Craftsman 48624531 User Manual Power Sprayer Manuals And Guides L0030095

CRAFTSMAN Power sprayer Manual L0030095 CRAFTSMAN Power sprayer Owner's Manual, CRAFTSMAN Power sprayer installation guides

User Manual: Craftsman 48624531 48624531 CRAFTSMAN Power sprayer - Manuals and Guides View the owners manual for your CRAFTSMAN Power sprayer #48624531. Home:Tool Parts:Craftsman Parts:Craftsman Power sprayer Manual

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Owner's Manual

CRAFTSMAN+

15 GALLON 35 PSI SPRAYER

Model No. 486.24531

CAUTION:

Before using this product,

read this manual and follow

all Safety Rules and

Operating Instructions.

• Safety

• Assembly

• Operation

• Maintenance

• Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

PRINTED IN U.S.A.

SAFETY RULES ....................................................... 2

FULL SIZE HARDWARE CHART ............................ 3

CARTON CONTENTS .............................................. 4

ASSEMBLY ............................................................... 4

OPERATION ............................................................. 7

MAINTENANCE ........................................................ 8

STORAGE ................................................................. 8

SPRAYING CHARTS ................................................ 9

REPAIR PARTS ILLUSTRATION ......................... 10

REPAIR PARTS LIST ............................................. 11

PARTS ORDERING/SERVICE ................. Back Page

LIMITED ONEYEAR WARRANTY ON

For one year from the date of purchase, when this sprayer is maintained and lubricated according to the operating and

maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of charge.

Ifthis sprayer is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain

the equipment according to instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT

IN THE UNITED STATES.

This warranty applies only while this product is in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179

The model number and serial numbers will be found on a

decal attached to the sprayer.

You should record both the serial number and the date of

purchase and keep in a safe place for future reference.

MODEL NUMBER:

SERIAL NUMBER:

DATE OF PURCHASE:

486.24531

Any power equipment can cause injury if operated improperly or if the user does not understand how to operate

the equipment. Exercise caution at all times, when using power equipment.

• Read this owners manual carefully before attempting

to assemble or operate this sprayer.

• Read your vehicle owners manual for operating and

safety rules before using this equipment.

• Never allow children to operate this sprayer, and do

not allow adults to operate without proper instructions.

• Do not allow anyone to ride on or sit on this sprayer.

• Do not allow passengers on the towing vehicle.

• Keep the area of operation clear of all persons,

particularly small children. Also keep area clear of

pets.

• Read the chemical label carefully for instructions and

caution notes on handling and mixing of chemicals.

• Wear eye and hand protection and wear protective

clothing when handling and applying lawn chemicals.

•Do not spray on windy days.

• Attachment of this sprayer may affect your tractor's

braking and stability. Be aware of your tractor's

capabilities. Refer to the safety rules in the vehicle

owner's manual concerning safe operation on slopes.

Be aware of changing conditions on slopes. STAY

OFF OF STEEP SLOPES.

• Operate at reduced speed on rough terrain, along

ditches and on hillsides to prevent loss of control.

• Follow maintenance and lubrication instructions as

outlined in this manual.

I _, Look for this symbol to point out important safety precautions. It mean--AttentlonHBecome alertH Your safety is involved.

SHOWN FULL SIZE

NOT SHOWN FULL SIZE

KEY

QTY.

DESCRIPTION KEY QTY. DESCRIPTION

Bolt, Hex 5/16" x 3"

Bolt, Hex 5/16" x2-1/4"

Bolt, Hex 5/16" x 1-1/2"

Bolt, Carriage 5/16"x 1-3/4"

Bolt, Carriage 5/16" x 1-1/4"

Bolt, Curved Head, 5/16" x 1-5/8"

Screw, #10 x 1/2"

Hex Nut, 5/16"

Hex Lock Nut, 5/16"

Lock Washer, #10

Lock Washer 5/16"

Flat Washer, 5/16"

Flat Washer, 1/2"

Washer, Bowed

Washer, 5/16" Tooth Lock

Hair Cotter Pin

Hitch Pin

Hub Cap

Knob

Spray Gun Clip, Small

Spray Gun Clip, Large

Spacer

Axle Clamp

Hose Clamp, 1/4"

