Craftsman 351181700 User Manual STAPLER Manuals And Guides L0309729

CRAFTSMAN Stapler Manual L0309729 CRAFTSMAN Stapler Owner's Manual, CRAFTSMAN Stapler installation guides

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Operator's Manual

/"(RnFTS.nN°I

W' Crown

20 Gauge

3/8-1" Length

CROWN STAPLER

Model No.

351.181700

Colovos

CAUTION: Read and follow

all Safety Rules and Operating

Instructions before First Use

of this Product. Keep this

manual with tool.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

20801.00 Draft (04/09/03)

• Safety

• Operation

• Maintenance

•Parts List

•EspaSol

Warranty ......................................... 2

Safety Rules ...................................... 2

Operation ...................................... 3-6

Maintenance ..................................... 6

Troubleshooting ................................... 7

Parts Illustration and List .......................... 8-9

EspaSoL...................................... 10-15

FULL ONE YEAR WARRANTY

ifthis product fails due to a defect in material or workmanship

within one year from the date of purchase, Sears will at its

option repair or replace it free of charge. Contact your nearest

Sears Service Center (1-800-4-MY-HOME) to arrange for prod-

uct repair, or return this product to place of purchase for

replacement.

If this product is used for commercial or rental purposes, this

warranty will apply for 90 days from the date of purchase.

This warranty applies only while this product is used in the

United States.

This warranty gives you specific legal rights, and you may also

have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates,

IL 60179

•Read and follow all safety rules and operating instructions

in this manual and on warning label of tool before using

this tool. Keep this manual with the tool.

•Keep work area clean and properly lighted.

• Keep children, bystanders and visitors at a safe distance

from work area while operating this tool.

• Air tool operators and all others in work area should

always wear safety goggles complying with United States

ANSI Z87.1 to prevent eye injury from fasteners and flying

debris when loading, operating and unloading this tool.

Everyday eyeglasses have only impact resistant lenses.

These are NOT safety glasses. ANSI Z87.1 safety glasses

have permanently attached rigid, hard plastic side shields

and will have =Z87.1" printed or stamped on them.

Always wear ear protection. The work area may include

exposure to excessive noise levels which will require nec-

essary ear protection. Some environments will require

head protection; use head protection conforming to ANSI

Z89.1.

Do not alter or modify this tool in any way. Do not use this

tool for any application other than for which it was

designed.

•Do not use oxygen, carbon dioxide, high-pressure com-

pressed gas or bottled gases as the power source for this

tool. The tool will explode and serious personal injury

could result.

•Never connect the tool to air pressure which could poten-

tially exceed 200 psL Use only clean, dry, regulated air

within rated range as marked on tool.

The tool must have a male, free-flow hose coupling so that

all air pressure is removed from the tool when the coupling

joint is disconnected. Failure to use proper coupling could

cause accidental discharge, possibly causing injury.

Only use air hose that is rated for a maximum working

pressure of 150 psi or 150% of the maximum system pres-

sure, whichever is greater.

Do not use a hose swivel connector with this tool.

Do not pull trigger or depress contact trip while connecting

to the air supply, as the tool may cycle, possibly causing

injury.

When loading tool: Do not pull trigger or depress contact

trip; Do not point the tool at yourself or others; Do net

place hand or any part of body in the fastener discharge

area of the tool as accidental actuation may occur and

cause injury.

Disconnect tool from air supply before loading or unload-

ing, pedorming tool maintenance, clearing a jammed fas-

tener, leaving work area, moving tool to another location or

handing the tool to another person.

• Use Sears recommended fasteners only.

• Do not load the tool until you are ready to use it.

•Always assume that the tool contains fasteners. Keep the

tool pointed away from yourself and others at all times.

Never engage in horseplay. Never pull the trigger unless

the contact trip is in contact with the workpiece. Keep oth-

ers at a safe distance from the tool while the tool is in

operation.

• Always remove finger from trigger when not driving fasten-

ers. Never carry the tool with finger on or under the trigger

as accidental actuation may occur and cause injury.

