Craftsman 32037596 User Manual ROUTER TABLE Manuals And Guides 1311250L
User Manual: Craftsman 32037596 32037596 CRAFTSMAN ROUTER TABLE - Manuals and Guides View the owners manual for your CRAFTSMAN ROUTER TABLE #32037596. Home:Tool Parts:Craftsman Parts:Craftsman ROUTER TABLE Manual
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Operator's
Manua_
®
Die Cast Aluminum
Router
Tabme
Model No. 320.37596
o WARRANTY
o SAFETY
_WARNnNG:
To reduce the risk of injury,
the user must read and understand the
o ASSEMBLY
Operator's
o MAINTENANCE
ManuaU before using this product.
www.craftsman.com
o OPERATION
Warranty
Page 2
Safety Symbols
Pages 4-5
Safety Instructions
Pages 6-9
Description
Pages 10-11
Unpacking
Pages 12-13
Assembly
Pages 14-19
Operation
Pages 20-24
Maintenance
Page 25
Troubleshooting
Page 25
Parts List
Pages 26-28
CRAFTSMAN ONE YEAR LiMiTED WARRANTY
FOR ONE YEAR from the date of purchase, this product is warranted
against any defects in material or workmanship.
With proof of purchase,
defective product will be replaced free of charge.
For warranty coverage
details
site: www.craftsrnan.com
to obtain
free replacement,
visit the web
This warranty is void if this product is ever used while providing
services or if rented to another person.
commercial
This warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
Sears Brands Management
Corporation,
Hoffman
Estates,
IL 60179
This router table has many features for making its use more pleasant and
enjoyable. Safety, performance, and dependability
have been given top priority
in the design of this product making it easy to maintain and operate.
SAVE THESE iNSTRUCTiONS!
READ ALL iNSTRUCTiONS!
Page 2
37596
ManuaLRevised_12
1211
,_, DANGER: People with electronic devices, such as pacemakers, should
consult their physician(s) before using this product. Operation of electrical
equipment in close proximity to a heart pacemaker could cause interference
failure of the pacemaker.
or
_,WARNING:
Some dust created by power sanding, sawing, grinding, drilling
and other construction activities contains chemicals known to the State of
California
examples
•
to cause cancer, birth defects
of these chemicals are:
Lead from lead-based
Crystalline
Arsenic
or other reproductive
paints,
silica from bricks and cement
and chromium
harm. Some
and other masonry
from chemically-treated
products,
and
lumber.
Your risk from these exposures varies, depending on how often you do this type
of work. To reduce your exposure to these chemical: work in a well ventilated
area, and work with approved safety equipment, such as dust masks that are
specially designed to filter out microscopic
particles.
37596
Manual_Revised_12
1211
Page 3
The purpose of safety symbols is to attract your attention to possible dangers.
The safety symbols and the explanations with them deserve your careful
attention and understanding.
The symbol warnings do not, by themselves,
eliminate any danger. The instructions and warnings they give are no substitutes
for proper accident prevention measures.
,_ WARNING:
Be sure to read and understand all safety instructions in this
Operator's Manual, including all safety alert symbols such as "DANGER,"
"WARNING,"
and "CAUTION"
before using this tool. Failure to following
all instructions listed below may result in electric shock, fire, and/or serious
personal injury.
SYMBOL
MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING,
be used in conjunction with other symbols or pictographs.
,_
DANGER:
avoided,
,_
Indicates
an imminently
WARNING:
Indicates a potentially
which, if not
CAUTION:
Indicates a potentially
Prevention
hazardous
situation,
which,
if not avoided,
injury.
could result in minor or moderate
Damage
situation,
May
will result in death or serious injury.
could result in death or serious
,_
hazardous
or CAUTION.
hazardous
situation,
which, if not avoided,
injury.
and Information
Messages
These inform the user of important information and/or instructions that could
lead to equipment or other property damage if they are not followed. Each
message is preceded by the word "NOTICE," as in the example below:
NOTICE: Equipment
not followed.
_WARNING:
by a qualified
and/or
property
damage
To ensure safety and reliability,
may result if these instructions
all repairs should
are
be performed
service technician.
