Craftsman 358798441 User Manual WEEDWACKER Manuals And Guides L0806848
CRAFTSMAN Line Trimmers/Weedwackers, Gas Manual L0806848 CRAFTSMAN Line Trimmers/Weedwackers, Gas Owner's Manual, CRAFTSMAN Line Trimmers/Weedwackers, Gas installation guides
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iMPORTANT MANUAL Do Not Throw Away
S _AUk S
Operator's
Manual
Model No.
358.798441
ASSISTANCE
_ WARNING:
READTHE OPERATOR'S
MANUAL AND FOLLOW
ALL WARNINGS AND
SAFETYINSTRUCTIONS.
FAILURETO DO SO CAN
RESULT IN SERIOUS
INJURY.
Always Wear Eye Protection
CRAFTSMAN®
cc/1.3 cu. in. 2-CYCLE ENGINE
17" Semi-Automatic Head
GAS WEEDWACKER ®
•Assembly
•Operation
-Customer Responsibilities
•Service and Adjustments
•Repair Parts
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
530-083680-1-03/16/95
SAFETY RULES
I& AUTION; ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CON-/
TACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, JADJUSTING OR MAKING REPAIRS.
OPERATOR SAFETY " Do notsmoke or allowsmokingnear fuel or the unitor
•Always wear safety eye protection
•Always wear long pants, long sleeves, boots and
gloves_ Wearing safety leg guards is recommended.
Do not go barefoot or wear sandals, short pants, short
sleeves_ Being fully covered helps to protect you from
pieces of toxic plants thrown by the cutting head_
• Secure hair so it is above shoulder length. Secure
loose clothing, jewelry, or clothing with loosely hang-
ing ties, straps, tassels, etc.; they can be caught in
moving parts_
• Do not operate this unit when you are tired, ill, or
under the influence of alcohol, drugs, or medication
• Wear hearing protection if you use this unit for more
than 1-1/2 hours per day.
• Never start or run the engine inside a closed room or
building Breathing exhaust fumes can kill
Keep handles free of oil and fuel
• If situations occur which are not covered in this
manual, use care and good judgement
UNIT/MAINTENANCE SAFETY
Look for and replace damaged or loose parts before
each use. Look for and repair fuel leaks before use
Keep the unit in good working condition.
•Use only 080" diameter monofilament line Never use
wire, rope, string, etc.
Keep the cutting line at the proper length
Make sure the unit is maintained and assembled cor-
rectly as listed in this manual
Install the required shield properly before using the
unit
Use only the specified trimmer head.
• Make carburetor adjustments with the lower end sup-
ported to prevent the trimmer line from contacting any
object Hold unit by hand.
• Keep others away when making carburetor adjust-
ments
•Use only good quality SEARS accessories as recom-
mended for this unit
FUEL SAFETY
while using the unit
.Wipe up all fuel spills before starting engine_
Move at least 10 feet (3 meters) away from fueling site
before starting engine,
oStop engine and allow unit to cool before removing
fuel cap
CUTTING SAFETY
Inspectthe area to be cut before each use. Remove
objects (rocks, broken glass, nails, wire, string, etc)
which can be thrown or become entangled in tire
semi-automatic line head
=Keep others including children, animals, bystanders
and helpers at least 50 feet (15 meters) away Stop
the engine immediately ifyou are approached.
o Always keep the engine onthe right-hand sideof your
body
oHoldthe unit firmly with both hands_
•Keep firm footing and balance Do not over-reach
•Keep the semi=automatic line head below waist level,
o Do not raisethe engine above your waist
•Keep all partsof your body away from semi-automatic
line head and mufflerwhen engine is running,
• Cut from your rightto your left
°Use onlyfor jobsexplained in this manual
TRANSPORTING AND STORAGE
•Stop the unit before transporting
• Allow the engine to coo!, and secure ttle unit before
storing or transporting in a vehicle
• Empty the fuel tank before storing or transporting the
unit Use up any fuel left in the carburetor by starting
the engine and letting the engine run until it stops
Store unit and fuel in an area where fuel vapors can-
not reach sparks or open flames from water heaters,
electric motors or switches, furnaces, etc_
•Mix and pour fuel outdoors Store unitso the line limiter cannot accidentally cause
•Keep away from sparks or flames injury
•Use a container approved for fuel •Store the unit out of the reach of children
SAFETY NOTICE
Exposureto vibrationsthroughprolongeduse of gasolinepoweredhandunitscouldcausebloodvesselor nerve damageinthe
fingers,hands,andjointsof peopleproneto circulationdisordersor abnormalswellings.Prolongeduse incold weatherhas been
linkedto bloodvesseldamage in otherwisehealthypeople, tfsymptomsoccur suchas numbness,pain, loss of strength,change
inskin color or texture,or loss of feeling inthe fingers, handsor joints,discontinuethe use of this unit and seek medicalatten-
tion.An anti-vibrationsystem does not guaranteethe avoidanceof theseproblemsUserswho operatepower tools on a continu-
al and regularbasismust monitor closelytheir physical conditionand the conditionof this unit.
LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS.
IT MEANS -- A'n'ENTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
-2-
SAFETY RULES
DANGER
THIS POWER UNIT CAN BE DANGEROUS! THIS UNIT CAN CAUSE SERIOUS INJURY OR
BLINDNESS TO THE OPERATOR AND OTHERS. THE WARNINGS AND SAFETY INSTRUCTIONS IN
THIS MANUAL MUST BE FOLLOWED TO PROVIDE REASONABLE SAFETY AND EFFICIENCY IN
USING THIS UNIT. THE OPERATOR IS RESPONSIBLE FOR FOLLOWING THE WARNINGS AND
INSTRUCTIONS IN THIS MANUAL AND ON THE UNIT. READ THE ENTIRE OPERATOR'S MANUAL
BEFORE ASSEMBLING AND USING THE UNIT! RESTRICT THE USE OF THIS POWER UNIT TO
PERSONS WHO READ, UNDERSTAND AND FOLLOW THE WARNINGS AND INSTRUCTIONS IN
THIS MANUAL AND ON THE UNriP.NEVER ALLOW CHILDREN TO USE THIS TOOL.
THIS UNIT IS DESIGNED FOR LINE
TRIMMER USE ONLY, NEVER USE ANY
OTHER CUTTING ATTACHMENT WITH
THIS UNIT. BLADES AND HEADS
WITH FLAILING DEVICES CAN CAUSE
SERIOUS INJURY. 000
WARNING
TRIMMER LINE CAN THROW OBJECTS
VIOLENTLY. YOU CAN BE BLINDED
OR INJURED. WEAR EYE AND LEG
PROTECTION.
PROTECTION
IIII
BOOTS LEG GUARDS
HAZARD ZONE FOR THROWN OBJECTS.
TRIMMER LINE CAN THROW OBJECTS
VIOLENTLY. OTHERS CAN BE BLINDED
OR INJURED_ KEEP PEOPLE AND ANI-
MALS 50 FEET (15 METERS)AWAY.
HAZARD ZO E_
READ OPERATOR'S MANUAL. FOLLOW
ALL WARNINGS AND INSTRUCTIONS.
FAILURE TO DO SO CAN RESULT IN
SERIOUS INJURY.
CONGRATULATIONS on your purchase of aSears
Craftsman Gas Weedwacker. It has been designed,engi-
neered and manufactured to give you the best possible
dependabilityand performance.
Should you experience any problems you cannot easily
remedy, please contact your nearest Sears Service Cen-
terJDepartment, Sears has competent, well trained techni-
cians and the proper tools to service or repair this unit..
