Craftsman 32028191 User Manual CIRCULAR SAW Manuals And Guides L0902015

CRAFTSMAN Saw Circular Manual L0902015 CRAFTSMAN Saw Circular Owner's Manual, CRAFTSMAN Saw Circular installation guides

User Manual: Craftsman 32028191 32028191 CRAFTSMAN CIRCULAR SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CIRCULAR SAW #32028191. Home:Tool Parts:Craftsman Parts:Craftsman CIRCULAR SAW Manual

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5=1/2OinoOircuSar Saw
Model No. 320°28191

_k CAUTION! Read, understand

and

follow aH Safety Rules and Operating
gnstructions in this Manual before
using this product.

Sears, Roebuck
www.craftsrnan,com

and Coo, Heffman Estates,

o
o
°
°

Warranty
Safety
Operation
Manntenance

IL 60&79

Warranty

Page 2

Safety Symbols

Page 3-4

Safety Instructions

Page 5-12

Glossary of Woodworking

Terms

Page 13

Know Your Circular Saw

Page 14-15
Page 15-16

.Unpacking
Operation

Pages

Maintenance

Pages 24 - 25

Parts List and Exploded

View

ONE YEAR FULL WARRANTY

16 - 23

Pages 26 - 29

ON CRAFTSMAN@

PRODUCT

tf this Craftsman tool fails to give complete satisfaction within one year
from the date of purchase, return it to any Sears store or other Craftsman
outlet in the United States for free replacement.
This warranty does not include parts, such as saw blades,that
out from normal use within the warranty period.

can wear

This warranty applies for only 90 days from the date of purchase
product is ever used for commercial or rental purposes.

if this

This warranty gives you specific legal rights, and you may also have other
rights, which vary from state to state.
Sears, Roebuck

and Coo, Hoffman

Estates, 1L 60179

WARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive

harm.

SAVE THESE

iNSTRUCTiONS!

READ ALL BNSTRUCTIONS!

28191

ManuaLRevised

07-0202

Page 2

The purpose

of safety symbols

safety symbols,
understanding°

The symbol

ger. The instructions
prevention

with them, deserve

warnings

and warnings

dangers.

The

your careful attention

to possible

and

DO NOT by themselves

eliminate

they give are no substitutes

any dan-

for proper

accident

measures°

WARNING:

BE SURE to read and understand

as "DANGER,"
to follow

is to attract your attention

and the explanations

"WARNING,"

all instructions

and "CAUTION"

all safety alert symbols

BEFORE

may result in electric

shock,

using

such

this product.

fire, and!or

serious

Failure

personal

injury.

SYMBOL
_k

MEANINGS

SAFETY

ALERT

SYMBOL:

May be used in conjunction
DANGER:

DANGER,

with other symbols

or to others.

shock

Always

and personal

WARNING,

OR CAUTION°

or pictographs..

Failure to obey this safety warning

injury to yourself
of fire, electric

Indicates

WILL

result in death or serious

the safety precautions

to reduce

the risk

injury.

WARNING; Failure to obey this safety warning CAN result in death or serious
injury to yourself or to others. Always follow the safety precautions to reduce the risk
of fire, electric shock and personal injury,
CAUTION:

Failure to obey this safety warning MAY result in personal injury

to yourself or others or property damage. Always follow the safety precautions to
reduce the risk of fire, electric shock and personal injury.
DAMAGE

PREVENTION

AND

INFORMATION

These inform the user of important

information

MESSAGES
and/or

instructions

to equipment
or other property damage if they are not followed°
preceded by the word "NOTE," as in the example below:
NOTE: Equipment
followed.

and!or

property

damage

WARNING:

that could lead
Each message

may result if these instructions

The operation

lar blade can result in foreign

goggles

objects

power tool operation,
or safety glasses

are not

of any tool with a circubeing thrown

your eyes, which can result in severe eye damage.
beginning

ALWAYS

with side shield

shield when needed_ We recommend

into
Before

wear safety
and a full-face

a Wide Vision Safety

Mask for use over eyeglasses or standard safety glasses
with side shield, available at Sears Stores or other Craftsman Outlets.

28191 ManuaLRevised_07_0202

Page 3

Some of these following
learn their meaning,

symbols

may be used on this tool. Please study them and

Proper interpretation

of these symbols

will allow you to operate

the tool better and more safely°
SYMBOL

NAME

DESIGNATION

Volts

Vottage

Amperes

Current

Hertz

Frequency(cycles

Hz
w

....

Watt

min

Alternating

Time
Current

Type of current

Direct Current

Type or a characteristic

•

No Load Speed

[]

Rotational

Class II Construction
Per Minute

Wet Conditions

.....

of current
,.,

.........

speed, at no load

Double-insulated
!
•

.....
imin

per second) ....

r Power

Minutes

'%,

/ EXPLANATION

construction

................................

Revolutions, strokes, surface speed,
orbits, etc., per minute

Alert

Do not expose to rain or use in damp
locations°

Read the Product Manual

read
and understand
productuser
manual
To reduce
the risk of injury,
must
before using this product,,

Eye Protection

glasses
with side
andora safety
full-face
Always wear
safetyshields
goggles
shield when operating this product.

Safety Alert
__

.............. .,.

......

. ,,,

.....

No Hands Symbol
.

®
28191

Precautions
.... =

that involve your safety.
....

Failure to keep your hands away from
the blade will result in serious personal
injury.

No Hands Symbol

Failure to keep your hands away from
the blade will result in serious personal
injury,.

No Hands Symbol

Failure to keep your hands away from
the blade wilt result in serious personal
injury.

No Hands Symbol

Failure to keep your hands away from
the blade will result in serious personal
in jury,.

Hot Surface

To reduce the risk of injury or damage,
avoid contact with any hot surface.

Manual Revised 07_0202

Page 4

WARNING:

manual.

Failure to follow

ous personal
Z_

BE SURE to read and understand

Before

All repairs

should

Center

to ensure

Service

using the circular

and thoroughly,
SAFETY

may result in electric

in this product

shock, fire and/or

seri-

injury.

