Craftsman 486244281 User Manual 48 SNOW BLADE Manuals And Guides L0811680
CRAFTSMAN Snow Blade Attachment Manual L0811680 CRAFTSMAN Snow Blade Attachment Owner's Manual, CRAFTSMAN Snow Blade Attachment installation guides
User Manual: Craftsman 486244281 486244281 CRAFTSMAN 48 SNOW BLADE - Manuals and Guides View the owners manual for your CRAFTSMAN 48 SNOW BLADE #486244281. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 48 SNOW BLADE Manual
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OWNERS MANUAL Model No. 486.244281 48" SNOW BLADE CrR FTSMFIN 48" SNOW BLADE CAUTION: Read Rules for Safe Operation and Instructions Carefully • • • • • Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A. PRINTED IN U.S.A. SAFETY RULES Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment, Exercise caution at all times, when using power equlpment, 1. Read the tractor and snow blade owners manuals and know howto operate yourtractor before using tractorwlth snow blade attachment, 2, Never operate tractor and snow blade without wearing proper clothing suited to weather conditions and operation of controls, 3, Never allow children to operate tractor and snow blade, and do not allow adults to operate without proper instructions, 4, Always begin with transmission in first (low) gear and gradually increase speed as required. I' & LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS, 7,* IT MEANS -- ATTENTIONI BECOME ALERT! YOUR SAFETY IS INVOLVED. CONGRATULATIONS onyour purchaseof a Sears snow blade, It has been designed, manufactured and engineered to give you the best possible dependabilityand performance, Should you experience any problem you can not easily remedy, please contact your nearest Sears Service Center/Department. We have competent well trained technicians and the proper tools to service or repair this snow blade. Please read and retain this manual. The instructions will enable you to assemble and maintain your snow blade properly. Always observe the "SAFETY RULES". CUSTOMER RESPONSIBILITIES • Read and observe the safety rules, • Follow a regular schedule in maintaining, for and using your snow blade. • Follow the instructions under "Customer Responsibilities" and "Storage" sections of this manual. MODEL NUMBER: caring 486,244281 SERIAL NUMBER: DATE OF PURCHASE: THE MODELAND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE SNOW BLADE, YOU SHOULD RECORD BOTH THE SERIAL NUMBER AND THE DATE OF PUROHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. LIMITED ONEYEAR WARRANTY ON 48" SNOW BLADE For one year from the date of purchase, when this snow blade is maintained and lubricated according to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge any defect in material or workmanship. If this snow blade is used for cornmerctal or rental purposes, this warranty applies for only90 days from the date of purchase, Thls warranty"does not cover: repairs necessary because of operator negligence or abuse, includingthe failure to maintain the equipment according to instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART MENT IN THE UNITED STATES. This warranty applies only while this product is in the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co. D/817 WA. HOFFMAN ESTATES, CHICAGO, ILLINOIS 60179 TABLE OF CONTENTS SAFETY RULES ............................................................... 2 ACCESSORIES .................................................................. 3 CARTON CONTENTS ................................................... 3-4 FULL SIZE HARDWARE CHART ..................................... 4 ASSEMBLY FOR 917.., SERIES .................................. 5-6 ASSEMBLY FOR 502.., SERtES ................................... 7-8 ASSEMBLY FOR 536.. SERIES ................................. 9-10 UNIVERSAL FINALASSEMBLY ................................ 11-14 OPERATION .............................................................. 15-16 CUSTOMER RESPONSIBILITIES .................................. 16 SERVICE AND ADJUSTMENTS .................................... 17 STORAGE ....................................................................... 17 TROUBLESHOOTING POINTS ...................................... ! 7 PARTS EXPLOSION ....................................................... !8 REPAIR PARTS .............................................................. 