Please read and retain this manual. The instructionswill
enable you to assemble and maintain your unit properly.
Always observe the "SAFETY RULES/'
MODEL NUMBER: 358°798441
DATE CODE/SERIAL NO.:
DATE OF PURCHASE:
THE MODEL AND SERIAL NUMBER WILL BE FOUND
ON THE PRODUCT
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement'is available on this prod-
uct Contact your nearest Sears Store for details
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules_
Follow a regular schedule in maintaining, caring for, and
using your unit
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this Operator's Manual.
PRODUCT SPECIFICATIONS
CUTTING PATH .................. 17"
TRIMMER LINE ....................080" Diameter
SEMI-AUTOMATIC
HEAD ROTATION ...............Counterclockwise
(for operator)
ENGINE ................................21cc, 2..cycle Air Cooled
FUEL!OIL MIX RATIO...... 40:t (3.2 ez. oil per gallon
gas)
IGNITION.....................................Solid State
(air gap .010" to .014")
IGNITION TIMING .................Non-adjustable, Fixed
SPARK PLUG ..........................Champion (RCJ-aY)
SPARK PLUG GAP ................025" (6rnm)
ENGINE RPM..........................8,000 RPM Max
SPECIAL NOTICE
ForusersonU.S ForestLandandin somestates, including
California (Public ResourcesCodes4442 and4443), Idaho,
Maine.Minnesota_New Jersey,Oregon,and Washington:
Certain internalcombustionenginesoperated on forest.
brush, and/orgrass-coveredlandsin the above areas are
requiredto be equippedwitha sparkarrestor,maintained in
effectiveworkingorder,orthe enginemust be constructed,
equipped,andmaintainedfor thepreventionof fire. Check
withyourstateor localauthoritiesfor regulationspertaining
to theserequirementsFailureto follow theserequirements
isaviolationofthelaw Thisunitisnot factory-equippedwith
asparkarrestor;however,a sparkarrestorisavailableas an
optionalpart If asparkarrestorisrequiredinyourarea, con-
tactyourSEARSServiceCenter/Departmentfor the correct
kit.
Ma_ulacluted _n_tet one ot mote of Ihe fotlow_ng US patenls: 5 383_427; 5,367.986
5 345 684.5 343 631; 6 376 968; 6269 663; 6 020,223:4 940 026; 4 897 923; 4852 258:
4846,123 4 84t926. 4 635867; 4825 548: 4633465; 4819 742, 4 796 f85:4 506 066;
4483,069. 4451 963:4 366,623:4366 62t; 4352243; 4 347 _66; 4 290 200; 4 266.675:
4236.3t 2; 4,177561; 4,172.322: 4.167,812; 4.162.675; 4.161,820; 4 122 653; 4,104,797:
Re 33.266:C3_4 088; O334C51; 0304 196; C276 160 Olhet USand foreign patents
pendln6
FULL ONE YEAR WARRANTY ON CRAFTSMAN GAS-POWERED
WEEDWACKER ®LINE TRIMMER
For one year from the date of purchase, when this Craftsman Gas-Powered Weedwacker_LineTrimmer is maintairled
lubricated and tuned-up according to the operating and maintenance instructions in the operator's manual, Sears will
repair, free of charge, any defect in materials or workmanship.
This warranty excludes nylon line, spark plug, and air filter, whichare expendable parts and become worn during nor-
mal use.
If this Weedwacker_ Line Trimmeris used for commemia! purposes, thiswarrantyapplies for only 90 days from the date
of purchase. If this Weedwacker_Line Trimmeris usedfor rentalpurposes,thiswarrantyappliesfor only 30 days from
date of purchase.This warranty appliesonly whilethisproductis in use in the UnitedStates.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE WEEDWACKER®LINE TRIMMER TO THE NEARES"
SEARS SERVICE CENTER IN THE UNITED STATES.
This warranty gives you specific legal dghts, and you may also have other rightswhich vary from state to state.
SEARS, ROEBUCK AND CO., DI817WA, HOFFMAN ESTATES, IL 60179
-4-
CARTON CONTENTS
i i
Hardwareshown full size
14)Plastic Debris Shield Screws (1) Flat Washer (1) Grass Washer
Parts bag contents not shown full size
Long Hex Key Short Hex Key
Parts packed separately in carton
1_,3¸- :=
Operator's Manual
©
Semi-automatic Head Plastic Debris Shield Engine Oil
ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
•Torque Wrench (optional)- Reference torque valuesare
provided throughout this manual for tightening hard-
ware,,
•Long Hex Key
• Short Hex Key
• Adjustable wrench or large pliers
• Phillips Screwdriver
•After removing the contents from the carton, check
parts against the Carton Contents list
• Examine the parts for damage. Do not use damaged
parts.
•Notify Customer Assistance at 1-800-235-5878 imme-
diately if a part is missing or damaged,
NOTE: It is normal to hear the fuel filter rattle in an empty
fuel tank,
TO REMOVE WEEDWACKER
FROM CARTON
•Remove loose partsbag included withWesdwacker,
•Remove your Weedwackerfrom the packingmaterial
•You may use the opened packing material as a work
surface
-5-
TABLE OF CONTENTS
Safety Rules ..............................................................................................2 Customer' Responsibilities ....................................................14
Product Specifications .........................................................................4 Service and Adjustments ...............................................................17
Warranty ................................................................................................4 Storage ......................................................................................20
Accessories ...............................................................................................6 TroubleShooting .....................................................................................21
Assembly ...............................................................................................7 Repair Parts.................................................................................22
Operation .....................................................................................................8 Repair Parts Ordering/Service .................................Back Cover
iNDEX
A
Accessories..............................................................................................6
Adjustments
Assist Handle ................................................................. 7
Carburetor ..............................................................................17
Air Filter ....................................................................................................15
Assembly .......................................................................................................6
Assist Handle ...................................................................................................7
C
Carburetor Adjustments .......................................................................19
Carton Contents .........................................................................................5
Controls ..........................................................................................9
Customer Responsibilities ..................:..........................................14
Spark Plug .....................................................................................................4
Cutting Techniques ...............................................................11
D
Debris Shield ...........................................................................................7
Drive Shaft Lubrication...............................................................14
E
Engine
Fuel/Oil .........................................................................................12
Spark Plug......................................................................................4
Starting ..............................................................................................13
Storage ............................................................................................20
F
Fueling ......................................................................................................12
Fuel Filter ..................................................................................................16
K
Know YourWeedwacker ............................................................8
L
Line Advancement .................................................................9
Line Replacement....................................................................................17
M
Maintenance Schedule ...........................................:................14
Model Number ...............................................................................4
O
Operation ......................................................................................8
Ordering Repair Parts ..................................................Back Cover
R
Repair Parts....................................................................................22
Ordering ................................................................................Back Cover
S
Service and Adjustments .......................................................17
Spark Arrestor Screen ...................................................................15
Specifications ..............................................................................................4
Starting .......................................................................................13
Storage .............................................................................................20
T
Trouble Shooting ...................................................................................21
W
Warranty................................................................................................4
ACCESSORIES
These accessories and attachments were available when the unit was originally purchased, They are also available at
most Sears retail outlets and service center& Most Sears stores can order these items for you when you provide the model
number of your unit
Accessories
SAFETY
GOGGLES HEARING
PROTECTION SEMI-
AUTOMATIC
LINE HEAD
©
SPOOL
WITH UNE
I
SPARK I
BULK AIR
LINE PLUG FILTER
.080"
80 FT.
200 FT.
400 FTo
GAS
CAN SEARS
2*CYCLE
ENGINE OIL
P_
3.2 oz.I
40:1 I
*6-
ASSEMBLY
HOW TO ASSEMBLE YOUR
WEEDWACKER
i_ WARNING:
IF THIS UNIT IS RECEIVED ASSEMBLED,
REVIEW ALL STEPS IN THIS ASSEMBLY
SECTION FOR PROPER ADJUSTMENT
AND CORRECT ASSEMBLY.
