Craftsman 48624644 User Manual LAWN SWEEPER Manuals And Guides 1402399L

User Manual: Craftsman 48624644 48624644 CRAFTSMAN LAWN SWEEPER - Manuals and Guides View the owners manual for your CRAFTSMAN LAWN SWEEPER #48624644. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman LAWN SWEEPER Manual

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Page Count: 32

Operator's IVlanuai

44" HiGH SPEED SWEEPER

Model No. 486.24644

DO NOT RETURN TO STORE

For Missing Parts or Assembly

Questions Call 1-866-576-8388

CAUTION:

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

,, Safety

,, Assembly

,, Operation

,, Maintenance

,, Parts

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

www.craftsman.com

PRINTED IN U.S.A. FORM NO. 42889 (12/31/13)

WARRANTY .................................................................... 2

SAFETY RULES .............................................................. 3

CARTON CONTENTS ..................................................... 3

HARDWARE PACKAGE .................................................. 4

ASSEMBLY ...................................................................... 5

OPERATION .................................................................. 10

TROUBLESHOOTING ................................................... 11

MAINTENANCE ............................................................ 11

STORAGE ..................................................................... 11

SERVICE AND ADJUSTM ENTS ................................... 12

NOTES .......................................................................... 13

REPAI R PARTS ILLUSTRATION ................................... 14

REPAIR PARTS LIST ..................................................... 15

PARTS ORDERING/SERVICE ..................... BACK PAGE

CRAFTSMAN ONE YEAR FULL WARRANTY

For one year from the date of purchase, this product is warranted against any defects in material or workmanship.

A defective product will be replaced free of charge.

For warranty coverage details to obtain free replacement, visit the web site: www.craftsman.com

This warranty is void if this product is ever used while providing commercial services or if rented to another person.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

The model number and serial numbers will be found on a

decal attached to the 44" High Speed Sweeper.

You should record both the serial number and the date of

purchase and keep in a safe place for future reference.

MODEL NUMBER:

SERIAL NUMBER:

DATE OF PURCHASE:

486.24644

Remember,anypowerequipmentcancauseinjuryif operatedimproperlyorif theuserdoesnotunderstandhowto

operatetheequipment.Exercisecautionatalltimeswhenusingpowerequipment.

• Readthevehicleandsweeperownersmanualsandknowhowtooperateyourvehicleandsweeperbeforeusingthis

sweeperattachment.Alwaysinstructotherusersbeforetheyoperatethesweeper.

Vehiclebrakingandstabilitymaybeaffectedwiththeadditionofanaccessoryoranattachment.Beawareof

changingconditionsonslopes.

Donotpermitchildrentooperatesweeper.

Donotpermitanyonetorideonsweeper.

Operatethesweeperatreducedspeedonroughterrain,nearditchesandonhillsidestopreventlossofcontrol.

Vehiclebrakingandstabilitymaybeaffectedwithattachmentofthissweeper.Donotfillsweepertomaximumcapacity

withoutcheckingcapabilityofthetowingvehicletosafelypullandstopwiththesweeperattached.Stayoffofsteepslopes

Donotexceed6 m.p.h.Drivingtoofastmaycausedamagetosweeper'swheelsandbearings.

Donotholdontodumphandlewhiletractorismoving.

Neverattachdumphandletotractororanypartofyourbody.Alwayskeepitsecuredtothehopperbagwhiletractoris

moving.Ifanypartofdumphandleshouldbecomedamaged,stopuseofsweeperandreplacethedamagedpart.

Stopandinspectvehicleandsweeperfordamageafterstrikinganobject.Repairanydamagebeforecontinuingoperation.

Keepsweeperaway'fromfire.Excessiveheatcandamagethebrushesandhopperbagandcouldcausethebagandits

contentstoburn.

Beforestoringthesweeper,alwaysemptythehopperbagtoavoidspontaneouscombustion.

Followmaintenanceandlubricationinstructionsasoutlinedinthemaintenancesectionofthismanual.

Lookforthissymboltopointoutimportantsafetyprecautions.Itmeans-- Attention! Become alert!

Your safety is involved.