19 PARTS ORDERING/SERVICE .................... BACK COVER ACCESSORIES These accessories were available when your snow blade was purchased. They are also available at most Sears retail outlets and service centers. Most Sears stores can order repair parts for you when you provide the model number of your snow blade. WEIGHT WHEEL WEIGHT 48" SNOW BLADE CARTON CONTENTS BRACKET TIRE CHAINS (HARDWARE PACKAGE 2 , 3 SHOWN ON PAGE _16 4) 18 __.. © -21 22 BAG (C) o_---_r--- REF. QTY. DESCRIPTION REF. QTY. ¸ ..... BAG (D)_j i I 11 lO / DESCRIPTION Parts Loose in Carton (used on all tractors) 1 1 Blade Assembly 2 1 Pivot Support Bracket 3 1 Channel Assembly 4 1 Brace Tube (R.H,) 5 1 Brace Tube (L,H.) 6 1 Frame Assembly Handle Tube 7 1 8 1 Lift Rod 9 1 Blade Pivot Rod 10 1 Cable Parts in Carton (B) (used on 917 tractors 16 1 Pivot Plate Bracket Parts in BAG (A) (used on all tractors) ! 1 1 Extension Spring 12 1 Grip Assembly 13 1 Blade Pivot Shaft 23 1 Axle Pivot Bracket Hardware Package (Shown On Page 4) 14 15 1 2 Blade Adjust Spring Angle Lock Bars only) 17 1 Frame Reinforcement Bracket, R.H. 18 1 Frame Reinforcement Bracket, L.H. Parts in Bag (C) (used on 917 & 502 tractors) 19 1 Brace Mount Bracket (L.H.) 20 1 Brace Mount Bracket (R.H.) Parts in Bag (D) (used on 502 & 536 tractors) 21 1 Frame Bracket (L.H,) 22 1 Frame Bracket (R.H.) Part in Bag (E) (used on 502 tractors only) NOTE: Not all parts and fasteners will be used for any one particular tractor fit-up. B-_ P-@® ,--®@®®_ N _ c- '--' o-_ FIGURE 1 '-ZJ _ _ o-_ _.REF. A B C D E F G H I J K L M N O P Q R S T U V W X Y Z AA AB AC O-T_ t-................... D,,E,8,,.CRIP_TION .............. 1 Spring Mount Rod 2 [ Palnut, 3/8'" 2 Cotter Pin 1/8" x 1-1/4" 1 Angle Lock Spring 2 Cable End Fitting 4 Hex Jam Nut 5/16 Thread 1 Spacer, 9/16" OD x 5/8" LG. 1 Hex Bolt, 5/16-18 x 1-1/2" 5 Hex Lock Nut 5/16-18 Thread 1 Cable Mount Bracket 1 Hex Bolt 1/4-20 x 1-1/4" 3 Hex Lock Nut 1/4.20 Thread 2 Spacer, 9/16" OD x 1" LG. 2 Carriage Bolt 3/8- ! 6 x 1-1/4" 4 Lock Washer 5/16" 22 Hex Lock Nut 3/8-16 Thread 4 Hairpin Cotter 1 Channel Pivot pin 2 Hex Bolt, 3/8-16 x 3/4" LG. 14 Hex Bolt 3/8-16 x 1" 2 Hex Bolt 3/8-16 x 2" 4 Spacer, 1" OD x .60 LG. 4 Hex Bolt, 5/1@18 x 3/4" LG. 22 Washer, 3/8" Lock 1 Washer 1/2" 4 Hex Bolt, 3/8-16 x 1-1/4" LG. 1 Hex Bolt, 1/4-20 x 8-i/4" LG, 2 Washer, 3/8" 8TD. 2 Nylon Tie HARDWARE PACKAGE T 'r 318" LOOK NUT U / _F 6/18" JAM NUT I ===-4 112" WASHER 3/8"x 1= 5116" LOCK NUT f f I i I 1/4" LOCK NUT 3/8"X2_ 818"WASHER -r--r- / I I I X I 5/16"X 3/4" 6/16"X1-1/2" 1' OD X ,60 LQ, 8PACER FULL SiZE HARDWARE REFERENCE CHART 5/16" LOOKWASHER 9/16" OD X !' LG, SPACER 818"LOCK WASHER ASSEMBLY INSTRUCTIONS O Attach the left and right hand tube braces on the inside TOOLS REQUIRED FOR ASSEMBLY (1) (1) of the left and right hand sides of the frame assembly using four 3/8"x 1" hex bolts, Iockwashers and Iocknuts. Both tube braces should angle up and out. Do not tighten at this time. See figure 2, Pliers Hammer Adjustable Wrench (or socket set) 9/16" Open End or Box EndWrench 7/16" Open End or Box End Wrench 1/2" Open End or Box End Wrench (1) (1) (1) (1) PIVOT PLATE BRACKET Parts Baa Usaae: \ R.H. TUBE BRACE LH. TUBE 3/8"x 1.1/4,, BRACE You will use the following enclosed bags based on the first 3 digits of your TRACTOR model number. Model No. 502 536 917 DISCARD REMOVAL • UNUSED BAGS. OF PARTS FROM '}['_-_ _ .J._/_' q CARTON PREPARATION Remove mower deck or any other attachment you may have mounted to your tractor. Mark all loose parts and save for re-assembly. Refer to owners manual for removal of mower/attachment. O ® _,, FRAME ASSEMBLY • To attach the frame reinforcement brackets in the next step, the tractor hood can be removed for easier access. Refer to your owner's manual for removal of hood. O Attach R.H. and L.H. frame reinforcement brackets to front of tractor frame using four 3/8" x 1" hex bolts, four 3/8" lock washers and four 3/8" lock nuts. Do not tighten. See figure 3. 3/8" LOCK WASHER (4) = ASSEMBLY OF SNOW BLADE TO MODEL NO. 917 TRACTORS Use all parts parts in Bag Discard Bag Not all parts used. 3/8" LOCK FIGURE 2 Right hand (R.H.) and left hand (L.H,) are determined from the operators position while seated on the tractor. TRACTOR _ " \ v 3/8" LOCK NUT PIVOT SUPPORT BRACKET Refer to carton contents on page 3 and figure I on page 4 for parts and hardware needed to assemble snow blade. NOTE: • Parts Bags Used A, C, D and E Only A and D Only A, B and C Only 3/8"x i" 3/8" LOCK NUT (4) / "__ HEX BOLT =(4) /_ .