Craftsman 358350480 User Manual GAS CHAINSAW Manuals And Guides L0809450

CRAFTSMAN Chainsaw, Gas Manual L0809450 CRAFTSMAN Chainsaw, Gas Owner's Manual, CRAFTSMAN Chainsaw, Gas installation guides

User Manual: Craftsman 358350480 358350480 CRAFTSMAN GAS CHAINSAW - Manuals and Guides View the owners manual for your CRAFTSMAN GAS CHAINSAW #358350480. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman GAS CHAINSAW Manual

Open the PDF directly: View PDF .
Page Count: 22

Instruction Manual

ICRRFTSMRN°I

2.6 cu.in./42cc 2-Cycle

GASOLINE CHAIN SAW

Model No.

358.350480 - 18 in. Bar

•Safety

•Assembly

•Operation

•Maintenance

•Parts List

•Espa_ol

For Occasional Use Only

WARNING:

Read and follow all Safety Rules and Operating

Instructions before first use of this product.

For answers to your questions about this product:

Call 7 am-7 pm, Mon-Sat; Sun, 10 am-7 pm

1-800-235-5878 _Hours listed are Central Time)

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

530086529 8/10/01

Warranty 2 Storage 19

Safety Rules 2 Troubleshooting Table 20

Assembly 6 Emissions Statement 21

Operation 7 Parts List 23

Maintenance 14 Spanish 26

Service and Adjustments 17 Parts & Ordering Back Cover

FULL ONE YEAR WARRANTY ON CRAFTSMAN _ GAS CHAIN SAW

For one year from the date of purchase, when this Craftsman Gas Chain Saw is

maintained, lubricated and tuned up according to the instruction manual, Sears

will repair, free of charge, any defect in material or workmanship.

This warranty excludes the bar, chain, spark plug and air filter, which are

expendable parts and become worn during normal use.

If this Gas Chain Saw is used for commercial or rental purposes, this warranty

applies for 30 days from the date of purchase.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THIS CHAIN SAW TO THE

NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights

which vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

,_ WARNING: Always disconnect

spark plug wire when making repairs ex-

cept for carburetor adjustments. Be-

cause a chain saw is a high-speed

woodcutting tool, special safety precau-

tions must be observed to reduce risk of

accidents. Careless or improper use of

this tool can cause serious injury.

PLAN AHEAD

• Restrict the use of your saw to adult

users who understand and can follow

the safety rules, precautions, and op-

erating instructions found in this

manual.

Hearing Safety Hat

Protection - _ ...... Eye

"_I M _ ....

Snug Protection

Fitting Heavy Duty

Clothing Gloves

Safety

Shoes _ Safety Chaps

• Wear protective gear. Always use

steel-toed safety footwear with non-

slip soles; snug-fitting clothing;

heavy-duty, non-slip gloves; eye pro-

tection such as non-fogging, vented

goggles or face screen; an approved

safety hard hat; and sound barriers

(ear plugs or mufflers) to protect your

hearing. Regular users should have

hearing checked regularly as chain

saw noise can damage hearing.

• Secure hair above shoulder length. Do

not wear loose clothing or jewelry; they

can get caught in moving parts.

• Keep all parts of your body away

from the chain when the engine is

running.

• Keep children, bystanders, and ani-

mals at least 30 feet (10 meters)

away from the work area when start-

ing and using the saw.

• Do not handle or operate a chain saw

when you are fatigued, ill, or upset, or

if you have taken alcohol, drugs, or

medication. You must be in good

physical condition and mentally alert. If

you have any condition that might be

aggravated by strenuous work, check

with doctor before operating.

•Do not start cutting until you have a

clear work area, secure footing, and

especially if you are felling a tree, a

retreat path.

OPERATEYOURSAWSAFELY

•Donotoperatewithonehand.Seri-

ousinjurytotheoperator,helpers,or

bystandersmayresultfromone-

handedoperation.Achainsawisin-

tendedfortwo-handeduse.

•Operatethechainsawonlyinawell-

ventilatedoutdoorarea.

•Donotoperatesawfromaladderor

inatree.

•Makesurethechainwillnotmake

contactwithanyobjectwhilestarting

theengine. Never try to start the saw

when the guide bar is in a cut.

• Do not put pressure on the saw, es-

pecially at the end of the cut. Doing

so can cause you to lose control

when the cut is completed.

• Stop engine before setting saw down.

• Hand carry saw only when engine is

stopped. Carry with muffler away

from body; guide bar & chain project-

ing behind you; guide bar preferably

covered with a scabbard.

• Do not operate a chain saw that is

damaged, improperly adjusted, or not

completely and securely assembled.

Always replace bar, chain, hand

guard, chain brake, or other parts im-

mediately if they become damaged,

broken, or are otherwise removed.

MAINTAIN YOUR SAW IN GOOD

WORKING ORDER

• Have all chain saw service per-

formed by a qualified service dealer

except the items listed in the MAINTE-

NANCE section of this manual.

• Make certain the saw chain stops

moving when the throttle trigger is

released. For correction, refer to

CARBURETOR ADJUSTMENTS.

• Keep the handles dry, clean, and

free from oil or fuel mixture.

• Keep caps and fasteners securely

tightened.

• Nonconforming replacement compo-

nents or the removal of safety devices

may cause damage to the unit and

possible injury to the operator or by-

standers. Use only Craftsman acces-

sories and replacement parts as rec-

ommended. Never modify your saw.

• Maintain chain saw with care.

• Keep unit sharp and clean for better

and safer performance.

• Follow instructions for lubricating and

changing accessories.

• Check for damaged parts. Before fur-

ther use of the chain saw, a guard or

other part that is damaged should be

carefully checked to determine that it

will operate properly and perform its

intended function. Check for alignment

of moving parts, binding of moving

parts, breakage of parts, mounting and

any other conditions that may affect its

operation. A guard or other part that is

damaged should be properly repaired

or replaced by a Sears Service Center

unless otherwise indicated elsewhere

in the instruction manual.

• When not in use, chain saws should

be stored in a dry, high or locked-up

place out of the reach of children.

• When storing saw, use a scabbard or

carrying case.

HANDLE FUEL WITH CAUTION

• Do not smoke while handling fuel or

while operating the saw.

• Eliminate all sources of sparks or

flame in areas where fuel is mixed or

poured.

• Mix and pour fuel in an outdoor area

and use an approved, marked con-

tainer for all fuel purposes. Wipe up

all fuel spills before starting saw.

• Move at least 10 feet (3 meters) from

fueling site before starting.

• Turn the engine off and let saw cool

in a non-combustible area, not on

dry leaves, straw, paper, etc. Slowly

remove fuel cap and refuel unit.

• Store the unit and fuel in a cool, dry

well ventilated space where fuel va-

pors cannot reach sparks or open

flames from water heaters, electric

motors or switches, furnaces, etc.

GUARD AGAINST KICKBACK

Follow all safety rules to help avoid

kickback and other forces which can

result in serious injury.

_'_._ J_ Kickback Path

Avoid Obstructions

Clear The Working Area

Z_ WARNING: Avoid kickback which

can result in serious injury. Kickback

is the backward, upward or sudden for-

ward motion of the guide bar occurring

when the saw chain near the upper tip

of the guide bar contacts any object

such as a log or branch, or when the

wood closes in and pinches the saw

chain in the cut. Contacting a foreign

object in the wood can also result in

loss of chain saw control.

• Rotational Kickback can occur

when the moving chain contacts an

object at the upper tip of the guide

bar. This contact can cause the

chain to dig into the object, which

stops the chain for an instant. The

result is a lightning fast, reverse

reaction which kicks the guide bar up

and back toward the operator.