WARNING:

at a Sears

all instructions

be performed

saw, read the accompanying

and keep all of the documents

PRECAUTIONS

WARNING:

by a qualified

FOR

service

technician

safety and reliability.
Safety

supplied

Instructions

carefully

with the tool in a safe place°

LASERS

Always follow the instructions

contained

in this manual when

using the laser. Use of this feature in any manner other than that which appears in
this manual may result in a hazardous radiation exposure,.
This circular
put power

saw has a built-in
of a maximum

laser light. The laser is a Class

2.5mW

not normally present an optical
this can cause flash blindness°

and 635_665nm
hazard.

ilta and emits out-

wavelengths.

However,

These lasers do

DO NOT stare at the beam as

The label opposite
is on your tool. It indicates
the location from which the saw emits the
laser light, BE AWARE
tion when

using,

any bystanders

MAKE SURE that

in the vicinity

aware of the dangers
the laser°
_k

of the laser light loca-

ALWAYS

WARNING:

of use are made

of looking

LASER

directly

LIGHT. LASER

into

RADIATION.

DO NOT stare into beam_ Only turn laser beam
piece.

Class

Avoid

Direct

Eye Exposure.

on when the saw is on the work-

ltla laser.

WARNING:

Use of controls, adjustments

or performance

of procedures

oth-

er than those specified in this manual may result in hazardous radiation exposure.
WARNING:

The use of optical instruments

such as, but not limited to, tele-

scopes or transits to view the laser beam will increase eye hazard.
1.

13o not remove
increases

Avoid

any product

the risk of exposure

direct

look directly
project

or deface

eye exposure,

The laser beam

directly

The laser

on the saw is not a toy, Always

labels

to eyes Do not

operation.

Do not

Turn the laser on

cuts.

dren. The laser light emitted

28191 Manual Revised_07-0202

during

into the eyes of bystanders.

making

any person

product

can be harmful

aperture

only when

towards

Removing

to laser radiation.

into the laser-beam-output

the laser beam

labels,

from

this device

keep it out of the reach of chilshould

never

be directed

for any reason.
Page 5

Be sure

the laser beam

reflective
faces

surface,

can reflect

is aimed

such as wood

surfaces.
aware

piece that

such as sheet steel that

The shiny surface

could

that laser light reflected

reflect

does

surface.

the laser light into your eyes, causing

Do not use on surfaces

at a work

or a rough-coated

sur-

flash blindness

have

shiny,

the beam back

off a mirror

not have a
Reflective

or any other

reflective

at the operator.

reflective

surface

Be
can

be dangerous,

Always turn the laser beam off when not in use. Leaving the tool on increases the risk of someone inadvertently staring into the laser beam.

Do not attempt

to modify

result in a dangerous

exposure

Use only accessories

the performance

of this laser

device.

This may

to laser radiation°

that are recommended

cessories

that have been designed

in serious

injury.

by Sears.

for use with other

Use of other ac-

laser tools

could

result

For further information regarding lasers, refer to ANSI-Z136.1, the standard for the
safe use of lasers, available from the Laser Institute of America (407) 380-1553,

WORK
1.

AREA

SAFETY

Keep the work
accident&

area clean

and well tit. Cluttered

Don't use in a dangerous
locations

or expose

mospheres,

Operate

the tool

Dust generated
collection

power

of flammable

and dark areas invite

tools in damp

tools in explosive

liquids,

or wet
at-

gases or dust. Power

may ignite the dust or fumes.

in wellwentilated

areas, and provide

from some materials

Keep children

which

systems

Don't use power

them to rain. Do not operate

such as in the presence

tools create sparks
37

environment,

benches

whenever

can be hazardous

proper dust removal.
to your health° Use dust-

possible°

and bystanders

away while operating a power

toot. Distractions

cause you to lose control.
,

Use the right

tool.

Don't force a tool or attachment

to do a job for which it was

not designed.
.

Make
starter

the workshop

ELECTRICAL
1.

kid-proof

with padlocks,

master

switches,

SAFETY

Do not change

the plug in any way. This circular

Double insulated

tools are equipped

saw is a double-insulated

with a polarized

the other.) This plug will fit in a polarized
trician to install a polarized
Double

insulation[_eliminates

and grounded
tools.
28191

plug (one blade is wider than
a qualified

elec-

outlet. Do not change the plug in any way.
the need for the three-wire

power supply system. Applicable

Manual_Revised 0743202

too!,

outlet only one way. If the plug does not

fit fully in the outlet, reverse the plug. If it still does not fit, contact

or by removing

keys°

grounded

power cord

only to Class II (double insulated)
Page 6

ALWAYS
tors,

avoid

ranges

body

contact

with grounded

and refrigerators.

surfaces,

such

as pipes, radia-

There is an increased risk of electric

shock

your body is grounded
4o

Do not expose power tools to rain or wet conditions.
tool will increase the risk of electric shock.

a power

When operating
a power tool outside, ALWAYS use an outdoor extension
cord marked
"W-A" or "W". These cords are rated for outdoor use and reduce
the risk of electric

VVater entering

shock°

Do not abuse the cord, Never use the cord to carry the tools or to pull the
plug from the outlet. Keep the cord away from heat, oil, sharp edges, or moving
part& Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
Use the proper

extension

cord.

o Make sure that your extension cord is in good condition.,
o When using an extension
current your product
voltage,

resulting

cord, be sure to use one heaw

wilt draw, An undersized

in loss of power

enough to carry the

cord wilt cause a drop in line

and overheating,,

,, Table A shows the correct size to use, depending on cord length and ampere
rating. If in doubt, use the next heavier gauge: the smaller the gauge number,
the heavier the cord°
o When operating a power tool outdoors, ALWAYS use an outdoor extension
cord marked "W-A" or "W.," These cords are rated for outdoor use and reduce
the risk of electric shock.
Minimum Gauge for Extension Cords
Volts
120V
- Ampere Rating
More than 0
Not more than 6
More than 6
Not more than 10
More than 10
Not more than 12

0-25ft.
AWG

Total Lenghth of Cord in Feet
25-50ft.
51-100fti .....10i-150ff.
AWG

AWG

.14
14

12
12

I ......