• Always keep hands and body away from the fastener dis-

charge area when air supply is connected to the tool. Grip

tool firmly to maintain control while allowing tool to recoil

away from work surface as fastener is driven. If contact trip

is allowed to recontact work surface before trigger is

released, an unwanted fastener may be driven.

• Check operation of the contact trip frequently. Never use

the tool if the contact trip, trigger or springs have become

inoperable, missing or damaged. Do not alter or remove

contact trip, trigger or springs. Never use a tool that is leak-

ing air, has missing or damaged parts, or requires repair.

• Do not drive fasteners on top of other fasteners or with the

tool at too steep an angle. The fasteners can ricochet and

cause injury. Do not drive fasteners close to the edge of

the workpiece. The workpiece is likely to split, allowing the

fastener to fly free and cause injury. Do not attempt to

drive fasteners into hard or brittle materials such as con-

crete, steel or tile.

• Do not overreach. Always place yourself in a firmly bal-

anced position when using or handling the tool. Do not

attach the hose or tool to your body.

Do not operate tool without fasteners or damage to tool

may result.

Do not use tool without safety warning label. If label is

missing, damaged or unreadable, contact SEARS to

obtain a new label.

•Only qualified repair personnel must perform tool service.

When servicing a tool, use only identical repair parts.

• Store toot out of reach of children and other untrained

peraons.

0 Sears, Roebuck and Co. 2

DESCRIPTION

The Craftsman '/2"Crown Stapler drives '/2"crown, 20 gauge

staples from 3/,,,,to 1" long.Oillesa design eliminates daily oil-

ing and oil stains on workpiece. Die cast magnesium body with

textured rubber grip minimizes operator fatigue. Large capacity,

bottom loading magazine with positive, quick action latch

makes loading easy. Stapler features rear exhaust, single and

rapid-fire operation, adjustable depth of drive control, rubber

nose tip and storage case. Safety feature disables tool unless

contact trip is pressed against workpiece. Tapered nosepiece

provides operator with greater visibility for precise tastener

placement. Rigid nosepiece reduces jamming. The '/2"Crown

Stapler is excellent for upholstery, cabinetry, roofing felt, lattice

and screen assembly.

SPECIFICATIONS

Capacity ................................ 100 staples

Staple crown width................................ '/_"

Staple lengths................................ 3/,to 1"

Staple size .................... 20 gauge (.047" x .023")

Operating pressure ........................ 60-100 PSI

Air inlet.................................... '/," N.P.T.

Length........................................ 93/,s"

Height ........................................ 7'/2"

Width ........................................ 25/,6"

Weight ..................................... 2.6 Ibs.

STAPLES

18330 (Box of 5000) .................. '/2"crown, 3/,, long

19184 (Box of 1000

18332 (Box of 5000

19186 (Box of 1000

18331 (Box of 5000

19185 (Box of 1000

18379 (Box of 4009

19187 (Box of 1000

.................. '/2"crown, 3/,,,,long

.................. '/2"crown, '/2" long

.................. '/2"crown, '/=" long

.................. '/="crown, 7/e"long

.................. '/2"crown, 7/,,,,long

.................. '/z" crown, 1" long

.................. '12"crown, 1" long

AIR SUPPLY LINE

Refer to Figure 1.

DANGER: Do not use oxygen, carbon dioxide, high-pressure

compressed gas or bottled gases as the power source for this

tool.The tool will explode and serious personal injury could

result.

•The air tool operates on compressed air at pressures from

60 to 100 PSI.

• Never connect the tool to air pressure which could poten-

tially exceed 200 PSi. Use only clean, dry, regulated air

within rated range as marked on tool.

Air Delivery Required: 0.85 SCFM @ 90 PSI

(30 shots per minute).

WARNING: Keep hands and body away from discharge area

of tool when connecting air supply. Always disconnect tool

from air supply when servicing or adjusting tool and when tool

is not in use.

Air operated tools require clean, dry, lubricated com-

pressed air to ensure top performance, low maintenance

and long life.

Dirt and abrasive materials present in all air lines will dam-

age tool O-rings, valves and cylinders.

