Craftsman 328395900 User Manual Lawnmower Power Reel Manuals And Guides L0060106

CRAFTSMAN Lawnmower Power Reel Manual L0060106 CRAFTSMAN Lawnmower Power Reel Owner's Manual, CRAFTSMAN Lawnmower Power Reel installation guides

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Sears

OWNER'S

MANUAL

MODEL NO.

328.395900

CAUTION:

Read SAFETY

RULES and

INSTRUCTIONS

carefully

[RRFTSMRN°

3.75 HP 20" 7-Blade

Power Propelled Reel Mower

•Assembly

•Operating

•Maintenance

•Service & Adjustments

•Repair Parts

•Safety Rules

I SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A I

Safety Rules

CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT

_CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN _1_

_ti

SETTING-UP,TRANSPORTING,ADJUSTINGORMAKINGREPAIRSTOYOUR

MOWER.

Always use care when operating the POWER REEL MOWER. Keep clear of moving parts. Do not work on POWER ]

REEL MOWER with engine running. Avoid striking or running into solid objects or debris in the area to be worked.

Read and observe the Operation Precautions. Keep the POWER REEL MOWER clean. Follow a regular]

maintenance and check schedule to provide efficient and safe operation. A well-cared-for POWER REEL MOWER

wIast onger and operate more eff cent y, A ways be careful for yourself and for others.

Preparation 1. Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks,

wire, bones and other foreign objects.

2. Do not operate equipment when barefoot or wearing open sandals. Always wear substantial

footwear.

3. Check fuel before starting engine. Do not fill gasoline tank indoors, when engine is running, or

while engine is still hot. Wipe off any spilled gasoline before starting engine.

4. Disengage drive clutch before starting engine.

5. Never attempt to make a wheel height adjustment while engine is running.

6. Mow only in day light or in good artificial light.

7. Never operate equipment in wet grass. Always be sure of your footing, keep a firm hold on the

handle and walk, never run.

Operation 1. Do not change engine governor settings or overspeed engine.

2. Do not puts hands or feet near or under rotating parts. Keep clear of discharge opening at all

times.

3. Stop reel blade(s) when crossing gravel drive, walks or roads.

4. After striking a foreign object, stop the engine, remove wire from spark plug, thoroughly inspect

the mower for any damage, and repair the damage before restarting and operating the mower.

5. If the equipment should start to vibrate abnormally, stop the engine and check immediately for

the cause. Vibration is generally a warning of trouble.

6. Stope engine whenever you leave the equipment, before cleaning mower housing, and when

making any repairs or inspections.

7. When cleaning, repairing or inspecting, make certain reel and all moving parts have stopped.

Disconnect spark plug wire and keep wire away from plug to prevent accidental starting.

8. Do not run engine indoors.

9. Shut engine off and wait until reel comes to a complete stop before removing grass catcher

and/or any other mower component.

10. Mow across the face of slopes, never up-and-down. Exercise extreme caution when changing

direction on slopes. Do not mow excessively steep slopes.

11. Never operate mower without proper guards, plates or other safety projective devices in place.

12. DRAIN THE GASOLINE from your mower before transporting your mower inside your car or

other vehicle.

LOOK FOR THIS SYMBOL TO POINT OUT

IMPORTANT SAFETY PRECAUTIONS. IT

MEANS -ATTENTION!H "BECOME ALERTZ!!

YOUR SAFETY IS INVOLVED.

CONGRATULATIONS on your purchase of a Sears Craftsman Lawn Mower. It has been

designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service

Center/Department.

Please read and retain this manual. The instructions will enable you to assemble and maintain your mower

properly. Always observe the "SAFETY RULES".

MODELNUMBER

SERIALNUMBER

DATEOF PURCHASE

THE MODELAND SERIALNUMBERSWILLBEFOUNDON ADECALATTACHEDTO THE REAROF THE MOWER HOUSING,

YOU SHOULD RECORDBOTH SERIALNUMBERAND DATEOF PURCHASEANDKEEP INASAFE PLACEFOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on thisproduct.Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Followa regularschedule in maintaining,caringfor and usingyour mower.

•Follow the instructionsunder "Maintenance" and "Storage" sectionso this Owner's Manual.

PRODUCT SPECIFICATIONS

HORSE POWER: 3.75

DISPLACEMENT: 9.02

GASOLINE CAPACITY: 2 quart (Unleaded)

Oil (1-1/4 Pt. Capacity): SAE 30W SAE lOW30

SPARK PLUG (Gap .030 in.): Champion ShortCJ-8 Long J-gC

VALVE CLEARANCE: Intake: .005"- .OOT' Exhaust: .007"-.009"

Craftsman Warranty

Two year limited warranty on Craftsman lawn mowers:

For two years from the date of purchase, when this Craftsman lawn mower is

maintained, lubricated and tuned-up according to the instructions in the owner's

manual, Sears will repair, free of charge any defect in material and workmanship.

If this Craftsman lawn mower is used for commercial or rental purposes, this

warranty applies for only 90 days from the date of purchase.

This warranty does not cover:

•Expendable items which become worn during normal use, such as rotary mower and/or edger blades,

belts, blade guard, blade adapters, air cleaners, spark plugs, tire chains and shear pins.

