Craftsman 358351060 User Manual CHAIN SAW Manuals And Guides L0706371

CRAFTSMAN Chainsaw, Gas Manual L0706371 CRAFTSMAN Chainsaw, Gas Owner's Manual, CRAFTSMAN Chainsaw, Gas installation guides

User Manual: Craftsman 358351060 358351060 CRAFTSMAN CHAIN SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CHAIN SAW #358351060. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CHAIN SAW Manual

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iMPORTANT MANUAL ,=,o.or

Operator's

Manual

Model No.

358,351140 - 14"

358.351060 - 16"

CUSTOMER

ASSISTANCE

1-800-235-5878

WARNING:

READ THE OPERATOR'S

MANUAL AND FOLLOW

ALL WARNINGS AND

SAFETY INSTRUCTIONS.

FA LURE TO DO SO CAN

RESULT IN SERIOUS i

1NJURY_

I

Always Wear Eye Protection

®

2.2 cuo in,/36cc 2oCYCLE

GASOLi CHAI SAW

o Assembly =Table of Contents -

o Operation Inside Back Cover

o Customer Responsibilities

o Service and Adjustments

o Repair Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.Ao

530-082530-5 01/28/95

WARNING:

SAFETY RULES

ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK

PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, ADJUSTING OR

MAKING REPAIRS EXCEPT CARBURETOR ADJUSTMENTS.

BECAUSE A CHAIN SAW IS A HIGH-SPEED WOOD-CUTTING TOOL, SPECIAL SAFETY

PRECAUTIONS MUST BE OBSERVED TO REDUCE THE RISK OF ACCIDENTS_ CARELESS OR

IMPROPER USE OF THIS TOOL CAN CAUSE SERIOUS INJURY.

Hearing Safety Hat

Protection ....=_.._j

Snug Eye Protection

Fitting

Clothing

Heavy Gloves

Safety

Shoe_,,_

Safety Chaps

Figure I

KNOW YOUR SAW

, Read your operator's manual carefully until you

completely understand and can follow all safety rules,

precautions, and operating instructions before attempt-

ing to operate the unit.

oRestrict the use of your saw to adult users who un-

derstand and can follow safety rules, precautions, and

operating instructionsfound in this manual,

PLAN AHEAD

. Wear protective gear. Figure 1. Always use steel-

toed safety footwear with non-slip soles; snug-fitting

clothing; heavy-duty, non-slip gloves; eye protection

such as non-fogging, vented goggles orface screen; an

approved safety hard hat; and sound barriers--ear

plugs or mufflers to protect your hearing, Regular users

should have hearing checked regularly as chain saw

noise can damage hearing.

oKeep all parts of your body away from the chain

when the engine is runntng.

°Keep children, bystanders, and animals a minimum

of 30 feet (10 Meters) away from the work area. Do

not allow other people or animals to be near the chain

saw when starting or operating the chain saw,

.Do not handle or operate a chain saw when you are

fatigued, Iit, or upset, or if you have taken alcohol,

drugs, or medication. You must be in good physical

condition and mentally alert. Chain saw work isstrenu-

ous. Ifyou have any condition that might be aggravated

by strenuous work, check with your doctor before oper-

ating a chain saw,

-Do not attempt to use your chain saw during bad

weather conditions such as strong wind, rain,snow, ice,

etco,or at night°

o Carefully plan your sawing operation in advance.

Do notstart cuttinguntil you have a clear workarea, se-

cure footing, and, if you are felling trees, a planned re-

treat path.

.Do not operate a chain saw that is damaged,

Improperly adjusted, or not completely and

securely assembled. Always replace the

handguard Immediately if it becomes damaged,

broken, or is other wise removed.

oKeep the handles dry, clean, and free of oil or fuel

mixture.

oWith the engine stopped, hand carry the chain saw

with the muffler away from your body, and the guide

bar and chain to the rear, preferably covered with a

scabbard.

FUEL HANDLING

oEliminate all sources of sparks or flames in the ar-

eas where fuel is mixed, poured, or stored. There

should be no smoking, open flames, or work that couid

cause sparks. Al!ow engine to cool before refueling

. Mix and pour fuel in an outdoor area on bare ground;

store fuel in a coot, dry, well ventilated place; and use an

approved, marked container for all fuel purposes,

- Wipe up all fuel spills before starting saw.

oMove at least 10 feet (3 meters) from the fueling site

before starting the engine.

• Do not smoke while handling fuel or while operat-

ing the saw.

•Turn the engine off and let your saw cool in anon-

combustible area, not on dry feaves, straw, paper, etc_

Slowly remove fuel cap and refuel unit.

- Store the unit and fuel in an area where fuel vapors can-

not reach sparks or open flames from water heaters,

electric motors or switches, furnaces, etc

........... SAFETY NOTICE J

re to vibrations through prolonged use of gasoJine powered hand tools could cause blood vessel or nerve damage in the t

hands, and joints of people prone to circulation disorders or abnormal swellings Prolonged use in cotd weather has been J

J linked to blood vessel damage in olherwise healthy people, If symptoms occur such as numbness pain loss of strength, change J

Jin skin color or texture, or loss of feeling inthe fingers, hands orjoints,discontinuethe use el this toot and seek medical attention, l

jAn anti-vibration system does net guarantee the avoidance of these problems, Users who operate power tools on a continual and J

Lregularbasis must monitor closely theirphysicalcondition and the conditionof thisunit, ]

-- l

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.

IT MEANS--ATTENTION!tl BECOME ALERTIrt YOUR SAFETY IS INVOLVED.

.......................... i HIll,, =u=l

.......... :_U,HH,,, IH,, SAFETY RULES

....... =, =, =,H

,,H, =

.... MAINTAIN YOUR SAW tN GOOD WORKING

. Do not operate a chain saw with one hand. Serious ORDER

injuryto the operator, helpers, bystanders or any corn- •Have all chain saw service performed by your Sears

bination of these persons may result from one-handed Service Center with the exception of the items listed in

operation, A chain saw is intended for two-handed use,, the maintenance section of this manual For example, if

•Operate the chain saw only In well.ventilated out- improper tools are used to remove or hotd the flywheel

door areas, when servicing the clutch, structural damage to the fly-

°Do not operate saw from a ladder or in a tree, unless wheel can occur and cause the flywheel to burst.

specifically trained to do so_ •Make certain the chain stops moving when the

°Position all parts of your body to the left of cut and throttle trigger Is released. For correction, refer to

away from the chain when the engine is running. "Carburetor Adjustments."

•Cut wood only. Do not use your saw to pry or shove •Stop the saw if the chain strikes a foreign object,

away limbs, roots,or other objects. Inspect unit and repair or replace parts as necessary,

• Make sure the chain will not make contact with any °Disconnect the spark plug before performing any

maintenance except for carburetor adjustments,,

object while starting the engine. Never try to start the

saw when the guide bar is in a cut or keff_ o Never modify your saw in any way, Use only attach-

.Use extreme caution when cutting small size brush ments supplied or specifically recommended by the

and saplings. Slender material can catch the chain manufacturer.

and be whipped toward you or puli you off balance. TRANSPORTING AND STORAGE

oBe alert for sprtngbackwhen cutting a limbthat is un- -Stop the unit before transporting.

der tension so you will not be struck by the limb or saw o Aitow engine to cool, cover the guide bar and chain, and

when the tension in the wood fibers is released, secure the unit before storing or transporting in a ve-

- Do not put pressure on the saw at the end of a cut. hicle.

Applying pressure can cause you to Iose control when •Empty fuet tank before storing or transportingthe unit,,

the cut is completed. Use upany fuel left in the carburetor by starting the en-

•Stop the engine before setting the saw down. gine and lettingthe engine run until it stops_

•Keep fuel and oil caps, screws, and fasteners se- •Store unit and fuel in an area where fuel vapors cannot

curely tightened, reach sparks or open flames from water heaters, elec-

tric motors or switches, furnaces, etc

oStore unit so the chain cannot accidentally cause injury.

oStore the unit out of the reach of children_

,H =,HJ,,,,,,,,h,LI. H ,=l H= = =,l, = =,,= i, i i , = ,,,i i=

GUARD AGAINST KICKBACK - Kickback is a dangerous reaction that can lead to serious injury.

KICKBACK WARNING

KICKBACK CAN OCCUR WHEN THE

MOVING CHAIN CONTACTS AN

OBJECT AT THE UPPER PORTION OF

THE TIP OF THE GUIDE BAR OR WHEN

THE WOOD CLOSES tN AND PINCHES

THE CHAIN IN THE CUT. CONTACT AT

THE UPPER PORTION OF THE TIP OF

THE GUIDE BAR CAN CAUSE THE

CHAIN TO DIG INTO THE OBJECT,

WHICH STOPS THE CHAIN FOR AN

INSTANT. THE RESULT IS A LIGHTNING

FAST, REVERSE REACTION WHICH

KICKS THE GUIDE BAR UP AND BACK !

TOWARD THE OPERATOR. IF THE

CHAIN IS PINCHED ALONG THE TOP

OF THE GUIDE BAR, THE GUIDE BAR

CAN BE DRIVEN RAPIDLY BACK

TOWARD THE OPERATOR, EITHER OF

THESE REACTIONS CAN CAUSE LOSS

OF SAW CONTROL WHICH CAN

RESULT IN SERIOUS INJURY. DO NOT

RELY ONLY ON THE SAFETY DEVICES

PROVIDED WITH YOUR SAW. AS A

CHAIN SAW USER, YOU MUST TAKE

SPECIAL SAFETY PRECAUTIONS TO

HELP KEEP YOUR CUTTING JOBS

FREE FROM ACCIDENT OR INJURY.

Kickback

Path

Figure 2

Avoid

Obstructions

Clear The

Working Area

Figure 3

SAFETY RULES

,i,Ji,J,i

Never Reverse

Hand Positions tt

!

Stand To

The Left

Of The Saw

Elbow

Locked

Thumb On

Under Side Of

Handlebar

Figure 4

REDUCE THE CHANCE OF KICKBACK

. Recognize that kickback can happen, With a basic

understanding of kickback, you can reduce the element

of surprise which contributes to accidents.

* Never let the moving chain contact any object at the

tip of the guide bar. Figure 2.

,Keep the working area free from obstructions such

as other trees, branches, rocks, fences, stumps, etc

Figure 3. Eliminate or avoid any obstruction that your

chain could hit while you are cutting through a particular

fog or branch.

, Keep your chain sharp and properly tensioned. A

tooseor dut! chain can increase the chance of kickback

to occur. Follow manufacturer's chain sharpening and

maintenance instructions° Check tension at regular in-

tervals with the engine stopped, never with the engine

running. Make sure the bar clamp nuts are securely

tightened after tensioning the chain°

o Begin and continue cutting at full throttle. If the

chain is moving at aslower speed, there is greater

chance for kickback to occur,

,Cut one log at a time.

oUse extreme caution when re-entering a previous

cut.

Do not attempt plunge cuts.

.Watch for shifting logs or other forces that could close

a cut and pinch or fall into chain.