WARNING: The operation of any power tools can result in
foreign objects being thrown into your eyes, which can result
in severe eye damage. Before beginning power tool operation,
always wear safety goggles or safety glasses with side shields
and a full face shield when needed. We recommend a Wide
Vision Safety Mask for use over eyeglasses or standard safety
glasses with side shields. Always use eye protection which is
marked to comply with ANSI Z87.1.
Page 4
37596
ManuaLRevised_12
1211
SAVE THESE iNSTRUCTiONS
Some of the following symbols may be used on this tool. Please study them
and learn their meaning. Proper interpretation
of these symbols will allow you to
operate the tool better and more safely.
SYMBOL
NAME
DESIG
V
Volts
Voltage
A
Amperes
Current
Hz
Hertz
Frequency
W
Watt
Power
min
Minutes
"_
==='==
no
]
Alternating
Direct
.../min
Current
Current
G
No=Hands
No=Hands
No=Hands
No=Hands
Alert
Manual
Alert
Symbol
Symbol
Symbol
Symbol
Hot Surface
37596 Manual_Revised_12 1211
speed,
Double-insulated
of current
at no load
construction
Revolutions,
strokes, surface
orbits, etc., per minute
Eye Protection
Safety
Type of current
Rotational
Per Minute
Read The Operator's
per second)
Type or a characteristic
II Construction
Wet Conditions
(cycles
Time
No Load Speed
Class
NATION/EXPLANATION
locations.
Do not expose
speed,
to rain or use in damp
read and understand
operator's
manual
To reduce the risk of injury, user must
before using this product.
glasses with side shields and a full face
Always wear safety goggles or safety
shield when operating
this product.
Precautions
that involve
your
safety.
Failure will
blade
to keep
result your
in serious
hands personal
away frominjury.
the
Failure will
to keep
hands personal
away frominjury.
the
blade
result your
in serious
Failure will
blade
to keep
result your
in serious
hands personal
away frominjury.
the
blade
result your
in serious
Failure will
to keep
hands personal
away frominjury.
the
To reduce
avoid
contact
the with
risk of
anyinjury
hot surface.
or damage,
Page 5
GROUNDING
INSTRUCTIONS
In the event of a malfunction
or breakdown,
grounding provides a path
of least resistance
for electric current to reduce the risk of electric
shock. This tool is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug. The plug must be plugged into
a matching outlet that is properly installed and grounded in accordance with
all local codes and ordinances.
•
Do not modify the plug provided = if it will not fit the outlet,
proper outlet installed by a qualified electrician.
•
Improper connection
of the equipment-grounding
conductor can result
in a risk of electric shock. The conductor with insulation having an outer
surface that is green with or without yellow stripes is the equipment-grounding
conductor. If repair or replacement of the electric cord or plug is necessary, do
not connect the equipment-grounding
conductor to a live terminal.
•
Check with a qualified electrician
or service
instructions are not completely
understood,
the tool is properly grounded.
•
Use only 3=wire extension
cords that have 3-prong grounding
and 3=pole receptacles
that accept the tool's plug.
•
Repair
Page 6
or replace
damaged
or worn cord
have the
personnel if the grounding
or if in doubt as to whether
plugs
immediately.
37596
ManuaLRevised_12
1211
This tool is intended for use on a circuit that has an outlet that looks like
the one illustrated in Sketch A in Figure 1. The tool has a grounding plug
that looks like the plug illustrated in Sketch A in Figure 1. A temporary adapter,
which looks like the adapter illustrated in Sketches B and C, may be used to
connect this plug to a 2-pole receptacle as shown in Sketch B if a properly
grounded outlet is not available. The temporary adapter should be used only
until a properly grounded outlet can be installed by a qualified electrician. The
green-colored
rigid ear, lug, and the like, extending from the adapter must be
connected to a permanent ground such as a properly grounded outlet box.
Fig. 1
Screw
Metal
d_
Cover of Groun
"-----
Outlet Box_
_j
(A)
Adapter
Grounding
I
(a)
unding_
Gro
(C)
Pin
_/
(D)
AA210
®
Keep guards
in place and in working
®
Remove adjusting
keys and wrenches. Form the habit of checking to see
that keys and adjusting wrenches are removed from the tool before turning
it on.