• Pinch-Kickback can occur when the

the wood closes in and pinches the

moving saw chain in the cut along

the top of the guide bar and the saw

chain is suddenly stopped. This sud-

den stopping of the chain results in a

reversal of the chain force used to

cut wood and causes the saw to

move in the opposite direction of the

chain rotation. The saw is driven

straight back toward the operator.

• Pull-In can occur when the moving

chain contacts a foreign object in the

wood in the cut along the bottom of

the guide bar and the saw chain is

suddenly stopped. This sudden stop-

ping pulls the saw forward and away

from the operator and could easily

cause the operator to lose control of

the saw.

REDUCE THE CHANCE OF

KICKBACK

• Recognize that kickback can happen.

With a basic understanding of kick-

back, you can reduce the element of

surprise which contributes to acci-

dents.

• Never let the moving chain contact

any object at the tip of the guide bar.

• Keep working area free from obstruc-

tions such as other trees, branches,

rocks, fences, stumps, etc. Eliminate

or avoid any obstruction that your

saw chain could hit while cutting.

• When cutting a branch, do not let the

guide bar contact another branch or

other objects around it.

• Keep saw chain sharp and properly

tensioned. A loose or dull chain can

increase the chance of kickback.

Follow manufacturer's chain sharp-

ening and maintenance instructions.

Check tension at regular intervals,

but never with engine running. Make

sure chain brake nuts are securely

tightened.

• Begin and continue cutting at full

speed. If the chain is moving at a

slower speed, there is greater

chance of kickback occurring.

• Use extreme caution when reenter-

ing a cut.

• Do not attempt cuts starting with the

tip of the bar (plunge cuts).

• Watch for shifting logs or other forces

that could close a cut and pinch or

fall into chain.

• Use the specified Reduced-Kickback

Guide Bar and Low-Kickback Chain.

Avoid Pinch-Kickback:

• Be extremely aware of situations or

obstructions that can cause material

to pinch the top of or otherwise stop

the chain.

• Do not cut more than one log at a

time.

• Do not twist saw as bar is withdrawn

from an undercut when bucking.

Avoid Pull-In:

• Always begin cutting with the engine

at full speed and the saw housing

against wood.

• Use wedges made of plastic or

wood. Never use metal to hold the

cut open.

MAINTAIN CONTROL

Stand to the left of the saw

Thumb on \[

underside

of handlebar

A# #

r\\

Elbow

locked

Never reverse hand positions

• A good, firm grip on the saw with both

hands will help you maintain control.

Don't let go. Grip the rear handle with

your right hand whether you are right

or left handed. Wrap the fingers of

your left hand over and around the

front handlebar, and your left thumb

under the front handlebar. Keep your

left arm straight with the elbow locked.

• Position your left hand on the front

handlebar so it is in a straight line

with your right hand on the rear han-

dle when making bucking cuts.

Standslightlytotheleftsideofthe

sawtokeepyourbodyfrombeingin

adirectlinewiththecuttingchain.

•Standwithyourweightevenlybal-

ancedonbothfeet.

•Donotoverreach.Youcouldbe

drawnorthrownoffbalanceandlose

control.

•Donotcutaboveshoulderheight.It

isdifficulttomaintaincontrolofsaw

aboveshoulderheight.

KICKBACKSAFETYFEATURES

,_ WARNING: The following features

are included on your saw to help reduce

hazard of kickback; however, such fea-

tures will not totally eliminate this danger.

Do not rely only on safety devices. Fol-

low all safety rules to help avoid kick-

back and other forces which can result

in serious injury.

• Front Hand Guard: designed to re-

duce the chance of your left hand

contacting the chain if your hand

slips off the front handlebar.

• Position of front and rear handlebars:

designed with distance between

handles and "in-line" with each other.

The spread and "in-line" position of

the hands provided by this design

work together to give balance and

resistance in controlling the pivot of

the saw back toward the operator if

kickback occurs.

• Reduced-Kickback Guide Bar: de-

signed with a small radius tip which

reduces the size of the kickback

danger zone on the bar tip. This type

bar has been demonstrated to signif-

icantly reduce the number and seri-

ousness of kickbacks when tested in

accordance with ANSI B175.1.

I"_'_ Small Radius

I "_ Tip Guide Bar

Tip Guide Bar I ..-J

• Low-Kickback Chain: has met kick-

back performance requirements when

tested on a representative sample of

chain saws below 3.8 cubic inch

displacement specified in ANSI

B175.1.

Low-Kickback Chain

Contoured Depth Gauge

j_ ....

.... Elongated Guard Link

deflects kickback

force and allows

wood to gradually

ride into Cutter

CHAIN BRAKE

• Chain Brake: designed to stop the

chain in the event of kickback.

m_WARNINu: WE DO NOT REP-

RESENT AND YOU SHOULD NOT AS-

SUME THAT THE CHAIN BRAKE WILL

PROTECT YOU IN THE EVENT OF A

KICKBACK. Kickback is a lightning fast

action which throws the bar and rotat-

ing chain back and up toward the op-

erator. Kickback can be caused by al-

lowing contact of the bar tip in the

danger zone with any hard object.

Kickback can also be caused by

pinching the saw chain along the top

of the guide bar. This action may push

the guide bar rapidly back toward the

operator. Either of these events may

cause you to lose control of the saw

which could result in serious injury or

even death. DO NOT RELY UPON ANY

OF THE DEVICES BUILT INTO YOUR

SAW. YOU SHOULD USE THE SAW

PROPERLY AND CAREFULLY TO AVOID

KICKBACK. Reduced-kickback guide

bars and low-kickback saw chains re-

duce the chance and magnitude of

kickback and are recommended. Your

saw has a low kickback chain and bar

as original equipment. Repairs on a

chain brake should be made by an au-

thorized Sears Service Center. Take

your unit to the place of purchase or to

your nearest Sears Service Center.

• Tip contact in some cases may cause

a lightning fast reverse REACTION,

kicking guide bar up and back toward

operator.

• Pinching the saw chain along the top

of the guide bar may push the guide

bar rapidly back toward the operator.

• Either of these reactions may cause

you to lose control of the saw which

could result in serious injury. Do not

rely exclusively upon safety devices

built into your saw.

SAFETYNOTICE:Exposuretovibra-

tionsthroughprolongeduseofgaso-

linepoweredhandtoolscouldcause

bloodvesselornervedamageinthe

fingers,hands,andjointsofpeople

pronetocirculationdisordersor

abnormalswelling.Prolongedusein

coldweatherhasbeenlinkedtoblood

vesseldamageinotherwisehealthy

people.Ifsymptomsoccursuchas

numbness,pain,lossofstrength,

changeinskincolorortexture,orloss

offeelinginthefingers,hands,or

joints,discontinuetheuseofthistool

andseekmedicalattention.Ananti-vi-

brationsystemdoesnotguaranteethe

avoidanceoftheseproblems.Users

whooperatepowertoolsonacontinu-

alandregularbasismustclosely

monitortheirphysicalconditionand

theconditionofthistool.

CHAINBRAKE:Ifthissawistobe

usedforcommerciallogging,achain

brakeisrequiredandshallnotbere-

movedorotherwisedisabledtocom-

plywithFederalOSHARegulationsfor

CommercialLogging.

SPARKARRESTINGSCREEN:Your

sawisequippedwithatemperature

limitingmufflerandsparkarresting

screenwhichmeetstherequirements

ofCaliforniaCodes4442and4443.All

U.S.forestlandandthestatesofCali-

fornia,Idaho,Maine,Minnesota,New

Jersey,Oregon,andWashingtonre-

quirebylawthatmanyinternalcom-

bustionenginesbeequippedwitha

sparkarrestingscreen.Ifyouoperate

achainsawinastateorlocalewhere

suchregulationsexist,youarelegally

responsibleformaintainingtheoperat-

ingconditionoftheseparts.Failureto

dosoisaviolationofthelaw.Referto

CustomerResponsibilitieschartinthe

MAINTENANCEsection.