Hose Clamp, 3/8"

Gasket, 3/4" Garden Hose

Drain Body

Nylon Cap

O-Ring

Nylon Washer. 11/16"

Nylon Nut

CARTON CONTENTS

1. Lid

2. Tank

3. Wheels (2)

4. Axle

5. Hitch Tube, L.H.

6. Hitch Tube, R.H.

7. Hitch Brackets (2)

8. Boom Mount Bracket

9. Spray Gun Assembly

10. Boom Assembly

REMOVAL OF PARTS FROM CARTON

•Remove all parts and hardware packages from the

carton. Lay out all parts and hardware and identify

using the illustrations on pages 3 and 4.

TOOLS REQUIRED FOR ASSEMBLY

(2) 1/2" Wrenches

(1) Screwdriver

(1) Pliers

(1) Hammer

• Assemble the hitch tubes to the tank using four 5/16"

x 1-1/2" hex bolts, 5/16" lock washers and bowed

washers. Place the bowed washers between the tank

and the hitch tubes. Do not Ughten yet. See figure 2.

• Fasten the hitch tubes together at the front using two

5/16" x 3" hex bolts, four 5/16" lock washers and two

5/16" hex lock nuts. Do not tighten yet. See figure 2.

•Assemble the axle clamps to the hitch tubes using

four curved head bolts, 5/16" lock washers and 5/16"

hex nuts. Do not tighten yet. See figure 1.

5/16" x 1-5/6"

CURVED HEAD BOLT

HITCH TUBE (LH)

r16" LOCK \

AXLE WASHER

CLAMP HITCH TUBE (RH)

5/16" HEX NUT

FIGURE 1

16" HEX

LOCK NUT

FIGURE 2

• Assemble the two hitch brackets to the front of the

hitch tubes using two 5/16" x 2-1/4" hex bolts, 5/16"

lock washers and 5/16" hex lock nuts. Do not

tighten yet. See figure 3.

•Assemble the hitch pin to the hitch brackets and

secure it with the 1/8" hair cotter pin. See figure 3.

5/16" x 2-1/4"

FHEX BOLT

_._ HITCH PIN

HITCH

1/8" HAIR

,_>"_ CO'r'rER PIN

FIGURE 3

•Assemble the boom mount bracket to the rear of the

hitch tubes using two 5/16" x 1-3/4" carriage bolts,

5/16" lock washers and 5/16" hex nuts. Do not

tighten yet. See figure 4.

5/16" x 1-3/4"

CARRIAGE BOLT

BOOM MOUNT

BRACKET

WASHER

_16" HEX NUT

FIGURE 4

Slide the axle through the two axle brackets. As-

semble aspacer, a 1/2" flat washer, a wheel and

another 1/2" flat washer onto the axle. Lightly tap a

hub cap onto the end of the axle. Repeat on other

end of axle. See figure 5.

I_" FLAT WASHER

SPACER

\HUB CAP

FIGURE 5

Tighten the four bolts which fasten the hitch tubes to

the bottom of the tank. See figure 2.

Tighten the four hex nuts which fasten the axle

brackets to the hitch tubes. See figure 1.

Tighten the two bolts which fasten the front of the

hitch tubes together. See figure 2.

Tighten the two bolts which fasten the hitch brackets

to the hitch tubes. See figure 3.

Tighten the two bolts which fasten the boom mount

bracket to the rear of the hitch tubes. See figure 4.

Install the drain in the rear of the tank as shown in

figure 6. Place a 3/4" garden hose gasket onto the

drain body and insert the drain body out through the

hole in rear of the tank. Outside the tank, assemble

the nylon washer and then the nylon nut onto the

drain body. Tighten the nut securely enough to

prevent leaking, being careful not to damage the

plastic parts. Place the O-ring inside the nylon cap

and screw the cap onto the end of the drain body.