More than 12
Not more than 16
PERSONAL

Not Recommended

SAFETY

WARNING:

Use of this tool can generate

dust containing

chemicals

known to the state of California to cause cancer, birth defects, or other
reproductive harm. Some examples of these chemicals are:
o

Lead from lead-based

Crystalline

paints.

silica from bricks, cement,

28191 Manual Revised 0743202

and other masonry

products,
Page 7

Arsenic

and chromium

from chemically

treated

lumber.

Your risk from these exposures varies, depending upon how often you do this
type of work. To reduce your exposure to these chemicals:
=

Work in a well-ventilated

area.

Work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic
particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction
activities. Wear protective clothing and wash
exposed areas with soap and water.
Allowing dust to get into your mouth or eyes or to tie on the skin may promote
absorption of harmful chemicals.
WARNING:
ing thrown

The operation

into your eyes, which

ning power-toot
shields,
Mask

of any power

operation,

and a full face shield

eye protection

which

can result in severe

always

wear safety

when

for use over eyeglasses

needed.

or standard

is marked

tool can result in foreign
or safety

We recommend
safety

to comply

eye damage.

goggles
glasses

objects

Before
glasses

be-

beginwith side

Wide Vision Safety

with shields.

Always

use

with ANSI Z87.1

Stay alert, watch what you are doing and use common sense when operating a power tool, Do not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.

Dress

properly.

and gloves
caught

Do not wear loose clothing

away from moving

in moving

Avoid accidental

plugging
power

4o Remove

starting,

adjusting

control

Use safety

Wear

USE

Always

non-skid

footing

safety

wear
shoes,

will reduce

protection

AND

WARNING:

tool may create

or tong hair can be

CARE

28191 Manua! Revised 07-0202

on the switch

before
or plugging

the tool on. A wrench

at all times.

or a

injury.

This enables

situations.

eye protection.

Safety

hard hat or hearing

personal

accidents.

and balance

to help prevent

equipment
protection

such
used for

injurie&

hearing

loss.

plug while inserting

it into or removing

SAFETY

Use of accessories
hazardous

is in the off position

before turning

toot in unexpected

Never touch the pins of the electrical
from an electrical socket.

TOOL
_k

Keep proper

conditions

hearing

Keep your hair, clothing

jewelry

to a rotating part of the tool may result in personal

equipment.

appropriate

on invites

keys or switches

of the power

as dust masks,

or jewelry.
clothes,

tools with your finger

that have the switch

Do not overreach.
better

Ensure the switch

power

key that is left attached
5.

Loose

parts.

in. Carrying

tools

parts.

that are not recommended

for use with this

conditions.
Page 8

1_ Keep guards
2.

Avoid

accidental

plugging
3.
4_

starting.

Do not carry

tools

Use clamps
unstable

with your

or another
platform.

before

outlet.

finger

practical

Holding

is in the "Off" position

on the switch.
way to secure

and support

the work by hand or against

the workpiece

your body leaves it

and may lead to loss of control.

Do not over reach.

6_ Do not force
correct

order,

Be sure the switch

the tool into an electrical

to a stable

in place and in working

Keep proper

the tool.

footing

Use the correct

and balance

at al! times_

tool and blade for your application.

tool and blade will do the job better and more safely when

The

used at the

rate for which it is designed_
7.

Do not use tool
cannot

be controlled

Disconnect
the power
storing

power

Store

does

not turn it "ON"

with the switch

the plug from
tool

the power
9.

if the switch

before

is dangerous

the power

making

tools. Such

source

Any toot that

and must be repaired.

and/or

any adjustments,

preventive

or "OFF,"

the batter

changing

safety measures

pack from

accessories

reduce

the risk of starting

tool accidentally.

idle power

unfamiliar

tools

out of the reach of children

and do not allow persons

with the power tool or these instructions to operate the power

Power tools are dangerous
10o Do not allow persons
to operate

in the hands of untrained

unfamiliar

with the power

tool.

users.
tool

or these

instructions

this tool.

11o Never leave the tool r_Jnning unattended; turn the power off. Don't leave the
tool until it comes to a complete stop.
12. Always maintain tools with care. Keep cutting tools sharp and clean° Properly
maintained tools with sharp cutting edges are less likely to bind and are easier to
control° Follow all instructions for lubricating and changing accessories,
13. Check

for damaged

that is damaged
properly
parts,

should

and perform

binding

to determine
Check

mounting,

or other

accessories.

that it will operate

for alignment

and any other

part that is damaged

of moving

conditions
should

that may
be properly

intended

the working

ManuaLRevised

The

Consult

use of improper

the product

manual

for recom-

accessories

may increase

the

injury.

15. Use the saw, blades,

28191

parts,

checked
function°

or replaced.

risk of personal

manner

be carefully

A guard

!4. Use recommended
mended

Before further use of the tool, a guard or other part

its intended

of moving

affect its operation.
repaired

parts.

etc. in accordance

for the saw, as described

conditions

0743202

with these

instructions

in this manual,

taking

and in the
into account

and the nature of the work to be performed.

Page 9

SERVICE
#

SAFETY

If any part of this saw is missing or should break, bend, or fail in any way; or
should any electrical component fail to perform properly: ALWAYS shut off
the power switch and remove the plug from the power source, and have the
missing, damaged, or failed part replaced BEFORE resuming operation.
All ser,4ce that requires
Service
insulation

system

vice performed
3_

and MUST

only be serviced

by unqualified

SAFETY

DANGER!

second

personnel

be performed

only by a Sears

components

of the double-

by a Sears Service

Center. Ser-

could result in a risk of injury°

RULES

hand on the auxiliary

iNCH CIRCULAR
area and the blade.

handle or motor housing.

SAW
Keep your

If both hands are holding the

be cut by the saw.

1o Keep your body

positioned

line with the saw blade.
See'Kickback"o
Check

FOR THE 5-1/2

Keep hands away from cutting

saw, the cannot

the tool MUST

parts are important

When servicing this tool, ALWAYS use only identical replacement parts. Follow
instructions in the Maintenance Section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions may create a risk of electric
shock or injury.

SPECiFiC
_k

opening

Center° All of the motor

lower

to either

Kickback

guard for proper

side of the saw blade

could cause the saw to jump

closing

before each

baclqwards.

use, Do not operate

if lower guard does not move freely and close instantly,
lower guard into the open position.

and not in direct

saw

Never clamp or tie the

If saw is accidentally

dropped,

may be bent. Raise the lower blade guard with the retracting

lower guard

handle,

Make sure

it moves freely and does not touch the blade or any other part, in all angles and

depths

of cut.