STANDARDS:Thischainsawislisted

byUnderwritersLaboratories,Inc.in

accordancewithAmericanNational

StandardsforGasoline-Powered

ChainSawsSafetyRequirements

(ANSIB175.1-2000).

WARNING:Beforeusingchain

saw,ensureallfastenersaresecure.

CARTONCONTENTS

Checkcartoncontentsagainstthefol-

lowinglist.

Model358.350480

•ChainSaw(fullyassembled)

• Bartool

•2-cycleengineoil

•Carryingcase

Examinepartsfordamage.Donotuse

damagedparts.

Ifyouneedassistanceorfindthat

partsaremissingordamaged,please

call1-800-235-5878.

NOTE:Itisnormaltohearthefuelfilter

rattleinanemptyfueltank.

Yourunithasbeenfactorytestedand

thecarburetorpreciselyadjusted.Asa

resultyoumaysmellgasolineorfinda

dropofoil/fuelresidueonthemuffler

whenyouunpacktheunit.

ASSEMBLY

Yoursawisfullyassembled;no

assemblyisnecessary.

KNOWYOUR SAW

READ THIS INSTRUCTION MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

CHAIN SAW. Compare the illustrations with your unit to familiarize yourself with the

location of the various controls and adjustments. Save this manual for future ref-

erence.

Chain

Adjustment Tool Front Hand Guard Front Handle

(Bar Tool) _ r_ f_,_€/ Starter Rope

IVI I/I Switch

Chain Muffler J"l_ __'_ Primer

Bulb

Housing Fuel Mix Fill Cap

Cylinder/Cover

Throttle ;f-_ _ _,_, Chain

Lockout _ /--,__ /I ..... \ _. ! 4 - /Direction

Rear L _ _'_oo /_ajusung __ _ve_ _/ of Travel

Handle _ ,%, /_m ] _u_vv

Throttle -/'_"_----_ _ /

Choke/ Chain Chain Chain Brake Nuts Guide Bar

Trigger Fast Idle Brake Catcher

Lever

ON/STOP SWITCH

The ON/STOP SWITCH is used to stop

the engine.

THROTTLE TRIGGER

The THROTTLE TRIGGER controls en-

gine speed.

THROTTLE LOCKOUT

The THRO-FILE LOCKOUT must be

pressed before you can squeeze the

throttle trigger. This feature prevents you

from accidentally squeezing the trigger.

CHOKE/FAST IDLE LEVER

The choke and fast idle are set by pull-

ing the CHOKE/FAST IDLE LEVER out

fully for cold or refueled starting. The

choke provides additional fuel to the

engine during cold starting.

PRIMER BULB

The PRIMER BULB circulates fuel to the

carburetor to provide quicker starting.

CHAIN BRAKE

The CHAIN BRAKE is a device de-

signed to stop the chain if kickback oc-

curs. The chain brake activates auto-

matically in the event of kickback. The

chain brake activates manually if the

front hand guard is pushed forward.

The chain brake is disengaged by pull-

ing the front hand guard back toward

the front handle as far as possible.

CHAIN TENSION

It is normal for a new chain to stretch

during first 30 minutes of operation. You

should check your chain tension fre-

quently. See CHAIN TENSION under the

SERVICE AND ADJUSTMENTS section.

m_WARNIN_I:Mufflerisveryhot

duringandafteruse.Donottouchthe

mufflerorallowcombustiblematerial

suchasdrygrassorfueltodoso.

BEFORESTARTINGENGINE

,_IWARNING: Be sure to read the

fuel handling information in the safety

rules section of this manual before you

begin. If you do not understand the

fuel handling information do not at-

tempt to fuel your unit. Seek help from

someone that does understand the in-

formation or call the customer assis-

tance help line at 1-800-235-5878.

GUIDE BAR AND CHAIN OIL

The bar and chain require lubrication.

The chain oiler provides continuous

lubrication to the chain and guide bar.

Be sure to fill the bar oil tank when you

fill the fuel tank (Capacity = 6.8 ft. oz.).

Lack of oil will quickly ruin the bar and

chain. Too little oil will cause overheat-

ing shown by smoke coming from the

chain and/or discoloration of the bar.

For maximum guide bar and chain life,

we recommend you use Craftsman

chain saw bar oil. If Craftsman bar oil

is not available, you may use a good

grade SAE 30 oil until you are able to

obtain Craftsman brand. The oil output

is automatically metered during opera-

tion. Your saw will use approximately

one tank of bar oil for every tank of fuel

mix. Always fill the bar oil tank when

you fill the fuel tank.

FUELING ENGINE

,_IWARNING: Remove fuel cap

slowly when refueling.

This engine is certified to operate on

unleaded gasoline. Before operation,

gasoline must be mixed with a good

quality 2-cycle air-cooled engine oil.

We recommend Craftsman brand oil.

Mix gasoline and oil at a ratio of 40:1.

A 40:1 ratio is obtained by mixing 3.2

ounces of oil with 1 gallon of unleaded

gasoline. Included with this saw is a

3.2 ounce container of Craftsman

brand oil. Pour the entire contents of

this container into 1 gallon of gasoline

to achieve the proper fuel mixture.

DO NOT USE automotive oil or boat oil.

These oils will cause engine damage.

When mixing fuel follow the instructions

printed on the oil container.

Once oil is added to the gasoline,

shake container momentarily to assure

that the fuel is thoroughly mixed. Al-

ways read and follow the safety rules

relating to fuel before fueling your unit.

IMPORTANT

Experience indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract mois-

ture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage for 30 days or

longer. Drain the gas tank, start the en-

gine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel

next season. See STORAGE instructions

for additional information.

Never use engine or carburetor clean-

er products in the fuel tank or perma-

nent damage may occur.

See the STORAGE section for addition-

al information.

CHAIN BRAKE

Ensure chain brake is disengaged by

pulling the front hand guard back to-

ward the front handle as far as pos-

sible. The chain brake must be disen-

gaged before cutting with the saw.

_IWARNING: The chain must not

move when the engine runs at idle

speed. If the chain moves at idle

speed, refer to CARBURETOR ADJUST-

MENT within this manual. Avoid con-

tact with the muffler. A hot muffler can

cause serious burns.

STOPPING YOUR ENGINE

• Move ON/STOP switch to the STOP

position.

ON/STOP SWITCH

ON _ iSTOPi

STARTING POSITION

• To start the engine, hold the saw

firmly on the ground as illustrated.

Make sure the chain is free to turn

without contacting any object.

Starter Rope Handle

(k_'?l_ _1_, Left Hand

II, _I'Y(,_ _TI I on Front

IMPORTANT POINTS TO REMEMBER

When pulling the starter rope, do not

use the full extent of the rope as this

can cause the rope to break. Do not

let starter rope snap back. Hold the

handle and let the rope rewind slowly.

For cold weather starting, start the unit

at FULL CHOKE; allow the engine to

warm up before squeezing the throttle

trigger.

NOTE: Do not cut material with the

choke/fast idle lever at the FULL

CHOKE position.

STARTING A COLD ENGINE (or a

warm engine after running out of

fuel)

NOTE: In the following steps, when

the choke/fast idle lever is pulled out to

the full extent, the correct throttle set-

ting for starting is set automatically.

1. Move ON/STOP switch to the ON

position.

2. Pull choke/fast idle lever out to the

full extent.

3. Slowly press primer bulb 6 times.

4. Pull the starter rope quickly with

your right hand 5 times. Then, pro-

ceed to the next step.

NOTE: If the engine sounds as if it is

trying to start before the 5th pull, stop

pulling and immediately proceed to the

next step.