NYLON

WASHER NYLON NUT

O-RING

NYLON CAP

DRAIN BODY

HOSE

GASKET

FIGURE 6

• Assemble the boom bars to the boom mount bracket

using two 5/16" x 1-1/4" carriage bolts, tooth lock

washers (between the bar and bracket), 5/16" fiat

washers and knobs. The boom connecting hose

should extend upward. See figure 7.

NOTE: Make sure the nozzles are adjusted so that the

openings face straight down when the boom bar is in

the horizontal operating position.

5/16" WASHER

KNOB

BOOM BAR

CARRIAGE BOLT

5/16" x 1-1/4"

FIGURE 7

• Assemble the large and small spray gun clips to the

side of the tank using two #10 x 1/2" screws and #10

lock washers. See figure 8.

#10 x 1F2"

SCREW

#10 LOCK

WASHER

SPRAY GUN

CLIP (LARGE) _SPRAY GUN

CLIP (SMALL)

FIGURE 8

Slide a 3/8" hose clamp onto the boom connecting

hose. Place the end of the hose through the conduit

clamp (attached to the pump) and then slide a

second 3/8" hose clamp onto the hose. Leave hose

clamps loose for now. See Figure 9.

Push the hose onto the hose adapter in the end of

the "On-Off" valve. Tighten the hose clamp around

the hose and adapter. See figure 9.

Position the valve and hose clamp up against the

conduit clamp. Slide the other hose clamp against

the other side of the conduit clamp. Tighten the

clamp without collapsing the hose, See figure 9.

Slide the 1/4" hose clamp onto the spray gun hose

and then push the hose onto the hose adapter on the

1/4" tee fitting. Tighten the hose clamp around the

hose and adapter. See figure 9.

Wrap the hose around the top of tank and snap the

spray gun into the clips on the front of the tank. (The

large clip holds the spray gun handle and the small

clip holds the wand.) Refer to figure 8.

\ \\

3/8" HOSE CLAMPS

FIGURE 9

114" TEE CONDUIT HOSE

CLAMP

VIEWED FROM FRONT

Attach the sprayer to the tractor hitch and connect

the wiring to the tractor battery. The red wire must be

connected to the positive post on the battery or to the

"HOT" connection on a tractor switch or ammeter.

The brown wire may be grounded or connected to

the negative battery post. See figures 10 and 11.

IMPORTANT: This sprayer should be connected to 12

volt batteries only!

PUMP SWITCH QUICK COUPLER

RED RED

BROWN BROWN

FIGURE 10

BA'I-FER¥

&NEVER ALLOW NEGATIVE PIN ON

PLUG TO COME IN CONTACT WITH

POSITIVE "HOT" POST ON BATTERY.

FIRE OR EXPLOSION MAY RESULT!

PLUG

JPOSITIVE

"HOT"

POST

NEGATIVE PIN

_ NEGATIVE

POST

12 VOLT TRACTOR BATFERY

FIGURE 11

KNOW YOUR SPRAYER

Read this owner's manual and safety rules before operating your sprayer.

Compare the illustration below with your sprayer to familiarize yourself with the various controls and their locations.

BOOM ARM ON-OFF SWITCH

ON-OFF VALVE

SPRAY GUN

ON-OFF SWITCH Turns pump/motor on or off.

ON-OFF VALVE Turns the flow on or off from the

pump to the boom nozzles.

BOOM ARM Swivels up and down and adjusts in and

out to obtain proper nozzle positioning.

SPRAY GUN Unhooks from tank for spraying shrubs,

small trees or areas inaccessible to the towed sprayer.

BEFORE STARTING

It is Important to test the boom and spray gun with plain

water before attempting actual spraying. This will enable

you to check the sprayer for leaks and to set the spray

pattern and nozzle pressure. If a leak should occur,

thread tape may be used to better seal the fitting.

PUMP PRESSURE SWITCH

The pump is equipped with a pressure switch. The

pressure switch senses outlet pressure of the pump and

will turn off the electrical power to the pump at a predeter-

mined high pressure point (35 PSI). If the flow demand is

very low, the pump may reach this high pressure point

and the switch will cause "cycling" (the pump cycles on

and off rapidly). This is not a problem unless the pump is

subject to continuous cycling within one second intervals

for long periods of time.