-L_ _ packed loose in Carton, and all (A), Carton (B) and Bag (C). (D) and Bag (E). in Hardware Package will be _ Using the two bottom holes, attach the pivot support bracket to the front of the frame assembly using two 3/8" x 1" hex bolts, Iockwashers and lock nuts. See figure 2. Do not tighten till next step. REII"iF:OARcCKA_I: ENT ACTOR (_ _ Using the two top holes assemble the pivot plate bracket to the front (inside) of the frame assembly using two 3/8" x 1-1/4" hex bolts, Iockwashers and lock nuts. See figure 2. Tighten all loose bolts. FIGURE 3 5 \ R.H. FRAME REINFORCEMENT BRACKET FRAME (FRONT) ASSEMBLY INSTRUCTIONS o Lower the mower lift assembly. e Starting at the rear of the foot rest, remove and discard, if present, the two bolts in the bottom set of holes as illustrated in figure 4. Repeat on opposite side foot rest, • .... Attach blade frame assembly to inside of tractor frame by aligning holes in pivot plate bracket with holes in front end of tractor ,frame and holes in frame reinforcement brackets, Secure using two 3/8" x 1-1/4" hex bolts, 3/8" flat washers, 3/8" lock washers and 3/8" lock nuts. Tighten, See figure 6. Place a 3/8" x 3/4" hex bolt in ear of both brace mount brackets as shown in figure 4. Now, using the two small bottom slots in the brace mount brackets, attach both brackets (R,H and L.H,) underneath both sides of the tractor frame using four 3/8"x 1" hex bolts, lock washers and look nuts, (Brackets should be positioned on the inside of the frame with ears to the rear end pointing outward,) Do not tighten. See figure 4, REAR FENDER FRAME REINFORCEMENT BRACKETS TRACTOR 3/8" x 1" HEX BOLT BOLTS REMOVED FROM THESE TWO HOLES " BRACE MOUNT BRACKET 3/8 FLAT WASHER ! FOOT REST WASHER 3_"LOCK J 3_"HEXLOCKNUT 3/8" x %1/4" HEX BOLT I 3/8" X 3/4" HEX BOLT FIGURE 4 FRONT-----_ 3/8" LOCK WASHER (Right hand side view • Raise the mower lift assembly, • 811debladeframe assemblyundertractor,withthe brace tubesat the rear. PIVOT PLATE BRACKET FIGURE 6 Attach brace tube to brace mount bracket using the 3/8" x 3/4" hex bolt already assembled tn previous step. Secure with a 3/8" lock washer and 3/8" lock nut. Repeat this step on opposite side, Do not tighten at this time. See figure 5, At this time tighten ail of the following bolts previously left untightened. Tighten the 4 bolts fastening the frame reinforcement bracket to the tractor frame. Tighten the 4 bolts fastening the tube braces to the frame assembly. Tighten the 2 bolts fastening the tube braces to the brace mount brackets. Tighten the 4 bolts fastening the brace mount brackets to the tractor frame. 3/8" LOCK WASHER _ [ 3/8" LOCKNUT T _'_ BRACE TUBE (R.H.) 0 FRONT FIGURE 5 (Right hand aide view) 6 See FINAL ASSEMBLY on page 11 to complete your hook up, ASSEMBLY INSTRUCTIONS ASSEMBLY OF SNOW MODEL NO. 502 BLADE TO * TRACTORS Use all parts packed loose in Carton, and all parts in Bag (A), Bag (C), Bag (D) and Bag (E). Discard Carton(B) Not all parts in Hardware Package will be used Attach frame brackets (R.H, and L.H.) to the inside of tractor frame using the front hole inthe brackets and the hole in each side of tractor frame that is at the front of the foot rest and the back edge of the engine. See figure 9. Fasten each bracket with one 3/8" x 1" hex bolt, lock washer and lock nut: (Note that brackets are positioned with the bends pointingin, the notched side to the front and the four holes at the bottom,) 00 not tighten. See figure 9. Remove the four bolts which fasten the cross brace to e the frame assembly and repos.ition and fasten the brace using the back set of holes in the frame assembly. Tighten. See figure 7, O Assemble axle pivot bracket to the inside of the front plate on frame assembly using two 3/8" x l" hex bolts, 3/8'! lock washers and 3/8" lock nuts. Tighten. See figure 7. 3/8" x 1" HEX BOLTS AXLE PIVOT 3/8" x 3/4" HEX BOLTS 3/8" LOCK WASHER CROSS BRACE ! 3/8" LOCK THIS HOLE FIGURE 9 LOCK WASHER O FIGURE 7 Using the top and bottom holes on both sides of the pivot support bracket, attach itto the outside of the front plate oftheframe assembly using four 3/8" x 1" hex bolts, lock washers and lock nuts. Tighten. See figure 8. 3/8" LOCK NUT Attach blade frame assembly to the tractor frame by inserting the axle pivot bracket into thehole inthe center of the axle. See figure 10. 3/8" LOCK NUT FRAM E ASSEMBLY o • (Right Hand Side View) Attach the blade frame assembly to frame brackets (R.H. and L.H.) using the bottom front hole on each bracket and the bottom rear holes on both sides of the frame assembly. Use two 3/8" x 1" bolts, 3/8" locl_washers and 3/8" lock nuts. DO not tighten. See figure 10. AXLE PIVOT BRACKET AXLE HOLE 3/8" LOCK WASHER ._ . 3/8" x 1" .._ HEX BOLT FRAME BRACKET (LH.) 3/8" HEX NUT PIVOT SUPPORT BRACKET FIGURE 8 FRAME ASSEMBLY 3/8" LOCK WASHER FIGURE 10 HEX BOLT (Right Hand Side View) ASSEMBLY INSTRUCTIONS o On both sides of tractor, remove and discard the bolts in the two holes located directly in front and behind the fenders as shown In figure 11. Insert a 3/8" x 3/4" hex bolt down through the ear of each brace mount bracket. Attach the L. H. bracket to the left side of the tractor on the inside of tractor frame using two 5/16" x 3/4" hex bolts, lockwashers and lock nuts as shown in figure 11, Ear of bracket should be to the rear and facing outward, Repeat for right side using R,H, bracket, Do not tighten, See figure 11. HOLES WHE 3/8" x 3/4" HEX BOLT BRACE MOUNT BRACKET 3/8" LOCK WASHER HEX NUT BOLTS WERE REMOVED BLADE FRAME ASS'Y BRACE TUBE (R.H.) 3/8" x 1" HEX BOLTS FRONT FIGURE 12 (Right Hand Side View) ,,,,.._ \ O 5/16" LOCK NUT 5/16 LOCK __.'