* Use the Reduced-Kickback Guide Bar and Low-

Kickback Chain specified for your saw°

MAINTAIN CONTROL

-Keep a good, firm grip on the saw with both hands

when the engine is running and don't let go. Figure

4oA firm grip can neutralize kickback and help youmain-

tain control of the saw. Keep the fingers of your left hand

encircling and your left thumb under the front handlebar

Keep your right hand completely around the rear handle

whether you are right handed or left handed, Keep your

left arm straight with the elbow locked°

-Position your left hand on the front handlebar so it

is in a straight line with your right hand on the rear

handle when making bucking cuts° Figure 4 Never

reverse right and left hand positions for any type of cut_

ting.

oStand with your weight evenly balanced on both

feet.

* Stand slightly to the left side of the saw to keep your

body from being in e direct line with the cutting

chain. Figure 4_

- Do not overreach. You could be drawn or thrown off

balance and lose control of the saw,

,Do not cut above shoulder height. It is difficult to

maintain control of saw above shoulder height,

UNDERSTANDING REACTIVE FORCES

Pinch-Kickback and Pull-In occur when the chain is

suddenly stopped by being pinched, caught, or by

contacting a foreign object in the wood. This stopping

of the chain results in a reversal of the chain force used to

cut wood and causes the saw to move in the opposite direc-

tion of the chain rotation, Either reaction can result in Ioss

of control and possible serious injtJry.

oPtnch-Klckback

- occurs when chain on top of guide bar is suddenly

stopped,

-rapidly drives saw straight back toward operator.

,Pull-In

-occurs whenthe chain on the bottom of the guide bar

is suddenly stopped.

- pulls the saw rapidly forward.

KICKBACK SAFETY FEATURES

&WARNgNGTHE FOLLOWING FEATURES ARE IN-

CLUDED ON YOUR SAW TO HELP REDUCE

THE HAZARD OF KICKBACK; HOWEVER,

SUCH FEATURES WILL NOT TOTALLY

ELIMINATE THIS DANGEROUS REACTION.

AS A CHAIN SAW USER, DO NOT RELY

ONLY ON SAFETY DEVICES. YOU MUST

FOLLOW ALL SAFETY PRECAUTIONS,

INSTRUCTIONS, AND MAINTENANCE IN

THIS MANUAL TO HELP AVOID KICKBACK

AND OTHER FORCES WHICH CAN RESULT

IN SERIOUS INJURY.

Reduced-Kickback Guide Bar,designed withasmall radius

tip which reducesthe size of the kickbackdangerzone onthe

guidebartip, Figure5. A Reduced-KickbackGuideBar isone

whichhasbeen demonstratedto significantlyreducethe num-

ber and seriousnessof kickbackswhen tested in accordance

withANSl B175,1, 1991

•Low-Kickback Chain, designed with a contoured depth

gauge and guard link which deflect kickback force and allow

woodto gradually rideintothe cutter Figure5. Low-Kickback

Chainis chain whichhas metkickback performance require-

mentsof ANSI B175.1-!991 when tested on a representative

sample of chain sawsbelow 3,8 cubic inch displacementspe-

cified in ANSI S17&I-1991

,, Handguard, designedto reducethe chance of your left hand

contactingthe chain if your hand slips offthe front handlebar,

• Position of front and rear handlebars designed with dis_

tance between handes and "in*line" with each other., The

spread and "in-line"positionof the hands prov dad by this de-

sign work togetherto give balance and resistance incontrol-

lingthe pivot of the saw back toward the operator if kickback

OCCURS,

•ANSI B175.1-1991 -Safety requirements for gasoline powered chain

saws as set by the American National Standards Institute, Inc, Stan-

dard ei75.1-1991.

Reduced K_ckbeck Smelt

Symmetrical Guide BBr Red}_J_ _p

Symmetrical t_tr_e

G_Ido Bar Red,us Tip

Cohtogfed

,_* Depth G4_uge _,

._" _ _ongstQe

__ G*Jerd L_tlk

l°°'°°"

Kl_kb_¢k Fot_

ck And Allr_ws Wood

Ch_irt \ TO Gradually Rllfe

Snto Cu{_er

'_"'_ on Obsltucl

Mste_tal

Chrtirl Wi_h H$£h

Kickback Potetllle$

Figure 5

-4-

CONGRATULATIONS on your purchase of a Sears

Craftsman Gasoline Chain Saw. It has been designed, en-

gineered and manufactured to give you the best possible

dependability and performance.

Should you experience any problems you cannot easily

remedy, please contact your nearest Sears Service Cen-

ter/Department. Sears has competent, well trained techni-

cians and the proper tools to service or repair this unit°

Please read and retain this manual., The instructions wilt

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES,"

r

i MODEL NUMBER:

DATE CODE/SERIAL NO,

35&351140- 14"

358,351060- 16"

DATE OF PURCHASE:

THE MODEL AND SERIAL NUMBER WILL BE FOUND

ON THE PRODUCT°

YOU SHOULD RECORD BOTH SERIAL NUMBER

AND DATE OF PURCHASE AND KEEP IN A SAFE

PLACE FOR FUTURE REFERENCE.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this prod-

ucL Contact your nearest Sears Store for details°

CUSTOMER RESPONSIBILmES

•Read and observe the safety rules,

• Follow a regular schedule in maintaining, caring for,

and using your uniL

= Fellow the instructions under "Customer Responsibili-

ties" and "Storage' sections of this Operator's Manual°

PRODUCT SPECIFICATIONS

GUIDE BAR:

351140 ...................... 14" (36cm)

351060 ........................... 16" (40cm)

CHAIN: ............................... Low Profile 3/8" Pitch

Chrome Cutters

DISPLACEMENT: ................ 2.2 Cubic Inches (36cc)

ENGINE: ......................... 2-cycle Air Cooled

FUEL MiX: ....................... 40:1 (3 2oz oil per gallon gas)

OILER: ................................ Automatic, 6.8 oz Tank

IGNITION: ....................... Solid State

(Air gap 0t0"-.014")

IGNiTiON TIMING: ............. Non-Adjustable, Fixed

SPARK PLUG TYPE: ......... Champion CJ-7Y

SPARK PLUG GAP: ............. 025" (65ram)

MUFFLER: ........................... Spark Arresting Screen

ENGINE RPM: ...................... 12,600 RPM Maximum

SPECIAL NOTICE

Your sew is equlppedwlth a temperature limiting muffler

end spark arresting screen which meets the

requirements of California Codes 4442 and 4443. All US,

forest land and the states of California, Idaho, Maine,

Minnesota, New Jersey, Washington, and Oregon require

many internal combustion engines to be equipped with a

spark arrestor screen by law.

If you operate a chain saw In a state or locale where such

regulations exist, you are legatty responsible for

maintaining the operating condition of these parts.

Failure to do so Is a violation of the law. Refer to the

Spark Arrestor section under "Customer

Responslblllt|es" for maintenance,

MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: 4,_40,02B

OTHER U.$,AND FOREIGN PATENTS PENDING,

FULL 1 YEAR WARRANTY ON GAS CHAIN SAW

For one year from the date of purchase, when this Craftsman Gas-Powered Chain Saw is maintained, lubricated, and

tuned up according to the owner's manual Sears will repair, free of charge, any defect in material or workmanship.

']'his warranty excludes the bar, chain, spark plug, and air filter, which are expendable parts and become worn during nor-

mal use.

If this Gas Chain Saw is used for commercial or rental purposes, this warranty applies for 30 days from the date of pur-

chase

WARRANTY SERVICE IS AVAILABLE BY RETURNING THIS CHAIN SAW TO THE NEAREST SEARS SERVICE CEN-

TER iN THE UNITED STATES

This warranty gives you specific tegat rights, and you may also have other rights which vary from state to state,

SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, tL 60179

NOTICE_ :Refer to the Code of Federal Regulations, Section 1910.266, ANSi B175.i-1991;ANSt Z133.1;an'd state

safety cedes when using a chain saw for producing income.

FueVOi! Mix

(Bar Oil not included)

Purchase Craftsman Bar

and Chain Oil Separately

Bar Toot

Operator's Manual

358-351060 - 16"

Chain Saw

Bar Tool

Extra Chain Carrying Case

Fuel/Oil Mix

(Bar Oil not included)

Purchase Craftsman Bar

TOOLS REQUIRED FOR OPERATION

.Torque Wrench (optional) - Reference torque values

are provided throughout this manual for tightening

hardware

, Bar Too!

NOTE: tt is normal to hear the fuel filter rattle in an empty

fuel tank,,

NOTE: Check chain tension using instructions in the

Service and Adjustment Section:

=Before first use

. After t minute of operation,

and Chain Oil Separately Operator's Manual

TO REMOVE CHAIN SAW

FROM CARTON

•Remove loose parts bag included with Chain Saw,

•Remove your saw from the packing material

• You may use the opened packing material as a work

surface

NOTE: Models 358,351140 and 358.351060 come fully

assembled, Chain is sharp; unpack with caution.

,After removing the contents from the carton, check

parts against the Carton Contents list.

*Examine the parts for damage Do not use damaged

parts,

.Notify your SEARS store immediately ff a part is miss-

ing or damaged

_6_

i , ,i i, ,i i i i,uu_,,lUJ ii,t ii1,1 ,11 i .......... :-:: u,,

OPERATION

' EL I,II,lllrll[ I'11 lilt lU,,I II II I II1' II II I'

KNOW YOUR CHAIN SAW (See Fig. 6)

READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR CHAIN SAW. Compare the

illustrations with your unit to familiarize yourself with the location of the various controls and adjustments, Save this manual

for future reference.

1FRONT

HAND GUARD _!_ _' ,H,,ANDLE STARTER

ARoO,L /FUELM,X

LL P STARTER FILL CAP'f

FAST IDLE "_... Drive /

LOCK

THROTTLE

LOCKOUT ADJUSTING

SCREW

REAR CHAIN TRAVEL

HANDLE DIRECTION

THROTTLE CHOKE 1' GUIDE BAR

TRIGGER KNOB BAR CLAMP CHAIN NUTS

CATCHER

Figure 6

The ON/STOP SWITCH is used to stop the engine,

The STARTERROPE HANDLE is used for starling the engine,

The CHOKE KNOB activates the choke to provide additional

fuel to the engine when starling a cold engine

The THROTTLE LOCKOUT prevents the THROTTLE TRIG-

GER from being squeezed accidentally

The FAST _DLELOCK a_lowsfor _aslerengine speeds during

starting.

*7"

The THROTTLE TRIGGER controls engine speed

The GUIDE BAR is designed to carry the chain,

The CUTTERS are designed to cut the wood,

The BAR CLAMP NUTS are designed to hold the guide bar

afteradjuslmenls have been completed,

The ADJUSTING SCREW is designed to tension the chain on

the guide bar,

The PRIMER BULB circulates fuel to the carburetor,

OPERATION

HOW TO USE YOUR CHAIN SAW

STOPPING YOUR ENGINE

,Move on/stop switch to the "STOP" position,

o If engine does not stop, pull blue choke knob out fully.

CHAIN OILER (Fig. 7)

=The chain oiler provides continuous lubrication to the

chain and guide bar Be sure to fill the bar oii tank

when you fill the fuel tank (Capacity = 6,8 fl oz°),

-Your chain saw wilt consume approximately one tank

of bar oil for each tank of fuel used,,

°Your chain oiler is automatic and requires no adjust-

mont.

