the depth-of-cut set, Fig. 24

place the router on the

edge of the workpiece,

making sure that the

cutter does not contact

the workpiece. (With the

plunge base, lock the

plunge action in the DOWN

position, ready to cut).

2. Have an edge guide

(or a board or a metal

straightedge) clamped

in place to help guide

router's base when making

the edge cut.

3. Turn the router "ON," and

allow the router motor to

reach the selected speed.

4. To begin the cut, gradually

feed the cutting bit into

the edge of the workpiece.

5. When the cut is complete,

turn router motor "OFF"

and allow the cutting bit

come to a complete stop

before removing it from

the workpiece.

6. Unplug the router from the

power source, place the

fixed base or D-handle

base and router upside

down on a worktable, and

inspect the finished cut.

Place the plunge router

on worktable, and inspect

finished cut in workpiece.

WARNING: Always

securely clamp the workpiece

in place, and keep a firm grip

on the router base with both

hands at all times. Failure to

Fig. 24a

Fig. 24b

do so could result in loss of control causing possibly serious personal injury.

28084 Manual Revised 07-0712 Page 37

,_ WARNING: Removing the cutting bit from the workpiece while it is still

rotating could damage the workpiece and result in loss of control, causing

serious personal injury.

iNTERNAL ROUTING WiTH FIXED BASE (Figs. 25, 25a, 25b)

1. With the depth-of-cut set,

tilt the router and place Fig. 25

it on the workpiece with _ o-_,

only the leading edge of

the sub-base contacting

workpiece (Fig.25).

2. Turn the router motor "ON"

and allow the router motor

to reach the selected

speed, being careful not

to allow the cutting bit to

contact the workpiece.

3. To begin the cut, gradually Fig. 25b

lower the router until the

sub-base is level with the

workpiece to feed the

cutting bit into the workpiece

(see Fig 25a, 25b).

4. When the cut is complete,

turn the router motor Fig. 26

"OFF" and allow the

cutting bit come to a

complete stop before

removing it from the

workpiece.

5. Unplug the router from

the power source, place

the router upside down

on the worktable, and

inspect the finished cut in

the workpiece.

,_ WARNING: Always

securely clamp the workpiece

in place, and keep a firm grip on the router base with both hands at all times. Failure

to do so could result in loss of control, causing possibly serious personal injury.

,_ WARNING: Removing the cutting bit from workpiece while it is still rotating

could damage the workpiece and result in loss of control, causing serious

personal injury.

28084 ManuaLRevised 07-0712 Page 38

NOTE: Making test cuts is essential with most routing applications. A test cut

will give you a feel for the set-up, the router's speed, the depth of cut, and how

the cutting bit reacts to the workpiece.

INTERNAL ROUTING WITH PLUNGE BASE (Figs. 27 and 27a)

1. With the depth-of-cut set, Fig. 27

and the plunge action locked

in the raised (UP) position,

turn the router motor "ON"

and allow the router motor

to reach the selected speed

(see Fig. 27).

2. Unlock the plunge-lock

lever and gently and

evenly lower the plunge

action into the workpiece.

(see Fig. 27a).

3. When the plunge action

is fully lowered, lock the

plunge lock lever (DOWN) Fig. 27a

and proceed to make the

cut (see Fig. 27a).

4. When the cut is

completed, turn the router

motor "OFF" and allow

the cutting bit come to a

complete stop.

5. When the cutting bit has

come to a complete stop,

unlock the plunge lock

lever (UP), and the plunge

action will automatically

retract the cutting bit from

the workpiece.

6. Unplug the router from power source, place the router on the worktable, and

inspect the finished cut in the workpiece.

,_ WARNING: Always securely clamp the workpiece in place, and keep a firm

grip on the router base with both hands at all times. Failure to do so could result

in loss of control, causing serious personal injury.

28084 Manual Revised 07-0712 Page 39

NOTE: Making test cuts is essential with most routing applications. A test cut

will give you a feel for the set-up, the router's speed, the depth of cut, and how

the cutting bit reacts to the workpiece.

INTERNAL ROUTING WITH D-HANDLE BASE (Figs. 28, 28a, 28b and 29)

1. With the depth-of-cut set,

tilt the router and place Fig. 28

it on the workpiece with

only the leading edge of

the sub-base contacting

workpiece (Fig.28).

2. Turn the router motor "ON"

and allow the router motor

to reach the selected

speed, being careful not

to allow the cutting bit to

contact the workpiece.

