Craftsman 536884811 User Manual 23 SNOW THROWER Manuals And Guides L1001136
CRAFTSMAN Snowthrower, Gas Manual L1001136 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides
536.884811 L1001136
User Manual: Craftsman 536884811 536884811 CRAFTSMAN CRAFTSMAN 23 SNOW THROWER - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 23 SNOW THROWER #536884811. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman CRAFTSMAN 23 SNOW THROWER Manual
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OWNER'S MANUAL MODEL NO= 536.884811 CRAFI" SMAH® Caution'. Read and Follow all Safety Rules and Instructions Before Operating This Equipment 5 HORSEPOWER 23" DUAL STAGE TRAC=PLUS OPTIONAL ELECTRIC SNOW THROWER • ° • ° ° START Assembly Operation Maintenance Service and Adjustments Repair Parts SEARS, ROEBUCK AND Co., Chicago, IL. 60684 U.S.A. SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS. A IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY CIRCUMSTANCES. BEFORE USE FUEL SAFETY • Read the owner's manual carefully. Be thoroughly familiar with the controls and the proper use of the snow thrower. Know how to stop the snow thrower and disengage the controts quickly° • Handle fuef with care; it is highly flammable. • • Use an approved fuel container. Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand. Do not operate the snow thrower without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces. • Fillfueltankoutdoorswith fill fuel tank indoors. • Replace fuel tank cap securely spilled fuel. Never remove fuel tank cap or add fuel to a running engine or hot engine., Never store fuel or snow thrower with fuel in the • • Keep the area of operation clear of all persons, particularly small children, and pets. • = Thoroughly inspect the area where the snow thrower is to be used and remove all doormats, • tank inside sleds, boards, wires, and other foreign objects. • Use only attachments and accessories approved by the manufacturer of the Snowthrower (such as tire chains, electric start kits, etc.,) • Never operate the snow thrower without good visibility ortight. Always be sure of your footing, and keep a firm hold on the handles° Walk; never run. • This snow thrower is for use on sidewalks, driveways, and other ground level surfaces. CAUTION should be exercised while using on steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND or other such structures or = Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the snow thrower is in safe working condition_ • Disengage all clutches and shift into neutral before starting the engine., = • fumes may • Never allow children or young teenagers to operate the snow thrower and keep them away while it is operating. Never allow adults to operate the snow thrower without proper' instruction. Do not carry passengers_ • Always wear safety glasses or eye shields during operation orwhile performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower. • Exercise extrerne caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. • Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times. • Exercise caution to avoid slipping or falling, especially when operating in reverse° • Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes. • Never operatethe snowthrowerwithout proper guards, plates or other safety protective devices in place. LEVEL such as roofs of residences, garages, porches buildings. where and wipe up reach an open flame or spark° OPERATING SAFETY Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors. • of a building extreme care. Never Adjust the snow thrower height to clear gravel or crushed rock surface. Let engine and snow thrower adjust to outdoor temperatures before starting to clear snow. 2 SAFETY RULES o ® Never operate the snow thrower near glass enclosures, automobiles, window wells, dropoffs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away. e Never operate the snow thrower at high transport speeds on slippery surfaces. Look behind and use care when backing. o Never direct discharge at bystanders anyone in front of the snow thrower° e Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS). • REPAIR/ADJUSTMENTS ® Take all possible precautions when leaving the snow thrower unattended. Disengage the auger/impeller, shift to neutral, stop engine, and remove key° Do not overload the machine capacity by attempting to clear snow at too fast a rate. SAFE STORAGE o o After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower. If the snow thrower should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble. or allow o Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections. ® When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting. o Never attempt to make any adjustments while the engine is running (except when specifically recommended by manufacturer). e Maintain or replace safety and instruction labels, as necessary_ Run the snow thrower a few minutes after • o SAFETY Always referto owner's manual instructions for important details if the snow thrower is to be stored for an extended period. Disengage power to the auger/impeller when snow thrower is transported or not in use. e throwing snow auger/impeller_ Never store the snow thrower with fuel in the to prevent fuel tan k inside a building where ignition sou rces are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. CAUTION: AVOID INJURY FROM ROTATING AUGER. KEEP HANDS, FEET, AND CLOTHING AWAY! ..._ CHARGE CHUTE! LOOK _ FOR THIS SYMBOL IMPORTANT SAFETY MEANS--ATTENTION!!! i TO POINT OUT I PRECAUTIONS, ITI BECOME ALERT...I ........ YOUR SAFETY,IS I,NVOLVED. 3 I freeze-up of the PRODUCT CONGRATULATIONS on your purchase of a Sears Craftsman Snow Thrower. It has been designed, engineered and manufactured to give you the best possible dependability and performance° Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We have competent, well-trained technicians and the proper tools to service or repair this unit. SPECIFICATIONS l llll u.,,i HORSE Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the "SAFETY RULES°" ,,, POWER: i ill i 5 hp DISPLACEMENT: 12.04 cu. in. GASOLINE 2 quarts Unleaded Hi, CAPACITY: iiu ... H..i SAE 10W-30 OIL (21 oz. Capacity): (5w. 30) MODEL NUMBER 536884811 SPARK SERIAL NUMBER DATE OF PURCHASE PLUG : Champion J8C (GAP .030 in.) VALVE CLEARANCE: Intake: .010 In. Exhaust: .010 In. THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING. YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE ii MAINTENANCE ill AG REEMENT A Sears Maintenance Agreement is available on this product. Contact your nearest Sears Store for details. CUSTOMER RESPONSIBILITIES • Read and observe the safety ruleSo • Follow a regular schedule in maintaining, caring for and using your snow thrower. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. TWO YEAR LIMITED WARRANTY ON CRAFTSMAN SNOW THROWER For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated and tuned-up according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship. If this Craftsman Snow Thrower is used for'commercial or rental purposes, this warranty applies for only 90 days from the date of purchase This warranty does not cover the following: :_ • Expendable items which become worn during normal use, such as spark plugs, tire chains, drive belts and shear pins. Repairs necessary because o! operator abuse or negligence, including bent crankshafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST SEARS SERVICE CENTER!DEPARTMENT 1NTHE UNITED STATES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. SEARS, ROEBUCK AND CQ Department 731CR-W Sears Tower, Chicago, IL 60684 ii.H......, 4 i i i i.ll J i i/u JliiJ.J Hill ii.Jll i jj ii J i i TABLE OF CONTENTS SAFETY RULES ..................................................... 2,3 PRODUCT SPECIFICATIONS ...........................4 CUSTOMER RESPONSIBILITIES ..................... 4 WARRANTY ............................................................... 4 TABLE OF CONTENTS ...................................... 5 INDEX ........................................................................... 5 ASSEMBLY ...................................................................... 6-9 OPERATION .............................................. 10-t 4 MAINTENANCE .................................................... 15-16 SERVICE AND ADJUSTMENTS ...............! 7-23 STORAG E ................................................................ 24 SERVICE RECOMMENDATIONS ..................... 25 TROUBLE SHOOTING .....................................26 REPAIR PARTS (SNOW THROWER) .....28-36 REPAIR PARTS (ENGINE) .............................. 37-40 PARTS ORDERING/SERVICE .......Back Cover INDEX A F Operation: Adjustment: Engine Controls ......................... 10, 11, 13 Fuel, Type ....................................................... 4, 12 Auger Drive Belt .................................. 18, 19 Operating Snow Thrower,,, 11, 12, 14 Fuel, Storage ..................................................... I2, 24 Belts ............................................................... 18-20 Friction Wheel: Operating Tips ............................................. 14 Belt Guide ................................................................ 20 Adjustment .................................................... 20 Starting the Engine .................................... 13 Cables ...................................................................... 18 Snow Thrower Controls .......10-12, I4 Replacement ................................................... 