Check

the operation

are not operating
operate
debris.
4.

sluggishly

Hold the tool

of the lower

properly,

spring,

they must be serviced

due to damaged

by its insulated

tion where the cutting

guard

parts, gummy

gripping

tool may contact

surfaces
hidden

with a "live" wire will also make exposed

tf the guard and the spring
before

use, Lower guard may

deposits

or a buildup

when performing

wiring

an opera-

or its own cord. Contact

metal parts of the tool "live" and shock

the operator.
5.

Never

hold piece

workpiece
minimize
6.

Lower
"pocket
handle.

being

cut in your hands

to a stable platform.
body exposure,

guard
cut"

should

It is important

blade binding

be retracted

and "compound

cut."

28191 Manual_Re,,4sed_07_0202

your

to support

leg, Secure

the

the work properly

or loss of control.

manually

only for special

cuts such

Raise lower blade guard by retracting

As soon as blade enters the material,

For all other sawing,

or across

the lower guard should

the lower guard must be released.
operate

automatically.

Page 10

7o Do not reach underneath the workpiece.
the blade below the workpiece.

The guald cannot protect you from

Always observe that the lower guard is covering the blade before placing
the saw down on bench or floor. An unprotected, coasting blade will cause
the saw to walk backwards, cutting whatever is in its path. Be aware of the time
it takes for the blade to stop after switch is released.

Always

use a rip fence

the accuracy
I0

Always

use blades

of arbor

holes.

run erratically,
11, Never

or straight

of the cut and reduces

edge guide

when

the chance

of the blade binding,

with the correct

size and shape

Blades that do not match the mounting
causing

use damaged

and bolt were specially

ripping.

(diamond

This improves

versus

hardware

round)

of the saw will

loss of control,
or incorrect
designed

blade

washers

or bolt. The blade washers

for your saw for optimum

performance

and

safety of operation.

KICKBACK
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade,
causing an uncontrolled
saw to lift up and out of the workpiece toward the
operator.

When the blade is pinched
or bound tightly by the kerf
closing down, the blade
stalls and the motor reaction drives the unit rapidly
back towards the operator

If the blade becomes
twisted or misaligned in the
cut, the teeth at the back
edge of the blade can dig
into the top surface of the
wood causing the blade
to climb out of the ked
and jump back toward the
operator.

Fig. 1

Incorrect Support
support is too far from cut line

Kickback is the result of
misuse and/or incorrect operating procedures or conditions and can be avoided
by taking proper precautions, as given below:
Maintain a firm grip with both hands on the saw and position your arms to resist
kickback forces. Position your body to either side of the blade, but not in line
with the blade. Kickback could cause the saw to jump backwards, but kickback
forces can be controlled by the operator, if proper precautions are taken.
When blade is binding or when interrupting
a cut for any reason, release the
trigger and hold the saw motionless
in the material until the blade comes to a
complete stop. Never attempt to remove the saw from the work or pull the saw
backward while the blade is in motion or kickback may occur. Investigate and
take corrective actions to eliminate the cause of blade binding.

28191

Manual

Revised 07©202

Page 11

When restarting a saw in the workpiece,
center the saw blade in the kerf and
check that saw teeth are not engaged into the material,. If saw is binding, it may
walk up or kickback from the workpiece as the saw is restarted.

Support large panels to
minimize the risk of blade

Fig. 2

pinching and kickback,
Large panels tend to sag
under their own weight.
Supports
must be placed
under the panel on both
sides, near the line of cut
and near the edge of the
panel.
Do not use dull or dam-

aged blades. Unsharpened
or improperly
set blades
produce narrow kerf causing excessive friction, blade
binding and kickback.

Correct Sup'port

.....

support is close enough to cut line

10. Blade depth and bevel adjusting locking levers must be tight and secure before
making cut. if blade adjustment shifts while cutting, it may cause binding and
kickback.
11. Use extra caution when making a "pocket cut" into existing walls or other blind
areas° The protruding blade may cut objects that can cause kickback.

28191

Mammal Revised_07-0202

Page 12

Arbor: The shaft on which the cutting tool is mounted. Bevel Cut: A cutting operation made with the blade at any angle other than 90 ° to the plane of the workpiece.
Chamfer
Cut: A cut removing a wedge from a block of wood so that the end (or
portion of the end) is angled other than 90°°
Compound
Cross

Miter

CUt: A cut with both a bevel angle and a miter angle.

Cut; A cutting

or shaping

operation

made against the grain of the workpiece.

Dado Cut; A non-through
cut that produces
workpiece
(requires a special blade),,
Gum: A sticky, sap-based

a square-sided

notch or trough

in the

residue from hardwoods.

Kerr: The material removed by the blade in a through
the blade in a non-through
cut or partial cut°

cut, or the slot produced

Kickback: A hazard that can occur when the blade binds or stalls, throwing the
workpiece back towards the operator°
Miter CUt: A cutting operation made with the blade at any angle other than 90 ° to
the fence.
Non-Through
Cuts: Any cutting operation where the blade does not extend completely through the thickness of the workpiece, such as a dado cut.
Resin: A sticky, sap-based substance that has hardened.
Revolutions
per Minute
object in one minute.

(RPM)" The number

of turns completed

by a spinning

Ripping or Rip Cut; A cutting operation along the length of the workpiece.
Saw-Blade Path: The area over, under, behind, or in front of the blade, as it applies
to the workpiece, or the area that will be or has been cut by the blade.
Set: The distance that the saw-blade tooth is bent (or set) outward from the face of
the blade.
Spindle: The shaft on which the cutting tool is mounted. Also called the Arbor.
Through Sawing: Any cutting operation where the blade extends completely
through the thickness of the workpiece.