_ WASHER _ _ _ -,o°/" T MOUNT BRACKET FIGURE 11 O X 3/4" HEX BOLT t EAR POINTS OUTWARD (Left Hand Side View) Attach the brace tubes (L,H. and R.H.) to the outside of the frame assembly using the front bottom hole in the frame assembly and the aligned hole through the frame assembly and the frame bracket as shown in figure 12. Use two 3/8" x 1" hex bolts, lock washers and lock nuts on each side. Attach the other end of the brace tubes to At this time tighten all of the following bolts previously left untightened. Tighten the 2 bolts fastening the frame brackets to the tractor, Tighten the 2 bolts fastening the frame assembly to the frame brackets. Tighten the 4 bolts fastening the brace mount tubes to the frame assembly, Tighten the 4 bolts fastening the brace mount brackets to the tractor, Tighten the 2 bolts fastening the brace mount tubes to the brace mount brackets. • See FINAL ASSEMBLY on page 11 to complete your hook up. the brace mount brackets using the 3/8" x 3/4" hex bolts inserted in previous step, Secure from underneath with a 3/8" lock washer, and !ock nut on both brace tubes. See figure 12. 8 ASSEMBLY INSTRUCTIONS ASSEMBLY MODEL OF NO. 536 SNOW BLADE TO TRACTORS Use all parts packed loose in Carton, and all parts in Bag (A) and Bag (D). Discard Carton (B), Bag (C) and Bag (E). Not all parts in Hardware Package will be used. 0' Position tlie R.H'. and L.H. frame brackets as shown in figure ! 4, aligning the front holes in the frame brackets with the rear holes in the frame. Fasten through the bottom front hole of each frame bracket using a 3/8"x 1" hex bolt, lock washer and lock nut. Do not tighten. See figure !4. FRAME BRACKETS 3/8" LOCK NOTE: To provide adequate clearance underneath this model tractor, it will be necessary to reverse the arrangement of the frame assembly. Refer to the following instructions. O Remove the four bolts fastening the pivot support plate to the frame assembly. Turn the frame assembly upside down and refasten the pivot support plate using the original bolts, lock washers and lock nuts. See figure 13. PIVOT SUPPORT PLATE 3/8" LOCK WASHER 3/8" LOCK NUT i R.H, & LH. NUT PIVOT PLATE ..._ SUPPORT _) _ _ HEX BOLT 3/8" LOCK WASHER PIVOT SUPPORT BRACKET FIGURE 14 (Left Hand Side View) Attach the L.H. brace tube to the outside of the frame assembly as shown in figure 15, using two 3/8" x 1" hex bolts, lockwashers and lock nuts. The slight bend in the brace tube should angle out, away from the frame assembly. Do not tighten. Repeat for R.H. side. See figure 15. / 3/8" x 1" HEX BOLT FRAME ASSEMBLY R.H. FRAME BRACKET FIGURE 13 O L.H. FRAME 3/8" LOCK NUTS L.H, Assemble the pivot support bracket to the pivot support plate as shown in figure 14. Fasten through the top and bottom holes on both sides of the pivot support bracket using four 3/8" x 1" hex bolts, lock washers and lock nuts. Tighten. See figure 14. TUBE 3/8" LOCK WASHERS NOTE: The following assembly requires careful attention to identification and placement of R.H. and L.H. frame brackets. (Refer to CARTON CONTENTS on page 3 and to figure 14 below.) The notched edges of the frame brackets should face forward and the bends should angle away from the frame assembly. BRACKET FIGURE 15 3/8" X 1" HEX BOLTS ASSEMBLY INSTRUCTIONS e e Attach the R,H, brace tube to the tractor frame using a 3/8" x 2" hex bolt, two spacers, a lockwasher and a Iocknut as shown in figure 16, Use the empty hole located to the rear and to the inside of the foot rest, Hole isconcealed by the rubber foot pad. Repeat for left side, Do not tighten, See figure !6, At thistimetighten allofthe following boltspreviouslyleft untlghtened, Tighten the 2 boltsfastening the R,H, and L.H. brace tubesto the tractorframe, Tighten the2 boltsfasteningtheframeassembly to the frame brackets, Tighten the 4 boltsfastening the brace tubes to the frame assembly, 8/8" x 2" HEX BOLT f------REST • See FINAL ASSEMBLY on page 11 to complete your hook up. 9/I 6" ' ___PACERS (2) 3/8" LOCK NUT I I IIIIIIIII II i I FIGURE 16 O , .............. (Right Hand Side View) INSTALLING WHEEL WEIGHTS (PURCHASED SEPARATELY) ON ALL WHEEL STEER TRACTORS: MODEL NUMBERS BEGINNING WITH 536,.. Remove the 7/16" x 1" bolt (if present) from the hole located in the L.H. side of