Keep the work area clean.
invite accidents.
Cluttered
order.
areas and benches
=
Don't use in dangerous
environments.
Don't use power tools in damp or wet
locations, or expose them to rain. Keep the work area well lighted.
=
Keep children
work area.
away. All visitors should
be kept safe distance
Make the workshop
child proof with padlocks,
removing starter keys.
37596
Manual_Revised_12
1211
from the
master switches,
or by
Page 7
•
Don't force the tool. It will do the job better and more safely at the rate for
which it was designed.
Use the right tool. Don't force a tool or attachment
was not designed.
to do a job for which it
Use a proper extension cord. Make sure your extension cord is in good
condition. When using an extension cord, be sure to use one heavy enough
to carry the current your product will draw. An undersized cord will cause
a drop in line voltage, resulting in loss of power and overheating. Table 1
shows the correct size to use, depending on cord length and nameplate
ampere rating. If in doubt, use the next heavier gage. The smaller the gage
number, the heavier the cord.
Table 1: Minimum
gage for cord
Volts
Ampere
Total length of cord in feet
Rating
i
25ft
Not More Than
12
16
120V
! 100ft
150ft
AWG
M
More Than
50ft
14
12
I Not Recommended
m
=
Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair covering to contain long hair.
•
Always use safety glasses. Also use a face or dust mask if the cutting
operation is dusty. Everyday eyeglasses only have impact resistant lenses;
they are NOT safety glasses.
=
Secure your work. Use clamps or a vise to hold work whenever practical.
It's safer than using your hand and it frees both hands to operate the tool.
•
Don't overreach.
=
Maintain tools with care. Keep tools sharp and clean for
best and safest performance. Follow instructions for lubricating
changing accessories.
Keep proper footing and balance at all times.
and
=
Disconnect tools before servicing
and when changing
such as blades, bits, cutters, and the like.
=
Reduce the risk of unintentional
starting.
the off position before plugging in.
=
Use recommended
accessories.
Consult the owner's manual for
recommended
accessories. The use of improper accessories may cause a
risk of injury to persons.
•
Never stand on the tool. Serious injury could occur if the tool is tipped
the cutting tool is unintentionally contacted.
Page 8
accessories,
Make sure that the switch
37596
ManuaLRevised_12
is in
or if
1211
•
Check damaged parts. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function - check for alignment
of moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced.
Direction
of feed: Feed work into a blade or cutter only against the
direction of rotation of the blade or cutter.
Never leave a tool running unattended.
TURN THE POWER OFF. Don't
leave the tool until it comes to a complete stop.
SPECIFIC
SAFETY
RULES FOR ROUTER
For Your Own Safety Read Instruction
TABLES
Manual Before Operating
Router Table.
Wear eye protection.
Feed the workpiece
against
Do not use awkward
•
Do not expose
Manual_Revised_12
cutter = use fixtures
guard when the adjustable
the table
1211
of cutter.
hand positions.
Keep fingers away from the revolving
Use the overhead
37596
rotation
fence
to rain or use in a damp
when necessary.
is not in place.
location.
Page 9
KNOW YOUR ROUTER
Fig. 2
TABLE (Fig. 2)
Dust Collection and
(Overhead Guard)
Vacuum Adapter
Extended
Fence
In-feed
Fence
Out-feed
Fence
Miter Gauge
Handle
Tabletop
Leg -
Fastening
Starting
Integrated
Safety
Switch
Hole
pin
2 Feather Boards
Five insert rings
Your router table has a precision-built electric switch box and it should be
connected to only a 120-volt, 60-HZ AC power supply (normal household current).
DO NOT operate on direct current (DC). The large voltage drop would cause a loss
of power and the motor would overheat. If the router table does not operate when
plugged into correct 120-volt, 60-HZ AC ONLY outlet, check the power supply.
The router table comes with a 6 ft. power cord (no adapter needed).
PRODUCT SPECIFICATIONS
Table Size
26 in. x 14-1/8 in.
