Craftsman 536886190 User Manual 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR Manuals And Guides L9060302

CRAFTSMAN Snowthrower, Gas Manual L9060302 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides

User Manual: Craftsman 536886190 536886190 CRAFTSMAN 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR - Manuals and Guides View the owners manual for your CRAFTSMAN 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR #536886190. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR Manual

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CRRFTSMRW
8.5 Horsepower
26 Inch Dual Stage
120V. Electric Start
SNOWTHROWER
MODEL NO.
536.886190

, Caution:
Read and follow all Safety
Rules and Operating
Instructions before first use
of this product.
SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A.
761301 09117/97

Table of Contents
Warranty
Safety Rules
Contents of Shipping Carton
Assembly
Operation
Maintenance

LIMITED

TWO-YEAR

2
2
2-4
4-5
5-8
8-14
14-16

WARRANTY

Service and Adjustments
Storage
Troubleshooting
Repair Parts
Engine Repair Parts
Spanish(EspaSol)
Parts Ordering/Service

ON CRAFTSMAN

SNOW

17,21
22
23
24-32
33-37
38-63
Back Cover

THROWER

For two years from the date of purchase, when this Craftsman Snow Thrower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in the
owner's manual, Craftsman will repair, free of charge, any defect in material or workmanship.
If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This warranty does not cover the following:
•
Items which become worn during normal use, such as spark plugs, ddve belts and
• shear pins.
•
Repairs necessary because of operator abuse or negligence, including bent crank
shafts and the failure to maintain the equipment according to the instructions contained in the owner's manual.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW
THROWER TO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE
UNITED _TJ_TES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE
IN THE UNITED STATES. ,
This warranty gives you specific legal dghts, and you may also have other rights which may
vary from state to state.
Sears, Roebuck and Co,, D817WA, Hoffman Estates, IL 60179

/_

Look
for this symbol
to point
important
safety
precautions. It means-ATTENTIONI!!
Become
alert!l!out
Your
safety is
involved.

,/_ CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug to prevent accidental
starting when setting-up, transporting,
adjusting or making repairs.
IMPORTANT: Safety standards require
operator presence controls to minimize the
risk of injury. Your snow thrower is
equipped with such controls. Do not attempt
to defeat the function of the operator
presence control under any circumstances.

t_

California Proposition 65

WARNING:The

engine exhaust from this product
contains chemicals known to the
State of California to cause cancer
birth defects or other reproductive
harm.

TRAINING
1. "Read the operators manual carefully.
Be thoroughly familiar with the controls
and the proper use of the snow thrower.
Know bow to stop the snow thrower and
disengage the controls quickly.
2. Never allow children to operate the snow
thrower and keep them away while it is
operating. Never allow adults to operate
the snow thrower without proper instruction. Do not carry passengers.
3. Keep the area of operation clear of all
persons, particularly small children and
pets.
4. Exercise caution to avoid slipping or
falling, especially when operating in
reverse.

PREPARATION
,

Thoroughly inspect the area where the
snow thrower is to be used and remove
all doormats, sleds, boards, wires and
other foreign objects_

2. Disengage
allclutchesbeforestartihg
theengine(motor).
3. Donotoperatethesnowthrower
withoutwearingadequate
winterouter
garments.Wearfootwear
thatwill
irnpmvefootingonslipperysurfaces.
4. Handlefuelwithcare;it ishighly
flammable.
(a) Useanapproved
fuel container.
(b)

(c)

(d)
(e)

5.

6.
7.

8.

9.

Never remove fuel tank cap or add
fuel to a running engine or hot
engine.
Fill fuel tank outdoors with
extreme care. Never fill fuel tank
indoors.

5.

6.

7.

Stop the engine (motor) whenever you
leave the operating position, before
unclogging the auger/impeller housing
or discharge guide, and when making
any repairs, adjustments, or inspections.

8.

When cleaning, repairing, or inspecting,
make certain the auger/impeller and all
moving parts have stopped. Disconnect
the spark plug wire and keep the wire
away from the plug to prevent accidental starting.
Take all possible precautions when
leaving the snow thrower unattended.
Disengage the auger/impeller, stop
engine, and remove key.
Do not run the engine indoors, except
when startingthe engine and for
transporting the snow thrower in or out
of the building. Open the outside doors;
exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).
Do not clear snow across the face of
slopes. Exercise caution when changing
direction on slopes. Do not attempt to
clear steep slopes.
Never operate the snow thrower without
proper guards, plates or other safety
protective devices in place.
Never operate the snow thrower near
glass enclosures, automobiles, window
wells, drop-offs, and the like without
c_roperadjustment of the snow
ischarge angle. Keep children and
pets away.
Do not overload the machine capacity
by attempting to clear snow at too fast
a rate.