the tractor frame, below the engine and just ahead of the foot rest, Attach the front hole In the L.H, frame bracket to this hole as shown in figure 17, using a 3/8" x 1" hex bolt, Iockwasher and lock nut. Repeat for other side. Tighten both sides. See figure 17. Installation of rear weights to the "All Wheel Steer" Series 536 tractor requires the use of (4) 3/8" x 6" bolts. The bofts must be inserted from the inside with the flat washers, lock washers and nuts installed on the outside of the wheel weights, CAUTION: Failure to install the bolts from the inside will lock up the wheels and damage the "All Wheel Steering" mechanism. LOCK % 3/8" X 1 " HEX BOLT If these 3/8" x 6" bolts have not been furnished with the wheel weights, call Lemont industries (Phone #815-6342214) 3/8" LOCK NUT BRACKET (L.H.) FIGURE 17 (Left Hand Side View) 10 ASSEMBLY INSTRUCTIONS ......... _- iiii |_ .............. r' _ i ,,,,, ,=, ,,r I FINAL ASSEMBLY PIVOT BRACKET O Assemble the two angie look bars together as shown in figure 18, so that all holes are aligned, Use one 3/8" x 11/4" carriage bolt, one 8/8" look washer and one 3/8" hex lock nut, Be sure to Insert bolt from side Indicated, Do CHANNEL I_"LOCK NUT not tighten at this time, See figure 18, mM' l= =1 6,NGLE LOCK SPRING 3/8" HEX NUT 3/8" LOCK WASHER BRACKET (A) 3/8" CARRIAGE BOLT 1" SPACERS (2) FIGURE 19 NOTE: LOCK SPRING ANGLE BARS (RlghtHandSideVtew Hold the angle lock bars so that the square holes are at the top_ Hold the angle lock spring so that the opening of the round hook is facing up, Insert the straight hook end of the spring through the middle hole In both angle lock bars as shown Enfigure 18. O O • 1/4"x 3-1/4" HEX BOLT (Right' Hand Side View) Angle lock bars should pivot freely; and when they are pulled all the way back, the channel/pivot plate assembly should be unlocked and free to pivot to right or left position notches. FRONT--_ O FIGURE18 BRACKET (A) Assemble round hook end of angle lock spring up through the hole in bracket (A), which is mounted on the pivot bracket. See figures 18 and 19. Pull on angle lock bars to extend spring just enough to allow insertion of bars down through slot in channel and . pivot bracket. Using a 1/4" x 3-1/4" bolt, two 1" Iong spacers and a 1/4" lock nut, align the two spacers underneath the channel on both sides of the angle lock bars and insert the bolt through holes in sides of the channel and through the angle lock bars and the two spacers, Assemble the lock nut to the bolt on outside of channel, Tighten so that lock bars pivot freely. See figure 19, At this time tighten the 3/8" carriage bolt and hex nut previously assembled to angle lock bars, Using a hammer, drive a 3/8" palnut onto one end of spring mount rod, Insert the other end of the spring mount rod through the rear holes on both sides of the pivot plate. Support end ('with palnut) of the spring mount rod with a block of wood, and hammer on the remaining palnut. See f_gure 20. 3/8" PALNUT SPRING MOUNT ROD 3/8" PALNU1 FIGURE 20 (Top View ASSEMBLY INSTRUCTIONS @ Assemble 3/8" x 1-1/4" carriage bolt through square hole in cable mount bracket and through square hole in angle lock bars as shown in figure 21. Note that the top bolt faces in opposite direction. Using pliers hold the cable mount bracket in position, angling down towards small hole in channel as shown in figure 21, and secure with a 3/8" lock washer and a 3/8" lock nut, Tighten. See figure 21. See also figure 23 for correct angle for cable mount bracket. 3/8" x 1-1/4" CARRIAGE BOLT @ Assemble ball end of control cable up through hole in cable end fitting and pull till ball slips inside curled edge of fitting as shown in figure 23. Note: If bail wont slip under edge of Curl it will need to be inserted through open end of curl. See figure 23 O Assemble 1/4" x 1-1/4" hex bolt down through the cable end fitting, the 5/8" long spacer and the left hand hole in the channel assembly. Secure with a 1/4" hex lock nut, See figure 23. Tighten. NOTE: The other end of the control cable will be attached in a later step. ALIGN CABLE MOUNT BRACKET WITH HOLE ANGLE LOCK BARS 1/4" x 1-1/4" HEX BOLT CABLE END FITTING SPACER 3/8" LOCK NUT 3/8" LOCK WASHER _365_ CHANNEL ;SEMBLY FRONT FIGURE 21 (Right Hand Side View J HOLE [ @ ? Assemble one 5/16 jam nut approximately 3/4" onto threaded end of control cable. Assemble threaded cable end through round hole in Cable mount bracket as shown in figure 22, and secure with another 5/16 jam nut. Tighten. See figure 22. 