Extended Fence Overall Length
23-5/8 in.
Switch Rating
120 volts, 60Hz, AC only,15A
Five insert Rings Size, inner
diameter
1-1/4 in., 1-7/8 in., 2-1/8 in.,
2-1/2 in., 1pc blank plate
Page $0
37596
ManuaLRevised
&2-$2I$
This Router Table has the following
features:
1.
Durable cast aluminum tabletop (26 in. x 14-1/8 in.) for a large, smooth and
durable work surface. Table height clearance is 12-1/2 in. to accommodate
most fixed and plunge-based
touters.
2.
3-1/8 in router hole with 5 insert rings (1-1/4 in., 1-7/8 in., 2-1/8 in., 2-1/2 in.
openings; 1 blank plate).
3.
2 feather boards push blocks with mounting
in slots on the fence and table.
4.
Integrated safety switch with two outlets. To ensure safety and reliability,
the total current drawn on the two units must be less than 15 Amps.
5.
Extended fence provides maximum workpiece
moved forward and backward 3-3/4 in.
6.
In-feed and out-feed
7.
Out-feed fence can be adjusted
fence for joining operations.
8.
Vacuum
9.
Miter gauge adjusts from 0 ° to 60 ° in both directions
in many difficult feed situations.
hardware
that can be mounted
support;
fences can each be extended
the fence can be
2 in.
as much as 1/2 in. forward
of the in-feed
adapter fits a 2-1/4 in. shop vacuum hose (available separately).
for increased
stability
10. Fastening holes (11/32 in. dia.) allow the Router Table to be fixed to a stable
work surface.
11. Dust collection/guard
reduces
dust dispersal.
12. Above-the-table
height adjustment: This table is provided with an abovethe-table adjustment hole to accommodate
bit height adjustment on the
following Craftsman router models: 17541,2767,
27666, 2768, 27683,
27669, 27680, 17542, 28190, 28084. The bit height on the installed
router can be adjusted by turning the adjustment knob clockwise or
counterclockwise
with a hex wrench (not included).
13. This router table is suitable for mounting the following Craftsman router
models: 17541,2767,
27666, 2768, 27683, 27669, 27680, 17542, 28190,
28084, 17540, 17543.
14. Two feather boards push blocks with mounting hardware that can be mounted in
slots on the fence and table.
37596
Manual_Revised_12
1211
Page 11
,_
WARNING:
If any parts are broken or missing, do not attempt
to attach the
router table to a power source or operate the router table until the broken or
missing parts are replaced. Failure to do so could result in serious injury.
,_, WARNING:
Do not attempt
to modify this tool or create accessories
not
recommended
for use with this router table. Any such alteration or modification
is misuse and could result in a hazardous condition leading to serious injury.
,_, WARNING:
To prevent accidental
starting
that could cause serious
injury, always unplug the tool from the power source when assembling
personal
parts.
UNPACKING
This product
has been shipped
disassembled.
*
Carefully remove the router table and any accessories from the carton.
Make sure that all items listed in the packing list are included.
*
Inspect the router table carefully
occurred during shipping.
*
Do not discard the packing material until you have carefully
satisfactorily operated the router table.
*
If any parts are damaged
of purchase.
PACKAGE
Key
NO.
CONTENTS
Description
to make sure that no breakage or damage
or missing,
inspected
please return the product
and
to the place
AND HARDWARE
Image
Quantity
Leg
Table (including
switch box)
3
Fence assembly
4
Miter gauge
Page 12
1
_
}
1
37596
Manual_Revised_12
1211
Feather board
Insert ring with 1-1/4 in.
opening
Insert ring with 1-7/8 in.
opening
Insert ring with 2-1/8 in.
opening
Insert ring with 2-1/2 in.
opening
10
Blank plate
11
Starting
12
Long round-head,
square-neck
bolt
13
Clamping
14
Large plain washer
4
15
Pan-head
bolt
8
16
Spring washer
8
17
Small plain washer
8
18
Flat-head
3
19
Nut
37596
Manual_Revised_12
pin
knob
bolt
[...............................................