ON-OFF ADJUSTMENT OF BOOM NOZZLES

The sprayer is equipped with an "On-Off" valve for the

boom which allows the flow to the boom nozzles to be

shut off.

ADJUSTING SPRAY GUN NOZZLE

Turn the nozzle on the spray gun to adjust the spray from

a cone shaped fine mist to a straight stream. Maximum

gun pressure is attained with the ON-OFF valve shut off,

SE'i-FING THE BOOM FOR SPRAYING

The correct positioning of the boom places the nozzles

approximately 40" apart and 14" above the ground. This

gives a spray width of approximately 80" with a slight

center overlap. See figure 12.

a. Slide the boom bars out to the ends of the slots.

b. Swivel the boom bars until the nozzles are

approximately 14" above the ground.

c. Make sure the nozzles are adjusted so that the

openings point straight down.

]11 t

FIGURE 12

HOWTOUSEYOURSPRAYER

•Determine the approximate square footage of the

area to be sprayed. Use this amount to estimate the

number of gallons that will be required, based on

product recommendations. This can help avoid

unneeded solution left in the tank,

•Determine the application rate (gallons per 1,000 sq.

feet or gallons per acre) based on the chemical

manufacturers recommendations.

•Use the tip chart on page 9 to determine what ground

speed will achieve the recommended application rate.

•To determine the throttle setting for attaining the

desired ground speed, mark off 100, 200 and 300 feet

intervals. The speed chart at the bottom of page 9

indicates the number of seconds it takes to travel

these distances, Set the throttle and, with a running

start, travel the distances in the number of seconds

indicated by the speed chart. Once you have deter-

mined the throttle and gear settings needed, mark the

throttle location so that you can easily resume the

same speed after stopping.

•Add the chemical solution to the tank, following the

product instructions.

• Drive to the starting place for spraying.

•Set the boom in position for spraying.

• Set the throttle at the position determined in the 4th

step. Reach back and flip the pump/motor switch to

the "ON" position to start spraying.

• Stay clear of flowers, shrubs and evergreen trees

when spraying weed control solutions to prevent

contact of the solution with these sensitive plants.

A'I-rENTION!

Do not allow chemicals to sit in pump for extended

times of idleness. Some chemicals will damage the

pump valve if allowed to soak untreated for a length

of time, Always flush the pump with water after each

use. See the instructions for cleaning the tank in the

maintenance section for flushing and disposal of

chemicals.

CAUTION: WEAR EYE PROTECTION,

GLOVES AND PROTECTIVE CLOTH-

ING WHEN HANDLING AND WORK-

ING WITH LAWN CHEMICALS.

CUSTOMER RESPONSIBILITIES

Read and follow the maintenance schedule and the maintenance procedures listed in this section.

MAINTENANCE SCHEDULE

Fill in dates as you

complete regular service,

Check for loose fasteners

Clean tank

Lubrication

fJJJS

Service D_tes

CHECK FOR LOOSE FASTENERS

•Before each use make a thorough visual check of

the snow thrower for any bolts and nuts which may

have loosened. Retighten any loose bolts and nuts.

CLEANING TANK

• After use, fill the tank part way with water, start the

sprayer and allow clear water to be pumped through

the plumbing system and out through the boom

assembly and the handgun. Use the handgun to

thoroughly wash all internal parts of the tank, the

outside of the tank and the boom.

• Refill the tank about half full with plain water and a

chemical neutralizer and repeat the cleaning instruc-

tions above. Flush the entire sprayer with the neutral-

izing agent. Follow the chemical manufacturers

instructions for disposal of all wash or rinsing water.

LUBRICATION

•Oil the wheels at least once aseason.

CLEANING STRAINERS

• Periodically clean the strainer in the end of the intake

hose at the bottom of the tank. Remove the nylon

swivel nut from the hose, pull out the screen and flush

it with clear water.

•Periodically clean the strainers in the boom nozzles.

Remove the nozzle, pull cut the screen and flush it

with clear water.

STORING

• Drain all water out of the sprayer, paying special

attention to the pump and handgun. These items are

especially prone to damage from chemicals and

freezing weather.