21 Carburetor ..................................................... 23 G Weight Transfer System ..................... 12 Gears: Friction Wheel ............................................ 20 P Scraper Bar ................................................... 17 Auger Gear Box ............................ 15, 16 Pads ......................................................... 28-40 Spark Plug ...................................................... 23 Hex Shaft ..................................................... t5, 16 Track ............................................................... 22 H Primer Button .................................. 10, 11, 13 R Track and Auger Drive Belts ............... I8 Handle, Upper and Lower .......................... 7 Assembly: Repair/Replacem ent Parts .............28-40 Height Adjust Skids ...................................... 7, 17 Replacements: Crank Assembly ..................................8 Hex Shaft ..................................................... 15, 16 Shifter Lever ............................................... 9 I Auger Shear Bolt ................................ 22 Belts ................................................................ 19.20 Skid Height Adjustment ................... 7, 17 Ignition, Key ................................. !0, 11, t3 Friclion Wheel ....................................21 index .................................................................. 5 Unpacking ......................................................... 7 B S L Belts: Levers: Safety Rules .................................................. 2-3 Service and Adjustments: Adjust Belts .................................................. 18 Auger Drive Clutch ........................ 10, 11 Auger Housing Height ......................... 17 Belt Guide Adjustment .................... 20 Choke ......................................... 10, tl, 13 Belt Maintenance ................................... t5 Auger Shear Bolt ..............................22 Shifter ..................................................... 9, 11 Belts ..................................................... 18-20 Replace Belts .................................. tg, 20 Throttle Control ........................... 10, 11, t3 Belt Guide ...........................................20 C Traction Drive Olutch .................... 10, 11 Cables,Clutch ................................................ 7, 9 Lubrication: Belt Replacements .................. t9, 20 Cable ....................................................... 18 Carburetor: ................................................. 23, 24 Auger Gear Box .................................... 16 Crank .......................................................... 17 Chain ....................................................................... 15 Auger Shaft ....................................................... 15 Carburetor ........................................... 23 Choke ................................................ I O, 11, 13 Chain and Sprockets ............................... 15 Friction Wheel ...................................... 20, 21 Clutch, Levers ........................................... 1O, t 1 Chart ............................................................ 25 Controls: Scraper Bar .......................................... 17 Engine ................................................... 12, 16 Shear Bolt .................................................. 22 Engine ................................................ 10, 11, 13 Hex Shaft and Gears ........................... 15, 16 Snow Thrower ................... 10, t!, 12, 14 Weight Transfer System ........................ 15 Spark Plug ...................................................... 23 Track .......................................................... 22 Crank: M Service Recommendations ...................... 25 Maintenance: Adjusting Rod .................................. 8, 17 Spark Plug .............................................. I6, 23 Assembly ....................................................... 8 Agreement ....................................................... 4 Specifications ...........................................4 Operation .......................................................... t1 Auger Gear Box .................................................. 16 Speed Governor ............................... 23 Oustomer Responsibilities .......................... 4 Auger Shaft ..................................................... 15 D Starting the Engine .............................. 13 Chain and Sprockets ............................... t5 Stopping the Engine ..................... 11, 13 Drive, Auger .................................................... 11 Engine ................................................................. t6 Drive, Track .............................................. 11 General Recommendations .............i5 Stopping the Snow Thrower .............. 11 Deflector, Snow Chute ................................ 11 Hex Shaft and Gears ............................... 15 Shipping Carton ................................. 6, 7 Skid Height ..................................... 7, 17 Weight Transfer System ..................15 Shifter Lever .................................. 9-11 E O Shear Bolts ...........................................22 Engine: Oil; Storage ....................................... 24 Control ............................................. t0, 1I, 13 Engine ............................................ 4, 12, 16 T Oil Cap ........................................................... ! 2, 16 Extreme Cold Weather ...............12, 16 Table of Contents ........................................ 5 Oil Change ......................................................... 16 Storage .................................................24 Oi! Level ................................................. 12, 16 Trouble Shooting Chart .................... 26 Type .........................................4, 12, t6 Oil Type .......................................... 4, 12, 16 Tools for Assembly ..................................... 6 Track Drive Belt .............................18, 20 Speed Governor ....................................... 23 Track Adjustment .................................. 22 Starting the Engine ................................ I3 W Storage .......................................................... 24 Warranty ..................................................... 4 Weight Transfer System ............. 12, 15 ASSEMBLY THIS SNOW THROWER IS EQUIPPED WITH "TRAC-PLUS" AND ONLY MOVES EFFECTIVELY WHEN ENGINE IS RUNNING if your snow thrower must be moved without the aid of the engine, it will be easier' to pull the snow thrower backward by the handles, rather than pushing. On start up, the track drive system may be tight and will loosen up as the snow thrower is used. After first use, check the track for tension and adjust if necessary_ See the Track Adjustment paragraph in the Service and Adjustments section of this manual. Check track adjustment and fasteners regularly. CONTENTS OF SHIPPING CARTON TOOLS REQUIRED FOR ASSEMBLY 1 - Snow thrower completely assembled except for the crank assembly, shifter lever assembly and knob, and the upper handle, which is in the folded down position. 1 - Parts Bag Containing: 1 - Owner's Manual (Not Shown) Parts Shown Below: t 2 2 2 1 1 - Knife (to cut carton and plastic ties) - 1/2 inch Wrenches (or adjustable wrenches) - 9/16 inch Wrenches (or adjustable wrenches) - 3/4 inch Wrenches (or adjustabte wrenches) - Pair Pliers (to spread cotter pin) - Screwdriver PARTS BAG CONTENTS 2 - 3t8 In.Flat Washers 2 - Spare Spacers 1 - 3/8 - t6 x 2 inch Hex Head Bolt Q 2- 1/4 - 20 x 1 - 3/4 In.. Hex Head Bolts 1 - 3/8 In..Hex Nut 1 - 3/8 tn.,Split Lockwasher 2 - Spare 1/4 - 20 Locknuts 1 - Knob With Threads 6 ASS Figure i showsthe snowthrowerin LY the shipping position,, LOWER HANDLE Figure 2 shows the snow thrower completely assembled,, Reference to the right and left hand side of the snow thrower is from the operator's position at the handler CRANK ASSEMBLY CLUTCH CABLE TO REMOVE SNOW THROWER FROM CARTON CONTROL PANEL (See Fig 1) e Cut all four corners of the carton from top to bottom and lay the panels flat.. ® Cut the cable ties attached to the auger,, e Cut and discard the plastic ties that secure the crank assembly and place the assembly aside,, ® Remove the packing material from the control panelo e Cut and discard the packing securing the clutch cables to the handles. o Loosen (do not remove) both botts securing the upper and lower handles., Swing the upper handle into the operating position. HANDLE ASSEMBLY FIG. 1 NOTE: If the cables have become disconnected fromthe clutch levers, reinstall the cables as shown in Figure 3. ® Tighten both bolts securely.. e Roll the snow thrower off the skid by pulling on the handle., NOTE: This snow thrower is equipped with a track drive and can be hard to push when the engine is not running It is easier to pull the snow thrower backward if it must be moved without the engine running The drive system may be tight when you first use your snow thrower tt loosens up as you use it HOW TO SET UP YOUR SNOW THROWER FIG. 2 TO SET THE SKID HEIGHT ® To adjust the skids height for different conditions, see To Adjust Skids Height paragraph on page 17,, i, CAUTION: IF YOU ARE REMOVING DRIVE LEVER "Z" FITTING SNOW FROM ANY ROCKY OR UNEVEN SURFACES, RAISE THE FRONT OF THE SNOW THROWER BY MOVING THE SKIDS DOWN, THIS WILL HELP TO PREVENT ROCKS AND OTHER DEBRIS FROM BEING PICKED UP AND THROWN BY THE AUGER. ._"I'HI'H I I I ,III FIG. 3 7 EMo ,Y TO INSTALL THE UPPER HANDLE CRANK ASSEMBLY o AND On the right side of the handle, install and secure the following parts (found in parts bag) in the lower handle hole as shown in figure 4A: PJGHT HANDLE 1 - 3/8" x 2" bolt 2 - 3/8" flat washers & 1 - 3/8" split lockwasher 1 ° 3/8" nut I Remove the 3/8" nylon Iocknut and flatwasher from tl_e "eye" bolt assembly (on the chute crank assembly) and adjust the remaining 3/8" nut and flatwasher on the "eye" bolt about half way up the thread.. o Install "eye" bolt through lower hole on the left hand side of the handle. 