} i
1
/"" _' ............
4
4
4
1211
Page 13
SeePartList(Page12-13)forhardware
illustrations
referenced
by numberin
thefollowinginstructions.
ATTACHING THE LEGS TO THE
TABLETOP
1.
Fig. 3
Place the router table
surface upside down on a
flat, level surface.
2.
Position the legs relative
to the router table as shown
in Fig. 3.
3.
Insert two pan-head bolts (15)
into the holes on the side of
each leg, and place the small
plain washers (17), spring
washers (16) and nuts (19), as
shown in Fig. 4.
4.
Insert two pan-head
bolts (15) into the holes on
the top of each leg and
place the small plain washers
(17), spring washers (16), as
shown in Fig. 4.
5.
Securely tighten all fasteners
with Philips screwdriver
(not supplied).
Page 14
Fig. 4
I
37596
ManuaLRevised_12
1211
ATTACHING
THE TABLE
THE ROUTER
TO
Fig. 5
Attach the router to the router
table after you have assembled
the table.
1.
Unplug the router.
2.
Place the router table
upright, with the front edge
closest to you.
3.
Be sure that the table is
stable and that it rests on
both legs.
4.
Fig. 6
Remove the base plate from
the router and hold the router
upside down (Fig. 5). If your
router model is listed in Table
2, determine the hole pattern
that matches the mounting
hole pattern for your router, as
shown in Table 2 and Fig. 6.
Table 2
Cutting height adjustment
Brand
Craftsman
Craftsman
Above-the-table height
adjustment Hole
Model
C
28190
28084 (using the fixed base)
2768
27683 (using the fixed base)
27680 (using the fixed base)
D
28084 (using the plunge base)
27680 (using the plunge base)
27669
27666
27683 (using the plunge base)
17541
2767
17542
17543 (using the fixed base)
Craftsman
37596
holes
Manual_Revised_12
1211
Page 15
5.
Align the above-the-table
height adjustment hole in
your Craftsman router per
Table 2. At the same time,
align the three corresponding
mounting holes A in the
center of the table with the
Fig. 7
_
holes in the router, as shown
in Fig. 6.
6.
Insert 3 flat-head bolts (18)
through each of the three
chosen router-table
holes and
into the holes in the router, as
shown in Fig.7.
7.
Hold the router with one hand, and securely tighten each flat-head
with Philips screwdriver (not supplied) by the other hand.
8.
If your router model is not listed in table 2, it may still be installed using either
mounting hole A or the other 3-hole pattern available on this router table.
However, over-the-table
adjustment may not be accessible in this case.
ATTACHING
ASSEMBLY
THE FENCE
TO THE
Fig. 8
bolt (18)
0
¢
TABLE (Fig. 8)
WARNING:
Always unplug the
router before attaching or removing
the fence. The fence has been
shipped completely
1.
clamping
2.
knobs.
Place the fence assembly
on the table with the three
clamping
3.
assembled.
Remove the three
knobs facing you.
Align three holes as shown
in Fig. 8a on the bottom of
fence with three channels on
the router table.
Fig. 8a
%\
_
N
4.
n
o
Secure the fence to the table
with three clamping knobs
(13), one short round-head
square-neck
bolt and two
long round-head
square-neck
bolts (already attached to the
fence assembly).
Page 16
oo
37596
ManuaLRevised
12-1211
TO ATTACH THE MITER
GAUGE (Fig. 9)
Fig. 9
The miter gauge has been
shipped completely assembled.
Attach the miter gauge to the
table by placing the miter gauge
bar in the slot on the table.
TO iNSTALL
TABLETOP
iNSERT
RINGS (Fig. 10}
This router table includes
five
tabletop insert rings with the
following hole sizes:
•
Fig. 10
Blank plate
1-1/4 in. diameter, for use
with bits with diameters up to
1-1/8 in.
_
1-1/4 in. Dia
(_---2-1/8
in. Dia
1-7/8 in. diameter, for use
with bits with diameters up to
1-3/4 in.
O__j....-_2-1/2
in. Dia
1-7/8 in. Dia
2-1/8 in. diameter,
for use
with bits with diameters up
to 2 in.