•Repairs necessary because of operator abuse or negligence, including bent crankshafts and the failure

to maintain the equipment according to the instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN LAWN MOWER TO THE

NEAREST SERVICE CENTER/DEPARTMENT IN THE UNITED STATES.

This warranty gives you specific legal rights, andyoumayalsohaveotherrightswhichvaryfromstatetostate.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179

TABLE OF CONTENTS

SAFETY RULE ......................... 2

PRODUCT SPECIFICATIONS .............. 3

CUSTOMER RESPONSIBILITIES ........... 3

WARRANTY ........................... 3

TABLE OF CONTENTS ................... 4

INDEX ................................ 4

MOWER ACCESSORIES .................. 4

ASSEMBLY ........................ 5, 6, 7

INDEX A

Adjustments:

Carburetor ................... 11

Engine Speed ................ 10

Heightof Cut .................. 9

Air Filter:

Cleaning .................... 10

PaperCartridge ............... t0

Replacement................. 10

Assembly:

Handle ...................... 5

Accessories..................... 4

Controls:

EngineControl ............. 9, 10

Speed Selector ................ 9

Customer Responsibilities .......... 3

Cutting Levels ................... g

Engine:

Control .................... 9 10

Oil Cap ...................... 7

Oil Change .................. 10

Oil Level ..................... 7

OilType ...................... 7

Starting ...................... 9

Storage ..................... 12

Filter,Air ...................... 10

Fuel:

Type ........................ 7

Storage ....................... 12

OPERATION ........................ 7, 8; 9

MAINTENANCE ........................ 10

SERVICE & ADJUSTMENT ............... 11

STORAGE ............................ 12

TROUBLE SHOOTING ................... 13

REPAIR PARTS--MOWER ............. 14, 15

REPAIR PARTS--ENGINE ............. 16, 17

PARTS ORDERING/SERVICE ............. 20

Gasoline ....................... 7

Handle:

AssemtYy ................ 5, 6, 7

Height, Cutting ................ 9

Index .......................... 4

Lubrication:

Chain ...................... 10

Engine ................... 7, 10

Maintenance:

Agreement ................... 3

Air Filter .................... 10

Air Filter

PaperCartridge ............... 10

Engine ..................... 10

Grass Catcher ................. 7

Lubrication .................. 10

SparkPlugs ................. 10

MowingTips ................... 2, 9

Oil:

Engine ...................... 7

Storage ..................... 12

Operation:

Operating Mower ............. 8, 9

Speed:

Starting the Engine ............. 9

Stopping Your Lawn Mower ....... 9

Repair/Replacement:

Parts .................... 14, 15

Customer

Responsibilities .................. 3

Safety Rules .................... 2

Service and Adjustments:

Carburetor ................... 11

Cutting Level .................. 9

Engine .................. 10, 11

Service

Recommendation ................ 10

Spark Plugs .................... 10

Specifications .................... 3

Speed Control:

Engine ...................... 9

Starting the Engine:

Starter Rope .................. 9

Steppingthe Mower ............ 9

Storage ....................... 12

Table of Contents ................. 4

Trouble Shooting

Chart ......................... 13

Warranty ....................... 3

MOWER ACCESSORIES

These accessories were available when the mower was purchased.

They are also available at almost Sears retail outlets, catalog and

service centers, most sears stores can order repair parts for you,

when you provide the model number your mower.

ENGINE

SPARK PLUG MUFFLER AIR FILTER GAS CAN ENGINE OtL STABILIZER

Assembly

TOOLS REQUIRED: 7/16" Wrench, Pliers, Screwdriver (11/16" Wrench needed to adjust Clutch Tension)

NOTE: Reference to left or right side

of the mower is from operator's

position at the handle, facing forward.

The lawn mower is fully assembled

except for the handle throttle control,

drive control rod and clutch control

rod. Everything is packed and shipped

in one container.

ASSEMBLY:

1. CARTON REMOVAL

Cut the back panel, lay down pull

mower backwards.

2. PARTS ID

3. TOOLS REQUIRED

7/16" Wrench, Pliers, Screwdriver

(11/16" Wrench needed to adjust

Clutch Tension)

2. Assemble the clutch control rod by

inserting the short rod bent end in the

clutch bearing. The end of the rod

must be outside the belt (Fig. 6).

3. Insert the bent end of the long rod

in the clutch lever bearing.

4. Insert a cotter pin in each bent end,

but do not secure until final

adjustment is made.

IMPORTANT! ENGINE CLUTCH ROD

TENSION ADJUSTMENT: (Fig. 7)

1. Lift the engine clutch lever to the

handle. If there is a slighttension on

the belt, the adjustment should be

correct. The tension should be just

enough to propel the mower and reel

withoutthe belt slipping onthe pulley.

D. Refer to the operation

instructions before using mower.

be sure rod is

on the outside

STEP 1: Remove the grass catcher,

handle assembly, and rods from the box

(see Fig. 1, grass catcher not shown).

STEP 2: Attaching the handle: remove

the bolts retainingthe panel to the lower

handle. You need six bolts to mount the

handle. Two of the six bolts were those

you just removed. The other four are

supplied with loose hardware in the

plastic bag. (see Fig, 2) Take the bottom

section of the handle (Fig. 3) and install

a bolt through the brace, the upper

handle section, and the panel or

bracket. Put anut on each bolt and

secure the panel or bracket on both

sides of the handle.