28191 Mar_uaLRevised_07©202

Page 13

Fig. 3

Laser Switch

Spindle Lock Button

Upper Blade Guard

Worldight

Lower Blade Guard
lever

Edge Guide Lock
Knob

Blade

Bevel-Adjustment
Knob

Blade Screw

Bevel Scale

Lower Blade Guard

45 ° Blade Guide
Notch

Edge Guide
0 ° Blade Guide
Notch

Handle
Trigger Switch

Depth*of-Cut
Adjustment
Lever

Base

PRODUCT

SPECIFICATIONS

Input

8 Amps

Rating

120V, 60Hz AC

No load Speed

4000RPM

Blade Diameter

5 1/2 in,, (140ram)

Cutting Depth at 90 °

t 5!8 in, (41 mm)

Cutting Depth at 45 °

1 1/16 in. (27mm)

Bevel

Adjustable 0 ° - 480

Laser beam

Classe Ilia 635-665nm

28191 ManuaLRevised_OTO202

max° outputs< 2.SmW
Page 14

WARNING: The safe use of this product requires an understanding of the
information on the tool and in this product manual, as well as knowledge of the
project you are attempting° Before use of this product, familiarize yourself with all
operating features and safety rules.
0 ° TO 48 ° Bevel

Adjustment

The bevel-adjustment
48°
LASERTRAC

lever allows you to set the trim saw for bevel cuts from 0 ° to

Laser Guide

The laser guide projects
and accuracy.

a bright

red line onto the workpiece,

aiding in alignment

LED Worklight
The fixed-position
line visibility.

LED worklight,

located

on the front of the saw, allows

better cut-

Edge Guide
The saw is equipped
Spindle-Lock

with an edge guide for accurate

parallel cuts.

Button

The spindle-lock
screw.
Depth-of-Cut

button

allows you to secure the blade when turning

Adjustment

Lever

The depth-of-cut
adjustment
lever adjusts the depth
1 5i8qn. at 90 ° and 0 to 1 1/164n. at 45 °.

WARNING:

If any parts are broken

or missing,

of cut a maximum

DO NOT attempt

the power cord or operate the saw until the broken or missing
Failure to do so could result in possible serious injury.
Z_

WARNING:

recommended

Do not attempt

injury, always

to modify

To prevent
disconnect

condition

accidental

of 0 to

to plug in

parts are replaced.

this saw or create accessories

for use with this saw° Any such alteration

and could result in a hazardous
WARNING:

the blade

or modification

leading to possible
starting

that could

serious

is misuse

injury.

cause serious

the tool from the power source when

not

assembling

personal
parts.

UNPACKING
This product has been shipped completely assembled.
1. Carefully remove the too! and the accessories from the box. Make sure that all
items listed in the packing list are included.
2.

Inspect the tool carefully to make sure that no breakage or damage occurred
during shipping.

28191

ManuaLRevised_07©202

Page 15

Do not discard the packing material until you have carefully inspected and satisfactorily operated the too!.
if any parts are damaged or missing, please contact the nearest service center.

PACKING

LiST

5 1/24n_ Trim Saw, Saw Blade, Edge Guide, Hex Key, Glasses, Carbon Brush and
Product Manual

SAW BLADES
The best of saw blades
sharp, and properly set.
and increase the danger
sharp blades are always

will not cut efficiently if they are not kept clean,
Using a dull blade will place a heavy load on the saw
of kickback. Keep extra blades on hand, so that
available°

Gum and wood pitch that have hardened on the blades will slow the saw
down. Use gum and pitch remover, hot water, or kerosene to remove these
accumulations.
DO NOT USE GASOLINE.
BLADE

GUARD

SYSTEM

The lower blade guard attached to your saw is there for your protection and
safety, it should never be altered for any reason. If it becomes damaged or
begins to return to position slowly, do not operate the saw until the damage
has been repaired or the blade guard has been replaced. Always leave the
blade guard in the operating position when using the saw.
,_

DANGER:

When sawing through

a workpiece,

the lower blade guard

does not cover the blade on the underside of the workpiece. Keep hands and
fingers away from the cutting area. If any part of your body comes in contact
with the moving blade, serious injury will result.
CAUTnON: Never use the saw when the guard is not operating correctly.
Check the guard for correct operation before each use. The guard is operating correctly when it moves freely, and readily returns to the closed position.
If you drop the saw, check the lower blade guard and bumper for damage at
all depth-of-cut
settings before reuse.

28191 Manual

Revised_0743202

Page 16

STARTING/STOPPIING
SAW (Fig. 4)

THE

Fig° 4

To start the saw: Depress the
trigger switch. Always allow
the blade to reach full speed,
then guide the saw into the
workpiece.

Trigger Switch

To stop the saw: Release
the trigger switch. After you
release the trigger switch,
allow the blade to come to
a complete stop_ Do not
remove the saw from the
workpiece
moving,

while the blade is

DEPTH-OF-CUT

ADJUST-

Fig. 5

NIENT (Fig. 5)

Depth Indicator

Always keep the correct depthof-cut setting. The correct
depth-of-cut setting should
not exceed 1/4 inch below the
material to be cut. Only one
saw-blade tooth should show
beneath the material. If more
than one blade tooth shows,

Depth Scale

then the depth of cut is too
deep. Excessive depth of cut
will increase the chance of
kickback and cause the cut to
be rough.

TO ADJUST

DEPTH

Depth-of_Cut
Adjustment
Lever

OF CUT

Disconnect the saw from the power source.

Loosen the depth-of-cut

Place the base flat on the workpiece, and raise or lower the saw until the depthof-cut indicator aligns with the desired depth on the scale.

Securely tighten the depth-of-cut

adjustment lever°

adjustment lever_

NOTE: Make a trial cut on a piece of scrap material to ensure that the laser is
aligned properly.

28191 Manual

Revised_07-0202

Page 17

USUNG THE LASER TRAC

LASER GUIDE (Fig. 6)

I Fig. 6

,_ WARNING: !_ASER
LIGHT, LASER RADIATION.

Laser Switch

Avoid Direct Eye Exposure, DO
NOT stare into beam. Only turn
laser beam on when the saw
is on the workpiece, The laser
is factory installed and aligned,
Class !lla laser.
To operate
1.

the laser

guide:

Disconnect the saw from
the power source.

Mark the line to be cut on the workpiece_

3o Adjust the depth and angle of the cut as needed.
4.

Plug the saw into an electrical outlet.

5. Slide the Laser switch forward to turn the laser on.
6. Start the saw.
7, Align the laser beam with the cut line, and slowly push the saw forward into the
workpiece.
&

Once the cut is complete, release the trigger switch, and allow the saw to come
to a complete stop.