0 Install the 3/8" flatwasher and the 3/8" nylon locknut loosely on the "eye" bolt, as shown° qll Remove the plastic cap, the cotter pin and the washer from the wormed end of the crank assembly and set aside (See Fig. 5). ADJUST NUTS TO MOVE EYE BOLT IN OR OUT LEFT HANDLE • Rotate the notched section of the discharge chute toward the crank-adjusting rod_ • Install the wormed end of the crank through the hole in the adjusting rod and secure the end with the flat washer and cotter pin, as shown in Fig. 5o • Bendtheendsofthecotterpinaroundtherod install the plastic cap° • Tighten the eye bolt installed earlier, keep eye in line with the rod while tightening the inside nut securely, • Tighten the outside 3/8" jam nut up against the other 3/8" jam nut (See Fig.. 4B). • Rotate the chute crank fully c!ockwise and fully counter-clockwise. The discharge chute should rotate fully to the outer diameter of the worm and should clear' approximately 1/8" (see Fig. 5), If the chute crank needs to be adjusted, go to the Service and Adjustments section on page 17. TIGHTEN _/8" JAM NUT UP AGAINST OTHER 3/_," JAM NUT EYE BOLT andre- FIG. 4B J ii iiii PLASTIC CAP / .... , ,,,lllUiii i Ji iJ _ i1,11,,i,ii iiiiii i iii / NOTCHED ,,b ,, SECTION COTTER INCH CLEARANC NOTE: Be sure the crank does not touch the side of the engine or' the cover will be scratched. FLATWASHER 1/2 INCH CRANK ADJUSTING ROD FIG. 5 WORM AS TO INSTALL THE SHIFTER LY LEVER ® Stand the snow thrower up on the frontof the auger housing, as shown in Figure 6. o Cut the plastic tie which holds the shifter lever assembly to the shift bracket° • Remove the Iocknut, washer, spring and the bolt.. Reposition the shifter lever into the slot in the control panel, as shown in Figure 6 and reinstall the bolt, spring washer and the Iocknut. ® • • Tighten the Iocknut until 1/8" to 3/16" (2 or 3 threads) of the bolt protrude past the Iocknuto Thread the shifter lever knob onto the threaded end of the shifter lever until it is tight. Move the shifter lever through all the speeds to ensure proper tension of the spring. If the shifter Iever sticks in any of the notches, loosen the Iocknu[ 1/4 turn at a time until the shifter lever moves freely.. TO CHECK/ADJUST CONTROL CLUTCH CABLES The control cables attached to the auger clutch lever and traction clutch lever may need to be adjusted before you use your snow thrower. For instructions on checking or adjusting the clutch control cables, see To Adjust The Clutch Control Cables paragraph on page 18. FIG. 6 9 i, illlJllJll ,i i Ill i, ill iiJlllllj .l= I ill,,ll IJl J; OPERATION KNOW YOUR SNOW THROWER ...................................... READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR SNOW TH ROWER, Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference_ TRAC'fION DRIVE LEVER AUGER DRIVE LEVER SPEED SHIFTER LEVER CRANK ASSEMBLY CHUTE DEFLECTOR WEIGHT TRANSFER DISCHARGE CHUTE BUTTON IGNITION KEY RECOIL STARTER HANDLE CHOKE CONTROL THROTTLE CONTROL FIG. 7 L I wmuw± SEARS TRAC-PLUS SNOW THROWERS conform to the safety standards of the American National Standards Institute. AUGER DRIVE LEVER: Starts and stops the auge'r"and" impeller (snow gathering and throwing)= TRACTION DRIVE LEVER - Propels the snow thrower' forward and in reverse. WEIGHT TRANSFER PEDAL - Engage for heavy snow conditions, to keep the snow thrower from climbing drifts and hard-packed snow.. When released, it eases transport of the snow thrower° HEIGHT ADJUST SKIDS - Adjusts the ground clearance of the auger housing. IGNITION KEY - Must be inserted to start the engine. RECOIL STARTER HANDLE - Starts the engine manuallyo CHOKE CONTROL - Used to start a cold engine. PRIMER BUTTON - Injects fuel directly into the carburetor manifold for fast starts in cold weather_. SPEED SHIFTER LEVER - Selects the speed of the snow thrower (6 speeds forward and 2 speeds reverse). CRANK ASSEMBLY * Changes the direction of snow throwing through the discharge chute. CHUTE DEFLECTOR - Changes the distance the snow is thrown° DISCHARGE CHUTE - Changes the direction the snow is thrown. THROTTLE CONTROL - Controls the engine speed.. 10 .... ,,, i JI,,,MI OP RATIO The operation of any snow th rower can result in foreign objects being thrown int0 the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating the snow thrower° We recommend standard safety glasses or Wide Vision Safety Mask for over your glasses available at SEARS Retail or Catalog Stores,. HOW TO USE YOUR SNOW THROWER TO CONTROL WING KNOB SNOW DISCHARGE e Turn the crank assembly to set the direction of the snow throwing,. o Loosen the wing knob on the chute deflector and move the deflector to set the distance.. Move the deflector UP for more distance, DOWN for less distance.. Then tighten the wing knob (See Fig, 8). FIG. 8 TO STOP YOUR SNOW THROWER • To stop throwing snow, release the auger drive lever (See Fig.. 10). o To stop the track, release the traction drive lever, o To stop the engine, push the throttle control lever to "STOP" and pull out the ignition key (See Fig. 9),. TO MOVE FORWARD e PRIMER BUTTON IGNITION KEY AND BACKWARD To shift, release the traction drive lever and move the speed shifter lever to the speed you desire. Ground speed is determined by snow conditions. Select the speed you desire by moving the speed shifter lever intothe appropriate colored area on the control panel CHOKE' CONTROl[. RECOIL STARTER HANDLE THROTTLE CONTROL FIG, 9 Red - Wet, Heavy, Slushy, Extra Deep ,,i i i= =ill 11 Amber- Moderate ..... TRACTIONDRIVE LEVER White - Very Light AUGERDRIVE LEVER OFF Green - Transport only ® Engage the traction drive lever (See Fig 10, left hand). As the snow thrower starts to move, maintain a firm hold on the handles, and guide the snow thrower along the clearing path,. Do not attempt to push the snow thrower,. e To move the snow thrower backward, move the speed shifter lever into first or second reverse and engage the traction drive lever (left hand). IMPORTANT: TO THROW ....... \ / HAND RIGHT HAND FIG. 10 DO NOT MOVETHE SPEED SHIFTER LEVER WHILE THE TRACTION LEVER iS DOWN. CAUTION: READ OWNER'S MANUAL BEFORE OPERATING MACHINE, NEVER DIRECT DISCHARGE TOWARD BYSTANDERS. STOP THE ENGINE BE* FORE UNCLOGGING DISCHARGE CHUTE OR AUGER HOUSING AND BEFORE LEAVING THE MACHINE, SNOW Push down the auger drive lever (See Fig. 10, right hand).. Release to stop throwing snow. i,,i, i, 11 ,, u ,, ................ OPERATION .................... TO USE WEIGHT TRANSFER SYSTEM In hard packed or heavy snow conditions, conventional snow throwers tend to rideup and leave uneven mounds of snow behind. For these conditions, your new tracked snow thrower has a unique weight transfer system (See Fig. 11) designed to minimize ride-up. OFF Stepping on the weight transfer pedal shins more weight to the auger housing° This weight transfer keeps the snow thrower in contact with the ground and reduces ride-up, ON In lighter snow conditions or when transporting, you should release the weight transfer system for easier steering. • To use the weight transfer, hold the upper handle firmly and push down on the weight transfer pedal (See Fig. t 1) with the ball of your foot° • To release, pull up on the weight transfer pedalwith the top of your foot. FIG,11 OIL FILL CAPtDIPS3"tCK NOTE: The weight transfer system will not work if the auger housing height adjust skids are adjusted to the highest position° BEFORE STARTING FILL/ADD NOTE: OIL LEVEL MUST BE BETWEEN FULL AND ADD MARK THE ENGINE OIL: The engine on this snow thrower was shipped without oil Add oil before you start the engine. Remove the oil fill cap/dipstick and fill the crank case to FULL line on dipstick (about 2t ounces) (See Fig_ 12) with S.A,E 10 W-30 motor oil (or equivalent)., Do not overfill. Tighten the fill capldipstick securely each time you check the oil level FIG,12 Never use engine or' carburetor cleaner products in the fuel tank or permanent damage may occur, ,llllll CAUTION: GASOLINE IS FLAMMABLE AND CAUTION MUST BE USED WHEN HANDLING OR STORING IT. NOTE: SA.E 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 20 ° F. or lower, DO NOT FILL FUEL TANK WHILE SNOW 'THROWER IS RUNNING,WHEN IT IS HOT, OR WHEN SNOW THROWER IS IN AN ENCLOSED AREA. FILL GAS: WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage. KEEP AWAY FROM OPEN FLAME OR AN ELECTRICAL SPARK AND DO NOT SMOKE WHILE FILLING THE FUEL 'TANK. To avoid engine problems, the fuel system should be emptied before storage for 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use the carburetor bowl drain to empty residual gasoline from the float chamber' (Figure 39). Use fresh fuel next season_ (See Storage instructions on page 24 for additional information) NEVER FILL THE TANK COMPLETELY. FILL THETANK TO WITHIN 1/4"- 112" FROMTHE TOP TO PROVIDE SPACE FOR EXPANSION OF FUEL. ALWAYS FILL FUEL TANK OUTDOORS AND USE A FUNNEL OR SPOUT TO PREVENT SPILLING, MAKE SURE TO WIPE UP ANY SPILLED FUEL BEFORE STARTING THE ENGINE. Fill the fue! tank with clean, fresh, unleaded grade automotive gasoline. Be sure that the container you pour the gasoline from is clear] and free from rust or other foreign particles., Never use gasoline that may be stale from long periods of storage in the container. STORE GASOLINE IN A CLEAN, APPROVED CONTAINER AND KEEP THE CAP IN PLACE ON THE CONTAINER. 