Moisture will reduce tool performance and life if not

removed from compressed air.

• A filter-regulator-lubricator system is required and should be

located as close to tool as possible. A distance of less than

15 feet is recommended. Lubricator is not required for

oilless tools.

• Keep air filter clean. A dirty filter will reduce the air pressure

to the tool causing a reduction in power and efficiency.

The air supply system must be able to provide air pressure

of 60 to 100 pounds per square inch at tool.

• All hoses and pipes in the air supply system must be clean

and free of moisture and foreign particles. Hoses must be

rated for a maximum working pressure of 150 PSi or 150%

of maximum system pressure, whichever is greater.

• Do not mount swivel connector in air supply line.

The air pressure should be properly regulated.

• Different workpiece materials and different fastener lengths

will require different operating pressure.

• Be sure all connections in air supply system are sealed to

prevent air loss.

• Never connect a female quick-disconnect coupling to the

tool side of air line connection. A male, free-flow coupling

should be connected to the tool side of air line connection

(see Figure !).

WARNING: The female coupling provides a seal preventing

loss of compressed air from compressor tank when discon-

nected from male coupling. If connected to tool side of air

supply, the female coupling could seal a compressed air

charge in the tool which could discharge if the tool trigger is

actuated.

Male Connector

Figure 1 -Air Supply Line

Female Connector

Refer to Figures 2, 3 &4 (page 4).

WARNING: Disconnect tool from air supply. Do not load tool

until you are ready to use it. Do not pull trigger or depress

contact trip while loading toot. Always load with nose of tool

pointing away from you and others. Always wear safety gog-

gles that comply with United States ANSi Z87.1.

NOTE: For best results, use Sears fasteners only.

•Turn tool upside down, depress latch and slide magazine

cover open (see Figure 2).

Figure 2 -Open Magazine

•Insert fasteners into magazine. Place fasteners into maga-

zine with the chisel points of the staples fascing up (see

Figure 3).

STAPLING OPERATION

Refer to Figures 5, 6, 7& 8 (pages 4 and 5),

WARNING: Read and follow all safety rules and operating

instructions in this manual and on warning label of tool before

using this tool. Keep this manual with the tool.

WARNING: Do not use this tool without safety warning

label. If label is missing, damaged or unreadable, contact

Sears to obtain a new label

WARNING: Never operate tool unless contact trip is in con-

tact with workpiece. Do not operate tool without fasteners or

damage to tool may result. Never fire fasteners into the air

because fasteners may injure operator or others and damage

to tool may result.

•Perform "Safety Mechanism Check" as described in the

Maintenance section (see page 6) prior to first use of tool

and on a daily basis thereafter.

• The tool is equipped with a rotating switch that can be set

to rapid-fire or single-fire mode (see Figure 5). When the

switch is set to single-fire mode, the tool will not drive a

second fastener until the trigger is fully released and

pulled again.

• When the switch is rotated to rapid-fire mode, the tool can

drive fasteners continuously. A fastener will be fired each

time the contact trip is pressed against the workpiece, as

long as the trigger is maintained in the pulled position.

Figure 3 - Load Magazine

• Slide magazine cover forward over magazine until latch

snaps into place, locking magazine cover (see Figure 4).

Figure 4 -Close Magazine

Figure 5 - Push and rotate switch to select

Operation Mode

SINGLE-FIRE OPERATION:

The air tool is equipped with a contact trip safety mecha-

nism that disables tool unless contact trip is pushed

against work. To drive a fastener hold body firmly and

press contact trip on workpiece where fastener is to be

applied, Pull trigger to drive fastener into workpiece. To fire

a second fastener lift the tool from the workpiece, release

the trigger and then repeat the above sequence.

RAPID-FIRE OPERATION:

•The tool can also be operated by holding trigger

depressed and pushing contact trip against workpiece. A

fastener will be driven each time the contact trip is pushed

against the workpiece. This operating procedure provides

rapid-fire fastener driving. Never operate tool unless con-

tact trip is in contact with workpieee.