27425

23014 1

24192

27421

27424

40897 8

44292

q15

/(x5) 16

/(xl)

47623

SHOWN FULL SIZE

H!I23 C_3 25 [_ 20

(x4) /(x6) [_=J/(x2)

48366

48365

47810 59

i(x2)

47605 43343

23368

/(xl)

43055

/(x2)

/(xl 3)

NOT SHOWN FULL SiZE

j26

/(x2) (x2)

26484 41036

(x2) /

23353

(xl)

TOOLS REQUIRED FOR ASSEMBLY

(2) 7/16" Wrenches

(2) 1/2" Wrench

(1) Pliers

(1) Hammer

STEP 3: (SEE FIGURE 3)

•Install a compression spring (27) into the bottom of

each of the pivot rod retainers, securing them to the

bag arm channels.

STEP 1: (SEE FIGURE 1)

Secure each bag arm channel (6) to the sweeper

housing using two 3/8" x 2-1/4" clevis pins (23) and

two small hairpin cotters (19).

FIGURE 3

FIGURE 1

STEP 2: (SEE FIGURE 2)

Place a pivot rod support bracket (28) in the end of a

bag arm channel and then insert a pivot rod retainer

(26) down into the slots in the bracket and the

channel. Repeat for the other bag arm channel.

STEP 4: (SEE FIGURE4)

Attach the drawbar brackets (4) to the drawbar (3)

using one 5/16" x 2-1/2" hex bolt (15), two washers

(59), and one 5/16" nylock nut (21). Make the nut

finger tight only.

Insert the 3/8" x 3" pin (16) into the brackets and

drawbar and install a small hairpin cotter (19).

FIGURE 4

FIGURE 2

STEP 5: (SEE FIGURE 5)

*Attach the drawbar and brackets to the sweeper

using two 5/16" x 2-12" hex bolts (15) and two 5/16"

nylock nuts (21). Tighten all three bolts installed in the

brackets, then loosen the front bolt by 1/4 to 1/2 turn.

STEP 7: (SEE FIGURE 7)

*Install a rear hopper tube (9) onto the ends of the two

lower hopper tubes (7). Secure them with two 1/4 x

1.11" clevis pins (25) and small hairpin cotters (19).

FIGURE 5

STEP 6: (SEE FIGURE 6)

*Measure the distance from the tractor hitch to

the ground. Arrange the hitch brackets as shown

according to your tractor's hitch height.

*Attach the bent hitch bracket (2) and straight hitch

bracket (1) to the drawbar using two 5/16" x 2-1/2" hex

bolts (15) and 5/16" nylock nuts (21).

*Assemble the hitch pin (60) and two 3/4" spacers

(22) to the hitch brackets. Secure them in place with a

large hairpin cotter (18).

oo-

Ij.,

22 _

18--_

HITCH HEIGHT

9"TO 11"

e--21 J ,

HITCH HEIGHT

7"TO 9"

HITCH HEIGHT

11" TO 13"

FIGURE 6

STEP 8:

FIGURE 7

(SEE FIGURE 8)

Install a rear hopper tube (9) onto the ends of the two

upper hopper tubes (8). Secure them with two 1/4 x

1.11" clevis pins (25) and small hairpin cotters (19).

holes point down

FIGURE 8

STEP 9: (SEE FIGURE 9)

*Attach the upper and lower hopper tubes together

using two 3/8 x 1/2" clevis pins (20) and small hairpin

cotters (19).

STEP 11" (SEE FIGURE 11)

*Slide the bag frame tube (1) through the front flap of

the hopper bag.

holes point down

holes point up

FIGURE 9FIGURE 11

STEP 10: (SEE FIGURE 10)

*Slide the hopper tubes into the hopper bag.

STEP 12: (SEE FIGURE 12)

*insert the hopper support rods (11) into the holes of the

upper hopper tube. Then, flex and insert the rods into

the holes in the bottom rear hopper tubes.

FIGURE 10 FIGURE 12

STEP 13: (SEE FIGURE 13)

•Secure the bag frame tube to the lower hopper tubes

using two 1/4 x 1.11" clevis pins (25) and small

hairpin cotters (19).

STEP 15: (SEE FIGURE 15)

•Starting from the front of the bag, secure the hopper

bag to the bag frame using the velcro flaps.

FIGURE 13 FIGURE 15

STEP 14: (SEE FIGURE 14)

•Open up all the flaps on the hopper bag.

•Snap the lower front flaps of the hopper bag to the

front of the hopper bag bottom.