12 OP ATIO CAUTION: NEVER RUN ENGINE INDOORS OR IN ENCLOSED, POORLY VENTILATED AREAS. ENGINE EXHAUST CONTAINS CARBON MONOXIDE, AN ODORLESS AND DEADLY GAS. KEEP HANDS, FEET, HAIR AND LOOSE CLOTHING AWAY FROM ANY MOVING PARTS ON ENGINE AND SNOW THROWER. WARNING: TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150 ° F. AVOID THESE AREAS. DO NOT ALLOW CHtL DREN OR YOUNG TEENAGERS TO OPERATE OR BE NEAR SNOW THROWER WHILE IT IS OPERATING. ..... :: ........ iGNITION KEY CHOKE CONTROL THROTTLE WARM START If restarling a warm engine after a short shutdown, rotate choke to "OFF" instead of "FULL" and do not push the primer button° To stop engine, move the throttle control lever to "STOP" position and remove key. Keep the key in a safe place, The engine will not start without the key° FROZEN STARTER TO START ENGINE If the starter is frozen and will not turn engine: Be sure that the engine has sufficient oil. Before starting the engine, be certain that you have read the following information: e Pull as much rope out of the starter as possible. ® Release the starter handle and let it snap back against the starter COLD START (See Fig. 13) e Be sure the auger and the traction drive levers are in the disengaged "RELEASED" position,. e Move the throttle controt up to "FAST" position_ ® Remove the keys from the plastic bag. Insert one key into the ignition slot,. Be sure it snaps intoplace.. DO NOT TURN KEY. Keep the second key in a safe place.. e Rotate choke control to "FULL" choke position., • Press the primer button two or three times, while keeping your finger over the vent hole on the primer button.. Additional priming may be necessary for the first start if the temperature is below 15° F_ e Pull the starter handle rapidly.. Do not allow the handle to snap back, but allow it to rewind slowly while keeping a firm hold on the starter handle. • As the engine warms up and begins to operate evenly, rotate the choke knob slowly to "OFF" position., If the engine falters, return to "FULL" choke, then slowly move to "OFF" choke position_ If the engine still fails to start, repeal if continued attempts do not free starter, follow the electric starter procedures to start. To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job. NOTE: Allow the engine to warm up for a few minutes because the engine will not deve!op full power until it reaches operating temperature. ® CONTROL FIG.13 LL TO STOP ENGINE e RECOIL STARTER HANDLE Run the engine at or near the top speed when throwing snow. •t 3 ® With the engine running, pull the starter rope hard with a continuous full arm stroke three or four times. Pulling of starter rope will produce a loud clattering sound_ This is not harmful to the engine or starter_ e With the engine not running, wipe all snow and moisture fromthe carburetorcover in area of control levers.. Also move throttle control, choke control, and starter handle several times. :. ...:...... OPERATION SNOW THROWING TIPS CAUTION: DO NOT ATTEMPT TO REMOVE ANY ITEM THAT MAY BECOME LODGED IN AUGER WITHOUT TAKING THE FOLLOWING PRECAUTIONS: For maximum snow thrower efficiency, adjust ground speed, not throttle° If the track slips, reduce forward speed. The engine is designed to deliver maximum performance at full throttle and should be run at this power setting at all times. • RELEASE AUGER DRIVE LEVERS. DRIVE AND TRACTION O Most efficient snow blowing is accomplished when the snow is removed immediately after it falls • MOVE THROTTLE TION. LEVER TO STOP POSI- O For complete snow removal, slightly overlap each path previously taken. e • REMOVE (DO NOT TURN):!IGNITION KEY. • DISCONNECT SPARK PLUG WIRE. • DO NOT PLACE YOUR HANDS IN THE AUGER OR DISCHARGE CHUTE, USE A PRY BAR. The snow should be discharged down wind whenever possible. For normal usage, set the skids so that the scraper bar is 1/8" above the skids. For extremely hardpacked snow surfaces, adjust the skids upward so that the scraper bar touches the ground. o ............................ On gravelor crushed rock surfaces, set the skids at 1-1/4" below the scraper bar (see To Adjust Skids Height paragraph on page 17)_ Rocks and gravel must not be picked up and thrown by tile machine If the front of the snow thrower has a tendency to raise, reduce the ground speed and engage the weight transfer system_ After the snow blowing job has been completed, allowthe engine to idlefor a few minutes, which will melt snow and accumulated ice off the engine. '_ o Clean the snow throwerthoroughly e Remove ice and snow accumulation and all debris from the entire snow thrower, and fluslt with water (if possible) to remove all salt or other chemicals Wipe snow thrower dr,,,. after each use. 14 ,, ,,,,,, ,, L,LW L,ll I TE ANCE Ill GENERAL RECOMMENDATIONS The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence,. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual., Some adjustments will need to be made periodically to properly maintain your snow thrower., All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,, Jl AFTER FIRST USE e e i/ i /ill jill FIG .14 Checkthe tracksfor tension and adjust if necessary (See To Adjust Track paragraph on page 22)° Check the track adjustment and fasteners regularly,, WEIGHT TRANSFER Be sure that al_fasteners are tight. ,.J PIVOT AS REQUIRED The following adjustments than once each season., e should be performed more Auger and Track Drive Belts should be adjusted after the first 2 to 4 hours of use and again about midseason and twice each season thereafter, See To Adjust Belts paragraph on page 18, e i ill illlll IILllLI FIG. 15 Alt screws and nuts should be checked often to make sure they are tight, preferably after each use., SNOW THROWER LUBRICATION - EVERY TEN HOURS o Chains and Sprockets - Oil chains and sprockets (See Fig. 14)with 10W-30 oil (or equivalent) after 10 hours use and at the end of each season,. o Weight Transfer System - Coat weight transfer plate (See Fig,, 15) with clinging type grease, such as lubriptate, every ten (10) hours and before storage_ @ Auger Shaft - Using a hand grease gun, lubricate the auger shaft zerk fittings (See A, Fig 16) every ten (10) operating hours,, Each time a shear bolt is replaced (see To Replace Auger Shear Bolt paragraph on page 22), the auger shaft MUST be greased.. FIG.16 For storage or when replacing shear bolts, remove shear bolts and lubricate auger shaft zerks,, Rotate augers several times on the shaft and reinstall the shear bolts. LUBRICATION • - NOT REQUIRED Hex Shaft and Gears - Hex shaft and gears require no lubrication. Allbearings and bushings are lifetime lubricated and require no maintenance (See Fig 17). PLATE FIG,17 15 i MAIN IENANCE NOTE: Any greasing or oiling of the above components can cause contamination of the friction wheel If the disc drive plate or friction wheel come in contact with grease or oil, damage to the friction wheel will resulL Should grease or' oil come in contact with the disc drive plate or friction wheel, be sure to clean the plate and wheel thoroughly. _f!._ OIL FILLCAP/ DIPSTICK ENGINE @ LUBRICA'I'ION Check the crankcase oil level (See Fig. 18) before starting the engine and after each five (5) hours of continuous use., Add S,,A_E.! 0W-30 motor oil or' equivalenL Tighten fill cap/dipstick securely each time you checkthe oil level. S..A.E. 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 20 ° F_or lower_ FIG. 19 Change the oil after first two hours of operation and every 25 hours thereafter or at least once a year if the snow thrower is not used fo_ 25 hours. (See Fig. 19)._ Position snow thrower so that the oil drain plug is lowest point on the engine,. Remove oil drain plug and oil fill cap/dipstick. Drain oil into a suitable container.. Oil wil! drain more freely when warm. Replace oil drain plug and tighten securely_ Refill crankcase with S..AE. 10W-30 motoroil (or equivalent). S.AE, 5W-30 motor oil may be used to make starting easier in areas where temperature is consistently 20 ° Fo or lower+ PLUG • Make sure that the spark plug is tighte ned securely into the engine and the spark plug wire is attached to the spark plug. • If a torque wrench is available, torque plug to 18 to 23 foot pounds. • Clean the area around the spark plug base before removal to prevent dirt from entering the engine. • Clean the spark plug and reset the gap periodically _" FIG, 18_ Auger Gear Box - The auger gear box has been factory lubricated for life. Iffor some reason lubricant should leak out, have augergear case checked by a competent repairman. SPARK .._ FULLAND ADDMARK NOTE: For storage, the hex shaft and gears should be wiped with 10W-30 motor oit to prevent rusting (See Fig.. t7)_ • NOTE:OIL LEVEL BETWEEN __BE 16 S CEAN ADJUSTME TS i CAUTION: ALWAYS DISCONNECT THE SPARK PLUG WIRE AND TIE BACK AWAY FROM THE PLUG BEFORE MAKING ANY ADJUSTMENTS OR REPAIRS. i TO ADJUST SKID MOUNTING NUTS i SKIDS HEIGHT This snow thrower is equipped with two height adjustment skids, located on the outside of the auger housing These skids elevate the front of the snow thrower° HEIGHT ADJUST SKID For normal hard surfaces, adjust