5. Push the choke/fast idle lever in

completely (to the OFF CHOKE

position).

6. Pull the starter rope quickly with your

right hand until the engine starts.

7. Allow the engine to run for approxi-

mately 5 seconds. Then, squeeze

and release throttle trigger to allow

engine to return to idle speed.

Switch _,£_ ,,_ej

Primerr",_h/'F

-_-q?¢_ v_ Bulb II /' V#,J

-Choke!Fast Idle

Lever

CHOKE/FAST IDLE LEVER

L (SIDEVlEW)

F-"T

Fast Idle Lever OFF FULL

STARTING A WARM ENGINE

1. Move ON/STOP switch to the ON

position.

2. Pull the choke/fast idle lever out to

the full extent, then push the lever

back in completely (to the OFF

CHOKE position).

3. Slowly press primer bulb 6 times.

4. Pull the starter rope quickly with your

right hand until the engine starts.

5. Squeeze and release throttle trig-

ger, allowing engine to idle.

DIFFICULT STARTING (or starting a

flooded engine)

The engine may be flooded if it has not

started after 10 pulls.

Flooded engines can be cleared of ex-

cess fuel by following the warm engine

starting procedure listed above. Insure

the ON/STOP switch is in the ON position.

Starting could require many pulls de-

pending on how badly the unit is

flooded. If engine still fails to start, refer

to the TROUBLESHOOTING TABLE or

call 1-800-235-5878.

CHAIN BRAKE

Z_ WARNING: If the brake band is

worn too thin it may break when the

chain brake is triggered. With a broken

brake band, the chain brake will not

stop the chain. The chain brake must

be replaced if any part is worn to less

than 1/32" thick. Repairs on a chain

brake should be made by your Sears

Service Center. Take your unit to the

place of purchase or to the nearest

Sears Service Center.

• This saw is equipped with a chain

brake. The brake is designed to stop

the chain if kickback occurs.

• The inertia-activated chain brake is

activated if the front hand guard is

pushed forward, either manually (by

hand) or automatically (by sudden

movement).

• If the brake is already activated, it is

disengaged by pulling the front hand

guard back toward the front handle

as far as possible.

•Whencuttingwiththesaw,thechain

brakemustbedisengaged.

Disengaged

Braking function control

CAUTION: The chain brake must be

checked several times daily. The engine

must be running when performing this

procedure. This is the only instance

when the saw should be placed on the

ground with the engine running.

Place the saw on firm ground. Grip the

rear handle with your right hand and

the front handle with your left hand.

Apply full throttle by fully depressing

the throttle trigger. Activate the chain

brake by turning your left wrist against

the hand guard without releasing your

grip around the front handle. The chain

should stop immediately.

Inertia activating function control

,_WARNING: When performing the

following procedure, the engine must

be turned off.

Grip the rear handle with your right

hand and the front handle with your left

hand. Hold the chain saw approxi-

mately 14" (35 cm) above a stump or

other wooden surface. Release your

grip on the front handle and use the

weight of the saw to let the tip of the

guide bar fall forward and contact the

stump. When the tip of the bar hits the

stump, the brake should activate.

OPERATING TIPS

• Check chain tension before first use

and after 1 minute of operation. See

CHAIN TENSION in the MAINTENANCE

section.

• Cut wood only. Do not cut metal,

plastics, masonry, non-wood building

materials, etc.

• Stop the saw if the chain strikes a

foreign object. Inspect the saw and

repair parts as necessary.

• Keep the chain out of dirt and sand.

Even a small amount of dirt will

quickly dull a chain and increase the

possibility of kickback.

• Practice cutting a few small logs us-

ing the following steps. This will help

you get the "feel" of using your saw

before you begin a major sawing op-

eration.

• Squeeze the throttle trigger and al-

low the engine to reach full speed

before cutting.

• Begin cutting with the saw frame

against the log.

• Keep the engine at full speed the

entire time you are cutting.

• Allow the chain to cut for you. Exert

only light downward pressure.

• Release the throttle trigger as soon

as the cut is completed, allowing

the engine to idle. If you run the

saw at full throttle without a cutting

load, unnecessary wear can occur.

• To avoid losing control when cut is

complete, do not put pressure on

saw at end of cut.

• Stop engine before setting saw down.

TREE FELLING TECHNIQUES

'_WARNING: Check for broken or

dead branches which can fall while

cutting causing serious injury. Do not

cut near buildings or electrical wires if

you do not know the direction of tree

fall, nor cut at night since you will not

be able to see well, nor during bad

weather such as rain, snow, or strong

winds, etc.

• Carefully plan your sawing operation

in advance.

• Clear the work area. You need a

clear area all around the tree so you

can have secure footing.

• The chain saw operator should keep

on the uphill side of the terrain as the

tree is likely to roll or slide downhill

after it is felled.

• Study the natural conditions that can

cause the tree to fall in a particular

direction. These conditions include:

• The wind direction and speed.

• The lean ofthe tree. The lean of a

tree might not be apparent due to

uneven or sloping terrain. Use a

plumb or level to determine the di-

rection of tree lean.

• Weight and branches on one side.

• Surrounding trees and obstacles.

• Look for decay and rot. If the trunk is

rotted, it can snap and fall toward the

operator.

• Make sure there is enough room for

the tree to fall. Maintain a distance of

2-1/2 tree lengths from the nearest

person or other objects. Engine

noise can drown out a warning call.

•Removedirt,stones,loosebark,

nails,staples,andwirefromthetree

wherecutsaretobemade.

_l_z, Planaclearretreatpath

.... (}--_- DirectionofFall

45 ° /,_

FELLING LARGE TREES

(6 inches in diameter or larger)

The notch method is used to fell large

trees. A notch is cut on the side of the

tree in the desired direction of fall. After

a felling cut is made on the opposite

side of tree, the tree will tend to fall in

the direction of the notch.

NOTE: If tree has large buttress roots,

remove them before making the notch.

If using saw to remove buttress roots,

keep saw chain from contacting

ground to prevent dulling of the chain.

NOTCH CUT AND FELLING TREE

• Make notch cut by cutting the top of

the notch first. Cut through 1/3 of the

diameter of the tree. Next complete

the notch by cutting the bottom. See

illustration. Once the notch is cut, re-

move the wedge of wood from tree.

Felling cut here

First cut I 2- /

Notch ,_._ ._. "_-_[-'" z.

Second out'J" /\ _nge

• After removing the wood from the

notch, make the felling cut on the op-

posite side of the notch. This is done

by making a cut about two inches

higher than the center of the notch.

This will leave enough uncut wood

between the felling cut and the notch

to form a hinge. This hinge will help

prevent the tree from falling in the

wrong direction.

Hinge holds tree on

stump and helps

control fall

Closing

of notch

Opening of

felling cut

NOTE: Before felling cut is complete,

use wedges to open the cut when

necessary to control the direction of

fall. To avoid kickback and chain

damage, use wood or plastic wedges,

but never steel or iron wedges.

• Be alert to signs that the tree is

ready to fall: cracking sounds, widen-

ing of the felling cut, or movement in

the upper branches.

• As tree starts to fall, stop saw, put it

down, and get away quickly on your

planned retreat path.

• DO NOT use your saw to cut down a

partially fallen tree. Be extremely

cautious with partially fallen trees

that may be poorly supported. When

a tree doesn't fall completely, set the

saw aside and pull down the tree

with a cable winch, block and tackle,

or tractor.

CUTTING A FALLEN TREE

(BUCKING)

Bucking is the term used for cutting a

fallen tree to the desired log size.

_ik WARNING: Do not stand on the

log being cut. Any portion can roll

causing loss of footing and control. Do

not stand downhill of the log being cut.

IMPORTANT POINTS

• Cut only one log at a time.