3. To begin the cut, gradually

lower the router until the

sub-baee is level with the

workpiece to feed the cutting

bit into the workpiece (see

Fig 28a, 28b).

4. When the cut is complete,

turn the router "OFF"

and allow the cutting bit Fig. 29

come to a complete stop

before removing it from

the workpiece.

5. Unplug the routerfrom the

power source, place the

router upside down on the

worktable, and inspect the

finished cut in the workpiece.

_i_ WARNING: Always

securely clamp the workpiece

in place, and keep a firm

grip on the router base with

both hands at all times. Failure to do so could result in loss of control, causing

possibly serious personal injury.

_, WARNING: Removing the cutting bit from workpiece while it is still rotating

could damage the workpiece and result in loss of control, causing serious

personal injury.

Fig. 28a_

Fig. 28b

28084 Manual Revised 07-0712 Page 40

,_ WARNING: Removing the cutting bit from workpiece while it is still rotating

could damage the workpiece and result in loss of control, causing serious

personal injury.

NOTE: Making test cuts is essential with most routing applications. A test cut

will give a feel for the set-up, the router's speed, the depth of cut, and how the

cutting bit reacts to the workpiece.

FREEHAND ROUTING (Fig. 30)

,_ WARNING: Do not use

large cutting bits for freehand

routing. Using large cutting

bits when freehand routing

could cause loss of control

or create other hazardous

conditions that could result

in personal injury. If using a

router table, large bits should

be used for edging only.

When used freehand, the

router becomes a flexible and

versatile tool. This flexibility

makes it possible to easily

rout signs, relief sculptures, etc.

When freehand routing:

Fig. 30

1. Draw or layout the pattern on the workpiece.

2. Choose the appropriate bit.

3. Rout the pattern in two or more passes. Do not exceed 1/8-in. depth of cut in

a single pass. This will help provide better control, as well as serve as a guide

on the next passes.

NOTE: A core-box bit or V-groove bit is often used for routing letters and

engraving objects. Straight bits and ball mills are often used to make relief

carvings. Veining bits are used to carve small, intricate details.

NOTE: Making a single, deep cut is never advisable. Smaller-diameter bits are

easily broken by too much side thrust and torque. Larger bits will cause a rough

cut and be difficult to guide and control. For these reasons, do not exceed 1/8-

in. depth of cut in a single pass.

_. WARNING: Always securely clamp the workpiece in place, and keep a firm

grip on the router base with both hands at all times. Failure to do so could result

in loss of control causing possible serious personal injury.

28084 Manual Revised 07-0712 Page 41

EDGING WITH A PILOT BiT (Figs. 31 and 31a)

Arbor-type bits with pilots are

excellent for edge shaping

any workpiece edge that is

straight or is curved with a

curvature that is equal to

or greater than the radius

of the bit that is used. The

pilot prevents the bit from

making a cut that is too deep;

holding the pilot firmly in

contact with the workpiece

edge throughout the cutting

process prevents the cut from

becoming too shallow.

When the workpiece thickness

and the desired depth of cut are

such that only the top part of

the edge will be shaped, leaving

at least a 1/16-in. thick uncut

portion below, the pilot can ride

against the uncut portion of the

workpiece. (See Fig. 31.)

If the workpiece is too thin or

the bit is set so low so that

there will be no uncut edge

against which to ride the pilot,

an extra board must be placed

under the workpiece to act

as a guide (see Fig. 30a). This

Fig.31

Motor housing

TOP EDGE SHAPING Workpiece

Top Edge of Workpiece

Fig. 31 a

WHOLE EDGE SHAPING Guide Board

Whole Edge of Workpiece

"guide" board must have exactly the same shape as the workpiece edge. If it is

positioned so that its edge is flush with the workpiece edge, the bit will make a

full cut. If the guide board is positioned as shown in Fig. 15a (extending beyond

the workpiece edge), the bit will make less than a full cut, altering the shape of

the finished edge.

_. WARNING: Always securely clamp the workpiece in place, and keep a firm

grip on the router base with both hands at all times. Failure to do so could result

in loss of control causing possible serious personal injury.

28084 Manual Revised 07-0712 Page 42

FEEDING THE ROUTER (Fig. 32)

The secrets to professional-

looking routing are careful set-

up for the cut, proper depth-

of-cut selection, knowing how

the cutting bit reacts in the

workpiece, and the rate and

direction of feed of the router.