WHEN ADJUSTING THE ASSIST HANDLE
FOR COMFORT, BE SURE THAT THE
ASSIST HANDLE REMAINS BETWEEN
THE TRIGGER HOUSING AND THE SAFE-
TY LABEL.
ASSIST HANDLE ASSEMBLY (Fig. 1)
NOTE: For pre-assembled units, simply loosen assist
handle knob and rotate assist handle to the operating
position, being sure to align between safety label and
throttte trigger housing
•Rotate assist handle from left to right to tilt the angle of
the semi-automatic head when cutting a large, sloped
area such as a ditch bank
Tighten T-handle securely
r
Figure 1
INSTALLING THE PLASTIC DEBRIS SHIELD
(Fig. 2)
i_ WARNING:
THE LINE LIMITER IS SHARP AND CAN
CUT YOU. BE SURE TO WEAR GLOVES
WHILE WORKING WITH THE PLASTIC
DEBRIS SHIELD OR LINE LIMITER.
THE PLASTIC DEBRIS SHIELD MUST BE
PROPERLY INSTALLED FOR ALL LINE
TRIMMER USAGE. THE DEBRIS SHIELD
PROVIDES PARTIAL PROTECTION FROM
THE RISK OFTHROWN OBJECTSTOTHE
OPERATOR AND OTHERS.
WHEN INSTALLED CORRECTLY, THE
PLASTIC DEBRIS SHIELD WILL BE IN
PROPER ALIGNMENT. FAILURE TO IN-
STALL THE DEBRIS SHIELD IN POSITION
SHOWN IN ILLUSTRATIONCAN RESULT IN
SERIOUS INJURYTO THE OPERATOR.
WHEN ADJUSTING THE ASSIST HANDLE
FOR COMFORT, BE SURE THAT THE
ASSIST HANDLE REMAINS BETWEEN
THE TRIGGER HOUSING AND 'THE SAFE-
TY LABEL.
Remove the packing cover from the arbor shaft if so
equipped
• Remove fhe dust cup from the arbor shaft (ref Fig, 2)°
•Place plastic debris shield under the gear box and align
screw holes. Make sure the widest part of the plastic
debris shield is pointing toward the engine.
• insert the four shield screws through the gear box into
the plastic debris shield,
•Tighten screws evenly and securely using the long hex
key provided
GEAR BOX
HOUSING
PLASTIC
DEBRIS SHIELD
DUST CUP
REMOVEDFOR
INSTALLATION)
I ARBOR SHAFT
Figure 2
SEMI-AUTOMATIC HEAD ASSEMBLY (Fig. 3)
Ensure the plastic debris shield is in place and securao.
• install dust cup over the arbor shall
Align the hole in the dust cup with the hole in the cen-
ter front of the gear box by turning the dust cup.
• Install the grass washer over the arbor shaft. Make sure
the grass washer is against and curved over the dust cup.
• Install the flat washer over the arbor shaft.
• Start threading the semi-automatic head onto the arbor
shaft (counterclockwise)
•Insert the short hex key (provided) into the aligned
holes to keep the arbor shaft from turning
• Tighten the semi-automatic head while holding the
short hex key.
Remove the short hex key
GEARBOX
WIDEST PART
OF SHIELD
UNE
LIMITER"
TRIMMER
HEAD
DIRECTION
TO INSTALL
Figure 3
CHECK LIST
• Check all fasteners, make sure they are tightand there
are no loose parts.
• Check to make sure the throttle cable is positioned cor-
rectly,
• With the unit hetd in the operating position, adjust the
assist handle up or down the tube for best comfort and
balance before first use
*7-
OPERATION
KNOW YOUR WEEDWACKER (Fig. 4)
READ THIS OPERATOR'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR WEEDWACKER Compare
the illustrations with your unit to familiarize yourseff with the location of the various controls and adjustments. Save this
manual for future reference,
MUFFLER
AND GUARD
SERIAL NO/
DATE CODE DECAL
THROTTLE /
GRIP
ASSIST
HANDLE
SAFETY
LABEL
SPARK PLUG
MOMENTARY
SWITCH
STARTER
ROPE
HANDLE
THROTTLE
TRIGGER
PRIMER BULB
CHOKE LEVER
FUEL
CAP
R FILTER COVER
STARTING
INSTRUCTIONS
DEBRIS SHIELD /
LINE
LIMrfER
SEMI-AUTOMATIC
HEAD
Figure 4
The MOMENTARY SWITCH is used to stop the engine.
The STARTER ROPE HANDLE is used for starting the
engine,
The PRIMER BULB circulates fuel to the carburetor.
The ASSIST HANDLE aids in the control of the unit.
-8 =
The CHOKE LEVER activates the choke to provide addi-
tional fuel to the engine when starting a cold engine.
The THROTTLE TRIGGER controls engine speed.
The SEMI-AUTOMATIC HEAD contains spool of line
which advances when head is tapped on the ground,
The LINE LIMITER cuts trimmer line automatically to the
correct length
OPERATION
HOW TO USE YOUR WEEDWACKER
STOPPING YOUR ENGINE
•Move the momentary switch to the OFF position_Do not
release until the engine has completely stopped,
• If the engine does not stop. move the choke lever to the
full choke.
CONTROLS (Fig. 5, 6 & 7)
THROTTLE TRIGGER
•The throttle trigger allows for variable control of
engine speed.
•The throttle trigger is actuated by the index finger on
your right hand,
CHOKE
• The choke is set by moving the choke lever up fully for
cold or refueled engine starts
PRIMER BULB
•The primer bulb is used to circulate fuel to the carbu-
retor.
• The pdmer bulb is activated by pressing on it with your
thumb.
CHOKE POSITIONS THRO3-rLE TRIGGER
'l \ _'_ _ ASSIST
LABEL
T-HANDLE
Figure 6
TRIMMER LINE ADVANCE
Your Weedwacker is equipped with asemi-automatic
trimmer head, The most efficient line length is the
maximum length allowed by the line limiter_
TO ADVANCE THE LINE:
• Operate the engine at full throttle,
• Hold the semi-automatic head parallel to and above
a grassy area
• Tap the bottom of the semi-automatic head lightly
on the ground one time. Approximately 2 inches of
line will be advanced with each tap.
I
TO ADVANCE
LINE, TAP BOTi'OM
OF SEMI.AUTO-
MATIC HEAD ON
GROUND ONE TIME
UNE LIMITER
Figure 7
Figure 5
ASSIST HANDLE
The assist handle is used to aid in the control of the
unit, as well as a barrier between the operator and the
cutting head.
TO ADJUST THE ASSIST HANDLE FOR BALANCE
AND CONTROL:
•Turn off the engine before adjusting assist handle.
•Adjust the assist handle by slightty unthreading the
assist handle screws and rotating the assist handle
forward or backward. Ensure the mounting brackets
remain between the arrows on the assist handte
•Tighten the assist handle screws before starting the
engine,
-9 -
OPERATION SAFETY
LINE TRIMMER SAFETY
WARNING:
THE RAPIDLY MOVING LINE CAUSES OBJECTSTO BE
THROWN VIOLENTLY. THE DEBRIS SHIELD WILL NOT
PROVIDE COMPLETEPROTECTIONTO THE OPERATOR FACE
OR OTHERS. THE OPERATOR MUST WEAR A SAFETY SHIELD
FACE SHIELD OR GOGGLES. ALWAYS WEAR HEAVY,
LONG PANTSAND BOOTS. KEEP OTHERS AT LEAST50
FEET (15 METERS)AWAY.