the skids as follows: e Make sure the snow thrower is on a hard, level surface and the weight transfer system lever is released See page 12. o Place extra shear bolts supplied (found in parts bag) under each end of the scraper bar near but not under the skids @ Loosen the skid mounting nuts (See Fig 20) and push the skids down until they touch the ground. Retighten the mounting nuts / i TO ADJUST CRANK After considerable use, the metal scraper bar wilt have a definite wear pattern. The scraperbar in conjunction with the skids should always be adjusted to allow 1/8" between the scraper bar and the sidewalk or area to be cleaned. Position the snow thrower on a level surface o Loosen the carriage bolts and nuts securing the scraper bar to the auger housing_ o Adjust the scraper bar to the proper position o Tighten the carriage bolts and nuts, making su re that the scraper bar is parallel with the working surface. o After extended operation, the scraper bar may be reversed, if the scraper bar must be replaced due to wear, remove the carriage bolts and nuts and install a new scraper bar illl /i Jl i ii ii i M_ ill i i llllll/// // i i i CHUTE ASSEMBLY If you cannot rotate the chute crank fully to the left and to the right, you need to adjust the chute crank (See Fig 21 ) BAR ® ill CAUTION: BE CERTAIN TO MAINTAIN PROPER GROUND CLEARANCE FOR YOUR PARTICULAR AREA TO BE CLEARED. OBJECTS SUCH AS GRAVEL, ROCKS OR OTHER DEBRIS, IF STRUCK BY THE IMPELLER, MAY BE THROWN WITH SUFFICIENT FORCE TO CAUSE PERSONAL INJURY, PROPERTY DAMAGE OR DAMAGE TO THE SNOW THROWER. NOTE: tf the skids are at the maximum height, the weight transfer system will not work SCRAPER ill FIG. 20 For rocky or uneven surfaces, raise the front of the snow thrower by moving the skids down This will help prevent rocks and other debris from being picked up and thrown by the auger° TO ADJUST /1//i e Loosen both 1/2" nuts on the crank adjusting rod (using 3/4" wrenches) o Rotate the adjusting rod in or out to allow about t/8" clearance between the notch in the flange and the outer diameter of the worm • Once this clearance is set, tighten the nuts NOTE: Be sure the crank does not touch the side of the engine or the cover will be scratched I FLATWASHER 1 1/2 INCH CRANK ADJUSTING ROD FIG_ 21 17 WORM SERVICE AND TO ADJusT CABLES US rMEN rs THE CLU'TCH CONTROL ................................................................................. ............ : .................... TRACTION DRIVE __ !(_'_'\ LEVER Periodic adjustment of the cables may be required due to normal stretch and wear on the belts, To check for corr ect adjustment, the control lever must be in the full forward position, resting onthe plastic bumper.. The control cables are correctly adjusted when the center of the "Z" Fitting is in the center of the hole and ttlere is no droop in the cable (See Fig. 22),. • _ / / .............................. • Do the same forthe other lever cable 1 ./1 [Ul FIG. 22 Hold the square end of the threaded portion wittl pliers and adjust the locknut in or out until the excess slack is removed.. Pull the cable back through the spring and connect the cable., LEVER MUSTBEIN FULL FORWARDPOSI']'ION (Just Contact- i_[._.STICBUMPER Push the cable through the spring (See Fig. 23) to expose the threaded portion of the cable. • CONTROL _ If adjustment is necessary: • '" ....... _"_ TRACTION AUGER DRIVE SPRING NOTE: Whenever the track drive or auger belts are adjusted or replaced, the cables wilt need to be adjusted, TO ADJ UST BELTS END Belts stretch during normal use., if you need to adjust the belts due to wear or stretch, proceed as follows: TRACK DRIVE BELT LOCKNUT (See Fig. 25) FIG. 23 ii i i HHIHIIIH I II JHJIll ..... The track drive belt has constant spring pressure and does not require adjustment. Check the clutch control cable adjustment before replacing the bell Replace the track drive belt if it is still slipping (see To Replace Belts paragraph on page t9)., AUGER DRIVE BELT (See Fig. 25) If your snow thrower will not discharge snow, check the control cable adjustment If it is correct, then check the condition of the auger drive belt. It may be loose or damaged. If it is damaged, replace it., See To Replace Bells paragraph on page 19. If the auger drive belt is loose, adjust as follows: \ : _IMPELLER _ PULLEY FIG. 24 • Disconnect the spark plug wi{e. • Remove the belt cover,. TRACK • Loosen the nut on the idler pulley (See Fig. 24) and move the pulley toward the belt about 1t8". ;..:_ _ • Tighten the nut.. DRIVE BELT / ._',___/B AUGER DRIVE BELT_ Press the augerdrivetever_ Checkthetensiononthe belt (opposite idler pulley). The belt should deflect about 1/2" with moderate pressure (See Fig,. 24)_ NOTE: You may have to move the idler pulley more than once to obtain the correct tension. Replace the belt cover. • Check the clutch control cable adjustment. • Reconnect the spark plug wire.. (Right Hand) __ _ TRACKPULLEY DRIVE AUGERpULLEyIDLER __ BRAKE ASSEMBLY-"" IDLER PULLEY FIG. 25 18 ELT GUIDE Left Hand) AUGER DRIVE • • TRACK DRIVE . PULLEY ADJUSTIVIE TS .......................... SERVICE TO REPLACE BELTS The drive belts on this snow thrower are of special construction and should be replaced with original equipment belts available from your nearest SEARS Store or Service Center° BELT COVER / You will need the assistance of a second person while replacing the belts,, Drain the gasoline from the fuel tank by removing the fu el line. Drain the gas and reinstall fuel line,, ouTI cAo,,o.: DOORS, AWAY FROM FIRE OR FLAME ,,, ,,, AUGER ,, , Ill, 1/4 X I12 INCH SELF TAPPING SCREW I • FIG, 26 DRIVE BELT if your snow thrower will not discharge snow, and the auger drive belt is damaged, replace it as follows: • Disconnect the spark plug wire° e Remove the belt cover (See Fig. 26) ® Loosen the belt guides (See Fig, 28) and pull away from the drive pulley° Loosen the auger idler pulley (See Fig. 28) and slip the belt out, o e Engage the auger drive lever,, This will pull the brake assembly (See Fig, 27) away from the pulley and allow the belt to be slipped out. e Remove the belt from the auger drive engine pulley° e Install the original equipment replacement belt in reverse order of removal, • Release the auger drive lever,, ® Place the drive belt onto the auger drive pulley. • Adjust the drive belt (see To _djust Auger Drive Belt paragraph on page t8),, o Adjust the belt guides (see To Adjust The Belt Guides paragraph on page 20)., Reinstall the belt cover_ ® ® Check clutch control cable adjustment (see page 18),, e Reconnect the spark plug wire, TRACTION IMPELLER DRIVE BELT_ BELT GUIDE (Right AUGERIDLER PULLEY 19 DRIVE BELT TRACK DRIVE PULLEY GUIDE (Left Hand) AUGER DRIVE PULLEY TRACK DRIVE IDLER PULLEY SERVICE AND ADJUSTMEN TS JL ..... TRACK ..... ,,,, H i m, Jll,J ..... TO ADJUST THE FRICTION DRIVE BELT if the snow thrower will not move forward, you need to check the track drive belt, the traction drive cable or the friction wheel it the friction wheel is damaged, it will need to be replaced_ See the To Replace Friction Wheel paragraph on page 21. If the friction wheel is not worn, check the adjustment, as foItows: If your snow thrower will not move forward, check the track drive belt for wear. If the track drive belt needs to be replaced, proceed as follows: • Disconnect the spark plug wire. • Remove the belt cover, • Loosen the left handbelt guide (See Fig 27) mounting screw and move the belt guide away from the bell WHEEL • Disconnect the spark plug wire_ • Drain the gasoline from the_]as tank. • Stand snow thrower on the auger housing end. • Remove the bottom panel (See Fig, 29). • Pull the track drive idler pulley (See Fig. 27) back and slip the belt past the idler pulley Remove the belt from the engine pulley. o Position the shifter lever in first (1) gear. • Remove the belt between the two large pulleys o • Install the new original equipment replacement belt in reverse order of removal. o Adjust the left hand belt guide and tighten the mounting screw (see To Adjust The Belt Guides paragraph below). Note the position of the friction wheel on the disc drive plate The right side of the friction wheel should be 3-3/8" fromthe left outer side of the discddve plate (See Fig. 30) • o Reinstall the belt cover. O Reconnect the spark ptug wire_ TO ADJUST If adjustment is necessary: THE BELT GUIDES There are two belt guides on your snow thrower, a left and right After you replace a track or auger drive belt, you need to adjust one or both of the belt guides° Proceed as follows for each belt: • Disconnect the spark plug wire. • Remove the belt cover (See Fig 26) • Engage the auger drive clutch lever, • Measure the distance between the belt guides and the belt (See Fig 28)° The distance should be 3/32" for each guide. • If adjustment is necessary, loosen the belt guide mounting bolts. Move the belt guides to the correct position Tighten the mounting bolts o Reinstall the belt cover. o Reconnect the spark plug wire • Loosen the jam nut "A" on the speed select rod Remove the ball joint from the shifter bracket Lengthen or shorten the rod by turning the adaptor to obtain the correct friction wheel position (See Fig. 31) • Reinstall the ball joint and tighten the jam nut. • Reinstall the bottom panel FRICTION WHEEL DRIVE PLATE 3-3/8 INCH FIG. 30 SPEEDSELECTROD - JAM NUT IFTER BRACKET ADAPTOR, REM - _BI_.