DIRECTION OF FEED =

EXTERNAL CUTS (Fig. 32)

The router motor and cutting

bit rotate clockwise. This

requires the feed of the cutting

bit to be from left to right (see

Fig. 32). Feeding the bit from

Fig. 32 Router Feed

_ Direction _'_

Rout

End

Grain:

First

Router Feed

@Direction

(D O

.-I=

',.L_

Cutting

Bit

left to right will cause the bit to pull the router towards (up against) the workpiece.

If the router is fed in the opposite direction (right to left), the rotating force of the

cutting bit will tend to throw the bit away from the workpiece, making it hard to

control. This is called "Climb-Cutting:" cutting in the opposite direction of the

proper feed direction. "Climb Cutting" increases the chance of loosing control,

resulting in possible personal injury. When "Climb Cutting" is required (backing

around a corner, for example), exercise extreme caution to maintain control of

the router.

KICKBACK

Because of the high speed of the cutting bit during a proper feeding operation

(left to right), there is very little kickback under normal conditions. However, if

the cutting bit strikes a knot, an area of hard grain in the workpiece, or a foreign

object, the normal cutting action could be affected and cause "Kickback."

This Kickback may cause damage to your workpiece, and could cause you to

lose control of the router, causing possible personal injury. Kickback is always

counterclockwise: the opposite direction of the clockwise cutting bit rotation.

To guard against and help prevent Kickback, plan the set-up and direction

of feed so that the router is always moving, and keep the sharp edges of the

cutting bit so that they are biting straight into new (uncut) wood (workpiece).

Also, always inspect the workpiece for knots, hard grain, and foreign objects that

could cause a kickback problem.

28084 ManuaLRevised 07-0712 Page 43

DiRECTiON OF FEED =iNTERNAL CUTS (Figs. 33 and 33a)

When making an internal cut,

such as a groove, dado, or

slot, the edge guide, straight

edge, or board guide must

always be positioned on the

right-hand side of the router

as you make the cut (Fig. 33).

When the guide is positioned

on the right hand side of

the router, the router travel

should be from left to right

and "counterclockwise"

around curves (see Fig. 33).

This counterclockwise action

around the curve could cause

"Climb cutting". Always be

alert and exercise extreme

caution to maintain control of

the router when making this

type of cut around curves.

When the guide is positioned

as shown in Fig. 33a, the

router travel should be from

left to right and clockwise

around curves.

If there is a choice, the set-

up in Fig. 33 is easier to use,

but there is the possibility of

Fig. 33

Guide Outside

Bit Rotation

Thrust

Bit Rotation

Router Feed Direction Guide

Fig. 33a

Guide inside

Bit Rotation

Guide

Bit Rotation

Router Feed Direction

=Thrust

"Climb Cutting" around curves. In either case, Fig. 30 or Fig. 33a, the sideways

thrust of the router cutting is always against the guide, as is proper.

_1_ WARNING: Always securely clamp the workpiece in place, and keep a firm

grip on the router base with both hands at all times. Failure to do so could result

in loss of control causing possible serious personal injury.

28084 Manual Revised 07-0712 Page 44

RATE OF FEED (Figs. 34 and 34a)

The proper rate of feed

depends on several factors: the

hardness and moisture content

of the workpiece, the depth of

cut, and the cutting diameter of

the bit. When cutting shallow

grooves in soft woods such as

pine, you may use a faster rate

of feed. When making deep

cuts in hardwoods such as oak,

you should use a slower rate

of feed.

FEEDING TOO RAPIDLY (Fig.34)

Clean and smooth finished

cuts can only be achieved

when the cutting bit is rotating

at a relatively high speed

and taking very small bites,

producing tiny, clean-cut chips.

Forcing the feed of the cutting

bit forward too rapidly slows

the RPM of the cutting bit, and

the bit takes larger bites as it

rotates. Larger bites mean larger

chips and a rough finish. This

forcing action can also cause

the router motor to overheat.

Fig. 34

Cut

TOO FAST Cutter

Fig. 34a

Cut

TOO SLOW Cutter

Under extreme force-feeding conditions, the RPMs can become so slow and the

bites become so large that chips become partially cut off, causing splintering

and gouging of the workpiece.

The router will make clean, smooth cuts if it is allowed to run freely without the

overload of forced feeding. You can detect forced feeding by the sound of the

motor. Its usual high-pitched whine will sound lower and stronger as it loses

speed. Holding the router against the workpiece will also be more difficult to do.