Replace fuel tank cap securely
and wipe up spilled fuel.
Never store fuel or snow thrower
with fuel in the tank inside of a

building where fumes may reach
an open flame or spark.
(f)
Check fuel supply before each
use, allowing space for expansion
as the heat of the engine (motor)
and/or sun can cause fuel to
expand.
Use extension cords and receptacles
as specified by the manufacturer for all
snow throwers with electric drive
motors or electric starting motors.
Adjust the snow thrower height to clear
gravel or crushed rock surfaces.
Never attempt to make any adjustments while the engine (motor) is
running (except when specifically
recommended by the manufacturer).
Let engine (motor) and snow thrower
adjust to outdoor temperatures before
starting to clear snow.
Always wear safety glasses or eye
shields during operation or while
performing an adjustment or repair to
protect eyes from foreign objects that
may be thrown from the snow thrower.

9.

10.

11.

12.

13.

OPERATION
1.

2.

3.

4.

Do not operate this machine if you are
taking drugs or other medication which
can cause drowsiness or affect your
ability to operate this machine.
Do not use this machine if you are
mentally or physically unable to
operate this machine safely.
Do not put hands or feet near or under
rotating parts. Keep clear of the
dischargu opening at all times.
Exercise extreme caution when oper-

ating on or crossing gravel drives,
walks, or roads. Stay alert for hidden
hazards or traffic.
After striking a foreign object, stop the
engine (motor), remove the wire from
the spark plug, disconnect the cord on
electric motors, thoroughly inspect the
snow thrower for any damage and
repa r the damage before restarting
operating the snow thrower.
If the snow thrower should start to
vibrate abnormally, stop the (motor)
end check immediately for the cause.
Vibration is generally a warning of
trouble.

14.

15. Never operate,the snow thrower at high
transport speeds on slippery surfaces.
Look behind and use care when
backing.
16. Never direct discharge at bystanders or
allow anyone in front of the snow
thrower.

17. Disengage
powertotheauger/impeller 4. Maintain or replace safety and instruc
tion labels, as necessary.
whensnowthroweris transportedor
not inuse.
5. Run the snow thrower a few minutes
18. Useonlyaftachmentsandaccessories after throwing snow to prevent freezeup Ofthe auger/impeller.
approvedbythemanufacturer
ofthe
snowthrower(suchastirechains,
A
electricstartkits,etc.).
ZL_ WARNING: This snow thrower is lor
use
on sidewalks, driveways and other
19. Neveroperatethesnowthrower
withoutgoodvisibili.ty
or light.Always ground level surfaces.
be sureofyour footing, and keep a
Caution should be exercised while using on
firm hold on the handles. Walk; never
run.

MAINTENANCE

AND STORAGE

1. Check shear bolts and other bolts
frequently for proper tightness to be
sure the snow thrower is in safe
, working condition.
2. Never store the snow thrower with fuel
in the fuel tank inside a building where
ignitionsources are present such as
hot water and space heaters, clothes
dryers, and the like. Allow the engine to
cool before storing in any enclosure.
3. Alway_Tefer to bperator's manual
instructionsfor important details if the
snow thrower is to be stored for an
extended period.

steep sloping surfaces. DO NOT USE
SNOW THROWER ON SURFACES
ABOVE GROUND LEVEL such as roofs of
residences, garages, porches or other such
structures or buildings.

Contents of Parts Bag (actual size)
I ° Owner's Manual (not shown)
2 - Parts Bags (not shown)
*Non-Assembly Parts, found
in tool box located on belt cover.

© Q
1 -Washer, Hvsptlk

*2 - Shear Pins

1- Nut, 1/2-13 Hexjam

*2 - Spare Spacers
1 - Starter Motor Cord 10Ft.

B©
3 -Hex Nylon Nuts, 5116-18

_1"

1- Shifter
4

4 -Flatwashers 11/32 In.

Nut, 5/16-18 Reghex

_

5/16-18xl.00

In.