Bar _

Oil Fill

Cap

Front Handle

"_.,_., Fuel Mix Cap

Figure 7

THROTTLE CONTROL GROUP (Fig. 8)

THROTTLE LOCKOUT

o The throttle lockout disables the throttle trigger.

o The throttle lockout prevents unintentional actuation of

the throttle trigger°

THROTTLE TRIGGER

o The throttle trigger atlows for variable control of

engine speed.

= The throttle trigger is actuated by the index finger on

your right hand

FAST IDLE LOCK

= The fast idle lock allows for faster engine speeds dur-

ing starting°

, The fast idle lock is engaged by the following steps:

- Grasp the rear handle and depress the throttle lock-

out,

- Squeeze the throttle trigger fully and hold,

- Depress the fast idle lock with your thumb and hold,

- Release your grip on the throttle trigger and throttle

lock while continuing to hold the fast idle lock,,

NOTE: Verify the throttle trigger stays in the advanced

position,

tJ[. t'_ Fast Idle Throttle

Lookout

..... 'q_ _ Trigge r

Figure 8

CHOKE (Fig. 9)

° The choke provides additional fuel when starting a

cold engine,

o The choke is actuated by pulling the blue choke knob,

, The choke has two positions: partial and full,

Primer_

Bulb

STOP

Choke Positions

t

Off Partial Full

Figure 9

-8 _

OPERATION

BEFORE STARTING ENGINE:

&WARNING: 1

BE SURE TO READ THE FUEL HANDLING|

INFORMATION IN THE SAFETY RULES|

SECTION ON PAGE 2 OF THIS MANUAL|

BEFORE YOU BEGIN.

IF YOU DO NOT UNDERSTAND THE FUEL

HANDLING SECTION DO NOT ATTEMPT

TO FUEL YOUR UNIT; SEEK HELP FROM

SOMEONE THAT DOES UNDERSTAND THE

FUEL HANDLING SECTION OR CALL THE

CUSTOMER ASSISTANCE HOTLINE AT

1-800-235-5878_

GUIDE BAR AND CHAIN OIL

For maximum guide bar and chain life, we recommend

you use Craftsman chain saw bar oif, If Craftsman bar oil

is not available, you may use a good grade SAE30 oil

until you are able to obtain Craftsman brand The oil out-

put is automatically metered during operation. Your saw

will use approximately one tank of bar oil for every tank

of fuel mix_ Always fill the bar oil tank when you fill

the fuel tank.

GASOLINE

The two-cycle engine on this product requires a fuel mixture

of regular unleaded gasoline and a high quality 40:t 2-cycle

engine oil (AIR-COOLED) for lubrication of the bearings and

other moving parts. The correct fue!!oil mixture is 40:1 (see

Fuel Mixture Chart)° Too little oil or the incorrect oil type will

cause poor performance and may cause the engine to over-

heat and seize.

Gasoline and oil must be premixed in a clean approved fuel

container Always use fresh regular unleaded gasoline.

This engine is certified to operate on unleaded gasoline,

IMPORTANT: Experience indicates that alcohol

blended fuels called gasohot (or using ethanol or metha-

nol) can attract moisture, which leads to oil/gas separa-

tion and formation of acids during storage. Acidic gas

can damage the fuel system of an engine while in stor_

age. To avoid engine problems, the fuel system should

be emptied before storage for 30 days or longer. Drain

the gas tank, then run the fuel out of the carburetor and

fuel lines by starting the engine and letting it run until it

stops. Use fresh fuel next season See STORAGE

instructions for additional information. Never use engine

or carburetor cleaner products in the fuel tank or perma-

nent damage may occur1

FUEL STABILIZER

Fuel stabilizer is an acceptable alternative in minimizing the

formation of fuel gum deposits during storage. Add stabilizer

to gasoline in fuel tank or storage container. Always follow

the fuel mix ratio found on the stabilizer container Run

engine at least 5 minutes after adding stabilizer to allow the

stabilizer to reach the carburetor, You do not have to drain

the fuel tank for storage if you are using fuel stabilizer.

CRAFTSMAN 40:1 2-cycte engine oil (AIR*COOLED) is

specially blended with fuel stabilizers. If you do not use this

Sears oil, you can add a fuel stabilizer (such as Craftsman

No. 33500) to your fuel tank.

2-CYCLE OIL:

CRAFTSrv_AN 40:1 2-cycte engine oil (AIR_COOLED) is

specialty blended with fuel stabilizers if you do not use

this Sears oil, you can add a fuel stabilizer (such as

Craftsman No. 33500) to your fue! mix See "Gasoline

and oil mixture" instructions below..

if CRAFTSMAN 40:1 2-cycle engine oil (AIR-COOLED)

is not available, use a good quality 40:1 2-cycle engine oil

(AIR-COOLED) that has a recommended fuet mix ratio

40:1.

IMPORTANTt Do not use:

oAUTOMOTIVE OIL

•BOAT OILS (NMMA, BIA. etc.)

These oils do not have proper additives for 2-cycle (AIR-

COOLED) engines and can cause engine damage.

GASOLINE AND OIL MIXTURE

MIX GASOLINE AND OIL AS FOLLOWS:

°Consult chart for correct quantities.

o Do not mix gasoline and oil directly in the fuel tank.

FOR ONE GALLON:

. Pour 3.2 ounces of high quality, 2-cycle engine oil

(AIR-COOLED) into an empty, approved one gallon

gasoline container°

= Add one gallon of regular unleaded gasoline to the

gallon container, then securely replace the cap.

Shake the container momentarily.

° The mixture is now ready for use. Fuel stabilizer can

be added at this time if desired; follow mixing instruc-

tions on the label

FUEL MIXTURE CHART

40:1 Fuel:Oil Mix Ratio

1 gal!on 3.2

2°5 gallons 80

_9-

NOTE; Measure fuel correctly Fuel containers can hold

more than the manufacturer's specified amount, tf too

much gasoline is in the container, the resulting gas-to-oil

ratio will not be correct for proper engine operation

OPERATION

STOPPING YOUR ENGINE

-Move on/stop switch to the "STOP" position.

*if engine does not stop, pull blue choke knob out fully

WARNING:

ALWAYSWEAR GLOVES; SAFETY FOOT-

WEAR, SNUG-FITTING CLOTHING; AND

EYE, HEARING, AND HEAD PROTECTION

DEVICES WHEN OPERATING A CHAIN

SAWo

THE CHAIN MUST NOT MOVE WHEN THE

ENGINE RUNS AT IDLE SPEED. REFER

TO THE "CARBURETOR ADJUSTMENTS"

SECTION FOR CORRECTION.

NOTE: Check chain tension using instructions in the

Service and Adjustment Section:

,Before first use.

oAfter 1 minute of operation_

BASIC STARTING PROCEDURE

(Fig.10 & 11)

COLD ENGINE/WARM ENGINE AFTER

RUNNING OUT OF FUEL

', Fuel engine with 40:1 fuei mix.

,Fill bar oil tank with bar oil.Your saw will use approxi-

mately one tank of bar oil for each tank of fue! mix

o Prime engine by pressing primer bulb six times.

= Turn on ignition by moving on/stop switch to the "ON"

position.

° Actuate choke by pulling blue choke knob fully out.

Then set the saw on the ground Grip the front handle

with your left hand and place your right foot through

the opening in the rear handle.

o Set fast idle by depressing the throttle lock with your

right hand. Then squeeze throttle trigger and hold

With your thumb, press the fast idle lock down and

hold. Next, release the throttle trigger.

oIF THROTTLE TRIGGER IS SQUEEZED ACCIDEN-

TALLY DURING STARTING IT WILL BE NECES-

SARY TO RESET THE FAST IDLE LOCK.

NOTE: When pulling the starter rope, do not use the full

extent of the rope as this can cause the rope to break

Do not let the starter snap back hold the handle and let

the rope rewind slowly.

°Pull starter rope handle with your right hand until the

engine attempts to start Then push the blue choke

knob in to the partial position. Resume pulling handle

until engine starts.

° Above 40 degrees, allow engine to run for approxi-

mately 5 seconds, push the choke knob in to the OFF

position, then squeeze and release throttle trigger to

allow engine to idle.

° Below 40 degrees, allow engine to warm up 30 sec-

onds - 1 minute with choke at partial position, Push

choke knob in to the OFF position, then squeeze and

release throttle trigger to allow engine to idle.

• To stop engine, move onfstop switch to the "STOP"

position

Y,,f/ /.,1/"'<_-___"_',.,_

STOP Positions

Choke .....

Pa_ial Cull

Fi ure 10

STARTING A WARM ENGINE

, Move on/stop switch to the "ON" position.

oBe sure choke is in the "OFF" position.

° Activate fast idle lock=.

oWith saw on ground, grip front handle with Ieft hand

and place right foot through opening in rear handle.

o Pull starter rope handle until engine starts.

.Squeeze and release throttle trigger to return engine

to idle speed

Right Hand

on

Starter Rope Handle

t

STARTING POSITION I

Left Hand

on

Front Handle

Right Foot through Opening in Handle

Figure 11

DIFFICULT STARTING/FLOODED ENGINE

The engine may be flooded with too much fuel if it has

not started after 20 pulls,

Flooded engines can be cleared of excess fuel with the

following procedure:

o Activate the fast idle lock.

o Push the choke knob to the "OFF" position

,, Verify that ontstop switch is in the "ON" position..

o With saw on ground, grip front handle with left hand

and place right foot through opening in rear handle°

,, Pull starter rope handle until engine starts.

Starting could require pulling starter rope handle many

times depending on how badly unit is flooded,

If engine stilt fails to start, refer to "TROUBLE SHOOT-

ING" chart or call the 1-800 number listed on the front

page of this manual

-10-

............... , ,,i

.L J,,i ,,i,i

OPERATUON - GENERAL

UlU,J ill,, :

FELLING

TREE

NWARNING

IFTHETRUNK OR LIMBS ARE ROTTING,

THEY CAN FALL UNEXPECTEDLY AND

CAUSE SERIOUSINJURY.

AS YOU MAKE YOUR FELLING CUT, IF

THE SAW APPEARS TO BE BINDING,

THE TREE IS STARTING TO FALL IN THE

WRONG DIRECTION. IMMEDIATELY STOP

THE SAW AND USE A FELLING WEDGE

AND MAUL (HAMMER) TO FORCE THE

FELLING CUT OPEN. THE WEDGE WILL

HOLD THE FELLING CUT OPEN

ALLOWING YOU TO REMOVE THE SAW.

KEEP EVERYONE AWAY FROM THE

TREE IN ALL DIRECTIONS.

2"

!

Top

Notch _

Figure t2

Felling

Cut

/

........ _12"

Buttress

Root

DETERMINE THE NATURAL FALL DIRECTION

•Wind - A tree evenly balanced will fal! in the same direc -

tion the wind is blowing.

. Lean - Use a carpenter's level or plumb bob to deter-

mine if tree has a natural lean. A leaning tree will tend to

fall in direction of leano

o Shape- A tree wilt tend to fall towards side that is more

heavily branched.