FEEDING TOO SLOWLY (Fig. 34a)

When you feed the cutting bit too slowly, the rotating cutting bit does not cut into

new wood rapidly enough to take a bite. Instead, it scrapes away sawdust-like

particles. This scraping produces heat, which can glaze, burn, and mar the cut in

the workpiece and, in extreme cases, overheat the cutting bit.

When the cutting bit is scraping instead of cutting, the router is more difficult to

control as you feed it.

28084 Manual Revised 07-0712 Page 45

With almost no load on the motor, the cutting bit has a tendency to bounce

off the sides of the cut in the workpiece, producing a cut with a rippled finish

instead of clean, straight sides.

CHIP SHIELDS (Figs. 35, 35a and 35b)

_1_ WARNING: Always wear

eye protection. The chip

shields are not intended as

safety guards.

,_ WARNING: Always turn

the router motor off and

unplug the router from its

power source before making

any adjustments or installing

accessories. Failure to turn the

router motor off and unplug

the router could result in

accidental starting, which can

cause serious personal injury.

To remove the chip shield from

the fixed base, press inward

on the tabs until the chip

shield releases from the base,

and remove the chip shield. To

attach the chip shield, place

the chip shield in position, and

flex the sides while pushing

it in, until it snaps back into

place (See Fig. 35).

The chip shield on the plunge

base is held in position by

a screw. To remove the chip

shield from the plunge base,

Fixed Base Tabs

Fig. 35a

Plunge Base Screw

simply remove the screw and take the chip shield off the base (See Fig. 35a).

28084 ManuaLRevised 07-0712 Page 46

To remove the chip shield from the D-handle base, press inward on the tabs until the

chip shield releases from the base and remove the chip shield. To attach, place chip

shield in position, and flex sides while pushing it in until it snaps back into place (See

Fig. 35b).

_, WARNING: The chip

shield deflectors help keep

dust and chips away from the

operator; they will not stop

objects larger than woodchips

thrown from the bit.

CAUTION: Always have

the chip shield deflector

in place on the base when

operating the router.

DUST EXTRACTION HOODS

(Figs. 36, 36a and 36b)

Two dust-extraction hoods

included with the three router

bases. Each hood is sized to

accept a 14/4-in. vac hose

adapter, sold separately.

Dust Extraction Hood for

Fixed Base (Fig. 36)

To attach the hood onto the

fixed base, align the two tabs

on the hood with the two slots

on the port at back of the

base, and secure it by turning

it clockwise (Fig. 36).

D-handle Base

Fig. 36

Tabs

28084 Manual Revised 07-0712 Page 47

Dust Extraction Hood for Plunge Base (Fig. 36a)

To attach the hood onto the

plunge base, position and

secure it to the back of the base

with the two screws (included),

as shown in Fig. 36a.

The dust extraction hood can

also be installed with the hose

outlet facing the front of the

plunge base by removing the

chip shield and attaching the

hood at the front of the base.

Dust Extraction Hood for D=

Handle Base (Fig. 36b)

Fig. 36a

To attach the hood onto the

D-handle base, align the two

tabs on the hood with the

two slots on the port at back

of the base, and secure it by

turning it clockwise (Fig. 36b).

WARNING: Always turn

the router motor off and

unplug the router from the

power source before making

any adjustments or installing

accessories. Failure to turn

router motor off and unplug

the router could result in

accidental starting, which can cause serious personal injury.

Tow Screws Included

Fig ---'_"

28084 Manual Revised 07-0712 Page 48

TO ADJUST DEPTH WITH DEPTH=ADJUSTMENT WRENCH (Figs. 37, 37a

and 37b) Fig. 37

NOTE: The Depth-Adjustment

Wrench supplied is used to

adjust the depth when the

router is fixed to the router

table (Model No. 320. 28180),

sold separately.

WARNING: Always read

and follow all directions for

mounting the router to a

router table and for use of the

router table.

AWARNING: Always turn

the router motor off and

unplug the router from the

power source before making

any adjustments or installing

accessories. Failure to turn

router motor off and unplug

the router could result in

accidental starting, which can

cause serious personal injury.

_, WARNING: Only use

router tables with proper

guarding for the cutting bit

and with "on-board," switch-

controlled receptacles. Failure

Fig. 37a

to use router tables with appropriate safety features could result in serious

personal injury.