STEP 16: (SEE FIGURE 16)

•Tie the four tie straps tightly around the upper rear

hopper tube.

TIE

STRAPS TIE

STRAPS

FIGURE 14 FIGURE 16

STEP 17: (SEE FIGURE 17)

*Attach the rope (12) to the center of the upper rear

hopper tube.

FIGURE 17

STEP 18 (SEE FIGURE 18)

*Attach the hopper bag to the sweeper by sliding

the pivot bolts in the hopper tubes into the pivot rod

retainers in the ends of the bag arm channels.

ATTACHING SWEEPER HITCH TO TRACTOR

1. Place the tractor and sweeper on a flat level surface.

2. Set the sweeper height adjustment to about the

middle of the adjustment range.

3. Attach the sweeper hitch to the tractor hitch,

arranging the hitch brackets according to the drawbar

height of your tractor as shown in figure 20 below and

in figure 6 on page 6.

4. Arrange the spacers into one of the three possible

combinations as shown below in figure 20.

iMPORTANT: To obtain the best performance from your

sweeper, arrange the spacers so that the sweeper bag is

approximately level with the ground as shown in figure 19.

BRUSH HEIGHT ADJUSTED

APPROXIMATELY MID-WAY

APPROXIMATELY LEVEL

(6" to 8" FROM SURFACE)

FIGURE 19

GROUP "A" VEHICLES

WiTH HITCHES

HAVING 11"TO 13"

GROUND CLEARANCE.

GROUP "B" VEHICLES

WITH HITCHES

HAVING 9" TO 11"

GROUND CLEARANCE.

GROUP "C" VEHICLES

WiTH HITCHES

HAVING 7" TO 9"

GROUND CLEARANCE.

\',\

iiiiiiiiiiii ...........

FIGURE 18 FIGURE 20

(SWEEPER SHOWN iN DUMP POSiTiON)

ROPE

BAG ARM

CHANNELS

DRAWBAR

OFFSET

DRAWBAR TUBE

KNOB

HEIGHT ADJUSTMENT HANDLE

Dump Rope

Bag Arm Channels

Height Adjustment Handle

Knob

Drawbar

Drawbar Offset Tube

Permits dumping of the hopper bag from the driver's seat.

Connects the hopper bag to the sweeper housing.

Adjusts the operating height of the sweeper.

Locks the height adjustment handle into a height adjustment hole.

Connects the sweeper to the towing vehicle. Adjusts for various height tractor hitches.

Allows the sweeper to be offset behind the tractor.

HOW TO USE YOUR SWEEPER

CAUTION: Maximum towing speed is 6

m.p.h. Driving too fast may cause damage to

wheels and bearings.

BRUSH HEIGHT ADJUSTMENT

• To adjust sweeper brushes to best operating

height, loosen adjustment knob and lift up on height

adjustment lever to raise the brush, or push down on

the lever to lower the brush. See figure above. Best

adjustment is when the brush setting is 1/2" down

into the grass. Always mow the grass to an even

height before sweeping.

DRAWBAR OFFSET

The drawbar can be positioned at the center, or at the left

hand or right hand end of the drawbar offset tube.

SWEEPING SPEED

Do not exceed 6 m.p.h. Try a starting speed of

approximately 3 m.p.h. (third gear on most tractors).

Depending on conditions, it may'be necessary to adjust

the sweeping speed in order to achieve best results.

DUMPING OF SWEEPER

Your sweeper can be dumped without getting off of

the rider or tractor. Pull forward on the rope to empty

the hopper. Always empty hopper after each use.

CAUTION: Keep sweeper away from fire.

Excessive heat can damage the brushes

and hopper bag and could cause the bag

and its contents to burn.

CUSTOMER RESPONSiBiLiTiES

Read and follow the maintenance schedule and the procedures listed in the maintenance section.

MAINTENANCE SCHEDULE _/'_ _Z_'_,/(i'/'L_i z/"

H,,,ndates s

complete regular service. /___T,,__ Service Dates

Check for loose fasteners X

Check for worn or damaged parts X X

Lubricate brush shaft bearings X

Lubricate wheel bearings X

Clean Sweeper X X

Clean, inspect and lubricate gears X

SCHEDULED MAINTENANCE

• Clean the sweeper after each use.

• Inspect for worn or damaged parts, such as brushes

and wheels.