THIS UNIT'WILL THROW OBJECTS AND CUT. KEEP OTHERS
INCLUDING CHILDREN, ANIMALS, BYSTANDERS AND
HELPERSAT LEAST50 FEET(15 METERS) AWAY FROM THE
OPERATOR AND UNIT. STOP THE ENGINE IF YOU ARE
APPROACHED.IN AREAS WHERE OTHER PEOPLEAND ANI-
MALS ARE PRESENT,SUCH AS NEAR SIDEWALKS,STREETS,
HOUSES, ETC. IT IS STRONGLYRECOMMENDEDTHAT THE
OPERATORUSE THEBUDDYSYSTEM;THAT IS, HAVEANOTH-
ER PERSON SERVE AS A "LOOK-OUT," KEEPING HIMSELF
AND OTHERS AT LEAST50 FEET (15 METERS) AWAY FROM
THE OPERATOR_
SEMI-AUTOMATIC LINE HEAD PARTS THAT ARE CHIPPED,
CRACKEDOR DAMAGEDIN ANY OTHERWAY CANFLY APARTAND
CAUSESERIOUSINJURY.DO NOT USE.REPLACEDAMAGEDPARTS
BEFORE USINGTHE UNIT.
SEMI-AUTOMATIC HEAD
©
USE ONLY GOOD QUALITY
REPLACEMENT PARTS
OPERATOR SAFETY
•Always wear eye protection when operating, Servicing,
or performing maintenance on your unit. Refer to
"Accessories?
o Do not operate this unit when you are tired, ill, or under
the influence of alcohol, drugs or medication..
• Always wear heavy, long pants, long sleeves, boots,
and gloves Do not go barefoot or wear sandals, short
pants Loose clothing, jewelry or clothing with loosely
hanging straps, ties, tassels, etc. can be caught in
moving parts. Secure flair so it is above shoulder
length_Being tully covered will help protect you from
pieces of toxicplants such as poison ivy thrown by the
semi-automatic head, which could be more of a hazard
than touchingthe plant itself.
•Do not swing the unit with such force that you are in
danger of losing your'balance
•Never start or run the engine inside a closed room or
building. Breathingexhaust fumes car] kill
•Keep handles free of oil and fuel
CU'I-rlNG SAFETY
Inspect the area to be cut before each use Remove
objects (rocks, broken glass, nails, wire, string, etc.)
which can be thrown or become entangled in the semi-
automatic line head
°Always keep the engine on the rightside of your body.
• Hold the unit firmly with both hands
Keep firm footing and balance Do not over-react]
• Keep the semi-automatic line head below waist level
• Do not raisethe engine above your waist.
- Keep all parts of your body away from the semi-auto-
matic line head and muffler when engine is running
° Use only for jobs explained in this manual
•Cut at full throttle.
•Cut from your right to your left
UNIT SAFETY
•Inspectthe entire unit before each use Replace dam-
aged parts. Check for fuel leaks and make sure all fas-
teners are in place and securely fastened..
•Use only .080" diameter good quality monofilament
lineoNever use wire, rope, or string, etc.
•Be sure the debris shield is properlyattached
•Make sure semi-automatic line head is properly
installed and securelyfastened Refer to "Assembly_"
•Make carburetor adjustments with the drive shaft
housingsupported to prevent the semi-automatic line
head from contacting any object
•Keepothersaway whenmaking carburetoradjustments
•Use only good quality SEARS accessories or attach-
ments_ -10-
OPERATION
OPERATING TIPS (Fig. 8)
WARNING:
USE MINIMUM SPEED AND DO NOT
CROWD THE LINE WHEN CUTTING
AROUND HARD OBJECTS (ROCK,
GRAVEL, FENCE POSTS, ETC.) WHICH
CAN DAMAGE THE SEMI-AUTOMATIC
HEAD, BECOME ENTANGLED IN THE
LINE, OR BE THROWN CAUSING A SERI-
OUS HAZARD.
ALWAYS WEAR EYE PROTECTION. NEV-
ER LEAN OVER THE SEMI-AUTOMATIC
LINE HEAD. ROCKS OR DEBRIS CAN
RICOCHET OR BE THROWN INTO EYES
AND FACE AND CAUSE BLINDNESS OR
OTHER SERIOUS INJURY°
•For trimming or scalping, use partial throttle to
increase line life especially:
- dudng light duty cutting
- near objects around which the line can wrap or wear
line such as small posts trees fence wire or concrete
-The line will easily remove grass and weeds from
around walls, fences trees and flower beds; but it also
can cut the tender bark of trees or shrubs and scar
fences To help avoid damage especially to delicate
vegetation or trees with tender bark, shorten line to 4-
5 inches and use at partial throttle
•The tip of the line does the cutting You will achieve the
best performance and minimum line wear by not
crowding the line into cutting area
•Always release throttle trigger and allow engine to
retum to idle speed when not cutting
-Hold bottom of the semi-automatic head about 3
inches above ground and at an angle
; 3 INCHES
r_1_
TECHNIQUES (Fig. 9, 10, 11 & 12)
•TRIMMING - Allow only the tip of the line to make
contact Do not force trimmer line into work area,
REMEMBER
Keep semiauto-
matic line head
3 inches above
the ground while
trimming
Figure 9
•SCALPING - The scalping technique removes
unwanted vegetation Allow the tip of the line to strike
the ground around trees, posts, monuments etc This
technique increases line wea_
SCALPING __ //
1:
Figure 10
•MOWING - Your tdmmer is ideal for mowing in places
conventional lawn mowers cannot reach Keep the
line parallel to the ground
MOWING
_J
18
Figure 11
•SWEEPING - The fanning action of the rotating line
LINECROWDEDII lcan be used for a quick and easy clean up Keep the
_INTOWORKAREA line parallel to and above the surfaces being swept
__/_.._. _. and move unit from side to side
WRONG
Figure 8 SWEEPING
Figure 12
11
OPERATION
BEFORE STARTING ENGINE:
&WARNING:
BE SURE TO READ THE FUEL SAFETY
INFORMATION IN THE SAFETY RULES
SECTION ON PAGE 2 OF THIS MANUAL
BEFORE YOU BEGIN°
IF YOU DO NOT UNDERSTAND THE FUEL
SAFETY SECTION DO NOT ATTEMPT TO
FUEL YOUR UNIT; SEEK HELP FROM
SOMEONE THAT DOES UNDERSTAND
THE FUEL SAFETY SECTION OR CALL
THE CUSTOMER ASSISTANCE HOTLINE
AT 1-800-235-5878.
GASOLINE
The two-cycle engine on this product requires a fuel
mixture of regular unleaded gasoline and a high quality
40:1 2-cycle engine oil (AIR-COOLED) for lubricationof
the bearings and other moving parts. The correct fuel/oil
mixture is 40:1 (see Fuel Mixture Chart),Too little oil or
the incorrect oil type will cause poor performance and
may cause the engine to overheatand seize.
Gasoline and oil must be premixed in aclean approved
fuel container. Always use fresh regular unleaded gaso-
line.
This engine is certified to operate on unleaded gasoline.