• Cut shattered wood very carefully;

sharp pieces of wood could be flung

toward operator.

• Use a sawhorse to cut small logs.

Never allow another person to hold

the log while cutting and never hold

the log with your leg or foot.

• Do not cut in an area where logs,

limbs, and roots are tangled. Drag logs

into a clear area before cutting them

by pulling out exposed and cleared

logs first.

BUCKINGTECHNIQUES

WARNING:Ifsawbecomes

pinchedorhunginalog,don'ttryto

forceitout.Youcanlosecontrolofthe

sawresultingininjuryand/ordamage

tothesaw.Stopthesaw,drivea

wedgeofplasticorwoodintothecut

untilthesawcanberemovedeasily.Re-

startsawandcarefullyreenterthecut.

Donotuseametalwedge.Donotat-

tempttorestartyoursawwhenitis

pinchedorhunginalog.

Usea wedge to remove pinched saw

Turn saw OFF and use a plastic or

wooden wedge to force cut open.

Overcutting begins on the top side of

the log with the bottom of the saw

against the log. When overcutting use

light downward pressure.

Overcutting Undercutting

Undercutting involves cutting on the

underside of the log with top of saw

against the log. When undercutting

use light upward pressure. Hold saw

firmly and maintain control. The saw

will tend to push back toward you.

_...__....._

_WARNING: Never turn saw up-

side down to undercut. The saw can-

not be controlled in this position.

Always make your first cut on the

compression side of the log. The com-

pression side of the log is where the

pressure of the log's weight is concen-

trated.

First cut on compression side of log

Second cut

First cut on compression side of log

BUCKING WITHOUT A SUPPORT

• Overcut through 1/3 of the diameter

of the log.

• Roll the log over and finish with a

second overcut.

• Watch for logs with a compression

side to prevent the saw from pinch-

ing. See illustrations for cutting logs

with a compression side.

BUCKING USING A LOG OR

SUPPORT STAND

• Remember your first cut is always on

the compression side of the log. (Re-

fer to the illustrations below for your

first and second cut).

• Your first cut should extend 1/3 of the

diameter of the log.

• Finish with your second cut.

Using a log for support

2naCut

1 st Cut

_. 1st Cut

.__-J

Using a support stand

/_nd Cut

1st Cut

2 nd Cut j_

LIMBING AND PRUNING

,_L WARNING: Be alert for and

guard against kickback. Do not allow

the moving chain to contact any other

branches or objects at the nose of the

guide bar when ]imbing or pruning. Al-

lowing such contact can result in seri-

ous injury.

_LWARNING: Never climb into a

tree to limb or prune. Do not stand on

ladders, platforms, a log, or in any po-

sition which can cause you to lose

your balance or control of the saw.

IMPORTANT POINTS

• Watch out for springpoles.

Springpo]es are small size limbs

which can whip toward you, or pull

you off balance. Use extreme cau-

tion when cutting small size limbs.

• Be alert for springback from any

branches that are bent or under

pressure. Avoid being struck by the

branch or the saw when the tension

in the wood fibers is released.

• Frequently clear branches out of the

way to avoid tripping over them.

LIMBING

• Limb a tree only after it is cut down.

• Leave the larger limbs underneath

the felled tree to support the tree as

you work.

• Start at the base of the felled tree

and work toward the top, cutting

branches and limbs. Remove small

limbs with one cut.

• Keep the tree between you and the

chain.

• Remove larger branches with the

cutting techniques described in

BUCKING WITHOUT A SUPPORT.

• Always use an overcut to cut small

and freely hanging limbs. Undercut-

ting could cause limbs to fall and

pinch the saw.

PRUNING

_WARNING: Limit pruning to limbs

shoulder height or below. Do not cut if

branches are higher than your shoul-

der. Get a professional to do the job.

• Make your first cut 1/3 of the way

through the bottom of the limb. This

cut will make the limb sag so that it

falls easily on the second cut.

• Next make the second cut an over-

cut all the way through the limb,

• Finish the pruning operation by using

an overcut so that the stump of the

limb protrudes 1 to 2 inches from the

trunk of the tree.

/_ 3rd cut 1 to 2 in.

I \ from trunk of tree

,_ WARNING:

except for carburetor adjustments.

CUSTOMER RESPONSIBILITIES

Fill in dates as you complete Before

regular service Use

Check for damaged/worn parts i _,.

Check for loose fasteners/parts _"

Check chain tension _"

Check chain sharpness _"

Check guide bar _"

Check fuel mixture level _"

Check guide bar and chain oil _ _"

Lubricate bar sprocket hole

Inspect and clean unit & decals

Check chain brake

Clean guide bar groove

Clean air filter

Clean/inspect muffler and spark

arresting screen i

Replace spark plug and fuel filter i

Disconnect the spark plug before performing maintenance

:;After Every Every Yearly i Service

Use 5 hrs. 25 hrs. Dates

GENERAL RECOMMENDATIONS

The warranty on this unit does not cov-

er items that have been subjected to

operator abuse or negligence. To re-

ceive full value from the warranty, the

operator must maintain unit as instruct-

ed in this manual. Various adjustments

will need to be made periodically to

properly maintain your unit.

• Once a year, replace the spark plug,

air filter element, and check guide

bar and chain for wear. A new spark

plug and air filter element assures

proper air-fuel mixture and helps

your engine run better and last long-

er.

CHECK FOR DAMAGED OR

WORN PARTS

Contact Sears Service Center for re-

placement of damaged or worn parts.

NOTE: It is normal for a small amount

of oil to appear under the saw after en-

gine stops. Do not confuse this with a

leaking oil tank.

• ON/STOP Switch - Ensure ON/STOP

switch functions properly by moving

the switch to the STOP position.

Make sure engine stops; then restart

engine and continue.

• Fuel Tank - Do not use saw if fuel

tank shows signs of damage or

leaks.

• Oil Tank - Do not use saw if oil tank

shows signs of damage or leaks.

CHECK FOR LOOSE

FASTENERS AND PARTS

• Chain Brake Nuts

• Chain

• Muffler

• Cylinder Shield

• Air Filter

• Handle Screws

• Vibration Mounts

• Starter Housing

• Front Hand Guard

CHECK CHAIN TENSION

WARNING: Wear protective

gloves when handling chain. The

chain is sharp and can cut you even

when it is not moving.

Chain tension is very important.

Chains stretch during use. This is es-

pecially true during the first few times

youuseyoursaw.Alwayscheck

chaintensioneachtimeyouuseand

refuelyoursaw.

1. Usethescrewdriverendofthe

chainadjustmenttool(bartool)to

movechainaroundguidebarto

ensurekinksdonotexist.The

chainshouldrotatefreely.

Bar

Chain Adjustment

_ Adjusting Tool

Chain Brake Screw (Bar Tool)

Nuts

2. Loosen chain brake nuts until they

are finger tight against the chain

brake.

3. Turn adjusting screw clockwise un-

til chain solidly contacts bottom of

guide bar rail.

4. Using bar tool, roll chain around

guide bar to ensure all links are in

bar groove.

5. Lift up tip of guide bar to check for

sag. Release tip of guide bar, then

turn adjusting screw until sag does

not exist.

6. While lifting tip of guide bar, tighten

chain brake nuts securely with the

bar tool.

Chain Brake

Nuts

7. Use the screwdriver end of the bar

tool to move chain around guide bar.

8. If chain does not rotate, it is too

tight. Slightly loosen chain brake

nuts and loosen chain by turning

the adjusting screw counterclock-

wise. Retighten chain brake nuts.

9. If chain is too loose, it will sag be-

low the guide bar. DO NOT operate

the saw if the chain is loose.

,_ WARNING: If the saw is operated

with a loose chain, the chain could

jump offthe guide bar and result in se-

rious injury.