1- Screw, 5/16-1Sx 2 In.
Parts packed separately in carton (not shown full size)

_

_

1 - container Fuel

StabI.zer
2 - Ignition Keys

_

_'_

(Attached to eng=nein plastic bag)

1 - container 5W30 oll

Z_ CAUTION: Always wear safety
glasses or eye shields while assembling
snow thrower.
TOOLS

REQUIRED

',
1 - Snow Chute Assembly

1 - Crank Assembly

FOR ASSEMBLY

The figure below shows the snow thrower
completely assembled.
References to the right or Lefthand side
of the snow thrower are from the viewpoint
of the operator's position behind the unit.

1 - Knife to cut carton and plastic ties
2 - 1/2 inch wrenches (or adjustable
wrenches)
2 - 9/16 inch wrenches (or adjustable
wrenches)
2 - 3/4 inch wrenches (or adjustable
wrenches)
1 - Pliers (to spread cotter pin)
1 - Screwdriver

lever

lever

1 - Measuring tape or ruler
The figure below shows the snow thrower in
the shipping carton.

Clutch

Height
adjust
skids--

Upper
handle
assembly

I

5

t
=

TO REMOVE SNOW THROWER
FROM CARTON
• Locate and remove container of 5W30 oil.
• Locate all parts packed separately and
remove from the carton.
NOTE: Place fuel stabilizer in a safe place
until needed for storage.
• Remove and discard the packing material
from around the snow thrower.
• Gut all four comers of the carton from top
to bottom and lay the panels flat.
• Roll the snow thrower off the carton by
pulling on the lower handle. CAUTION:
DO NOT back over cables.
• Remove the packing material from
handle assembly and plastic protector on
top of auger housing.
• Cut ties securing the clutch control cables
to the lower handle and lay cables back
away from the motor frame,

NOTE: Position cable through slots on
shifter plate.
• Install hardware supplied in the pads bag
(Screw, tiatwasher, Iockwasher, and hex
nut) into middle hole on right hand side of
handles. Do not tighten until all bolts are
in place.
• Locate crank assembly removed earlier
and remove the 3/8' nylon Iocknut and
flatwasher from the eye bolt assembly.
See figure below.
• Reinstall flatwasher and adapter. Install
eye bolt through lower hole in the left
hand side of the handle. See figure below.
"e

install the 3/8" flatwasher and the 3/8" nylon Iocknut on the eye bolt as shown in
figure below.

TO INSTALL THE UPPER HANDLE
AND CRANK ASSEMBLY
• Cut tie holding shift rod to lower handle
and move shifter to the first gear.
• Loosen, but do not remove the screws,
flatwashers, Iockwashers and hex nuts in
the upper holes of the lower handle. See
figure below.

3/8" nylon
Iocknut
e Bolt

Upper handle
Boot
Loosen do not
remove

11/32" Ratwasher

5/1
5/16 X 2,
5/16" Lockwasher

• Raise upper handle into operating position. Upper handle should be to the
outside of the lower handle.
NOTE: Make sure the cables are not caught
between the upper and lower handle.
NOTE: If the cables have become disconnected from the clutch levers, reinstall the
cables as shown in figure below.

'Z_fitting

• Carefully remove cotter pin, clevis pin
and universal joint pin from yoke end of
crank rod assembly as shown in next figure.
• Place universal joint into end of worm
gear lining up large holes. Insert universal
joint pin (ensure opening in pin is in line
with small openings in universal joint).
• Place yoke end of crank rod around universal joint, lining up openings. Insert
clevis pin through assembly and secure
with cotter pin. Spread ends of cotter pin
to lock in place. See next figure.
• Tighten nut on eye bolt, keeping eye in
line with the rod while tightening the inside securely.
• Tighten all handle bolts.

Crank Rod
Assembly

joint
pin
Universaljoint
r

Bracket
TO INSTALL

SHIFTER

LEVER

KNOB

• Thread the hex nut found in the parts bag
onto shifter lever. Thread the shifter lever
knob onto the threaded end of the shifter
lever until it is snug against the hex nut
and the lip is pointed away from the engine. "5ghten hex nut against the bottom
of the shifter lever knob. See figure below.

TO ASSEMBLE

SNOW

CHUTE

• Turn crank assembly counterclockwise
until it stops.
• Locate three carriage bolts, flatwashers
and nuts (found in parts bag) from snow
chute flange. DO NOT remove carriage
bolt over worm gear.
• Positionsnow chute on snow chute flange
and align the three holes in the snow
chute with holes in the snow chute flange
as shown in figure below.
• Install carriage bolts from inside of chute
as shown in figure below, flatwashers and
nuts.
• "Nghtencarriage bolts securely, Be careful
not to overtighten. See figure below.
• Turn crank assembly clockwise and make
sure all carriage bolts are tight.