, Other Factors- Contacting or nearby trees, buildings, or

wires can influence the direction the tree will fall.

CUTTING PROCEDURE (Fig. 12)

After determining the Natural Fall Direction, the tree should

be cut as follows:

IMPORTANT: BEFORE FELLING A TREE, MAKE SURE

YOU HAVE AT LEAST 3 FELLING WEDGES AND A MAI)L

(HAMMER) AVAILABLE FOR USE IF NEEDED°

• Use some means to visually mark the Natural Fall

Direction°

o Mark your notch cut on the Natural Fall Direction side of

the tree approximately 18-24 inches above the ground..

. Cut top of the notch first at a 45 degree angle. Saw

through 1/3 of the width of the tree.

oCut bottom of the notch at a 45 degree angle until you

meet the top notch cut. Remove notch of wood.

• On the side of the tree opposite the notch cut, make the

felling cut. The felling cut should be 2 inches above the

center point of the notch cut. Before the felling cut is

complete, use wedges to open the cut when necessary

to control the direction of the fail Use wood or plastic

wedges, but never steel or iron, to avoid kickback and

chain damage.

•Cracking sounds, widening of the felling cut, movement

in the upper branches are all signs that the tree is ready

to fall.

. As tree begins to fall, turn off saw, and move quickly

away from direction of fall

If your chain saw binds in the felling cut, you have three

options:

oIf the wrong direction of fall is acceptable, carefully re-

move the felling wedge. Cut deeper in the notch side of

the tree until tree starts to fall.

otf the wrong direction of fall is not acceptable, attempt to

use one or more felling wedges to force the tree in the

original direction of fall. Do so by driving the wedges

deeper into the felling cut°

•Keep everyone away from the tree in all directions and

then seek professional help!

OPERATION USFJTIPS

oClear the work area of debris where you can have se-

cure footing°

o Make sure there is enough room forthe tree to fal!, Main-

tain a distance of 21/2 tree lengths from the nearest per-

son or other objects, Engine noise can drown out a

warning call,

°Remove dirt, stones, loose bark, nails, staples, and wire

from the tree where cuts are to be made.

o Plan to stand on the up-hitl side when cutting on a slope.

•Plan a clear retreat path to the rear and diagonal to the

line of fall

•Large buttress roots should be removed prior to notch

cut.

o Use a wedge if there is any chance that the tree will not

fall in the desired direction,

.We recommend you cut branches below shoulder height

before fetling tree_ (See Limbing and Pruning).

Be alert to signs that the tree is ready to fall:

. Cracking sounds.

o Widening of the felling cut.

• Movement in the upper branches,

-11-

OPERATION - GENERAL

OPERATION USE/TIPS

° Cut wood only_ Do not cut metal; plastics; masonry; nora

wood buifding materials; etc

• Stop the saw if the chain strikes a foreign object. Inspect

the saw and repair or replace parts as necessary.

o Keep the chain out of dirt and sand. Even a small

amount of dirt will quickly dull a chain and thus increase

the possibility of kickback.

To get the "feel" of using your saw before you begin a major

sawing operation, practice cutting afew small logs using the

following technique:

,Accelerate engine to full throttle before entering cut

by squeezing the threttte trigger.

,Never cut with engine at partial speeds

oBegin cutting with the saw chassis against the log

-Keep engine at full throttle during cutting procedure.

• Allow the chain to cut for you; exert only light down-

ward pressure° If you force the cut, damage to the

bar, chain, or engine can result°

•Release the throttle trigger as soon as the cut iscom-

pleted, allowing the engine to idle. If you run the unit

at fuii throttle without cutting, unnecessary wear can

occur to the chain, bar, and engine.

° To avoid losing control when completing the cut, do

not put pressure on the saw during the end of the cut.

oStop engine before setting unit down after operation.

OPERATION SAFETY = GENERAL

GENERAL SAFETY

.... ,, ,,i ,,,,,

WARNgNG

IF SAW BECOMES PINCHED OR HUNG IN A

LOG, DO NOT TRY TO FORCE IT OUT. YOU

CAN LOSE CONTROL OF THE SAW

RESULTING tN INJURY ANDIOR DAMAGE

TO THE SAW, STOP THE SAW, DRIVE A

WEDGE OF PLASTIC OR WOOD INTO THE

CUT UNTIL THE SAW CAN BE REMOVED

EASILY. RESTART THE SAW AND

CAREFULLY REENTER THE CUT. TO

AVOID KICKBACK AND CHAIN DAMAGE,

DO NOT USE A METAL WEDGE. DO NOT

ATTEMPT TO RESTART YOUR SAW WHEN

IT IS PINCHED OR HUNG IN A LOG.

KICKBACK CAN OCCUR WHEN THE

MOVING CHAIN CONTACTS AN OBJECT

AT THE UPPER PORTION OF THE TIP OF

THE GUIDE BAR OR WHEN THE WOOD

CLOSES IN AND PINCHES THE SAW CHAIN

IN THE CUT. CONTACT AT THE UPPER

PORTION OF THE TIP OF THE GUIDE BAR

CAN CAUSE THE CHAIN TO DIG INTO THE

OBJECT AND STOP THE CHAIN FOR AN

INSTANT. THE RESULT IS A LIGHTNING

FAST, REVERSE REACTION WHICH KICKS

THE GUIDE BAR UP AND BACK TOWARD

THE OPERATOR, IF THE SAW CHAIN tS

PINCHED ALONG THE TOP OF THE GUIDE

BAR, THE GUIDE BAR CAN BE DRIVEN

RAPIDLY BACK TOWARD THE OPERATOR.

EITHER OF THESE REACTIONS CAN

CAUSE LOSS OF SAW CONTROL WHICH

CAN RESULT IN SERIOUS INJURY.

AVOID REACTIVE PINCH FORCES

Pinch-Kickback and Pu_lqnoccur when the chain is sud-

denly stopped by being pinched, caught, or by contact*

ing aforeign object in the wood. This sudden stopping of

the chain results in a reversal of the chain force used to

cut wood and causes the saw to move in the opposite

direction of the chain rotation Pinch-Kickback drives

the saw straight back toward the operator. Pull-In pulls

the saw away from the operator.. Either reaction can re-

sult in loss of control and possibly serious injury.

TO AVOID PINCH-KICKBACK:

•Be extremely aware of situations or obstructions that

can cause material to pinch the top of or otherwise

stop the chain_

= Do not cut more than one log at a time_

o Do not twist the saw as the bar iswithdrawn from an

under-cut when bucking.

TO AVOID PULL-IN:

= Always begin cutting with the engine at full throttle

and the saw housing against wood.

,Use wedges made of plastic or wood, (never of

metal) to hold the cut open

-12-

OPERATION SAFETY -GENERAL

FELLING SAFETY

DON'T PUT YOURSELF IN THESE POSITIONS

Check the wind m

Don't cut down wtnd Check the lean--

Don't cut on lean side

IILll , ,,.,L

WARNING

DO NOT CUT:

-NEAR ELECTRICAL WIRES OR

BUILDINGS.

-IF YOU DO NOT KNOW THE DIREC-

TION OF TREE FALL.

-AT NIGHT.

-DURING BAD WEATHER - RAIN,

SNOW, STRONG, WIND, ETC.

Check the balance--

Don't cut on weighted side

a

o

Look for decay and rot, If the trunk ts rotted, it

can snap and fafI toward the operator.

Check for broken or dead branches which can

fall on you while cutting.

Be extremely cautious with partially fallen trees

that may be poorly supported. When a tree

doesn't fall completely, set the saw aside and putt

down the tree with a cable winch, block and

tackle, ortractor, To avoid injury, do not cut down

a partially fallen tree with your saw°

- 13-

BUCKING BUCKING USING A SUPPORT (Fig. 15& 16)

Bucking is cutting a fallen tree to the desired log size, Another log or a stand, such as a sawhorse, may be usect as

supports when bucking°

TYPES OF CUTTING (Fig. 13) • Area A - Undercut 1/3 of the way through the log,

° Overcutting - begin on the top side of the log with

the bottom of the saw chassis against the log; exert

light pressure downward,

° Undercutting - begin on the under side of the log

with the top of the saw chassis against the log; exert

light pressure upwar& During undercutting, the saw

will tend to push back at you. Be prepared for this

reaction and hold the saw firmly to maintain control.

Overcut

Saw Chassis

BUCKING ONTHE GROUND (Fig. 14)

o Overcut with a1/3 diameter cut,

•Roll log over and finish with an overcuL

Figure 14

- Finish with an overcut.

Area B - Overcut 1/3 of the way through the logo

- Finish with an undercut,

Figure 15

1st Cut Cut

Another Log

i i ,"_,, J, ii,i lul ,Jll, u,i ii,, ,ll

Figure 16

OPERATING USE/TIPS

=Cut only one log at a time.

• Cut shattered wood very carefullyo Sharp pieces of wood

could be flung toward the operator.

= Use a sawhorse to cut small logs. Never altow another

person to hold the log while cutting and never hoId the

log with your leg or foot.

oDo not cut in an area where logs, limbs, and roots are

tangled such as in a bfown down area. Drag the logsinto

a clear area before cutting by pulling out exposed and

cleared logs first.,

o Give special attention to logs under strain to prevent the

saw from pinching Make the first cut on the pressure

side to relieve the stress on the log

OPERATION-SAFETY

BUCKING SAFETY

oStay on uphill side of tree when cutting,

WARNING

DO NOT STAND ON THE LOG BEING

CUT. ANY PORTION CAN ROLL CAUS-

ING LOSS OF FOOTING AND CONTROL.

NEVER TURN THE SAW UPSIDE DOWN

TO UNDERCUT. THE SAW CANNOT BE

CONTROLLED IN THIS POSITION.

i, Use Common Sense Maintain Secure Footing

_14-

.... ii IL , i,¸,,

.................. i,i H ,,Jl Jlrml,, i i i ,i i HIHII I ,i,i ,,H,,i HIH I' HH HHII,,HI.,_ H I I_l

PRUNING AND LIMBING PruningProcedure

.First- Undercut 1/3 of the way throughthe limb near

Pruning is removing branches from a standing tree_ the trunk of the tree_

Limbing is removing branches from a felled tree. oSecond - Finish with an overcut farther out from the

trunk until the limb falls.

•Third - Cut the remaining stump flush near trunk of

the tree,

LIMBING (Fig. 17)

•Start at base of the felled tree and work toward the top, [ Second _[ Third ......

. Leave the larger limbs underneath the felled tree tosup- | Pruning Cut / | =,

port the tree as you work. t it, _,_j _/ 1 , ipij}irunl ingOui

OPERATING USE/TIPS

.Work s}owiy, keeping both hands firmly gripped on the

Figure 17 saw, Maintain secure footing and balance.

PRUNING (Fig. 18 )

Small branches - smaller than width of guidebar_

Large branches - larger than width of guidebar.

• Remove small limbs with one cut.

°Remove larger, supporting branches with the 1/3- 2/3

cutting techniques described in the bucking section.