2-1/2 in. diameter, for use
with bits with diameters up to 2-3/8 in.
The blank plate may be drilled with a hole to match a bit whose diameter is not
included in the list above. Make sure that the size of the hole is 1/8 in. larger
than that of the bit. The blank plate may be used to prevent dust from entering
the router below.
1.
Position the tabletop
2.
Press the insert into the inset opening
3.
Press down evenly over the tabs until the insert locks into place.
4.
To remove, pull up gently until the tabs disengage.
the tabletop inserts in a convenient place.
37596
Manual_Revised_12
1211
insert over the inset opening
in the router table.
in the router table.
When not in use, store
Page 17
MOUNTING THE TABLE TO A
WORK SURFACE {Fig. 11)
1.
Set the router table on a
workbench or other stable
and sturdy surface, with
the FRONT (switch side)
of the router table facing
towards you.
2.
While holding the router
table in the desired position,
mark the location of the four
mounting holes (11,/32 in.
dia.) in each the four corners.
3.
Remove the router table.
4.
Drill an 11/32 in. pilot hole (for bolts) at the marked
5.
Place the router table on the workbench and align the mounting
router table legs with the holes drilled in the workbench.
6.
Secure the router table in place using nuts (not provided)
provided) to thread the bolts through the pilot holes.
7.
Tighten all hardware
your hardware.
ATTACH
BOARDS
(not supplied)
securely
locations.
holes in the
and washers
with the corresponding
(not
tool to
THE FEATHER
(Fig. 12 and 13)
WARNING:
Always unplug
the router before attaching or
removing the feather boards.
NOTICE: The front and back
side of each feather
board is
marked to indicate proper feed
direction. The direction of the
arrow marked on the feather
board must be consistent with the
in-feed direction.
Attach the feather
the fence
1.
Place the feather
board
Fig. 13
to
board on
the fence as shown in Fig. 12.
o
Page 18
37596
o
ManuaLRevised
12-1211
2.
Insert two round-head, square-neck
and the slots in the feather boards.
3.
Slide large plain washers (14) onto each bolt.
4.
Tighten the clamping knobs (13) to secure the feather board to the fence.
Attach
the feather
board
bolts (12) through the holes in the fence
to the tabletop
surface
1.
Place the feather board on the tabletop
2.
Insert the bolts through
feather board.
3.
Slide large plain washers
4.
Tighten the clamping knobs (13) to secure the feather board to the tabletop.
iNSERTiNG
surface as shown in Fig. 13.
the holes in the tabletop
surface and the slots in the
(14) onto the bolts.
THE STARTING
Fig. 14
PIN (Fig.14)
Thread the starting pin into the
hole "F" on the router table; use
it as a pivot point when cutting
small, odd-shaped
pieces.
NOTICE: Only use piloted cutters
when using the starting pin. Place
the starting pin into the F hole
in the right of the tabletop inset
opening, and secure it by turning
it clockwise.
37596
Manual_Revised_12
1211
Page 19
SWITCH
OPERATION
The switch has a safety key to help prevent accidentally
switching
and to prevent unauthorized,
possibly hazardous use by others.
The yellow safety key must be completely
before the switch can be turned ON.
To operate the switch:
(Fig. 15 to Fig. 17}
inserted
the router ON,
into the red switch panel
Fig.
1.
Insert the safety key into the
switch (Fig. 15).
2.
To turn the power ON, lift
up the ON/OFF switch
panel (Fig. 16).
3.
To turn the power OFF,
press down on the ON/OFF
switch panel (Fig. 17).
,_ WARNING:
Never leave
the router unattended while it is
Safety Key
Fig.
running or before it comes to a
complete stop.
4.
To lock the switch in the OFF
position, push the ON/OFF
switch down to turn the switch
OFF, and remove the safety
key from the switch panel.
Electric
receptacles
Two electric receptacles are located
at the back of the switch assembly.
Use one for plugging in the router.
The other may be used to plug in a
vacuum or a light (not included).
_,
WARNING:
Fig. 1
To ensure safety
and reliability, the total current
drawn from the two units must be
less than 15 Amps.