NOTE: The three holes in the upper

handle must be aligned with the three

holes in the lower handle. The handle

brace is put on the outside of the

upper handle. Slip on the handle

grips. Soaking in hot water may ease

assembly.

DRIVE CONTROL ROD ASSEMBLY:

(see Fig. 4 & 5)

1. Assemble drive control rod (one

piece rod with both ends bent), by

inserting one bent end in the drive

control lever bearing and inserting

the other end in the drive pivot rod.

2. Secure the control rod with cotter pins.

ENGINE CLUTCH CONTROL ROD

ASSEMBLY: (see Fig. 6)

1. The clutch controlrod consistsof one

long rod with one bent end, one

coupler, two lock nuts and one short

rod with one bent end.

EXCESSIVE TENSION WILL REDUCE

BELT LIFE AND PERFORMANCE OF

THE MOWER,

2 Check for correct belt tension"

!CAUTION !

A. Remove spark plug wire, engage

the clutch by lifting the clutch

lever to the handle and pull on

the rope starter.

B. If the reel turns, the tension should

be correct, however, be sure to

check if the idler bearing is putting

excessive tension on the belt.

C. If reel does not turn, more tension

is needed. Final adjustment can be

made after reel is operating.

3. ADJUSTMENT PROCEDURES:

A. Excessive Belt Tension: Remove

the upper rod from the clutch lever

handle and turn right (into the

coupler)one turn at a time until the

tensionis correct.

B. Increased Belt Tension Needed:

Remove the upper rod from the

clutch lever handle and turn left

(out of the coupler) one turn at a

time until the tension is correct.

C. When the tension is correct, insert

the upper rod into the clutch lever

handle, secure the cotter pins at

both ends of the control rod and

tighten the lock nuts to the coupler.

At this time, replace the spark plug

wire.

FIGURE 1: These parts, and the

grass catcher, should have been

removed from the shipping carton.

7/8 Bolt

Upper handle

Brace

-Lower Handle

FIGURE 2

FIGURE 3: Reuse the two bolts on the

panel, plus the other four bolts your

received, to mount the handle.

Assembly

FIGURE 4: Installthe Wheel DriveControl rodon top and insert

cotter pin.Then, open itsbottom to securely fastenit.

RGURE 5: Insert the rod at the bottom of the Wheel Drive Lever

and secure with a cotter pin.

FIGURE7: Putthe Pentendof the rodthrough the holeof the drive

dutch lever.

INSTALLING THRO'I-rLE CONTROL.

1. One end of the throttle control is factory installed to the

carburetor.The other end needs to be installed in the upper

handle,

2. Take hold of the controllever at the other end of the cable and

route the throttle cable under and behind the panel located

where the upper handle is pelted to the lower handle.

3. See Fig. 8: Hold the control leverat the end of the throttle cable

andtwist it slightly so _e knob willpass through the slot inthe

upper handle.

Cluth

t'i ¸_.

RGURE 6: PUtthe bend end of the rod through the hole of the

idler bracket.Securelaterwitha cotter p_n.

RGURE 8: Twistlever so knob will pass through slot in panel.

THROTFLE CONTROL ASSEMBLY:

1. See F_g.9:When the knob isthroughthe

handle panel, straighten the thro_e

cableso the throttle controlbody can be

pushed through the panel slot•

SIDE VIEW

Handle

FIGURE 9

5. See Fig. 10: Push entire knob and

controlbody through the panelslotfrom

the beck asshown.

FIGURE 10

Assembly

6. See Fig. 11: Une the complete knob and

controlbody unit ,,V_ the panelslot. Use

both handsendpush thecontrolbody unit

intothe panelslot untilit locks in place.

RGURE 11

INSTALLING GRASS CATCHER:

1. See Fig. 12: Loosencatcher hook, nuts

and belts. Remove front nut and bolt

from each catcher hook. Then raise

catcher hooks and fasten both hooks

with the belts. Leave belts loose until

catcher is adjusted for proper clearance

from the reel blades.

2. Attach grass catcher to the mower and

make sure the catcher does not touch

the reel Uedes. The catcher hooks are

slotted so you can easily adjust the

catcher so itwill dear the reel blades.

3. When proper clearance is assured,

tighten the nuts and bolts holding the

hooks to the catcher.

FIGURE 12

FUELAND OIL

NOTE:Engineis shippedWITHOUT oil Use

a high quality detergent oil classified "for

serviceSF,SE, SD or SC".30 or 10W-30wt.

oilis recommendedfor most areas. Do net

use 10Wt-40Wt oil•

TO RLL CRANKCASEWITH OIL

Place enginelevel.Clean area aroundoil fill

beforeremovingoilfill plug.

OIL FILLPLUG. Remove oil fill plug. Fill

crankcase to pint of overflowing. POUR

SLOWLY.Capacityapproximately20 ounces.

Replaceoilfillplug.

Handle fuel with care - it is highly

flammable. Use only approved fuel

container.Never add fuel whila engine is

running. Fill fuel tank outdoors with

extreme care. Never fill fuel tank indoors.

Replacegasoline cap securely and wipe

up allspilledfuel.