IMPORTANT: Experience indicatesthat alcohol blended
fuels called gasohol (or usingethanol or methanol) can
attractmoisture,whichleads to oil/gasseparation and for-
mation of acids during storage Acidic gas can damage
the fuel system of an engine while in storage_ To avoid
engine problems, the fuel system should be emptied
before storage for 30 days or longer.Drain the gas tank,
then run the fuel out of the carburetorand fuel lines by
startingthe engineand letting itrun untilit stops Use fresh
fuel next season See STORAGE instructionsfor addi-
tionalinformation Never use engineorcarburetorcleaner'
products in the fuel tank or permanent damage may
occur
FUEL STABILIZER
Fuel stabilizer is an acceptable alternative in minimizing
the formation of fuel gum deposits during storage Add
stabilizer to gasoline in fuel tank or storage container.
Always follow the fuel mix ratio found on the stabilizer
container Run engine at least 5 minutes after adding sta-
bilizer to allow the stabilizer to reach the carburetor You
do not have to drain the fuel tank for storage if you are
using fuel stabilizer
CRAFTSMAN 40:1 2-cycle engine oil (AIR-COOLED) is
specially blended with fuel stabilizers If you do not use
this Sears oil, you can add a fuel stabilizer (such as
CRAFTSMAN No. 33500) to your fuel tank.
2-CYCLE AIR-COOLED ENGINE OIL
CRAFTSMAN 40:1 2-cycle engine oil (AIR-COOLED) is
strongly recommended This oil is specially blended with
fuel stabilizers for increased fuel stability (extends fuel life
up to 5 times longer) and reduced smoke
If CRAFTSMAN 2-cycle engine oil (AIR-COOLED) is not
available, use a good quality 2-cycle engine oil (AIR-
COOLED) that has a recommended fuel mix of 40:1
IMPORTANT! Do not use:
oAUTOMOTIVE OIL
°BOAT OILS (NMMA, BIA, etc,)
These oils do not have proper additives for 2-cycle AIR-
COOLED engines and can cause engine damage.
GASOLINE AND OIL MIXTURE
Mix gasoline and oil as follows:
• Consult chart for correct quantities..
• Do not mix gasoline and oil directly in the unit's fuel
tank,
FOR ONE GALLON:
- Pour 3.2 ounces of high quality, 2*cycle engine oil
(AIR-COOLED) into any empty, approved one gallon
gasoline container
° Add one gallon of regular unleaded gasoline to the
gallon container,then securely replace the cap.
•Shake the container.
° The mixture is now read,/for use. Fuel stabilizer can
be added at this time if desired; follow mixinginstruc-
tionson the label.
FUEL MIXTURE CHART
40:1 Fuel:Oil Mix Ratio
Gasoline
1gallon 3.2
2 5 gallons 80
NOTE: Fuel containers may holdmore thanthe specified
amounL If too much gasoline is in the container, the
resulting gas-to*oil fuel mixture will not be correct for
proper engine operation
-12-
OPERATION
STOPPING YOUR ENGINE
• Move the momentary switch to the OFF position. Do not
release until the engine has completely stopped.
•If the engine does not stop, move the choke leverto the
full choke.
_ARNING:
THE SEMI-AUTOMATIC LINE HEAD WILL
TURN WHEN THE ENGINE STARTS°
FOR SAFE STARTING AND OPERATION,
FOLLOW ALL SAFETY PRECAUTIONS
IN THIS OPERATOR'S MANUAL AND
LABELS ON THE UNIT, DRESS PROP-
ERLY BEFORE STARTING ENGINE°
AVOID ANY CONTACT W_H THE MUF-
FLER. A HOT MUFFLER CAN CAUSE
SERIOUS BURNS_
TO START ENGINE
(Fig. 13 & 14)
COLD ENGINE START AND WARM ENGINE
START AFTER RUNNING OUT OF FUEL
•Fuel engine with 40:1 fuel mix (32 oz. to 1 gal gas).
Move 10 feet (3 meters) away from fueling site
STARTING POSITION
Figure 13
- Prime engine by pressing primer bulb six times.
• Actuate choke by moving the choke lever to the "Full
Choke" position.
• Rest engine and debris shield on ground, supporting
semi-automatic line head off ground.
•Squeeze and hold the throttle trigger Keep the throttle
trigger fully squeezed until the engine runs smoothly.
NOTE: When pulling the starter rope, do not use the full
extent of the rope as thiscan cause the rope to break Do
not let the starter snap back Hold the handle and let the
rope rewind slowly.
• Pull starter rope sharply five times.
NOTE: If the engine dies with choke lever at "Off Choke"
position,movethe choke leverto "Half Choke" Pull starter
rope three times, Move choke lever to "Oft Choke" posi-
tion, pull the rope untilengine runs. Run engine 30 sec-
onds with throttletrigger fully squeezed,
.To stop the engine, push and hold the momentary
switch in the "Off" position; do not release until the
engine has completely stopped.
STARTING A WARM ENGINE
•Move choke lever to the "Off Choke"position.
. Squeeze throttletrigger.
oPull starter rope until engine starts
Figure 14
DIFFICULT STARTING AND FLOODED ENGINE
The engine may be flooded with too much fuel if it has nat
started after 20 pulls
Flooded engines can be cleared of excess fuel with the
following procedure:
•Move the choke lever to the "Off Choke" position.
°Squeeze and hold the throttle trigger.
•Pull starter rope handle until engine starts.
Starting could require pulling starter rope handle many
times depending on how badly unit is flooded°
If engine still fails to start, refer to "TROUBLE SHOOT-
ING" chart or catl the 1-800 number listed on the front
cover of this manual
The engine may sound as if it is tryingto start before the
fifth pull If so, go to the next step immediately
•Move the choke lever to the "Half Choke" position
•Pull the starter rope sharply until the engine runs, but
no more than six pulls.
Once the engine starts, allow the engine to run 15 sec-
onds, then move the choke lever to "Off Choke" Allow the
engine to run for 30 more seconds at "Off Choke" before
releasing the throttle trigger,
-13-
CUSTOMER RESPONSiBiLiTIES
MAINTENANCE SCHEDULE
Fill in dates as you complete regular service
Check for darnaqed or wern parts
Check for loosefasteners & parts
Clean unit & labels
Clean air filter
Clean/Inspect Spark Arrestor Screen (if installed)and Muffler
Drive Shaft Lubrication
Replace spark pluq
_Replacefuel filter
Check Gearbox Lubrication
GENERAL RECOMMENDATIONS
The warranty on this unitdoes notcover items that have
been subjected to operator abuse or negtigence_ To
receive full value from the warranty, the operator must
maintain unit as instructedin this manual
Some adjustments will need to be made periodically to
properly maintain your unit.
All adjustments in the "Service and Adjustments" section of
this manual should be checked at least once each season.
•Once a year; replace the spark plug, replace air' filter
element and check blades and semi-automatic head for
wear A new spark plug and a clean/new air filter ele-
ment assures proper air-fuel mixture and helps your
engine run better and last longer:
•Follow the maintenance schedule in this manual
WARNING
DISCONNECT THE SPARK PLUG BEFORE
PERFORMING MAINTENANCE EXCEPT
FOR CARBURETOR ADJUSTMENTS.
REPLACE SEMI-AUTOMATICHEAD PARTS
THAT ARE CRACKED, CHIPPED, OR DAM-
AGEDIN ANY OTHER WAYBEFORE USING
THE UNIT.
INSPECT THE ENTIRE UNIT. REPLACE
DAMAGED PARTS. CHECK FOR FUEL
LEAKS AND MAKE SURE ALL FASTENERS
ARE IN PLACE AND SECURELY FAS-
TENED.