CHECK CHAIN SHARPNESS

A sharp chain makes wood chips. A

dull chain makes a sawdust powder

and cuts slowly. See CHAIN SHARP-

ENING in the SERVICE AND ADJUST-

MENTS section.

CHECK GUIDE BAR

Conditions which require guide bar

maintenance:

• Saw cuts to one side or at an angle.

• Saw has to be forced through the cut.

• Inadequate supply of oil to bar/chain.

Check the condition of guide bar each

time chain is sharpened. A worn guide

bar will damage the chain and make

cutting difficult.

After each use, ensure ON/STOP

switch is in the STOP position, then

clean all sawdust from the guide bar

and sprocket hole.

To maintain guide bar:

• Move ON/STOP switch to STOP.

• Loosen and remove chain brake

nuts and chain brake. Remove bar

and chain from saw.

• Clean the oil holes and bar groove

after each 5 hours of operation.

Remove Sawdust From __

Guide Bar Groov_

_ Sprocket Hole

o_ _ Oil Holes o _

• Add lubricant to sprocket hole after

each use.

• Burring of guide bar rails is a normal

process of rail wear. Remove these

burrs with a flat file.

• When rail top is uneven, use a flat file

to restore square edges and sides.

_ _rT_ File Rail Edges_r] 17

I"1 and Sides I U I

Square I I

Worn Groove Correct Groove

Replace guide bar when the groove is

worn, the guide bar is bent or cracked,

or when excess heating or burring of

the rails occurs, If replacement is nec-

essary, use only the guide bar speci-

fied for your saw in the repair parts list

or on the decal located on the chain

saw.

CHECKFUELMIXTURELEVEL

•SeeFUELINGENGINEundertheOP-

ERATIONsection.

LUBRICATION

Bar BarOil _ J

Sprocket Fill Cap _'1[

• See GUIDE BAR AND CHAIN OIL un-

der the OPERATION section.

• Lubricate bar sprocket hole after

each use.

INSPECT AND CLEAN UNIT AND

DECALS

• After each use, inspect complete unit

for loose or damaged parts. Clean

the unit and decals using a damp

cloth with a mild detergent.

• Wipe off unit with a clean dry cloth.

CHECK CHAIN BRAKE

• See CHAIN BRAKE in the OPERATION

section.

CLEAN AIR FILTER

A dirty air filter decreases the life and

performance of the engine and in-

creases fuel consumption and harmful

emissions. Always clean your air filter

after 15 tanks of fuel or 5 hours of op-

eration, whichever comes first. Clean

more frequently in dusty conditions. A

used air filter can never be completely

cleaned. It is advisable to replace your

air filter with a new one after every 50

hours of operation, or annually, which-

ever comes first. To clean filter:

1. Loosen 3 screws on cylinder cover.

2. Remove cylinder cover.

3. Remove air filter.

4. Clean the air filter using hot soapy

water. Rinse with clean cool water.

Air dry completely before reinstalling.

5. Lightly oil air filter before installing

to improve the efficiency of air filter.

Use 2-cycle engine oil or motor oil

(SAE 30). Squeeze excess oil from

filter.

6. Reinstall air filter.

7. Reinstall cylinder cover and 3

screws. Tighten securely.

A .... ,,-'->_-,4-_ Cylinder

Jr i-lker ._ /%'_'--/_ _f

/__y L,over

"_/_ _-_j_/_./S crews

!___2_Ylvi ndrer

INSPECT MUFFLER AND SPARK

ARRESTING SCREEN

As the unit is used, carbon deposits

build up on the muffler and spark ar-

resting screen, and must be removed

to avoid creating a fire hazard or af-

fecting engine performance.

Replace the spark arresting screen if

breaks occur. Muffler Diffuser

Spark

Arresting

Screen

Muffler

Cover

Muffle

Body Muffler

Cover

CLEANING THE SPARK

ARRESTING SCREEN

Cleaning is required every 25 hours of

operation or annually, whichever

comes first.

1. Loosen and remove the 2 muffler

cover screws.

2. Remove the muffler cover (cover

snaps off muffler body).

3. Remove muffler diffuser and spark

arresting screen assembly. Notice

the orientation of these parts for

reassembling.

4. Clean the spark arresting screen

with a wire brush. Replace screen

if breaks are found.

5. Replace any broken or cracked

muffler parts.

6. Reinstall diffuser and spark arrest-

ing screen assembly with round

holes facing up.

7. Reinstall muffler cover and 2

screws. Tighten securely.

REPLACE SPARK PLUG

The spark plug should be replaced

each year to ensure the engine starts

easier and runs better. Ignition timing

is fixed and nonadjustable.

1. Loosen 3 screws on cylinder cover.

2. Remove the cylinder cover.

3. Pull off the spark plug boot.

4. Remove spark plug from cylinder

and discard.

5. Replace with Champion CJ-7Y

spark plug and tighten securely

with a 3/4 inch socket wrench.

Spark plug gap should be 0.025 in.

6. Reinstall the spark plug boot.

7. Reinstall the cylinder cover and 3

screws. Tighten securely.

Screws Cylinder

Cover

Spark

Plug Boot

Spark

Plug

REPLACE FUEL FILTER

To replace the fuel filter, drain your unit

by running it dry of fuel. Remove fuel

cap and its connected retainer from

tank. Pull filter from tank and remove

from line. Replace and reassemble.

,_ WARNING: Disconnect the spark

plug before performing maintenance,

service, or adjustments except for car-

buretor adjustments.

CHAIN SHARPENING

Chain sharpening requires special

tools. You can purchase sharpening

tools at Sears or go to a professional

chain sharpener.

CHAIN REPLACEMENT

WARNING: Wear protective

gloves when handling chain. The

chain is sharp and can cut you even

when it is not moving.

It is normal for a new chain to stretch

during the first 15 minutes of operation.

You should recheck your chain tension

frequently and adjust the chain tension

as required. See CHAIN TENSION sec-

tion.

Replace the old chain when it be-

comes worn or damaged. Use only the

Low-Kickback replacement chain spe-

cified in the repair parts list. The cor-

rect replacement bar and chain is also

specified on a decal located on the

chain saw.

See your Sears Service Center to re-

place and sharpen individual cutters

on your chain.

TO REPLACE CHAIN:

1. Move ON/STOP switch to the STOP

position.

2. Remove chain brake nuts.

3. Remove chain brake.

Chain

Brake

4, Turn adjusting screw on bar coun-

terclockwise to move the tension-

ing rack as far as it will go toward

the front of the bar.

f ..........

o,_

Tensioning Rack

Slide guide bar behind clutch drum

until guide bar stops against clutch

drum sprocket.

Remove the old chain.

Carefully remove new chain from

package. Hold chain with the drive

links as shown.

_d Cutters Depth Gauge

8. Place chain over and behind

clutch, fitting the drive links in the

clutch drum sprocket.

9. Fit the bottom of the drive links be-

tween the teeth in the sprocket in

the nose of the guide bar.

10. Fit chain drive links into bar

groove.

11. Pull guide bar forward until chain is

snug in the guide bar groove. En-

sure all drive links are in the bar

groove.

12. Install the chain brake.

13. Install chain brake nuts; finger

tighten only. Do not tighten any fur-

ther at this point. Proceed to

CHAIN ADJUSTMENT.

CHAIN ADJUSTMENT

See CHAIN TENSION in MAINTENANCE

section.

CARBURETORADJUSTMENT

'_WARNING: The chain will be

moving during most of this procedure.

Wear your protective equipment and

observe all safety precautions. During

the low speed mixture adjustment re-

check idle speed after each turn of the

screw. The chain must not move at idle

speed.