We recommendthe use of dean, fresh lead-

free gasoline.Leadedgasolinemaybe used

if lead-freeis not available.A minimum of 77

octaneis recommended.Theuseof _ead-frse

gasolineresultsinfewercembustiondeposits

and longervalvelife.

NOTE:We DO NOT recommendthe use of

gasoline which contains alcohol, such as

gasohol.However,ifgasoline with alcohol is

used, it MUST NOT contain more than 10

percentEthanolandMUST be removedfrom

the engine during storage. DO NOT use

gasoline containing Methanol See

STORAGEINSTRUCTIONS

WARNING: Experience indicates that

alcoholblendedfuels(calledgasoholorusing

ethanol or methanol) can attract moisture

which leads to separationend formationof

acidsdunngstorage.Aciditygascan damage

the fuel systemof an enginewhile instorage.

To avoid engine problems, the fuel system

shouldbe e_ beforestoragefor 30 days

orlonger.Drainthe gastank,startthe engine

andlet itrununlitthefuel lineandcarburetor

are empty.Use fresh fuel next season.See

StorageInstructionsforadditionalinformation.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage mayoccur.

DONOT fill fuel tank to point of

overflowLng.Provideapproximately1/4"

of tankspacefor fuel expansion.

Operation

KNOW YOUR MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

MOWER. Compare the illustrations with your Mower to familiarize yourself with the

location of various controls and adjustments. Save this manual for future reference.

MANUAL DRIVE LEVER /THROTTLE

REEL & DRIVE

(Deadman Type)

AIR CLEANER CLUTCH CONTROL

ADJUSTMENT

CUTTING HEIGHT

ADJUSTMENT LEVER

/DIVERTER FINS FOR

EVEN GRASS

LOADING IN CATCHER

REEL //

Model No. 328-395900

MEETS CPSC SAFETY REQUIREMENTS

Sears Walk-Behind Power Mowers conform to the safety standards of the American

National Standards Institute, and the U.S. Consumer Product Safety Commission.

THROTTLE -- Used for s!opping and engine speeds.

DRIVE LEVER -- Engages wheelthal drives mower. DRIVE CLUTCH -- Used to engage reel.

CUTTING HEIGHT LEVER -- Adjustsmover cutting heights.

HOW TO USE YOUR MOWER

THROTTLE CONTROL:

The engine speed is controlled by the

throtlfe lever located at the top of the

handle.The leveralso controls starting and

stopping.

DRIVE CLUTCH LEVER:

This lever is located on the left side of the

mower and when raised, engages the

clutch which driws the reel. For safety,

when the lever is released, the real and

mower stops immediately

MANUAL DRIVE LEVER:

The drive lever is located on the dght side

of the handle.When pushed forward the

drivewheelengagesthe groundanddrives

the mower. Activatedthe clutchleverfirst,

then the drive lever to propel mower

forward.

CAUTION

The Operation of any lawn mower can

result in foreign objects thrown into the

eyes, which can result in severe eye

damage. Always wear safety glasses or

eye shields before starting your lawn

mower and while mowing. We

recommend Wide Vision Safety Mask for

over the spectacles or standard safety

glasses, available at Sears Retail or

CatalogStores.

HEIGHT ADJUSTMENT

•The cutting height of the mower is

adjustablefrom 3/16"to 1-1/4".

•Front wheel assembly bar may be

moved in 2 holes (in side panels) to

adjust height (Fig. 13).

•For best performanceusa onlytop two

cuftJngheight adjustment holes.

FIGURE 13

CAUTION: To avoid possible damage to

front wheels do not start mower before

setting height adjustment. Notchedheight

bracket at right front of mower (Fig. 14)

be placed at desired cuttingheight

pps .

Operation

FINE ADJUSTMENT CUTTING

RANGES

Forfine adjustmentmoving lever at front of

mower(Fig.14) allowsrangeof 8 satltngs,

four each for first and second adjustment

holes in mower body (fig.13).

Lift lever as shown (Fig. 14) and adjust

height by reppsitioningnotchedbracket.

RGURE 14

Lever

Position Height

A. B.

Notch#1 scalping3/8" 718"

Notch#2 7/16" 1"

Notch#3 9/16" 1-1/16"

Notch#4 11/16" 1-1/8"

A. Top adjustment hole

B. Second adjustment hole

*When using A or Bhole(Fig.13), notched

lever (Fig. 14) must be changed to A or B

hole also.(Use A in Fg. 13 & A in Fig.14).

._ CAUTION

Before starting engine, become famiUai

with all controls. Read this Operator's

Manual thoroughly,always check engineol

levelbefore starting engine.

._ WARNING

Care should be taken to avoid inhalin¢

exhaust gases as they contain carbor

monoxide gas which is colorless anc

odorless.Carbon monoxide is a dangerous

gas that can cause unconsciousness ant

is potentially lethal. Do not run engine ir

confined areas such as a dosed garage.

STARTING THE ENGINE

1. Move throttielever tochoke position.Pull

rewind starter handle rapidly.Repeat if

necessary. Move throttle up to running

position.

2. Lift engine clutch control and hold

against handle to engage reel (Fig.15).

3, Move drive controlto DOWN positionto

move forward.

4, To disengage reel drive, immediately

release control lever.

5. To stop engine mov_ throttle lever to

STOP position (Fig.15).