9. Always turn laser beam off when you have finished cutting.
NOTE:

Do not touch the blade to the workpiece

until the saw has reached

maxi-

mum speed

NOTE: Make a trial cut on a piece of scrap material to ensure that the laser is
aligned properly.
USING

THE LED WORKLeGHT

The saw is equipped with a fixed-position worklight for better visibility when cutting_
It will be lighted for illuminating the cutting area as soon as you plug in the saw.

28191 ManuaLRevised

07-0202

Page 18

OPERATING

THE SAW

tt is important to understand the correct method for operating the sawn Refer to the
instructions in this section to learn the correct and incorrect ways for handling the
saw.

,_k DANGER: When lifting the saw from the workpiece, the blade is exposed on
the underside of the saw until the lower blade guard closes_ Make sure the lower
blade guard is closed before setting the saw down.
,_k DANGER: To make sawing easier and safer, always maintain proper control of
the saw.. Loss of control could cause an accident resulting in possible serious injury.
To make the best possible
•

cut:

Hold the saw firmly with
hand.

Fig. 7

Avoid placing your hand on
the workpiece while making
a cut.
Support the workpiece so
that the cut (kerr) is always
to your side.
O

Support the workpiece near
the cut°
Clamp the workpiece
securely, so that the workpiece will not move during
the cut.

Always place the saw on
the workpiece that is supported, not the "cut off"
piece.

Fig. 8

Place the workpiece with
the "good" side down.
Draw a guideline along the
desired line of cut before
beginning

your cut.

Wrong

NOTE: The "good" side of the
workpiece is the side where
appearance is important.
WARNING:

If the blade comes in contact with the workpiece before it reaches

full speed, it could cause the saw to "kickback"
serious injury.

28191

Manual_Revised O7-0202

towards you, which could result in

Page 19

WARNING:

ALWAYS

securely

clamp

and support

the workpiece.

maintain proper control of the saw. Failure to clamp and support
and loss of control of saw could result in serious injury°
MAKING

CROSS

RIP CUTS

CUTS

ALWAYS

the workpiece

AND

(Fig. 9)

Fig. 9

When making a cross cut or
rip cut, align your cut line with
the notch marked 0 ° on the
saw base° Since
nesses

va_,

blade thick-

always

make

a trial cut in scrap material
along a guideline to determine
how much,

if any, the guide-

line must be offset to produce
an accurate cuL

Crosscut

ruler

A ruler for measuring cross
cuts is marked along the front of the saw base.
MAKllNG

RiP CUTS

Always use a guide when making long or wide rip cuts with your saw, You can
use either a straight edge or use the edge guide that was included with the saw,
1.

Securethe

Clamp a straight edge to the workpiece

Carefully guide the saw along the straight edge to achieve a straight rip cut,

EDGE

GUIDE

The saw comes
guide.

workpiece.
using C-clamps.

Fig_ 10
with an edge

It allows you to make ac-

curate parallel cuts when trimming
guide

a workpiece.
attaches

The edge

to the saw

base and is secured in place
with a turn screw. The arm of
the edge guide is stamped
with a scale from 0 to 9 inches
in 1/8-inch
ily adjusting

increments

for eas-

your cut.

Using the edge guide (Fig. 10)
Always use a guide when
making long or wide rip cuts with your saw. You can use either a straight edge or
use the edge guide that was included with the saw.
28191

Manuat Revised_07-0202

Page 20

WARNING:

Always

bling parts, changing
could cause serious

Disconnect

Position

disconnect

blades, and making
personal

Adjust

adjustments,

source when assem-

Failure to obey this warning

injury.

the saw from the power source.

the edge guide so that the ruler side of the arm is facing up. Slide the

arm of the edge guide through
3.

the saw from the power

the mounting

the edge guide to the desired

4. Tighten the edge-guide

slots at the front of the saw base,

width

of cut,

lock knob.

When using the edge guide, position the face of the edge guide firmly against the
edge of the workpiece. This wilt help make a true cut without binding the blade.
The edge of the workpiece must be straight for the cut to be straighL Use caution to prevent the blade from binding in the cut°
BEVEL

CUTTING

The cutting

angle can be adjusted

blade thicknesses

vary and different

make a trial cut in scrap
should

the bevel

WARNING:

Always

cause serious

Disconnect

Loosen

disconnect

different

settings,

to determine

always

how much

you

to be cut,

adjustments.

source when assem-

Failure to obey this warning

injury°

the saw from

Raise the motor-housing

the power
knob

source.
by rotating

the knob

counterclockwise.

side of the saw until the bevel indicator

setting

Tighten

the bevel-adjustment

reaches

the

on the bevel scale (0 °- 48°)°

cut (Fig.11)

Secure the workpiece
clamps.

0 ° and 48°_ Since

the saw from the power

blade and making
personal

the bevel-adjustment

a bevel

require

along a guideline

on the workpiece

desired

Making

angles

between

setting

bling parts, changing
could

material

offset the guideline

To adjust

to any setting

knob

by rotating

the knob

clockwise.

Fig. 11

with

When making

bevel cut, hold the saw
firmly.,
2_

Rest the front edge of the
base on the workpiece.
Squeeze the trigger switch
to start the saw, Allow the
saw to reach full speed
before attempting
a cut.

28191 ManuaLRevised_07-0202

to make

Page 21

After completing
to a complete

the cut, release the trigger switch
stop. After the blade has stopped,

and allow the blade to come
remove the saw from the work-

piece,,
For making 45 ° bevel cuts,
there is a notch in the saw

Fig. 1 la
Une of cut

base to help you line up the
blade with the cutting
Align your cutting
notch

marked

line.

line with the

45 °. (Fig° 11 a)
t_j.

- 45° indicator

,_ WARNING; Attempting
bevel cut without the beveLadjustment knob securely
tightened can result in serious
injury.
O°Bevei

stop

The saw has a 0°bevel stop that has been factory adjusted to assure a 0°angle of
the saw blade when making 90°cuts.
To check

0 ° bevel stop

_k WARNING;

(Fig. 12)

Always disconnect the saw from the power source when assem-

bling parts, changing the blade and making adjustments° Failure to obey this warning could cause serious personal injury.
I.