Locknut

Shifter Lever

NOTE: If the cables have become disconnected, reinstall spring as shown in figure
below.
Clutch
Clutch
Spring
Spring
4" Lg free
,/Boot
• Boot_

_t_te

Tractior
drive
spring

3" Lgtree

Bolts

TO CHECK/ADJUST CLUTCH
CONTROL

CABLES

The control cables attached to the auger
clutch lever and traction clutch lever as
shown in figure below may need to be adAugerdrive justed before you use your snow thrower.

ing

For instructions on checking or adjusting the
control cables, (See To Adjust Clutch Control
Cables paragraph on page17).
actionClutchLever AugerClutchLever

Tractic_ ,drive
sprin! lever

Aug_rdrive
springcable

0

...................
, --- ............... Z
_ Controlcables

N

HOW TO SET UP YOUR SNOW
THROWER
• Your snow thrower is equipped with height
adjust skids (see second figure on page 5)
on the outside of the auger housing. To
adjust the skid height for different
conditions, (see To Adjust Skid Height
paragraph on page 17).

•/

CHECKLIST

Before you operate your new snow
thrower, to ensure that you receive the
best performance and satisfaction from this
quality product, please review the following
checklist:
,/

All assembly instructions have been
completed.

,/

The discharge chute rotates freely.

,," No remaining loose parts in carton.
While learning how to use your snow
thrower, pay extra attention to the following
important items:
,/4" Engine oil is at proper level.
•/,/ Make sure gas tank is filled properly
with clean, fresh, unleaded gasoline.
//
Become familiar with all controls-their
location and function. Operate controls
before starting engine.

Auger Drive Lever - Starts and stops the
auger and impeller (snow gathering and
throwing).
Traction Drive Lever - Propels the snow
thrower forward and in reverse.
Speed Shitter Lever - Selects the speed of
snow thrower (6 speeds forward and 2
speeds reverse).
Crank Assembly - Changes the direction of
snow throwing through the discharge chute.
Chute Deflector- Changes the distance
the snow is thrown.
Discharge Chute - Changes the direction
the snow is thrown.
Height Adjust Skids - Adjusts the ground
clearance of the auger housing.
Ignition Key - Must be inserted to start the
engine.

Recoil Starter Handle - Starts the engine
manually.
Choke Control - Used to start a cold en*
gine.
Primer Button - Injects fuel directly into the
carburetor manifold for fast starts in cold
weather.
Throttle Control - Controls the engine
speed.
Electric Starter Button - Used to start the
engine using the 120 V electric starter.
Shear Bolt - Shear bolts are designed to
break (to protect the machine) if an object
becomes lodged inthe auger housing. Use
of a harder bolt will destroy the protection
provided by the shear bolt.
Toolbox- Spare shear pins and spacers are
located in toolbox.

KNOWYOURSNOWTHROWF:R
READTHISOWNER'S
MANUAL
AND'SAFETYRULESBEFORE
OPERATING
YOUR
SNOWTHROWER.
Compare
the illustrations with your SNOW THROWER to familiarize
yourself with the location of various controls and adjustments. Save this manual for future
reference.

I-I
Engine
Start

Engine
Run

Drive Clutch

Off

Choke On

Fast

Slow

Stop

Fuel

Oil

Pdrner
Button

Ignition Key
insertto run
pull outto stop

Auger Clutch

AugerDriveLever

TractionDriveLever

\

Crank Assembly

ElectricStartel
Ignition

Chute Deflector
Speed
Shifter
Lever

Chute

Control

Skids
Shear Bolt
Bar

The'operation of any snow thrower can result in foreign objects being thrown into the
eyes, which can resutt in severe eye damage. Always wear safety glasses or eye
shields while operating the snow thrower.
We recommend standard safety glasses or
a wide vision safety mask for over your
glasses, available at Craftsman Retail
• Stores or Service Centers.

/_
CAUTION: Read owner's manual
before operating machine. Never direct
discharge toward bystanders. Release the
auger control bar and stop the engine
before unclogging discharge chute or auger
housing and before leaving the machine,
HOWTO

USEYOUR

SNOW

THROWER
TO
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