Drive

Control

\Throttle

(Mowing speed Control)

Engine

Clutch

RGURE 15

HOW TO USE THE CONTROLS

AND WHAT THE CONTROLS DO

1. From the operators pceitionwhich is

behind the lawn mower, engages the

cutting blade.

2. The control in the middle regulatesthe

speed of the engine.

3. The control lever on the right engages

the self-propelledmechanism.

TURN THE PRODUCT OFF

1. The Engine--push the middle controlall

the way towards operator to stop.

2. Cutting Bla_lease the handle on

the leftside.

3. The Self-Propelled Mechanism_

release the handle on the leftside also.

GENERAL RECOMMENDATION

1. The spark plug and air filter should be

rep_ced once a year.This wilt assure

better engine performance and longer

engine life.

2. Check allfastenersand be sure they are

tight.

3. Follow all maintenance instructions

lis-l_d on the following pages an the

sem_e schedule.

CA nON:,.SCON.EC SPARKI

LUG WIRE FROM SPARK PLUG I

ANDP .CEW,REW,ERE

CANNOT COME IN CONTACT

WITH SPARK PLUG.

Maintenance

SERVICE RECOMMENDATIONS

SERVICE RECORD

REEL BACKLAPPED

CHECK & ADJUST BELT TENSION

LUBRICATE MOWER

ENGINE OIL CHANGE

ENGINE OIL CHECK

SERVICE AIR CLEANER

CLEAN/REPLACE SP_K PLUG

CHECK MUFFLER

CLBAN f_OW f.R

CLEAN AIR CLEANER

SCHEDULE

FIRST EVERY EVERY E':E_Y

5 25 50 l{:!:_s.

HOURS HOURS HOURS OF_SON

SERVICE DATES

FILL IN WHEN SERVICE

EVERY IS COMPLETED

USE

RGURE 16

CHANGING ENGINE OIL

1. Tiltmower back, place suitablecontainer

on floor next to drive wheel.

2. Place a piece of metal over drive wheel

so oil will drain into container. A plastic

funnel can also be used. Cut part of

funnel away and place under drain plug

making sure small end of funnel is

directedtowardthe container.

3. Removeoildrainplug.(Referto Fig.16).

4. When oil is dreJned, replaceplug and

refill crankcase with oil as per

instructionson page 7.

TO SERVICE AIR CLEANERS

Clean cartridge at three month intervals or

every25 hours,whicheveroccurs first.

NOTE: Service more often if necessary.

1. Remove knob and cover.

2. Remove cartridge by pulling it off of the

screw.

3. Clean by tapping gently on a flatsurface.

Ifvery dirty,replace cartridge or dean as

follows:

a, Wash in a low or non-sudsing

detergent and warm water solution.

CAUTION: Do net use petroleum

sc4ventssuch as kerosene, to clean

cartridge.

b. Rinse thoroughly with flowing water

from inside out until water is clear.

¢, Allow cartridge to stand and air dry

thoroughlybefore using. DO NOT

OIL CARTRIDGE. DO NOT USE

PRESSURIZED AIRTO CLEAN OR

DRY CARTRIDGE.

4. Install cartridge, then cover and screw

knob securely.See Figure 17.

COVER

IPRE-CLEANER

OPTIONAL

"-. P/N491435

P/N 491588

OR 5043

,ASEi!

FIGURE 17

SPARK PLUG

Clean and reset gap at .030" every 100

hoursof opera'_n.

CLEAN COOUNG SYSTEM

Grass, chaff or dirt may clog the rotating

screen and the air cooling system

especially after prolonged service cutting

dry grass, Yearly or every 100 hours,

whichever occurs first, remove the blower

housing and dean the areas to avoid

overspeeding, overheating and engine

damage. Clean more often if necessary.

REfer to Engine manual for detailed

instructions.

CLEAN ENGINE

Remove dirt and debris with a doth or

brush. Cleaning with a forceful spray of

water is not recommended as water could

contaminate the fuel.

LUBRICATION

Check oil level regularly. Oil all exposed

bearings, linageand frent wheels. Oil chain

frequently. Reel and main drive bearings

are sealed.

REEL MAINTENANCE

Normally grinding of the reel is not

recommended or necessary to insure

proper cutting.This is due to the extreme

hardness and great strength of the reel.

Sharpening and back lapping when

required, should always be done by a

prebedyequipped service center.

CAUTION: DO NOT RUN ENGINE AT

EXCESSIVE SPEEDS. Operating an

engineat excessivespeedsincreasesthe

danger of personal injury.

1, DO NOT TAMPER WITH GOVERNOR

SPRINGS, GOVERNOR LINKS OR

OTHER PARTSWHICHMAYINCREASE

THE GOVERNEDENGINESPEED.

SERVICE AND ADJUSTMENTS

TO CHECK OPERATION OF CHOKE

CONTROLS:

Move speed control lever to "choke"

position. The carburetor choke should be

dosed.

WAS_n BELL CRANK

FIGURE 18

4_ U

CASING t '_

CHOKE

TO ADJUST CHOKE CONTROLS:

Place speed control lever on equipment in

"FAST' (high speed) position. Loosen

control casing clamp screw (B) on control

plate. Move control casing (A) and wire

forward or backward until washer (C) just

touches the choke operating bellcrank (D).