When using either the fixed base or D-handle base to attach the router to the

router table, the bit depth can be adjusted by turning the Micro Adjustment Dial

clockwise or counterclockwise with the wrench supplied. (Fig. 37 and Fig. 37a)

The depth of the cut can be read on the scale dial. Each mark on the scale

indicates a 1/64-in. change in depth setting.

1. Turn off the router.

2. Loosen the router motor clamp.

3. Insert the wrench into the adjusting hole on the tabletop. Turn the adjustment

bolt on the router clockwise with the wrench to move the collet/nut up, or

counterclockwise to move the collet/nut down.

28084 Manual Revised 07-0712 Page 49

4. When the desired depth

of cut is set, tighten the

clamping lever.

The precise depth of cut can

be measured with a ruler.

When using the plunge base

to attach the router to the

router table, the bit depth

can be adjusted by turning

the depth rod clockwise or

counterclockwise with the

wrench supplied (Fig. 37b).

1. Turn off the router.

Fig. 37b

2. Lock the Plunge Depth Locking Lever.

3. Insert the wrench into the adjusting hole on the tabletop. Turn the depth

rod on the router clockwise with the wrench to move the collet/nut up, or

counterclockwise to move the collet/nut down.

4. When the desired depth of cut is set, tighten the clamping lever.

The precise depth of cut can be measured with a ruler

28084 ManuaLRevised 07-0712 Page 50

WARNING: To ensure safety and reliability, all repairs should be performed

by a qualified service technician at a Sears Service Center.

GENERAL

Only the parts shown on the parts list are intended for repair or replacement by

the customer. All other parts represent an important part of the double-insulation

system and should be serviced only by a qualified Craftsman service technician.

_, WARNING: For your safety, Always turn off the switch and unplug the router

motor from the power source before performing any maintenance or cleaning.

It has been found that electric tools are subject to accelerated wear and possible

premature failure when they are used to work on fiberglass boats and sports

cars, wallboard, spackling compounds or plaster. The chips and grindings from

these materials are highly abrasive to electrical tool parts, such as bearings,

brushes, commutators, etc. Consequently, it is not recommended that this tool

be used for extended work on any fiberglass material, wallboard, spackling

compound, or plaster. During any use on these materials, it is extremely

important that the tool is cleaned frequently by blowing with an air jet.

_1_ WARNING: Always wear safety goggles or safety glasses with side shields

during power tool operations, or when blowing dust. If operation is dusty, also

wear a dust mask.

ROUTINE MAINTENANCE

AWARNING: Do not at any time allow brake fluids, gasoline, petroleum-based

products, penetrating oils, etc. come in contact with plastic parts. Chemicals can

damage, weaken, or destroy plastic, which may result in serious personal injury.

• When work has been completed, clean the tool to allow smooth functioning

of the tool over time.

o Use clean, damp cloths to wipe the tool.

• Check the state of all electrical cables.

• Keep the router-motor air openings free from oil, grease, and sawdust or

woodchips, and store the tool in a dry place.

• Be certain that all moving parts are well lubricated, particularly after lengthy

exposure to damp and/or dirty conditions.

• For collet/nut care, see the Operation section of this manual

,_ WARNING: For your safety, always turn off the switch and unplug the router

motor from the power source before performing any maintenance or cleaning.

Refer to "Collet/Nut Care and Cutting bits" for cleaning care.

28084 Manual Revised 07-0712 Page 55

REPLACEMENT OF CARBON BRUSHES (Fig. 38)

Replacement brush sets are Fig. 38

available through Craftsman

Parts and Repair Centers.

1. Unplug the router motor

before inspecting or

replacing brushes.

2. Replace both carbon

brushes when either has

less than 1/4-in. length of

carbon remaining, or if the

spring or wire is damaged

or burned.

Ears

Brushes

3. Using a slotted

screwdriver, remove the black, plastic cap on each side of the router motor

(Fig. 38), and carefully withdraw the spring-loaded brush assemblies. Keep

brushes clean and sliding freely in their guide channels.

NOTE: To reinstall the same brushes, make sure that the brushes go back in the

same way they came out. This will avoid the need for a break-in period.

4. Insert new brush assemblies into the guide channels with the carbon part

going in first, being certain to fit the two metal "ears" into their slots in the

channel (Fig. 38).

5. Remember to replace both end caps after inspecting or servicing brushes.

Tighten the caps snugly, but do not over-tighten. The router should be

allowed to "RUN IN" (run at no load without a cutting bit) for 5 minutes before

use to seat the new brushes properly.