• Every year, remove the wheels to clean and lubricate

the gears, wheels and axles. After cleaning, lubricate

the axles and the teeth on the gears and wheels with a

light coat of grease. To remove a wheel, pop off the hub

cap to expose the head of the bolt. Remove the nut and

step spacer from the bolt and then remove the wheel

along with the bolt and washers. When re-assembling,

be sure the step spacer is properly seated in the hole

in the sweeper housing. Refer to "Gear and Drive Pin

Service" and figure 22 on page 12.

CLEANING

• Clean the sweeper housing with a soft brush or cloth.

• Clean debris from the hopper bag with a brush or

broom.

• Remove any material which has wrapped around the

brushes or the ends of the brush shaft.

Wheels skid when sweeping • Brushes set too low.

• Brushes are jammed.

• Wheels are jammed. l i Adjust height till brushes are 1/2" down into grass.

Stop sweeper. Remove obstruction.

Remove one wheel at a time to check for obstruction

or damage. Refer to Service and Adjustments section.

CAUTION: Before storing the sweeper,

always empty hopper bag to avoid

spontaneous combustion.

• Clean the sweeper and hopper bag thoroughly to

help prevent rust and mildew.

• To collapse the hopper bag for storage, remove the

two hopper support rods from the rear of the hopper.

• Remove the pin (16) from the center hole in the

drawbar brackets, fold the draw bar and then replace

the pin (16). Refer to figure 4 on page 5.

• Remove the rear clevis pins (23) from the bag arm

channels and sweeper housing. Fold the bag arm

channels into the sweeper housing and replace the

clevis pins (23). Refer to figure 1 on page 5.

• Store in a dry area.

BRUSH REPLACEMENT GEAR AND DRIVE PiN SERVICE

NOTE: Replace brushes one brush at a time.

1. Remove the hopper bag from the sweeper.

2. Loosen hex bolts and lock nuts on two single brush

retainers which clamp one brush to the double brush

retainers. DO NOT loosen or remove bolts which

fasten double brush retainers to brush shaft.

3. Slide the brush out of the retainers, noting on which

side of the brush the bristles overlap.

4. Install new brush, making sure the bristles overlap on

the same side of the brush as before.

FIGURE 21

iMPORTANT: Do Not remove both wheels at the same

time to avoid mixing of parts. (The pinion gears are not

interchangeable. The ratchet end of the gears is marked

"R" or "L".) Make notes on the position of all parts before

removing them.

Remove the hub cap to expose the head of the bolt.

Remove the bolt, washer, nut and step spacer.

Remove the wheel and washer from the axle.

To remove the larger 27 tooth gear, remove the

retaining ring and then remove the gear and washers.

To remove the smaller pinion gear, remove the

retaining ring and then remove the gear, the drive

pin (located in the brush shaft), the washers and the

spacer. See figure 22.

Clean all parts and replace worn parts.

Lightly grease the shafts and the axle.

Lightly grease the drive pin and the ratchet teeth

inside the pinion gear. Reassemble the drive pin,

pinion gear, the 27 tooth gear and the washers onto

the shafts. Lightly grease the teeth of both gears.

Lightly grease the gear teeth on the wheel and then

reassemble the wheel, bolt and washers. Assemble

the step spacer and nut onto the bolt, fitting the small

end of the spacer into the sweeper housing. Tighten

the nut securely.

*Repeat on the other end of the sweeper.

Check that the brushes rotate only during forward

motion of the sweeper. If the brushes are driven in

both forward and reverse, the drive pin is jamming.

If the brushes are driven only in reverse, the pinion

gears have been switched.

STEP SPACER

27 TOOTH GEAR

DRIVE PIN

PINION GEAR

FIGURE 22

486.24644 44" HIGH SPEED SWEEPER

To order replacement parts, call Sears Parts Direct 1-800-252-1698

or go to www searspartsdirect corn

10 12

/11

/47

38 38

33 58

15\_ '

/19

25 _/9

_//

26 19 9 _/19

I;6 25

i_ 26 26

17 14" /

52 24

48_

55 58

5533

41 38 38

42 57

45 44

486.24644 44" HiGH SPEED SWEEPER

To order replacement parts, catl Sears Parts Direct 1-800-252-1698 or go to www.searspartsdirect.com