Before After Every Every Yearly Service Dates
Use Use 5 Hrs. 25 Hrs
,/
,/.
v"
,/
,/
BEFORE EACH USE
CHECK FOR DAMAGED OR WORN PARTS
• Blades - replace blades that are bent, warped, cracked
or damaged in any way.
o Semi-automatic head - replace semi-automatic head
parts that are bent, warped, cracked, or damaged in
any way
• Fuel cap - replace broken or leaking fuel cap.
• Debris shields - replace debris shields that are bent,
warped, cracked, or damaged in any way.
• Line limiter - missing or damaged.
CHECK FOR LOOSE FASTENERS AND
PARTS
•Blade nut
• Semi-automatic head
°Assist handle
• Throttle handle
- Cylinder and muffler cover
° Air filter cover
" Muffler
• Line Limiter
AFTER USE
CLEAN UNIT AND LABELS
•Clean the unit using a damp cloth witha mild detergent°
• Wipe off the unit with a clean dry cloth
LUBRICATION CHART
®General purpose lithium base grease
®General purpose lithium base grease
-14-
CUSTOMER RESPONSIBILITIES
EVERY 5 HOURS
CLEAN AIR FILTER (Fig. 15)
A dirty air filter decreases the life and performance of the
engine and increases fuel consumption and harmful emis-
sions.
Always clean after 5 tanks of fuel or 5 hours of operation.
Clean more frequently in dusty conditions
•Loosen the screws on the air filter cover enough to
remove the cover from the engine
•Remove air filter from cover
•Squeeze air filter dry and replace in cover
•Re-install the air filter cover, making sure the choke exit
slot is placed over the choke lever
AIR
FILTER
AIR FILTER
(2) SCREWS
Figure 15
EVERY 25 HOURS
CLEAN AND INSPECT SPARK ARRESTOR
SCREEN (Fig. 16)
As the unit is used, carbon deposits build up on the muffler
and spark arrestor screen (if installed), and must be
removed to avoid creating a fire hazard or affecting engine
performance
Required cleaning is every 25 hours of operation or annu-
ally, whichever is less..
Replace the spark arrestor screen if breaks occur
CLEANING THE SPARK ARRESTOR SCREEN
•Loosen and remove the 2 muffler guard screws.
•Remove the muffler guard.
• Remove the muffler cover retaining springs.
•Remove muffler diffuser and spark arrestor screen
assembly. Notice the orientation of these parts for
reassembly.
•Clean the spark arrestor screen with a wire brush or
replace if breaks are found in the screen
DRIVE SHAFT LUBRICATION (Fig. 17)
•Loosen the gear box clamp screw and the locating screw
from the gear box.
• Remove the gear box from the tube
•Remove the drive shaft from the tube.
• Check drive shaft for broken wires, twists or kinks, and
replace if damage is found.
oUsing aclean cloth, wipe surface of drive shaft thor-
oughly to remove any grease or dirt.
•Apply a uniform coat of lithium base grease to the entire
surface of the drive shaft
•Inject the remaining contents of the grease tube into the
top of the tube_
•Replace drive shaft in the tube
•Re-assemble the gear box to the tube. Tighten screws
securely
LUBRICATE THE DRIVE SHAFT
Figure 17
YEARLY
REPLACE SPARK PLUG (Fig. 18)
The spark plug should be replaced each year to ensure the
engine starts easier and runs better. Spark plug gap
should be .025".
• Twist, then pull off spark plug boot.
•Remove spark plug from cylinder and discard.
• Replace with correct spark plug and re-tighten with spark
plug wrench (10-12 ft lb.)
• Reconnect spark plug boot
• Replace any broken or cracked parts.
• Reinstall diffuser and spark arrestor screen assembly
oReinstall muffler cover and the two muffler cover retain-
ing springs
•Reinstall muffler guard and the two muffler guard screws
(15-20 ftolbs.)
Figure 16
SPARK PLUG l
_sO'ARK PLUG
Figure 18
-15-
CUSTOMER RESPONSIBILITIES
REPLACE FUEL FILTER (Fig. 19 & 20)
•Run fuel tank dry of fuel before proceeding with this
step
•Remove fuel cap and allow it to hang to side of motor:
• Using a small pair of needle nose pliers, grasp fue! cap
retainer, holding it in tank opening and pul! ouL
•With cap out of tank, use a small section of bent wire
similar to that shown in the illustration to catch fuel line
and slowly pull from tank When rue! filter appears in
opening, grasp with fingers and remove from tank.
•Once filter is out of tank, hold fuel line close to fuel fil-
ter Remove fuel filter by twisting and pulling at the
same time.
Replace fuel filter.
Reverse process for installation
RETAINER
_ _q_"* FUEL CAP
T WIRE
UEL LINE
FUEL LINE FUEL
i,L,E.
BARREL NECK
Figure 20
Figure 19 GEAR BOX LUBRICATION (Fig. 21)
" Remove the gear box screw using a wrench.
•Fill gear box with lithium base gear' grease,
•Replace and tighten gear box screw securely°
GEAR BOX
WASHER
GEARBOX
SCREW
Figure 21
-16-
SERVICE AND ADJUSTMENTS
LINE REPLACEMENT
AWARNING:
TRIMMER HEAD PARTS THAT ARE
CHIPPED, CRACKED, BROKEN, OR DAM_
AGED IN ANY OTHER WAY CAN FLY
APART AND CAUSE SERIOUS INJURY.
DO NOT USE. REPLACE DAMAGED
PARTS BEFORE USING THE UNITo
THE LINE SAVER MUST BE INSTALLED
ONLY FROM THE INSIDE OFTHE HUB. IF
INSTALLED ON THE OUTSIDE OF THE
HUB,THE LINE SAVER CAN FLY OFF
AND BECOME A DANGEROUS MISSILE.
USE ONLY .080" DIAMETER GOOD
QUALITY LINE. NEVER USE WIRE, ROPE,
STRING, ETC.
USE ONLY SPECIFIED SEARS REPLACE-
MENT PARTS. USE OF OTHER BRANDS
OF REPLACEMENT PARTS CAN CAUSE
DAMAGE TO YOUR UNIT OR INJURY TO
THE OPERATOR OR OTHERS.
DAMAGE/INJURY CAUSED BY USE OF
ACCES SO R IES/ATTACHMENTS NOT
SPECIFICALLY RECOMMENDED BY
SEARS WILL NOT BE REIMBURSED.
NOTE: If tap button gets knocked out of the hub,
reassemble parts as follows:
•Remove the cover and spool,
-Place the spring inthe hub cylinder.
•Place the tap button over the spring and hub cylinder.
-Align the slots in the tap button with the fins in the base
of the hub.Push parts together
.Reinstall the spool and cover
INSTALLING NEW LINE ON SPOOL (Fig. 27)
To replace the line on existing spool:
•Follow "installing Spool with Line Already Wound" steps
and remove any line remaining on the spool
-Use a 25 foot length of SEARS .080" diameter line.
o Insert about 1/4 inch of the end of the line through the
hole in the inner rim of the spool, Allow no more than
1/2 inch of line to extend beyond the rim to avoid inter-
ference with tapping action.
•Wrap the line on the spool as shown by the arrow.
NOTE: The line must be wrapped firmly and evenly for
proper line feed.
•Follow "Installing Spool with Line Already Wound"steps
to complete assembly.
°If line breaks off or backs up in the semi-automatic
head, follow "Installing Spool with Line Already Wound"
steps. Pu!l slack in line until the line is tightly wound on
spool, leaving 4-6 inchesof extended line.