1/4" HEX LOCK NUT FIGURE 23 REAR ---_ (Left Hand Side View) NOTE: Some adjustment of jam nuts may be required after blade assembly is completed. CABLE MOUNT BRACKET 5/16" J_,M NUT __ _-- _ _[111 _=. _ _ Insert a 1/8" x 1-1/4" cotter pin down through hole nearest to bend in blade pivot shaft and spread end. Attach blade assembly to channel assembly by inserting the blade pivot shaft from the left side (bend facing up) through the notched holes in the blade and channel assemblies. Secure with another 1/8" x 1-!/4" cotter pin through the end hole in pivot shaft. Spread end of pin. See figure 24. @ Attach blade adjust spring over spring mount rod as shown in figure 24. Remove plastic cap, and one 3/8" hex nut from bolt assembled in spring. Adjust the remaining 3/8" hex nut down approximate[y I "onto the bolt threads, Assemble bolt up through the hole in top edge of blade and hold in place with the 3/8" hex nut removed earlier. Tighten 3/8" hex nut on top edge of blade down against the bottom 3/8" hex nut. Replace plastic cap over end of bolt threads. See figure 24. 3/4" -_ o_[]TITFg]TmTN==o ,, 5/16 JAM NUT t CHANNEL ASSEMBLY FIGURE 22 @ REAR "_ (Left Hand Side View) 12 ASSEMBLY INSTRUCTIONS _ 3/8" HEX NUT 1 BLADE PIVOT _ SHAFT PIVOT SUPPORT BRACKET flop) 1/8" x 1.1/4" COTTER PIN-- PLASTIC CAP _/. 3/8" HEX NUT I L I (BOTTOM) \ SHOE CHANNEL ASS'Y 0 BLADE ASS'Y FIRST HOLE IN CHANNEL _,._J_ & SLOT _N _ PIVOT SUPPORT BRACKET SHOULD / BLADE ADJUST SPRING SPRING MOUNT ROD FIGURE 24 1/2" WASHER BE 1/8" x 1-1/4" COTTER PIN ALIGNED COTTER FIGURE 25 • Assemble the 1/2" washer onto the channel pivot pfn, See figure 25. ® Attach the channel assembly to the tractor by placing the end of the channel assembly up inside the pivot support bracket on the tractor, Align the second hole from the end in the channel assembly with the front hole in the pivot support bracket and insert the channel pivot pin through from the _eftside. Secure with a hairpin cotter pushed all the way through to the loop end. See figure 25. _" f._ SMALLEST HOLE CHANNEL ASSEMBLY *_ PUSH THROUGH TO LARGE LOOP (Right Hand Side View) "" " "" _" ALTERNATIVE HAIRPIN DESIGN (Right Hand Side View) o To assemble lift handle to blade, assure that holes in end of channel assembly are aligned with clearance slots in stdes of pivot support bracket as shown tn figure 25. From the left side insert the bracket end of the flff rod through the holes In the channel assembly. Next, atlgn the hole in the lift rod bracket with the lift link (preassembled to the pivot support bracket). Secure with a hairpin cotter inserted up through the cross hole in the lift link pin aJIthe way to the loop end of the hair pin cotter. See figure 26. O Using the furnished grease packet, apply a light coating of grease to the straight upper portion of the lift rod. Slide lift handle tube onto the lift rod. See figure 26. NOTE: All hairpin cotters on this snow blade should be pushed through to their loop end. 3KET IN co'rrER FIGURE 26 13 (Left Hand Side View) ASSEMBLY INSTRUCTIONS To attach loose end of cable to handle assembly, pass cable around outside and underneath handle assembly as shown in figure 26. Mount one 5/16" jam nut approximately 3/4" onto threaded end of control cable. Insert threaded end of cable up through cable mount ear on handle assembly and secure with a second 5/i6" jam nut. Tighten. See figure 27. NOTE: Some further adjustment may be required after blade assembly ]s completed. HANDLE ASS'Y BALL END ) 5/16" _ JAM NUTS Raise the blade to the transport position by pulling back and down on the lift handle tube. See figure 30. (This wilt require extra effort since the extension spring is not yet attached.) BLADE PIVOT ROD HAIRPIN COTTER FIGURE 27 LIFT HANDLE TUBE EXTENSION SPRING PLASTIC TIES (Right Hand Side View 0 Attach lock release grip assembly to handle assembly using one 5/16" x 1-1/2" hex bolt and one 5/16" hex lock nut. Do not overtighten lock nut; grip assembly must pivot freely. See figure 28. o Assemble ball end of cable to a cable end fitting as was done previously to other end of cable. Secure cable end fitting to weld bolt on lock release grip with a 1/4" hex lock nut. Do not overtighten lock nut; cable fitting must pivot freely. See figure 28, 5/16" x 1.1/2" HEX BOLT HAIRPIN BLADE PIVOT SHAFT CHANNEL ASS'Y PIVOT SU PPORT BRACKET FIGURE 29 1/4" WELD. BOLT CABLE END FITTING CABLE / 5/16" HEX LOCK NUT HANDLE ASSEMBLY FIGURE 28 O Use the two plastic ties to 'h01dthe cable securely to the outside of the handle tube and away from the tractor to avoid direct heat from the tractor muffler. See figure 29. HANDLE GRIP LOCK RELEASE GRIP Attach the long end of the blade pivot rod down through the blade pivot shaft. Attach the short end ofthe pivot rod to the lift handle tube. Secure both ends with a hairpin cotter pushed through to loop end. See figure 29. Attach