WARNING: All air power fastening tools recoil when operat-

ed. This recoil is caused by rapid driving of the fastener. Tool

may bounce from recoil causing a second unwanted fastener

to be driven. Reduce tool bounce by holding tool firmly in

hand and pressing tool gently against workpiece. Let the tool

do the work. This will atlow recoil of tool to bounce tool away

from workpiece preventing the driving of second fastener.

CONTACT TRIP ADJUSTMENT

The contact trip may be adjusted up or down to vary the

depth of the fastener in the workpiece. To adjust, rotate depth

control knob (see Figure 6) to raise or lower contract trip to

desired setting.

Figure 6 - Setting Depth Control

CONTACT TRIP PAD

The tool is equipped with a contact trip pad (see Figure 7)

that prevents marring of finished surfaces by the contact trip

during normal operation. Pad can be removed and stored on

the storage sleeve located on the end cover of the magazine.

Rex wrench is also stored on the magazine.

Figure 7 -Storing Contact Trip Pad and Wrench

FASTENER VIEW WINDOW

This tool has a fastener viewing window on the magazine

cover. Fasteners are visible through the window (see Figure

8). When the pusher is visible through the window (see Figure

9), the tool has approximately ten fasteners in the magazine.

Fasteners

Figure 8 -Magazine Full

Pusher

Figure 9 -Magazine Empty

OPERATING PRESSURE

•Use only enough air pressure to perform the operation. Air

pressure in excess of that which is required will make the

operation inefficientand may cause premature wear or

damage to the tool.

•Determine minimum air pressure required by driving some

test fasteners into the workpiece, Set air pressure so that

test fasteners are driven down flush with the work surface.

Fasteners driven too deep may damage workpieee.

COLD WEATHER OPERATION

CAUTION: Do not store in cold environment. Frost or ice

could form inside tool affecting operation and damaging tool.

Use a cold temperature lubricant, such as ethylene glycol,

when operating tool in freezing temperatures.

Refer to Figure 10 (page 8)

LUBRICATION

This is an oilless tool. No lubrication is necessary.

MAGAZINE AND PISTON-RAM

Keep magazine and nose of tool clean and free of any dirt,

lintor abrasive particles.

The tip of the ram (Fig. 10, No. 11) can become dented or

rounded over time.

Square off the tipof the ram with a clean, fine hand file to

extend the life of the ram and tool. Fastener firing will be

more consistent if the ram tip is kept clean and square.

SAFETY MECHANISM CHECK

Inspect contact trip safety mechanism daily for proper opera-

tion. Do not operate tool if mechanism is not operating

properly.

With the red push-button switch in the rapid-fire mode, per-

form the following procedures to test safety mechanism:

•Leave trigger untouched while pushing contact trip into

workpiece. Tool must not fire.

•Pull trigger while contact trip is clear of work and pointed

away from operator and others. Tool must not fire.

• Depress and hold trigger. Push contact trip against work

where fastener is needed. The tool should drive only one

fastener each time the contact trip is pushed against

workpiece.

If contact trip mechanism does not operate properly,

repair tool immediately through Sears Service Center.

Replace any damaged or missing parts. Use the parts list to

order parts.

REBUILD KITS

Rebuild kits are available as spare parts, (see page 9). Tools

should be rebuilt if tool fails to operate properly after extended

use. See troubleshooting to determine required replacement

parts.

Disconnect tool from air supply before attempting repair

or adjustment.

NOTE: When replacing O-rings or cylinder, lubricate with

grease before assembly.