,Keepaclearworkarea, Frequentlyclearbranchesoutof

the way to avoid tripping over them.

o Leave the larger limbs underneath the felled tree to sup-

port the tree as you work_

o Start at the base of the felled tree and work toward the

top.

-Keep the tree between you and the chain° Cut from the

side of the tree opposite the branch you are cutting

.Limit pruning to limbs shoulder height or below.

oKeep out of the way of the falling limb.

PRUNING AND LIF,/IBING SAFETY

WARNING

NEVER CLIMB INTO A TREE TO LIMB OR

PRUNE UNLESS SPECIFICALLY TRAINED

TO DO SO. DO NOT STAND ON LADDERS,

PLATFORMS, A LOG, OR IN ANY POSITION

WHICH CAN CAUSE YOU TO LOSE YOUR

BALANCE OR CONTROL OF THE SAW.

BE ALERT FOR AND GUARD AGAINST

KICKBACK. DO NOT ALLOW THE MOVING

CHAIN TO CONTACT ANY OTHER

BRANCHES OR OBJECTS AT THE NOSE

OF THE GUIDE BAR WHEN LIMBING OR

PRUNING. ALLOWING SUCH CONTACT

CAN RESULT IN SERIOUS INJURY.

DO NOT CUT IF BRANCHES ARE HIGHER

THAN YOUR SHOULDER. GET A PROFES-

SIONAL TO DO THE JOB, THIS MAY RE*

SULT IN SERIOUS INJURY. .......

Watch out for springpoles. Use extreme caution

when cutting smalt size limbs. Slender material may

catch the saw chain and be whipped toward you or pull

you off balance.

Be alert for spdngback. Watch out for branches that

are bent or under pressure as you are cutting to avoid

being struck by the branch orthe saw when the tension

in the wood fibers is reteased

-15-

ul_, MAINTENANCE SCHEDULE

i i, i,, .............

Fill in dates as you complete regular service Before

Use

................... ,,,, ii ,,, • n,, ,i,,,

Clean Unit and Labels

Check for Damaged or Worn "l=arts

i, ,, i. ii,i,

CUSTOMER RESPONSUBRLITUES

i,ll i i, , ,H,,,n,,,u

p.,

i H IH ,, ,,_=n_HLU'JL

p,,

Check for Loose Fasteners and Parts

Ch,eck,Chain Sha[pness .................

Guide Bar,Maintenance ............ ,.....

Check Vibration Mounts (i! ,s,oequipped) _'

Check Clutch Drum Sprocket

LUU'L

Clean Air Filter ,, ,,,,,,

ReplaceSparkPlug ,u

u i,, ,, ,,,, ,

Clean/Inspect Spark Arrestor screen and Inspect,,Muffler

Check Gulde Bar Lube _'

Tilter in Fuel Tank

...... ,, ,, ,,,,,

After Every Every

Use 5 hrs. 25hrs.

v"

H"

p,,

p,, p,,

Yearly

..... H,,. ....

iii, l,i

hi, i

GENERAL RECOMMENDATIONS

The warranty on this unit does not cover items that have

been subjected to operator abuse or negligence. To re-

ceive fuji value from the warranty, the operator must main-

tain unit as instructed in this manual.

Some adjustments will need to be made periodicafiy to

properly maintain your uniL

All adjustments in the "Service and Adjustments" section

of this manual should be checked at least once each sea-

son.

o Once a year, replace the spark plug, replace air fiIter ele-

ment and check guide bar and chain for wear. A new

spark ptug and aclean/new air filter element assures

proper air-fuel mixture and helps your engine run better

and last Ionge_

•Follow the maintenance schedule in this manual°

Service Dates

BEFORE EACH USE

CHECK FOR DAMAGED/WORN PARTS

The following damaged/worn parts should be referred to

your Sears Service Center.,

NOTE; It is normal for a small amount of oil to appear um

der the saw after engine stops,, Do not confuse this with a

leaking oil tank

= On/Stop Switch - ensure on/stop switch functions prop-

erly by moving the switch to the "Stop position and as_

sure that engine stops, then restart your engine and con-

tinue_

o Fuel Tank - discontinue use of chain saw if fuel tank

shows signs of damage or leaks.

oOil Tank - discontinue use of chain saw if oil tank shows

signs of damage or leaks_

° Chain Catcher - replace chain catcher if bent, cut, or

damaged in any way.

LUBRICATION CHART (Fig, 19)

WARNING

DISCONNECT THE SPARK PLUG BEFORE

PERFORMING MAINTENANCE EXCEPT

FOR CARBURETOR ADJUSTMENTS.

INSPECT THE ENTIRE UN_ REPLACE

DAMAGED PARTS. CHECK FOR FUEL

LEAKS AND MAKE SURE ALLFASTENERS

AREINPLACEANDSECURELYFASTENED,

Q BAR OIL

FILL CAP _.

CLEAN UNIT AND LABELS

• Clean the unit using a damp cloth with a mild detergent.

•Wipe off the unit with a clean dry clotho

Figure 19

Q Craftsman chain saw bar oil

-16-

...................... urll ! ,, i iii i,, ...................

CUSTOMER RESPONSiBiLiTiES

................... , lUl,p Ull n i,,_H, iU,ll,U i iii i,, ..............

CHECK FOR LOOSE OR WORN PARTS ,Move on/stopswitch tothe "STOP"position.

= Bar Clamp Nuts o Adjust chain for proper tension. (See Chain Tension),

. Chain = Position the file holder level (90°) so that it rests on the

top edges of the cutter and depth auge

.Mufffer ,,, _, •

o Cylinder Shield FRONT VIEW J

,Air Filter

° Throttle Trigger/Lockout

.Handle Screws

GUIDE BAR LUBRICATION (Fig. 20)

For maximum guide bar and chain life, we recommend you

use Craftsman chain saw bar oil, tf Craftsman chain saw

bar oil is not available, you may use a good grade SAE30 oil

until you are abte to obtain Craftsman brand.The oil output

is automatically metered during operationoYour saw will use

approximately one tank of bar oii for every tank of fuel mix

Always fill the bar oil tank when you fill the fuel tank.

Depth Gauge .... & ,Chain

Figure 22

Ali the 30 ° file holder marks parallel with the bar,

30° File I TOP V!Ew I

er Marks

Cutter

Bar Of}

Fill

Figure 20

SHARPENING CHAIN

(Fig. 21, 22, 23, 24, 25,26, 27 & 28)

ii ,,,,,,,,i,,

WARNING

IMPROPER CHAIN SHARPENING

TECHNIQUES AND/OR DEPTH GAUGE

MAINTENANCE WILL INCREASE THE

CHANCE OF KICKBACK WHICH CAN

RESULT IN SERIOUS INJURY.

ALWAYS WEAR GLOVES WHEN

HANDLING THE CHAIN. THE CHAIN CAN

BE SHARP ENOUGH TO CUT YOU EVEN

THOUGH IT IS TOO DULL TO CUT WOOD.

{FULL VIEW ]

Figure 21

I SIDEV'{EW'

J

File Holder

Cutter

Cu_er

Figure 23

File from inside toward outside of cutter, straight across

on forward stroke in one direction only. Use 2 or 3

strokes per cutting edge.

Cutter

Marks

Figure 24

Keep ali cutters the same length when filing.

File enough to remove ar y damacje to cutt!ng edges_

Cutters Same

R_,ove Damage

Side Plate Top Plate

Figure 25

File chain to meet specifications shown be{ow.

30 °

85°

Figure 26

-17-

....CUSTOMER RESPONSiBiLiTiES

,ll,,,,,i,,i,, _ ,,, i1,,, ,i,,l_ ................................ I,II I Ir

P ace depth gauge tool over each cutter depth gauge,

le until it is level w th the top

of the

= Move on/stop switch to the "STOP" position

-Remove bar and chain from saw.

o Clean all saw dust and any other debris from the guide

bar groove and guide bar oil lubrication ho{e.

oLubricate guide bar nose sprocket after each use,

,, Burring of bar rails is a normal process of guide bar rail

wear Remove these burrs by filing guide bar rail side

edges square with a flat file,,

025" Rounded

Corner

Right Way

Figure 28

Figure 27

Maintain rounded front corner of depth gauge with a flat

file, The very top of the depth gauge should be flatwith

the front half rounded off with a flat file.

Squared

Off Cornel

Wrong Way

CHECK GUIDE BAR (Fig. 29 & 30)

A worn guide bar will damage the chain and make cutting

difficult, Check the condition of the _tuidebar each time the

chain is sharpened. Conditions include:

= Chain saw cuts to one side or at an angle_

oChain saw has to be forced through the cut°

= Inadequate supply of oil to the bar and chain.

If replacement is necessary, use only the replacement re-

duced kickback guide bar specified for your saw, Replace

the guide bar when:

o the inside groove of the guide bar rails is worn.

• the guide bar is bent or cracked,

excess heating or burning of the rails is noted,

Correct Worn Grooves File Edges

Groove Squa re

Figure 29

Remove Sawdust

From Guide Bar Groove

o

o

Figure 30

CLEAN AIR FILTER (Fig. 31)

A dirty air filter decreases the life and performance of the

engine and increases fuel consumption and harmful emis-

sions.

Always clean your air filter after 25 tanks of fuel or 5

hours of operation, whichever is tess. Clean more fre-

quently in dusty conditions_ A used air filter can never be

completely cleaned. It is advisable to replace your air til-

ter with a new one after every 50 hours of operation, or

annually, whichever is less..

° Loosen 3 screws on cylinder cover.

Remove cylinder cover

= Remove air filter.

° Clean the air filter using hot soapy water. Rinse with

clean cool water, and air dry completely prior to rein-

stalling

°Lightly oil air filter prior to installing. Use 2-cycle engine

oil or motor oil (SAE 30). Squeeze excess oil from filter

This will improve the efficiency of the air filter.

oReinstall air filter

o Reinstall cylinder cover and 3 screws (15-20 in-lbs)

Air

Filter

Cylinder

Cover

Cylinder

Cover

Figure 31

-18-

REPLACE SPARK PLUG (Fig. 32)

The spark plugshould be replaced each year to ensure the

engine starts easier and runs better.

Spark Plug gap should be o025"o

• Loosen 3 screws on cylinder cover.

-Remove cylinder cover

o Twist, then pull off the spark plug boot,,

o Remove spark plug from cylinder and discard_

= Replace with correct spark plug and tighten with 3/4"

socket wrench (10-12 Ib4t)

•Reinstall spark plug boot,,

,, Reinsta!! CYlinder cover and 3 screws (15-20 in-lb).

Screws

Plug Boot-_--._ /r--_/'_ .___Cv.tinder

Spark

Figure 32

INSPECT MUFFLER AND

SPARK ARRESTOR SCREEN (IF INSTALLED)

(Fig. 33)

As the unit is used, carbon deposits build up on the muffler

and spark arrestor screen (if installed), and must be re-

moved to avoid creating a fire hazard or affecting engine

performance.

Required cleaning is every 25 hours of operation or annu-

ally, whichever is less,

Replace the spark arrestor screen if breaks occur.

CLEANING THE SPARK ARRESTOR SCREEN

• Loosen and remove the 2 muffler cover screws.