Carburetor adjustment is critical and if

done improperly can permanently

damage the engine as well as the car-

buretor. If you require further assis-

tance or are unsure about performing

this procedure, call our customer as-

sistance help line at 1-800-235-5878.

Old fuel, a dirty air filter, dirty fuel filter,

or flooding may give the impression of

an improperly adjusted carburetor.

Check these conditions before adjust-

ing the carburetor.

The carburetor has been carefully set

at the factory. Adjustments may be

necessary if you notice any of the fol-

lowing conditions:

• Chain moves at idle. See IDLE

SPEED-T under adjusting procedure.

• Saw will not idle. See IDLE SPEED-T

and LOW SPEED MIXTURE-L under

adjusting procedure.

• Engine dies or hesitates when it

should accelerate. See ACCELERA-

TION CHECK under adjusting

procedure.

• Loss of cutting power. See HIGH

SPEED MIXTURE - H under adjusting

procedure.

There are three adjustment screws on

the carburetor. They are labeled H, L,

and T. They are located in the area just

above the primer bulb.

ADJUSTING PROCEDURE

CAUTION: Do not force plastic limiter

caps on screws beyond the built-in

stops or damage will occur.

Initial Settings

1. Turn both mixture screws (L and H)

counterclockwise until they stop.

2. Turn the idle speed screw (T)

clockwise until it stops. Then turn it

counterclockwise 4 and 1/2 turns.

3. Start engine and let it run for 3 min-

utes, then proceed to adjust

screws according to the instruc-

tions below. If engine performance

at initial settings is acceptable, no

further adjustments are necessary.

If engine does not start, refer to the

TROUBLESHOOTING TABLE. If still

unable to remedy situation, call

1-800-235-5878.

Idle Speed-T

Allow engine to idle. If the chain

moves, idle is too fast. If the engine

stalls, idle is too slow. Adjust speed

until engine runs without chain move-

ment (idle too fast) or stalling (idle too

slow).

• Turn idle screw (T) clockwise to in-

crease engine speed.

• Turn idle screw (T) counterclockwise

to decrease engine speed.

Low Speed Mixture-L

Allow engine to idle. Then accelerate

the engine and note performance. If

engine hesitates, bogs down, or

smokes during acceleration, turn low

speed mixture screw (L) clockwise in

1/16-turn increments until performance

is satisfactory. Repeat this procedure

as necessary for proper adjustment.

After completing adjustments, check

for acceleration and chain movement

at idle. Reset if necessary.

High Speed Mixture-H

DO NOT operate engine at full throttle

for prolonged periods while making ad-

justments. Damage to the engine can

occur. Make a test cut. Based on per-

formance of the saw while cutting, ad-

just the high speed mixture setting in

1/16-turn increments as follows:

• Turn the high speed mixture screw (H)

clockwise until saw has good power in

the cut with no hesitation. Do not ad-

just by sound or speed, but judge by

how well the saw performs in the cut.

• Turn the high speed mixture screw

(H) counterclockwise if the saw has

speed, but dies in the cut or lacks

power in the cut.

After completing adjustments, check

for acceleration and chain movement

at idle. Reset if necessary.

Acceleration Check

If the engine dies or hesitates instead of

accelerating, turn the low speed mixture

screw (L) counterclockwise until you

have smooth acceleration with no chain

movement at idle.

,_ WARNING: Perform the following

steps after each use:

• Allow the engine to cool, and secure

the unit before storing or transport-

ing.

• Store chain saw and fuel in a well

ventilated area where fuel vapors

cannot reach sparks or open flames

from water heaters, electric motors or

switches, furnaces, etc.

• Store chain saw with all guards in

place and position chain saw so that

any sharp object cannot accidentally

cause injury.

• Store chain saw well out of the reach

of children.

SEASONAL STORAGE

Prepare your unit for storage at the

end of the season or if it will not be

used for 30 days or more.

If your chain saw is to be stored for a

period of time:

• Clean saw thoroughly before stor-

age.

• Store in a clean dry area.

• Lightly oil external metal surfaces

and guide bar.

• Oil the chain and wrap it in heavy pa-

per or cloth.

FUEL SYSTEM

Under Fueling Engine in the Operating

Section of this manual, see message

labeled IMPORTANT regarding the

use of gasohol in your chain saw.

Fuel stabilizer is an acceptable alter-

native in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to the gasoline in the fuel

tank or fuel storage container. Follow

the mix instructions found on stabilizer

containers. Run engine at least 5 min-

utes after adding stabilizer.

Craftsman 40:1,2-cycle engine oil (air

cooled) is especially blended with fuel

stabilizer. If you do not use this Sears

oil, you can add a fuel stabilizer to your

fuel tank.

ENGINE

• Remove spark plug and pour 1 tea-

spoon of 40:1,2-cycle engine oil (air

cooled) through the spark plug open-

ing. Slowly pull the starter rope 8 to

10 times to distribute oil.

• Replace spark plug with new one of

recommended type and heat range.

• Clean air filter.

• Check entire unit for loose screws,

nuts, and bolts. Replace any dam-

aged, broken, or worn parts.

• At the beginning of the next season,

use only fresh fuel having the proper

gasoline to oil ratio.

OTHER

• Do not store gasoline from one sea-

son to another.

• Replace your gasoline can if it starts

to rust.

TROUBLESHOOTINGTABLE

WARNING:Alwaysstopunitanddisconnectsparkplugbeforeperform-

ingalloftherecommendedremediesbelowexceptremediesthatrequire

operation of the unit.

TROUBLE CAUSE

Engine will not 1. ON/STOP switch in

start or will run STOP position.

only a few 2. Engine flooded.

seconds after

starting. 3. Fuel tank empty.

4. Spark plug not firing.

5. Fuel not reaching

carburetor.

6. Carburetor requires

adjustment.

7. None of the above.

Engine will 1. Idle speed set too high

not idle or too low.

properly. 2. Low Speed Mixture

requires adjustment.

3. Crankshaft seals worn.

4. Compression low.

5. None of the above.

Engine will not 1. Air filter dirty.

accelerate, 2. Spark plug fouled.

lacks power,

or dies under 3. Carburetor requires

a load. adjustment.

4. Exhaust ports or muf-

fler outlets plugged.

5. Compression low.

6. Chain brake engaged.

7. None of the above.

Engine 1. Choke partially on.

smokes 2. Fuel mixture incorrect.

excessively. 3. Air filter dirty.

4. High Speed Mixture

requires adjustment.

5. Crankcase leak.

1. Fuel mixture incorrect.

Engine runs

hot.

REMEDY

1. Move ON/STOP switch to ON.

See "Difficult Starting" in the

Operation Section.

Fill tank with correct fuel mixture.

Install new spark plug.

Check for dirty fuel filter; replace.

Check for kinked or split fuel line;

repair or replace.

See "Carburetor Adjustment" in the

Service and Adjustments Section.

Contact Sears Service.

See "Carburetor Adjustment" in the

Service and Adjustments Section.

See "Carburetor Adjustment" in the

Service and Adjustments Section.

Contact Sears Service.

Clean or replace air filter.

Clean or replace plug

and regap.

See "Carburetor Adjustment" in the

Service and Adjustments Section.

Contact Sears Service.

5. Contact Sears Service.

6. Disengage chain brake.

7. Contact Sears Service.

1. Adjust choke.

2. Empty fuel tank and refill with

correct fuel mixture.

3. Clean or replace air filter.

4. See "Carburetor Adjustment" in the

Service and Adjustments Section.

5. Contact Sears Service.

1. See "Fueling Engine" in the Operation

section.

2. Spark plug incorrect.

3. High Speed Mixture

set too lean.

4. Exhaust ports or muf-

fler outlets plugged.

5. Carbon build-up on

spark arresting screen.

6. Starter housing dirty

7. None of the above.

Replace with correct plug.