the long end of the extension spring to the upper hole in the pivot support bracket and the short end to the center slot in the channel as shown in figure 29. CABLE MOUNT EAR n O _1_ CABLE END FITTING (Right Hand Side View 14 (Left Hand Side View) |ill ir , : i {_= ' ' ,_,, OPERATION KNOW YOUR SNOW BLADE READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW BLADE. C£mpare the illustration below with your snow blacle to familiarize yourself with the various controls and their locations. HANDLETUBE LOCK RELEASE GRIP ASS'Y, BLADE PIVOT ROD ANGLE LOCK BARS BLADE ADJU, I SPRING BLADE SHOE BLADE PIVOT SHAFT LOCK RELEASE GRIP ASS'Y, HANDLE TUBE BLADE PIVOT ROD ANGLE LOCK BARS,: : BLADE ADJUST SPRING BLADE SHOE BLADE PIVOT SHAFT EXTENSION SPRING LIFT ROD CONTROL CABLE EXTENSION SPRING Unlocks the blade to swivel to the right and left. Raises or lowers the blade and pivots blade to the right and left, Connects blade to handle tube, Pivots blade to the right and left, Locks the blade In either the right hand, left hand or straight ahead position, Holds blade in position but permits it to pivot forward to pass over an obstruction. Ground contacting part of blade. Adjusts for adequate ground clearance of blade. Connects blade to channel assemb2y. Allows blade to pivot forward. Makes blade easier to raise by helping to counter the weight of the blade. Connects blade channel to the handle tube, Raises and lowers the blade. Connects the look release lever to the angle lock bars. HOW TO USE YOUR SNOW BLADE To Pivot the Blade To Lift or Lower the Snow Blade • • Use the handle grip located on the on the end of the handletube. To raise the blade, pull back while pushing down on the handle grip. To lower blade, pull back while lifting up on handle grip, See figure 30, PULL BACK AND LIFT UP TO LOWER BLADE Raise blade to transport position. Push the lock release grip down against the handle tube to unlock the blade. To pivot the blade, keep the grip depressed and push forward or pull back on the handle tube sliding italong the lift rod. Release the grip to lock the blade when it is in either the right hand, the left hand or the straight ahead position. See figure 31. LOCK RELEASE GRIP ASSEMBLY HANDLETUBE HANDLE TUBE \ PULL BACK AND PUSH DOWN TO RAISE BLADE ROD FIGURE 30 FIGURE 31 1R OPERATION NOTE: Wheel weights and tire chains must be used with your snow blade for traction, These accessories are available at your nearest Sears retail store. If the model of your tractor begins with #536 (model number found in your owners manual or on the model plate decal), then you will need to use the 6" bolts included in your wheel weight kit and discard the longer 8" bolts. Use as instructed to mount wheel weights to the rear wheels of your tractor, CAUTION: KNOW THE TERRAIN. SLOPES OR DROP OFFS WHICH MAY AVOID EXCEPTIONALLY STEEP BE HIDDEN BY THE SNOW. NEVER RUN THE SNOW BLADE INTO HEAVY MATERIAL AT HIGH SPEED. CAUTION: INSPECTTHEAREATO BE WORKED CAREFULLY BEFORE OPERATING THE SNOW BLADE. AVOID PIPES, ROOTS, CURBS OR OTHER HEAVY OBSTRUCTIONS. CAUTION: ALWAYS LOWER BLADE TO GROUND BEFORE LEAVING TRACTOR. Using the Snowblade • Prepare lawn tractor engine for cold weather using instructions furnished with the lawn tractor. • Always begin with transmission in first (low) gear and gradually increase speed as required. • DO NOT repeatedly push snow in the same direction causing excessive build up with each successive pass. • To reduce icing on blade, allow lawn tractor and blade to adjust to outdoor temperature before operating, NOTE: When working under the hood of a SERIES 536 tractor while snow blade is attached, the hood may not stay up on its own; therefore, you may need to lay something (such as a piece of wood) over the engine housing to keep the hood propped up. CUSTOMER RESPONSIBILITIES Lubrication • Points Maintenance Lubricate the points shown in figure 32 for easier operation. Use the grease packet furnished with the snow blade for lubrication of the lift handle rod and the lift handle tube assemblies. • HANDLE TUBE LUBRICATE \ FIGURE 32 16 During the operating season, check all bolts, nuts and hairpin cottersto be sure they are secure. For improved snow removal performance, coat the blade with automotive type paste wax. SERVICE.AND ADJUSTMENTS To Adjust Blade Spring To Adjust the Biade Pivot Lock Mechanism ® • The tension of the blade adjust spring is adjustable to permit blade to tilt forward to by-pass solid obstrdctions. To change spring tension (standing in front of blade assembly), adjust the nuts at upper end of the spring bolt, turning counter cJookwlse to relieve tension and clook'wlseto Increase tension, See flgure24on page 13, the