• The sprayer should be winterized before storage by

pumping a 50-50 solution of water and R. V. anti-

freeze through the entire plumbing. Proper care and

maintenance will prolong the life of the sprayer.

U.S. GALLON TIP CHART

Tip Spray

No. Width

Inches

#3 80"

Tip Spray

No. Width

Inches

#3 80"

Pressure

PSI

Pressure

PSI

Tip Capacity

US Gallons

Per Minute

.36

1 MPH

GALLONS PER ACRE (BASED ON WATER)

2 MPH 3 MPH 4 MPH 5 MPH 7.5 MPH

26.5 17.7 13.3 10.6 7.1

Tip Capacity

U.S. Gallons

Per Minute

.36

1 MPH

1.22

10 MPH

5.3

GALLONS PER 1000 SQ. FT. (BASED ON WATER)

2MPH 3MPH 4MPH 5MPH 7.5MPH 10MPH

0.6 0.41 0.31 0.24 0.16 0.12

IMPERIAL GALLON (LITER) TIP CHART

Tip Spray

No. Width

Inches

(ram)

Pressure

PSI

(Bar)

Tip Capacity

Imperial Gallons

per minute

IMPERIAL GALLONS (Liters) PER ACRE (BASED ON WATER)

1MPH 2MPH 3MPH 4MPH 5MPH 7.5MPH 10MPH

(liters per minute) 1.6 K/H 3.2 K/H 4.8 K/H 6.4 K/H 8 K/H 12 K/H 16 K/H

#3 80" 25 .30 44.2 22.1 14.8 11,1 8.9 6.9 4.4

2032 mm (1.75) (1,36) (201.0) (100,5) (67.8) (50.5) (40,5) (26,8) (20,0)

IMPERIAL GALLONS (Uters) PER 1000 SQ. FT. (BASED ON WATER)Spray

Width

Inches

(mm)

Jet

Size

#3 60"

2032 mm

Pressure

PSI

(Bar)

(1,75)

Tip Capacity

Imperial Gallons

per minute

i(liters per minute

.30

(1.36)

1 MPH

1.6 K/H

1.0

(4.64)

2MPH

3.2 K/H

0.50

(2.27)

3MPH

4.8 K/H

0.34

(1.55)

4MPH

6.4 K/H

0.26

(I.18)

5MPH

8K/H

0.20

(0.91)

7.5 MPH

12 K/H

0.14

(0.64)

10 MPH

16K/H

0.10

(0.54)

GROUND SPEED CHART

M.P.H. (KJH)

1,0 (I.6)

2.0 (3.2)

3.0 (4.8)

4.0 (6.4) 17

5.0 (8.0) 14

6.0 (9.7) 11

7.0 (11.3) 9.7

8.0 (12.9) 8.5

9.0 (14.5) 7.6

10.0 (16.1) 6.8

Time Required in Seconds to

Travel a Distance of:

100f_(30.5 M',i200 ft (61 M)

68 136

34 68

23 45

300 ft(91.5 M:

205

102

REPAIR PARTS FOR 15 GALLON SPRAYER MODEL 486.24531

/39 36

42 27

71 \

6\27

\37

\25

34\

\51

58 \

,27

I0 9

227

59 23,

20\

REPAIR PARTS FOR 15 GALLON SPRAYER MODEL 486.24531

REF.

NO.

PART QTY. DESCRIPTION

NO.

47752 1

47001 1

45022 1

46287 1

45024 1

47002 2

45032 1

47005 1

47078 4

43910 4

45084 1

45082 1

45080 1

45048 1

45087 1

45085 1

45086 1

23889 1

46276 1

47411 1

45025 1

45018 1

47412 2

47413 1

47406 1

47393 1

45026 11

47415 1

47624 1

47625 1

23014 2

24586 2

24584 1

46575 2

46700 1

24122 2

24585 1

47394 1

45028 2

Tank (15 Gal.)

Pump and Motor

Hose, 1/2" ID (14" Lg.)

Caplug Plug

Strainer, Cap Type 1"

Hose, 3/8" ID (10" Lg.)