°Remove the muffler cover (cover snaps into muffler

body)

.Remove muffler diffuser and spark arrestor screen as-

sembly_ Notice the orientation of these parts for reas-

semblyo

• Clean the spark arrestor screen with a wire brush or re-

place if breaks are found in the screen.

, Replace any broken or cracked parts°

= Reinstall diffuser and spark arrestor screen assembly

with round holes facing up and towards muffler cover

•Reinstall muffler cover and 2 screws (7-8 ft-lbs),

..Muffler Diffuser/

Spark Arrestor

Screen

Muffler

Cover

Screws

M

Body Cover

Figure 33

REPLACE FUEL FILTER (Fig. 34, 35 & 36)

Thefuelfiltershoutd be reptaced aftereach season Never

operate your saw without a rue! filter, Be careful not to

damage fuel Iine while removing the fuel filter,

•Run fuel tank dry of fuel before replacing fuel fifter

o Move on/stop switch to the "STOP" position.

o Remove the fuelcap,

•Pull out fuet cap retainer using a small patr of pliers

, Bend a piece of wire,

° Insert the bent wire into the fuel tank and hook the fuel

line. Carefully pufl out the fuel line and grab either the

fuel filter or the fuel line with your fingers°

•Remove fuel filter from the tank.

,Remove fuel filter from the fuel iineo

• Either clean the fuel filter or replace it with a new one°

To clean, submerge in warm soapy water for 10 min-

utesoA very Iight dish washing liquid is recommended_

Agitate fuel filter until it is clean,_ Rinse thoroughly in

warm water and air dry.

• Reverse process for installation.

Pliers

Fuet Cap

Fuel Mix!

Fitf Cap

Figure 34

F

Figure 35

Fuel Line

Fuel Filter

Fuel Filter j

Filter Neck /"-_2j. 2'

Figure 36

-19-

SERVUCE AND ADJUSTMENTS

CHAIN REPLACEMENT (Fig. 37,38, 39 &40)

_AUTION: Wear protective gloves when t

handling chain, The chain is sharp and

can cut you even when it is not moving,

oMove on/stop switch to the "STOP" position.

o Replace the old chain when it becomes worn or dam-

aged.

.Use only the Low-Kickback replacement chain speci-

fied in the "Product Specifications"

•See your Sears Service Center to replace and sharp-

en individual cutters for matching your chain.

•Loosen and remove the 2 bar clamp nuts.

=Remove bar damp°

- Remove the old chain,

o Turn adjusting screw by hand counterclockwise until

adjusting pin just touches the stop

• Carefully remove new chain from package, Hold chain

with the drive links as shown in Fig 38

,Place chain over and behind the clutch,

o Fit bottom of drive links between teeth in sprocket

nose.

°Fit chain drive links into top of guide bar Fig 39.

,....

Bar CI_ __

__Bar Clamp Nuts

Figure 37

_Cutters Depth Gauge

Figure 38

• Pull guide bar forward until chain is snug in guide bar

grooves.

oNow, install bar clamp making sure the adjusting pin is

positioned in the lower hole {nthe guide bar.

Bar Clamp

Figure 39

°Install bar clamp nuts and finger tighten only Do not

tighten any further at this point.

, Now proceed to the "Chain Adjustment" section

-20.

Figure 40

CHAIN ADJUSTMENT (Fig. 41, 42, 43 & 44)

= Roll chain around guide bar to ensure kinks do not

exist (rotates freely).

o Loosen bar clamp nut&

o Turn adjusting screw clockwise until chain just barely

touches the bottom of guide bar.

_-'--___ j_A/djustingScrew

Bar Clamp Nuts Guide Bar

Figure 41

o Lift up tip of guide bar to check for sag, release tip of

guide bar, then turn adjusting screw t/4 turn clock-

wise. Repeat this step until a sag does not exist.

o While lifting tip of guide bar, tighten bar clamp nuts

with the bar tool (provided), Torque 10-15 ftqb&

Adjusting Screw 1

Bar Tool-,---_

Figure 42

'1"ocheck chain tension:

o Use the screwdriver end of the bar tool to move chain

around the guide bar (Fig 44).

o If chain does not rotate, it is too tight - slightly loosen

bar clamp nuts and turn adjusting screw 1/4 turn

counterclockwise. Retighten bar clamp nuts.

= If chain is too loose, it will sag below the guide bar

(Fig 43).

Figure 43

SERVgCE AND ADJUSTMENTS

-If chain is too loose, refer to "Chain Adjustment?

Loosen bar clamp nuts; then, turn adjusting screw 1/4

turn clockwise. Lift up tip of guide bar to check for sag.

Retighten bar damp nuts

Nuts Screw

Figure 44

Tool

STARTER ROPE REPLACEMENT

(Fig. 45, 46, 47, 48 & 49)

WARNING:

ALWAYS WEAR EYE PROTECTION

WHEN SERVICING THE STARTER ROPE,

THE RECOIL SPRING BENEATH THE

PULLEY IS UNDER TENSION. IF THE

SPRING POPS OUT, SERIOUS INJURY

CAN RESUET.

Replace a broken starter rope or one that is badl

frayed.

NOTE: A recoil spring lies beneath the pulley and is

under tension If the recoil spring is disturbed, con-

siderable time and effort will be required to reinstall.

For this reason you may want to let your Sears Service

Center handle this repair If you try to repair the starter

rope and the recoil spring pops out, take the unit to your

Sears Service Center.

o Remove the four fan housing screws and toosen the

two screws on the cyiinder cover

°Remove fan housing from the unit

Fan

Housing

Screw

Starter Rope Pulley

(Inside Fan Housing)

.... ii Figure 45

Fan Housin

Screw

•To take out rope tension, putl out 10" of rope. While

holding down pulley ratchet witl_ thumb, push several

inches of rope back intofan housing and catch in notch

Either hold pulley ratchet with thumb or hold starter

rope handler Retain rope in the notch and slowly allow

pulley to turn counterclockwise until tension is gone.

,Remove the pulley screw in the center of the pulley

• Gently twist and lift pultey while rotating counterclock-

wise

Starter

Rope

Handle j

Pulley

Pulley I_____-_pulley Ratche t

Figure 46

• Remove the rope retainer screw and remove any

remaining rope.

o Move away from the fuel tank and melt the end of the

new rope to be installed.Allow the melted end to drop

once.Then, while the rope is still hot, pull the melted

end through a rag to obtain a smooth pointed end.

Feed rope through starter rope hole in starter hous-

ing.

• Guide the rope inside the pulley, then up through the

pulley hole. It may be necessary to push the rope

through with a small Phillips screwdriver inserted into

the small hole on the underside of the pulley.

•Wrap rope counterclockwise around the pulley ratchet

and tuck loose end back under rope, leaving a 1" tail

between the retainer rib and screw post°

o Pull rope to tighten.

= Instatl the rope retainer screw and tighten until snug

Do not over-tighten.

,Rewind at! the rope onto the pulley in a clockwise

direction.

Starter.

Housing "_

Starter

Rope

Hole

Figure 47

,Twist and push pulley into starter housing.

oReplace and tighten the pulley screw.

Pulley j

oTab o

Rope

Retalner

Screw

Figure 48

-21-

SERVICE AND ADJUSTMENTS

o Pull out !0" of rope and catch rope in tab in the pulley,

o Carefully turn the pulley two complete turns clockwise,

keeping the rope against the tab to wind the spring,,

. While holding the pulley ratchet, pull the excess rope

through the starter rope hole.White holding tension on

the rope, let rope slowly rewind into the housing.

_;T__.___/ Wind Up Spring

o_ _ R_ent;dfne r

............. Figure 49 .....

o Reinstall fan housing by aligning the fan housing to

the chassis,, "Then while holding the fan housing

against the chassis, pull the rope handle out until you

feel the fan housing drop into place against the chas-

sis, Slowly, let the rope rewind into starter housing.

- Reinstall the 4 fan housing screws and tighten the 2

cylinder cover screws. Fig 45,

_22_

SERVICE AND ADJUSTMENTS

CARBURETOR ADJUSTMENTS

Carburetor adjustment is critical and if done improperly can permanently damage the engine as well as the

carburetor. Please read all instructions and consult the Troubleshooting section of this manual before

beginning this process, if the engine does not operate according to these instructions after repeating the

adiusting steps, do not use the unit. For further assistance, please call our customer assistance hottine at

1-800-235-5878.

tf engine does not start, it may be flooded, if in doubt,

read the section on flooded engine in the starting sec..

tion of this manual prior to beginning any adjustments.

The carburetor has been adjusted at the factory for sea

level conditions. Adjustments may become necessary if

the saw is used at significantly higher altitudes or if you

notice any of the following conditions:

CARBURETOR PRESETS (Fig. 50)

If your engine will not start due to suspected improper

carburetor adjustment, the following presets may be re-

quired. If used, it is recommended that all steps within

the adjustment procedure be completed in order to

assure a properly set carburetor. If presets are not need-

ed, proceed to section "Idle Speed Adjustment"

,Chain moves when the engine runs at idle speed. See

"1die Speed Adjustment."

, Saw witl not idle. See "idle Speed Adjustment" and

"Low Speed Mixture Adjustment."

,Engine dies or hesitates when it should accelerate..

See "Acceleration Adjustment."

oLoss of cutting power which is not corrected by air fil-

ter cleaning. See "High Speed Mixture Adjustment°"

When making adjustments, be careful not to force the

plastic fmiter caps beyond the stops or damage wilt

Occur,

Very smal adjustments can affect engine performance.

it is important to make slight adjustments and test per-

formance before proceeding. Each adjustment should

be no more than 1/16 of a turn°

NOTE: There are three adjustments on the carburetor.

• The Idle Speed Adjustment is marked with the letter

?T?

= The two remaining adjustments on the carburetor

are the mixture adjustments. One is marked "U' for

tow speed, and the other "H" for high speed.

WARNING:

THE CHAIN WILL BE MOVING DURING

MOST OF THIS PROCEDURE. WEAR

YOUR PROTECTIVE EQUIPMENT AND

OBSERVE ALL SAFETY PRECAUTIONS.

IN "LOW SPEED MIXTURE ADJUST-

MENT" RECHECK IDLE SPEED AFTER

EACH ADJUSTMENT.THE CHAIN MUST

NOT MOVE AT IDLE SPEEDr

o Turn both of the mixture adjustments counterclock-

wise untit they stop.

oTurn the idle speed adjustment clockwise until it

stops Now turn counterclockwise 4-t/2 turns.

oIf engine fails to start after performing carburetor pre-

sets, the unit may be flooded. Review the "Difficult

Starting" section of the manual. If problems continue

call the 1-800 number listed on the front cover of this

manual for further assistance.