See "Carburetor Adjustment" in the

Service and Adjustments Section.

Contact Sears Service.

Clean spark arresting screen.

Clean starter housing area.

Contact Sears Service.

TROUBLESHOOTING TABLE - Continued

TROUBLE CAUSE REMEDY

Oil inadequate 1. Oil tank empty. 1. Fill oil tank.

for bar and 2. Oil pump or oil filter 2. Contact Sears Service.

chain clogged.

lubrication. 3. Guide bar oil hole 3. Remove bar and clean.

blocked.

Chain moves at 1. See "Carburetor Adjustment" in the

idle speed. Service and Adjustments Section.

2. Contact Sears Service.

Chain does not

move when en-

gine is acceler-

ated.

Chain clatters

or cuts roughly.

Chain stops

within the cut.

Chain cuts at

an angle.

1. Idle speed requires

adjustment.

2. Clutch requires repair.

1. Chain tension too

tight.

2. Carburetor requires

adjustment.

3. Guide bar rails

pinched.

4. Clutch slipping.

5. Chain brake engaged.

1. Chain tension incorrect.

2. Cutters damaged.

3. Chain worn.

4. Cutters dull, improperly

sharpened, or depth

gauges too high.

5. Sprocket worn.

6. Chain installed

backwards.

1. Chain cutter tops not

filed flat.

2. Guide bar burred or

bent; rails uneven.

3. Clutch slipping.

1. Cutters damaged on

one side.

2. Chain dull on one side.

1. See "Check Chain Tension" in the

Maintenance Section.

2. See "Carburetor Adjustment" in the

Service and Adjustments Section.

3. Repair or replace.

4. Contact Sears Service.

5. Disengage chain brake.

1. See "Check Chain Tension" in the

Maintenance Section.

2. Contact Sears Service.

3. Resharpen or replace chain.

4. See "Chain Sharpening" in the

Service and Adjustments Section.

5. Contact Sears Service.

6. Install chain in right direction.

1. See "Chain Sharpening" in the

Service and Adjustments Section.

2. Repair or replace guide bar.

3. Contact Sears Service.

1. See "Chain Sharpening" in the

Service and Adjustments Section.

2. See "Chain Sharpening" in the

Service and Adjustments Section.

3. Guide bar bent or worn. 3. Replace guide bar.

If situations occur which are not covered in this manual, use care and good

judgement. If you need assistance, contact Sears Service or the CUSTOMER

ASSISTANCE HELPLINE at 1-800-235-5878.

YOUR WARRANTY RIGHTS AND

OBLIGATIONS: The U. S. Environ-

mental Protection Agency and Sears,

Roebuck and Co., U.S.A., are pleased

to explain the emissions control sys-

tem warranty on your lawn and garden

equipment engine. All new utility and

lawn and garden equipment engines

must be designed, built, and equipped

to meet the stringent anti-smog stan-

dards. Sears must warrant the emis-

sion control system on your lawn and

garden equipment engine for the peri-

ods of time listed below provided there

has been no abuse, neglect, or im-

proper maintenance of your lawn and

garden equipment engine. Your emis-

sion control system includes parts

such as the carburetor and the ignition

system. Where a warrantable condition

exits, Sears will repair your lawn and

garden equipment engine at no cost to

you. Expenses covered under warran-

ty include diagnosis, parts and labor.

MANUFACTURER'S WARRANTY

COVERAGE: If any emissions related

partonyourengine(aslistedunder

EmissionsControlWarrantyPartsList)

isdefectiveoradefectinthematerials

orworkmanshipoftheenginecauses

thefailureofsuchanemissionrelated

part,thepartwillberepairedorre-

placedbySears.OWNER'SWAR-

RANTYRESPONSIBILITIES:Asthe

lawnandgardenequipmentengine

owner,youareresponsiblefortheper-

formanceoftherequiredmaintenance

listedinyourinstructionmanual.Sears

recommendsthatyouretainallre-

ceiptscoveringmaintenanceonyour

lawnandgardenequipmentengine,

butSearscannotdenywarrantysolely

forthelackofreceiptsorforyourfail-

uretoensuretheperformanceofall

scheduledmaintenance.Asthelawn

andgardenequipmentengineowner,

youshouldbeawarethatSearsmay

denyyouwarrantycoverageifyour

lawnandgardenequipmentengineor

apartofithasfailedduetoabuse,ne-

glect,impropermaintenance,unap-

provedmodifications,ortheuseof

partsnotmadeorapprovedbythe

originalequipmentmanufacturer.You

areresponsibleforpresentingyour

lawnandgardenequipmentengineto

aSearsauthorizedrepaircenteras

soonasaproblemexists.Warranty

repairsshouldbecompletedinarea-

sonableamountoftime,nottoexceed

30days.Ifyouhaveanyquestions

regardingyourwarrantyrightsandre-

sponsibilities,youshouldcontactyour

nearestauthorizedservicecenteror

callSearsat1-800-469-4663WAR-

RANTY COMMENCEMENT DATE:

The warranty period begins on the

date the lawn and garden equipment

engine is purchased. LENGTH OF

COVERAGE: This warranty shall be

for a period of two years from the initial

date of purchase. WHAT IS COV-

ERED: REPAIR OR REPLACEMENT

OF PARTS. Repair or replacement of

any warranted part will be performed at

no charge to the owner at an approved

Sears servicing center. If you have any

questions regarding your warranty

rights and responsibilities, you should

contact your nearest authorized ser-

vice center or call Sears at

1-800-469-4663. WARRANTY PE-

RIOD: Any warranted part which is not

scheduled for replacement as required

maintenance, or which is scheduled

only for regular inspection to the effect

of "repair or replace as necessary"

shall be warranted for 2 years. Any

warranted part which is scheduled for

replacement as required maintenance

shall be warranted for the period of

time up to the first scheduled replace-

ment point for that part. DIAGNOSIS:

The owner shall not be charged for

diagnostic labor which leads to the de-

termination that a warranted part is de-

fective if the diagnostic work is per-

formed at an approved Sears servicing

center. CONSEQUENTIAL DAM-

AGES: Sears may be liable for dam-

ages to other engine components

caused by the failure of a warranted

part still under warranty. WHAT IS

NOT COVERED: All failures caused

by abuse, neglect, or improper mainte-

nance are not covered. ADD-ON OR

MODIFIED PARTS: The use of add-on

or modified parts can be grounds for dis-

allowing a warranty claim. Sears is not

liable to cover failures of warranted

parts caused by the use of add-on or

modified parts. HOW TO FILE A

CLAIM: If you have any questions re-

garding your warranty rights and re-

sponsibilities, you should contact your

nearest authorized service center or

call Sears at 1-800-469-4663. WHERE

TO GET WARRANTY SERVICE: War-

ranty services or repairs shall be pro-

vided at all Sears service centers, call:

1-800-469-4663. MAINTENANCE, RE-

PLACEMENT AND REPAIR OF EMIS-

SION RELATED PARTS: Any Sears

approved replacement part used in the

performance of any warranty mainte-

nance or repair on emission related

parts will be provided without charge to

the owner if the part is under warranty.

EMISSION CONTROL WARRANTY

PARTS LIST: Carburetor, Ignition Sys-

tem: Spark Plug (covered up to main-

tenance schedule), Ignition Module.

MAINTENANCE STATEMENT: The

owner is responsible for the perfor-

mance of all required maintenance as

defined in the instruction manual.

Craftsman 358350480 User Manual GAS CHAINSAW Manuals And Guides L0809450

CRAFTSMAN Chainsaw, Gas Manual L0809450 CRAFTSMAN Chainsaw, Gas Owner's Manual, CRAFTSMAN Chainsaw, Gas installation guides

Navigation menu

Versions of this User Manual:

Views

Navigation