WARNING: For your safety, always turn off the switch and unplug the router

motor from the power source before performing any maintenance or cleaning.

LUBRiCATiON

All of the bearings in this tool are lubricated with a sufficient amount of high-

grade lubricant for the life of the tool under normal operating conditions.

Therefore, no further lubrication is required.

28084 Manual Revised 07-0712 Page 52

Trouble

I -The router does not

work

• The surface of the

work piece is not

smooth after cut-

ting

Probable Cause

-Plug is not plugged into

the power source.

*Plug is not plugged into

the Router socket.

*Switch is in "OFF" posi-

tion.

*The carbon brushes

have worn out com-

pletely.

*The bit is dull.

-Routing at an inappropri-

ate bit speed.

*Bit can not be *Bit size is inappropriate

installed for the collet/nut

Solution

-Plug the detachable cord

into the power source.

• Plug the detachable cord

into the Router.

• Pull the switch to "ON"

position.

• Open the brush cap, and

replace the old brushes with

suitable new brushes.

• Change to a sharp bit.

-Refer to "Variable Speed

Selection Chart" label on

the Router Motor cap, and

select an appropriate bit

speed.

• Use only 1/2 in. or 1/4 in.

diameter bits.

28084 Manual Revised 07-0712 Page 53

WARNING: The use of attachments or accessories that are not

recommended for this tool might be dangerous and could result in serious injury.

Sears and other Craftsman outlets offer a large selection of Craftsman router

accessories designed for specific routing applications.

There is a large selection of

1/8-in. [_ 3/8-in. _ 1/4-in. H

Craftsman Router Cutting straight _ straight _ straight

bits available in High-Speed [; L4J

Steel or Carbide Tipped 5/16-in. #1 1/2-in. 3/4-in.

straightHigh-Speed Steel for all your _ straght _J, straight

routing needs. 3/8-in. dove taim 1/2-in. dove tail

1/2-in.round nose

1/2 x 1-in.

fmushtrim

1/2-in. 90 d v groove

3/8x1/2-in.

flush trim

1/2-in, 1/4-im

flush trim flush trim

3/8-in. keyhole

1/2-in, cove 1/4-in, cove

3/8 in _ 1/4i_

round over round over

} 1/8 in q 1/2 in

round over round over

straight

dovetail

round nose

v groove

flush trim

keyhole

cove

round over

28084 Manual Revised 07-0712 Page 54

In addition to a wide variety

of router bits, Sears also

offers accessories such

as: Router tables, various

template sets, universal

router fence with lock knobs

(64181), 11 pc. bushing set

(64180) and clear sub-base

sets; 6pc. fixed base (64182)

6 pc. plunge base (64183).

,_k WARNING: Only use

router tables with proper

guarding for the cutting bit

and with "on-board" switch

controlled receptacles.

Failure to use router tables

with appropriate safety

features could result in

serious personal injury.

1/2-in.

bead and cove

q_ 1/16-in.

classic cove

_ with bead

1/4-in. roman ogee

3/8-in, rabbeting

1/4-in, veining

1/2-in. core box

1/2-in. mortising

l ]

1/4-in. panel pilot

1 3/8-in, 45° chamfer

_._<_ bead cove

-_-_ classic cove & bead

Roman ogee

rabbeting

veining

core box

mortising

panel pilot

chamfer

28084 Manual Revised 07-0712 Page 55

12.5 Amp /Variable Speed /2= 1/4 Peak HP MODEL NUMBER 320.28084

The Model Number will be found on the Nameplate.

Always mention the Model Number in all correspondence regarding your tool.

Router Motor Unit 1_

22J/ i j23

23j

241J !

25"/_ _ l

27JJ i __26

28_

28084 ManualRevisedO7-O712 Page56

12.5 Amp /Variable Speed /2=1/4 Peak HP MODEL NUMBER 320.28084

The Model Number will be found on the Nameplate.

Always mention the Model Number in all correspondence regarding your tool.

FIXED BASE

28084 Manual Revised 07-0712 Page 57

12.5 Amp /Variable Speed /2=1/4 Peak HP Fixed Base Router MODEL

NUMBER 320.28084

The Model Number will be found on the Nameplate.

Always mention the Model Number in all correspondence regarding" tool.

_63

-'--64

"---65

"---66

_---68

--70

--71

1-72

_86

28084 Manual Revised 07-0712 Page 58

12.5 Amp /Variable Speed /2=1/4 Peak HP MODEL NUMBER 320.28084

The Model Number will be found on the Nameplate.