IMPORTANT: ALWAYS CLEAN DIRT AND DEBRIS
FROM SPOOL AND HUB WHEN PERFORMING ANY
TYPE MAINTENANCE
INSTALLING PRE-WOUND SPOOL
(Fig. 22, 23, 24, 25 & 26)
•Hold the semi-automatic head as shown. Press the two
locktabs and remove cover. Figure 22
•Remove the lock ring, tap button, and spool
•Clean dirt and debris from all parts. Replace the spool
when the square corners on the lugs are rounded off,
reduced in size, or broken off.Figure 23.
•Find "THIS SIDE UP" on spool and catch the line in the
notch in the bottom ring of the spool, leaving about 4
inches of line hanging from the spool.,
•Insert the end of the line through the line saver
• Press spool into the hub, then turn spool enough to lock
lugs under drive gear lugs. Make sure line is not caught
between the rim of the spool and the wall of the hub.
•Align the line and notch with the line exit hole_Place
spool in hub. Make sure trimmer line is not caught
between the rim of the spool and the hub,
NOTE: To set the spool in the hub, it may be necessary
to pull the line through the line exit hole until the spool
drops into place.
•Align the lock tabs on the cover over the catches on
the hub, Push the cover down onto the hub until the
parts snap together.
•Check to make sure the lock tabs are properly fastened
as shown_
oObtain the correct line length (4-6 inches) by pressing
the tap button and pulling on the line agaim
Approximately 2 inches of line can be pulled each time
the tap button is pressed.
COVER LOCK TAB
LOCK TAB
SPOOL
Figure 22
\
HUB
NORMALLUGS
Figure 23
WORN LUGS
-17-
SERVICE AND ADJUSTMENTS
TAP BUTTON
Figure 24
CATCH
Figure 26
1/4" OF
LINE
INNER
RIM
Figure 25 Figure 27
-18-
SERVICE AND ADJUSTMENTS
Carburetor adjustment is critical and if done improper-
ly can permanently damage the engine as well as the
carburetor. Please read all instructions and consult the
Troubleshooting section of this manual before begin-
ning this process. If the engine does not operate
according to these instructions after repeating the
adjusting steps, do not use the unit. For further assis-
tance, please call our customer assistance hotline at
1-800-235-587&
MIXTURE SCREW (WITH MMITER CAP)
_1_ WARNING:
MAKE CARBURETOR ADJUSTMENTS WITH
THE LOWER END SUPPORTEDTO PREVENT
SEMI-AUTOMATIC HEAD FROM CONTACTING
ANY OBJECT. HOLD UNIT WITH YOUR HAND.
THE SEMI-AUTOMATIC HEAD WILL BE SPIN-
NING DURING MOST OF THIS PROCEDURE.
WEAR YOUR PROTECTIVE EQUIPMENT AND
OBSERVE ALL SAFETY PRECAUTIONS.
IN MIXTURE ADJUSTMENT, RECHECK IDLE
SPEED AFTER EACH ADJUSTMENT. THE
SEMI-AUTOMATIC HEAD MUST NOT MOVEAT
IDLE SPEED°
If engine does not start, it may be flooded If in doubt read
the section on flooded engine in the starting section of this
manual prior to beginning any adjustments.
The carburetor has been adjusted at the factoryfor sea
level conditions. Ad ustments may become necessary if the
unit is used at significantly higher altitudes or if you notice
any of the following conditions:
-Engine will not idle See "Idle Speed Adjustment" and
"Mixture Speed Adjustment".
o Engine dies or hesitates when it should accelerate See
"Acceleration Check".
• Loss of cutting power which is not corrected by air filter
cleaning See "Mixture Speed Adjustment"
NOTE: There are two adjustments on the carburetor
= The Idle Speed Adjustment.
° The Mixture Adjustment..
CARBURETOR PRESETS (Fig. 28)
If your engine will not start due to suspected impropercar-
buretor adjustment, the following presets may be required
If used, it is recommended that all steps withing the adjust-
ment procedure be completed in order to assure a proper-
ly set carburetor. If presets are not needed, proceed to sec-
tion "Idle Speed Adjustment".
When making adjustments, be careful not to force the plas-
tic limiter caps beyond the stops or damage will occur
Very small adjustments can affect engine performance. It is
important to make slight adjustments and test performance
before proceeding, Each adjustment should be no more
than 1/16th of a turn.
•Turn the mixture adjustment fully counterclockwise to the
limiter cap stops
=Turn idle speed adjustment clockwise one full turn
• If engine fails to start after performing carburetor presets,
the unit may be flooded. Review the "Difficult Starting"
section of the manual If problems continue, call the 1-
800 number listed on the front cover of this manual for
further assistance.
•Start the engine and operate for three (3) minutes to
warm up Go to "Adjusting Procedure"
IDLE SPEED SCREW
Figure 28
ADJUSTING PROCEDURE
IDLE SPEED ADJUSTMENT
•Allow the warm engine to idle
• Adjust the Idle Speed until the engine continues to run
without stalling and without the semi-automatic head
turning.
-Turn screw clockwise to increase engine speed if
engine stalls or dies
-Turn screw counterclockwise to slow engine down.
• Follow instructions in "Acceleration Check"
• No further adjustments are necessary if performance is
satisfactory.
MIXTURE ADJUSTMENT
•Support the lower end so the semi-automatic line head is
off the groundand will notmake contactwith any object
Be sure the trimmer line is extended to the maximum
lengthallowed by the line limiter.
•Start the engine. Allow engine to idle, then squeeze
throttletrigger fully.
NOTE: Perform steps below at full throttle.
•Turn mixture screw counterclockwiseto the limiter cap
stop
Run engine at full throttle for 30 seconds
If engine Is running rough, turn mixture screw clockwise
in 1/16th turn increments until engine just starts to run
smoothly
•Do not attempt to adjust screw beyond stops as damage
will occur.
•After completing adjustments, check for acceleration.
• If the unit accelerates and runs smoothly, no further
adjustments are necessary. If not, proceed to
"Acceleration Check".
ACCELERATION CHECK
• Allow engine to idle
•Squeeze trigger fully
- If performance is satisfactory (engine accelerates
smoothly), no further adjustments are necessary.
-If the engine does not accelerate smoothly, turn the
mixture screw counterclockwise a small amount (no
more than the width of the slot in the ad usting screw)
• Repeat step above unt I smooth acceleration is obtained
Do not attempt to adjust the screw beyond the stop as
damage will occur.
NOTE: It may be necessary to repeat "Idle speed
Adjustment" through "Acceleration Check;' to obtain correct
adjustments,
-19-
STORAGE
Immediately prepare your unit for storage at the end of
the season or if itwill not be used for 30 daysor more,.
AWARNING:
ALLOW THE ENGINE TO COOL, AND
SECURE THE UNIT BEFORE STORING
OR TRANSPORTING IN A VEHICLE.
STORE UNIT AND FUEL IN AN AREA
WHERE FUEL VAPORS CANNOT REACH
SPARKS OR OPEN FLAMES FROM
WATER HEATERS, ELECTRIC MOTORS
OR SWITCHES, FURNACES,ETC.
STORE UNIT WITH ALL GUARDS IN
PLACE, POSITION SO THAT ANY SHARP
OBJECT CANNOT ACCIDENTALLY
CAUSE INJURYTO PASSERS BY.
STORE THE UNIT OUT OF THE REACH
OF CHILDREN°
FUEL SYSTEM
Never use engine or carburetorrcleaner products in the
fuel tank or permanent damage may occurto fuel system
components.Follow these instructions:
• Drain the fuel from the unit into an approved fuel con..
tainer_
• Drain the fuel lines and carburetor by starting the
engine and letting it tun untilit stops_
•Allowthe engine to cool before storage.
IMPORTANT: It is important to prevent gum deposits
from forming in essential fuel system parts such as the
carburetor, fuel filter, fuel hose or tank during storage.