NOTICE: The diameter
vacuum
vacuum
Page 20
of the
adapter in the fence assembly
accordingly.
is 2-1/4 in.; select the
37596
ManuaLRevised_12
1211
ADJUSTING
THE FENCE
A
,d_ WARNING:
Failure to unplug your router before performing adjustments
the router or table could result in accidental starting causing serious injury.
The fence enables you to support
1.
2.
3.
Loosen the three
clamping knobs by turning
them counterclockwise.
Move the fence forward
to
and guide the workpiece.
Fig. 18
or
backward along the
the desired position,
in Fig. 18. The fence
moved forward and
3-3/4 in.
slots to
as shown
can be
backward
Tighten the clamping
knobs.
Clamping
Knob
To adjust the fence right and
left (Fig. 19)
1.
Loosen the four
wing nuts by turning
them counterclockwise.
2.
Move the fence facings right
or left to the desired position
(Fig. 19). Each fence facing
can be moved 2 in. right or
left in order to lengthen the
fence during the operation.
3.
Tighten the wing nuts.
37596
Manual_Revised_12
121i
Page 21
TO ADJUST THE OUT-FEED
FENCE FOR JOINTtNG (Fig. 20)
Fig. 20
Out-feed
WARNING:
Failure to unplug
your router before performing
adjustments to the router or table
could result in accidental starting
causing serious injury.
For jointing operations,
the out-feed fence can be
adjusted up to 1,/2 in. forward of
the in-feed fence to support the
workpiece after it passes across
the router bit.
1.
Loosen the clamping
knob on the out-feed
2.
Move the out-feed fence forward of the in-feed fence to a distance equal
to the width of material to be removed from the workpiece. Tighten the
clamping knob.
3.
Move and clamp the entire extended fence so that the out-feed
aligned with the cutting edge of the bit.
USING THE FEATHER
BOARDS (Fig. 21)
WARNING:
fence.
fence is
Fig. 21
Failure to unplug
your router before performing
adjustments to the router or table
could result in accidental starting
causing serious injury.
Feather boards are helpful in
controlling the workpiece while
routing and assist in keeping the
workpiece flat on the tabletop.
The tabletop feather board,
combined with the fence feather board, help to keep the workpiece pressed
against the fence and tabletop. The best location for the feather boards varies
according to your application, workpiece size, and other factors.
1.
Loosely install the featherboard(s)
2.
Place the workpiece on the router table so that it is squarely against the fence.
3.
Position both feather
clamping knobs.
4.
The workpiece
great effort.
5.
For wider workpieces,
Page 22
should
as described
on page 18 and 19.
boards snugly against the workpiece
move with some resistance
the tabletop
feather
and tighten the
but without
requiring a
board cannot be used.
37596
ManuaLRevised
12-$2I$
ADJUSTING THE MITER
GAUGE (Fig. 22)
_,
WARNING:
Failure to unplug
your router before performing
adjustments to the router or table
could result in accidental starting
causing serious injury.
1.
Loosen the miter gauge knob.
2.
Rotate the miter gauge to the
desired angle.
3.
Tighten the miter gauge knob.
ADJUSTING THE CUTTING HEIGHT
WARNING:
Failure to unplug your router before performing
the router or table could result in accidental
Select the appropriate
and Fig. 6.
starting causing
adjustments
serious
hole to adjust the router to the table according
NOTICE: A hex wrench
is required
1.
Turn off the table switch
switch panel.
2.
Loosen the clamping
the router.
3.
Insert the hex wrench
for this operation
to
injury.
to Table 2
(not included).
by pressing the ON/OFF
lever on
into the
adjusting hole on the tabletop
(Fig. 23), and turn the router
adjustment dial with the hex
wrench to move the router
collet up or down.
4.
37596
When the desired cutting
height is set, tighten the
clamping lever on the router.
Manual_Revised_12
121i
Page 23
USING THE ROUTER
WITH THE ROUTER
TABLE
1.
Read and understand
2.
Always plug the router into the switched outlet in the router table. Never
plug a router table mounted router into another power source.
3.
Make sure that the router-table
4.