REF QTY PART NO

1 1 24192

2 1 23014

3 1 27421

4 2 27425

5 1 42020

6 2 27424

7 2 40897

8 2 42539

9 2 42649

10 1 42904

11 2 42646

12 1 41487

13 2 42210

14 2 712-3008

15 5 44292

16 1 47623

17 2 43432

18 1 43343

19 13 43055

20 2 48366

21 5 47810

22 2 23368

23 4 HA23636

24 8 47189

25 6 48365

26 2 26484

27 2 41036

28 2 27426

29 1 67634

30 1 67333

31 1 40891

DESCRiPTiON

Straight Hitch Bracket

Hitch Bracket

Drawbar

Drawbar Bracket

Bag Frame Tube

Bag Arm Channel

Lower Hopper Tube

Upper Hopper Tube

Rear Hopper Tube

Hopper Bag

Hopper Support Rod

Rope

Hex Nut, 3/8-16 Jam Nylock

Hex Nut, 3/8-16 Jam

Hex Bolt, 5/16-18 x 2-1/2"

Clevis Pin, 3/8" x 3"

Hex Bolt, 3/8-16" x 2-1/2"

Hairpin Cotter, 3/32" x 2-5/16"

Hairpin Cotter, 3/32" x 1.8"

Clevis Pin, 3/8-16" x 1/2"

Nylock Nut, 5/16-18

Spacer, .76" x 1"x .76"

Clevis Pin, 3/8" x 2-1/4"

Nylock Nut, 1/4"

Clevis Pin, 1/4" x 1.11"

Rod Retainer

Compression Spring

Pivot Rod Support Bracket

Sweeper Housing

Height Adjustment Tube

Height Adjustment Knob

REF QTY PART NO

32 2 41570

33 4 1650-1

34 1 27257

35 1 48651

36 1 48652

37 2 47046

38 4 R19212016

39 2 23520

40 2 44232

41 2 41437

42 2 44008

43 2 141

44 2 41017

45 2 43932

46 2 1038

47 2 41948

48 4 49954

49 8 43012

50 4 46780

51 4 23580

52 8 23581

53 4 47171

54 4 C-9M5732

55 4 44137

56 2 26538

57 4 45088

58 2 41434

59 2 47605

60 1 23353

1 42889

DESCRiPTiON

Dust Cover

Retaining Ring (E Type)

44" Brush Shaft

Gear, Pinion L.H.

Gear, Pinion R.H.

Dowel Pin, 1/4 x 3/4"

Washer, .656" x 1.25"x .059"

Spacer, .660" x 1.250" x .250"

Ball Bearing

Retainer, Bearing (Plastic)

Washer, .78" x 1.125" x .025"

Washer, .378" x 1.25" x .061"

Hub Cap

Hex Bolt, 3/8-24 x 3-1/2"

Nylock Jam Nut, 3/8-24

Wheel

Socket Screw, #10-32 x 1"

Hex Bolt, 1/4-20 x 3/4"

Sweeper Brush

Brush Retainer (Double)

Brush Retainer (Single)

Nylock Nut, #10-32

Pop Rivet (Not Shown)

Washer, .518"x 1"x .02"

Step Spacer, .41" x .75"

Wheel Bearing

Gear, 27 Tooth

Washer, 411"x l"x .03"

Hitch Pin

Owners Manual

ICRRF SMFIN°I

Product questions or problems?

1-888-331-4569

Customer Care Hot Line

Get answers to questions, troubleshoot problems,

order parts, or schedule repair service.

Para respuestas a preguntas o problemas, y ordenar

piezas o pedir servicio para la reparaci6n de su equipo.

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® Registered Trademark /TMTrademark of KCD IP, LLC in the United States, or Sears Brands, LLC in other countries

® Marca Registrada /TMMarca de Fabrica de KCD IP, LLC en Estados Unidos, o Sears Brands, LLC in otros paises

Operator's IVlanuai

44" HiGH SPEED SWEEPER

Model No. 486.24644

DO NOT RETURN TO STORE

For Missing Parts or Assembly

Questions Call 1-866-576-8388

CAUTION:

Before using this product, read

this manual and follow all Safety

Rules and Operating Instructions.

,, Safety

,, Assembly

,, Operation

,, Maintenance

,, Parts

Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.

www.craftsman.com

PRINTED IN U.S.A. FORM NO. 42889 (12/31/13)