Craftsman 536886190 User Manual 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR Manuals And Guides L9060302
CRAFTSMAN Snowthrower, Gas Manual L9060302 CRAFTSMAN Snowthrower, Gas Owner's Manual, CRAFTSMAN Snowthrower, Gas installation guides
User Manual: Craftsman 536886190 536886190 CRAFTSMAN 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR - Manuals and Guides View the owners manual for your CRAFTSMAN 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR #536886190. Home:Lawn & Garden Parts:Craftsman Parts:Craftsman 8.5 HP 26 DUAL STAGE 120V ELECTRIC START SNOW THR Manual
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CRRFTSMRW 8.5 Horsepower 26 Inch Dual Stage 120V. Electric Start SNOWTHROWER MODEL NO. 536.886190 , Caution: Read and follow all Safety Rules and Operating Instructions before first use of this product. SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60179 U.S.A. 761301 09117/97 Table of Contents Warranty Safety Rules Contents of Shipping Carton Assembly Operation Maintenance LIMITED TWO-YEAR 2 2 2-4 4-5 5-8 8-14 14-16 WARRANTY Service and Adjustments Storage Troubleshooting Repair Parts Engine Repair Parts Spanish(EspaSol) Parts Ordering/Service ON CRAFTSMAN SNOW 17,21 22 23 24-32 33-37 38-63 Back Cover THROWER For two years from the date of purchase, when this Craftsman Snow Thrower is maintained, lubricated, and tuned up according to the operating and maintenance instructions in the owner's manual, Craftsman will repair, free of charge, any defect in material or workmanship. If this Craftsman Snow Thrower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase. This warranty does not cover the following: • Items which become worn during normal use, such as spark plugs, ddve belts and • shear pins. • Repairs necessary because of operator abuse or negligence, including bent crank shafts and the failure to maintain the equipment according to the instructions contained in the owner's manual. WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN SNOW THROWER TO THE NEAREST CRAFTSMAN SERVICE CENTER/DEPARTMENT IN THE UNITED _TJ_TES. THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES. , This warranty gives you specific legal dghts, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co,, D817WA, Hoffman Estates, IL 60179 /_ Look for this symbol to point important safety precautions. It means-ATTENTIONI!! Become alert!l!out Your safety is involved. ,/_ CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug to prevent accidental starting when setting-up, transporting, adjusting or making repairs. IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snow thrower is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances. t_ California Proposition 65 WARNING:The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm. TRAINING 1. "Read the operators manual carefully. Be thoroughly familiar with the controls and the proper use of the snow thrower. Know bow to stop the snow thrower and disengage the controls quickly. 2. Never allow children to operate the snow thrower and keep them away while it is operating. Never allow adults to operate the snow thrower without proper instruction. Do not carry passengers. 3. Keep the area of operation clear of all persons, particularly small children and pets. 4. Exercise caution to avoid slipping or falling, especially when operating in reverse. PREPARATION , Thoroughly inspect the area where the snow thrower is to be used and remove all doormats, sleds, boards, wires and other foreign objects_ 2. Disengage allclutchesbeforestartihg theengine(motor). 3. Donotoperatethesnowthrower withoutwearingadequate winterouter garments.Wearfootwear thatwill irnpmvefootingonslipperysurfaces. 4. Handlefuelwithcare;it ishighly flammable. (a) Useanapproved fuel container. (b) (c) (d) (e) 5. 6. 7. 8. 9. Never remove fuel tank cap or add fuel to a running engine or hot engine. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. 5. 6. 7. Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge guide, and when making any repairs, adjustments, or inspections. 8. When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent accidental starting. Take all possible precautions when leaving the snow thrower unattended. Disengage the auger/impeller, stop engine, and remove key. Do not run the engine indoors, except when startingthe engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS). Do not clear snow across the face of slopes. Exercise caution when changing direction on slopes. Do not attempt to clear steep slopes. Never operate the snow thrower without proper guards, plates or other safety protective devices in place. Never operate the snow thrower near glass enclosures, automobiles, window wells, drop-offs, and the like without c_roperadjustment of the snow ischarge angle. Keep children and pets away. Do not overload the machine capacity by attempting to clear snow at too fast a rate. Replace fuel tank cap securely and wipe up spilled fuel. Never store fuel or snow thrower with fuel in the tank inside of a building where fumes may reach an open flame or spark. (f) Check fuel supply before each use, allowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand. Use extension cords and receptacles as specified by the manufacturer for all snow throwers with electric drive motors or electric starting motors. Adjust the snow thrower height to clear gravel or crushed rock surfaces. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by the manufacturer). Let engine (motor) and snow thrower adjust to outdoor temperatures before starting to clear snow. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snow thrower. 9. 10. 11. 12. 13. OPERATION 1. 2. 3. 4. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine. Do not use this machine if you are mentally or physically unable to operate this machine safely. Do not put hands or feet near or under rotating parts. Keep clear of the dischargu opening at all times. Exercise extreme caution when oper- ating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage and repa r the damage before restarting operating the snow thrower. If the snow thrower should start to vibrate abnormally, stop the (motor) end check immediately for the cause. Vibration is generally a warning of trouble. 14. 15. Never operate,the snow thrower at high transport speeds on slippery surfaces. Look behind and use care when backing. 16. Never direct discharge at bystanders or allow anyone in front of the snow thrower. 17. Disengage powertotheauger/impeller 4. Maintain or replace safety and instruc tion labels, as necessary. whensnowthroweris transportedor not inuse. 5. Run the snow thrower a few minutes 18. Useonlyaftachmentsandaccessories after throwing snow to prevent freezeup Ofthe auger/impeller. approvedbythemanufacturer ofthe snowthrower(suchastirechains, A electricstartkits,etc.). ZL_ WARNING: This snow thrower is lor use on sidewalks, driveways and other 19. Neveroperatethesnowthrower withoutgoodvisibili.ty or light.Always ground level surfaces. be sureofyour footing, and keep a Caution should be exercised while using on firm hold on the handles. Walk; never run. MAINTENANCE AND STORAGE 1. Check shear bolts and other bolts frequently for proper tightness to be sure the snow thrower is in safe , working condition. 2. Never store the snow thrower with fuel in the fuel tank inside a building where ignitionsources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure. 3. Alway_Tefer to bperator's manual instructionsfor important details if the snow thrower is to be stored for an extended period. steep sloping surfaces. DO NOT USE SNOW THROWER ON SURFACES ABOVE GROUND LEVEL such as roofs of residences, garages, porches or other such structures or buildings. Contents of Parts Bag (actual size) I ° Owner's Manual (not shown) 2 - Parts Bags (not shown) *Non-Assembly Parts, found in tool box located on belt cover. © Q 1 -Washer, Hvsptlk *2 - Shear Pins 1- Nut, 1/2-13 Hexjam *2 - Spare Spacers 1 - Starter Motor Cord 10Ft. B© 3 -Hex Nylon Nuts, 5116-18 _1" 1- Shifter 4 4 -Flatwashers 11/32 In. Nut, 5/16-18 Reghex _ 5/16-18xl.00 In. 1- Screw, 5/16-1Sx 2 In. Parts packed separately in carton (not shown full size) _ _ 1 - container Fuel StabI.zer 2 - Ignition Keys _ _'_ (Attached to eng=nein plastic bag) 1 - container 5W30 oll Z_ CAUTION: Always wear safety glasses or eye shields while assembling snow thrower. TOOLS REQUIRED ', 1 - Snow Chute Assembly 1 - Crank Assembly FOR ASSEMBLY The figure below shows the snow thrower completely assembled. References to the right or Lefthand side of the snow thrower are from the viewpoint of the operator's position behind the unit. 1 - Knife to cut carton and plastic ties 2 - 1/2 inch wrenches (or adjustable wrenches) 2 - 9/16 inch wrenches (or adjustable wrenches) 2 - 3/4 inch wrenches (or adjustable wrenches) 1 - Pliers (to spread cotter pin) 1 - Screwdriver lever lever 1 - Measuring tape or ruler The figure below shows the snow thrower in the shipping carton. Clutch Height adjust skids-- Upper handle assembly I 5 t = TO REMOVE SNOW THROWER FROM CARTON • Locate and remove container of 5W30 oil. • Locate all parts packed separately and remove from the carton. NOTE: Place fuel stabilizer in a safe place until needed for storage. • Remove and discard the packing material from around the snow thrower. • Gut all four comers of the carton from top to bottom and lay the panels flat. • Roll the snow thrower off the carton by pulling on the lower handle. CAUTION: DO NOT back over cables. • Remove the packing material from handle assembly and plastic protector on top of auger housing. • Cut ties securing the clutch control cables to the lower handle and lay cables back away from the motor frame, NOTE: Position cable through slots on shifter plate. • Install hardware supplied in the pads bag (Screw, tiatwasher, Iockwasher, and hex nut) into middle hole on right hand side of handles. Do not tighten until all bolts are in place. • Locate crank assembly removed earlier and remove the 3/8' nylon Iocknut and flatwasher from the eye bolt assembly. See figure below. • Reinstall flatwasher and adapter. Install eye bolt through lower hole in the left hand side of the handle. See figure below. "e install the 3/8" flatwasher and the 3/8" nylon Iocknut on the eye bolt as shown in figure below. TO INSTALL THE UPPER HANDLE AND CRANK ASSEMBLY • Cut tie holding shift rod to lower handle and move shifter to the first gear. • Loosen, but do not remove the screws, flatwashers, Iockwashers and hex nuts in the upper holes of the lower handle. See figure below. 3/8" nylon Iocknut e Bolt Upper handle Boot Loosen do not remove 11/32" Ratwasher 5/1 5/16 X 2, 5/16" Lockwasher • Raise upper handle into operating position. Upper handle should be to the outside of the lower handle. NOTE: Make sure the cables are not caught between the upper and lower handle. NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in figure below. 