]]ghten casing clamp screw (B) on control

plate. REcheck operation of controls after

adjustment. Move control lever to "STOP"

position. Lever must make good contact

wen step switch if so equipped. (Refer to

Fig. 18). Reefer to engine manual for

detailed instructions.

ReplaceAir Cleaner

IDLE SPEED TH RO]q'LE

STOP

ADJUSTING SCREW

THROTTLE

NEEDLE VALVE

CARBURETOR ADJUSTMENT FIGURE 19

FINAL ADJUSTMENT:

Place throttle control in "FAST' posi_on.

Turn needle valve in until engine slows

(clockwise-lean mixture). Then rum it out

pest smooth operating point until engine

runs unevenly (rich mixture). Now tum

needle valve to the midpoint between rich

and lean so theengine runs smoothly.Next,

adjust idle RPM. Rotate throttle

counterclockwise and hold against step

while adjusting idle speed adjusting screw

to obtain 1750 RPM. Release throttle.

Engineshould acceleratewithout hesitation

or sputtering. If it does not, carburetor

should be readjusted, usually to a slightly

richermixture.

CLUTCH BELT MAINTENANCE:

1. Insbectclutch beitfrequentJyforwear

and demaga. Wom and damaged

belts can cause the dutch to operate

improperly,such as con_nuous

movement of the reel and rollerdrive

when all leversare dL%=ngaged.

Replace the belt when excessive wear

or damage occurs.

7. Replacedaadman dutch spring.

(Attachto belt idler).

8. Replacebelt guard and belt guard belt.

Do not tighten bolt.

9. Replaceclutchcontrolrod makingsure

red is paced outsideof the belt.

10. Replace cotter pin and check for

propertension by followinginstructions

on page 4 under heading "Engine

Clutch Red TensionAdjustmenf'

11. Now check dutch belt guard for proper

adjustment.Thare must be 1/16"

clearancebetween the top of the belt

andthe bottomof the belt guard. Adjust

guard upor down to maintainthe 1/16"

clearance.

NOTE: The dearance must be checked

and adjustment made when the dutch is

engaged and there is tension on the belt.

(Lift clutch lever to the handle to engage

dutch and put tension on the belt).

12. Whenthe 1/16"dearance isachieved,

tighten belt guard firmly.

IMPORTANT:

IMPROPER ADJUSTMENT OF

BELT GUARD AND TENSION OF

CLUTCH CONTROL ROD CAN

CAUSE PREMATURE WEAR OF

THE BELT AND FAILURE OF

PROPER CLUTCH ACTION.

Clip fer throttlecable should secure cable to

handle.

CARBURETOR ADJUSTMENTS

Minor carburetor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. Air

cleaner and air cleaner cover must be

assembled to carburetor when running

engine.

INmAL ADJUSTMENT:

Gently tum needle valve clockwise until it

just doses. Valve may be damaged by

tuming it in tee far.(Referto Fig. 19).

Next open needle valve 1-1/2 turns

counterclockwise.This initialadjustment will

permit the engine to be started and

warmed up (approximately5 minutes) prior

to final adjustment.

CLUTCH BELT REPLACEMENT:

1. Remove cotterpinfrom lowerdutch

control rod (Part 1012D) and slide

control rod from dutch bearing (Part

1046D).

2. Remove belt guard bolt using 1/Z'

wrench and remove belt guard from

the clutch body.

3. Detach Deadman clutch spring (Part

1052D) from deadman belt idler (Part

1047D).

4. Remove the worn belt.

5. Install new belt by placing around

jackshaft pulley (Part 1053)first and

then around the engine pulley (part

I063).

6. CAUTION: Make sure idler bearing

(part I048D) rests againstthe inside of

the belt.O'ha belt must be placed over

the pulleysand the idlerbearing).

STORAGE

MOWER:

•Clean all debris off mower and engine with a

rag or brush.

• Do not use water.

• Oil all chains and wipe off excess oil with a

rag.

ENGINE:

Engines to be stored over 30 days should be

completely drained of fuel to prevent gum

deposits forming on essential carburetor parts,

fuel filter and tank.

NOTE: The use of a fuel additive, such as STA-BIL®,

or an equivalent, will minimize the formation of

fuel gum deposits during storage. Such an

additive may be added to the gasoline in the fuel

tank of the engine, or to the gasoline in a storage

container.

a. All fuel should be removed from the tank.

Run the engine until it stops from lack of fuel.

b. While engine is still warm, drain oil from

crankcase. Refill with fresh oil.

c. Remove spark plug, pour approximately 1/2

ounce (15 cc) of engine oil into cylinder and

crank slowly to distribute oil. Replace spark plug.

IMPORTANT:.

IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL

FUEL SYSTEM PARTS SUCH AS THE

CARBURETOR, FUEL FILTER, FUEL HOSE,

OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL

BLENDED FUELS (CALLED GASOHOL OR

USING ETHANOL OR METHANOL) CAN

ATTRACT MOISTURE WHICH LEADS TO

SEPARATION AND FORMATION OF ACIDS

DURING STORAGE. ACIDIC GAS CAN

DAMAGE THE FUEL SYSTEM OF AN ENGINE

WHILE IN STORAGE.

OTHER:

Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts

to rust. Rust and/or dirt in your gasoline can

cause problems.