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Trigger cap leaks air 1. O-ring damaged 1. Check and replace damaged O-ring (Fig, 10, No. 53

2. Valve stem, seal or O-rings damaged 2. Check and replace damaged stem, seal or O-rings

(Fig. 10, Nos. 53, 54, 55 and 58)

3ap leaks air 1. Cap bolts loose 1. Tighten bolts (Fig. 10, No. 1)

2. Damaged gasket 2. Check and replace damaged gasket (Fig. 10, No, 3)

Nose leaks air 1. Damaged cylinder O-ring 1. Check and replace damaged O-ring (Fig. 10, No. 12

2. Damaged bumper 2. Check and replace damaged bumper (Fig. 10, No. 14

3. Ram guide damaged 3. Check and replace guide (Fig. 10, No, 15)

Toolwill not operate 1. Insufficient air supply 1. Check air supply

2. Damaged or worn head valve O-ring 2. Replace damaged or worn O-ring or seal

or seal (Fig. 10, Nos. 5 and 8)

3. Damaged head valve spring 3, Replace damaged spring (Fig. t0, No. 6)

4. Head valve binding in cap 4. Clean and grease cap and head valve

(Fig. 10, Nos. 2 and 9)

Tooloperates slowly

or loses power

Tool skips fasteners or

inconsistentoperation

1. Damaged head valve spring

2. Damaged or worn O-rings

3. Damaged trigger assembly

4. Build-up on ram

5. Cylinder not sealed on bumper

properly

6. Insufficient air supply

7. Head valve poorly lubricated

1. Worn or damaged bumper

2. Build-up on ram or nose

Insufficient air supply 3.

Damaged or worn piston O-ring 4.

Damaged magazine springs 5.

Magazine-nose bolts loose 6.

7. Fasteners too short

8. Damaged fasteners

9. Incorrect fastener size

10. Cap leaks

11. Damaged trigger valve seal and

O-rings

12. Bent or damaged ram

13. Dirty magazine

14. Damaged or worn magazine

or magazine cover

1. Check and replace damaged spring (Fig. 10, No. 6)

2. Check and replace damaged or worn O-rings

3. Check and replace trigger assembly

4. Clean piston/ram assembly (Fig. t0, No. 11)

5. Disassemble cylinder and assemble properly

6. Check air supply

7. Disassemble head valve (Fig. 10, No. 9),

clean, grease, and assemble properly

1. Check and replace bumper (Fig. 10, No. 14)

2. Clean and grease piston/ram assembly (Fig. 10, No, 11)

and inside of nose cover (Fig. 10, No. 27)

Check air supply

Check and replace O-ring (Fig. 10, No. 10)

Check and replace springs (Fig. 10, No. 39)

Align nose with magazine and tighten bolts

(Fig. 10, No. 26)

7. Use Sears recommended fasteners only

8. Discard damaged fasteners

9. Use Sears recommended fasteners only

t0. Tighten cap bolts (Fig. 10, No. 1). Check and replace

damaged gasket (Fig. 10, No. 3)

11. Check and replace damaged seal and O-rings

(Fig. 10, Nos. 53, 55 and 58)

12. Check and replace damaged pistorVram assembly

(Fig. 10, No. 11)

13. Clean magazine and lubricate with a

dry, film lubricant.

14. Check and replace magazine or magazine cover

(Fig. t0, Nos. 30 and 35)

Model 351.181700

Figure 10 - Replacement Parts Illustration For Stapler

/12

2o-._t

22...._;

24\

57_._._ I

51-_

KEY

NO. PART NO. DESCRIPTION QTY.