__I LOOSEN BOLT,.._ |_.BOLT BALL LOOSEN BOLT PANEL TRACK CONNECTING I t ROD FIG. 31 FIG. 29 2O SERVICE AN ADJUST E TS TO REPLACE FRICTION WHEEL FRICTION WHEEL If the snowthrower will not move forward, and the friction wheel is worn or damaged, you need to replace it, as follows: e Drain the gasoline from the fuel tank by removing the fuel lineoDrain the fuel and reinstall the fuel line,. e Disconnect the spark plug wire, ® Stand the snow thrower up on the auger housing end (See Fig., 32)., e Remove the bottom panel (See Fig. 29). e Disconnect the right side track connecting rod,, ® Rotate the right side track until it is parallel to the ground (See Fig 33),, • Remove the three (3) fasteners securing the friction wheel to the hub (See Fig. 32). i i LOCKWASHER, .T NUT HEX SHAFT HUB BOLT illl HEX SHAFT CAUTION: DRAINGASOLINEOUTDOORS AWAY FROM FIRE OR FLAME. o Move the shifter lever into first (1) gear. • Loosen the four No_, 10 keps nuts securing the bearing plate (See Fig..33), Do not remove the nuts., HUB NOo 10 NUTS NOTE: Reassembly will be easier if you place a piece of tape over each of the carriage bolt heads on the inside of the motor mount before you remove the nuts,_ e Move the speed select lever into sixth (6) gear., e Remove the four No,, 10 keps nuts_ ® Remove the bearing plate, ® Slide the hex shaft to the right until the friction wheel can be removed. O Install the new friction wheel loosely on the hex shaft, O PLATE AUGER HOUSING (UNIT STANDING ON AUGER HOUSING END) Reinstall the removed parts in reverse order of removal FIG. 33 21 ........ IJlJ i ],lll,ll,i, ................... _ SERVICEAND ADJUSTMENrS TO REPLACE AUGER SHEAR BOLT The augers are secured to the auger shaft with special bolts (See Fig. 34) that are designed to break (to protect the machine) if an object becomes lodged in the auger housing° Use of a harder bolt wil! destroy the protection provided by the shear bolt. IMPORTANT: TO iNSURE SAFETY AND PERFORMANCE LEVELS, ONLY ORIGINAL EQUIPMENT SHEAR BOLTS SHOULD BE USED.. WHEN REPLACING SHEAR BOLTS, BE SU RE TO REPLACE SHEAR BOLT SPACERS. FIG. 34 To replace a broken shear bolt, proceed as follows: • Move the throttle to STOP and turn off all controls.. • Disconnect the spark plug wire. Be sure alt moving parts have stopped. • Lubricate the auger shaft zerk fitting (see the Maintenance section, pages !5-16). o Align the hole in the auger with the hole in the auger shafL Install the new shear bolt and shear bolt spacer provided. • Reconnect the spark plug wire. TO ADJUST TRACK DISTANCE SHOULDNOT BE GREATER THAN 2INCHES TRACK (A) If the snowthrower does not moveforward evenly and the track slips slightly, you need to check the track, as follows: • Measure the distance between the top of the side plate and the inside of the track.. The distance should not be more than two (2) inches.. FIG. 35 If the distance is greater, you need to adjust the track, as follows: o Loosen the bolts (A) (See Fig.,35) on both sides of the track assembly o Turn the cam washers equally on both sides° O Adjust the track to reduce slack, so that the distance between the top of the side plate and the inside of the track is not greater than two (2) inches. Be sure the cam washers are adjusted evenly or the track will be twisted (See Fig. 36). If the track becomes twisted, readjust the cam washers to the correct adjustmenL CAM WASHER ............................... _0UT OF ADJUSTMENT .......... _r -t----CORREC FRONT VIEW FIG. 36 22 I S RVICE AN TO ADJUST E TS ADJUST CARBURETOR The carburetor (See Fig. 37) has been pre-set at the factory and readjustment should not be necessary.. However, if the carburetor does need to be adjusted, proceed as follows: ® _IDLE Close the high speed adjusting screw by hand.. ® Do not overtighteno o Then open it 1-1/4 to 1-1/2 turns° ® Close the id)e adjusting screw by hand, Do not overtighten. o Then open it 1-1/4 to 1-1/2 turns_ ® Start the engine and let it warm up, o Set the throttle control to FAST. Adjust the high speed adjusting screw in until the engine speed or sound alters° Adjust the screw out until the engine speed sound alters. Note the difference between the two limits and set the screw in the middle of the ADJUSTING _:j- SCREW (Close finger tight only) (Close finger tight only) e ® ® i i Hl=,,Hll ,l= , FIG. 37 TO ADJUST: e Clean the spark plug by carefully scraping electrodes (do not sand blast or use a wire brush)_ o Be sure the spark plug is clean and free of foreign matedaL Check electrodes gap (See Fig. 38) with a wire feeler gauge and reset the gap to 030 inch if necessary_ range.. Set the throttle control to SLOW,. Adjust the idle adjusting screw in until the engine speed drops, then adjust the screw out until the engine speed drops. Note the difference between the two limits and set the screw in the middle of the range.. If the engine tends to stall under load or not accelerate from low speed to high speed properly, adjust the high speed screw out in 1/8 turn increments until the problem is resolved° .030 GAP Let the engine run undisturbed for 30 seconds between each setting to allow the engine to react to the previous adjustments. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHlCH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOU R NEAREST SEARS SERVICE CENTER, WHICH HAS THE PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS,. FIG. 38 TO REPLACE: TO ADJUST OR REPLACE THE SPARK PLUG If you have difficulty starting you r snowthrower, you may need to adjust or replace the spark plug. Follow the instructions below. Replace the spark plug it electrodes are pitted or burned or if the porcelain is cracked 23 e If you need a new spark plug, use only the proper replacement spark plug. e Set the gap to _030 (See Fig 38). o Before installing the spark plug, coat its threads lightly with graphite grease to insure easy removal • Tighten the plug firmly into the engine, • If a torque wrench is available, to rque the plug to 18 to 23 ft - Ibs ii ii. E ...................... CAUT'iON: NEVE"STORE THEENGINE WITH FUEL IN THE TANK INDOORS OR IN AN ENCLOSED, POORLY VENTILATED AREAWHERE FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS ON A FURNACE,. WATER ttEATER, CLOTHES DRYER, ETC,. NOTE: Immediately prepare your snow thrower for storage at the end of the season or'if the unit will not be used for 30 days or more,. BOWL DRAIN SNOW THROWER • Thoroughly clean the snow thrower'. • Lubricate all lubrication points (see the Maintenance section, pages 15 -16). • FIG. 39 Be sure that all nuts, bolts and screws are securely fastened. Inspect all visible moving parts for damage, breakage and wear° Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightlybefore painting, • • Start the engine and run at SLOW (idle) speed until the engine stops from lack of fueL • Drain the carburetor by pressing upward on the bowl drain (See Fig_39), located below the carburetor cover_ NOTE: Fuel stabilizer (such as STA-BIL) is an acceptable alternative in minimizing the formation of fuel gum deposits dudng storage Add stabilizer to gasoline in fuel tank or storage container, Always follow the mix ratio found on stabilizer container_ Run engine at least 10 minutes after adding stabilizer to allow the stabilizer' to reach the carburetor,.Do not drain the gas tank and carburetor if using fuel stabilizer_ Cover the bare metal parts of the blower housing auger and the impeller with r_Jstpreventative, such as sprayable lubricant. NOTE: A yearly checkup o r tuneup by a S EARS Service Center is a good way to insure that your snow thrower will provide maximum performance for the next season., ENGINE IMPORTANT: Remove the spark plug and squirt one (1) ounce of engine oil into the cylinder. Pult the recoil starter rope slowly, allowing the piston to coat the internal engine parts.. Install an old spark plug. This prevents fouling a new plug with the preservative used to lubricate the internal parts of the engine_ Close the choke and plug the muffler opening° ITIS IMPORTANTTO PREVENTGUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS THE CARBURETOR, FUEL FILTER, FUEL HOSE OR TANK DURING STORAGE.. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OFAN ENGINE WHILE IN STORAGE. OTHER Drain the gasoline from the fuel tank by removing the fuel line. Drain the fuel and reinstall the fuel lined • If possibJe, store your snow thrower indoors and cover it to give protection from dust and dirt. • If the machine mustbe storedoutdoors, block upthe snow thrower to be sure the entire machine isoff the ground. • Cover the snow thrower with a suitable protective cover that does not retain moisture, Do not use plastic., IMPORTANT: Ii "'i...... _ ............ C_'_T'ioN: , DRAIN FUEL iNTO ......... i APPROVED CONTAINER OUTDOOBS, I ! AWAY FROM OPEN FLAME. ............. i 24 NEVER COVER SNOW THROWER WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM SERVICE SERVICE COIVl RECORDS Fill in dates as you complete regular service NDATiO S SCHEDULE ii SERVICE DATES i After Before Often First 2 Each hours Use Every Every 10 25 Each Before Hours Hours Season Storage i III,ILILll Check Engine Oil Leve! ..... ..... J ....= , i_ Ii Change Engine Oil 33gfiten All Sc'rews and Nuts ................... v" .... Check Traction Cfutch Cable ............. i == =. Adjustment (See Cable AdjusLrnent) Replace Sp_ Plug A_djustDrive" Belts= Lubricate All Pivot Points Lubricate Auger Shaft (See Shear Bolt Replacement) "=Lubricatesprockets and Chains Sparingly (Track Assembly) Drain Fuel Check AugerCiuto.Cabie Adjustment ii (See Cable Adjustment) LUBRICATION CHART Oil chains and sprockets with 10W-30 oil. Lubricate Auger Shaft. Coat with a clinging type grease such as lubriplate. 