Also, experience indicates that alcohol blended fuels,
those that use ethanol or methanol (called gasohol or
oxygenated fuel), can attract moisture and form acidic
gas which will damage your engine_To avoid engine
problems,the fuel system should be emptied before stor-
age of 30 days or longer
GAS TRIMMER STORAGE INSTRUCTIONS
If your trimmeristo be storedfor a periodof time,clean it
thoroughlyprior to storage Removeany dirt, leaves, oil,
grease, etcoStore in a clean dry area
• Clean the entire unit
o Clean air filter Refer to "Customer Responsibilities_'
.Open the semi-automatic line head assembly and
clean any dirt, grass or debris that has collected,,
. Inspect the cutting line_Old cutting line may be chalky
or sticky to the touch Remove and discard old line and
install fresh new line
= Lightly oil external metal surfaces to prevent rust from
forming.
= Re-assemble all loose parts, being sure that all han-
dles and guards are in place and are securely fas-
tened, Replace any damaged parts
° The recommended storage position is either vertically
with the fuel cap on top, or horizontally with the fuel
cap up_Do not store unit with the cutting attach-
ment up.
°Hang the unit bythe brackets underthe motorhousing
to avoid fuel leaks.Make sure the unitis positionedso
that the line limiter cannot causeinjury.
I _ CAUTION: WEAR PROTECTIVE GLOVES
WHEN HANDLING LINE LIMITER. THE
BLADE IS SHARP AND CAN CUT YOU.
Fuel stabilizer is an acceptable alternative in minimizing
the formation of fuel gum deposits during storage. Add
stabilizer to the gasoline in the fuel tank or fuel storage
container. Always follow the mix instructions found on
stabilizercontainers Run engine at least 5minutes after
adding stabilizer to allow the stabilizer to reach the car-
bureto_
CRAFTSMAN 40:1 2-cycle engine oil (AIR-COOLED) is
specially blended with fuel stabilizer. If you do not use
this Sears oil, you can add a fuel stabilizer (such as
CRAFTSMAN No.33500) to your fuel tank_
INTERNAL ENGINE
*Remove spark plug and pour 1 teaspoon of 40:1 2-
cycle engine oil (AIR-COOLED) through the spark plug
opening Slowly pull the starter rope 8 to 10 times to
distribute oil to inner engine surfaces.
°Replace spark plugwithanew one of the recommended
type and heat range.Refer to "Product Specifications"
°Clean air filter. Refer to "Customer Responsibilities,"
=Re-install all covers and hardware removed for access;
tightenall screws and fasteners_
•Check entire unit for loose screws, nuts, and bolts.
Replace any damaged, broken, or worn parts.
o Lightly oil external metal surface to prevent rust from
forming.
=Use fresh fuel having the proper gasoline to oil ratioat
the beginning of the next season_
OTHER
•Do not store gasoline from one season to anothe_
°Replace your gasoline can if your can starts to rust.
Rust and/or dirt inyour fuel system willcause problems.
° Store yourunit in a well ventilatedarea and covered, if
possible,to prevent dust and dirt accumulation,Do no
cover with plastic,, Plastic cannot breathe and will
inducecondensation and eventual rust or corrosion°
IMPORTANT: NEVER COVER UNIT WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
-20-
TROUBLE SHOOTING POINTS
TROUBLE SHOOTING CHART
SYMPTOM CAUSE CORRECTION
Engine will not
start or will run only
for a few seconds
after starting
Engine will not
idle properly
Engine will not
accelerate, lacks
power, or dies under
a load
Engine
smokes
excessively
Engine
runs hot
Cutting Head stops
under a load or does
not tum when engine
is accelerated
Line does not advance 1
or breaks while 2
cutting 3
4
5
6r
7
Line welds onto spool 1
2
3.
4
1 Fuel tank empty
2 Engine flooded
3. Spark plug not fldng.
4_Fuel not reaching carburetor,
5, Carburetor requires adjustment
6, None of the above,
1 Carburetor set too fast or too slow
2. Carburetor requires adjustment
3, None of the above
1, Air filter dirty,
2 Spark plugfouled
3 Carburetor requires adjustment
4 Muffler outlets plugged,
5. None of the Above
1, Air _ter dirty
2Fuel mixture incorrect
3 Carburetor requires adjustment.
1_Fuel mixture incorrect
2 Spark plug incorrecL
3. Carburetor set too low (Lean).
4. None of the above,
1 Drive shaft not engaged.
2 Drive shaft broken,
Line improperlyrouted in head
Line improperlywound onto spool,
Line size incorrect
Old cutting line.
Too little line outside head.
Dirt accumulated on cover cut-outs_
Line wound in wrong direction
1 Fill tank with correct fuel mixture
2, See "Starting instructions"
3 Install new plug/check ignition switch
4 Replace fuel filter; inspect fuel line.
5 See "Carburetor Adjustments"
6 Contact your SEARS Service Center/Dept
1 See "Carburetor Adjustments"
2 See "Carburetor Adjustments."
3 Contact your SEARS Service Center/Dept
1 Clean or replace air filter
2. Clean or replace spark plug and re-gap
3. See "Carburetor Adjustments"
4 Contact your SEARS Service Center/Dept
5 Contact your SEARS Service Center/Dept
1 Clean or replace air filter
2, Refuel with correct fuel mixture
3 See "Carburetor Adjustments"
1. See "Fueling Your Unit"
2, Replace with correct plug,
3 See "Carburetor Adjustments"
4 Contact your SEARS Service Center/Dept
1 See "Assembly," "Tube", insert fully
2 Contact your SEARS Service Center/Dept
1_Remove cover Check line routing
2. Rewind line tightly and evenly.
3_Use only 08g" diameter line
4 Replace with new cutting line
5 Remove cover, Pull 4" of line to outside
6 Clean cover cut*ouL
7_ Rewind in correct direction
Line size incorrect, 1 Use only 080" diameter line
Old cutting line 2_Replace with new cutting line
Incorrect spool 3 Use proper spool.
Crowding line against matedal being cute 4 Cut with tip of line
Line pulls back 1, Too little line outside of head 1 Remove cover Pull 4" of line to outside
into head 2 Old cutting line 2 Replace with new cutting line_
If situations occur which are not covered in this manual, use care and good judgement
If you need assistance, contact your SEARS Service Center/Department or the
CUSTOMER ASSISTANCE HOTLINE at 1-800_235-5878
-21
Operator's
Manual
Model No.
358.798441
IF YOU NEED REPAIR
SERVICE OR PARTS:
REPAIR SERVICE
1-800-4-REPAIR
(1-800-473-7247)
ORDERING PARTS
1-800-FON-PART
(1-800-366-7278)
CUSTOMER
ASSISTANCE
1-800-235-5878
Mcn-Sat 7&m,-7p m
Sun, 10am -7pm
®
21 cc11.3 cu. in. 2=CYCLE ENGINE
17" Semi-Automatic Head
GAS WEEDWACKER ®
Each Gas Weedwacker _has its own modeJ number The model
number for your' unit will be found on a decal attached to the unit
All parts listed herein may be ordered from any Sears, Roebuck
and Co Service Center and most Retail Stores.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION AS SHOWN IN THIS LIST:
o PRODUCT--"GAS WEEDWACKER"
•MODEL NUMBER--35&798441
•PART NUMBER
o PART DESCRIPTION
Your Sears Merchandise has added value when you consider that
Sears has service units nationwide staffed with Sears trained tech-
nicians professional technicians specifically trained on Sears
products, having the parts, tools and equipment to insure that we
meet our pledge to you, we service what we sell
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.SA.