• Do not store your mower under any plastic

cover. Plastic cannot breathe which allows

condensation to form and can cause your

mower to rust.

d. Clean dirt and chaff from cylinder, cylinder

head fins, blower housing, rotating screen

and muffler areas.

e. Store in a clean and dry area.

TROUBLE SHOOTING CHART

PROBLEM CAUSE

1. Engine fails to start. A

Check fuel tank for gas.

Spark plug lead wire disconnected.

Throttle control lever not in starting position.

Check spark plug.

ECarburetor improperly adjusted. Engine

flooded. Remove spark plug, dry the plug,

crank engine with plug removed, and throttle

in off position. Replace spark plug and lead

wire and resume starting procedures.

F Old/stale gas. Drain and refill with fresh gas.

2. Hard starting or loss of power.

A Spark plug wire loose

B Carburetor improperly adjusted.

C Dirty air cleaner.

3. Operation erratic.

ADirt in gas tank. Drain, clean and refill.

BDirty air cleaner.

C Water in fuel supply. Drain and refill.

D Vent in gas cap and/or carburetor plugged.

Clear vent.

E Carburetor improperly adjusted.

4. Occasional skip (hesitates) at high speed.

A Spark plug fouled, faulty or gap too wide.

B Carburetor improperly adjusted.

C Dirty air cleaner.

5. Idles poorly. A Carburetor idle speed too slow.

B Spark plug gap too close.

C Carburetor idle mixture

improperly set. adjustment

6. Engine overheats A Adjust carburetor.

B Remove any obstructions from air passages

in shrouds.

C Clean cooling fins.

D Fill crankcase to proper oil level.

Front Throw Reel Mower Repair Parts nModel No. 328-395900

42 41 38\

127

124

125

128

122

'49

\47 57

111

110 115

94 91 97 lOO

115 114 113

119

118

€

119 120

116

121

Front Throw Reel Mower Repair Parts -- Model No. 328-395900

REF. PART OrderpartsfromSearsby REF. PART

NO. NO. DESCRIPTION SpecifyingModel& PartNo. NO. NO.