= Start the engine and operate for three (3) minutes to

warm up. Go to "Adjusting Procedure."

i

Idle Speed Adjustment _'_"-'_,_.

p r, Mixture t-I1

i/!llll_MJ J/,..3",PE:= "_ HighSpeed

[_"_ t% o_'2__ _ Mixture

=="_" Adjustment

Figure 50

-23_

SERVICE AND ADJUSTMENTS

ADJUSTING PROCEDURE HIGH SPEED MIXTURE ADJUSTMENT "H"

IDLE SPEED ADJUSTMENT "T"

oAllow the warm engine to idle_

= Adjust the Idle Speed until the engine continues to run

without stalling and without the chain moving,

-Tum clockwise to increase engine speed ff engine

stalls or dieSr

-Turn counterclockwise to slow engine down and/or

to keep the chain from turning,,

=No further adjustments are necessary if chain does

not move at idle speed and if performance is satisfac-

tory,

LOW SPEED MIXTURE ADJUSTMENT"U'

,Allow engine to idle,

•Turn the Low Speed Mixture Adjustment slowly clock-

wise until the RPM starts to drop. Note the position°

=Turn the Low Speed Mixture Adjustment slowly coun-

terclockwise until the RPM speeds up and starts to

drop again,, Note the position,

,Set the Low Speed Mixture at the midpoint between

the two positions,

IMPORTANT: DO NOT OPERATE ENGINE AT FULL

THROTTLE FOR PROLONGED PERIODS WHILE

MAKING HIGH SPEED ADJUSTMENTS AS DAMAGE

TO THE ENGINE CAN OCCUR

° Make a test cut,

-Based on performance of the saw while cutting, adjust

the high speed mixture in 1/16 turn increments as fol-

lows:

-Clockwise if saw smokes or loses power in the cut,

Do not adjust for best power by sound or speed, but

judge by how welt the saw performs in the cut.

-Counterclockwise if the saw has speed while out of

the cut, but dies in the cut or lacks power while cut-

ting,

• Repeat the test cuL

,Continue with 1/16 turn adjustments until the saw per-

formance is acceptable while cutting_

• After completing adjustments, check for acceleration.

ACCELERATION CHECK

• tf the engine dies or hesitates instead of accelerating,

turn the Low Speed Mixture Adjustment 1/16 of aturn

at a time counterclockwise until you have smooth

acceleration.

= Check the idle speed for stability and no chain move-

ment, Adjust as necessary,

• Recheck for smooth acceleration and stable idle

Repeat process as necessary for acceptable perfor-

mance

-24-

STORAGE

Immediately prepare your unit for storage at the end of the

season or if it wilt not be used for 30 days or more.

WARNING

u

ALLOW THE ENGINE TO COOL, AND

SECURE THE UNIT BEFORE STORING

OR TRANSPORTING iT IN A VEHICLE.

STORE UNIT AND FUEL tN AN AREA

WHERE FUEL VAPORS CANNOT REACH

SPARKS OR OPEN FLAMES FROM

WATER HEATERS, ELECTRIC MOTORS

OR SWITCHES, FURNACES, ETC.

STORE UNIT WITH ALL GUARDS IN

PLACE. POSITION SO THAT ANY SHARP

OBJECT SUCH AS THE CHAIN CANNOT

ACCIDENTLY CAUSE INJURY TO

PASSERS BYo

STORE THE UNIT OUT OF THE REACH

OF CHILDREN. ..............

GAS CHAIN SAW STORAGE

INSTRUCTIONS

If your chain saw is to be stored for a period of time, clean it

thoroughly prior to storage Remove any dirt, sawdust,

leaves, oil, grease, etc. Store in a clean dry area.

= Clean the entire unit.

,Ctean air filter. Refer to "Customer Responsibilities",

Inspect the bar clamp area and dean any dirt, sawdust,

grass, or debris that has collected. Inspect the guide

bar and chain; replace a guide bar that is bent, warped,

cracked, broken, or damaged in any other way. Re..

place a damaged or worn chain.

• Lightly oi! external metal surfaces to prevent rust from

forming.

[_ AUTION: Wear protective gloveswhen

handling chain. The chain Is sharp and

can cut you even when it isnot moving.

= Apply a coating of oil to the entire surface of the gu{de

bar and chain; wrap it in heavy paper, cloth, or plastic.

ENGINE

Never use engineor carburetorcleaner products in the fuel

tank or permanent damage may occurto fuet system com-

ponents.

Follow these instructions:

1, Drain the fuel from the unit into an approved

fuel container.

2. Drain the fuel lines and carburetor by starting

the engine and letting it run until it stops.

3. Allow the engine to cool before storage

IMPORTANT: It is important to prevent gum deposits

from forming in essential fuel system parts such as the car-

buretor, fuel filter, fuel line, or tank during storage° Also,

experience indicates that alcohol blended fuels called

gasohol (or using ethanol or methanol) can attract mois-

ture, which leads to oil/gas separation and formation of

acids during storage which will damage your engine, To

avoid engine problems, the fuel system should be emptied

before storage of 30 days or Ionger_

Fue! stabilizer is an acceptable alternative in minimizing

the formation of fuef gum deposits during storage. Add

stabilizer to the gasoline in the fuel tank or fuel storage

container, Always follow the mix instructions found on sta-

bilizer container. Run engine at least 5 minutes after ad-

ding stabilizer to allow stabilizer to reach the carburetor.

Craftsman 40:1 2-cycte engine oil is specially blended with

fuel stablltzers_ If you do not use this SEARS oil, you can

add a fuel stabilizer (such as Craftsman #33500) to your

fuel tank.

,Remove spark plug and pour 1teaspoon of 40:1 oit mix

through the spark plug opening. Slowly pu!t the starter

rope 8 to !0 times to distribute oil to inner engine sur-

faces

o Replace spark plug with a new one of the recom-

mended type and heat range. Refer to "Product Speci*

fications"o

=Clean air filter. Refer to "Customer Responsibilities".

,Reinstall alt covers and hardware removed for access;

tighten alt screws and fasteners

oCheck entire unit for loose screws, nuts, and bolts. Re-

place any damaged, broken, or worn parts.

oUse fresh fuel having the proper gasoline to oil ratio at

the beginning of the next season.

OTHER

°Do not store gasoline from one season to another

,Replace your gasoline can if your can starts to rust°

Rust and/or dirt in your fuel system will cause prob-

lems.

•Store your unit in a wet1ventilated area and covered, if

possible, to prevent dust and dirt accumulation. Do not

cover with plastic. Plastic cannot breathe and will in-

duce condensation and eventua{ rust or corrosion

Be sure atl handles and guards are in place end are se-

curely fastened_ Replace any damaged parts.

IMPORTANT: Never cover unit while engine and exhaust

areas are still warm

_25_

TROUBLE SHOOTING CHART

SYMPTOM

Engine will not start

or will run only for

a few seconds af-

ter starting.

.... i

Engine will not idle

properly°

Engine will not

accelerate,lacks

power, or dies

under a load.

Engine

smokes

excessively.

lu, nu,,

Engine runs hot.

i,,i,,

Oil inadequate for

bar and chain

lubrication.

Chain moves at Idle

Speed.

Chain does not move

when engine is

accelerated_

, i,,,,,,,

Chain clatters

or cuts roughly.

Chain stops within

the cuL

Chain cuts at an

angle.

TROUBLE SHOOTUNG POINTS

................. ii

CAUSE

1, Fuel tank empty.

2. Engine flooded.

3. Spark plug not firing_

4o Fuel not reaching carburetor,

5, Carburetor requires adjustment.

6, Stop Switch off.

7t None of the above. ..........

1. Idle speed set too fast or too stow,

2o Low speed mixture requires adjustment.

3o Crankshaft seals worn_

4. Compression low,

5. None of the above.

1. Air filter dirty,

2. Spark plug fouled,,

3. Carburetor requires adjustmenL

4,, Exhaust ports or muffler outlets plugged°

5o Compression low,

6. None of the above.

1, Air filter dirty_

2o Fuel mixture incorrect.

3. High speed mixture requires adjustment°

4. Choke partially on_

5, Crankcase leak.

i lu, m lu

1, Fuel mixture incorrect,

2, High speed mixture set too low (Lean)

3o Spark plug incorrect.

4, Exhaust ports or muffler outlets plugged,

5. Carbon buiLd-up on muffler outlet screen

6. Fan housing/cylinder fins dirty.

7. None of the above.

,i ,ulJ,,J i, ,,,u

1, Oil tank empty°

2. Oil pump or oil filter clogged_

3, Guide bar oil hole blocke&

,Hi, ,, -

1. Idle speed requires adjustment.

2o Clutch requires repam

i ill i i i,,lu ,,,,,,,

1o Chain tension too tighL

2, Carburetor requires adjustment°

3.. Guide bar rails pinched,

4. Clutch slipping. ,..............

1. Chain tension incorrect,

2_ Cutters damaged

3o Chain wom._

4.. Cutters dull, improperly sharpened, or

depth gauges too high.

5. Sprocket worn. 5_

6. Chain installed backwards. 6

, ,,, ,,,,,,,,,, ........ ,,,,

1. Chain cutter tops not flied flat. 1_

2. Guide bar burred or bent; rails uneven. 2,

3o Clutch stipping, 3,

1. Cutters damaged on one side 1,

2.. Chain duli on one side. 2.

REMEDY

,u ii, i,,,,,,,, ,,i

t, Filltank with correct fuel mixture

2o See "Starting Instructions,"

3, Install new plug/check ignition system,

See "Carburetor Adjustments,

i Clean fuel filter; inspect fuel line_

Move switch to the "START"position.

71 Contact your Sears Serv!ce Center/Dept. i

1, See "Carburetor Adjustments"

41 ' S_

2o See Carburetor Adjustment.

3_ Contact your Sears Service Center/Depto

4_ Contact your Sears Service Center/DepL

5. Contact your sears serv!ce Center/Dept.

1o Clean or replace air filter,

2. Clean or replace spark plug and re-gap1

3. See "Carburetor Adjustments,"

4. Contact your Sears Service Center/DepL

& Contact your Sears Service CentedDepto

6. Con!ac!...yo..u.rSears Service Center/Dept... '

1, Clean or replace air filter.

2. Refuel with correct fuel mixture.

3. See"Carburetor Adjustments."

4, Push Choke knob in.

5. Co,n!ac,t,.yourSea.rs..Service CentedDept.

t, See "Fueling Your Unit."

2, See "Carburetor Adjustments."

3. Replace with correct piug

4_ Contact your Sears Service CentedDepto

5 Clean spark arrestor screen..

6. Clean area..

7. Contact your,Sears Service Center/DepL

1o Fill oil tank,

2. Contact your Sears Service Center/Dept.

3. Remove bar and clean_

t_ See"Carburetor Adjustments."

2. Contact your Sears Service Center/Dept.

,, ,, ,, ,,Ji Jl ,,,,,,u

1, See "Chain Tension."

2. See "Carburetor Adjustments."

3, Repair or replace,

4. Contact ,your ,Sears Service Center/Dept.

!, See "Chain Tension."

2o Contact your Sears Service Center/Depto

3, Resharpen or replace chain.

4_ See the chain sharpening instructions_

Contact your Sears Service CentedDepto

Install chain in rightdirectlono

See the chain sharpening instructions.

Repair or replace guide bar.

Contact your Sears Service CentedDepto

Resharpen until all cutters have equal

angles and lengths.

Resharpen until all cutters have equal

angles and lengths

3. Guide bar bent or worn. & Replace guide bar.

If situations occur which are not covered in this manual, use care and good judgemento

If you need assistance, contact your SEARS Service Center/Department or the

CUSTOMER ASSISTANCE HOTLINE at 1-800-235-5878.