25 TROUBLE SHOOTING POINTS TROUBLE CAUSE Difficult'starting CORRECTION Defective spark plug Replace defective plug. Water or dirt in fuel system Use carburetor bow] drain to flush and refill with fresh fuel. Engine tuns erratic iii ' 'B'locked fu':i'"ii'.'e oriowonfuel ,,,,,,,,, , Clean fuel line; check fuel supply; add fresh gasoline (Gasolinetoil .......... mixture if 2 cycle #ngine.), Engine stalls Unit running on CHOKE Set choke lever to RUN positio_ Engine runs erratic; Water or dirt in fuel system Use carburetor bowl drainto flush and refill withfresh fuel Carburetor Adjust carburetor, Loss of power Excessive vibration out of adjustment Loose parts;damaged impeller Step engine immediately and discont_ect spark plug wire Tighten all bolts and make all necessary repairs If vibration continues, have the unit serviced by a competent repairman Unit falls to propel Drive belt loose or damaged Replace drive belt. Incorrect adjustment of traction drive cable Adjust traction drive cable. Worn or damaged friction wheel Replace friction wheel. Auger drive belt loose or damaged Adjust auger drive belt; replace if damaged Auger control cable not adjusted Adjust auger control cable.. itself Unit fails to discharge snow correctly Shear boil broken Replace shear bolt Discharge chute clogged Stop engine immediately and disconnect spark plug wire.. Clean discharge chute and inside of auger housing Foreign object lodged in auger Stop engine immediately and disconnect Remove object from auger Unit rides up Weight transfer disengaged Engage weight transfer pedal 26 spark plug wire. I NOTES 27 CRAFTSMAN 23" SNOW THROWER Handle Assembly 536.884811 39 Repair Parts 1 60 3 1 3 59 -40 62 _--4 41 28 57 33 _132 .10 11 2930 63 18 52 17 22 64 49 48 5O 7 16 17 17 19 45 51, 47 46 21 17 16 43 24 26 18 28 46 47 CRAFTSMAN REF. NO, PART NO. 1 2 3 4 5 6 7 8 9 t0 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 25 26 27 28 29 30 31 32 3535 309344 3538 4049 308012 70990 309059 308037 6300 71059 71034 306523 310421 308901 310391 71042 71060 50782 6352 50786 71072 71O38 1668 1449 73801 73812 t579 7288 71062 71044 7289 71045 23" SNOW THROWER 536.884811 PART NAME REF. NO. PART NO. 33 34 35 36 3'7 38 39 40 41 42 43 44 45 46 47 48 49 5O 5! 52 53 54 55 56 57 58 59 60 61 62 63 64 71457 70984 308011 1672 1673 71035 304872 307399 17 148 71082 104 7O55 7058 7059 70993 7052 1162 71037 71071 71007 3903 3902 308146 308145 50780 307920 307918 309310 309312 71046 307148 PART NAME ,, 5/16 InoCap Nut Adapter, Boot to Handle Pivot Pin Bumper Upper Handle 5/16-18 x 1-3/4 Inr Screw Bracket, Chute Rotate Stop Shift Lever Decal, Gear Selector 1/4 In, Lockwasher 1/4..20 Hex Nut Control Panel Support Control Panel Ass'y Taptite Screw, 10-24 x 5/8 lno 1/4-20 x 2 InoCarriage Bolt 5/16-24 Hex Nut 5/16 In. Lockwasher Ball Joint Adapter, Speed Control Rod Spring t3/32 In., Flatwasher 5/16-18 Hex Nut Speed Control Rod Lever, Speed Control 5/32 x 7/8 In..Spring Pin 1/2 in.. Flatwasher Clutch Cabie 3/8-16 x 3 In. Screw 3/8 In. Lockwasher 3/8-16 Hex Nut Plastic Stop 3/8-16 Jam Nut 29 , ,, ..... Eye Bolt 5/16-18 x 3/4 In Screw Lower Handle Drive Clutch Spring Auger Clutch Spring 1/4-20 Locknut Retainer Ring Chute Crank Handle Chut_e:Crank Assembly Eye Bolt Grommet 3132 x 1 In. Cotter Pin Plastic Cap Chute Control Rod 1/2-20 Jam Nut I12 InoLockwasher 5/16-18 x 3/4 In. Carriage Bolt L.H., Chute Rotate Bracket R..H..Chute Rotate Bracket 5/t6-18 Hex Nut '11/32 In Ffatwasher 3/8-16 x 2 In. Hex Hd Bolt Auger Drive Control Decal Traction Drive Control Decal Clutch Spring Boot Eyebo_t Boot Plastic Knob Traction Drive Lever, L H Auger Drive Lever, R..H. Plug, Nylon Washer, Flat 3/8" Nylon Locknut Owner's Manual CRAFTSMAN 23" SNOW THROWER Motor Mount Assembly 536.884811 Repair Parts 49 51 53 91 65 !8 18 54 52 58 60 5 62 57 6, 37 55 70 68 _ 67 © 69 23 9i 72 87 74 90 7 73 13 8 29 ___ 31 32 24 20 60 77 5O 78\ 33 31 8O 84 81 85 83 42 44 26 / 25 45 87 47 46 48 12 33 88 14 71 15 3O 89 88 CRAFTSMAN REF, NO, i 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 '18 19 20 21 22 23 24 25 26 27 28 29 30 3! 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 23" SNOW THROWER 536.884811 REF. t PARTNO. 308646 307696 308054 70988 71060 85494 71074 73801 53703 85492 71067 70978 70982 62'15 308009 50795 7287 6106 7O985 73795 53793 53794 71391 53704 590 71010 71072 73787 55026 55027 71071 71393 577399 53788 20579 30289 6103 577269 53714 50677 71063 71015 50793 145! 443 301545 5939 3526 85495 No. I PART NAME Motor Mount Frame Belt Cover Tecumseh Engine, 5 HP, 4 Cy 5/16-18 x1-1/4 In. Bolt 5/16 tn. Lockwasher Clutch Cable Lever 1/2 In.. Flatwasher 5/32 x 7/8 In. Spring Pin Bushing, Plastic Clutch Auger Lever Assembly 1/4 In. Flatwasher 1/4-20 x I/2 In. Self Tapping Scr 5/16-18 x 1/2" Self Tapping Scre 48 Tooth Gear Bottom Cover I 5O 51 52 53 54 55 56 73812 71111 71461 85504 6105 6107 72531 53833 53832 71086 73811 85501 53831 53830 t't87'1 71059 71034 3080O5 71360 71035 51438 73839 85499 53816 71079 73817 53807 7091 7286 53818 , 53820 53821 53819 i I 73823 1 73822 1 71081 ! 70970 73826 53836 5923 I 71045 71062 48275 t t 307697 1 310169 f 308900 I 308903 I 71005 58 59 60 61 62 63 64 65 66 3/4 In..Hypro Key Roller Bearing 1/2 In. Flatwasher 5/16-18 x 3/4 In. Bolt 5/16 x 1-3/8 In. Flatwasher Idler Traction Lever Spacer, Sleeve 5/16-t8 Hex Locknut 68 70 71 73 74 75 Idler Traction Drive Spring 3/8-16 Hex ,Jam Nut 3/8-16 x 1-1/2 In Bolt 318 In.. Flatwasher Belt Retainer Washer L.H BeR Guide R.H. Belt Guide 11/32 In. Flatwasher 5/16-24 x 1 In. Bolt 5/I6-18 x 1/2 In. Set Screw Engine Pulley Key, Woodruff # 5 1/2 In. Wave Washer Outer Bearing Retainer Engine Pulley Spacer Engine Drive Pulley Flatwasher 3/8 In Lockwasher 3/8-24 x 1 InoBolt 1-7/8 In, Idler Pulley Shaft & Levers Assembly Auger Brake Spring 5 In. Impeller Pulley Special Traction Drive Belt Special Auger Drive Belt Shift Control Shaft 78 79 81 82 83 84 85 °°1 87 88 89 91 92 93 94 95 96 97 31 PART NO. ', PART NAME 1/2 In Flatwasher 3/8-16 Hex Locknut #10_24 Keps Nut Bearing Assembly Inner Bearing Retainer Ball Bearing 10-24 x 3/8 In_Carriage Bolt 8 Tooth _inion Gear Hex Disc Friction Wheel Shaft 1/8 x 3/4 In Spring Pin 1/4 In..Snap Ring Trunion Bearing Friction Wheel Hub Friction Wheel 1/4-20 x 5/8 In..Bolt 1/4 In..Split Lockwasher 1/4-20 Hex Nut Pivot Bracket 1/4-20 x 1-3/4 in Bolt 1/4-20 Hex Locknut 5/16 In..Spacer, Sleeve 1/4-20 x 2-1/4 In. Bolt Traction Shaft Assembfy t/2 In. Spacer, Sleeve 1/8 x 1 In_Cotter Pin 1/2 inn Push-on Nut Friction Wheel Disc Traction Hex Shaft Thrust Bearing Return Spring Clutch Spring Clutch Rod Traction Spring Bracket 1/8 x 1-3/8 In_ Spring Pin 1/8 x 1/2 in. Spring Pin 3/32 x 3/4 In. Cotter Pin 1/4-20 x 1-1/4 In Bolt I/4-20 Hex Locknut Shaft Hex Bearing Track Axle Shaft Nut, 3/8-16 Washer, Splitlock Washer, Flat 3/4 In ,Fender Screw, 1/4-20 x 3/8 In Screw, 14-10 x 3/4 in.. Nut, 14-10 "J" Type Screw, 3/8-16 x 1 In CRAFTSMAN 23" SNOW THROWER Track Assembly 536.884811 Repair Parts 14 21 21 22 36 32 37 25 19 15 11 17 22 37 15 26 20 3O ÷ 42 43 33 29 26 25 24 27 \ 18 19 15 35 19 16 15 26 19 36 37 2O 31 40 23 21 32 CRAFTSMAN NO. 1 2 3 4 5 6 7 8 9 10 11 12 113 14 15 16 i 17 18 19 20 ! 21 22 PART NO. 308048 308038 308039 6025 518 6001 70978 71060 71037 73839 6215 7285 70985 71391 301818 5930 59'17 5947 71067 6108 71348 5951 23" SNOW THROWER 536.884811 PART NAME Foot Pedal L,H. Bracket, Weight Transfer R..H, Bracket, Weight Transfer Tension Spring 1!2 In,,Pal Nut 7/16 In.,Shoulder Bolt 1/4-20 x 1/2 In Serf Tapping Screw 5/! 6 In, Lock'washer 5/16_18 Hex Nut 1/4-20 x 2-1/4 In,,Screw 48 Tooth Gear Screw, 1/4-20 x 1-1/2 In_ 5/16-18 x 3/4 in., Bolt 5/16-18 Hex Locknut Track Drive Wheel Sprocket Chain #420-50 1/4-28 x 3-3/4 In, Screw 1/4 In. Flatwasher 1/4-28 Locknut 5/16-18 x t/2 In. Screw 5/16 In,.BeIleville Washer 33 REF. NO. PART NO, PART NAME 23 24 25 26 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 5950 9724 302024 7074 301817 305299 308883 308882 308061 308056 9756 301819 71O35 70969 6403 304133 73840 308784 73826 9727 20465 1/2 In. Flatwasher 4-3/4 In_Track Track Wheel Shaft 1/2 In, Flatwasher Track Idler Wheel 3/4 In, Flatwasher Inner L,H, Track Plate Inner RH. Track Plate Outer LIH'. Track Plate Outer RoHoTrack Plate Inner Track Bearing Hub Outer Track Bearing Hub 1/4-20 Hex Locknut 1/4_20 x I in. HHC Screw Cam Washer Sprocket and Hub Assembly 3/4 In Flatwasher Trac Plus Decal 1/4-20 Locknut Tie Rod 1/8 In, Hair Pin CRAFTSMAN 23" SNOW THROWER Auger Housing Assembly 536.884811 Re )air Parts ,o f il 32 29 18 \ 36 ) 33 3 15 16 35 38 38 3O 31 27 4O 34 28 CRAFTSMAN REFo NO. 1 2 3 4 5 6 7 8 9 t0 11 12 13 14 15 16 17 18 19 20 PART NO. i 308768 307665 71037 57171 302680 71391 302843 302634 308931 307698 302678 302635 577400 53759 71060 71071 308059 308119 302922 20556 23" SNOW THROWER 536.884811 PART NAME Striped Danger Decal Chute 5/16_18 Hex Nut Wing Knob 5/16 In. Flatwasher 5/16-18 Hex Locknut 5116-18 x 1-1/4 In. Carriage Bolt 5116-18 x 3/4 In. Screw Chute Hinge Wire Lower Chute •1/4-20 x 112 In. Screw 1/4-20 Wide Flange Locknut 5/16-18 x 3/4 In. Bolt 6.5 In. Auger Pulley 5/16 inn Split Lockwasher 11/32 In, Flatwasher Bearing & Retainer R,H Side Plate Danger Decal, Read From Side 3/16 In_ Square Key 35 REF. NO. PART NO. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 71032 309057 85480 71058 70142 308839 308053 73755 70141 73826 308052 308118 70993 70984 307912 7O983 736 9524 3943 53757 PART NAME 8-32 x 1/2 Ino Bolt Retainer w/Stop Clip,Chute Lower Chute Ring Clip #8-32 Hex Locknut Chute Danger Decal Lower Chute Ring R..HoAuger Auger Washer Auger Danger Decal 1/4-20 Locknut L,H. Auger L,H. Side Plate 5/16-18 x 3/4 ln_ Carriage Bo_t 5/16-18 x 3/4" Self Tapping Screw Height Adjust Skid 5/16-t8 x 5/8 In, Screw Scraper Bar t/4-20 x 1-3/4 In HHC Screw 1/4 In. Spacer 1 In.,Auger Shaft Bearing CRAFTSMAN GEAR 23" SNOW THROWER BOX REPAIR 536.884811 PARTS 10 7 11 12 13 1 15 16 8 6 17 19 18 20 21 2O 19 22 / 5 23 24 6 PAR]" NO. 1 i tl 71393 308051 73905 3956 71100 1065 53737 10905 53735 53734 53733 50795 REF, NO, PART NAME 5/16-24 X I In,. Bolt 13 14 15 !6 17 18 !9 2O 21 22 23 24 impeller'& Shaft Assembly Woodruff Key #9t Auger Shaft, 23 Ino 5/16-24 Flange Locknut Oil Seal Quad Ring Flange Bearing 7/8 In,, Flatwasher 7/8 In, Roller Bearing 7/8 In_Flatwasher 3/4 in_ Key 36 PART NO. 53732 50683 50688 5373 t 895 53749 53743 53748 53730 897 896 912 PART NAME 1-3/4 In,. Worm Gear 3/4 In. Flatwasher Retaining Ring Sleeve Bearing L_H. Gear Box Housing 1/4 x 18 Pipe Plug Auger Gear Box Bearing 1 In, Flatwasher Worm Gear' Gear Box Gasket R H. Gear Box Housing 5/16-24 x 1-1/2 In. Bolt REWIND STARTER 12 NO. 590646 Refo No. ! 13 _2 37 1 2 3 4 5 6 7 8 9 10 11 12 Part No. Part Name 59O646 iStarter, Rewind 590599A iPin, Spring _(}_cLNo. 4) 590600 Washer 590615 Retainer 590601 iWasher 590598 ISpring, Brake 590616 Dog, Starter 590617 Spring, Dog 590645 Pulley 590619 Spring, Rewind 590620 Cover, Spring 590647 Housing Assyo, Starter 590451A Rope, Starter (Length 69" E_5/32' 13 590574 diaJ Handle, Mitten Grip (Not include, with starter) CRAFTSMAN 4-CYCLEENGINE MODEL NUMBER: 143.804072 IIIII II 218 II IIIII ,,,...-"*' 221 . J'e.,...._ _'-,-.. 219 L 48 I 18 " I85 ..f202 228 149 " i I I I "_'-186 203 30_i MODELand SERIAL NUMBERSHERE 11 102 ___31 9 > 290C 38 i _ ]1 CRAFTSMAN 4=CYCLE ENGINE Ref. No. Part No. Part Name MODEL Part No. I Ref. I No. NUMBER: 143.804072 PartName r"_' " 1 5 6 7 8 9. 10 11 12 20 2t 33674B 34171 3O969 326O0 28277 31334 31510 31335 65O548 _33342 650_1 22 t33838A 23 24 25 28 31 32 35 45 46 47 31342 650549 610973 31426 165O139 130322 35440 26727 34740 34535 47 34536 47 34537 48 48 335628 33563B 48 335648 49 49 49 50 51 33567 33568 33569 20381 32875 52 53 54 55 56 57 58 59 60 70 71 72 73 74 75 76 77 78 79 32654 32610A 27241 33696 32323 "27677A 34678 27897 30318 35479 30591 30574 30568A 29193 650488 35554 35499 35556 35539 29313C 29315C 84 i 84 32644A 32645A Cylinder Assy. (lncl, Nos, 7 8 46) Nipple, Pipe Cap, Oil drain Seal, Oil Washer, Flat Rod, Governor Lever, Governor Clamp, Governor lever Screw, Hex washer hdo, 8-32 x 5/t6 Baffle, Blower housing Screw, Hex washer hd. Durlok, I/4-20 x 5/8 Control Assy., Bracket (IncL Nos, 23 thru 25, 31 _ 32) Spring, Compression Screw, FiL hd, 5-40 x 7/16 Terminal Assy. Spring, Extension Screw, FiL hd. Seres, 8-32 x 1/2 Nut, Lock, 8-32 Knob, Speed control Pin, Dowel Crankshaft Assy. Piston, Pin _ Ring Assy. (Std_} (tncl. Nos_ 48, 49 5" 50) Piston, Pin Ef Ring Assy, (,010 oversize) (Inclo Nos. 48, 49 Et 50) Piston, Pin Et Ring Assy. (,020 oversize) (fncl. NOSo48, 49 _ 50) Piston E_Pin Assy.. (Stdo) (IncL No. 50) Piston E_ Pin Assy. (Ot0 oversize) (Incl. No. 50) Piston _ Pin Assy.. (020 oversize) (incl_ No, 50) Ring Set, Piston (Std.) Ring Set, Piston (.O10 oversize) Ring Set, Piston L020 oversize) Ring, Piston pin retaining Rod Assy.., Connecting (|ncL Nos, 52 53) Dipper, Oil Bolt, Connecting rod Lifter, Valve Camshaft (Compression Release) Washer, Thrust Gasket, Cylinder cover Cover, Cylinder (inct, Nos° 59, 60 _ 72) Seal, Oil Seal, Camshaft Washer, F_at Gear, Governor (Incl, No. 70) Shaft, Mechanical governor Spool, Governor Ring, Retaining Screw, Hex hd, Seres, 1/4-20 x 1.1/4 Tube Assy., Oil fill "O" Ring Dipstick Clip, Oil fill Valve, Exhaust (Std.) (Incl. Noo 86) Va}ve, Exhaust (1/32" oversize) (IncL No. 86) Valve, Intake (Std.) (lncL No., 86) Vafve, Intake (!/32" oversize) (tncL No i 91 I 93 95 i 96 i 97 98 99 100 101 102 140 141 142 143 144 145 146 147 148 149 35350 650128 29752 *26756 33691 "33673A 6201 650870 650664 32698 34583 28820 34582 35438 35593 610973 35285 35072 650257 650735 150 160 161 162 163 164 165 181 182 183 184 185 186 187 189 191 192 t93 194 195 196 197 198 201 202 203 204 205 210 211 216 217 218 i J J Tube, Breather Screw, Hex hd. Seres, 10-24 x 1/2 Nut _ Lockwasher, 1/4-28 Gasket, Carburetor Pipe, Intake Gasket, intake Screw, Hex hd°, !/4-28 x 7/8 Screw, Hex hd., t/4-28 x 1-tl/16 Screw, Fil. hd. Semso I/4-20 x 1-19/32 Link, Governor._tothrottle Bracket, Chok_-" Screw, Fil, hd,. Sems, 10_32x t/2 Rod, Choke Knob, Choke control Key, Ignition Terminal Assy. Wire, Ground Cover, Carburetor Screw, Pan hdo Semso 8-32x 5/16 Screw, Hex hd., Seres, rapt(re, t0-24 x 3/8 33333 Bracket, Carburetor cover 3408O Spacer, Flywheel key 650872 Stud, Solid state mounting 34443A Solid State Assy., 610118 Cover, Spark plug 650814 Screw, Torx hex washer hd. Seres, 10-24 x I 611O81 Flywheel (w/ring gear) 610961 Key, Flywheel 650815 Washer, Belleville 65O863 Nut, Flywheel 35557 Wire, Ground 34212 Bracket, Hold down 30200 Screw, Hex washer hd. self-tap Sems, 10-24 x 9/16 34126 Bracket, Grommet mounting 28545 Grommet, Plastic 650760 Screw, Pan hd. taptite, 8-32 x 3/8 "33554A Gasket, Cylinder head 33016A Head, Cylinder (lncL No.. 218) 6021A Screw, Hex flange hd., 5/16-18 x 1-!/2 650691 Washer, Fiat 650818 Screw, Special hex hd., 5/16-18 x 1-1/2 33636 Plug, Spark (Champion J-8C or equivalent) 29745 Extension, Blower housing 650128 Screw, Hex hd. Seres, 10-24 x 1/2 35656 Housing, Blower 570682 Primer Assy,. 32180C Line, Primer 33341 Extension, Baffle 650701 Screw, Hex washer hd. shakeproof self-drilling, 8-18 x 7/16 650168 Washer, Flat 29212 Screw, Hex hd_ Seres, 1/4-28 x 7/16 33344 Baffle, Heat 28371B Plate, Fuel tank 650694A Screw, Hex flange hd, 5/16-18 x 2 86) 85 86 87 88 89 9O 31672 31673 27666 31410 "27234A 34146 Spring, Valve Cap, Valve spring Body, Valve cover Element, Valve body Gasket, Valve cover Cover. Breather *Indicates Parts Included in Gasket Set, ReL No. 305. 39 CRAFTSMAN 4-CYCLE ENGINE Part No. ReL No. ) "33670A 33697A 650327 8345 30O63 231 232 35584 35355 650665 ) 24_9 i 251 ) ) 2646O 30705 34694 65O884 65O168 590574 35392 34346 ) 256 1270 _ 274 !276 276 277 290A CARBURETOR No. Bracket, Fuel tank mounting Washer, Flat Screw, Hex hd. w/bellevilie washer, 1/4-20 x 11/16 Gasket, Exhaust Muffler Screw, Fil. hd_ Seres, 1/4-20 x 2-i/2 Washer, Flat Screw, Hex washer hd. Seres, 1/4-20 x t/2 Tank Assy., Fuet (IncloNos_250 _ 253) Cap, Fuel tank Screw, Hex washer hd. self-tap Seres, 1/4-15 x 7/8 Clamp, Fuel line Line, Fuel Cup, Starter Screw, Hex washer hd.o 8-32 x 1/2 Washer, Flat Handle, Starter Plug, Starter Decal, Instruction ) ) 229 23o NO. 290B 290C 290D 290F 300 301 303 No. 305 RPM Settings: _: Low Speed: 21(_), High Speed: 3700. "Indicates Parts Included in Gasket Set, Ref. No, 305. tin original production the speed control assembly is riveted to the blower housing baffle. Replacement speed control assembly includes screws and nuts for mounting, Replacement baffle has threaded hoies_ 632107A ......, ,/ I [ 4... ,..., _..-_ i31 24 11 /:= L ). Part Name Decal, Primer Decal, Choke Decal, Warning Decal, Instruction Carburetor (IncL No. 96) Starter, Rewind Electric Starter Kit 143o88933 (Optional) Sold as accessory 33683B Gasket Set (Inctoitems marked *) No. 15 143.80407_ 34144 35282 34414 35312 632107A 590646 Ref. • NUMBER: Part Part Name 34182 65O675 65O805 219 22O MODEL 15 I! "m'b :) 14 _P'_126 ( 17 ! I J ! 18 12 23 _o 31----o --22 30 _{_ """ 13 32 4O Pa1't No. 632107A 531615 631767 631036 65O5O6 63O766 650417 632108 630735 631815 "630748 "631027 *631021 Part Name Carburetor 1 Shaft _ Lever Assy,, Throttle 2 Spring, Throttle return 3 Shutter, Throttle 4 Screw, 4-40 x 3/16 5 Spring, Idle regulating screw 6 Screw, Idle regulating 7 Shaft _ Lever Assy, Choke 8 Spring, Choke stop 9 Shutter, Choke 10 Plug, Welch 1t Plug, Welch t2 Inlet Needle, Seat et Clip Assy. Incl. No. 13) 13 631022 Clip, inlet needle t4 632019 F(oat, Carburetor t5 *631024 Shaft, Float 16 631951 Bowl, Float (tncL Nos. 17 8- 18} 17 27136A Drain Assyo, Bowl (lncl No, 18) 18 "27554 Gasket, Bowl drain 21 27110 Gasket, Bowl_to-body 22 "31839 Adjustment Screw Assy., Main (Incl_ Nos_ 21, 23, 30 e 31) 23 *630740 "O" Ring, Adjustment screw 24 "631838 Screw, Idle adjustment 25 *631028 Gasket, Bowl-to-body 26 631807 Fitting, Fuel inlet 3O 630738 Spring, Main adjustment screw 31 630739 Washer, Flat 32 31840 Repair Kit {Inclo items marked ") I NOTES 41 CRnFrIMIIN® OWNER'S MANUAL MODEL NO. 536.884811 5 HORSEPOWER 23" DUAL STAGE TRAC-PLUS OPTIONALELECTRIC START SNOW THROWER Each SNOW THROWER has its own MODEL NUMBER found on the motor mount flame. Each ENGINE has its own MODEL found on the BLOWER HOUSING° NUMBER Always mention these MODEL NUMBERS when requesting service or Repair Parts for your SNOW THROWER. All parts listed herein may be ordered through any Sears Service Center/Department and most Sears Stores, WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: HOW TO ORDER REPAIR PARTS * PRODUCT - "SNOW THROWER" * MODEL NUMBER - 536.884811 * ENGINE MODEL NUMBER 143.804072 * PART NUMBER * PART DESCRIPTION "Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with Sears trained technicians ,,.Professional technicians specifically trained on Sears Products, having the parts, tools and equipment to insure that we meet our pledge to you._we service what we sell," ...... i ill lU uJll ill i i i SEARS, ROEBUCK AND CO., Chicago IL. 60684 307148 09116!89 Printed in U.S.Ao
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