Disconnect

the saw from the power source.

2o Place the saw in an upside-down
3.

Using a carpenter's
the saw,

To adjust
1.

0 ° bevel

Disconnect
the power

position on a workbench.

square, check that the saw blade is square to the base of

stop

(Fig, 12)

the saw from
source.

Fig. t2
"_

Loosen the bevel-adjustment knob.

Place the saw in an upside-down position on a
workbench.

Using

0°
bevel_stop
adjustment
screw

a hex key, turn the

0°bevel-stop

adjusting

screw until it is square
the saw blade.

28191 ManuaLRevised

07-0202

with
Bevel adjustment
knob

Page 22

POCKET
z_

CUTTING

WARNING;

the bevel
making

(Fig, 13)

Always

adjust

setting

to 0 ° before

a pocket

cut. Attempt-

ing a pocket

can result

control

of the saw, possibly

Lower blade
guard lever

cut at any other

setting
causing

Fig° t 3

serious

in loss of

injury°

Disconnect

the saw from

the power source.
2,

Adjust the bevel setting to
zero°
Set the blade to the correct depth of cut,,

Plug the saw into a power

Swing

Hold the lower

Rest the front

of the base flat against

the workpiece

handle

so that the blade does

not touch

the lower

raised,

blade

source.

guard

blade guard

up using the lower

Start the saw and allow the blade to reach

Guide the saw into the workpiece,

WARNING:

cut in a forward

ting in the reverse direction
back toward

you, possibly

t 0o Release

the trigger

11. Lift the saw from
!2. Clear corners
WARNING;
blade exposed

28191

with the rear of the

the workpiece.

full speed°

and make the cut.
direction

when making

could cause the saw to climb
causing

switch

serious

a pocket

cut. Cut-

up on the workpiece

and

injury.

and allow the blade to come

to a complete

stop,

the workpiece.

out with a hand saw or sabre saw.
Never tie the lower blade guard in a raised

could

ManuaLRevised

lever°

by the lever°

Always

blade guard

position.

Leaving

the

lead to serious injury.

07-O202

Page 23

,_k WARNING: To ensure safety and reliability, all repairs should be performed by
a qualified service technician at a Sears Service Center.
_k WARNING:

To avoid serious personal injury, always disconnect the saw from

the power source when cleaning or performing any maintenance.
Power tools that are used to work on fiber-glass boats and sports cars, waltboard, spackling compounds, or plaster are subject to accelerated wear and
possible premature failure. The chips and grindings from these materials are
highly abrasive to electrical tool parts, such as bearings, brushes, commutators,
etc. Consequently, it is not recommended that this tool be used for extended
work on any fiberglass material, wallboard, spackling compound, or plaster. During any use on these materials, it is extremely important that the tool is cleaned
frequently by blowing with an air jet.
WARNING:

Always wear safety goggles or safety glasses with side shields

during power tool operation or when blowing dust, If operation is dusty, also wear a
dust mask°
GENERAL

MAINTENANCE

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-based

products, penetrating oils, etc. come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic, which may result in serious personal injury.
Periodic maintenance allows for long life and trouble-free operation. A cleaning, lubrication, and maintenance schedule should be maintained. As a common preventive maintenance practice, follow these recommended steps:
When work has been completed,
of the tool over time.

clean the tool to allow smooth functioning

Use clean, damp cloths to wipe the tool.

Check the state of all electrical cables°

Keep the motor's

Store the tool

Be certain
lengthy

Avoid
clean

that al! exposed,

solvents
from

cloths

free from oil, grease, and sawdust

or woodchips.

in a dry placer

exposure

using

to damage

air openings

to damp
when

commercial

to remove

moving
and/or

cleaning
solvents

dirt, dust,

parts are welt lubricated,

particularly

after

dirty conditions.
plastic

parts.

Most

plastics

and may be damaged

oil, grease,

are susceptible

by their use. Use

etco

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of highgrade lubricant for the life of the tool under normal operating conditions.
Therefore, no further lubrTcation is required.
28191 ManuaLRevised_07©202

Page 24

CHANGING

THE BLADE

(Fig. 14)

WARNING:

A 5-1/2-in°

blade is the maximum
capacity

Fig, 14

Depth-of-cut

blade

adjustment lever

of the sawn Use only

5 1/2-in° blades when

replac-

ing worn or damaged blades.
Never use a blade so thick
that it does not allow the outer
blade washer to engage with
the flats on the spindle. Larger
blades will come in contact

Spindle
button

with the blade guard, while
thicker

blades will prevent

the

blade screw from securing
the blade on spindle. Either of
these situations could result in
a serious
,_

accident.

WARNING:

To prevent accidental

starting

that could cause serious

injury, always disconnect
the tool from the power
justments or changing accessories,
.

Disconnect

8..

any ad-

source.
height,

Depress the spindle lock button, and place the hex key (supplied) in the
blade screw. Move the hex key back and forth until you feel the spindle lock
button depress further. This action locks the blade in position, so the blade
screw can be removed.
With the spindle lock button
wise to loosen the screw.
Raise the Io,_Jer blade guard,

Remove

firmly

depressed,

using the blade

turn the blade screw

guard

lever, and hold it in the

the blade

screw,

washer,

outer flange,

and the blade.

The remaining flange is the inner flange
does not need to be removed.

that fits around

Place a new saw blade inside

the lower

blade guard,

and against

washer.

Replace

10o Depress

28191 Manual

the inner bushing
of the blade

the outer flange

should

the screw

the blade screw
Revised 0743202

point

upward

the spindle

shaft;

onto the spindle

shaft

at the front the saw.

and washer_

and hold the spindle

hand tighten
tighten

clock-

position.

NOTE_ The teeth
9.

BEFORE making

Loosen the depth-of-cut
adjustment
lever. Raise the saw to maximum
and tighten the depth-of-cut
adjustment
lever°

raised
6.

the saw from the power

source

personal

lock button

in a counterclockwise

as you replace
direction°

the blade screw

and

Use the hex key to

securely.
Page 25

5_1/2-in. Circular Saw Model No. 320.28191 Always mention the Model Number
when ordering parts for this tool,,

01.