Always mention the Model Number in all correspondence regarding your tool.

D=HANDLE BASE

118

I05,

111

-125

-I36

134

135

14t

28084 ManuaLRevised 0L0712 Page 59

12.5 Amp /Variable Speed /2=1/4 Peak HP MODEL NUMBER 320.28084

The Model Number will be found on the Nameplate.

Always mention the Model Number in all correspondence regarding your tool.

ACCESSORIES

142

152 r152

\154

28084 Manual Revised O7-O712 Page 60

12.5 Amp /Variable Speed /2=1/4 Peak HP Fixed Base Router MODEL NUM=

BER 320.28084

The Model Number will be found on the Nameplate.

Always mention tool's model number when ordering parts.

Motor Unit

1 3703841000 Decorate Cover 1

2 3123313000 Transparent Cap 1

3 5610220000 Thread Forming Screw 2

4 3123278000 Rear Cover 1

5 5610017000 Tapping Screw 2

6 4900256000 Speed Adjustor 1

7 5620017000 Hexagon Socket Screw 2

8 5610059000 Thread Forming Screw 2

9 4540017000 Power Indicator Light 1

10 3123329000 Lock Ring 2

4870073000 Switch 1

11 4930008000 Sleeve 2

4930038000 Receptacle 2

12 3122851000 Seal Ring 1

13 3120537000 Brush Cap 2

14 2800005000 Brush Holder 2

15 4960019000 Carbon Brush 2

16 2822257000 Power Cord ASSY 1

4930314000 Receptacle 1

17 4930008000 Sleeve 2

4930038000 Receptacle 2

18 3123279000 Middle Housing 1

19 3520130000 Bearing Holder 1

20 3121049000 Rubber Ring 1

21 3700249000 Washer 1

22 2740240000 Stator 1

23 5610065000 Tapping Screw 2

28084 Manual Revised 07-0712 Page 61

2750839000 Rotor 1

24 5700008000 Ball Bearing 1

25 3123280000 Fan Baffle 1

26 5620040000 Screw 3

27 2822255000 LED Holder ASSY 1

28 5700056000 Ball Bearing 1

29 3420557000 Motor Housing 1

30 3550855000 Spindle Lock 1

31 5660005000 E Ring 1

32 3660174000 Stop Spring 1

33 5630179000 Nut 1

5630187000 Collet Nut 1

34 3550721000 Collet 1

Fixed Base

35 5620041000 Screw 1

36 3320460000 Adjusting Knob 1

37 3123281000 Indicator 1

38 3550854000 Shaft 1

39 3320274000 Handle 2

40 5620024000 Hexagon Socket Screw 2

3420558000 Mounting 1

41 5670040000 Located Pin 1

42 3121637000 Chip Shield 1

43 3703872000 Plate 1

3703863000 Clamping Lever 1

44 5670026000 Pin 1

3550577000 Mitre Lock Bolt 1

45 3123651000 Rubber Insert 1

46 5620064000 Screw 1

47 3420562000 Adjustor Block 1

48 3123282000 Button 1

49 3660293000 Spring 1

50 2822361000 Sliding Block 1

28084 ManuaLRevised 07-0712 Page 62

5630015000 Prevailing Torque Hexagon Nut

52 3700352000 Washer

53 5650172000 Wave Washer

54 5660005000 E Ring

55 3400189000 Lock Bolt

56 3123294000 Dust Bracket

57 5620067000 Screw

58 3122924000 Base Plate

59 5620049000 Screw

Plunge Base

60 3123338000

61 3123337000

62 3660312000

63 5620032000

64 3123435000

65 5650014000

66 3660313000

67 3550913000

68 3703949000

69 3123453000

70 3123756000

71 3123434000

72 3550083000

73 3400189000

74 3123498000

75 5630016000

76 3123497000

3420566000

3520261000

77 3520260000

5670040000

78 3320274000

79 5620024000

Lock Cap

Knighthead

Spring

Screw

I,,

iAdjusting Knob

Plain Washer

Spring

Depth Stop Bar

I •

i Chp

Sleeve

Depth Indicator

Depth Adjusting Bolt

Lock Bolt

I Cap

Hexagon Nut/1

Cover

Plunge Frame

Bush

Located Pin

Handle

Hexagon Socket Screw

28084 Manual Revised 07-0712 Page 63

80 5640045000 Bolt 1

81 3660254000 Torsion Spring 1

82 3420398000 Plunge Lock Lever 1

83 5650007000 Spring Washer 1

84 5620039000 Screw 1

5670026000 Pin 1

85 3703863000 Clamping Lever 1

3550577000 Mitre Lock Bolt 1

86 3703872000 Plate 1