'Z_fitting • Carefully remove cotter pin, clevis pin and universal joint pin from yoke end of crank rod assembly as shown in next figure. • Place universal joint into end of worm gear lining up large holes. Insert universal joint pin (ensure opening in pin is in line with small openings in universal joint). • Place yoke end of crank rod around universal joint, lining up openings. Insert clevis pin through assembly and secure with cotter pin. Spread ends of cotter pin to lock in place. See next figure. • Tighten nut on eye bolt, keeping eye in line with the rod while tightening the inside securely. • Tighten all handle bolts. Crank Rod Assembly joint pin Universaljoint r Bracket TO INSTALL SHIFTER LEVER KNOB • Thread the hex nut found in the parts bag onto shifter lever. Thread the shifter lever knob onto the threaded end of the shifter lever until it is snug against the hex nut and the lip is pointed away from the engine. "5ghten hex nut against the bottom of the shifter lever knob. See figure below. TO ASSEMBLE SNOW CHUTE • Turn crank assembly counterclockwise until it stops. • Locate three carriage bolts, flatwashers and nuts (found in parts bag) from snow chute flange. DO NOT remove carriage bolt over worm gear. • Positionsnow chute on snow chute flange and align the three holes in the snow chute with holes in the snow chute flange as shown in figure below. • Install carriage bolts from inside of chute as shown in figure below, flatwashers and nuts. • "Nghtencarriage bolts securely, Be careful not to overtighten. See figure below. • Turn crank assembly clockwise and make sure all carriage bolts are tight. Locknut Shifter Lever NOTE: If the cables have become disconnected, reinstall spring as shown in figure below. Clutch Clutch Spring Spring 4" Lg free ,/Boot • Boot_ _t_te Tractior drive spring 3" Lgtree Bolts TO CHECK/ADJUST CLUTCH CONTROL CABLES The control cables attached to the auger clutch lever and traction clutch lever as shown in figure below may need to be adAugerdrive justed before you use your snow thrower. ing For instructions on checking or adjusting the control cables, (See To Adjust Clutch Control Cables paragraph on page17). actionClutchLever AugerClutchLever Tractic_ ,drive sprin! lever Aug_rdrive springcable 0 ................... , --- ............... Z _ Controlcables N HOW TO SET UP YOUR SNOW THROWER • Your snow thrower is equipped with height adjust skids (see second figure on page 5) on the outside of the auger housing. To adjust the skid height for different conditions, (see To Adjust Skid Height paragraph on page 17). •/ CHECKLIST Before you operate your new snow thrower, to ensure that you receive the best performance and satisfaction from this quality product, please review the following checklist: ,/ All assembly instructions have been completed. ,/ The discharge chute rotates freely. ,," No remaining loose parts in carton. While learning how to use your snow thrower, pay extra attention to the following important items: ,/4" Engine oil is at proper level. •/,/ Make sure gas tank is filled properly with clean, fresh, unleaded gasoline. // Become familiar with all controls-their location and function. Operate controls before starting engine. Auger Drive Lever - Starts and stops the auger and impeller (snow gathering and throwing). Traction Drive Lever - Propels the snow thrower forward and in reverse. Speed Shitter Lever - Selects the speed of snow thrower (6 speeds forward and 2 speeds reverse). Crank Assembly - Changes the direction of snow throwing through the discharge chute. Chute Deflector- Changes the distance the snow is thrown. Discharge Chute - Changes the direction the snow is thrown. Height Adjust Skids - Adjusts the ground clearance of the auger housing. Ignition Key - Must be inserted to start the engine. Recoil Starter Handle - Starts the engine manually. Choke Control - Used to start a cold en* gine. Primer Button - Injects fuel directly into the carburetor manifold for fast starts in cold weather. Throttle Control - Controls the engine speed. Electric Starter Button - Used to start the engine using the 120 V electric starter. Shear Bolt - Shear bolts are designed to break (to protect the machine) if an object becomes lodged inthe auger housing. Use of a harder bolt will destroy the protection provided by the shear bolt. Toolbox- Spare shear pins and spacers are located in toolbox. KNOWYOURSNOWTHROWF:R READTHISOWNER'S MANUAL AND'SAFETYRULESBEFORE OPERATING YOUR SNOWTHROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. I-I Engine Start Engine Run Drive Clutch Off Choke On Fast Slow Stop Fuel Oil Pdrner Button Ignition Key insertto run pull outto stop Auger Clutch AugerDriveLever TractionDriveLever \ Crank Assembly ElectricStartel Ignition Chute Deflector Speed Shifter Lever Chute Control Skids Shear Bolt Bar The'operation of any snow thrower can result in foreign objects being thrown into the eyes, which can resutt in severe eye damage. Always wear safety glasses or eye shields while operating the snow thrower. We recommend standard safety glasses or a wide vision safety mask for over your glasses, available at Craftsman Retail • Stores or Service Centers. /_ CAUTION: Read owner's manual before operating machine. Never direct discharge toward bystanders. Release the auger control bar and stop the engine before unclogging discharge chute or auger housing and before leaving the machine, HOWTO USEYOUR SNOW THROWER TO
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