1 1001-A Handle 71 1071

2 7015-A ShoulderBoltfor Handle 72 1072

3 1003 HandleGrips (2 req.) 73 1073

4 1004 Drive ControlLever 74 1074

5 1005-D ClutchControlLever 75 1075

7 1007 PlasticWasher (2 req.) L& R 76 1076-D

81008 "LockNuts7/16" - 14 (2 req.) L & R 77 1077-D

9 1009 Drive & ClutchLever Grips 78 1078-S

10 1010 DriveControlRod 79 1037-D

11 1011 *Cotter Pins1/8"x 1/2"(3 req,) 80 1080

12 1012-D ClutchContml Rod 81 1057

13 1013 ThrottleControlAssembly 82 1082-D

14 1014 Handle Brace Plate 83 1083

15 1015 '1/4" _28 Nuts(6 req.) 84 1028

16 1016 Lower Handle (2 req.) 85 1085-D

18 1018 "1/4 - 28 x 7/8" Bolts(6 req.) 86 1086

19 1019 HandleBrace (2 req.) L& R 87 1028

20 1020 '114 - 28 x 5/8"Bolts(2 req.) L & R 88 1088

21 1021 "1/4"- 28 Nuts(2 raq.) L& R 89 1070

22 1022 Drive Pivot Rod 90 1033

23 1023 Drive PivotSpring 91 1091-B

24 1024 Drive Pivot Arm 92 10g2-A

25 1025 *Set Screw3/8" -16 x 1/2" Square Head 93 1057

26 1026 Lower Drive controlRod 94 1094

27 1011 "CotterPin 1/8"x 1/2" 95 1033

28 1028 '5/16" - 18 x 3/4"Bolts (4 req.) L & R96 1096

29 1029 Deck 97 1097

31 t031 Roller SupportBracketwith Bearing 98 1028

32 1031 Roller Support Bracket g8A 1075-A

33 1033 "5/16" - 18 x 1/2" Bolts (2 req.) 99 1099

34 1034 Roller Drive Tube 100 1100

35 1035 Rotter DriveTires (5 req.) 101 1101-2

36 1036 Roller End Caps (2 req.) 1101-A

37 1037 tnd Cap Bearings (2 req.) 102 1033

38 1038 Roller Drive Sprocket (30teeth) 103 1103-A

39 1039 Roller Drive Bolts (3 req.) 104 1028

40 1015 "1/4"- 28 Drive Nuts (6 req.) 105 1105

41 1041 Roller Drive Shaft 106 1106

42 1042 Spacer 107 1107-7

43 1043-A Engine, State Model 108 1108

44 1044 "5/16"- 24 x 1-1/2" Bolts(4 req.) 109 1109

45 1045-D Main ClutchBody 110 1033

46 1046°D ClutchRod Bearing 111 1111

47 1047-D Belt IdlerArm 112 1112

48 1048-D Idler Bearing 1112-B

4g 1049 "3/8"-16 1/2" Flat Head PhillipsHead Screw 113 1113

50 1015-A Boltfor ClutchBody 114 1007

51 1051 Washer 115 1008

52 1052-O ClutchSpringw/Swing Plate 115A 1008-A

53 1053 Jack Shaft with Pulley& Sprocket 116 1116

54 1054 Jack Shaft Housing(2 req.) 117 1002

55 1028 "5/16"- 18 x 3/4" Bolts (4 req.) 118 1118

56 1092 Clutch Drive Chain -No. 41 x 46 pitch 119 1008

57 1057 *Connecting Link for No.41 Chain 120 1120

58 1058 Clutch Chain Guard 121 1121

59 1033 "5/16"- 18 x 1/2" Bolts 122 1122

60 1060-B ClutchBelt 124 1124

61 1061 Belt Guard 125 3065

62 1062 %/16" - 18 x 3/8" Bolts 127 1127

63 1063 Engine Pulley 128 1018

65 1065 Allen Set Screw 5/16" - 24 x15116" N/S

66 1066-D Rear AxleShaft N/S

67 1067-D Releiner

68 1068-C Sprocket (30 teeth with Hub)

69 1069 Sprocket(8 teeth withHub)

70 1070 *Set Screws 7/16" - 20 x 7/16" Half Dog (3 req.)

DESCRIPTION Order parts from Sears by

SpecifyingMod_ & Pad No.

AxleSuppod Bearing (2 req.)

Roller Bracket Supports (2 req.)

Axle hangers(4 req.)

*Hanger Bolts 5116"- 24 x 7/8" (8 req.)

"5/16" - 24 Nuts (8 req.)

Spacer

Rear Wheels w/Bearings(2 req.)

Retainer Bearing

*Roller Drive Chain No. 41-36 Pitch

*Connecting Link No. 41

Slide Plate w/Chain Guard Bracket

Catcher Hook Bracket

"5/16" - 18 x 3/4" Bolts (4 req.)

Side Plate

Catcher Hook Bracket

"5/16" - 18 x 3/4"Bolts (4 req.)

Sprocket (17 teeth)

*Set Screws 7/16" - 20 x 7/16" Half Dog (4 req.)

"5/16" - 18 x 1/2" Bolts (2 raq.)

Sprocket (11 teeth)

*Reel Drive Chain No. 41-45 Pitch

*Connecting Link No. 41

Chain Guard

"5/16" - 18 x 1/2" Bolts (2 raq.)

Height Adjustment Lever

Height Adjustment Notched Bracket

"5/16" - 18 x 3/4" Bolt

5/16" -18 Nut

Spacer Bushing

Height Adjustment Spring

Shield

ShieldAssembly Hardware

"5/16"- 18 x 1/2" Bolt(2 req,)

Bed Knife

"6/16" - 18 x 3/4"Bolts(2 req.)

TaperedBolts5/16" -18 x 5/8" (6 req,)

Bushing for TaperedBolt (6 req.)

Reel Assembly 7 Blade

Reel Bearings (2 req.)

Reel BearingRetainer

"5/16" - 18 x 1/2" Bo_ls (2 req.)

ReelBearing Retainer

FrontWheel AssemblyBar

Bushing

Tie rod

PlasticWasher

"7/16" - 14 Nuts(2 req.)

"7/16" - 14 Jam Nuts (2 req.)

FrontWheels with Bearings

FrontWheel Bearings(2 req.)

"7/16"- 14 x 3-1/2" Bott

"7/16" -14 Nuts (2 req.)

Flat Washer

"7/16"• 14 x 3-1/4" Bolt

PlasticGrass Catcher

Catcher Hook

Washer

Catcher Hook

1/4"- 28 x 7/8" Bolt (4 req.)

3959M** Owner manual_Repair Parts

1202E** Engine Operating Instruction Manual

* Standard Hardware Items, may be purchased locally.

** NOT SHOWN

NOTES-- MAINTENANCE RECORD

NOTES mMAINTENANCE RECORD

NOTES-- MAINTENANCE RECORD

NOTES mMAINTENANCE RECORD

OWNER'S

MANUAL

MODEL NO.

328-395900

CRRFTSHRN ®

3.75 HP 20" 7-Blade

Power Propelled Reel

Each Lawn Mower has its own model number. Each engine

has its own model number

The model number for your lawn mower will be found on a

decal attached to the rear of the mower housing.

The model number for the engine will be found on the Blower

Housing of the engine adjacent to the spark plug.

All parts listed herein may be ordered through Sears,

Roebuck and Co. Service Centers and most retail stores.

When ordering repair parts, always give the following

information:

•Product- "Self Propelled Reel Mower"

• Model Number - 328-395900

• Engine Model Number -

• Part Number

• Part Description

Your Sears merchandise has added value when you

consider that Sears has service units nationwide staffed

with Sears Trained technicians...professional technicians

specifically trained on Sears products, having the parts,

tools and the equipment to insure that we meet our

pledge to you, we service what we sell

Your Sears Merchandise takes on added value when you

discover that Sears has Service Units throughout the

country. Each is staffed by Sears-trained, professional

technicians using Sears approved parts and methods.

SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A I

p=l,,_gs+m02-z2-9o 20

Craftsman 328395900 User Manual Lawnmower Power Reel Manuals And Guides L0060106

CRAFTSMAN Lawnmower Power Reel Manual L0060106 CRAFTSMAN Lawnmower Power Reel Owner's Manual, CRAFTSMAN Lawnmower Power Reel installation guides

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