1 06395.00 4-0.7 x 22mm Socket Head Bolt 6

2 20333.00 Cap 1

3 20273.00 Cap Gasket 1

4 20274.00 Spacer 1

5 20275.00 Seal 1

6 04210.00 Head Valve Spring 1

7 06436.00 Spacer 1

8 04303.00 33.5 x 2.0mm O-Ring 1

9 04302.00 Head Valve Piston 1

10 20277.00 Seal 1

11 20786,00 Piston Ram Assembly 1

12 06909.00 44.17 x 1.78mm O-Ring 1

13 20335.00 Cylinder 1

14 20280.00 Bumper 1

15 20787.00 Ram Guide 1

16 20282.00 Throttle 1

17 20284.00 Pad 4

18 20502.00 Trip Lever 1

19 20547.00 E-Ring 1

20 20503.00 Nut 1

21 20548.00 Nut Guide 1

22 20549.00 Knob 1

23 20504.00 Contact Trip Bracket 1

24 20788.00 Contact Trip 1

25 20286.00 Contact Trip Pad 1

26 20506.00 Shoulder Screw 2

27 20789.00 Nose Cover 1

28 20507.00 Plate 1

29 20790.00 Nose 1

30 20791.00 Magazine Cover 1

31 20516.00 4-0.7 x 14mm Flat Head Screw 1

32 20792.00 Spring Pivot 1

33 20793.00 Pin 1

34 20794.00 Pusher 1

Standard hardware item available locally

5, Not Shown

Recommended Accessories Qty./Box Model No

& Staples, _/2"Crown-¾" Long 5000 9-18330

A Staples, V2"Crown-3/," Long 1000 9-19184

A Staples, '/2"Crown-W' Long 5000 9-18332

A Staples, '/2"Crown-W' Long 1000 9-19186

A Staples, 'h" Crown-'/," Long 5000 9-18331

Staples, V2"Crown-'/," Long 1000 9-19185

A Staples, '/2"Crown-l" Long 4000 9-18379

z, Staples, V# Crown-l" Long 1000 9-19187

KEY

NO.

PART NO. DESCRIPTION

20795.00

20301.00

20796,00

20797.00

20798.00

06086.00

20299.00

17437.00

20300.00

20246,00

20276.00

06080.00

N/A

04327.00

20304.00

20305.00

20306.00

20307.00

20308.00

20309.00

06449.00

04325.00

20310.00

20311.00

20799.00

20519.00

20520.00

06396.00

20302.00

06197.00

20800.00

20801.00

9-18335

QTY.

Magazine 1

2.5 x 24mm Spring Pin 3

2.5 x 11mm Spring Pin 1

End Cover 1

Spring 1

4-0.7 x 8mm Socket Head Bolt 1

Push Button 1

Spring 1

Trigger 1

3 x 23mm Spring Pin 2

3 x 33mm Spring Pin 1

4-0.7mm Fiber Nut 2

Body I

9.8 x 1.9mm O-Ring 1

Air Manifold t

29.82 x 2.62mm O-Ring 1

Trigger Spring 1

Trigger Cap 1

10.82 x 1.78mm O-Ring 1

Valve Stem 1

2.5 x 1.4mm O-Ring 2

Trigger Valve Spring t

Trigger Valve Head 1

7.5 x 1.5ramO-Ring 1

Latch 1

Spring 1

Rear Support 1

3 x 12mm Spring Pin 1

Washer 1

4-0,7 x 20ram Socket Head Bolt 1

Warning Label 1

Operator's Manual 1

Storage Case 1

Rebuild Kits

20318.00

20319.00

20802.00

Trigger Rebuild Kit 1

Fig. 10, Nos. 51, 53, 54, 58 and

Iwo 55

Head Valve Rebuild Kit 1

Fig. 10, Nos. 3, 4, 5 and 8

Piston-Ram Assembly Rebuild Kit 1

Fig. 10, Nos. 10, 11, 12 and 14

Get it fixed, at your home or ours!

Your Home

For repair-in your home-of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME ® (1-800-469-4663)

Call anytime, day or night (U.S.A. and Canada)

www,sears.com www.sears.ca

Our Home

For repair of carry-in items like vacuums, lawn equipment,

and electronics, call or go on-line for the location of your nearest

Sears Parts & Repair Center.

1-800-488-1222

Call anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, ypara ordenar piezas:

1-888-SU-HOGAR sM

(1-888-784-6427)

Au Canada pour service en fran£ais:

1-800-LE-FOYER Mc

(1-800-533-6937)

www.sears.ca

6 /.4RS

_) Registered Trademark /TM Trademark /SMServioe Mark of Sears, Roebuck and Co.

®Marca Registrada /TMMama de F_brica /s_ Marca de Se rvicio de Sears, Roebuck and Co.

Craftsman 351181700 User Manual STAPLER Manuals And Guides L0309729

CRAFTSMAN Stapler Manual L0309729 CRAFTSMAN Stapler Owner's Manual, CRAFTSMAN Stapler installation guides

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