Nut, Swivel 3/4" Garden Hose

Reducer, Hose Mender 1/2" x 3/8"

Screw, Pan Hd. 10-24 x 3/4" Lg.

Washer, Flat #10 SAE

Switch, On - Off

Boot, Rubber Switch

Plate, On - Off Switch

Nut, Hex 15/32-32 Thd.

Bushing, Strain Relief

Terminal, .25 Male Tab (not shown)

Terminal, .25 FemaleTab (not shown)

Bracket, Switch Mounting

Adapter, 3/4" GH x 1/2" Barb

Nipple (nylon) 1/4"

Clamp, 1/2" Hose

Connector with Wire

Adapter (nylon) 1/4"x 3/8"

REF. PART

NO. NO.

40 45029

41 45037

42 47396

43 726-0178

44 43224

45 46782

46 43083

47 44947

48 43086

49 43343

50 R19171616

51 44663

52 47623

53 45180

54 736-0722

55 44695

56 45040

57 43081

58 46578

59 47416

60 47421

61 45072

62 43085

Clamp, Conduit

Spray Gun

Hose, 1/4" ID (12' 6" Lg)

Clamp, 3/8" Hose

Tee, Nylon 1/4" NPT.

Hitch Tube, R.H.

Hitch Tube, L.H.

Hitch Bracket

Clamp, 1/2" Axle

Axle, 1/2"

Wheel

Lid

Boom Bar

Bracket, Boom Mount

Tee, Plastic 3/8" Hose

Nozzle, SS Floodjet

63 44215

64 712-0421

65 43682

66 43064

67 44732

68 47397

69 47414

70 47405

71 47392

72 47399

73 47398

74 47402

75 47400

76 47403

47794

QTY. ! DESCRIPTION

Strainer, Screen Type

Nut, Screen Body

Elbow, Plastic 11/16" Thd.

Nylon Tie

Bolt, Hex 5/16-18 x 2-1/4"

Bolt, Hex 5/16-18 x 3"

Nut, Hex 5/16-18 Thread

Bolt, Curved Head 5/16-18 x 1-5/8"

Lock Washer, 5/16"

Pin, Hair Cotter #4 (1/8")

Washer, 17/32" x 1"

Hub Cap (1/2" Push Nut)

Hitch Pin

Clip (Small), Spray Gun

Lock Washer, #10

Washer, Bowed

Screw, Phillips Hd. #10-24 x 1/2"

Washer, 5/16" Std. Wrt.

Spacer

Valve, Nylon 1/4"

Hose, 3/8" ID (28" Lg.)

Gasket, 3/4" Garden Hose

Bolt, Hex 5/16-18 x 1-1/2"

Bolt, Carriage 5/16-18 x 1-3/4"

Knob

Bolt, Carriage 5/16-18 x 1-1/4"

Nut, Hex Lock 5/16-18 Thd.

Washer, Tooth Lock 5/16"

Clip (Large), Spray Gun

Adapter, 1/4" NPT x 1/4" Barb

Clamp, 1/4" Hose

Hose, 3/8" ID (20" Lg.)

Drain Body

Washer, Nylon

Nut, Nylon 11/16" Thd.

O-Ring, 5/8" OD

Cap, Nylon 11/16" Thd.

Owners Manual

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME °"(1-800-469-4663)

Para pedir servicio de reparaci6n a domicilio - 1-800-676-5811

In Canada for all your service and parts needs call - 1-800-665-4455

Au Canada pour tout le service ou les pi_ces

For the repair or replacement parts you need:

Call 7 am - 7 pm, 7 days a week

1"800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio - 1-800-659-7084

For the location of a Sears Parts and Repair Center in your area:

Call 24 hours a day, 7 clays a week

1-800-488-1222

For information on purchasing aSears Maintenance Agreement

or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday -Saturday

1-800-827-6655

TheServiceSideof Sears"

PRINTED IN U.S.A. FORM NO. 47794 (12/99)

Craftsman 48624531 User Manual Power Sprayer Manuals And Guides L0030095

CRAFTSMAN Power sprayer Manual L0030095 CRAFTSMAN Power sprayer Owner's Manual, CRAFTSMAN Power sprayer installation guides

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