87 5630015000 Prevailing Torque Hexagon Nut 1

88 5690138000 O Ring 1

89 5620103000 Slotted Shoulder Screw 2

90 3700078000 Wave Washer 1

91 3420570000 TurnTable 1

92 3700191000 Cap 1

93 3660274000 Spring 1

94 5660139000 E Ring 1

3420567000 Mounting 1

3550870000 Plunge Rod 1

95 3550869000 Long Plunge Rod 1

5670010000 Spring Pin 2

96 5650023000 Plain Washer 1

97 3550929000 Bolt 1

98 3122923000 Base Plate 1

99 5620049000 Screw 3

D-Handle Base

100 3123329000 Lock Ring 2

101 2822345000 Internal Wire ASSY 1

102 3121064000 Cord Guard 1

103 3320518000 Switch Trigger 1

104 4870349000 Trigger Switch 1

105 3123513000 Switch Button 1

106 3320516000 Left Handle Cover 1

28084 ManuaLRevised 07-0712 Page 64

107 3123530000 Cord Guard

108 5610106000 Tapping Screw

109 3120234000 Cord Anchorage

110 3320517000 Right Handle Cover

111 5610106000 Tapping Screw

112 5610031000 Tapping Screw

113 5610060000 Tapping Screw

114 4930004000 I Connector

115 3121475000 Left Power Indicator

116 2822388000 Internal Wire ASSY

117 3121424000 Right Power Indicator

4930314000 Receptacle

118 4930064000 Shark Teeth Terminal

119 5620041000 Screw

120 3320460000 IAdjusting Knob

121 3123281000 Indicator

122 3550854000 Shaft

123 3121637000 i Chip Shield

3420587000 Mounting

124 5670040000 Located Pin

5670026000 Pin

125 3550577000 Mitre Lock Bolt

3703863000 i Clamping Lever

126 3703872000 Plate

127 5630015000 Prevailing Torque Hexagon Nut

128 3402219000 Front Handle

129 5660005000 E Ring

130 3400189000 Lock Bolt

131 5620064000 Screw

132 3123651000 Rubber Insert

133 3420562000 IAdjustor Block

134 3660293000 Spring

135 2822361000 i Sliding Block

28084 ManuaLRevised 07-0712 Page 65

3700352000

137 3123282000

138 3123294000

139 5620067000

140 3122924000

141 5620049000

Accessories

Washer

Button

Dust Bracket

Screw

Base Plate

Screw

142 5620050000 Screw 2

143 5650015000 Spring Washer 2

144 5650013000 Plain Washer 2

145 3703925000 Fence 1

146 3550588000 Guiding Rod 2

147 3700807000 Wrench 1

5630187000 Collet Nut 1

148 3550595000 Collet 1

149 3123286000 Vaccum Adapter 1

150 3402220000 Depth Adjusting Lever 1

151 3123344000 Chip Shield 1

152 5620353000 Knurled Thumb Screw 2

153 3123454000 Vaccum Adapter 1

154 3123500000 Support Plate 1

28084 ManuaLRevised 07-0712 Page 66

28084 Manual Revised 07-0712 Page 67

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® Call anytime, day or night

(!-800-469-4663) (U.S.A and Canada)

www.sears.eom www.sears.ca

For expert home solutions advice: www.managemyhome.com

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts & Repair Service Center

1-800-488-1222 (U.S.A.) 1-800-469-4663 (Canada)

Call anytime, day or night

www.sears,com www.sears.ca

To purchase a protection agreement on a product serviced by Sears:

1-800-827-6655 (US.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparacion

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR®

(1-888-784-6427)

Au Canada pour service en fran£ais:

1-800-LE-FOYER Mc

(1-800_533-6937)

www.sears ca

® Registered Trademark /TMTrademark /SMService Mark of Sears Brands, LLC

® Marca Registrada /TMMarca de Fabrica /sN Marca de Servicio de Sears Brands, LLC

MCMarque de commerce /MDMarque deposee de Sears Brands, LLC

Craftsman 32028084 User Manual ROUTER Manuals And Guides L0711568

CRAFTSMAN Router Manual L0711568 CRAFTSMAN Router Owner's Manual, CRAFTSMAN Router installation guides

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