Plug the router-table
5.
Turn on the power to the router table by lifting up the ON/OFF switch
6.
Always control the power to the router with the router table switch whenever
the router is mounted on the table.
ROUTING
the entire Operator's
2.
Adjust the fence to support
NOTICE: The workpiece
the entire Operator's
the workpiece
must always
panel.
Note that the direction
WARNING:
of rotation
to be cut.
are securely
locked before supplying
of the router mounted
Feed the workpiece
The direction
Manual for the router.
be held tight against the fence.
Reconfirm that all router adjustments
power to the router.
counterclockwise.
_,
the router switch.
OPERATION
Read and understand
4.
switch is off. Lock-on
cord into a power source.
1.
3.
Manual for the router.
to a router table is
from right to left.
of feed for the workpiece
is always against the
sharp edges of the cutter and into the rotation of the cutter (the cutter rotation is
counterclockwise,
when the router is installed in a router table). Failure to follow
this rule can result in serious personal injury.
Page 24
37596
ManuaLRevised_12
1211
GENERAL
MAINTENANCE
,_it, WARNING: Avoid using solvents when cleaning plastic parts. Most plastics
are susceptible to damage from various types of commercial solvents and may
be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
,_
WARNING:
Do not at any time allow brake fluids, gasoline, petroleum-based
products, penetrating oils, etc. to come in contact with plastic parts. Chemicals can
damage, weaken or destroy plastic which may result in serious personal injury.
WARNING:
When servicing,
use only identical
replacement
parts. Use of any
other parts may create a hazard or cause product damage. To ensure safety and
reliability, all repairs should be performed by a qualified service technician.
PROBLEM
CAUSE
The router does
not work
The router is not plugged
the table outlet
The table surface
is not flat
37596
Manual_Revised_12
SOLUTION
into
Insert router power cord
plug into a table outlet
The router table cord is not
connected to a power source
Plug the router table
cord into a power source
The router table switch
"OFF" position
Insert key and pull
the switch to the ON
position
Legs are not properly
assembled
121i
is in
Check assembly
directions and securely
tighten all fasteners
Page 25
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Router Table MODEL
NUMBER
320.37596
The Model Number will be found on the Nameplate attached to the switch box
of the router table. Always mention the Model Number when ordering parts for
this tool.
To order parts, call 1-800-469-4663.
37596
1
5660027000
Circlips For Shaft
1
2
3123240000
Transparent
1
3
3550847000
Shaft
1
4
5620051000
Screw
10
5
3123238000
Vacuum Adapter
1
6
5630056000
Wing Nut
4
7
5650017000
Plain Washer
12
8
3402187000
Fence Knob
7
9
3123929000
Feather Board
2
10
3123236000
Adjusting
1
11
3703820000
Adjustable
12
3123237000
Scaleboard
2
13
5640168000
Square Neck Bolt
6
14
5640017000
Square Neck Bolt
5
15
3550846000
Fulcrum
1
16
3123289000
Table Top Insert
1
17
5620075000
Screw
3
18
3421498000
Main Table
1
19
3123241000
Upper Handle Cover
2
20
3123242000
Lower Handle Cover
2
21
5610039000
Tapping
4
22
3123288000
Table Top Insert
1
23
3123246000
Table Top Insert
1
24
5620369000
Screw
2
Manual_Revised_12
1211
Guard
Base
Fence
Pin
Screw
1
Page 27
Page 28
25
5630015000
Prevailing Torque Hexagon
Nut
2
26
2822230000
Switch Box Assembly
1
27
3127101000
Table Top Insert
1
28
3402186000
Miter Knob
1
29
3127100000
Table Top Insert
1
30
3123245000
Miter Gauge
1
31
5630003000
Hexagon
6
32
3703828000
Miter Guide
1
33
5620038000
Screw
1
34
5650009000
External Teeth Washer
1
35
5650005000
Plain Washer
1
36
3703825000
Indicator
1
37
3123235000
Support
38
5650013000
Plain Washer
10
39
5650015000
Spring Washer
10
Nut
Leg
2
37596
ManuaLRevised_12
1211
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