end of the cable extends through the ear, the more the angle lock bars can retract to disengage from the slots In the pivot plate, See figure 34, To Adjust Blade Shoes • If the blade will not unlock and pivot, the angle lock bars are not disengaging from slots in pivot plate. To correct this condition, adjust the 5/16" hex jam nuts to draw the end of the control cable back towards the welded cable mount ear on the handle tube, The less Blade shoes on ends of blade may be raised for close work on smooth surfaces or lowered to raise the blade towork on rough or uneven areas, Make sure both shoes are set evenly and nuts are tightened securely, See figure 33, CABLE MOUNT EAR 51 • HF.D( / e" HEX • II 5/16" JAMNUT / JAM NUT C_ I / _ _ V CONTROL CABLE / HI m=,=.. v FIGURE 34 BLADE SHO] FIGURE 33 STORAGE Recommendations When Storing To Remove Blade From Tractor • When the snow blade Is not being used, remove all dirt and rust and touch up wtth paint, • Lower blade to ground with blade in the center (straight) position, • Apply a tight coat of grease or rust preventive to the blade and oJlall pivot points. • • Store in an area where it is protected from weather, Refer to figure 29 on page 14. A, Remove 3/32" hairpin cotter from lower end of blade pivot rod. B. Remove 3/32" hairpin cotter from welded link on lift rod and remove control tube assembly. C, Remove 3/32" hairpin cotter from channel pivot pin and remove channel pivot pin. TROUBLESHOOTING POINTS Blade is difficult to raise, --: 7 - _-7: ............. Blade is difficult to pivot, r,,r_l r_, 1, Extension spring is broken/missing, 2, Lift mechanism is binding 1, Replace or reinstall, See page 14, 2, Lubricate as instructed on page 16, 1, Handle tube Is binding on ilft rod, I. Lubricate handle tube and lift rod as instructed on page 16. ..... .......... Blade wit1not pivot, ,,,,, 1, Lock mechanism fs not disengaging. t7 1. Adjust the pivot look mechanism as instructed on page 17. REPAIR PARTS FOR MODEL 486.244281 -48" SNOW BLADE I.O "_ O O_ a_ \ /17 / ! / t ItJ ,e_ _ N / 1 / :t- ° / / e3 I | _ ID \ / I ! LO O4 0 18 REPAIR PARTS LIST FOR MODEL 486.244281 -48" SNOW BLADE REF. PART _'J_O ........ NO. i 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 QTY, DESCRIPTION 23965 1 Biade48"................ 23956 62980 43080 43079 43064 43081 23070 23970 23957 43262 23131 43352 23958 23130 23966 46066 43070 9466R 44071 43015 44074 7460366 62561 43055 46053 63033 23974 7320153 24023 23960 23962 23961 23964 23963 46048 46047 1 1 10 2 12 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 REF, PART ,.......................... NO, NO,,, 38 46049 Wear Plate 48" Reinforcement PJate Ass'y Bolt, Carriage 5/16-18 x 3/4" Bolt, Carrtage 5/16-18 x 1" Nut, Hex Lock 5/16-18 Washer, 5/16" Skid Shoe Brace, Cross Push Channel Nut, Hex Lock 1/2-13 Bolt, Special Pivot Washer, Flat 7/16" Plate, Pivot 7 Ga, Bracket, Spring Mr. Bracket, Pivot Plate Shaft, Blade Pivot Washer, 3/8" STD. Spring, Blade Adjust Bolt, Hex 3/8-16 x 3-1/2" Nut, Hex3/8-16 Plastic Cap Control CableAss'y Release Grip Ass'y Pin, Hairpin Small 3/32" Spacer, .28 ID x 1" Lift Handle Rod Ass'y Axle Pivot Bracket Extension Sprfng Pivot Support Bracket i Plate, Pivot Support Frame Pivot Support (RH) Frame Pivot Support (LH) Bracket, Frame (RH) Bracket, Frame (LH) Brace, Tube (RH) Brace Tube (LH) 39 62972 40 23967 41 23968 42 23151 43 23856 44 44917 45 43010 46 43348 47 746-0260 48 731-0869 49 46471 50 712-0256 51 23658 52 43085 53 43064 54 05762 55 11509-90 56 43013 57 710-0305 58 ' 43086 59 46065 60 63034 61 43182 62 43407 63 43001 64 43054 65 43087 66 43082 67 43003 68 726-0178 69 R19171616 70 45133 71 46071 72 43349 73 24164 74 24165 46813 I9 QTY, 1 t 1 1 2 1 2 3 1 2 1 1 4 1 ! 5 1 1 3 2 4 1 1 4 6 18 2 4 30 30 2 1 4 1 1 1 1 1 " DESCRIPTION Rod, BladePivot ...... Aes'y Lift Handle Tube Bracket, Brace Mount (rear) (LH) Bracket, Brace Mount (rear). (RH) Angle Lock Bar Spring Mount Rod Palnut, 3/8" Cotter Pin 1/8" x 1-1/4" Angle Lock Spring Cable End Fitting _Grip, Plastic i Handle, Grip 3/4" Hex Jam Nut 5/16 Thread Spacer Hex Bolt, 5/16-1'8 x 1-1/2" Hex Lock Nut 5/16-18 Thread Cabte Mount Bracket Hex Bolt 1/4-20 x 1-1/4" Hex Lock Nut 1/4-20 Thread Carriage Bolt 3/8-16 x 1-1/4" Lock Washer 5/16" Channel Pivot Pin Lift link Ass'y Bolt, Hex 5/16-18 x 3/4" Bolt, Hex 3/8-! 6 x 3/4" Hex Bolt 3/8-16 x 1" Hex Bolt 3/8-16 x 2" Hex Bolt 3/8-16 x 1-1/4" Hex Lock Nut 3/8-16 Thread Lock 'Washer 3/8" Plastic Tie Washer Spacer, 1/2" ID x 1" OD x .60" Lg. i Bolt, Hex 1/4-20 x 3-I/4" Lg. Gr 5 1/4" x 1" Spring Pin Bracket, Frame Reinforcement, R.H. Bracket, Frame Reinforcement, L.H. Owners Manual
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