3550688000

Flange Bolt

02_

3520069000

Outer Flange

03,

3810376000

Blade

04.

3520070000

Inner Flange

05.

5660024000

Circlips For Shaft

Screw

,,,

06.

, ,,,......

_.................... ...,

,,,.....

5620039000

.......

,,,,

,,,,,
....

,,,,,....

07°

3123085000

Moving Guard Lever

08.

3420522000

Lower Guard

09.

3120593000

Bush

1
..,,,,,,

10.

3660081000

Spring

11.

3420520000

Upper Guard

1
..

,, ,,.........

12.

5610087000

Thread Forming Screw

13.

3420219000

Gear Case Cover

14.

5700015000

Ball Bearing

i5.

3700258000

Wave Washer

.........

t6o

*,*,,,,,,,,
......

,,,,,,,,

3700262000

,,,

, ,,,,

Wire Holder

.........................

,, ,,..............

t
,

, ,,,,,,,,_
....

17.

5660022000

Circlips For Hole

18.

3121384000

Lens

19.

2780039000

Laser Set

20.,

3420468000

Laser Holder
, , ,,, _ ...............

21,

3660069000

,,,,

Spring

22°

, ,,,_,,

,, ,,,, ,,,

5620089000

,,,,,,,,,

Slotted Set Screw

Plain Washer

,,, ,,

23.

565000'1000

...........

,......

24°

5650003000

Spring Washer
i

25.

5620006000

26.

3550774000
:

....

,,,

.....

,,,,,,

,,, ,,, ,,,,,,,,

,,,,,,,,

.....

,,,,, ....

Hexagon Socket Screw

Gear Shaft

27°

5680003000

Key

28.

5670008000

Spring Pin

29,

5610058000

Thread Forming Screw

, ,,,,,

3_3_3_01J
31!2105_1000
28191 ManuaLRevised

07-0202

Stopper

•...............

1
Page 26

3550231000

Gear
........

,,,,,,,,,,, ,

= ......

5700004000

Ball Bearing

5640155000

Bolt

3420519000

Gear Case

,,uu,,,,,

,.............

3660076000

Spring

1
,,,,,,,,, ,,,,,

......

3402169000

Spindle Lock

5610061000

Thread Forming Screw

5610057000

Thread

57000'13000

Ball Bearing

5650053000

Washer

3402167000

Forming

Screw

Lock Rod
...........

,,, ,,,,,, i

.......

2750843000

Rotor

3123086000

Depth Adjusting

5610042000

Tapping

3700315000

Dust Seal

Lever

Screw

1
,,,,,,,,,,, _

5700008000

3123089000

Fan Baffle

5610065000

Tapping

3700249000

Washer

3121049O0O

5'1

......

,,,,,,,,,, ,

.............

......

....

Ball Bearing
,,,,,,

Rubber

Spring

5650015000

Spring

Washer

2740243000

Stator

3123091000

Lens

PCB Assembly

4890322000

.,_,_

,,,,,,,,,

Screw

'54

,__

3123084000

LED Cover

3123083000

Motor Housing

3'120537000

Brush Cover

,,,, ,,

,,, ,,,,,,,

....

4960019000

Carbon

Brush

2800O0500O

Brush Holder

5620016000

Hexagon

5610062000

Thread

3703720000

Rip Fence

.........

Socket
Forming

Screw
Screw

.,,,

2
3

,,,,,.......

342052t 000
,,,,, .....

64
28191

,,,j,,,,,,,

Base Plate
,

5620017000
ManuaLRevised_O743202

Hexagon

Socket

Screw

1
Page 27

3660071000

Spring

3400012000

Wing Bolt

3123087000

Bevel Lever
•

_6;
6;

70
--7it

5630197000

.......

, ,,,,,,,,,

1
.....

,,,,, ,,

.......

Square Nut

Rivet

;65001111701;0

........

5680012000
i3703686000

Support Plate

3703687000

Depth Bracket

3320421000

Left Handle ASSY

3122922000

Laser Button

4930013000

Receptacle

4930012000

Terminal

2822246000

Transformer

3700285000

Cord Anchorage

5610031000

Thread Forming Screw

3121028000

Cord Guard

3402168000

Key

4810002000

Power cord

4930004000

Connecter

4870036000

Assy

,.,,.

Switch
.....

5620035000

•.

1
,,,,,,

.......

,,,, ......

Screw

4
, ,.,,,,,,,

3700540001

Sponge

3320422000

4860008000
114860008009

......

. ----

28191 ManuaLRevised

074)202

, i

,,,........

2
, ,,,,,,,,-,
......

• Right Handle ASSY

Inner Wire

Inner Wi_

Page 28

5-1/2-in.

Circular

28191 Manual_Revised

Saw Model

07-0202

No, 320.28191

Page 29

28191
Manual_Revised
07-0202

Page
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28191
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Revised_07_202

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Get it fixed, at your home or ours!
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it !
For the replacement parts, accessories
and
owner's manuals that you need to do-it-yourself.
For Sears professional
installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOiVlE

(1-800-469-4663)
www.sears.com

Call anytime, day or night
(U,S.A and Canada)
www.sears.ca

For e_pert home solutions advice:' www.managemyhome.com

Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts & Repair Service Center
1-800-488-1222

(U S.A )

1-800-469-4663

(Canada)

Call anytime, day or night
www.sears.com
www.sears.ca

To purchase a protection agreement
1-800-827-6655

(us A)

Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR®
(1-888-7844427)

on a product serviced by Sears:
1-800-361-6665

(Canada)

Au Canada pour service en frangais:
1-800-LE-FOYER Mc
(1-80o-5334937)
www.sears ca

S ce /rs
© SearsBrands,HC
® Registered Trademark t TMTrademark t st_Service Mark of Sears Brands, LLC
® Marca Registrada 1TMMarca de F&brica / SMMarca de Servicio de Sears Brands, LLC
McMarque de commerce / MDMarque d6pos6e de Sears Brands, LLC

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Craftsman 32028191 User Manual CIRCULAR SAW Manuals And Guides L0902015

CRAFTSMAN Saw Circular Manual L0902015 CRAFTSMAN Saw Circular Owner's Manual, CRAFTSMAN Saw Circular installation guides

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