_26-

2O

48

\22 29

Ref_

1

2

3

4

5

6

7

"'- 8

9

I0

II

12

13

t4

15

16

I7

18

I9

20

21

22.

Part No.

530-0t570t

530-037809

530-037803

530-015917

530-037805

530-083406

530-037794

530-0f5701

530.047061

530-015611

530-014949

530-038227

530-016095

530_0474-40

530-015922

530-029850

530-015905

530-015907

530-015826

530-038593

530-016110

Description

Trigger - Throttle

Pin

Wire - lhrottle

Cover - Clutch

Nut - Bar Mounting

Lever- Choke

Grommet - Choke Knob

Assy - Chassis

incl, 36,37.38.40.4f

62 63,64 [29& 3[

from page 281)

Pin

Assy - Clutch Drum

wtBrg

Washer - l'hmst

Assy - Clutch

Lever - Kill Switch

Spring - Switch

Lock-out

Clip - Cyl Shield Screw

Chain Catcher

Screw

Washer - Clutch

Pin - Bar Adjusting

Retainer _ Bar Adjusting

Screw. Bat Adjusting

Included in Gasket Set 530-069608

ReL

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

4t

42

43

44

45.

33

Part No,

530-038238

530-069698

530-038546

530-038543

530-Ol9216

530-O37818

530-016097

530-019206

530-038241

530-038373

530-03782I

530-030189

530-0t5775

530-069216

530-023877

530-047192

530-019212

530-016133

530-038278

530-016020

530-016132

530-015905

530-016138

Description

Hate - Bar Mounting

Kit Oil Pump

(incl 25-30 &45)

Plug - Dust*

Plunger - Gear Assy

O_Ring*

Body - Oil Pump

Screw - Oil Pump

Block _ Seal

Fitting - Elbow

Pick-Up Tube

Filter- Oil

Plug - Oil Filter

Screw

Kit - Fuel Line

(Large Dia )

Fitting - Fuel Line

Assy - Fuel Cap

w/Retainer (inc[ 39)

O-Ring*

Bolt - Bar

Insert - Chassis

Screw

Bolt

Screw

Pin - Cam

Re['.

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

6I

62

63

64

65

66

67

_27-

Part No.

530-037820

530-037799

53%038224

530-015940

530-037485

530-069232

530-015892

530-037816

530-027531

530-0378t7

53%047534

530-400897

530-092322

530-0t6134

530-015920

530-016080

530-026119

530-038264

530-010846

530-019143

71_3617

7V3629

7f-36365

71-36366

Description

Worm Gear

Handle - Front

Hand Guard

Screw

Handle *Starter

Kit - Rope

Screw

Hsg • Fan

Spring o Recoil

Pulley - Starter

Assy - Flywheel

Washer - Flywheel

Lock Washer.

Hywhee[

Nut - Flywheel

Screw - Pulley

Screw - Rope Anchor

Check Valve

Plug - Oil Vent

Assy - Oil Cap

(incl 651

O-Ring Oil Cap*

Chain- 14'

Chain- 16

Bar- 14"

Bar * 16"

........ ,,, i, ,.................... ,,, , ii.......... ,........... ,,,.,, ,i .......

REPAUR PARTS .............. ,, ,, ,,,, ,,,.,,,, ........ ' i

,,,,, u, ,,,,,i...... ....... ,, :, ........... ,,,,,i ........

16

30

2O

25

\

.... ,%

Ref,]

I !

2i

31

6

7

8

9

l0

tl

12

t3

14

15.

Part No.

530-082530

530-037793

530-016101

530-037804

530-035343

530-019217

530-015810

530-037806

530-016094

530-016102

530-037798

530-038318

530-038317

530-038340

530-047213

Description

Operator's Manual

Air Filter - Foam

Nut -Carb Screw

Hsg - Air Filter

Carburetor

Gasket +Carb*

Screw

Adapter - Carb

Screw

Screw

Shield - Cyl

Limiter Cap - High

kimiter Cap - Low

Grommet - Carb Adjust

Assy Air Purge

ii ,, i:1_, ,,

.>d'nctuded in Gasket Set 530-069608

Ref_ ]Part No.

....... ,,,,, :

16 I 530-069247

t7 1

18 I

19 I

20 1

21 I

530-0192t0

530-030154

530-019208

530-069606

53%069604

22 I

23 I

24 I

25 I

26 I

27 I

28. 1530-016090

530-029805

530-015697

530-038507

530-047t79

530-037935

530-016136

Description

Fuel Line Kit

(Small Dia)

Seal ..Air Box*

Spark Plug

Gasket - Carb Adapter*

Cylinder- Machined

Piston Kit lind 22, 23.

Piston & Wrist Pin)

Ring - Pistoa

Retainer -Piston Pin

Assy *Crankshaft

Assy - Seal & Bearing

Cap - Crankcase

Clip - High Tension Leac

Screw

_, ,,v

Ref.

29

30

31

32

33

34

35

36

37

38,

39

40

4t,

Part No.

530-069247

530-047502

530-014362

530-0.37652

530-019221

530-038237

530-047207

530-037245

530-036103

530-016132

530-039167:

530-015905

530-047442

Description

Fuel Line Kit

(Small Dia)

Assy 7Wire Harness

Fuel Filter Assy

Insulator - Heat

Gasket - lvluffler*

Back Plate - Muffler

Assy - Muffler (incl

36, 37 & 38)

Diffuser - Muffler

Screen - Spark Arrestor

Screw

Ignition Module

Screw

Str p-Ground,

.28-

i ii ,111, ii, i,i nl

REPAIR PARTS

i ill ii pl i i ................. J,

_EARS M ODE__L,___3_5_,351140,358,351060

Carburetor Klt #53_

]

--*-- 13

t

2

3

4,

5

6

7

8

9,

10,,

11,,

12

t3,

14.

154

16,

17,

18o

19.

20,

21

Not

Part No.

530-035296

530-.035303

530-035164

530-O35166

530-035300

530-035293

530-035383

530-035384i

530-035295

530.-035162

530-.-035299

530-035165

5.30-035014

530-035028

530-035016

530--035301

530-038318

530-038317

530-035399

530-035302

530-069703

Shown

530-031157

Description ..............

_dleAdv Screw Kit

Metering Lever

Fuel Pump Gasket

Fuel Pump Diaphragm

Fuel Inlet Screen

Needle Spring

(Low Speed)

Low Speed Needle-WT 324

High Speed Needle-WT 324

Needle Spring (High Speed)

Welch Plug (5/16)

Cup Plug

Metering Diaphragm Gasket

Metering Diaphragm

Metering Lever Pin

Metering Lever Pin Screw

Inlet Needle Valve

Limiter Cap -High

Limiter Cap - Low

Carburetor Repair Kit

(Inci 1-20)

Metering Lever Spring

Carburetor Kit

(tncl, Carb, 17 & 18)

Limiter Cap Remova_

Tool

530-433t161 Limiter Cap Insertion

Tool

19, 21

-29-

NOTES

-30-

i. ,, i,, i1,,,

TABLE OF CONTENTS

ull nn, i in Ul, U, lU,,,, i,,111i

Safety Rules ....................................................................................2 Storage .................................................................................25

Product Specification ................................................................5 Trouble Shooting ............................................................................26

Warranty ................................................................................................5 Repair Parts ....................................................................................27

Operation .....................................................................................7 Accessories ...................................................................................31

Customer Responsibilities ...................................................16 Repair Parts Ordering/Service .............................................32

Se_ice and Adjustments ........ 1,'-".........,............,.:.:.:.:,:.:..20 ................. ,..,,,,.,.,.,.....

INDEX

, ii

A K

Accessories ...................................................................... 31

Air Filter .................................................................................18

B

Bar and Chain Oil ..................................................................9

Bucking ....................................................................................14

C

Carburetor Adjustments ......................................................23

Chain Oiler .....................................................................................8

Chain Sharpening .............................................................17

Chain Adjustment ........................................................... 20

Customer Responsibilities ............................................. 16

Spark Plug ............................................................. 19

E

Engine

FueVOil ....................................................................... 9

Spark Plug ...................................................................19

Starting ...................................................................... 10

Storage ...................................................................... 25

F

Fuel Filter ................................................................................19

Fueling ......... ............................................................................ 9

G

Guide Bar and Chain Oil ................................................... 9

Guide Bar Lubrication .................................................... 17

H

Hardware Contents ........................................................................6

How To Use Your Chain Saw .............................................8

Know Your Chain Saw ..............................................................7

L

Limbing ..............................................................................................15

M

Maintenance Schedule .........................................................16

Model Number ................................................................................5

Muffler ..............................................................................................19

O

Operation ..................................................................................7

Ordering Repair Parts ................................................. 32

P

Pruning ..........................................................................................15

R

Repair Parts ...............................................................................27

S

Service and Adjustments ......................................................20

Spark Arrestor Screen ..................................................... 19

Specifications ..................................................................... 5

Starter Rope .................................................................................21

Starting .................................................................................................10

Storage .....................................................................................25

T

Tree Felling .....................................................................................11

Trouble Shooting ............................................................... 26

Throttle Control Group ......................................................... 8

W

Warranty ..............................................................................................5

ACCESSORRES

These accessories and attachments were available when the unit was originally purchased° They are also available at

most Sears retait outlets and service centers. Most Sears stores can order these items for you when you provide the model

number of your unlto

PERFORMANCE

Spark Plug

MAINTAINENCE

Carrying

2-cycle

Engine

Oil

3.2ozo

8oz.

16oz.

Air Filter

Gloves Guide Bar

Bar Oil

lqt.

I gal.

Safety Chain Hearing Chain

Goggles Protection Sharpener

-31-

Operator's

Manual

Model No.

358.351140 - 14"

358,35106G -16"

aF YOU NEED REPAIR

SERVICE OR PARTS:

REPAnRSERVICE

1-8O0o4=REPAIR

(1-800=473=7247)

ORDERING PARTS

lo8O0-FON=PART

(1=800-366o7278)

CUSTOMER

ASSBSTANCE

_ 1-800-235-5878

HOURS(csh

Mort- Sat 7am-Tpm "X

®

2,2 cu. in./36¢c 2=CYCLE

GASOLmN CHAroN SAW

Each Gasoline Chain Saw has its own model number. The model

number for your unit witi be found on a decal attached to the unit.

All parts listed herein may be ordered through Sears, Roebuck and

Co, Sewice Centers and most Retail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOL-

LOWING INFORMATION

o PRODUCT -"GASOLINE CHAIN SAW"

o MODEL NUMBER - 358.351140 - t4"

358351060 - 16"

•PART NUMBER

°PART DESCRIPTION

Your Sears merchandise has added value when you consider that

Sears has service units nationwide staffed with Sears trained tech-

niciansoo, professional technicians specifically trained on Sears

products, having the parts, tools and the equipment to insure that

we meet our pledge to you, we service what we sell.

, i= ==l ,,= ,,,,u,m,ll,,, ii,, ,,i =,H, ,,,,,,,=.,, I=,, ,

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA